TITAN FIRST STAGE
Contents
1. AQUA GILUNG SERVICE MANUAL TITAN FIRST STAGE Rev 05 2008 Titan First Stage Service Manual Index SOPAS di a AA 3 INTRODUCTION cursadas iria tia 3 WARNINGS ATTENTION NOTE Lu uu u ei aia tt ta ta ados 3 MAINTENANCE earn 3 GENERAL INSTRUGTION S x ut Eos iia 3 GENERAL CONVENTIONS i uuu AA o ae 4 DISASSEMBLY PROGEDU RE uuu ossusususaapaskustawayaansaqaaqutushakaapacanapuqpa qh oasuqaskaayaqauuppaqanaqapapsuwqus aus 4 REASSEMBES PROCEDURE sonici 6 Fino E STAGE ADJUSTME T 9 FINAL ASSEMBL ella atei ia fede aa 10 Table IIOUDISS TOON Uulqeu aic hebt habe u ua saus ia leat unu 11 Table 2 List of tools and service kits Table 3 Recommended cleaners and IUbriCantS 13 Procedure A Cleaning and lubricating RE 14 table TOrque Senn GS RET 15 Table 5 GlNeoking Sp e0iliGalI0 Sisa dl 16 Exploded View of Titan First Stage iiie A aa aa Da aia d aadd 17 Revision Revision description Rev 05 08 Warning for the replacement for the brass Titan Din screw by a stainless steel Din screw and modification of its torque value AQUA LUNG FIRST TO DIVE COPYRIGHT This manual is the property of Aqualung France Any copying photocopying reproduction translation electronic distribution email Internet even partial and in whatever format is expressly forbidden without the written consent of Aqualung France 2005 Aqua Lung France INTRODUCTION This manual g2. ens Up erue 00 z YS OVA DUMOADY jo JUSSUCO uau Sf JOOUJVA PROD io pardos JOVIS 451 NIG NVIII NIQ NYIl1 dH DO JOU 045 il JDuuepguoo SI DUMADAD sil Dunjbnbiy D SsuD VO OSUQI ND SUD HIN LAO 14 9000 U ag POP ou Dunjonby p 919Udojsd Oj a Und 9 ung dusa UI DUDE PRON 90 10 s CLEI MSN Ng 4 na N N O Z u yu p j 9 SUDP SNJOUI juos 51016 nbijpji ue s jou sjupsoduuo2 sa 6019 ug uq 4049008 s99 Z1 IZE Buu o enbog 602001 I majos UIQ Uig S68 Sp SIA 909F21 OE saumpuou ad UH WIG 14010 1 ZO9FZ1 1601 po 64414 ula ugebes 90901 166 VYSO6 WGd3 L1 21X8Z 1 YO VYSO6 16003 LI ZI 8L 11F 1 60901 ZZ TS jexous 60901 1901 majos Buysalpy eBojbeiep sA Soezzi SZ 194SOM ayepuoy Z50SPH PZ Buuds possey 961611 IEZI majos Apog ejieuoubjep Nova FOPFZI a Snid gH 91 Z 9UZ dHuouonoq Zezzzi 117 V4 08 Wadi PZ BXBL I YO VUSOB Wadi PLBXBL LIN Z 10 vat OZ Bnid di 8 B E dW uouonog y EETTTI Sl Buu o enbog p 0 PTI 81 pod Buuds possas ssoquai 096ral ZI 194SOM ejepuoy Pl6ll i ubpigdoig eubomdoig 651611 SU i poddns Uid z nosnog 695101 pil uig ajinBbiy 1 coozov lei SABI sdiou2 190 9H Ti ENI exp ejepu
3. Do not mistake any bubbles which are trapped in the regulator with a leak If there is a leak there will be a constant stream of bubbles A When you are sure that there is no leak close the cylinder valve and purge the regulator Remove the first stage from the cylinder and refit the dust cap If a leak has been detected then note its source and refer to Table 1 Troubleshooting Guide 10 Titan First Stage Service Manual Tableau 1 Troubleshooting Guide SYMPTOM POSSIBLE CAUSE TREATMENT 1 The HP seat 4 is worn or damaged 1 Replace the HP seat 2 The crown 2 is damaged 2 Replace the crown 3 The O ring 6 is worn or damaged 3 Replace the O ring Increase in MP likely to cause a second stage leak 4 Seal groove on spring block 8 damaged 4 Replace the spring block 5 The O ring 3 is worn or damaged 5 Replace the O ring 6 Seat seal groove 2 on the body is damaged 6 Replace the body 1 Open the valve check the cylinder 1 Cylinder valve not completely open pressure 2 Cylinder valve requires servicing 2 Try another cylinder Reduced airflow or significant breathing resistance on complete 3 Filter 10 blocked 3 Replace the filter regulator 4 The cylinder is empty 4 Charge the cylinder AQUA LUNG FIRST TO DIVE 11 Table 2 List of Tools and Service Kits REF DESCRIPTION APPLICATION US PART NO 116222 MP pressure gauge complete 0 16B Checking medium pressure 1
4. of the wet chamber see view 103191 Turn the body over and using the screwdriver 111399 Unscrew the diaphragm screw 34 Remove the diaphragm 33 Remove the piston 31 with its sticker 32 Use a de 8 mm Allen key to unscrew the adjusting screw 25 Remove the washer 24 and then the spring 23 Use a 34mm flat spanner to unscrew the body screw 22 Manually remove the spring pad 17 Remove the washer 16 Fit a hose into an MP port to help eject the diaphragm 15 5 Removethe body from the vice turn it over and allow the spring 14 and the needle 13 to fall into your hand 6 Unscrew the MP 19 and HP 21 plugs Use the special tool 944022 to remove the O rings 18 et 20 7 Using the circlips pliers remove the circlip 12 while holding them with your finger Remove the filter washer 11 the filter 10 the spring 9 the spring block 8 and the spring 5 6 Titan First Stage Service Manual END OF DISASSEMBLY Before starting to re assemble the regulator make sure that all replacement parts have been cleaned and lubricated in accordance with Procedure A Cleaning and Lubricating on page 14 8 Turn the body over and let the HP seat 4 drop into your RE ASSEMBLY PROCEDURE palm Insert the seat extraction tool 116236 into the central hole in the body MP side diaphragm side 1 Fit a new lubricated O ring 3 on the seat 2 Make sure that th
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6. 11610 111399 Screwdriver Loosen tighten diaphragm screw 081247 Titan Conshelf tool A11000 111000 Inserting circlips 12 OUTIL HP TITAN CONSHELF 411000 O ring tool Fit and remove O rings 944022 Reversible circlip pliers Fitting and removing circlips 111100 Seat fitting tool 116236 109436 5 Seat assembly disassembly OUTIL DE MONTAGE 116236 Holding tool 116230 For holding 1st stage in vice 100395 A11001 Socket wrench tightening seat 29 111001 Socket wrench 122152 Socket wrench tightening body screw n a Torque wrench 2 5 m kg Seat dry chamber n a 12 Titan First Stage Service Manual Hexagonal tool 8mm Plug 20 fits to torque wrench E 128002 Service Kit HP Titan Yoke DIN D All versions except Nitrox 900001 213660 Service Kit Titan Nitrox O2 Nitrox Version AQUA LUNG FIRST TO DIVE 13 Table 3 Recommended cleaners and lubricants LUBRICANT CLEANER APPLICATION SOURCE Cristo Lube MCG 111 All O rings Aqualung ref 480025 Attention Silicone parts do not require lubrication Do not grease them Greasing silicone parts can change their molecular construction and cause premature degradation of the material Oakite 31 Acid bath for cleaning brass and stainless Oakite Products Inc steel parts NETALU Acid bath for cleaning brass and stainless Aqualung ref 455001 steel parts Diluted white vinegar Acid bath for cleaning brass and stainless Househo
7. 16320 into one of the MP ports and clamp the holding tool in a vice Disassembly of yoke version Remove the clamp screw 28 and the dust cap 29 Unscrew the yoke seat 27 Remove the seat and the yoke 26 Attention Use only the special tool when removing O rings in order to avoid damaging the seal recess The slightest scratch on a sealing surface could cause a leak If a surface should be damaged then this part should be replaced with a new one Do not use any pointed instrument or metal tool to remove O rings 2 1 Disassembly of DIN et Nitrox version Using a 6mm Allen key unscrew the seat screw 30 Remove the handwheel 29 DIN version Remove the O ring 31 and the O ring 20 Nitrox version Remove the O ring 32 and the O ring 90 N For the Din screw Air version check the marking of this screw If the marking is 300 BAR MAX it means that part is made of brass you have to replace this part by a new part made of stainless steel which is marked 300 BAR MAXI Contact Aqualung or its distributor to get the stainless steel screws a AQUAGZLUNG FIRST TO DIVE Use a 26mm flat spanner to unscrew the DIN seat 28 then remove the O ring 27 3 Disassembly of the wet chamber Turn the body over and unscrew the adjusting screw 25 Remove the washer 24 and then the spring 23 Use a 30mm flat spanner to unscrew the body screw 22 3 1 Disassembly
8. A 1845 183285 uojsid VO Enid ug uk uouonog malas nBpg 90915 ep SIA A Malos UN A Beuwpubpu ug uni ij UIC PUDO A 64414 uig uid B s SO9FZL 8SZ VUS06 Wadd ZL Z1X8 1 MO VYSO6 Wada 21 21 82 LEJ I TELIA 194945 malas Buipsnipy abo Bal ap sIA F JOUSDM i QE SEIS setez malas Apog 9paysubje p 110123 onc dH SUE JP L Z dH Mene a ROB WINE NU TNS ME poddns uld uld Fe Jia igoma 49018 Buuds JOYSDM uojsnijxe guy Vasos Wadi amp ZX8 1 YO Buuds pes JH dH jadoj gt 1 asar VYSO8 WAdI CZX amp 1 YO WUSO8 WAdI CZX amp LIT L POZPEL UMOID ebeis ZZZZl Apog enbiw z uoj sdo5 99i 310 353 d ON oN JA NOILJISSS3O i NOILVNSISIa AQUA BLUNG FIRST TO DIVE 21 Exploded View of Titan D Nitrox 02 First Stage DNNT nov PA ARON LC ali vYCO0C ON OE aa YO ZEE o m om SOON kal ZA F EI DH ENTERS SC eo JOVIS ISI XOBLIN G NYI vussa aw OS XOYLIN O NWILL dH voisuossa Boyd XOIN Malos XOIN S3YMPUDH XOIN JOS XOJJIN vuso Wadi LULIXBL IL YO majos Buysnlpy JOUSDM Buds malas Apog Enid dH SL vusogB WO JI PZ 9X92 YO un TDF Hoddns uid XOJIN uou2nog aban ap SAL XOIN VOHL JUOJOA XOIN 4944 91 6 96315 VUS06 WOd3 ZL ZIXSZ 1F 1 jl8 JUD p 0153 91 2 dH uouSnoq uanau a p 0 aj supp snj2ui juos s
9. O vusog W d3 PERSE MO VUSOS WOd3 P 8X9 1F11 0 10288 si Enid di S E IE dW uoQonog r teeveen 81 SUL O enbog F pod Buuds Bosseresoquu3 ossei 91 4BUYSDM apuoy tFl ll SI awboydog 651611 PI 7 UDP 10550 q 695101 EI an Dig Z0020v TI SSS SOSH 11 E MHIL OLSOW O Buuds jaog possagii rzzzii 6 39018 Buudg jelvoa 1 zesovi 8 JOYSOM uopsnuxe yuy uornaxe yuo enBog 6Zi6ii Z WUSOS WAdI amp Zx8Z YO WUSOS 00003 amp Zx8 11 ZLPPEL 9 s i mE Buuds possegii pregi S gz y jac es os dH dHiedo PISPZI P vusos Wadi TZ MO wusosW d3ZzX amp lif POLPEL UOI s t veseai i SNDIOW Z VOI suo 929r Bunponby jo JUDIOS IG MA OUI JNOUJAL patortip ao pardos ax JOU TDYS d OGUIPGUOS U duci udi HOlLlLdIa 2530 NOILYNSIS3G 310 3OdId ON M Pungay p aque Og ENG subs une par pios i eus JOH FU Guanto p Ad pi a dl SI Titan First Stage Service Manual 20 Exploded View of Titan D DIN First Stage Dj HIOIN SLC ohi v 191601 a i ECOL 6 jog v ELE A EE 66 rane PD It SD Hen ELE JOVIS SL NIQ A NVIIL voudussaa A NIG O NVIIL dH voieutssa AS TT i AA paso O palcos in OLI POLA l DI Lua O S Bua pap sg Dungeon p jug 10 G Tes Og ND AA Sach 14 Gi pop sur ls p apodo ud Cx SQ md oo Uajja jus p y ej SUDp snj2uj juos som anbjjpjj ue sejou sjupsoduo2 sa jeuipjai UBoudog SUDIQUISLU noJ23 T08TT PE wboiydog SUDIQUIS
10. age about ten times When this is finished check the pressure gauge The MP should be stable at the desired value 8 5b or 9 5b depending on the regulator Make any further adjustments that may be necessary Leave the regulator under pressure for several minutes and check that the MP remains stable If the MP rises more than 0 3 bar this indicates that there is a leak Refer to Table 1 Troubleshooting Guide d Close the cylinder valve and completely purge the regulator Put the regulator under pressure once more and check that the MP is stable If the MP is different repeat steps 3 and 4 until a stable pressure is obtained FINAL ASSEMBLY See Exploded View 103191 Note The following step should be carried A out with the regulator under pressure 1 With the regulator under pressure insert the piston 31 into the dry chamber Fit the diaphragm 33 fully into the diaphragm screw 34 Using the screwdriver 111399 tighten the screw fully home 2 Check that the MP is still stable see Table 5 3 Close the cylinder valve and purge the regulator Remove the MP pressure gauge and replace the MP plug END OF REASSEMBLY TEST IN WATER Check that all the MP and HP plugs are in place and that a correctly adjusted second stage is connected to the first stage Slowly open the cylinder valve to put the regulator under pressure Immerse the first stage completely in water to check that there are no leaks Note
11. ce 7 When reassembling check that the torque used conforms with that shown in Table 4 Torque Some parts can be irretrievably damaged if the acceptable torque is exceeded GENERAL CONVENTIONS The conventions described below define the actions to be carried out when an instruction is given 1 Unscrew to unscrew a threaded part turn it anti clockwise 2 Screw to screw a threaded part turn it clockwise 3 Remove the O ring To remove an O ring follow the method below using the special tool provided for this purpose Any tool that could damage the O ring should be avoided In every case replace the O ring removed with a new one Press simultaneously on the two sides of the O ring in order to form an eye Insert the special tool into this eye to remove the O ring S 4 The acronyms used LP Low Pressure MP Medium Pressure HP High Pressure 5 Numbers in brackets indicate the part number of the component shown on the exploded view attached DISASSEMBLY PROCEDURE Note Before commencing disassembly consult the exploded view to check the reference numbers of all parts requiring replacement These parts should all be replaced by new parts and should not be re used on the pretext that the regulator has seen little use since ts manufacture or since its last service Titan First Stage Service Manual Remove the hoses from the first stage using an appropriate spanner Screw the holding tool 1
12. dy SCrew b Screw the seat 28 onto the body and tighten it at 2 5 m kg C DIN Version Fit a new lubricated O ring 20 and a new lubricated O ring 31 on the seat screw 30 Nitrox Version Fit a new lubricated O ring 30 and a new lubricated O ring 32 on the seat screw 31 16 Fit the handwheel 29 and manually engage the seat screw Using a torque wrench tighten the seat screw at 2 5 m kg AN Make sure that you have fitted a stainless steel din screw marked 300 BAR MAXI 17 Fit new lubricated O rings to the HP and MP plugs then fit them to the regulator leaving one MP port free AQUA CX LUNG FIRST TO DIVE ADJUSTING THE FIRST STAGE a Screw an MP gauge 0 25 bar into one of the MP ports If the gauge is not fitted with an over pressure valve then it is vital that the second stage is fitted so that it can act as an over pressure valve in the event of an HP leak b Connect the first stage to a cylinder charged to 200bar Slowly open the cylinder valve to put the regulator under pressure Attention if the MP indicated rapidly exceeds 9 5bar then this indicates a HP A leak Close the cylinder valve immediately and purge the regulator Refer to Table 1 Troubleshooting Guide Turn the screw by increments of 1 8 of a turn and purge the regulator several times using the second stage after each increment Adjust the MP see Table 5 Once the MP has been adjusted purge the second st
13. e tool is in contact with the seat Slide the seat onto the tool 116236 engage Holding the tool at a slight angle press it toward the the assembly into the body HP side and insert the seat inside to remove the seat 2 Remove the seat O ring into its housing by pushing on the tool 3 1 Insert the HP seat 4 face toward the interior of the body and fit the spring 5 9 Remove the O ring 6 and then the anti extrusion washer 7 taking care not to damage the spring block seal groove 8 Note Before continuing closely examine the anti extrusion washer 21 You will note that it has a flat side and a concave side For correct assembly the concave side should be against the O ring as shown in the picture below AQUA CO LUNG 6 7 FIRST TO DIVE O ring Anti extrusion washer Fit a new lubricated anti extrusion washer 7 puis a new lubricated O ring 6 in the spring block 8 Use a small brush to add a little grease to the inside of the spring block Fit the spring block 8 inside the spring 5 Fit the spring 9 into its position in the spring block Fit the tool A11000 onto the body Insert a new O ring 10 smooth side toward the circlip then the filter washer 11 dome facing outward Fit the circlip 12 ribbed part facing into the body Using a 912 button push the circlip in until it locates in its groove ja aul mu EN a UL
14. f I Turn the regulator over so that the MP side is toward you Insert the pin 13 into the central hole Place the pad 14 over the needle Press several times on the pad It should feel like a push button Fit a new diaphragm 15 into the body Position it well in place by pushing with your finger around its edge Fit the washer 16 on to the diaphragm and make sure that it is correctly positioned on the diaphragm 10 Place the spring pad 17 flat side down in the centre of the diaphragm 11 Screw the holding tool 116230 into a HP port and then clamp the tool in a vice so that the diaphragm faces upwards Manually screw the body screw 22 fully home into the body Use a 30 mm wet chamber or a 34mm dry chamber torque wrench at 2 5 m kg 12 Engage the spring 23 in the centre of the spring pad Place the washer 24 on the spring If the regulator is an yoke version go to step 14 If it is a DIN version go to step 15 14 Fitting the yoke a Fitthe yoke 26 then engage several threads of the yoke seat 27 Using a torque wrench tighten the seat at 2 5 m kg b Fitthe dust cap 29 onto the yoke screw threaded section and 28 and screw the yoke screw into the yoke Titan First Stage Service Manual 15 Fitting the DIN connection see exploded view 103151 Or Nitrox connection see exploded view NC 20024 a Fita new O ring 27 onto the bo
15. ives the instructions and the recommendations for the disassembly the cleaning the checking the reassembly and the adjustment of an Aqualung regulator This manual is not an instruction manual for unqualified personnel The procedures described in this manual are intended only for qualified personnel who have been trained in the servicing of Aqualung equipment during a specialised course If you do not understand certain procedures in this manual you should contact an Aqualung service consultant before undertaking any operation WARNINGS ATTENTION NOTES Certain icons have been used to facilitate the reading and understanding of this manual They have the following meanings WARNING Indicates situations that could result in serious or fatal accidents if the advice given is not followed correctly ATTENTION Indicates a situation or action that could cause serious damage to the product making it dangerous if the advice given is not followed correctly NOTE Notes are used to emphasize important points as well as information which needs to be remembered MAINTENANCE Attention Whatever the number of dives carried out during a year the regulator should receive a complete service each year If the regulator is used in a chlorinated or aggressive environment the service period should be reduced to six months P In order to conform with the Aqualung Regulator Lifetime Guarantee all servicing inspection servicing a
16. juos soJb anbijpji ue s jou spunsodwo gt se JOHOUS J 391S doo NA O 1ewepuogonog SSSpZl 6 M8125 930A 191119 p SIA Brirzi ez JNU 90A 19149 p 9531S 009701 ZZ 90A UYOS uos awoyo 191443 OL9PZ1 97 malas Buysnlpy s6001 Sp si S08zZI SZ 19YSOM ejepuoy 46051 bz Buudg posse 951611 EZ majos pog 9 949UDJ9 p n0193 YO9PZ ZZ OnddH SUZ 3 Si ZdHuouonoq eei 6 VYSOS WAdI P 8x8 1 YO VYSO8 WAdI PL BXBL 1f LOZPZL 0c 0000 86 B E dw uouonog y 660001 61 Buu o nbpg y tOZPCl Bi pod Buuds possaiasoqug O9SvZl ZI 18ysDM eyopuoy CPI6LIL 9I wBoiydoig euibpigdprq 651611 SI poddns uid Z UDI Jtossnod 695101 rl Uld enn S ZOOZOY EI saion e 1S0 9H TI 20 SHI AIIPPUOY Scovel 11 19414 out 90150V OI uuds jolla poss y rZZZ1 6 19018 Buudg jepog vZESOV 8 J9usDA UOJsnixo guy uorsnixe yup enDog 601611 Z VYS06 WAdI amp CX8 1 NO VYSO6 WAdI 6 T 8L l IF 01901 9 Buudg possa 00011 S Des dH dH adoj gt 80901 v WWS08 WGd3 CZX6 l YO VYS08 Wadi CZX amp l1f POLPZI UMOJO Bas veTtTTI T Apog enbiow Z VON RSI JAM NOILA OSSA NOILYNOISSG 310 331d 0N oN Titan First Stage Service Manual 18 Exploded View of Titan DIN First Stage v LSLEOL ONNTEZ vno 66 V BO Ta ro CC 504 gq BZ 9074 NG 165 JOJ 35884 13032 MIO LISA Pri d
17. ld stores steel parts diluted attacks the coating of metal parts and leaves a corrosive deposit that damages plastic Attention Do not use hydrochloric acid for cleaning parts Hydrochloric acid even when well parts and O rings Washing up liquid diluted with hot water Degreases brass and stainless steel parts Household stores general cleaning of plastic and rubber parts 14 Titan First Stage Service Manual Procedure A Cleaning and Lubricating All Aqualung Regulators Cleaning brass and stainless steel parts A Pre clean by soaking in NETALU diluted to 25 2 Cleaning in an ultra sonic bath filled with a mixture of washing up liguid hot water If some resistant deposits remain then fill the ultrasonic bath with white vinegar and repeat DO NOT put plastic rubber silicone or anodised aluminium parts in contact with vinegar 3 Rinse in demineralised or fresh water to avoid calcium deposits Soak for 10 minutes Dry with filtered low pressure air and then check that their condition is now suitable for re use Cleaning plastic rubber and anodised aluminium parts For anodised aluminium parts soak in a NETALU diluted to 25 Rinse in fresh water and dry with low pressure filtered air For plastic parts casings plugs clean in an ultrasonic bath containing a mixture of washing up liguid and hot water Use only a toothbrush with nylon bristles to remove any deposits Rinse in fresh water and dry with
18. low pressure filtered air Attention Do not place plastic and rubber parts in contact with acid solutions This could alter their physical properties and cause degradation and premature breakdown Cleaning parts for Nitrox O2 use Metal parts Pre clean by soaking in NETALU diluted to 25 Ultrasonic cleaning in Promoclean TP108 diluted at 5 Rinse in demineralised water Soak for 10 min Dry in the open air in a clean and dust free atmosphere Place the parts on a white cloth allow to dry and check after drying that the cloth shows no grease deposits and that the condition of the parts is appropriate for re use with Nitrox O2 IS Cleaning hoses If there is significant corrosion then it is permissible to soak only the ends in an ultrasonic bath avoiding any possibility of the solution entering the hose Rinse in fresh water and allow to dry with the connections hanging down Dry the inside with filtered compressed air before reconnecting the hose to the regulator Wiping To wipe parts use a white filter paper a pure cotton cloth or any other material that does not produce fluff Inspection Visually check under a white light day light or artificial light The parts are completely free of any traces of organic materials oil grease paint rust cleaning agents dust humidity mI Lubrication When handling O rings wear unpowdered latex gloves It is important not to allow contact between the internal compone
19. nd repairs should be recorded in the Service Record incorporated in the regulator User Manual GENERAL INSTRUCTIONS 1 In order to carry out the procedures described in this manual correctly it is important that you follow the steps in the exact order indicated Read the manual through completely so that you become familiar with all the procedures the special tools and the replacement parts before starting to disassemble the product Keep this manual open near to you so that you can refer to it step by step Do not rely on your memory 2 All servicing and repair procedures should be carried out in a workshop that is clean well lit easy to access and specially fitted for the purpose 3 The regulator body should never be directly held in the jaws of a vice To hold the body screw the tool 006230 into the HP port and then grip the tool with the vice 4 Once the regulator has been disassembled the re usable components should be separated from the components that need to be replaced Fragile items with seats or crowns with critical sealing surfaces should be separated and protected during servicing in order to prevent any damage 5 Use only spare parts from Aqualung service kits Never replace an Aqualung part with one from another manufacturer even if it appears similar 6 Never re use regulator parts which should be replaced on the pretext that the regulator has seen little use since its manufacture or since its last servi
20. nts and the skin or any other source of contamination when the regulator is being prepared for Nitrox use All seals should be lubricated with Cristolube MCG111 Cover the seals with a light film of grease and remove any excess by rolling the seal between finger and thumb Do not use an excess of grease this can have the effect of accumulating particles which could damage the O rings AQUA LUNG FIRST TO DIVE 15 Tableau 4 Torque values Tableau 5 Checking specifications TEST CONSIGNES SPECIFICATIONS TITAN standard Versions MP at 9 5 bar 0 5 bar Medium Pressure 160 bar lt Working pressure lt 200 bar TITAN supreme Versions MP at 8 5 bar x 0 5 bar MP Variation 160 bar lt Working pressure lt 200 bar After purging the regulator several times the MP should not increase by more than 0 3 bar in 5 15 seconds pani 6 Titan First Stage Service Manual Maintenance Notes AQUA BLUNG 1 FIRST TO DIVE Exploded View of Titan First Stage vILLEOL CL IRI S LII 46 VC 90 24 ro IEC 503 NG 87 90 Cs PO ICE I 0 0L 8c JOVIS 451 NVLIL 431413 NV III dH 39NY 3 GID SONNY DO 1590 Si 48 OU A ION 00 san 5 DRA Durgontiy JO JUSSUOS UOLLUA Buy POI poSo Dsip JO Pato 93 OU IO 11 oguepgyuoo u DUVADAD sij Dam Di D 31159 uogotuo pD SUON PINO m POS N JO pop suli DunibaDwe D VIO pa und 9 pul IPON Hog oN 2100 v S0 10 ZLZE l 104 ANDA UONOUOSAC 19 91 49 P iX ej suop snjouj
21. o3 9Z9FZ 11 son amia 1 90150V OL Buuds jajjuog jossey Ereeei 6 xoojg Buuds jajuogi 1 rzesov 8 4294 DA Uojsnijxe UY uopnuxe guo anbog ci li z V4S06 Wadi 6 Zx8 YO VYSO6 WAdI 6 2X8L L1FN 1 01901 9 64006 posseg preecl S Das dH dHiedo PZ9P7l v vUus08Wad374X61NO 74509 WAdITL 6 LIF POLPZI UMOID eDeis rezzzl Z Apog nbibwz ug sdioS saaret NO lldid 53G uoijpubisag 310 323I4 ON ON 19 Exploded View of Titan D First Stage AQUA BLUNG FIRST TO DIVE puj 11001 HO d vI6l OI SODI a2 seal v salo 8061 INNT Q 1000 E 00 23 10 Dep 204 sonal GO Boney LING JOVIS 15 O NYI venosa Uri 4d A Suie ede Ga 431413 O NVIILdH vawe 1431 91 49 p pf a supp snowy juos sG anbyoy ue sajou sjupsoduio sa ISU 94 ay aljapuog ge9rzl FE ieuibjer uBoXxjdoig s biqueunom3 zoszzi t a UDIQWOWI POSIZI 454995 jejausi reil le uogld Uojsidil ioei 0 154045 jexous 60976 6 do ing Jeuja p uoysnog 5959061 8 80125 SHOX SPPA Srikzi d ue usp ebesi Zorzi 9c 8404 Ubs ugs swaga 18059 Ol9rzi SE maras Buipnipy ebojberepsiA SOszzi vc JOUSDM ejepuoy Z60SPH CZ Buudg ee 9Si6ii tz majos Apogi peysunja p NOSSI I cozzi le Bnid dH 9 1 2 90 dHuouonoq Zezezl
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