Attachment Geardrives Service Manual
Contents
1. said part FOB Omni Gear s facility Houston Texas provided the defective gear drive in whole is returned to Omni Gear s facility charges prepaid accompanied by a Return Goods Authorization Number RGA and defect report detailing the claimed defect and provided inspection of the original Product establishes the claimed defect to the satisfaction of Omni Gear In the event a warranty claim is denied an Omni Gear Customer Service representative shall contact the customer and advise of the cost to repair the Product not covered under warranty If the customer requests the Product be repaired the repaired Product shall carry a Manufacturer s Remanufactured Warranty of 6 months from the date of remanufacture Warranty Disclaimer and Limitations of Liability Omni Gear makes no other warranties No warranty of merchantability or fitness for a particular purpose is implied Omni Gear s liability under this warranty is limited to the conditions stated herein OMNI GEAR SHALL NOT IN ANY EVENT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE including but not limited to expenses attorney fees loss of income or profits due to delay or defective material or workmanship and no allowance will be made for repairs replacements transportation or freight charges or alterations UNLESS authorized in writing by Omni Gear Omni Gear s warranty is subject to change without notice This warranty shall not apply to any Product upon which repairs or2. alterations have been made improper lubrication including type and frequency excessive shock loading improper application or for misused neglected or incorrectly installed Product This warranty shall not apply in the event proper gearbox lubrication and service is not maintained All gearbox Product lubrication must be flushed and refilled after the first 100 hours of service and then every 1000 hours thereafter This warranty shall not apply to seals in the event they have been subjected to heat in excess of 200 degrees paint solvents or other chemicals in the assembly or painting processes Any Omni Gear Product that remains unused for a period of 6 consecutive months during the warranty period shall not be warranted for leakage due to seal aging The warranty for bearings shall be limited to the warranty provided by the bearing manufacturer No Product will be eligible for warranty if rust or corrosion has started on internal surfaces The terms and conditions set forth herein together with any amendments modifications and any different terms or conditions expressly accepted by Omni Gear in writing shall constitute the entire Agreement concerning the Product sold and there are no oral or other representations or agreements which pertain thereto This Agreement shall be governed in all respects by the law of the State of Texas Legal proceedings arising out of the terms of Omni Gear s warranty must be commenced within one 1 year of the accru
3. to the satisfaction of Omni Gear In the event a warranty claim is denied an Omni Gear Customer Service representative shall contact the customer and advise of the cost to repair the Product not covered A under warranty If the customer requests the Product be repaired the repaired Product shall carry as Manufacturers Remanufactured Warranty of 6 months from date of remanufacture Contact Omni Gear for Warranty Disclaimer and Limitations of Liability PHONE 713 635 6331 OMNI GEAR o EMAIL sales omnigear com 7502 MESA RD HOUSTON TEXAS 77028 WEBSITE www omnigear com C52 OMNI GEAR Dear Valued Customer Standard Terms and Conditions of Sale The following letter serves to define Omni Gear s Warranty policy effective January 1 2006 Omni Gear warrants its Products to be free defects in materials and workmanship when installed and maintained consistent with Omni Gear s specifications Unless otherwise specified below each Product is warranted for a period of 12 months from the date of retail delivery or 18 months from the date of shipment from Omni Gear s facility whichever shall first occur All replacement or spare parts supplied by Omni Gear are warranted for a period of 3 months from the date of shipment from Omni Gear s Facility Should any part of an Omni Gear Product be found under normal use and service during the warranty period to be defective Omni Gear shall repair or replace at its sole option
4. Engineering Service Bulletin SB241207 OMNI GEAR Attachment Geardrives Service Manual Cautions Following are some general cautions All personnel shall use safe and sound practices and take all necessary precautionary measures to ensure safety 4 Q lek The Irranan esrocanon Transport installation plumbing operation maintenance and inspections should be handled by properly trained technicians The unit should be operated only within its design and performance specifications Do not remove the name plate Any modifications or alterations of any kind to the unit will void the warranty and all subsequent claims Do not operate the unit without all safety covers in place The reducer and the lubricant will get very hot during operation Take safety precautions when handling the Bevel Gear unit and the lubricant Never approach or touch any rotating parts during operation Damaged units should be taken off line and not put back in operation until properly serviced If the unit performs abnormally in any way stop the unit immediately ASSOS ATON OF Power Transmission Distributors Association P Vile PANTO CTU ERS OMNI ATTACHMENT GEARDRIVE Selection The life and field performance of the OMNI ATTACHMENT GEARDRIVE is dependent on the appropriate unit size and features being selected properly for the specific application Careful consideration should have been given to the duty cycl
5. al of the cause of action or be forever barred Note The information shown online and in all catalogs is for general purposes only Not to be used for manufacture design or application review OMNI GEAR reserves the right to update or change its products therefore the information shown is subject to change Bearing curves are supplied for design reference purposes only They are intended to help illustrate the importance of radial load position relative to the gearbox For detailed analysis or application review contact OMNI GEAR engineering Exceptions Exceptions to Omni Gear s stated Warranty Policy must be in writing and made a part of this Limited Warranty Customer Product Group Limited Warranty Effective Date
6. brication Selection The use and maintenance of the proper lubrication is critical to the successful operation and performance of the OMNI ATTACHMENT GEARDRIVE Refer to table 1 to select the appropriate oil for the units ambient operating temperature and table 2 for approximate oil quantity OMNI Gear recommends the use of EP additives for standard universal bevel units However when the unit is used with other components with shared oil baths check EP compatibility with the other component manufacture Also for some special designed OMNI ATTACHMENT GEARDRIVE EP additives may not be compatible with special internal components Contact OMNI Gear or your Lubricant supplier for more details Greases may be used dependent on the type of grease and the application Contact OMNI Gear or your Lubricant supplier for more details synthetic oils may be used but must meet all requirements of the oils shown in table 1 synthetic oils are recommended for use in both high operating oil temperature and low ambient temperature extremes Table 1 Oil type Ambient Temperature ISO VG Grade AGMA No SAE Gear Oil 40 F to 15 F 100 3EP 7SW 90 5 F to 60 F 75W 90 40 F to 120 F EP 85W 140 Note 1 Pour point should be 10 F higher than minimum expected ambient temperature This may require the use of synthetics or multi weight oils in lower ambient temperatures Note 2 ISO and SAE reference type does not include EP designation Check with your oil
7. e ambient conditions actual loads severity of service reliability and safety factor If you have any concerns relative to the suitability of your OMNI ATTACHMENT GEARDRIVE for your application please contact OMNI Gear or your OMNI Gear representative Delivery Inspection Upon receipt of your OMNI Gear Products check and document any handling damage to the shipment packing product packing or the product itself During transit contents of the shipment packing may have moved Prior to removing the product from the shipment packing ensue the product is stable and it is safe to unpack the shipment packing OMNI ATTACHMENT GEARDRIVE Verification Each OMNI ATTACHMENT GEARDRIVE has a nametag attached to the unit Check the nametag and verify the nametag unit data corresponds to your product requirements 3 OMNI GEAR x 2 2 e Refer to OMNI ATTACHMENT GEARDRIVE Catalogs for detailed information on model codes designations e Always supply complete nametag data when referencing your OMNI ATTACHMENT GEARDRIVE unit Storage OMNI ATTACHMENT GEARDRIVE units are shipped prepared for a minimum of 6 months storage upon receipt The storage environment should be clean dry protected from the elements free from vibration and not subject to large temperature changes in short intervals For units requiring longer storage times or being stored in conditions other than those stated above contact OMNI Gear or your OMNI Gear Representative Lu
8. e intervals may be used dependant on the load conditions and unit environment However if longer oil change intervals are used oil sampling shall be used to confirm the oils actual properties and condition During oil changes care should be taken to ensure oil is retained properly during draining from the unit Waste oil should be disposed of properly and according to local requirements Factory lubrication OMNI ATTACHMENT GEARDRIVES can be factory filled with lubricant prior to shipment with the proper type and specified brand of lubrication Please contact OMNI Gear or your OMNI Gear Representative for more details Note Even Factory Lubricated units should be checked for proper lubricant level prior to use Installation The OMNI ATTACHMENT GEARDRIVES should be properly aligned and secured to the mating equipment for proper performance All fasteners should be properly tightened and secured against loosening during operation The male and female interface threads on all standard units have been designed to accept a minimum torque values of 90 of the proof load of a ISO grade 10 9 fastener based on a minimum thread engagement of 110 of the nominal thread size Some threaded holes are also used as oil ports These threads need to be sealed against oil leaks when installing the fastener Start Up The following is a short list of various checks and actions to be taken prior to or during start up to ensure the safety of personnel and lessen th
9. e risk damage to equipment Verify correct rotation of all equipment Check for proper lubrication even on Factory filled units on all equipment Check that all plugs and fasteners have been installed Ensure all guards and other safety devices are in place and operational SCS 2S SCS It is recommended the units be run for a period of time 4 to10 hours under no or light load conditions as installed This will promote proper wear in and alignment of all mating components Limited Warranty Omni Gear warrants its products to be free of defects in material and workmanship when and maintained consistent with Omni Gear s specifications Each product is warranted for a period of 12 months from date of retail delivery or 18 months from date of shipment from Omni Gear s facility whichever shall first occur All replacement or spare parts supplied by Omni Gear are warranted for a period of 3 months from date of shipment from Omni Gear s facility Should any part of Omni Gear product be found under normal use and service during the warranty period to be defective Omni Gear shall repair or replace at its sole option said part FOB Omni Gear s provided the defective gear drive in whole is returned to Omni Gear s facility charges prepaid accompanied by a Return Goods Authorization RGA and defect report detailing the claimed defect and provide inspection of the original product establishes the claimed defect
10. supplier for exact oil type designations that include EP additives Table 2 Oil capacity Unit Size Oil Capacity Fluid Ounces Liters Horizontal Shaft down GB 50 30 9 FSD 15 FSD 20 0 7 16 4 N A Note 1 For horizontal units the oil level to be at center line of unit Note 2 For shaft down units filled horizontally the oil level to be 7 deg above center Note 3 For shaft down units filled vertically oil level to be at mid height of the input spline Note 4 Contact OMNI Gear or your representative for mountings and units not shown here Lubrication Performance Under normal oil lubrication and unit operating conditions the maximum oil sump temperature is expected to be 160 deg F For intermittent peak loading of the unit the maximum oil sump temperature is expected to be 200 deg F These are general guidelines and may very slightly with each specific application However if oil sump temperatures are continually exceeding these guideline maximums a review of the oil type and operating conditions should be performed Contact OMNI Gear or your lubricant supplier Lubrication Maintenance The initial oil should be changed after 50 hours of operation of the unit under operating loads Additional oil changes should be performed every 1000 hours or each year which ever comes first Shorter oil change intervals may be required if the unit operates at high temperatures or at maximum load conditions Longer oil chang
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