2016 Pilot: New Model Body Repair Information
Contents
1. e Minor damage to the aluminum hood may be repaired by body shops that have dedicated aluminum repair facilities and tools e To prevent galvanic corrosion some fasteners for i aluminum parts are considered one time use and a Hood must be replaced if removed MAGNESIUM STEERING HANGER BEAM The steering hanger beam provides mounting for the steering column and dashboard components e The beam is constructed from magnesium alloy for weight savings e Do not repair the steering hanger beam if it is damaged e Special threaded collar bolts are used in five body mounting locations of the beam to compensate for any variation in body dimensions e A specific installation and bolt tightening procedure is required e Refer to Dashboard Steering Hanger Beam Removal and Installation in the electronic service manual for complete information Steering Hanger Beam MAG FORM BOLTS AND STUDS e Special MAG Form bolts and studs are used to fasten dashboard components and electrical grounds to the magnesium steering hanger beam These bolts have a 105 flank angle that self forms MAG Form Thread 105 Flank Angle threads into the beam as the bolt is installed e f any original hole in the beam is stripped it can be ANA AN Q repaired by ordering a 1 mm oversize service bolt or stud N AO 1O LO 1O AO NO e MAG Form service bolts will form the new repair threads during installation no drilling or tapping required e Always use2. HONDA Body Repair News C Applies To 2016 Pilot Model Series ALL June 2015 2016 Pilot New Model Body Repair Information DISCLAIMER This publication contains a summary of new body and vehicle technology that may affect collision and other body repairs Always refer to the appropriate electronic service manual and body repair manual for complete repair information A subscription may be purchased at techinfo honda com TABLE OF CONTENTS New Model Body Technology Body Repair Information Welding Precautions and Information Airbag System Components and Repairs Page 10 Electrical Repair Information Page 12 OVERVIEW OF BODY FEATURES e Next Generation Advanced Compatibility Engineering ACE body structure e Body construction using 60 high tensile strength steel HSS including 21 ultra high strength steel UHSS 980 MPa and higher e Reinforced cabin with 1 500 MPa front door outer stiffener rings and reinforced roof structure e 3 bone platform with additional stiffeners e Composite body inner structure CBIS applied at multiple locations to increase body rigidity and strength 2015 American Honda Motor Co Inc All Rights Reserved ABN 01970 1506 1 of 16 New Model Body Technology BODY CONSTRUCTION AND HIGH STRENGTH STEEL CONTENT e Steel parts are color coded based on their tensile strength in megapascals MPa e High strength steel HSS is defined as any steel with a tensile streng
3. This may compromise the internal structure and strength of high strength steel parts e Any part that has heat applied to it during straightening must be replaced with new parts e Ignoring these instructions may significantly reduce occupant protection in any subsequent collision Do not heat during straightening SECTIONING CUT AND JOINT GUIDELINES Various high strength steel materials with different sheet thicknesses and strengths are applied in many places that vary by body design in order to increase collision safety STIFFENER performance body stiffness and weight reduction Stiffening members inside each part patch stiffener etc are also specified in detail Follow these guidelines to avoid an unsafe repair e Sectioning cut and joint should usually be avoided except for mild steel outer panels and floor panels unless a specific procedure is provided in the body repair manual e However depending on the type of vehicle damage steel parts with a tensile strength lt 780 MPa may be oo area of descr cig area of sectioned provided all of the following conditions are met Sectioning must be done in a single layer area of the part OK NOT OK Multi layer internal steel reinforcements and stiffeners must not be cut The repair is not in a load bearing area such as engine transmission or Suspension mounting points e Replace body structural components such as stiffeners reinforcements and other multi
4. are manufactured to the same standards and quality as the original parts e To ensure the correct replacement airbag system parts are installed provide the VIN when ordering parts Compare the part numbers on the new and removed parts to make sure they match AIRBAG SYSTEM ELECTRICAL REPAIRS Except when doing electrical inspections that require battery power always turn the ignition to OFF disconnect the negative battery cable then wait at least 3 minutes before starting work e For easier identification electrical connectors that contain only airbag system wiring are yellow in color e Many harnesses that contain primarily airbag wiring are also wrapped in yellow tape e Airbag system wiring that runs in a common harness such as a floor harness is generally not marked e Never attempt to modify splice or repair airbag system wiring If any part of the airbag system wiring is damaged replace the affected wiring harness es NOTE Refer to the electronic service manual for complete restraint systems operation diagnostic and repair information 2015 American Honda Motor Co Inc All Rights Reserved 11 of 16 Electrical Repair Information TIRE PRESSURE MONITORING SYSTEM TPMS WITH FILL ASSIST This vehicle is equipped with an initiator type TPMS The Low Tire Pressure TPMS indicator comes on if the air pressure is too low in one or more tires TPMS messages will also appear on the multi information display in the g
5. in this vehicle includes the following components that may deploy in a collision 1 Drivers and front passenger s seat belt tensioners may deploy independently from any airbags 2 Driver s and front passenger s SRS airbags 3 Side airbags mounted in the driver s and front passenger s outer seat backs 4 Side curtain airbags mounted above the left and right side windows under the headliner SMARTVENT SIDE AIRBAGS This vehicle is equipped with SmartVent side airbags e This airbag design helps mitigate the risk of excessive airbag deployment force and risk of injury to smaller seat occupants e It eliminates the need for the occupant position detection system OPDS sensor located in the front passenger s seat back As with all side airbags the following service precautions apply e Special seat covers and or breakaway thread are used to ensure the proper deployment path e Damaged front seat covers should be replaced not repaired e Do not install non factory seat covers they may alter the airbag s intended deployment path Low Pressure Area Divider and Vent Holes High Pressure Area SmartVent Side Airbag 2015 American Honda Motor Co Inc All Rights Reserved 10 of 16 AIRBAG SYSTEM INDICATORS There are two indicators used for the airbag system Supplemental Restraint System SRS Indicator When you turn the ignition to ON this indicator should come on and then turn off after about 6 secon
6. removal or replacement e Door panel removal or replacement e Door panel body repair LaneWatch does not set DTCs Troubleshooting and camera aiming are done using the navigation system or center display self diagnostics LaneWatch does not use an indicator to inform the driver of a malfunction LaneWatch Camera Location ACC CMBS GRILLE DIFFERENCES Some models are equipped with Adaptive Cruise Control and a Collision Mitigating Braking System CMBS that uses a millimeter wave radar unit mounted behind the front grille e This unit senses through the front grille emblem base e This part and its Honda emblem are specially designed to prevent radar interference This design change also significantly increases the part s cost e Installing the wrong front grille emblem base will cause the CMBS indicator to come on and DTC P2583 97 dust or dirt on the millimeter wave radar to set e The Honda emblem is a flat lens integrated into the base on the correct radar compatible part e The wrong parts were installed on a model equipped with ACC CMBS if the Honda emblem has a raised texture and is a separate part from the base 1 piece w CMBS 2 Piece w o CMBS Front Grille Emblem amp Bases R 1234yf A C REFRIGERANT This vehicle s A C system uses the more environmentally friendly R 1234yf refrigerant e R 1234yf refrigerant is considered mildly flammable Be sure to observe all basic safety precautio
7. Joint AN Laser Weld Tailor Welded Blank gt Spot Welded Joint 3 BONE PLATFORM STRUCTURE A 3 bone platform structure is used on this vehicle e The structure improves impact load management around the cabin while reducing weight e Additional floor reinforcements may require replacement or spot weld removal if damaged in a collision e Limited sectioning allowed to the front side frame and rear frame B parts Refer to the body repair manual for complete information Green Arrows Impact Load Paths ACOUSTIC SIDE DOOR GLASS Acoustic front side door glass is used for sound isolation on Touring and Elite models e The glass has a sound insulation layer of polyvinyl of semi tempered glass e Acoustic glass is thinner than conventional glass Front Windshield 4 7t laminated a area e Its construction is similar to laminated windshield eS glass so it doesnt shatter like conventional side 4 8t acoustic window glass Front Door Glass 5 0t tempered fears e Provide the VIN when ordering parts to ensure the correct replacement glass is installed Rear Door Glass 4 0t tempered 5 0t tempered t Glass Thickness In mm 2015 American Honda Motor Co Inc All Rights Reserved 3 of 16 COMPOSITE BODY INNER STRUCTURE CBIS CBIS is used in strategic body locations to increase global rigidity and local buckling resistance CBIS Service During Body Repairs Factory CBIS uses L amp L Products L 5520 expanding str
8. a repair pigtail or connector is not available replace the affected harness Never attempt to modify splice or repair airbag system wiring ELECTRICAL GROUND WIRE PROTECTION Painting over electrical ground locations may cause electrical systems such as vehicle stability assist VSA to malfunction and set DTCs that may be difficult to diagnose Protect the ground wire and the ground wire mounting hole threads with a bolt or silicone plug when priming or painting GROUND BOLT GROUND MIRE MOUNTING MOLE PLUG BATTERY JUMP STARTING CHARGING TESTING LOCATIONS This vehicle uses a 12 volt battery sensor on the negative battery cable at the battery terminal This sensor is fragile and can be damaged during jump starting or battery charging testing procedures To avoid damage to the battery sensor and the chance of electrical sparks do not to use the negative battery post for these procedures Instead connect the negative jumper cable or the testing charging equipment s negative cable to the engine hanger bracket located on the passenger s side of the engine under the plastic engine cover 12 Volt Battery Under Hood Jump Starting Charging Testing Locations 2015 American Honda Motor Co Inc All Rights Reserved 16 of 16
9. a torque wrench to tighten MAG Form bolts or studs to the specifications in the electronic service manual e Do not use power tools the threads formed in the magnesium steering hanger beam are easily stripped KN e If an oversize service bolt or stud has been installed and strips the steering hanger beam must be replaced Standard Thread 60 Flank Angle 2015 American Honda Motor Co Inc All Rights Reserved 5 of 16 BLIND SPOT INFORMATION BSI SYSTEM Models equipped with this system can be identified by this BSI Alert indicator located on both front doors near the outside rearview mirror e The system uses two radar units one mounted on each side of the vehicle under the rear bumper e The system may malfunction and set DTCs because of damage improper repairs or excessive foreign material on any of the following Rear bumper Outer side panels Radar unit mounting locations BSI Alert Indicator e Several checks and inspections must be done during repairs to the radar unit mounting area e Ifthe mounting area check is not done a Honda dealer may not be able to properly aim the radar units e For more information refer to BSI Radar Unit Mounting Area Check in the electronic service manual LH BSI Unit Mounting Area Check RH Side is symmetrical CAPLESS FUEL FILLER This vehicle uses a capless fuel filler design It does not have a conventional gas cap e If you need to refuel the
10. ace an AGM battery with the same type Cooling Duct 9 Auto Idle Stop Indicator Operation The Auto Idle Stop indicator will light up green when auto idle stop is active AUTO IDLE This indicator will light up amber if the system is O AO AILABLE switched off It will also blink amber if there is a l system malfunction Auto Idle Stop Active Auto Idle Stop Off or Malfunction A warning message may also appear Engine Off System Off Solid Indicator e Malfunction Blinking Indicator 2015 American Honda Motor Co Inc All Rights Reserved 12 of 16 AUTO HIGH BEAM SYSTEM Elite models are equipped with this system It uses a dedicated camera mounted under a cover in front of the rearview mirror to monitor the area ahead of the vehicle and automatically changes the low beam headlights to high beams when necessary e The camera is separate from the multipurpose camera used for Honda Sensing FCW LDW LKAS functions e A green Auto High Beam indicator lights up in the gauge control module when the system is operational e If the windshield area around the camera is dirty the auto high beam system may not operate e Do not attach objects decals or tint film in the area around the camera e Warning messages will appear for system problems Rearview Mirror Auto High Beam Camera High Beam Support System es Cannot Operate High Beam Support Clean Windshield System Problem Auto High Beam Indicator Auto Hi
11. auge control module TPMS fill assist provides audible and visual guidance during tire pressure adjustment Refer to the owner s manual for details The TPMS indicator will stay on and the system will set DTCs if all four tire pressure sensor IDs are not memorized by the TPMS Low Tire Pressure TPMS Indicator control unit after you replace a wheel and or tire pressure sensor Refer to Memorizing a Tire Pressure Sensor ID in the service manual for complete information The HDS or equivalent scan tool may be required to do this memorization Contact a Honda dealer for assistance if necessary AUTO IDLE STOP SYSTEM amp AGM BATTERY Touring and Elite models are equipped with an auto idle stop system that improves fuel efficiency by stopping the engine when the vehicle comes to a stop if certain conditions are met The 12 volt starter and battery are used to restart the engine Auto idle stop increases the 12 volt battery s charge and L3 AGM discharge events Battery A long life Type L3 absorbed glass mat AGM battery is used for its deep cycle service capabilities ze _ P To reduce battery temperature the battery includes Battery Box an enclosed case with a fan and cooling duct S Covei or significantly reduced battery life will occur The battery cooling fan does not set any DTCs in the event of a malfunction Battery Fan AGM batteries require special charging and test i procedures Always repl
12. ds e Ifthe SRS indicator does not go off or does not come on at all there is a problem with the system e DTCs must be read and cleared using the HDS or equivalent scan tool Contact a Honda dealer for assistance if necessary e Ifa vehicle is sent to the dealer for airbag system repair or troubleshooting include a copy of the repair estimate with part numbers and the source for any replaced airbag system parts SRS Indicator PASSENGER AIRBAG OFF Indicator The indicator comes on to alert you that the passenger s front airbag has been turned off e This occurs when the front passenger s weight sensors detect about 65 Ib 29 kg or less the weight of an infant or small child on the seat PASSENGER e Ifthe indicator comes on with no front passenger and no objects AIRBAG on the seat or with an adult occupying the seat something may be interfering with the seat weight sensors or there may be a problem with the system Contact a Honda dealer for assistance if necessary PASSENGER AIRBAG OFF Indicator AIRBAG SYSTEM REPAIRS REQUIRED AFTER DEPLOYMENT To restore proper function and allow DTCs to be cleared the airbag system must be repaired as specified in the electronic service manual Refer to Component Replacement Inspection After Deployment for complete information e Do not install used refurbished or modified airbag system parts e When making airbag system repairs only use new genuine replacement parts which
13. gh Beam Warning Messages ELECTRONIC GEAR SELECTOR SYSTEM Touring and Elite models are equipped with an electronic gear selector that uses shift selector buttons to replace the traditional transmission shifter and cable e The electronic gear selector control unit has a programmed Park logic when the vehicle is stopped but not in Park If the driver s seat belt is unbuckled and the driver s door is opened the vehicle will shift into Park automatically to help prevent a roll away condition If the vehicle needs to be placed into Neutral with the engine off Electronic such as when pushing to move it there is a car wash mode nel elector To enter car wash mode follow the instructions found under Shifting in the owner s manual e The vehicle will remain in Neutral with the ignition in ACCESSORY for 15 minutes e After 15 minutes has elapsed the selector automatically changes to Park and the ignition turns to OFF POWER TAILGATE INFORMATION Some models include a spindle type power tailgate e The motor and actuator are integrated into the driver s side tailgate support strut e Under these conditions the power tailgate will not open or close automatically until it is reset Power e The battery is disconnected or the No A26 10 A Tailgate fuse in the under hood fuse relay box is removed Actuator while the power tailgate is operating e Certain power tailgate components have been replaced e Refer to Reset
14. is publication and the body repair manuals gas metal arc welding GMAW is referred to by its subtypes depending on requirements as follows Important Information e MIG welding brazing Metal inert gas welding or Part de of Hiah St th Steel 590 980 MP brazing where 100 argon Ar shielding gas is arts made of High Strength Steel a used Argon is inert and does not react with the molten weld pool or brazing operation e MAG welding Metal active gas welding where the shielding gas being used contains a mixture of 80 argon Ar and 20 carbon dioxide CO It is considered active because the CO undergoes a limited reaction with the molten weld pool e For MAG welding 80 20 shielding gas C20 is preferred However 75 25 C25 is acceptable must often be installed as a complete part Section only according to published repair information and guidelines This high strength steel requires special welding equipment procedures and settings See the welding section of the appropriate body repair manual Failure to use the proper equipment or follow the proper procedures can result in an unsafe repair Steel Tensile MPa Wire Tensile ksi The body repair manual specifies the weld types and locations for each body pane as follows e The welding wire used must have a tensile strength equal to or greater than the lowest tensile strength of the parts being welded The conversion chart on the right shows the relationship
15. king System CMBS The millimeter wave radar for the ACC CMBS must be re aimed if e The radar unit is removed or replaced ae Te Syta io e The radar unit s mounting area was damaged e Ifthe aiming process is not completed or the electronic service manual procedure is not followed the ACC indicator changes to amber and a warning message may also appear Lane Keeping Assist System LKAS System The multipurpose camera unit must be re aimed in these instances nae Lane Keeping Assist e The camera control unit is removed or replaced Problem e The windshield is removed or replaced e Ifthe aiming is not done or is not completed the LKAS indicator changes to amber and blinks A warning message may also appear Windshield Replacement On FOW LDW LKAS Equipped Vehicles e Windshield damage within the multipurpose camera unit s field of vision can cause any these systems to operate abnormally e Only a genuine Honda replacement windshield should be installed Installing an aftermarket replacement windshield may also cause abnormal operation 2015 American Honda Motor Co Inc All Rights Reserved 14 of 16 LaneWatch LaneWatch uses a camera in the passenger s side door mirror and the center display to help drivers improve the visibility of the passenger side roadway The LaneWatch camera must be aimed after one or more of the following procedures are done e LaneWatch camera removal or replacement e Door mirror
16. layered Welding Method steel parts as assemblies that match the replacement HE ilu Tensile Strength parts configuration e Approved welding methods are listed in the table on the right e Refer to the body repair manual section Parts Sectioning Cut and Joint Guidelines for complete information REINFORCEMENT Sectioning Area Examples Spot MAG Welding E Weld Plug Butt Welding Methods for Steel Parts O Approved X Not Approved 2015 American Honda Motor Co Inc All Rights Reserved 7of16 Welding Precautions and Information REPAIRING 1 500 MPa STEEL PARTS Observe these precautions when repairing 1 500 MPa steel parts e Never attempt to straighten damaged 1 500 MPa steel parts they may crack e 1 500 MPa steel parts must be replaced at factory seams using squeeze type resistance spot welding STRSW Do not section these parts e MIG brazed joints should be used only in locations not accessible by a spot welder e To assure adequate weld tensile strength always manually set the spot welder to the specifications provided in the body repair manual Important Information Parts made of Ultra High Strength Steel UHSS 1 500MPa USIBOR must be installed as a complete part No sectioning allowed Ultra High Strength Steel requires special welding equipment procedures and settings See the welding section of the appropriate body repair manual Failure to use the proper equipment or foll
17. ns for working around flammable gases Refer to A C Service Tips and Precautions in the electronic service manual e The system should only be serviced by qualified A C technicians trained to handle R 1234yf refrigerant e Refrigerant recovery charging and leak detection all require dedicated tools and equipment designed and SAE approved for use with R 1234yf e Honda dealers have this equipment Please contact your local dealer if you need assistance 2015 American Honda Motor Co Inc All Rights Reserved 15 of 16 ELECTRICAL PIGTAIL AND CONNECTOR REPAIR Disconnect the vehicle s battery before doing any welding or electrical repairs Refer to 12 Volt Battery Terminal Disconnection and Reconnection in the electronic service manual for more information Certain front and rear electrical connectors subject to collision damage may be repaired using pigtails and connectors listed in the ELECTRICAL CONNECTORS illustrations in the parts catalog example shown here Pigtails attach to the vehicle wiring using special crimp and seal terminal joints After crimping the joints are heated using a heat gun to seal out the environment Repair pigtails come in a limited range of colors that usually do not match the vehicle s wiring Pay close attention during repairs to ensure correct locations Vehicle wiring schematics service information can be found in the electrical wiring diagrams EWD If wiring is damaged and
18. of steel tensile strength MPa to the minimum welding wire tensile strength ksi e Typical ER70S 6 MIG wire has a minimum tensile strength of 70 ksi 483 MPa It can be used when welding up to 440 MPa steel parts Refer to the diagrams shown below 1 000 psi 1 ksi MAG Plug Welds MAG Butt Welds 980 Mpa Steel 590 Mpa Steel 590 Mpa Steel 590 Mpa Steel Wire tensile strength must be 2590 Mpa 286 ksi Wire tensile strength must be 2590 Mpa 286 ksi MAG PLUG WELDING GUIDELINES e MAG plug welding may be done when joining body components to 590 980 MPa steel parts e Follow the recommendations described in the basic body repair manual Repair Guidelines for High Strength Steel Parts and MAG Welding Conditions for High Strength Steel Except 1 500 MPa Parts MAG Plug Welding MAG BUTT WELDING GUIDELINES e MAG butt welding may be done only on steel parts with a tensile strength of 780 MPa and lower e Welding speed is critical to achieve the correct weld B strength and minimize the heat affected zone HAZ j e Follow the recommendations described in the basic body repair manual Repair Guidelines for ie High Strength Steel Parts and MAG Welding BEAD Conditions for High Strength Steel Except 1 500 MPa Parts MAG Butt Welding 2015 American Honda Motor Co Inc All Rights Reserved 9 of 16 Airbag System Components and Repairs AIRBAG SYSTEM COMPONENTS The airbag system
19. ow the proper procedures can result in an unsafe repair integrity of 1 500 MPa steel parts e The photo on the right shows tensile strength test ae ji results of MAG welded 1 500 MPa steel The 1 500 i we MPa steel fractured first because the welding heat E reduced its strength to far below 590 MPa Tensile Test Results of MAG Welded 1 500 MPa Steel A a e Never do MAG welding on 1 500 MPa steel f The heat generated during MAG welding will pY significantly reduce the strength and structural 590 MPa fa EA s 1 500 MPa i e For more information refer to Repair Guidelines for High Strength Steel Parts in the body repair manual MIG BRAZING GUIDELINES FOR 1 500 MPa STEEL PARTS Refer to the body repair manual for complete information e MlG brazed joint locations are specified in the body repair manual e Asingle or double hole MIG braze may be specified in the body repair manual depending on the tensile strength of the parts being joined e The size and number of holes are critical to achieving adequate joint strength e A MIG welder with pulse control must be used Refer to the equipment manufacturer s instructions for welder voltage and current setup e The photos on the right show the difference in results between pulsed and non pulsed MIG brazing 2015 American Honda Motor Co Inc All Rights Reserved 8 of 16 MAG WELDING SPECIFICATIONS FOR 590 980 MPa HIGH STRENGTH STEEL PARTS NOTE In th
20. th of 340 MPa or higher e Ultra high strength steel UHSS is defined as any steel with a tensile strength of 980 MPa or higher e Steel repair and welding procedures vary depending on the tensile strength of the parts involved Upper View Magnesium 270 MPa 590 MPa ALT Aluminum Steel Tensile Lower View Strength Legend Important Information These illustrations are for general reference only Some body parts are constructed from multiple layers of different tensile strength steels Always refer to the body repair manual s body construction section for specific steel tensile strength information 2015 American Honda Motor Co Inc All Rights Reserved 2 of 16 1 500 MPa HOT STAMP STEEL LOCATIONS 1 500 MPa steel is stronger than ordinary steel so it can help protect vehicle occupants while reducing overall vehicle weight to improve fuel efficiency e The door outer stiffener rings are constructed of 1 500 MPa steel NOTE The door outer stiffener rings must be replaced as a single assembly if damaged e The stiffener rings are constructed from multiple stampings that are spot welded together at the factory e With the door ring assembled and installed there is no spot welder access to these factory joints so they cannot be repaired e The door ring service part is sold as a complete assembly e Do not substitute MAG welding or MIG brazing for these factory spot welds on the door ring Spot Welded
21. ting the Power Tailgate Control Unit in the electronic service manual for complete information 2015 American Honda Motor Co Inc All Rights Reserved 13 of 16 SYSTEMS THAT MAY REQUIRE DEALER ASSISTANCE WITH AIMING Some models may be equipped with one or more of the following systems that require aiming after collision repairs Special tools are required to complete the aiming procedures Contact a Honda dealer for assistance Blind Spot Information BSI System with Cross Traffic Alert The BSI radar units must be re aimed in these instances Blind Spot Info System Problem e After replacing or removing and installing one or both BSI radar units e After replacing repairing the body rear outer side panel s e Stored DTCs B18B8 or B1E68 left or right side BSI radar unit azimuth off alignment BSI Indicator If a problem occurs in the BSI system the amber BSI indicator will light up A warning message may also appear Forward Collision Warning and Lane Departure Warning FCW LDW The multipurpose camera unit must be re aimed in these instances e The camera unit is removed or replaced e The windshield is removed or replaced If the aiming is incomplete the FCW and LDW indicators come on and blink The FCW and LDW warning messages may also appear LDW FCW CMBS Indicator Indicator Forward Collision Lane Departure Warning Problem Warning Problem Adaptive Cruise Control ACC and Collision Mitigating Bra
22. uctural foam Not commercially available which expands during the E coat bake process CBIS is applied at the following locations e Dashboard upper Loc A Elite models with panoramic roof only e Upper center pillar with composite insert Loc B e Rear pillar upper Loc C e Center frame bracket Loc D CBIS Locationss CBIS locations B amp C have the structural foam pre installed and baked CBIS locations A amp D require a special room temperature cured 2 part epoxy expandable structural adhesive L amp L Products L 0504 or equivalent to replicate these joints Because of limited shelf life the adhesive must be ordered at the same time as the replacement parts Once the adhesive foam is applied the parts can be assembled and welded The repair adhesive material l i Bottom View of Front Floor will cure at room temperature in 24 hours ACOUSTIC SEPARATOR LOCATIONS A combination of molded extruded and tape acoustic separators are applied in various body locations These are applied within the body pillars They are designed to block the noise paths into the cabin from hollow body cavities Repairs are similar to previous models using commercially available products 2015 American Honda Motor Co Inc All Rights Reserved 4 of 16 ALUMINUM PARTS amp REPAIRABILITY All of the parts shown here use aluminum alloy construction Repairability Issues e Do not repair bumper beams if damaged
23. vehicle from a portable fuel container a funnel is located behind a removable panel on the left side of the cargo area interior trim e The fuel system can be damaged by inserting the nozzle of a portable fuel container directly or by using any funnel other than the one provided with the vehicle e For more information refer to Refueling From a Portable Fuel Container in the owner s manual TOWING AND LIFTING PRECAUTIONS e AWD models must be towed using flat bed towing equipment to prevent AWD system damage e 2WD models may be towed using front wheel lift or flat bed towing equipment For more information refer to Emergency Towing in the owner s manual or electronic service manual e Lift or jack only at the specified points to avoid damaging the vehicle e Do not lift or tow this vehicle by its bumpers or serious damage will result For more information refer to Lift and Support Points in the electronic service manual 2015 American Honda Motor Co Inc All Rights Reserved 6 of 16 Body Repair Information NOTE The following content is intended only to highlight new special concerns No body repairs should be attempted without first referencing the appropriate body repair manual for complete information USE OF HEAT DURING BODY STRAIGHTENING AND REPAIR When you are doing body straightening and repair procedures follow these guidelines e Do not apply heat to any body part during straightening
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