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Plexineon® Installation Manual
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1. Installation Qualification Area Tools Required for Installing Hardware Prepare Installation Area 2 Layout 2 Installation 3 Mark Area m RE 3 a4 ndi ce 3 Clip Placement with a rsisi 3 Fastening ipse Aerie um maaa aaa asa aysa 3 Install Plexineon Fixtures into Clips a 4 pe rr P 6 Cuttable Plexineon 6 Cutting FPGCt0rF68S2 u m 6 Corner Cuttable 2 2 042222221 7 Install Power Supplies eese tenente tente ntentenetenennenteet 7 Connecting the Plexineon Fixtures 9 Connect the Plexineon Fixtures to the Power Supplies 10 SEN m M E a Installation Tips II II Storing Plexineon Before Installation
2. serene 12 Starting Installation ree rte 12 Maintenance and Cleaning 12 Cleaning of PlexiliGOn arte erento tooth t decore etat ebbe 12 Checking on Power Supply u 12 a Troubleshooting oer etia epa EYE NH RSEN ER EXMRE PAESE FS UMEN PASA EIE BURG 12 An Entire Run of Plexineon Won t llluminate eerte 12 Half a Run of Plexineon Won t Illuminate eene 12 Plexineon Flickers tete 13 Cycles On and 22222 13 Individual Fixture is Inoperable eerte 13 ILIGHT F422 020C TECHNOLOGIES About this Guide Documentation Copyright iLight Technologies 2008 All rights reserved No part of this documentation may be reproduced in any form or by any means or used to make any derivative work such as translation transformation or adaptation without written permission from iLight Technologies Inc iLight Technologies reserves the right to revise this documentation and to make changes in content from time to time without obligation on the part of iLight Technologies Inc to provide notification of such revision or change iLight Technologies provides this documentation without warranty of any kind either implied or expressed including but not limited to the impl
3. 3 Before cutting the fixture measure the remaining space to the nearest 1 2 inch 13 mm and disconnect the power The fixture may be cut to the nearest 1 2 inch 13 mm down to 3 inch 76 mm where the wires are protruding 4 Dispose of the remaining fixtures as this portion is no longer usable 5 CAUTION After cutting the fixture seal the exposed circuit on the cut end with the non A conductive non corrosive silicone sealant provided 6 If the fixture is to be used at the end of a run there is no extra wiring required 7 lf the fixture is to be used in the middle of a run use a jumper cable and jump to the adjacent Plexineon Silicone filled waterproof connectors provided will be used as shown in Figure 2 8 LIGHT Nov 2009 Installation 2 7 Figure 2 8 Cuttable Wiring Scheme 14 AWG Jumper Wire Standard Fixture Cuttable Fixture Standard Fixture Mid Field Cuttable Wiring Scheme 6 NOTE A 16 inch 406 long plastic C Channel has been provided to hold any jumper wires Corner Cuttable iLight has designed a new Plexineon cuttable corner fixture for easy field installation The cuttable corner fixture is designed to function as a dual cuttable and outside corner fixture in one piece The 2 610 mm Plexineon cuttable corner is the only Plexineon product designed to be a safe field cuttable corner fixture Figure 2 9 Corner Cuttable fixture Mid Field Corner Cuttable Wiring Scheme Cut This End to Fi
4. the lead wires have been connected they need to be concealed Tuck wires between the Plexineon product and the clip or wall as shown in Figure 2 16 LIGHT Nov 2009 Installation Corners Installation Tips Timer F422 020C Figure 2 16 Wire Management The outside corner fixture Figure 2 17 is designed for installation on 90 degree outside corners Use three clips for every corner fixture one on each leg located 2 inches 50 8 mm from the end and one clip on one side 1 or 2 inches 25 4 or 50 8 mm from the corner joint Figure 2 17 Outside and Inside Corners Please refer to technical sheets for exact corner sizing DES LJ Standard Plexineon 0 38 0 Space Between Plexineon 2 To create an inside corner two separate fixtures should be used and positioned so there is no overlap or contact with each other This can be seen in Figure 2 17 When installing Plexineon it is beneficial to add a timer or a photocell switch to turn off the Plexineon during the day to increase the lifetime of the product and save energy In installations where the temperatures can climb higher than 140 F such as a black building in Phoenix Arizona this is required to protect the product warranty Plexineon Color and White 1X fixtures have an operating range of 25 C to 50 C 13 F to 122 F and Plexineon White 2X 25 C to 40 C 13 F to 104 ILIGH
5. to the first fixture Plexineon Fixtures of Plexineon This is shown in Figure 2 15 to the Power Supplies A WARNING Turn off power before installing or removing the connector The wire nuts must be used WN in accordance with local and national codes Figure 2 15 Wiring Diagram for the Power Supply PUT BLACK WIRE INSIDE BOX WITH ROMEX CONNECTOR AND SECURE USE WIRE NUTS TO CONNECT WIRES INSIDE OF BOX OUTDOOR 4 AMP POWER SUPPLY NOTE 1 ATTACH APPROPRIATE WIRE NUT CONNECTORS SEE EACH END OF 14 BLACK WIRE CUT MOLEX CONNECTOR OFF OF FIRST PIECE OF RUN AND ATTACH 14 AWG WIRE USING WIRE NUT SHOWN Strip 22 18 AWG wires V2 inch 13 mm and 16 14 AWG wires 3 8 inch 10 mm Align the frayed strands or conductors Place the stripped wires together with the ends even Pre twist the wires Q o N Twist connector onto wires pushing firmly until hand tight approximately 2 twists of the wires 7 Swipe excess sealant in and around the connectors NOTE iLight Technologies requires waterproof wire nuts filled with silicone sealant for connections where a connector cannot be used Wire nuts are provided for these instances however if more are needed they may be purchased at your local hardware store IDEAL Weather Wire Nut 430 161 or equivalent For 10 gauge wire use IDEAL Weather Wire Nut 30 262 or equivalent The wire nut connectors must also be UL 50 or UL 486D compliant 8 Once
6. ON TO PLEXINEON C PLEXINEON TO PLEXINEON 7754 RED RED 9 4 POWER P SUPPLY aff bre BLACK WIRE NEGATIVE BLACK W WHITE STRIPE POSITIVE USE JOINER CLIP LEAD IN WIRE A49 Nov 2009 ILIG HT F422 020C TECHNOLOGIES Table of Contents PLEXINEON QUICK INSTALL TIPS ABOUT THIS GUIDE 151 Documentation Copyright Copyright Trademark and Patent Laws MET Laboratories Listing a Partnerships a Customer Service INR MAR EA p EUER KCONVENLIONS Safety Symbols and Information eene 2 INSTALLATION 2 1 a Warranty Notice l a Plexineon Product Description a Terminology
7. Plexineon Installation Manual iLight Technologies Inc e 118 South Clinton Suite 370 Chicago IL 60661 USA n ILIGHT Fax 312 876 8631 TECHNOLOGIES support ilight tech com www ilight tech com www ilight tech com PLEXINEON QUICK INSTALL TIPS ILIGHT TECHNOLOGIES PLEASE NOTE THIS IS NOT INTENDED TO SUBSTITUTE THE INSTALLATION GUIDE PLEASE REFER TO INSTALLATION GUIDE FOR COMPLETE INSTRUCTIONS PRIOR TO INSTALLATION F 312 876 8631 1 OVERVIEW PLEXINEON FIXTURES iLIGHT S POWER SUPPLY 2 POWER NOTE CONNECTING iLIGHT SUPPLIED POWER EXAMPLE SUPPLY TO HIGHER INPUT VOLTAGE WILL RESULT IN POWER SUPPLY FAILURE AND 120 240 V DAMAGE TO PLEXINEON VOIDING WARRANTY gt VERIFY VOLTAGE ON LABEL BEFORE INSTALLING 3 POWER SUPPLY CAPACITY ONE POWER SUPPLY WILL OPERATE ONE LINE ITEM FROM TABLE A AND ONE FROM TABLE B A PLEXINEON MAX LENGTH B LEAD WIRE MAX LINEAR FEET PLEXINEON COLOR DISTANCE WIRE GAUGE 48 FT 146m RED ORANGE AMBER 100 FT 30 5m 10 32FT 9 8m BLUE GREEN TEAL WHITE 1X MAGENTA 60 FT 18 3m 12 40 FT 12 2m 14 20FT 6m WHITE 2x A CLIPS ge Tine B SPACING vd N CLIP HAS TO TTy CATCH GROOVE SPACE CLIPS 3 8 10mm SPACING EVERY 18 457mm BETWEEN PIECES A CONNECTION TO PS B CONNECTI
8. T TECHNOLOGIES 2 2 Installation Manual Storing Plexineon Before Installation Starting Installation Plexineon fixtures should be stored at a temperature range of 25 C to 75 C 13 F to 167 F and out of direct sunlight prior to installation In some cases if Plexineon is exposed to excessive sun it may experience some bowing The product can be installed even in a bowed condition by verifying the clips have properly grabbed the groove Straight Lengths Only Start with the outside edge corner and work towards an inside corner or end of fixture Outside Corner Pieces Start with the outside corner pieces and work towards an inside corner or end of fixture Corner Cuttables Start at the opposite end of the corner and use the corner cuttable fixture to fit the remaining gap Maintenance and Cleaning Cleaning of A Plexineon Checking on Power Supply Troubleshooting An Entire Run of Plexineon Won t Illuminate Half a Run of Plexineon Won t Illuminate LIGHT Plexineon is a plastic product It can be cleaned with mild soaps such as dishwashing liquids mixed with water Do not use products that contain solvents other than water acids alkalies and or strong oxidizing agents High pressure or water jets should not be used on Plexineon The power supply should be checked approximately every 6 months to ensure continous operation Check the power supply by using a multimeter to check the
9. d the chalk line or other marking mechanism to mark the location for the power supplies fixtures and clips Clip Placement with Drill Plexineon fixtures are mounted using stainless steel spring clips A 3 inch 76 2 mm joiner clip can be used to connect the ends of two fixtures If not using the joiner clip the recommeded spacing for the clips is 2 inches 51 mm in from each end of the fixture and one every 18 inches 457 mm based on the length of Plexineon fixture See Figure 2 1 and Table 2 2 for placement diagram The Plexineon clips come with a 3 16 4 8 mm screw hole Slip the screw inside clip hole and fasten tightly to surface as shown in Figure 2 2 NOTE Clips should be mounted at an equal height to make sure Plexineon fixtures are installed straight CAUTION Clips can have sharp edges and drill operator should use care when mounting clips to the wall NOTE Refer to iLight Web site for different specialty clips Fastening Tips 5 recommended to use an exterior grade fastener e g stainless steel screws a lf the mounting surface is brick stucco or concrete a masonry anchor should be used i e Tapcon a f clips are attached to metal it is recommended that 3 16 4 8 mm short rivets be used instead of screws ILIGHT TECHNOLOGIES 2 4 Installation Manual Figure 2 2 Clip Fastening Illustration Install Plexineon Fixtures into Clips NOTE Before beginning the installation of Plexineo
10. e fixture lights up reconnect the subsequent fixtures Nov 2009 Troubleshooting 2 13 4 Repeat this process if necessary If the fixture does not light then jump the first and second fixture after the failure 5 Repeat until all fixtures have been tested or failure is discovered Plexineon Flickers If the Plexineon is going on and off or flickering there is a loose contact somewhere throughout the runs Check to make sure the connection points are securely fastened Plexineon Cycles On This could indicate that the power supply has been overloaded there may be too many feet of and Off Plexineon on one power supply Recount the lengths and reconnect to power supply All iLight approved architectural power supplies have built in over current protection When load exceeds the Class 2 rated output of 4 17 amps at 24 volts the power supply will shut itself off for about 20 seconds then turn on again and re test for overload The on off cycling does not hurt the power supply Test each fixture individually This method will enable the technician to isolate the area in the run that is causing a problem 1 Disconnect the lead in wire from the first fixture and all connections in the run 2 Now plug in the first fixture if the fixture lights up reconnect the next fixture in the run and continue this process until the failure is found 3 If the failure occurs at the beginning or in the middle of the fixture use the jumper wire to connect the ou
11. e handling a product ILIGHT TECHNOLOGIES Nov 2009 Installation Manual Warranty Notice This product is sold pursuant to iLight Technologies Inc s standard terms and conditions as stated in the warranty The warranty can be found at http www ilight tech com tech_warranty htm Plexineon Product Description Plexineon is the next generation LED lighting solution that creates a bright even glow across the surface of the product Designed to go outdoors in wet locations Plexineon offers unsurpassed durability for both exterior and interior applications Available in standard straight lengths custom lengths field cuttable fixtures and specialty bends and corners Plexineon will meet your lighting needs The Plexineon fixtures are easy to install and mount with our all weather connectors mounting clips and low voltage power supplies Terminology Table 2 1 Terminology Used in the Manual Description Lead in Wire The total length of wire that can be used to connect the power supply to the Plexineon fixtures Run Composed of lead in wire and fixtures of Plexineon connected to a single output on the power supply Installation Qualification Area This installation guide is designed to instruct and aid in the installation of Plexineon products Installation of Plexineon should be done by a skilled tradesperson familiar with construction and electrical installation techniques Licensed electrician
12. eeds to be made from one fixture to another i e around a corner then that distance needs to be subtracted from the forty feet 12 19 m The total length in wire used on any given run is 40 feet 12 192 m when using 14 AWG wire However if using a larger gauged wire the lead in wire length can be greater Refer to Table 2 3 for more information Table 2 3 Power Wire and Total Allowable Length Gauge of Wire Total Lead in Wire Allowable Length 100 Ft 30 48 m 60 Ft 18 29 m 40 Ft 12 19 m The maximum amount of Plexineon fixtures can be used for each lead in wire per 100 watt power supply Refer to Table 2 4 for specifications a iLight Technologies supplies 14 AWG wire If the lead in distance is longer than 40 feet 12 19 m then a larger gauge UV rated outdoor rated wire is needed Table 2 4 Maximum Amount of Feet per Run Using a 100 Watt Power Supply Linear Dimension of Plexineon Run Plexineon Light Color 48 Feet 14 6 m Red Amber and Orange 32 Feet 9 8 m White 1X Blue Teal Green and Magenta 20 Feet 6 10 m White 2X a For all fixtures a 3 8 10 mm gap which is one finger width should be placed between Plexineon fixtures Temperature changes cause expansion and contraction of the fixtures which may cause the fixtures to break if they are too close to each other and will void warranty Installation Mark Area Plexineon Fixtures F422 020C Use the layout as a reference an
13. etween Fixtures Joiner Clip Standard Clips LN IM OU e 27777 ILIGHT TECHNOLOGIES 2 6 Installation Manual Plexineon Bends iLight Plexineon fixtures are field bendable Make sure that the proper bending procedures are used for the fixture These fixtures can be field bent in the easy direction The easy direction is the bend axis parallel to the light direction NOTE Bending of fixtures is done without the supportive C Channel Table 2 5 Minimum Radius for Field Bending of Fixtures Fixture Type Minimum Radius For Field Bending Plexineon Colors and White 1X Series 48 inch 1219 mm Plexineon White 2X Series 72 inch 1829 mm Diagram available on Web site NOTE For more information about bend radii please refer to the iLight Web site Cuttable Plexineon iLight s cuttable fixtures come in a variety of colors and are designed to be easily and safely field cuttable to fit any spaces and gaps remaining after the standard lengths have been installed The 2 610 mm Plexineon cuttable fixtures are the only Plexineon products designed to be safe field cuttable fixtures Figure 2 7 Plexineon Cuttable Fixture CUT FROM THIS END 3 00 76mm CUT EVERY 0 50 13mm DO NOT CUT 24 25 616mm Cutting Fixtures 1 After installing the standard lengths the remaining gaps should be less than 2 610 mm 2 Allcuttables can be cut from one end only and in 1 2 inch 13 mm increments
14. g system including the power unit AC cord lead in wire and Plexineon product can not be installed in environmental air handling systems i e the area above a drop ceiling used for supply or return a Each fixture length has a recommended amount and location of clips that should be used to properly install the fixture Review Table 2 2 and Figure 2 1 for those specifications Table 2 2 Plexineon Length and Amount of Clips with and without C Channel Amount of Clips with Amount of Clips without Plexineon Length Channel C Channel 8 0 2 438 m 6 0 1 828 m 4 0 1 219 m 2 0 609 mm Outside Corner NOTE Do not install the Plexineon fixtures flat so they will be submerged when it rains iLight offers a specialty L tab clip to lift fixtures off of surface to prevent submersion WARNING Removal of C Channel voids warranty Figure 2 1 Location of Clips 1 6 457mm 8 0 2438mm 1 6 457 nm 6 0 1828mm USE JOINER CLIP TO MOUNT FIXTURES NEXT TO EACH OTHER STANDARD CLIP 2 FROM ENDS CAN BE ELIMINATED ILIGHT TECHNOLOGIES Nov 2009 Installation 2 3 NOTE When using 3 Joiner clips standard clips are not required between Plexineon fixtures Power supplies must be mounted within forty feet 12 19 m of the first Plexineon fixture if 14 AWG wire is used The calculation of 40 feet 12 19 m is only good if the Plexineon is installed end to end If a large jump n
15. ied warranties of merchantability and fitness for a particular purpose iLight Technologies may make improvements or changes in the product s and or the program s described in this documentation at any time iLight Technologies iLight Plexineon and Hypnotica are either registered trademarks of iLight Technologies Inc in the United States and or other countries Other brand and product names may be registered trademarks or trademarks of their respective holders Copyright Trademark and Patent Laws Unauthorized modifications may be illegal under international law This principle also applies to iLight Technologies logos designs publications and assemblies MET The MET Laboratories Listing has been completed and appears on all luminaires iLight s Plexineon Laboratories is compliant to UL 1598 and CSA c22 2 No 250 in Luminairies for installations in wet environments Listing Partnerships Partnerships have been established with the following companies Pathway Connectivity http www pathwayconnect com Fleenor Design http www dfd com OSRAM http www osram com osram_com index html Customer iLight Technologies is ready to help Contact our service number at 312 876 8630 or at Service support ilight tech com Services The following service is offered from iLight Technologies Inc Technical Support A service technician can be provided for teleconference on line or on site to instruct your instal
16. input and output voltages at the power supply Make sure that there aren t any signs of corrosion at all connection points 1 Make sure the power supply is connected properly 2 Check the power supply a Use a multi meter to check the input and output voltages of the power supply f the input reads 120 VAC for example and the output has no reading or is less than 24 VDC disconnect the power supply from the Plexineon cycle the AC power going to the power supply and measure again NOTE All magnetic power supplies purchased after July 1 2008 have a manual reset inside the wiring compartment If your supply has no output please check this manual reset a Ifthe output measures 24 VDC there is a problem with the wiring of the Plexineon or a short in one of the Plexineon fixtures b If there still is no output from the power supply but there is input power 120 VAC replace the power supply c If the power supply output generates 24 VDC verify that there aren t faulty or reversed polarity connections or excessive lengths of fixtures 3 Turn off power supply 4 Reconnect the Plexineon to the supply 5 Turn power back on If Plexineon does not light measure output again If there is no output voltage the power supply is in overload protection mode 6 Ifa voltage does not register at the input check the electrical panel 1 Disconnect all fixtures that have failed 2 Use a jumper wire set to bypass the first failed fixture 3 If th
17. lation easier Never interconnect multiple power supplies to a single run of Plexineon Mount the power supplies and notify the skilled tradesman to provide primary power to each power supply Installation must be in accordance with all applicable codes including but not limited to the National Electric Code and other local codes NOTE Twenty two 22 5 volts of DC power is required in the beginning of the first fixture of Plexineon Measuring the voltage at the first fixture is a good check that the required voltage is reaching the product ILIGHT TECHNOLOGIES Nov 2009 Installation Connecting the Plexineon Fixtures F422 020C 2 9 Plexineon fixtures are supplied with two wires connected to each fixture There is a positive and a negative wire The positive wire will be black with a white strip the negative wire will be black 1 Make sure the power supply is turned off NOTE Verify when installing in an outdoor or damp wet environment that the proper exterior rated connectors are used Otherwise this may void the warranty 2 Connect all the positive wires from each fixture of the Plexineon run together They can be connected with wire nuts crimp connectors solder joints or any other sound electrical connection like Molex connectors which are outdoor rated as shown in Figure 2 13 or wire nut connectors which are outdoor rated in Figure 2 14 If the connections are outdoors or in an area where wet or damp contac
18. lation team on how to properly install Plexineon and Hypnotica products This training includes review of the site plan proper layout of iLight product power supplies clip placement cable dress issues proper techniques for cutting the cuttable fixtures and troubleshooting This does not include actual installation of the iLight product or connection to the main power supply systems Conventions For clarity this Service Manual uses the following conventions Nov 2009 LIGHT F422 020C 1 2 About this Guide Safety Symbols and When required information is provided in procedures about potential challenges and dangers The Information terms WARNING CAUTION and NOTICE are used for specific safety reasons For emphasis WARNING and CAUTION appear beside the characteristic triangle symbol Table 1 lists notice icons used in this guide Table 1 Notice Icon Descriptions Icon Format Description Information note about important features or instructions but is not critical data NOTICE Notice indicates a situation that requires special attention CAUTION Caution alerts you to potential damage to a program system or device WARNING Warning indicates a situation the may cause personal injury or death WARNING Warning indicates a situation the may cause personal injury or death due to a potential electrical hazard ESD alerts you to take proper grounding precautions against electrostatic discharge ESD befor
19. n fixtures the installer should dissipate any Aia static charge by touching a grounded metal object Prepare Plexineon fixture for installation Position the bottom end of the Plexineon fixture at an angle and snap into the groove on the lower end of the clip as the fixture is being positioned within the clip as shown in Figure 2 3 NOTE Catching the in the groove is important The groove is considered the between the frosted curved portion of the front and the side plastic channel Do not allow the clip to go over the end of the product Push in until the clip catches the groove as seen in Figure 2 4 and Figure 2 5 Make sure that the connector s are oriented properly When clips are appropriately mounted the Plexineon length can be inserted into the clips Insert Plexineon one clip at a time Figure 2 3 nitial Position of Plexineon Uusia Installation 2 5 Figure 2 4 Plexineon in Groove SRO gt y 3 v Figure 2 5 Plexineon in Groove Side View During installation verify that the Plexineon has space to expand or contract by leaving a 3 8 10 mm gap about a finger width between fixtures as shown in Figure 2 6 This is especially important if the product is installed in cooler temperatures A CAUTION Do not butt the fixtures next to each other for any layout This will cause service problems and will void warranty Figure 2 6 3 8 10 mm Spacing B
20. s should provide all installation and electrical primary inputs for the Plexineon power supply Installation should be done in accordance with all National and Local codes and ordinances NOTE nstallation of Plexineon systems in harsh environments where there are chemicals high winds or vibrations has not been tested and may result in failure and void warranty NOTE Please refer to Product Specification Sheets for allowable operating conditions on the iLight Web site Tools Required for Installing Hardware Nov 2009 F422 020C w Cordless Drill 3 16 Drill Bit 3 16 Stainless Steel Screws 10 or 12 masonry anchor or short rivets depending on the mounting surface Masonry Anchor or Insert for installation into brick stucco or concrete Rivet Gun for installation in metal 3 16 x 1 4 rivets if installing into metal 2 Phillips Driver Bits recommended 1 1 2 long bits for screw guns Wire Stripper Flathead Screwdriver Needle Nose Pliers Measuring Tape Chalk Line or other marking mechanism Power Miter Saw Chop Saw Hack Saw Silicone Sealant electronic grade non conducive non corrosive Wire Nut Connectors or Electrical Tape AC DC Volt Ammeter multimeter ILIGHT TECHNOLOGIES 2 2 Installation Manual Prepare Installation Area Layout of Layout of the product should be considered prior to installation Consider the following points when Installation creating the layout This lightin
21. t Cuttable Fixture Standard Fixture 14 AWG Jumper Wire Standard Fixture NOTE A 16 inch 406 4 mm long plastic C Channel has been provided to hold any jumper wires Install Power iLight offers three different power supplies the wiring diagrams are shown in Figure 2 10 Supplies Figure 2 11 and Figure 2 12 Figure 2 10 Advance 100 W Electronic Power Supply ADV100W24V 24 VDC Output ce Power supply BLKIWHT Advan Plexineon 120 277 VAC Blue GND Common F422 020C ILIGHT TECHNOLOGIES 2 8 Installation Manual Figure 2 11 iLight 120 VAC 100W Magnetic Power Supply Wiring Diagram PN10124DCR 3R lt A Outdoor Power Supply AA 1 Output Power Supply Mounting Orientation Plexineon gt Outdoor Power Supply 3 Output Plexineon Black GND Power Mounting Orientatio 120 VAC 24 VDC Output Red Plexineon Black GND 24 VDC Output Red Plexineon Black GND The correct mounting orientation is dependent upon the amount of power supplies that are used as shown in Figure 2 11 and Figure 2 12 Using the Plexineon layout created place the power supplies in their proper locations Work with the General Contractor or building owner to ensure appropriate placement It is recommended to locate two power supplies together to make the AC connection and instal
22. t is likely use silicone filled wire nuts or Scotchlok connectors Ensure all connections are insulated to prevent shorting possible shock or fire hazard 3 Connect the positive output on the power supply to the positive wires from the Plexineon Use the information for the power supply provided by the manufacturer to identify the positive and negative input output 4 Connect all of the negative wires from each fixture of Plexineon together as was done with the positive wires 5 Connect the negative output on the power supply to the negative wires from the Plexineon The outputs from the power supply are intended to be isolated from earth ground WARNING Do not ground the power supply outputs 6 Once the connections have been made for both the positive and negative connections power may be applied If any fixtures do not work check the electrical connections If they still do not work ensure the polarity of the Plexineon and transformer were maintained NOTE f it is decided to cut off the wires at the end of a run they must be sealed with silicone This fixture is now a permanent end fixture without power pass through Figure 2 13 Molex Splashproof Outdoor Rated Figure 2 14 Silicone Filled Wire Nut Connectors Outdoor Rated ILIGHT TECHNOLOGIES 2 0 Installation Manual Connect the 1 After mounting the power supplies run the lead in wire from the power supply
23. tput of the good fixture jump over the suspect fixture and connect to the next fixture on the run This will enable the technician to jump the shorted section of the run and continue testing the rest of the layout 4 Once the Plexineon causing the failure is identified replace the faulty Plexineon Individual Fixture is When a particular fixture of Plexineon won t illuminate verify if it is the entire fixture Inoperable 1 If so check the connections to the right and left of the fixture 2 If it is a small section within a fixture a 1 inch or 25 4 mm color difference could be a failed LED this indicates a failure NOTE Plexineon may be factory repairable Whether fixture is in or out of warranty contact iLight s customer service for instructions return fixture for repair FEE SSS LIGHT TECHNOLOGIES
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