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installation and service manual lancer series 100 - Soda

1. Flow Control 3 0 Soda Kit PN 82 1026 Flow Control 4 5 Soda Kit PN 82 2227 Nozzle Assembly 4 5 Kit PN 82 2014 Front Soda Water Lever Kit PN 82 1458 16 ITEM PART NO NOoORKRW N gt oo 10 11 12 13 R 14 R 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 R35 36 37 38 39 40 5 5 LEVe SUREFILL MODEL 100SF 3 0 OZ SEC AND MODEL 145SF 4 5 OZ SEC CONTINUED 05 0287 54 0029 54 0030 05 0266 05 0267 02 0047 04 0269 03 0087 05 0265 82 0274 02 0126 04 0478 30 7245 82 1982 04 0270 05 0788 05 1928 52 0288 03 0125 10 0117 03 0233 04 0724 05 0777 30 5416 04 0642 05 0238 04 0775 04 0310 03 0238 09 0120 05 0274 05 0281 04 0270 05 0801 05 1544 03 0143 02 0408 54 0046 54 0188 82 2929 02 0132 81 0274 81 0382 81 0275 81 0384 81 0273 81 0383 03 0171 DESCRIPTION I D Panel Cover Sub Assy Cover Assy Item No 1 2 Stem Valve Mounting Block Washer O Ring Screw Retainer Stem Valve Mounting Block Mounting Block Block Assy Mounting Item No 3 9 O Ring Screw Strap Module Surefill Screw Module Bracket Used in Valves produced through September 2000 Bracket PCB White Used in Valves produced in October 2000 and later Coil Assy LEV Spring Solenoid LEV Armature LEV Retainer Valve 1 Piece Pin Stud Bushing Lever Lever Screw 6
2. 42 26 0265 Retainer Valve 1 Piece 43 04 0486 Spring Pin LEVe 44 09 0120 Screw 45 04 0724 Body Upper Assy 46 03 0238 Screw 47 04 0470 Sleeve Syrup Water 3 0 48 05 0490 Sleeve Syrup Soda 4 5 49 05 0274 Piston Syrup 3 0 50 54 0028 Piston Syrup 4 5 O Ring Wire Harness 05 1593 Wire Harness Syrup Out Piston Soda 3 0 Piston Soda 4 5 51 02 0133 Spring Syrup Flow 52 05 0421 Control LEVe 53 54 0183 Spring Soda Flow Control LEVe Bonnet Flow Control O Ring Plug Adjustment Flow Control White Plug Adjustment Assy White Item No 16 21 23 Retainer Flow Control Screw Arm Paddle Assy Body Assy Lower 3 0 Body Assy Lower 4 5 O Ring Nozzle Red 3 0 Used in Valves produced through September 1998 Plate Bottom 3 0 Plate Bottom 4 5 Screw O Ring Used in Valves produced through September 1998 Plug Bottom Plate Pin Lever Soda 13 DESCRIPTION Nozzle 3 0 Used in Valves produced through September 1998 Nozzle 3 0 Used in Valves produced in September 1998 and later Lever Spring Electric Lever Self Serve Yoke Electric Coil Assy Spring Solenoid Armature Plug Retainer Micro Switch Micro Switch Screw Lever Front Soda Water Pin Stud Spring Front Soda Water Lever Screw Holder Lever Soda 3 0 Diffuser Assy 3 0 Used in Valves produced through September 1998 Diffuser Assy 3 0 Used in Valves produced in September 1998 and later O R
3. White Plug Adjust Assy White Items 42 44 57 and 58 R in margin indicates revision or data change 5 6 LEVe PORTION CONTROL MODEL 100PC 3 0 OZ SEC AND MODEL 145PC 4 5 OZ SEC Flow Control 3 0 Syrup Kit PN 82 1027 Flow Control 4 5 Syrup Kit PN 82 2226 Flow Control 3 0 Soda Kit PN 82 1026 Flow Control 4 5 Soda Kit PN 82 2227 Syrup Out Light Kit Option PN 82 2131 Nozzle Assembly Kit 4 5 1 PN 82 2014 18 5 6 LEVe PORTION CONTROL MODEL 100PC 3 0 OZ SEC AND MODEL 145PC 4 5 OZ SEC CONTINUED ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION R1 52 1581 1 D Panel Used in Valves produced 34 05 0233 Nozzle 3 0 Used in Valves through May 2000 produced through R 52 2296 I D Panel PC Parylene Used in September 1998 Valves produced through June 2000 05 1463 Nozzle 3 0 Used in Valves produced and later in September 1998 and later 2 54 0029 Cover Sub Assy 35 05 0238 Yoke Electric 54 0181 Cover Assy Large 36 52 0288 Coil Assy LEV Items No 1 2 37 03 0125 Spring Solenoid LEVe 3 05 0266 Stem Valve Mounting Block 38 10 0117 Armature LEV amp 4 05 0267 Washer 39 04 0486 Screw 5 02 0047 O Ring 40 52 2069 Wire Harness Syrup Out 6 04 0269 Screw 41 04 0470 Screw 7 03 0087 Retainer Stem Valve 42 05 0490 Holder Mounting Block 43 09 0120 Lever Front 8 05 0265 Mounting Block Soda Water 82 0274 Block Assy Mounting 44 04 0724 P
4. e mail allen intl freser com tw Freser Thailand Co Ltd Thailand 3 15 Moo 3 Soi Ruammitr Tivanont Road Banmai Pakkred Nonthaburi 11120 Thailand Phone 662 961 9543 FAX 662 961 9550 e mail prachat asianet co th Lancer Indian Sub Continent India Shabbir Shafiqui Area Manager India and Sub Continent B 7 Pannalal Silk Mill Compounds 78 LBS Marg Bhandup W Mumbai 400 078 India Phone 91 22 2561 6665 Cel No 91 98 2029 5252 FAX 91 22 5637 4018 e mail shafiquis vsnl com Lancer Authorized Distributors Western Refrigeration Ltd India B 7 Pannalal Silk Mill Compounds 78 L B S Marg Bhandup W Mumbai 400 078 India Phone 91 22 2561 6665 FAX 91 22 2562 2257 e mail western bom5 vsnl net in Bengal Marketing Company Bangladesh Skylark Point 6th Floor Room G 2 24 A Bijoy Nagar Dhaka 1000 Bangladesh Phone 880 2 934 2987 FAX 880 2 935 0127 e mail bmc dhaka agni com Dynamic Equipment Pakistan Dynamic Equipment and Controls Pvt Ltd F 1 23 Canal Cottages Block D New Muslim Town Lahore Pakistan Phone 0092 42 583 6737 0092 42 583 6787 FAX 0092 42 586 7924 e mail info dynamic eqpt com pk LANCER Lancer USA Manufacturing Locations Foster Road Facilities 6655 Lancer Blvd San Antonio TX 78219 Phone 210 310 7000 MFG FAX 210 310 7088 ENG FAX 210 310 7096 ACCT FAX 210 310 7091 PURCH FAX 210 310 7094 Lancer FBD 5620 Busin
5. Manually operated and field convertible SPECIFICATIONS continued inside cover This Manual supersedes Installation and Service Manual 28 0027 03 dated 09 30 98 LANCER 6655 LANCER BLVD SAN ANTONIO TEXAS 78219 USA 210 310 7000 FAX SALES NORTH AMERICA 210 310 7245 INTERNATIONAL SALES 210 310 7242 CUSTOMER SERVICE 210 310 7242 LATIN AMERICA 210 310 7245 EUROPE 32 2 755 2399 PACIFIC 61 8 8268 1978 FAX ENGINEERING 210 310 7096 DATE 07 16 01 Lancer is the registered trademark of Lancer Copyright 2001 by Lancer all rights reserved P N 28 0027 04 SPECIFICATIONS continued OPERATION Non electric LMV6 or electric LEV amp operation WATER AND SYRUP REQUIREMENTS MODEL 100 3 0 Valves Flowing Pressures at Valve Minimum Maximum Water Soda 40 PSIG 2 8 kg cm 110 PSIG 7 73 kg cm Syrup Sugar 20 PSIG 1 4 kg cm 70 PSIG 4 92 kg cm Syrup Diet 10 PSIG 0 7 kg cm 70 PSIG 4 92 kg cm MODEL 145 4 5 Valves Flowing Pressures at Valve Minimum Maximum Water Soda 30 PSIG 2 11 kg cm 110 PSIG 7 73 kg cm Syrup Sugar 15 PSIG 1 1 kg cm 80 PSIG 5 62 kg cm Syrup Diet 10 PSIG 0 7 kg cm 80 PSIG 5 62 kg cm ELECTRICAL REQUIREMENT 24 VAC 50 60 Hz for LEVe only TABLE OF CONTENTS SPECIFICATIONS 12h O A Cover TABLE OF eee mm i 1 INSTAELATION oko era ino Pensa ch ie rdi O D da Dd DR dn Yd EN T Dea d E v Eg 1 A O A EET 1 1 2 REMOVAL OF EXISTING VALV
6. actuation Replace defective solenoid armature or spring Remove debris and or replace damaged paddle arms Correct at dispenser Readjust and reset Brix See Section 1 5 Remove and clean Remove and install properly Check for proper pressure setting Replace harness Repair or replace NOTES Please refer to the Lancer web site www lancercorp com for information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc 7 ILLUSTRATIONS AND PARTS LISTINGS 5 LMVe MODEL 100 3 0 OZ SEC 5 1 Flow Control 3 0 Syrup Kit PN 82 1027 Flow Control 3 0 Soda Kit PN 82 1026 Front Soda Water Lever Kit 5 1 ITEM PART NO NOOKRW N oo 10 11 R12 13 14 15 16 17 18 19 20 21 R22 R 23 24 25 26 27 28 R29 30 31 32 33 34 35 36 37 37 38 05 0287 54 0029 54 0030 05 0266 05 0267 02 0047 04 0269 03 0087 05 0265 82 0274 03 0233 03 0143 04 0270 54 0045 04 0302 81 0274 81 0273 02 0132 81 0275 03 0169 03 0171 05 0262 02 0126 05 1919 82 0527 01 03 0088 04 0267 03 0095 03 0094 05 0222 05 0248 82 0526 82 2929 54 0046 02 0408 05 0232 04 0310 02 0133 05 0281 04 0775 05 0233 05 1463 09 0120 04 0724 DESCRIPTION 1 D Panel Cover Sub Assy Cover Assy Item No 1 2 Stem Valve Mounting Block Washer O Ring Screw Retainer S
7. body and fit one end of spring into outer groove of stud pin Fit other end of spring into hole on top of front soda water lever Install pin Install diffuser and nozzle Install valve on mounting block and latch wire retainer 3 If LEVe reconnect electric wire harness Turn both stems on mounting block to OPEN position see Figure 3 Push soda lever back and check for soda water flow Attach appropriate label to push pad on front soda water lever Install cover and tighten cover screw Slide down D panel 1 8 REMOVAL AND INSTALLATION OF FLOW CONTROLS Slide I D panel up to expose cover mounting screw see Figure 1 Loosen cover mounting screw DO NOT REMOVE and remove cover Close stems on mounting block see Figure 2 Operate valve to check for complete shutoff of water and syrup Remove top screw and loosen bottom screw Remove retainer Remove plug adjustment assembly by threading extractor tool PN 52 1950 into the bonnet and pulling it out This will expose the flow control Lift up wire retainer and carefully remove valve from mounting block If electric disconnect wire harness H Tilt valve forward to remove spring and piston NOTE If piston is going to be reused use caution when handling VOZENA mmoom 9 l Replace valve to mounting block and push wire retainer down This will provide a stable working condition J To remove sleeve use flow control extractor tool PN 52 1950 see Figur
8. oz sec 59 2 ml sec The restricted flow adjustment plug Model 145 adjusts to a maximum flow of 3 3 oz sec 97 7 ml sec ovoz A Slide up I D panel until flow control adjustments are exposed see Figure 1 B Remove nozzle by twisting counter clockwise and pulling down 1 C Remove diffuser by pulling down D Install Lancer syrup separator yellow PN 54 DBSPAMCE 0031 for Model 100 valves or Lancer syrup sepa Pid eun rator smoke PN 54 0201 for Model 145 valves in place of the g E AS valve to fill se id parator syrup tube FLOW CONTROL ES EOL F Hold a Lancer Brix cup under syrup separator WATER SYRUP Dispense water and syrup into cup for two 2 Sec 10 56 Decrease Increase Decrease onds Divide number of ounces ml of water in cup by two 2 to determine water flow rate per LH m second on DU Nozzle WITH G To obtain desired water flow rate use a screwdriv ee DIFFUSER INSIDE er to adjust water flow control see Figure 1 1 5 ADJUSTING WATER TO SYRUP BRIX i Typical Valve For the Model 100 the syrup flow may be adjusted Figure 1 from 0 25 oz sec 7 4 ml sec to 0 50 oz sec 14 8 ml sec For the Model 145 the syrup flow may be adjusted from 0 50 oz sec 14 8 ml sec to 0 90 oz sec 26 6 ml sec Hold the Lancer Brix cup under the syrup separator and activate valve Check Brix To obtain desired Brix use screwdriv
9. 1 4 RECEIVING Each unit is completely tested under operating conditions and thoroughly inspected before shipment At time of shipment the carrier accepts the unit and any claim for damage must be made with the carrier Upon receiving units from the delivering carrier carefully inspect carton for visible indication s of damage If damage exists have carrier note same on bill of lading and file a claim with the carrier REMOVAL OF EXISTING VALVE A Turn OFF carbonated water supply to dispenser to depressurize the system B Turn OFF all syrup supplies to dispenser C Operate each valve to ensure complete depressurization of water and syrup in the system D Remove existing valve and mounting block Reuse the mounting block screws INSTALLATION OF VALVE LMVe OR LEVe WARNING IF DISPENSER IS CONNECTED TO ELECTRICAL POWER THE UNIT MUST BE PROPERLY GROUNDED TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS BODILY INJURIES A Slide I D panel up to expose cover mounting screw see Figure 1 Loosen cover mounting screw DO NOT REMOVE and remove cover Turn both stems on mounting block to the CLOSED position see Figure 2 Lift up wire retainer and remove mounting block from valve Replace the inlet water and syrup o rings on dispenser valve fittings Lubricate o rings on the fittings and mounting block with water or an FDA approved lubricant If syrup out light is furnished with valve run light wires through mounting block and valv
10. 12 Colonia La Preciosa Delegacion Azcapotzalco Mexico D F C P 02460 Phone 52 55 53 53 89 28 Phone 52 55 53 53 89 26 Phone 52 55 53 53 88 60 Phone 52 55 53 53 88 21 FAX 52 55 53 52 46 30 e mail lancer prodigy net mx Lancer de M xico Branch Office Cd Juarez Contact Yolanda Puga Lancer de Mexico Camino de la Lomas 4380 Col Partido Iglesias Cd Juarez CHIH C P 32617 M xico Phone and FAX 521 605 00 86 Phone 521 605 00 87 e mail cdjuarez lancer com mx Continued on reverse
11. 210 310 7242 1 800 729 1500 e mail asia lancercorp com Australia Lancer Pacific Pty Ltd 5 Toogood Avenue Beverley 5009 South Australia Phone 61 8 8268 1388 FAX 61 8 8268 1978 e mail ian lunniss lancer pacific com au steve sotiriou lancer pacific com au for Fountain fiore alvaro lancer pacific com au for Beer rob burdock lancer pacific com au Senior Director Asia Lancer Pacific Pty Ltd 7 Slough Avenue Silverwater 2128 New South Wales Australia Phone 61 2 9648 6840 FAX 61 2 9648 6850 e mail richard abraham lancer pacific com au Lancer Pacific Pty Ltd 55 Keele Street Collingwood 3066 Victoria Australia Phone 03 8415 1920 FAX 03 8415 1929 e mail glenn blakiston lancer pacific com au Lancer Pacific Pty Ltd Unit 31 284 Musgrave Drive Coopers Plains 4108 Queensland Australia Phone 61 7 3274 5700 FAX 61 7 3875 1805 e mail brett thomson lancer pacific com au New Zealand Lancer Pacific Ltd 9 O Rorke Street Onehunga Auckland New Zealand Phone 64 9 634 3612 FAX 64 9 634 1472 e mail phil mason lancer pacific com au Hong Kong Patrick Co Area Manager Asia Phone 852 29670900 FAX 852 30105882 e mail patrickco lancer asia com Lancer Authorized Distributors Shanghai Freser International Co Ltd China 1856 Hu Tai Road Shanghai 200436 China Phone 86 21 5650 3555 FAX 86 21 5650 2666 e mail daniel freser com cn Freser HK Company
12. 32 x 0 250 Yoke Electric Pin Lever Soda Screw Spring Front Soda Water Lever Lever Front Soda Water Lever Soda Plug Bottom Plate Screw Plate Bottom 3 0 Plate Bottom 4 5 Spring Pin O Ring Nozzle Red 3 0 Used in Valves produced through September 1998 Body Assy Lower 3 0 Body Assy Lower 4 5 Arm Paddle Assy O Ring Sleeve Syrup Soda 3 0 Sleeve Syrup Soda 4 5 Piston Soda 3 0 Piston Soda 4 5 Piston Syrup 3 0 Piston Syrup 4 5 Spring Soda Flow Control LEV 17 ITEM PART NO 41 42 43 44 R R45 R46 R47 R 48 R 49 R 50 R 51 R52 R 53 R54 R 55 R 56 R 57 03 0169 02 0132 05 0796 02 0126 82 2992 03 0088 04 0267 04 0302 54 0189 04 0486 02 0133 54 0028 05 1593 05 0233 05 1463 02 0133 02 0421 54 0183 05 0262 05 1919 82 0527 01 DESCRIPTION Spring Syrup Flow Control LEV amp O Ring Bonnet Surefill O Ring Plug Adjustment Assy SF White Retainer Screw Screw Body Assy Upper Screw O Ring Used in Valves produced through September 1998 Diffuser Assy 3 0 Used in Valves produced through September 1998 Diffuser Assy 3 0 Used in Valves produced in September 1998 and later Nozzle 3 0 Used in Valves produced through September 1998 Nozzle 3 0 Used in Valves produced in September 1998 and later O Ring Seal Nozzle 4 5 Nozzle Assy 4 5 Bonnet Flow Control Plug Adjust Flow Control
13. 5 OZ SEC Front Soda Water Lever Kit PN 82 1458 gt S RE Ru a Flow Control 3 0 Syrup 2 43 Kit PN 82 1027 Flow Control 4 5 Syrup Kit PN 82 2226 Flow Control 3 0 Soda Kit PN 82 1026 Flow Control 4 5 Soda Kit PN 82 2227 Syrup Out Light Kit Option PN 82 0783 51 ab 52 A i AA SS Nozzle Assembly 4 5 ex Kit PN 82 2014 5 3 LEVe WITH SELF SERVE LEVER MODEL 100SSL 3 0 OZ SEC AND MODEL 145SSL 4 5 OZ SEC CONTINUED ITEM NOOKRW 10 11 12 13 14 15 16 17 17a 18 19 20 21 22 R23 24 25 R26 27 28 29 30 31 32 33 PART NO 05 0287 54 0057 54 0029 54 0030 54 0059 05 0266 05 0267 02 0047 04 0269 03 0087 05 0265 82 0274 03 0233 03 0143 04 0270 54 0189 04 0302 81 0274 81 0382 81 0273 81 0383 02 0132 52 0622 52 0902 81 0275 81 0384 03 0169 03 0171 05 0262 02 0126 05 1919 82 0527 01 03 0088 04 0267 82 2929 54 0046 54 0188 02 0408 05 0232 05 1108 04 0310 02 0133 05 0281 04 0775 DESCRIPTION ITEM PART NO I D Panel 34 05 0233 I D Panel Syrup Out Cover Sub Assy Cover Assy Item No 1 2 05 1463 Cover Assy Item No 1a 2 Stem Valve Mounting Block Washer 35 03 0081 O Ring 36 54 0165 Screw 37 05 0238 Retainer Stem Valve 38 52 0288 Mounting Block 39 03 0125 Mounting Block 40 10 0117 Block Assy Mounting 41 05 0935 Item No 3 8 22
14. E 2 rettet i tese eb hee tta tete pare i nk EE ERR captada 1 1 3 INSTALLATION OF VALVE LMV OR LEVA esssssssssemem emen nenne 1 1 4 ADJUSTING WATER FLOW sitiada dean 1 1 5 ADJUSTING WATER TO SYRUP 9BRIX ssssssssseseeeeeeee nennen ener nnne nnne 2 1 6 INSTALLATION OF SODA LEVER sese ener enne en nora acc nn non ae anna aiad aiandi 2 1 7 REMOVAL AND INSTALLATION OF FRONT SODA WATER LEVER KIT 82 1458 3 1 8 REMOVAL AND INSTALLATION OF FLOW CONTROLS ssseseee rennen 4 ATAN AA aggredi Fara cia nd RE SE Re Da AE ERR L4 ar Aara prua RR POENA aous aadi ERA AERA Mec LR RN Ari UD CAN D d 4 251 WEEKLY CLEANING onae i enacted esu lees van dete es ete a e Re P de PRI ene d a Fe red sepe id eh i Ta atra 4 2 2 BI WEEKLY SANITIZING niigi ia reta e Lena dro i ehe ad era add da va a ca Fl patina en a aua e 5 3 5 SYRUP BRIX CUP Sinai mete ih aere x n e ire Gas a Ri e E CX D e CAD DX RR RR HB dando dla E RO CR 5 Luniej Bhleeoicm 5 4 1 WATER LEAKAGE AROUND NOZZLE occccoccccnconccconcnononnnnnannnnnnnnnnnnnnncnnnn eee retener rn 5 4 2 LEAKAGE BETWEEN UPPER AND LOWER BODIES seen 5 4 3 MISCELLANEOUS LEAKAGE nie tetti ete atr Dae Apta ladder agfaeit a ei Ra 5 44 INSUFFICIENT WATER FLOW iit tette ht tasti di Ern aen ie diea eA Le RR A kDa nona owed 5 4 5 INSUFFICIENT SYRUP ELOW iiie colonia radican
15. Ltd Hong Kong Flat A 24 F Houston Industrial Bldg 32 40 Wang Lung Street Tsuen Wan N T Hong Kong Phone 852 2408 2595 FAX 852 2408 2605 e mail freserhk netvigator com PT Ciptapratama Sentosamakmur Indonesia JI Anggrek Nelly Murni Blok A 39 Slipi Jakarta 11480 Indonesia Phone 62 21 532 3737 FAX 62 21 532 3666 e mail ciptasm indosat net id Hayakawa Sanki Japan Hayakawa Sanki Inc 1 13 13 Kayaba cho Nihonbashi Chuo ku Tokyo 103 0025 Japan Phone 03 5651 1481 FAX 03 5651 1445 e mail SANKI10217 aol com Tahoe Corporation Korea Tahoe Corporation 2FL 835 66 Yocksam dong Kangnam Ku Seoul Korea Phone 82 2 557 5612 5614 FAX 82 2 557 5615 e mail tahoepark netsgo com Freser MALAYSIA SDN BHD Malaysia No 31 Jalan TPP 5 13 Taman Perindustrian Puchong Seksyen 5 47100 Puchong Selangor Malaysia Phone 60 3 8061 6666 FAX 60 3 8062 1007 21 e mail freser tm net my R B P Industrial Sales Inc Philippines Unit 20 Facilities Centre Bldg 548 Shaw Blvd Mandaluyong City Philippines Phone 632 531 1215 1221 1289 FAX 632 531 1271 e mail rbpsales ginfo com ph Freser S Pte Ltd Singapore BIk 998 Toa Payoh North 04 12 14 Singapore 318993 Phone 65 6352 0943 FAX 65 6352 8594 e mail fresersin pacific net sg Freser International Corporation Taiwan No 76 Gui Sui Street Taipei 103 Taiwan R O C Phone 886 2 2553 1555 FAX 886 2 2553 2742
16. PN 82 1027 Flow Control 4 5 Syrup Kit PN 82 2226 Flow Control 3 0 Soda Kit PN 82 1026 Flow Control 4 5 Soda Kit PN 82 2227 Syrup Out Light 25 Kit Option PN 82 0783 53 ise t N a in Nozzle Assembly 4 5 Lever Kit a i Kit PN 82 2014 PN 82 1458 5 2 LEVe MODEL 100L 3 0 OZ SEC AND MODEL 145L 4 5 OZ SEC CONTINUED ITEM PART NO DESCRIPTION 1 05 0287 1 D Panel la 54 0057 1 D Panel Syrup Out 54 0029 Cover Sub Assy 54 0030 Cover Assy Item No 1 2 54 0059 Cover Assy Item No 1a 2 3 05 0266 Stem Valve Mounting Block 4 05 0267 Washer 5 02 0047 O Ring 6 04 0269 Screw 7 03 0087 Retainer Stem Valve Mounting Block 8 05 0265 Mounting Block 82 0274 Block Assy Mounting Item No 3 8 22 9 03 0233 Retainer Valve 1 Piece 10 03 0143 Spring Pin LEVe 11 04 0270 Screw 12 54 0189 Body Assy Upper 13 04 0302 Screw 14 81 0274 Sleeve Syrup Water 3 0 81 0382 Sleeve Syrup Soda 4 5 15 81 0273 Piston Syrup 3 0 81 0383 Piston Syrup 4 5 16 02 0132 O Ring 17 52 0622 Wire Harness 17a 52 0902 Wire Harness Syrup Out 18 81 0275 Piston Soda 3 0 81 0384 Piston Soda 4 5 19 03 0169 Spring Syrup Flow Control LEVe 20 03 0171 Spring Soda Flow Control LEV 21 05 0262 Bonnet Flow Control 22 02 0126 O Ring R23 05 1919 Plug Adjustment Flow Control White R 82 0527 01 Plug Adjustment Assy White Item No 16 21 23 24 03 0088 R
17. Please refer to the Lancer web site www lancercorp com for information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc INSTALLATION AND SERVICE MANUAL LANCER SERIES 100 AND 145 POST MIX VALVE LEV AND LMVo MODEL 100 3 0 LMVe MODEL 145L 45 LEVe MODEL 100L 3 0 LEVe MODEL 145SSL 4 5 LEVe WITH MODEL 100SSL 3 0 LEVe WITH SELF SERVE LEVER SELF SERVE LEVER MODEL 145P 4 5 LEVe PUSHBUTTON MODEL 100P 3 0 LEVe PUSHBUTTON MODEL 145SF 4 5 LEVe SUREFILL MODEL 100SF 3 0 LEVe SUREFILL MODEL 145PC 4 5 LEVe MODEL 100PC 3 0 LEVe PORTION CONTROL PORTION CONTROL SPECIFICATIONS FLOW RATE All Model 100 3 0 Valve valves are adjustable from 1 5 ounces second 44 4 ml sec to 3 0 ounces second 88 8 ml sec of finished drink All Model 145 4 5 Valve valves are adjustable from 2 5 ounces second 74 0 ml sec to 5 0 ounces second 148 0 ml sec of finished drink e Restricted flow adjustment plug maximum flow 2 0 ounces second 59 2 ml sec in the Model 100 valves and 3 3 ounces second 97 7 ml sec in the Model 145 valves FLOW CONTROLS Water and syrup flow controls are individually adjustable without removing valve cover Syrup flow control operates with both sugar and diet syrups MOUNTING Mounts on the same hole center as the following valves with the same mounting screws Dole SEV Cornelius SF1 Dole FFV McCann Coca Cola Valve Smart Valve SODA WATER LEVER
18. andado rodada 5 4 6 ERRATIC RATIO OBRIX iii cote troie fH tete materni m ite Ec e t e eerie oet eee d rea cci 6 4 1 NO PRODUC T DISPENSED aieia dict eee iinet ege eb aste ei a A deed ere deae dd 6 4 8 WATER ONLY DISPENSED NO SYRUP OR SYRUP ONLY DISPENSED NO WATER 6 4 9 VALVE WIEE NOT SHUT OFF i5 ei eene ee rei eee ensi e Enea deci eek va tiger eux eee EYE adr seva 6 4 10 EXCESSIVE FOAMING x netter tt od eter e re PRSE DOE ea ee A a eee depu dd rese aded 6 4 11 NO SYRUP OUT LIGHT ict ct cie r een iater tice de deter et er reci een Pede eed dede de 6 5 ILLUSTRATIONS AND PARTS LISTINGS ocococcconoccccconcccnnoccncnnnconanacnnana canino nnncc ancora anna nn aran aate nana 8 5 1 LMV MODEL 100 3 0 OZ SEC 00 oo ee terrane tenet nn non nan tees cnn n cananea E aiaa 8 9 5 2 LEVe MODEL 100L 3 0 OZ SEC AND MODEL 145L 4 5 OZ SEC sess 10 11 5 3 LEV WITH SELF SERVE LEVER MODEL 100SSL 3 0 OZ SEC AND MODEL 145SSL 4 5 OZ SEG rete dh bed b d e e x ia 12 13 5 4 LEVe PUSHBUTTON MODEL 100P 3 0 OZ SEC AND MODEL 145P 4 5 OZ SEG 1 cordones do etes er etate eet beni ped eed indue randa et ide 14 15 5 5 LEVe SUREFILL MODEL 100SF 3 0 OZ SEC AND MODEL 1455E 4 5 OZ S EC nere toe ete et eer e ete e i Rt t edge vu acie vehi 16 17 5 6 LEV PORTION CONTROL MODEL 100PC 3 0 OZ SEC AND MODEL 145PC 4 5 OZ SEC iius e eet dd eid ee e dea ee a 18 19 INSTALLATION 1 1 1 2 1 3
19. da Concha Espina 8 28036 Madrid Spain Phone 34 91 564 6900 FAX 34 91 564 3065 e mail jmorales bevserv com 22 Lancer Russia Lancer Sales Company Vyatskaya Street 27 Building 15 4th Floor 125015 Moscow Russia Phone 7 095 745 7108 FAX 7 095 745 7109 Mobile Phone 7 095 991 7778 7 095 139 0335 e mail lancer online ru vdemkin ktv ru Lancer Middle East Africa Elsayed Moniem Technical Manager Lancer Middle East Africa 7 Mubarak Street East Ain Shams 11311 Cairo Egypt Phone FAX 2 02 49 35 395 Mobile Phone GSM 2 010 500 4007 e mail elsayed_lancer msn com Lancer Authorized Distributor DispenseTech South Africa P O Box 17495 Sunward Park 1470 South Africa Phone 27 11 397 7455 FAX 27 11 397 7648 e mail david dispensetech co za Lancer Latin America Latin America Sales 6655 Lancer Blvd San Antonio TX 78219 Phone 210 310 7000 FAX 210 310 7245 1 800 729 1500 e mail latinamerica lancercorp com Lancer de M xico S A de C V Contact Gerardo Canales Calle Lerdo De Tejada 544 PTE Col Las Villas San Nicolas De Los Garza N L Monterrey N L M xico C P 66422 Phone 52 81 83 52 85 32 Phone 52 81 83 52 85 34 Phone 52 81 83 52 53 60 FAX 52 81 83 32 54 10 e mail direccion lancer com mx Lancer de M xico S A de C V Branch Office Mexico City Contact Carlos Lopez Lancer de Mexico S A de C V Sucursal Mexico D F Calle Centeotl No 1
20. e 8 RUBBER BUSHING 1 Ensure rubber bushing is loose on handle Push rubber bushing into sleeve Turn clockwise to tighten bushing inside sleeve NOTE This will allow sleeve to be removed or installed 2 3 wa 4 Turn counterclockwise to loosen bushing inside sleeve This will allow tool to be removed from sleeve K To replace sleeve place sleeve on flow Flow Control Extractor Tool control extractor tool see Figure 8 and Figure 8 insert in upper body L Lubricate o ring with water or any FDA approved lubricant and push sleeve to bottom M Reassemble spool spring plug adjustment assembly retainer and screws N Turn both shut offs on mounting block to the OPEN position see Figure 3 O Replace cover and tighten mounting screw P Adjust water flow to correct flow rate refer to Section 1 4 Q Adjust 9Brix to correct setting refer to Section 1 5 R Slide down I D panel 2 CLEANING 2 1 DAILY CLEANING A Nozzle and diffuser must be cleaned daily 1 Remove nozzle by twisting counter clockwise and pulling down 4 4 1 4 2 4 3 4 4 4 5 2 Remove diffuser by pulling down 3 Wash nozzle and diffuser with warm water rinsed from nozzle and diffuser finished product 4 Reinstall diffuser and nozzle NOTE Ensure that cleaning solution is thoroughly Residual solution will cause foaming and off taste in Ensure compliance with the instructions of the dispen
21. e plate Connect wiring to pressure switch in product line 24 VAC power supply required Install mounting block to valve plate using four 4 mounting screws removed from existing mounting block Install valve on mounting block Push wire retainer down This will lock valve to mounting block White stems must be in closed position See Figure 2 Turn on carbonator water supply and syrup supply to dispenser K Turn both white stems on mounting block to the OPEN position see Figure 3 Top of stem will lock wire retainer in position L If electric version reconnect to 24 VAC power supply M Operate the valve momentarily to ensure flow of carbonated water and syrup NOTE Model 100 valves are factory preset for a flow rate of 3 0 ounces per second an adjustment may be required ommoom I e Model 145 valves are factory preset for a flow rate of 4 5 ounces per second an adjustment may be required Adjust water flow to correct flow rate see following instructions Adjust ratio 9Brix to correct setting see following instructions Install cover on valve and tighten cover mounting screw Slide down I D panel ADJUSTING WATER FLOW The water flow for the Model 100 may be adjusted from 1 25 oz sec 37 ml sec to 2 50 oz sec 74 ml sec The water flow for the Model 145 may be adjusted from 2 0 oz sec 59 2 ml sec to 4 50 oz sec 133 2 ml sec The restricted flow adjustment plug Model 100 adjusts to a maximum flow of 2 0
22. er or inadequate water or syrup supply Cup Lever may be sticking or binding If LEVe switch not actuating properly If LEVe solenoid armature not returning to bottom position Debris or damage to Paddle arms Incoming water or syrup temperature too high Water flow rate too high Nozzle and diffuser not clean Nozzle and diffuser not properly installed CO pressure too high Burned out or defective lamp Faulty wiring and or pressure Switch in product line CORRECTIVE ACTION Check incoming water and syrup supply to ensure sufficient flowing pressure Remove flow controls and clean out any foreign materials to ensure smooth free piston movement Check stems on mounting block to ensure they are in fully OPEN position If not repair or replace Check electric current supplied to valve See SPECIFICATIONS If current is adequate check solenoid coil and switch Replace if necessary Remove valve from mounting block and open stems slightly and check to ensure proper water and syrup supply If no supply check dispenser for freeze up or other problems Check manual operation of valve to ensure proper function Check stems on mounting block to ensure they are in full OPEN position Remove valve from mounting block and open stem slightly to check for proper syrup and water supply If no supply check dispenser for freeze up or other problems Correct or replace lever Check switch for free
23. er to adjust syrup flow control see Figure 1 Remove syrup separator Install diffuser and nozzle Slide down I D panel 1 6 INSTALLATION OF SODA LEVER The soda lever may be field installed on any LMVe or LEVe moom Remove valve cover Turn both stems on mounting block to CLOSED position see Figure 2 If LEVe disconnect electric wiring harness Remove valve from mounting block Locate bottom plate plug in bottom plate on left side of nozzle if necessary moom WATER SYRUP STEMS CLOSED 4 Mounting Block Stems in CLOSED Position Figure 2 WATER SYRUP STEMS OPEN Mounting Block Stems in OPEN Position Figure 3 Figure 5 1 7 SPRING SODA WATER SODA WATER LEVER LEVER Figure 6 Figure 7 F Pull out stainless steel pin and remove bottom plate plug see Figure 4 DOVOZENAS NOTE If valve does not have pin push bottom of plug to snap it out of position Remove nozzle by twisting counter clockwise and pulling down Remove diffuser by pulling down Hold cup lever back and lay soda lever across bottom of valve with small leg extending through hole Twist soda lever slightly and bring to upright position Soda lever will slide between the vertical supports Release cup lever Line up holes in supports and soda lever and install stainless steel pin Install diffuser and nozzle Install valve on mounting block and latch wire retainer If LEVe reconnect electric wire harness Turn both s
24. ess Park San Antonio TX 78218 Phone 210 666 0544 FAX 210 666 2044 Lancer Ice Link 6655 Lancer Blvd San Antonio TX 78219 Phone 210 310 7174 FAX 210 310 7245 Remanufacturing 6655 Lancer Blvd San Antonio TX 78219 Phone 210 310 7356 FAX 210 310 7261 1 800 729 1550 Lancer North America USA Canada Sales 6655 Lancer Blvd San Antonio TX 78219 Phone 210 310 7000 SALES FAX 210 310 7245 CUSTOMER SERVICE FAX 210 310 7250 1 800 729 1500 Georgia Office 1125 Northmeadow Parkway Suite 116 Roswell GA 30076 Phone 770 343 8828 FAX 770 475 8646 1 800 729 1750 Lancer Authorized Distributors Advanced Beverage Solutions ABS 100 N Gary Avenue Suite C Roselle IL 60172 Phone 847 524 1707 877 814 2271 FAX 847 524 1710 www absone com Bevco 6900 Camille Avenue Oklahoma City OK 73149 Phone 405 672 7770 FAX 405 672 7443 e mail info bevcoinc com Joe Kirwan Company 119 White Oak Lane Old Bridge NJ 08857 Phone 732 679 1900 FAX 732 679 9236 e mail sales jkirwan com L amp M Beverage Equipment Co Inc 12510 Santa Fe Trail Drive Lenexa KS 66215 Phone 913 888 8988 FAX 913 888 9137 e mail L7mco aol com Update 44 as of May 01 2003 Directory of USA Canada Offices International Offices and Authorized Distributors Corporate Office 6655 Lancer Blvd San Antonio Texas 78219 210 310 7000 1 800 729 1500 FAX 210 310 7250 E
25. etainer Flow Control 25 04 0267 Screw R26 82 2929 Arm Paddle Assy 27 54 0046 Body Assy Lower 3 0 54 0188 Body Assy Lower 4 5 28 02 0408 O Ring Nozzle Red 3 0 Used in Valves produced through September 1998 29 05 0232 Plate Bottom 3 0 05 1108 Plate Bottom 4 5 30 04 0310 Screw 31 02 0133 O Ring Used in Valves produced through September 1998 32 05 0281 Plug Bottom Plate 33 04 0775 Pin Lever Soda 11 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 PART NO 05 0233 05 1463 03 0081 05 0231 05 0238 52 0288 03 0125 10 0117 05 0935 26 0265 04 0486 04 0724 03 0238 05 0490 04 0470 09 0120 05 0274 54 0028 05 1593 02 0133 02 0421 54 0183 DESCRIPTION Nozzle 3 0 Used in Valves produced through September 1998 Nozzle 3 0 Used in Valves produced in September 1998 and later Lever Spring Electric Lever Electric Yoke Electric Coil Assy LEV Spring Solenoid LEVe Armature LEV Plug Retainer Micro Switch Micro Switch Screw Pin Stud Spring Front Soda Water Lever Holder Screw Lever Front Soda Water Lever Soda 3 0 Diffuser Assy 3 0 Used in Valves produced through September 1998 Diffuser Assy 3 0 Used in Valves produced in September 1998 and later O Ring Seal Nozzle 4 5 Nozzle Assy 4 5 R in margin indicates revision or data change 5 3 LEVe WITH SELF SERVE LEVER MODEL 100SSL 3 0 OZ SEC AND MODEL 145SSL 4
26. in Stud Item No 3 8 22 45 03 0238 Spring Front 9 03 0233 Retainer Valve 1 Piece Soda Water Lever 10 03 0143 Spring Pin 46 05 0274 Lever Soda 11 04 0270 Screw 47 54 0028 Diffuser Assy 3 0 Used in Valves 12 54 0189 Body Assy Upper produced through September 1998 13 04 0302 Screw 05 1593 Diffuser Assy 3 0 Used in Valves 14 81 0274 Sleeve Syrup Water 3 0 produced in September 1998 and 81 0382 Sleeve Syrup Soda 4 5 later 15 81 0273 Piston Syrup 3 0 48 02 0133 O Ring 81 0383 Piston Syrup 4 5 49 02 0421 Seal Nozzle 4 5 16 02 0132 O Ring 50 54 0183 Nozzle Assy 4 5 17 05 0491 Filler 18 81 0275 Piston Soda 3 0 R in margin indicates revision or data change 81 0384 Piston Soda 4 5 19 03 0169 Spring Syrup Flow Control LEV amp 20 093 0171 Spring Soda Flow Control LEV amp 21 05 0262 Bonnet Flow Control 22 02 0126 O Ring R23 05 1919 Plug Adjustment Flow Control White R 82 0527 01 Plug Adjustment Assy White 24 03 0088 Retainer Flow Control 25 04 0267 Screw R26 82 2929 Arm Paddle Assy 27 54 0046 Body Assy Lower 3 0 54 0188 Body Assy Lower 4 5 28 02 0408 O Ring Nozzle Red 3 0 Used in Valves produced through September 1998 29 05 0232 Plate Bottom 3 0 05 1108 Plate Bottom 4 5 30 04 0310 Screw 31 02 0133 O Ring Used in Valves produced through September 1998 32 05 0281 Plug Bottom Plate 33 04 0775 Pin Lever Soda 19 NOTES Please refer to the Lancer web site www lancercorp c
27. ing Seal Nozzle 4 5 Nozzle Assy 4 5 R in margin indicates revision or data change 5 4 LEVe PUSHBUTTON MODEL 100P 3 0 OZ SEC AND MODEL 145P 4 5 OZ SEC Flow Control 3 0 Syrup Kit PN 82 1027 Flow Control 4 5 Syrup Kit PN 82 2226 Flow Control 3 0 Soda Kit PN 82 1026 Flow Control 4 5 Soda Kit PN 82 2227 Syrup Out Light Kit Option PN 82 0783 5 4 LEVe PUSHBUTTON MODEL 100P 3 0 OZ SEC AND MODEL 145P 4 5 OZ SEC CONTINUED ITEM PART NO DESCRIPTION 1 54 0140 1 D Panel Large Pushbutton 54 0029 Cover Sub Assy 54 0139 Cover Assy Large Pushbutton Item No 1 2 3 05 0266 Stem Valve Mounting Block 4 05 0267 Washer 5 02 0047 O Ring 6 04 0269 Screw 7 03 0087 Retainer Stem Valve Mounting Block 8 05 0265 Mounting Block 82 0274 Block Assy Mounting Item No 3 8 22 9 03 0233 Retainer Valve 1 Piece 10 03 0143 Spring Pin 11 04 0270 Screw 12 54 0189 Body Assy Upper 13 04 0302 Screw 14 81 0274 Sleeve Syrup Water 3 0 81 0382 Sleeve Syrup Soda 4 5 15 81 0273 Piston Syrup 3 0 81 0383 Piston Syrup 4 5 16 02 0132 O Ring 17 05 0491 Filler 18 81 0275 Piston Soda 3 0 81 0384 Piston Soda 4 5 19 03 0169 Spring Syrup Flow Control LEVe 20 03 0171 Spring Soda Flow Control LEVe 21 05 0262 Bonnet Flow Control 22 02 0126 O Ring R23 05 1919 Plug Adjustment Flow Control White R 82 0527 01 Plug Adjustment Assy White 24 03 0088 Retai
28. ix 6 retaining screws Replace paddle arm assemblies Tighten appropriate retaining Screws Replace appropriate o rings 1 Check incoming water from carbonator to ensure minimum flowing pressure See SPECIFICATIONS 2 Check stems on mounting block to ensure it is in fully OPEN position Remove water flow control from upper body and clean out any foreign materials to ensure smooth free piston movement 1 Check incoming syrup to ensure minimum flowing pressure See SPECIFICATIONS 2 Check shutoff on mounting block to ensure it is in fully OPEN position Remove syrup flow control from upper body and clean out any foreign materials to ensure smooth free piston movement PROBLEM Continued from previous page 4 6 4 7 4 8 4 9 4 10 4 11 Erratic Ratio 9Brix No product dispensed Water only dispensed no syrup or syrup only dispensed no water Valve will not shut off Excessive foaming No syrup out light If equipped Incoming water and or syrup supply not at sufficient flowing pressure Foreign debris in water and or syrup flow controls Water and syrup shutoffs are not fully OPEN If LEVe ensure cup lever arm or I D Panel actuator is actuating switch If LEVe electric current not reaching valve Improper or inadequate water or syrup supply If LMVe valve is not functioning correctly Water or syrup stem on mounting block not fully OPEN Improp
29. ner Flow Control 25 04 0267 Screw R26 82 2929 Arm Paddle Assy 27 54 0046 Body Assy Lower 3 0 54 0188 Body Assy Lower 4 5 28 02 0408 O Ring Nozzle Red 3 0 Used in Valves produced through September 1998 29 05 0232 Plate Bottom 3 0 05 1108 Plate Bottom 4 5 30 04 0310 Screw 31 02 0133 O Ring Used in Valves produced through September 1998 32 05 0281 Plug Bottom Plate 33 04 0775 Pin Lever Soda 34 05 0233 Nozzle 3 0 Used in Valves produced through September 1998 05 1463 Nozzle 3 0 Used in Valves produced in September 1998 and later 35 05 0238 Yoke Electric 36 52 0288 Coil Assy LEVe 15 ITEM PART NO DESCRIPTION 37 03 0125 Spring Solenoid LEVe 38 10 0117 Armature LEV amp 39 04 0486 Screw 40 52 0622 Wire Harness 40a 52 0902 Wire Harness Syrup Out 41 04 0470 Screw 42 05 0490 Holder 43 26 0265 Micro Switch 44 09 0120 Lever Front Soda Water 45 04 0724 Pin Stud 46 03 0238 Spring Front Soda Water Lever 47 05 0274 Lever Soda 48 54 0028 Diffuser Assy 3 0 Used in Valves produced through September 1998 05 1593 Diffuser Assy 3 0 Used in Valves produced in September 1998 and later 49 02 0133 O Ring 50 02 0421 Seal Nozzle 4 5 51 54 0183 Nozzle Assy 4 5 R in margin indicates revision or data change 5 5 LEVe SUREFILL MODEL 100SF 3 0 OZ SEC AND MODEL 145SF 4 5 OZ SEC Flow Control 3 0 Syrup Kit PN 82 1027 Flow Control 4 5 Syrup Kit PN 82 2226
30. om for L information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc 20 LANCER Directory of USA Canada Offices International Offices and Authorized Distributors Continued Continued from previous page EcuaLancer S A Ecuador Lancer Sales Company Contact Luciano Lopez Sector Las Acacias Luis De Beethoven 958 Y Capitan Rafael Ramos Quito Ecuador Phone 593 22 401 598 400 937 406 418 FAX 593 22 400 535 e mail Llopez ecnet ec Lancer Authorized Distributors Eximport amp Barter Co Caribbean 2101 S W 56th Terrace Hollywood FL 33023 USA Phone 954 967 9999 FAX 954 967 9900 e mail edbrandao aol com PromoVen S A Argentina Contact Rafael Mendoza Juncal 858 Piso 3 Depto L 1062 Buenos Aires Argentina Phone 54 11 4394 7654 FAX 54 11 4394 1193 e mail promoven customw com ar Bras Sulamericana LTDA Brasil Contact Fabio Queiroz Rua Dr Ladislau Retti 1400 Parque Alexandre Cotia Sao Paulo Brasil CEP 06714 150 Phone 55 11 4612 1122 FAX 55 11 4612 2219 e mail fabio queiroz bras com br Lancer Chile Ltda Chile Contact Heriberto Concha Vicuna Mackenna 3019 San Joaquin Santiago Chile Phone 56 2 552 1657 FAX 56 2 552 1961 e mail hconcha lancer intl com Lancer Pacific International Sales 6655 Lancer Blvd San Antonio TX 78219 Phone 210 310 7000 FAX
31. rnest F Mariani Company 614 West 600 South Salt Lake City UT 84104 Phone 801 359 3744 FAX 801 531 9615 e mail febell efmco com or clay efmco com Mark Powers amp Company Inc P O Box 72 1821 Henry Street Guntersville AL 35976 Phone 256 582 6620 FAX 256 582 8533 e mail sales markpowers and company com Maurer Supply Inc 843 Rainier Avenue South Seattle WA 98144 Phone 206 323 8640 FAX 206 323 9286 e mail maurersupply quwest net Simgo Ltd 5122 Timberlea Blvd Mississauga Ontario L4W 2S5 Canada Phone 905 602 5800 FAX 905 602 5804 e mail simgo simgo com Simgo B C Ltd 16 8125 130th Street Surrey B C V3W 7X4 Canada Phone 604 590 4022 FAX 604 590 1601 Lancer Europe Belgium European Central Office Lancer Europe S A Mechelsesteenweg 592 B 1930 Zaventem Belgium Phone 32 2 755 2390 FAX 32 2 755 2399 e mail lancer europe gglo be England 17 Bembridge Gardens Ruislip Middlesex HA4 7ER England Phone 44 1895672667 FAX 44 1895637537 e mail court4lancer msn com Hungary H 2100 G d ll Isaszegi t 67 Hungary Phone 36 28 417 179 FAX 36 28416 881 e mail bodolai compuserve com Lancer Authorized Distributors Complete Beverage Services Ltd Republic of Ireland and Northern Ireland Gortrush Industrial Estate Omagh County Tyrone Northern Ireland Office 44 1662 250 008 FAX 44 1662 252 991 Intercom Spain Intercom Av
32. ser manufacturer to properly clean and sanitize the nozzle and diffuser and ensure no off taste is present 2 2 BI WEEKLY SANITIZING A Nozzle and diffuser must be sanitized bi weekly Comply with the instructions of the dispenser manufacturer to properly sanitize the nozzle and diffuser and insure no off taste is present SYRUP BRIX CUP 05 0081 Soda Brix Cup 05 0170 05 0083 Syrup Brix Cup 4 00 to 1 05 0086 05 0084 Syrup Brix Cup 4 20 to 1 05 0087 05 0085 Syrup Brix Cup 4 40 to 1 05 0088 05 0171 Syrup Brix Cup 4 50 to 1 05 0089 05 0169 Syrup Brix Cup 4 75 to 1 05 0090 TROUBLESHOOTING TROUBLE CAUSE Water leakage around nozzle Leakage between upper and lower bodies Miscellaneous leakage Insufficient water flow Insufficient syrup flow Continued on next page O ring is not properly installed above diffuser O ring is damaged or missing One or more retaining screws loose Paddle arm assemblies are worn or damaged Gap between parts Damaged missing or improperly installed o rings Water flowing pressure is too low or restricted Foreign debris in water flow controls Syrup flowing pressure is too low or restricted Foreign debris in syrup flow controls Syrup Brix Cup 5 00 to 1 Syrup Brix Cup 5 2 to 1 Syrup Brix Cup 5 30 to 1 Syrup Brix Cup 5 40 to 1 Syrup Brix Cup 5 50 to 1 Universal Split Cup REMEDY Install or replace o ring correctly Replace o ring Tighten all s
33. tem Valve Mounting Block Mounting Block Block Mounting Assy Item No 3 8 21 Retainer Valve 1 Piece Spring Pin LEVe Screw Body Assy Upper 3 0 LMVe Screw Sleeve Syrup Water 3 0 Piston Syrup 3 0 O Ring Piston Soda 3 0 Spring Syrup Flow Control LEVe Spring Soda Flow Control LEVe Bonnet Flow Control O Ring Plug Adjustment Flow Control White Plug Adjustment Assy White Item No 16 20 22 Retainer Flow Control Screw Spring Spring Center Yoke Mechanical Lever Mechanical Lever Assy Mechanical Item No 26 28 Arm Paddle Assy Body Assy Lower 3 0 O Ring Nozzle Red 3 0 Used in Valves produced through September 1998 Plate Bottom 3 0 Screw O Ring Used in Valves produced through September 1998 Plug Bottom Plate Pin Lever Soda Nozzle 3 0 Used in Valves produced through September 1998 Nozzle 3 0 Used in Valves produced in September 1998 and later Lever Front Soda Water Pin Stud LMVe MODEL 100 3 0 OZ SEC CONTINUED ITEM PART NO 39 03 0238 41 05 0274 42 54 0028 05 1593 DESCRIPTION Spring Front Soda Water Lever Lever Soda 3 0 Diffuser Assy 3 0 Used in Valves produced through September 1998 Diffuser Assy 3 0 Used in Valves produced in September 1998 and later R in margin indicates revision or data change 5 2 LEVe MODEL 100L 3 0 OZ SEC AND MODEL 145L 4 5 OZ SEC Flow Control 3 0 Syrup Kit
34. tems on mounting block to OPEN position see Figure 3 Push soda lever back and check for soda water flow Install cover and tighten cover screw Slide down D panel REMOVAL AND INSTALLATION OF FRONT SODA WATER LEVER KIT 82 1458 moop m Slide I D panel up to expose cover mounting screw see Figure 1 Loosen cover mounting screw DO NOT REMOVE and remove cover Close stems on mounting block see Figure 2 Operate valve to check for complete shutoff of water and syrup Lift up wire retainer and carefully remove valve from mounting block If LEVe disconnect wire harness Locate bottom plate plug or soda lever in bottom plate on left side of valve For removal of either item remove pin and retain for reinstallation see Figure 4 NOTE If valve does not have pin push bottom of plug to snap it out of position To remove existing soda lever slide lever behind vertical supports see Figure 5 Carefully pull lever down rotating it towards the back right corner of the bottom plate Then slide lever out of the slot To install the front soda water lever first position the lever so that the contact pad faces towards the rear of the valve see Figure 6 1 Insert the front soda water lever through the bottom plate and rotate the lever to the left until the contact pad is facing forward and the extension is positioned over the paddle arm on the left 2 To install spring see Figure 7 press stud pin into hole on upper

installation and service manual lancer series 100 - Soda

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