SERVICE MANUAL PLAYSTATION 2 - PSX-Core
Contents
1. 64 1939 Bv31l2z Part No 1 763 480 ST 1786 2092 1 Sa Les LeU Se ae al oe ae VS Descrip DC FAN SWITCH PANEL SCREW taion POWER WITH AC INLET REAR TAPPING BV 3X12 21 Remark Place code 74 00 87 87 Overall and Main Block for SCPH 50002 50003 50004 50008 H amp HSS Ref No Part No Description 1 169487513 TERMINAL BOARD FRONT 2 307455511 SCREW BV TAPPING 3 308452101 SCREW M3X27 TAPPING 4 307454801 COVER SCREW 5 307455501 SCREW BV TAPPING 6 307454901 CAP 7 307455601 SCREW BRAZIER HEAD P TIGHT 8 308450601 PANEL H REAR 13 307455001 LID 15 306625301 TAPE VOID OD us MD Block for SCPH 50002 50003 50004 50008 H amp HSS Description Part No Ref No H TRAY BRACKET 308452201 p46 oo ele eto a Bil 108 128 ASGOI PULLEY H 03 Boards Section for SCPH 50002 50003 50004 50008 H amp HSS Ref No Part No Description 54 307455301 TITE CAN M3x6 BY S 29 146875821 POWER BLOCK SWITCHING REGULATOR 56 308451901 SHEET H INSULATING 5 175793411 CABLE FLAT FFC 011 58 308452001 SCREW B2X6 5B TAPPING 61 1658037023 FLEXIBLE BOARD 62 208029301 SHEET A ELECTRIC HEAT Ga X39552559901 SHIELD A H ASSY 65 308450901 BUTTON H SWIICH 66 X395359871 PLATE H ASSY ORNAMENTAL 66 X39537411 PLATE H ASSY ORNAMENTAL SILVER H SS 68 182715011 CABLE FLEXIBLE FLAT FFC 019 69 30859800012. F Ref No 60 60 61 62 62 62 73 T 84 d oa 106 LL 1931 151 151 152 los 197 158 162 BV312 BV31b5 M354 M360 A ae 7 Sheed pO Soe Boas ae CD pag Pd S ic Fan acd Fear Fare Sana book GH kioii rca Eas Gho iLE j iE eae TAUT Den horne Fhe aoa La rey he wht SRR e m Soe Part No Description Remark 1 4698 505 11 POWER BLOCK ror 220 240V AC 1 455 505 21 POWER BLOCK for 220 240V AC 155298 174 41 BATTERY LITHIUM CR2U0372 TYPE 1 694 973 11 TERMINAL BOARD FRONT 1 694 574 11 TERMINAL BOARD FRONT 1 694 975 11 TERMINAL BOARD FRONT 3 05 gt 0260 05 COVER SCREW 3 0599 627 01 CAP 3 057 170 Dl TAPE 20X20 HARNESS STOPPER A3 3951 1722 4 COVER ASSY LOWER K 3931 079 1 PLATE ASSY ORNAMENTAL 2 070704 1L1 LID 3 066 198 01 TAPE VOID l1 757 934 11 CABLE FLEXIBLE FLAT FFC 011 1 7571 934 21 CABLE FLEXIBLE FLAT FFC 011 1 757 934 31 CABLE FLEXIBLE FLAT FFC 011 1 923 341 11 CABLE FLEXIBLE FLAT FFC 015 1 523 341 21 CABLE FLEXIBLE FLAT FFC 015 207197101 SHEET INSULATING 3 071 973 01 SHIELD HDD F ones L ST TAPE HARNESS STOPPER 3 3 49679 21 SCREW TAPPING BV 3X12 3 329 079 91 TAPPING BV 3X16 3 0 599 622 02 SCREW M3X54 HEAD TAPPING 3 069 100 01 TLIE CZN M3X6 FBV 14 GHOST 2 22 Place 00 00 25GH 17 17 17 22 22 87 87 87 87 87 12 12 12 12 12 16 87 87 87
3. SERVICE MANUAL PLAYSTATION 2 www kbernet com SERVICE MANUAL Level 1 PlayStation 2 Level 1 Service amp Procedures Manual Version 4 0 PlayStation 2 SCPH 30000 series SCPH 35000 series SCPH 30000R series SCPH 39000 series SCPH 50000 50000SS series Sept 2003 NOTE READ THIS DOCUMNENT IN CONJUCTION WITH THE LATEST SERVICE GUIDELINES ISSUED BY SEC SPECIFICATIONS General Power requirements 220 240 V AC 50 60 Hz for SCPH 3S00UZD 30003D 300004D 30002 290003 320004 Power consumption 50W for SOPH 30002D 300023D 300004D 350027 350003 350004 Dimensions 301 x 78 x 182 mm w h d Mass 2 4 kg Inputs Outputs on the front Controller ports 2 Memory Card slots 2 USB ports 2 S400 I Link port 1 Inputs Outputs on the rear HDD by slot 1 Outputs on the rear AV Multi out port 1 RGB Ycbcr Y C Composite video Audio L R XGA Digital our port 1 Optical audio Supplied accessories AC power cord 1 Euro AV connector 1 for SCPA 3000s74 amp 2500374 SCPH 30003 4 R amp SCPH 39003 4 SCPH 50003 4 SCPH 50003 458 A V connecting cable 1 Dualshock2 Analog controller 1 DISC Gls for SCPH 35002 350003 350004 TABLE OF CONTENTS SCPH 30000 series and SCPH 35000 series GHO13 31 41 MOUNT on board SAFETY RELATED COMPONENT WARNING 3 GENERAL INFORMATION 4 1 SERVICE NOTE CONDITIONS 4 Conditions 4 Fault Information amp FAQ 4 Inner Carton
4. and ACS Process description 1 Connect Power Cord AV cable amp optical digital cord to the unit Backside 2 Connect USB cable and insert the 2 grey memory cards and Dual Shocks Front side 3 Switch the Power ON amp push the reset button 4 Insert SCD 4515 test disc 5 Check Audio and Video CARD O and CARD 1 must be OK 6 Push R1 button on Dual Shock and check Audio and Video 7 Push L1 button on Dual Shock and check Audio and Video 8 Remove SCD 4515 insert SVD 4515 and push the reset button 9 Replace grey memory cards with the black ones 10 Check Screen PS2 check disc V2 00 All items must be OK 11 Push L1 R1 and red O button together and Check V RAM OK push red O button again and V RAM OK 12 Push red O button and check Audio TV Loudspeaker and Video 13 Push red O button and check Audio and Video 14 Push red O button RD RAM test 0 02 OK 15 Push red O button HDD connector test OK 16 Remove disc and switch off the unit Written by TET gS Nove2z00i Warllen Duque Mike Nabarro Compliance Manager Vice President of Technical Services Sony Computer Entertainment Europe Sony Computer Entertainment Europe NET Sil pr page Tri
5. console CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Ref No Part No Description Remark Place code 60 l 269 505 11 POWER BLOCK 00 62 1 694 676 21 TERMINAL BOARD FRONT 17 62 l 694 729 21 TERMINAL BOARD FRONT 17 62 1 694 769 31 TERMINAL BOARD FRONT 17 75 3 05 0 620 05 COVER SCREW 22 76 3 05 9 62 7 U1 CAP 22 84 2 05 2170 01 TAPE 20X20 HARNESS STOPPER 87 93 X 3951 7 22 1 COVER ASSY LOWER 87 106 i 3951 317 1 LID ASSY 87 112 3 066 498 01 TAPE VOID 87 151 1 757 934 11 CABLE FLEXIBLE FLAT FFC 011 12 151 l 73 oa CABLE FLEXIBLE FLAT FFC 011 12 152 1 823 3547 1 1 CABLE FLEXIBLE FLAT FFC 015 12 192 1 823 341 21 CABLE FLEXIBLE FLAT FFC 015 12 15 1 961 160 21 HARNESS HS 059 12 158 3 068 675 02 SHIELD HDD 87 162 3 0069 212 07 TAPE HARNESS STOPER 16 BV312 343252679221 SCREW TAPPING BV 3X12 87 M354 2 05 9 6022 U2 SCREW M3X54 HEAD TAPPPING 87 M360 3 Dnbes losg D2l TITE CZN M3X6 ABV S 87 a 10 lt REPAIR PARTS LIST EXPLODED VIEWS SCPH 30000 series and SCPH 35000 series D D MD Block Ref No Part No Description Remark Place code 137 3 060 400 01 TAPPING B2X6 5 10 27 X 3951 509 1 BRACKET ASSY PULLEY 10 26 X 991 6001 TRAY ASSY 10TR 3 1 680 370 12 PWB FLEXIBLE 10 REPAIR PARTS LIST EXPLODED VIEWS SCPH 30000 series and SCPH 35000 series GB 003 G
6. temperature condition When it repair don t touch them at a time during it surface is high temperature condition to take prevent against burning Do repair after it is cooled down enough CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Discard used batteries according to the tianufacturer s instructions SAFETY CHECK OUT After correcting the original service problem perform the following safety checks before releasing the set to the customer 1 Check the area of your repair for unsoldered or cold soldered connections Check the entire board surface for solder splashes and bridges 2 Check the inter board wiring to ensure that no wires are pinched or contact high wattage resistors 3 Look for unauthorized replacement parts particularly transistors that were installed during a previous repair Point them out to the customer and recommend their replacement 4 Look for parts which though functioning show obvious signs of deterioration Point them out of the customer and recommend their replacement 5 Check the line cord for cracks and abrasion Recommend the replacement of any such line cord to the customer 6 Check the b voltage to see it is at the values specified 7 Check the antenna terminals metal trim metalized knobs screws and all other exposed metal parts for ac leakage NOTIFICATION for environment
7. the damage from these are usualy shored by solder when iE shipping factory Wien You use lhe Optical device lor repair You Farre 15 open fhe 2 haps by matting solder In amp casa of the alide cam Flat 38 or tha rubber bali Flat 39 in the pear box assy broken The alide cam ar Tha rubber balt should be en changed ili nob Cae Dox aaay When you amp xchange the feed DC motlor or Sub chassis assy for repair You have to grease Fial 5G474B Y or a similar articles up to Feed motor sledding gear and Sub shalt Ref No Part No Description Remark 13 2 060 400 01 TAPPING B2X6 5 27 X 3951 154 2 BRACKET ASSY PULLEY 28 x 3951 153 2 TRAY ASSY 29 X 3951 156 3 BOX ASSY GEAR 31 1 680 370 11 PWB FLEXIBLE Place code 10 10 10TR 10GB 10 REPAIR PARTS LIST EXPLODED VIEWS SCPH 30002 30003 30004 C C Switch Block Ref No 50 31 52 33 Part No 3 059 665 03 3 059 656 05 1 0685 105 11 A 6712 830 A Description BUTTON SWITCH BRACKET SWITCH TPG P 2X8 TYPE 2 NON SLIT SW 355 MOUNT Remark Place code 25SW 25SW 25SW 25SW REPAIR PARTS LIST EXPLODED VIEWS SCPH 30000 series and SCPH 35000 series D D Overall and Main Block for SCPH 30002D 30003D 30004D 35002 35003 35004 The components identified by mark AL orc dotted line with m rk A are critical for safety Replace only with part number amp pacified CAUTION Don t lose the insulating sheet when assemble the
8. will be extracted from ESQI line however it is imperative that PlayStation 2 is reported on a model type basis e g C model D model etc Information must be entered in the ESQI line in the following format Example e Console SCPH 30004 type D SCPH 30004D e Console SCPH 30004R type D SCPH 30004RD How to identify model type All Engineers should be able to identity consoles by Model type e g C D F G if not model type can be identified on the number plate on the right bottom left hand corner next to a number with the following format 3 070 933 01 D this last digit refers to the model type REMOVAL OF STUCK DISC IMPORTANT NOTE PlayStation 2 unit must always be handled in ESD safe conditions Workbench with anti ESD mat connected to earth Technician should wear wrist ankle strap connected to any ESD mat In the case both power and loading mechanism are active Connect the PlayStation 2 unit to the power and switch the unit on at the back When the red LED at the front side is blinking push this button and the unit will switch one Disc can be removed by pushing the eject button In case power or loading mechanism is not active i HIS bape EID Wi TAFE CL USER REL LLLI i e i BELLA T uei og a TT PT RIB LBELLP X351 Remove tape void at backside of the Remove HDD Bay lid at the backside of unit the unit NOTES I Where no SSC is present in the country 2 AHATE RE D
9. 87 87 87 MD Block for SCPH 30002 R AU3 30003 R CEK 30004 R CEL F MD Block Ref No Part No Description Remark Place 1 7 3050 2001 I TAPPING B2X6 5 10 27 X 3952 059 1 BRACKET ASSY PULLEY 10 28 X 3952 060 1 TRAY ASSY f10TR 2d 1 680 370 21 PWB FLEXIBLE 10 se 15 Switch Assy Blockfor SCPH 30002 R AU3 30003 R CEK 30004 R CEL F Switch Assy Block Ber No Part No Description Remark Place 50 2 059 555 D3 BUITON SWIICH 25SW 31 3 058 655060 03 BRACKET SWITCH 25SW 51 3 066 494 01 BRACKET SWIICH 25SW 52 17 665 105 11 EPG TP 2X0 TYPE 2 NON SLII 25SW a A 6715 500 A sw 367 COMPL 25SW A 6714 500 A SW 367 MOUNT m A 6787 465 A Sw 367 COMPL VA 25SW A 6787 466 A SW 367 MOUNT VA 1G Power Switch Fan and Rear Panel Assy Blockfor SCPH 30002 R AU3 30003 R CEK 30004 R CEL F Power Switch Fan and Rear Panel Assy Block Ref No Part No Description Remark Place 63 1 763 450 31 DC FAN 74 63 1 763 554 31 FAN DC 74 63 1 763 756 21 FAN DC 74 64 1 771 994 51 SWITCH POWER WITH AC INLET for SCPH 30001 R 00 64 1 786 209 21 SWITCH POWER WITH AC INLET for SCPH 30002 R 30003 R 30004 R SWITCH POWER WITH AC INLET for SCPH 30005 R 30006 R 30007 R 159 3 071 901 01 PANEL REAR for SCPH 30001 R 30005 R 87 1259 3 0T7TI 901 11 PANEL REAR for SCPH 30002 R 30003 R 30004 R SCPH 30006 R 30007 R 87 BV312 3 325 679 21 SCREW TAPPING BV 3X12 87 17 Ove
10. B 004 and Plate Assy Block D D Ref No Part No Description Remark 61 1 528 174 41 BATTERY LITHIUM CR2032 TYPE 153 1 961 160 21 HARNESS HS 059 GB003 A 6712 923 A GB 003 MOUNTUSe for combine with GHO10 GB004 A 6712 984 A GB 004 MOUNTUse for combine with GHO12 GB005 A 6712 996 A GB 005 MOUNTUse for combine with GHO13 GB006 A 6712 984 A GB 006 MOUNTUse for combine with GH014 Fan and Rear Panel Block Ref No Part No 63 l 763 480 23 63 l e763 5440 727 63 1 763 756 11 64 1 771 9095 1 64 1 786 209 21 159 3 068 676 712 BV312 3 325 679 gt 21 Description Remark DC FAN FAN DC FAN DC SWITCH POWER WITH AC INLET SWITCH POWER AC INLET PANEL REAR SCREW TAPPING BV 3X12 Ub EE Place code 74 74 74 00 00 87 87 Place code 25GB 12 25GB 25GB 25GB 25GB REPAIR PARTS LIST EXPLODED VIEWS SCPH 30000 series and SCPH 35000 series D D 92 Switch Assy Block Ref No Part No Description Remark Place code 92 A 6705 338 A SWITECH BLOCK ASSY Used for combine with GHUID 25SW 92 A 6705 424 A SWITECH BLOCK ASSY Used for combine with GHO13 25SW 92 A 6705 401 A SWITECH BLOCK ASSY Used for combine with GHO12 GHO014 25SW 50 3 059 665 03 BUTTON SWITCH 25S5W 51 3 059 666 05 BRACKET SWITCH 25SW 51 3 066 494 01 BRACKET SWITCH 25SW 52 7 685 105 11 TPG P 2X8 TYPE 2 NON SLIT 25SW Overall and Main Block for SCPH 30002 R AU3 30003 R CEK 30004 R CEL
11. G MD Block BOTTOM VIEW Ref No Part No Description Remark Place code 17 3 060 400 01 TAPPING B2X6 5 10 EN 3 3952 059 1 BRACKET ASSY PULLEY 10 28 x 3952 060 1 TRAY ASSY 10TR 31 1 5980 37 0 22 EWB FLEXIBLE 10 19 Switch Assy Block for SCPH 39002 39003 39004 39008 G Ref No 50 51 al Da D 23 53 E 53 n3 Part No 2059555203 055 5500 U3 3 066 494 01 i aso ole iat RO ka nla A cDIDI OOgICA A 6787 552 A A 6787 353 A 6787 554 A A 6787 645 A A 6787 646 A A 6787 647 A A 6787 648 A A 6787 976 A A 6787 977 A A 6787 978 A A 6787 979 A Description BUTTON SWITCH BRACKET SWITCH BRACKET SWITCH TPG P 2X8 TYPE 2 COMPLETE PWB VA SW 373 MOUNT COMPLETE PWB COMPLETE PWB VA SW 382 MOUNT COMPLETE PWB VA SW 382 MOUNT VA VA SW 373 MOUNT VA NON SLII SW 373 SW 373 VA SW 382 SW 382 VA COMPLETE PWB SW 393 SW 393 MOUNT COMPLETE PWB VA SW 393 MOUNT VA 20 lt SW 393 Remark Use Use Use Use Use Use with with with with with with GH018 GH018 GH019 GH019 GH022 GH022 MOUNT MOUNT MOUNT MOUNT MOUNT MOUNT Place code 25SW 25SW 25SW 25SW 25SW 25SW 25SW 25SW 25SW 25SW Power Switch Fan and Rear Panel Assy Blockfor SCPH 39002 39003 39004 39008 G Ref No 63
12. IAEA URS afore E Ata ier ia e Wak 3 Remove all the caps and screws of the bottom cabinet very carefully avoid physical cosmetic damage on cabinets wares pcd remo RE E bim arri mme c ia dress 4 Remove the two long screws on the upper cabinet carefully LEPPER CODE aaa E Li ap aca peed rema SUME aaa E ee lees mme b ia aes 6 Remove the screws of the upper cabinet LPRULLEN AEU RET ee PARP RE FE nT ET m T BA ADR I T md mean mh Tra im 8 Remove the 4 screws of the MD block 9 REPAIR PARTS LIST EXPLODED VIEWS Du Ta geih dieit 33334 iar eR Gm FLS j mmi iio bas mm LOPE EN a i RON M 5 wu qu a PE Remove the caps of the upper cabinet carefully LPP CUN Ei n Bp eem pr a STs s L L Disconnect the power switch from the upper cabinet FREE EV BRACKET wah o IS PTT i ee T BRACKET AE PULLEY Lift the pulley bracket assy and remove the software Main parts assembles which are used by Level 1 centres All cosmetics fan power supply ribbon cables controller port connector and various mechanical components The mechanical parts with reference on the exploded view below with a respective part number on the spare parts list are supplied to level 1 repair centres The mechanical parts with reference on the exploded view below but without a respective part number on the spare parts list are not supplied to level 1 repair centres REPAIR PA
13. MPUTER ENTERTAINMENT DEMANDS THAT AT NO IIME SHOULD A MOTHERBOARD BE EXCHANGED FROM ONE CONSOLE TO ANOTHER NO MCB PARIS ARE INCLUDED ON LEVEL 1 REPAIR IMPORTANT Do NOT touch any PlayStation 2 parts not listed on this manual CAUTION Replace the battery with a Sony CR2032 battery Use of any other type of battery may present the risk of fire or explosion The battery may explode if mistreated Do not recharge disassemble or dispose of in fire CAUTION Ihe use of optical instruments with this product will increase eye Hazard As the laser beam used in this CD DVD player is harmful to eyes do not attempt to disassemble the cabinet Refer servicing to qualified personnel only WARNING WHEN SERVICING DO NOT APPROACH THE LASER EXIT WITH THE EYE TOO CLOSELY IN CASE IT IS NECESSARY TO CONFIRM LASER BEAM EMISSION BE SURE TO OBSERVE FROM A DISTANCE OF MORE THAN 25cm FROM IHE SURFACE OP THE OBJECTIVE LENS ON IHE OPTICAL PICK UP BLOCK CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure CAUTION for electric shock When power is ON Don t touch to Power supply block AC inlet Power switch and so on not to get an electric shock at repair CAUTION for burning When current is supplied Some of part surface temperature like EE GS Regulater IC power supply Optical device and so on These part surface is become high
14. RTS LIST EXPLODED VIEWS SCPH 30002 30003 30004 C C Overall and Main Block CAUTION The components identified by mark A or dotted lina with mark d are critical for safety Replace only with part number CAUTION Ues of controle or adjusiments of performance el mocedurss other fran thoes spectiied harein ray nest in haous radiation expoeurns Ref No Part No Description Remark Place code 60 1 4598 565 21 POWER BLOCK 00 Bl 1 528 174 41 PS2 BATTERY LITHIUM OTHER NON PS2 LITHIUM CR2032 25GD CR2032 TYPE TYPE BATTERY MAY BE USED 62 1 694 767 11 TERMINAL BOARD FRONT 17 63 1 763 4590 11 DC FAN 74 64 lerq le 995912 SWITCH POWER WITH AC INLET 00 65 1 792 491 21 CABLE FLEXIBLE FLAT FFC 290 12 69 J 055 489 01 SHIELD B 16 70 3 0509 622 02 SCREW M3X54 HEAD TAPPING 87 Ta 3 059 626 03 COVER SCREW 22 76 2 059 627 U01 CAP 22 88 37320 6221 SCREW TAPPING BV 3X12 87 93 X 3951 398 1 COVER ASSY LOWER 87 94 x 3951 498 1 COVER ASSY UPPER 87 95 X 3951 099 1 PLATE ASSY ORNAMENTAL 87 105 1 680 147 11 PWB FP 324 FLEXIBLE 12 106 A 323951 317 1 LID ASSY 87 112 3 066 493 01 TAPE VOID 87 138 1 757 568 11 CABLE FLAT FFC 308 12 139 1 7517 590 11 CABLE FLAT FFC 310 12 142 1 757 509 11 CABLE FLAT FFC 309 25GD REPAIR PARTS LIST EXPLODED VIEWS SCPH 30002 30003 30004 C C MD Block CAUTION There ars 2 tans behind Optical davies for prevent
15. Reorder 4 2 WARRANTY 4 Service Warranty 4 Reimbursement 4 3 APPLICABLE MODELS 4 4 LEVEL l1 SERVICE SPECIFICATION 4 5 SPARE PARTS REORDERS 4 6 WARRANTY SEAL CONTROL 5 7 REPORTING WARRANTY DATA ENTRY 5 8 REMOVAL OF STUCK DISC 5 6 9 REPAIR PARTS LIST q Exploded Views 7 24 SCPH 30002 30003 30004 C EY 7 Overall and Main Block J MD Block 8 Switch Block 9 SCPH 30002 30003 30004 Dy D3 10 Overall and Main Block 10 MD Block id GB 003 GB 004 and Place Assy Block 12 Fan and Rear Panel 12 Switch Block 1 3 SCPH 30002R 30003R 30004R F 14 Overall and Main Block 14 MD Block 15 Switch Assy Block 16 Power Switch Fan and Rear Panel 17 SCPH 39002 39003 39004 39008 G 18 Overall and Main Block 18 MD Block 19 Switch Assy Block 20 Power Switch Fan and Rear Panel 21 SCPH 50002 3 4 8 amp 50002 3 4SS H Overall and Main Block 22 MD Block 23 Boards Section 24 PS2 Peripherals 25 10 QUALITY CONTROL TESI 26 SAFETY RELATED COMPONENT WARNING Components identified by mark A and in the parts list are critical to safe operation Replace these components with Sony parts whose part numbers appear as shown in this manual SAFETY RELATED COMPONENT WARNING COMPONENTS IDENTIFIED BY MARK OR DOTTED LINE WITH MARK ON THE SCHEMATIC DIAGRAMS AND IN IHE PARIS LIST ARE CRITICAL IO SAFE OPERATION REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY IMPORTANT SONY CO
16. SHERI CH FERRITE 70 308029401 SHEET DRIVER ELECTRIC HEAT 24 un PS2 Peripherals Ref No Part No AC EURO 157513192 CONV 157349111 AV 179202931 CONT 19023523212 CONT 152770211 Description CORD POWER CONNECTOR CONVERSION AV CABLE ANALOG CONTROLLER DUAL SHOCK 2 ANALOG CONTROLLER DUAL SHOCK 2 SILVER 25 10 QUALITY ASSURANCE TEST QA TEST Ref No Part No Description Remark Place code n a J 250 407 3A SVD 4514 n a n a J 250 407 0A SCD X515 n a n a J 2504 118 A SVD E94075 for SCPH 39002 3 4 n a QA Test disc is supplied as a spare part If the units pass test with PS game PS2 game and DVD EVERY unit needs a QA test and has to pass the QA test After the QA test an aging test with a PlayStationR2 demo disc needs to be done during two hours If the unit passes this test the unit can be considered as repaired and can be returned to the customer The following QA Test guidelines should be followed lo perform the OR test the following equipment is required m Test CD SCD 4515 and SVD 4514 and SVD E94075 available as spare part e 2 grey PS 2 black PS2 memory cards not supplied e IV net supplied e Amplifier with OP dig out connection loudspeaker not supplied e USB cable not supplied e Optical Digital Cord nor supplied e 2 Dual Shocks PS2 NOE supplied Note Please use existing stock These equipments are generic equipment and should already be available at SSC
17. al assessment This model is CR2032 lithium battery onboard inside on the GD MOUNT as Timer backup power CR2032 life may be about 5 to 8 years so you have very few need for changing to new one But if you have necessary to replaced to new one or disassemble for scrapping you have to keep your country low regulation standard etc of environmental assessment and safety NOTE Some of the above safety text is NOT applicable to Level 1 Repairs GENERAL INFORMATION NOTICE Copyright by Sony Computer Entertainment Inc All rights reserved No reproduced and transferred required except permission by Sony Computer Entertainment Inc No commercial use and rental required REVISIONS This manual compiled by first edition of SCPH 30000 series and SCPH 35000 series design data Design and Specification will be subject to changed without notice The latest versions of service manual Technical memo and Technical information should be used together ls SERVICE NOTE CONDITIONS Level 1 service is only allowed by Sony Service Centres SSC or dedicated Authorised Service Centre ASC Other type of repair Still has to be carried out by SEC BOE as appropriate jigs or tools sre not available to S8C ASC gt l c Conditions e SSC and ASC can only perform PlayStation 2 Level 1 repair as described in this manual e It is strictly prohibited to perform any Level 2 and or Level 3 repairs on PlayStation units e Level 2 repairs must onl
18. elines procedures Where no SSC is present in the country Repairs must be controlled by the use of Warranty Seals Part Number 3 066 498 01 Tape Void Warranty Seals must be strictly controlled All countries wishing to perform Level 1 repair on PlayStation 2 as described in this manual must submit appropriate Warranty Seal Control procedures covering the following areas inventory control process audit trail and replenishment of stock To ensure that Warranty Seals are controlled properly each SSC and ASC must have a nominated member of staff who is responsible for these parts They should carry out the following functions e Confirm that the service centre inventory accurately represents the true stock level when reported to SCEE e To report promptly any loss due to damage theft defective application or unforeseen incident e This person will also be responsible for the periodic reporting to SCEE and should maintain the local audit files to be examined by SCEE as part of a stock inventory audit e SSC and Acs must re seal all PlayStation 2 units that could not be repaired locally lLevel l repair before shipping the unit to SEC BOE For Level 2 Level 3 repalr Reimbursement will not be granted for PlayStation 2 units arriving at SEC ROE without warranty seal even if in warranty REPORTING SCEE must obtain Level 1 repair information from all countries performing Level 1 repairs locally Monthly reports
19. nty The warranty on Level 1 repaired PlayStation 2 should be set to 90 days Repaired units are eligible to free of charge re repair within the 90 days warranty I W Reimbursement system In case service is carried out in warranty please proceed for compensation according to the Standard Warranty Reimbursement rules outlined in the SEC ROE Warranty Rulebook APPLICABLE MODELS This Level 1 Service Manual is applicable to the following PlayStation 2 models BSOPH 30002 ZSGOPH 30002 SCPH 30004 C BOPH 30002 SCPH 30003 SCPH 300D04 D BOPH SO002 JSCPH 25003 JESCPH 35004 D SCPH 30002R SCPH 30003R SCPH 30004R F BUOPH 39002 SCPH s9002 SGCBPH 39004 8CPH39008 G BCPH D00U2 37478 amp SCPH 59000273 4 ss H LEVEL 1 SERVICE SPECIFICATION Definition Level 1 service is only allowed by SSC or dedicated ASC notel and specified as follows e Cosmetic and easy repairs using level 1 spare parts mentioned in this manual e Replacement of dedicated parts such as power supply module terminal board etc please refer to this manual for a full list of dedicated parts e Adjustment of mechanical parts NOT on optical block e Removal of stuck disk e No Problem Found NPF NOTES L 8 SPARE PARTS REORDERS ssc and as are only authorised to order spare parts listed in this manual Spare parts should be ordered through existing WRPCE system procedures For more information on parts reorders please refer to SEC ROE guid
20. rall and Main Block for SCPH 39002 39003 39004 39008 G UU f aiteh Block Asay euo Bor CHO BATIB B pa a LED Shee A Ay Block fuge Cu RC CUTE I Petar Ehe Pen anc Fear Peel 454 Ebook furent OHIO TEE page TH bent Blok Figg SHOVE Se page CAUTIGA Domni kosa Ihe insulaling sheet when serie Ha conania CS 3H Ref No Part No Description Remark Place code 60 1 468 605 31 POWER BLOCK for 220 240V AC 00 61 1 528 174 41 BATTERY LITHIUM CR2032 TYPE 25GH 62 1 6094 39 75 11 TERMINAL BOARD FRONT 17 75 3 059 526 03 COVER SCREW 122 76 3059 62 7 01 CAP 122 84 3 06 1 70 01 TAPE 20X20 HARNESS STOPPER 87 92 A 6787 644 A SWITCH BLOCK ASSY 187 93 439517222 COVER ASSY LOWER 87 95 X 3951 099 1 PLATE ASSY ORNAMENTAL 187 106 3 070 84 7 01 LID 187 112 3 066 498 01 TAPE VOID 87 112 2 079 117 01 TAPE VOID For SCPH 39008 187 151 1 757 934 11 CABLE FLEXIBLE FLAT FFC 011 12 152 1 62535 341 1 7 CABLE FLEXIBLE FLAT FFC 015 12 159 3 071 971 0lI SHEET INSULATING 16 158 3 071 09 73 01 SHIELD HDD F 87 152 3 069 2172 01 TAPE HARNESS STOPPER 187 B265 3 069 170 201 TAPPING B2X6 5 187 BV3127 3 325 079 21 SCREW TAPPING BV 3X12 87 BV316 3 070 296 01 TAPPING BV 3X16 87 M354 3 059 5622 D2 SCREW M3X54 HEAD TAPPING 187 M360 3 069 168 01 TITE CZN M3X6 BV S 87 T250 3 071 976 01 TAPPING 2X5 87 18 MD Block for SCPH 39002 39003 39004 39008
21. y be performed by SEC ROE or SSC ASC authorised by SCEE e Level 3 repairs must only be performed by SEC ROE e Any PlayStation 2 unit submitted to any kind of abuse repair will never be classified as in warranty e Units sent to SEC ROE for Level 2 and or Level 3 repair that shows any evidence of abuse will not be compensated e S8Cs and ASCs must have an appropriate Warranty Seal Control procedure covering the following areas inventory control process audit trail and replenishment of stock please refer to paragraph six in this manual for more details 12 Fault Information amp FAQ Sony Computer Entertainment Europe SCEE will provide Fault Information and Frequent Asked Questions through the Technical Service Extranet site http tech scee net tech nsf This is a secured site and can only be accessed by personnel authorised by SCEE please contact SCEE if you require access to this system lie Inner Carton re order notel In the case of defective units arriving at SSC or ASC without the original inner carton SCEE will make brown inner cartons available to order by SOSA Central Warehouse For more information contact SOSA Central Office Brown inner cartons can be used for returning consoles repaired locally and as a transportation box to SEC RBOE Abuse any units missing original components having additional components e g modifying chips and or physical liquid damage WARRANTY Service Warra
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