Range Service Manual - Draft
Contents
1. 19 INSTALLATION Drop ins Cabinet and counter cut out 20 PART DIAGRAMS AND PART NUMBERS Drop ins Covers for DV Drop in 20 Model DV20 and 21 WARRANTY aote betreut 22 EX TENDED WARRANTY secuti ebat tates REEF 23 ATWOOD RETURN GOODS 24 WARRANTY SERVICE 25 FLAT RATE SCHEDULE i cnr bini Pies ions aco 26 INFORMATION NOTICES Terminology ANSI Burner Electrode Calibration CSA Main Burner Orifice Manifold Oven Thermostat Piezo ignitor Definition American National Standard for Recreation Vehicle Cooking Gas Appliances The spark source to burners X with electronic ignition 33 range series light top piezo 12 VDC Replaceable for The condition that determines whether the thermostat 15 registering temperatures properly Certification Agency Canadian Standards Association A precision drilled thimble shaped component that meters gas flow to the main burner The constantly pressurized tube or pipe that supplies gas to the burner valves It is the component that regulates the temper2. gt CLLD A P d m D SRS Se eae EEE gt gt gt AC gis E edi CUu Mrs r T 1 A amp A3 gt 8 12 8 1 TARY d 6 d 13 1 5 c ndm e _ T v 9 1 1 4 lt 1 2 92 5 29 y gt 13M I 20 o i 11 3 7 e 74 T im 1 3 pA 1 E tw V di i m s e 1 lt Em gt e umm o 1 wL lt 0 1 9 22 J 1 3 0 30 56378 2 56379 56380 3 56491 57115 57116 57102 56483 56482 56481 56478 51062 56468 56469 2 I 2 519056 oT 0 T O1 w s a J was 92610 56366 3 57182 NEN COOKING APPLIANCE LIMITED WARRANTY Atwood Mobile Products warrarts to the original owner and subject to the below mentioned conditions that this product wil be free of defects In maternal cr workmanship for a panod of two years from the original date of purchase Atwood s lability hereunder 15 limited to the replacement of the product repair of the product of replacament of the product with reconditioned product at the discretion of Atwood Mobile Products This Is vod If the product has been d accident unreasonable use neglect tampe
3. A almond B REVISION NUMBER Q original version 1 First version NUMBER OF BURNERS 3 black W white OVEN HEIGHT 17 21 OF APPLIANCE RW Wedgewood w wide door range CW Wedgwood cooktop ATWOOD DV OLD ATWOOD DA Drop In Cooktop with Open Burners DV 20BSE gt TOP BURNER IGNITION E Electronic Ignition BURNER S sealed P porcelain TOP B black W white S stainless C chrome REVISION 1 2 revision NUMBER OF BURNERS 2 3 APPLIANCE DV Sealed Burner DA Atwood drop in ATWOOD Range Oven amp Cooktop w Sealed Burners amp Slide In RA2133 BBE gt BURNER IGNITION P Rotary Piezo E Electronic DOOR COLOR B black S stainless 2 white glass TOP COLOR B black W white REVISION NUMBER O original version 1 2 NUMBER OF BURNERS 3 OVEN HEIGHT 21 TYPE OF APPLIANCE Atwood range CA Atwo4d booktop Wedgewood Vision CV Wedgewood Vision cooktop Range amp Oven Gas Components Harper Wyman Harper Wyman Oven Harper Wyman Mini Control Thermostat Burner Valve Copreci e Mercury Free t P 024 52 6522 Oven Thermostat Burner Valve Orifice Block Pilot Assembly BSI e Mercury Free E SA B Oven Thermostat Seven Universe e Mercury Free Oven Thermostat Burner Valve Pilot Assembly Safety Pilot Valve Ranges
4. In accordance with the requirements of the National Traffic and Motor Vehicle Safety Act Atwood Mobile Products LLC has determined that a defect which relates to motor vehicle safety exists in certain Atwood Range Ovens manufactured on or before September 20 2010 with model numbers beginning with RV1735 RV2135 or RA2135 Some of the subject units may contain a small fracture within the line delivering gas to the oven cavity burner A fracture may allow gas to leak causing an unexpected build up of gas in the vehicle This condition can lead to a fire or explosion and poses an asphyxiation risk Gas is supplied through this line only when the oven cavity is in use and thus this condition is not present when the range oven controls are off Therefore please ensure that the oven function on these units is not used until they have been certified or repaired we request your support in ensuring the oven cavity of these units is not lit or used The range top burners may be used as normal as long as the oven controls are off To identify if a unit is within the recall period look for model and serial number under the top of the unit If the range has already been inspected there will be a green check mark in the burner box If you have any questions or concerns please contact Atwood at 866 869 3118 please have your model and serial number available Thank you Atwood Service
5. Install three new bumer seals one per burner REINSTALL RANGE TOP 1 Place the top on the range with the tabs on the spring clips the slots on the top b 2 Attach spark wires to burners routing the wres away from the center of th bumers 3 Burner tube gaskets must be in place 4 Rotate the top downward to insure three burner tubes fit up into the burner caps Using a side to side motion when rotating the top down may make this easier 5 Once the tubes are up nto the burner cap push backwards on the top until the bracket s on the front of the top fits into the control panel 6 Check each burner for proper lighting to ensure that the burner tube has been inserted into the burner head TAN Literature Number MPD 57562 O Atwood RANGE OVEN DOOR Atwood Mobile Products REMOVAL AND 1120 North Main Street Elkhart IN 46514 REPLACEMENT PHONE 574 264 2131 FAX 574 262 2550 INTERNET hitp www atwoodmobile com INSTRUCTIONS ENGLISH Effective 11 19 08 AAJ i C s Ne LS dnt NEE E OOA the hinges on each side of the door from folding up completely O WARNING CAUTION 3 Lift the door up and off the hinges on each injury death injury and or property damage Side of the door and away from the range 4 To replace the door on the hinges on each uS 0 2 Close the door so that the metal pin stops Tay fe FOR YOUR SAFETY s
6. Om Gm Gm GE GE ZR ER GE GE X amp m aR RR RSS E amp REX Rx Trim Bottom m m m Nm NE omm mm GE m mm Gm Gm mm Gm Gm Gm GE 2 GR Gc SE SSeS ke PSCC CAR SST OR Go eee Ee Ee GREG o o mm T GE EE mmo T T Gm Gm Gm GE GE GE GE EE do m LHRH Trim Vent Top Valve Bumer Other Parts As Approved 0 200056 indicates 0 5 hours will be allowed to remove and install the appliance If two more parts replaced the same appliance during the repair the R amp R allowance to remove the appliance will be applied to only one part NO LABOR 1 ALLOWED TO CHANGE KNOBS Above time allowances include all operations involved in the diagnosis location and replacement of part Also included is the time required to remove and replace any part or assembly that is in the path of a part being replaced and gas leak test when applicable Note Warranty claims must be fled and received within six months from the date of repair Claims received beyond this time frame will not be considered for warranty payment Show next page Right Arrow OA Atwood INFORMATION NOTICE 1120 North Main Street Elkhart IN 46514 RECREATION VEHICLE LP PRESSURE DROP LEAK TEST PHONE 574
7. Warranty Program Must Return Parts List and approved Flat Rate Schedule provide the framework for Warranty Returns NON DEFECTIVE RETURNS A restocking fee of 20 will be charged for handling overstock returns or standard stock items ordered incorrectly by the customer The product must be received in resalable condition Product that has been specifically designed at the customer s request is non returnable Obsolete or outdated product will not be accepted for credit DEFECTIVE RETURNS Within 30 days of sale defective returns are to be shipped back the respective manufacturing facility for Problem Cause Analysis PCA unless otherwise advised ALL WARRANTY RETURNS If the PCA determines Atwood is responsible full credit or replacement parts will be issued If the PCA determines the customer is responsible partial or no credit will be issued at Atwood s discretion SHIPPING DAMAGE Once the product has been accepted at your facilily it is the customer s responsibility to file damage claim with the carrier RETURN PARTS Before returning any part to Atwood a Returned Goods Number must be obtained by calling Atwood Mobile Products Service Department at 866 869 3118 Provide date of purchase model and serial number for appliances and make model and last 8 digits of VIN for hardware windows and doors If claims are not submitted within 6 months from the date of repair claims will not be considers SHIPPING if the PCA de
8. manufactured since March 2006 will have slots on the back to accept the new hinge arm Refer to MPD 53129 for complete Bi Fold Cover instructions LITERATURE NuMBER MPD 53405 OV Atwood 1120 North Main Street Elkhart IN 46514 REGULATOR PHONE 574 264 2131 FAX 574 206 9713 REPLACEMENT INTERNET http www atwoodmobile com Effective 11 21 07 For complete Wedgewood range amp cooktop instructions consult MPD 56280 INSTALLATION PROCEDURE Note Before installing new regulator apply a small amount of pipe sealant WARNING pipe threads of fitting on manifold and pipe threads of fitting that will be Do not use matches candles or other sources of ignition to test fittings and reinstalled to inlet of regulator gas lines for leaks Note Be sure to install regulator with amow on body of regulator in the direction of gas flow pointing 3 Check all connections for gas leaks towards manifold using a non corrosive leak detection fluid Do not use a soap and water 1 Install new regulator following solution Leak test in excess of 8 oz instructions in reverse order per square inch 1 2 psi of air pressure will invalidate warranty 2 After installation is complete tum on gas supply TOA Atwood Atwood Mobile Products 1120 North Main Street Elkhart IN 46514 3203 PHONE 574 264 2131 FAX 574 206 9713 INTERNET http www atwoodmobile com 11 2 10 Information Notice NHTSA Recall No 10E 046
9. valves and oven thermostat Oven Thermostat supplies gas to the oven pilot and main burner regulates oven temperature Pilot Assembly consists of a thermocouple and a pilot hood where gas passing through the orifice is directed to ward the oven burner pilot holes The user holds the magnet in initially by pushing the knob in at the pilot push hold rotation and manually lighting the pilot After approxi mately 5 seconds the thermocouple input will hold the magnet in the open position and the user can release the knob and adjust to the desired temperature Component Identification Ove n Burner Thermocou pler Oven Thermostat senses oven temperature by means of a thermal bulb located in the upper rear of the oven The oven control knob is set to the desired temperature calling for heat the fluid expands in the bulb as the temperature rises moving the seat in the thermostat from full open to partial open as the desired temperature is reached thus maintaining the set temperature The gas is passed from the thermostat to the orifice block in the main burner entering the burner and igniting from the pilot Oven Burner The oven burner remains on once the ther mostat is turned on The size of the flame changes to a high or low flame by the thermostat as regulated by the user set ting the knob and the thermostat bulb sensing a satisfied oventemperature Note The pilot gas line will remain open as long as the piloti
10. whose model number is 8 32 have a complete Harper Wyman range valve system Cooktops whose model number is R__ 8 32 to current model have a complete Harper Wyman valve system Top burners are Harper Wyman and linear Lowest temperature on oven knob is 170 F Oven control and safety pilot valves are also Harper Wyman This safety pilot valve is no longer available Ranges whose model number is R__33 have a Copreci oven thermostat with Mueller burner valves for the stove top Lowest temperature on oven knob is 300 F Slide ins whose model number is C 3have Mueller burner valves Pilot assembly is White Rodgers Ranges with model numbers 34 Lowest temperature on oven knob is 300F Burner valve also used in slide ins s with model numbers 34 20 Ranges with model numbers 35andR_ 21 Lowest temperature on oven knob is 300 F Burner valve also used in slide in s with model number 35 and C 21 Gas Regulator wsed in all Atwood Ranges slide ins and drop ins seven Universe Regulates gas pressure to nominal 10 W C Replaces all previous brands including HarperWyman Maxitrol Qara and BSI Sequence of Operation Models 33 34 and 35 Standard Pressure Regulator This valve receives up to 13 W C gas pressure from regulated LP systems and re duces the pressure to 10 W C to the manifold Manifold a continually pressurized pipe distributing gas to top burner
11. 11030969 R and 11040784 green obs Valve Burner Mini 9000 BTU before serial number 11030968 and F1 1040784 C obs Valve Burner Mini 6500 BTU before serial number F11030968 R and F11040783 C obs Srt 57251 572051 15 Burer Gasket Kit includes _______ d S S oo Burer Tube rightrear CO LL BurerTube leftrear Os S o Burer ___ 17 18 19 v Pioio 8096 56096 56096 56096 56096 56096 18 12V Ignition Module obs 57277 57277 57277 57277 57277 57277 19 Vale ignition switch 57262 57262 57262 57262 57262 57262 Piezo knob black 51344 51344 51344 51344 51344 51344 Piezo knob white 53223 53223 53223 53223 53223 53223 Burner knob black 3 56148 56148 56148 56148 56148 56148 a sm _ Oventhermostatknob black sm _ Oven nermostatknob white 0000001 sp sm sm _ 00010000 m owman sme sm owne s s NE 2 0 Sto SO 1 51670 0 1 oriice bock obs set 1 57271 39 000000000001 _ 000000000000 SES S 3 Thermocouple 0 0 ___ _ Omen 59 ss 58 7 so NS WiringHaess Electonicigniionswitches 000 _ Wiringlead electonicigniion
12. 264 2131 FAX 574 262 2550 INTERNET www atwoodmobile com 2 13 03 1 Attach pressure gage downstream of an appliance regulator Pressurze entire recreation vehicle LP piping system to between 10 250 MM and 14 350 water column and then turn off pressure source FIGURE 1 shows a pressure gage fitted over an opened center burner valve of the recreation vehicles range Note The system pressure of 13 water column reaches the gage under a no flow condition Under flow conditions the pressure should read 10 water column Note When installing a pressure gage onto a burner valve remove the top burner by removing the screw used to attach the burner to the burner box 5 Adda n hi 2 Reduce system pressure to 8 200 water column see FIGURE 2 so that the appliance regulator is in an open condition by opening an adjacent valve Skipping this step will invalidate the results During a 3 minute period a pressure drop shall not occur Note This test is ONLY valid when performed using the entire recreation vehicle LP piping system The piping system of the RV must be the same temperature as the ambient air or there will FIGURE 2 be changes in pressure due to expansion and or contraction Leak test should only be performed by a qualified technician Test Procedures from ANSI A119 2 2002 edition section 5 4 18 2 item 1 and CSA 2240 RV Senes 99 section 11 1 Atwood Mobile Product
13. Bi com Yo RAM a M 21 RV amp RA N Series 1775 2025 1131 2131 207 716 175 15 lectronique est de S rle RV 53cm RV e RA N 23 lau MUN DE 5100 10 CV amp CA N Series 17 75 1134 2133 3 7n6 amp 135 TURN MEN ee S rle CV encastrement CV el CA N 451 29 54 76 11 45 comptoir NOTE Maximum countertop overhana 3 4 rebord maximum du comptoir 19 mm RECESSED BI FOLD COVER COUVERCLE PLIANT EN DEUX PARTIES ENCASTRE TORS A A 1 4 16 07 20 07 30 17 19 200 2 31 24 5 Zia 2025 406 508 76mm 508 mm 59 mm 622 mm 54mm 514mm 16 0 200 30 200 1 847 2457 2 13 2025 406 mm 508 mm 76 mm 508 mm 47 mm 622 mm 54 mm 514 mm SCHEMATIC DIAGRAM FOR ELECTRONIC IGNITION MODELS Burner Valve Thermostat Switch Switches _ Gf eq pped 12 VOLT DC MODULE A 12 VDC 0 05 A snum 4 OVER PLO 7 if equipped ELECTRICAL RATING For 12 VDC service DO NOT connect v to higher voltage DO NOT connect TOP BURNERS CJ to a circuit fused for more than 34 CONNECTION DIAGRAM FOR ELECTRONIC IGNITION MODELS con Burner Valve Switches Thermostat Switch if equipped HE RANGE HOOD MOUNTING INFORMATION zmj C D Range Top 19 3 8 Mounting Trim 3 47 R RED Wire Range Top Depth 15 7 8 C GREEN Wire Range Top plus
14. Oven Vent 19 0 16 WHITE Wire e Wire Connection Wired by Installer MODEL 33 WEDGEWOOD RV CV ATWOOD Range amp Slide In Parts Identification RV SERIES MATCH LIGHT PIEZO amp ELECTRONIC IGNITION RA SERIES PIEZO amp ELECTRONIC IGNITION Y WA VN M Vt 26 es ue WEDGEWOOD ATWOOD Description _ ee 599 51983 51983 Door assembly white handle white steel _ Door Glassinsert Sm Blck 00006 DoorGiassinset EgBk 89 4000 qDwGeshet SmWie 048 00006 000 DorGessmset Lgwite 0 e _ Oven DoorHandle white 0 s WEDGEWOOD ATWOOD Description O Ra LC NEM NEC NN NEN ECCE 28 Sealed Grate U Channe 9 o S S o Range Top Assy 5 5 _ _ Range Top m 82 Burner Piezo left rear WSL NEIN Burner Matchit rear obs Po ow gd 1 EE Burner PiezolElectronc Ignition obs DE 6 Bushing Bumer _ OT Hex 8 M _ 9 PressureReguator 588 506 508 _ __ 3 Bumer Manifold before serial number 11040783 obs saw 99 _ 12 Bolt Oventhermostat ux Valve Burner Mini 9000 BTU after serial number F
15. R W white ig O round 5 designer 6 high output linear valves amp high output B NUMBER OF BURNERS A almond B black S stainless GRATE STYLE OR OUTPUT 7 Harper Wyman manifold amp burner top high output Harper Wyman top burner amp oven gas system 2 3 4 OVEN HEIGHT TYPE OF APPLIANCE C cooktop R range OLD WEDGEWOOD Drop in Cooktop D 25 HP SPECIAL FEATURE high performance ST stainless top amp taupe frame SV stainless top on Volkswagen SG stainless top amp gray frame GRATE STYLE Q round 5 designer 6 high output NUMBER OF BURNERS 2 3 4 APPLIANCE D drop in WEDGEWOOD VISION Range Cooktop amp Slide In RV2133 BB PXNR UPS UPS Shippable by UPS R Returnable package N Flush control panel X Extended gas tube TOP BURNER IGNITION P Rotary Piezo E Electronic DOOR COLOR B black G black glass S stainless 1 white 2 white glass 3 white panel handle 4 stainless panel white handle TOP COLOR B black W white Q bisque S stainless REVISION NUMBER 1 original version 2 effective 8 1 01 3 white panel white handle NUMBER OF BURNERS 3 OVEN HEIGHT APPLIANCE OLD WEDGEWOOD Range Cooktop and Slide In RW2130 ABP 5 WIDE DOOR TOP BURNER IGNITION P Piezo DOOR COLOR A almond B black G black glass 1 white steel door 2 white glass TOP COLOR
16. Range Service Manual 2015 Sealed Burner Open Burner Me dood Atwood Mobile Products Ie Atwood Atwood Mobile Products 1120 North Main Street Elkhart IN 46514 3203 PHONE 5 4 262 2655 FAX 574 266 5410 INTERNET http www atwoodmohile com INTRODUCTION The 2015 edition of the Atwood Range Service Manual is a resource created to help service technicians identify Atwood product by serial number diagnose service problems and efficiently and effectively process warranty claims Each of the manuals within this series offers a general overview of the product as well as more specific product information For the range product within this manual you will find model identification sequence of operation part identification and troubleshooting guides warranty procedures flat rate schedules and replacement part refer ence charts Due to the rapidly changing personal computer revolution we have placed troubleshooting information in a variety of places to make sure that the most accurate information is available The best place to find the current informa tion about Atwood products is our website www atwoodmobile com At our website brochures may be downloaded troubleshooting guides reviewed and the latest information bulletins can be read In addition all At wood Authorized Service Centers are listed on our site accessible via an easy to use search system Service for all Atwood products is handled our of our E
17. ature of the oven at the desired cooking temperature and supplies gas for both the standby and heater pilots An electro mechanical device that can be used to ignite a top burner Terminology Pilot Orifice Regulator Sealed Burner Standby Pilot Thermal Bulb Thermocouple Yellow Tipping Cooking Appliance Terminology Definition A precision drilled thimble shaped component that meters gas flow to the pilot Device that reduces the high pressure from the LP bottles to a lower pressure for the appliances A burner head attached directly to the porcelain main top which prevents spilling to the burner box The oven pilot that burns constantly and provides the base for the oven burner The bulb located in the oven and connected to the thermostat that contains thermal fluid and causes the thermostat to close and open based the set cooking temperature Senses pilot flame for the oven and controls safety valve and thermostat A burner flame with excessive yellow tipping can be caused by improper gas air mixture caused by improper alignment restriction of the orifice or blockage of the venture tube Model Number Identification NARROW DOOR OLD WEDGEWOOD TOP BURNER IGNITION B Piezo DOOR COLOR almond black G black glass Range Cooktop amp Slide In S stainless W black glass w window white steel door 2 white glass R1736 ABP 3 white glass w window TOP COLO
18. d An extended service contract hoe 5 avaiable covering the parts and labor for replacement of the range burner valve s and manifold in the event of premature failure due to defects in material and Serial workmanship This extends the orginal 2 two year warranty an additional 3 three Number years fora total of 5 years to the orginal owner from the onemal date of purchase of the water heater or vehicle EXTENDED SERVICE ORDER FORM amp 10 00 Save 510 by selecting all three Service contracts Today s Date 550 00 Mileage Travel Expense Mileage travel expense is not covered by the Limited Warranty issued with each product If itis anticipated that it may be Date of Purchase a ee you may Name choose to purchase the Se mice Mileage option This will pay up to 200 milles of oe ia cents per di to O T ereh Pham personnel travels to your location to p wor Our Atwood product This is for 1 one year from of the ES vehide or Atwood water heater furnace or rz City ST 1 Weter Hester Dealer s Name O Range RV Manufacturer 1120 N Main her ceder Sey mee porto with 3C bryr a Ae ecto or prefect porci Fe ar 4 foo vrac cot mapli 2 sence or At 1 Ent ii Ari animeen eff She opleen yenr mieia A oci ATWOOD RETURN GOODS PROGRAM WARRANTY RETURNS The
19. eectodes Wiringiead elecronicigniingound 000 o NS NS Burner wire 3 57198 57198 57198 Thermostat oven control 57294 57294 57294 5294 005 Continued 57557 9000000 57559 Kit Door Seal 51060 508 sw 5 Kit Gas tube Supply Oven 57273 5722 so Nylon edge guard 4 53218 53218 53218 EE 42 NS Temadbop 1 sm __ sw s NS 0 N S Not shown in the illustration OBS Obsolete Order quantity needed WSL while supplies last Order by model color and style MODEL 34 WEDGEWOOD RV CV ATWOOD Oven amp Slide In Cooktop Parts Identification RV Series Range amp Slide In RA Series Range amp Slide In Match Light and Piezo Piezo and Electronic Ignition 36 33 32 35 ATWOOD Description E LM o NEN Kit Burner Sparklte left WSL 57542 57542 5752 Kit Burner Matchlit left WSL 57543 57543 7 Continued p 14 poe NN KkBmerWguriB 0 09 oo po o 6 8 9 02 506 s Bol Oven Thermostat Ki Valve Bumer 6500 BTU OBS Kt Bumer Tube right OBS porum Ki BumerTube cenfer oBs 001000 o bune o Gb jBmedpwe oo Kit Burner Gasket Kitfnoude
20. flame cover and or remove carbon and or coating of carbon BURNER S WON T LIGHT OR STAY LIT Insufficient gas pressure Check for gas leaks have system pressure checked by qualified gas technician Incorrect air gas mixture Adjust air shutter if applicable Blocked orifice Clean with a toothpick BURNER LIGHT BUT FLAME IS TOO SMALL Improper gas pressure Check for gas leaks have system pressure checked by qualified LP gas technician Improper air gas mixture Adjust air shutter if applicable Problem burner valve Replace burner valve Blocked orifice Clean with toothpick BURNER FLAME LIFTS OFF BURNER HEAD Gas pressure too high Have system pressure checked by a qualified LP gas technician OVEN BURNER LIGHTS BUT FLAME REMAINS VERY SMALL AND OVEN HEATS VERY SLOWLY Improper gas pressure Check for gas leaks have system pressure checked by qualified LP gas technician Blocked orifice Clean with alcohol and cotton swab OVEN BURNER FLAM E LIFTS OFF BURNER AND OVEN CYCLES TOO FREQUENTLY Gas pressure too high Have system pressure checked by qualified LP gas technician or Improper gas mixture OVEN COOKS UNEVENLY AND OR FOOD BURNS ON THE BOTTOM Poor oven ventilation Oven too full for proper circulation must have 1 clearance in all directions Ventilation holes in oven bottom shelf above burner are covered Check the top vent back of range it must be clear of obstructions Problem thermostat Replace thermostat Oven not preheated Oven mus
21. g Leveling Braking Systems amp Windows amp Doors RV Doors Seating Products Ladders amp Gas Bottle Assemblies 57912 Charlotte Avenue 2701 Ada Drive Elkhart 46517 Elkhart IN 46514 Water Heaters Ranges Ovens Glass Slide Ins amp Drop ins 5406 U S 24 6320 Kelly Willis Road Antwerp OH 45813 Greenbrier TN 37073 Furnace LP amp CO Detectors amp Distribution Panels Convertors 1874 South Pioneer Road Salt Lake City UT 84104 MUST RETURN PARTS LIST Hardware Ail Parts Water Heaters Circuit boards Complete water heaters Electric thermostats Gas solenoid valves Mixing valves Gas thermostat valves Heating elements amp gaskets Inner tanks Pilot assemblies Pressure temperature relief valves Spark probe assemblies Relay kits Gas controls Ranges Ovens Slide Ins amp Drop Ins cooktops 12 volt ignition module Burners with ignition Rotary piezo Burner valves Complete ranges approval only Oven thermostats Thermocouplers Pilot assemblies Regulators Oven door Furnaces Detectors amp Distribution Panels All parts Seating Products amp RV Doors All parts Required for Canadian returns Atwood Atwood Mobile Products LLC 1120 North Main Street Elkhart IN 46514 PHONE 574 264 2131 574 206 9713 www atwoodmobile com EFFECTIVE 8 19 09 WARRANTY SERVICE REPORT CALL TOLL FREE 865 869 3118 OR FAX 374 206 9635 NY A THO Atwood a
22. ide of the door line up the hinge slots in the READ ALL INSTRUCTIONS BEFORE door panel with the hinges and allow the door INSTALLATION to slide onto the hinges RANGE OVEN DOOR REMOVAL AND 5 Open the door so as to relieve the pressure REPLACEMENT INSTRUCTIONS of the closed hinges from the metal pins and remove the pins from the hinges 1 Open oven door so that the hinges on each side of the door are visible Place a metal nail cotter pin etc the hole ns of the hinges on each side of the door This will stop the hinges on each side of the door from closing completely 6 Allow the door to close TAN Atut INFORMATION NOTICE A Division of Dura Automotive Systems BI FOLD COVER 1120 North Main Street Elkhart IN 46514 LP Gas Range amp Slide in Cooktops PHONE 574 264 2131 FAX 574 262 2550 RV CV RA CA 33 MODELS INTERNET http www atwoodmobile com Effective 9 25 06 Effective October 2006 all Atwood Bi Fold covers will be manufactured with a new hinge arm operating mechanism gt No dimensional change to the cover or cooking appliance gt The bi fold covers are compatible with all appliance tops currently produced since March 2006 Bi Fold Cover Part Number Changes MODEL NUMBER DESCRIPTION OLO P N 8 NEW P N E black single black 5 pack white single white 5 pack BFC2 S stainless single 55895 54102 BFC2 S stainless 5 pack 55902 54105 All appliance tops
23. k wires from burners if necessary c gt 24 P Rear Top Mounting 2 Serial Rating Plate Burner Box Rear Spring Clip 3 Bumer Seal 3 Left Burner Tube Right Burner Tube Center Burner Tube Front Wire Spring 3 Black Plastic Beshing 3 REMOVE BURNER TUBES 1 2 Remove and discard the three burner seals Disconnect left rear burner tube by pushing the rear spring clip back and pivot burner tube flanged collar away from rear spring chp Disconnect front of left burner tube by pulling wire clip away from burner tube and slide burner tube off of burner valve orifice Retain rear spring clip front wire clip and black plastic bushing on burner valve orifice all in original positions Repeat steps 2 4 10 remove right and center burner tubes DO NOT DISCARD OLD BURNER TUBES they must be returned to Atwood Follow the procedure in your letter amp gt gt INSTALL NEW BURNER TUBES 1 Install front of left burner tube over black plastic bushing on burner valve orifice Pul tube towards you until spring clip snaps into square opening in burner tube 2 Slide bumer tube back and forth to verify the front wire spring clip retains burner tube on burner valve 3 Push rear spring clip back and pivot flanged collar on left burner tube into slot in rear spring clip 4 Repeat steps 1 3 for center and right burner tube installation 5
24. lkhart Indiana location Should you have any questions regarding our products or the information contained in this manual simply dial our Toll Free 1 866 869 3118 Be sure to have the Model and Serial Numbers when you call Atwood Service Department TABLE OF CONTENTS INCOR GON T 2 TABLE OF CONTENT PAO EAE R 3 COOKING APPLIANCE 4 MODEL NUMBER 2 2 5 GAS COMPONENT IDENTIFICATION PICTORALS 6 7 SEQUENCE OF OPERATION MODELS 33 34 35 20 amp 21 8 TROUBLE SHOOTING 9 10 INSTALLATION Ranges amp Slide ins Cabinet and counter cut out 11 Recessed bi fold cut out 11 Electronic ignition 0 11 mountinq 11 PART DIAGRAMS AND PART NUMBERS Ranges amp Slide ins Model 33 RV CV and 12 14 Model 34 RV CV and 15 16 Model 35 RV CV and 17 18 Bi Fold Covers and
25. n inches DV Models 2 Burners 3 Burners 2 13 16 0 2 13 16 P 3 3 4 4 1 2 eMinimum dimension 9 Overall depth of drop in Drop in Covers Lift Up Drop in Cover Ack valuable counter space with the of the attractrve Wed veewnood Ven Drop In Cover When the down completely covers the Drop In and provides a stable surface rests on the countertop itself When in the up position with the windguards extended as in the photograph at fight at provides shield ajunt to the siss and buck Available or two and tbrec burnci units in black white oc stainless seel The cover comes completely assembled with mounting screws DROP IN COVER PART NUMBERS 2 BURNER DV 20 MODEL NUMBER COLOR PART NUMBER DV2BLR BLACK 56458 DV 2S LR STAINLESS 56459 DV 2W LR WHITE 56438 3 BURNER DV 30 MODEL NUMBER COLOR PART NUMBER DV 3B LR BLACK 56460 DV 3S LR STAINLESS 56461 DV 3W LR WHITE 56435 1g Adobe CreatePDF online pU 3 2 d 5 1 m bes m Td S 2 Y as A 1 N g 2 3 ESY gt f T p 3 he em 4 a U lt 4 _ P LL gt _ 4 oF 17 1 5 7 f gt a 12 DY gt gt d 7
26. ood Mobiles Products prepaid Creat for shipping costs wil be included the warranty daim The defective parts become the proparty of Atwood Mobile Products and must be returned to the Consumer Service Department Atacod Moble Products Greenbrier Operations 6320 Kaly Wills Road Greenbrier TN 37073 USA 5 Ths apples only f the urit is installed according to the installation instructions provided and comples wih local and state codes The waranty on replacement parts Is the unused portion of the original warranty period 7 Damage of failure resulting from misuse including fallure to seek proper Atwood does not assume responsibility for any loss of use of vehicle loss of time inconvenience expense for gasoline telephone travel lodging loss of damage 1o personal property or revenues Some States do not alkyw the exclusion or Imitation of incidental or consequential damages so the above limitations or exdusions may not to you 9 Any implied warranties are limited to two 2 years Some States do not allow limitations on how long an impelled warranty lasts 50 the above Imation may not apply to you This warranty gives you spaciic right and you may 2150 have other rants which may vary fom State to State 10 Replacement parts purchased outside the original cocking warranty 90 day warranty This includes the part at no charge and reasonable labor charges to replace It This Atwood p
27. ring or other causes not arising from defects in material workmarship This w extends to the original owner of the product ony and 6 subject to the folowing conditions 1 For two years from the date of the original purchase Atwood warrants that this product will be free of defects material and workmanship with the exceptions noted below This warranty Includes reasonable labor charges required to remove and replace the part Service cals to the customer s location are not considered part of these charges and therefore the responsibility of the owner This warranty does not cover the folowing tame classified as normal maintenance and r customer damages a Damage discoloration or scratches to porcelain enamel or other finishes from impropar use and care b adjustment of gas pressure c cleaning or adjustment of any burners d Cleaning or replacement of burner ortfioas cleaning or adjustment of and themocouple 1 damage to dass 9 products purchased for commercial or Industrial use In the event of warranty caim the owner must contact In advance either an authorized Abwood Service Station ortha Atwood Sarvice Department Warranty claim service must ba performed at an authorized Atwood Service Station a listwil provided at no charge or as approved by the Atwood Service Department Atwood Mobile Products 1120 North Main St EKhart IN 46514 USA Phone 866 986 3118 4 Return parts must be shipped 1o Atw
28. roduct Is designed for use recreation vehicles for the purpose stated the data plate Any other use unless authorized writing by the Atwood Enginearing ii vokis the warranty Atwoo Vision Products include range oven drop in siden and high pressure stoves Atwood Extended Service Contract rovid es These Extras t ATWODODO WATER HEATER WrDWO FLAME FURNACE inner tank combustion chamber zd compie Eun bdew Also available Service Related Travel Includes mileage travel expense Up to 200 miles total of Ome full year of coversze service travel ATWOOD EXTENDED SERVICE CONTRACTS C 5125 00 Water Heater Tank extended service contract is available cowering the parts and labor for re place ment of the inner tank in the event the water T heater tank develops leaks due to corrosion This extends the orisinal 2 two year Sera warranty an additional 3 three years for a total of 5 years to the ongnal owner Number 75 00 Furnace Combustion Chamber An extended service contract is the furnace in the event the combustion chamber were to prematurely due to Serial defects in maternal of workmanship This extends the onemal 2 two year an additional 3 threes years fora total of S years to the original owner from the Number date of purchase of the furnace or vehicle 75 00 Range Valves and Manifol
29. s Information Bulletin REV February 10 2003 1120 North Main Street Elkhart IN 46514 PHONE 574 264 2131 FAX 574 206 9713 INTERNET http www atwoodmobile com LITERATURE NUMBER MPD 50108 INFORMATION NOTICE REPLACEMENT BURNER TUBES ATWOOD SEALED BURNER COOKING APPLIANCES 11 21 07 INSPECTION AND REPLACEMENT INSTRUCTIONS FOR BURNER TUBES This recall program applies to Atwood Sealed Burner Cooking Appliances manufactured between December 3 2006 and April 6 2007 with a model number beginning with R A33 or C A33 Verify the manufacture date of the range or slide in Cooktop by looking down through the slotted vents on the back of the range top DO NOT REMOVE THE RANGE TOP TO READ THE MANUFACTURE DATE If there is a green dot label affixed to the burner box near the manufacture date the burner tubes on this unit have already been replaced Fill out and return the repair verification form as instructed If there is no green dot label and your manufacture date and model falls within the scope of this notice have a qualified technician perform the following instructions A CAUTION ONLY A QUALIFIED TECHNICIAN MUST REPLACE BURNER TUBES REMOVE TOP 1 2 With top stil slid back lift up on front Remove top by pushing with thumb and on back ridge of top to slide top c back N lt 4 corner to reveal burner box and burner tubes Disconnect spar
30. s lighted and the thermocouple senses flame If the pilot goes out the magnet will drop out and shut off gas flow to the pilot Air Shutter Ori c e Block gt EA Ove n Pilot Ove n Thermosta t Bulb Pressure Regulat or eur Se5 1018 aur ses saung urey c 2 2 8 Ove n Thermosta t Oven Knob c TAN Atwood Cooking Appliance Atwood Mobile Products LLC 1120 North Main Street Elkhart IN 46514 TROUBLE SHOOTING GUIDE PHONE 574 264 2131 FAX 574 262 2550 INTERNET http www atwoodmobile com Effective 8 7 13 Guides are only intended for use on Atwood products by service technicians who have successfully completed Atwood training This guide should be used in conjunction with the appropriate Instruction Manual provided with the product and any applicable Industry Standards This is not intended to be a complete list Please direct questions concerning service of Atwood products to 866 869 3118 before proceeding CAUSE SOLUTION RANGE PILOT WON T LIGHT OR STAY LIT Insufficient gas pressure 1 Check for gas leaks and have system pressure checked by qualified LP gas technician 2 Check gas supply Set pressure to 11 W C with two or more gas appliances running Supply valve closed Turn valve on Blocked pilot orifice Clean pilot orifice with toothpick Pilot flame cover out of position Reposition pilot
31. sS gaskets o 36 Kitthermostatovencontol sey sm Kit ignition module OBS 19 0 _ Kitbumerspringcips 0001000 o soo seo sn Oven rack 51069 806 E 51069 51069 0 O m Owns seo 28 29 30 Door assembiy incudeshandle blacksteel sem sey s 30 Door noudeshandle whiesteel see sm 30 Dorasemiymoieshande whgess 1 30 Dorasemiymoueshande bekgess sme sem se 30 Doorassembiy ncudeshandle stainessstoel see so 30 Dorasemiywithade wiosed sey 006 sw S _ Door glassinsert sm black se o sm qDr gesmet pbek 1 se Dor gassinset smwnte ws qDrgesmet pwhe sem 9 Oven doorhandle biack seas Oven door handle white 52026 5205 sos 52026 Kit oven gas supply assembly 57230 5722 ow 57230 33 pilot burner assembly 57234 57 E xm 57234 _ Kit thermocouple sme 39 Ovencantim se NS jKuSHpogsue 9 sme NS Kitwiinglead electonicigniiongound 00 00 0000 0 0 NS 01000 00 0 NS Kitovendoortinges so 1 Kit door seal 51060 808 506 56061 N S Not shown in
32. sk oratwrood com Part used will automatically be replaced to your CHECK LIST 4 D Fermmuet he complete and stock at no charge freight prepaid unless a copy of inchide with returned part your purchase invoice i provided 2 Mark part with RM As E 3 must be on the outside package CUSTOMER S SIGNATURE IEN Recreation Vehicle Flat Rate Atwood Mobile Products LLC 1120 North Street Elkhart IN 46514 Schedule PHONE 574926492131 FAX 5744206980743 www atwoodmobile com 11 2 11 DV 30 DV 20 TIME ALLOWANCE SCHEDULE in hours _ Complete U Unit W Bifold Cover Burner Head 3 3 omm omms mr mr um eee Burner Head Electrode Burner Oven E E E R X OE A E E GE GE RE RE a m OZ E A E Gi GL Gb b RE E HE EE RE 4 amp E X m OR OR Manifold 4 Handle Hinge Door Ignition Module _ Ignition S Switch Oven Control Thermostat j Oven Door E Maintop Manifold Pipe 5 Piezo Igniter Regulator m m om X om m om X X m m GE GE GO X m m m m m mom m om m m t Gk bo m m Gm EE Em Rm m mm omm mme Gm do o mo OO m ox m m m E m Z om A m E X Safety Valve Pilot Assembly Seal Tirap J Spring Hinge m
33. so that pilot flame is engulfing thermocouple Test thermocouple Thermostat knob is bottoming out on manifold cover face plate If knob can t fully engage the magnet in the thermostat will not be established Move manifold out further beyond face plate THERMOSTAT CALIBRATION The ideal temperature variance is 25 degrees plus or minus This means that if the thermostat is set at 350 degrees the temperature will range between 325 and 375 If the temperature exceeds 50 degrees plus or minus check for a kinked capillary tube 11 CABINET amp COUNTER CUT OUT CHART RECESSED BI FOLD COVER Notch for N Senes only Notch for N Series only CUT OUT CHART All Slide In Cooktops Recessed Bi Fold Cover CABINET amp COUNTER CUT OUT CHART TABLEAU DE DECOUPE DES ELEMENTS ET DU COMPTOIR eme 7 7 7 DIMENSIONS DE LA DECOUPE RV CV RACA materials typical two 2 sides and back 17 RV amp RA Ranges 17 75 20 257 1 131 2131 167 1 75 The overall unit depth for CA models with E Ea uu uw xu 21 RV 8 RA Ranges 1 13 2131 157 cabinet face to back wall of cutout below S rie RV et 21 45 514 29 54 508 45 338Mu counter S rie CV el encastrement 451 29 54uM 76 45 combustibles Typiquement sur les deux 17 RV 8 RA N Series 10 08 20 25 1133 21371 16 7167 1 25 cot s et l arri re
34. t be preheated at least 15 minutes Thermo bulb out of position Thermobulb must be in clip on back of oven thermobulb should not touch Pans or oven walls COOKING APPLIANCE continued Effective 8 7 13 OVEN PILOT OUTAGE Safety Thermal Bulb out of position Re position the safety thermal bulb Problem thermostat Replace thermostat Blocked oven vent Remove obstruction from vent Incorrect oven burner gas air mixture Readjust air YELLOW FLAME TIPS Improper gas air mixture Adjust air shutter if applicable Low gas pressure Check gas supply Check for leaks and have the regulator checked Set pressure to 11 water column RA Ranges and Cooktops Improper orifice to burner alignment Realign burner head and orifice tube assembly Replace orifice Operation and Trouble Shooting Guide 33 Series and UP TO LIGHT THE PILOT Turn the oven knob to the pilot position and push in Light pilot with a lighter Hold in for at least 30 seconds until pilot is well established PILOT WILL NOT COME ON Check to see if the gas is turned on Is there gas in the tanks Check for blockage of the orifice pilot assembly or pilot line Check for kinks in the pilot line PILOT WILL NOT STAY ON Hold oven knob pilot position for up to 30 seconds Check gas supply Confirm that thermocouple Is fully inserted Into the thermocouple holder Pilot flame out of position Pilot flame Is not engulfing thermocouple Pilot assembly needs to be adjusted
35. termines Atwood is responsible for the disposilion of a defective and or warranted part reasonable shipping charges are reimbursed All products not shipped via Atwood trucks should be shipped prepaid UPS Ground when able unless negotiated at the time the RGN is given No collect shipments will be accepted PACKAGING The RGN must be identified on each container and all packing information Product returned must be packaged to prevent shipping damage Full credit will not be issued on product sent back in an open skid or improperly packaged Additional product boxes are available upon request when applicable Warranty Claims must be submitted to the correct division MUST RETURN PARTS LIST Atwood requires the defective part to be returned with the warranty claims form Failure to accompany your claim with the part will result in the non shipment of a replacement part or the non processing of the appropriate credit until the part is received by Atwood Before returning the part an RGN Return Goods Number must be obtained by calling the Atwood Service Department at 866 869 3118 This RGN is required for all products Without this RGN appearing on the outside of the shipping carton the shipment will be refused by our Receiving Department RETURN CREDIT Credit will be issued 30 days after product is returned or RGN is disposilioned PARTS MUST BE RETURNED TO THE CORRECT DIVISION Jacks Couplers 5 Wheel Creation Brand Mfg Housin
36. the illustration OBS Obsolete Order quantity needed WSL while supplies last Order by model color and style MODEL 35 WEDGEWOOD RV CV ATWOOD Oven amp Slide In Cooktop Parts Identification RA amp CA Range amp Slide In RV amp CV Series Range amp Slide In Match Light and Piezo Description _ w Jof m Ja O 0515 Sealed Grate U Channel 3 000000001 8 05 05 81005 4 Range Top wihit sdelahes 1 OM 0000 5 0 __ Range Top stainlss steel side Continued 14 4 12 1 NENNEN Bumerhead wistlok 0100000 o 6 Bushing Bumer sot 8 Brassritig sete 960 58 9 509 16 Kitthermostatovenconol 8 Bmetbe ltra Bmetbe certot Jo _ Bmetbebade 23 so owak soo 00 s se m Owns seo seo 30 Door assembly inoudeshandle blacksieel 56 30 Doorassembiyincudeshandle whitesteel 598 sous se s 30 Dorasemiymoweshande whegess soy sem 1 30 Door assembly inoudeshandle blackgass soe 30 Door assembi
37. y incudeshandle stanesssteel Sm so s Door assembly white handle white steel 51957 51957 se Door glassinsert ig black 40 se Door glass insert sm white 51883 588 rgesmet gpwle sew i 31 _ ___ oven gas supply assembly sew 39 Ktpiotbumerassemby j sme se Kiovenbumer serosa 35 Kit thermocouple _ Ovencanim NS Kit piezo ignition leads 57553 57553 57553 57554 57554 57554 NS oven door hinges 57557 5759 ow 57559 NS door seal 51060 808 51060 5 N S Not shown in the illustration OBS Obsolete Order quantity needed WSL while supplies last Order by model color and style Deere Bi fold Cover use with SLOTTED TOPS MODEL NUMBER DESCRIPTION BFC2 B black single BFC2 W white single stainless single 54102 Applicable after serial number 610020000 Start date 10 2 06 HINGE REPLACEMENT KIT 51031 includes 161 and right hinges Bi fold Cover use with UNSLOTTED TOPS DESCRIPTION black single white single stainless single AY amp R d d SUDEN 56397 16 406 20 581 3 6 3 ser s 406 m GE CABINET amp COUNTER CUT OUT CHART CUT OUT DIMENSIONS i
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