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SERVICE AND INSTALLATION

1. ENTERPRISES 6 6 2 Liquids and ingredients tab Audits Liquids and ingr Brew Cycles Your are setting OS0_Mokaccinoxml Mokaccino SEN Mild 3 61 76 Hot 51 58 72 Stro Chocolate Default Coffee N e Customer choice fF Soluble Water 8 104 130 F See SMALL MEDIUM LARGE Coffee Water qty 55 63 i 80 Brew Cycle Save Automatic Selection d D lt O d 2 P 9 wm 1 This line shows the recipe you are modifying 2 This table is used to set the amount of coffee beans used to make coffee drinks 3 These boxes are used to set the default coffee used the make the coffee drink 4 This check box is used to set if the customer can choose the coffee he wants to make the coffee drink 5 This table is used to set the amount of water used to make coffee drinks 6 This table is showing the operator what brew cycle is choosen automatically by the software regarding the amount of water set on coffee water qty table above See section 6 6 3 for more information 7 This table is used to set the amount of soluble powder used to make drinks 8 This table is used to set the amount of water used to make drinks with soluble powder 9 TO SAVE any parameters change press this button All values in the recipes are time values A water level setting is an amount of time the dispensing water valve is opened An ingredient setting is is an amount of time the motor is running to disp
2. 38 TOTAL LITE Revision 1 7 4 2 Adjusting the Tank Overflow Float 7 5 7 5 1 TOTAL LITE Revision 1 It is important to verify that the float is positioned appropriately in the overflow cup since it can move around in transportation If this float is not in place the switch will not be activated and the unit will automatically shut down sensing an overflow situation It is important to verify that the overflow cup is in place with the highest side in the front and secured with the tape If you need to remove this cup please make sure that you replace it with the highest section facing the front and the overflow tube in the cup This will ensure that the float will float and will activate the overflow switch if there is a problem 3 Beans canister installation Install the 3 Beans Canister Unpack the 3 beans canister Remove the tape from transmission Install the canister on the shelf by aligning the 3 transmissions of the canister with the 3 motors already fixed on the shelf 3 Beans canister dnjas jeu d e ie Cafection 7 5 2 Lock the 3 Bean canister Pivot the 2 locks vertically so they clip on the metal pins Lock Plastic top fitting part 7 5 3 Install the Plastic Top fitting part Place the part on the back of the 3 beans canister with the 6 32 screw already in place Q fe V s 7 5 4 _Install the Plastic Top Simply place the p
3. 1 2 3 4 5 6 T Repeat the steps in reverse order after cleaning for the reinstallation Stainless Stainless coffee chute C N H o C amp o L di ER e A Black connnector at the back Red connector in the front TOTAL LITE Revision 1 SERVICE MANUAL FOR INNOVATION TOTAL LITE Single Cup Brewer 8 7 6 Plastic chute of the 3 bean canister Frequency Monthly or every 1 000 cycles Open the door of the machine Remove the plastic top cap Unscrew and remove the plastic top fitting part accessing by the rear Unlock the 3 bean canister Remove the 3 bean canister Clean the interior of the plastic chute accessible by the rear oor oh gt Repeat these steps in reverse order when the cleaning is done Plastic chute D D Q Qo d D a H Q TOTAL LITE Revision 1 d e ie Cafection ENTERPRISES 9 9 1 LA e Les sei gt Kei Les gt Sam ah PREVENTIVE MAINTENANCE All major parts of this unit need to be maintained as per the schedule to honor the warranty and to prevent it from failing With adequate maintenance you will extend the life of your unit and deliver a consistent high quality beverage The preventive maintenance schedule and instructions below must be followed EI IMPORTANT to honor the warranty Preventive Maintenance PM Schedule
4. 8 Filter Paper 9 Chute Base optional 10 Chute optional 4 11 3 Bean Canister individually packaged Note The keys for the unit are attached to the back panel of the unit TOTAL LITE Revision 1 d e ie Cafection ENTERPRISES 7 3 Levelling the Equipment For optimal performance of the equipment it is important to ensure that it is leveled Avoiding to do so can create variations in product delivery 1 Place a level on the top of the machine 2 Adjust the 4 threaded level glides or legs of the equipment to reach a leveled position 7 4 Hot Water Tank Preparation i MAKE SURE THE EQUIPMENT IS UNPLUGGED FAILURE TO COMPLY CAN CAUSE TERRAN EQUIPMENT DAMAGE OR INJURIES 7 4 1__Tank Lid Preparation Open the door of the equipment Remove the back panel or small tank lid Locate the water tank and remove the twist tie securing the float of the water tank Remove the silicone tubing on the heating element Connect the white wire to the prong on the heating element Replace the top lid and close door oy Ol ge I You can easily access to the switches by opening the door on the top of the back panel Q fe ep Heater safety switch Heating element DN WI re Water level switch SL float F Left side view Water level switch _ H TL kd Is FU j cd Right side view Heater safety switch
5. 6 other You need 12 clearance to open the coin acceptor optional Depth 23 11 1 2 Front when the door is open e Clearance of water hookup hoses water filtration system and adequate air circulation 7 1 2 Specifications Canisters Capacities Whole bean hopper 1 4 Ibs Soluble hot chocolate 2 50 Ibs Whole bean hopper 2 2 Ibs Soluble powdered milk 0 70 Ibs Whole bean hopper 3 4 Ibs Water Tank Electrical requirements Q Capacity 0 8 gallon us 3 0 I 115 VAC E Water valves 1 simple valve 1 double valve 15 A circuit d Heating element 1250 watts 60 Hz 5 Chute TOP VIEW Levellers position Hole for the chute Levellers position Drip tray 11 44 9 24 TOTAL LITE Revision 1 SERVICE MANUAL FOR INNOVATION TOTAL LITE Single Cup Brewer 7 2 Unpacking To remove the unit from the box carefully cut the straps holding the box in place on the skid and then lift the box up Inspect the unit to see if any damage has occurred in shipment For each brewing equipment kit you should have the following 3 boxes the brewer the accessories in the brewer box and the 3 bean canister The parts and accessories that are packed separately need to be installed on your equipment In each box you should find the following items o 1 Drip Tray Grill 2 Plastic Drip Tray 3 Waste Basket 4 1 4 or 3 8 Inlet Kit Fitting aj 5 Plastic Top fitting part E 6 Plastic Top ok P 7 Front Panel
6. Check clean and sanitize as needed o Fan Brew chamber Whipper and mixing bowl Waste bin Canisters Preventive Maintenance Schedule at different cycles 5 000 cycles o Clean brewer assembly with commercial use Urn Cleaner 10 000 cycles o Check and replace outlet valves o Check and replace water filter 25 000 cycles o Replace brew group via replacement program m Replace whipping motor s 50 000 cycles o De lime water tank and outlet valves 100 000 cycles or every 2 years o Replace grinder burrs m Replace water tank float and switches float and heater TOTAL LITE Revision 1 L i SERVICE MANUAL FOR INNOVATION TOTAL LITE Single Cup Brewer Annex 3 Weekly maintenance schedule PLEASE NOTE All major parts of your unit need to be maintained as per the schedule to honor the warranty and to prevent it from failing With adequate maintenance you will extend the life of your unit and deliver a consistent high quality beverage Weekly Maintenance Verify filter paper level Sanitize brew group with hot water cycle Sanitize soluble mixing bowl with hot water cycle Capture data from software Verify overflow cup Verify overflow tray Check clean and sanitize as needed o Fan Brew chamber Whipper and mixing bowl Waste bin Canisters Preventive Maintenance Schedule at different cycles 5 000 cycles m Clean brewer assembly with commercial use Urn Cleaner 10 000 cycles o Check and replace outlet valves o Check
7. Select the network you want to use in the box beside ESSID 3 Select the protocol OPEN or WPA WPA2 4 If the selected protocol is WPA WPA2 you have to enter the selected network password 8 to 63 letters and or numbers Contact your IT department for this password 5 Press the make WIFI connection button The computer screen has to restart to apply the settings Complete process takes about 2 minutes C Get wireless network status Wifi Wireless Network section will not keep in memory the wireless network settings The ESSID Protcol and Password boxes will always be empty To check the status of the wireless link press this button 30 TOTAL LITE Revision 1 d TTN Cafectioni ENTERPRISES 6 7 5 Admin tab The system Admin tab is available to admin user level 4 See section 6 1 for details Service Status Recipes System Audits Systemi System2 Tools Network Admin Users and authorization SR Unit serial number Carafe FreeVend Ser number TL DEMO SAVE 3 PassWord modifications ADMIN level Pass TECH level pass SAVE SAVE 1 This section allows the creation of a users list that can make free coffee and or carafes directly from the selection screen For more precision on the user counters see section 6 8 3 To create a new user first press the name section and enter the name of the user
8. 1 d TN Cafectioni ENTERPRISES 11 Troubleshooting There are two type of service messages Warnings and Errors Warnings will temporaly disable some features while errors will put the coffee brewer out of order 11 1 Warning message list Filter paper roll empty The coffee brewer is out of filter paper All drinks using the coffee brewer will be temporarly removed from the selection screen Hot water and soluble only drinks will still be offered Install a new filter paper roll to remove this warning Advance tech info the status of the filter paper detection switch can be monitored thru green LED DS14 on the main controler board Rinse will be required soon The number of drinks served is equal to the rince at parameter in the service system tab See section 6 7 1 All drinks will still be dispensed The warning will be displayed on the screen until you enter service mode and do an auto rince cycle Service mode service tab See section 6 2 for details Waste bin full The number of coffee drinks served is equal to the Waste bin max parameter in the service system tab see section 6 7 1 All drinks using the coffee brewer will be temporarly removed from the selection screen Hot water and soluble only drinks will still be offered You have to empty the waste bin and reset the vend count To reset the waste bin count go into service mode and into service tab and press the Reset waste bi
9. 41 d e ie Cafection ENTERPRISES 7 7 Electrical Connection S IMPORTANT This equipment must be installed in compliance with applicable Federal State and or Local electrical codes having jurisdiction Make sure The equipment is OFF before plugging it in The equipment has its own electrical outlet and No extension cord is used 1 Make sure that the power switch in the back of the unit is in the OFF position before plugging in the unit 2 Locate the unit s 6 foot power cord and plug it into its own grounded electrical outlet 3 Reach to the back of the brewer and toggle the power switch to the On position The screen will turn on and white text on black background will scroll for about 1 minute While the computer is starting the water tank will fill automatically in about 2 3 minutes 4 Once the tank is full it will take 15 20 minutes to heat the water to brewing temperature 5 Once the brewing equipment is ready the selection screen will appear Q fe a Off position The main power switch turns the equipment off and on This switch should be turned OFF when servicing any AC line voltage electrical components on the equipment 42 TOTAL LITE Revision 1 d TN Cafection ENTERPRISES 7 8 Water Temperature This equipment has a coffee brewing setpoint of 200 F water temperature to offer a consistent beverage quality for the users There is a
10. 9 This button is used to clear the error board 6 5 Password pop up The screen below should pop up when you press the AUDITS RECIPES SYSTEM and __ tabs If so type in your password with the virtual keyboard and then press return Depending upon the password you enter you will gain access to different service tabs See section 6 1 for details about user levels Enter Password SPACE Get a sample Get a sample Get a sample Small Medium Large EERE ese ee BOBE DT Tet d e a Cafection ENTERPRISES d D lt O D d 4 r 9 i TOTAL LITE Revision 1 23 d e ie Cafection ENTERPRISES 6 6 Recipes Screen To get to the screen below press the setup white button SW1 as shown in section 4 7 on the main board inside the door of the machine and press the RECIPES tab 6 6 1 Information tab Service Status Recipes Audits Information Liquids and ingr Brew Cycles Fast Settings 1 Selection 010_coffee1 xml 010_coffeetxmi iy du Enabled 2 Name Coffee 1 3 Price SMALL MEDIUM LARGE 37 Gemen D Set prices for all Drinks Save Get a sample Large D Get a sample Small Get a sample Medium 1 This button is used to choose the recipe you want to modify 2 This button is used to set the name that will be shown on the selection screen Note that if the language of the
11. All parts should be visually inspected upon each visit and cleaned as needed Monthly Quarterly 10 000 25 000 60 000 100 000 a bebe Water Tank C f a 58 TOTAL LITE Revision 1 SERVICE MANUAL FOR INNOVATION TOTAL LITE Single Cup Brewer 9 2 Brewer Assembly Preventive Maintenance PM Yearly or every 25 000 coffee cycles The brewer is the heart of the equipment and is responsible for the taste of the beverage It needs to be replaced or refurbished to maintain the quality of the beverages served We recommend having your brewer assembly replaced every 25 000 coffee cycles Contact 1 800 561 6162 for parts and additional information Inspection The following are signs of the vacuum is not functioning adequately and that your brewer may be due for preventive maintenance if the seal is damaged if air gets into the cylinder and creates bubbles in the coffee if there are coffee grounds in the delivered product if the spent coffee grounds remain wet Screen and Seal D wm D lt D lt D CH r D Q O D Cylinder Teflon Seal TOTAL LITE Revision 1 d oN Cafection 9 3 Water Outlet Valves Quarterly or every 10 000 cycles To avoid any problems related to mineral deposits over time we recommend having the 3 valves swapped and rebuilt in your shop with the kits included in the spare parts briefcase Refer to the manufacturer
12. and replace water filter 25 000 cycles m Replace brew group via replacement program m Replace whipping motor s 50 000 cycles m De lime water tank and outlet valves 100 000 cycles or every 2 years m Replace grinder burrs m Replace water tank float and switches float and heater TOTAL LITE Revision 1
13. be accepted under guarantee Depending on the nature of the problem after testing the defective product we will authorize the repair or replacement by identical or equivalent specifications It will then be determined whether there will be full or partial refund of the product If the product is no longer covered under warranty or returned damaged we can get your item repaired or replaced at a price that will be determined depending on the product If the product is returned in unsatisfactory conditions it will be subject to management fees of 35 and the guarantee may be refused All returned products involving no malfunction will be subject to administrative fees and test of 35 plus the freight charges associated with the return Advance Replacement You can also request an advance replacement In this case it will be necessary to send an order for the anticipated replacement and follow the procedure explained above to return the defective product You will receive an invoice for the advance replacement After testing if the product is found defective we will send you a credit Q TTN Cafection ENTERPRISES Cafection Enterprises Inc 2355 Dalton Quebec Quebec G1P 3S3 Canada Tel 1 800 561 6162 Fax 1 800 463 2739 E mail order cafection www cafection com Cafection is committed to providing prompt and efficient service and an excellent customer service Our intention is to process all returns within 15 days af
14. chamber 3 Toggle the ingredient switch to Off SW6 on the main board 4 Select a small regular coffee on the membrane keypad and hit start 5 Once the brew chamber is filled with water turn the brewer OFF via the main switch at the back and wait for 5 minutes 6 After 5 minutes turn the brewer back ON to complete the brew cycle 7 To rinse make at least 5 brewing cycles of coffee with the ingredients set to OFF 8 Toggle the ingredients switch SW6 back ON 9 Make 2 more coffee selections to complete the rinsing cycle of the brewer 8 7 4_Fan Frequency Quarterly or as needed Visually inspect the fan located directly to the right If it requires cleaning 2 D 9 de Qo LI D E H 5 de Turn off the unit and unplug it to stop the fan Remove the guard for access Wipe clean with a dry disposable towel Replace parts in the reverse order Tighten gently E lS TOTAL LITE Revision 1 55 d Dog SERVICE MANUAL FOR INNOVATION TOTAL LITE Single Cup Brewer 8 7 5 Stainless coffee chute Frequency Monthly or every 1 000 cycles Open the door of the machine Remove the filter paper Remove the grinder protector Unplug the 2 connectors from the solenoid Remove the stainless chute by removing the screw Clean the stainless chute by rinsing with hot water Make sure it is dry before reinstalling
15. chamber Whipper and mixing bowl Waste bin Canisters O O O O 70 TOTAL LITE Revision 1 d e a Cafection ENTERPRISES Annex 2 Monthly maintenance schedule PLEASE NOTE All major parts of your unit need to be maintained as per the schedule to honor the warranty and to prevent it from failing With adequate maintenance you will extend the life of your unit and deliver a consistent high quality beverage Monthly Maintenance o Verify filter paper level Sanitize brew group with hot water cycle Sanitize soluble mixing bowl with hot water cycle Capture data from software Verify overflow cup Verify overflow tray Clean brewer assembly with commercial Urn Cleaner Turn off Product Switch on inside of machine Brush away any loose coffe on the brew group remove filter paper Clear ground coffee chute and plug with a paper towel Sprinkle Urn Cleaner into the brew funnel directly onto the screen Run a tall coffee cycle make sure Product Switch is OFF When the water mixes up with Urn Cleaner stir around with a small paintbrush When the piston lowers to the half way point turn off the machine Allow the cylinder to soak for several minutes Turn the machine back on place cup under spout Run several more Tall coffe cycles until water dispenses clear Turn Product Switch on remove paper towel from coffee chute Clean coffee canisters Clean coffee bean hopper and chute Clean stainless coffee chute
16. cycles per month medium blend coffee and superior water quality levels The above recommendations will need to be adjusted if the beverage volume coffee blends used and water quality differ 8 4 Overall Cleaning It is important to keep the brewer and its surroundings clean and tidy Inspect your brewer both inside and out upon each visit and clean where needed Please make sure that the unit is clean safe and functioning before you leave TOTAL LITE Revision 1 49 d e ie Cafection ENTERPRISES 8 5 Automatic Rinsing Function To use the auto rinse function press the rinse text box and follow the instructions that will appear on the screen WARNING make sure to place a container large enough size is specified on the screen BE CAREFUL because water is VERY HOT H IMPORTANT Service Status Recipes System Audits Filter pap install Exit Service Mode 8 6 Exterior Cleaning Frequency Daily To minimize scratching and preserve appearance we recommend using a clean damp sponge or soft cloth lightly treated with a nonabrasive detergent for cleaning the exterior of the unit and the base cabinet After removing all food soils thoroughly dry with a clean soft cloth wl Non food contact parts to be verified and wiped clean ei N GA o e O wl Metal Top Cap Wl Stand optionnal wl Metal Cabinet wl Plastic Door VW Exterior parts
17. description of the problem gt DI P lt Our Technical Department will then send you a return form with an RMA number and product s authorized for return The return numbers are valid for 30 days after the date issued Any RMA number over 30 days must be revalidated with our Technical Department 3 2 Returning Products After obtaining a RMA number you must ship the product or products to the following address Cafection Enterprises Inc Attn Service Department 2355 Dalton Quebec Quebec G1P 383 Canada TOTAL LITE Revision 1 7 d e ie Cafectioni ENTERPRISES PA Be DO D The return shipping charges will be assumed by us for products guaranteed only under authorization of the Technical Department If we paid for the transportation and the product is not covered under warranty you will be charged back the freight All products must be packaged carefully to avoid damage during transportation Whenever possible please use the original packaging Any product damaged in transit or received in unsatisfactory conditions will not be covered by the warranty Cafection will not be held responsible for any loss or damage incurred during shipment All products must be accompanied by the return form with the valid return number and the return number must be clearly indicated on the outside of the package Returned Product Procedures The RMA number does not guarantee the product will
18. hot water DS7 Soluble hot water DS21 Chute Solenoide DS22 Brewer motor DS10 Inlet valve DS8 Hot water DS9 Brewer motor DS12 N A DS11 Grinder DS29 Whipper DS31 Coffee 3 16 TOTAL LITE Revision 1 d TN Cafection ENTERPRISES The microcontroller also known as the Eprom can be swapped to incorporate new improvements to the programming m IMPORTANT Tool required You will need to purchase a PLCC Extractor as showed in the diagram below This can be found in most electronics stores or via the internet Without this tool you may damage the casing for the microchip and damage the board Use the necessary precautions for handling static sensitive devices Do not attempt to pry the chip out of the socket with anything This will damage the casing Removing 1 Turn off the machine and unplug from the outlet 2 Open the door and remove the plastic protection via the 4 screws 3 Locate the microcontroller the black square piece in the middle of the board with a white label 4 Using the Extractor carefully insert the prongs in the top right and bottom left corner slots of the casing and grab the microcontroller 5 Pull out of the socket gently Replacing 1 Align the notched corner of the microcontroller with the notched corner of the empty socket 2 Make sure that all contacts are aligned with the appropriate slots on the socket 3 Push the microcontroller firmly straigh
19. requiring additional cleaning instructions see below wl Drip Tray wl Waste Bin Parts for this brewer are NOT dishwasher safe 8 6 1 Cleaning the drip tra Frequency Daily or as needed The drip tray is not hooked up to a drain therefore it should be inspected and emptied periodically Use caution and keep it level to avoid spilling Remove the drip tray by simply lifting gently and pulling it out from underneath the door Rinse both parts under water and dry thoroughly with a clean dry cloth or towel Reinstall the drip tray onto the brewer and make sure that it is stable l A warnine drip tray may be full of HOT liquid en e TOTAL LITE Revision 1 d Lage Cafectioni ENTERPRISES 8 6 2 Emptying the waste bin Frequency Daily or every 200 cycles After each coffee cycle the spent grounds and used filter paper are automatically discarded into the waste bin located in the stand To prevent the bin from overflowing there is an automatic function which stops the brewer and shows the following message on the screen The maximum setting 2000 The minimum setting 0 Setting the maximum counter to 0 will disable the automatic function and will cause an overflow problem if the bin is full The equipment will not dispense coffee beverages until the bin is emptied and the counter is reset To reset the counter see section 6 2 This factory set counter can be adjusted to the waste bin size used See the machin
20. s instructions included with the valve kit Leaking valve a Identify the leaking valve change it and rebuild it b If the leak comes from under the body of the valve or from the tank exit try simply changing the conical mounting seal c If the coffee valve leaks via the tubing water will accumulate in the brew chamber If it drips all night the first coffee of the morning may cause the chamber to flood since it contained too much water and may be lukewarn Removing and installing the valves Ou A O 1 Turn off the machine Caution water is hot 2 Unplug the lid fig 1 1 and the valves fig 1 2 z 3 Drain the water from the water tank completely see section 10 1 Unplug these Q 4 Remove the tubes connectors 5 Unscrew the tank guard to remove the tank T 6 Tilt the tank towards you to have access to the valves 7 Remove the valves 2 8 Reinstall by repeating in the reverse order E Tank guard z _ D K OKA Ben ege A un Ee N db KE gt N al SM Tank Lid Fig 1 1 Valves s N Valves Fig 1 2 Double valve Simple valve R u choose to install a water filtration system VI wu we filter be checked on a ue thly basis A d 60 TOTAL LITE Revision 1 9 4 i Hot Water Tank PM every 60 000 cycles quarterly inspection To avoid any problems related with mineral deposits over time we recommend having the water tan
21. system is changed the name of the products will be reset 3 This table is used to set invidual prices for all the three sizes 4 This button is used to enable or disable the drink on the selection screen If you remove the check in the box the drink will not appear on the selection screen 5 This button is used to set the prices for all drinks recipes at once To do so set te prices in table 5 and press the button The prices for all other drinks recipes will be automatically set at the same prices 6 These button are used to get a sample of every size to help setting the amount of product and water needed See next page to more information about the pop up that appears when you hit this button 7 This button is used to fix a recipe that has been lost or corrupted 8 TO SAVE any parameters change press this button Q S E Gen Oo ep Ou Oo z Q V 6 6 1 1 Sample pop up explanation os 1 These buttons allow the operator to have a sample of ALL the dry ingredients of the tested recipe To weight the ingredients MAKE SURE that a container is placed under each product dispenser 2 This button allows the operator to have a sample of the drink but without the ingredients No soluble powder or coffee beans will be dispensed 3 This button allows the operator to have a sample of a complete drink Note Samples are not registered in the products counters 24 TOTAL LITE Revision 1 d e a Cafection
22. the admin and tech password If you cannot log into any user levels because the passwords have been changed and you lost or forgot the passwords you will have to do a general reset Contact our technical support team for the procedure Doing a general reset will reset all drinks recipes settings and passwords except the permanent sales counters users list and serial number data 6 8 Audit Screen Permanent Sales Counts Erasable Sales Counts Users Sales Count Q S e E Gen Oo dp Oo z ep 6 8 1 Permanent counters To get to the screen below press the setup white button SW1 as shown in section 4 7 on the main board inside the door of the machine and press the AUDITS tab This tab indicates the amount of drinks sold since the machine as been built Product assesses Sales eene une ue me Free eene ee e e mall Medium Large mall Medium Large Total per product Coffee 1 0 0 0 Coffee 2 Coffee 3 Coffee 50 50 French Vanilla Vanilla Coffee Vanilla Moka Hot chocolate Mokaccino Vani Moka Coffee Long Espresso Hot Water oo oo oo oo coc OO O oo o OO coc OO OO OH oo o OO OO OO OO O oo o OO OO OO OO OH OO OO OO OO OO OO OO L oo o OO OO OO OO OH CH CH CH 0 0 CH Sub totals Total Sales 0 Total Free vends 0 Total vends 0 an TOTAL LITE Revision 1 SERVICE MANUAL FOR INNOVATION TOTAL LITE Single Cup Brewer 6 8 2 Erasable and counters This tab indicates t
23. z Q D The descent of the piston will create a vacuum thereby extracting the coffee from the grounds through the filter paper and into the cylinder One last pause will be made to allow all the coffee to drip from the brew chamber Step 4 Product delive The piston follows its course heading to its low dead point Distribution of coffee through the spout begins once the piston is below the coffee exit Meanwhile the brew chamber lifts to allow the paper to advance thereby discarding the spent grounds into the waste chute TOTAL LITE Revision 1 d e e Cafection SERVICE MANUAL FOR INNOVATION TOTAL LITE Single Cup Brewer 4 6 Hot Water Tank Water level switch Heater safety switch ES Water tank lid Water float Thermostat probe Heating element Reference Drawings Overflow exit Tank Valve exit TOTAL LITE Revision 1 d e a Cafection 4 7 Main Board PCB J11 MDB port Coinchanger bill acceptor card reader Expansion 2 Thermostat board s en J18 24V J10 y Output Numeric input ODDDDDODUD UO OO DO DO DU DU OU OO OO OO JOUUUOOOUL GIIA 7905 nesai J27 24V 3 Output i 2 24 E S S E HIGH VOLTAGE AREA Microcontroller SC fe J12 120V 5 Tq Epo i eL U 3 Tv SI D sm V Ch e SIT J19 120V Bye g Output J D T e RaT J14 COM port UAT O
24. 2 F tolerance This is an average and is not what you would get from a manual temperature measure The actual water temperature fluctuates since cold water enters the tank after every beverage delivery and time is required to heat the incoming water up to the setpoint You can also take the water s brewing temperature manually by ordering a cup of hot water and measuring its temperature with a thermometer There may be a slight difference from the tank reading This is normal If you are experiencing large temperature differences verify that your tank is clean and not obstructed by mineral deposits and scale Unit safety measures In the event of a temperature probe failure the tank may start to boil This will cause it to overflow into the Overflow Cup and will automatically shut off the unit gt CL wn D kel Electronic thermostat H JWE TOTAL LITE Revision 1 l 43 SERVICE MANUAL FOR INNOVATION TOTAL LITE Single Cup Brewer Loading Products 7 9 Kn O J EA Cc O Q o 52 O Ot Oo 5 O a7 oS oa DN Q O Eoo ess os S O O O DE E Tc oo DEZ OND 4 Do not overfill the canister For the 3 beans canister Unlock the cover of the canister and open the plastic top cap Do not overfill the canister UEL TOTAL LITE Revision 1 7 10 Chute System Installation on v U Front Panel D P G O Waste Chute Chute Bas
25. 3 buttons at the bottom of the screen All drinks will be automatically set in the liquids and ingredients tables N B The fast settings does not take in charge the gourmet selection which can only be edited manually TOTAL LITE Revision 1 2 7 d e ie Cafection ENTERPRISES 6 7 System Screen To get to the screen below press the setup white button SW1 as shown in section 4 7 on the main board inside the door of the machine and press the SYSTEM tab 6 7 1 System 1 tab Audits 1 f Language English Anglais H GE Waste Bin Max 40 Back to 3 Rinse at 300 factory sets 4 Thermostat set F 200 5 Warming up F 0 6 Size labels S LS LARGE 80z 100z 120z i SAVE ALL 7 Size available di Small W Medium W Large 1 This button is used to set the language of the system To change the language select which language you want then press SAVE ALL A window will pop up and tell you what to do Note that if the language is changed the name of the products will be reset 2 This button is used to set the number of coffees before showing the waste bin full message on the selection screen Disable the waste bin full message feature by putting this counter to zero 3 This button is used to set the number of drinks made before showing rinse needed message on the selection screen Disable this feature by putting the counter to zero 4 This button is used to set the wate
26. EQUIPMEOM Eiviisciscccenscinsnccsiceesnssiacevescssnnerwcnssmserieecsmnseiescsies 38 ZA Hot Water Tank Preparation kee EERR RRE RR KEREN RRE EER KEEN EN 38 7 4 1 Tank Lid Preparation ccccccccceeeeeeeseeeeeeneeeneceeseeeseneseeees 38 7 4 2 Adjusting the Tank Overflow Float ccccsssseesseeeeeeeees 39 7 5 3 Beans canister installation cccccsceeseseeeseeeeeeeeeeeeeeeeeesseeneeeenensens 39 7 5 1 Install the 3 Beans Canister cccccssecessseeeeseeeeeseneeseeees 39 7 5 2 Lock the 3 Bean Canister ccccsccssseeeeeeeeeeeeeseeeeeeneneeeees 40 7 5 3 Install the Plastic Top fitting part cceceeseeeeseeeeeeeeeee 40 7 5 4 Install the Plastic Top RER EERRERR ENN EERRERR ENNER ENER EE 40 7 6 Water Line Connection ccccccceceeseeeceeeeeeeeeceeeeeeeeeeseneesanesseeeseneesoaes 41 7 7 Eieetrieaktzonpeetottzegoseeupeetiu eepe ENEE uereg Ehe 42 7 8 Water Temperature deen geed Eek gen 43 GC HE e Date E ge e e sssrinin eia 44 7 10 Chute System Installation cccccceeseeeeeeseeeeeeeeseeeeeeseeseessaeeessneneesees 45 7 11 Filter Paper Installation cc ceccccseeeeeeeeeceeeeeeeeeeeseeeeeeeesenseeeeeeeeeees 46 12 WSCA AION TC SUING sissies 47 8 CLEANING AND SANITIZING wessceisicccecsiennisnctaaenevencaadscevnedaitesesouswetaneiwateaseonesacedcayis 48 8 1 Cleaning and Sanitizing Instructions ccccccceeeeeeeeeeeeeeeeeeeeeeneeeees 48 8 2 Recommended Cleani
27. IONS Basic safety precautions should always be followed when using electrical appliances Read all instructions before using this brewing equipment 2 1 Food Contact Parts We recommend that you clean and sanitize all food contact parts prior to installation and use See the cleaning and sanitizing section for more details 2 2 Warnings To minimize the risk of fire or electric shock do not expose this equipment to rain or moisture Do not immerse this equipment in water it could lead to electric shock or other malfunctions Do not use this equipment other than for its intended use This equipment contains hot water never move when full This brewing equipment is intended for indoor installation only 2 3 Power supply Always use a grounded 120V AC 60Hz socket outlet rated for 15A service Each piece of brewing equipment must have its own electrical outlet on a dedicated circuit Extension cords must not be used This equipment is equipped with a polarized alternating current line plug one blade wider than the other Only use this plug with an outlet in which the prongs can be fully inserted Avoid any exposure of the prongs on the polarized plug 2 4 _ Disconnect the equipment if Damage is done to the power cord The equipment doesn t work properly The temperature of the power cord or plug increases dramatically during use Unusual conditions occur du es O LA Summ du gt w
28. M S1 Toggle switches BeA Fl Sr SW2 Service button SW 1 Setup button J6 24V DC output J3 24V AC input This is a schematic reference drawing only Not to scale The equipment should always be unplugged from the IMPORTANT electrical outlet before servicing any components within this main board assembly TOTAL LITE Revision 1 15 d e ie Cafection ENTERPRISES 4 7 1_Main Board PCB Descriptions T O E gt m o O D be i D D Interactive switches and buttons 1 Setup Button SW1 White Pressing this button gives you access to the tally counter data 2 Service button SW2 Black Pressing this button will enter exit to the service mode See section 4 2 for details Toggles switches are not used in the Total Lite but must be position correctly for proper operation The two left switches must point to the left and the two right switches must point to the right Green LEDs The green leds will illuminate to indicate the alarm that has been triggered DS18 Drip tray overflow DS13 Cam switch DS14 Always off if filter paper required DS15 Water level switch ON DS19 Water level switch OFF DS16 N A DS17 N A DS20 N A DS25 N A DS27 N A DS26 N A DS24 N A DS23 N A Red LEDs The red leds will illuminate to indicate the part is in use DS2 Coffee 1 motor DS3 Coffee 2 motor DS4 Soluble 1 motor DS5 Soluble 2 motor DS6 Coffee
29. O z ep E Sang D nu Filter paper Free Vend ss OD instal OFF Wi Rinses D Fill a carafe waste bin Waste bin counter at 0 Exit Service Mode 20 TOTAL LITE Revision 1 d Lage Cafectioni ENTERPRISES 6 2 Service Screen To get to the screen below press the setup white button SW1 as shown in section 4 7 on the main board inside the door The service tab will be displayed on the screen Service System Audits l at Filter paper Free Vend install OFF D Fill a carafe si waste bin Waste bin counter at 0 d D O d Q Lem a 9 wm Exit Service Mode 1 This button is used to change the filter paper Follow the instructions on the screen after pressing it 2 This button is used to put the brewer in free vending mode If the brewer is in free vending mode the button will appear in green and show ON If the brewer is not in free vending mode the button will show OFF When free vend is enable the coin bill and card devices will be disabled so the customer can get product without paying Please note when free vend is ON the optional printer will not print any coupons This button is used to rinse the brewer and the whipper chamber Follow the instructions on the 3 screen after pressing it WARNING make sure to place a container large enough size is specified ffm onthe screen BE CAREFUL because water is VERY HOT 4
30. Pause 1 100 120 Pause 2 110 200 Move 3 120 125 Pause 3 250 250 Pause 4 Drain 120 100 0 40 60 93 140 60 50 80 125 160 80 ETO to factory sets I Brings back all brew cycles setting to factory settings 2 TO SAVE any parameters change press this button 6 6 4 Fast settings tab 1 0 70z cup 602 of liquid 177 ml 80z cup 7oz of liquid 207 ml O 9oz cup 7 50z of liquid 221 ml 100z cup 8oz of liquid 236 ml 120z cup 100z of liquid 296 ml O 1402 cup 120z of liquid 355 ml O 160z cup 140z of liquid 414 ml O 1802 cup 15 50z of liquid 458 ml O 200z cup 170z of liquid 502 ml Status Recipes System Liquids and ingr Brew Cycles Mild Strong Mild Strong Audits _ Fast Settings Coffee Recipe Solubles Recipe 1 5 1 7 29 ak gr oz gr oz gr oz gr oz 1 Select the cup size you want 7oz to 200z cup 2 This table is used to set the amount of coffee grind per water onces Set your coffee recipe 3 This table is used to set the amount of soluble powder per water onces Set your soluble recipe A Set all small size drinks Set all regular size drinks Set all Large size drinks to this setting to this setting to this setting d TN Cafectioni ENTERPRISES d D lt O d S Lem D wm 4 Assign your settings to a cup size small medium large Press one of the
31. SERVICE AND INSTALLATION MANUAL for INNOVATION TOTAL LITE d AN Cafection ENTERPRISES Manufactured by Cafection Enterprises Inc 2355 Dalton Quebec Quebec G1P 3S3 Canada Tel 1 800 561 6162 Fax 1 800 463 2739 avalon cafection com www cafection com o IMAGE SHOWS MACHINE WITH OPTIONNAL SHORT BEAN CANISTER Revision 1 d e ie Cafection ENTERPRISES Table of Contents 1 INTRODUC HON WE 5 2 SAFETY INSTRUC TION Si eege eege EEN 6 21 POOH ONUACE Parts EE 6 22 Een ln e sormien ERE S EEEO 6 2 3 Feet gege 6 2 4 Disconnect the equipment If ccceceeeeeeeeeeeeeeeeceeeeeseneeseneeseneeseeessanaes 6 3 WARRANTY acesetesesdcecdccsedecssenesectweteceencaste NER E aaia ai iE 7 Sab Wan ONCY E 7 32 Returning Pl OGUCIS siositarpnioniitininoeie n i aiiai 7 3 3 Returned Product Procedures ccccsccceeeseesseensneeeeneeseeeeeeenenseneneesensaes 8 4 REFERENCE DRAWINGS sissresensisissinronnnsnnn neninn cana nin aeien Enner 9 Ad External VIC W ege EEN 9 Ae REAK TE 10 43 JEE ENEE 11 4 4 Brewer ASSO le UE 12 KA 4 5 Brewing Process ccssssceesssceeessseeeessseeeesseneeeessseeeessseeeessseeesessaneeessaas 13 c 4 6 Ot Water Toten eege EEESeER 14 aS 4 7 Main Board PCRL 15 5 4 7 1 Main Board PCB DeSCriptions ccssceeseseeeeeeeeeeeeeneeees 16 O w 5 COMPACT FLASH ANE 18 H 5 1 Removing main board protection cccccccecsseeeseeeseeeeeeseeeeseee
32. Secondly enter a PIN from 1 to 99999 For a minimum of security we suggest to chose a minimum of 4 digits PIN Select the autorization Carafe and or FreeVend Do not forget to save the list when done d D O D d a D wm When done the key icon appears on the selection screen to the left on the coffee drinks icon as shown below When the user presses this key a window with a keyboard will pop up The user will have to enter his PIN If the user enters it correctly a window will pop up and give him three choices as shown below If the user enters a wrong number five times the key icon will be locked To unlock it you will simply have to enter and exit service mode by pressing SW1 as shown in section 4 7 twice Hello Sophia Coffee Drinks Ta 9 What would you like to do va Enter user pin p gg 1i a a J Activate Carafe Mode maa Do nothing Quit TOTAL LITE Revision 1 31 Ai af s Cafection ENTERPRISES This text refers to the previous page 2 This allows you to change the serial number of the unit if you have changed the flash card Anytime you change a flash card make sure the serial number in this box is the same as the serial number inside the machine over the fan Ex TL1204 123456 If the serial number is different it will be impossible to connect to the web management tool Do not forget to SAVE after entering the serial number 3 This box allows to modify
33. TE Revision 1 11 SERVICE MANUAL FOR INNOVATION TOTAL LITE Single Cup Brewer 4 4 Brewer Assembly The platinum brewing system is in a class of it s own in the single cup coffee business and is specifically designed for Cafection units Its vacuum extraction process joined with a high quality filter paper brews a coffee of unsurpassed quality to meet the taste profile of the most dicerning coffee drinkers Best of all this is available for every cup of coffee at any time of day See the following page for the description of the brewing process Brewer funnel aaa A po Brew chamber FS CL IS EH Yoke l B Wheel o Serial number O Cylinder DO p m Q Coffee exit Ben Piston 0 D Aluminum frame IMMM SS TOTAL LITE Revision 1 4 5 Brewing Process Step 1 Ascent of the piston The ground coffee and the water are dispensed into the brew chamber during the ascension of the piston This compresses the air in the cylinder and forces it through the coffee mixture in the brew chamber thereby agitating the brewing coffee Step 2 Pauses Once the piston has reached its top dead point it will pause to allow the coffee to brew to the appropriate strength There will be one shot of water before the descent to rinse the chamber Step 3 Descent of the piston EA D ba Al D wm D O D O wm o
34. Tank c ccccsseeeeseeeeeneeeeneseeneeseneeseneesenenens 62 10 2 Shutdown Storage EE 63 10 2 1Storing the Brewer Assembly sccccesseeeeseeeeseeeeeseeeeees 63 TOTAL LITE Revision 1 d TN Cafection ENTERPRISES e ST D O ba d O 5 a D er o Table of Contents Continued 10 3 Brewer E 64 10 4 Microcontroller EPROM sasissvscrcsstcseeccenctonscnenstvievendasitontsmnneetennsceeencnevenensns 65 10 9 Main Boar osisssa aaa 66 TI PROUD IS SiO CLIC E 67 11 1 Warning message list siiiciiasseasicctinnstnsicnerandvensceanctaeuamaseweaxtaaasseeaedeccanuasiecensat 67 11 2 Error message MSE sisiring aiai anaiai 68 11 2 Error message list CONTINUE ccseceeeeeneeeeseeeeseeneeeeeneeseaneeseaeeesenes 69 du we lt e O Gen al Bi CG TOTAL LITE Revision 1 d TN Cafectioni ENTERPRISES INTRODUCTION Cafection manufactures the INNOVATION TOTAL LITE brewer based on its original Avalon single cup technology and is complemented with the coffee of your choice The INNOVATION family of brewers are designed and engineered based on Cafection s 35 years experience in the office Coffee Service industry This convenient reliable and user friendly system assures fresh tasting gourmet coffee delicious hot chocolate and succulent cappuccinos whipped to perfection every time any time The INNOVATION TOTAL LITE brewer offers 3 choices of whole bean coffee that
35. This button is used to enter carafe mode For more information see next page 5 This button is used to reset the waste bin counter 6 This button is used to exit service mode TOTAL LITE Revision 1 21 d e ie Cafection ENTERPRISES 6 3 Carafe mode The carafe mode is always free and each drink is counted as a free vend in the sales counters When you press the button fill a carafe in setup mode the screen will automatically return to the selection screen The pictures below shows the process to fill a carafe If you want to cancel the product while the brewing is in process press cancel The machine will finish the product it is making and will not start another one The carafe icon on the top right corner confirms that the machine is in carafe mode If you want to quit carafe mode you need the get back in setup mode and press the fill a carafe button so it turns back to white be Carafe Mode Make your selection II Coffee 1 Coffee 2 Coffee 3 ie Please make a selection r d E WI Coffee 50 50 Hot Water Coffee Drinks Hot Beverages all UN us gt O dp Q z voll dp Select Size b Se 4 Select strength b Mild Regular Strong SE d Select How many cups to fill your carafe Coffee 1 Cups 5 Size 1202 Large Strength Regular Ca n cel O Please wait Cancel Drink 2 of 5 is being prepared If you want to make carafes with a Total Lit
36. ake sure it s aligned correctly with the receptacle and push it It may required a LITTLE amount of force but do not push it too hard WARNING If the compact flash card is not inserted the right way it s upper corner will not enter the L receptacle If it happens DO NOT PUSH ANYMORE or damage could be done Flip the card and push IMPORTANT it back in 5 4 Compact flash card version At start up the screen will indicate the GUI compact flash card version see picture below otal Lite G U I V TL 2 1 0 Serial number TL DEMO Starting communication with coffee machine controler OK Main controler ID Total Lite V1 0 Water Thermostat ID 1 01 Water temp set to 200 F TOTAL LITE Revision 1 19 d e ie Cafection 6 SERVICE SOFTWARE 6 1 User levels User level 1 End user product selection and dispensing No service can be made by users lever 1 User level 2 Service personnel for basic maintenance Door key needed No password User level 3 Service tasks Recipies modification system settings Factory password for this level tech We highly recommend you to change this password User level 4 Administrative tasks Sales counters audits and password modification Factory password for this level admin We highly recommend you to change this password User level 5 For development purposes For cafection only 2 2 3 3 4 3 Service Status Recipes System Audits __ Q S e E Gen Oo ep Q
37. can be mixed with soluble products upon request as well as gourmet hot chocolate americano and hot water All products are available in 2 adjustable cup sizes Small and Large from 7 to 20 oz In the following pages you will find clearly illustrated and easy to follow instructions regarding Safety Instructions Reference Drawings Controls and Features Compact Flash Card Initial Setup Service Software Cleaning and Sanitizing Preventive Maintenance Servicing Parts Troubleshooting Lem 1 O sl es O a O BEFORE YOU START These brewers have been manufactured to comply with the highest sanitation safety and performance standards To maintain this degree of safety and performance it is important that the installation and maintenance be performed in accordance with the recommendations made in this service manual Any changes to the construction or wiring can be hazardous to the user The brewer must not be altered in any way and only genuine replacement parts from Cafection must be used for the preventive maintenance and repair This document refers to the specifications parameters and user interface of the INNOVATION TOTAL LITE brewer and may differ from the previous Cafection models IMPORTANT TOTAL LITE Revision 1 5 The steps outlined in Initial Set Up of this manual must be completed before plugging in the brewer d e ie Cafection ENTERPRISES 2 SAFETY INSTRUCT
38. dering each product selection twice to insure that the machine is operating as per the specifications laid out in this manual During this process review the check list as a reminder You need to be sure that each machine is clean safe and functioning when you leave it What to check Remedy if it is not Inlet valve is free from leaks Verify that it is secure and not overtightened Brew chamber is empty of coffee Verify that the unit is leveled Verify that the chute ly installed Filter paper feeds without resistance and Ee e ee ight h goes straight into the waste bin Repeat the installation procedure EA Soluble mixing bowl is free of leaks Verify that it is on straight and tube is secure e CL LU D C kel TOTAL LITE Revision 1 47 d e ie Cafection ENTERPRISES 8 CLEANING AND SANITIZING 8 1 Cleaning and Sanitizing Instructions It is important to clean and sanitize this equipment on a regular basis in order to maintain the highest beverage quality These regulations require that all parts in contact with food be cleaned and sanitized regularly and that hands be cleaned before handling these parts or other commodities such as cups and Stirs Cleaning and sanitizing should be done in separate steps as prescribed by health regulations and good industry practice Cleaning Cleaning means Making free of visible soil stains or impurities This also means removing food soils oil or mineral d
39. e Open the door of the equipment Insert the chute base through the chute hole of the cabinet Insert the large waste chute into the chute base Install the front panel onto the chute by aligning the prongs to the left of the catch and clip onto the left side of the brewer assembly E Kafe TOTAL LITE Revision 1 7 11 _Filter Paper Installation 1 Make sure the power of the brewer is turned ON 2 Place the filter paper roll on the support bracket so that it dispenses on the left hand side See the diagram inside the brewer 3 Go in service mode for more informations see section 6 2 and press the Install filter paper text box an follow the instructions at the screen Note the brew chamber will not lift up if the switch does not detect any filter paper VC EN 4 Pass it under the left guide bracket of the brew group under the brew chamber and under the wheel guides by gently lifting them using the yoke 5 Pull on the paper and carry it through the cabinet chute hole and into the waste bin 6 Make sure that it is feeding straight Verify that it stays within the first guide Improper filter paper feeding will cause a vacuum leak and may cause grounds to spill inside the equipment Q Ce ep TOTAL LITE Revision 1 d TN Cafectioni ENTERPRISES 7 12 Installation Testing It is important to have the unit perform several cycles before completing the installation by or
40. e you will need to order an extended base 22 TOTAL LITE Revision 1 6 4 Status Screen To get to the screen below press the setup white button SW1 as shown in section 4 7 on the main board inside the door of the machine and press the STATUS tab if G U I Soft Version TL 2 1 0 4 Thermostat firmware 2 This unit Serial Number TL DEMO 5 Actual water temp 3 Controller firmware ID Total Lite V1 0 6 Date and Time T NetWork Status Error log 1 01 190 F Thu 31 05 2012 16 17 53 WEB server link OK 31 05 2012 16 16 52 System start 31 05 2012 16 17 38 FILTER PAPER ROLL EMPTY 31 05 2012 16 17 44 Filter paper detected OK 1 The software version of the touch screen computer Clear log 2 The serial number of the coffee brewer Correct serial number is necessary for correct network communications Service users with admin access can set the serial number See section 6 7 5 for details 3 This is the firmware version of the controler chip also called the EPROM on the main board 4 The thermostat PCB on the back of the coffee brewer is equiped with a tiny computer chip This is the version of the firmware contained in the computer chip 5 Actual water temperature in Fahrenheit 6 Actual time and date Date and time can be set under System sub tab tools 7 Three possible Status Disabled Enabled but NO link WEB server link OK 8 The error board keeps the last 50 events in memory
41. e brewer Maximum filling time is 1 minute after the first tank fill Check water supply line for proper pressure If you are using a waterline filter it might be worn out and needs to be replaced Press button on screen to restart the tank filling process Water tank not full Please wait while filling 1 to 3 minutes This message will be on screen after powering ON the coffee brewer until water tank gets full Water temperature not high enough The TOTAL LITE will stop dispensing drinks if actual water temperature is below the Warming up temperature in the service menu system tab To disable this feature set the warming up temperature to 0 vol wm O 27 D N 3 O O Q TOTAL LITE Revision 1 d e ie Cafection ENTERPRISES Annex 1 Full maintenance schedule PLEASE NOTE All major parts of your unit need to be maintained as per the schedule to honor the warranty and to prevent it from failing With adequate maintenance you will extend the life of your unit and deliver a consistent high quality beverage Daily Maintenance o Verify product inventory Fill all canisters Empty the waste basket Perform a rince cycle Clean the machine and tidy area Empty Bill amp Coin Box if applicable Clean the drip tray Weekly Maintenance o Verify filter paper level Sanitize brew group with hot water cycle Sanitize soluble mixing bowl with hot water cycle Capture data from software Verify ov
42. e parameters for more instructions on changing the setting How to empty the stand waste bin 1 Open the stand door located directly below the brewer 2 Cut the filter paper 4 below the drum with scissors or tear gently DO NOT YANK ON THE PAPER 3 Remove the filled plastic bag from the spent grounds bin and replace with a new one 4 See section 7 11 to see how to put the paper back in place How to empty the brewer waste bin 1 Open the brewer door 2 Take the front panel off 3 Cut the filter paper 4 below the drum with scissors or tear gently DO NOT YANK ON PAPER 4 See section 7 11 to see how to put the paper back in place 5 Replace the front panel and close the door 2 D 9 de Qo O D E H 5 de S d Not It is very important not to yank on the filter paper Doing so may prevent the brewer from functioning c properly If you are using the internal waste bin provided with the unit we recommend to set the counter to 25 cycles TOTAL LITE Revision 1 51 d e ie Cafection ENTERPRISES 8 7 Interior Parts Cleaning amp Sanitizing For sanitary reasons do not use soap or detergent inside the brewer Use hot water for on site sanitation or suitable chemical products in the shop Wipping with towels or cloths can recontaminate sanitized food contact surfaces Therefore we recommend to air dry sanitized food contact surfaces and not wipe dry Allow sufficient time for the parts to dry
43. eeseneenenes 18 Bi 5 2 Removing the compact flash car see EKRRR KEREN K ENER EEN KENNEN 19 5 3 Inserting the compact flash Card ccccesseeeeeeeeeeeeseeeeeeneeeeeeeeseeeneeseees 19 DA Compact flash card version cccccccesseeeeseeeeeeeeeeeeeseeeseeeeeseeeeseeseanenes 19 EE 20 6 1 USE JEE eege 20 6 2 Service E 21 De WR TEEN E 22 or Bs oes ot E 23 65 Password e Te TT sisciincnccscecinenvidacesnceinienindcanncotenciiiaiwidaritantuaeesianaweeinds 23 66 Recipes CFC EE 24 6 6 1 Information tab E 24 6 6 1 1 Sample pop up explanation ccccececceeseeeeeeeeeeeeeeeeeeeeees 24 6 6 2 Liquids and ingredients tab cccccceeeeeeseeeeeeeeeeeeseeeeeneees 25 6 6 3 Brew Cy ClO E 26 6 6 4 Fast settings CAD wisscsseansvinwanaceveiwescnterarcescntontecceeieustawesieetenesuacenes 27 Ol SyVStem SOrCEN NEE 28 6 1 System DT TAD ME 28 6 2 DY SCOUT 2 e E 29 clad E En EE 29 TAIN COW ON TAS sieisen 30 EE e VD LAND sinini 31 698 2 TE EE 32 6 8 1 Permanent COUNTEYS cccceeeeeeeeeeeeeeneeeneeeeeeseneseneseneeeeneeenees 32 6 8 2 Erasable and COUNTESS ccccceeeceeseceeeeeeeeeeneeeneeeneeeeeseneseeees 33 6 8 3 EE UN 33 2 TOTAL LITE Revision 1 Table of Contents Continued T INAL SETUP o E E A EEE ER 35 7 1 Installation site requirements ccccceceeeeeeeeeeeeeeneceeeeeeseneceesenenenes 35 TAM e 36 1 4 2 SPSCHICAUONS E 36 e Te dr e EE 37 7 3 Levelling the
44. ell lt un ep FAILURE TO COMPLY CAN CAUSE EQUIPMENT DAMAGE OR INJURIES E IMPORTANT 6 TOTAL LITE Revision 1 d N Cafectioni ENTERPRISES 3 WARRANTY Procedures and Conditions for Goods Returned All warranty claims and products returns processed by our technical department is available Monday through Friday from 8 30 to 16 30 eastern time or alternatively by email service cafection com 3 1 Warranty Policy Cafection provides a warranty period as follow unless otherwise confirmed in writing All parts in contact with water release valve heating element thermostat sensor valve water inlet and tank fleet 3 months after the invoice date All other parts of the coffee brewer 12 months from the invoice date The warranty covers any malfunction due to manufacturing defects and does not cover defects resulting from negligence improper installation or misuse of the product or equipment failure due to excessive mineral deposits or the quality of local water Any damage alteration of serial date or codes will void the warranty Obtaining a Return Merchandise Authorization number RMA Before obtaining a return number you should first contact our Technical Department to discuss the disruption and confirm that the product should be returned for further testing You will need to provide the following information Company name and contact Invoice product Quantity Serial Detailed
45. ense coffee beans or soluble powder 20 units 1 second The box beside numeric keypad will show an estimated conversion of the value VS liquid amount or value VS ingredient weight when you modify a setting TOTAL LITE Revision 1 25 d e ie Cafectioni ENTERPRISES 6 6 3 Brew cycle tab Q S E Gen O ep Oo z ep 26 There are four different brew cycles in the TOTAL LITE The brew cycle is automatically selected depending on water level in the coffee recipe For brewer water quantities equal or bellow 100 units Cycle 4 will be selected It is a quick cycle for low water levels For brewer water quantities between 101 and 187 units Cycle 1 will be selected It is the regular Avalon brew cycle For brewer water quantities between 188 and 269 units Cycle 2 will be selected It is a 3 swirling cycle Water volume is high and coffee quantity must be also high Water is dispensed in 3 shots in the brewer and the coffee water mix is swirled 3 times to make sure the all coffee is in contact with the water For brewer water quantities of 270 and higher the double brew cycle 3 is selected The coffee machine will split in half the water and ingredient quantity and do two brew cycles Extra grind time The amount of time the grinder is activated to grind all the beans depends on the amount of coffee beans set and is calculated by the computer If the grinder is aged and does not grind all the beans yo
46. eposits that could alter the beverage taste or appearance and therefore its quality Sanitizing Sanitizing means application of measures designed to protect public health This is done by removing bacteria remaining on the surface after it has been cleaned There are two sanitation methods 1 Chemically the part can be treated with a bactericidal compound to remove bacteria 2 With water of at least 212 F the bacteria can be killed if the temperature of the part is raised high enough Ah Always unplug the unit before using water to clean the machine DO NOT spray water on e electrical parts IMPORTANT For the sanitation process to work effectively the part must be cleaned and free of all visible food soil completely rinsed and preferably air dried Wiping with towels or cloths can recontaminate cleaned food contact surfaces Therefore we recommend to air dry sanitized food contact surfaces and not wipe dry ei N OI o e o O FREQUENCY There are two important variables that need to be considered when evaluating cleaning and sanitizing frequencies Product consumption Water quality Since the expected customer usage may vary for one location to another the cleaning and maintenance is recommended upon the given time lines or cycle counts which ever comes first Note that these are intended as a guideline to ensure a part does not go without cleaning We recommend you verify each part listed
47. erflow cup Verify overflow tray Monthly Maintenance o Clean brewer assembly with commercial Urn Cleaner Turn off Product Switch on inside of machine Brush away any loose coffe on the brew group remove filter paper Clear ground coffee chute and plug with a paper towel Sprinkle Urn Cleaner into the brew funnel directly onto the screen Run a tall coffee cycle make sure Product Switch is OFF When the water mixes up with Urn Cleaner stir around with a small paintbrush When the piston lowers to the half way point turn off the machine Allow the cylinder to soak for several minutes Turn the machine back on place cup under spout Run several more Tall coffe cycles until water dispenses clear Turn Product Switch on remove paper towel from coffee chute Clean coffee canisters Clean coffee bean hopper and chute o Clean stainless coffee chute Preventive Maintenance Schedule at different cycles 5 000 cycles o Clean brewer assembly with commercial use Urn Cleaner 10 000 cycles o Check and replace outlet valves o Check and replace water filter 25 000 cycles o Replace brew group via replacement program o Replace whipping motor s 50 000 cycles o De lime water tank and outlet valves 100 000 cycles or every 2 years o Replace grinder burrs o Replace water tank float and switches float and heater AS NEEDED The following parts should be checked on a regular basis and cleaned and sanitized as needed o Fan Brew
48. evices AA Do not attempt to pry the chip out of the socket with anything This will damage the casing Tool required You will need to purchase a PLCC Extractor as showed in the diagram below This can be found in most electronics stores or via the Internet Without this tool you may damage the casing for the microchip and damage the board Removing Retrieve all your data Turn off the machine and unplug from the outlet Open the door and remove the lexan plate via the 4 screws Locate the microcontroller the black square piece in the middle of the board with a white label Using the extractor carefully insert the prongs in the top right and bottom left corner slots of the casing and grab the microcontroller Lift out from the socket gently NARDA o gt Replacing 1 Align the notched corner of the microcontroller with the notched corner of the empty socket 2 Make sure that all contacts are aligned with the appropriate slots on the socket 3 Push the microcontroller firmly straight down until the top of the chip is even with the top of the socket LO D lt a gt Q U Q ech Vu 4 Replace remaining parts in the reverse order 5 Plug the machine in and turn on the unit 6 At start up the LCD will indicate the microchip version 7 Test the new features outlined in the documentation supplied with the new microcontroller men HER Slot DiE E d S Notch S e meor ois lf M
49. g under hot water Remove the brown water hose Lift off the funnel and pull out of the brew chamber Rinse thoroughly under hot water Air dry completely Reinstall all parts in the reverse order Order a large coffee to confirm that all parts have been replaced correctly ei N OI o e o E O eo Pe Ss Brewer Assembly Cleaning Frequency Monthly or every 1 000 cycles In order to maintain optimal performance of the brewer assembly we recommend that it be removed from the unit and cleaned rinsed with hot water see section 10 3 for instructions on removing the brewer 1 Rinse thoroughly under hot water to remove visible soil 2 Lift off the funnel and pull out of the brew chamber 3 Rinse thoroughly under hot water 4 Air dry completely 5 Reinstall all parts in the reverse order 6 Order a large coffee to confirm that all parts have been replaced correctly 54 1 TOTAL LITE Revision 1 d TN Cafection Brewer Assembly Sanitizing Treatment Frequency Quarterly or Every 3 000 Cycles Regular sanitation treatments of the brewer assembly prevents residue from affecting the vacuum in the brewer mechanism and altering taste in the beverage delivered 1 Place a large cup or other suitable container below the s dispensing nozzle to catch the HOT liquid 2 Pour 1 portion of commercial urn cleaner brand such as Urnex as directed by manufacturer into the brew
50. gged on the thermostat board See section 7 4 1 for more information Water temp sensor defective Short circuit The water temperature sensor is defective short circuit See section 7 4 1 for more information Brewer home position switch error The coffee brewer failed to detect the home position of the brewer assembly The following parts might be defective Brewer motor Brewer cam and or pin Brewer home position switch Remove coffee brewer assembly from the coffee machine Press the activate Brewer button on screen The brewer motor will be activated and will stop running until the brewer home switch hits the hole in the cam You will then see if the motor and switch are working properly The status of the brewer home switch can be monitored thru DS13 green LED on the main controller PCB At home position open contact DS13 is off There is water in the drip tray overflow Check for any water in the overflow drip tray Make sure no water is touching the two probe wires The status of the overflow tray probes can be monitored thru DS18 green LED When the tray is dry DS18 is off TOTAL LITE Revision 1 SERVICE MANUAL FOR INNOVATION TOTAL LITE Single Cup Brewer 11 2 _Error message list continued Low water level in tank The water tank tank failed to fill to maximum within the required time The water inlet valve is de activated as a safety Maximum filling time is 4 minutes when you power ON the coffe
51. he amount of drinks sold since the last time that the counters have been erased It also indicates the total sales free vends and vends in cash value Product Small Medium Large Small Medium Large Total per product 0 0 0 0 French Vanilla Vanilla Coffee Vanilla Moka Hot chocolate Mokaccino Vani Moka Coffee Long Espresso Hot Water oo OO OO OO OO OO ooo o oo OO OO CO oo OO OO OO ao OO CO OO OO OO OO ooo eo CH OO OO OO OO OO 8 DO OO OO OO OO CO oo OO OO OO OO OO Sub totals 0 0 0 0 00 0 00 0 00 CH CH CH Total Sales 0 Total Free vends 0 Total Cash 0 00 Total vends 0 1 This button is used to reset the erasable counters 6 8 3 User counters This tab indicates the amount of drinks ordered by each user set in the User and authorization since the last time that the counters have been erased It also indicates the total sales free vends and vends in cash value d D lt O d P 9 User Carafe Sales Free Vend Sales Small Medium Large Small Medium Large user no l 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 This button is used to reset the erasable counters See next page for more information about how the user counter works TOTAL LITE Revision 1 d e ie Cafection ENTERPRISES How the user counters work When a user orders a drinks the user counter will be increased as well as the permanent and eraseable sales counter Exa
52. icrocontroller BR E S e 0 Ji re PLcc WD Extractor 2 Slot Casing p TOTAL LITE Revision 1 65 d e ie Cafection ENTERPRISES 10 5 Main Board Like all electronic main boards they are very sensitive to power surges in the building If this is your reason for changing the main board and this persists verify your power source Use the necessary precautions for handling static senistive devices Removing 1 Retrieve all your data 2 Turn off the machine and unplug from the outlet 3 Open the door and remove the lexan plate via the 4 SCrews 4 Unplug the connections Clockwise from the top left corner MDB Port if coinco Main board J11 J12 J18 J27 J2 J19 J3 J6 J16 J24 J8 J22 5 Unscrew 4 plastic 1 posts 6 Remove the board el H Hy 92890 ggggggggga ame SR RER 0 C kl d d kel Replacing 1 Replace the board and fasten with the 4 posts 2 Plug the connections and refer to the board diagram for full size view 3 Verify that all is in place the board will fail if the connections are reversed or in the wrong place 4 Replace all parts in the reverse order 5 Plug in the brewer and turn it on 6 Verify on the screen that all is functioning Ki IMPORTANT o 2 e D D 2 Z OI All cables must be replaced in the correct order and direction before turning the power on or the board will fail and be damaged 66 TOTAL LITE Revision
53. id any risk of injury or damage to the equipment Turn the unit off and unplug from the power outlet Drain the hot water tank see instructions see section 10 1 Empty the soluble canisters and the 3 bean canister Clean all parts of the unit before storing see cleaning instructions see section 8 Disconnect the white wire from the heating element see installation diagram see section 9 3 Tie down the water level switch s arm with a twist tie to keep the float from pulling down on the switch during transportation Do not overtighten this may damage the switch this is simply to keep the float from bouncing up and down on the switch OO En 10 2 1 Storing the Brewer Assembly The brewer assembly is the heart of the equipment and is responsible for the taste of the coffee It is therefore important that you store it properly when it is not in the unit Always disengage your brewer clutch by using a pair of pliers and turning the pin located on the back clockwise until the brew chamber lifts up This will release the pressure on the screen and seal Your brewer must be on its back or its left side while on a table top Do not sit the brewer on its right side wheels and yoke or straight up as these positions are not sturdy and could cause it to fall d D lt 2 Q y O Si N TOTAL LITE Revision 1 63 d e ie Cafection ENTERPRISES 10 3 Brewer Assembly Removing the brewer 1 Open the machine d
54. in this section upon each visit and that they be cleaned as needed 8 2 Recommended Cleaning Tools In order to perform the following cleaning procedure effectively we recommend that you have at least the following tools Pail or bucket Small tube brush suitable for food contact surfaces Medium size long and flexible brush suitable for food contact surfaces Medium brush for coffee grounds suitable for food contact surfaces Disposable towels wet strength and lint free Mild nonabrasive detergent for exterior cleaning Urn cleaner packets for coffee parts Spare parts if extensive cleaning is to be done at the shop Garbage bags for the waste bin 48 TOTAL LITE Revision 1 d N Cafection ENTERPRISES 8 3 Cleaning and Sanitizing Schedule The cleaning schedule and instructions outlined in this manual must be followed to honor the warranty and ensure consistent product quality and maintain health safety levels All parts should be visually inspected upon each visit and cleaned as needed gt Exterior LL Daily Weekly Monthly Quarterly C wesen rea S o Canisters viel spect lean up Stand Clean II o oo Interior l Brewer assembly Sanitize Clean Treatment Seege santze O l on HESE Sanitize Clean bowls ran E Le 2 D 9 gt de Qo O D E N 5 de 3 Beans canister plastic chute Rinse cycle Process These recommendations are based on 1 000
55. k assembly delimed to remove all scale in the unit Upon visual inspection you may wish to replace the element probe and the water level and heater safety switch Use a scale remover product such as Scale Kleen by Everpure See the manufacturer instructions for more details Element Probe TOTAL LITE Revision 1 Heater switch Water level switch JULUJJUIEN 3AIJUJA Id d e ie Cafection ENTERPRISES 10 SERVICING PARTS This section is intended to assist you in servicing various parts of the unit 10 1 Draining the Hot Water Tank We recommend allowing 3 hours for the hot water to cool prior to emptying the tank Make sure you have a 0 8 gallon container suitable for holding hot water de 2 3 4 ef 6 L Turn off and unplug the brewer Turn off the main water supply of the machine Remove the back panel Locate the drain tube with a red plug Direct the tube into the pail and remove the red plug Warning water may be hot Drain the water from the water tank completely Reinstall by repeating these steps in the reverse order Red plug H OU T D A ei KI a del l Te GN l MG X A NS CH oe tlel Drain tube 62 TOTAL LITE Revision 1 d TN Cafectioni ENTERPRISES 10 2 Shutdown Storage If you need to store this brewing equipment for an extended period of time follow this procedure to avo
56. lastic top on the top of the machine as illustrated TOTAL LITE Revision 1 40 d TN Cafection i ENTERPRISES 7 6 Water Line Connection This equipment must be installed in compliance with applicable Federal State and or Municipal plumbing codes having jurisdiction Make sure that the equipment is unplugged before proceeding with the water supply installation Also verify that the incoming water pressure is greater than 20 psi and no more than 80 psi 1 Prior to installing the unit flush out the water line by running approximately 1 gal of water into a pail This will ensure no sediment from a new installation can get in the unit 2 The incoming water supply should have a shut off valve connected in line Water supply should be a plastic 1 4 or 3 8 O D dedicated line branched off a larger supply line 3 Make sure your water source is turned off Secure the inlet fitting firmly onto the inlet valve Do not overtighten 4 Make sure the equipment is unplugged Connect the water line to the quick connect inlet fitting 5 Turn the water valve on sending water to the brewer If there are any leaks tighten connections to stop leakage 5 CL LU D c kel D SI This procedure does not take into consideration the installation of a water filtration system Note _ Please refer to the water filter manufacturer installation instructions and incorporate them into the above TOTAL LITE Revision 1
57. mple 1 User name user1 enables the carafe mode and fills a carafe with 8 large Mokaccino drinks The user counter of user will be increased by 8 under Large carafe sales The erasable and permanent sales counts of the Mokaccino drink will be increased by 8 under Free vends Large Example 2 User name user2 enables the free vend mode The free vend mode is activated for a period of one hour During this time products are made 10x small size Coffee 3 2x regular size Long espresso 5x large size hot chocolate The user counter of user2 will be increased by 10 under Small size Free vends The user counter of user2 will be increased by 2 under Regular size Free vends The user counter of user2 will be increased by 5 under Large size Free vends The erasable and permanent sales counts of the Coffee 3 drink will be increased by 10 under Free vends Small Q S 2 Gen O ep Oo z ep The erasable and permanent sales counts of the Long espresso drink will be increased by 2 under Free vends Regular The erasable and permanent sales counts of the Hot Chocolate drink will be increased by 5 under Free vends Small 34 TOTAL LITE Revision 1 7 INITIAL SETUP Before you install the brewer on location we strongly suggest that it be unpacked inspected and bench tested before you leave your warehouse Overview of installation steps 7 1 Installation site requirements 1 2 Un
58. n button see section 6 2 Bill value too high wm GO d Al gt Oo O The maximum value for bills inserted is 10 00 if a bill is inserted with a higher value it will be returned to the customer Not enough coins returning bill When a bill is inserted the same value of coins must be available for change in the coin changer tubes If not enought coins the bill will be returned There is an exception for 1 00 bills No need for change in the coin acceptor tube to accept the 1 00 bills TOTAL LITE Revision 1 67 d e ie Cafection ENTERPRISES 11 2 Error message list O prar O e L Vv 2 Ko O eg 68 Lost communication with coffee machine controller The link between the computer system and coffee brewer is broken The coffee brewer might be out of power while the computer system is ok Check overflow cup must be empty Check 5A and 15A circuit breakers on back of the unit At last check electrical link between Main controler pcb connector J14 and computer system COM1 See section 4 7 for more details Broken link between main controller and thermostat The link between the thermostat and coffee brewer is broken Thermostat pcb is located on the back of the coffee brewer Check the cable between the thermostat J1 and the coffee brewer main controller J12 Water temp sensor defective open contacts The water temperature sensor is defective or unplu
59. ng TOols c ccccccsseecssseeeesseeeeesseeseeseeseeeneesens 48 8 3 Cleaning and Sanitizing Schedule ccccsseeeeesseeeeseeeeeeeeeeseeneeeees 49 8 4 Overall Cleaning EE 49 8 5 Automatic Rinsing Function s ssssssssssssssnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnna 50 Oi Exterior ClO ING E 50 8 6 1 Cleaning the drip tray ccccccsseessseeeseeseeeeeeeeeseeeeeseeneeseeees 50 8 6 2 Emptying the waste DIN ccscesesseeeseeeeeneeseneeeeeeeeneenens 51 8 7 Interior Parts Cleaning amp SanitiZing ccccssceeeseeeeeeseeeseeeeeeeeeeeeees 52 8 7 1 Coffee Canisters ccccccccseceesseeeeseeeeseecesseeseseesnessenessanesees 52 8 7 2 Soluble Canister s ccccsccceseceseeeeeeeeeseeeeeeeeeeeeeessenessenesses 53 8 6 3 Coffee Brewel seess Eege 54 00A FAN EE 95 8 6 5 Stainless Coffee chute ccccceeeeeeeeeeeneeeeeeeeeseeeeeseeneensaees 56 8 6 6 Plastic chute of the 3 bean Canister cccssseesseeeeeeeees 57 9 PREVENTIVE MAINTENANCE ccsesiscssnesnectisncvavedctensinacieseweansswuoceteusnenntevanwanewencsers 58 9 1 Preventive Maintenance PM Schedule cccccessseessseeeeeeeeeeees 58 9 2 Brewer Assembly ee ggeegeetkeg SEENEN EEN 59 9 3 Water Outlet Malget Ee REeEe 60 94 Hot Vater Fottoen guest EE NEEEEAEe 61 10 SERVICING PARTS ieiscsutesscvscontcoacesnctetsnnetudewccwinustuaneiananansiuiaeetenmeuitetotenwinasansneuinanmes 62 10 1 Draining the Hot Water
60. o test the accuracy of the touch screen calibration The touch screen is already calibrated during assembly If you want to do the calibration again press the clear parameter button and then linearization Choose 9 points calibration Press on all 9 circles one after the other 2 After pushing this button the screen below will pop up and you will be able to set time and date 3 This button is used to see the coin acceptor status Note if there is no coin acceptor in the machine or it is not plugged correctly this box won t be visible TOTAL LITE Revision 1 d D lt O d r 9 wm d e ie Cafection ENTERPRISES 6 7 4 Network tab Network A Ethernet Cable network B WIFI Wireless Network No ethernet port detected a 1 ESSID M Scan Wireless network get ESSID Get cable network status 2 Protocol OPEN v list 3 Password C No WIFI Interface detected Pressing the Make WIFI connection button will reboot Make Wifi this eater to apply WI connection setings Get Wireless network status A Get cable network status Q Sm us E Gen O dn Ou H Q dp This is the cable network section B Wifi Wireless Network Use this section to wirelessly link your coffee brewer to Internet To do so follow these steps 1 Press on the Scan wireless network button Within less than a minute a list of available networks will be available 2
61. oor 2 Goin service mode by pressing Setup Button SW1 See section 4 7 Press change filter paper once 3 Wait for the brew chamber to open cut the filter paper 4 Cut the filter 5 Remove the coffee spout and the hose support bracket from the right side of the brewer assembly 6 Support the brewer assembly by holding the aluminum frame on the right side of the brewer assembly 7 With your left hand slide the retaining pin over to the right and then down 8 Pull the brewer assembly straight towards you Installing the brewer 1 Make sure that the dog drive pin in the back of the brewer is at 1 o clock W T e D D 2 Z v 64 2 Align the left edge of the brewer on the left bracket support 3 Push the brewer back completely into the dog drive motor 4 Slide the brewer s retaining pin up and rda 7 j SOKO OHI Py a TQ nO TR then left TOTAL LITE Revision 1 d TN Cafectioni ENTERPRISES 10 4 Microcontroller EPROM The microcontroller also known as the Eprom can be swapped to incorporate new improvements to the programming such as new settings or new functions Please take all counter readings before changing the microcontroller because all data will be reset i Use the necessary precautions for handling static sensitive d
62. packing 7 3 Leveling the Equipment 7 4 Hot Water Tank Preparation 7 5 3 Beans Canister Installation 7 6 Water Line Connection T T Electrical Connection 7 8 Water Temperature 7 9 Loading Products 7 10 Chute System Installation optional 1 11 Filter Paper Installation 1 12 Installation Testing 7 1 Installation site requirements Operating environment For indoor use only Power Supply Ensure that this unit will have its own electrical circuit and located within 6 feet of the dedicated electrical outlet Use only a polarized grounded receptacle Domestic 115 VAC 60 Hz 15 A Circuit Water Supply Should be a plastic 1 4 or 3 8 O D dedicated line branched off a larger line An easily accessible shut off valve up stream of the unit is highly recommended for ease of installation Water pressure should be at least 20 PSI and no more than 80 PSI Tools Required 2 Philips screwdriver Regular medium pliers Adjustable wrench Level indicator Note _ Other tools may be required depending on the type of water supply tubing and location mmm TOTAL LITE Revision 1 d TN Cafection ENTERPRISES E d D me Le 35 SERVICE MANUAL FOR INNOVATION TOTAL LITE Single Cup Brewer 7 1 1 Clearances Unit Clearances Allowance for Height 39 3 4 13 1 4 Open the top of themachine Per side Key access on one side and door swing on the Width 131 2
63. r temperature in the tank in Fahrenheit 5 This button is used to set the minimum temperature of the water in the tank If the water temperature drops below this setting the coffee brewer will show an error until the temperature rises above this temperature 6 This table is used to set the labels that will be shown under the size buttons on the selection screen 7 These buttons are used to enable or disable each size of coffee cups If only one size is available the size selection screen will be skipped in the drink selection process 8 This button is used to reset the system back to factory settings 9 TO SAVE any parameters change press this button Sam 2 Gen O V Q O Ou a 28 TOTAL LITE Revision 1 SERVICE MANUAL FOR INNOVATION TOTAL LITE Single Cup Brewer 6 7 2 System 2 tab 1 Win option 0 an SAVE ALL 1 This is used to set the number of drinks ordered before someone gets one for free To disable this function set it to 0 It is not recommended to use this feature if you are using an optionnal printer 2 TO SAVE any parameters change press this button 6 7 3 Tools tab em Audits System2 Tools Network Admin Touch screen Sen ap j See Coin test and Set Time and Date Acc Stanie calibration 1 Pushing this button will open the touch screen utility screen Only use the options and tools in the Tools tab of the utility screen Draw Test Make a drawing on screen t
64. t down until the top of the chip is flush with the top of the socket 4 Replace remaining parts in the reverse order 5 Plug the machine in and turn on the unit 6 At start up the screen will indicate the microchip version see picture below SHUIMEIG BDUdIBJOY Total Lite G U I V TL2 1 0 Serial number TL DEMO Starting communication with coffee machine controler OK Main controler ID Total Lite V1 0 gt A Water Thermosta Water temp set to 200 F lot Notch Microcontroller Casing Slot TOTAL LITE Revision 1 17 SERVICE MANUAL FOR INNOVATION TOTAL LITE Single Cup Brewer COMPACT FLASH CARD 1 Removing main board protection 1 TURN THE MACHINE OFF Oo Q en du amp LL bel S Q z GO QO TOTAL LITE Revision 1 Ai TN Cafection ENTERPRISES 5 2 Removing the compact flash card To remove the compact flash card pull it towards you Compact flash card Location in older machines Colored side Compact flash card Location in newest machines 00 00 00 00 00 00 00O oO 00 O0 H UU UUL eee as ay Ir wl E oo i SoS m g J SI e White side o D f CH O 3 D O P aL D di gt 2 O wm 2 5 3 Inserting the compact flash card To insert the compact flash card m
65. ter the date of receipt to ensure the ongoing satisfaction of our customers Last update March 2012 G A TOTAL LITE Revision 1 4 REFERENCE DRAWINGS 4 1 External View 3 Whole bean canister Plastic top lid Plastic front Fascia Metal door Touchscreen Door lock Back splash Drip tray grill Drip tray TOTAL LITE Revision 1 AJ a D D O D O 9 5 ta 7 d e ie Cafectioni ENTERPRISES 4 2 Rear View Plastic top fitting part Door for easy tank access Water tank Outlet valve ae Zu O S gt DO E e Ou LA es Q S Gen D ep S086 Ce E 190560869 0 p Ge Oe Go O50 EE EEN Se EE mera Ware glas 095 Ir GOSGOSGOSGOROOSGOS oO See L T Ss OR 00 Ge La ie Pa d e WE Ce Be RN SE ap Overflow cup Breaker box Level glides Overflow tray Water inlet Back panel 10 TOTAL LITE Revision 1 d TN Cafectioni ENTERPRISES 4 3 Internal View Soluble canisters Main board See P 16 COM connection Coffee grinder Behind the protector ER D e CH Filter paper O gg D O oe cl TEHE d LI a 3 D if Og o Soluble mixing d 9 chamber g cm Brewer Wes E KC Front panel AS HL ae E Saas Spout 7 Waste basket a TE gt EANN Hot water Soluble products 1 and 2 TOTAL LI
66. thoroughly before closing the door Use a medium size brush dedicated for coffee grounds and a small dust pan to easily brush away coffee grounds and dust inside the brewer before cleaning with water vi Interior Parts to be cleaned Canisters Coffee brewer Coffee funnel Fan Stainless coffee chute S S S ASA 3 Beans hopper plastic chute 8 7 1 Coffee Canisters Removing canisters for cleaning Frequency Monthly or every 1 000 cycles e N GA o e O Coffee Bean Hopper Unscrew and remove the plastic top fitting part behind the top cap Remove the top cap of the machine Unlock the 3 bean canister Remove the 3 bean canister Clean and sanitize under hot water and air dry completely Reinstall all parts in the reverse order Order a coffee to confirm that all parts or switches have been replaced Toa ay es Caution The rinse water is HOT Be careful not to get any on you while H proceeding with the above steps IMPORTANT 52 TOTAL LITE Revision 1 d ATTN Cafection ENTERPRISES 8 7 2 Soluble Canisters Removing whipping assembly for cleaning Frequency Weekly or every 200 cycles If there is residue remove the assembly for manual cleaning under hot water 1 Remove the tube from the base 2 Lift off the funnel and twist off the whipper chamber remove propeller whipper base and clean all parts and gaskets with hot water 3 Rinse thoroughly
67. u can add some extra grind time via this box The default setting is 0 20 units 1 second Pause 1 One of the contact time of water and coffee If you want more extraction increase this time 20 units 1 second Pause 2 Another contact time of water and coffee If you want more extraction increase this time 20 units 1 second Move 3 Brewer motor moving time A brewer position setting It is the position where the brewer piston stops before restarting to dispense into the cup If this setting is too high the brewer piston goes too far down prematurly opening the top brew chamber causing a mess of wet coffee grinds inside If this setting is too low the brewer piston does not move down far enough not pulling all the coffee through the filter Change this setting with caution Pause 3 Pause before the top brew chamber opens and the coffee is dispensed into the drink If you have wet coffee grinds on the filter paper at the end of the brew increasing this setting might solve the problem 20 units 1 second Pause 4 The brewer drain time Must be high enough to empty the brewer at the end of the cycle 20 units 1 second There are no individual cycle table for each drink There is one cycle table for all the drinks TOTAL LITE Revision 1 This image refers to the previous page Liquids and ingr Brew Cycles Service Status Recipes System Audits __ Standard eg Extra Grind Time 0 0
68. under hot water and use tube brush if necessary for tubing area 4 Air dry completely 5 Reinstall all parts in the reverse order 6 Order a large beverage to confirm that all parts or switches have been replaced Removing canisters for cleaning Frequency Monthly or every 1 000 cycles To ensure a consistent product quality we recommend removing and emptying the canisters on a monthly basis This will ensure that the product does not adhere to the walls of the canister 1 Unlock the door 2 Remove the top cap of the machine 3 Pull the canister up through the top of the brewer to disengage it from the motor and transmission Clean and sanitize under hot water and air dry completely Reinstall all parts and reload products in the reverse order Order a beverage to confirm that all parts or switches have been replaced Buizijziues 9 Hulues 4y o gt o gt BEES TOTAL LITE Revision 1 53 d e ie Cafection Brewer Chamber 8 7 3 Coffee Brewer Brewer Funnel Hose Support Rinsing the Brew Chamber Frequency Weekly or every 200 cycles See section 8 5 for automatic rinsing function W IMPORTANT WARNING make sure to place a container large enough size is specified on the screen BE CAREFUL because water is VERY HOT Brew Chamber Brewer Funnel Frequency As needed or weekly If there are coffee grounds accumulated remove the assembly for manual cleanin

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