DustTrak 8530 Manual
Contents
1. Parts Identification for the DusTTRAK Il Desktop Aerosol Monitor Models 8530 Stylus Inlet On Off Touchscreen Analog Alarm Power Output USB Host USB Device Ethernet Zero Module Connector A Filter Access pane Cces Figure 1 1 Features on Desktop Model 6 Chapter 1 Parts Identification for the DUSTTRAK Il Handheld Aerosol Monitor Model 8532 Inlet FA On Off Touchscreen Stylus Y Port Cover Power USB Host USB Device Filter Access Battery Access Screw Lockdown Figure 1 2 Features on Handheld Model Unpacking and Parts Identification page intentionally left blank Chapter 1 Chapter 2 Setting Up Supplying Power to the DusTTRAK Il Aerosol Monitor The DUSTTRAK II Aerosol Monitor must be powered by either batteries or use of the external AC adapter The instrument has been design to be used with batteries supplied by TSI Do not use a substitute Do not use non rechargeable batteries in this instrument Fire explosions or other hazards may result gt gt Installing the Batteries in Model 8530 Desktop Remove the battery cover and slide one or two batteries into the battery slots A single battery can be put into either slot Orient the batteries with the label side facing up see figure 2 1 Rect Nor Figure 2 1 Batteries into Desktop Unit Installing the Batteries in Model 8532 Handheld Remove the battery cover2. 9 Using the AC Adapter to Run INStrUMeNt ccecseessseeeereseeerees 10 Batey CHAI GING creiren e a 10 Fe a stats aun N E EE S E EE E E A TS 10 5i2e S lecive IMPACTOIS aonta 11 Do Over CV ClOMEG sisiunsthocovactohoqnisuaraeadonsanratuinteateactboienteteees 12 SIU MONE o CUD onnan e biaiatonecntties 12 Connecting to the COMPULEL ccccccsseseessseeeeeesneeeersaeeeeneaeerentens 12 Installing TRAKPRO Data Analysis Software cccccccsecseeeeeen 13 Connecting Analog Alarm OUtOUut cccccccseseeesssseeeeseeeseesaneseerens 14 Wiring the Analog Output sv ssidentacsaonpsitndetnassieyficdavererisontanvessaiennbtens 14 WNO Me Aliina a 15 CHAPTER 3 OPERATION idiniin 17 Getting Slate dnc iat a tani Gnidia 17 SUID WGI saints net acetate ae Ae eared E i wae taataeacos 18 Z ONO G alarar a ewan ries aowianamereea aera aa nna alveeeaiie 19 FOW hls cesta ecard ters ude ui vr A a 20 SCR Ga sieges ac ea cated ohana enna T E E E awe 21 PAN LUT aE dente sna A Heasuuandseaina wisn 26 ANIO aaen A dante siaaanasvanaa wenn 28 SENOS cicssedcdsawavasianenuetinngna Reaves AA 29 PUN MOOG riura E ney aacnuan eaninaaeamtes 31 SUIVEY MOG Cris sci rit a mare ieaamnapraraa anus 32 Mai Wall MOOG crar e eadianas ies actian wanaadatetneweanets 33 OGM OGG T gt S hrm N anes ienany 34 Taking Mass Concentration Measurements ccccccesseeseeeeseneeeseeees CROC IM PONS serctsctea cea yatetaces E OA E DEUS anastasia E E ene E ona en tet Auk bain aid
3. 1090014 Data Analysis S oftware CD ROM 800663 Zero Filter 801680 6600 mAH Lithium lon Rechargeable Battery Desktop 801681 Rechargeable lithium ion battery Handheld 2 Chapter 1 Part Number Description i 1303740 USB cable 801652 Analog alarm output cable Desktop models only 1 6001893 Operation and Service Manual Calibration Certificate 801688 Conductive Tubing _ ii 801668 F ilter removal tool Spanner Driver Model i gi k Unpacking and Parts Identification 3 Part Number Description 801673 S pare Internal F ilter Elements Desktop Model Only 37 mm filter includes F ilter body top F ilter body bottom Mesh screen Comes with 37 mm cartridge opening tool Qty 4 2 DA 801666 S pare Internal Filters Handheld Model Only 801667 Impactor Kit PM gt 5 assembled Top Bottom Impaction P late PM 9Top PM Top P Mio Top Extra Impaction E P late 801691 Dorr Oliver Cyclone 4 Chapter 1 Unpacking and Parts Identification Part Number 801692 801694 3012094 801674 801698 Description Power Supply Desktop Power Supply Handheld Stylus When shipped one stylus will be in the accessory bag the second stylus attached to instrument Screwdriver dual ended For Handheld Models only Impactor Oil Inlet cap When shipped one inlet will be in the accessory bag the second inlet attached to instrument
4. Fm unfilled portion of the icon filled yellow Not Charging E unfilled portion of the icon transparent Date and Time Indicates the instruments current date and time If the instrument is in an alarm status an alarm icon ci will appear in the title bar 40 Chapter 3 Chapter 4 Maintenance The DUSTTRAK II aerosol monitor can be maintained in the field using the instructions below Additionally TSI recommends that you return your DUSTTRAK II to the factory for annual calibration For a reasonable fee we will quickly clean and calibrate the unit and return it to you in as new working condition along with a Certificate of Calibration This annual checkup helps ensure that the DUSTTRAK II is always in good operating condition There are no user serviceable parts inside this Instrument The instrument should only be opened by TSI ora TSI approved service technician Maintenance Schedule Your DUSTTRAK II Aerosol Monitor requires maintenance on a regular basis Table 4 1 lists the factory recommended maintenance schedule Some maintenance items are required each time the DUSTTRAK monitor is used or on an annual basis Other items are scheduled according to how much aerosol is drawn through the instrument For example cleaning the inlet sample tube is recommended after 350 hours of sampling a 1 mg m concentration of aerosol This recommendation should be pro rated accordin
5. Operation Title Bar section of this manual Make sure cable connector is fully seated Make sure analog out and analog ground are wired correctly to data logger Check analog output setting in the Setup gt Analog screen Make sure the channel of interest 1s selected Make sure that the correct output 0 to 5V 4 to 20 mA is selected Review the scaling factor set in the Setup Analog screen Turn the alarm function on in the Settings gt Alarm screen Check the alarm settings in the Settings gt Alarm screen Alarm wires are polarized Voltage input must be wired to alarm input Chapter 5 Symptom Possible Cause Corrective Action Memory is full Instrument does not store new data Flow Error is indicated on front screen Laser Error indicated on front screen Filter Error indicated on front screen Maintenance Instrument is in Survey mode If sampling from a duct instrument may have problems overcoming pressure differences Flow obstruction Internal pump failing indicated by inability to adjust flow rate to full range Filter Cassette clogged or has mass loading Laser background is too high Laser is failing Filters need to be replaced Delete or transfer historic data The instrument does not store data in survey mode Can to manual or program log mode Attach both the input and the exhaust port into the duct Remove obstruction if still pre
6. Switches between blue and while backgrounds Taueki Touch Cal Press Start to start the touch screen calibration process Calibrates the touch cal screen After changing the instrument to Dynamic or Static the instrument must be rebooted In Dynamic Mode the unit will show the IP to which is assigned after being rebooted Chapter 3 Run Mode SURVEY SURVEY The RunMode tab brings up sampling mode options Sampling mode options include Survey Mode Manual Log and Log Mode 1 5 Survey Survey Mode runs a real time continuous active sample but does not log data Manual Log sets the instrument to log data for a specified run time Log Modes Log Mode starts and stops the instrument at specified times run for a specified test length and perform multiple tests of the same length with a specified time period between tests Operation 31 Survey Mode SURVEY Time Constant 1 see O O lt lt lt Time Constant 1 sec Time Constant Time Constant can be set from 1 to 60 seconds This will control the update rate of the main screen It is the rolling average of data displayed on the main screen and is not linked to logged data in either Manual or Program Log modes Auto Start on Power Up When set to Yes unit will start a measurement upon being powered on if the unit was set to Survey when it was turned off When set to No the unit will
7. 34 use start date 35 use start time 35 log modes 31 log name 34 M maintenance 41 schedule 41 manual log 31 manual mode 33 log interval 33 58 manual mode continued test length 33 time constant 33 mass concentration measurements 35 mass reading 36 model number 18 N name 21 newcal 25 number of tests 34 P Q packing list 1 parts identification 6 7 photometric 21 25 photometric calibration factor 24 power supply 4 pump run time 18 R relay 27 replacing internal filter 44 reusing and recycling v run mode region 36 runmode 31 S safety information iii save all button 39 screen regions 36 screwdriver 5 select file 39 serial number 18 serial number label iv service policy 2 setting up 9 instrument 12 settings 29 date time 29 display 30 IP 30 touch cal 30 setup menu 18 calibration date 18 cum filter conc 18 Index setup menu continued cum mass conc 18 filter time 18 firmware version 18 model number 18 pump run time 18 serial number 18 size corr 22 size fraction 28 size selective impactors 11 software installation 13 Spanner driver 3 specifications 53 Start date 34 Start time 34 Start up 17 START UP screen 17 Stats 37 STEL 27 alarm repeat 28 data 28 indicator 28 Storage precautions 48 Stylus 5 Supplying power 9 Survey mode 31 32 auto start on power up 32 time constant 32 T test length 3
8. Off When the audible alarm is turned on the instrument will activate internal beeper when Alarm or Alarm2 level is surpassed Alarm1 Visible On Off When the visible alarm is turned on unit will show the alarm icon Alarm1 oj Alarm 2 K in title bar when Alarm1 or Alarm2 level is surpassed STEL Alarm STEL stands for Short Term Exposure Limit When a STEL alarm is selected the instrument will inspect the data on a second by second basis independent from the selected logging interval If the mass exceeds the STEL limit then a STEL even will be triggered and the following actions will be taken Operation 27 STEL indicator The STEL indicator will show Red on the main screen Data will be taken a 1 minute logging interval for 15 minutes This data will be stored in a separate file named STEL_XXX where XXX will be matched to the logged data file The instrument will also continue to log the mass concentration data at the logging interval selected STEL Alarm repeat If the instrument remains over the STEL limit after the 15 minute interval or if the instrument exceeds the STEL limit later during the sample period additional STEL files will be generated Analog ri Analog Out On Off On Analog Out LUASE Output Setting V mA 0 5 V Lower Limit mafm 22 3 Upper Limit me a Analog setup screen sets the parameters that will drive the analog out port Applies to the 8530 Desktop model o
9. _ Exposure Monitoring Model 8530 8532 DUSTTRAK Il Aerosol Monitor Operation and Service Manual P N 6001893 Revision F J anuary 2011 gt TRUST SCIENCE INNOVATION Copyright TSI Incorporated 2008 2011 All rights reserved Address TSI Incorporated 500 Cardigan Road Shoreview MN 55126 USA Fax No 651 490 3824 Limitation of Warranty and Liability effective J uly 2000 Seller warrants the goods sold hereunder under normal use and service as described in the operator s manual shall be free from defects in workmanship and material for twenty four 24 months or the length of time specified in the operator s manual from the date of shipment to the customer This warranty period is inclusive of any statutory warranty This limited warranty is subject to the following exclusions a Hot wire or hot film sensors used with research anemometers and certain other components when indicated in specifications are warranted for 90 days from the date of shipment b Parts repaired or replaced as a result of repair services are warranted to be free from defects in workmanship and material under normal use for 90 days from the date of shipment c Seller does not provide any warranty on finished goods manufactured by others or on any fuses batteries or other consumable materials Only the original manufacturer s warranty applies d Unless specifically authorized in a separate writing by Seller Seller
10. makes no warranty with respect to and shall have no liability in connection with goods which are incorporated into other products or equipment or which are modified by any person other than Seller The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS stated herein NO OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE TO THE EXTENT PERMITTED BY LAW THE EXCLUSIVE REMEDY OF THE USER OR BUYER AND THE LIMIT OF SELLER S LIABILITY FOR ANY AND ALL LOSSES INJURIES OR DAMAGES CONCERNING THE GOODS INCLUDING CLAIMS BASED ON CONTRACT NEGLIGENCE TORT STRICT LIABILITY OR OTHERWISE SHALL BE THE RETURN OF GOODS TO SELLER AND THE REFUND OF THE PURCHASE PRICE OR AT THE OPTION OF SELLER THE REPAIR OR REPLACEMENT OF THE GOODS IN NO EVENT SHALL SELLER BE LIABLE FOR ANY SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES SELLER SHALL NOT BE RESPONSIBLE FOR INSTALLATION DISMANTLING OR REINSTALLATION COSTS OR CHARGES No Action regardless of form may be brought against Seller more than 12 months after a cause of action has accrued The goods returned under warranty to Seller s factory shall be at Buyer s risk of loss and will be returned if at all at Seller s risk of loss Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND LIABILITY which contains the complete and exclusive limited warranty of Seller This LIMITATION OF WARRANTY AND LIABILITY may not be
11. the inlet nozzle from the instrument Figure 4 2 Figure 4 2 Unscrew Inlet Nozzle 3 Clean the inlet port A cotton swab can be used to clean the outside of the inlet port The swabs can be dampened with water or a light solvent e g isopropanol The inside of the sample tube can be cleaned using a small brush along with a light solvent Dry the tube by blowing it out with compressed air or let it air dry thoroughly Be careful not to blow particles into the DusTTRAK monitor inlet port Figure 4 3 Do NOT Blow into Instrument 4 Screw hand tighten inlet back into instrument Maintenance 43 Cleaning and Oiling Impactors The calibration impactor should be cleaned prior to every use using it to perform a Standard Calibration size correction on the instrument as described in the Operations section 1 Unscrew Impactor Check O ring on the impactor base 2 Clean outside and inside of Impactor and the impactor plate using a clean brush and a light solvent Dry impactor parts by blowing it out with compressed air or let it air dry thoroughly 3 Apply 2 drops of oil included to the impactor plate Do not over fill impaction plate Apply 2 Drops of Oil 0 0 Figure 4 4 Apply 2 Drops of Oil to Impactor Plate 4 Screw hand tighten impactor back together Replacing the Internal Filters The internal filters should be replaced based on the schedule in Table 4 1 or when the filter indicator o
12. 3 test progress region 36 time between tests 34 time constant 32 33 34 title bar 40 alarm 40 battery status 40 current screen 40 Index title bar continued date and time 40 instrument lock 40 TRAKPRO software installation 13 troubleshooting 49 U unpacking 1 USB cable 3 USB port connector 12 USB portIP address 30 use auto zero 56 use Start date 35 use Start time 35 user cal 21 22 name 21 photometric 21 size corr 22 V visible 27 W X Y warranty 2 wiring alarm 15 wiring analog output 14 Z zero cal 19 zero filter 2 42 zero module 55 zeroing instrument 42 59 60 page intentionally left blank Index TSI Incorporated 500 Cardigan Road Shoreview MN 55126 U S A USA Tel 1 800 874 2811 E mail info tsi com Website www tsi com UK Tel 44 149 4 459200 E mail tsiuk tsi com Website www tsiinc co uk France Tel 33 491 118764 E mail tsifrance tsi com Website www tsiinc fr Germany Tel 49 241523030 E mail tsigmbh tsi com Website www tsiinc de India Tel 91 80 41132470 E mail tsi india tsi com l China Tel 86 10 8251 6588 E mail tsibeijing tsi com q Singapore Tel 65 6595 6388 E mail tsi singapore tsi com Contact your local TSI Distributor or visit our website www tsi com for more detailed specifications P N 6001893 Rev F Copyright 2011 by TSI Incorporated Printed in U S A
13. AL 015 AVG 0 000 MIN 0 000 TWA 0 000 MAX 0 000 Data Pts 13 Press the arrows on the right side of the screen to scroll up or down to the data file to be viewed Data Statistics Statistics on the selected file File Name Sample Average Sample TWA Sample Maximum Reading Sample Minimum Reading Number of Data Points in the File Save All Button Downloads data to a USB thumb drive USB thumb drive must be attached to the USB host port Data is saved as a csv file that can be viewed in Microsoft Excel spreadsheet software Delete Button Deletes the currently highlighted file Delete All Button Deletes all the files stored on the instrument Graph Button Data can also be viewed in graphical form by pressing the Graph button while the data file is highlighted Operation 39 Title Bar The Title Bar shows common instrument information CurrentScreen InstrumentLock Battery Status Date Time Current Screen Title of the current screen that is being displayed Instrument Lock Icon shows if the instrument touchscreen is in an unlocked or locked condition Unlocked fy Locked i To lock the touchscreen controls touch the lock icon immediately followed by three 3 quick touches on the current screen Main word along the top tool bar Repeat the process to unlock the screen Battery Status Show the current life of the battery and show if the battery is currently being charged Charging
14. Lo Wa isem 2 Laser Radiation Label DANGER internal VISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAM WARNING NO USER SERVICABLE PARTS INSIDE REFER SERVICING TO QUALIFIED PERSONNEL 3 European symbol for non disposable item Item must be recycled Description of Caution Warning Symbols Appropriate caution warning statements are used throughout the manual and on the instrument that require you to take cautionary measures when working with the instrument Caution Caution Failure to follow the procedures prescribed in this manual might result in irreparable equipment damage Important information about the operation and maintenance of this instrument is included in this manual Warning Warning means that unsafe use of the instrument could result in serious injury to you or cause damage to the instrument Follow the procedures prescribed Caution and Warning Symbols The following symbols may accompany cautions and warnings to indicate the nature and consequences of hazards Warns that the instrument contains a laser and that important information about its safe operation and maintenance is included in the manual Warns that the instrument is susceptible to electro static discharge ESD and ESD protection should be followed to avoid damage Indicates the connector is connected to earth ground and cabinet ground Reusing and Recycling As part of TSI Incorporated s eff
15. amended modified or its terms waived except by writing signed by an Officer of Seller Service Policy Knowing that inoperative or defective instruments are as detrimental to TSI as they are to our customers our service policy is designed to give prompt attention to any problems If any malfunction is discovered please contact your nearest sales office or representative or call TSI at 800 874 2811 USA or 001 651 490 2811 International CONTENTS SAFETY INFORMATION sisiisivicsedivetesieiivisndivvnsaisrenviicnueesindeadnadanereass lll MESS Eel Vore a dc a T A amas lil Tey ogre ant at te enc E ena es nee nn OO Te ed oe Cee IV Description of Caution Warning SYMDOIS cccccesesseeesseeesseeeeeneeess IV AUTON crnan aE ON IV W aI Oii o nen nO E aes tee eerie nonce anes ne eo eT ee IV Cauton and Warming SyMDOIS iaeaea V REUSING and RECCO seriearen n V CHAPTER 1 UNPACKING AND PARTS IDENTIFICATION 1 Unpacking the DUSTTRAK II Aerosol Monitor ccceeeseeseeeseeeeaeees 1 Parts Identification for the DUSTTRAK Il Desktop Aerosol Monitor MOGeIS 6 530 aie cael ee eal eee ees ate 6 Parts Identification for the DUSTTRAK II Handheld Aerosol MORO MOGEICS 32 sici castrate ties ur a a em tee 7 CHAPTER 2 SETTING UP irinna 9 Supplying Power to the DUSTTRAK II Aerosol Monitor eee 9 Installing the Batteries in Model 8530 De SKtODP cceeeeeeeeeeeeees 9 Installing the Batteries in Model 8532 Handheld
16. an A T OIG E AE VIW D eE E T tease eannaneenuaeas TUGDI statues da eecea aaedane segaea CHAPTER 4 MAINTENANCE uuissccsssssssssssceesssccssssssssseeeesseeessssseeeeees Maintenance Schedule 0 cceeeecccccccccsseseeeseesssssesseeeeseeeeeeeeseeeeeeeneeess Zeroing MASH UIME Mervnditsesnccisvcnsicaitdeinetndlerstctiiiandtantlaweneditwancaibtenssetd tenets Cleaning the IGE icssiadsicrsracduicusndeislvunddd deestadaxentracislvestacslerettatveusiadialverts Cleaning and Oiling IMPACtOls ccceccseeeeesseeeeceeseeeeeeeeeeseeeeseeeeanens Replacing the Internal Filters ccccccsessesssseeeeseeeeeeersneeeerseeesensageess Storage PRECAUTIONS fatuimcncti tive aia CHAPTER 5 TROUBLESHOOTING sssssssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnna APPENDIX A SPECIFICATIONS sssssssssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnan APPENDIX B ZERO MODULE ssssssssssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn These Application Notes can also be found under TSI s web site http www tsi com EXPMN 001 DustTrak Il Theory of Operation pdf EXPMN 003 DustTrak II Impactor pdf Safety Information IMPORTANT There are no user serviceable parts inside the instrument Refer all repair and maintenance to a qualified factory authorized technician All maintenance and repair information in this manual is included for use by a qualified factory authorized technician Laser Safety e The Model 8530 8532 DUSTTRAK II is a Class I laser based instrument e D
17. be in idle when it is powered on 32 Chapter 3 Manual Mode MANUAL p Interval 00 01 mm ss Log Interval 00 01 mm s55 est Length 00 00 01 dd hh mm ime Constant 1 sec t Log Interval The log interval can be set from 1 second to 60 minutes It is the amount of time between logged data points Test Length Test length can be set from 1 minute to the limit of the data storage Time Constant Time Constant can be set from 1 to 60 seconds This will control the update rate of the main screen It is the rolling average of data displayed on the main screen and is not linked to logged data in either Manual or Program Log modes In Manual mode data will be stored to a file named Manual _XYZ where XYZ is an incrementing integer Operation 33 Log Mode 1 5 LOG MODE 1 p Log Name LOG MODE 1 OOOO O Ol l Log Name LOG MODE 1 A Start Date 01 01 2000 mm dd yyyy Start Time 16 45 00 hh mm ss Log Interval 00 01 mm ss Auto Zero Interval 00 00 hh mm est Length 00 00 01 dd hh mm Number of Tests 7 ime Between Tests 00 00 01 dd hh mm ime Constant 1 sec Log Name Log Name brings up a virtual keypad to name the Logged Data file Start Date Start Date select the date the test will start Start Time Start Time select the time the test will Start Log Interval The log interval can be set from 1 second to 60 minutes It is the amount of time between logged data points Auto Zero Interval Interval b
18. bration User Cal on off Selecting On will activate current user calibration and deactivate the previously selected user calibration Taking a Gravimetric Sample Using the DUSTTRAK Monitor When sampling with the DUSTTRAK monitor you can simultaneously take a gravimetric sample either for custom calibration of the DUSTTRAK monitor or for collecting the sample on to the gravimetric filter downstream of the DUSTTRAK monitor without a need for additional gravimetric sampling pump and filter assembly To accomplish this follow the instructions given below 1 22 Setup the DUSTTRAK monitor to sample how long you want the sample run time to be The following example shows a sample for 8 hours Under RunMode menu put the instrument in Manual Log Manual Logging is reviewed later in this section which will enable you to start and stop the pump at any time you choose Set the logging interval One minute 1 e 01 00 is a good choice Make sure you have a preweighed 37 mm gravimetric filter cassette loaded into the DUSTTRAK monitor See Chapter 4 Replacing the Internal Filters on how to access the filter see figure 4 8 and replace it Use only the conductive plastic filter cassette holder SKC P art 225 308 Under the Setup Menu make sure the DUSTTRAK monitor is set to the desired flow rate For DUSTTRAK II Model 8530 the flows can be varied from 1 7 to 4 L min for use with variou
19. by loosening captured screw on the bottom of the unit Orient battery with brass connectors facing forward Insert battery into cavity and slide forward to engage into pins Replace the battery cover and secure by tightening screw see figure 2 2 Figure 2 2 Batteries into Handheld Unit Using the AC Adapter to Run Instrument The AC adapter allows you to power the DUSTTRAK monitor from an AC wall outlet When using the AC adapter the batteries if installed will be bypassed Battery Charging This instrument will charge the Lithium Ion battery packs Insert the batteries into the battery compartment plug the instrument into AC power and turn the instrument on Batteries will charge only when the instrument is on and in stand by mode Batteries will not be charged if the instrument is turned off or is actively taken measurements Charging will stop when the batteries have been fully charged Inlet Cap When using the DUSTTRAK monitor to sample environmental air the inlet cap should be put over the instrument This cap will keep large objects from dropping into and plugging the inlet The cap will also keep direct light from shinning into the chamber and skewing the results The inlet cap can simply be pressed onto the instruments inlet 10 Chapter 2 Figure 2 3 Putting on Inlet Cap Size Selective Impactors Size selective impactors can be attached to the inlet of the DUSTTRAK II instruments Size selectiv
20. cluded 115 to 240 VAC 53 Up to 2 Removable Li lon External and Internal charging Life 1 battery gt 6 5 hours 9 hours typical for a new battery Life 2 battery gt 13 hours 1 Removable Li lon External and Internal charging Life 6 hours typical Analog out 8530 User selectable output 0 to 5 V or 4 to 20 mA User selectable scaling Alarm Out 8530 Relay or sound buzzer Relay No latching MOSFET User selectable set point 5 deadband Connector 4 pin Mini DIN connectors 8532 Sound buzzer Screen 8530 5 7 color touchscreen 8532 3 5 color touchscreen Gravimetric Sampling 8530 Removable 37 mm Cartridge EMI RF Immunity Complies with Emissions Directive Standard EN50081 1 1992 Complies with Immunity Directive Standard EN50082 1 1992 ESD Shock may require instrument reboot 54 Appendix A Appendix B Zero Module The Zero Module PN 801690 allows for automatic re zeroing of the DUSTTRAK Instrument during long sampling runs The Zero Module works only with the 8530 desktop model The AutoZero module is attached to the main instrument in two steps The first step 1s to place the Zero module over the instrument s inlet and press down The Zero module has an O ring seal that will engage with the instrument s inlet Figure B 1 Place Zero Module Over Inlet and Press Down The second step is attaching the cable from the Zero module to the Zero module connector located on the back o
21. e measurements in the same aerosol environment Determining the Calibration Factor for a Specific Aerosol The DUSTTRAK II monitor is factory calibrated to the respirable fraction of standard ISO 12103 1 Al test dust The DUSTTRAK monitor can be easily calibrated to any arbitrary aerosol by adjusting the custom calibration factor The DUSTTRAK monitor s custom calibration factor is assigned the value of 1 00 for the factory calibration to standard ISO test dust This procedure describes how to determine the calibration factor for a specific aerosol Using the value of 1 00 will always revert back to the factory calibration To determine a new calibration factor you need some way of accurately measuring the concentration of aerosol hereafter referred to as the reference instrument A gravimetric analysis is often the best choice though it is limited to nonvolatile aerosols The internal 37 mm filter cartridge in the desktop units can be used to collect the reference gravimetric reference sample To make an accurate calibration you must simultaneously measure the aerosol concentration with the DUSTTRAK monitor and your reference instrument 1 Zero the DUSTTRAK II monitor 2 Put the instrument in Manual Log Manual Logging is reviewed later in this section 3 Set the logging interval One minute e 01 00 is often a good choice 4 Co locate the DUSTTRAK II monitor and the reference sampler together s
22. e impactors can be used to pre condition the size range of the particles entering the instrument PM PM gt PM Respirable and PM impactors are available The instrument must run at the factory default setting of 3 0 L min for the impactors to achieve the correct cut points The size selective impactor is composed of three parts the cap impaction plate and bottom Selection of the cap will determine cut size of the impactor Each cap is labeled with the particle cut size 1 um 2 5 um 4 0 um or 10 um The same impaction plate and bottom are used on all impactor sizes o Cap 1 um 2 5 um 4 um or 10 um Oo Impaction P late Bottom Figure 2 4 Size Selective Impactor The impactor assembly is attached to the instrument in place of the inlet cap The inlet cap does not need to be used if an impactor is being used See Chapter 4 Maintenance for instructions on how to add oil to the impaction plate Setting Up 11 Dorr Oliver Cyclone A Dorr Oliver cyclone is shipped with the instrument The Dorr Oliver cyclone removes particles over 4 0 um in size The Dorr Oliver cyclone is attached to the instrument by sliding the cyclone clip over the protruding catch The tube from the Dorr Oliver cyclone needs to be routed to the inlet of the instrument Figure 2 5 Installing Door Oliver Cyclone Inlet attachments ampactors or inlet cap should not be used when using the Dorr Oliver Cyclone The instrument
23. en Filter using Enclosed Tool h Remove screen mesh from filter cassette and blow out using compressed air Blow in reverse direction to remove captured particulate i Replace mesh in filter cassette and press halves together Make sure filter has been fully closed The filter tool PN 7001303 can be used to ensure the filter is fully closed wa Figure 4 10 Replace Mesh in Filter Holder j Place filter cassette back into position and close blue retaining clip Make sure retaining clip snaps back into place Replacement filters HEPA and 3 mm Filter Cassette with mesh filter were shipped with the new instrument Additional filters can be ordered from TSI under PN 801673 TSI does not supply any filter media for the filter cassette Any commercially available 37 mm filter media may be used with the DUSTTRAK Il or DRX desktop instruments to collect gravimetric reference samples 3 Itis important to reset the instruments filter counter after replacing filters Resetting the counter will clear the filter error condition shown on the main screen Reset the counters by the following a Turn on the instrument b Press the Setup button to go into the setup screen Maintenance 47 c Touch the Cum Filter Conc live key to reset the aerosol mass Serial Number 10 Model Number 8530 Firmware Version DOO AD Calibration Date 01 01 2000 Pump Runtime 3 Cum Mass Cone 139229 0 mg m Cum Filter Cone 0 0 mg m Fi
24. ernal AP flowmeter in the DUSTTRAK II instrument that controls flow rate to 5 if factory setpoint It is recommended to check the flows with an external flow reference meter especially when collecting data The pump will automatically start when entering the Flow Cal screen 1 Attach a flow calibrator reference flow meter to inlet port You may use a bubble buret mass flow meter dry piston or rotameter as flow measurement devices 2 Move the arrows up or down to achieve desired flow on the reference flowmeter Each up or down arrow will change the flow about 1 Allow time between button presses to let pump change to the new flow rate 3 Select save once the desired flow rate is achieved Select Undo to return to the factory set point 20 Chapter 3 User Cal User Cal allows the user to store and use 10 different calibration factors The currently active user calibration is highlighted with an asterisk Four variables can be set for each user calibration nm T oo i i Name UCI Name UCI User can rename calibration to a description name Photometric Changes the factory calibration of particle signal based on Arizona Road Dust to actual aerosol being measured See below for sets to set this calibration Operation 21 Size Corr Changes the factory calibration of the particle distribution based on Arizona Road Dust to actual aerosol being measured See below for sets to set this cali
25. etween re zeroing the instrument using the Auto Zero accessory Model 8530 desktop only Test Length From 1 minute to the limit of the data storage Number of Tests Number of tests 1 to 999 Time between Tests Time between tests 1 minute to 30 days Time Constant Time Constant can be set from 1 to 60 seconds This will control the update rate of the main screen It is the rolling average of data displayed on the main screen and is not linked to logged data in either Manual or Program Log modes 34 Chapter 3 Use Start Date Use Start Date option to use programmed start date or by pass programmed start date Use Start Time Use Start Time option to use programmed start time or bypass programmed start time In Log mode data will be stored to a file named LogName_XYZ where LogName is the user entered log name and XYZ is an incrementing integer Taking Mass Concentration Measurements Measurements are started and controlled from the main screen Prior to starting a measurement the instrument should be zeroed from the Setup screen and the run mode should be configured and selected from the RunMode screen Run Mode MANUAL Flow File MANUAL 065 b Laser b Filter When the instrument is on but not taking any mass measurements the start button will be green and instruments pump will not be running To start taking a measurement press the green start button While taking a measurement the screen will displa
26. f the instrument Figure B 2 Zero Module Connector 55 The Zero Module can only be used in a program log mode The Zero module function is controlled through these two program mode options Auto Zero Interval Interval between re zeroing the instrument using the Auto Zero accessory Use Auto Zero Select Yes to use the Zero Module Select No to not use the Zero Module Important points on Zero Module operation e The Zero module will take one 1 minute to take a zero reading The first 45 seconds of that period is used to clear the chamber of particles Readings from last 15 second of the period when the chamber is cleared of particles will be averaged to determine the Zero offset e The log interval when the Zero module is activated must be two 2 minutes or greater Data will not be recorded to the log file when the Zero module is activated 56 Appendix B Index 4 4 pin miniDIN connector 14 A AC adapter 10 accessories 8530 NA 1 advisory labels iv aerosol monitor maintenance 41 Specifications 53 troubleshooting 49 alarm 26 40 audible 27 wiring 15 alarm1 relay 27 STEL 27 visible 27 alarm1 setpoint 26 alarm2 enable 27 alarm2 setpoint 27 analog 28 lower limit 29 out 28 output setting 28 size fraction 28 upper limit 29 analog cable 3 analog output wiring 14 analog alarm output connecting 14 audible 27 auto start on power up 32 auto zero interval 56 battery c
27. flow rate must be changed to 1 7 L min when using the Dorr Oliver Cyclone in order to achieve a 4 um respirable cut point See the Flow Cal instructions in the Operations chapter for instructions on how to change the instruments flow rate Instrument Setup The DUSTTRAK II monitor can be connected to a computer to download data and upload sampling programs Connecting to the Computer Connect the USB host port of a Microsoft Windows based computer to the USB device port on the side of the DUSTTRAK monitor Windows is a registered trademark of Microsoft Corporation 12 Chapter 2 Installing TRAKPRO Data Analysis Software TRAKPRO software can preprogram the DUSTTRAK monitor download data view and create raw data and statistical reports create graphs and combine graphs with data from other TSI instruments that use TRAKPRO software The following sections describe how to install the software and set up the computer To use TRAKPRO Software with the DUSTTRAK Aerosol Monitor the PC must be running Microsoft Windows and the computer must have an available Universal Serial Bus USB port 1 Insert the TRAKPRO Data Analysis Software CD into the CD ROM drive The install screen starts automatically If the software does not start automatically after a few minutes manually run the program listed on the label of the CD using the Run command on the Windows Start Menu 2 Follow the directio
28. g to how the instrument is used 350 hours at 1 mg m is the same amount of aerosol as 700 hours at 0 5 mg m or 175 hours at 2 mg m etc Table 4 1 Recommended Maintenance Schedule tem Frequency Perform zero check Clean 2 5 um calibration impactor Replace internal filters 350 hr at 1 mg m or when indicated by the main screen filter error indicator Return to factory for cleaning and calibration Annually P ro rated see discussion above 41 The DUSTTRAK monitor keeps track of the accumulated amount of aerosol drawn through it since its last cleaning When the internal filter replacement is due the filter error indicator will turn from green to red TSI recommends that you perform a zero check prior to each use for the DUSTTRAK monitor and certainly before running any extended tests and after the instrument experiences a significant environmental change Examples of significant environmental changes would be ambient temperature changes that exceed 15 F 8 C or moving from locations with high aerosol concentrations to low concentrations Zeroing Instrument 1 Attach the zero filter to the inlet of the instrument Figure 4 1 Attach Zero Filter to Inlet 2 Follow zero calibration instructions detailed in the operations section of this manual 42 Chapter 4 Cleaning the Inlet The inlet should be cleaned based on the schedule in Table 4 1 1 Turn the DUSTTRAK monitor off 2 Unscrew
29. harging 10 battery installation 9 desktop unit 9 handheld unit 10 battery status 40 C calibration certificate 3 calibration date 18 calibration factor for specific aerosol 24 calibration impactor cleaning and oiling 44 charging battery 10 Class ill cleaning inlet conditioner 43 conductive tubing 3 connecting analog alarm output 14 connecting computer 12 current screen 40 D data 39 delete 39 delete all 39 save all button 39 select file 39 Statistics 39 delete 39 delete all 39 determining calibration factor for Specific aerosol 24 Dorr Oliver cyclone 4 12 error indicator region 36 Ethernet port IP parameters 30 F file name region 36 filter cassette 46 47 troubleshooting 51 filter opening tool 3 filter removal tool 3 filter time 18 filter tool 47 firmware version 18 57 flow cal 20 G H graph 37 button 39 data region 38 scale display 38 time display 38 gravimetric sample 22 l J K impactor oil 5 inlet cap 5 10 inlet conditioner cleaning 43 installing batteries 9 instrument lock 40 instrument setup 12 internal filter 4 replacing 44 internal filter element 3 internal gravimetric filter 25 L laser radiation label iv log interval 33 34 log mode 31 34 auto zero interval 34 log interval 34 log name 34 number of tests 34 start date 34 start time 34 test length 34 time between tests 34 time constant
30. ing Setup activates the Setup Menu touchscreen buttons along the left edge of the screen Setup cannot be accessed when the instrument is sampling The main screen of the Setup screen displays the following information Cum Mass Conc Amount of mass run through instrument over life Cum Filter Conc Amount of mass run through instrument since last filter change Filter Time Date of last filter change 18 Chapter 3 Zero Cal Attach the Zero filter and press START to start the zero cal process maai Zero Cal should be run the first time the instrument is used and should be repeated prior to every use Zero Cal requires that the zero filter be attached prior to running Never perform a zero cal without attaching a zero filter Press Zero Cal Button Attach Zero Filter Press the Start button to start Zeroing process A count down clock will appear indicating the time remaining The screen with indicate Zero Cal Complete when done Remove filter after zeroing has been completed The instrument is now zero calibrated and ready for use Operation 19 Flow Cal n Use Up or Down arrow keys to change the flow rate too Undo Save Flow Cal is run if the user wants to change the flow set point The flow set point is factory set to 3 L min total flow 2 L min of the total flow is measured aerosol flow 1 L min of total flow is split off filtered and used for sheath flow There is an int
31. lean or replace tubing Inspect internal filter wells to make certain the filters and o rings are seated properly Replace internal filters if necessary Correct or change the run mode program Reduce the number of samples by reducing the test length or increasing the logging interval Large data files or many small data files will cause instrument to slow due to need to read and display large amounts of data 49 Symptom Possible Cause Corrective Action No display No touch screen response Analog output does not work Analog output is not in proportion to display Alarm output does not work Alarm does not turn on correctly 50 Unit not switched on Low or dead batteries Instrument currently busy Instrument Touchscreen is locked Cable connector not correctly installed Output wired with reverse polarity Analog output range in DUSTTRAK monitor may be set incorrectly Data logger scaling factor may be set incorrectly Alarm function not turned on Alarm setting incorrect Alarm output wired with reverse polarity Switch unit on Recharge the batteries or plug in the AC adapter The instrument will take time to open large data files and save configuration information During this time the instrument will not respond to additional touchscreen touches If the lock in the title bar is red unlock the instrument following the instructions in the Chapter 3
32. lter Time O1fui1 2008 Touch d Replace user serviceable filters Dialog will appear Press OK e Reset filter concentration Dialog will appear Press Yes to reset the cumulative filter concentration to zero f The Setup screen will not show zero for the Cum Filter Concentration and the current date for the Filter Time Storage Precautions When storing the DUSTTRAK monitor for more than 30 days you should charge and remove the batteries This prevents damage due to battery leakage This instrument must be stored in a location where the temperature remains between 20 and 60 C 4 and 140 F 48 Chapter 4 Chapter 5 Troubleshooting The table below lists the symptoms possible causes and recommended solutions for common problems encountered with the DUSTTRAK II monitor Symptom Erratic zero reading Run Mode Error The start time has passed Run Mode Error The selected log mode will exceed the allowed number of samples Instrument runs slow Possible Cause Dirty inlet port and or sample tube Internal filter s not installed properly leaking The selected Run Mode program has Use Start Date selected but the start date is prior to the current date The selected Run Mode program is programmed to save more samples then is room in memory Large amount of data in memory Corrective Action Check connections for leaks Replace zero filter Clean inlet port C
33. n the main screen changes to red 1 Turn the instrument off 2 Remove old filters from the instrument Handheld Model a Use the enclosed filter removal tool PN 801668 tool to unscrew the two filter caps located on the bottom of the instrument b Pull the old filters out of the two filter wells If filter wells are visibly dirty blow out with compressed air 44 Chapter 4 Figure 4 5 Pull Filters Out of Two Filter Wells Handheld Model c Put two 2 new filters P N 801666 into the filter wells and screw filter caps back into place Replacement filters were shipped with the new instrument Additional filters can be ordered from TSI under PN 801666 Desktop Model Open filter access door on the back of the instrument b Use the enclosed filter removal tool PN 801668 to unscrew filter cap c Pull out single cylindrical filter from filter well If filter well is visibly dirty blow out with compressed air Figure 4 6 Pull out Single Cylindrical Filter from Filter Well Desktop Model Maintenance 45 d Put new filer P N 801673 back into filter well and screw filter cap back into place e Open blue retention clip by pinching ends inward and pushing down Figure 4 7 Open Blue Retention Clip f Remove 37 mm filter cassette by pulling downward and outward Figure 4 8 Remove 37 mm Filter Cassette 46 Chapter 4 g Open filter cassette using enclosed tool PN 7001303 Figure 4 9 Op
34. ng this information the laboratory can determine the concentration using the following formula fF ilter Post Weight mg Concentration mg Filter Pre Weight mg 2 m ae Monitor 1000 x Total Sample Time min Ey J The flow rate used for gravimetric analysis is only 2 3 the total flow since 1 3 of the flow is used as sheath flow 8 For instructions on how to calibrate the DUSTTRAK monitor using this data see section below on Determining the Calibration Factor for a Specific Aerosol Operation 23 Photometric Calibration Factor In most situations the DUSTTRAK monitor with its built in data logging capability can provide very good information on how the concentration of an aerosol changes for different processes over time Factory calibration to the respirable fraction of standard ISO 12103 1 A1 test dust is fairly representative of a wide variety of ambient aerosols Because optical mass measurements are dependent upon particle size and material properties there may be times in which a custom calibration would improve your accuracy for a specific aerosol Determining a aerosol specific photometric calibration requires that you determine a true mass concentration e g gravimetric analysis for the aerosol you want to measure The true mass concentration is used to calculate the custom calibration factor for that aerosol Once you have a custom calibration factor you can reuse it each time you mak
35. nly Analog out On Off Turns analog out port on Size Fraction Selects the size channel that will drive the analog out Output Setting V mA Select between 0 to 5 V and 4 to 20 mA 28 Chapter 3 Lower Limit mg m Mass concentration reading of the selected channel that will correspond to 0 V or 4 mA Upper Limit mg m Mass concentration reading of the selected channel that will correspond to 5 V or 20 mA Settings DateTime Date ime Settings screen sets basic unit parameters Date Time DateTime Current Date 04 30 2008 mm dd yy Current Date 04 30 2008 mm dd yyy Current Time 09 59 48 hh mm ss Date Format mm dd yyyy gt AM PM Sets current date current time and date time format Time can be set in 12 or 24 hour format Date can be set in yyyy dd mm yyyy mm dd or yyyy dd mm Operation 29 USB IP Address 169 254 22 1 z USB IP Address 169 254 22 1 IF Dynamic IP Address 10 1 12 18 Sub Net Mask 255 255 255 0 Gateway 10 1 12 254 USB PORT IP Address USB IP is the address assigned to the instrument by the NDIS driver It is shown but cannot be changed Ethernet Port IP parameters Model 8530 Desktop only IP method can be set to static or dynamic For static IP IP address default gateway and subnet mask can be set For Dynamic The IP assigned by the network is shown This cannot be changed See Note below 30 Display Blue i Display Blue
36. ns to install TRAKPRO software TRAKPRO software contains a comprehensive installation guide It is recommended to print out this prior to starting the TRAKPRO software installation on your computer so it may be consulted during the installation The TRAKPRO Software manual is located in the Help file in TRAKPRO software There is no separately printed TRAKPRO Data Analysis software manual Microsoft and Windows are registered trademarks of Microsoft Corporation Setting Up 13 Connecting Analog Alarm Output The Analog Alarm Output Cable plugs into the alarm connection on the side of the instrument This feature is on the desktop models 8530 only The cable contains a 4 pin mini DIN connector The pin outs for the connector and the wiring for the cable are shown below yoe Analog Output Alarm Positive Analog Ground Alarm Ground 4 pin miniDIN connector Cable Wiring Diagram Analog Ground Analog Out Alarm Alarm Black Wire Shield Figure 2 6 Cable Wiring Diagram Wiring the Analog Output System specifications e Output voltage 0 to 5 VDC e Output impedance 0 01 ohm e Maximum output current 15 mA e Correct polarity must be observed see pin outs above The output cable supplied by TSI part no 801652 is labeled with the pin out wiring diagram Additional equipment may be needed for making connections to the system that TSI does not su
37. o that they are measuring from the same area The 37 mm 24 Chapter 3 filter cartridge in the desktop unit can be used to collect the particles to be weighed for the gravimetric reference 5 Start sampling aerosol with both instruments at the same time Greater accuracy will be obtained with longer samples The time you permit for sampling often depends on the reference instrument and characteristics of the measured aerosol It may take some time to collect sufficient aerosol onto a filter cassette for accurate gravimetric analysis Refer to instructions of your reference instrument for sampling times 6 Stop sampling with both instruments at the same time 7 Record the DUSTTRAK monitor average concentration This can be done by viewing the sample average in the Data screen Data Screen is reviewed later in this chapter 8 Determine the mass concentration in mg m from your reference instrument For gravimetric sampling this means having the gravimetric sample weighed If you used the internal gravimetric filter in the DUSTTRAK Model 8530 the flow rate used to compute the concentration Should be 2 L min not 3 L min since only 2 L min of aerosol flow reaches the filter 9 Compute the new calibration constant NewCal using the following formula Reference Concentration NewCal CurrentCal DustTrak Concentration 10 Select Photometric from the User Cal drop down selection and enter the NewCal fact
38. or using the onscreen controls Operation 25 Photometric 1 0 Alarm Alarm allows the user to set an alarm level that will be triggered if the instrument s reading goes above the setpoint T WAlarmTotal Alarm1 Relay On Off Off Alarmi Setpoint mg m 125 Alarmi Relay On Off Off Alarm1 Setpoint mg m The alarm setpoint is the mass concentration level upon which the alarm is triggered Alarm will be triggered if the mass concentration taken at the logging interval rises above the setpoint Note Alarm 2 must be lower than Alarm I when both alarms are enabled 26 Chapter 3 Alarm1 Relay On Off When the relay alarm is turned on unit will close relay switch when Alarm level is surpassed Relay selection is available on the 8530 desktop model only Alarm1 STEL On Off When the STEL alarm is turned on STEL data will be collected when Alarm1 level is surpassed STEL selection is available on the 8530 desktop model only See STEL Note below Alarm2 Setpoint mg m The alarm2 setpoint is the mass concentration level upon which the alarm2 is triggered Alarm will be triggered if the mass concentration taken at the logging interval rises above the setpoint Note Alarm 2 must be lower than Alarm I when both alarms are enabled Alarm2 Enable On Off Enables Alarm2 to be logged and will activate the Audible or Visible alarms if they are enabled Alarm Audible On
39. ort to have a minimal negative impact on the communities in which its products are manufactured and used Q Do not dispose of used batteries in the trash Follow local environmental requirements for battery recycling QO If instrument becomes obsolete return to TSI for disassembly and recycling vi page intentionally left blank Chapter 1 Unpacking and Parts Identification Carefully unpack the Model 8530 8532 DUSTTRAK II Aerosol Monitor from the shipping container Use the tables and illustrations below to make certain that there are no missing components Contact TSI immediately if anything is missing or damaged If you purchased a DusTTRAK II Model 8530 NA no accessories Aerosol Monitor it only comes with the following items DustTRAK Il Model 8530 Aerosol Monitor Operations manual TRAKPRO Data Analysis Software CD One year calibration certificate Service paperwork 2 year warranty All accessories for the DustTRAK II Model 8530 NA Aerosol Monitor are sold separately Contact TS at 800 874 2811 for information on accessories and how to purchase them through a TSI sales representative Unpacking the DusTTRAK Il Aerosol Monitor Compare all the components you received with those listed in the table below If any parts are missing contact TSI Part Number Description 8530 Desktop II 8532 Handheld Il 801670 Desktop II Carrying Case 801669 Handheld II Carrying Case
40. pply It is the user s responsibility to specify and supply all additional equipment 14 Chapter 2 Wiring the Alarm System specifications e Maximum voltage 15 VDC DO NOT USE AC POWER e Maximum current 1 Amp e Correct polarity must be observed see pin outs above e The alarm switch located inside the DUSTTRAK monitor must be located on the ground side of the alarm system The DuSTTRAK monitor Alarm Output function should not be z used to detect hazardous conditions or to provide an alarm for protecting human life health or safety f The alarm switch must not be wired to AC power Failure to z properly install the user alarm could damage the DUSTTRAK instrument and or void the instrument warranty Please read and follow all instructions before wiring or operating the user alarm Setting Up 15 16 page intentionally left blank Chapter 2 Chapter 3 Operation Getting Started The START UP screen is displayed initially when the instrument is turned on following the initial TSI logo splash screen Display ALL STEL Run Mode SURVEY Fla File Ree Filter Using a stylus or finger tip touch the buttons on the screen to activate different menus 17 Setup Menu Serial Number 8530084613 Model Number 8530 Firmware Version 1 1 Calibration Date 04 20 2009 Pump Runtime hrs Cum Mass 0 0 mg Cum Filter Mass 0 0 mg Filter Last Changed 04 22 2009 t Press
41. running real time data is displayed graphically e During Logging Mode the entire log test time is displayed on the graph Data Region live area pe abs me t Time Display PMS Das mg m live area Operation 37 Time Display Pressing the Time x axis label on the graph screen switches between Time s Time abs and Time rel Time s Elapsed time from first logged point log interval to the last logged point test length Time rel Relative time from zero to last logged point test length log interval Time abs Absolute time from first logged point test start log interval to last logged point test stop Scale Display Pressing in the Scale Display area will bring up a dialog that will allow changing between auto scaling and user scaling of the Y axis Max i 0 E Auto Scale Data Region Pressing the data region will bring up a dialog to show TWA or Average lines TWA Will show a secondary line on the graph showing the time weighted average of the data This line will not show if test time is less then 15 minutes Average Show a secondary line on the graph of the running average of the data In Graphing Mode pressing Main returns the instrument to the Main Screen display 38 Chapter 3 Viewing Data The Data button opens a list of data files for viewing 01 01 2000 08 10 AMER 01 01 2000 08 09 AM 01 01 2000 08 09 AM 01 01 2000 08 09 AM 01 01 2000 08 09 AM MANU
42. s inlet conditioners For DUSTTRAK DRX Model 8533 the flow cannot be changed The flows for DUSTTRAK II monitor can be changed by changing the default flow calibration setpoint from 1 0 to any value between 0 5 to 1 5 in the span adjustment An external flowmeter is needed to measure the total flow Flow can be changed by clicking on the UP or DOWN arrow keys shown below Chapter 3 Use Up or Down arrow keys to change the flow rate oo Undo Save 6 Conduct a preflow calibration on the DUSTTRAK monitor using the same kind of sample media you will sample with Now attach the sample media you intend to sample with and start sampling aerosol for the desired time After the desired run time stop the sampling Remove the filter from the DUSTTRAK monitor and follow your laboratory s criteria for filter post weight Conduct a post flow calibration with the same sample media done with the pre flow calibration and determine if these flow calibrations are within 5 of each other If they are use the following to calculate the actual flow rate for the DUSTTRAK monitor The laboratory will need the following information to calculate mass concentration in mg m e Total sample time in minutes e Flow rate The flow rate of the DUSTTRAK monitor used for gravimetric analysis is only s the total flow since 3 of the flow is used as sheath flow e Total liters of air sampled total sample time x flow rate 7 Usi
43. sent Press any key to bypass Factory service may be required Replace the filter cassette See the maintenance section of the manual Remove and clean inlet nozzle Pay close attention to the tip of the nozzle that is inserted into the instrument to ensure it is clear of any contamination Factory service may be required Replaced the filters per instructions in the maintenance section of this manual Make sure to reset the filter mass and date once the filters have been changed 51 52 page intentionally left blank Chapter 5 Appendix A Specifications Specifications are subject to change without notice Range 8530 Desktop 0 001 to 400 mg m 8532 Handheld 0 001 to 150 mg m 0 1 of reading of 0 001 mg m whichever is greater Zero Stability 0 002 mg m 24 hours at 10 sec time constant Particle Size Range Approximately 0 1 to 10 um Flow Rate 3 0 L min set at factory 1 4 to 3 0 L min adjustable Flow Accuracy 5 factory setpoint Internal flow controlled Temperature Coefficient 0 001 mg m per C Physical Size HWD Handheld 4 9 x 4 75 x 12 45 in Desktop 5 3 x 8 5 x 8 8 in Weight Handheld 2 9 lb 3 3 lb with battery Desktop 3 45 lb 4 45 lb 1 battery 5 45 lb 2 batteries Communications USB Host and Device and Ethernet Stored data accessible using thumb drive USB Host and Device Stored dada accessible using thumb drive Power AC AC power adapter in
44. uring normal operation you will not be exposed to laser radiation e Precaution should be taken to avoid exposure to hazardous radiation in the form of intense focused visible light e Exposure to this light may cause blindness Take these precautions e DO NOT remove any parts from the DUSTTRAK II monitor unless you are specifically told to do so in this manual e DO NOT remove the housing or covers There are no serviceable components inside the housing The use of controls adjustments or procedures other than those specified in this manual may result in exposure to hazardous optical radiation There are no user serviceable parts inside this instrument The instrument should only be opened by TSI ora TSI approved service technician When operated according to the manufacturer s instruction this device is a Class I laser product as defined by U S Department of Health and Human Services standards under the Radiation Control for Health and Safety Act of 1968 A certification and identification label like the one shown below is affixed to each instrument Labels Advisory labels and identification labels are attached to the instrument 1 Serial Number Label DustTRAK Il Model 8530 bottom SN 8533080401 MFD JANUARY 2010 Hil it THIS LASER PRODUCT COMFORMS TO 21 CFR 1040 10 BUREAU OF RADIOLOGICAL HEALTH AND SAFETY REGULATIONS T5 ING 500 Cardigan Road re Shoreview MN 55126 i USA
45. y the current measured mass concentration The various regions of the screen are shown below Operation 35 Screen Regions Mass Concentration 0 015 mg m Mass Reading Run Mode Run Mode MANUAL Flow File Name File MANUAL 065 Laser Test P rogress 00 00 07 of 00 01 00 Filter Error Indicators Mass Reading Shows the instruments mass measurements Run Mode Region Shows the run mode selected from the RunMode screen File Name Region Displays the file name to which the data is currently being saved Test Progress Region Shows the time based progress of the test Error Indicator Region Shows the current stats of the instrument STEL Shows if STEL is in progress desktop instruments only Flow Status of the flow control Laser Status of the Laser Filter Status of the Filter See Chapter 5 Troubleshooting to resolve any of these error conditions 36 Chapter 3 Stats The Stats button will show the statistics of the mass measurement When the Stats button is pressed the main mass reading will reduce in font size and the measurement statistics will show on the right side of the screen MIN 0 008 MAX 0 022 0 015 mg m AVG 0 012 TWA 0 001 Mass Concentration Display ALL Run Mode MANUAL Flow File MANUAL 065 b Laser 00 00 07 of 00 01 00 b Filter Graphing During sampling pressing the Graph button displays current readings in graphical form e During Survey Mode five 5 minutes of
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