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2001-2002 DS

1. Qa nsns ESTERO Wire Assembly 18 White nenn Wire Assembly 18 Green Wire Assembly 10 Red Wire Assembly 10 White Wire Assembly 18 Red nenn Wire Assembly 6 White is Wire Assembly 18 Blue n nnn Wire Assembly 6 Red nenn Wire Assembly 18 Wire Assembly 18 Wire Assembly 6 Black on ncn ttti el QTY A ld cl ol 2001 2002 DS Golf Cars Illustrated Parts List Page 12 5 FORWARD REVERSE SWITCH V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 1011997 Assembly Forward Reverse Switch includes items 2 5 1 2 1014808 imilla uraqa aaa hatu Ac US SER 1 3 8057 Nut Hex 4 40 52 5258 ine a 2 4 8058 Washer Lock 4 caia Heer iii 2 5 1016896 Screw Hex Head Machine 4 40 x 1 1 8 2 6 1028 Nut Flex 420 nn a Shut LS Tu S u ua aa 3 7 451 Washer uay nm mana u diia 3 8 304 Screw Hex Head 1 4 20 1 0404 1000 00 000000000 00000 3 9 1012987 Handle Forward Reverse Switch a 1 10 1013198 Screw Phillips Head Machine 8 32 x 5 8
2. 4 S S S SN SN SN SN O 01 ON PART NO 1017080 1016868 7251 7473 1016967 1014198 101692501 101692502 101692504 101692506 101692509 101692510 101692511 101692512 101692513 101693901 101693902 101693904 101693906 101693908 101693909 101693910 101693911 101693912 1011014 1010435 1241 1011017 1011394 101347501 102310701 1015032 7473 102259001 DESCRIPTION 12 3 4 Kit Front Bumper includes items 2 5 B mper Front result len di Screw Phillips Truss Head 5 16 18 1 Nut Nylon Lock 5 16 18 Us Rivet Push Type Bnd Nameplate Gold ii Body Front Beige u Body Front White ses Body Fr nt Gray fau ile ne ba Body Front Hed toe dico die Body Front Royal Blue Pacific Blue Body Front Dark Green sisi Body Front Blak sisses a td Body Front Classic Blue Body Front Burgundy u Body Front with Headlight Opening Beige Body Front with Headlight Opening White Body Front with Headlight Opening Gray Body Front with Headlight Opening Red Body Front with Headlight Opening
3. Bushing Strain Relief AC Cord is Cordset AC 108 Inch Long Assembly Timer Kit includes mounting hardware Assembly Control Cable sise QTY o A c c c c 4 lk cl do 4 dd do c 2001 2002 DS Golf Cars Illustrated Parts List Page 13 5 2001 2002 DS Golf Cars Illustrated Parts List Page 13 6 ACCU POWER CHARGER EXPORT 100 VOLT V GLIDE 36 VOLT VEHICLE ITEM DA Q N PART NO 101646201 N A 7577 1016336 1015914 1015905 1015911 1015939 101643301 101643302 101643303 1012101 1012098 1012042 1015917 1016282 1015906 1015913 DESCRIPTION 1234 Charger Accu power Export 100 V 36 V DC 50 Hz model number 14900 includes items 1 14 108 inch DC cord 108 inch AC cord coccccccccnnnnnnnnanananacnnnnnnnnnnnonononononononononnnnononininns Assembly Gase Paradis Dres ee ik e ta ue leta Pee nce nr Screw Pan Head Self Tapping 10 16 x 1 2 Assembly Transformer una u eer tree cere ie eek Assembly Heatsink with Diodes includes mounting hardware Ammeter Includes Mounting Hardware sse 36 ORE m Cordset DC 108 Inch Long 12 AWG standard
4. 1 14 1015913 Assembly Control Cable iii 1 2001 2002 DS Golf Cars Illustrated Parts List Page 13 3 2001 2002 DS Golf Cars Illustrated Parts List Page 13 4 ACCU POWER CHARGER EXPORT 230 VOLT V GLIDE 36 VOLT VEHICLE ITEM DA Q N PART NO 101643401 N A 7577 1015936 1015914 1015905 1015911 1015910 101643301 101643302 101643303 1012101 1012098 1012042 1015917 1014696 1015906 1015913 DESCRIPTION 1234 Charger Accu Power Export 230 V 36 V DC 50 Hz model number 14410 11 includes items 1 14 108 inch DC cord 108 inch cord Assembly Gase ans Break fan Bi Pee nr Screw Pan Head Self Tapping 10 16 x 1 2 Assembly Transformer uqun a nn eerte ie eek Assembly Heatsink with Diodes includes mounting hardware Ammeter includes mounting hardware Relay 36 V DC a a anne C aria lea Cordset DC 108 Inch Long 12 AWG standard Cordset DC 146 Inch Long 10 AWG is Cordset DC 242 Inch Long 10 AWG sisi Assembly Fuse includes mounting hardware Bushing Strain Relief 12 AWG DC Cord ss Bushing Strain Relief 10 AWG DC
5. Cordset DC 146 Inch Long 10 AWG is Cordset DC 242 Inch Long 10 AWG sisi Assembly Fuse includes mounting hardware Bushing Strain Relief 12 AWG DC Cord essere Bushing Strain Relief 10 AWG DC Cord Bushing Strain Relief AC Cord is Cordset AC 108 Inch Long sis Assembly Timer Kit includes mounting hardware Assembly Control Cable QTY o c c c c do lk 4 dd 4 do do oc 2001 2002 DS Golf Cars Illustrated Parts List Page 13 7 gt s 17 all APS M Page 13 8 2001 2002 DS Golf Cars Illustrated Parts List POWERDRIVE CHARGER DOMESTIC ITEM PART NO DESCRIPTION QTY 1 2 3 4 PowerDrive chargers can be used with PowerDrive System 48 PowerDrive Plus and 1Q System vehicles 101802201 Charger Battery PowerDrive Domestic 120 V AC 48 V DC 60 Hz model number 17930 11 includes items 1 14 103 inch DC cord with male 3 pin plug 12 AWG 74 inch cord with male grounded plug UV 1 101802202 Charger Battery PowerDrive 120 48 V DC 60 Hz model number 17930 18 includes items 1 14 144 inch DC cord with male 3 pin plug 12 AWG 108 inch cord with male grounded plug 1 101802203 Charger Battery PowerDrive 120
6. 2001 2002 DS Golf Cars Illustrated Parts List Page 12 11 lt a M NX VEHICLE TYPICAL BODY 2 PLACES n TYPICAL TYPICAL N 4 PLACES SZ 2 SS LA 2 14 TYPICAL 2 PLACES 25 3 PLACES 9 TYPICAL 12 PLACES TYPICAL TYPICAL 7 5 PLACES db P T N 5 gt AC Ja zi E id m INK l N H Page 12 12 2001 2002 DS Golf Cars Illustrated Parts List BATTERIES CHARGER RECEPTACLE SOLENOID V GLIDE 36 VOLT VEHICLE ITEM 0 40010 1015072 1011578 101090801 1013683 101661601 101661602 1010958 101831401 1014304 1012022 1606 101975901 1012285 7893 1010521 7174 101342501 1014516 N A N A 1016 8797 4107 1013092 1013628 8796 8795 1013649 8797 1016 1013266 1014948 102047201 102048301 8639 DESCRIPTION 1234 Nut Nylon Lock Stainless Steel 5 6 18 Washer Flat Type B Wide 5 16 Hold Down Battery einen J Bolt Battery 6 Volt Battery 6 Volt Dry Wire Assembly 6 Black a Cap 6 Volt Battery muta Nut Hex Stainless Steel 5 6 18 Clamp Cable River PODIO ein skill Ae ms aad Pe re Tr ANT SOlEMOIG O Volodia restrained ree i Ee PER rone n a s d e t Screw Thread Rolling 1 4 0 8 Nut Hex 10 32 NUE Hex 5 16 24 vici ee n A
7. Wire Assembly 10 Black part of onboard computer assembly Wire Assembly 10 Red part of fuse and receptacle assembly Wire Assembly 6 Green ii Wire Assembly 6 Black part of onboard computer assembly Wire Assembly 18 Orange White part of battery warning light QTY Q do 4 4 oo oo 2001 2002 DS Golf Cars Illustrated Parts List Page 12 27 TOW RUN SWITCH 6 a BUZZER lt MULTI STEP TWO PIN O e POTENTIOMETER CONNECTOR 2327 FORWARD lt REVERSE e DASH SWITCH ec IR LIGHT amp z e Y z MES Es Cr 2 Y is THREE PIN t z CONNECTOR 2 E 3 LE D 6 o DL Se SEL 9 o BATTERY S NON E zo B Bes m m3 FUSE AND zm RECEPTACLE SONICH WELD 1 ON 2 lt Go o HE ER FUSE SOIN SIX PIN 5 N Is ONBOARD lt lt D COMPUTER CONNECTOR We lt lt 4 Qv N SI IS 5 o e g N m E MERE 58512265508 5 0 9 3 SOLENOID PIN 4 WHITE WIRE PIN 5 BLUE WIRE PIN 3 GREEN WHITE WIRE PIN 6 YELLOW WIRE PIN 2 ORANGE WHITE
8. a 1 11 1016845 Screw Phillips Truss Head 1 4 20 2 1 8 3 12 8233 Nut Nylon Lock 1 4 20 2 Saa uqa AAF 3 13 8049 Washer Internal Tooth Lock 10 2 14 8450 Screw Hex Head Machine 10 24 1 2 2 15 1014528 Washer Plastic 1 4 in 3 2001 2002 DS Golf Cars Illustrated Parts List Page 12 7 TYPICAL PLACES 8 TYPICAL 5 PLACES e amp A REF SEE PAGE 4 6 TYPICAL L _ 2 PLACES TYPICAL 2 PLACES Page 12 8 2001 2002 DS Golf Cars Illustrated Parts List WIPER SWITCH V GLIDE 36 1 VEHICLE ITEM o 4001 Q N a PART NO 1014735 1016140 1014999 1014414 101610901 1014253 7473 1012353 1014003 8449 1012903 1014189 1013886 1013061 1014017 1013998 1014000 1014019 8058 1013887 1013860 8056 1014807 1014010 8057 451 N A N A 1017692 1014109 1016175 1017 101949201 1028 451 DESCRIPTION 1 2 3 4 Assembly V Glide Wiper Switch and Resistor Group includes Wiper Switch Assembly listed below Resistor and Board Assembly items 1 11 on page 12 11 and connecting wires items 5 11 on page 12 5 Assembly V Glide Wiper Switch includes items 1 27 QTY A
9. 2 TYPICAL 3 PLACES TYPICAL 3 PLACES Z ZZ TA OU E I QC Page 5 4 2001 2002 DS Golf Cars Illustrated Parts List STEERING GEAR ASSEMBLY ITEM O O1 Q N PART NO 101878302 1013035 8990 101880201 101880301 N A N A N A 101879401 101879901 1013051 1013052 101879701 101879801 1013044 N A N A 101879501 101879601 101880001 101880101 1035 7540 1015597 7602 1011930 7555 1012467 1013042 1624 334 8754 DESCRIPTION 1234 Assembly Steering Gear Box includes items 1 20 Seal Dust Passenger Side Tier u else ere bow c etude e Assembly Inner Ball Joint ss Washers 8b au a ani ions Steering Gear CT Bearing Lower Pinion iii PINION Steerilig KR TUR YR ERE Bearing Upper Pinion u ne leven eer te ere aee Die Ring C Type Stop i ned Pot terna E tectus Ring reti Gee Re eet a h Fee d ceo du ev Ee pa tad Seal Dust Steering Pinion iii Guide Steering Rack teure donne ah aeo reed aiii Spring YOK6 ds Nut Lock RACK d a ea n E A EE RE A ERE Screw Rack Guide rer anti Ed Pe T ea E Rr e P Rt Rack Steering cose terere ER yuta ER IER ee SUERTE AMETE DA Pera Washer Stop
10. 4480 12 29 Wiring PowerDrive Plus Vehicle with Motor Controller Output Regulator MCOR 12 31 Forward Reverse Switch Tow Run Switch PowerDrive Plus Vehicle 12 33 Batteries Charger Receptacle PowerDrive Plus Vehicle 12 35 Solenoids Energy Displacement Module PowerDrive Plus Vehicle 12 37 Controller Onboard Computer PowerDrive Plus Vehicle 12 39 Wiring IQ System Vehicle with Motor Controller Output Regulator MCOR 12 41 Forward Reverse Switch Tow Run Switch IQ System Vehicle 12 43 Batteries Charger Receptacle IQ System Vehicle 12 45 Computer Controller and Solenoid IQ System Vehicle Vs 12 47 SECTION 13 BATTERY CHARGER Accu Power Charger Domestic V Glide 36 Volt Vehicle Us 13 3 Accu Power Charger Export 230 Volt V Glide 36 Volt Vehicle UV 13 5 Accu Power Charger Export 100 Volt V Glide 36 Volt Vehicle 13 7 PowerDrive Charger 13 9 PowerDrive 2 Charger Domestic 13 11 PowerDrive Charger Export iii 1
11. Comments Suggestions Please fax a copy of this page to 706 228 2662 Thank You Club Car Technical Publications Department 2001 2002 DS Golf Cars Illustrated Parts List Golf Cars IR Club Car Inc P O Box 204658 Ingersoll Rand Augusta GA 30917 4658
12. Te FERE RE Nut Nylon Lock 174 20 EA ii nn cire arre re Fender Inner Washer Flat Type B 1 4 Spacer 1 7 8 Screw Hex Head 1 4 20 x 2 3 4 nennen enne Screw Hex Head 1 4 20 1 1 4 Spacer 1 2 Clip Body Keeper Screw Self Tapping 88 32 Body Beige Body White Body Gray Body Red Body Royal Blue Pacific Blue Body Dark Green Body Black Body Classic Blue Navy iii Body Burgundy Body with Taillight Opening Beige 00 Body with Taillight Opening White 2 Body with Taillight Opening Gray Body with Taillight Opening Red Body with Taillight Opening Royal Blue Pacific Blue Body with Taillight Opening Dark Green Body with Taillight Opening Black Body with Taillight Opening Classic Blue Navy Body with Taillight Opening Burgundy Door Access Black uu naa Door Access n entente aia diac a edic reis Nut Blind 1 4 20 Mat Floor Pad Wear QTY N ss do do do do B N 2001 2002 DS Golf Cars Illustrated Parts L
13. 1 9 N A Wire Assembly 16 Yellow 1 10 1014119 Wire Assembly 6 1 11 N A Wire Assembly 18 Yellow 1 12 1012382 Wire Assembly 6 1 13 N A Wire Assembly 18 1 14 N A Wire Assembly 18 Black part of reverse buzzer kit 1 15 N A Wire Assembly 16 Orange part of the electrical component box 1 16 1015920 Wire Assembly 6 Braided Ground 2 1 17 1015737 Wire Assembly 10 Red part of the electrical component box 1 18 1015332 Wire Assembly 10 Braided Ground 1 19 101837301 Wire Assembly 6 Green 1 2001 2002 DS Golf Cars Illustrated Parts List Page 6 3 S Vez 2 17 ERA 223 AU TLE ete Aa 2 LAR i M NC I LH J gt Z FE SSS Z DAC gt ST 222 lt Pa 7 Too N gt 11 ON S9 2 6 4 2001 2002 DS Golf Cars Illustrated Parts List FORWARD REVERSE SHIFTER ASSEMBLY GASOLINE VEHICLE ITEM O O1 Q N PART NO 1016947 1012594 8057 1012431 101979101 1014807 8058 1013591 1014145 1014727 1016342 1014089 1014065 1013590 1013589 8717 1013587 1010954 101951501 7893 1012333 1013198 1012987
14. e ERR Oed Kit Gasket FE290 not shown contains one each of all internal gaskets for the FE290 engine QTY N N N N N gt OO Na NNa N D N 2001 2002 DS Golf Cars Illustrated Parts List Page 7 9 Page 7 10 2001 2002 DS Golf Cars Illustrated Parts List FE290 ENGINE CRANKCASE CAMSHAFT AND OIL SENSOR ITEM 0 O O1 PART NO 1016535 1016538 1016506 1016544 1016564 1016565 1016567 1016584 1016458 1016520 1016446 1016456 1016510 1016494 1016496 1016454 1016472 1016521 101915401 1016453 DESCRIPTION 1 2 3 4 ettet sor But Len cert eoe tees Bearing ra re en Peor eus Seal Crankshaft dere ae aver Pep Bolt 2 Ended M8 x 1 25 x 69 Bolt Flanged M8 x 1 25 x 45 mm sss Cov r CrankCcase isse de tn eatem Pera lateri A ERR Gasket Crankcase COVED Bolt Flanged M6 x 1 x 12 Bracket Oil Level Switch Sensor Leve ica en ea len uk denn Screw Cross Pan Head M4 x 7 x 8 MM l e Bolt Flanged M5 x 8 x 8 mm sse Plate Oil Filter Su Su u ulus nis akaqa s Screen Oil FINEN ae nina isn Camshaft Complete iii Tappet QTY N NN W N O ND HAH
15. a Nut Nylon 98 25 Lu cie aeter leven ever depen Screw Hex Washer Head Thread Forming 5 16 18 x 3 4 Washer Flat 9 16 cuan Gro otv itte eod s Te Ves e du eer Vr ys Boot Steering Column nennen nnne nnne Assembly Steering Column includes items 14 22 Ring ide Eo sc Lei Washer Steel 5 8 cc nest cierta Wh ae a am tee Spring COMpression uu us orien tiet tede ee te ree ka ED er des Wedge ctt etum urhis imm ur Assembly Bearing Seat BEANO ERE Shaft Steering COMIN pence iic cnc ter Aeae Column Aluminum Steering 2 Ring Retaining cad Tus Cover Steering Wheel Steering 2 00 Nut Nylon Lock 5 8 8 Assembly Scorecard Plate includes items 27 30 Screw Round Head 12 14 x T enn araia aatia Spring Tapered Compression Grp S TELAM SSCGTOFScarthu a 223 wu SD asyay Kit Steering Column Rebuild not shown 2 2 QTY N woo PD a N Nel N NN N gt gt 2001 2002 DS Golf Cars Illustrated Parts List Page 5 3 9 4 EJ a a 9 A
16. Piston Ring Compressor Kit FE290 FE350 FE400 Piston Ring PliGrs xcd ette e el e e te e Retaining Ring Pliers 45 Retaining Ring Pliers 90 Safety First Card 50 per pack Seal Pull u ken eee nt ieee aa ns ouf engen Steering Column Bearing Press Steering Column Retaining Ring Tool a Please refer to the maintenance and service manual for proper tool application QTY GAS oo o c ld ld 0 4 HU clc ol ol c QTY ELEC ld 0 4 cl od 2001 2002 DS Golf Cars Illustrated Parts List Page 16 5 D 8 2001 2002 DS Golf Cars Illustrated Parts List Page 16 6 MAINTENANCE AND SERVICE TOOLS CONTINUED ITEM PARTNO DESCRIPTION 1234 44 102061201 Steering Wheel Puller 1 1 45 1016112 Tachometer uu au u eire lee ed 1 46 101997201 Paint Touch Up Beige ss 1 1 46 101997202 Paint Touch Up White sisi 1 1 46 101997203 Paint Touch Up Red issu 1 1 46 101997204 Paint Touch Up Gray iii 1 1 46 101997205 Paint Touch Up Dark Gray 0 2 400004 0 000 1 1 46 101997206 Paint Touch Up
17. 1 25 N A Wire Assembly 10 Black part of onboard computer assembly 1 26 N A Wire Assembly 10 Red part of fuse and receptacle assembly 1 27 101902901 Wire Assembly 6 Green 0 1 28 N A Wire Assembly 6 Black part of onboard computer assembly 1 29 N A Wire Assembly 18 Orange White part of battery warning light 1 2001 2002 DS Golf Cars Illustrated Parts List Page 12 25 FUSE AND RECEPTACLE BATTERY TYPICAL 5 PLACES KEY SWITCH REVERSE uc BUZZER 29 FORWARD REVERSE WARNING LIGHT MOTOR CONTROLLER OUTPUT REGULATOR MOv 18 3LIHM 31IHWQ3H 1 2 p CONTROLLER THREE PIN CONNECTOR ONBOARD COMPUTER Page 12 26 2001 2002 DS Golf Cars Illustrated Parts List WIRING POWERDRIVE SYSTEM 48 VEHICLE WITH MOTOR CONTROLLER OUTPUT REGULATOR MCOR ITEM O O1 N PART NO 102162101 N A N A N A N A 101883002 N A N A 101901401 101901201 101901501 N A 101901301 N A N A N A N A N A 101795701 N A 1014947 101902801 101903001 N A N A N A 101902901 N A N A DESCRIPTION 1234 Wire Harness includes items 1 18 Wire Assembly 18
18. Buff includes items 2 and 3 Assembly Seat Back White includes items 2 and 3 Assembly Seat Back Black includes items 2 and 3 Assembly Seat Back Gray includes items 2 and 3 Cover Vinyl Seat Back Buff Cover Vinyl Seat 2 Cover Vinyl Seat Back Cover Vinyl Seat Back Gray Cap Seat Back Black a Weldment Support Seat Basket tia tii Screw Self Tapping 5 16 18 x 1 1 4 Screw Cap Hex Head 5 16 18 2 1 2 sss Maslier Flat 5 T6 sn Nut Nylon Lock 5 16 18 ASS uu u Assembly Bag Hoop includes items 11 13 Fastener Plastic Strap ne A aen ene ee eed beet Buckle Bag Strap ss Spacer Body EE Screw SEMS with Patch 1 4 20 X 1 3 4 Screw Phillips Truss Head 1 4 20 x 1 1 2 Washer Flats 5 16 mase ukasa Spacer sm Nut Nylon Lock 1 4 20 ak k aa Gay Screw Hex Head 1 4 20 x 1 1 4 a Washer Flat SA0 una te cet a
19. EARLIER STYLE TYPICAL 2 PLACES ON EACH SIDE OF VEHICLE TYPICAL 2 PLACES Page 1 12 2001 2002 DS Golf Cars Illustrated Parts List SEAT BACK AND BAG EARLIER STYLE ITEM O 0 0 N N N N HAH PART NO 102076601 102076602 102076604 102076605 102060501 102060502 102060504 102060505 102058901 102059901 102076701 101910401 1010921 1015075 7473 1013935 1010434 1010413 1013754 1017774 101707206 8418 1015075 1014482 8233 7479 1241 7818 102242401 102237903 DESCRIPTION 1234 This manual includes two seat back styles Not all parts are interchangeable so it is important to identify the correct seat back style for your vehicle Earlier and later seat back styles can be distinguished most easily by differences in the sweater basket design Before ordering parts from this page compare your vehicle s sweater basket to those shown on pages 1 12 and 1 14 Order from the page that corresponds to the sweater basket style of your vehicle Assembly Seat Back Buff includes item 2 Assembly Seat Back White includes item 2 Assembly Seat Back Black
20. 1 12 102155801 Washer Driven CIutch am a a 1 2001 2002 DS Golf Cars Illustrated Parts List Page 10 5 UNITIZED TRANSAXLE 2001 2002 DS Golf Cars Illustrated Parts List Page 11 2 UNITIZED TRANSAXLE GEAR CASES AND BRACKETS ITEM PART NO DESCRIPTION QTY 1234 1 101922601 Bracket Transmission Cable Support 1 02422 0 00 1 2 1012285 Screw Thread Rolling 1 4 20 x 5 8 sse 3 3 1013061 Nut Nylon LOCK 1110 82 ccoo ni ther abes m elici 1 4 183 Washer Flat 3 10 tt eI tad Aula 1 5 1010954 Stud Ball 1 4 28 x 9 16 ii 1 6 1016341 Lever Transmission Shifter issus 1 7 1017082 Screw Hex Washer Head 10 32 x 3 4 2 1 8 8717 Nut Nylon Lock 1 4 8 E ARAE AERA 1 9 1017231 Key Woodruff u ea e i a pat eoe vcre nipote 1 10 101834801 Arm Governor LOVER RE casi ie Rea ez agens 1 11 101886101 Screw Square Head 1 4 20 1 enne 1 12 1014007 Washer Type 1 4 1 13 8233 Nut Nylon Lock 1 4 20 0 4 41 1 1 1 1 00 1 101833601 Unitized Transaxle includes items 14 88 00400 1 14 101890201 Shaft Shifler iin tene ia 1 15 101927301 Ring Snap eter oer deret mi aee paie vendeurs 1 16 101892901 Washer Flat Em 1 17 101927201 Seal rem einen 1 18 101890101 AAA anne b
21. 1 4 N A Bushing Insulator issu 2 5 N A Washer flah o O an 2 ee QA ua 4 6 Nut Hex 5 16 18 E verae plaas uy rete te 4 7 N A Insulator ae eet e RETE teenies dace 2 8 1017961 Screw Clamp 10 32 x 8 5 8 sese eene nnne nnne 4 9 1017953 Screw Bearing Retainer 88 32 x 7 8 sse 2 10 101879301 Shield End includes items 11 14 1 11 101925801 Sensor Hall Effect includes item 12 1 12 101895101 Housing Female 3 Wire Gray iii 1 13 N A Plate Retaining iiid d i bee Gea t a td dees tee haute Es 1 14 N A Screw Retaining evocar LEUR EXER sed RE 3 15 1011290 Bearing Ball itte eer enfrente rase nr end 1 16 1017950 Retainer Bearing sise 1 17 N A Armat te a A A SA 1 18 1011411 Package Brush Spring 4 1 19 1017946 Package Brush 2 pieces includes 4 brushes 1 20 1017948 Rigging Brush el eee get es 1 21 1017949 Screw Brush Holder 86 32 x 1 2 2 2 2 22 1014201 Screw Hex Head 1 4 20 x 2 1 4 2 3 23 451 Washer LOCK 4 co oe a terii tad 3 24 1010934 Screw Hex Head 5 16 18 x 1 a 1 25 7174 Washer E ck 5 16 atten e ln lan 1 26 101920101 Kit 3 Pin Plug Assembly Gray iii 1 27 102235201 Burmper E 1 2001 2002
22. ITEM 0 O O1 PART NO 102161801 N A N A N A N A N A N A 101795701 101853502 101902801 101853602 101968701 101902901 101920001 DESCRIPTION 1234 Wire Hlarness siii A e ER Wire Assembly 18 Orange White part of battery light Wire Assembly 10 Red part of fuse and receptacle assembly Wire Assembly 6 Black uu u s uu l u nu a Oa Deals Wire Assembly 10 Black part of onboard computer assembly Wire Assembly 18 Gray part of onboard computer assembly Wire Assembly 10 Black part of onboard computer assembly Wire Assembly 6 Black n u ans Wire Assembly 10 Orange a nnne Wire Assembly 6 Red nn Wire Assembly 10 Blue Wire Assembly 6 White a Wire Assembly 6 Green iii Wire Assembly 6 Yellow QTY OQ c o 2001 2002 DS Golf Cars Illustrated Parts List Page 12 31 REFERENCE DECALS SECTION 3 TYPICAL 3 PLACES Page 12 32 2001 2002 DS Golf Cars Illustrated Parts List FORWARD REVERSE SWITCH TOW RUN SWITCH POWERDRIVE PLUS VEHICLE ITE
23. Royal Blue Pacific Blue 1 1 46 101997207 Paint Touch Up Black ireren reise 1 1 46 101997209 Paint Touch Up Dark Green sss 1 1 46 101997211 Paint Touch Up Classic Blue Navy 1 1 46 101997212 Paint Touch Up Burgundy 1 1 47 1014115 Transmission Tool 1 48 1014161 Transaxle Pinion Seal Tool a 1 49 1014162 Transaxle Axle Seal Tool 20 44204 0 0000 nennen 1 50 1016413 Valve Clearance Adjuster Screw Holder for FE290 engines only 1 51 101641201 Valve Guide Reamer iii 1 52 101641202 Arbor item A Matin rat e 1 53 1016551 Valve Seat Cutter T Wrench ss 1 54 1016552 Valve Seat Cutter Guide 1 55 1016553 Valve Seat Cutter 45 32 mm diameter for FE290 engines only 1 56 1016554 Valve Seat Cutter 45 30 35 mm diameter 1 57 101641101 Valve Spring Compressor I 1 58 1011480 Volt Ohm Meter n 1 1 59 101611003 Tune Up Kit All OHV includes air filter spark plug oil filter fuel filters not shown 1 Please refer to the maintenance and service manual for proper tool application 2001 2002 DS Golf Cars Illustrated Parts List Page 16 7 Part Number and Page 1
24. 18 Green White 2 1 6 101883002 Wire Assembly 18 Black includes resistor and 18 white wire 1 7 N A Wire Assembly 18 Green 1 8 N A Wire Assembly 18 White Black and 18 Red 1 9 101901401 Wire Assembly 6 Blue 1 10 101901201 Wire Assembly 6 Orange a 1 11 101901501 Wire Assembly 6 White 2 1 12 N A Wire Assembly 18 Red White 1 13 101901301 Wire Assembly 6 Blue 0 1 14 N A Wire Assembly 18 Green 9 1 15 Wire Assembly 318 Red eene teens a een 1 16 N A Wire Assembly 18 Orange a 1 17 N A Wire Assembly 18 Red a 1 18 N A Wire Assembly 18 nnn 1 19 101795701 Wire Assembly 6 Black s ul u Danau kuah aaa hn ayu 5 20 N A Wire Assembly 10 Black part of onboard computer assembly 1 21 1014947 Assembly RESISION uuu cetera ee 1 22 101902801 Wire Assembly 6 Red nn 1 23 101903001 Wire Assembly 6 Yellow a 1 24 N A Wire Assembly 18 Gray part of onboard computer assembly
25. Royal Blue Pacific Blue Body Front with Headlight Opening Dark Green Body Front with Headlight Opening Black Body Front with Headlight Opening Classic Blue Navy Body Front with Headlight Opening Burgundy Trim Front Body ee iin Screw Round Head Square Neck 5 16 18 1 Washer Flatr5 10 cont aaa Screw Flange LocK un ee T Nut Slab Base package of 4 Bumper Side Guard Screw Hex Washer Head 88 18 x 3 8 Mat dad u das qupa Nut Nylon Lock 5 16 18 Emblem IR Golf Car for 2002 vehicles QTY GAS QTY ELEC N O N O BND HSH do do do do do Ss NN 2001 2002 DS Golf Cars Illustrated Parts List Page 1 5 L TYPICAL 2 PLACES E Page 1 6 2001 2002 DS Golf Cars Illustrated Parts List REAR BODY AND FENDER GASOLINE VEHICLE ITEM O O O O O NO 0 ON PART NO 8251 101904101 1014306 1012412 332 8233 1013032 1013140 1015525 101692601 101692602 101692604 101692606 101692609 101692610 101692611 101692612
26. 1 7 1 9 mcor motor controller output regulator 12 23 mechanism brake adjusting 4 3 meter volt ohm 16 7 module calibration test 16 3 module communication display 16 3 motor bumper 14 5 14 7 14 9 motor 36 volt 14 3 motor 48 volt 14 5 14 7 motor 48 voltiq 14 9 mounting base 12 13 mounting block brake pedal 4 5 mounting bracket fuse and receptacle 12 13 mounting pad windshield frame 1 17 mounting plate engine 7 15 mounting plate rear bumper 1 3 Page i 12 INDEX mounting tab 12 37 moveable face drive clutch 10 3 moveable face driven clutch 10 5 muffler clamp 9 3 N nameplate 1 5 neutral lockout cam 6 5 nozzle main 8 5 nut key switch 6 9 12 3 nut lug 2 3 O oil filler tube 7 3 oil filter screen 7 11 oil level sensor 7 11 oil pump and rotor 7 7 oil seal crankshaft 7 13 oil sending wire clamp 7 11 oil warning light 6 9 onboard computer 12 19 o ring counterbalance shaft 7 13 o ring oil sending connector 7 11 o ring rocker case hardware 7 9 o ring choke valve 8 11 o ring oil filter mount 7 7 outer axle tube bearing 15 5 output gear 15 3 15 5 P package brush 6 11 14 3 14 5 14 7 14 9 package hub bearing 5 9 pad accelerator pedal 4 7 brake pedal 4 5 mounting windshield frame 1 17 park brake 4 5 spring 5 11 wear 1 3 1 7 1 9 paint touch up 16 7 panel center dash 1 3 park brake latch 4 5 4 7 park brake pedal 4 5 park brake ratchet 4 7
27. 1016449 1016523 1016431 1016560 1016519 1016479 1016566 1016448 1016447 1016544 1016474 1016483 1016563 1016489 1016452 1016471 1016549 1016517 1016458 1016430 102304701 DESCRIPTION 1234 Case de e ea t be ev E bres eode e abp desee asa aasket Rocker Case torri at e ala E ca Bolt Flanged x 1 x 35 da e A ay ade ado PET Screw Stud MDI a ane AIME ROCK ads P Retainer Valve Spring iii Spring Engine Valve iii Assembly Cylinder Head OHV includes items 12 and 13 M Guide Valve rs SS ite cm eds Seal menant rare Ce A TU e d eV oos Valve EXh ust Catita rrr elena eret set re re i Pere reta Valve INtake 4 00 2 0 0 Screw Cross Pan Head Self Tapping M5 x 8 x 12 mm Plater a aaa aan Bolt Stud M8 x 1 25 29 mm 060000 0 0 0 Aa Ae aaa cce na a W ea e ara ee FROG 6 a aid Washer Flatc 212 i ana Girclip Type E ciem cet t e bat gt erred cien as Bolt Flanged M8 x 1 25 x 45 mm sss Gasket Head cede SS Dto
28. 101692613 101696208 101696209 101696211 101696213 101696215 101696216 101696219 101696220 101696221 1017748 1012047 7847 1017936 1017141 1015032 102221201 DESCRIPTION 12 3 4 Screw Phillips Head 1 4 20 x 1 Plate Body KICK tete el are ee Washer Flat Type B 1 4 Plate Body Finge Meet nn pate kei Washer Flat oco mI Rr b Te EROR ERE Ea Decr Res dan Nut Nylon Lock 1 420 iii en ni kau Door Access Door 8 2 E a ELO EG Blind 1 4 LO ui bcn bbc pu Body ipte ees Body White ricino iia BOYA MERC aka Body Body Royal Blue Pacific Blue 2222440 0 000 Body Dark Green e ere a Body tte tenete ve Reg ed Body Classic Blue Navy iii Body Burgundy eene eerie ee De e Den node Body with Taillight Opening Body with Taillight Opening White Body with Taillight Opening Gray 0004400400 00 Body with Taillight Opening Red 1 Body with Taillight Opening Royal Blue Pacific Blue Body with Taillight Openi
29. 101927701 101889901 101980801 1016337 101927801 1012714 101892601 101893201 101892501 101928101 101893901 101892301 101891601 101891901 7335 DESCRIPTION 1 2 3 4 PROG AN ts em am Spring cett etti bos n IRE esaet Steel mans a nen anna Guides c A EE TE CE TEE TU DES Bearing Washer Spring iii Gear iaa ancl Plate TOUS iia Gear Assembly Input 28 Tooth 16 Bearing Needle issue Bearing Needle une Ring Synchronizer 16 Spring Synchronizer Hub Synchronizer Clutch sisi Insert SynchrOniZer recopier n Sleeve Synchronizer iii Pin dette te edet ae ass IT c SA stan devs siden TA en e gend Gear Assembly Input 25 Tooth 16 Washer ThEUSE dioi dote redis tit Bearing Ball er RR uti Rat iere mai rin Seal Oil Input Shaft A denn Gear Modan ii ann A N cn Governor Assembly iii SIEEVE E MC Gear Cluster Idl amp r cite Za Per Bearing re ee ls p QTY N do A N WOH Q ANNA ABH 2001 2002 DS Golf Cars Illustrated Par
30. 12 15 12 21 limit sealed 12 15 tow run 12 33 12 43 v glide wiper 12 9 switch brush 12 21 synchronizer clutch hub 11 5 synchronizer ring 11 5 system exhaust 9 3 T 2 prong charger receptacle 12 13 3 pin plug 12 19 12 21 12 23 14 7 14 9 3 pin plug and wedge lock 12 43 3 pin receptacle 12 19 12 21 3 pin receptacle and wedge lock 12 43 3 wire and receptacle 12 21 3 8 amp fuse 12 17 12 35 12 45 36 volt motor 2 97 hp 14 3 2001 2002 DS Golf Cars Illustrated Parts List 36 volt solenoid 12 13 10 amp fuse 6 7 12 volt battery 6 15 12 volt solenoid 6 7 tab mounting 12 37 tachometer 16 7 tapered compression spring 5 3 tapered leaf spring 5 9 tappet 7 11 terminal block controller 12 47 terminal hardware starter generator 6 11 tester continuity 16 5 thermometer battery 16 3 throttle bracket 8 7 throttle return spring 8 7 thrust bearing 5 9 thrust plate differential 15 5 tierod 5 7 tie wire 5 5 12 3 12 13 12 21 12 33 12 39 12 43 12 47 timer 13 5 13 7 tire 2 3 t nut slab base 1 5 tool accelerator pedal adjustment 16 3 brake adjustment 16 3 brake pedal adjustment 16 3 brake pedal tension 16 3 cam installation 16 3 clutch alignment 16 3 drive clutch holder 16 3 governor shaft installation 16 5 steering column bearing press 16 5 steering column retaining ring 16 5 steering wheel puller 16 7 transaxle axle seal 16 7 transaxle pinion seal 16 7 transmission 16 7 tool kit clu
31. 2 24 101876301 Cover Brush Inspection Port Set of 4 includes item 25 1 25 1017653 Cover Brush Inspection Port with Drain 1 26 101876402 End Bell Gommutator tice beet o o PR A en aa VE REP 1 27 101879001 Bolt Clamp M6 x 1 x 180 mm al lalu 2 28 101869302 Package Brush includes 4 brushes 4 screws 4 washers 1 29 101876202 Connector Brush 2 30 101875802 A Connector set of 2 iii 1 31 1014289 u rere eme RR REN FE e ED EO er PRAE IRR 1 2001 2002 DS Golf Cars Illustrated Parts List Page 6 11 TYPICAL 2 PLACES AS VIEWED FROM DRIVER SIDE OF VEHICLE AS VIEWED FROM PASSENGER SIDE OF VEHICLE 2001 2002 DS Golf Cars Illustrated Parts List Page 6 12 STARTER GENERATOR MOUNTING DESCRIPTION QTY 1234 1 101833701 Starter Generator clockwise rotation 1 2 101524001 Bracket Mounting FE290 ii 1 3 101916701 Belt Starter Generalor nne et na i Ie Ra iate 1 4 1016883 Bracket Adjusting cett is e ete n e oe epe ets 1 5 8754 Nut Nylon Lock 3 8 6 2 6 1015075 Washer Flat 5 16 usa dete mri N ua dre Ee gi aaa 1 7 705 Screw Hex Head Cap 3 8 16 x 1 1 4 2 8 1012830 Screw Hex Head Cap M8 x 1 25 x
32. 36 volt motor 14 3 48 volt motor 14 5 ac voltage suppressor accelerator rod 4 7 airboxtop 8 11 airduct 8 11 armature 6 11 axle 11 7 15 3 15 5 axletube 15 3 15 5 baghoop 1 13 1 15 bearing steering column 5 3 bell crank and shaft 6 7 bolt float chamber 8 5 brush rigging 14 9 carburetor 8 5 charger case 13 3 13 5 13 7 13 9 13 11 13 13 13 15 control cable 13 3 13 5 13 7 current limiter 13 15 13 15 13 15 Page i 8 INDEX cylinder head 7 9 delta a plate 5 7 diode 12 19 12 37 diode with heatsink film drivehub 10 3 driven clutch 10 5 eccentric 5 9 end shield 14 9 float carburetor 8 5 float chamber 8 5 forward reverse shifter 6 5 forward reverse switch 12 7 12 15 12 33 12 43 fuel strap rear 8 3 heatsink 13 3 13 5 13 7 13 9 13 13 13 15 hub 5 9 idle screw 8 5 lever brake 4 3 moveable face drive clutch 10 3 moveable face driven clutch 10 5 pilot air screw 8 5 resistor 12 19 12 25 12 27 12 47 rod counterbalance 7 13 screw float chamber 8 5 13 11 seatback 1 13 1 15 spindle 5 9 stator shell 14 3 14 5 14 7 14 9 steering column 5 3 Switch brush 12 9 12 21 timer 13 3 13 5 13 7 transformer 13 3 13 5 13 7 13 9 13 11 13 13 13 15 v glide wiper switch 12 9 voltage regulator 6 7 voltage suppressor 13 9 13 13 wheel and tire 2 3 wiper switch 12 21 wire 6 3 6 7 6 9 6 13 7 3 12 5 12 9 12 13 12 17 12 21 12 25 12 27 12 29 12 31 12 35
33. 6 5 Electrical Component Box Gasoline Vehicle ss 6 7 Electrical Components Front Body Gasoline Vehicle 6 9 Starter Generator Assembly issues 6 11 Starter Generator Mounting issues 6 13 Battery Gasoline Vehicle is 6 15 2001 2002 DS Golf Cars Illustrated Parts List CONTENTS SECTION 7 FE290 ENGINE FE290 Engine Shrouds and Brackets ii FE290 Engine Ignition Components and Flywheel ss FE290 Engine Oil Circulation iii FE290 Engine Cylinder Head issues FE290 Engine Crankcase Camshaft and Oil FE290 Engine Crankcase and Crankshaft us Engine eoe Ra eR Re aD ha EEG UR EE REDE FUE eO e RERO A SECTION 8 FUEL INTAKE AND GOVERNOR SYSTEMS Fuel uc E EE Carburetor Assembly d niii ERG e UE Re dile diui a S a Carburetor InstallatiOn 5 u S E Deae TV Governor and Accelerator Cables 2 Intake Duct Choke and Air Box Assembly SECTION 9 EXHAUST SYSTEM Exhaust Syst mr tt ee tct a Ben hub tete DA de SECTION 10 TORQUE CONVERTER Drive Gl tch el la he Rn a han Driven LOIN eR TE SECTION 11 UNITIZED TRANSAXLE Unitized Transaxle Gear Cases and Brackets a Unitized Transaxle F amp R Transmission and Gear Reduction
34. Nylon Insert with 1 4 20 Kit Seat Back Retrofit not shown converts the earlier style seat back to the later style back includes items 3 4 and 5 on page 1 15 QTY GAS QTY ELEC ol do c N O N N HR N N N HRP AH od koi 2001 2002 DS Golf Cars Illustrated Parts List Page 1 13 Page 1 14 LATER STYLE 2001 2002 DS Golf Cars Illustrated Parts List SEAT BACK AND BAG HOOP LATER STYLE ITEM 0 0 0 N N N N HAH PART NO 102238301 102238302 102238304 102238305 102060501 102060502 102060504 102060505 102237001 102236601 102236703 101910401 1010921 1015075 7473 1013935 1010434 1010413 1013754 1017774 102076701 8418 1015075 1014482 8233 7479 1241 7818 102242401 102237903 DESCRIPTION 1234 This manual includes two seat back styles Not all parts are interchangeable so it is important to identify the correct seat back style for your vehicle Earlier and later seat back styles can be distinguished most easily by differences in the sweater basket design Before ordering parts from this page compare your vehicle s sweater basket to those shown on pages 1 12 and 1 14 Order from the page that corresponds to the sweater basket style of your vehicle Assembly Seat Back
35. differential 15 3 fan 7 3 female 3 wire 14 7 14 9 field coil starter generator 6 11 hub 5 9 hub drive 10 3 hub synchronizer clutch 11 5 hydraulic brake adjuster 16 5 hydrometer 16 5 idle screw 8 5 ignition coil 7 5 inner axle tube bearing 15 5 innerfender 1 7 1 9 input gear bearing 15 3 15 5 input shaft 15 3 15 5 input shaft oil seal 15 3 15 5 insert synchronizer 11 5 insert wood 1 11 insulator bushing 14 3 14 5 insulator gasket 8 7 insulator carburetor 8 7 insulator f terminal 6 11 intake hose 8 11 intake pipe 8 7 intake valve 7 9 intermediate gear 15 3 15 5 intermediate gear bearing 15 5 internal retaining ring pliers 16 5 iq system display module iqdm 16 5 J jbolt 12 13 12 17 12 35 12 45 2001 2002 DS Golf Cars Illustrated Parts List jet main 8 5 jet pilot 8 5 joint ball 4 5 6 5 ball tie rod 5 7 compound steering 5 3 inner ball 5 5 left hand thread ball 5 5 5 7 spring loaded ball 4 7 K key square transmission 10 5 sunk 15 5 woodruff 6 11 11 3 key crankshaft 7 13 key driven clutch 10 5 key flywheel 7 5 key pair 6 9 key transmission shaft 11 5 key vehicle 12 3 key switch 6 9 12 3 key switch cap 6 9 key switch nut 6 9 12 3 kingpin 5 9 kingpin wave washer 5 9 kit 3 pin plug 12 19 12 21 12 23 14 7 14 9 3 pin plug and wedge lock 12 43 3 pin receptacle 12 19 12 21 3 pin receptacle and wedge lock 12 43 4 pin plug and wedge lock 12
36. includes items 1 32 Axle Assembly Passenger Side includes item 3 Axle Assembly Driver Side includes item 3 Stud Eug Rinne tua Bolt M10 x 1 5 x 35 mm iii Washer LOCK c r Seal Oil Input Shaft iii Gear Case Passenger Side a Breathe iis ii bled learn Bearing Differential sisi Assembly Axle Tube Passenger Side Seal Oil Axle SHA en nid rea eb re i a rei ba sud Cr Eg Bearing Input Gear Shaft zent te etes eee Bearing Intermediate Gear sisi Assembly Intermediate Gear sis Gear Case Driver Side Plug Pill E Pl g Magnetic S ect utet ice ti RE eR Gasket Plug l a P RM e TERR EDO E ERR A iain dina Bolt 1 25 X60 MM ict Ehe tet eee e DOWel au vie Io etri ios er tr pne Housing Differential issu Gear Diferencia arial Plate Thrust idler gear ss Gear Differential dlet ea as Plate TOUS E aia a Pin Differenti l 2 1 ito A A MD Bol ei aan Pil um aa di Assembly Axle Tube Driver Side a Gasket Liquid 8 8 oz 250 0 a Note Transaxle type is identified by orientation
37. on 2001 2002 DS Golf Cars Illustrated Parts List Page 7 11 FE290 ENGINE CRANKCASE AND CRANKSHAFT NJ O O O O1 O1 O1 ON 10 11 12 13 14 15 15 15 15 15 15 15 15 15 16 17 18 19 20 21 1016568 101915501 1016558 1016460 101645901 101645902 101645903 101646101 101646102 101646103 101647501 101647502 1016509 101922301 1016533 1016532 1016516 1016580 1016562 101655001 101655002 101655003 101655004 101655005 101655006 101655007 101655008 101655009 1016559 1016541 1016547 1016470 1016571 1016469 DESCRIPTION 1234 IIO T Crankcase Ring SNAP MR pe dein aa ah ser ka ma aa ette eum ua apr PISTON Standard cs nc au OA ce este de doser Piston 25 mm Oversized cete UN LS e T a aa E aas Piston 50 mm Oversized Ring Set Piston Standard Ring Set Piston 25 mm Oversized a Ring Set Piston 50 mm Oversized r Assembly Connecting Rod Standard includes 2 each of item 8 Assembly Connecting Rod 50 mm Undersized includes 2 each of item 8 Screw Hex Head Cap M7 x 1 x 36 Crankshaft FE290 left hand thread includes items 10 11 and one each
38. park brake rod sleeve 4 5 park brake torsion spring 4 5 pawl 4 5 pedal accelerator 4 7 brake 4 5 park brake 4 5 pencil grip 5 3 pilot air screw 8 5 pilotjet 8 5 pin 2001 2002 DS Golf Cars Illustrated Parts List differential 11 7 15 3 15 5 governor cable clevis 8 9 hair spring cotter 8 9 headlocating 7 9 piston 7 13 roll shifter lever 11 3 pin crankcase cover locating 7 11 pinion steering 5 5 pipe intake 8 7 piston 7 13 piston pin 7 13 piston pin retaining ring 7 13 piston ring compressor 16 5 piston ring pliers 16 5 piston ring set 7 13 pivotarm 11 3 pivot support bearing 4 7 plastic barrel 1 3 plate backing brake 4 3 body hinge 1 7 1 9 bodykick 1 7 1 9 component mounting 47 flywheel fan 7 5 front spring retainer 5 9 heatsink 13 11 lock 15 5 mounting engine 7 15 mounting rear bumper 1 3 oil filter screen 7 11 oil pump 7 7 oil valve 7 9 receptacle backing retaining 14 7 scorecard 5 3 seathinge 1 11 spring mounting 5 7 12 19 12 39 12 12 17 12 35 12 45 thrust 11 5 11 7 15 5 thrust idler gear 15 3 pliers internal retaining ring 16 5 piston ring 16 5 retaining ring 16 5 plug 3 12 19 12 21 12 23 14 7 14 9 6 pin 12 39 12 47 cap 7 5 drain crankcase 7 7 drain transaxle 11 3 drive clutch 10 3 driven clutch puller 16 3 fill 15 3 fill with gasket 15 5 filter bracket 7 7 hole 12 3 hole dash board 1 3 magnetic 15 3 spark 7 5 plug gasket 15 3 pole set starter
39. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2001 2002 DS Golf Cars Illustrated Parts List Page 16 3 Liquid Gasket im SL s 2001 2002 DS Golf Cars Illustrated Parts List Page 16 4 MAINTENANCE AND SERVICE TOOLS CONTINUED ITEM 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 PART NO 1011273 1012151 1016627 1016418 101933101 102169401 1011478 1013593 102248801 102241501 102251501 101928701 1016414 1016415 1012549 1012560 101823101 1012809 1014264 1014259 DESCRIPTION 1234 Continuity 2 eee e ee e ae A Feed o paa Dry Moly Lubricant unse rrt nette e e e eer re Flywheel Fuller Kii Reid ERR Gear Yoke atri bte teet emt eh en ed tate edu Governor Shaft Installation Tool Hydraulic Brake Adjuster for vehicles equipped with hydraulic brakes Hydrometer tii Internal Retaining Ring Pliers IQ System Display Module IQDM Kit for IQ System vehicles only includes items 33 and 34 Cable id ener Adaptor 65216 Liquid Gasket transaxle case
40. 1 7 1 7 1 7 1 7 1 7 1 7 1 7 1 9 1 9 1 9 1 9 1 9 1 9 1 9 1 9 1 9 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 6 5 1 3 1 9 1 9 1 9 INDEX 101696206 1 9 1017936 1 7 1 9 101823901 4 3 101696208 1 7 1017944 14 3 14 5 14 7 14 9 101824001 4 3 101696209 1 7 1017945 14 3 101824002 4 3 101696211 1 7 1017946 14 3 14 5 14 7 101824401 8 3 101696213 1 7 1017947 14 3 14 5 14 7 14 9 101825101 3 3 3 5 101696215 1 7 1017948 14 3 14 5 14 7 14 9 101826201 12 3 101696216 1 7 1017949 14 3 14 5 14 7 14 9 101826301 6 9 101696217 1 9 1017950 14 3 14 5 14 7 14 9 101827101 7 15 101696218 1 9 1017951 14 3 14 5 101827801 12 19 12 39 12 47 101696219 1 7 1017952 14 3 101828301 13 9 101696220 1 7 1017953 14 3 14 5 14 7 14 9 101828501 13 9 13 13 101696221 1 7 101795701 12 17 12 25 12 27 12 29 101828601 13 9 13 11 101696222 1 9 12 31 12 35 12 41 12 45 101828701 13 9 13 11 101696223 1 9 1017958 14 5 101828801 13 9 13 11 101696224 1 9 1017961 14 5 14 7 101828802 13 9 13 11 1016967 1 5 101796201 4 7 101828901 13 9 13 13 13 15 1017029 4 5 101796501 12 17 12 35 12 45 101828902 13 9 13 13 13 15 101706702 1 3 101796801 12 17 12 35 12 45 101828903 13 9 13 13 101707206 1 13 101797701 12 17 12 35 12 45 101828904 13 11 1017079 1 3 101797702 12 17 12 35 12 45 101828905 13 11 1017080 1 5 101797801 12 17 12 35 12 45 101828906 13 11 101708301 1 3 101801001 12 17 12 35 12 45 101830601 6 9 1017141 1 7 1 9 101802101 12 17 1
41. 1016845 8233 8049 8450 1014528 DESCRIPTION 1234 Assembly Forward Reverse Switch includes items 2 10 Switch Limit Sealed roa brine ed ce s e net et poer ans ver Switch Limit Sealed Switch set I an b OG be tct etait ee ea Ud va Exe AL us Nut de D mmc Washers Locks s decern ves teu ve oue rk ane OUI A a o e EET caus Screw Hex Washer Head 44 40 2 Bar BUS san n da ida a ikan eves Washer etr erecta eo Nut Hex 1 4220 et bred aid cene ac Ed Handle Forward Reverse Screw Phillips Head Machine 88 32 x 5 8 nos Screw Phillips Truss Head 1 4 20 2 1 8 Nut Nylon Lock 1 4 20 Washer Internal Tooth Lock 10 a a a nnne Screw Hex Head Machine 10 24 x 1 2 nnns Washer Plastic 1 4 QTY D ND AAA gt Q N N 2001 2002 DS Golf Cars Illustrated Parts List Page 12 15 2 PLACES TYPICAL 3 PLACES TYPICAL a amp amp j AE 8 TYPICAL 5 PLACES SSE A TYPICAL 12 PLACES TYPICAL 3 P
42. 11 5 outer axletube 11 7 15 5 pivot support 4 7 plain counterbalance rod 7 13 thrust 5 9 upper pinion 5 5 bearing and oil sealremover 16 3 bearing driver set 16 3 bearing puller 76 3 bearing puller wedge 16 3 bearing retainer 14 3 14 5 14 7 14 9 bearing retainer starter generator 6 11 bearing retainer screw 14 3 14 5 bellcrank 12 9 12 21 bell crank and shaft 6 7 bell crank forward reverse 6 5 belt drive 10 3 10 5 belt starter generator 6 13 10 3 bezel receptacle 12 13 12 17 12 35 12 45 block brake pedal mounting 4 5 fuse 6 7 terminal controller board resistor mounting body rear 1 7 1 9 body hinge plate 1 7 1 9 body keeper clip 1 7 1 9 body kick plate 1 7 1 9 body spacer 1 13 1 15 body support 1 7 1 9 body front 1 5 bolt brake cluster mounting 4 3 12 47 12 11 bolt j 12 13 12 17 12 35 12 45 boot dust 5 5 5 7 steering column 5 3 tow run switch 12 33 12 43 box electrical component 6 7 bracket accelerator support 8 9 adjusting starter generator 6 13 engine shroud 7 3 fe290 mounting 6 13 fuse and receptacle mounting governor cable engine 8 9 mounting solenoid 12 37 muffler mounting 9 3 oil filter 7 7 oil level switch 7 11 power relay mounting rpm limiter 7 5 snubber 7 15 throttle 8 7 throttle cable 8 9 tow run switch 72 33 12 43 transmission cable support 6 5 11 3 brake adjusting mechanism 4 3 brake adjustment tool 16 3 brake cable 4 3 4 5 brake cable
43. 12 41 12 45 12 47 wire sense lead 12 17 12 35 12 45 axle 11 7 15 3 15 5 axle shaft seal 15 3 axletube 11 7 15 3 15 5 axle tube oilseal 15 5 backing plate brake 4 3 baghoop 1 13 1 15 bagstrap 1 13 1 15 bag strap buckle 1 13 1 15 bagwell protector 1 3 ball bearing output shaft 6 11 ball joint 6 5 ball joint tie rod 5 7 ball joint inner 5 5 2001 2002 DS Golf Cars Illustrated Parts List ball joint left hand thread 5 5 5 7 ball stud 6 5 6 7 ball stud shifter lever 11 3 ball stud accelerator pedal 4 7 ball steel shift fork retainer 11 5 ball steel pressure relief 7 7 band rpm limiter mount 7 5 bar bus 12 15 bar drive 12 23 barb vent 8 3 barrel fastener 1 13 1 15 barrel plastic 1 3 base forward reverse shifter 6 5 base mounting 12 13 basket sweater 1 13 1 15 battery 6 volt 12 13 8 volt 12 17 12 35 12 45 12 volt 6 15 battery cap 12 13 12 17 12 35 12 45 battery charger powerdrive 13 9 13 11 13 13 13 15 battery clamp 6 15 battery discharge machine 16 3 battery hold down 12 13 12 17 12 35 12 45 battery terminal protector spray 16 3 battery thermometer 16 3 battery warning light 12 3 bearing ball crankshaft 7 11 ball motor 14 3 14 5 14 7 14 9 ball input shaft 11 5 ball output shaft 6 11 bronze 12 9 12 21 differential 15 3 idler drive clutch 10 3 inner axle tube 11 7 15 5 input gear 15 3 15 5 intermediate gear 15 3 15 5 lower pinion 5 5 needle
44. 16 5 retaining screw 14 7 return spring bumper 4 7 reverse buzzer 6 9 12 3 rigging brush 14 3 14 5 14 7 14 9 rim tire 2 3 ring c type stop 5 5 piston set 7 13 piston pin retaining 7 13 retaining driven clutch 10 5 retaining steering gear box 5 5 snap 5 5 11 3 spiralback up 10 3 synchronizer 11 5 ring retaining steering column 5 3 rivet blind 1 5 rockerarm 7 9 rocker arm case 7 9 rocker arm shaft 7 9 rod accelerator 4 7 accelerator pivot 4 7 connecting 7 13 equalizer 4 5 push 7 9 shift 11 5 tie 5 7 rod counterbalance 7 13 rod and pawl 4 5 rpm limiter bracket 7 5 rpm limiter damper 7 5 rpm limiter mount band 7 5 rpm ohv limiter 7 5 S 6 pin plug 12 39 12 47 6 pin receptacle 12 39 12 47 6 volt battery 12 13 safety first card 16 5 scorecard 5 3 Scorecard clip 5 3 Scorecard plate 5 3 Screen oil filler 7 11 Screw bearing retainer 14 3 14 5 14 7 14 9 brush holder 14 3 14 5 clamp 14 3 14 5 14 7 14 9 2001 2002 DS Golf Cars Illustrated Parts List idle 8 5 pilot air 8 5 pole piece starter generator 6 11 retaining 14 7 valve clearance adjuster 16 7 scuff guard 1 3 seal axle shaftoil 15 5 crankshaft 7 11 double lip 5 9 dust steering gear box 5 5 dust steering pinion 5 5 input shaft oil 15 5 intake air box 8 11 oil axle shaft 11 7 oil crankshaft 7 13 oil governor pivot 11 3 oil shifter shaft 11 9 oil axle shaft 15 3 oil input shaft 11 5 15 3 valve 7 9
45. 17 12 35 12 45 6 volt battery battery 4 port dust 12 43 fuel tank 8 3 key switch 6 9 12 3 2001 2002 DS Golf Cars Illustrated Parts List protector 12 9 seatback 1 13 1 15 capacitor 13 3 13 5 13 7 carburetor 8 5 8 7 carburetor insulator 8 7 card safety first 16 5 carrier wiper switch arm case charger 12 9 12 21 13 8 13 5 13 7 13 9 13 11 13 13 13 15 forward reverse switch gear carrier 11 7 rocker arm 7 9 wiper switch 12 9 12 21 case gasket 15 5 chargercase 13 3 13 5 13 7 13 9 13 11 13 13 13 15 charger accu power battery 13 7 charger powerdrive battery 13 13 13 15 choke button 8 11 choke valve 8 11 choke valve o ring 8 11 circuit breaker 15 amp clamp battery 6 15 cable 12 13 cable retaining 8 9 hose air intake 8 11 hose bronze 8 7 hose fuel 8 3 hose gray 8 3 8 7 hose red 8 3 muffler 9 3 plastic fuel line 8 3 clamp oil sending wire 7 11 clamp wire 7 5 12 33 12 43 13 3 13 5 13 9 13 11 13 9 13 11 clamp screw 14 3 14 5 14 7 14 9 clevis upper delta 5 9 clip 5 3 clip body keeper cluster brake 4 3 clutch alignment tool 76 3 clutch tool kit 16 3 clutch drive 10 3 clutch driven 10 5 coil energy displacement field 6 11 ignition 7 5 resistor 12 11 collar axle shaft 11 7 collet 7 9 column steering 5 3 communication display module 16 3 component mounting plate 12 19 12 39 12 47 1 7 1 9 12 37 Page i 9 compression ga
46. 18 1015649 Shroud FAN uu en 1 2001 2002 DS Golf Cars Illustrated Parts List Page 7 3 FE290 ENGINE IGNITION COMPONENTS AND FLYWHEEL ITEM 0 O O1 Q N PART NO 101915701 101915801 1017448 1016548 1016505 1017455 1016562 1016455 101909201 1016578 1016588 1016493 101881101 1016456 1012981 1016579 1016586 101909401 1016445 101909501 1016497 1016544 1016561 1016587 101909301 DESCRIPTION 1234 Flywheel Fan Flywheel Gray treten eene ree vn Ye Screw Flanged Hex Head 1 10 Washers Flat Su etant 6 Plate Flywheel Fan MEM Lm EE Bolt Flanged M5 x 8 25 mm 11 seen Coil Ignition with internal igniter a Gr mme t os cea tette ec n edit eset eter Lett Tube vet teer PR Assembly Plug Cap iii Plug Spark 45 a b aa Saha awa trennen Bolt Flanged M6 x 1 x 12 MM sss Clamp au iei mh E e ER FR to a per Es Band RPM Limiter Mount iii Damper RPM Limiter iii Limiter RPM ORV tt enitn T Rae Bracket RPM Limiter nennen nennen nnns Campa gs RS RER US aeta malam iint QTY ss ND
47. 20 4 4 22 1014007 Washer Flat Type 1 4 uuruuu aaah paya aP aya nennen 4 4 23 1011694 Support Accelerator Pivot 02 2 2 24 101861901 Screw Hex 1 4 20 x 1 1 8 4 4 101187702 Kit Park Brake Latch includes item 25 and items 16 20 page 4 5 1 1 25 N A Ratchet Park Brake unicas 1 1 2001 2002 DS Golf Cars Illustrated Parts List Page 4 7 STEERING FRONT AND REAR SUSPENSION 2001 2002 DS Golf Cars Illustrated Parts List Page 5 2 STEERING COLUMN ITEM 0 O O1 Q PART NO 1013861 1017226 7174 101984801 1016663 1016269 334 1016183 8754 1014288 1011697 102278001 1016181 1012605 1012604 1014217 1014125 1014213 1014126 1015545 1016622 1014214 1016263 1016156 1017273 1016219 1012565 1012566 1016214 1016154 1014216 DESCRIPTION 1234 Joint Compound Steering includes items 2 and 3 Screw Hex Head Cap M8 x 1 25 30 mm Washer Lock 5 16 an yun coast c rbi rers nd t aa a Yay C res Kit Steering Column Mounting Bracket canon 4 Screw Phillips Type A 12 11 x 5 8 2 Screw Hex Washer Head Thread Forming 5 16 18 x2 AVNEET AE E e eS Screw Hex Head 3 8 16 7
48. 22 mm 8040 0 2 9 7174 Washer LOCK 5 16 iia 3 10 1016074 Screw Torx Head M8 1 25 x 18 mm 1 11 1015932 Screw Round Head Square Neck 5 16 18 1 1 12 1242 Nuts LDAP 1 13 101837301 Wire Assembly 6 Green iii 1 14 1015920 Wire Assembly 6 Braided Ground 2 1 15 7473 Nut Nylon Lock 5 16 18 1 16 1241 Washer Flat 516 uu ti a reete u 1 17 7173 Screw Hex Head Cap 5 16 18 34 1 2001 2002 DS Golf Cars Illustrated Parts List Page 6 13 AS SEEN FROM PASSENGER SIDE OF VEHICLE o Bes x E K5 q 2 LG 5 R TERMINAL f S _ 9 AS 5 FROM DRIVER SIDE OF VEHICLE Page 6 14 2001 2002 DS Golf Cars Illustrated Parts List BATTERY GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY O O1 GQ NNN 1012328 1014374 1014375 1010934 101898001 7173 1241 7473 1014288 12 3 4 Battery 12 Volt Spacer Battery Terminal Bolt Screw Hex Head Cap Stainless Steel 3 8 16 x 1 2 Screw Hex Head Cap 5 16 18 x 1 Clamp Battery Screw Hex Head Cap 5 16 18 x 3 4 nennen WAa herElali5 161 a Nut Nylon Lock 5 16 18 Screw Thread Form
49. 43 4 pin receptacle and wedge lock 12 43 6 pin plug 12 39 12 47 6 pin receptacle 12 39 12 47 accelerator pivot rod 4 7 air duct repair 8 11 bagwell protector 1 3 bearing and magnet 14 9 brake cable 4 3 4 5 brake pedal 4 5 brake pedal adjustment tool 16 3 canopy support 1 17 differential gear case 11 7 drink holder 1 3 drive clutch button 10 3 drive clutch weight 10 3 driven clutch button 10 5 fuel impulse pump rebuild 8 3 fuse and receptacle 12 13 12 17 12 35 12 45 gasket 7 9 iq controller connector 12 47 iq system display module iqdm 16 5 park brake pedal 4 5 pulley nut and screw 6 11 Page i 11 resistor assembly 12 21 reverse buzzer 6 9 seat back retrofit 1 13 shock absorber cushion 5 11 shock absorber rear 5 11 snap washer dash mounting 1 3 steering column rebuild 5 3 sweater basket 1 13 tune up 16 7 L latch park brake 4 5 4 7 latch wire air box 8 11 lead wire 7 5 lens fuse 12 13 lever choke 8 11 shifter 11 3 transmission shifter 11 3 lever brake 4 3 light battery warning 12 3 light oil warning 6 9 limit switch 6 5 6 7 12 7 12 9 12 15 12 21 limiter rpm ohv 7 5 line fuel 8 3 line vent fuel 8 3 8 7 link rack and pinion drag 5 5 liquid gasket 15 3 15 5 16 5 lock plate 15 5 lower pinion bearing 5 5 lubricant dry moly 16 5 lugnut 2 3 lug stud 5 9 11 7 15 3 15 5 magnet 14 9 magnetic plug 15 3 jet 8 5 1 3 1 5
50. 7 6 5 6 5 16 5 6 7 12 13 12 13 1013683 1013687 1013692 1013700 1013734 1013746 1013754 1013756 1013757 1013758 1013759 1013763 1013764 1013765 1013766 1013767 1013768 1013769 1013770 1013771 1013772 1013773 1013774 1013775 1013779 1013780 1013781 1013782 1013785 1013786 1013787 1013790 1013791 1013792 1013794 1013860 1013861 1013869 1013870 1013871 1013876 1013886 1013887 1013924 1013935 1013971 1013998 1014000 1014003 1014007 1014010 1014012 1014013 1014014 1014017 1014019 1014029 INDEX 12 13 12 17 12 35 12 45 8 3 8 3 8 9 9 3 12 47 8 3 8 7 1 13 15 5 15 5 15 5 11 3 15 5 15 5 15 5 15 5 15 5 11 7 11 7 11 7 11 7 11 7 11 7 11 7 15 5 15 5 15 5 15 5 15 5 15 5 15 5 11 7 11 7 11 7 15 5 11 7 12 9 5 3 4 5 4 5 4 7 4 5 12 9 12 9 1 15 15 5 15 5 15 5 15 5 15 5 15 5 15 5 15 5 15 5 15 5 15 5 15 3 15 5 12 21 12 21 12 21 4 3 7 15 1 13 12 11 12 9 12 9 12 9 4 7 12 9 12 11 12 11 12 11 12 9 12 9 12 5 1 15 12 21 12 21 12 21 12 21 12 21 12 21 2001 2002 DS Golf Cars Illustrated Parts List 1014030 1014032 1014033 1014034 1014035 1014036 1014039 1014045 1014049 1014050 1014051 1014052 1014055 1014056 1014057 1014058 1014059 1014065 1014070 1014072 1014078 1014080 1014089 1014109 1014115 1014116 1014119 1014125 1014126 1014145 1014153 1014161 101
51. 8248 8233 1016201 8251 101855801 332 101922601 1012285 DESCRIPTION 1234 Assembly Forward Reverse Shifter includes items 1 17 Screw Machine 4 40 1 1 2 Nut Head 4 40 Washer Flat Switch Limit Switch Limit Washer Lock 4 Pin Roll 1 8 HZ suu Sa Suma et eee Bushing Br nze nee a oet o qe aec ieh Washer Nylon Flat 4 220414044 Base Forward Reverse Shifter Kit Neutral Lockout Cam includes item 12 Washer Flat Spring Forward Reverse Ring Retaining Nut Nylon Lock 1 4 28 Weldment Forward Reverse Bell Crank Stud Ball 174 28 x 1 4 nn HE ti c RE terret ae Cable Transmission includes items 19 and 20 Nut Hex 10 32 Joint Ball Screw Phillips Oval Countersunk Machine 88 32 x 5 8 Handle Forward Reverse Switch Screw Phillips Truss Head 1 4 20 x 3 4 Nut Nylon Lock 1 4 20 u l l m nun nennen nennen nennen Washer Wave 3 8 Screw Phillips Head 1 4 20 x 1 Retainer Cable Washer Flat 1 4 Bracket Transmission Cable Support Screw Thread Rolling 1 4 20 x 5 8 QTY 2 po N N N A A 2001 2002 DS Golf Cars Illustrated Parts List Page 6 5
52. Cars Illustrated Parts List Page 5 9 OF VEHICLE BRAKE CABLE HANGER MOUNTING ELECTRIC VEHICLE ONLY TYPICAL 2 PLACES 15241 3992 2001 2002 DS Golf Cars Illustrated Parts List Page 5 10 SUSPENSION 1012304 7569 8754 1012303 1015583 1010145 1013164 1014236 1011415 1012180 1012324 1010974 1014555 8755 1012182 1012181 101900801 1013207 DESCRIPTION 1234 Shackle Rear Spring gasoline vehicle Shackle Rear Spring electric vehicle not shown Nut Nylon Lock 3 8 6 Bushing Steel iet A er e o Ce ee iii Bushing Urethane ss Nut UNF Hex 9 8 24 neun u ccr nere e S aaa ag n Kit Shock Absorber includes items 7 9 and 10 Shock Absorber Rear uuu u uy T usa u RS nennen Kit Shock Absorber Cushion includes 2 each of items 9 and 10 Retainer Shock Absorber CUSHION a r Cushion Shock Absorber n a LJ Boll Mate ea ne Spring Rear Leaf gasoline vehicle Spring Rear Leaf electric vehicle Nut Nylon Lock 7 16 4 Screw Hex Head Cap 3 8 16 3 38 Pad Spring Drive
53. Cord 12 AWG is 1 14 101838401 Breaker Circuit 10 Amp iii 2 15 101831701 Cordset AC 80 Inch Long with Leads no plug 1 15 101831702 Cordset AC 116 Inch Long with Leads no plug 1 16 1015917 Bushing Strain Relief AC 1 2001 2002 DS Golf Cars Illustrated Parts List Page 13 13 h S Page 13 14 2001 2002 DS Golf Cars Illustrated Parts List POWERDRIVE CHARGER EUROPEAN ITEM PART NO DESCRIPTION QTY 1234 PowerDrive chargers can be used with PowerDrive System 48 PowerDrive Plus and IQ System vehicles 101956201 Charger Battery PowerDrive European with 4 Position Switch 100 200 220 240 V AC 48 V DC 50 60 Hz model number 20300 includes items 1 15 103 inch 261 cm DC cord with male 3 pin plug 12 AWG 1 101956202 Charger Battery PowerDrive European with 4 Position Switch 100 200 220 240 V 48 V DC 50 60 Hz model number 20310 includes items 1 15 144 inch 366 cm DC cord with male 3 pin plug 12 AWG 1 1 N A Assembly Case A A hu A EE eee 1 2 7577 Screw Pan Head Self Tapping 10 16 x 1 2 10 3 us Assembly Transformer iii 1 4 1015914 Assembly Heatsink with Diodes includes mo
54. Cueca 2001 2002 ILLUSTRATED PARTS LIST DS GOLF CARS GASOLINE ELECTRIC MANUAL NUMBER 102189901 EDITION CODE 0801B0602A USING THE ILLUSTRATED PARTS LIST A WARNING This manual is to be used only for identification and ordering of service parts Be sure to read and use the maintenance and service manual before attempting any vehicle repairs This manual covers all 2001 and 2002 Club Car DS Tranquility DS V Glide 36 Volt DS PowerDrive System 48 DS PowerDrive Plus and IQ System vehicles The manual is divided into 16 sections Sections 1 through 5 pertain to both gasoline and electric vehicles sections 6 through 11 pertain to gasoline vehicles only sections 12 through 15 pertain to electric vehicles only and section 16 pertains to tools that are used on all Club Car products Note that there are two or three flags on the outside edge of each page The first flag contains the section number of which that page is a part The other flag or flags contains either the letter G or E signifying that the page pertains to either the gasoline or electric vehicle only or to both the gasoline and electric vehicles Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek The Table of Contents lists section numbers and under them the individual page titles and numbers to be found in that section The index can be used to find specific parts and assemblies The index i
55. DS Golf Cars Illustrated Parts List Page 14 7 2001 2002 DS Golf Cars Illustrated Parts List Page 14 8 MOTOR IQ SYSTEM VEHICLE ITEM PART NO DESCRIPTION QTY 1234 102240102 Assembly 48 Volt IQ Motor 3 20 hp includes items 1 23 1 1 1017944 leis 1 2 102265501 Assembly Stator Shell and Winding 2 1 3 1017947 Package Hardware includes items 4 7 1 4 N A Bushing Insulator ss 2 5 N A Washer flat o O an tee seats et ua u 4 6 N A Nut Hex 5 16 18 uu aina las uu iii 4 7 N A Insulator 2 8 102266101 Screw Clamp 10 32 x 8 1 4 ii 4 9 1017953 Screw Bearing Retainer 88 32 7 8 sse 2 102265901 Assembly End Shield includes items 10 13 1 10 102266001 Shield BAG A Saa 1 11 102265601 Sensor Motor Speed includes item 12 1 12 101942301 Housing Female 3 Wire Gray iii 1 13 102267001 Screw Steel Hex Thread Rolling 8 x 3 8 14 102265701 Kit Bearing and Magnet includes items 15 and 16 1 15 N A Bearing Ball siemens 1 16 N A Magnet MEE 1 17 1017950 Retainer Bearing sise 1 18 N A Aitriat re u
56. E Ring C Type Stop issues Seal Dust Driver Side ru u den u as Ring R tainlng er Pin G tter 9 32 Xl tasted act CERE os T E e Sd Fa xr T TOES Ball Joint Left Hand Thread includes items 23 24 and 25 Fitting Thread Forming Grease 1 4 28 Nut Hex Slotted 3 8 24 r a ia Boot DU a e m a n pte c qhata Nut Hex Left Hand Thread 1 2 20 Link Rack and Pinion Drag ss AMA 5 Screw Hex Head Cap 3 8 16 1 7 2 a Washer Flat iaa Nut Nylon Lock 3 8 16 iii OO QQ A odo 0 4 M M M M M ol ol ol a dd YY 2001 2002 DS Golf Cars Illustrated Parts List Page 5 5 d STEERING GEAR 5 6 2001 2002 DS Golf Cars Illustrated Parts List FRONT SUSPENSION UPPER ITEM PART NO DESCRIPTION QTY 0 1016353 1016346 1016350 1016349 8754 1010200 1308 8861 1010138 2402 1010219 7555 7540 7539 1015597 1011930 7602 1017266 1014235 1010124 1016385 1035 1 2 3 4 Assembly Delta A Plate includes items 2 4 Bushing Urethane cn er eerte ital Sleeve Della Outer ite d db tee Gc en bes e n ETE en Sleeve Delta Inner a
57. Hold Down Battery sise 3 17 1015072 Nut Nylon Lock Stainless Steel 5 16 18 6 18 1011578 Washer Flat Type B Wide 5 16 a 6 19 1013683 4 eu 6 2001 2002 DS Golf Cars Illustrated Parts List Page 12 17 2 E TYPICAL e 2 PLACES Y fe C TYPICAL 2 PLACES o ONBOARD COMPUTER Page 12 18 2001 2002 DS Golf Cars Illustrated Parts List COMPUTER CONTROLLER AND SOLENOID POWERDRIVE SYSTEM 48 VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 101965201 Plate Component Mounting us 1 2 1014288 Screw Thread Forming 5 16 18 x 3 4 2 3 101908701 Solenoid 48 Volt with diode includes items 4 8 1 4 1011558 Nut Flex 316 32 eee teet ta 2 5 N A Washet PIal EE EA a eder TET tans 2 6 N A Washer 2 7 1012528 Nut 8 2 8 7174 Washer Lock 5 16 5 s sasa 2 9 1014947 Assembly ikea 1 10 1242 Nut Hex 5 16 18 2 ite eps 3 11 7174 Washer Lock 5 16 ti
58. Muffler Mounting ss Washer Flat 1 4 nib t e ace albas d n rn des Washer Lock 1 4 here sia Screw Hex Head 1 4 20 x 3 4 ii Clamp Muffler Screw Hex Head Cap M8 x 1 25 x 22 mm sss Washer Lock Denia aaa ve t v IEEE cosets ra Washer Fat 5 10 uu m a usa et nt data PE ERU EROR eda Nut Hex M8 X 1 25 iai tae stai p ec ra Washer Lock 8mm a an me is aden tvi ever hua in he este Gasket c sa ay ant adatti adatto ie NN N NN 2001 2002 DS Golf Cars Illustrated Parts List Page 9 3 TORQUE L DRIVE CLUTCH ITEM O O1 GQ NN k 101833902 1016801 101929801 1014049 1014050 1014051 1016289 1014057 1014059 101925601 1014453 1014058 1014056 1014052 1014055 1016203 101916701 101916501 1017328 DESCRIPTION 1234 Assembly Drive Clutch includes items 1 15 Kit Drive Clutch Assembly Fixed Face iii Bearing Idler ect Ate tte e eatem mette Retainer Springs a ea studi e IDE ERR diet ceases Spring Drive Clutch Black us Spacer Fixed Face Shaft iii Ring Retaining nee e ERE AEG GE Eee Assembly Drive Hub uoti e tete eee e eek Plug Drive Clutch uuu Kit Drive Clutch Button includes one sp
59. PLACES RENCE 1 REFE Ds ACCELERATOR CABLE ORANGE WIRE 94 ASSEMBLY TYPICAL 2 PLACES TYPICAL 2 PLACES TO FRAME GROUND TYPICAL 2 PLACES 3 REFERENCE RON QE 5 Va ACCELERATOR ROD To VE H F 0 2 TYPICAL 2 22542 PLACES Page 6 6 2001 2002 DS Golf Cars Illustrated Parts List ELECTRICAL COMPONENT BOX GASOLINE VEHICLE ITEM O O1 Q N PART NO 101992601 1015372 1015752 1013589 1015373 1014145 1014065 1010954 101821301 8717 8057 8058 1014807 1014808 1012431 N A 1015878 101856102 1015777 7893 1242 1013609 1012295 1015737 1015741 1015371 1015405 1241 7473 7818 DESCRIPTION 1234 Box Electrical Component Complete includes items 1 25 Cover Electrical Component Screw Hi Lo 12216 X 9 8 uuu uu duc Ring Retaining Gam Electrical BOX 0 corp ha Er Sa Oy dotan Bushing Bronze ree A eee Pn re Washet dad Stud Ball 1 4 28 ER ee ze Assembly Bell Crank and Shaft Nut Nylon Lock 1 4 28 Nutz HG HA AO a eva EE Washer Lock 4 MEEEEEEEEEEEEEEEEMEEEEEEEEEMEEEEEEMEMM Switch devia
60. Parts List Page 12 43 TYPICAL PLACES TYPICAL 6 PLACES Page 12 44 TYPICAL 4 PLACES TYPICAL 2 PLACES TYPICAL 3 PLACES TYPICAL 12 PLACES TYPICAL 5 PLACES 2001 2002 DS Golf Cars Illustrated Parts List BATTERIES CHARGER RECEPTACLE IQ SYSTEM VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 101802101 Kit Fuse and Receptacle includes items 2 9 1 2 101796501 Bezel Receptacle rt hen ed ee ated n ea 1 3 N A Wire Assembly Sense Lead Gray 1 4 N A Wire Assembly 10 Red uru un t hu Sha aun nu uq Oa a as 1 5 N A Wire Assembly 10 1 6 101796801 Assembly Fuse 48 Volt includes item 7 1 7 1013061 Nut Nylon Lock 10 iii 2 8 1017705 Screw Phillips Pan Head 8 Type AB sse 3 9 101894901 Fuse 3 8 Ambp iret Pide dee rt sleep Mesurer 1 10 101801001 Plate Receptacle Backing sise 1 11 101832001 Screw Phillips Pan Head 7 18 x 3 4 2 4 12 101797701 Battery 8 Volt PowerDrive includes item 13 6 12 101797702 Battery 8 Volt PowerDrive Dry includes item 13 6 13 101797801 Cap Battery 4 Port Gang issue 1 14 101795701 Wire A
61. Pin Plug Assembly 4 22 4444 1 16 101827801 Kit Wire and Terminal 6 Black 1 17 1012285 Screw Thread Rolling 1 4 20 x 5 8 a 5 18 1014288 Screw Thread Forming 5 16 18 x 3 4 2 19 101910401 Screw Thread Forming 5 16 18 x 1 1 4 2 2001 2002 DS Golf Cars Illustrated Parts List Page 12 39 TOW RUN FORWARD SWITCH REVERSE R SWITCH REVERSE 1 o TWO PIN amp oU BUZZER E THREE PIN Cy CONNECTOR 2 m CONNECTOR E z DASH MOTOR E CONTROLLER FOUR BI 4 m 2 TE l x lt 23 D s zo 02 rom 12 m a2 35 IT 2 ml m FUSE AND 5 1 1 m 4 WU qa TERMINAL 111111 5 RAT 1 D 1 E 7 1 2 1 o gg ER SIX PIN LL SOLENOID COMPUTER N LN 2 4 p N i gt GN C PIN 9 GRAY WIRE 1 PIN 1 WHITE WIRE PIN 10 TAN WIRE 10 2 PIN2 YELLOW WIRE 11 3 PIN3 PURPLE WHITE WIRE KA 12 BLUE WHITE WIRE 12 4 4 GREEN WHITE WIRE Se PIN 13 BLACK WHITE WIRE 13 5 PIN5 LIGHT BLUE WIRE Sy PIN 14 LIGHT GREEN WIRE 14 6 6 GREEN WIRE PIN 15 RED WIRE 15
62. RR 1 3 Front Body ala 1 5 Rear Body and Fender Gasoline Vehicle us 1 7 Rear Body and Fender Electric Vehicle u 1 9 Seat Bottom and Armrest 2 1 11 Seat Back and Bag Hoop Earlier Style sis 1 13 Seat Back and Bag Hoop Later Style issus 1 15 rn ae aaa aan een 1 17 SECTION 2 WHEELS AND TIRES WiheelSand Tires sx con ected dd an 2 3 SECTION 3 DECALS Decals Gasoline Vehicle ana cn cnn aiai 3 3 Decals Electrie Vehicle m usan u ds tits cia 3 5 SECTION 4 BRAKES PEDAL AND CABLE ASSEMBLIES Brake Assembly cedere cete Ri li Heil Bol qu ene ee dees Ee ANE ss 4 3 Brake Pedal and Cable Assembly iii 4 5 Accelerator Pedal Assembly sise 4 7 SECTION 5 STEERING FRONT AND REAR SUSPENSION Steering Column e a pa et e e EHE Et HER 5 8 Steering Gear Assembly a ua nern ee 5 5 Front Suspension Upper o eet et ege d tn ER e EE edt 5 7 Front Suspension Lower anna nennen 5 9 Rear SUSPENSION mE 5 11 SECTION 6 ELECTRICAL SYSTEM GASOLINE VEHICLE Wiring Gasoline 6 3 Forward Reverse Shifter Assembly Gasoline Vehicle a
63. Rubber uuu ue ee me reed 1 4 2Q 20 00 04 aa ta ms aS Quy s Rod Equalizer u ee en Bolt Hex Head Shoulder 3 8 x 1 Nut Nylon Lock 5 16 18 Kit Park Brake Latch includes items 16 20 and Item 25 on Page 4 7 Rod And Pawl Pin Cotter 7 64 x 1 2 Nut Push 5 16 Sleeve Park Brake ROod dc ond apa iva id qi Joint Ball 1 4 28 Spring Park Brake Torsion I Spacer Park Brake Package Brake Mounting Block contains upper and lower for driver and passenger Kit Park Brake Pedal includes items 25 28 Bushings eti eit een etate P Rn Screw Slotted Hex Washer Head 10 16 x 1 2 Nut Push 3 8 Pad Park Brake 5 162 1 8 rr E QTY GAS M 0 4 0 4 c cl ol 4 4 4 4 oc c QTY ELEC M oo oo oo FPE Q O1 ANNA 2001 2002 DS Golf Cars Illustrated Parts List Page 4 5 Page 4 6 2001 2002 DS Golf Cars Illustrated Parts List ACCELERATOR PEDAL ASSEMBLY ITEM PARTNO DESCRIPTION 1234 1 1017696 Sub Assembly Accelerator Pedal includes Items 2 and 3 1 1 2 1013871 Pad Acceler t riPedal u tcs chi e tene raid be it od 1 1 3 7716 Sc
64. Unitized Transaxle Differential and Axles nennen nennen nena SECTION 12 ELECTRICAL SYSTEM ELECTRIC VEHICLE Electrical Components Front Body Electric Vehicle 0 440400 00 00 Wiring V Glide 36 Volt Vehicle iii Forward Reverse Switch V Glide 36 Volt Vehicle Wiper Switch V Glide 36 Volt Vehicle sise Resistor and Board Assembly V Glide 36 Volt Batteries Charger Receptacle Solenoid V Glide 36 Volt Vehicle Forward Reverse Switch PowerDrive System 48 Vehicle 2 Batteries Charger Receptacle PowerDrive System 48 Vehicle Computer Controller and Solenoid PowerDrive System 48 Vehicle Multi Step Potentiometer PowerDrive System 48 and PowerDrive Plus 2001 2002 DS Golf Cars Illustrated Parts List CONTENTS Motor Controller Output Regulator sisi 12 23 Wiring PowerDrive System 48 Vehicle with Multi Step Potentiometer 12 25 Wiring PowerDrive System 48 Vehicle with Motor Controller Output Regulator 12 27 Wiring PowerDrive Plus Vehicle with Multi Step Potentiometer 2
65. V AC 48 V DC 60 Hz model number 17930 19 includes items 1 14 240 inch DC cord with male 3 pin plug 12 AWG 108 inch cord with male grounded plug 1 1 101828301 Assembly Case includes fasteners 1 2 7577 Screw Pan Head Self Tapping 10 16 x 1 2 10 3 101819701 Assembly Ha sforimagrr u cemere ert a e X RE RE TR ERR tante 1 4 1015914 Assembly Heatsink with Diodes includes mounting hardware 1 5 101828501 Ammeter includes mounting hardware 1 6 101831101 Kit Wire Assembly ss see ee ae nie a 1 7 101828901 Cordset DC 113 Inch Long with Male 3 Pin Plug 12 AWG 1 7 101828902 Cordset DC 154 Inch Long with Male 3 Pin Plug 12 AWG 1 7 101828903 Cordset DC 250 Inch Long with Male 3 Pin Plug 12 AWG 1 8 1012101 Assembly Fuse includes mounting hardware 1 9 1012098 Bushing Strain Relief DC Cord 12 AWG is 1 10 101914401 Assembly Voltage Suppressor 22 0 000000 1 11 101828701 Breaker Circuit 15 ATriD s di vice dd l aaa 1 12 101828601 Relay Power 48 V DC 1 13 101828801 Cordset AC 80 Inch LONG 440 0 0 00000 nano no ususqa diu as ea
66. Volt vehicle only 1 11 101935501 Light Battery Warning amber PowerDrive System 48 PowerDrive Plus and IQ Systema feet Dedi 12 8990 Wir re A 2 2001 2002 DS Golf Cars Illustrated Parts List Page 12 3 FUSE AND RECEPTACLE oe SWITCH RESISTO BOARD TYPICAL 5 PLACES Page 12 4 2001 2002 DS Golf Cars Illustrated Parts List WIRING V GLIDE 36 VOLT VEHICLE ITEM 0 O O1 PART NO 1016070 1016069 1012651 1016068 1014036 1014035 1014034 1014033 1014032 1014029 1014030 1014828 N A 1013092 N A N A N A 102018001 1011010 N A 1014039 N A 1011069 N A N A 1010958 DESCRIPTION 1234 Wire Assembly 6 Brown 24 nennen seen nnne Wire Assembly 6 Purple iii Wire Assembly 6 Black Wire Assembly 6 Gray iii Wire Assembly 6 Black 6th Wire Assembly 6 Blue 5th Speed Wire Assembly 6 Green 4th Speed Wire Assembly 6 Yellow 3rd Speed 2 Wire Assembly 6 Orange 2nd Speed I Wire Assembly 6 White is Wire Assembly 6 White 1st Speed Wire Assembly 6 Green Wire Assembly 18 Black a Wire Assembly 10 Red
67. WIRE PIN 7 YELLOW BLACK WIRE PIN 1 RED WIRE PIN 8 WHITE BLACK WIRE dps 10 20 30 40 50 60 70 80 SOLENOID DB SOLENOID 15 RED GREEN WIRE PRESENT ON VENI PRESENT ON VEHICLES 167 o o o o o o o WITH SERIAL PIN 16 BLACK WIRE 7 NUMBERS PIN 9 PURPLE WIRE PIN 14 LIGHT GREEN WIRE LOWER THAN PIN 10 ORANGE WIRE PIN 13 GREEN WIRE 0106 987637 PIN 11 BLUE WHITE WIRE PIN 12 BROWN WIRE pO OMM 0 Page 12 28 2001 2002 DS Golf Cars Illustrated Parts List WIRING POWERDRIVE PLUS VEHICLE WITH MULTI STEP POTENTIOMETER ITEM PART NO DESCRIPTION QTY 1234 1 101964802 Wire senden nennen hinein 1 2 N A Wire Assembly 18 Orange White part of battery light 1 3 N A Wire Assembly 10 Red part of fuse and receptacle assembly 1 4 N A Wire Assembly 6 Black uu u s uu l u nu a Oa Deals 1 5 N A Wire Assembly 10 Black part of onboard computer assembly 1 6 N A Wire Assembly 18 Gray part of onboard computer assembly 1 7 N A Wire Assembly 10 Black part of onboard computer assembly 1 8 101795701 Wire Assembly 6 5 9 101853502 Wire Assembly 10 Orange ss 1 10 101902801 Wire Assembly 6 Red iii 1 11 101853602 Wire Assembly 10 Blue a 1
68. a pr eda v a as Washer Lock 5 16 Kit Fuse and Receptacle includes items 17 31 Kit Fuse includes items 18 22 Lens Fuse Fuse 80 Amp Holder Fuse Washer arica Nut Brass 10 32 Receptacle Charger 2 Prong Wire Assembly 10 Bracket Fuse and Receptacle Mounting Screw Phillips Pan Head Self Tapping 47 19 x 3 4 Screw Phillips Pan Head Self Tapping 47 19 x 1 3 4 Bezel Charger Receptacle Nut Brass 10 32 Washer Lock 10 Screw Phillips Pan Head Self Tapping 88 18 x 1 2 Dioden ru Sriubber nane n uu a u tus Base Mounting T TTE QTY O O O O BR PPO B NN N N N N 2001 2002 DS Golf Cars Illustrated Parts List Page 12 13 2 PLACES Q ANTI ARCING D LIMIT SWITCH SEAT SUPPORT FRONT PANEL REVERSE BUZZER LIMIT SWITCH 2 HALF SPEED LIMIT SWITCH 2 PLACES TYPICAL 2 TYPICAL 3 PLACES TYPICAL 2 PLACES Page 12 14 2001 2002 DS Golf Cars Illustrated Parts List FORWARD REVERSE SWITCH POWERDRIVE SYSTEM 48 VEHICLE ITEM 0 O O1 N PART NO 101753005 101977101 101979101 1014808 8057 8058 1014871 1017799 451 1028 1012987 1013198
69. ar Labo k Yau S gs Gear Output uu Pin Dowel Asa nenne Kit Differential Gear Case includes items 82 85 Gase Gear Carrier iste bea A te dr Plate Thrust idler gear ss Plate Thrust differential Cover Gear Case otis t dem uma uusha Pin Diff rential 88558 a Gear 20 n u nce con I Et Gear Diferencia et een tette ta tudo ra ti na tete QTY gt N ml RR N N N nm 2001 2002 DS Golf Cars Illustrated Parts List Page 11 7 ELECTRICAL SYSTEM ELECTRIC VEHICLE ELECTRICAL COMPONENTS FRONT BODY ELECTRIC VEHICLE ITEM PART NO DESCRIPTION QTY 12 3 4 1 1016859 Kit Reverse Buzzer includes items 2 3 1 2 1016849 Screw Pan Head Hi Lo 4 24 x 5 16 2 3 1016851 26 uuu Q ss yaaa Gin d MERE Eds 1 4 101830601 Assembly Screw and Washer a 2 5 101826201 WITCHY Key us tn uay 1 6 101851101 Washer CASU Mc 1 7 101830701 Nut Key Switch 1 8 101834502 Cap Key Switch issus 1 9 1012505 Key Balla ite test een ee ie 1 10 101802601 Plug Hole V Glide 36
70. equalizer 4 5 brake cable hanger 4 3 5 11 brake cluster 4 3 brake cluster mounting bolt 4 3 brake drum 4 3 brake pedal 4 5 brake pedal adjustment tool 16 3 brake pedal mounting block 4 5 brake pedal pad 4 5 brake pedal stop bumper 4 5 brake pedal tension tool 16 3 brake shoe 4 3 brake spring 4 3 12 13 13 13 INDEX breaker circuit 10 amp breaker circuit 15 amp breather 15 3 15 5 breather transaxle case 11 3 bronze bushing 6 5 6 7 brush 6 11 14 3 14 5 14 7 14 9 brush connector 6 11 brush holder 6 11 brush holder screw 14 3 14 5 brush inspection port cover 6 11 brush rigging 14 3 brush spring 6 11 12 9 12 21 14 3 14 5 14 7 14 9 brush switch 12 9 buckle bag strap 1 13 1 15 bumper brake pedal stop 4 5 front 1 5 motor 14 3 14 5 14 7 14 9 rear 1 3 return spring 4 7 side guard trim 1 5 wiper switch 12 9 12 21 busbar 12 15 bushing bronze 5 9 6 5 6 7 insulator 14 3 14 5 14 7 14 9 steel 5 9 5 11 strain relief 13 3 13 5 13 7 13 9 13 11 13 13 13 15 urethane 5 7 5 9 5 11 bushing axle 15 5 buzzer reverse 12 3 cable accelerator 8 9 brake 4 3 4 5 control 13 3 13 5 13 7 governor 8 9 iqdm 16 5 transmission 6 5 cable retainer 6 5 calibration test module 16 3 cam driven clutch 10 5 cam installation tool 16 3 cam electrical box 6 7 cam neutral lockout 6 5 camshaft 7 11 13 13 13 15 13 9 13 11 canopy 1 17 canopy support kit 1 17 cap 12 13 12
71. generator 6 11 positioner choke 8 11 power relay 13 9 13 11 13 13 powerdrive battery charger 13 9 13 11 13 13 13 15 press weldment 16 3 pressure relief ball 7 7 protector cap 12 9 protector spray battery terminal 16 3 protector bagwell 1 3 protector wiper switch resistor 12 21 puller bearing 16 3 drive clutch 16 3 drive clutch hub 16 3 driven clutch cam 16 3 flywheel 16 5 seal 16 5 pulley starter generator 6 11 pulley nut and screw starter generator 6 11 pump fuel impulse 8 3 pushrod 7 9 R rack steering 5 5 ratchet park brake 4 7 reamer valve guide 16 7 rear bumper 1 3 rear leaf spring 5 11 rear spring shackle 5 11 receptacle 3 12 19 12 21 3 wire 12 21 6 pin 12 39 12 47 accord 13 15 charger 2 prong receptacle fuse 12 13 12 13 12 17 12 35 12 45 receptacle backing plate 12 17 12 35 12 45 receptacle bezel 12 13 12 17 12 35 12 45 regulator motor controller output mcor 12 23 relay 36 vdc 13 3 13 5 13 7 48 vdc power 13 9 18 11 18 13 13 15 remover bearing and oil seal 16 3 resistor 12 19 12 25 12 27 12 47 resistor coil 12 11 resistor coil stand off 12 11 resistor mounting board 12 11 resistor shield 12 11 retainer INDEX bearing 14 3 14 5 14 7 14 9 bearing starter generator 6 11 cable 6 5 hamess 6 9 shock absorber cushion 5 11 spring 4 7 10 3 valve spring 7 9 retaining plate 14 7 retaining ring driven clutch 10 5 retaining ring pliers
72. heu huyu aL 1 19 102327801 Assembly Brush Rigging includes items 20 22 1 20 1011411 Package Brush Spring 4 1 21 102251901 Package Brush 2 pieces includes 4 brushes 1 22 1017948 Rigging Brush is 1 23 1017949 Screw Brush Holder 86 32 1 2 ii 2 24 102235201 uu s ne Hr dl eds eot re a rae edges 1 25 1014201 Screw Hex Head 1 4 20 x 2 1 4 us 3 26 451 Washer LOCK 1 4 vat 3 27 1010934 Screw Hex Head 5 16 18 1 a 1 28 7174 Washer 16 2 2 een C ee e t au 1 29 101920101 Kit 3 Pin Plug Assembly Gray iii 1 2001 2002 DS Golf Cars Illustrated Parts List Page 14 9 TRANSAXLE ELECTRIC VEHICLE 15 Page 15 2 2001 2002 DS Golf Cars Illustrated Parts List TRANSAXLE TYPE G ELECTRIC VEHICLE ITEM O O1 N PART NO 101896001 101895801 101895901 101922201 101976001 101897901 101923501 101895501 101897201 7330 101895601 1013794 7335 101923701 7336 101906901 101895401 101972201 101972101 101923201 101897001 101897601 101923601 101923901 101903601 101923001 101903701 101922101 101906201 101897401 101972401 101895701 101928701 DESCRIPTION 1234 Transaxle Type G
73. iA 2 2 14 1035 Pii Cotten 9 32 X T Rainer 2 2 15 1011779 E Clip 1 2 it ve a e RE ite 2 2 16 101900801 Hanger Brake Cable gasoline vehicle only 2 17 1013207 Hanger Brake Cable electric vehicle only 2 18 101791101 Drum Brake ea ne een 2 2 2001 2002 DS Golf Cars Illustrated Parts List Page 4 3 TYPICAL 2 PLACES 2277 FLOORBOARD REMOVED FOR CLARITY 2 Le lt 4 Qs TYPICAL 2 PLACES TYPICAL 4 PLACES TYPICAL 2 PLACES Page 4 4 2001 2002 DS Golf Cars Illustrated Parts List PEDAL AND CABLE ASSEMBLY ITEM 0 O O1 Q PART NO 101990801 1241 1013531 1010921 7473 102022101 1011779 101878201 7716 1013869 1010878 1028 101953101 101953001 7473 101187702 N A 1017029 1010877 1010805 1010932 1010933 1010927 1011402 1011418 1032 8626 1013876 1013870 1242 DESCRIPTION 1234 Equalizer rise b e Washer Flat erlernten Spring Brake Return Screw Hex Head Cap 5 16 18 x 2 1 2 Nut Nylon Lock 5 16 18 Kit Brake Cable includes item 7 and Items 13 and 14 on page 4 3 E Clip 1 2 Kit Brake Pedal includes items 9 and 10 Screw Slotted Hex Washer Head 10 16 x 1 2 Pad Brake Pedal Bumper
74. includes item 2 Assembly Seat Back Gray includes item 2 Cover Vinyl Seat Back Buff sess Cover Vinyl Seat 2 Cover Vinyl Seat Back Cover Vinyl Seat Back Gray I Cap Seat Back Black iii Weldment Support Seat Back 2 Screw SEMS with Patch 1 4 20 x 1 3 4 sse Screw Self Tapping 5 16 18 x 1 1 4 Screw Cap Hex Head 5 16 18 2 2 W sher Flat 5 6 n ma E uet eere eder Nut Nylon Lock 5 16 18 ASS uu u Assembly Bag Hoop includes items 11 13 Fastener Plastic Strap Bagi ne A aei ai Buckle Bag Strap ss Spacer Body usan nd Ae a ae Ee ed Kit Sweater Basket includes items 16 20 Screw Phillips Truss Head 1 4 20 x 1 1 2 Washer Flat Oti ce en E ees eei ive tetro e La len Spacer u augu eig ea P t ERE E a Nut Nylon Lock 1 4 20 lu Qu a Screw Hex Head 1 4 20 x 1 1 4 sse Washer Fl t 5 16 tide tice dvd Screw Round Head Square Neck 5 16 18 x 1 1 2 Nut
75. of Gear Case Bolts Item 20 The Type G Transaxle has Gear Case Bolt heads facing toward the passenger side of the vehicle QTY N 0 N N o N N N N D gt a A A R 2001 2002 DS Golf Cars Illustrated Parts List Page 15 3 PLA 9 amp QVE NG 2 PLACES Ps E be Page 15 4 2001 2002 DS Golf Cars Illustrated Parts List TRANSAXLE TYPE K ELECTRIC VEHICLE ITEM O O1 N PART NO N A 1013785 1013786 1013787 1014207 1011291 1013792 1016672 1013790 1013791 1013775 1013756 1012711 1013758 7330 101928701 1017704 1013794 7335 1013764 7336 1013766 1013780 1013765 1013757 1013759 1013763 1012710 1013779 1013782 1013767 1013772 101910501 1013768 1013773 1013774 1013769 1013771 1013770 1013781 1017703 1014193 DESCRIPTION 1234 Transaxle K includes items 1 41 Axle Assembly Passenger Side includes items 3 7 Axle Assembly Driver Side includes items 3 7 Stud CAm CA wp eda Sa ri Bushing 25 mm Didier ae nenne Bearing Outer Axle Tube Circlip iii Ring Retaining ar rem De oi rre Ed Bolt M10 1 5 x 30 MN ssh anne Ed ee es OPEN Pee Washet Locks ior ii Seal Input Shaft Oil au nement nn inner t
76. of item 12 Gear H lical nautica od Pe bo eia Ed get Talks Gear Spun ses ii E Assembly Rod includes one each of item 13 Bearing Plain E m E EE Shim Crankshaft 1 13 mm Thick nnne Shim Crankshaft 1 18 mm THICK asas Shim Crankshaft 1 23 mm Thick iii Shim Crankshaft 1 28 mm Thick iii Shim Crankshaft 1 33 mm Thick iii Shim Crankshaft 1 38 mm Thick nnne Shim Crankshaft 1 43 mm Thick nnne Shim Crankshaft 1 48 mm Thick iii Shim Crankshaft 1 53 mm Thick ii SDACel Bolt Stud M6 x 1 x 22 mm u ISR sh qA Eu Nut Flanged x 1 ii Shaft Counterbalance 8 tet mt oc e dh ero ee suse D cH Weight Counterbalance iii QTY oo 2001 2002 DS Golf Cars Illustrated Parts List Page 7 13 TYPICAL 2 PLACES TYPICAL ut 4 PLACES TYPICAL 4 PLACES TYPICAL 4 PLACES UNITIZED TRANSAXLE SECTION 11 Page 7 14 2001 2002 DS Golf Cars Illustrated Parts List ENGINE MOUNTING ITEM 0 Q PART NO 1012164 1013924 101834601 101827101 101833001 101884801 1
77. parts and accessories can be obtained from our network of authorized dealers and distributors You can obtain the name and phone number of your closest Club Car contact by visiting our web site at www clubcar com and clicking on the Distributor Search link or by calling our toll free Service Parts and Technical Assistance hotline at 800 872 2246 Club Car i P O Box 204658 Augusta Georgia 30917 4658 USA Telephone 706 863 3000 Service Parts Fax 706 855 7413 www clubcar com NOTE This illustrated parts list represents the current information at the time of publication Club Car Inc is continually working to further improve its vehicles and other products These improvements may affect the parts used to service the vehicle Any modification and or significant change in speci fications will be forwarded to all Club Car and Carryall distributors dealers and will when applicable appear in future editions of this illustrated parts list Club Car Inc reserves the right to change specifications and designs at any time without notice and without incurring any obligation or liability whatsoever 2001 Club Car Inc Club Car ArmorFlex PowerDrive PowerDrive Plus and Tranquility are registered trademarks of Club Car inc This manual effective July 24 2000 2001 2002 DS Golf Cars Illustrated Parts List CONTENTS SECTION 1 BODY AND TRIM BOdy tah rect a aqa e e Ete Er ve asa FC
78. q la 2001 2002 DS Golf Cars Illustrated Parts List Page 7 5 EN LE Su J Qe Ur P E gt 1 ff 3 0 So lt 29 A 7 6 2001 2002 DS Golf Cars Illustrated Parts List FE290 ENGINE OIL CIRCULATION ITEM PART NO DESCRIPTION QTY 0 O O1 1016467 1016502 1016457 1017507 1016570 1016576 1016432 1017456 1016484 1016435 1016473 101648203 1016429 1016537 1016581 1234 OMPI EE Bracket Oil Filter se ea nat ba Bolt Flanged Hex Head x 1 x 40 mm sse Plon redet do tdo o m eet O Ring Oil Filter Mount nennen nemen nnne nnns Plug Drain FE290Q eder a en Gasket Drain Plug siennes Screw Flanged Hex Head M6 x 1 x 12 mm sss Gover Pump au sua ide co iret alas Gasket Oil PUMP EET Plate Oil PUMP uuu an ecto adden elect eee u nein eee sade Pump Oil and Seat VaVe se i D a 2001 2002 DS Golf Cars Illustrated Parts List Page 7 7 Page 7 8 2001 2002 DS Golf Cars Illustrated Parts List FE290 ENGINE CYLINDER HEAD 0 O O1 Q N PART NO 1016442 1016436 1016583 1016569 1016545 1016542 1016451 1016450
79. vehicle maintenance and service manual before servicing CCI 101931501 Maximum vehicle speed is limited during downhill operation with accelerator pedal depressed Vehicle will brake gently when accelerator pedal is released System is activated only when tow switch is in the RUN position When towing vehicle tow switch must be in the TOW position CCI 1019599 01 DO NOT OPERATE VEHICLE NOTICE ta IQ SYSTEM VEHICLES ONLY STREAM AT THIS SWITCH SGQ3041840391 Maximum vehicle speed is limited by motor braking during downhill operation with accelerator pedal depressed POTENTIOMETER CAUTION DECAL If motor brake enabled vehicle motor will brake when accelerator pedal is released Beeping alarm indicates reduction in motor braking Apply brakes to reduce speed ON WIPER SWITCH COVER INSIDE System is activated only when tow switch is in the RUN position BATTERY COM PARTM ENT When towing vehicle tow switch must be in the TOW position 101959902 A WARNING BOLSO 3 RESISTOR WARNING DECAL ON FRAME UNDER SEAT ON V GLIDE 36 VOLT VEHICLE ON MOUNTING PLATE UNDER ACCESS PANEL ON POWERDRIVE PLUS VEHICLE EQUIPPED WITH DB SOLENOID AND COIL TOW RUN SWITCH WARNING DECAL ON TOW RUN SWITCH BRACKET UNDER SEAT N WARNING INGERSOLL RAND Place Tow Run switch in TOW position before FAILURE TO HEED THIS Disconnecting or connecting batteries WARNING COULD RESU
80. 01 102265901 102266001 102266101 102266501 102266601 102266701 102267001 102273201 102273301 102273401 102273501 102273601 102273701 102273801 102273901 102274001 102278001 102304701 16 5 1 11 1 11 1 11 1 11 12 41 12 43 1 17 12 43 12 41 1 3 1 7 1 9 14 3 14 5 14 7 14 9 1 15 1 15 1 15 14 3 14 5 1 13 1 15 1 15 1 15 1 15 14 9 12 47 12 47 12 47 16 5 1 13 1 15 16 5 16 3 16 5 14 9 1 5 12 47 12 41 12 47 12 47 14 9 14 9 14 9 14 9 14 9 14 9 12 47 12 43 12 43 14 9 13 11 13 11 13 11 13 11 13 11 13 11 13 11 13 11 13 11 5 3 7 9 2001 2002 DS Golf Cars Illustrated Parts List Page i 7 102310701 1 5 102327801 14 9 727102 2 3 A ac voltage suppressor accelerator cable 8 9 accelerator pedal 4 7 accelerator pedal adjustment tool 16 3 accelerator pedal return spring cup 4 7 accelerator pivot rod 4 7 accelerator rod 4 7 access door 1 7 1 9 accu power charger 13 3 13 5 13 7 a connector starter generator 6 11 adaptor cable iqdm 16 5 adhesive guide ring 16 3 adjuster hydraulic brake 16 5 adjusting stud 12 9 12 21 airbox 8 11 air duct 8 11 air duct repair kit 8 11 airfilter 8 11 ammeter 13 3 13 5 13 7 13 9 13 11 13 13 13 15 a plate strap 5 7 arbor 16 7 arm governorlever 11 3 pivot 11 3 rocker 7 9 speed switch 12 9 12 21 armature 6 11 14 3 14 5 14 7 14 9 armrest 1 11 assembly 3 pinplug 14 7 14 9 3 wire and receptacle 12 21 6 pin plug 12 39 12 47
81. 01833301 101833201 101832101 101832901 1012571 101855901 101832701 DESCRIPTION 1234 Snubber Rees ue etienne Nut Hex Lock 5 16 24 UNE BracketSnubDera iii Plate Mounting tt ads Nut Flange M8 x 1 25 iii Screw Hex Washer 5 16 24 7 8 Screw Hex Head Cap M10 x 1 25 x 30 MM Stud M8 x 1 25 x 60 MM Washer Heavy Flat 5 16 nennen nennen Screw Hex Head Cap M8 1 25 x 43 Stiffener Flywheel Side iii N N O O O 2001 2002 DS Golf Cars Illustrated Parts List Page 7 15 FUEL INTAKE AND GOVERNOR SYSTEMS Page 8 2 2001 2002 DS Golf Cars Illustrated Parts List FUEL SYSTEM ITEM 0 O O1 PART NO 1016003 1015188 1015143 1015139 1015137 101896901 1013746 101824401 101824401 1014928 1013746 1014523 1014524 1017203 101987701 8233 1014116 1011988 1013692 102003201 1012649 8248 1013687 DESCRIPTION 1234 Kit Fuel Tank includes items 2 8 2 Cap Fuel Tank Nonvented Assembly Fuel Tank Vent sise Grommets eee ba dates coe th t erdt ib Line Bulk Vent available by the foot Valv
82. 1 13 101828802 Cordset AC 116 Inch Long iee ep aranea enn anea aa a aaa ataa aaa as 1 14 1015917 Bushing Strain Relief AC Cord 1 2001 2002 DS Golf Cars Illustrated Parts List Page 13 9 b Moda Wd Y s Do A N 3 rn 0 POWERDRIVE 2 CHARGER DOMESTIC DESCRIPTION QTY 1234 101802204 Charger Battery PowerDrive Domestic 120 48 DC 60 2 model number 22110 11 includes items 1 15 103 inch DC cord with male 3 pin plug 12 AWG 74 inch cord with male grounded 1 101802205 Charger Battery PowerDrive 120 V AC 48 V DC 60 Hz model number 22110 18 includes items 1 15 144 inch DC cord with male 3 pin plug 12 AWG 108 inch cord with male grounded plug 1 101802206 Charger Battery PowerDrive 120 V AC 48 V DC 60 Hz model number 22110 19 includes items 1 15 240 inch DC cord with male 3 pin plug 12 AWG 108 inch cord with male grounded plug 1 1 102273201 Assembly Case includes item 2 2 1 2 7577 Screw Pan Head Self Tapping 10 16 x 1 2 12 3 102273301 Assembly Transformer includes rivets 1 4 102273401 Plate Heatsink a 1 5 102273501 Assembly Diode with Heatsink Film includes mounting hardware 1 6 102273601 Kit Wire Assembly no
83. 10 1 6 101796801 Assembly Fuse 48 Volt includes item 7 1 7 1013061 Nut Nylon Lock 10 iii 2 8 1017705 Screw Phillips Pan Head 8 Type AB sse 3 9 101894901 Fuse 3 8 Ambp iret Pide dee rt sleep Mesurer 1 10 101801001 Plate Receptacle Backing sise 1 11 101832001 Screw Phillips Pan Head 7 18 x 3 4 2 4 12 101797701 Battery 8 Volt PowerDrive includes item 13 6 12 101797702 Battery 8 Volt PowerDrive Dry includes item 13 6 13 101797801 Cap Battery 4 Port Gang issue 1 14 101795701 Wire Assembly 6 5 15 1014304 Nut Hex Stainless Steel 5 16 18 12 16 101090801 Hold Down Battery sise 3 17 1015072 Nut Nylon Lock Stainless Steel 5 16 18 6 18 1011578 Washer Flat Type B Wide 5 16 a 6 19 1013683 4 eu 6 2001 2002 DS Golf Cars Illustrated Parts List Page 12 35 FOR VEHICLES WITH SERIAL NUMBERS LOWER THAN 0106 987637 TYPICAL 2 PLACES FOR VEHICLES WITH SERIAL NUMBERS LOWER THAN 0106 987637 TYPICAL 2 PLACES TYPICAL 2 PLACES FOR VEHICLES WITH SERIAL NUMBERS 0106 987637 AND GREATER Page 12 36
84. 101 Jet Pilot 40 en a e teet den 1 5 1016486 Assembly Float ue Ere del IRR asus Fed 1 6 101973201 Main ee sons Y ee ed 1 Standard Jetting 101642582 Jet Main 0 3 000 feet Bau nase 1 7 101642580 Jet Main 3 000 5 000 feet a a a A R 7 101642578 Jet Main 5 000 8 000 feet A R 7 101642575 Jet Main 8 000 10 000 feet A R 7 101642572 Jet Main 10 000 Feet and Above A R 8 1016437 Gasket Float Chamber 552 08 ere Feeder ar ica 1 9 1017461 Assembly Float Chamber includes item 10 1 10 1016499 Assembly DER RE GE EARN FERE NER 1 11 1016585 Assembly doe e et dee tr rece wakay e Hee 1 2001 2002 DS Golf Cars Illustrated Parts List Page 8 5 1 1 0 4 qi EAS A d Parts 2001 2002 DS Golf Cars Illustrate Page 8 6 CARBURETOR INSTALLATION ITEM 0 O O1 Q PART NO 1016440 101648102 1016439 1016444 101820201 1011697 101887601 1016441 1016582 101905601 1013746 1017466 1015137 1016572 1016438 1016480 101649002 1016547 DESCRIPTION 1234 Gasket Ins lator aaa en nennen Insulator C rburet r iic
85. 101895401 101895501 101895601 101895701 101895801 101895901 101896001 101896501 101896901 101897001 101897201 101897401 101897601 101897901 101898001 101900801 101900901 101901201 101901301 101901401 101901501 101902801 101902901 101903001 101903101 INDEX 8 11 12 25 12 27 12 37 7 15 16 3 7 3 8 7 12 39 12 47 12 37 6 3 11 5 11 5 11 5 11 3 11 3 11 3 11 7 11 7 11 3 11 7 11 7 11 5 11 5 11 5 11 5 11 5 11 5 11 5 11 5 11 7 11 5 12 17 12 35 12 45 14 7 15 3 15 3 15 3 15 3 15 3 15 3 15 3 6 11 8 3 15 3 15 3 15 3 15 3 15 3 6 15 4 3 5 11 6 9 12 25 12 27 12 25 12 27 12 25 12 27 12 25 12 27 12 25 12 27 12 29 12 31 12 25 12 27 12 29 12 31 12 25 12 27 5 9 2001 2002 DS Golf Cars Illustrated Parts List 101903501 8 9 101903601 15 3 101903701 15 3 101904101 1 7 1 9 101905601 8 5 8 7 101906201 15 3 101906901 15 3 101908101 12 33 12 43 101908401 12 33 12 43 101908601 3 5 101908701 12 19 12 37 12 47 101909201 7 5 101909301 7 5 101909401 7 5 101909501 7 5 101909701 7 3 101909901 12 19 101909902 12 39 12 47 101910401 1 13 1 15 12 19 12 39 12 47 101910501 11 7 15 5 101912401 4 7 101914401 13 9 13 13 101915201 3 3 101915401 7 11 101915501 7 13 101915601 7 3 101915701 7 5 101915801 7 5 101916501 10 3 101916701 6 13 10 3 101917601 8 11 101917701 8 11 101920001 12 29 12 31 12 41 101920101 12 19 12 21 12
86. 101949201 1016175 1017 101920101 DESCRIPTION 1234 2001 DS PowerDrive System 48 and PowerDrive Plus vehicles with serial numbers prior to AA0112 001470 use a multi step potentiometer shown here For vehicles with serial numbers greater than AA0112 001470 see page 23 Assembly Wiper Switch includes items 1 36 Assembly Wiper Switch Case 6 Speed includes items 2 and 3 Bumper Wiper Switch iii Bearing Bronze sise Assembly 3 Wire and Receptacle includes items 5 8 Kit 3 Pin Receptacle ss Wire Assembly 18 White Black Wire Assembly 18 Purple Wire Assembly 18 Yellow Wire Assembly 18 Green White Wire Assembly 18 Blue a a Washer Lock VA EN bees d ON Nut Hex 1 4520 aa atau trn ted o v cent per ba Poe Eo ER Nds Protector Wiper Switch Resistor a Kit Resistor Assembly as ea Screw Round Head Machine 44 40 x 3 4 ens MIEL 4 cc Switch EMC er Nut Hex 44 40 u au da dires tetes Gover Wiper Switch L S nt in ame VR ea ERR PLE REN ns Nut Nylon Lock 10 32 iie in ree una eed Carrier Wiper Switch Spring Wiper Swit
87. 12 101968701 Wire Assembly 6 White a 2 13 101902901 Wire Assembly 6 Green iii 1 14 101920001 Wire Assembly 6 Yellow 1 2001 2002 DS Golf Cars Illustrated Parts List Page 12 29 aN TOW RUN 2 SWITCH SWITCH O 5 1 29 KON REVERSE BUZZER TWO PIN 5 d CONNECTOR amp Up FORWARD wo FUSE AND RECEPTACLE Page 12 30 REVERSE ee SWITCH MOTOR CONTROLLER OUTPUT REGULATOR IHNWG3H ania 2 9 SIX PIN 5 ONBOARD lt 12 COMPUTER CONNECTOR EC ge 8i EM IN N m lt 1 N Ne 1 m 58 19 0735M _323 2 220225504 T 5 TEgZmm E o 3 gt 5 119235 z xm m PIN 4 WHITE WIRE PIN 5 BLUE WIRE 14 PIN 3 GREEN WHITE WIRE PIN 6 YELLOW WIRE PIN 2 ORANGE WHITE WIRE PIN 1 RED WIRE T E 19 20 30 40 5 PIN 7 YELLOW BLACK WIRE PIN 8 WHITE BLACK WIRE 60 70 80 991001 16 PIN 16 BLACK WIRE der 19 120 130 14 PIN 15 RED GREEN WIRE gt ofololo I PIN 14 LIGHT GREEN WIRE PIN 13 GREEN WIRE PIN 11 BLUE WHITE WIRE PIN 9 PURPLE WIRE PIN 12 BROWN WIRE PIN 10 ORANGE WIRE 2001 2002 DS Golf Cars Illustrated Parts List WIRING POWERDRIVE PLUS VEHICLE WITH MOTOR CONTROLLER OUTPUT REGULATOR MCOR
88. 12 21 wiper switch bumper 12 9 12 21 INDEX wiper switch carrier 12 9 wiper switch case 12 9 12 21 wiper switch resistor protector 12 21 wiper switch shim 12 9 12 21 wiper switch v glide 12 9 wire jumper 13 15 wire and terminal 12 19 12 39 12 47 wire assembly 6 3 6 7 6 9 6 13 7 3 12 5 12 9 12 13 12 17 12 21 12 25 12 27 12 29 12 31 12 35 12 41 12 45 12 47 13 9 13 11 18 13 13 15 wire assembly forward reverse switch 12 43 wire assembly iqdm port 12 43 wire assembly sense lead 12 17 12 35 12 45 wire clamp 7 5 wire harness 6 3 12 25 12 27 12 29 12 31 12 41 wiretie 5 5 12 3 12 13 12 21 12 33 12 39 12 43 12 47 wire lead 7 5 woodinsert 1 11 woodruff key 6 11 11 3 Y yoke spring 5 5 yoke gear 16 5 2 z bracket 12 47 2001 2002 DS Golf Cars Illustrated Parts List Your Comments Are Appreciated Please select your category Distributor Dealer Technician Individual Owner Golf Course Superintendent Other In order to help us better serve you please rate this publication in the following categories Poor Fair Average Good Excellent Ease of Understanding Ease of Finding Information Clarity of Illustrations Index Usability Troubleshooting Chart Usability MH WN
89. 16 5 1014728 12 11 1015913 13 3 13 5 13 7 1016416 16 3 1014729 12 11 1015914 13 3 13 5 13 7 13 9 13 13 13 1016417 16 3 1014735 12 9 15 1016418 16 5 1014771 2 3 101591601 13 3 101642572 8 5 1014807 6 5 6 7 12 9 12 21 101591602 13 3 101642575 8 5 1014808 6 7 12 7 12 15 1015917 13 3 13 5 13 7 13 9 13 13 101642578 8 5 1014828 12 5 1015920 6 3 6 13 101642580 8 5 1014871 12 15 1015932 6 13 101642582 8 5 1014928 8 3 1015936 13 5 1016429 7 7 1014947 12 19 12 25 12 27 12 47 1015939 13 7 1016430 7 9 1014948 12 13 12 19 12 37 1015969 7 3 1016431 7 9 1014999 12 9 12 21 1016008 8 3 1016432 7 7 11 3 1015032 1 3 1 5 1 7 1 9 1016068 12 5 101643301 13 3 13 5 13 7 1015069 12 37 1016069 12 5 101643302 13 3 13 5 13 7 1015072 12 13 12 17 12 35 12 45 1016070 12 5 101643303 13 3 13 5 13 7 1015075 1 13 1 15 6 13 9 3 1016074 6 13 101643401 13 5 1015137 8 3 8 7 101610901 3 5 12 9 12 21 1016435 7 7 1015139 8 3 101611003 16 7 1016436 7 9 1015143 8 3 1016112 16 7 1016437 8 5 1015188 8 3 1016140 12 9 1016438 8 7 101524001 6 13 1016154 5 3 1016439 8 7 1015330 9 3 1016156 5 3 1016440 8 7 1015332 6 3 7 3 1016175 12 9 12 21 12 39 1016441 8 7 1015371 6 7 1016181 5 3 1016442 7 9 1015372 6 7 1016183 5 3 1016443 7 3 1015373 6 7 1016201 6 5 1016444 8 7 1015405 6 7 1016202 8 9 1016445 7 5 1015408 8 9 1016203 10 3 10 5 1016446 7 11 1015426 8 11 1016214 5 3 1016447 7 9 101547601 3 3 101621601 3 3 3 5 1016448 7 9 1015524 16 3 1016219 5 3 10
90. 16449 7 9 1015525 1 7 1 9 1016263 5 3 1016450 7 9 1015545 5 3 1016269 5 3 1016451 7 9 1015583 5 9 5 11 1016282 13 7 1016452 7 9 1015597 5 5 5 7 5 9 1016289 10 3 1016453 7 11 1015649 7 3 1016336 13 7 1016454 7 11 101567202 2 3 1016337 11 5 1016455 7 5 101570501 2 3 1016338 11 5 1016456 7 3 7 5 7 11 101570502 2 3 1016341 11 3 1016457 7 7 2001 2002 DS Golf Cars Illustrated Parts List Page i 3 1016458 7 9 7 11 101645901 7 13 101645902 7 13 101645908 7 13 1016460 7 13 101646101 7 13 101646102 7 13 101646103 7 13 101646201 13 7 101646401 13 3 1016467 7 7 1016469 7 13 1016470 7 13 1016471 7 9 1016472 7 11 1016473 7 7 1016474 7 9 101647501 7 13 101647502 7 13 1016479 7 9 1016480 8 7 101648102 8 7 101648203 7 7 1016483 7 9 1016484 7 7 1016486 8 5 1016489 7 9 101649002 8 7 1016493 7 5 1016494 7 11 1016496 7 11 1016497 7 5 1016499 8 5 1016501 8 5 1016502 7 7 1016505 7 5 1016506 7 11 1016507 7 3 1016509 7 13 1016510 7 11 1016512 7 3 101651401 2 3 101651402 2 3 101651407 2 3 101651408 2 3 101651413 2 3 1016516 7 13 1016517 7 9 1016519 7 9 1016520 7 11 1016521 7 11 1016523 7 9 1016524 7 3 1016525 7 3 1016526 7 3 1016531 7 3 1016532 7 13 Page i 4 1016533 1016535 1016536 1016537 1016538 1016539 1016541 1016542 1016544 1016545 1016546 1016547 1016548 1016549 101655001 101655002 101655003 101655004 101655005 101655006 101655007 101655008 101655009 1016551 1016552 1016553 1016554 1016
91. 1834502 1012505 1016630 101900901 DESCRIPTION 1234 Kit Reverse Buzzer includes items 2 and 4 Screw Pan Head Hi Lo 44 24 x 5 16 e 1726 Reverse axe Dr re NL Wire Assembly 18 Black Nut Lock 46 32 EE Screw Hex Washer Head 6 32 1 2 Assembly Screw and Washer nennen Switch MES Washer site nu Nut 5 ERR Cap Key Switch black a Aria aaa aaa teeta Light Oil Warning ze ha q hua en R tain r Harness uy cr nennen QTY Q gt LL P 2001 2002 DS Golf Cars Illustrated Parts List Page 6 9 TYPICAL E 4 PLACES 24 TYPICAL TYPICAL 3 PLACES 2 PLACES TYPICAL 2 PLACES TYPICAL 2 PLACES 29 TYPICAL 4 PLACES 29 TYPICAL as 2 PLACES 4 PLACES AT F1 AND F2 TERMINALS TYPICAL 2 PLACES AT A1 AND A2 TERMINALS TYPICAL 2 PLACES Page 6 10 2001 2002 DS Golf Cars Illustrated Parts List STARTER GENERATOR ASSEMBLY ITEM PART NO DESCRIPTION QTY ES 1234 E 101833701 Starter Generator clockwise rotation includes ite
92. 2 40040 Wire Assembly 18 Blue Wire Assembly 18 Purple u enn Wire Assembly 18 Yellow Wire Assembly 18 Green White 2 2 Wire Assembly 18 Black includes resistor and 18 white wire Wire Assembly 18 Green Wire Assembly 18 White Black and 18 Red Wire Assembly 6 Blue 0 0 Wire Assembly 46 Orange I Wire Assembly 6 White 2 Wire Assembly 18 Red White Wire Assembly 6 Blue Wire Assembly 18 Green is Wire Assembly 18 Wire Assembly 18 Orange 1 sse Wire Assembly 18 Wire Assembly 18 Yellow Wire Assembly 6 Black 000 Wire Assembly 10 Black part of computer assembly Assembly RESISTOR inicia qu Wire Assembly 6 Red a Wire Assembly 6 Yellow ss Wire Assembly 18 Gray part of onboard computer assembly
93. 2 35 12 45 101830701 6 9 12 3 1017203 8 3 101802201 13 9 101831101 13 9 1017224 7 3 101802202 13 9 101831401 12 13 1017226 5 3 101802208 13 9 101831503 13 13 1017231 11 3 101802204 13 11 101831504 13 13 1017237 12 37 101802205 13 11 101831701 13 13 1017266 5 7 101802206 13 11 101831702 13 13 1017273 53 101802601 1 3 12 3 101831801 16 3 1017328 10 3 1018028 12 37 101831901 16 3 1017378 4 7 1018038 12 39 101832001 12 17 12 35 12 45 1017380 4 7 101804301 8 11 101832101 7 15 1017424 4 7 101805701 8 11 101832201 8 9 1017448 7 5 101808401 16 3 101832301 8 9 1017455 7 5 101809101 16 3 101832401 8 9 1017456 7 7 101811401 8 11 101832501 8 9 1017461 8 5 101811501 8 11 101832701 7 15 1017466 8 7 101811901 8 11 101832901 7 15 1017507 7 7 101812301 8 11 101833001 7 15 101753005 12 15 101813202 16 3 101833201 7 15 1017653 6 11 101815501 4 3 101833301 7 15 101768202 1 3 101815502 4 3 101833401 10 5 1017686 10 5 101816301 4 3 101833601 11 3 1017689 9 3 101816501 4 3 101833701 6 11 6 13 1017692 12 9 101816502 4 3 101833902 10 3 101769302 2 3 101817401 4 7 101834001 10 5 1017696 4 7 101818801 4 7 101834502 6 9 12 3 1017703 15 5 101819701 13 9 101834601 7 15 1017704 15 5 101820201 8 7 101834801 11 3 1017705 12 17 12 35 12 45 101821301 6 7 101835601 1 17 1017748 1 7 1 9 101821501 8 11 101836201 10 5 1017774 1 13 1 15 101823101 16 5 101837101 8 11 1017799 12 15 101823201 4 3 101837301 6 3 6 13 1017814 1 9 101823301 4 3 101838201 13 13 1017815 1 9 10182
94. 2 DS Golf Cars Illustrated Parts List Page 12 41 DECALS SECTION 3 TYPICAL 3 PLACES 2001 2002 DS Golf Cars Illustrated Parts List Page 12 42 FORWARD REVERSE SWITCH TOW RUN SWITCH IQ SYSTEM VEHICLE ITEM 0 O O1 Q PART NO 101856001 101855002 101856101 101942301 101932401 102266601 101920101 102266701 101932501 102196901 N A 8248 101922501 101908401 332 8233 101908101 8990 DESCRIPTION 1234 Switch Forward Reverse Case Forward Reverse Switch Screw Hi Lo Hex Head 1 4 15 x 1 2 Kit 3 Pin Receptacle and Wedge Lock Kit 4 Pin Receptacle and Wedge Lock Wire Assembly Forward Reverse Switch includes items 7 10 Kit 3 Pin Plug and Wedge Lock Wire Assembly 18 Blue Wire Assembly 18 Orange Wire Assembly 18 Brown Wire Assembly IQDM Port includes items 12 18 Kit 4 Pin Plug and Wedge Lock Wire Assembly 18 Red Yellow Wire Assembly 18 Black Yellow Wire Assembly 18 Blue Yellow Wire Assembly 18 Green Yellow OMBRE Connector 4 Pin Screw Truss Phillips Machine 1 4 20 x 3 4 Bracket Tow Run Switch without decal Boot Tow Run Switch with nut Washer Flat 1 4 Nut Nylon Lock 1 4 20 Switch Tow Run PE PE QTY amp O A Pp N NN dodo doi gt 2 2001 2002 DS Golf Cars Illustrated
95. 2001 2002 DS Golf Cars Illustrated Parts List SOLENOIDS ENERGY DISPLACEMENT MODULE POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION QTY 12 3 4 1 1017237 Nut Hex Flanged Lock 5 16 24 L 4 2 1018028 Nut Serrated 3 10 92 u u ea e PEN SE de FOE ca eli 4 3 1012285 Screw Thread Rolling 1 4 20 x 5 8 a 4 4 101883601 Solenoid 48 Volt with mounting 2 5 101957901 Bracket MOUNTINQ ruere a 2 6 101888201 Tab Mounting E 2 7 1015069 Screw Hex Head Cap 1 4 20 x 3 4 nennen 2 8 1011931 Washer Flat WA een inne 2 9 451 Washer LOCK 1 4 nissan i ded essen 2 10 10287 Nut Hex 1 4 20 ether AM ten Ed 2 11 101964401 Coil Energy Displacement eene nennen nnne 1 12 101908701 Solenoid 48 Volt with diode includes items 13 17 1 13 1016545 NUE Hex 5 8 scan AA ee ee A tiene duree 2 14 N A Washer reti s eher aa i 2 15 N A Washers LOCK iia 2 16 1012528 Nut Hex iuter ree P e rsen 2 17 7174 Washer LOCK 5 10 idisse ee Dre re Re E Te REX qusa uuu 2 18 1014948 Assembly Diode Service Part replacement for existing diode that comes standard with 1 Note Vehicles with serial numbers 0106 987637 and g
96. 23 12 43 14 7 14 9 101921501 8 11 101922101 15 3 101922201 15 3 101922301 7 13 101922501 12 33 12 43 101922601 6 5 11 3 101923001 15 3 101923201 15 3 101923501 15 3 101923601 15 3 101923701 15 3 101923901 15 3 101925601 10 3 101925701 8 11 101925801 14 7 101927101 11 3 101927201 11 3 101927501 11 5 101927601 11 5 101927801 11 5 101927901 11 5 101928001 101928101 101928301 101928701 101929801 101931501 101932001 101932401 101932501 101932601 101932701 101932801 101933101 101935501 101936801 101939901 101942301 101946901 101949201 101951501 101952401 101953001 101953101 101953901 101954301 101956201 101956202 101957901 101958101 101958201 101958301 101959901 101959902 101960501 101960601 101964401 101964801 101965201 101966901 101968701 101971001 101971101 101971301 101972101 101972201 101972401 101972801 101973101 101973201 101973501 101975901 101976001 101976601 101977101 101978001 101978101 101978201 11 5 11 5 11 7 11 3 15 3 15 5 16 5 10 3 3 5 12 21 12 43 12 43 12 39 12 47 12 39 12 47 12 21 16 5 12 3 12 23 6 11 12 19 12 21 12 43 14 9 12 21 12 9 12 21 6 5 3 3 3 5 4 5 4 5 7 3 1 11 13 15 13 15 12 37 8 11 13 15 13 15 3 5 3 5 3 3 3 3 3 5 12 37 12 29 12 19 12 39 12 47 4 7 12 29 12 31 12 41 8 11 12 21 8 11 15 3 15 3 15 3 8 11 8 5 8 5 13 15 12 13 15 3 13 15 12 15 12 41 12 41 12
97. 234 Assembly 48 Volt Motor 3 10 hp includes items 1 17 Shield End Assembly S Package Hardware includes items 4 7 Bushing Washer Flat 5 16 Nut Hex Bushing Screw Clamp Screw Bear Shield End Screw Brush Holder Rigging Brush Package Br Package Br Bearing Bal Retainer Bearing Armature Screw Hex He Washer Lock Screw Hex He Washer Lock Bumper Motor QTY tator Shell and Winding vette MU iMd E N 5 16 18 gt PD Ing Men cc d m tetas ush 2 pieces includes 4 ush Spring 4 2 24400 0 00 ad 1 4 20 x 2 1 4 1 4 ad Cap 5 16 18 x 1 5 16 2 GQ A NN PN 2001 2002 DS Golf Cars Illustrated Parts List Page 14 5 2001 2002 DS Golf Cars Illustrated Parts List Page 14 6 MOTOR POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION QTY 1234 101854501 Assembly 48 Volt Motor 3 20 hp includes items 1 21 1 1 1017944 Shield ENG m te toto 1 2 101879201 Assembly Stator Shell and Winding 1 3 1017947 Package Hardware includes items 4 7 1
98. 290 1017950 N A 1014201 451 1010934 7174 102235201 DESCRIPTION 1234 Assembly 36 Volt Motor 2 97 hp includes items 1 17 Shield End Assembly S Package Hardware includes items 4 7 Bushing Washer Flat 5 16 Nut Hex Bushing Screw Clamp eet e gt sce e e xt eb Screw Bear Shield End Screw Brush Holder Rigging Brush Package Br Package Br Bearing Bal Retainer Bearing Armature Screw Hex He Washer Lock Screw Hex He Washer Lock Bumper Motor QTY tator Shell and Winding vette MU iMd E N 5 16 18 gt PD ing Retainer ush 2 pieces includes 4 ush Spring 4 pieces a ad 1 4 20 x 2 1 4 1 4 ad Cap 5 16 18 x 1 5 16 2 GQ A NN PN 2001 2002 DS Golf Cars Illustrated Parts List Page 14 3 Page 14 4 2001 2002 DS Golf Cars Illustrated Parts List POWERDRIVE SYSTEM 48 VEHICLE ITEM O O1 N PART NO 102237701 1017944 1017958 1017947 N A N A N A N A 1017961 1017953 1017951 1017949 1017948 1017946 1011411 1011290 1017950 N A 1014201 451 1010934 7174 102235201 DESCRIPTION 1
99. 3 10 hp 14 5 48 volt motor 3 20 hp 14 7 14 9 48 volt solenoid fan housing 7 3 fan shroud 7 3 fan flywheel 7 5 fastener barrel 1 13 1 15 fe290 ohv gasoline engine 7 3 fender inner 1 7 1 9 field coil starter generator 6 11 fillplug 15 3 fill plug with gasket 15 5 filter air 8 11 filter fuel 8 3 filter oil 7 7 fitting grease 5 9 fitting thread forming grease 5 5 5 7 fixed face drive clutch 10 3 fixed face driven clutch 10 5 float carburetor 8 5 float chamber 8 5 floor mat 1 3 1 5 1 7 1 9 flywheel 7 5 flywheel fan 7 5 flywheel puller 16 5 fork shift 11 5 forward reverse bell crank 6 5 forward reverse handle 6 5 forward reverse shifter 6 5 forward reverse shifter base 6 5 forward reverse switch 12 7 12 15 12 33 12 43 forward reverse switch case forward reverse switch handle front body 1 5 front spring retainer plate 5 9 f terminal insulator 6 11 fuel filter 8 3 fuel impulse pump 8 3 fuelline 8 3 fuel pickup tube valve 8 3 fuel strap rear 8 3 fueltank 8 3 fuse 13 3 13 5 13 7 13 9 13 11 13 13 13 15 fuse block 6 7 fuse holder 12 13 fuselens 12 13 fuse 10 amp 6 7 fuse 3 8 amp 12 17 12 35 12 45 fuse 80 12 13 12 19 12 37 12 47 12 33 12 43 12 7 12 15 gasket carburetor insulator 8 7 case 15 5 controller 12 47 crankcase cover 7 11 drain plug 7 7 11 3 exhaust 9 3 fe290 7 9 float chamber 8 5 head 7 9 insulator 8 7 intak
100. 3 13 PowerDrive Charger European n sterne enne 13 15 SECTION 14 ELECTRIC MOTOR Motor V Glide 36 Volt Vehicle 14 3 Motor PowerDrive System 48 Vehicle issues 14 5 Motor PowerDrive Plus 14 7 Motor IQ System Vehicle iii 14 9 SECTION 15 TRANSAXLE ELECTRIC VEHICLE Transaxle Type G Electric Vehicle usines 15 3 Transaxle Type K Electric Vehicle sise 15 5 SECTION 16 MAINTENANCE AND SERVICE TOOLS Maintenance and Service Tools 16 3 Maintenance and Service Tools Continued 16 5 Maintenance and Service Tools Continued r nnne nennen 16 7 SECTION i INDEX 2001 2002 DS Golf Cars Illustrated Parts List BODY AND TRIM B Front Body TYPICAL 2 PLACES YPICAL PLACES TYPICAL 2 PLACES TYPICAL 2 PLACES Page 1 2 2001 2002 DS Golf Cars Illustrated Parts List BODY TRIM ITEM PARTNO DESCRIPTION DE 1234 1 1013344 Component Driver Side Dash Black 0 2222 1 1 2 101660404 Panel Center Dash Black anal ea te 1 1 3 101802601 Plug Hole V Glide 36 Volt vehicle only 2 1 4 1013343 Component Passenger Side Dash Black 1 1 5 1015032 Mat a payna sm y 1 1 6 1014645 Kit
101. 3 3 13 5 13 7 13 9 13 11 13 13 13 15 1012101 15 1012151 1012159 1012164 1012180 1012181 1012182 1012285 13 3 13 5 13 7 13 9 13 13 13 16 5 1 9 7 15 5 11 5 11 5 11 6 5 8 9 12 11 12 13 12 19 12 37 12 39 12 47 1012295 1012303 1012304 1012324 1012328 1012333 1012353 1012382 1012412 1012431 1012467 1012505 1012528 1012549 1012560 6 7 5 9 5 11 5 11 5 11 6 15 6 5 12 9 12 21 6 3 1 7 1 9 6 5 6 7 5 5 6 9 12 3 9 3 12 19 12 37 12 47 16 5 16 5 Page 1 1 1012565 1012566 1012571 1012594 1012604 1012605 1012649 1012651 1012710 1012711 1012714 1012740 1012741 1012747 1012748 1012752 1012809 1012811 1012812 1012830 1012903 1012981 1012987 1013001 1013003 1013005 5 3 5 3 7 15 6 5 5 3 5 3 8 3 12 5 15 5 11 3 15 5 11 5 11 5 11 5 11 5 11 5 11 3 16 5 16 3 16 3 6 13 9 3 12 9 12 21 7 5 6 5 12 7 12 15 6 11 6 11 6 11 101301102 6 11 1013032 1013035 1013042 1013044 1013051 1013052 1013061 1013092 1013135 1013140 1013164 1013198 1013207 1013266 1013343 1013344 101342501 1013461 101347501 1013496 1013531 1013582 1013587 1013589 1013590 1013591 1013593 1013609 1013628 1013649 Page i 2 1 7 1 9 5 5 5 5 5 5 5 5 5 5 12 9 12 17 12 21 12 35 12 45 12 5 12 13 5 9 1 7 1 9 5 11 6 5 12 7 12 15 4 3 5 11 12 13 1 3 1 3 12 13 12 21 1 5 3 5 4 5 16 3 6 5 6 5 6
102. 32 Washer Flat 1 4 ana ee t e ee fn 4 4 10 8233 Nut Lock 1 4 20 2 2 11 102061301 Canopy White ER 1 1 11 102061302 Canopy Beige issues 1 1 12 102198301 Pad Mounting windshield frame 2 2 2001 2002 DS Golf Cars Illustrated Parts List Page 1 17 WHEELS AND TIRES 2 STANDARD PREMIUM EXTRA TREAD TREAD TRACTION Page 2 2 2001 2002 DS Golf Cars Illustrated Parts List WHEELS AND TIRES ITEM PARTNO DESCRIPTION Ha 1234 1 1010984 WEIT 16 16 2 101570501 Assembly Wheel beige and Standard Tread Tire 18 x 8 50 8 4 4 2 101570502 Assembly Wheel beige and Premium Tread Tire 18 x 8 50 CMS as ue ed E RR etas 4 4 2 101570507 Assembly Wheel beige and Extra Traction Tire 6 Ply Rated 18 x 8 50 8 u uu lu a usa au quy aus g 4 4 2 101570508 Assembly Wheel beige and Performance Grade Tread Tire 1856 8 50 B DUROS ran een 4 4 2 101570513 Assembly Wheel beige and Premium Grade Tire 18 x 8 50 8 Kenda9 tet uif 4 4 2 101651401 Assembly Wheel white and Standard Tread Tire 18 x 8 50 8 4 4 2 101651402 Assembly Wheel white and Premium Tread Tire 18 x 8 50 8 Carlisle uuruuu tn ini S aa ea dicen 4 4 2 101651407 Assembly Wheel white and Extra Traction Tire 6 Ply Rated 18 8 50 0 4 4 2 101651408 Assembly W
103. 3302 4 3 101838301 13 13 101791101 4 3 101823801 4 3 101838401 13 13 13 15 2001 2002 DS Golf Cars Illustrated Parts List Page i 5 101838501 101838601 101838701 101840201 101850301 101851101 101853502 101853602 101854501 101855001 101855002 101855801 101855901 101856001 101856101 101856102 101856201 101859301 101861901 101862001 101869302 101871001 101871901 101874901 101875001 101875101 101875201 101875301 101875401 101875501 101875601 101875701 101875802 101876001 101876202 101876301 101876402 101876501 101877601 101877701 101878101 101878201 101878302 101879001 101879201 101879301 101879401 101879501 101879601 101879701 101879801 101879901 101880001 101880101 101880201 101880301 101881101 Page 1 6 13 13 13 13 13 15 13 13 12 19 8 11 6 9 12 29 12 31 12 29 12 31 14 7 12 33 12 43 6 5 7 15 12 33 12 43 12 33 12 43 6 7 8 11 9 3 4 7 4 7 6 11 16 3 4 7 6 11 6 11 6 11 6 11 6 11 6 11 6 11 6 11 6 11 6 11 6 11 6 11 6 11 6 11 6 11 6 11 6 11 6 11 4 5 5 5 6 11 14 7 14 7 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 7 5 101881701 101883002 101883601 101884801 101887101 101887601 101887901 101888201 101889302 101889401 101889901 101890001 101890101 101890201 101890601 101890901 101891001 101891301 101891401 101891501 101891601 101891901 101892001 101892201 101892301 101892401 101892501 101892601 101892701 101893201 101894901 101895101
104. 41 101979101 101980801 101980901 101981001 101984801 101985501 101987501 101987601 101987701 101990801 101992601 101997201 101997202 101997203 101997204 101997205 101997206 101997207 101997209 101997211 101997212 101998201 101998202 101998204 101998205 101998501 102003201 102018001 102022101 102026001 102047201 102048301 102052503 102058901 102059901 102060501 102060502 102060504 102060505 102061201 102061301 102061302 102063901 102064601 102065501 102076601 102076602 102076604 102076605 102076701 102099101 102101001 102101101 102155501 102155801 102161801 102162101 INDEX 6 5 12 15 11 5 11 5 11 5 5 3 1 11 13 15 1 11 8 3 4 5 6 7 16 7 16 7 16 7 16 7 16 7 16 7 16 7 16 7 16 7 16 7 1 11 1 11 1 11 1 11 1 11 8 3 12 5 4 3 4 5 4 7 12 13 12 13 12 25 1 13 1 13 1 13 1 15 1 13 1 15 1 13 1 15 1 13 1 15 16 7 1 17 1 17 1 17 1 17 1 17 1 13 1 13 1 13 1 13 1 13 1 15 1 17 1 17 12 23 12 23 1 17 10 5 12 31 12 27 102169401 102174201 102174202 102174204 102174205 102196601 102196901 102198301 102198601 102199601 102221201 102235201 102236601 102236703 102237001 102237401 102237701 102237903 102238301 102238302 102238304 102238305 102240102 102240501 102240701 102240801 102241501 102242401 102248801 102249901 102251501 102251901 102259001 102259801 102263601 102263701 102265501 102265601 1022657
105. 4162 1014189 1014193 1014198 1014201 1014207 1014213 1014214 1014216 1014217 1014235 1014236 1014253 1014259 1014264 1014276 1014288 1014289 1014304 1014305 1014306 1014374 1014375 1014413 1014414 12 5 12 5 12 5 12 5 12 5 12 5 12 5 12 11 10 3 10 3 10 3 10 3 10 3 10 3 10 3 10 3 10 3 6 5 6 7 10 5 10 5 10 5 10 5 6 5 12 9 12 21 16 7 8 3 6 3 5 3 5 3 6 5 6 7 4 3 16 7 16 7 12 9 12 21 11 7 15 5 1 5 14 3 14 5 14 7 14 9 11 7 15 5 5 3 5 3 5 3 5 3 5 7 5 11 12 9 12 21 16 5 16 5 5 9 5 3 6 15 12 19 12 39 12 47 6 11 12 13 12 17 12 35 12 45 16 3 1 7 1 9 6 15 6 15 8 9 12 9 12 21 INDEX 1014453 10 3 101570507 2 3 1016342 6 5 1014454 10 5 101570513 2 3 1016346 5 7 1014476 12 11 1015707 2 3 1016349 5 7 1014482 1 13 1 15 1015720 6 9 1016350 5 7 1014496 16 3 1015737 6 3 6 7 1016353 5 7 1014497 16 3 1015741 6 7 1016379 1 3 1014498 16 3 1015752 6 7 8 11 12 23 1016384 5 9 1014507 16 3 1015769 6 3 1016385 5 7 1014508 16 3 1015777 6 7 1016386 5 9 1014510 16 3 1015814 9 3 1016387 5 9 1014516 12 13 1015845 8 9 1016389 5 9 1014523 8 3 1015878 6 7 101641002 16 3 1014524 8 3 1015905 13 3 13 5 13 7 101641101 16 7 1014528 12 7 12 15 1015906 13 3 13 5 13 7 101641201 16 7 1014555 5 11 1015907 13 3 101641202 16 7 1014645 1 3 1015910 13 3 13 5 1016413 16 7 1014696 13 5 1015911 13 3 13 5 13 7 1016414 16 5 1014727 6 5 1015912 13 3 1016415
106. 558 1016559 1016560 1016561 1016562 1016563 1016564 1016565 1016566 1016567 1016568 1016569 1016570 1016571 1016572 1016576 1016578 1016579 1016580 1016581 1016582 1016583 1016584 1016585 1016586 1016587 1016588 101660404 101661601 101661602 INDEX 7 13 7 11 7 3 7 7 7 11 7 3 7 13 7 9 7 5 7 9 7 11 7 9 12 19 12 37 8 9 7 3 7 13 8 7 7 5 7 9 7 13 7 13 7 13 7 13 7 13 7 13 7 13 7 13 7 13 16 7 16 7 16 7 16 7 7 13 7 13 7 9 7 5 7 5 7 13 7 9 7 11 7 11 7 9 7 11 7 13 7 9 7 7 7 13 8 7 7 7 7 5 7 5 7 13 7 7 8 7 7 9 7 11 8 5 7 5 7 5 7 5 1 3 12 13 12 13 2001 2002 DS Golf Cars Illustrated Parts List 1016622 1016627 1016630 1016663 1016672 1016801 1016845 1016849 1016851 1016859 1016868 1016875 1016876 1016883 1016896 1016916 101692501 101692502 101692504 101692506 101692509 101692510 101692511 101692512 101692513 101692601 101692602 101692604 101692606 101692609 101692610 101692611 101692612 101692613 101693301 101693302 101693304 101693306 101693309 101693310 101693311 101693312 101693313 101693901 101693902 101693904 101693906 101693908 101693909 101693910 101693911 101693912 1016947 1016952 101696201 101696202 101696204 5 3 16 5 6 9 5 3 11 7 15 5 10 3 12 7 12 15 6 9 12 3 6 9 12 3 6 9 12 3 1 5 1 3 1 3 6 13 12 7 1 11 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 7 1 7
107. 7 PIN 7 ORANGE WHITE WIRE PIN 16 BLUE WIRE 16 8 PIN 8 BROWN WIRE Page 12 40 2001 2002 DS Golf Cars Illustrated Parts List WIRING IQ SYSTEM VEHICLE WITH MOTOR CONTROLLER OUTPUT REGULATOR MCOR ITEM PART NO DESCRIPTION QTY 0 O O1 102196601 N A N A N A N A N A N A 101795701 101978101 102199601 101978201 101968701 101978001 101920001 102263601 1234 Wire Harness Wire Assembly 18 Orange White part of battery light Wire Assembly 10 Red part of fuse and receptacle assembly Wire Assembly 6 Black uu u s uu l u nu a Oa Deals Wire Assembly 10 Black part of onboard computer assembly Wire Assembly 18 Gray part of onboard computer assembly Wire Assembly 10 Black part of onboard computer assembly Wire Assembly 6 nnn Wire Assembly 10 Orange U Wire Assembly 6 ent Wire Assembly 10 Blue Wire Assembly 6 White Wire Assembly 6 Green iii Wire Assembly 6 Yellow is Wire Assembly 10 0 4 c o 2001 200
108. 70 see page 21 All 2002 DS PowerDrive System 48 and IQ System vehicles are equipped with a motor controller output regulator MCOR shown here 102101101 Regulator Motor Controller Output 80 102101001 DIVE sert aha 1015752 Screw Hex Head Hi Lo 12 16 x 5 8 101936801 Kit 2 Pin Plug Assembly 101920101 Kit 3 Pin Plug Assembly OQ N 2001 2002 DS Golf Cars Illustrated Parts List Page 12 23 N SWITCH No 4 FUSE AND RECEPTACLI BATTERY Page 12 24 REVERSE BUZZER FORWARD WARNING REVERSE LIGHT lt lt MULTI STEP POTENTIOMETER THREE PIN CONNECTOR E TYPICAL 5 PLACES THREE PIN CONNECTOR ONBOARD COMPUTER 2001 2002 DS Golf Cars Illustrated Parts List 3SNVHO 2 d 78 lt Q M p 3ovia WIRING POWERDRIVE SYSTEM 48 VEHICLE WITH MULTI STEP POTENTIOMETER ITEM PART NO DESCRIPTION QTY 12 3 4 102052503 Wire Harness includes items 1 18 1 1 N A Wire Assembly 18 Brown 1 2 N A Wire Assembly 18 Blue 1 3 N A Wire Assembly 18 Purple 1 4 Wire Assembly 18 Yellow a 1 5 N A Wire Assembly
109. 83 8 11 304 12 7 324 1 17 332 1 7 1 9 1 11 1 17 6 5 8 11 9 3 12 11 12 33 12 43 384 4 7 5 8 5 5 357 59 451 9 3 12 7 12 9 12 11 12 15 12 21 12 37 14 3 14 5 14 7 14 9 705 6 13 706 5 9 1016 12 13 1017 12 9 12 21 12 39 1028 4 5 12 7 12 9 12 11 12 15 12 21 12 37 1032 4 5 1035 4 3 5 5 5 7 1218 12 19 12 39 1241 1 5 1 13 1 15 4 5 4 7 6 7 6 13 6 15 12 19 12 39 1242 4 5 6 7 6 13 12 19 12 39 12 47 1308 5 7 1606 8 11 12 13 1624 4 7 5 5 5 9 2402 5 7 4107 12 13 7048 5 9 7173 6 13 6 15 10 5 12 19 12 39 7174 5 3 6 13 8 9 9 3 12 13 12 19 12 37 12 39 12 47 14 3 14 5 14 7 14 9 7251 1 5 7310 2 3 7330 11 7 15 3 15 5 7335 11 5 15 3 15 5 7336 11 5 15 3 15 5 7473 1 3 1 5 1 13 1 15 4 5 4 7 6 7 6 13 6 15 12 9 12 21 7479 1 9 1 13 1 15 7539 5 7 7540 5 5 5 7 7555 5 5 5 7 7569 5 11 7577 13 3 13 5 13 7 13 9 13 11 13 13 13 15 7602 5 5 5 7 7716 4 5 4 7 7818 1 13 1 15 6 7 7840 5 9 7847 1 3 1 7 9 3 7893 6 5 6 7 12 13 7910 5 9 7973 1 3 8049 12 7 12 15 8056 12 9 12 21 8057 6 5 6 7 12 7 12 9 12 15 12 21 8058 6 5 6 7 12 7 12 9 12 15 12 21 8067 5 9 8233 INDEX 1 7 1 9 1 13 1 15 1 17 4 7 6 5 8 3 12 7 12 15 12 33 12 43 8248 8251 8418 8449 8450 8626 8639 8717 8745 8754 8755 8795 8796 8797 8861 8990 8755 6 5 8 3 12 33 12 43 1 7 1 9 6 5 1 13 1 15 12
110. 9 12 21 12 7 12 15 12 39 4 5 12 13 12 47 6 5 6 7 5 9 4 7 5 3 5 5 5 7 5 9 5 11 6 13 5 9 12 13 12 13 12 13 5 7 5 5 12 3 12 21 12 33 12 39 12 43 5 11 1010005 5 9 1010124 5 7 1010138 5 7 1010145 5 11 1010150 5 9 1010200 5 7 1010219 5 7 1010347 5 9 1010348 5 9 1010413 1010434 1 13 1 15 1 3 1 13 1 15 1010435 1 5 1010521 1010543 12 13 1 11 1010805 4 5 1010829 4 3 1010850 4 3 1010877 4 5 1010878 4 5 101090801 1010921 12 13 12 17 12 35 12 45 1 13 1 15 4 5 1010927 4 5 1010932 4 5 1010933 4 5 1010934 1010954 1010958 1010974 1010984 1011010 6 15 14 3 14 5 14 7 14 9 6 5 6 7 11 3 12 5 12 13 5 11 2 3 5 9 12 5 1011014 1 5 1011017 1 5 1011069 12 5 1011084 4 7 1011229 6 9 1011273 1011290 1011291 16 5 14 3 14 5 14 7 11 7 15 5 2001 2002 DS Golf Cars Illustrated Parts List 1011304 1011393 1011394 1011402 1011411 1011415 1011418 1011466 1011478 1011480 1011558 1011578 1011652 1011694 1011697 1011700 1011734 1011767 1011779 5 9 5 9 1 5 4 5 14 3 14 5 14 7 14 9 5 11 4 5 4 3 16 5 16 7 12 19 12 13 12 17 12 35 12 45 1 11 4 7 1 3 5 3 8 7 8 9 4 7 4 7 16 3 4 3 4 5 101187702 4 5 4 7 1011887 1011892 1011930 1011931 1011988 1011997 1012022 1012030 1012042 1012047 1012098 5 9 5 9 5 5 5 7 12 11 12 37 8 3 12 7 12 13 5 9 13 3 13 5 13 7 1 7 1 9 1
111. Bronze 25 5 ete ec a ette teta reget es 1 5 1015597 Fitting Grease 1 4 28 1 6 1012030 Spring Tapered Leaf iii 1 7 8745 IN NA 1 8 796 Nut Hex 3 8 16 u ip cia 1 9 1011892 Assembly Hub includes items 10 13 2 10 1011393 Package Hub B aring 2 11 1011304 Stud Lug 1 2 20 iii ia 4 12 1013135 Seal Double iPod aa nn AN a Nee TERRE add 1 13 1011887 Cover DUST er Ha en Ins Gal Der re 1 14 8754 Nut Nylon Lock 3 8 16 iii 4 15 1016387 Screw Hex Head Cap 3 8 16 x 2 3 4 a 2 16 1016384 Clevis Upper Delta iii 2 17 101903101 Nut Nylon Lock 1 2 20 iii 2 18 1010150 Bearing Thrust eee dee ea 2 19 1016389 Washer Kingpin Wave sis 2 20 1010984 4 0 uote tee 8 21 1010005 3 4 A uy umasa u abu a kup 2 22 7840 Nut Hex Slotted 3 4 16 2 23 7910 Pin Gotter5 329C 2 24 8755 Screw Hex Head Cap 3 8 16 3 8 2 25 1016386 aoo EE 2 26 1015583 Bushing Urethane Li tta e Heulen 4 27 1012303 Bushing Steel 2 28 1014276 Plate Front Spring Retainer sisi 1 29 1624 Screw Hex Head 3 8 16 x 1 1 2 a 4 30 357 Washer LOCK 3 8 ed ere eine 4 31 706 Nut Hex 3 8 16 iii 4 2001 2002 DS Golf
112. Hz model number 18780 11 includes items 1 16 103 inch DC cord with male 3 pin plug 12 AWG 74 inch AC cord with no plug iii 1 101831504 Charger Battery PowerDrive Export with 4 Position Switch 100 200 220 240 V AC 48 V DC 50 60 Hz model number 18780 18 includes items 1 16 144 inch DC cord with male 3 pin plug 12 AWG 108 inch cord with no plug is 1 1 N A Assembly Case ERE 1 2 7577 Screw Pan Head Self Tapping 10 16 x 1 2 10 3 101838201 Assembly Transformer u u nnne nnns 1 4 1015914 Assembly Heatsink with Diodes includes mounting hardware 1 5 101914401 Assembly Voltage Suppressor I 1 6 101838501 Kits Wire Assembly e ce Ire e en Bin 1 7 101828501 Ammeter includes hardware a 1 8 101838301 Relay Power 48 V DC includes mounting hardware 1 9 101838701 Bracket Power Relay Mounting aa 1 10 101838601 Switch 4 Position Slide uuu 1 11 101828901 Cordset DC 113 Inch Long with Male 3 Pin Plug 12 AWG 1 11 101828902 Cordset DC 154 Inch Long with Male 3 Pin Plug 12 AWG 1 11 101828903 Cordset DC 250 Inch Long with Male 3 Pin Plug 12 AWG 1 12 1012101 Assembly Fuse includes hardware 2 1 13 1012098 Bushing Strain Relief DC
113. LACES TYPICAL 4 PLACES TYPICAL 6 PLACES TYPICAL 6 PLACES 2001 2002 DS Golf Cars Illustrated Parts List Page 12 16 BATTERIES CHARGER RECEPTACLE POWERDRIVE SYSTEM 48 VEHICLE ITEM PART NO DESCRIPTION QTY 12 3 4 1 101802101 Kit Fuse and Receptacle includes items 2 9 1 2 101796501 Bezel Receptacle rt hen ed ee ated n ea 1 3 N A Wire Assembly Sense Lead Gray 1 4 N A Wire Assembly 10 Red uru un t hu Sha aun nu uq Oa a as 1 5 N A Wire Assembly 10 1 6 101796801 Assembly Fuse 48 Volt includes item 7 1 7 1013061 Nut Nylon Lock 10 iii 2 8 1017705 Screw Phillips Pan Head 8 Type AB sse 3 9 101894901 Fuse 3 8 Ambp iret Pide dee rt sleep Mesurer 1 10 101801001 Plate Receptacle Backing sise 1 11 101832001 Screw Phillips Pan Head 7 18 x 3 4 2 4 12 101797701 Battery 8 Volt PowerDrive includes item 13 6 12 101797702 Battery 8 Volt PowerDrive Dry includes item 13 6 13 101797801 Cap Battery 4 Port Gang issue 1 14 101795701 Wire Assembly 6 5 15 1014304 Nut Hex Stainless Steel 5 16 18 12 16 101090801
114. LT IN Towing a A BATTERY EXPLOSION OR INGERSOLL RAND DECAL 3 Huron SEVERE PERSONAL INJURY ON BODY PANEL FOR 2001 VEHICLES ONLY POWERDRIVE PLUS AND IQ SYSTEM VEHICLES Page 3 4 2001 2002 DS Golf Cars Illustrated Parts List DECALS ELECTRIC VEHICLE ITEM OQ OQ N ON 0 PART NO 101960601 101825101 101621601 101959901 101959902 1013496 101610901 101952401 101908601 101931501 DESCRIPTION 1234 Decal Driver Passenger Warning Decal Key Switch Decal Operating Instructions 404400 4000 Decal Motor Braking PowerDrive Plus vehicle Decal Motor Braking IQ System vehicle Decal Resistor Warning V Glide 36 Volt and PowerDrive Plus vehicles 00 Decal Potentiometer Caution Decal Ingersoll Rand Gold for 2001 vehicles only Decal Tow Run Switch PowerDrive Plus and IQ System vehicles Decal Electrical Component Cover IQ System vehicle QTY 2001 2002 DS Golf Cars Illustrated Parts List Page 3 5 BRAKES PEDAL AND CABLE ASSEMBLIES Page 4 2 2001 2002 DS Golf Cars Illustrated Parts List ASSEMBLY DESCRIPTION QTY QT
115. M PART NO DESCRIPTION QTY 1234 1 101856001 Switch Forward Reverse iii 1 2 101855001 Case Forward Reverse Switch 1 3 101856101 Screw Hi Lo Hex Head 1 4 15 1 2 3 4 8248 Screw Truss Phillips Machine 1 4 20 x 3 4 a 2 5 101922501 Bracket Tow Run Switch without decal 1 6 101908401 Boot Tow Run Switch with nut sis 1 7 332 Washer Flat 17 555 2 2 8 8233 Nut Nylon Lock 1 4 20 2 2 9 101908101 Switch TOW R UN cta e e toe ae odo eer bes rr 1 10 8990 Tie stie e 04224 secte 4 A R 2001 2002 DS Golf Cars Illustrated Parts List Page 12 33 TYPICAL 2 PLACES TYPICAL 3 PLACES TYPICAL 5 PLACES 12 PLACES TYPICAL TYPICAL 4 PLACES 2001 2002 DS Golf Cars Illustrated Parts List Page 12 34 BATTERIES CHARGER RECEPTACLE POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 101802101 Kit Fuse and Receptacle includes items 2 9 1 2 101796501 Bezel Receptacle rt hen ed ee ated n ea 1 3 N A Wire Assembly Sense Lead Gray 1 4 N A Wire Assembly 10 Red uru un t hu Sha aun nu uq Oa a as 1 5 N A Wire Assembly
116. NG DECAL ON VEHICLE FRAME NEAR BATTERY AN WARNING lt Z WARNING Excessive speed Can cause severe injury or death Do not tamper with engine governor adjustment CCI 1019152 01 Negative frame ground Can cause severe injury Do not contact positive battery post or cable to frame Disconnect negative battery lead first Page 3 2 2001 2002 DS Golf Cars Illustrated Parts List DECALS GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 101960601 Decal Driver Passenger Warning 1 2 101825101 Decal Key Switch rasen ha katuna 1 3 101621601 Decal Operating Instructions a 1 4 101547601 Decal Gasoline Warning si 1 5 101960501 Decal Rotating Parts and Hot Manifold Warning 2 6 101915201 Decal Frame Ground and Governor Warning 1 7 101952401 Decal Ingersoll Rand Gold for 2001 vehicles 2 2001 2002 DS Golf Cars Illustrated Parts List Page 3 3 N WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH Before using vehicle read operating instructions KEY SWITCH DECAL Remain seated and hold on to seat handle while moving 3 d Do not start vehicle until occupants are seated Read Owner s Manual and safety warnings located on dash panel prior to driving Two 2 persons per seat maxim
117. Snap Washer Black includes items 7 10 2 2 7 N A Nut Speed atus m ete aia 1 1 8 N A MEI AUTE 1 1 9 N A Screw 10 Sheet M tal ek en en 1 1 10 N A Gover Screw Head cunda atada 1 1 11 7973 Rivet Aluminum Pop 316 3 3 12 101708301 Kit Drink Holder includes items 13 and 14 2 2 13 7847 Screw Hex Head 1 4 20 x 3 4 0 2 2 14 1016952 U Nut 1 4 20 reale as iin tete t ea 2 2 15 101768202 Kit Bagwell Protector includes item 16 1 1 16 1010434 Fastener Plastic Barrel tiro ccv 9 9 17 1017079 Kit Rear Bumper includes items 18 22 1 1 18 1016379 Bumper Rear lia a a 1 1 19 1016875 Plate Mounting Long nennen 1 1 20 7473 Nut Nylon Lock 5 16 18 4 4 21 1011697 Washer Special 5 16 uuu a ka e Ee dpi ta 6 6 22 1016876 Bolt Phillips Truss Head Shoulder 3 8 18 2 4 4 23 101706702 Kit Scuff Guard includes item 24 2 1 1 24 1010434 Fastener Plastic Barrel ss 12 12 25 102221201 Pad Wear en ete t t Ld met 2 2 2001 2002 DS Golf Cars Illustrated Parts List Page 1 3 Page 1 4 2001 2002 DS Golf Cars Illustrated Parts List FRONT BODY ITEM
118. Y GAS ELEC 1234 101823301 Cluster Brake Passenger Side includes items 1 9 1 1 101823302 Cluster Brake Driver Side includes items 1 9 1 1 1 101824001 Assembly Backing Plate Passenger Side includes items 2 4 1 1 1 101824002 Assembly Backing Plate Driver Side includes items 2 4 1 1 2 101816501 Mechanism Adjusting Passenger Side 1 1 2 101816502 Mechanism Adjusting Driver Side 1 1 3 101823901 Washer 1 1 4 101823801 Washer Plate uu noie tre REIR nein 1 1 5 1010850 Cover Dust 1 1 6 101823201 Package Brake Shoe four pieces 1 1 7 1011466 Kit Shoe Retainer four pieces 1 1 8 101816301 Package Brake Spring four 1 1 9 101815501 Assembly Lever Passenger Side 1 1 9 101815502 Assembly Lever Driver 2 1 1 10 1013924 Nut Hex Head Lock Grade 8 5 16 24 8 8 11 1014153 Bolt Brake Cluster Mounting Grade 8 5 16 24 x 7 8 8 8 12 102022101 Kit Brake Cable includes items 13 15 2 2 13 1010829 Pin Clevis s 16 2 A
119. anifold warning 3 3 tow run switch 3 5 wiper switch warning delta a plate 5 7 delta shock and gear support 5 7 delta sleeve 5 7 differential bearing 15 3 differential gear 11 7 15 3 15 5 differential gear case 11 7 15 5 differential housing 15 3 differential idler gear 11 7 15 3 15 5 differential 11 7 15 3 diode 12 13 12 19 12 37 dipstick 7 3 door access 1 7 1 9 double lip seal 5 9 drag link rack and pinion 5 5 drain plug crankcase 7 7 drink holder 1 3 drivebar 12 23 drive beit 10 3 10 5 drive clutch 10 3 drive clutch holder tool 16 3 drive clutch hub puller 16 3 drive clutch puller 16 3 drivehub 10 3 driven clutch 10 5 driven clutch cam puller 16 3 driven clutch puller plug 16 3 drum brake 4 3 dry moly lubricant 16 5 dustboot 5 5 5 7 dustcap 12 43 dustcover 4 3 5 9 12 9 12 21 E 8 volt battery 80 amp fuse eccentric 5 9 e clip air box top 8 11 electrical box cam 6 7 electrical component box 6 7 end bell commutator 6 11 end bell output shaft 6 11 end shield 14 3 14 5 14 7 14 9 energy displacement coil 12 37 engine shroud 7 3 engine valve spring 7 9 engine fe290 ohv gasoline 7 3 equalizer rod 4 5 equalizer brake cable 4 5 e ring governor cable 8 9 exhaust gasket 9 3 12 17 12 35 12 45 12 13 2001 2002 DS Golf Cars Illustrated Parts List exhaust system 9 3 exhaust valve 7 9 F 4 pin plug and wedge lock 12 43 4 pin receptacle and wedge lock 12 43 48 volt motor
120. axle type is identified orientation Gear Case Bolts item 26 The Type K Transaxle has Gear Case Bolt heads facing toward the driver side of the vehicle QTY OU GE SA A SN mm nm ND 2 D ND mn TS 2 NN N N FE OW N 2001 2002 DS Golf Cars Illustrated Parts List Page 15 5 MAINTENANCE AND SERVICE TOOLS 1 N 2777 16 2 2001 2002 DS Golf Cars Illustrated Parts List MAINTENANCE AND SERVICE TOOLS ITEM OAN O O1 GQ N 11 12 13 14 15 16 17 18 19 20 21 22 23 101871001 101813202 101831901 1014305 1011767 1016417 1016416 1012811 1012812 1013582 102249901 101887101 101808401 1014510 1014498 1014496 1014497 1014508 1014507 1015524 101809101 101831801 101641002 DESCRIPTION 1234 The following tool list includes all tools available from Club Car for maintenance and service procedures for gasoline and or electric vehicles both past and present models Be sure to carefully examine the tool list for applicability to your vehicle before ordering Accelerator Pedal Adjustment Tool 2 Adhesive Guide Ring 3 Gram Tube Battery Discharge Machine 36 48 Volt Battery Terminal Prot
121. ce D UP ar ane E bd CR A EUG Clamp Cable Retaining sis Nut Flanged Hex M8 x 125 Bracket Accelerator Support a Screw Thread Rolling 1 4 20 5 8 Pin Governor Cable Clevis 000000 00 nnne Pin Hair Spring Cotter 1 8 1 0 5 8 ooooooccccconoccconcoononcnonnononononnnnnanononnonnnnnons Bracket teni ia Bracket Governor Cable Engine Us Screw Hex Head Cap M8 x 1 25 x 24 mm sse Washer Lock 5 16 i c etm Wake ah ed n c ae Lv Fr P EY Washer Flat 5 1620 cette dI mee tee are et A W N a 2001 2002 DS Golf Cars Illustrated Parts List Page 8 9 2001 2002 DS Golf Cars Illustrated Parts List Page 8 10 INTAKE DUCT AND BOX ASSEMBLY PART NO 101821501 101804301 101881701 101925701 101972801 101813001 101917601 N A N A N A 101812301 1015426 101811901 101921501 183 101971301 101837101 101850301 101917701 101805701 101811501 101856201 101811401 332 1015752 101958101 1606 101971001 DESCRIPTION 1234 Assembly Air Box includes items 1 13 Screw Hi Lo Hex Head 8 1 2 iii Washer Stainl
122. ch Brush us Stud Wiper Switch Adjusting Grommiet Splil nalen Screw Self Tapping 84 40 x 3 8 seen Arti Speed SWIER nta a Per bed Assembly Switch Brush nennen nennen nnns Screw Hex Head Hi Lo 10 16 x 2 Screw Hex Head 1 4 20 2 Nut Brass Hex Jam 1 4 20 asc cripta eid ai ve on n ve Per Eod ee Ca ET Nut Nylon Lock 5 16 18 Stud Short Ball 1 4 28 gun a Waves v 978 u n mu Dee rennen Nut Dimpled Lock 1 4 28 2 Decal Wiper Switch Bolt Round Head Square Neck 10 24 x 1 Shim Wiper SWIICD Washer Lock 10 N t Hex 10 24 Tv Kit 3 Pin Plug Assembly in QTY N dd BN Q N nN CO SH SH BSB NN gt N N N o 2001 2002 DS Golf Cars Illustrated Parts List Page 12 21 Page 12 22 2001 2002 DS Golf Cars Illustrated Parts List MOTOR CONTROLLER OUTPUT REGULATOR MCOR ITEM PART NO DESCRIPTION QTY 1 2 3 4 The 2001 DS PowerDrive System 48 and PowerDrive Plus vehicles with serial numbers AA0112 001470 and greater use a motor controller output regulator MCOR shown here For vehicles with serial numbers lower than 0112 0014
123. dotted e tv Ga e t Nut Nylon Lock 3 8 16 ii Screw Hex Head Cap 38 16 4 74 N t 12 20 sitse un Screw Hex Head Cap 38 16 1 34 Nut Dimpled Lock 3 8 16 ss Screw Hex Head Cap 3 8 16 x 2 1 4 sss ERE ES Nut Hex Left Hand Thread 1 2 20 e Ball Joint Left Hand Thread includes items 15 16 and 17 Ball Joint includes items 15 16 and 17 Fitting Thread Forming Grease 1 4 28 DUST a ae nenne Nut Slotted Hex 3 8 24 straps riae EE Shock Absorber Front Plate Spring Mounting ui Assembly Delta Shock and Gear Support 2 COUCH 9 32 X Ti uuu aaa cha cv uwa TE eO can ve mua ga N N 2 NN o gt Q GQ NN a o koi 2001 2002 DS Golf Cars Illustrated Parts List Page 5 7 Page 5 8 2001 2002 DS Golf Cars Illustrated Parts List FRONT SUSPENSION LOWER ITEM PART NO DESCRIPTION QTY 12 3 4 1 1010348 Assembly Spindle Driver Side includes items 3 4 and 5 1 2 1010347 Assembly Spindle Passenger Side includes items 3 4 and 5 1 3 8067 Bushing Bronze Spindle us 1 4 7048 Bushing
124. e Fuel Pickup Tube with Shut Off 2 2 CAMP OSG ru Barb Vent imite au eer dai Barbs Vent tua tuwa ua Assembly Rear Fuel Strap iii A EE Pump Fuel Impulse sise Rebuild Kit Fuel Impulse Pump sisi Screw Round Head Square Neck 1 4 0 1 Clamp PIASTIC i ioca i t ERE RR A eR Nut Nylon Lock 14 20 cocinas ati ahnen aes Nut U Type Speed 1 4 20 ire Screw Phillips Truss Head 1 4 20 x 2 Line Bulk Fuel available by the foot Filter ir Clamp Hose Min ef tb eme Screw Phillips Truss Head 1 4 0 34 Hose Br cai AAA A A dE The total fuel line length for the DS Golf Car is 47 inches 119 4 cm QTY Pp NN NM NO NO a N 2001 2002 DS Golf Cars Illustrated Parts List Page 8 3 2001 2002 DS Golf Cars Illustrated Parts List Page 8 4 CARBURETOR ASSEMBLY ITEM PART NO DESCRIPTION QTY 1234 1 101905601 Assembly Carburetor includes items 2 11 1 2 1016501 Assembly Idie Screw runs rte e ve e Dre E RT VAN 1 3 N A Assembly Pilot Air Screw 1 4 101973
125. e aE TERR RE 1 19 1012752 awama eui matan iota 1 20 101928601 Pin 20552 tel s e t emet 1 21 1016513 Saywaka a aaa 1 22 101927101 1 23 101893801 Washer h a edis 1 24 101891301 MMOL 1 25 101890601 Gear Case passenger side a 1 26 101890501 Gear Case driver side issus 1 27 101926901 Bolt Flanged M8 x 1 25 x 40 mm sse 15 28 1012896 Pin es dani ih e ee tre coe RI 2 29 1013759 Plug Drain includes item 30 a 2 30 1016432 Gasket cosmos tac umet ttbi s tn eats 1 31 1012711 DS LUS EE e e REOR GREG ER Ee ER 1 32 101928701 Gasket Liquid 8 8 oz 250 grams A R 2001 2002 DS Golf Cars Illustrated Parts List Page 11 3 Page 11 4 pK 2001 2002 DS Golf Cars Illustrated Parts List ae Sr 36 49 UNITIZED TRANSAXLE F amp R TRANSMISSION AND GEAR REDUCTION ITEM 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 PART NO 101892001 101890001 1012748 1012747 101889401 7336 1016338 101892401 101892201 101980901 101927601 101927501 101981001 1012741 101928001 1012740 101927901
126. e inen re Mai ve cvv vade 3 12 1012285 Screw Thread Rolling 1 4 0 8 10 13 101840201 Controller 48 Volt 225 amp iii 1 14 1241 Washer Flat 5 16 ou 6 15 7173 Screw Hex Head Cap 5 16 18 34 nnns 2 16 1218 Screw Hex Head Cap 5 16 18 x 1 1 4 1 17 101909901 Computer Onboard includes item 18 1 18 101942301 Kit 3 Pin Receptacle ss 1 19 101920101 Kit 3 Pin Plug Assembly ii 1 20 101827801 Kit Wire and Terminal 6 Black 1 21 1014948 Assembly Diode Service Part replacement for existing diode that comes standard with solenoid 22 101910401 Screw Thread Forming 5 16 18 x 1 1 4 2 2001 2002 DS Golf Cars Illustrated Parts List Page 12 19 gt lt 8 5 4 CS gt lt P De 2T 9 A ES REFERENCE ACCELERATOR Page 12 20 2001 2002 DS Golf Cars Illustrated Parts List MULTI STEP POTENTIOMETER POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS ITEM 400 0 N PART NO 101932001 1014999 1014414 1012903 101932801 101942301 N A N A N A N A N A 451 1028 101946901 101971101 8056 8058 1014807 8057 1013886 1013061 1014017 1013998 1014000 1014010 1014019 1013887 1013860 1013461 1014189 1014253 8990 7473 1012353 1014003 8449 101610901 1014109
127. e pipe 8 7 liquid 15 3 15 5 16 5 liquid transaxle case 11 3 oilpump 7 7 plug 15 3 rocker arm case 7 9 seat 1 11 throttle bracket 8 7 gauge compression 16 3 gear cluster idler 11 5 differential 11 7 15 3 15 5 differential 11 7 15 3 15 5 helical crankshaft 7 13 input 11 5 intermediate 15 3 15 5 intermediate small 15 5 output 11 7 15 3 15 5 spur crankshaft 7 13 spur transaxle 11 5 gearcase 11 3 15 3 15 5 gear yoke 16 5 governor 11 5 governorcable 8 9 governor guard 8 7 governor leverarm 11 3 governor shaft installation tool 16 5 grease fitting 5 5 5 7 5 9 grip pencil 5 3 grommet 7 5 grommet insulation 8 3 grommet split 12 9 12 21 guard governor 8 7 guard scuff 1 3 guide choke lever 8 11 oil transaxle 11 5 valve 7 9 guide ring adhesive 16 3 guide steering rack 5 5 guide valve seat cutter 16 7 H hall effect sensor 14 7 INDEX handle forward reverse 6 5 handle forward reverse switch 12 7 12 15 handle powerdrive2 13 11 hanger brake cable 4 3 5 11 hardware terminal starter generator 6 11 harness retainer 6 9 harness wire 6 3 12 25 12 27 12 29 12 31 12 41 head gasket 7 9 heatsink 13 3 13 5 13 7 13 9 13 11 13 13 13 15 helical gear crankshaft 7 13 hold down battery 12 13 12 17 12 35 12 45 holder drink 1 3 holder fuse 12 13 hole plug 12 3 hose clamp 8 3 hose clamp bronze 8 7 hose clamp gray 8 7 hose clamp red 8 3 hose intake 8 11 housing
128. ector 16 3 spring accelerator pedal retainer 4 7 brake shoe 4 3 brush 6 11 14 3 14 5 14 7 14 9 compression 5 3 compression choke button 8 11 drive clutch 10 3 engine valve 7 9 forward reverse cam 6 5 oil pressure relief 7 7 park brake torsion 4 5 rearleaf 5 11 retum 4 7 return air box 8 11 shift fork retainer 11 5 synchronizer 11 5 tapered compression 5 3 tapered leaf 5 9 throttle return 8 7 wiper switch brush 12 9 12 21 yoke 5 5 spring mounting plate 5 7 spring seat 7 9 spur gear crankshaft 7 13 Page i 14 INDEX stain relief bushing 13 3 stand off resistor coil 12 11 starter generator 6 11 6 13 stator shell 14 3 14 5 14 7 14 9 steelbushing 5 9 5 11 steering column 5 3 steering column bearing press tool 16 5 steering column mounting bracket 5 3 steering column retaining ring tool 16 5 steering column shaft 5 3 steering gear box 5 5 steering wheel 5 3 steering wheel pullertool 16 7 stem valve 2 3 stiffener flywheel side 7 15 strap a plate 5 7 bag 1 13 1 15 rearfuel 8 3 stud ball 4 7 6 5 6 7 11 3 lug 5 9 11 7 15 3 15 5 short ball 12 9 12 21 wiper switch adjusting 12 9 12 21 stud engine mounting 7 15 sunkkey 15 5 support accelerator pivot rod 4 7 body 1 7 1 9 canopy 1 17 delta shock and gear 5 7 seatback 1 13 1 15 sweater basket 1 13 1 15 Switch 4 position slide 13 13 13 15 brush 12 9 forward reverse 12 7 12 15 12 33 12 43 key 6 9 12 3 limit 6 5 6 7 12 7 12 9
129. ector Spray Battery Thermometer su Bearing and Seal Remover Assembly Bearing Driver Set amic ander Bearing Puller ar se een Bearing Puller Wedge Attachment 0 Brake Adjustment Tool used only on vehicles with manually adjusted mechanical brakes Brake Pedal Adjustment Tool Kit used for the Carryall electric industrial truck only includes items 11 and 12 Brake Pedal Tension Tool Brake Pedal Adjustment Calibration Test Module 2202 0 0000 Cam Installation LLL U hata Clutch Tool Kit includes items 15 21 Clutch Alignment Tool for pre unitized transaxle vehicles built prior to 1997 model year Drive Clutch P ller u erkennen Drive Clutch Hub Puller ii Driven Clutch Cam Puller I Driven Clutch Puller Plug Drive Clutch Holder Tool Assembly 2 Press Weldment see nee en Communication Display Module Compression Gauge And Adapter Please refer to the maintenance and service manual for proper tool application Special order item available upon request QTY GAS QTY ELEC 1 1 1 1 1 1 1
130. entera net Gear Case Passenger Side Breather Sua u yuraman E Bearing Inner Axle Tube Gasket Liquid 8 8 oz 250 0 2240004400000 00 Assembly Axle Tube Passenger Side Seal Axle Shaft Oli A ei evt ade ete cou Bearing Input Gear iii Shaft MNPUt ee Bearing Intermediate Gear is Gear Intermediate Small Kay Gear Intermediate Large ii Gear Gase Driver Side cui eben cea ee eae Plug Fill With Gasket uu ere ca dieser Bolt M6 3xc1 x 50 mlmi Lu acie teint ane D o da riter ee nd Pins Dowel u aa T muna Bolt M8 x 1 25 37 mm iii Plate LOCK tum EE Gear Output Pin Differential i tuvo dte e rm rex aia Kit Differential Gear Case includes items 33 36 Gear Case Differential driver side Plate Thrust differential gear Plate Thrust idler gear Gear Case Differential passenger Gear Differential ete ete bh re fec p eere UR eva ua a Assembly Axle Tube Driver Side aa Note Trans
131. er sisi Cover Controller includes items 6 7 Gasket Controller mungu rn e Pe Decal Electrical Component Cover Plate Component Mounting I Screw Thread Forming 5 16 18 x 3 4 Screw Thread Forming 5 16 18 1 4 Computer Onboard includes item 12 Kit 6 Pin usus Kit 6 Pin Plug Assembly iii Kit Wire and Terminal 6 Black Block Terminal controller Wire Assembly 10 0 4 400 4 0 000000 Screw Phillips Thread Forming 10 24 x 3 4 Washer Lock 5 106 ccn Sa Ee dabas N t Flex 5 16 18 cire o ada Solenoid 48 Volt with diode includes items 21 and 22 MERIVA asan nhau purae cha Gove En m ex Pop a ee Washet Lock BM ren erc ree e Pre de RE dont Assembly Resistor ss TAG SW IEG LET Z Bracket Controller Cover n ia nnne QTY A YO oo PO NM WAW 2001 2002 DS Golf Cars Illustrated Parts List Page 12 47 BATTERY CHARGER 13 2001 2002 DS Golf Cars Illustrated Par
132. ess Steel 88 2 O Ring 5 16 fed l dst utasa eere asan sassa O Ring 3 8 green tee reelle Valve Chokes arcada Spring Return Ac A een Ufa ET E Bottom Seal Intake ur Washer Flat 10 0 Clamp Hose air Intake O A u S huan Screw HiLo 412 x 1 22 rain Positioner Choke tice deeem CP ER RE EORR nes COR EET TR gendi Assembly Choke Button includes items 20 21 and 22 Guide Ghoke Lever uu Ay tat tia Spring Compression us Lever Chok amp A a Washer Flat 1 4 ras a quya asa ahusta Screw Hi Lo 12 16 8 85858 Assembly Air DUGU Rivet Pop 3 16 ana Q RR RE Air Duct Repair Kit not shown eene QTY A N N Ow FL NN 2 2001 2002 DS Golf Cars Illustrated Parts List Page 8 11 EXHAUST SYSTEM B 2001 2002 DS Golf Cars Illustrated Parts List Page 9 2 EXHAUST SYSTEM ITEM PART NO DESCRIPTION QTY 0 O O1 101859301 1015814 332 451 7847 1017689 1012830 7174 1015075 1012528 1013734 1015330 1234 System EXhaust EE Bracket
133. et rec rte enn re nec e Gasket Carburetor Insulator to Throttle Bracket Bracket Throttle aid cete Oe ead anne Guard GOVERNOR iioii u dereud aka FL Sa Ce Fan Adr ri d Washer Flat 5 16 iere eter een rer n er Aun Y YE nag Nut Nylon Lock x 1 a Gasket Throttle Bracket to Carburetor Spring Throttle Return iii Assembly Carburetor issus Clamp Hose gray iii Clamp Hose bronze is Line Bulk Vent available by the foot 2 c eet eco eee va Gasket Carburetor to Intake Manifold Pipe Intake eret rere Screw 2 Ended Stud M6 x 1 x 90 mm eene Nut Flanged MOX 1 rice nenn A R QTY N a od N 2001 2002 DS Golf Cars Illustrated Parts List Page 8 7 2001 2002 DS Golf Cars Illustrated Parts List Page 8 8 GOVERNOR AND ACCELERATOR CABLES ITEM PART NO DESCRIPTION QTY 0 O O1 101832501 101832401 1013700 1016546 101832301 1012285 1016202 1015408 1014413 101832201 1015845 101903501 7174 1011697 1234 Cable uD a untayka Pn ED de Cable GOVelITIOI ua a me erinnere tice te
134. heel white and Performance Grade Tread Tire 18 X8 50 8 DUO ea ERR E Re 4 4 2 101651413 Assembly Wheel white and Premium Grade Tire 18 x 8 50 8 Kenda a LED Gan ayasa nnne 4 4 3 1015707 Wheel Rim Beige iii 4 4 3 1014771 Wheel Rim White iii 4 4 4 727102 Tire Unmounted Standard Tread 18 x 8 50 8 4 4 4 101567201 Tire Unmounted Performance Grade Tread Duro 4 4 4 101567202 Tire Unmounted Premium Tread 18 x 8 50 8 Carlisle 4 4 4 101769302 Tire Unmounted Extra Traction 6 Ply Rated 18 x 8 50 8 4 4 5 7310 2511 1105 oves 4 4 2001 2002 DS Golf Cars Illustrated Parts List Page 2 3 DECALS N WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH Before using vehicle read operating instructions Remain seated and hold on to seat handle while moving Do not start vehicle until all occupants seated Two 2 persons per seat maximum Study and understand controls Operate from driver side only and not on public roads Make sure wheels are turned in desired direction Keep entire body inside vehicle while moving Turn key to ON position and be sure nothing is in your path Drive slowly in turns and straight up and down slopes While vehicle is stop
135. ing 5 16 18 x 3 4 a PO NN 2001 2002 DS Golf Cars Illustrated Parts List Page 6 15 FE290 ENGINE 7 2001 2002 DS Golf Cars Illustrated Parts List Page 7 2 FE290 ENGINE SHROUDS AND BRACKETS DESCRIPTION QTY 1234 101953901 FE290 OHV Gasoline Engine clockwise rotation with Carburetor does not include items 15 through 18 1 1 1016507 Bolt 2 Ended M6 x 1 x 29 mm ss 1 2 1016512 Washer Flats a de Ee orties tds 1 3 1016524 Shroud Engine FE290 usines 1 4 1016456 Bolt Flanged M6 x 1 x 12 mm eene 15 5 1016547 Nut Flange M6 x Toncy iaa aa 3 6 101909701 Bolt 2 Ended M6 x 1 x 27 mm ss 2 7 1016526 Shroud Engine FE290 lower L 1 8 1017221 Bolt 2 Ended M6 x 1 x 46 mm 1 9 101915601 HOUSING Fall na idee ee ero Potete yes 1 10 1016525 Shroud Engine FE290 Upper issus 1 11 1016443 CR ene 1 12 1016539 1 13 1016536 Tube FE290 L een kenne term Rt Ya Fee sassa 1 14 1016531 Dipstick PR 1 15 101887601 Nut Nylon Lock x 1 1 16 1015332 Wire Assembly 10 Braided Ground a 1 17 1015969 Screw Pan Head x 1 x 14 mm 8 8 4
136. ist Page 1 9 Page 1 10 2001 2002 DS Golf Cars Illustrated Parts List SEAT BOTTOM AND ARMREST ITEM PART NO DESCRIPTION QTY QTY GAS ELEC 1234 1 102174201 Assembly Seat Bottom Buff includes items 2 and 3 1 1 1 102174202 Assembly Seat Bottom White includes items 2 and 3 1 1 1 102174204 Assembly Seat Bottom Black includes items 2 and 3 1 1 1 102174205 Assembly Seat Bottom Gray includes items 2 and 3 1 1 2 101998201 Cover Vinyl Seat Bottom Buff 2 2 1 1 2 101998202 Cover Vinyl Seat Bottom White 2 2 1 1 2 101998204 Cover Vinyl Seat Bottom 1 1 2 101998205 Cover Vinyl Seat Bottom 1 1 3 1010543 Insert Wood ee te e ec eri tee irn on e eed Eod 12 12 4 101987601 Armrest Driver Side iii ette eei prefer 1 1 5 101985501 Armrest Passenger Side aa 1 1 6 1016916 Screw Hex Head Cap 1 4 50 1 2 8 8 7 332 Washer Flat Type 22e ee aa pee cies 8 8 8 1011652 Plate Seat Hinge Stainless Steel 8 2 2 9 101954301 Screw Hex Head 1 4 20 x 3 4 with patch 4 4 10 101998501 Gasket Seat eren ce eoe pet e abut pee i dee e oe d dedu 2 2 2001 2002 DS Golf Cars Illustrated Parts List Page 1 11
137. ms 1 30 1 1 101875201 Housing Field i trt tte sen lee sahen 1 2 101875101 Assembly Armature includes items 3 6 1 3 101875001 Retainer Bearing ai e te oie eigenes 1 4 1013001 Ball Bearing Output Shaft ss 1 5 1013005 Commutator Ball Bearing 1 6 101939901 Spacer Mirada 1 7 1013003 Key Woodruff ee hu m i EUR ana sees 1 8 101876501 Kit Pulley Nut and Screw includes items 9 12 1 9 N A Washer Lock li 1 10 N A Nut MIAX2 een en vetu te 1 11 N A Screw Cross Recessed M5 8 18 MM 2 3 12 101896501 Screw Cross Recessed 5 8 x 16 mm with lock washer 2 13 101874901 End Bell Output Shaft eee t be 1 14 101875301 Set Pole setot 4 cian 1 15 101875401 Screw Pole Piece set of 4 us 1 16 101875501 Field edo ttn eie 1 17 101875601 insulator rare Pr uter rer eee 2 18 101877601 Package Terminal Hardware F1 and F2 2 19 101875701 Insulator DF Terminal eei etae de dis 1 20 101877701 Package Terminal Hardware DF ii 1 21 101301102 Holder Brush includes item 22 1 22 101878101 Spring Brushy cs pene ee be sawi 4 23 101876001 Package Terminal Hardware A1 and 2
138. ng Dark Green 2 Body with Taillight Opening Black Body with Taillight Opening Classic Blue Navy Body with Taillight Opening Burgundy Clip Body mr na ei ae eigen Screw Self Tapping 8 32 x 3 8 Screw Hex Head 1 4 20 x 3 4 Fender lnea aaa taza Support Front nn ee ii Mats oro til Pad Wear aa QTY N N HM HSH od od 0 4 2001 2002 DS Golf Cars Illustrated Parts List Page 1 7 2001 2002 DS Golf Cars Illustrated Parts List Page 1 8 REAR BODY AND FENDER ELECTRIC VEHICLE ITEM 0 O O1 PART NO 8251 101904101 1017141 1012412 332 8233 1017936 1014306 1017814 1012159 7479 1017815 1017748 1012047 101693301 101693302 101693304 101693306 101693309 101693310 101693311 101693312 101693313 101696201 101696202 101696204 101696206 101696217 101696218 101696222 101696223 101696224 1013032 1013140 1015525 1015032 102221201 DESCRIPTION 1234 Screw Phillips Head 1 4 20 1 Plate Body KICK rn rte lit Support Front Body usu rne REY RR nennen Plate Body Hinge Washer e ak ca TE ran
139. ped select direction by placing Sei dps ee baa a aoa wae Aevi rom end Use brakes to reduce speed when coasting downhill F Ferward N Neatral R Reverse Buzrer will sound Never stand in front of or behind vehicle Vehicle will start moving when accelerator pedal is depressed Slowly depress accelerator pedal to increase speed Park brake will release when accelerator pedal is depressed DRIVE R PASSENG ER To stop release accelerator pedal and depress brake pedal 7 After stopping firmly depress park brake until it locks Place forward and reverse switch in neutral position Turn key OFF and remove key when not in use CCI 1016216 01 Read Owner s Manual and safety warnings located on dash panel prior to driving CCI 1019606 01 OPERATING INSTRUCTIONS DECAL Z WARNING CAN CAUSE SEVERE INJURY Rotating parts My manifold amp muffler KEEP CLEAR cci 1019605 01 GASOLINE EXPLOSION FIRE ROTATING PARTS AND CAN CAUSE SEVERE INJURY OR DEATH HOT MANIFOLD DECAL NO SMOKING SPARKS OR OPEN FLAME STOP ENGINE ALLOW TO COOL BEFORE REFUELING ON STARTER GENERATOR TURN FUEL VALVE ae ON DURING OPERATION AND ENGINE INGERSOLL RAND INGERSOLL RAND DECAL ON BODY PANEL FOR 2001 VEHICLES ONLY 2 OFF DURING STORAGE OR TRANSPORT CCI 1015476 01 GASOLINE WARNING DECAL ON VEHICLE FRAME NEAR FUEL TANK FRAME GROUND AND GOVERNOR WARNI
140. qu ed usuta qusa Q Screw Round Head Square Neck 5 16 18 x 1 1 2 Nut Nylon Insert with 1 4 20 0 0 Kit Seat Back Retrofit not shown converts the earlier style seat back to the later style back includes items 3 4 and 5 QTY GAS QTY ELEC 4 ol c N O N N HR N N N AH H koi 2001 2002 DS Golf Cars Illustrated Parts List Page 1 15 TYPICAL 2 PLACES nd we T WA p TYPICAL 2 PLACES REFERENCE SEAT BACK SUPPORT WELDMENT LT o 25 TYPICAL 2 PLACES Page 1 16 2001 2002 DS Golf Cars Illustrated Parts List ITEM PARTNO DESCRIPTION HA 1234 1 102099101 Screw SEMS with patch 5 16 18 x 2 2 2 102155501 Kit Support includes items 3 10 a 1 1 3 102063901 Weldment Windshield a 1 1 4 102065501 Support Rear Canopy driver side 1 1 5 102064601 Support Rear Canopy passenger side 1 1 6 102076701 Screw Sems with patch 1 4 20 x 1 3 4 8 8 7 101835601 Nut Flange 14 20 7 8 8 8 324 Screw Hex Head 1 4 20 2 1 2 2 2 9 3
141. r Pad Spring Passenger Hanger Brake Cable gasoline vehicle Hanger Brake Cable electric QTY GAS QTY ELEC 4 4 6 6 6 6 12 12 4 4 1 1 2 2 4 4 8 8 8 8 2 2 2 2 4 4 6 6 1 1 1 1 2 2001 2002 DS Golf Cars Illustrated Parts List Page 5 11 ELECTRICAL SYSTEM GASOLINE VEHICLE FORWARD REVERSE ASSEMBLY LIMIT SWITCHES REVERSE BUZZER LIMIT SWITCHES FRAME GROUND STARTER d 222 GENERATOR BLACK Id D FRAME BATTERY 4 GROUND Page 6 2 2001 2002 DS Golf Cars Illustrated Parts List WIRING GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1234 101889302 Wire Harness includes items 1 11 a 1 1 N A Wire Assembly 18 Red White 1 2 N A Wire Assembly 18 Yellow 1 3 N A Wire Assembly 18 Yellow and 16 1 4 N A Wire Assembly 18 White Black and 18 White 2 2 2 1 5 N A Wire Assembly 18 Green 1 6 N A Wire Assembly 18 1 7 1015769 Wire Assembly 6 White 2 1 8 N A Wire Assembly 16 Red and 16
142. r Lock 1 4 GQ 0 4 0 4 a a N N N No c 2001 2002 DS Golf Cars Illustrated Parts List Page 12 9 TYPICAL 2 PLACES TYPICAL 6 PLACES TYPICAL 2 PLACES 6 PLACES TYPICAL 6 PLACES 2001 2002 DS Golf Cars Illustrated Parts List Page 12 10 RESISTOR AND BOARD ASSEMBLY V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 1028 Nut Hex VEAD iia ie 12 2 451 Washer Lock 1 4 tl dlls 12 ES 3 1011931 Washer Flat 1 4 uu u art i eei FEE 6 4 1014045 Stand Off Resistor Coil nnne 6 5 1014728 Board Resistor Mounting 2 1 6 382 Washer Flats 1 4 wQ doles ak 6 7 1014476 Coil Resistor 5th Speed 182 Wire Diameter 3 Coil 1 8 1014012 Coil Resistor 4th Speed 162 Wire Diameter 3 Coil 1 9 1014013 Coil Resistor 3rd Speed 144 Wire Diameter 3 Coil 1 10 1014014 Coil Resistor 2nd Speed 128 Wire Diameter 4 Coil 1 11 1014729 Coil Resistor 1st Speed 128 Wire Diameter 6 Coil 1 12 1012285 Screw Thread Rolling 1 4 20 x 5 8 2 a 4 13 1013971 Shield Resist dno 1
143. reater do not include items 1 2 and 4 through 11 The quantity of item 3 is half of the number listed above 2001 2002 DS Golf Cars Illustrated Parts List Page 12 37 TYPICAL 2 PLACES TYPICAL 3 PLACES TYPICAL 2 PLACES 2 01 45 gt u 639099 Led TYPICAL 2 PLACES 2 PLACES BL 19 1 TYPICAL 2001 2002 DS Golf Cars Illustrated Parts List Page 12 38 CONTROLLER ONBOARD COMPUTER POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION QTY 12 3 4 1 1242 Nut Hex 516 1822 I EI 4 2 7174 Washer Lock 5 16 reste se uh er nie rev tr ba ro e ER EE ERN dune 4 3 1241 Washer Flat 5 10 ee ic cnr bv d re ac eias edd filis eios ee n ces 8 4 1218 Screw Hex Head Cap 5 16 18 x 1 1 4 1 5 7173 Screw Hex Head Cap 5 16 18 x 3 4 3 6 101887901 Controller 48 Volt 220 amp issus 1 7 8450 Screw Hex Head Machine 10 24 x 1 2 nnns 2 8 1018038 Washer 10 rone rr tpi d ena beak apus 4 9 1016175 Washer LOCK 10 uu Su eat es ee Bea ip 2 10 1017 Nut 10524 u n uu a nu tasted dt e tend 2 11 101965201 Plate Component Mounting si 1 12 8990 less Willena PI cc qa SS S Qa T A Saa A R 13 101909902 Computer Onboard includes item 14 1 14 101932601 Kit 6 Pin Receptacle iii 1 15 101932701 Kit 6
144. rew Slotted Hex Washer Head 10 16 x 1 2 4 4 4 1624 Screw Hex Cap 3 8 16 1 7 2 1 1 5 334 Washer Flatt S S atra 2 2 6 102026001 Kit Accelerator Pivot Rod includes 7 1 1 7 1011700 SPACE Mr 1 1 8 101818801 Stud Ball for all vehicles except those equipped with MCOR 1 1 8 101862001 Screw Hex Head 1 4 20 x 1 3 8 MCOR vehicles 1 1 9 1017424 Bearing Pivot Support iii 1 1 10 101966901 Nut Flange 1 4 28 iii 1 1 11 101817401 Retainer Spring sisi 1 1 12 101796201 Spring Return une a 1 1 13 1017378 SPD oet ce ae ic 1 1 14 1017380 Bumper Return Spring nennen 1 1 15 1241 Washer Flat 5 10 iste tees Tata a 1 1 16 7473 Nut Nylon Lock 5 16 18 2 1 1 17 101871901 Assembly Accelerator Rod PowerDrive System 48 vehicles equipped with multi step potentiometers and all V Glide 36 Volt vehicles includes items 18 and 19 1 17 101912401 Assembly Accelerator Rod gasoline vehicle only includes items 18 and 19 1 18 1011084 Nut UNF Hex Jam 1 4 28 2 2 19 1011734 Joint Spring Loaded Ball 2 2 20 8754 Nut Nylon Lock 3 8 6 usuta usss SY 2 2 21 8233 Nut Nylon Lock 1 4
145. ring and three each of the screw washer and button ss Washer Thrust o a var PUE Ring Spiral Back Up iii Assembly Moveable Face includes items 14 and 15 BUSHING ecce reete ek Hein A ence A a Belt O E Belt Starter Generalo r TT Screw Head 3 8 24 x 5 1 2 left hand threads Washer Drive Clutch Green nnn nennen QTY ld dl c c 4 ol ol c A oo o 2001 2002 DS Golf Cars Illustrated Parts List Page 10 3 DRIVEN CLUTCH ITEM PART NO DESCRIPTION QTY 12 3 4 1 101834001 Assembly Driven Clutch includes items 2 8 2042444 00 1 2 1014080 Ring Retaining sita ums et eo 1 3 1014078 EE 1 4 1017686 GAM hs kunst Ne a cda 1 5 101836201 Spring Greef ga usa had ete eese dl 1 6 1014454 Kit Driven Clutch Button includes screws and 3 buttons 1 7 1014072 Assembly Moveable Face with BUSHING eee 1 8 1014070 Face creme meet rite ed es 1 9 101833401 Key Square Transmission iii 1 10 1016203 Belt Drive ett qao iie 1 11 102242101 Screw Hex Head Thread Locking Patch 5 16 18 x 3 4
146. s divided into numerical and alphabetical listings with the page numbers in italic text There is a two page spread for each individual page title in the Table of Contents On the left hand page is an illustration showing the parts in their relative positions the parts are each tagged with an item number in a balloon The right hand page is the parts list page and gives the page title at the top then the item numbers corresponding to the numbers on the illustration part descriptions and quantity of parts used Some item numbers have more than one part number because several configurations of a component are represented together on one spread Note that a part description may be indented This indention corresponds to a parts assembly level indicated by the numbers 1 2 3 and 4 at the top left corner of the parts description area of the parts list page A part that is indented to level 2 is a component of the level 1 part assembly that it is listed under A level part is a component of the evel 2 part that it is listed under and a evel 4 part is a component of the 3 part preceding it In each case the part quantity given for a level 2 3 or 4 part is the quantity used per next higher level assembly of which it is a component A part that is not indented is a level 1 part This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread HOW TO ORDER PARTS Replacement
147. seal puller 16 5 seat bearing 5 3 spring 7 9 valve 7 7 seatback 1 13 1 15 seat back support 1 13 1 15 seat bottom 16 5 seat bottom cover 1 11 seat hinge plate 1 11 sensor motor speed 14 9 sensor hall effect 14 7 sensor oillevel 7 11 set pole 6 11 shackle rear spring 5 11 shaft counterbalance guide 7 13 input 11 5 15 3 15 5 rockerarm 7 9 shifter 11 3 steering column 5 3 shield end 14 3 14 5 14 7 14 9 shield resistor 12 11 shift fork 11 5 shiftrod 11 5 shifter lever 11 3 shifter shaft 11 3 shifter forward reverse 6 5 shim axle 15 5 shim crankshaft 7 13 shim wiper switch 12 9 12 21 shock absorber 5 7 shock absorber cushion 5 11 shock absorber cushion retainer 5 11 shock absorber rear 5 11 Page 1 13 shoe retainer 4 3 shoe brake 4 3 shroud engine 7 3 shroud fan 7 3 side guard trim bumper 1 5 sleeve delta 5 7 park brake rod 4 5 synchronizer 11 5 sleeve transaxle 11 5 slide switch 4 position 13 13 13 15 small intermediate gear 15 5 snapring 5 5 snubber 7 15 12 13 snubber bracket 7 15 solenoid 12 volt 6 7 36 volt 12 13 48 volt 12 19 12 37 12 47 spacer 1 2 fender mounting 1 9 1 7 8 fender mounting 1 9 battery terminal bolt 6 15 body 1 13 1 15 fixed face shaft 10 3 nylon sweater basket 1 13 1 15 park brake 4 5 spacer accelerator pivolrod 4 7 spacer crankshaft 7 13 spacer engine 7 15 speed switch arm 12 9 12 21 spindle 5 9 spray battery terminal prot
148. ssembly 6 5 15 1014304 Nut Hex Stainless Steel 5 16 18 12 16 101090801 Hold Down Battery sise 3 17 1015072 Nut Nylon Lock Stainless Steel 5 16 18 6 18 1011578 Washer Flat Type B Wide 5 16 a 6 19 1013683 4 eu 6 2001 2002 DS Golf Cars Illustrated Parts List Page 12 45 e 2 0 fo er TYPICAL X 2 5 TYPICAL 1 B n al al 12 I TYPICAL 2 PLACES TYPICAL 3 PLACES TYPICAL 2 PLACES TYPICAL Os 2 PLACES Page 12 46 2001 2002 DS Golf Cars Illustrated Parts List COMPUTER CONTROLLER AND SOLENOID IQ SYSTEM VEHICLE ITEM 400i 101956501 102240501 1012285 102266501 102240701 102240801 101931501 101965202 1014288 101910401 101909902 101932601 101932701 101827801 102259801 102263601 102263701 7174 1242 101908701 1012528 1013734 1014947 8639 Kkkxk DESCRIPTION 1234 Special order item available upon request Controller 48 Volt 250 Controller 48 Volt 250 amp customized programming Screw Hex Wash M8 x 1 1 4 x 12 mm Screw Thread Rolling 1 4 0 8 Kit Connector IQ Controll
149. ssembly Wiper Switch Case 6 Speed includes items 2 and 3 Bumper Wiper Switch is Decal Wiper Switch Warning a Nut Brass Hex Jam 1 4 20 iii Nut Nylon Lock 5 16 18 Stud Short Crank Bell B all 1 4 28 Ra tug ae es ett Nut Dimpled Lock 1 4 8 Bearing Bronze 3 8 1 22 Screw Bronze Hex Head 1 4 20 2 Cover Wiper Switch Case iii Nut Nylon Lock 10 32 issus Carrier Wiper Switch Arm iii Spring Wiper Switch Stud Wiper Switch Adjusting Screw Self Tapping 4 40 3 8 Washer ATM Speed Swilcl Assembly Switch Brush is Screw Round Head Machine 4 40 3 4 SWILCH LINIE a Ne rider A e Oku Dua css end Grommet Split ses au rtr A wakaya venue deg Nut Hex 4 40 a a a aa Washer tea Wire Assembly 18 Wire Assembly 18 Protector Teinte A Bolt Round Head Square Neck 10 24 x 1 Washer Lock 1 Nut Hex 10 24 p SHIM Wiper SWIICI aie Nut Hex 1 4 20 Washe
150. t shown a 1 7 101828904 Cordset DC 113 Inch Long with Male 3 Pin Plug 12 AWG 1 7 101828905 Cordset DC 154 Inch Long with Male 3 Pin Plug 12 AWG 1 7 101828906 Cordset DC 250 Inch Long with Male 3 Pin Plug 12 AWG 1 8 102273701 Assembly Fuse 30 Amp includes terminal hardware 1 9 102273801 Ammeter includes mounting hardware 1 10 102273901 Bushing Strain Relief AC Cord is 1 11 1012098 Bushing Strain Relief DC Cord 12 AWG is 1 12 101828701 Breaker Circuit 15 1 13 101828801 Cordset AC 80 Inch Long 1 13 101828802 Gordset AC 1 16 INCH LONO 1 14 102274001 Handle PowerDrive 2 Charger with four screws 1 15 101828601 Relay Power 48 V DC iii 1 2001 2002 DS Golf Cars Illustrated Parts List Page 13 11 Page 13 12 2001 2002 DS Golf Cars Illustrated Parts List POWERDRIVE CHARGER EXPORT ITEM PART NO DESCRIPTION QTY PowerDrive chargers can be used with PowerDrive System 48 PowerDrive Plus and IQ System vehicles 1234 101831503 Charger Battery PowerDrive Export with 4 Position Switch 100 200 220 240 V AC 48 V DC 50 60
151. tch 16 3 top airbox 8 11 touch up paint 16 7 tow run switch 12 33 12 43 transaxle 15 3 15 5 transaxle axle sealtool 16 7 transaxle pinion seal tool 16 7 transaxle unitized 11 3 transformer 13 3 13 5 13 7 13 9 13 11 13 13 13 15 transmission cable 6 5 transmission tool 16 7 trim front body 1 5 tube axle 11 7 crankcase vent 8 7 oil 7 3 tune up kit 16 7 U u bolt 5 11 unitized transaxle 11 3 upper pinion bearing 5 5 urethane bushing 5 7 5 9 5 11 V valve choke 8 11 exhaust 7 9 fuel pickup tube 8 3 intake 7 9 oil 7 9 valve clearance adjuster screw 16 7 valve guide 7 9 valve guide reamer 16 7 valveseal 7 9 valve seat 7 7 valve seat cutter 16 7 valve seat cutter guide 16 7 valve seat cutter t wrench 16 7 valve spring compressor 16 7 valve spring retainer 7 9 valve spring engine 7 9 valve stem 2 3 vent barb 8 3 vent line fuel 8 3 8 7 vent fueltank 8 3 v glide wiper switch 12 9 volt ohm meter 16 7 voltage regulator 6 7 voltage suppressor 13 9 13 13 washer drive clutch green 10 3 driven clutch yellow 10 5 key switch 12 3 kingpin wave 5 9 snap washer kit dash mounting spring 11 5 thrust transaxle 11 5 wave 6 5 wear pad 1 3 1 7 1 9 wedge steering column 5 3 wedge bearing puller 16 3 weight counterbalance 7 13 weight drive clutch 10 3 weldment press 16 3 wheel 2 3 wheel rim 2 3 wheel steering 5 3 windshield frame 1 17 wiper switch 12 21 wiper switch arm carrier
152. ts List Page 11 5 am e KR a Pa O oV 44 amp 59 Z gt oG 4 2001 2002 DS Golf Cars Illustrated Parts List Page 11 6 UNITIZED TRANSAXLE DIFFERENTIAL AND AXLES ITEM 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 PART NO 101891501 101891401 1013787 1013792 1011291 1014207 1016672 1013794 101891001 101890901 1013790 1013791 7330 101928301 101892701 1014193 101910501 1013768 1013774 1013773 1013769 1013772 1013770 1013771 DESCRIPTION 1234 Axle Assembly Driver Side Includes items 67 71 Axle Assembly Passenger Side includes items 67 71 Stud Lg Ring RETAINING eee Iia iet ie ees Bearing Outer Axle Tube Collar 25 mm E Di ra uc neret rer tole amer rdc cea nir e deua p ea Ring Retaining Seal 0 1 ta Assembly Axle Tube Driver Side ooooooocconnnocccccooooooconconnannconconnnonnnncnnnnncnncnnnnnnos Assembly Axle Tube Passenger Side Bolt M10 x 1 5 X 30 MN neh ERE AR eR Washer Lock MIO iii Bearing Inner Axle Tube Bolt M8 x 25 X 37 ITE oe ec eri au ere ecu Rn
153. ts List Page 13 2 ACCU POWER CHARGER DOMESTIC V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY 101646401 Charger Accu Power Domestic 120 V AC 36 V DC 60 Hz model number 13800 11 includes items 1 14 1 2 3 4 108 inch DC cord 72 inch 1 1 1015907 Assembly Case includes fasteners 1 2 7577 Screw Pan Head Self Tapping 10 16 1 2 10 3 1015912 Assembly Transformer u see Beil 1 4 1015914 Assembly Heatsink with Diodes includes mounting hardware 1 5 1015905 Ammeter includes mounting hardware 1 6 1015911 Helay 30 44 5 22222155 A Aa Ben gap 1 7 1015910 ER 1 8 101643301 Cordset DC 108 Inch Long standard 12 AWG 1 8 101643302 Cordset DC 146 Inch Long 10 AWG 1 8 101643303 Cordset DC 242 Inch Long 10 AWG ss 1 9 1012101 Assembly Fuse Includes Hardware 1 10 1012098 Bushing Strain Relief 12 AWG DC Cord 1 10 1012042 Bushing Strain Relief 10 AWG DC Cord essen 1 11 1015917 Bushing Strain Relief AC Cord us 1 12 101591601 Cordset AC 72 Inch Long standard 1 12 101591602 Cordset AC 108 Inch Long sisi 1 13 1015906 Assembly Timer Kit includes mounting hardware
154. uge 16 3 compressor piston ring 16 5 compressor valve spring 16 7 computer onboard 12 19 12 39 12 47 connecting rod 7 13 connector 4 pin 12 43 connector cord 7 11 connector iq controller 12 47 continuity tester 16 5 control cable 13 3 13 5 13 7 controller 48 volt 220 amp 12 39 controller 48 volt 225 amp 12 19 controller 48 volt 250 amp 12 47 cord connector 7 11 cordset 13 3 13 5 13 7 13 9 13 11 13 13 13 15 cordset dc 13 3 13 5 13 7 13 9 13 11 13 13 13 15 counterbalance guide shaft 7 13 counterbalance weight 7 13 cover brush inspection port 6 11 controller 12 47 crankcase 7 11 dust 4 3 5 9 electrical component box 6 7 gearcase 11 7 oilpump 7 7 seatback 1 13 1 15 seat bottom 1 11 steering column 5 3 wiper switch 12 21 wiper switch case 12 9 crank bell 12 9 12 21 crankcase 7 13 crankcase cover 7 11 crankshaft 7 13 crankshaft seal 7 11 crankshaft shim 7 13 cup accelerator pedal return spring 4 7 current limiter 13 15 cutter valve seat 16 7 cylinder head 7 9 D damper rpm limiter 7 5 dash panel center 1 3 dash driver side 1 3 dash passenger side 1 3 decal driver passenger warning 3 3 3 5 electrical component cover 3 5 12 47 frame ground and governor warning 3 3 gasoline warning 3 3 ingersoll rand 3 3 3 5 key switch 3 3 3 5 motor braking 3 5 Page i 10 INDEX operating instructions 3 3 3 5 potentiometer 3 5 resistor warning 3 5 rotating parts and hot m
155. um Study and understand controls Operate from driver side only and not on public roads Make sure wheels are turned in desired direction Keep entire body inside vehicle while moving Turn key to ON position and be sure nothing is in your path Drive slowly In And straight up and down While vehicle is stopped select direction by placing Do not leave children unattended on vehicle Never operate under the influence of alcohol or drugs shift lever or switch in desired position Use brakes to reduce speed when coasting downhill Z F Forward N Neutral R Reverse Buzzer will sound Never stand in front of or behind vehicle CCI 101960601 Vehicle will start moving when accelerator pedal is depressed Slowly depress accelerator pedal to increase speed Park brake will DRIVER PASSENG ER release when accelerator pedal is depressed WARN ING DECAL A e To stop release accelerator pedal and depress brake pedal a 2 After stopping firmly depress park brake until it locks 2 Place forward and reverse switch in neutral p Turn key OFF and remove key when not in use CCI 1016216 01 OPERATING INSTRUCTIONS DECAL ELECTRICAL COMPONENT DECAL ON SPEED CONTROLLER COVER IQ SYSTEM VEHICLE ONLY MOTOR BRAKING DECAL POWERDRIVE PEUS VEHICLES ONLY Do not operate vehicle without this cover properly installed Do not direct water stream in this area will cause damage to components See
156. unting hardware 1 5 Assembly AC Voltage Suppressor 1 6 AT Kit Wire Assembly u a Hein Dan ie P re ges 1 7 101976601 Ammeter includes hardware ss 1 8 101987501 Relay Power 48 V DC includes mounting hardware 1 9 101838601 Switch 4 Position Slide us 1 10 101828901 Cordset DC 103 Inch 261 Long with Male 3 Pin Plug 12 AWG 1 10 101828902 Cordset DC 144 Inch 366 cm Long with Male 3 Pin Plug 12 AWG 1 11 1012101 Assembly Fuse includes hardware 1 12 1012098 Bushing Strain Relief DC Cord 12 AWG is 1 13 101838401 Breaker Circuit 10 Amp iii 2 14 101973501 Receptacle Cord un asien einher 1 15 ES Assembly Current Limiter iii 1 16 101958301 Cordset AC Continental Europe 96 Inch 244 cm Long with male 2 pin plug sienne 1 17 101958201 Cordset AC U K 96 Inch 244 cm Long with male 3 pin plug 1 18 N A Wire Jumper c 1 Special order item available on request 2001 2002 DS Golf Cars Illustrated Parts List Page 13 15 ELECTRIC MOTOR 14 2001 2002 DS Golf Cars Illustrated Parts List Page 14 2 MOTOR V GLIDE 36 VOLT VEHICLE ITEM O O1 N PART NO 102237401 1017944 1017945 1017947 N A N A N A N A 1017952 1017953 1017951 1017949 1017948 1017946 1011411 1011
157. vce rer cce Switch eei c reb er cite A Dave yy atas Washer Flat 4 is eve tm re Wire Assembly 16 Orange sss enne Screw Hex Head Machine 44 40 1 5 8 enne Screw Hex Washer Head Hi Lo 1 4 15 x 1 1 2 Assembly Voltage Regulator a Nut Flex 3 10 32 tur t dii ticae taps duni ir d Nut Hex 5 16218 failure Solerioid 22VOlt cierre cer Saman mec e ca cota ERE Eee E e edF de T EORR 10 22 E Wire Assembly 10 Red coocconocccccococccccncncncnconnnnnnnnnnnnnnnnnncnnnnnnnnnnnnnnnnnnnnnnnrnnanananes BlOCK FUSIL Box Electrical Component Screw Round Head Square Neck 5 16 18 2 Washer Flat 5 10 evt Nut Nylon Lock 5 16 18 Screw Round Head Square Neck 5 16 18 x 1 1 2 QTY N mm NM NN NN NN 2001 2002 DS Golf Cars Illustrated Parts List Page 6 7 00 p 1 4 Page 6 8 2001 2002 DS Golf Cars Illustrated Parts List ELECTRICAL COMPONENTS FRONT BODY GASOLINE VEHICLE ITEM 0 O O1 Q PART NO 1016859 1016849 1016851 N A 1011229 1015720 101830601 101826301 101851101 101830701 10

2001-2002 DS

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