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Service Manual HC5500

1. ww Printer Dump Printer amp dump GSM VRA remote Dump is for data transfer to a PC via for example Microsoft HyperTerminal GSM is not used Variable Rate Application remote is signal from an external source 19200 9600 4800 2400 1200 Default is 9600 Use 9600 for HARDI 12 volt printer HARDI VRA proto Only one protocol available at the moment Printer Dump Printer amp dump GSM VRA remote Dump is for data transfer to a PC via for example Microsoft HyperTerminal GSM is not used Variable Rate Application remote is signal from an external source 19200 9600 4800 2400 1200 Default is 9600 Use 9600 for HARDI 12 volt printer HARDI VRA proto Only one protocol available at the moment HARDI INTERNATIONAL A S Extended Menu 5 Optional sensors E5 1 Pressure E5 1 1 Minimum Connected to section valve PCB E5 1 2 Maximum Fan speed E5 2 1 PPU Connected to section valve PCB Optional E5 sensor E5 3 TankGauge E5 3 1 For sprayers with Breakout PCB or JobCom Sensor Type F5 3 2 PPU E5 X Sensor x Only with Breakout PCB or JobCom E5 4 Wind speed Wind direction E5 5 Air E5 6 temperature Relative humid E5 7 E5 8 E5 9 E5 10 E5 11 RPM sensor Extra 3 E5 12 Extra 4 Page 21 of 87 LD lt HARDI gt _ w 9 9 to 9 9 Default is 0 0 Bar 4 20 mAmp sensor
2. E8 4 6 Boom 0 1 2 sensors Default 1 This is the number of boom fold sensors present For CM Choose 1 or 2 For NAV Choose 0 Error print Yes Prints last 3 hazardous situations and shows Alteration log changes E8 4 7 E8 4 8 Minimum 6 0 m radius Default 6 0 m for NAV CM Minimum turning radius allowed for the trailer Tank size 3200 L 6 5 4400 L 7 0 6600 9 0 Increase to achieve a soft stop prevent bottoming out on trapeze cylinders Half steer No Yes Default No SPC SPZ only active with 2 boom sensors E8 4 9 Safety factor 100 Raising this value increases captiousness Default is 100 for a CM 4400 For CM 3200 use 90 For CM 6600 use 120 Use steps of 10 as a guide to changes Boom type L M H Not active Default M Classification of boom type Light Medium or Heavy E8 5 Misc E8 5 1 Foot switch Disable On off level On off pulse For remote ON OFF of main switch it allows the use of other switch systems See Foot pedal section Rate deviation Step size XX Default is 10 Can be altered If set at 0 this allows 3 rates to be set up in menu 1 1 Capacity left Distance Area Affects readout from Display icon Will show distance or area remaining E8 4 10 E8 4 11 E8 5 2 E8 5 3 Page 25 of 87 HARDI INTERNATIONAL A S Le lt HARDI gt Extended Menu 9 JobCom E9 1 Enable Yes No
3. ww No Yes To enable Safe or IntelliTrack function E8 4 2 1 Front sensor Approx 2 50 V when straight Alarm given if lt 0 2 Volt or gt 4 8 Volt E8 4 2 2 Rear sensor E8 4 2 2 1 Readout in deg and Volts Approx 2 50 V when straight If DAH interface is used an alarm given if lt 0 5 Volt or gt 4 5 Volt E8 4 2 2 2 CALIBRATE Only NAV Turn the drawbar full right E8 4 2 2 3 gt Only NAV Readout and setting right extreme E8 4 2 2 4 lt Only NAV Readout and setting left extreme E8 4 2 3 Boom sensor 1 For CM 0 8 V when unfolded and 5 0 V when folded For NAV 0 0 V Sensor is optional Values lt 0 5 V not connected E8 4 2 4 Boom sensor 2 0 8 V when unfolded and 5 0 V when folded Value lt 0 5 V not connected E8 4 2 5 Lock sensor For CM 0 8 V when locked and 5 0 V when unlocked For NAV 0 0 V Sensor is optional Values lt 0 5 V not connected CMO5 S CMO5 M CMO5 L NAV S NAV M Default is CMO5 M For CM Use S for 3200 M for 4400 L for 6600 For NAV3000L and 4000L Use NAV 07 M 0 200cm Default for CM 101 cm Length trom drawbar pin hole to front anchor bolt for drawbar Default for NAV 100 cm Length from drawbar pin hole to rear bolt on pump base 9 to 9 Default is 0 Sets the manual steering speed Note and can be changed by toggling Use steps of 10 as a guide HARDI INTERNATIONAL A S Le lt HARDI gt
4. Controller error codes Error codes can be a combination of the below E g Code 6040 This is a combination of code 6000 and code 40 where 6000 means it could not write to the serial port and 40 means a reply is missing Codes indicating the uploader program have gone into a non existence mode 555 666 777 888 999 Codes for Send Data errors 1000 Serial port is not open 2000 Could not write to serial port API call WriteFile failure Codes for GetData error 5000 Serial port is not open 6000 Could not write to serial port API call WriteFile failure 7000 Number of bytes read from serial port was less than expected 8000 Checksum fault in the received data Codes for UploadMain error 3 H8 Flash could not be erased 10 Could not send SN or MR or PM to the controller 20 No answer from controller on SN or MR commando 1 9 Controller answered SNx MRx or PMx where x 1 9 0 expected 30 Reply from controller not recognized SNO or MRO expected 40 Could not read the reply from PM from the serial port Codes for SendProgram errors 100 Unknown controller type HC5500 or JobCom 200 Could not write a data block to serial port 300 Answer from the controller not recognized as block acknowledge 400 Negative block acknowledge from the controller 500 Could not read block acknowledge from serial port 600 Could not send BLKEND to controller 700 Could not read answer on BLKEND from serial port 800 Co
5. In the section Configuration of HC5500 to dump data is a detailed description of the setup lf the printer does not work then check the connection to the COM port and see if it is correct If it does not print check the paper is threaded correctly not reverse side oe Foot pedal for main ON OFF function The foot pedal is an extra option for the HC5500 The pedal is connected through the wire harness that can be seen on Picture 4 and Picture 5 The wire harness is plugged into the AUX connector The Speed2 connector has GND on pin1 12V on pin 2 and Speed signal on pin 3 The Switch connector has GND on pin 1 12V on pin 2 and Switch signal on pin 3 Picture 4 Foot pedal for the HC5500 Picture 5 Wire harness for the HC5500 The setup of the foot pedal to the HC5500 is done in E8 5 1 The menu tree can be seen in section Extended Menu 8 There are two choices depending on the switch type The HC5500 can be set to a toggle or a pulse function The standard HARDI foot pedal is a toggle type Page 11 of 87 HARDI INTERNATIONAL A S Sensors GND GND 1 Speed TWIN Boom and SafeTrack lock sensor Hardi P N 28047500 Type Inductive Range 0 89mm Signal 0 200Hz Operation indicator Yellow light when active 0 8V Power 12V Visual indicator LED to indicate active status Hardi Pin assignment Brown Blue signal Black Front angle sensor Hardi P N 26005700 T
6. a Mew Connection Enter a name and choose an icon for the connection Mame HARDI HC5500_ 6500 Icon Select COM1 or another available COM Connect To port on the PC D HARD HCS500_6500 Enter details for the phone number that you want to dial County tegion Denmark Area cade Phone number Connect using COM kali Add the port setting data and select Apply COM Properties and OK Port Settings Bits per second Data bits Parity Stop bits Flow control Page 61 of 87 HARDI INTERNATIONAL A S To set up the Emulation in HyperTerminal HARDI HC5500_6500 Properties select in the File menu Comnest To Settings Function arrow and ctrl keys act as Properties and then Settings Maa nd a Backspace key sends CH Del Ctii H Space Ctrl H Emulation L Telnet terminal ID ANSI Backecroll buffer lines 500 C Play sound when connecting or disconnecting Input Translation ASCII Setup If the data should be saved in a file the 5500 HyperTerminal Capture Text need to be activated EA e ES L Ga 3 af SendFile Receive File Capture Text Send Text File Capture to Printer When the Capture Text is activated select Capture Text a place to Save the file Folder C Documents and Settings hia_pao Start File essories Communications Hyper erminal Browse E When the controller i
7. HardiExeUploadWinvxxx exe is the upgrade program The two other files xxx bin are the software for the controller and the JobCom This example show HC5500 software file HardiV316 bin with software version is 3 16 The JobGom reads HardiJCV1 11 bin with software version 1 11 Note It is very important that these three files are in the same folder at all time otherwise will the upgrade program not work Run Hardi HC Upgrade double click on HardiExeUploadWin exe and you will get a window like this How to use the Hardi upgrade program is described in section Software upload HC5500 and Software upload JobCom A Information about the current version of Hardi HC Upgrade B Here you do a complete serial port scan C Shows the software available for upgrade D Here you select the comport which is connected to the unit you use E Check this button if you wish to use high speed transfer this is only possible with a CP210x USB to UART Bridge Controller and only together with HC6500 F Connect and upgrade unit G Exit program Page 38 of 87 HESS5DD 260905 zip 44 ED HardiJC 1 11 bin Hardi HC Upgrade Sx00 Scan COM B Select port Select Comport JD E Cee e G HARDI INTERNATIONAL A S The Info button shows the version information of the Hardi PC Uploader and software in the connected controllers Page 39 of 87 Version informati
8. From hydraulic Boom up and To boom control box tractor down ParaLift hydraulics valves Picture 16 PCB for hydraulic Sprayer fitted with Y hydraulic Y hydraulic is the most simple and economic hydraulic system The sprayer will be without SafeTrack and electric boom controls Boom folding and lift up and down will be controlled directly from the tractors hydraulic Page 74 of 87 HARDI INTERNATIONAL A S Do lt HARDI gt _ w PCB for SafeTrack The PCB for SafeTrack is mounted underneath the sprayer next to the hydraulic block for the SafeTrack Part number for the PCB is 26007600 PCB for Safe Track EL fe Ea a a a m a L a 7 From lock sensor From Jobcom Right Left To lock From steering To Steering valves Picture 17 PCB for SafeTrack Page 75 of 87 M A HARDI INTERNATIONAL A S PCB for JobCom The JobCom is a computer that handles the Track and AutoSectionControl function Resetting the JobCom When the JobCom is reset all the setting will return to default values including the Track setting Re calibration will be necessary Connection between Jobcom board Hydraulic Jobcom and PCB hydraulic PCB To PCB for RS 485 z SafeTrack a E To hydraulic j E block on Boom J15 From Spray Connection box 2 between Jobcom and hydraulic Emergency PCB only To PCB for To Hydraulic sections control box valves To pressure regulation valve GND p E TS TWIN se
9. Power ON HC5500 in Extended Menu mode E1 EXTENDED Language Select E 7 4 Factory E 7 4 Receive conf FACTORY Receive conf Select E 7 4 1 Receive conf Config only did RECEIVE CONF Push the Enter button Config Connect RS232 cable to HC5500 COM 1 A port If using the HARDI communication cable P N 72271600 connect the Hardware halt end of the cable to the PC Open HARDI HC5500 Configuration a program on the PC Select COM port for PC PE HARM HESH Configuration Mark the Configuration file to be sent to n HARDI controller on left hand side ine SE pes Select with the Browse button the file to Fe p j P peenema be uploaded to HC5500 rT Click Send data and follow instructions in the Status box Push the Enter button on controller Page 56 of 87 HARDI INTERNATIONAL A S Dump of data from HC5500 Controller Configuration of HC5500 to dump data Le lt HARDI gt Open the extended menu in the controller by doing following Switch OFF the Controller Push and hold the ESC button on the Controller Switch ON the Controller and release the ESC when the E 1 Extended menu is showed Select E1 Language E2 Unit E3 Sprayer type E4 Data exchange E5 Optional sensors E6 Service interval E7 Factory settings E8 Settings E9 JobCom Select E 4 1 Data exchange COM 1 SETUP COM 2 Setup Selec
10. SENSOR lt ir 147 9 V48 9 Page 31 of 87 HARDI INTERNATIONAL A S ME lt HARDI gt Menu E 8 4 3 Chassis The correct chassis with tank size must be set Choices are COMMANDER NAVIGATOR 3200 L CMO5 S 3000 L NAV 07 S 4400 L CMO5 M 4000 L NAV 07 M 6000 L CMO5 L AA If the HC5500 is not set up to the correct chassis the system will not be accurate Menu E 8 4 4 Sprayer drawbar SafeTrack on COMMANDER Sprayer drawbar length is measured from the drawbar pin hole to the middle of the first bolt that holds the drawbar on the sprayer See Figure 5 IntelliTrack on NAVIGATOR Sprayer drawbar length is measured from the drawbar pin hole to rear bolt on pump base Page 32 of 87 HARDI INTERNATIONAL A S Menu E 8 4 5 Manual angling The manual angling speed is how fast the gt Hydraulic ia sprayer will turn when the sprayer is ame manoeuvred manually Switch 11 is used L daCi Da 4 Q when the sprayer is manoeuvred manually od 006 gt See Picture 11 11 Y a Cc i IL Fig Picture 11 Hydraulic control box with track Menu E 8 4 6 Boom sensor The sensor detect whether the boom is folded or unfolded For CM boom sensor is normally set to one For SPC and Eagle boom there will be 2 one for each boom wing on CM For NAV this sensor is optional If it is not present set value to O Menu E 8 4 7 Error print A menu used to print track errors and se
11. See sensor for minimum value See Pressure sensor section 0 to 99 9 Default is 10 0 Bar See sensor specifications for maximum value 0 to 99 99 PPU Default is 1 Digital input One pulse per revolution 1 00 PPU See Fan speed on TWIN section Not present Fillmeter ME Tank Control Hardi For Hardi TankGauge choose Hardi 0 000 to 999 999 PPU Connect to Breakout PCB or JobCom See TankGauge section Hardi has the TankGauge 0 250mbar pressure transducer fitted to sump Unit Default PPU 1 E5 5 1 min 0 E5 5 2 max 359 E5 6 1 min 20 E5 6 2 max 70 E5 7 1 min 0 E5 7 2 max 100 PPU 1 PPU 1 PPU 1 E5 11 1 min 0 E5 11 2 max 5 E5 12 1 min 0 E5 12 2 max 5 HARDI INTERNATIONAL A S LD lt HARDI gt _ w Extended Menu 6 Service interval E6 1 A hours E6 2 B hours Service E6 interval E6 3 C hours PIN 04711 E6 4 D hours E6 5 Nozzle 10 hours 50 hours 250 hours Hours are not defined 50 hours Extended Menu 7 Factory settings E7 1 Total register 7 1 1 Register 0 Shows start amp stop dates amp time E7 2 Master reset PIN 12345 Send E7 3 configuration Receive configuration Factory E7 settings E7 4 Send E7 5 program Receive E7 6 program Send E7 7 Language Receive E7 8 Language E7 1 2 Shows total volume amp area E7 1 3 Shows average max speed E7 1 4 Shows distance trav
12. continue click Next HARDI INTERNATIONAL A S Acce pt th e j nfo rm ati O n j Wi nd OW by USB to Serial Converter Driver Install Information p u S h n g th e a N ext gt l b U to n Please read the following text The U232 driver setup program is preparing to install all the files into your Windows system folder Please remove the U232 USB to Serial Converter from your system before continuing any further VERY IMPORTANT When the setup program finishes the installation of the driver files you must restart your system before plugging in your U232 USB to Serial Converter Failure to do so could result in improper driver installation For more information select if you want to restart the computer USB to Serial Converter Driver Install now or later Y instarstiot wizard Complete Push the Finish button After a restart of E the computer the adaptor is ready to use ARE O No will restart my computer later Remove any disks from their drives and then click Finish to complete setup Verify comport number E Notepad EP computer Before you can start upgrading your Hardi his E My Network Places Adobe Dreamweaver C53 controller you need to find the number of gt control panel the USB serial Converter Se Program Access and Click on the Windows start button and Eig administrative Took select Control panel connect 10 E a Printers an
13. kinds of data from the HC5500 Picture 2 is an example of a printed register and Picture 3 a printed configuration Register printout gives the user sprayed area volume rate that has been used etc The configuration print is very useful for a quick overview of how the controller is set up and for spotting errors HARDI HC5500 HARDI HC5500 Configuration Serial number 6023892 Serialnumber 6023892 Register 12 SW version 4 00 Volume applied OL Area 0 00 ha Daily settings Travelled spray distance 0 0 km Start date 00 00 00 Start time 00 00 Stop date 00 00 00 Stop time 00 00 Time used spraying time 00 00 Work rate 0 00 ha h Average spray speed 0 0 km h Max spray speed 0 0 km h Average volume rate 0 Liha Date printed 19 02 08 Time printed 19 35 Picture 2 Print of the register Page 10 of 87 Volume rate 300 Liha Tank contents 29 L Select register 12 Setup Display readout Pressure Flow rate AUTO functions Auto ON OFF Ct Foam marker Disable Dual line Disable VRA Remote Off Picture 3 Print of the configuration HARDI INTERNATIONAL A S Do lt HARDI gt _ w The connection from the printer to the HC5500 is done through COM 1 or COM 2 The printer is powered through the COM port so there is only one plug for the connection The configuration of the com port is done in Extended Menu 4 In menu E4 1 1 Equipment type Printer must be chosen and in menu E4 1 2 the baud rate must be set to 9600
14. must be set again perform always a master reset after a software update To prevent too manually setup of all parameters in the HC5500 after a software update or master reset is it possible to save the configuration to a computer and transfer it again to the controller after the update or reset For software versions higher than 4 01 can all parameters be saved in a configuration file on a PC To save the parameters from the JobCom it should be enabled in menu E 9 1 prior to a configuration dump lf the JobCom is enabled and defect the HC5500 will give the error message Incomplete The HC5500 parameters without the JooCom parameters will be saved in the configuration file and can be transferred to the HC5500 and a new JobCom See the chapter Handling the Configuration file how to save and send the configuration file to the controller and JobCom HC5500 software versions lower or equal to 4 00 will not save all parameters from the HC5500 and JobCom Following parameters will not be saved and should be setup manually Menu Parameter Menu Parameter E8 4 2 2 3 gt Rightextreme o E8 4 2 2 4 es CMO05 Small Med 36 3 Deadzone 3 6 4 Damping 3 6 5 Alignment offset 3 6 6 Sensitivity O C INS eee Page 37 of 87 HARDI INTERNATIONAL A S Software program for the controller The software sent in a mail as Zip file The Zip file must be unpacked and put into a folder The top file
15. surrounds the red LED on the JobCom The JobCom knows that it will receive software as soon as the communication cable is attached and therefore has it started up being ready for receiving data The red LED can be seen in the top of the picture the watchdog is marked Page 49 of 87 HARDI INTERNATIONAL A S On the PC the upgrading program can be started up and the PC dialogue box should look like this The dialogue box shows what software version will be uploaded to the JobCom Communication port has to be chosen If you use a USB Serial converter see section USB to RS232 Converter how to find the Com port number Select Connect High speed CP2102 can only be used to the HC6500 Controller lf the upgrade program does not find a connection between the JobCom and PC this error message will appear If this message appears then see if the cable is attached correctly and there is power on the controller If this does not help power down the PC and the controller and start all over When you press Connect the upgrade begins after a little while you will be prompted with a window There are two versions of this window one where you have to upload a new boot and a new application This looks like the window to the right Page 50 of 87 2 Hardi HC Upgrade lt a gt HC 5 6x00 Scan COM COM Welcome to Hardi upgrade Unknown SW 1 Joblom Y 1 15 HC6500 SW 1 13 7 Unknow
16. 0 Hz How does it work The TankGauge sensor measures the pressure created by the water in the tank The sensor sets data points for each 25 mm of water level 100 data points are available The data points are registration marks where the tank sensor registers the pressure and therefore how much water there is left in the tank at this water level The data points can be seen in Menu E8 2 3 They can also be edited in this Menu For setting the data points the flow sensor must first be calibrated Next step is to fill the tank completely with a Known quantity of water When the calibration starts the flow sensor will register how much water is sprayed out and the tank sensor will register the pressure for every 25 mm water level until the tank is empty At the end of the calibration the actual verses the theoretical quantity of water is set just like doing a Tank Method calibration of the nozzles This will fine tune the flow sensor PPU The calibration of the TankGauge is described in the instruction book When the TankGauge is used in use there are two modes e When the sprayer is moving e When the sprayer is stationary When the sprayer is moving the HC5500 will calculate an average value of the read out from the TankGauge The average value is necessary because of the movement of the liquid in the tank will when the sprayer is moving If a not averaged value was shown the readout would be useless for the driver When stationa
17. 12V GND RXD RTS TXD CTS 4 12V GND DB25 The connector s functions are A COM 1 This can be used for dumping data receiving data or for the connection to the printer Use COM 1 for software updates B COM 2 This has the same function as COM 1 though not for software updates C Control box This is used for the liquid control box Spray or Spray II box D AUX This is used if the tractor soeed sensor or the foot pedal is connected to the HC5500 Harness P N 28027600 is necessary Page 6 of 87 HARDI INTERNATIONAL A S e p Sp Sprayer connection Fluid cables Cables details can be found in the cables configuration chapter COMMANDER 1 HC2500 5500 2 Spray I 3 Hydraulic Box 4 Cable 26004200 L 17 5m 28028700 L 14m 28027500 L 11 5m 28028900 L 8m 28028800 L 5m 26003900 L 2m 26028300 L 0 5m 5 JobCom or Breakout PCB 6 Cable P N 26004900 7 13 sec PCB P N 26004800 NAVIGATOR 1 HC5500 2 Spray 3 Hydraulic Box 4 Cable P N 26004200 L 17 5m 28028700 L 14m 28027500 L 11 5m 28028900 L 8m 28028800 L 5m 26003900 L 2m 26028300 L 0 5m 5 JooCom 6 Cable P N 26023800 7 9 sec PCB P N 72173900 NAVIGATOR or RANGER 1 HC2500 5500 2 Spray 3 Hydraulic Box 4 Cable 26004200 L 17 5m 28028700 L 14m 28027500 L 11 5m 28028900 L 8m 28028800 L 5m 26003900 L 2m 26028300 L 0 5m 7 9 sec PCB P N 72173900 Page 7 of 87 HARDI INTERNAT
18. 7 2 The PIN code is 12345 When keyed press Enter and resetting will begin When done press ESC to exit the menu After reset the HC5500 return to default values Only the total register O will not be reset Page 48 of 87 Enter code 00000 HARDI INTERNATIONAL A S gt dl Software upload JobCom The connection from the PC to the JobCom is made with HARDI cable P N 72271600 The cable has a short circuit in one of the connector a Hardware halt normally where the label is This connector should be connected to the device that is receiving data in this case the JobCom The PC needs the software program Hardi upgrade The JobCom software version can be seen in Extended Menu E9 7 This menu will show what software version and what serial number the JobCom has S N XMXXXXXK The communication cable is plugged into the PC the plug without the Hardware halt yellow sticker this is done before the computer is started up The communication cable is plugged into the JobCom before it is switched on The plug that is attached to the JobCom is the one with the Hardware halt yellow Sticker When the JobCom and PC is connected the PC can be powered up and afterwards the JobCom The JobCom is powered up on Spray box To be sure that JobCom is ready to be upgraded ensure that the red LED flashes 5 times and then pause in a loop Here you notice the green circle which
19. A cep RE ene POTEET CC ATE ETE A te ren E E EE OO A TETEE 15 E ar A a E EE e Un o O rrerr ert tte reer tere 17 EXTENDED MENU FOR SW ADO 18 ended VICI E OU iS E E A A ea eT 18 TC A RU EE T EE at aid N E EE OEA 18 PT CHOCA MPSS INC DO ratita 19 TCH CA VICI RD ERIN E decidio 20 Extended Menu 5 Optional SENsOFS ooooooononnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn cece ee nn nn nn nn nn LEEEEEEEEEEEEE EEE EAEAAA AAA A AAA EEEEEEEEEEE EEE EEE 21 Extended Menu 6 Service interval l ccccccccccccssscccccccccccccnnssesseceeeeeeessseeeeeeeeeaaeesseeeeeeeeaaeeeeeeeeeeeeeeaaeeeseeeeeeeaaaaeseeeeeeesaaaaassees 22 Extended Menu 7 Factory S ttin gs ccccccccccssssssccecccccsccnssceseccccuanscsseesccccsucnsssesececcuacasssesecccsseansseesecccsuegaaseeececseueaaaseses ZZ Extended Menu 9 TOD Mae 26 TRACK SETTING IN EXTENDED MENU Susicinianrcniaraicaaan ennn nnnnnnnnn ennnen 29 Mentir AL NODO aio 29 Ment EA CIN NOT aia 29 Intellirack Fe dr SCH SOF CONDITION a ANA oia 30 IVETE E 0 CRISS iio ida 32 Mo TOP DOVER OE e a E ET T EE TE A EA T N EEO A EOT ENS SZ TG Or C OMMAN D nano 32 Te Te Oi TV T AIR sa E TEEN EE E TE O TAAT A TETE 32 ALA IRE VI ANTI ANE AAA nn Pr o E AEE EA 33 METE 20 TRO OIG CH SOF iia iodo 33 A E L A e A A ROIS 33 IL UI E A e PG OO 33 WICH E OAD HA SC aii 33 Select half steer for SPC SPZ boom only active with 2 DOOM Sensors ooooonnncnnnnnnnnnnanncnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnoss 33 Menu ES 210 Safety TACO adi 33 Men
20. Ahead learns as it sprays When the sprayer is in transport position the boom sensor deactivates the LookAhead so it will not function on the road Figure 6 shows the LookAhead system compared to the old pressure regulation valve The main difference between the two valves is how fast the pressure regulation valve finds the right flow The three circles mark where changes are made in the flow Page 34 of 87 HARDI INTERNATIONAL A S Flow lpm Th purvo mu NY 30 40 50 Time s Programmed Flow Ordinary Controller Look head Figure 6 LookAhead system compared to the old pressure regulation valve Circle 1 Start position the flow is set for 150 l min the flow is changed for 50 l min and the flow starts to drop Circle 2 An ordinary pressure regulation valve drops down to 80 l min and has wait for a stable flow before proceeding LookAhead knows where to go so it is not necessary to wait for the flow sensor The LookAhead makes a fine adjustment on the pressure regulation valve and finds the correct flow quickly The ordinary regulation valve makes more adjustments before the right position is found and this takes more time Circle 3 When the flow increases to 150 l min the same happens again How to use the LookAhead Operators with tractors that can changes gear without using the clutch are basically the ones that will benefit mostly with Look Ahead New tractors are often driven w
21. C Power ON the HC5500 When the HC5500 is ON the display will write Hardware halt The controller awaits contact to the Hardi HC5500 upgrade software programme Hardware halt Wait for connect On the PC the upgrading program can be Hardi HC Upgrade started up and the PC dialogue box should PN op look like this HG ao so The dialogue box shows what software Unknown SW 1 Unknown SW 1 version will be uploaded to the HC5500 Controller Communication port has to be chosen If the Com port not is shown select Scan COM and see section USB to R8232 Converter how to find the Com port number to use High speed CP2102 can only be used Selec par with the HC6500 Controller Select Comport pa Highspeed CP2102 Page 44 of 87 HARDI INTERNATIONAL A S The upgrading program will tell what kind of error there is with the connection and what can be done to solve the problem The dialogue box will ask if the software should be uploaded to the selected version Select OK The display in the HC5500 will change lf the display does not change something is wrong with the connection There are three versions of this window One where you have to upload a new application One where you have to upload a new boot and a new application The third version is only seen on the HC5500 with boot software older than v2 4 This version of the boot software contains a problem that req
22. CONTROLLER lt HARDD HC5500 Service Manual SW 4 XX 6 79060 702 Version 7 02 GB 11 2008 www hardi international com HARDI INTERNATIONAL A S Service Manual HC5500 Table of contents INTRODUCTION caca 4 SFECIFICAHONS as 5 Re PTGS 0 CORR aae teaes E E E E E EE E EE EEE 5 HC5500 SPRAY BOX AND JOBCOM POWER SUPPLY AND PROTECTION oooocooooooocnnnnoncnccnnnnnnnnnnnnnnnnnnnnnnnnnncnnnnnnnnnnnnnnnnnnnnnnnnnnss 5 FUNCTIONS AND FUNCTIONALITY Visio 6 CONNECTORS AT THE BACK OF THE CIDO cgi critica 6 SERAYER CONNECTION diera 7 UG COL Ce OCA Po oO E A E O A A 7 EA e A O o mA 7 NAVAT OTS apps st cies aa ia cess A PPP OE EROS o E ES PUSE EA 7 NAVIGATOR OP TANGER ais iria iaa iii iia 7 VOU OCICS ia RR iaa 8 Commander WET OD COI ai tii eee tec Te eos e O A tice Seen Seals tec vem efi E E E RRS e Commander Navigator and Ranger without JobCOM ooooonnnnnnncccnnnnnnnnnnonononnnnnnnnnnnnnnnnnnnnnnnononnnn ono nnnnnnnnnnnnnnnnnnnnnnnnos 8 GSH OOO PE EE EA EEE A paste E A A E E EEE A OET A S ANE CONNECTORS arpa re ee ee eer ee re ee te ee ere 9 OPTIONAL EXTRAS FOR TUE FIC 900 nata ore 10 e E LE AE AAEE A S E E EAE AA EE esd enna ota AE A 10 Foot pedal for main ON OFF function siii airlines 11 AN e e PP e o PU II IA 12 Speed sensor for Tractor Wheel gearbox OF TAAL oooooooccccooononananonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnaninrnnnnnnss 13 PESUT STNO ann N E NANNAN 13 Un UU II AN SE 14 ORIN 6 O71
23. Grey dep White Pink Pink Brown Yellow Red YellowiGrey Pink Green Green Blue Yellow Blue FM up On Off O O Pressure N NIAJN Nn N S NIPID yi P Pink End nozzle R TN Green End nozzle L White Yellow GND Green Red Flow Mounted with screw kit 3M Black IRV sensor Thread 4 40 UNC Grey Red GND Sensor Yellow Black Speed Brown Red Option Frg White Blue Option 4 20mA Brown Black White Black 594 White Red Brown Blue Yellow Pink Pa Technical data Jacked Working temp Black min 1 5 mm a A O Ei O 09 Q gt 50 V Colour coded DIN 47100 max 15 5 mm Voltage rating Multi wire Thickness Page 82 of 87 HARDI INTERNATIONAL A S DB25M DB25F pole HY cable te GND GND i GND GND GND Slant R dn al Fold R out Fold Ri Fold inner out DB25M Fold inner in Tilt R up Tilt R down TUE dowi O 6 eee ee ua SJ N nn A N NINNIN N gt NO Tilt L up Slant Ldn yo N N N Gn AJU Technical data Jacked S 3 da F 3 Mounted with screw kit 3M Thread 4 40 UNC Black min 1 5 mm 0 70 deg C gt 50 V Colour coded Voltage rating Multi wire Thickness Page 83 of 87 HARDI INTERNATIONAL A S Cable for LPZ DH 16 p female GEl 39 pole 8 p female WPa Minifit 16p Ta TTb E aw po PP NOP OA amp Soller H Tm Option I hy Black min 1 5 mm 0 70 deg C gt 50 V Colour code
24. IN 74650 E9 6 TWIN actuators Reset of JobCom E9 6 1 Fanspeed Fwd Rev To reverse present setup for actuator E9 6 2 Air angle Fwd Rev To reverse present setup for actuator E9 7 Serial number Shows software version and serial number Page 27 of 87 HARDI INTERNATIONAL A S gt lt HARDI gt r Description 1 EVC compared to EFC The difference between the EVC and the EFC section valve is that the EFC section valve has no pressure equalisation The equalisation is adjusted by the pressure regulation valve and is controlled by the computer Picture 9 shows the EVC section valve the circled being the equalisation valve This is the clearest difference between the EVC and the EFC when looking at the section valves Picture 10 shows the EFC Here there are no equalisation adjustment valves Relief to tank Picture 9 EVC with the equalization system Picture 10 EFC without the equalization Description 2 Min duty cycle or PWM Pulse Width Modulation Figure 3 Pressure regulation valve Figure 4 Duty circle for the pressure regulation Menu E 8 1 2 Minimum duty cycle or PWM is for adjusting the speed of the pressure regulation valve When the valve is trying to find the right flow the speed of the valve must not be too high or to low If the speed is too high the valve will be unsteady if the speed is too low the valve not move as it can not overcome the friction Adjustme
25. IONAL A S a Hydraulic cables Cables details can be found in the cables configuration chapter Commander with JobCom HC5500 Spray ll Box Hydraulic Box Cable P N 72236600 L 5m 72236400 L 8m JobCom with DAH Interface Cable P N 26016900 Hydraulic junction box SafeTrack and lock cable P N26024000 HC5500 Spray ll Box Hydraulic Box Cable P N 72236600 L 5m 72236400 L 8m JooCom DAH Interface Cable P N 26016900 Hydraulic junction box O IntelliTrack cable P N26024100 1 HC5500 2 Spray Il Box 3 Hydraulic Box 4 Cable P N 26008400 L 8m 6 Cable P N 26016900 7 Hydraulic junction box 11 Breakout PCB 1 HC5500 2 Spray Il Box 3 Hydraulic Box 4 Cable P N 72168100 L 8m 72278300 L 12m 7 Hydraulic junction box Page 8 of 87 HARDI INTERNATIONAL A S mA ea wp AMP connectors The AMP connectors have each of the legs numbered so they are easy to identify The table shows how the wires are mounted in the plug and what function the wires have AMP plug Pin amp Wire connection Page 9 of 87 HARDI INTERNATIONAL A S DA lt HARDI gt wp Optional extras for the HC5500 Printer A printer can be fitted for the HC5500 as shown on Picture 1 e en A mo de i ie ya SKYE Rana goeze oo ae et A l 2 z ay a Picture 1 Printer for the HC5500 The printer can print out several
26. Minimum speed required before regulation valve will operate Default is 0 5 km h 0 0 Bar Default is 0 0 Bar At 0 0 Bar feature is disabled Pressure transducer needed If pressure drops below the set value the pressure regulation will stop Start test Yes No This tests the regulation valve with position feedback Valve must not be at max setting Valve will increase 2 turns and then decrease 2 turns Yes No See LookAhead on page 34 Default No Regulation valve must have position feedback transducer and Boom sensor must be fitted 0 to 9 sec Default 3 seconds This is time the regulation valve waits before Starting Delay allows fluid system to stabilise before regulation valve starts operation For few boom sections and or big liquid flow 3 s is recommended For many boom sections and or small liquid flow 1 or 2 s is recommended Pressure Active Passive Default Passive Rpm Future use L Default is 1000 Value set if a TankGauge is not fitted Maximum fill CM 3200 3500 CM 4400 4900 CM 6600 7000 NAV 3000 3300 NAV 4000 4400 0000 Calibration values for HARDI TankGauge Can be edited by use of Navigation and Enter keys HARDI INTERNATIONAL A S E8 O Future use E8 3 Future use E8 4 See E8 4 1 Enable E8 4 2 Sensor E8 4 3 E8 4 4 E8 4 5 Chassis Sprayer drawbar Manual angling Page 24 of 87 PSN lt HARDI gt
27. Must be enabled for use with Track or AutoSectionControl Communication ID x ACK x NACK x Timeout x ACK acknowledged message NACK not acknowledged ID identification where 0 is JobCom Timeout No answer from JobCom E9 2 Date and time for error D of hardware with fault M E9 3 ComLog E9 3 1 Message No E Error 9 latest communication errors E9 3 X As above E9 3 9 As above E9 4 Input test E9 4 1 Frequency E9 4 1 1 Speed Hz Shows actual sensor reading E9 4 1 2 Flow Hz E9 4 1 3 Flow2 Hz E9 4 1 4 Flow3 Hz E9 4 1 5 TankGauge Hz E9 4 1 6 Wind speed Hz E9 4 1 7 Fan speed Hz E9 4 1 8 RPM sensor Hz E9 4 1 9 Extra 1 Hz E9 4 1 10 Extra 2 Hz E9 JobCom E9 4 2 Switch E9 4 2 1 Pendulum lock hi lo E9 4 2 2 Ladder up hi lo E9 4 2 3 Future use E9 4 2 4 Filter S hi lo E9 4 2 5 Filter P hi lo Page 26 of 87 HARDI INTERNATIONAL A S Le lt HARDI gt E9 4 3 Analogue E9 4 3 1 Slant Volt E9 4 3 2 Boom height Volt E9 4 3 3 Tilt L Volt E9 4 3 4 Tilt R Volt E9 4 3 5 Foam blob dist Volt E9 4 3 6 Twin angle Volt E9 4 3 7 Twin fan speed Volt E9 4 3 8 Distance L Volt E9 4 3 9 Distance R Volt E9 4 3 10 Distance centre Volt E9 4 3 11 Extra 3 Volt E9 4 3 12 Extra 4 Volt E9 4 3 13 Airtemperature Volt E9 4 3 14 Relative humid Volt E9 4 3 15 Wind direction Volt SmartValve1 E9 4 3 16 setpoint Volt SmartValve2 E9 4 3 17 setpoint Volt E9 5 Reset JobCom P
28. O The dowel is set as when viewed into the plug on PWM2 OUTPUT the cable Re coding the dowel allows switching te eee a b Yellow bBlue Pressure Presses A an Yetiowined Map FOAM BLOB OSV 0 12b Green Black FMdn_ OPT 4RX 1 PO HH Yellow Black Sped Speed 7 TT TTT TTT GreyBlue mM mi 3 L Coding of 37 39 pole cables db ae Technical data S o AS Page 80 of 87 HARDI INTERNATIONAL A S Le lt HARDI gt DB37M DB37F pole cable between JobCom Breakout PCB to 13 sec PCB M D a e E E Jap r Browse TO o a SEEN rote s o fect is o wea se w 4 sb is 0 ma ts A ir PS 2 Je sr JO YellowBrown set A s WhiteGrey o s o SS te stg ee s o S B33 1s BrowntGeen SS Ases O rr e ES Aron 6 ea f o o SS ACI e OC E yo Thread 4 40 UNC o O A on o s o 36 Be 8 IE AC II AC Nore NC ON nota ne aoe o e Technical data Jacked Black min 1 5 mm 0 70 deg C gt 50 V Colour coded DIN 47100 max 15 5 mm Voltage rating Multi wire Thickness S 3 da F 3 Page 81 of 87 HARDI INTERNATIONAL A S DB37M DB37F pole cable between JobCom Breakout PCB to 9 sec PCB Colour Green Black Pink Blu Grey Blue Red Blue Grey Green O e Brown SI ee 57 CAL 18 si Yet 6 418 o ION 2 E E Sst is Blue 34 INN a 3739113 IEE Viole se fest ih Grey Pink oe White Green 54 jeet Brown Green 2 feei Yellow Brown S64 aE White
29. PA LanUK 03 txt Notepad File Edit Format View Help FASE pee Language definition file for Hardi Hc5500 PERRERA RARA RRA RR E RRA RR ORAR RARA E E E EE MaxLength SECTIONS Main menu Daily settings u et p Calibration olbox select register Display readout AUTO ON OFF VRA Remote Set clock Boom Reg constant E 1 EXTENDED Language E 7 8 2 RECEIVE LANGUAGE PC to box HARDI INTERNATIONAL A S Click LOC a hi or LOC gr on left hand side VE HARDI HETO Comtiguration and select your local language file to be SHC 5500 sent with the browser function eres meen a Click Send data and follow instructions in the Status box Push the Enter button on controller Various messages will be showed in the display E782 Connected S aa a Ga E Sending no Wait until the display show that it has send and received data and show Hardware halt Wait for connect second time E 7 8 2 Connected 11 1111 Receive no Hardware halt Wait for connect HARD CTW Comtiguration HC5500 Mascaras daha icra PESAN Operation completed successfully i ao a eee Sper language apnea hha HARADI connie t fee HC5500 software will show following box Download language file from HC5500 to PC Power ON HC5500 in Extended Menu mode E1 EXTENDED Language Page 68 of 87 HARDI INTERNATIONAL A S Select E 7 7 Factory Send language FACTOR
30. PCB SMD The group with the Leaded components on PCB covers the PCB s 1 Breakout PCB 2 PCB for section valves 3 Hydraulic PCB Characteristic for these PCB s are that there is no intelligence computer in these PCB s The components on these PCB are soldered on This PCB can be repaired of a person that can solder new components onto the PCB The group with the Surface Mounted Devices on PCB are 1 JobCom On this PCB there is intelligence a computer on the PCB The PCB is a SMD print The components are soldered only to the surface of the print not through holes like a normal print The SMD print is very difficult to repair if it breaks down so the JobCom is to be sent back to Hardi Technical Support for repair Common for all the PCB s are that all the connectors have a description for what function on the sprayer is connected to the particular connector Furthermore a description of where the wires that comes from the sensor or function must be mounted or signal Picture 14 show a PCB example PCB for Liquid There are four different types of PCB for liquid control 1 Breakout PCB Picture 13 on pages 71 2 9section s PCB Picture 14 on pages 72 3 13 section s PCB Picture 15 on pages 73 4 JobCom PCB Picture 18 on pages 76 The Breakout or JobCom PCB is mounted in front of the sprayer in a grey box The 9 or 13 section PCB is mounted at the rear of the sprayer Breakout PCB The B
31. Y Send language Select E 7 7 2 E 7 7 2 Send language SEND LANGUAGE Box to PC Box to PC Push the Enter button Connect RS232 cable to HC5500 COM 1 A port If using the HARDI communication cable P N 72271600 connect the Hardware halt end of the cable to the PC E HARD HETO Configuration Open Language configuration program on F the PC HC 5500 pared Gate in MO Hacerse daha Fore Pe Configuration Me la bee ere to HAF IDE b rico Le cortador he nce bone HAU rerik dy Ez r A E E a ee ee Select COM port for PC o ERA PE HARM C5500 Configuration Click Save language received from HARDI controller to file on right hand side lt B gt HC 5500 Sorel dela te HOSS Ficia daba Bor HOAN Dirigin ike la bo eer y HA Del tre Da arado File nerd hor HAD coriis da rr P sli por LOCA ruge Es le bo per do KAATE cortadas See lara re fee HARD a a ii iaa E uN Click Receive data and follow instructions A in the Status box M lf select language to download UK D DK F SF HU Local 1 or Local 2 Push the Enter button on controller Open the file with Notepad Page 69 of 87 HARDI INTERNATIONAL A S LD lt HARDI gt _ w PCB s There are several different kinds of PCB s Printed Circuit Board on the sprayers The PCB s can be divided into two main groups Leaded components on PCB and Surface Mounted Devices on
32. an give a warning when the tank is about to run dry Connecting TankGauge Wire between JobCom and 26007300 AMP Super Seal Wire old version Brown __ Green 3 Sig Blue White oo 6 6 Black Brown Figure 1 Wire for connection between JobCom and TankGauge The cable is fitted with an AMP plug and three lose wires at the other end lt is attached to the JobCom at J1 Tank gauge For JobCom with hardware version before 2 0 a 10Kohm resistor is fitted between connector 2 4 3 on the JobCom Figure 2 shows the resistor location Models without JooCom A TankGauge is mounted on PCB in distribution valves junction box Green Grey wire is connected to the blue wire from TankGauge B ls mounted in OPT 1 as shown Brown wire Black wire lf a speed sensor is present connect it in parallel The cable from the Spray box has two lose wires which are not connected in the JobCom These much be attached to the plug as shown on Picture 7 Page 15 of 87 HARDI INTERNATIONAL A S Do lt HARDI gt _ w DAH 1 Eiko Picture 7 Connection of the two wires from Spray box cable The sensor is mounted on the back side of the sump of the tank Settings in the HC5500 Extended Menu 5 Optional sensors is the setup menu In Menu E5 3 1 chose HARDI To check the connections the frequency with an empty tank can be checked Menu 4 5 3 3 Tank Gauge should read be between 100 and 20
33. antly circulates in the boom lines System type Not present 2 stage 3 stage Default is Not present 2 stage Line A will always be open and Line B can be switched on and off automatically 3 stage Line A switches to B then Line A comes on so both A amp B are on Sensor type Pressure Speed If a pressure transducer is fitted pressure is used to trigger the line change System lag Second Default is 1 0 sec System lag prevents oscillation when spray lines change Line overlap Second Default is 1 5 sec System overlap allows the activated spray line to Stabilise before the other line is turned off E3 2 Mistblower E3 2 1 Liquid system E3 2 2 Sub unit Equalization Not equalization Circulation Default is Equalization Equalization System with liquid return to tank from section valves e g EVC Not equalization System without returns to tank e g Solenoid controls Circulation System where liquid constantly circulates in the boom lines Standard UCR Default Standard UCR affects menu 3 3 UCR Unit Canopy Row Bases application on the size of the tree canopy Page 19 of 87 HARDI INTERNATIONAL A S Extended Menu 4 Data exchange COM 1 E4 1 setup E4 1 1 Equipment type Data E4 exchange E4 1 2 Baud rate E4 1 3 Protocol select COM 2 E4 2 setup E4 2 1 Equipment type E4 2 2 Baud rate E4 2 3 Protocol select Page 20 of 87 PSN lt HARDI gt
34. at a ed bees ae Fe Aamiainen piae areara aeara hice Eure cick Cancel Loan Mantes OLE as app i F ya io dpan iha He laber in Horna Cies Eroi rep a bor ieran Cuai wach ai oy cau mene bh Mande tent tkk ria For mare clonar ab sve he rotten om DF piu ll ne o a hat bart le Cicer ar i ee be Chi Or Than dick ira in he Teod Import Warard CJ Cea Ce Select Delimited as data type in the next Text import Wizard Step 1of3 The Text Wizard has determined that your data is Fixed Width B WI n d OW If this is correct choose Next or choose the data type that best describes your data a or orian nal data type tha t be st describes your data suey commas or tabs separate each field nae e sane ned in columns with spaces be be ach field Start import at row 1 File origin Windows ANSI Preview of file C Documents and Settings hia_pao My Documents test TXT Page 64 of 87 HARDI INTERNATIONAL A S Mark Other with an press AltGr Select Finish And Excel will open the file Page 65 of 87 y Text Import Wizard Step 2 of 3 This screen lets you set the delimiters your data contains You can see how your text is affected in the preview below Delimiters C Tab In Fl Comma u Spe Other I Text qualifier Mi C Treat consecutive delimiters as one Data preview Text Import Wizard Step 3 of 3 This screen lets you select
35. cation 1 Power OFF HC5S500 When upload of the bootFIX application IS 2 Remove Serial cable from HCS500 3 Power ON HCSS00 done the following window popup 4 Wait for instructions on HC5500 5 Insert Cable and Press OK Important Follow the instructions point by point Click OK to confirm user actions The Hardi HC Upgrade will erase the current boot software through the bootFIX application and upload the new boot software version When the boot software upload is done the Hardi HC Upgrade software will ask if you wish to upload the application software to replace the temporary bootFIX software Click OK to do normal application update The display in the HC5500 will change lf the display does not change something Connected 7 ti is wrong with the connection Receive no 1113 Is there no problem with the connection Hardi HC Upgrade between HC5500 and the PC the 09 uploading will start 6x00 Sean com The upgrading program writes what it is Welcome to Hardi upgrade doi ng HC5500 Sw 4 00 JobCom Sw 201 Unknown SW 1 7 Unknown SW 1 The upgrade program starts to erase the jadi urit found on COM software in the HC5500 esent version is No sion is No main program T amp O boot2 4 Select port Select Comport COM1 l Highspeed CP2102 Page 46 of 87 HARDI INTERNATIONAL A S Then the uploading of the new software
36. d DIN 47100 max 15 5 mm 24x17 AWG 1mm2 Technical data Jacked Working temp The dowel is set as when viewed into the plug on the cable Voltage rating Multi wire Thickness Page 84 of 87 HARDI INTERNATIONAL A S Cable for VHZ 72168100 12 72278300 GEI 20 pol OS 95 Bee ck 9 Red iY ola aer s0 GEI Connector 20 po eo a j av Page 85 of 87 HARDI INTERNATIONAL A S 15F 15F DSUB Cable 15 Pole 15 Pole 1 1 Page 86 of 87 a e Mounted with screw kit 3M Thread 4 40 UNC HARDI INTERNATIONAL A S gt lt HARDI gt Revision Service Manual HC5500 P N 679060 702 rev 7 02 GB 11 2008 Date Subject Section Page Written By 04 09 2006 Error codes on HC5500 Error code 25 PER on the HC5500 25 09 2006 Proof reading of whole Error code document on the HC5500 21 11 2006 5 Printer paper thread added Printer Thermal fuses added Fault finding 102 TWIN actuator wiring added PCB TankGauge sensor removed Appendix 03 07 2007 Additions for SW 4 00 and SET Tree a Some text revisions 000 70068 Overa update io rev 7 SWAT 78 PAO 4 XX ed ae 0 Some text revision All connection 11 12 Error codes software 52 53 Handling the Configuration 54 55 file Cables configuration 78 86 Page 87 of 87
37. d Faxes Y Help and Support yo Search All Programs gt 7 Run go Undock Computer Log Off g Shut Down Page 42 of 87 HARDI INTERNATIONAL A S Control Panel Qu ax Fie Edit View Favorites Tools Help Double click on the System icon S Search i Folders si Address et Control Panel x Go A 3 Scannersand Scheduled Security enter Tas Cc O nate Sounds and Speech Le Windows Update Odi budio Devices O Help and Support Taskbar and User Accounts Fart Menu e lt gt SES Windows Wireless Link Wireless N Firewall etwork Set v G Switch to Category View See Also Click on the Hardware tab System Properties System Restore Automatic Updates Remote General Computer Name Hardware Advanced Click on the Device manager button Device Manager p The Device Manager lists all the hardware devices installed 2 on your computer Use the Device Manager to change the properties of any device Device Manager Drivers Driver Signing lets you make sure that installed drivers are compatible with Windows Windows Update lets you set up how Windows connects to Windows Update for drivers Hardware Profiles Hardware profiles provide a way for you to set up and store EE different hardware configurations Hardware Profiles A Device Manager Find and expand the Ports icon by clicking on the left t
38. djustments for the system it can only be activated or disabled In section Extended Menu 8 on page 23 it shows where the LookAhead system is activated or disabled in the HC5500 What is the LookAhead The LookAhead is a system using the following components e Motor with a pulse generator pressure regulation valve e Speed input speed sensor e Boom position boom sensor e Flow registration flow sensor e Detection of section status Spray box lf the optional pressure sensor is fitted menu E 8 1 7 the system switches from flow based sensing when less than 5 Hz to pressure based sensing A description of how the pressure regulation valve works is in section Pressure regulation valve for LookAhead on page 36 The LookAhead can predict the correct setting of the pressure regulation valve when the main ON OFF function is OFF e g on the headland The pressure regulation valve will continue to regulate in relationship to the speed and number of active sections When the main ON OFF function is switched ON again e g in the crop the pressure regulation valve will be very close to the right position for the right flow When spraying the LookAhead logs the valve position every time the correct application has been maintained for more than 10 seconds The logged position is related to the calibrated value and an offset is done if it is not the same This could be due to for example a different setting on the agitation Look
39. e control The communication between the HC5500 and the unit has to be set up correctly The setup and use of the com ports are described in the Software section of this manual Extended Menu 5 Optional sensors Setup of optional sensors that can be fitted It is typically the pressure fan revolutions and tank contents TankGauge Extended Menu 6 Service interval Setup of the service interval Extended Menu 7 Factory settings Setup of factory settings Extended Menu 8 Settings Settings of the regulation tank track and misc settings are done Extended Menu 9 JobCom ls for setup of the JobCom TWIN actuators and read out of the software version and serial number Extended Menu 1 Language E1 Language UK D DK F SF HU Local 1 Local 2 Default is UK Local 1 amp 2 are languages that can be added with a PC and the HC 5500 Language config software or another HC5500 Extended Menu 2 Unit E2 Unit Metric US Page 18 of 87 HARDI INTERNATIONAL A S Extended Menu 3 Sprayer type LD lt HARDI gt _ w E3 1 Field sprayer E3 1 1 Liquid system E3 1 2 Dual Line E3 1 2 1 Sprayer E3 type E3 1 2 2 E3 1 2 3 E3 1 2 4 Equalization Not equalization Circulation Default is Equalization Equalization System with liquid return to tank from section valves e g EVC Not equalization System without returns to tank e g EFC on CMO5 Circulation System where liquid const
40. each column and set Column data format the Data Format General General converts numeric values to numbers date O Text values to dates and all remaining values to text O Date DMY w Do not import column skip Data preview Ex File Edit View Insert Format Tools Data AA a ER Create PDF E A a 5002036 OL O ha 9 Travelled spray distance 0 0 km Start date 00 00 00 Start time 00 00 Stop date 00 00 00 Stop time 00 00 14 Time Used spraying tim OW 15 Work rate 0 00 hah 16 Average spray speed 0 0 krah 17 Max spray speed 0 0 km h 18 Average volume rate O Liha Date printed 22 10 07 220 Time printed 09 55 Motes HARDI INTERNATIONAL A S e lt HARDI gt ww Local Language maintenance The HC5500 has UK F D DK SF and HU as standard languages lt can also store 2 local languages This allows you to write and download a local language to the controller How to translate a language file Select a file with a known language e g English Open the file with Notepad re name it and overwrite the text Note that MaxLength refers to the maximum number of letters that can be used The spacebar also counts for a letter When finished save it Now it can be transferred to the HC5500 from a PC lf you do not have the language file is it possible to download it from the controller See section Download language file from HC5500 to PC New software and local langua
41. ee section Software failed error code 2 program for the controller HW gt 2 0 re Hardware version 1 1 can Upload software version not be loaded with software 3 16 or exchange the version higher than 3 16 HC5500 to a version2 0 Page 54 of 87 HARDI INTERNATIONAL A S Handling the Configuration file Save the configuration file to the PC Power ON HC5500 in Extended Menu mode E 1 EXTENDED Language Select E 7 3 Factory Send config Select E 7 3 1 Send Config Config only dica SEND CONFIG Push the Enter button Connect RS232 cable to HC5500 COM 1 A port If using the HARDI communication cable P N 72271600 connect the Hardware halt end of the cable to the PC Open HARDI HC5500 Configuration program on the PC Select COM port for PC PE MIEDO TOO Configuration Mark the Save configuration file received from HARDI controller to on right hand HC 5500 an Sa Ti dii do HCD fon HE S d e Contato Ale do bes ver bo HIDE cor voller ave orton Me porro bros HARTA cortes lo i rs RP usar ard Sale e Do A y laudo ro Pin LOCA arg bie bo be mni fig HARE conirder Sr LOCI laa need ora HARO cortada in ide Save the file on the PC a Click Receive data and follow instructions in the Status box Push the Enter button on controller Page 55 of 87 HARDI INTERNATIONAL A S gt Se Send the configuration file to the HC5500
42. elled 8 spraying time E7 1 5 Show work rate amp average volume rate Resets all values except for Register 0 Config Readable text file that can be sent to a HC 5500 E7 3 1 only ora PC With E7 3 2 language Readable text file Config Readable text file that can be received from a E7 4 1 only HC 5500 or a PC With E7 4 2 languages Readable text file For sending HC 5500 program to PC For receiving HC 5500 program from PC Box to E7 7 1 box UK D DK F SF HU Local 1 Local 2 Readable text file Select language Use communication cable Ref No 72271600 Box to E7 7 2 PC UK D DK F SF HU Local 1 Local 2 Readable text file Select language Box to Readable text file Use communication cable E7 8 1 box Ref No 72271600 PC to Readable text file Use communication cable E7 8 2 box Ref No 72271600 Page 22 of 87 HARDI INTERNATIONAL A S Extended Menu 8 Settings E8 Settings E8 1 Regulation E8 2 Tank E8 1 1 E8 1 2 E8 1 3 E8 1 4 E8 1 5 E8 1 6 E8 1 7 E8 2 1 E8 2 2 E8 2 3 Min duty cycle Min speed Min pressure Valve test Look Ahead Regulation delay Sensor E 8 1 7 1 E 8 1 7 2 Tank size Future use Data points Page 23 of 87 PSN lt HARDI gt ww 2 Minimum and default is 2 Increase value if motor hesitates to turn For LookAhead set to 5 1 See Description 2 Min duty cycle on page 28 0 5 km h
43. essage will appear on the HC 5500 when electrical fuse is on It will flash on the bottom line of the HC 5500 The number 1 2 or 3 indicates what area is short circuited 1 Left hand side and centre switch of the section valves 2 Right hand side of the section valves and main ON OFF 3 Options and pressure regulation The thermal fuses protect the system but it must be powered off immediately When the problem is resolved and the fuses have cooled down the system can be powered on again FUSE OM Page 78 of 87 HARDI INTERNATIONAL A S Cables configuration 37 39 pole cable between Spray Il and the JobCom Breakout or 9 sec PCB 26004200 Nc GEl 39 pole White Sl Sl le Green ENDNOZZLEL ENDNOZZIEL 26 pa Yellow S SH A Gey TS S o O o Ho a Bwe SB HSB 19 3b Ra SBS 3ce Blak 12V SENSOR I2VSENSOR 29 a Vidot S S U 4 GreyPik S SA de Rowwe CDI PWMUX 4 Sa White Green SS o S5 O Sb Brown Green S5 S i S Se White Yelow_ GND2_ GND____ 27 gt O O a oa erro a Sa OPT5 REG White Pink Te Pink Brown The 37 39 pole connector has the same wiring pe White Blue a 4 OPTION1 4 20Ma Toros combination for the hydraulic and fluid system a a Brown Blue 8b White Red 3 pos 1b Brown Red Option2 frq Option2 frq 0 b Brown Black 3 pos 2b S9 FAN SPEED 0 5V 9c Grey Green option3 Op oa The dowel i
44. essure typed in In practice this means the regulation will stop if the pressure goes below this value These setting are done in the Extended Menu For a readout the sensor must be setup In Menu 2 1 Display readout Optional sensor Menu 2 1 3 the pressure sensor is chosen so the actual pressure can be seen Fan speed on TWIN The Fan speed sensor can measure the revolutions on the blower unit on a TWIN sprayer The sensor is mounted on blower as shown in Picture 6 For connecting the wiring from the Fan speed sensor see section PCB s on pages 70 Picture 6 Fan speed sensor When the Fan speed sensor is mounted and the wires are connected the HC5500 must be setup for the sensor In menu E5 2 the PPU value is set The PPU value can be seen in the menu E5 2 1 The default value is 1 For a reading on the HC5500 display the Fan speed sensor must be setup for the display In Menu 2 1 Display readout Optional sensor Menu 2 1 3 is the Fan speed sensor chosen so the fan r min can be seen Note the following for the Linak actuators on the TWIN FORCE sprayers Spray Il box AMP Linak Voltage Signal Linak actuator connector Part no min to max stroke Breakout PCB 262034 1 0 to 5 0 V JobCom PCB 262034 PWM Hz Page 14 of 87 HARDI INTERNATIONAL A S O p UA TankGauge The TankGauge digital contents sensor is a sensor that can measure how much liquid is in the tank It has no automatic function lt c
45. ew software has started diode N28 and D27 will start to flash together with the watchdog Page 51 of 87 Switch unit OFF and ON i Switch JobCom OFF and ON Then Press OK Y Hardi HC Upgrade 5x00 Info 6x00 Scan COM Welcome to Hardi upgrade Unknown SW 1 Joblom Y 1 15 HC6500 Sw 1 13 Unknown SW 1 Hardi unit found on COM1 JobC obCom Present version is JobCom V 1 15 JE boot V2 4 Serial number 082036 Erasing present version Uploading main program from file hardijc 1 15 bin Select port Select Comport COM1 Highspeed CP2102 HARDI INTERNATIONAL A S At last Hardi HC Upgrade will prompt Hardi HC Upgrade Upload of JobCom SW X XX was roo successful and you are done 6x00 Scancom f Welcome to Hardi upgrade If the updating was not successful try Unknown SW 1 JobCom Y 15 ag al n Pb unit found on COM1 Check the power supply to sprayer and oe EN Erasing present version P C Uploading main program from file hardijc 1 15 bin Upload of JobCom 1 15 was succesful Select port Select Comport COM1 v f Highspeed CP2102 Reset JobCom with HC5500 With new software in the JobCom it is necessary to perform a reset To reset JobCom with a HC5500 enter menu E 9 5 The PIN code is 74650 JOBCOM code 00000 Page 52 of 87 HARDI INTERNATIONAL A S gt lt HARDI gt Software error codes
46. ge When the software in HC5500 is updated will the language file be deleted Follow the next seven step to maintenance the local language Transfer local language file from controller to the PC Upload the new software to the controller Upload the same local language file to the controller again If the new software has new menu lines will these lines be in English Transfer the local language file to the PC again Translate the English menu lines to the current local language Upload the local language file to the controller again A Begin with step two if you have the local language file on the Configuration program for the HC5500 gt HC5500 For transferring files from the PC to the A cto HC5500 or to the PC a Configuration Yanan ten EE FP EEE DOCI hare he de bos perl da HARD oe HC5500 program is needed lf you don t have this program Customer service Technical Service can supply it Page 66 of 87 HARDI INTERNATIONAL A S Standard language files Language file opened in Notepad Transfer the language file from PC to HC5500 Power ON HC5500 in Extended Menu mode Select E 7 8 Factory Select E 7 8 2 PC to box Push the Enter button Connect RS232 cable to HC5500 COM 1 A port If using the HARDI communication cable P N 72271600 connect the Hardware halt end of the cable to the PC Open Language configuration program on the PC Select COM port for PC Page 67 of 87
47. ith clutch free gearboxes e g Vario Dynashift CVX These new gearboxes corrupt the Hardi Matic system in the liquid system of the sprayer because they can change the ground speed without changing the rom on the engine PTO hence or liquid pump on the sprayer When the LookAhead is active the rom on the PTO should be constant at all time also in the headland The reason for this is that the pressure regulation valve reads the position on the regulation valve and it registers the flow from the pump as well If the PTO rpm is changed the flow and valve position relationship will be altered thus making the logged LookAhead values less accurate Page 35 of 87 HARDI INTERNATIONAL A S Do lt HARDI gt _ w Calibration of LookAhead LookAhead needs to be calibrated to the capacity of the nozzles Boom size and number of sections also have an influence so no standard calibration value that can be put into the HC5500 In some cases LookAhead may have limited effect For example 1 Nozzles of low capacity are used e g ISO 01 ISO 02 2 The boom has many sections 3 A combination of all the above Recommendation is as follows Extended Menu E8 1 1 Min Duty Cycle PWM 5 Extended Menu E8 1 6 Regulation delay 3 seconds Menu 3 4 Regulation constant 50 A lower PWM value e g 2 will result in the pressure regulation valve takes longer to reach the correct application rate Pressure regulation val
48. n SW 1 Select port Select Comport COM1 v Highspeed CP2102 2 Hardi HC Upgrade 5x00 Info 6x00 Scan COM COM Please check that Hardi unit COM1 port is connected to the PC Please remember that Hardi unit must be connected to the PC before switching on Try another PC Select port Select Compott COM1 v Highspeed CP2102 Continue i Present version is JobCom SW 1 11 JC boot 2 2 Upload new boot Upload JobCom SW 2 01 Cancel HARDI INTERNATIONAL A S The only difference between the two versions is the Upload new boot line This is because it isn t always necessary to upload a new boot to upload new application software Click OK to upgrade JobCom If JooCom needs to upgrade boot software it will erase the old one and the Hardi HC Upgrade will upload a new version If it was necessary to upgrade the boot software if not skip this step you will be prompted with the following window after the boot upload Turn off and on the power on JobCom and wait until JobCom red LED continues to flash 5 times and then pause in a loop Then click OK to continue upgrading JobCom Afterwards Hardi HC Upgrade will erase the current application on JobCom and upload the new one The bottom bar of the display dialogue box indicates how far the uploading has processed When the upload of the n
49. nction keys Readout presets amp Short cuts 10 Auto On 11 Remaining Distance or Area 12 Volume used 13 Area covered 14 Tank volume 15 Speed 16 Volume rate HC5500 Spray box and JobCom power supply and protection Power supply Operating range 9 16V DC Controlled processor shut down lt 9 VDC Protected against over voltage 28 VDC The electronics are protected against reverse polarisation of the power input Ambient temperature 5T to 70 C Memory Flash PROM non volatile Analog transducers typ press Option 1 Supply 12 V Input 4 to 20 mA Minimum speed for volume regulation 0 5 km h Digital transducers type fan speed option 2 Square signal Frequency 0 5 Hz to 2 kHz Trigger high 4 0 to 12 0 Volt DC Trigger low 0 0 to 2 0 Volt DC Page 5 of 87 HARDI INTERNATIONAL A S Functions and functionality Connectors at the back of the HC5500 1 1 Flow 12V sensor 6 14 Speed GND Sensor 2 RXD 2 Option Speed2 7 RTS Y 15 Option2 Area switch 3 TXD Option3 12V 8 CTS 16 Option4 12V 4 12V i 4 Options GND g 17 Option6 GND 5 GND 5_ Option I2Cscl DBO 18 Option8 I2Csda 6 GND sensor GND 12C 19 12Cscl Reserved 7 l2Csda Reserved 20 GND 12C Reserved 8 PWM1 half bridge 100mA Reserved 21 PWM2 half bridge 100mA 9 Port Interupt 22 Pressure H bridge 1 10 Pressure H bridge 2 23 12V power input 11 12V power input 24 12V power input 12 12V GND 25 12V GND 13
50. nsors MERRI fa us 3 Picture 18 JobCom TWIN actuator connection to Breakout PCB or JobCom SGND PGND 12 PGND Sig SEND a T 2 mo m Ln 12 T 12 PGND PGND a C rr g E rr a g ae O J yi R Fan speed Page 76 of 87 HARDI INTERNATIONAL A S Fault finding on HC5500 8 JobCom PROBABLE CAUSE CONTROL REMEDY JobCom FAULT Power to JooCom JobCom not responding or unintended function JobCom not responding Will not uploaded Software successfully Incorrect response from JobCom When calibrating sensitivity in menu 3 6 6 the per cent will com above 40 and display FAIL No response from the hydraulic LED s on JobCom Power supply not sufficient The power cable to the JobCom has to be a unbroken power line from the battery Communication error Cable incorrect or incorrectly fitted Communication error The JobCom does not respond correctly after uploading the newest software Error under uploading of software The DAH PCB has to be hardware version 1 2 Burned JobCom PCB If there is a brown circle on the PCB there has been extreme heat gt lt HARDI gt The cable from the battery to JobCom has to be 6 square millimetres Fit 72266300 tractor power cable The fuse on the cable has to be 25A Check menu E9 2 All cables connections in the JobCom Junction box and track assembly box is checked retighten screw on the cables pl
51. nt of the valve can therefore be as follows find out where the valve is unsteady and then reduce the min duty cycle a bit The best setting for duty cycle is shown on Figure 4 in the circle It shows the duty circle as the setting should be The flow bottom line is stable and the duty circle is circling around the flow setting until it finds the right position Page 28 of 87 HARDI INTERNATIONAL A S E gt y Track setting in Extended Menu The configuration of the sprayer is saved in the controller these setting should only be set again after a master reset of the controller Menu E 8 4 1 Enable Tracking can be either enabled disabled in this Menu If tracking is set to disabled it will trail as a normal trailer Menu E 8 4 2 Sensor test Front sensor adjustment COMMANDOR and NAVIGATOR E8 4 2 1 Front sensor Adjust front potentiometer to 2 50 V when E 6 E 3 o Straight Alarm given if lt 0 2 Volt or gt 4 8 Volt FRONT SENSOR 0 00V 0 0deg Only NAVIGATOR Use the protractor ref no 72547300 to adjust the drawbar angle to 0 degrees COMMANDOR and NAVIGATOR VA E8 4 2 2 1 Rear sensor E z O y 2 Adjust rear potentiometer to 2 50 V when REAR SENSOR straight Alarm given if lt 0 2 Volt or gt 4 8 Volt 0 DOV 0 0deg Enter menu Page 29 of 87 HARDI INTERNATIONAL A S PSN lt HARDI gt ww IntelliTrack rear sensor calibration At the fact
52. ntroller gave illegal answer on BLKEND Codes for SendProgramExternalFile errors 10000 Program file is too small 20000 Unknown controller type HC5500 or JobCom 30000 Could not write data block to serial port 40000 Could not read block acknowledge from serial port 50000 Answer from the controller not recognized as block acknowledge 60000 Negative block acknowledge from the controller 70000 Could not send BLKEND to controller 80000 Could not read answer on BLKEND from serial port 90000 Controller gave illegal answer on BLKEND Page 53 of 87 HARDI INTERNATIONAL A S e h d Hardi HC Upgrade software error messages Possible Error Solution Please select a Comport Didn t select a Comport See section Software program for the controller No Hardi Unit found on A Didn t select correct A See section Software ComX Xbeing the selected comport which is connected program for the controller comport number to Hardi Unit B Make sure the device B No power on unit power cable is correctly C Comport already in use _ installed C Make sure that the comport selected isn t already in use by another program in that case close the other program Upload of main program Forgot to turn off the HC5500 See section failed error code 20 HC5500 JobCom after boot Software upload HC5500 Upload JobCom See section Software upload JobCom Upload of main program No software to upload found S
53. o the icon File Action View Help Now you will see a screen not so different 2 amp from the picture above Here you see that there are many devices using a COM number This may varies from PC to PC COM 7 the one we need is called Serial On USB Port COM7 With that number in mind you can close the Device Manager window and continue to next step The number connected to the Serial On USB Port is in this case 7 But keep in mind that this is just a guide you need to see your self what number your Serial On USB Port has been installed on Page 43 of 87 Batteries Computer e Disk drives El Display adapters 4 DYDICD ROM drives IDE ATAJATAPI controllers pel Infrared devices a Keyboards _ Mice and other pointing devices he Moderns a Monitors Eg Network adapters E PCMCIA adapters 5 Ports COM amp LPT a Communications Port COM 1 r F Printer Par H 3 Serial On USB Port COM E 03 DO Ly I 4 Toshiba BT Port COM11 4 Toshiba BT Port COM12 Y Tachikhe BT Dark FOMAI HARDI INTERNATIONAL A S ME lt HARDI gt Software upload HC5500 The HC5500 software version is shown every time the controller is switched on The communication cable without the Hardware halt is plugged into the PC This is done before the computer is powered up The communication cable with the Hardware Halt is attached to the HC5500 in COM 1 A port Power ON the P
54. on PC Uploader version Hardi PC Upload 43 33 Hardi HC5500 software version HES500 SW 3 16 Hardi JobCom software version JobCom Sw 1 11 Hardi HC6500 software version Unknown Sy 1 Hardi CanBoxes software version Unknown Sw 1 HARDI INTERNATIONAL A S Communication cable The connection from the PC to the aso 11 controller is made with HARDI cable P N o 72271600 The cable has a short circuit in 4 one of the connector normally where the label is For software update this means HC5500 Spraybox Loop in communication cable Port 1 Com 1 is used as communication port on the HC5500 The cable is marked with Hardware halt at the end with the loop The mark is on the cable or with a yellow sticker on the connector If the cable is turned the wrong way the Hardware halt software transfer procedure may not be possible The communication cable is shown on the spare part CD pages M302 Part number for the cable is 72271600 and can be ordered as a normal spare part Page 40 of 87 HARDI INTERNATIONAL A S USB to RS232 Converter lf there is no RS232 port or problems with the Com port on the computer use a converter from USB to RS232 The systems requirement to use a converter Is A computer with Windows XP or later USB to RS232 serial converter Hardi P N 26025900 Serial NULL modem cable or Hardi Communication cable P N 72271600 Install the USB to RS232 serial c
55. onverter using the instructions and driver which should be included with the USB to RS232 serial converter NOTE Do not plug the USB RS232 converter into the system before the driver is finished installing Insert the CD Rom with the driver in the drive Select Search for the best driver in these locations and Search removable media floppy CD ROM and select Next gt At this screen select Next gt Page 41 of 87 Found New Hardware Wizard Welcome to the Found New gt Hardware Wizard This wizard helps you install software for USB Verl 2 Devi If your hardwar come with an installation CD So r floppy dick i tit now What do you want the wizard to do O Install the softwar automatic ally Reo omme kr Oii ear e siie location Advanced Click Next to continue Found New Hardware Wizard Please choose your search and in Us the check boxes below to limit o expan ind the defa E arch which includes local aths and remo abe media The bes t div er found will be cele Y Search removable media floppy CD ROM C Include this location in the search O Don t search will choose the driver to install Choo rahe pionie s select the device driver fro ee pes choo 26 wl b the bast match fef you r hardwa Welcome to the InstallShield Wizard for U232 P9 P25 V7 2 98 The InstallShield Wizard will install U232 P9 P25 W7 2 98 on your computer To
56. oooconnninnnininnnonnccnnnnnnnnnannnnnonnnnnnnonons 79 37 39 pole cable between Hydraulic Box and the JobCom Breakout PCOB oooooooonnnnnnnccccinnnnnnnnnnononononannnnnnnnnnnnnonons SO DB37M DB37F pole cable between JobCom Breakout PCB to 13 sec PCB iiccccccccccccsssssccccccceeessnsseccceeeeaaanseeseeeees 8l DB37M DB37F pole cable between JobCom Breakout PCB to 9 sec POB ooooocnnccnnnncnnnnonncnnnnnnonononoconnnnnnnnnanonnnnns 82 DEM DB 31 po TIY CODO nati ias 83 Coe EE nro 84 CO VIZ E carr lee nes ea et sts E S EE EA T EAE EAE TE OE A EA 55 FAF DUR NC ested ess E ee 86 REVISION is eee asides ea us eae ae sa E EASES 87 Page 3 of 87 HARDI INTERNATIONAL A S Le lt HARDI gt Introduction This manual covers the HARDI Controller 5500 and the options it supports like SafeTrack on the Commander and IntelliTrack on Navigator lt assumes the reader has knowledge of the more basic HC2500 The menu systems calibration and operations of the HC5500 are built up from the HC2500 The sensors used are also similar or the same This manual also at times has notes on the HC6500 This is because the HC6500 is built up around the HC5500 and has many similarities Page 4 of 87 HARDI INTERNATIONAL A S Specifications HARDI HC5500 Controller Display 1 a line 2 3 line 3 Main Readout 4 Manual 5 External rate 6 Warning 7 Boom line status 8 Register no Navigation keys 9 Multi fu
57. ory of the angle of the drawbar is measured and there should be a label with the angel inside the JobCom lid of the sprayer If you find the label with the angel it is not necessary to do the following measurement with the protractor you can just put in the angle If you do not find the label with the angel do following measurement E8 4 2 2 2 CALIBRATE manag E 8 4 2 2 2 to program the E l a l y pa l 2 E REAR SENSOR CALIBRATE eile lala to full right Y 2 NN E E 6 4 2 2 211 CALIBRATE Press gt 40 3 Program the measured angle in the a controller AAAAAAAAAAA E 8 4 2 2 2 2 CALIBRATE OK XX X E8 4 2 2 2 2 This is the measure result for right angle Y A A A AAAAAAAAAAAA n i E 8 4 2 2 2 3 CALIBRATE C 48 0 S 48 0 Page 30 of 87 HARDI INTERNATIONAL A S Use the protractor 72547300 to measure the maximum right angle Key in values in E 8 4 2 2 2 3 as shown S Value from rear sensor C This is the actual physically measured value with the protractor Use the arrow keys to chance the value finish with ENTER and continue with the calibration E8 4 2 2 3 gt Readout and setting right extreme Do the same for the left angle in menu E8 4 2 2 4 lt Note the measured values inside the JobGom lid In case of master reset the calibrations procedure must be done again H right L left E 8 4 2 2 23 CALIBRATE C 49 5 5 48 0 E 8 0 2 2 2 3 CALIBRATE OK 0 0 E 8 4 2 2 2 4 REAR
58. ration il Register number Select 5 2 LOGBOOK Data dump Select AAAAAAAAAAAAA O 1 5 2 1 Data dump raw data 5 2 4 5 2 2 Data dump with header DATA DUMP 5 2 3 Data dump Configuration Raw data Page 59 of 87 HARDI INTERNATIONAL A S NS h Configuration of HyperTerminal It is possible to transmit and receive data to and from the HC5500 6500 through the com port on the controller and the computer Use HyperTerminal on the PC to transmit or receive data from the Controller The connection from the PC to the controller is made with HARDI cable P N 72271600 The cable has a short circuit in one of the connector normally where the label is This connector should be connected to the device that is receiving data See appendix for drawing of the cable The data read in HyperTerminal can be exported to a spreadsheet or a word processing see section Handling the data Configuration of the HyperTerminal Baud rate 9600 Data bit 8 Parity None Stop bit 1 Flow control Hardware Emulation ANSI The HyperTerminal is normally installed in the Start menu in Windows Microsoft Offic aam WinZip FOr arms a Network Connec tions z Network Setup Wizard E Mew Connection wizard zd Remote Desktop Connection Wireless Network Setup Wizard HyperTerminal Windows XP Professional Page 60 of 87 HARDI INTERNATIONAL A S Open HyperTerminal and enter a name Connection Description
59. reakout PCB is used when the CMO5 is without Track The Breakout PCB will split up the cable from the HC5500 The wires for the pressure regulation valve will be taken out here and the rest of the cable from the HC5500 will go on to the PCB for section valves Page 70 of 87 HARDI INTERNATIONAL A S From HC5500 Wire to PCB for Power supply to HY connections section valves Pressure regulation valve and position sensor Picture 13 Breakout PCB PCB for section valves 9 sections The difference between the 9 and 13 section PCB is the connection for the pressure regulation valve 9 section Connection for the pressure regulations valve see Picture 14 is shown in the small circle 13 section No connection for the pressure regulation valve see Picture 15 on pages 73 This means that it is not possible to connect the HC5500 Spray box II direct to the 13 section PCB There has to be a Breakout PCB or JobCom in between The 9 section PCB will be used on a MASTER MEGA RANGER and NAVIGATOR sprayer where all the section valves and the pressure regulation are mounted at the same place on the sprayer The cable from the HC5500 is connected directly to the 9 section PCB The wiring for the two PCB s is not the same so they can not replace each other Page 71 of 87 HARDI INTERNATIONAL A S 262108 le Picture 14 PCB for sections valves 9 section s PCB Part number for the 9 sections PCB is 72173900 Connection of optional sen
60. ry the value is not averaged The movement of the liquid in the tank should stop and the average value is therefore not necessary Page 16 of 87 HARDI INTERNATIONAL A S a lt HARDI gt ww End nozzle kit The End nozzle kit is connected to the PCB for section valves seen on page 71 For accurate boom width whilst using the end nozzles Menu 3 3 4 needs to be set up For more information see in the instruction book for the HC5500 Picture 8 End Nozzle kit Page 17 of 87 HARDI INTERNATIONAL A S yo os e lt Extended Menu for SW 4 XX To access Extended Menu press and hold the ESC button switch the power ON and wait until the menu is opened The xxx indicates the choices or range The factory default and helpful notes like increments of change are in italics Extended Menu 1 Language Here the is language choice There are standard languages and place for two local languages that can be uploaded to the HC5500 by a service person Note For Russian the HC5500 hardware version with Cyrillic text is used Extended Menu 2 Unit Is for what unit the controller shall use Extended Menu 3 Sprayer type The basis setup of what kind of sprayer is the HC5500 attached to and what kind of liquid system is mounted on the sprayer Extended Menu 4 Data exchange Setup of the data communication HC5500 can be attached to other units like a PC printers variable Rate Application or remot
61. s finished to transmit 5500 HyperTerminal i File Edit View Call Transfer Help data select Stop or Pause in the menu n sl olg 1 sarie E Mario File Capture Text send Text File Capture to Printer Page 62 of 87 HARDI INTERNATIONAL A S The terminal can be connected or disconnected It is not possible to change settings in the Connection and Port settings if the terminal is connected 3 Push the phone button to le File Ed wer Call Tranier ma connect disconnect a Dll S 3 oler To change settings push the Properties button in the menu Fo A z Page 63 of 87 HARDI INTERNATIONAL A S ED ww Handling data from HyperTerminal The dumped data can be used in different ways If the data is used for analyse later on the data must be saved lf not necessary to save the data the data will be shown on the PC screen and lost when the file is closed lf the dumped data is to be opened with a spreadsheet after the transfer the data must be saved on the PC The data is saved as a Notepad data file These files can also be opened in a spreadsheet e g Excel but it has to be done the right way Open the data file in Excel Open Excel and select Oper file Select Files of type txt Select the file to open e g Test TXT Select OK in this warning window MECO Thee Fle it not n recogrcable form
62. s set as when viewed into the plug on PWM2 OUTPUT the cable Re coding the dowel allows switchin sats e Rees ie GreentRed Flow Flow 2 Coding of 37 39 pole cables a AS max 15 5 mm NOPhWQN GH SUNSERSNESSSSaERSS e sul lo lo lo lo m a la ek mh a No ia ales n LeeLee 37 pole Page 79 of 87 HARDI INTERNATIONAL A S 37 39 pole cable between Hydraulic Box and the JobCom Breakout PCB 5 NC DB37F Con a O Wie O se O ose 5 oa o a le Green ENDNOZZLEL ENDNOZZLEL 26 a Vellow S SH bb Gy SS 2 8 do Pik ENDNOZZLER ENDNOZZIER 25 a l Bie SS e a A A ee RA ee ee O A 3e Blak I2VSENSOR I2VSENSOR 29 as Vide SHS E Grey Pink__ O O 4c Red Blue GNDI PWMITX Sa White Green S5 S5 Sb BrownGren SS SSS Se White Yellow_ GND2__ GND 27 6a YellowBrown_ S S6 l6 b White Grey S6 S6 O OPT5 REG 6c Grey Brown GND 3 FEEDBACK O Ta White Pink c AA ee fi 39 E IO ENON NOBIS Ana NOPOAN amp To Pink Brown The 37 39 pole connector has the same wiring a White Blue omnis dl OPTION1 4 20Ma DEN combination for the hydraulic and fluid system a ga Brown Blue 8b White Red 3 pos 1b Brown Red Option2 frq Option2 frq 9 Brown Black 3 pos 2b S9 FAN SPEED 0 5V 9c Grey Green option3 D ea Se a
63. seonses 60 HANDLING DATA FROM HYPERTERMINAL cccccccceeseecenseeeenseeennseseaseecaasecenseecoasescenseseaasesenaeeceneesones 64 LOCAL LANGUAGE MAINTENANCE c ccsesccsnssccsssescnssesenesennsnecnnsnseneseseneseenesenenenenensnennnsssenesesenenenensnennas 66 How to translate G AGN CUA Mea AAA AAA AAA AAA 66 New software and local 1A CUALES AAA 66 Transfer the language file from PC to HOSSOO oooocoooocaancccnnnnnnnononoccnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnaninonoss 67 Download language file from HC5500 to Pluna A ii 68 cicero ewe esas eae sce cee tatoos ie se ieee eee ec en o O A 70 PCP LOU onto acico 70 VOTE co EC capers o o T A A E PO PR OE ORO O E E T AEE 70 POTS TOF SECOND C69 BOOT OE ARAS EAS ET OA T OTA EET euaas 71 PI FOF SCOMON VG NES TS DECORO ESOO aca 73 PEB O ICO TAE A E A EA TE TEE ad 74 PEDIS L aaa TA A A AE E EEA E TE EA E TE 75 PD TOM TA E TA AE EA E TEE EA E 76 ICCC TETO O a a E A E E E E a adeouneneee 76 FAULT FINDING ON HC5500 amp JOBCOM ooooncoccnccnnccccnoncccnnncccnnnoconononnnnccnnanccnnnnrrnnnnrnnnnrrnnanrnnanernnanrrnnanrrnananenans 77 LED s OR TOD Msi it AEA Ee AENEA Ni IF Thermal fuses on the HC5500 and Spray DOX ococcccocoonnnccnnnnonnnnnnnconnnnnnonannnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnininnnnss 78 CABLES CONFIGURATION E avawewsenncweunnaenandeeneeawaceues 79 37 39 pole cable between Spray II and the JobCom Breakout or 9 sec PCB oo
64. sors Pressure sensor The wires from the Pressure sensor are attached to Connection 3 on the PCB See Picture 14 TWIN The wires from the Fan speed sensor are connected to Connection 2 Picture 14 End nozzle kit The wires from the End nozzle kit are connected to Connection 1 on the PCB on Picture 14 Page 72 of 87 HARDI INTERNATIONAL A S PCB for section valves 13 sections 51q 31q S19 g ta R Pressure Fan speed Speed Flow End nozzle Bypass st s2 s3 se 5 Se 87 se og ag S11 26004800 Samleboks 135 Picture 15 PCB for section valves New Commander 13 sections PCB On PCB 13 sections it indicates where the optional sensors must be connected For the Pendulum Lock the End nozzle connection is used for controlling the cylinder Page 73 of 87 MA HARDI INTERNATIONAL A S WM PCB for hydraulic The PCB for hydraulic is called DAH Direct Activated Hydraulic and can be seen on Picture 16 The PCB controls the hydraulic system on the sprayer boom hydraulic and SafeTrack lf a sprayer is without SafeTrack the PCB will be mounted as shown on Picture 16 If itis with SafeTrack the PCB will be mounted on top of the JobCom see Picture 18 on pages 6 Furthermore the PCB for SafeTrack will also be mounted see Picture 17 Part number for the hydraulic PCB is 26004300 pa ah ay sj pa e Lia Nido RANTA aaar aaa WS
65. start The bar at the bottom of the dialogue box indicates the upload process When finished the program informs if it has been successful or not The dialogue box displayed when uploading is finish Page 47 of 87 Hardi HC Upgrade 5x00 Info 6x00 Scan COM COM Welcome to Hardi upgrade HC5500 SW 4 00 Joblom SW 2 01 Unknown SW 1 Unknown SW 1 Hardi unit found on COM1 HC5500 Present version is No main program T amp O boot 24 Serial number XX02000 Erasing present version Uploading main program from file hardiv400 bin Select port Select Compott COM1 Highspeed CP2102 Hardi HC Upgrade Sx00 Info 6x00 Scan COM COM Welcome to Hardi upgrade HC5500 Sw 4 00 Joblom SW 2 01 Unknown SW 1 4 Unknown Sw 1 Hardi unit found on COM1 HC5500 Present version is HC5500 Sw 4 00 T amp 0 boot V2 4 Serial number XX02000 Erasing present version Uploading main program from file hardiv400 bin Upload of HC5500 Sw 4 00 was succesfull Select port Select Comport COM1 x Highspeed CP2102 HARDI INTERNATIONAL A S Master Reset HC5500 AAAAAAAAAAAAA 0 1 To access Extended Menu press and hold E72 ESC button on HC 5500 and then power ro ON the controller A bip will indicate Extended Menu is active and it will show E1 MASTER RESET With new software in the HC5500 it is necessary to perform a reset The reset is done in E
66. t E 4 1 1 Equipment type E 4 1 2 Baud rate E 4 1 3 Protocol select Select E 4 1 1 Equipment type Printer Dump Printer amp dump GSM VRA remote lf Dump is chosen Data will be dumped raw and the data from printed data in the controller will not be able to be printed out of the controller like in Menu 5 1 If Print amp Dump is chosen Data can be written out raw or the data can be written out from the print menu Page 57 of 87 E 1 EXTENDED Language E 4 EXTENDED Data exchange E 4 1 DATA EXCHANGE COM 1 setup E 4 1 1 COM 1 SETUP Equipment type E 4 1 1 EQUIPMENT TYPE Printer amp dump HARDI INTERNATIONAL A S Select E 4 1 2 Com 1 setup Baud rate 9600 Select E 4 1 2 Baud rate 1200 2400 4800 9600 19200 Leave the extended menu by switching off the controller Page 58 of 87 HARDI INTERNATIONAL A S Le lt HARDI gt Dump data from HC5500 Switch ON the controller and open the normal menu by pushing the Menu button Connect the data cable to the PC The Hardware Halt connector to the PC and the other end to the COM port that is selected in the section Configuration of HC5500 to dump data Select 5 MAIN MENU Logbook 2 MAIN MENU Logbook Select P AAAAAAAAAAAAA 0 1 5 1 Print Print Select one of following options 5 1 1 Print register number 5 4 1 5 1 2 Print all registers 5 1 3 Print configu
67. t the connection and calibration can be found in the instruction book Pressure sensor An optional 4 to 20 mAmp pressure sensor can be fitted to the liquid system With the sensor the controller can switch to pressure based regulation when the flow drops below the minimum rate measurable by the flow meter Preventing LookAhead from winding the pressure regulation valve down too far when driving very slowly In menu E8 1 7 the sensor has to be set to Active The sensor can be set for a minimum pressure If the pressure drops below the set value pressure regulation stops The HC5500 has min and max pressure alarm that will be shown in the display menu The cable is connected to the PCB for section valves Page 13 of 87 HARDI INTERNATIONAL A S ME lt HARDI gt ww The version of the PCB used depends of what type of sprayer the sensor in mounted on For the wire connections to the PCB see section PCB s on pages 70 When the pressure sensor is mounted on the sprayer the HC5500 is setup to the sensor In menu 5 on pages 21 the setup is shown The pressure sensor has a fixed measuring range in Bar or PSI In Menu E5 1 1 the minimum value is typed in and in menu E5 1 2 the maximum is typed in The measuring range is written on the pressure transducer Our standard is O to 10 Bar Note that the sensor is ignored if the minimum input is less than 3 mAmp In menu E8 1 3 is the minimum allowed pr
68. tup in the event of an accident Menu E 8 4 8 Minimum radius Minimum radius is normally set to the sharpest possible turning radius and allow for a soft Stop of the cylinder before it bottoms out Menu E 8 4 9 Half steer select half steer for SPC SPZ boom only active with 2 boom sensors Menu E 8 4 10 Safety factor The Safety factor combines many parameters to help the operator out of a potentially dangerous situation The safety factor is a combination of Speed Track wide Angle of the front potentiometer Tank contents if TankGauge is fitted The Safety factor change the reaction of the sprayer the higher the value is more safe is the sprayer to drive but it will also give more alarms lf the speed is too high when turning it will straighten the sprayer so it will not follow the tractor tracks and prevent it from tipping over The Safety factor will give an alarm and then straighten up the sprayer The alarm can be accepted by pressing Enter on the HC5500 and it will operate normally again once the track is set to Manual and back to Auto on the Hydraulic control box Menu E 8 4 11 Boom type In this Menu is the boom type is chosen At the moment it has no influence and is reserved for future developments Page 33 of 87 HARDI INTERNATIONAL A S LD lt HARDI gt _ w LookAhead The LookAhead can be activated in the Extended Menu E8 1 5 this is only for EFC regulation There are no a
69. u E Ss 4 LEBOOMIDE id aia 33 Page 2 of 87 HARDI INTERNATIONAL A S BOA EA tia a ener re etree err en ere er te a 34 WHEELER atte 34 How touse ME TOO CAG as RE E ETE E R EANES REE S EE EE EEES REEE 35 CQ DIGI LOOKANE OG ao 36 Pressure regulation valve for LOOKAheQd oooooonnnccnnnninnnonnnnnonnnnnnnnnnnncnnnnnnnononnnonnnnn non nnnnnnnnn nn nn nnnnnnnnnnnnnnnnnnnnnnnnnnanoss 36 SOFTWARE aaa 37 Soare PIO LIAM JOP he COMO ASAS AAA AAA AAA AAA AN 38 OITA CA MO as RU ae SA ES A AE a ani Pan 40 USD LO OZ E a a EE N EAA E EA Sa ake E 4 SNETWARE UPLOAD HGS300 nip n 44 SOFTWARE UPLOAD JOBGON isis estaa 49 HANDLING THE CONFIGURATION FILE so ciiisiniananaan nenne nnne nnnm nnne 55 Save the configuration file to the PC ooooncccccncooaaannccnnnonononanncnnnnnnnnnnnnnnnnnnnn ono nrnnnnn nn nro nena nnnnnnnnnnnnnnnnnnnnnnnnnnnnncnnnnnnnnnnnss 55 Send the configuration file to the HC5500 cccccccccccccccccccccccensesssseesseeeeeeeeeeeeeeeeeeeeaaaa see eseeeseeeeeeeeeeeeeeaaaaaaasseeeeeeeeeeeeeaaas 56 DUMP OF DATA FROM HC5500 CONTROLLER ccceseeceeseeeensecenseecensesenneesenseeceaseeceaseceasesenssenenseeseases 57 Conio uration o HEJJ TO QUIN GIO ai AA id 57 DUMP DATA FROM HC5500 0 cccccescecenseecenseecenseseensecanseceaseeceaseecoaseeceasesensseeoaasesoaseesoaseeoeasesonaaesenseesenseesens 59 CONFIGURATION OF HYPERTERMINAL ccccceseeceeseceeneecenseecenseseenseseanseneasseeaseeneaseecoaseseensesensee
70. ugs Check If the 3 green LED s Rx Tx are flashing 3 4 times per second and N28 D27 red and green is Flashing 2 times per second it means communication between JobCom and HC5500 is OK Cable 72271600 has to be used The plug with the yellow tag has to be mounted in the JobCom Use the USB to RS232 converter instead of the PC com port Upload the software on more time and then reset the JobCom Use the test procedure for Track Manual reset also the HC 5500 by pressing arrow left enter arrow right and area remaining Bypass the JobCom by taking the blue cable from J14 and assemble it with cable from the Hydraulic box J13 HC5500 HC6500 gt LED GreenD27 Red D28 Green D27 Red D28 While startin Version no Version no Version no Version no g integer part fractional part integer part fractional part While operating While operating HZ 2z O 05Hz As for terminal for terminal Ready for SW upload ee 5 blink code e a 5 blink code Loading software 10Hz Fast 10Hz Off SW upload successful 8 blink code 8 blink code JobCom frequency is 0 5Hz for Green LED D27 Hence Green LED shows the software family in the JobCom either for HC5500 1Hz or HC6500 0 5Hz Page 77 of 87 HARDI INTERNATIONAL A S E lt HARDI gt r Thermal fuses on the HC5500 and Spray box The Spray box has 3 thermal fuses If a short circuit occurs one or more of these will become active An error m
71. uires a special update sequence to be executed 5x00 Info 6x00 Scan COM Please check that Hardi unit COM1 port is connected to the PC Please remember that Hardi unit must be connected to the PC before switching on Try another PC Select port Select Comport COM1 X Highspeed CP2102 Continue Present version is HC5SS00 SW 4 00 T amp O boot 2 4 1 Serial number XX02XXXx Upload HC5500 Sw 4 00 Cancel Continue Present version is No main program T amp O boot V2 4 JJ Serial number XX01XXXX Upload new boat Upload HC5500 SW 3 25 pewter Continue i Faulty Boot detected BootFIX must be run BootFIX app will be uploaded and run to update faulty boot Note This requires user actions The only difference between the two first versions is the Upload new boot line This is because it isn t always necessary to upload a new boot to upload new application software Click OK to upgrade HC5500 If HC5500 needs to upgrade boot software it will erase the old one and the Hardi HC Upgrade will upload a new version Afterwards Hardi HC Upgrade will erase the current application on HC5500 and upload the new one Page 45 of 87 HARDI INTERNATIONAL A S Click OK to start the bootFIX upgrade The Hardi HC Upgrade will erase the current application and upload the bootFIX app i
72. ve for LookAhead The new pressure regulation valve that works with the LookAhead system has a pulse generator built on to the motor See Picture 12 It counts how many revolutions the motor has taken and hereby the electrical motor finds marked positions When sprayer starts spraying LookAhead registers the position revolutions number on the motor speed and the flow to this position When the sprayer stop LookAhead will use the registered flow speed and valve positions and thereby be able to predict the position of the pressure regulation valve when the sprayer is driving again at different forward speed Pressure regulation valve knob is colour coded Yellow The ratio between knob and motor turns is 1 to 150 1 pulse pr motor rpm Picture 12 Pressure regulation valve with the pulse generator Page 36 of 87 HARDI INTERNATIONAL A S yoo Software The software in the HC5500 and JobCom can be upgraded Examples for this are improvements for better performance and bug fixes When the software for the controller is changed it will be available from Hardi s Technical Service department The software can be sent as an attached Zipped file on the E mail Uploading new software to the controller will normally not have any visible effects and will delete the settings memory of the controller A master reset can delete the settings and memory in the controller After a master reset all settings in the controller
73. ype Potentiometer Range 0 70 Signal 0 5 4 5V Centre position 2 5 V Power 12V Hardi Pin assignment Brown Blue signal Black SafeTrack rear sensor Hardi P N 26005800 Type Potentiometer Range 0 120 Signal 0 5 4 5V Centre position 2 5 V Power 12V Hardi Pin assignment Brown Blue signal Black Page 12 of 87 HARDI INTERNATIONAL A S Flow sensor Hardi P N 72117500 Type Inductive Range On 0 2 0 5 V Off 6 5 7 0 V Visual indicator Red light at Off 0 8V Power 12V Hardi Pin assignment Brown Blue signal Black Pressure sensor Hardi P N 842022 Type Pressure Range 0 10 Bar Signal 4 20mA Power supply 8 30V Hardi pin assignment Brown Blue Signal Black N C Speed sensor for Tractor Wheel gearbox or radar The HC5500 can have several different kinds of speed sensors It can have an inductive sensor mounted on the back wheel the same sensor as on the trailed sprayers or it can be connected to the tractors speed sensor in the gearbox or radar The sensors are connected to the HC5500 through wire harness on Picture 5 The signal from the tractor or the radar must be between 0 5 Volt and below 2 000 Hz Most radar s have this signal range The signal from the tractors can however change a lot from brand to brand consult your manual or tractor dealer for more information The setup of the speed sensors in the HC5500 is done in the menu 3 1 Further instructions abou

Service Manual HC5500

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