Honda GX35 Gas Pack Back Pack & Hand Held Operator
Contents
1. 19 27 20 28 Label DND n 21 29 TOOL 22 Throttle Assembly 23 Engine Assembly Hand 1 24 Engine Assembly Back 25 Frame Assembly Back 26 Shaft Assembly 27 Vibrator Heads and Shafts Maintenance Vibrator Head Parts 28 Head and Shaft 28 Flexible Shaft Maintenan2. FIG PART DESCRIPTION QTV 1 012120 00026 RING SET PISTON 1 2 012120 00027 5 1 3 012120 00028 PIN PISTON 1 4 012120 00029 CRANKSHAFT COMP 1 5 012120 00030 OIL SEAL 10 X 25 X 5 UP TO SERIAL 1002284 1 012120 0030 OIL SEAL 10 X 25 X 5 FROM SERIAL 4 1002285 8 UP 1 6 012120 00031 OIL SEAL 15 X 25 X 6 UP TO SERIAL 1002284 012120 0031 OIL SEAL 15 X 25 X 6 FROM SERIAL 1002285 8 UP 10 E 10 Cam Pullev Z6KO E1000 FIG PART DESCRIPTION QTY 1 012120 00032 SEAL VALVE STEM UP TO SERIAL 1002284 1 SEAL VALVE STEM FROM SERIAL 1002285 8 UP 1 2 012120 00033 ROLLER 4 X 31 8 1 3 012120 00034 PULLEY COMP CAMSHAFT 1 4 012120 00035 BELT TIMING 76207 G 300 UP TO SERIAL 1002284 1 BELT TIMING 76ZU7 G 300 FROM SERIAL f 1002285 8 UP 1 5 012120 00036 VALVE INTERNAL 1 6 012120 00038 VALVE EXTERNAL 1 7 012120 00039 SPRING VALVE 2 8 012120 00040 RETAINER VALVE SPRING 2 iba 679 E 11 Recoil Starter 26 1100 FIG PART DESCRIPTION QTV 1 012120 00041 STARTER ASSEMBLV RECOIL 1 2 012120 00042 CASE RECOIL STARTER 1 4 012120 00043 REEL RECOIL STARTER 1 5 012120 00044 GUIDE ROPE 1 6 012120 00045 SPRING RECOIL STARTER 1 7 012120 00046 PULLEV RECOIL STARTER 1 8 012120 00047 ARM SWING 1 9 012120 00048 KNOB RECOIL STARTER 1 10 012120 00049 ROPE RECOIL STARTER 1 11
3. 7 Warranty 8 Serial Number Location 9 Part Breakdowns E 2 Crankcase Set 10 7 Crankshaft Piston nn 11 E 10 Cam Pulley 12 E 11 Recoil 13 12 Fan 14 E 14 15 E 15 Air Cleaner 16 16 Muffler 17 E 17 Fuel Tank 18 E 19
4. Al l HOLVIOSI 00000 192010 6 6 T 16 ai N b 31 14 91 1 83440 00000 0 LZLV x B A a pil X rit GH SAIN MINDS 10000 292900 0 1 14 00000 802000 til YIHSYMYIOT 00000 271900 9 00 41 SWHY 094 0 652900 p SAGNTONI ASSY Vd NOW 81100 211800 INFWQT3M 4 00000 69201V 00000 Z4Z01V Nid HOINNIW MOVd MOVE A TANISSV 86 9 25 3409 2 00000 6818 0 3409 2 00000 61840 dvuM WuldS SAOWSY ONISWO 00000 212210 Z 00000 112240 1H9IV31S DNISNOH 00000 292200 1N38 ONISNOH 00000 221210 LELZINd ASSV L WHS 334 3402 142 343318 NIYY38 00000 260710 146 3A331S NIYY38 00000 660210 339 3409 Sei 136 LIVHSX314 38 1 00000 86020 147 13VHSX314 3811 00000 960210 T 05 VIBRATOR HEADS AND SHAFTS MAINTENANCE 51 50 u 48 46 55 46 45 50a 44 6 50 HEADS 2231 2232 2233 2234 2235 2236 Fig No 3 4 Dia 1 Dia 1 3 8 Dia 1 3 4 Dia 2 Dia 2 3 8 Dia mou 44 0A2158 00000 0A2026 00000 0A2046 00000 0 2018 00000 0 2146 00000 00A745 00000 Housing 45 006362 00000 002023 00000 002023 00000 001244 00000 000651 00000 000651 00000 Locknut Bearing 46 002156 00000 002038 00001 002039 00000 002040 00000 002041 00000 002041 0000
5. mnich CONCRETE VIBRATORS amp DOWEL PIN DRILLS Honda GX35 Gas Pack Back Pack amp Hand Held Operator Service Manual Hours of Operation 8 00AM to 4 30PM Mon Fri Eastern Standard Time 277 North Main Street Phone 419 524 1000 www minnich mfg com Toll Free 800 524 1033 Mansfield OH 44902 e mail sales minnich mfg com Fax 419 524 4000 Form LIT 019 Revised 7 1 2007 TABLE OF CONTENTS Section Page f Warranty 3 GENERAL SAFETY RULES Work Area 5 Personal Safety 5 Tool Use and Care 5 Service 5 Back Pack Specifications 6 Hand Held 5
6. shall not in any event be liable for the cost of any special indirect or consequential damages as a result of this product SERVICE Out of warranty service is available through Minnich Manufacturing Co GENERAL SAFETV RULES This manual contains NOTES CAUTIONS and WARNINGS These MUST be followed to prevent the possibilitv of improper use incorrect servicing damaging the equipment or personal injurv Read and comply with all NOTES CAUTIONS and WARNINGS included in these instructions NOTE Notes contain additional information important to the operation of the equipment CAUTION Cautions provide important information to prevent mistakes that could result in damage to the equipment WARNING Warnings alert one to practices or conditions that could lead to personal injurv or death Ay WARNING Read and understand all instructions Failure to follow all instructions listed below may result in one or all of the following electric shock fire and serious injury WARNING DO USE TOOL IF IT IS IN NEED OF SERVICE SAVE THESE INSTRUCTIONS WORK AREA Keep your work area clean and well lit Cluttered and dark areas invite accidents DO NOT operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks that may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Distractions can caus
7. 38 00000 871010 WINSE SOHH 98000 581600 NMOHS LON HOLdVQV ONISNOH 00000 991010 1NIOd 409 8 X 9L 8 SSHS 61670 66900 014 0 3400 00000 291010 21000 0 2019 Nid HOINNIW ONVH A1dINdSSV ANIONS VONOH SEXD 222 OL ELZOLNd ATANISSY 00000 2701Y FIV ld SLI YAddN 00000 0121 HIHSVMMOOT 01 00000 971900 p gt ZIL X 2 014 SOHS 006 0 12900 p ONINIVLIU 1000 22 900 KISW3SSW Nid 00000 0 6 00 222 YOLdVOV ONISYO 00000 926200 ONISYO 00000 291200 30NTONI KIBI3SSV 3SVI TAY 00000 0862v0 LH ONIY 00000 7 6 00 INIYAS 00000 26200 00000 Z 6 00 ONISNOH 00000 1 6200 S30N7TJNI XIGWASSY 00000 026 V0 ONIYY38 00000 871010 WINGE X 9W SOHH 98000 981600 p 01470 ONISNOH 00000 97100 INIOd dN9 8 X 91 8 SSSH 9 6 0 026900 HOLAVQV 3305 00000 291010 ASSY JILLOHHL 00000 68501 SEXI 3NION3 00000 021210 NMOHS LON 04000 EZZOLV Nid HOINNIW MOVd MOVE ATEWASSYV ANIONS YONOH 86 9 24 ONINIVLFY 90000 228900 H3HSVM 00000 7 9700 00000 78800 02 01 LAN 00000 222010 e FIV Id YAMOT 00000 0Z201V YI HAHSVIMDIDOT 00000 471900 9 02 7 LAN 00000 020900 6
8. 59 l Te a a 2 SHOE CENTRIFUGAL TETT an eh as MO RR a Ca on EE ELECTRIC CARBURETOR ALL POSITION DIAPHRAGM PRIMER FOR EASY START MOUNT a Y ANTI VIBRATION 7 8 22 2 OD CASING 19 516 8 84kg Recommended Shaft Length 3 straight rigid with 2 flex Head Diameter 3 4 19mm 3 bent rigid with 2 flex 2 straight rigid with 5 flex Centrifugal Force 105155 467N Amplitude 050 1 27 Diameter of Influence 4 6 101mm 152mm 1 25mm 15016 671 056 1 42mm 5 7 127 177 1 3 8 35mm 424lbs 1886N 070 1 77mm 8 14 203mm 355mm 1 3 4 45mm 795lbs 3536N 102 2 59mm 16 20 406mm 508mm 2 50mm 2 3 8 60mm 100013 4448N 118613 5275N 090 2 28mm 092 2 33mm 20 124 2508mm 609mm 23 27 584mm 685mm See Honda Engines Owners Manual for use and care of GX35 Engine Specifications are nominal values and will varv depending on the size and range of aggregate and the slump of the concrete Specifications taken at 10 500VPM LOCATION OF SERIAL NUMBER ENGINE SERIAL NUMBER CARBURETOR IDENTIFICATION NUMBER 6 SAN Monde Mate Ga 207 143 18 11
9. 841912 3188 2076 SWALI NMOHS LON FYIM 81 821 212800 0 LAN WP 1 6979 2 l YOLIJNNOI OL HOLIMS WOY WH 0 6 HLONII NI SSHONI 00 62 OL SFYIM YOLOINNOD FIVN 2616 08 HLONST 102 x es Cee 22 lta HIHSVM 4901 99 9 31899 JILLOYHL 8 00 ik A 6 27 G ae M3498 HH 9 0816 N TWNIWYAL ONIY 9800 JNIDNI 01 0911 W TE an JIQNYH 10000 75860 2 LINANOJ 215 14 08 60 182010 1244 WOVE 00000 75860 38111 LV3H 00 12266 Z 78100 21800 1 XNIYHS 1V3H 001 1726 2 294 32 8 HIATT IILLOYHL 19100 Z1 800 0193 09 JIVWIA l 2646 6 339 ONISYI LIVHS XT a 310 10000 08201 ji i 00000 082014 Nid HOINNIN TAN4SSV d ILLOHHLVONOH SEXO 22 ZI ELZOLNd 31V1d 00000 802000 7 339 10000 292900 2 YIHSWMAIOT 018 00000 971900 p ZIL X 2 018 SOHS 09270 12900 p ONINIVLIU 81000 2 6900 00000 821210 YOLAVOV ONISYO 20000 81200 FIV ld IdaN LIW013M 00000 0LLZLY 91 8 LAN 00000 220900 8 YIHSWMHIJOT 00000 671900 91 8 SOHH 09L 0 8E0900 4 5 avi OLIN 00000 621210 ASSY dYYLS YACTNOHS 10000 61060 zn ASSY JILLOHHL 10000 8 0 LV ANIONS 00000 00210
10. FOR EASY START ik a ka ees ANTI VIBRATION ee in 7 8 22 2mm OD CASING WEIGHT ki ii a n 19 5lbs 8 84 Recommended Shaft Length 7 2 1mm 10 3 0m 14 4 3m 3 4 1 1 3 8 3 4 1 Recommended Head Sizes 4 3 4 2 2 3 8 1 3 8 1 3 4 3 4 1 1 3 8 Head Diameter Centrifugal Force Amplitude Diameter of Influence 3 4 19mm 105lbs 467N 050 1 27mm 4 6 101mm 152mm 1 25mm 150lbs 671N 056 1 42mm 5 7 127mm 177mm 1 3 8 35mm 424165 1886N 070 1 77mm 8 14 203mm 355mm 1 3 4 45mm 795lbs 3536N 102 2 59mm 16 20 406mm 508mm 2 50mm 1000155 4448N 090 2 28mm 20 124 2508mm 609mm 2 3 8 60mm 1186165 5275N 092 2 33mm 23 27 584mm 685mm See Honda Engines Owners Manual for use and care of GX35 Engine Specifications are nominal values and will vary depending on the size and range of aggregate and the slump of the concrete Specifications taken at 10 500VPM Hand Held Flex Shaft Specs ENGIN ee el a nd HONDA GX35 MINI 4 STROKE POWER ek e n kk n pk a u 1 3HP 1 0kw RPM ENGINE HEAD 8000 9000 35 FUEL CAPACITY YsTqq 20 FL OZ
11. TANK FUEL 1 5 012120 00109 RUBBER TANK MOUNTING 4 7 012120 00110 CAP ASSEMBLV FUEL TANK 1 8 012120 00111 FILTER FUEL 1 9 012120 00112 TUBE FUEL TANK 1 11 012120 00113 TUBE FUEL RETURN 1 16 012120 00114 CLIP TUBE 2 aye E 19 Flywheel ZBKO E1900 FIG PART DESCRIPTION QTV 1 012120 00115 COIL ASSEMBLY IGNITION 1 2 012120 00116 CLIP HIGH TENSION CORD 1 3 012120 00117 FLYWHEEL 1 4 012120 00118 CORD STOP SWITCH 1 5 012120 00119 BOLT SOCKET 4 X 14 UP TO SERIAL 1002284 2 012120 0119A BOLT SOCKET 4 X 14 FROM SERIAL 4 1002285 8 UP 2 6 012120 00120 NUT FLANGE 8mm 1 18 FR E 27 Top Cover LEKO EETMI FIG PART DESCRIPTION QTV 1 012120 00121 COVER COMP TOP R280 1 3 012120 00122 BOLT 1 E 28 Label 2 3 Z6KO E2800 FIG PART DESCRIPTION QTV 1 012120 00123 LABEL WARNING NOT CERTIFIED FOR SALE 1 2 012120 00124 MARK EMBLEM 1 3 012120 00125 MARK HONDA 1 4 012120 00126 MARK 53 1 5 012120 00127 MARK 4 STROKE 1 20 E 29 Tool 4 Z6K0 E2900 FIG PART f DESCRIPTION QTV 1 012120 00128 WRENCH SPARK PLUG 1 2 012120 00129 WRENCH 4mm 1 3 012120 00130 BOLT SOCKET 5 X 9 1 4 012120 00131 A HANDLE 1 21 84119 318 0 026 14VHS 318 313 01 LINGNOD JILSVId 341939
12. of starting the tool accidentally Store tools out of the reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep tools clean Properly maintained tools are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instructions in the maintenance section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury Back Pack Flex Shaft Specs ENGINE dot ka b ee HONDA GX35 MINI 4 STROKE POWER mn in en 1 3HP 1 0kw RPM ENGINE HEAD mean 8000 9000 DISPLACEMENT TS 35 FUEL CAPACITY mn a a cece cee 20 FL OZ 59 l i ee 2 SHOE CENTRIFUGAL IGNITION ee u se e ie ie ELECTRIC CARBURETOR ALL POSITION DIAPHRAGM PRIMER
13. 0 Bearing 4 47 002153 00000 002025 00000 002032 00000 001241 00000 002142 00000 006542 00000 Weight Eccentric 48 0A2679 00000 002676 00000 002021 00000 002024 00000 002028 00000 002028 00000 Core Adapter 49 000655 00001 Housing Bearing 50 020451 00000 020221 00000 020221 00000 020221 00000 Seal 2 50a 002681 00000 002681 00000 Seal Oil 50b 002677 00000 002677 00000 Seal Grease 51 002192 00000 002193 00000 002194 00000 002195 00000 002196 00000 002197 00000 Casing Adapter ASSEMBLY CAUTION Turn off the motor before performing any maintenance or fitting any components to the motor Pse OD PS n ASSEMBLING SHAFT TO MOTOR The end of casing with the strain relief spring goes into the motor casing adapter Insert inner core of the shaft into the core adapter on motor Make sure the core is fully inserted Coat threads on casing coupler with Permatex Form A Gasket 1 Thread casing coupler counterclockwise into adapter on power unit and tighten securely using open end wrenches on the flats NOTE These are Left Hand Threads TIGHTEN 3 JB J LOOSEN ASSEMBLING VIBRATOR HEAD TO SHAFT Coat threads on casing coupler with Permatex Form A Gasket 1 Push core toward motor end to make certain it is still engaged in the motor Insert exposed end of core into head core adapter Holding casing coupler with an open end wrench on the flats thread the head on counterclockwise and s
14. 012120 00050 SCREW SETTING 1 12 012120 00051 BOLT SOCKET 5 X 16 3 13 012120 00052 COLLAR 1 14 012120 00053 COLLAR A HEAD COVER 3 12 E 12 Fan Cover Clutch Z6KO E1200 FIG PART DESCRIPTION QTY 1 012120 00054 COVER FAN 1 2 012120 00055 CLUTCH ASSEMBLY 1 3 012120 00056 BOLT CLUTCH 8mm 2 4 012120 00057 WASHER CLUTCH 8X 17 2 5 012120 00058 WASHER WAVE 10mm 2 6 012120 00059 BOLT SOCKET X 20 3 413 E 14 Carburetor Z6KOE 1400A FIG PART DESCRIPTION QTY 1 012120 00060 GASKET METERING DIAPHRAGM 1 2 012120 00061 GASKET PUMP 1 3 012120 00062 DIAPHRAGM ASSEMBLY METERING 1 4 012120 00063 DIAPHRAGM PUMP 1 5 012120 00064 BODY ASSEMBLY PUMP 1 6 012120 00065 BODY ASSEMBLY AIR PURGE 1 7 012120 00066 SCREEN INLET 1 8 012120 00067 VALVE INLET NEEDLE 1 9 012120 00068 SPRING METERING LEVER 1 10 012120 00069 SCREW METERING LEVER PIN 1 11 012120 00070 PIN METERING LEVER 1 12 012120 00071 LEVER METERING 1 18 012120 00072 RING RETAINING 1 14 012120 00073 O RING 1 15 012120 00074 COVER PRIMER PUMP 1 16 012120 00075 SWIVEL 1 17 012120 00076 SCREW THROTTLE COLLAR 2 18 012120 00077 SCREW PUMP COVER 4 19 012120 00078 SPRING PUMP 1 20 012120 00079 WASHER 1 21 012120 00080 PUMP PRIMER 1 22 012120 00081 FILTER FUEL INLET 1 23 012120 00082 CARBURETOR ASSEMBLY WYB 16C 1 24 01
15. 2 Crankcase Set 76 0 0200 FIG PART DESCRIPTION QTV 1 012120 00001 CRANKCASE SET 1 2 012120 00002 COVER CVLINDER HEAD 1 3 012120 00003 SEAL HEAD COVER 1 4 012120 00004 GROMMET HEAD COVER 1 5 012120 00005 FILTER BREATHER 1 6 012120 00006 ARM INTERNAL VALVE ROCKER 1 7 012120 00007 ARM EXTERNAL VALVE ROCKER 1 8 012120 00008 LIFTER COMP INTERNAL VAVLE 1 9 012120 00009 LIFTER COMP EXTERNAL VALVE 1 10 012120 00010 TUBE OIL 1 11 012120 00011 PLATE ASSEMBLY OIL OUTLET VALVE 1 12 012120 00012 CAP ASSEMBLY OIL FILLER 1 13 012120 00013 PACKING OIL FILLER CAP 1 14 012120 00014 TUBE BREATHER 1 012120 0015A PLUG SPARK CMR4H NGK OPTIONAL 1 15 012120 0015B PLUG SPARK CRM5H NGK 1 012120 0015C PLUG SPARK CRM6H NGK OPTIONAL 1 16 012120 00016 BOLT SOCKET 5 X 20 2 17 012120 00017 BOLT SOCKET 5 X 32 4 012120 00018 SCREW 4 X 8 UP SERIAL 1002284 2 012120 0018A SCREW PAN 4 X 8 FROM SERIAL 1002285 8 UP 2 son 012120 00019 SCREW PAN 4 X 8 UP TO SERIAL 1002284 2 012120 0019A SCREW PAN 4 X 8 FROM SERIAL 1002285 8 UP 2 20 012120 00020 SCREW TAPPET ADJUSTING 2 21 012120 00021 BOLT SOCKET 5 X 12 2 22 012120 00022 NUT TAPPET ADJUSTING 2 23 012120 00023 PIN SPRING 4 X 10 1 24 012120 00024 CLAMP TUBE D12 1 25 012120 00025 CLAMP TUBE D13 1 E 7 Crankshaft Piston
16. 2120 00083 PACKING CARBURETOR 1 25 012120 00084 SHROUD 1 26 012120 00085 BOLT 5 X 53 2 27 012120 00051 BOLT SOCKET 5 X 16 2 28 012120 00087 O RING 14 8 X 2 4 1 29 012120 00088 O RING 12 3 X 2 4 1 012120 00089 JET 36 OPTIONAL 1 30 012120 00090 JET 837 1 1 012120 00091 JET 35 OPTIONAL 14 E 15 Air Cleaner ZEKDE 15008 a FIG PART DESCRIPTION QTY 1 012120 00092 ELEMENT AIR CLEANER 1 2 012120 00093 CASE COMP AIR CLEANER 1 3 012120 00094 COVER AIR CLEANER 1 4 012120 00095 BOLT SOCKET 5X 25 1 5 012120 00051 BOLT SOCKET 5 X 16 1 6 012120 00097 NUT FLANGE 5mm 2 7 012120 00132 COLLAR AIR CLEANER 1 8 012120 00133 COLLAR AIR CLEANER 2 9 012120 00134 COLLAR A HEAD COVER 1 15 E 16 Muffler FIG PART DESCRIPTION QTV 1 012120 00098 MUFFLER ARRESTER 1 2 012120 00099 ARRESTER COMP SPARK 1 3 012120 00100 FILTER EXHAUST 1 4 012120 00101 GUIDE 1 5 012120 00102 GUIDE COMP UNDER AIR 1 6 012120 00103 BOLT STUD 5 X 56 5 2 7 012120 00051 BOLT SOCKET 5 X 16 2 8 012120 00105 SCREW TAPPING 4 X 6 3 9 012120 00106 NUT SELF LOCK 5mm 2 10 012120 00135 COLLAR A HEAD COVER 2 16 E 17 Fuel Tank E 14 x E 14 L 16 11 1 9 26 0 1700 FIG PART DESCRIPTION QTV 1 012120 00107 GROMMET FUEL TUBE 1 2 012120 00108
17. ce 29 Vibrator Head Maintenance 29 MINNICH MANUFACTURING CO WARRANTY AND SERVICE AGREEMENT Minnich Manufacturing Co warrants to the original purchaser that if any of the product proves defective in material or workmanship within one year from purchase and is returned to Minnich Manufacturing Co within 90 days after the defect is discovered Minnich Manufacturing Co will at its option repair or replace said part Product shipped to Minnich Manufacturing Co freight prepaid will be returned freight prepaid Product shipped to Minnich Manufacturing Co freight collect will be returned freight collect LIMITATIONS Warranty does not apply to repairs that are required because of normal wear or tear parts or products that are damaged as a result of misuse neglect accident or fire or of lightning flooding or other acts of God or by improper installation or maintenance of which Minnich Manufacturing Co will be the sole judge Warranty does not apply to parts or products that have been modified by an unauthorized party that has in Minnich Manufacturing Co s judgment affected their performance or reliability Warranty does not apply ifthe part or product substantially fulfills the performance specifications Minnich Manufacturing Co
18. e you to lose control PERSONAL SAFETY Stay alert watch what you are doing and use common sense when operating a power tool DO NOT use tool while tired or under influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly DO NOT wear loose clothing or jewelry Tie up long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving paris Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have switches on invites accidents DO NOT overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions TOOL USE AND CARE DO NOT force tool Use the correct tool for your application The correct tool will do the job better and safer the rate for which it is designed DO NOT use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk
19. ecurely tighten with a pipe wrench CAUTION Put pipe wrench only on the very end of the head to which the flexible shaft is being attached FLEXIBLE SHAFTS 27 LUBRICATION After everv 50 hours of operation remove the inner core and wipe it clean Coat core with a 1 16 laver of MINNICH 002120 00000 high temperature grease CAUTION use solvents Solvents trapped in the core or casing will breakdown the new grease and risk premature failure Reverse the core in the casing at everv lubrication to even the wear and extend service life Replace worn or broken casing to prevent damage to core and head To insure long life of flexible shafts avoid putting undue bends in them Whenever a casing becomes kinked or worn to extreme replace with original equipment Never install a new core in a kinked casing or a kinked core in a new casing This will cause the new parts to fail prematurelv Core and casing assemblies are shipped from the factorv pre lubricated However separate cores and casings are shipped without lubrication and must be lubricated with MINNICH 4002120 00000 high temperature grease at assemblv as noted above Always apply Permatex Form A Gasket 1 to the threads of the casing adapter when reassembling the core and casing assembly to the vibrator head and motor Break in a newly lubricated and casing assembly before putting it to work During this break in the core will turn slower than normal co
20. uld rattle a little bit and draw the motor speed down causing the motor to draw more current After this break in period the unit will run smoothly VIBRATOR HEADS The vibrator heads require very little maintenance since they are lubricated with oil and sealed at the factory Wash concrete and dirt from heads after each job or at the end of a workdav whichever occurs first To extend the bearing life in the head change the oil in the head after everv 100 hours of operation TO CHANGE OIL IN HEADS 1 Secure tip of vibrator head in vise and use a chain or pipe wrench on the casing adapter rotating adapter counterclockwise for a right hand thread Remove head from vise and drain out old oil in a container and dispose properlv 2 Insertopen end of head into the appropriate size bump tube With open end facing down strike bottom end of bump tube on a block of wood until eccentric weight assembly drops out 3 Flush eccentric weight assembly and housing with clean solvent and wipe all parts clean 4 Inspect bearings core adapter and seals for signs of wear If parts pass inspection reassemble eccentric weight assembiv into the housing Clamp head vertically in a vise and refill with proper amount of MINNICH 002119 00000 long life oil see chart below NOTE Ifthere are signs of wear grooving from the seals on the core adapter worn seals or looseness in the bearings see the service portion of the manual for further instructions 5 P
21. utoil on core adapter for ease of assembly of casing adapter containing the two 2 seals Start thread of adapter into housing for a turn or two Stop and apply a generous coating of Permatex Form A Gasket 1 all around the threads on the casing adapter NOTE It is very important that the casing adapter fits tightly against the housing In order to guarantee a waterproof seal allow 15 minutes for sealant to set up Grease Flexible Shaft Part No 002120 00000 Oil Lubricating Part No 002119 00000 Lubricating Oil Capacities Head Dia Oil Capacity 3 4 1 4 oz 1 1 2 oz 1 3 8 1 2 oz 1 3 4 3 4 oz 2 1 oz 2 318 1 02 28
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