and 2L Control Valve Drawings & Service Manual
Contents
1. Drawing No Order No Description Quantity 1 V3477 WS2H INJECTOR CAP 1 2 V3152 O RING 135 1 3 V3727 WS2 INJECTOR BODY ASY 1 V3010 2R 15B WS2 2H INJECTOR R ASY W V3010 15B V3010 2S 15C WS2 2H INJECTOR S ASY W V3010 15C V3010 2T 15D WS2 2H INJECTOR T ASY W V3010 15D V3010 2U I5E WS2 2H INJECTOR U ASY W V3010 15E V3010 2V 15F WS22H INJECTOR V ASY W V3010 15F V3010 2W 15G WS2 2H INJECTOR W ASY W V3010 15G V3010 2X 15H WS2 2H INJECTOR X ASY W V3010 15H 1 V3010 2A WS2 2H INJECTOR ASY A V3010 2B WS2 2H INJECTOR ASY B V3010 2C WS2 2H INJECTOR ASY C V3010 2D WS2 2H INJECTOR ASY D V3010 2E WS2 2H INJECTOR ASY E V3010 2F WS2 2H INJECTOR ASY F V3010 2G WS2 2H INJECTOR ASY G 5 V3731 WS2 INJ DRAW TUBE DOWN ASY 1 6 V3730 WS2 INJ FEED TUBE DOWN ASY 1 E V3315 O RING 231 1 8 V3724 WASHER FLAT SS 1 4 4 9 V3643 BOLT BHCS S S 1 4 20x2 25 4 10 V3162 022 WS1 DLFC 022 FOR 3 4 1 11 V3231 WS2H REFILL FLOWCNTRL RETAINER 1 12 V3277 O RING 211 1 13 V3105 O RING 215 1 14 V3150 WSI SPLIT RING 1 15 V3151 WS1 NUT 1 QC 1 16 V3149 WS1 FTG 1 PVC MALE NPT ELBOW 1 Not Shown V3189 WS1 FTG 3 4 amp 1 SLVNT 90 Optional Not Shown H4915 FTG KIT 494 BV 1 2 POLYTUBE Optional Not Shown V3499 WS2H FITTING CAP 1 IN THREADED Optional Any V3162 XXX flow control may be used WS2 valves are shipped with a V3162 022 2 2 gpm flow control Flow control sizes ran2. Drive bracket can be removed 9 by sgeezing 2 lock tabs amp rotating counter clockwise ba CE Install D1300 upper diffuser not shown WS1 5 2 amp 2L Drawings amp Service Manual Meter Assembly for WS2 and WS2L Valves Note Only 2 meters should be used on WS2 valves Page 7 Standard meter cable used for spacing up to 3 between valve body and meter body longer distance requires longer cable V3221 Service or replace the turbine by 1 Turn the bypass for the system off and relieve the pressure on the system 2 Press downward on the remote meter assembly to relieve tension on the retaining clip V3632 or the U shaped V3223 WS2 Meter Clip Remove the clip and take the meter assembly out of the housing 3 Remove the bend from the two exposed tips of the retaining clip V3501 and remove clip 4 Service or replace the V3118 03 WS15 2 Turbine Assembly and place it back in the turbine shaft 5 Insert the V3501 WS15 2 Turbine Clip and re bend the exposed ends of the clip The V3118 03 turbine has a groove to line up with the V3501 WS15 2 Turbine Clip 6 Insert meter assembly back into the meter housing 7 Re install the meter retaining clip V3632 as shown below or the U shaped V3223 WS2 Meter Clip 8 Open the bypass for the system slowly to bring back into service and check to be sure you have no water leaks The V3118 03 has a groove to line up with the V3501 WS1 5 2 Turbine Clip
3. irat Ai WAA EE AAA WAA AAA WAWA AAA AA AAA AAA 23 Troubleshooting Procedures 3 c 0 lt coss csoscsilsbisusezensnaatovnsessubesonansoaicossescousesdueeupnsbepaceadessanectastepbuavonausdsbesbusessssbeoneeaiesce gt 27 Injector Graphs for WS T 5 amp WS2L uu ua a aq aG Ce ettet cente taceat ce eee ive tenus et aves teu a ceu 29 Injector Graphs for Em 33 Page 4 WS1 5 2 amp 2L Drawings amp Service Manual WS1 5 Drive Cap Assembly Downflow Piston Regenerant Piston Spacer Stack Assembly Main Body and Meter Drawing No Order No Description Quantity 1 V3004 WSI Drive 1 2 V3135 O ring 228 1 3 V3407 WS1 5 Piston Downflow 1 4 V3174 WSI Regenerant Piston 1 5 V3423 WS1 5 Backplate Dowel 1 6 V3430 WS1 5 Spacer Stack Asy 1 7 Back Plate Refer to Programming and Cover Drawing Manual 1 8 V3419 O ring 347 1 V3418 O ring 328 for valve bodies with NPT threads V3441 O ring 226 for valve bodies with BSPT threads Not Shown V3437 WS1 5 Flow Straightener located inside meter housing 1 V3401 01 WS1 5 Meter Housing i V3401BSPT 01 WS1 5 Meter Housing BSPT 11 3632 WS1 5 2 3 Meter Retaining Clip 1 12 V3003 02 WS1 5 2L 2H Meter Commercial 1 13 V3118 03 WS1 5 2L Turbine 1 14 V3105 O ring 215 1 15 V3501 WS1 5 2 TURBINE CLIP 1 V3400 01 WS1 5 Valve Body Downflow c V3400BSPT 01 WS1 5 Valve Body Downflow BSPT Not Shown
4. other valves press and hold NEXT and REGEN buttons for 3 seconds Foreign matter is lodged in control valve b Check piston and spacer stack as sembly for foreign matter High drive forces on piston c Replace piston s and spacer stack assembly Control valve piston not in home position d Unplug power source jack from the printed circuit board black wire and plug back in or press button sequence to reset valves TC valves three buttons press and hold SET and DOWN buttons for 3 seconds Cover button may have other names like SET HOUR CLOCK or SET CLOCK but the circuit board is labeled with SET other valves press and hold NEXT and REGEN buttons for 3 seconds Motor not inserted fully to engage pinion motor wires broken or dis connected motor failure e Check motor and wiring Replace motor if necessary Drive gear label dirty or damaged missing or broken gear f Replace or clean drive gear Drive bracket incorrectly aligned to back plate g Reseat drive bracket properly PC board is damaged or defective h Replace PC board PC board incorrectly aligned to drive bracket i Ensure PC board is correctly snapped on to drive bracket 10 Error Codes for and NHWB 106 or 1006 MAV NHWB unable to find proper park position motor ran too long 107 or 1007 MAV NHWB motor ran too short stalled while looking
5. included when ordering V3453 BSPT 03 Not Shown D1300 TOP BAFFLE DFSR CLACK 1 5 50MM 1 BSPT threads on inlet and outlet ports on the V3453BSPT 03 NPT threads on drain and injector ports on V3435BSPT 03 V3174 51 Regenerant Piston not used for backwash only valves V3010 15Z Injector Plug and V3195 01 WS1 Refill Port Plug ASY must be used for backwash only valves B indicates BSPT N indicates NPT Install D1300 upper diffuser not shown _ Ss Page 6 WS1 5 2 amp 2L Drawings amp Service Manual WS2 Drive Cap Assembly Downflow Piston Regenerant Piston Spacer Stack Assembly and Main Body Drawing No Order No Description Quantity 1 V3726 WS2 BRINE PISTON ASY 1 2 V3725 WS2 PISTON DOWNFLOW ASY 1 3 V3452 O RING 230 1 4 V3728 WS2 DRIVE CAP ASY 1 3 V3724 WASHER FLAT SS 1 4 4 6 V3642 BOLT BHCS S S 1 4 20X1 25 4 7 Back Plate Refer to Programming and Cover Drawing Manual 1 8 V3729 WS2 STACK ASY 1 9 V3419 O RING 347 FOR WS15 V3641 O RING 225 for valve bodies with NPT threads E V3441 O RING 226 for valve bodies with BSPT threads i V3700 01 WS2 BODY NPT 1 V3700BSPT 01 52 BODY BSPT V3468 WS2H PLUG 1 4 HEX NPT Not Shown 1 V3465 WS2H PLUG 1 4 HEX BSPT Not Shown D1300 TOP BAFFLE DFSR CLACK 1 5 50MM 1 BSPT threads on inlet and outlet ports on the V3700BSPT 01 NPT threads on the drain port V3700BSPT 01 B indicates BSPT N indicates
6. 1 5 Valve 1 5 Female NPT or BSPT sess 2 amp 2L Valves 2 Female NPT or BSPT Drain Line 1 5 amp 2L Valves 1 25 Female NPT 2 Valve 1 5 Female NPT Distributor Tube Opening Valve bodies with female NPT Inlet amp Outlet 1 90 OD 1 5 NPS Valve bodies with female BSPT Inlet amp Outlet 50 mm OD 1 5 Valve and Meter 21 Ibs 10 kg Shipping Weight 2L Valve and Meter 29 16 13 kg 2 Valve and Meter 30 Ibs 14 kg Board Memor Nonvolatile EEPROM y electrically erasable programmable read only memory Compatible with the following typical Sodium chloride potassium chloride potassium concentrations of regenerants chemicals permanganate sodium bisulfite chlorine and chloramines Page 20 WS1 5 2 amp 2L Drawings amp Service Manual Installation 1 5 Top view 2L Top view 2 Top view Basic installation Regenerant Shut off valve Regenerant__ 22 N ti n WAS uem CN i I gt out MN waja d Drain In bur Line Drain Line Drain Regenerant Line Air gap lt E GENERAL INSTALLATION amp SERVICE WARNINGS The control valve and fittings are not designed to support the weight of the system or the plumbing Do not use Vaseline oils oth
7. 4 V3428 WS1 5 Refill Retainer ASY 1 5 V3163 O ring 019 1 6 4612 Elbow Cap gt 1 7 JCPG 8PBLK Nut Compression 12 Black 1 8 JCP P 8 Insert Polytube 2 1 9 V3182 WS1 1 10 V3498 WS1 5 Brine Elbow w RFC 1 2 Option WS1 5 Refill Asy 5 8 x 3 4 includes fitting refill Not Shown V3434 01 retainer assembly o ring nut and polytube insert Option for 5 8 brine line connection V3428 contains a V3182 WS1 RFC Refill location on WS2L Proper RFC orientation directs refill water flow towards the washer face with rounded edges Water Flow WS1 5 2 amp 2L Drawings amp Service Manual Page 11 WS1 5 and 2L Drain Line 34 Drawing No Order No Description Quantity 1 4615 Locking Clip 1 2 V3414 WS1 5 DLFC Adapter 1 3 V3158 01 WSI Drain Elbow 4 Male Asy 1 4 V3163 O ring 019 1 5 V3159 01 WS1 DLFC Retainer Asy 1 V3162 032 WS1 DLFC 3 2 gpm 12 1 Ipm for 4 V3162 042 WS1 DLFC 4 2 gpm 15 9 Ipm for 34 One DLFC V3162 053 WS1 DLFC 5 3 gpm 20 1 Ipm for 4 must be 6 V3162 065 WS1 DLFC 6 5 gpm 24 6 for 34 used if 34 V3162 075 WS1 DLFC 7 5 gpm 28 4 Ipm for 34 fitting is used V3162 090 WS1 DLFC 9 0 gpm 34 1 Ipm for 34 V3162 100 WS1 DLFC 10 0 gpm 37 9 Ipm for 34 3 amp 5 can be ordered as a complete assembly V3331 WS1 Drain Elbow and
8. Simultaneously lift the two tabs and gently ease the top of the drive bracket towards your body The lower edge of the drive bracket has two notches that rest on the drive back plate Lift up and outward on the drive bracket to disengage the notches To reassemble seat the bottom of the drive bracket so the notches are engaged at the bottom of the drive back plate Push the top of the drive bracket towards the two latches The drive bracket may have to be lifted slightly to let the threaded piston rod pass through the hole in the drive bracket Maintain a slight engaging force on top of the drive bracket while deflecting the bracket slightly to the left by pressing on the side of the upper right corner This helps the drive gears mesh with the drive cap assembly The drive bracket is properly seated when it snaps under the latches on the drive back plate If resistance is felt before latching then notches are not fully engaged the piston rod is not in hole the wires are jammed between the drive bracket and drive back plate or the gear is not engaging the drive cap assembly To inspect drive gears the drive gear cover needs to be removed Before trying to remove the gear cover the drive bracket must be removed from the drive back plate Refer to the instructions above regarding removing the drive bracket from the drive back plate The drive gear cover can be removed from the drive bracket without removing the motor or the PC board The drive gear cover
9. is held in place on the drive bracket by three clips The largest of the three clips is always orientated to the bottom of the drive bracket With the PC board facing up push in and down on the large clip on the drive gear cover Handle the cover and the gears carefully so that the gears do not fall off of the pegs in the cover Replace broken or damaged drive gears Do not lubricate any of the gears Avoid getting any foreign matter on the reflective coating because dirt or oils may interfere with pulse counting The drive gear cover only fits on one way with the large clip orientated towards the bottom If all three clips are outside of the gear shroud on the drive bracket the drive gear cover slips easily into place The drive bracket does not need to be removed from the drive plate if the motor needs to be removed To remove the motor disconnect the power and motor plugs from the jacks on the PC board Move the spring clip loop to the right and hold Rotate the motor at least a turn in either direction before gently pulling on the wire connectors to remove the motor Pulling directly on the wires without rotating the motor may break the wires off the motor Page 24 WS1 5 2 amp 2L Drawings amp Service Manual Replace the motor if necessary Do not lubricate the motor or the gears To reinstall the motor move the spring clip loop to the right and hold Gently turn the motor while inserting so that the gear on the motor meshes with the ge
10. line flow control washers Flow rate ranges from 9 gpm up to 85 gpm Page 14 WS1 5 2 amp 2L Drawings amp Service Manual V3079 WS DLFC ASY 125 FNPT 15 FNPT V3079BSPT WS DLFC ASY 125 FNPT 15 FBSPT V3080 WS2 DLFC Assembly 15 MNPT 15 FNPT or V3080BSPT WS DLFC Assembly 15 MNPT 15 FBSPT ing No Order No Des ti S n o o o vwussser wsispurcrtawcEoumeTEPT 1 3 wes 4 wer wsmspucmawgemurEPr 3 C r T formos T 3 Install at least V3190 XXX in center hole Not Shown Knock out plugs allow installation of up to 6 more of V3162 XXX Assemblies are shipped without drain line flow control DLFC Assembly instructions 1 Determine the desired flow rate Select one V3190 XXX for the center hole and a combination of V3162 XXX to arrive at the desired flow rate At least one V3190 XXX must be used and up to six of the V3162 XXX may be used Using a drill or punch remove the desired knockout s in V3081 Smooth holes Install appropriate size s of drain line flow control washers Play close attention to proper DLFC orientation Fit V3441 o ring onto V3081 Retainer DLFC Asy and assemble Properly orientate the V3081 in direction of flow Inlet threads for 1 25 female are NPT Inlet threads for 1 5 male are NPT Outlet threads for 1 5 are either female NPT or BSPT 1 5 female outlet is stamped with N or B to indicate NPT or B
11. 00 200 300 400 500 600 700 800 900 Pressure kPa Pressure psi WS1 5 2 amp 2L Drawings amp Service Manual Page 32 ORANGE ORDER NO V3010 15H ORANGE ORDER NO V3010 15H or V3010 2X 15H or V3010 2X 15H Metric Units US Units Flow Rate Flow Rate gpm Pressure psi 100 20 300 400 500 600 700 800 900 Pressure kPa WS1 5 2 amp 2L Drawings amp Service Manual Order No V3010 2A US Units Tot Flow Rate gpm 20 40 60 80 100 120 Pressure psi Order No V3010 2C US Units a Flow Rate gpm 20 40 60 80 100 120 Pressure psi Order No V3010 2E US Units Flow Rate gpm Pressure psi Order No V3010 2G US Units Flow Rate gpm 20 40 60 80 100 120 Pressure psi Flow Rate gpm Flow Rate gpm Flow Rate gpm Page 33 Order No V3010 2B US Units 20 40 60 80 100 120 Pressure psi Order No V3010 2D US Units 20 40 60 80 100 120 Pressure psi Order No V3010 2F US Units 20 40 60 80 100 120 Pressure psi Page 34 Order No V3010 2A Metric Units Flow Rate Ipm 100 200 300 400 500 600 700 800 900 Pressure
12. 00 700 800 900 Pressure kPa Pressure psi WS1 5 2 amp 2L Drawings amp Service Manual Page 30 WHITE ORDER NO V3010 15D WHITE ORDER NO V3010 15D or V3010 2T 15D or V3010 2T 15D Metric Units US Units 3 amp Rinse TE Slow Rinse Dra 100 200 300 400 500 600 700 800 900 e 40 100 120 Pressure psi BLUE ORDER NO V3010 15E BLUE ORDER NO V3010 15E or V3010 2U 15E or V3010 2U 15E Metric Units US Units 3 2 5 Total Slow Rinse H i5 Slow Rinse Draw 100 200 300 400 500 600 700 800 900 0 5 20 40 60 80 100 120 Pressure kPa Pressure psi WS1 5 2 amp 2L Drawings amp Service Manual Page 31 YELLOW ORDER NO V3010 15F YELLOW ORDER NO V3010 15F or V3010 2V 15F or V3010 2V 15F Metric Units US Units 4 5 4 Total 3 5 S 3 i Slow Rinse 2 1 5 i Draw 100 200 300 400 500 600 700 800 900 20 40 60 80 100 120 Pressure kPa Pressure psi GREEN ORDER NO V3010 15G GREEN ORDER NO V3010 15G or V3010 2W 15G or V3010 2W 15G Metric Units US Units N Rinse Flow Rate Flow Rate gpm 1
13. 298 Typical meter retaining clip installation 5 6 Ensure clip is fully engaged in groove and tabs positioned in slot as shown B indicates BSPT N indicates NPT Area of detail B indicates BSPT N indicates NPT Description V3003 02 WS1 5 2L 2H Meter Commercial O Ring 215 WS 1 5 2 Turbine Clip 5 ar WS2 Meter Housing WS2 Meter BSPT Housing 6a V323 WS2 Meter Clip V36327 WS1 5 2 3 Meter Retaining Clip WS2 Flow Straightener located inside meter housing V3118 03 WS1 5 2 Turbine Asy Bend clip 7 Dp after install Installation of the WS2 Meter NPT Assembly can be accomplished with 2 NPT pipe or by using a 22 groove lock coupling For WS2 Meter BSPT Assembly use 63mm pipe When installing the WS2 Meter Assembly it is necessary that the meter be installed in a horizontal position After installing the meter break out the tab in the back plate and thread the meter cord through WHEN INSTALLING THE METER MAKE SURE THE ARROW ON THE METER BODY IS GOING THE SAME DIRECTION AS THE WATER FLOW OPERATING PRESSURES 20 PSI MINIMUM 125 PSI MAXIMUM OPERATING TEMPERATURES 40 F MINIMUM 110 F MAXIMUM Order number V3003 02 includes V3118 03 V3501 and V3105 Tn 2008 a modification was made to Meter Housings to use V3632 WS1 5 2 3 Meter Retaining Clip Do not use V3632 on old style housings which have holes through the castings to accept the U shaped V
14. 3223 WS2 Meter Clip Page 8 WS1 5 2 amp 2L Drawings amp Service Manual WS1 5 and 2L Injector Cap Injector Screen Injector Plug Bolts and O Ring s Drawing No Order No Description Quantity 1 V3422 Bolt 3 2 V3403 WS1 5 Injector 1 3 V3417 O ring 220 1 V3010 15B WSI 5 Injector Asy B Violet V3010 15C WSI 5 Injector Asy C Red V3010 15D WSI 5 Injector D White 4 V3010 15E WS1 5 Injector Asy E Blue 1 V3010 15F WSI 5 Injector F Yellow V3010 15G WSI 5 Injector Green V3010 15H WSI 5 Injector Asy H Orange V3010 15Z WS1 5 Injector Plug 5 V3404 WS1 5 Injector Screen 1 Not Shown V3171 O ring 013 T Not Shown V3416 O ring 012 Q The injector or the injector plug each contain one V3416 o ring 012 lower and one V3171 o ring 013 upper Injector Location on WS2L Injector Nozzle Color Injector Throat Black E WS1 amp 1 25 INJ ECTOR PLUG WS1 5 INJ ECTOR PLUG BLACK DO NOT USE ON WS1 5 VALVES WS1 amp 1 25 INJ ECTOR ALL THROATS ARE COLORED AND ALL NOZZLES ARE WHITE DO NOT USE ON WS1 5 VALVES WS1 5 INJ ECTOR ALL THROATS ARE BLACK AND ALL NOZZLES ARE COLORED WS1 5 2 amp 2L Drawings amp Service Manual WS2 Injector Valve Body Refill Flow Control and Injector
15. Connect meter to PC board automatically but does when the c Remove meter and check for correct button s is depressed and c Restricted stalled meter turbine AE rotation or foreign matter held For TC valves the buttons are UP and DOWN For all other valves d Defective meter d Repalce meter the button is REGEN e Defective PC board e Replace PC board f Check control valve set up f Set up error procedure a Resettime of day If battery is Time of day flashes on and off a Power outage present HE battery may be depleted See Front Cover and Drive Assembly drawing for instructions Page 27 Page 28 WS1 5 2 amp 2L Drawings amp Service Manual Problem 9 Error Codes 101 1001 or El Unable to recognize start of regeneration 102 1002 or E2 Unexpected stall 103 1003 or Motor ran to long timed out trying to reach next cycle position 104 1004 or E3 Motor ran to long timed out trying to reach home position If other error codes display contact the factory Possible Cause Control valve has just been serviced Solution a Unplug power source jack from the printed circuit board black wire and plug back in or press button sequence to reset valves TC valves three buttons press and hold SET and DOWN buttons for 3 seconds Cover button may have other names like SET HOUR CLOCK or SET CLOCK but the circuit board is labeled with SET
16. D1300 TOP BAFFLE DFSR CLACK 1 5 50MM 1 BSPT threads on inlet and outlet ports on the V3400BSPT 01 and V3401BSPT 01 NPT threads on drain and injector ports on V3400BSPT 01 V3174 WSI Regenerant Piston not used for backwash only valves V3010 15Z Injector Plug and V3195 01 WSI Refill Port Plug ASY must be used for backwash only valves Order number V3003 02 includes V3118 03 V3501 and V3105 In 2008 a modification was made to Meter Housing to use V3632 WS1 5 2 3 Meter Retaining Clip Do not use V3632 on old style housings which have holes through the casting to accept the U shaped V3223 WS2 Meter Clip If using a meter on WS1 5 valves select 1 5 if valve software records in gallons and 38 if valve software records in cubic meters Clip Service or replace the turbine by 1 Turn the bypass for the system off and relieve the pressure on the system 2 Press downward on the remote meter assembly to relieve tension on the retaining clip V3632 Remove the clip and take the meter assembly out of the housing 3 Remove the bend from the two exposed tips of the retaining clip V3501 and remove clip 4 Service or replace the V3118 03 WS15 2 Turbine Assembly and place it back in the turbine shaft 5 Insert the V3501 WS15 2 Turbine Clip and re bend the exposed ends of the clip The V3118 03 turbine has a groove to line up with the V3501 WS15 2 Turbine 6 Insert meter assembly back into the meter housing 7 Re inst
17. MUST BE V3190 130 1 DLFC 13 0 GPM FOR 1 v3i90 130 WSTDLECISOGPM FORT BE V3190 150 WSI DLFC 15 0 GPM FOR 1 V3190 170 WSI DLFC 17 0 GPMFOR1 V3190 200 WS1 DLFC 20 0 GPM FOR 1 IS USED Order DLFC separately Apply Teflon Tape lt gt SA Water flow Proper DLFC orientation directs water flow toward the washer face with rounded edge Lubricate o rings with silicone Order DLFC separately Apply Teflon Tape WS1 5 2 amp 2L Drawings amp Service Manual V3053 WS2 2 1 2 GROOVELOCK CLAMP ASY Drawing No Order No Description Quantity 1 V3053 WS2 2 1 2 GROOVELOCK CLAMP ASY 1 2 V3290 WS2 GROOVE LOCK SEAL 2 5 1 3 V3269 WS2 NUT 5 16 18 SS HEX 1 4 V3293 WS2 WASHER SS 5 16 FLAT 1 5 V3276 WS2 BOLT HEX SS 5 16 18X1 3 4 1 Not Shown 53086 SILICONE LUBRICANT 1 17 Page 18 WS1 5 2 amp 2L Drawings amp Service Manual Installation Summary Installation Date Installation Location Installer s Phone Number Application Type Softener Other Water Source Water Test Results Hardness Iron pH Other Misc Service Flow Rates min max Tank Size Diameter Height Resin or Media Volume Resin or Media Type Capacity salt or Fill Setting per Regeneration Brine Tank Size Control Valve Configuration Valve Type Valve Part Number Val
18. Retainer Asy Valves are shipped without drain line flow control DLFC install DLFC before using Use a minimum drain line size of 34 Drain Line location on WS2L Proper DLFC orientation directs water flow towards the washer face with rounded edge Page 12 WS1 5 2 amp 2L Drawings amp Service Manual WSL 5 and 2L Drain Line 1 Drawing No Order No Description Quantity 1 4615 Locking Clip 1 2 V3414 WS1 5 DLFC Adapter 1 3 V3008 02 WS1 Drain Ftg 1 Straight 1 4 V3163 O ring 019 1 B V3167 WS1 Drain Adapter 1 1 6 V3151 WSI Nut 1 QC 1 Fi V3150 WSI Split Ring 1 8 V3105 O ring 215 1 9 V3166 WSI Drain Ftg Body 1 1 V3190 090 WS1 DLFC 9 0 gpm 34 1 Ipm for 1 V3190 100 WS1 DLFC 10 0 gpm 37 9 lpm for 1 V3190 110 WS1 DLFC 11 0 gpm 41 6 Ipm for 1 DLFC 10 V3190 130 WS1 DLFC 13 0 gpm 49 2 Ipm for 1 must be V3190 150 WS1 DLFC 15 0 gpm 56 8 lpm for 1 used if 1 3190 170 WSI DLFC 17 0 gpm 64 4 Ipm for 1 fitting is V3190 200 WS1 DLFC 20 0 gpm 75 7 Ipm for 1 V3190 250 WS1 DLFC 25 0 gpm 94 6 lpm for 1 Can be ordered as set order number V3008 02 WS1 Drain Ftg 1 Straight Drain Line location on WS2L Proper DLFC orientation directs water flow tow
19. SI MAXIMUM OPERATING TEMPERATURES 40 F MINIMUM 110 F MAXIMUM 10 3 08 14 16 Added DLFC Drain Elbow and Drain Fitting information 11 25 08 PAGE 9 Added new 2 Valve Injector information PAGES 15 16 V3158 04 WS2 Drain Elbow 3 4 Male NPT Without Silencer V3008 05 WS2 Fitting Drain 1 Male NPT Straight Without Silencer PAGE 21 Added new 2 Valve Injector information PAGES 29 32 Added new 2 Valve Injector information Page 36 WS1 5 2 amp 2L Drawings amp Service Manual CLACK CORPORATION FIVE YEAR SOFTENER AND FILTER CONTROLS LIMITED WARRANTY Clack Corporation Clack warrants to OEM that its Softener and Filter Control Valves will be free from defects in material and workmanship under normal use and service for a period of five years from the date of shipment of such Valves from Clack s plant in Windsor Wisconsin when installed and operated within recommended parameters No warranty is made with respect to defects not reported to Clack within the warranty period and or defects or damages due to neglect misuse alterations accident misapplication physical damage or damage caused by fire acts of God freezing or hot water or similar causes For outdoor installations where the Softener and Filter Control Valves are not under cover the weather cover must be utilized for the warranty to be valid Clack s obligation to OEM under this Limited Warranty shall be limited at its option to repl
20. SPT O B indictates 5 N indicates NPT DLFC not supplied At least one V3190 XXX must be installed in center hole Plugs may be knocked out or drilled to use up to six V3162 XXX WS1 5 2 amp 2L Drawings amp Service Manual Page 15 V3158 04 WS2 Drain Elbow 3 4 Male NPT Without Silencer Number Number V3649 V3414 H4615 CLIP RETAINING 474 WS1 V3162 007 WS1 DLFC 0 7 gpm for 3 4 V3162 010 WS1 DLFC 1 0 gpm for 3 4 V3162 013 WS1 DLFC 1 3 gpm for 3 4 V3162 017 WS1 DLFC 1 7 gpm for 3 4 4 V 3162 022 3162 027 3162 032 gt V3162 042 Eng 3162 053 3162 065 3162 075 V3162 090 V3162 10 V3159 01 viles WS1 DRN ELBOW 3 4 MALE V3158 03 NO HOLE 1 This assembly is shipped without drain line flow control DLFC install DLFC before using Use a minimum drain line size of 24 Apply Teflon Tape 4 Water flow 5 Proper DLFC orientation directs water flow toward the washer face with rounded edge Lubricate o rings with silicone 2 Apply Teflon Tape Order DLFC separately Page 16 WS1 5 2 amp 2L Drawings amp Service Manual V3008 05 WS2 Fitting Drain 1 Male NPT Straight Without Silencer Drawing Order m Qv 3166 01 WS1 FTG FLOW CONTROL BODY WS1 DRAIN FTG ADAPTER 1 V3163 O RING 019 WSINUTQC ORING2IS V3190 110 WSI DLEC 11 0 GPM FOR DLFC
21. Water Specialist 1 5 2 and 2L Control Valve Drawings amp Service Manual Table of Contents WS1 5 Drive Cap Downflow Piston Regenerant Piston Spacer Stack Asy Main Body and Meter 4 WS2L Drive Cap Asy Downflow Piston Regenerant Piston Spacer Stack Asy and Main 5 WS2 Drive Cap Asy Downflow Piston Regenerant Piston Spacer Stack Asy and Main Body 6 Meter Assembly for WS2 and WS2L Valyesa 7 WS1 5 and 2L Injector Cap Injector Screen Injector Plug Bolts and O Ring esee 8 WS2 Injector Valve Body Refill Flow Control and eesecsseeeseeceecseeeeeseceesaeesesaecaeeeeaceaeceseecsaesaeeeseeenee 9 WS1 5 and 2L Refill Flow Control Assembly and Refill Port Plug 10 WS and 2L Dram Lame e 11 WS LS and 2L Drain Jane JP insontes metere capesdhausedouseanesbipaceadessalessavesoeptioesGsssssbessisestaahieszesce gt 12 515 and 2L Drain Lane Option rrr pei n ee ivt tenus 13 WS LINE ME M ERRR 13 V3053 WS2 2 1 2 Groovelock Clamp Assembly necip E EE EE E 17 Tnstallat on 18 General Specifications and Pre Installation Check Listu aaa nennen enne 19 BAS RA TIE M H E HH uR R RERUM 20
22. acement or repair of any Softener and Filter Control valve covered by this Limited Warranty Prior to returning a Control Valve OEM must obtain a return goods authorization number from Clack and return the Control Valve freight prepaid If any Control Valve is covered under this Limited Warranty Clack shall return the Control Valve repaired or its replacement prepaid to the original point of shipment CLACK GIVES THIS WARRANTY TO OEM IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND HEREBY EXPRESSLY DISCLAIMS ALL OTHER SUCH WARRANTIES CLACK S LIABILITY HEREUNDER SHALLNOT EXCEED THE COST OFTHE PRODUCT UNDER NO CIRCUMSTANCES WILL CLACK BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR ANY OTHER LOSS DAMAGE OR EXPENSE OF ANY KIND INCLUDING LOSS OF PROFITS ARISING IN CONNECTION WITH THE INSTALLATION OR USE OR INABILITY TO USE THE CONTROL VALVES OR ANY WATER TREATMENT SYSTEM THE CONTROL VALVE IS INCORPORATED INTO Form No V3435 11 26 2008 U S Patents 6 402 944 6 444 127 and 6 776 901
23. all the meter retaining clip V3632 as shown below 8 Open the bypass for the system slowly to bring back into service and check to be sure you have no water leaks Typical meter retaining clip installation Ensure clip is fully engaged in groove and tabs positioned in slot as shown B or indent indicates BSPT N or no mark indicates B indicates BSPT lt gt Ni indicates 75 Install D1300 upper diffuser not shown inm WS1 5 2 amp 2L Drawings amp Service Manual Page 5 WS2L Drive Cap Assembly Downflow Piston Regenerant Piston Spacer Stack Assembly and Main Body Drawing No Order No Description Quantity 1 V3004 WSI Drive Cap 1 2 V3135 O ring 228 1 3 V3407 WS1 5 Piston Downflow Asy 1 4 V3174 WSI Regenerant Piston 1 5 V3423 WS1 5 Backplate Dowel 1 6 V3430 WS1 5 Spacer Stack Asy 1 7 Back Plate Refer to Programming and Cover Drawing Manual 1 8 V3419 O ring 347 1 9 V3418 O ring 328 for valve bodies with NPT threads 1 V3441 O ring 226 for valve bodies with BSPT threads Not Shown H1023 03 TubePoly 3 8 x 1 4 BIk 500 Ft Roll 0006 Not Shown JG PP481222W Elbow Fix 3 8 x 1 4 NPTF Polypro 2 10 V3453 03 WS2L Body 4 8 NPT w V3468 Plug i V3453BSPT 03 WS2L Body 4 8 BSPT w V3465 Plug Not Shown V3468 WS2 Plug 1 4 Hex NPT included when ordering V3453 03 2 V3465 WS2 Plug 1 4 Hex BSPT
24. ards the washer face with rounded edge Water Flow WS1 5 2 amp 2L Drawings amp Service Manual Page 13 WS1 5 and 2L Drain Line Option The drain port on the WS1 5 amp 2L is 1 25 Female NPT threads V3079 WS DLFC ASY 125 15 FNPT and V3079BSPT WS DLFC ASY 125 FNPT 15 FBSPT are options are available for purchase to control the rate of flow to drain Requires one V3190 XXX drain line flow control washer and up to six of the V3162 XXX drain line flow control washers Flow rate ranges from 9 gpm up to 85 gpm Requires separate purchase of a length dependant on back plate dimensions of male NPT to male NPT threaded pipe or fitting and put Teflon tape on both ends Remove the existing fitting from the valve body WS2 Drain Line The drain port on the WS2 is 1 5 Female NPT threads The following options are available for purchase to control the rate of flow to drain V3158 04 WS2 DRN ELBOW 3 4 90 W O SIL Accepts one V3162 XXX drain line flow control washer with flow rate range up to 10 gpm Adapter and reducing bushing included in assembly 3008 05 WS2 FTG DRAIN 1 STRT W O SIL Accepts one V3190 XXX drain line flow control washer with flow rate range from 9 gpm up to 25 gpm Adapter and reducing bushing included in assembly V3080 WS DLFC ASY 15 MNPT 15 FNPT or V3080BSPT WS DLFC ASY 15 MNPT 15 FBSPT Requires one V3190 XXX drain line flow control washer and up to six of the V3162 XXX drain
25. ars under the drive gear cover Release the spring clip loop and continue to rotate the motor until the motor housing engages the small plastic bulge inside the drive bracket motor retainer Reconnect the motor plug to the two pronged jack on the lower left hand side of the PC board If the mo tor will not easily engage with the drive gear when reinstalling lift and slightly rotate the motor before reinserting Reconnect the power plug Replace the valve cover After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position Drive Cap Assembly Main Piston and Regenerant Piston The drive assembly must be removed to access the drive cap assembly The drive cap assembly must be removed to access the piston s The drive cap assembly is threaded into the control valve body and seals with an o ring To remove the drive cap assembly use the special plastic wrench V3193 02 Figure 1 or insert a 1 4 to gt flat bladed screwdriver into one of the slots around the top 2 of the drive cap assembly so it engages the notches molded into the drive back plate around the top 2 of the piston cavity See Figure 2 The notches are visible through the holes Lever the screwdriver so
26. er hydrocarbon lubricants or spray silicone anywhere A silicone lubricant may be used on black o rings but is not necessary Avoid any type of lubricants including silicone on clear lip seals THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL HEALTH EFFECT APPLICATIONS Do not use pipe dope or other sealants on threads Teflon tape is recommended to be used on all threads Use of pipe dope may break down the plastics in the control valve SITE REQUIREMENTS The plug in Power adapter is for dry locations only The tanks should be on a firm level surface Electrical Use an uninterrupted outlet installed within 15 feet 4 57 meters of the water conditioner plumbing should be done in accordance with local codes 1 Locate the water conditioner so the distance between the drain and the water conditioner is as short as possible 2 Regenerant tanks that must be refilled should be located where they are easily accessible It is recommended a safety brine valve be used 3 Do not install any water conditioner with less than 10 feet of piping between its outlet and the inlet of a water heater 4 Do not locate unit where it or its connections including the drain and overflow lines will ever be subjected to room temperatures under 40 F 4 C 5 The use of resin cleaners in an unvented enclosure is not recommended 6 INLET OUTLET PLUMBING Connect to a supply line downstream of outdoor spigots I
27. for proper park position If other error codes display contact the factory Foreign matter is lodged in MAV NHWB a Check MAV NHWB piston and spacer stack assembly for foreign matter High drive forces on MAV NHWB piston b Replace MAV NHWB piston and spacer stack assembly MAV NHWB motor not inserted fully to engage pinion motor wires broken or disconnected motor failure c Check MAV NHWB motor and wiring Check interconnect wiring to both PC boards Replace motor or wiring if necessary MAV NHWB drive gear damaged missing or broken gear d Replace MAV NHWB drive cap MAV NHWB main gear cover as sembly incorrectly aligned to drive assembly e Reseat MAV NHWB main gear cover assembly properly PC board is damaged or defective f Replace PC board WS1 5 2 amp 2L Drawings amp Service Manual Page 29 VIOLET ORDER NO V3010 15B VIOLET ORDER NO V3010 15B or V3010 2R 15B or V3010 2R 15B Metric Units US Units 1 4 1 2 gt Slow Rinse 5 8 os i 0 6 100 200 300 400 500 60 700 800 900 02 20 40 60 80 100 120 Pressure kPa Pressure RED ORDER NO V3010 15C RED ORDER NO V3010 15C or V3010 2S 15C or V3010 2S 15C Metric Units US Units Slow Rinse Flow Rate Ipm Flow Rate gpm 100 200 300 400 500 6
28. ge from 0 7 up to 10 gpm WS2 valves can only be set for minutes of fill because various sizes of flow controls can be used To calculate for pounds or kilograms of salt take minutes of fill times the flow rate of the flow control being used to arrive at the number of gallons of water be added to the brine tank Each gallon of water will dissolve approximately 3 pounds of salt Use of H4915 may severely reduce brine draw rates A V3731 WS2 INJ DRAW TUBE DOWN ASY contains one D1262 O RING 118 and two V3639 O RING 119 A V3730 WS2 INJ FEED TUBE DOWN ASY contains three V3638 O RING 113 V3010 2X injectors and the V3010 15ADAPTER contain a V3283 O RING 117 and a V3284 O RING 114 The V3010 15ADAPTER can be used with any V3010 15X injector so the 2 valve can be used on smaller tank sizes The V3010 15X injector contains one V3416 O RING 012 lower and one V3171 O RING 013 upper Backwash Only Valves include a V3499 but do not include the following parts V3189 H4915 V3162 022 V3231 and V3277 Proper RFC orientation directs refill water flow toward the washer face with radius and text water Flow Page 9 Page 10 WS1 5 2 amp 2L Drawings amp Service Manual WS1 5 and 2L Refill Flow Control Assembly and Refill Port Plug Drawing No Order No Description Quantity 1 V3195 01 WSI Refill Port Plug Asy 2 V3415 WS1 5 BLFC Adapter 1 3 H4615 Clip Retaining 1
29. h a soft cloth The spacer stack assembly can be pushed into the control valve body bore by hand Since the spacer stack assembly can be compressed it is easier to use a blunt object 5 8 to 1 1 8 in diameter to push the center of the assembly into the control valve body The assembly is properly seated when at least four threads are exposed approximately 5 8 Do not force the spacer stack assembly in The control valve body bore interior can be lubricated with silicone to allow for easy insertion of the entire stack Do not use silicone or any other type of lubricant on the clear lip seals or the piston Reattach the drive cap assembly and piston s and the drive assembly After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position Injector Cap Screen Injector Plug and Injector Remove the three bolts from the injector cap and lift off Remove the screen and clean if fouled The injector can be pried out with a small screwdriver The injector consists of a throat and a nozzle Chemically clean the injector with vinegar or sodium bisulfite The holes can be blown out with air Both pieces have small diameter holes that control the flow rates of water to insu
30. ing Leave at least 6 152 4 mm between the drain line flow control fitting and solder joints to prevent heat from damaging the flow control Avoid elevating the drain line above the control valve where possible Discharge the drain line through an air gap to a receptacle in accordance with local plumbing codes WS1 5 2 amp 2L Drawings amp Service Manual Page 21 IMPORTANT Never insert a drain line directly into a drain sewer line or trap Always allow an air gap between the drain line and the receptacle to prevent back siphonage 8 Regeneration If the control valve is to be used to regenerate the water conditioner with brine saturated salt solution or other regenerants use a polyethylene tube to connect the brine valve contained in the regenerant tank to the regenerant port on the control valve It is recommended the brine valve contain a safety float The 1 5 amp 2L control valve regenerant port has a 1 2 fitting Note that 1 2 tube runs longer than 6 feet may restrict draw rates with G and H injectors A 5 8 fitting is also available See the Refill Flow Control Assembly diagram in the Programming and Drawings Manual for injector part numbers See Table 2a for injector color codings Table 2a 1 5 amp 2L Valve Injector Order Information Injector Order Number Injector Color V3OlO ISC Red 19 18 The 2 control valve regenerant port has a 1 threaded outlet connection To ensure acceptable operation
31. ings amp Service Manual Table 3 Troubleshooting Procedures Problem Possible Cause Solution a Power Adapter unplugged a Connect power b No electric power at outlet b Repair outlet or use working outlet Timer does not display time of day c Defective Power Adapter c Replace Power Adapter d Defective PC board d Replace PC board Switched outlet a Useuninterrupted outlet b Reset time of day If battery is Timer does not display correct time present the battery may be depleted of day b Powerio tage See Front Cover and Drive Assembly drawing for instructions c Defective PC board c Replace PC board a Bypass valve in bypass position a Put bypass valve in service position b Meter connection disconnected b Connect meter to PC board Display does not indicate water is c Restricted stalled meter turbine Remove and check tor flowing Refer to user instructions rotation or foreign material for how the display indicates water is d Defective meter d Replace meter flowing e Defective PC board e Replace PC board f Meter not installed f Install meter g PC board incorrectly programmed g Referto programming instructions a Resettime of day If battery is present the battery may be depleted a Power odtages See Front Cover and Drive Assembly drawing for instructions Control valve regenerates a
32. kPa Order No V3010 2C Metric Units m a N Flow Rate Ipm 100 200 300 400 500 600 700 800 900 Pressure kPa Order No V3010 2E Metric Units 60 50 BR Flow Rate Ipm 100 200 300 400 500 600 700 800 900 Pressure kPa Order No V3010 2G Metric Units Flow Rate Ipm e 100 200 300 400 500 600 700 800 900 Pressure kPa 21 Flow Rate Ipm Flow Rate Ipm Flow Rate Ipm WS1 5 2 amp 2L Drawings amp Service Manual Order No V3010 2B Metric Units 100 200 300 400 500 600 700 800 Pressure kPa Order No V3010 2D Metric Units 100 200 300 400 500 600 700 800 900 Pressure kPa Order No V3010 2F Metric Units 100 200 300 400 500 600 700 800 900 Pressure kPa 900 WS1 5 2 amp 2L Drawings amp Service Manual Page 35 Revision History 5 21 08 gt Q i Included drawings and part numbers for parts common to all valves 6 5 08 d gt gt e Added meter retaining clip installation drawing 8 1 08 PAGES 6 9 13 16 17 18 22 30 amp 31 Added 2 Valve information 8 19 08 gt Q E un g Nl Revised turbine servicing instructions 9 08 08 PAGE 7 Added OPERATING PRESSURES 20 PSI MINIMUM 125 P
33. nstall an inlet shutoff valve and plumb to the unit s inlet located at the left front as you face the unit Installation of a bypass valve is recommended If using plastic fittings ground the water conditioner per local electric codes If a water meter is used install the water meter parallel to the floor on the outlet side of the control valve The turbine assembly may be orientated in any direction but is usually orientated pointing up to reduce drainage out of the pipes during service Remove the cover and drive bracket and thread the water meter cord through the hole in the back plate Reinstall the drive bracket Weave the cord through the hooks on the right hand side of the drive bracket and connect the end to the three prong connector labeled METER on the printed circuit board Replace the cover 7 Drain Verify that the drain can handle the backwash rate of the water conditioner Correctly size the drain line and install an appropriately sized drain line flow control For 1 5 amp 2L valves an adapter fitting is supplied with a valve that can connect to a 34 fitting that can be used with drain line flow controls up to 10 gpm or an optional 1 fitting that can be used with drain line flow controls up to 25 gpm If necessary the adapter can be removed and the 1 1 4 NPT threaded drain outlet may be used For 2 valves the drain outlet is 1 5 NPT threads Solder joints near the drain must be done prior to connecting the drain line flow control fitt
34. of the injectors use 1 pipe to connect to the brine tank Smaller drain line flow controls may result in the injector performance not matching the injector graphs Use an adequately size drain line flow control to ensure proper brine draw Table 2b 2 Valve Injector Order Information injector graphs are at the end of this manual for total slow rinse and draw flow rates An overflow drain line from the regenerant tank that discharges into an acceptable drain is recommended as a regenerant overflow could damage furnishings or the building structure Connect a line to the overflow fitting on the regenerant tank If an overflow fitting is not already installed on the regenerant tank install one Do not elevate the overflow drain line Discharge the overflow drain line through an air gap to a receptacle in accordance with local plumbing codes 9 Power Adapter If a Power Adapter is already connected to the control valve plug the Power Adapter into an uninterrupted outlet If the Power Adapter cord has not yet been connected to the control valve remove the control valve cover and the drive bracket and thread Power Adapter cord through the hole in the back plate Reinstall the drive bracket Weave the cord through the hooks on the right hand side of the drive bracket and connect the end to the four prong connector on the printed circuit board Replace the cover Plug the Power Adapter into an uninterrupted outlet 10 Program the control valve I
35. ove the power source and water meter plugs from the PC board Unlatch the drive assembly and lean it forward Unthread the water meter wire from the side of the drive assembly and through the drive back plate To reinstall rethread the water meter wire through the drive back plate and the side of the drive assembly Reattach the drive assembly and the water meter and power plugs The water meter wire does not need to be removed from the PC board if the water meter is only being inspected and cleaned To remove the water meter assembly remove the meter clip and using a small screwdriver pry up on the meter assembly When the meter is part way out it is easy to remove the water meter from the housing Once the water meter is removed from the meter body use your fingers to gently pull forward on the turbine to remove it from the shaft Do not use a wire brush to clean Wipe with a clean cloth or chemically clean in dilute sodium bisulfite or vinegar The turbine can be immersed in the chemical Do not immerse electronics If the turbine is scored or damaged or the bearings on the turbine are worn replace the turbine Do not lubricate the turbine shaft The turbine shaft bearings are prelubricated Do not use Vaseline oils or other unacceptable lubricants on the o ring A silicone lubricant may be used on the black o ring Snap the turbine on the shaft and reinsert the water meter into the meter body Insert the meter clip WS1 5 2 amp 2L Draw
36. plug connects to the four pin jack The water meter plug gray wire connects to the three pin jack on the far right hand side of the PC board The PC board can be removed separately from the drive bracket but it is not recommended Do not attempt to remove the display panel from the PC board Handle the board by the edges To remove the PC board from the drive bracket unplug the power water meter and motor plugs from the PC board Lift the middle latch along the top of the drive bracket while pulling outward on the top of the PC board The drive bracket has two plastic pins that fit into the holes on the lower edge of the PC board Once the PC board is tilted about 45 from the drive bracket it can be lifted off of these pins To reinstall the PC board position the lower edge of the PC board so that the holes in the PC board line up with the plastic pins Push the top of the PC board towards the valve until it snaps under the middle latch weave the power and water meter wires into the holders and reconnect the motor water meter and power plugs The drive bracket must be removed to access the drive cap assembly and pistons or the drive gear cover It is not necessary to remove the PC board from the drive bracket to remove the drive bracket To remove the drive bracket start by removing the plugs for the power source and the water meter Unweave the wires from the side holders Two tabs on the top of the drive back plate hold the drive bracket in place
37. pply inlet valve Check to verify that water is being drawn from the regenerant tank There should be a slow flow to the drain Allow three minutes for the media bed to settle 6 Press the REGEN button again to advance to the next position and allow water to run to drain for 2 3 minutes The display will read backwash or rinse depending on the program used If backwash is displayed press the REGEN button to advance the control to the rinse position Allow water to run to drain until clear 7 Press the REGEN button to advance to the next position The display should read fill Allow water to run into the regenerant tank and prepare it for the next regeneration Allow the regenerant tank to fill automatically 8 While the regenerant tank is filling load it with regenerant 9 SANITIZE Add a sanitizer to the regenerant tank brine well following dosage recommendations specified by the media manufacturer Press and hold the REGEN button for three seconds to begin regeneration Allow the system to complete the regeneration automatically The system will now be sanitized and producing treated water Be sure to check for local codes which may also specify sanitization methods Systems without a Regenerant Tank After installation is completed check for leaks Fully open a cold water faucet down stream of the system Allow water to run until clear Close the cold water faucet and water supply valve The system is now ready for te
38. re that the proper concentration of regenerant is used Sharp objects which can score the plastic should not be used to clean the injector Scoring the injector or increasing the diameter of the hole could change the operating parameters of the injector If a valve does not use a regenerant the injector plug should not need to be cleaned Refill Flow Control Assembly or Refill Port Plug To clean or replace the refill flow control remove the nut WS2 or pull out the locking clip WS1 5 and 2L and then pull the fitting straight out Remove the flow control retainer The flow control can be removed by prying upward through the side slots of the retainer with a small blade flat screwdriver Chemically clean the flow control or the flow control retainer using dilute sodium bisulfite or vinegar Do not use a wire brush If necessary replace the flow control o ring on the flow control retainer or the o ring on the fitting Reseat the flow control retainer and reassemble the fitting Do not use Vaseline oils or other unacceptable lubricants on o rings A silicone lubricant may be used on the o ring on the elbow or the retainer Refill port plugs should not need to be serviced O rings may be replaced if necessary Page 26 WS1 5 2 amp 2L Drawings amp Service Manual Water Meter The water meter assembly is connected to the PC board by a wire If the entire water meter assembly is to be replaced remove the control valve cover and rem
39. sting 1 Press and hold the button for three seconds until the drive motor starts Wait until the motor stops and the display reads Backwash The backwash time will begin to count down 2 Open the inlet water supply valve very slowly allowing water to fill the tank in order to expel air CAUTION If water flows too rapidly there will be a loss of media out of the drain 3 When the water is flowing steadily to the drain without the presence of air fully open the water supply inlet valve 4 Press the REGEN button again to advance to the next position and allow water to run to drain for 2 3 minutes The display will read backwash or rinse depending on the program used If backwash is displayed press the REGEN button to advance to the rinse position Allow water to run to drain until clear 5 Press the REGEN button to advance to the service position 6 SANITIZE Add a sanitizer to the media following dosage recommendations specified by the media manufacturer Be sure to check for local codes which may also specify sanitization methods WS1 5 2 amp 2L Drawings amp Service Manual Page 23 Service Instructions Drive Assembly Remove the valve cover to access the drive assembly Disconnect the power source plug black wire from the PC board prior to disconnecting the motor or water meter plugs from the PC board The motor plug connects to the two pin jack on the left hand side of the PC board The power source
40. t is very important to program the control valve for the type of system e g water softener of filter and the end use application Check the program used prior to testing the system Actual injector size used may vary depending on the design and application of the system The injectors in Tables 2a amp 2b are sized for a typical downflow softener using standard mesh synthetic cation exchange media regenerating with sodium chloride Page 22 WS1 5 2 amp 2L Drawings amp Service Manual Systems with a Regenerant Tank After installation is completed check for leaks Fully open a cold water faucet down stream of the system Allow water to run until clear Close the cold water faucet and water supply valve The system is now ready for testing 1 Manually pour enough water into the regenerant tank to reach the top of the air check valve 2 Press and hold the REGEN button for three seconds until the drive motor starts Wait until the motor stops and the display reads Backwash The backwash time will begin to count down 3 Open the inlet water supply valve very slowly allowing water to fill the tank in order to expel air CAUTION If water flows too rapidly there will be a loss of media out of the drain 4 When the water is flowing steadily to the drain without the presence of air press the REGEN button to advance the control to the brine position The brine time will begin to count down 5 Fully open the water su
41. t wrong b Time of day not set correctly b Reset to correct time of day time of day c Time of regeneration incorrect c Resetregeneration time d Control valve set at 0 d Check control valve set up immediate regeneration procedure regeneration time option e Control valve set at NORMAL on e Check control valve set up 0 delay immediate regeneration procedure regeneration time option a Motor not operating a Replace motor b No electric power at outlet b Repair outlet or use working outlet c Defective Power Adapter c Replace Power Adapter Control valve stalled in regeneration d Detective RE board Replace board e Broken drive gear or drive cap e Replace drive gear or cap assembly assembly f Broken piston retainer f Replace drive cap assembly g Broken main or regenerant piston g Replace main or regenerant piston Control valve does not regenerate a Power Adapter unplugged a Connect Power Adapter automatically when the correct b No electric power at outlet b Repair outlet or use working outlet butto s is depressed and held For c Broken drive gear or drive c Replace drive gear or drive ca TC valves the buttons are UP and assembi P mc F P DOWN For all other valves the Y button is REGEN d Defective PC board d Replace PC board a Bypass valve in bypass position ibis i val S norinal operation position Control valve does not regenerate b Meter connection disconnected b
42. the drive cap assembly Continue to tighten the drive cap assembly using screwdriver as a ratchet or the V3193 01 wrench until the black o ring on the spacer stack assembly is no longer visible through the drain port Excessive force can break the notches molded into the drive back plate Make certain that the main drive gear still turns freely The exact position of the piston is not important as long as the main drive gear turns freely WS1 5 2 amp 2L Drawings amp Service Manual Page 25 Reattach the drive assembly to the control valve and connect all plugs After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position Spacer Stack Assembly To access the spacer stack assembly remove the drive assembly drive cap assembly and piston The spacer stack assembly can be removed easily without tools by using thumb and forefinger Inspect the black o rings and clear lip seals for wear or damage Replace the entire stack if necessary The spacer stack assembly has been 100 tested at the factory to insure proper orientation of one way seals Do not disassemble the stack The spacer stack assembly may be chemically cleaned dilute sodium bisulfite or vinegar or wiped wit
43. the drive cap assembly turns counter clockwise Once loosened unscrew the drive cap assembly by hand and pull straight out I 17 Part Number V3193 02 Loosens Drive Cap Figure 1 Figure 2 The drive cap assembly contains the drive cap the main drive gear drive cap spline piston rod and various other parts that should not be dissembled in the field The only replaceable part on the drive cap assembly is the o ring Attached to the drive cap assembly is the main piston down flow and if a regenerant is used a regenerant piston The regenerant piston the small diameter one behind the main piston is removed from the main piston by unsnapping it from its latch Chemically clean in dilute sodium bisulfite or vinegar or replace the regenerant piston if needed To remove the main down flow piston fully extend the piston rod and then unsnap the main piston from its latch by pressing on the side with the number Chemically clean in dilute sodium bisulfite or vinegar or replace the main piston The main piston is teflon coated If the teflon coating is abraided replace the main piston Reattach the main piston to the drive cap assembly Reattach the regenerant piston if needed to the main piston Do not lubricate the piston rod main piston or regenerant piston Lubricant will adversely affect the clear lip seals Reinsert the drive cap assembly and piston into the spacer stack assembly and hand tighten
44. ve Serial Number Regenerant Refill Control gpm Ipm Injector Size Drain Line Flow Control gpm Ipm WS1 5 2 amp 2L Drawings amp Service Manual Page 19 Table 1 General Specifications and Pre Installation Checklist Minimum Maximum Operating Pressures 20 psi 138 kPa 125 psi 862 kPa Minimum Maximum Operating Temperatures 40 F 4 C 110 F 43 C Power Adapter Supply Voltage See Front Cover and Drive Assembly drawing Supply Frequency Output Voltage Output Current No user serviceable parts are on the PC board the motor or the Power adapter The means of disconnection from the main power supply is by unplugging the Power adapter from the wall 1 5 Valve 60 gpm 227 Ipm 15 psig 103 kPa drop Service flow rate 2L Valve 75 gpm 284 Ipm 15 psig 103 kPa drop 2 Valve 115 gpm 435 Ipm 15 psig 103kPa drop Backwash flow rate 1 5 amp 2L Valve 50 gpm 189 Ipm 25 psig 172 kPa drop 2 Valve 80 gpm 303 Ipm 25 psig 172kPa drop 1 5 Valve 15 5 CV Service 2L Valve 19 4 2 Valve 29 7 CV Backwash 1 5 amp 2L Valves 10 0 2 Valve 16 0 Meter Accuracy 5 Flow Range 1 5 Valve 0 5 60 gpm 1 9 227 Ipm 2 amp 2L Valves 1 5 150 gpm 5 7 568 Ipm Regenerant Refill Rate 1 5 amp 2L Valves 0 5 gpm 1 9 Ipm 2 Valve Variable Injectors 1 5 amp 2L Valves See Injector Graphs V3010 15A through 15H 2 Valve See Injector Graphs V3010 2A through 2G Inlet Outlet
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