installation and service manual for the slimline ii, juice dispenser
Contents
1. Clockwise Increase Brix more Counter Clockwise set unit that has not been factory preset for a certain product adjust Brix and change product plate on front panel In some locations the water supply pressure may be so low or may fluctuate so much that a 25 PSIG flowing water pressure cannot be maintained As a result the unit will not dispense a product at the proper Brix In this event the regulated water pressure should be reduced below the local inlet water supply pressure so that a proper Brix can be maintained Reducing the regulated water pressure will reduce the finished product flow rate Normally the minimum recommended setting is 25 PSIG flowing To reset regulator refer to Section 7 8 K Q Readjust as necessary RIGHT MOTOR SPEED ADJUST DEPRESS AND HOLD THIS SIDE FOR RIGHT SIDE FLUSH SOLD OUT PLATES LEFT MOTOR SPEED ADJUST DEPRESS AND HOLD THIS SIDE FOR LEFT SIDE FLUSH Motor Speed Controls and Flush Switch Figure 1 2 OPERATING UNIT 2 1 CHANGING PRODUCT ommoom Remove nozzle from spout and clean Flush unit until only water is dispensed from spout see Section 1 9 Remove lid from top of unit Remove the Minute Pak from the unit Replace with Minute Pak containing new flavor Replace lid and nozzle Depress the Sold Out Reset bu2. LINQUIO ATANISSV TOHLNOD qas Jj z 80 v 9 9 1 5 El MOVIE z UANYOH yovig SLIHM SNVHL v ASSvans EEG s xog 9 al o 0vomiosi3 o z D 2 m m Z ET 2 z Ty TEO DI B 28 v 2 ms gt EZ z 2 5 m lt lt m gage Q yovia mr da HOLIMSAM 14 6554 18644 HOSN3S 13S3H HOSN3S 1 1 HSfY1J Q33dS YOLON dNnd 20 9 2 TOP LEVEL ASSEMBLY 21 9 2 ITEM PART NO 1 30 0493 2 82 0493 3 04 0477 4 04 0397 5 82 0647 01 5A 05 0441 01 5B 82 1128 6 04 0784 7 05 0440 01 8 05 0439 9 05 1338 01 10 82 0481 01 11 04 0297 R 12 30 0495 R 13 06 0343 R 14 30 0508 R 15 30 0507 R 16 05 0437 R 17 30 6212 R 18 30 0494 R 19 04 0187 R 20 04 0429 R 21 52 0596 R 22 12 0097 R 23 81 0112 R 24 52 0005 R 25 13 0025 R 26 13 0058 R 27 49 0226 R 28 05 0017 R 29 06 1229 i 06 1230 06 1231 R 06 2818L R 06 2818R R 06 2817
3. Make sure that the package is thoroughly shaken and that the pump has been fully primed no air 4 bubbles present in concentrate tubing Concentrate Tubes if the tubes are heavily stained from the product the tube s must be changed out Air Leaks check that the concentrate tubes fit snugly onto the check valves and pump connections If there is doubt as to the integrity of the connection replace the tubing Check the fit of the check valves into the concentrate container or Minute Pak it should be snug and require effort to remove If the o rings are worn they must be replaced Inspect the check valves to be sure that they are not missing internal parts If so replace the check valves Perform the test procedure in Section 2 3 C below once all parts have been inspected and or replaced C Test Procedure Should you desire to determine if the Sold Out Feature is working you may perform the follow ing procedure 1 2 3 Load Product into machine Press RESET button Dispense for 20 continuous seconds NOTE The 20 second continuous dispense is ONLY required for testing The Sold Out Feature should now be armed To test remove the check valve from the concentrate package Then dispense until lock out alarm sounds this simulates an empty package When alarm sounds replace the check valve and press RESET button to return to moni toring condition If alarm does not sound repeat test procedure If ala
4. Defective control PCB Water solenoid valve not connected to wiring harness Defective coil on water solenoid Defective water solenoid valve Motor speed flush switch PCB bad Main PCB bad Motor speed flush switch PCB bad Main PCB bad Defective water solenoid valve Air leaking into check valve from flush and or concentrate tube Air leaking into pickup tube of concentrate container Air leaking into elbow Air leaking into concentrate pump at elbow Air leaking into concentrate pump Regulated water pressure too high Concentrate pump defective Control PCB defective Air leaking into concentrate tube Defective regulator Motor speed flush switch PCB defective Regulated water pressure too low Water strainer clogged Defective regulator Defective or clogged water solenoid valve Inlet water supply pressure and or flow too low 16 gt m W gom gt o gt gt gt gt m go 9 gt REMEDY Replace ice bank control Check umbrella check valve in vacuum breaker and replace if necessary Connect test gauge to each water regulator and reset to proper pressure Connect wiring harness to water solenoid valves Replace control PCB Replace control PCB Connect wiring harness to water solenoid valve Replace coil Repair or replace water solenoid valve Replace motor speed flush switch PCB Replace main PCB Re
5. Please note that a fresh water rinse cannot follow sanitization of equipment Purge only with the end use product This is an NSF requirement Qos 16 Remove drip tray and cup rest Wash thoroughly with warm soapy water using a mild detergent Rinse thoroughly with clean warm water 17 Wipe the dispenser with a clean damp cloth taking care to remove all product residue 18 Replace drip tray and cup rest 19 Turn on the water supply to the unit 20 Reinstall lid 21 Prime dispenser by holding cup under spout and activating the valve until a concentrate water mix is dispensed 3 PRINCIPLES OF OPERATION 3 1 3 2 WATER SYSTEM Inlet water is distributed through the strainer to the regulator which reduces the inlet water pressure to 25 PSIG Water is fed from the regulator through a stainless steel tube embedded in the insulation of the tank assembly and into the copper water coil where it is chilled to below 40 F 4 4 C Water is then fed past a vacuum breaker through a stainless steel tube embedded in the insulation of the tank assembly to the front of the tank assembly and into the water solenoids When a dispensing valve is activated the corresponding water solenoid opens allowing water to pass into the spout and mix with concentrate CONCENTRATE SYSTEM When the dispensing valve is activated concentrate is drawn from the bottom of the concentrate container up the integral dip tube and through the check valve a
6. DISCONNECT FROM POWER SOURCE BEFORE BEGINNING THIS PROCEDURE WATER BATH MUST BE DRAINED AND ICE BANK MUST BE COMPLETELY MELTED Remove two screws retaining Rear Lid over Agitator Deck and remove Lid Disconnect Agitator IBC connector at top inside corner of dispenser Remove foam plug from hole around ice bank probe lead Remove two nuts retaining Agitator Deck to the Tank Lift Agitator Deck out enough to access the two screws retaining the Ice Bank Control Housing to the bracket on the Agitator Deck Remove the two screws and lift out the Control Remove the Control cover and disconnect the ice bank probe from the Control board The Agitator Deck can now be completely removed from the unit F Installation is reverse of removal Make sure Agitator Deck is fully seated into position and all excess probe lead is pulled through to the top of the Deck and is not in contact with the Agitator Motor shaft 6 12 WATER COIL CAGE ASSEMBLY WARNING DISCONNECT THE POWER CORD FROM THE ELECTRICAL OUTLET A Close inlet water shut off valve moon 13 Remove agitator deck Remove water from ice bank compartment Loosen two 2 tubing nuts on water coil Remove water coil assembly Replace defective water coil Reassemble water coil assembly in tank by reversing above procedure Tighten water coil tubing nuts 1 4 turn after finger tight H Open inlet water shut off valve and check for leaks I Refill ice bank compartment to over
7. NOTES 18 O om m o om pjm p REMEDY Measure voltage across common and run terminal on compressor Voltage must not drop below 9096 of rated voltage Replace starting relay Be sure to use correct relay Failure to use correct relay will cause compressor failure Replace compressor Measure voltage across common and run terminal on compressor Voltage must not drop below 9096 of rated voltage This is normal if unit is unplugged from electrical outlet then immedi ately plugged back into electrical outlet before refrigerant pressure has time to equalize After about five 5 minutes compressor will start automatically and run Replace compressor Correct wiring Refer to wiring diagram Measure voltage across common and run terminal on compressor Voltage must not drop below 90 of rated voltage 1 Defective condenser fan motor Replace 2 Dirty condenser Clean Refrigerant leak Repair and recharge Replace compressor Press RESET button next to pump Replace Main PCB Clean sensors with damp cloth Connect Replace concentrate tubes Replace sensor Remove and thoroughly shake Minute Pak 8 TROUBLESHOOTING USING 12 VOLT GREEN MOTOR OVER CURRENT YELLOW AND MOTOR RED DIAGNOSTIC LIGHTS The red LED indicates that the transformer circuit breaker and the basic DC power supply system are operative This unregulated DC voltage of 18V 22V is used for the pump moto
8. If problem persists 1 Determine reason and correct 2 Electrical circuit overloaded switch to another circuit Replace ice bank control Correct Wiring Refer to wiring diagram Replace compressor relay or overload Replace compressor Correct wiring Refer to wiring diagram Measure voltage across common and run terminal on compressor Voltage must not drop below 9096 of rated voltage Correct wiring Refer to wiring diagram TROUBLE CAUSE Section 7 18 continued from previous page 7 19 Compressor starts and does switch OFF of start winding will only run for a few seconds before internal overload switches compressor OFF 7 20 Compressor starts and runs a short time but shuts OFF on overload 7 21 Concentrate low level indicator ON but concentrate container still has concentrate remaining B O om m o Low voltage Starting relay defective Defective compressor Low voltage Excessively high refrigerant high side pressure Defective compressor Improper or loose wiring Low voltage Excessively high refrigerant high side pressure and suction return gas hot Compressor running too hot Defective compressor Sensor needs resetting Defective Main PCB Sensor on concentrate tube dirty and not making contact Sensor wiring harness not connected Concentrate tubes badly stained Faulty sensor Concentrate has stratified
9. Phone 64 9 634 3612 Mobile Phone 64 21 745 389 FAX 64 9 634 1472 e mail mike peffers lancer pacific com au mark hooper lancer pacific com au Lancer Authorized Distributors Indonesia P T Dikarunia Sejahtera Indonesia JI Gelong Baru Tengah 1A Tomang Jakarta Barat 11440 Indonesia Phone 62 21 5694 3245 FAX 62 21 560 6889 e mail dikarunia cbn net id Philippines RBP Industrial Sales Inc Philippines Unit 20 2 F Facilities Centre Bldg 548 Shaw Blvd 1552 Mandaluyong City Philippines Phone 632 531 1221 1215 1289 FAX 632 531 1271 e mail rbpsales g pldtdsl net rbp pldtdsl net Lancer Asia International Sales 6655 Lancer Blvd San Antonio TX 78219 Phone 210 310 7000 FAX 210 310 7242 1 800 729 1500 e mail asia lancercorp com Hong Kong Patrick Co Director Asia Flat A 24 F Houston Industrial Bldg 32 40 Wang Lung Street Tsuen Wan N T Hong Kong Phone 852 94302585 FAX 852 24082605 e mail patrickco lancer asia com Lancer Authorized Distributors Shanghai Freser International Co Ltd China 1856 Hu Tai Road Shanghai 200436 China Phone 86 21 5650 3555 FAX 86 21 5650 2666 e mail daniel freser com cn Freser HK Company Ltd Hong Kong Flat A 24 F Houston Industrial Bldg 32 40 Wang Lung Street Tsuen Wan N T Hong Kong Phone 852 2408 2595 FAX 852 2408 2605 e mail freserhk netvigator com Hayakawa Sanki Japan Hayakawa Sanki Inc
10. 1 13 13 Kayaba cho Nihonbashi Chuo ku Tokyo 103 0025 Japan Phone 03 5651 1481 FAX 03 5651 1445 e mail toshi hayakawa sanki co jp Tahoe Corporation Korea Tahoe Corporation 2FL 835 66 Yocksam dong Kangnam Ku Seoul Korea Phone 82 2 557 5612 5614 FAX 82 2 557 5615 e mail tahoepark empal com Freser MALAYSIA SDN BHD Malaysia No 31 Jalan TPP 5 13 Taman Perindustrian Puchong Seksyen 5 47100 Puchong Selangor Malaysia Phone 60 3 8061 6666 FAX 60 3 8062 1007 e mail freser tm net my Freser S Pte Ltd Singapore 621 Aljunied Road 02 09 Lipo Building Singapore 389834 Phone 65 6746 8191 FAX 65 6746 8196 e mail fresersin pacific net sg Freser International Corporation Taiwan No 76 Gui Sui Street Taipei 103 Taiwan R O C Phone 886 2 2553 1555 FAX 886 2 2553 2742 e mail herman intl freser com tw Freser Makasan International Co Ltd Thailand Freser Makasan International Co LTD Navanakorn Industrial Estate Zone 4 95 3 Moo 13 Klongnung Klongluang Patumthani 12120 Thailand Phone 662 520 3457 Automatic 7 lines FAX 662 529 3840 e mail komsan makasan co th Lancer Indian Sub Continent India Shabbir Shafiqui Area Manager India and Sub Continent B 7 Pannalal Silk Mill Compounds 78 LBS Marg Bhandup W Mumbai 400 078 India Phone 91 22 25966665 Cell No 91 9867554152 FAX 91 22 5637 4018 e mail shafiquis vsnl com Lancer Authorized
11. 3 Remove lid and wash thoroughly with warm soapy water using a mild detergent Rinse thoroughly with clean warm water Lift up on the check valve white or yellow elbow to remove it from the Minute Pak Remove Minute Pak from dispenser Remove nozzles and disassemble see NOZZLE ASSEMBLY instructions Wash thoroughly with warm soapy water using a mild detergent Rinse thoroughly with clean warm water and replace DO NOT SOAK NOZZLES IN CHLORINE SOLUTION OVERNIGHT THIS WILL CAUSE NOZZLES TO SWELL AND PLASTIC WILL BEGIN TO DETERIORATE 7 Fill the specially marked sanitizing container with 80 ounces of COOL chlorinated sanitizing solution Diversol CX or equivalent minimum 100 PPM available chlorine but not to exceed 200 PPM replace sanitizing container in dispenser 8 Replace check valve in sanitizing container 9 Activate valve for two 2 minutes ensuring concentrate lines are full of solution Let solution stand for five 5 minutes without dispensing 10 Perform a second two 2 minute dispense and let stand for an additional five 5 minutes 11 Activate valve until the sanitizing solution empties from the sanitizing container 12 Remove check valve from sanitizing container remove container and pour out excess sanitizing solution 13 Repeat for each valve 14 Reinstall Minute Pak and replace check valves 15 Run concentrate through valves to remove traces of sanitizing solution from the dispenser NOTE
12. WATER ON ONE SIDE 16 7 6 NO FLUSH WATER EITHER SIDE SYSTEM DISPENSES NORMALLY 16 7 7 NO FLUSH WATER ONE SIDE ONLY NORMAL DISPENSE BOTH 5 16 7 8 WATER DRIPS FROM SPOUT WHEN DRINK IS NOT BEING DISPENSED 16 8 9 TABLE OF CONTENTS CONTINUED 79 AIR LEAKING INTO CONCENTRATE TUBE AND OR CONCENTRATE 16 7 10 RATIO CANNOT BE ADJUSTED LOW ENOUGH OR BRIX HIGH 16 7 11 RATIO CANNOT BE ADJUSTED HIGH ENOUGH OR BRIX LOW 16 7 12 VARIES FROM DRINK TO 16 7 13 WATER CONTINUALLY OVERFLOWS INTO DRIP TRAY 17 7 14 COMPRESSOR STARTS AND CONTINUES TO RUN UNTIL FREEZE UP AND A 17 EAS WARM DRINK Si caudate T 17 7 16 COMPRESSOR DOES NOT START HUM CONDENSER FAN MOTOR DOES NOT RUN AND NO IGE BANK tes ee ia 17 7 17 COMPRESSOR DOES NOT START NO HUM NO ICE BANK BUT CONDENSER FAN MOTOR RUNS niet reete d e en th ras eiie rada 17 7 18 COMPRESSOR DOES NOT START BUT HUMS 11 17 7 19 COMPRESSOR STARTS AND DOES SWITCH OFF OF START W
13. company com Maurer Supply Inc 843 Rainier Avenue South Seattle WA 98144 Phone 206 323 8640 FAX 206 323 9286 e mail maurersupply qwest net Simgo Ltd 5122 Timberlea Blvd Mississauga Ontario L4W 2S5 Canada Phone 905 602 5800 FAX 905 602 5804 e mail simgo simgo com Simgo B C Ltd 16 8125 130th Street Surrey B C V3W 7X4 Canada Phone 604 590 4022 FAX 604 590 1601 Lancer Europe Web Site www lancereurope be Belgium European Central Office Lancer Europe S A Mechelsesteenweg 592 B 1930 Zaventem Belgium Phone 32 2 755 2390 FAX 32 2 755 2399 e mail info lancereurope be England Managing Director Contact Paul Haskayne Lancer Unit 9 Prosperity Court Midpoint 18 Middlewich CW10 OGD Cheshire United Kingdom Phone 441606837711 FAX 441606832705 e mail phaskayne lancergb co uk Hungary 2100 G d ll Isaszegi t 67 Hungary Phone 36 28 417 179 FAX 36 28416 881 e mail bodolai compuserve com Egypt Middle East Elsayed Moniem Regional Manager Lancer Middle East Africa 7 Mubarak Street East Ain Shams 11311 Cairo Egypt Phone 2 02 49 35 395 FAX 2 02 49 33 914 Mobile Phone GSM 2 010 500 4007 e mail elsayed_lancer msn com Lancer Authorized Distributors Complete Beverage Services Ltd Republic of Ireland and Northern Ireland Gortrush Industrial Estate Omagh County Tyrone Northern Ireland Office 44 1662 250 008 FAX 4
14. flush switch N Adjust water pressure to 25 PSIG flowing while holding the flush switch 0 Remove test gauge and replace test connection cap P Reassemble unit Q Check Brix and adjust as necessary refer to Section 1 10 6 9 ELECTRONIC ICE BANK CONTROL EIBC WARNING DISCONNECT FROM POWER SOURCE BEFORE BEGINNING THIS PROCEDURE WATER BATH MUST BE DRAINED AND ICE BANK MUST BE COMPLETELY MELTED A Remove two screws retaining Rear Lid over Agitator Deck and remove Lid B Remove Agitator Deck see Sec 6 11 C Remove the screws holding the ice bank control to the bracket on the Agitator Deck and remove the control Save screws for reinstallation D Remove cover from electronic ice bank control 12 E Disconnect ice bank probe lead from control board F Remove three leads from ice bank control noting which lead goes to the Junction Box HOT IN and which lead goes to the Compressor HOT OUT The third lead goes to Agitator Motor The lead going to the Compressor is on Pin 1 of the Agitator IBC connector and the lead going to the Junction Box is on Pin 3 see Wiring Diagram Sec 9 1 page 18 G Remove the screws holding the bracket on the replacement electronic ice bank control housing and discard the bracket and screws H Remove the cover of the replacement control Connect lead from Compressor to screw terminal marked HOT OUT Connect lead from Junction Box and Agitator Motor to terminal marked HOT IN see W
15. the LEDs 2 Connect one end of the new harness ELECTRICAL BOX to the PCB at the designated positions 6 pin to 6 pin 3 pin to 3 pin with the locking tabs of each housing facing down 3 Press the grommet on the harness into position at the rear of the Cover P C BOARD TRANSFORMER CIRCUIT BREAKER KEY SWITCH Replace the Lower Cover into position on the bottom of the Top Cover Assembly Replace the seven 7 screws removed above Replace the Top Cover Assembly Figure 8 Adjust Brix as required Location of Electrical Parts 6 3 TRANSFORMER REPLACEMENT A B C D E F Perform Steps A B and C in Section 6 1 above Disconnect the two 2 0 250 inch FAST ON connectors from the transformer primary male connectors Disconnect the 2 pin connector on the transformer secondary leads yellow wires from the key switch wire harness Remove the two 2 nuts holding the transformer to the bottom plate Remove the transformer by lifting it off the mounting studs Install the new transformer by reversing above procedure 6 4 CIRCUIT BREAKER REPLACEMENT A B C D Perform Steps A B and C in Section 6 1 above Disconnect the two 2 0 250 inch FAST ON connectors from the back of the circuit breaker Carefully pry or break the locking ring from the circuit breaker and push the circuit breaker through the front control panel Install the new circuit breaker by reversing ab
16. will drain into the drip tray NOTE Facing the front of the unit the overflow hole is in the rear wall of the concentrate container compartment E Replace yellow plug CONNECTING TO ELECTRICAL POWER WARNING THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR THE POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG IF A THREE HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE USE AN APPROVED METHOD TO GROUND THE UNIT DO NOT USE EXTENSION CORDS WITH THIS UNIT DO NOT GANG TOGETHER WITH OTHER ELECTRICAL DEVICES ON THE SAME OUTLET Plug unit power cord into electrical outlet Compressor and condenser fan motor will run until unit builds a complete ice bank Agitator motor will run continuously PURGING UNIT OF AIR A Turn key switch ON B Using a cup activate each dispensing valve until a steady flow of water is obtained C Turn key switch OFF LOAD MINUTE PAKS Remove lid over concentrate compartment Minute Paks must be completely thawed and shaken thoroughly before loading Load each Minute Pak per the flavor label on the front of the unit Replace check valves yellow elbow in concentrate containers using a rotating movement while pushing down E Replace lid on top of unit PRIMING CONCENTRATE PUMPS A Turn key switch ON B Depress the Sold Out Reset button NOTE An initial eight 8 to ten 10 ounces 236 6 ml to
17. 066 03 0040 47 3038 50 0292 51 0543 50 0028 47 0725 47 3037 02 0114 03 0150 04 0537 52 0642 91 0032 02 0034 07 0389 04 0060 30 6474 04 0059 04 0220 30 0484 04 0061 23 0955 23 0982 47 0344 DESCRIPTION ITEM PARTNO Frame Assy 36 54 0062 Foamed Tank Assy 37 04 0070 Evaporator Assy 38 52 0152 Insulation 39 52 0149 Water Coil Assy 40 18 0053 Vacuum Breaker Assy 40A 18 0201 Vacuum Breaker 40B 01 0111 Umbrella Check Valve 40C 17 0405 O Ring 40D 01 1143 Cap 40E 17 0486 Tape Insulation Right Side 41 30 0482 01 Tape Insulation Back 42 04 0075 Tape Insulation Left Side 43 04 0072 Tape Insulation Front 44 48 0240 Bracket Tank Insulation 45 47 0434 01 Tank Insulation Rear 18 0207 Nut Drain Tube Support Tube Control Box Assy 115V 60Hz Circuit Breaker Main Control PCB Assy Power Input Cable Assy Motor Solenoid Harness Paddle Input Harness Control Box Cover Transformer 115V 60Hz Grommet Sensor Sub Assy Compressor Assy 1 4 HP 115V 60Hz Overload 115V 60Hz Start Relay 115V 60Hz Terminal Cover Bale Strap Compressor to Accumulator Tube Insulation Accumulator Boot Charge Tube High Side Tube Compressor Grommet Compressor Clip Washer Fan Motor Assy 115V Fan Motor 115V Silencer Fan Blade Nut Fan Motor Bracket Screw Nut Shroud Screw Condenser Dryer Cap Tube Process Tube 24 DESCRIPTION Electrical Box Sub Assy Screw Agitator Harness Assy Lead Assy 2 Junction Regul
18. 15 14 91 0013 Pump Motor Assy 15 82 1483 Pump Body Assy 15A 04 0166 Seal 15B 82 0179 Pump Body Assy 15C 04 0169 Screw 15D 05 0132 Impeller 15E 02 0090 O Ring 15F 05 0134 End Cap 15G 04 0207 Thumb Screw 15H 03 0183 Retainer Pump Fitting 16 02 0089 O Ring 17 54 0020 Spout Assy 18 02 0109 O Ring 19 05 0442 Nozzle Fitting 20 54 0038 Nozzle Assy 21 52 2279 Switch Assy Reset with Harness 22 82 2831 Sensor Assy Low Level OJ 52 2267 Harness Assy Jumper Low Level Sensor 06 2337 Label Low Level Harness ID 9 5 AGITATOR DECK ASSEMBLY PART NO 52 0635 91 0033 05 0404 04 0412 05 0393 01 52 1882 01 04 0470 04 0062 02 0041 30 8656 52 0670 02 DESCRIPTION Agitator Motor Assy 115V 60Hz Agitator Motor 115V 60Hz Propeller Washer Rubber Agitator Motor Shaft Agitator Deck Electronic Ice Bank Control Screw 6 19 x 0 500 Fill Hole Plug Seal Control Bracket Harness Assy 27 PART NO 11 0051 04 0059 04 0424 04 0148 04 0491 04 1261 30 8241 04 0394 52 1897 HOT IN DESCRIPTION Splice Screw 8 36 x 0 375 Screw 8 36 x 0 750 Screw 10 32 x 0 250 Star Washer Screw 6 32 x 1 375 Probe Bracket Screw 6 32 x 0 500 Ice Bank Probe LANCER Directory of USA Canada Offices International Offices and Authorized Distributors Continued Continued from previous page Lancer Chile Ltda Chile Contact Heriberto Concha Vicuna mackenna 3019 Sa
19. 295 7 ml of water will be dispensed before the concentrate water mixture reaches the spout comm C Hold cup under spout and depress the dispensing paddle 1 10 ADJUST WATER TO CONCENTRATE RATIO BRIX A Install dispensing nozzle B Inlet water is distributed through a common water system with the regulator pressure preset at 25 PSIG With a proper water source each spout will dispense approximately 1 2 ounces 35 5 ml of water per second see SPECIFICATIONS on Cover page When mixed with concentrate 5 to 1 ratio the finished drink will be dispensed at 1 5 ounces 44 3 ml per second C Because the ratios are factory preset electronically they may require an adjustment at time of 2 installation depending on the product being dispensed This can be accomplished by using a refractometer as follows 1 Dispense a 5 or 6 ounce 147 9 or 177 4 ml cup of product and discard 2 Dispense a 5 or 6 ounce 147 9 or 177 4 ml cup of product and stir thoroughly 3 Using a refractometer read the ratio Brix Adjust as necessary as explained in step D below and re Brix To adjust the Brix remove the Sold Out Plates from the front panel Use a standard straight slot pocket screwdriver inserted CAREFULLY through the hole in the front panel and adjust the motor speed controls see Figure 1 To adjust the Brix turn the adjusting control as follows Decrease Brix less
20. 4 1662 252 991 Lancer International Sales Inc Representation Office Kashirskoe shosse 65 1 Office 505 Moscow 115583 Russia Mail Moscow 115551 Mail Box 2 Russia Mobile Phone 7 495 991 7778 Office Phone 7 495 727 4063 Office FAX 7 495 727 4064 e mail vdemkin ktv ru lancer online ru Lancer Authorized Distributor DispenseTech South Africa P O Box 17495 Sunward Park 1470 South Africa Phone 27 11 397 7455 FAX 27 11 397 7648 e mail david dispensetech co za Lancer Latin America Latin America Sales 6655 Lancer Blvd San Antonio TX 78219 Phone 210 310 7000 1 800 729 1500 FAX 210 310 7245 e mail latinamerica lancercorp com Lancer de Mexico S A de C V Contact Carlos Robles Calle Lerdo De Tejada 544 PTE Col Las Villas San Nicolas De Los Garza N L Mexico C P 66422 Phone 52 81 83 05 81 00 Phone 52 81 83 05 81 01 Phone 52 81 83 05 81 02 FAX 52 81 83 05 81 09 e mail Carlos robles lancer com mx PEL SudAmerica Ecuador Lancer Sales Company Contact Luciano Lopez Luis De Beethoven N4756 Y Capitan Rafael Ramos Sector Las Acacias Quito Ecuador Phone 5932 2406346 2407289 2400937 FAX 5932 2405371 e mail Llopez ecnet ec Lancer Authorized Distributors PromoVen S A Argentina Contact Rafael Mendoza Juncal 858 Piso 3 Depto L 1062 Buenos Aires Argentina Phone 54 11 4394 7654 FAX 54 11 4394 1193 e mail promoven fibertel com a
21. 6 0544 FAX 210 666 2044 Remanufacturing 6655 Lancer Blvd San Antonio TX 78219 Phone 210 310 7256 FAX 210 310 7261 1 800 729 1550 Lancer North America USA Canada Sales 6655 Lancer Blvd San Antonio TX 78219 Phone 210 310 7000 SALES FAX 210 310 7245 CUSTOMER SERVICE FAX 210 310 7250 1 800 729 1500 Georgia Office 1125 Northmeadow Parkway Suite 116 Roswell GA 30076 Phone 770 343 8828 FAX 770 475 8646 1 800 729 1750 Lancer Authorized Distributors Advanced Beverage Solutions ABS 100 N Gary Avenue Suite C Roselle IL 60172 Phone 847 524 1707 877 814 2271 FAX 847 524 1710 www absone com Bevco 6900 Camille Avenue Oklahoma City OK 73149 Phone 405 672 7770 800 460 4238 FAX 405 672 7443 e mail sales bevcoinc com Joe Kirwan Company 119 White Oak Lane Old Bridge NJ 08857 Phone 732 679 1900 FAX 732 679 9236 e mail sales jkirwan com L amp M Beverage Equipment Co Inc 12510 Santa Fe Trail Drive Lenexa KS 66215 Phone 913 888 8988 FAX 913 888 9137 e mail L7mco aol com Ernest F Mariani Company 614 West 600 South Salt Lake City UT 84104 Phone 801 359 3744 FAX 801 531 9615 e mail febell efmco com or clay efmco com Update 67 as of January 20 2006 Mark Powers amp Company Inc P O Box 72 1821 Henry Street Guntersville AL 35976 Phone 256 582 6620 FAX 256 582 8533 e mail sales markpowers and
22. 78 FAX Engineering 210 310 7096 Lancer is the registered trademark of Lancer Copyright 2006 by Lancer all rights reserved REV 03 31 06 Minute Maid and Minute Pak are registered trademarks of The Coca Cola Company 28 0028 05 TABLE OF CONTENTS 25555 tunis Cover 5 VE VE ERR ETE A ZA da GL XR i A INSTALLATION TEE 1 1 1 RECEIVING a ipa en Leite ube que 1 422 UNPACKING 1 1 3 SELECTING COUNTER 1 1 4 CONNECTING TO WATER SUPPLY etit 1 15 FILLING UNIT WATERS eie eee dtr tr eet er eti 2 1 6 CONNECTING ELECTRICAL 2 144 PURGING ben hee bet aaa dai 2 1 8 LOAD MINUTE perra e eonun 2 1 9 PRIMING CONCENTRATE 5 2 1 10 ADJUST WATER TO CONCENTRATE RATIO 2 1411 PRODUCT PLATES me iier eee des cette te eder 3 21 OPERATING UNIT eicere ccena iaia 3 24 CHANGING PRODUCT mohi ER t ia a 3 22 OPERAT
23. Distributors Western Refrigeration Ltd India B 7 Pannalal Silk Mill Compounds 78 L B S Marg Bhandup W Mumbai 400 078 India Phone 91 22 25966665 91 22 25962253 FAX 91 22 25962257 e mail parmeet westernequipments com Bengal Marketing Company Bangladesh Skylark Point 6th Floor Room G 2 24 A Bijoy Nagar Dhaka 1000 Bangladesh Phone 880 2 934 2987 FAX 880 2 935 0127 e mail bmc dhaka agni com Dynamic Equipment Pakistan Dynamic Equipment and Controls Pvt Ltd F 1 23 Canal Cottages Block D New Muslim Town Lahore Pakistan Phone 0092 42 583 6737 0092 42 583 6787 FAX 0092 42 586 7924 e mail info dynamic eqpt com pk m ateeq dynamic eqpt com pk Please refer to the Lancer web site www lancercorp com for information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc 28 LANCER Directory of USA Canada Offices International Offices and Authorized Distributors Corporate Office 6655 Lancer Blvd San Antonio Texas 78219 210 310 7000 1 800 729 1500 FAX 210 310 7250 Lancer USA Manufacturing Locations Foster Road Facilities 6655 Lancer Blvd San Antonio TX 78219 Web Site www lancercorp com Phone 210 310 7000 MFG FAX 210 310 7088 ENG FAX 210 310 7096 ACCT FAX 210 310 7091 PURCH FAX 210 310 7094 Lancer FBD 5620 Business Park San Antonio TX 78218 Phone 210 66
24. INDING WILL ONLY RUN FOR A FEW SECONDS BEFORE INTERNAL OVERLOAD SWITCHES COMPRESSOR OFF inire nee Na aa Rede Ub E RR 18 7 20 COMPRESSOR STARTS AND RUNS A SHORT TIME BUT SHUTS OFF ON OVERLOAD 18 7 21 CONCENTRATE LOW LEVEL INDICATOR ON BUT CONCENTRATE CONTAINER STILL HAS CONCENTRATE 18 TROUBLESHOOTING USING PCB 12 VOLT GREEN MOTOR OVER CURRENT YELLOW AND MOTOR RED DIAGNOSTIC LIGHTS essen nennen nnne nantes 19 ILLUSTRATIONS PARTS LISTS AND WIRING DIAGRAM 20 9 WIRING DIAGRAM i netta a tete ee e naa rhe ii 20 9 2 TOPSEEVEL ASSEMBLY ete et ep n n radices ei 21 22 9 3 FOAMED TANK COMPRESSOR ASSEMBLY sse nene nnne 23 24 94 TOP COVER ASSEMBLY tis t trt iaia 25 26 9 5 AGITATOR DECK ASSEMBDLY tree RA 27 9 1 8 24 9 32 232 617 nm 27 3 4 705 mm 1 INSTALLATION 1 1 1 2 1 3 1 4 RECEIVING Each unit is completely tested under operating conditions and thoroughly inspected before shipment At the time of shipment the carrier accepts the unit and any claim for damage must be made with the carrier Upon receiving units from the delivering carrier carefully inspect carton s for visible indication s of damage If damage exists have carrier note the same on the bill of lading and file a claim
25. ING SLIMLINE JUICE DISPENSERS WITH SOLD OUT 4 2 3 CLEANING AND SANITIZING INSTRUCTIONS 5 3 PRINCIPLES OF 6 3 1 iiti AN Pete Brea iu tears ta em a a RE 6 3 2 GONCENTRATE SYSTEM tentent tnt ipo Ee tu rtt i E eri ex 6 3 3 CONCENTRATE LOW LEVEL INDICATOR SYSTEM ennemis 7 34 ELECTRONIC CONTROL SYSTEM tti rr ete ei tra aret eo greed ed aay ea 7 3 5 DISPENSING 5 toe 8 3 65 FLUSH SYSTEM li tiara teen Redi dnte ea 8 3 7 REFRIGERATION SYS TEM vs iecit et sene eee oet gae ek depu ed b sed Eee a de a pma 8 4 RELOCATING OR SHIPPING UNIT 4 1 1 1 1 8 4 1 REMOVING AN OPERATING UNIT 8 4 2 TRANSPORTING ie AREA ed tte 8 4 9 SHIPPING UN iati ete eeepc i e Hh teni p edd d eta e aa AP 9 5 PERIODIC MAINTENANCE 9 5 LUBRICATION m 9 5 2 CLEANING WATER STRAINER ii truth e e tr e HP MR 9 5 3 CLEANING CONDENSER cii tte ete ce Pd ada de rta eee e ded 9 5 4 CLEANING CONCENTRATE CONTAINER COMPARTMENT sese 9 6 REPAIR AND REPLACEMENT 5 7 dn dk cd aer da u
26. Please refer to the Lancer web site www lancercorp com for information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc INSTALLATION AND SERVICE MANUAL FOR THE SLIMLINE JUICE DISPENSER SPECIFICATIONS DIMENSIONS Width 9 1 8 inches 232 mm Depth 24 9 32 inches 617 mm Height with legs 27 3 4 inches 705 mm WEIGHT Shipping 106 pounds 48 kg Empty 92 pounds 42 kg Operating 122 pounds 55 kg ELECTRICAL REQUIREMENTS Running 115 VAC 60 Hz 5 Amps WATER REQUIREMENTS Minimum flowing pressure of 25 PSI 1 76 kg cm at a flow rate of three 3 ounces 88 7 ml per second Connection 5 8 inch 18 male flare 3 8 inch flare COMPRESSOR 1 4 HP CONCENTRATE CONTAINER CAPACITY Containers 2 112 ounces 3 3 L Concentrate Container Constant Temperature 37 F 1 7 C Ice Bath Water Capacity 1 5 gallon 5 7 L Ice Bank 6 5 pounds 3 kg DRINK CAPACITY Four 4 per minute under 45 F 7 2 C at 75 F 23 9 C ambient and inlet water Two hundred 200 six 6 ounce 177 4 ml drinks This manual supersedes Installation and Service Manual 28 0028 04 dated 04 27 05 ANCER 6655 LANCER BLVD SAN ANTONIO TEXAS 78219 USA gt 210 310 7000 FAX SALES NORTH AMERICA 210 310 7245 INTERNATIONAL SALES 210 310 7242 CUSTOMER SERVICE 210 310 7242 LATIN AMERICA 210 310 7245 EUROPE 32 2 755 2399 PACIFIC 61 8 8268 19
27. R 82 3430 TOP LEVEL ASSEMBLY CONTINUED DESCRIPTION Wrapper Cover Assy See Section 9 4 Screw Screw Lid Assy Lid Large Knob Assy Screw Lid Small Splash Tray Sold Out Plate Clear Agitator Deck Assy See Section 9 5 Nut Splash Plate Priming Label Bracket Right Bracket Left Drip Tray Cup Rest Air Intake Plate Spacer Rivet Wiring Harness Key Switch Lock Assy Key Switch Leg Power Cord Assy Strain Relief Wire Fastener Tube Assy Inlet Water Flare Seal Washer Graphic Left Graphic Right Graphic Back Label Sold Out LH Label Sold Out RH Label Sold Out Reset Sanitation Container NOTE R in margin indicates change or revision 22 FOAMED TANK COMPRESSOR ASSEMBLY 9 3 Na E id SRS EES 555 S TS SS RSS SS 9 3 FOAMED TANK COMPRESSOR ASSEMBLY CONTINUED ITEM 16A 16B 16C 16D 16E 16F 16G 17 18 19 19A 19B 19C 19D 20 21 22 23 24 25 26 27 28 29 29A 29B 29C 29D 29E 29F 30 31 32 33 34 35 PART NO 51 0540 02 82 0480 23 0415 50 0082 48 0258 17 0408 48 0059 02 0110 02 0005 01 0789 50 0152 50 0155 50 0153 50 0154 51 0506 50 0144 04 0297 08 0194 01 0450 52 0636 01 11 0066 52 2766 52 0599 52 0597 52 0598 30 0490 25 0026 02 0176 52 0145 83 0045 12 0150 12 0026 13 0
28. T IN PREMATURE COMPRESSOR FAILURE I B Condenser air is drawn in on the bottom and front of the unit and discharged out the rear of the unit A minimum of two 2 inches 5 08 cm must be maintained between the back of the unit and the wall CONNECTING TO WATER SUPPLY A Flush water supply line thoroughly B Remove drip tray by pulling up slightly and away from unit Remove dispensing paddles by squeezing together at top and pulling down C Remove splash plate by pulling bottom up slightly and then out from unit D Remove air intake panel by pulling up and outward CAUTION i USE A BACKUP WRENCH TO PREVENT DAMAGE TO STRAINER E Connect the inlet water shut off to water inlet fitting on bottom of unit using a flare seal washer F Connect other end of the water tube assembly to water supply line using a flare seal washer Open valve on water supply and check for leaks G Replace splash plate air intake panel drip tray and dispensing paddles 1 1 5 1 6 1 7 1 8 1 9 FILLING UNIT WITH WATER A Remove both lids from top of unit B Disconnect check valves feed line from top of concentrate containers by holding container down and pulling straight up on the check valve yellow Lift out concentrate containers by their handles C Remove yellow plug from agitator deck D Using a funnel or tube fill with water until water flows out of overflow hole into concentrate container compartment The overflow water
29. TO LANCER CORPORATION FOR REPAIR ANY ATTEMPT TO FIELD REPAIR WILL VOID ANY WARRANTY PCBs MUST BE PACKAGED IN PROTECTIVE PLASTIC SHIPPING BAG WHEN HANDLED i STORED TRANSPORTED OR SHIPPED FAILURE TO DO SO MAY CAUSE DAMAGES TO THE RETI Lift the bad control PCB off the stand offs Remove the new control PCB from the anti static plastic bag and install on the four 4 plastic stand offs with the connectors toward the left side of the control box Turn the plastic latches 1 4 turn clockwise to secure the control board to the control panel Reconnect all harnesses to their respective location on the PCB Install the control box cover splash plate drip tray and paddles Adjust as required 6 2 MOTOR SPEED CONTROL FLUSH SWITCH REPLACEMENT A B C E F Follow procedures in Section 6 13 to remove the Top Cover Assembly Remove the seven 7 screws holding the bottom plate Locate the new Motor Speed Flush Switch PCB and the new harness assembly 9 wire with two connectors on each end 1 Install the new PCB onto the Lower Cover in the same position as the old PCB with the harness connectors PRODUCT PLATE pointed to the rear of the cover Hold the PCB at an angle making sure water the LEDs in position behind the pappie sensor u shaped protrusions at the front of the Lower Cover and slide the PCB into position Take care to not distort GREEN L E D or bend
30. a rotational manner so that the face plate is tightened evenly in order of 3 6 9 and 12 o clock positions DO NOT TIGHTEN EXCESSIVELY 6 7 WATER SOLENOID VALVE Turn key switch OFF Close inlet water shut off valve Remove splash plate If solenoid is leaking remove nut on end of coil and remove coil Unscrew armature housing and remove spring and armature Check for foreign matter or wear If foreign material is present open water supply and flush Reassemble E If coil is detective remove wiring harness by pulling off quick connect terminals Replace coil and reassemble F If solenoid valve is defective replace complete assembly 6 8 REGULATOR ASSEMBLY A Unplug unit power cord from electrical outlet B Remove drip tray dispensing paddles splash plate and air intake panel C Close inlet water shut off valve D Remove tube assembly from inlet of regulator assembly gom E Loosen nuts on outlet fitting F Loosen nut on back of regulator assembly G Remove regulator assembly H Repair or replace defective parts Use approved thread sealant I Replace regulator assembly and connect inlet water shut off being careful to include flare seal washer J Tighten nuts on stainless steel outlet tube 1 4 turn after finger tight Open inlet water shut off valve and check for leaks K Remove cap on test connection on front of repaired or new regulator and connect test gauge L Turn key switch ON M Depress
31. addle Connect sensor to wiring harness Replace sensor Repair or replace water solenoid valve and properly install concentrate pump in pump support or replace same Replace paddle Check product levels and reset Sold Out Refill concentrate container Push check valve all the way into concentrate tank Properly install push in concentrate pump in pump support Repair or replace concentrate pump Remove and clean check valve Defrost concentrate 1 Replace both o rings on check valve 2 Replace concentrate tube Replace control PCB Remove kink in tube Turn inlet water shut off valve ON Remove strainer and clean TROUBLE Section 7 4 continued from previous page C 7 5 Concentrate only no water on one side only 76 No flush water either side system dispenses normally 7 7 flush water one side only normal dispense both sides 7 8 Water drips from spout when drink is NOT being dispensed 7 9 Air leaking into concentrate tube and or concentrate pump 7 10 Ratio cannot be adjusted low enough or high enough 7 11 Ratio cannot be adjusted high enough or low enough 7 12 to drink Section 7 12 continued on next page o varies from drink A Water coils frozen Water regulator not properly set and not passing water Water solenoid valve not connected to wiring Control PCB defective
32. ae iEn nd ra EO 9 6 1 MAIN CONTROL PCB 9 6 2 MOTOR SPEED CONTROL FLUSH SWITCH PCB REPLACEMENT 10 6 3 TRANSFORMER 10 6 4 CIRCUIT BREAKER 10 6 5 PADDLE SENSOR tree ee te e e rh ai de P 10 6 6 CONCENTRATE PUMP AND 11 6 7 WATER SOLENOID VALVE sis itti pto ie I eee 12 6 8 REGULATOR ASSEMBLY tnit ederet xr e eR e RARE RR era da ee 12 6 9 ELECTRONIC ICE BANK 12 6 10 iicet bt tr eer pite et ptio tee E OD ee e 13 6311 AGITATOR DE CK vison st cage e ede tare e 13 6 12 WATER COIL CAGE 5 13 6 13 TOP COMER SP 14 6 14 WRAPPER ea eH do RR ta Ol d een eua 14 6 15 CONDENSER FAN MOTOR 3 iride etta rata de CA ERE 14 1 TROUBLESHOOTING 55 iria ci tor erro cd dann ie canoe Dr o Gal d E ca AST airin 15 7 1 NO WATER OR CONCENTRATE ON EITHER SIDE esee 15 7 2 NO WATER OR CONCENTRATE ON ONE SIDE ONLY 15 7 3 WATER ONLY NO CONCENTRATE 15 7 4 CONCENTRATE ONLY NO WATER EITHER SIDE 15 7 5 CONCENTRATE ONLY NO
33. ator Assy Regulator Brass Adaptor Valve Hex Nipple Strainer Regulator Bracket Nutsert Rivet Tube U Bend Tube Evaporator Accumulator Regulator Repair Kit For Item 40A 9 4 COVER ASSEMBLY 9 4 TOP COVER ASSEMBLY CONTINUED 26 ITEM PART NO DESCRIPTION ITEM PARTNO DESCRIPTION 1 82 0493 01 Top Cover Assy 23 30 9119 Bracket Switch Reset Slimline 1A 54 0047 01 Top Cover Sub Assy with Sold Out 1B 05 0438 Bottom Plate 52 2793 Harness Assy Jumper Reset 1C 04 0397 Screw Switch 1D 52 2782 Motor PCB Assy 13 0176 Fitting Bulkhead Water Tight 1E 52 2784 Motor Flush Harness Assembly HEYCO 3210 1F 05 0443 Front Fitting 02 0155 O Ring for 13 0176 2 52 0142 Motor Harness Assy 24 17 0370 Check Valve Assy 3 06 0342 01 Label Front 24A 02 0089 O Ring 4 54 0019 Paddle Assy 24B 05 0456 Body Fitting 5 03 0061 Spring 24C 02 0115 O Ring 6 05 0453 Solenoid Inlet Fitting 24D 14 0004 Ball 7 02 0005 O Ring 24E 02 0103 O Ring 8 02 0109 O Ring 24F 05 0425 Check Valve Cap 9 17 0515 01 Solenoid Assy LH 25 08 0193 Concentrate Tube 17 0516 01 Solenoid Assy RH 26 05 0446 01 Adaptor Fitting 9A 05 0448 Nut 9B 01 1218 Solenoid Fitting 9C 17 0077 Solenoid Valve 9D 01 0821 Elbow Fitting 81 0413 Filter Screen for Solenoid 82 0189 Repair Kit Solenoid 10 01 0798 Nut 11 05 0379 Plastic Ferrule 12 08 0323 Tube Solenoid to Tank 13 05 0476 Pump Shield 86 0004 Pump Assy Complete with Motor Items 14 and
34. ch or deface inner concentrate pump body If the impeller is cut nicked or severely worn replace 4 Remove four 4 Phillips screws and separate concentrate pump body from motor to expose the shaft seal black The shaft seal must be replaced if the inner cylindrical seal shaft surface and or the outer cylindrical seal pump body surface is grooved scratched or excessively worn If the seal has failed prematurely it is advisable to replace both the seal and pump body Clean only with plain water a To replace seal carefully press seal out of body b Lubricate inside and outside of seal with Lancer lube PN 15 0046 Press seal into body until completely seated 11 5 Coat motor shaft and boss at base of shaft with Lancer lube Carefully assemble pump body to motor using a rotating motion so as not to damage shaft seal Replace screws and tighten evenly 1 4 turn after finger tight DO NOT TIGHTEN EXCESSIVELY 6 Install impeller being careful to flex all impeller arms in a clockwise fashion motor shaft will rotate counter clockwise Align the flats on the shaft and impeller and gently push impeller onto the shaft until seated against back pump body surface Operate the concentrate pump by using a test kit or depressing the paddle with the water supply OFF for a few seconds to properly seat the impeller 7 Replace o ring face plate and four 4 knurled screws The sequence in which the screws are tightened should be in
35. flow port J Replace agitator deck and lid 6 13 TOP COVER A Flush both sides of unit ommoom B Turn key switch OFF C Remove both lids D Remove check valves from concentrate tubes E Remove concentrate containers F Remove three 3 screws holding top cover to frame at front of unit directly behind splash plate G Loosen three 3 screws do NOT remove holding top cover to frame at rear of unit H Remove paddles drip tray splash plate and air intake plate I Remove the control box cover J Unplug electrical connectors to each pump housing noting which is left and right K Unplug motor speed flush switch wiring harness from PCB middle wire harness L Remove motor speed flush switch wire bundle from wire clamp on inside surface left of wrapper M Disconnect water solenoids by unscrewing the white plastic nut located directly above the solenoid coil Take care not to lose the o ring at the joint of the connection N Gently lift top cover off of dispensing unit being careful not to tangle the wire leads to the motors or PCB motor assembly O To reassemble reverse above procedure 6 14 WRAPPER A Unplug unit power cord from electrical outlet Remove top cover Remove drip tray paddles air inlet panel and splash plate Remove eight 8 screws on front of unit four on each side Remove wire cluster from wire clamp on inside of wrapper Disconnect key switch wiring harness connectors inside ma
36. gged Air leaking into concentrate tube Defective water regulator Machine just installed Small amount of overflow is normal as ice forms Loose or defective water coil Faulty ice bank control Casual drink Product warming in lines between use Hot incoming water supply from HOT water supply or heater No ice bank defective ice bank control Low refrigerant supply No ice bank defective condenser fan motor No ice bank compressor does not run or runs for a few minutes and stops Power supply electrical breaker tripped or fuse blown Defective ice bank control Improper or loose wiring Defective compressor relay or overload Defective compressor Improper or loose wiring Low Voltage Improper or loose wiring 17 REMEDY Remove other equipment from water supply or provide alternate water supply Replace control PCB Repair or replace concentrate pump Defrost concentrate Clean check valve Refer to Section 7 9 Repair or replace regulator Condition is normal Should stop when dispenser refrigeration cycles OFF Turn water supply OFF and contact Phone Fixe for service Dispatch Replace ice bank control Check temperature on second drink Product temperature should be 38 44 Switch to cold water supply Replace ice bank control Repair leak and recharge Replace condenser fan motor Refer to Sections 7 17 7 21 Reset breaker or replace fuse
37. ical circuit breaker on control box assembly tripped Power supply electrical breaker tripped or fuse blown Wiring harnesses not connected to transformer cabinet assembly Sold Out has locked out valves Control PCB defective Sensor not adjusted properly in relation to paddle Sensor not connected to wiring harness Defective sensor Water solenoid valve defective and concentrate pump not properly installed in pump support or defective Defective paddle Sold Out has locked out valves Out of concentrate Check valve not properly installed in concentrate container Concentrate pump not properly installed in pump support Concentrate pump defective Check valve clogged Large lumps in concentrate Air leak caused by defective o ring on check valve or pump inlet fitting Control PCB defective Concentrate tube kinked Inlet water shut off valve turned OFF Inlet water strainer dirty clogged 15 gt REMEDY Turn key switch ON Connect unit power cord to electrical outlet Reset circuit breaker by depressing button on control box Reset breaker or replace fuse If problem persists 1 Check unit for electrical short wiring compressor fan motor etc 2 Electrical circuit overload Switch to another circuit Connect wiring harness to transformer cabinet assembly Check product levels and reset Sold Out Replace control PCB Adjust sensor to move it closer to p
38. in control PCB box two 2 2 pin connectors one connector located at bottom of the PCB and the other connector coming from the transformer secondary leads Loosen legs by turning counter clockwise Spread wrapper at front of unit slightly on each side in order to clear frame Push wrapper toward back of unit until wrapper is free of frame l To reassemble reverse above procedure being sure that cutout for power cord in rear of wrapper seats properly Clean only with damp clean cloth or approved non abrasive spray or liquid stainless steel cleaner 6 15 CONDENSER FAN MOTOR WARNING DISCONNECT THE POWER CORD FROM THE ELECTRICAL OUTLET Unplug unit power cord from electrical outlet Remove top lids and top cover Remove wrapper Disconnect fan motor electrical cord Remove four 4 nuts holding fan motor bracket to base of unit and remove from unit Clean condenser with a brush Remove fan motor from bracket mmoom TO ommoom 14 CAUTION USE CARE TO NOT BEND FAN BLADES H Remove fan blade from fan motor I To reassemble reverse above procedure 7 TROUBLESHOOTING Causes are listed in order of probability TROUBLE No water or concentrate on either side 7 1 7 2 No water or concentrate on one side only 7 3 Water only no concentrate 7 4 Concentrate only no water either side Section 7 4 continued on next page Key switch OFF Unit not connected to electrical outlet Electr
39. iring Diagram Sec 9 1 page 18 l Plug the Probe Lead into the connector on the PCB J Check all connections and install Control Housing Assembly Cover Tie all leads together ensuring that all leads are clear of any rotating equipment K Mount new control to the Agitator Deck bracket using the screws removed in Step C above L Replace Agitator Deck see Sec 6 11 and refill Water Bath M Reconnect to power source When power is supplied to the EIBC there is a five 5 minute delay before Compressor start up The Power Indicator Lamp should be illuminated and visible through the Control Housing Assembly Cover When the Compressor starts the Power Indicator Lamp will turn off N Replace Rear Lid over Agitator Deck and the two screws O Conduct operational check of unit 6 10 AGITATOR MOTOR WARNING DISCONNECT THE POWER CORD FROM THE ELECTRICAL OUTLET A Remove lid over agitator deck B Unplug wiring harness from agitator deck C If unit has an ice bank remove seal and pour about 12 ounces 354 8 ml of warm water NOT HOT into retainer D Remove agitator deck from unit Rotate deck over Remove three 3 screws holding motor to agitator deck E Disconnect agitator motor from wiring harness and remove F Remove propeller from shaft of agitator motor Inspect propeller to be sure no blades are broken or damaged G Replace agitator motor and propeller by reversing above procedure 6 11 AGITATOR DECK WARNING
40. leted the ice bank control senses that the ice is melting and causes the compressor and condenser fan motor to start When the ice bank is rebuilt the control shuts off the compressor and condenser fan motor The compressor and condenser fan motor will operate periodically even though no drinks are being dispensed in order to maintain the ice bank If the unit is unplugged or power disrupted while operating the compressor will not restart for a period of time during which the refrigerant pressures equalize approximately five 5 minutes This feature protects the compressor from premature failure 4 RELOCATING OR SHIPPING UNIT 4 1 REMOVING AN OPERATING UNIT A Perform FLUSH operation on each side of unit until a clean stream of water is being dispensed B Remove Minute Paks CAUTION IF UNIT IS TO BE TRANSPORTED OR STORED WHEN AMBIENT TEMPERATURE IS 32 F 0 C OR LOWER STEPS C AND D MUST BE PERFORMED TO PREVENT THE WATER SYSTEM FROM FREEZING AND DAMAGING THE UNIT DO NOT USE CO2 GAS TO PURGE WATER FROM UNIT AS IT WILL CAUSE A HEALTH HAZARD C Shutoff inlet water supply Disconnect inlet water tube from bottom of unit About six 6 ounces 177 4 ml of water will drain out of the unit as the vacuum breaker opens allowing air into system D Depress each dispensing paddle This allows additional air into the system and will cause a few more ounces ml of water to drain from unit Turn key switch OFF Unplug unit po
41. n joaquin Santiago Chile Phone 56 2 5521657 FAX 56 2 5521961 e mail lancerchile lancer tie cl Lancer Pacific Web Site www lancerpacific com Australia Lancer Pacific Pty Ltd 5 Toogood Avenue Beverley 5009 PO Box 331 Welland 5007 South Australia Phone 61 8 8268 1388 FAX 61 8 8268 1978 e mail joe thorp lancer pacific com au Managing Director Lancer Pacific steve sotiriou lancer pacific com au for Fountain soft drink bill cadd lancer pacific com au for Draught Products New South Wales ACT Lancer Pacific Pty Ltd Unit 8 2 Holker Street Newington 2127 New South Wales Australia Phone 61 2 9648 6840 FAX 61 2 9648 6850 e mail darren castle lancer pacific com au Victoria Tasmania Lancer Pacific Pty Ltd 55 Keele Street Collingwood 3066 Victoria Australia Phone 61 3 8415 1920 FAX 61 3 8415 1929 e mail shane devlyn lancer pacific com au Queensland Northern Territory Lancer Pacific Pty Ltd Unit 27 256 258 Musgrave Road Coopers Plains 4108 Queensland Australia Phone 61 7 3274 5700 FAX 61 7 3875 1805 e mail brett thomson lancer pacific com au Western Australia Lancer Pacific Pty Ltd 24 Ernest Clark Road Canning Vale 6155 Western Australia Ph 61 8 9455 2722 Fax 61 8 9455 2455 Email ross kleinhanss lancer pacific com au New Zealand Lancer Pacific Ltd 9 O Rorke Street Onehunga Auckland POBox 12 523 Penrose Auckland New Zealand
42. nd concentrate tube to the inlet of the concentrate pump It is metered by volume and pumped into the spout where it mixes with the water The temperature of the concentrate does not effect the as long as it is above 32 F 0 C The volume output of the concentrate pump is controlled electronically and can be adjusted to change the Brix 3 3 3 4 CONCENTRATE LOW LEVEL INDICATOR SYSTEM The dispenser is equipped with an infrared sensor on each concentrate tube that senses the difference in light density that is passed through the tube The unit reads juice characteristics and obtains a measurement Learn Mode If the unit senses a change in density indicating a bubble or lack of concentrate while dispensing the unit will go into Lock Out Mode When the unit is in Lock Out Mode it will disable the valve and turn on the Sold Out LED It will also beep if you depress the dispense button while in Lock Out Mode To enable dispensing reload the concentrate container and press the reset button This will clear the lock out and put the unit into Learn Mode NOTE The Lock Out Mode can be cleared by cycling power key switch When power is restored the unit will not go into Learn Mode A If the flush switch is depressed the unit will go into flush wait mode In this mode the unit will not lock out Nine 9 seconds of dispensing in three 3 second continuous intervals will take the unit out of Flush Wait Mode B If the val
43. ned or new strainer screen Do NOT overtighten strainer plug Open inlet water shut off valve Replace splash plate 5 3 CLEANING CONDENSER Unplug unit power cord from electrical outlet Remove splash plate drip tray and air intake panel Clean condenser with a small brush Replace splash plate drip tray and air intake panel Plug unit power cord into electrical outlet 5 4 CLEANING CONCENTRATE CONTAINER COMPARTMENT ommoomgm moon Use only warm water and damp cloth REPAIR AND REPLACEMENT See Figure 8 for Electrical Parts Location 6 1 MAIN CONTROL PCB REPLACEMENT WARNING THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR THE POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG IF A THREE HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE USE AN APPROVED METHOD TO GROUND THE UNIT A Turn key switch OFF and UNPLUG the unit power cord from electrical outlet B Remove the paddles drip tray and splash plate C Remove the control box cover by removing the Phillips screw in the front D Disconnect all wiring harness connectors from the PCB by grasping the housings Do NOT try to remove by pulling the wires E Usea straight slot screwdriver to turn the four 4 plastic latches 1 4 turn counterclockwise CAUTION i i PLACE THE BAD PCB IN THE ANTI STATIC SHIPPING BAG THE CONTROL PCB IS NOT FIELD i REPAIRABLE AND MUST BE RETURNED
44. ove procedure 6 5 PADDLE SENSOR A B Turn key switch OFF Remove both dispensing paddles and the drip tray 10 Remove splash plate Unplug sensor from harness Loosen nut on back of sensor Remove sensor from bracket Install new sensor and adjust so that sensor face is about 1 8 inch 3 2 mm from splash plate Replace splash plate Replace dispensing paddles and drip tray Turn key switch ON A Replacement 1 If concentrate pump will operate depress FLUSH mode until a clear stream of water is dispensed 2 If concentrate pump will not operate proceed to Step 3 3 Turn key switch OFF 4 Remove check valve from concentrate container by pulling up 5 Remove spout by loosening nut turn counter clockwise and pulling spout down Do NOT lose O Ring between spout and threaded adaptor 6 Remove elbow retainer 7 Remove inlet elbow by pulling up 8 Remove concentrate pump by pulling out of pump support 9 Replace new concentrate pump by reversing above procedure 10 Turn key switch ON 11 Readjust Brix see Section 1 10 B Repair 1 Remove the four 4 knurled screws on top of pump face plate 2 Remove face plate and clean with water If any inner surface exposed to the impeller is grooved or severely worn replace the damaged parts 3 Remove the impeller and clean with plain water DO NOT use pliers or other sharp instruments to remove the impeller Be careful not to scrat
45. place motor speed flush switch PCB Replace main PCB Repair or replace water solenoid valve Push tube onto check valve Replace tube if necessary Replace two o rings on exterior of check valve Push concentrate tube onto elbow Replace tube if necessary Replace two o rings on elbow 1 Replace face plate o ring 2 Replace seal in concentrate pump body Use test gauge and adjust water pressure to 25 PSIG Repair or replace concentrate pump Replace control PCB Refer to Section 7 9 Repair or replace regulator Replace Use test gauge and adjust water pressure to 25 PSI Clean strainer Repair or replace regulator Repair or replace water solenoid valve Correct water supply must be made available TROUBLE Section 7 12 continued from previous page 7 13 Water continually overflows into drip tray 7 14 Compressor starts and continues to run until freeze up and will NOT cut off 7 15 Warm drinks 7 16 Compressor does NOT start no hum condenser fan motor does not run and no ice bank 7 17 Compressor does NOT start no hum no ice bank but condenser fan motor runs 7 18 Compressor does NOT start but hums Section 7 18 continued on next page Use of other equipment on same water supply causes water supply pressure and flow to vary Defective control PCB Defective concentrate pump Frozen lumps of concentrate in concentrate container Check valve clo
46. pped on front panel 3 Transformer wiring harness not connected to control PCB Key switch ON trying to Shorted defective solenoid dispense product or flush Green ON when not trying to dispense Key switch ON trying to 1 Wiring harness not dispense product but connected to pump support concentrate pump does not Defective control PCB operate Water does dispense Key switch ON trying to Defective or overloaded dispense product but pump or motor concentrate pump does not Shorted motor connector operate Water does dispense Short in wiring harness 19 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAM 9 WIRING DIAGRAM 9 1 HOSN3S OLLINOVIN 1H9lH MOVIE GION310S HILVM 1H9lH HOLON SIVHIN3ONOO MOVIE 3ONVHO 1H9lH HOLON SIVHIN3ONOO 1331 3ONVHO Dova GION310S HILVM 1331 HOSN3S OLL3NOVW 1497 57 HOSS3HdWoo QVOTH3AO le LZ E l z m 380d 321 SY HOIVLIOV TOYLNOI INVE 321 Ne Al8W3SSV X930 YOLWLISV
47. r depositopromoven fibertel com ar Bras Sulamericana LTDA Brasil Contact Fabio Queiroz Rua Dr Ladislau Retti 1400 Parque Alexandre Cotia Sao Paulo Brasil CEP 06714 150 Phone 55 11 4612 1122 FAX 55 11 4612 2219 e mail fabio queiroz bras com br Continued on reverse 29
48. r voltage and the input to the 12VDC regulator on the main control PCB The green LED indicates the output of the 12 VDC regulator is normal This voltage is used for all solenoids and the PCB circuits The 12V regulator can SHUT DOWN from excess current or excess temperature but will automatically start operating again when the problem is removed An example would be a shorted left dispense solenoid coil The green LED would be on until the left paddle was depressed which would cause the green LED to go OUT until the paddle was released Left flush right flush and right dispense would be normal and the green LED would be ON before and during dispense The yellow LED indicates a motor over current condition when lighted This could be caused by a faulty motor pump or a grounded motor lead Normally the yellow LED will flash ON the instant a paddle is pushed then go OUT immediately This is caused by a high in rush current to get the motor initially started The following are some typical diagnostic light conditions and the possible problems associated with these conditions All conditions are with the key switch in the ON position and the power cord plugged in LIGHTS STATUS PROBLEM Key switch ON Normal operations Key switch ON Not trying to 1 Wiring short of 12 volts to dispense product ground 2 Defective control PCB Key switch ON Not trying to 1 Defective transformer or dispense product control box 2 Breaker tri
49. rm does not sound after repeating the test procedure several times contact the Service Center D Disabling of Sold Out Feature The Sold Out Feature can be disabled by pressing the Flush button three 3 times in rapid succession The dispenser will follow with three 3 short beeps E Enabling of Sold Out Feature Press the RESET button to enable the Sold Out Feature Dispenser will follow with three 3 short beeps 2 3 CLEANING AND SANITIZING INSTRUCTIONS For optimum dispenser performance and highest drink quality please follow the instructions listed below for cleaning your dispenser I CAUTION I i DO NOT USE ANY POWDERS OR ABRASIVE CLEANING COMPOUNDS THAT WILL DAMAGE i A Daily 1 Flush each valve of dispenser until clear water flows from the nozzle 2 Remove drip tray and cup rest Wash drip tray and cup rest thoroughly with warm soapy water using a mild detergent Rinse thoroughly with clean warm water and reinstall drip tray and cup rest to dispenser 3 Wipe down dispenser to remove any product residue WARNING REMOVE SANITIZING SOLUTION FROM DISPENSER AS INSTRUCTED RESIDUAL SANITIZING SOLUTION LEFT IN SYSTEM COULD CREATE HEALTH HAZARD CAUTION NOT SOAK NOZZLES IN CHLORINE SOLUTION OVERNIGHT THIS WILL CAUSE i NOZZLES TO SWELL AND PLASTIC WILL BEGIN TO DETERIORATE B Weekly 1 Flush each valve of dispenser until clear water flows from the nozzle 2 Turn off water supply to dispenser
50. spensing before the learn occurs if the flush switch was pressed just before the pre learn dispense was finished F Theunit may be put into or out of Disable Lock Out Mode by depressing the flush switch three 3 times in less than two 2 seconds When entering leaving Disable Lock Out Mode the unit will beep three 3 times In Disable Lock Out Mode the dispenser will operate without the Low Level Sold Out features ELECTRONIC CONTROL SYSTEM WARNING THE KEY SWITCH DOES NOT DISABLE THE HIGH VOLTAGE 115 VAC TO THE TRANSFORMER PRIMARY The electric cord supplies 115 VAC to the compressor condenser fan motor agitator motor and control transformer Each component has circuit protection with an automatic reset feature The only manual reset is a 0 5 AMP circuit breaker on the primary side of the control transformer accessible on the bottom right of the control box behind the splash plate The control transformer secondary is switched by the key switch and supplies power to the pump motors solenoids and paddle sensors via the control printed circuit board PCB All the logic functions and voltages required to operate the entire dispensing flushing system are provided by the control PCB There is only one 1 motor speed control circuit but this circuit has two 2 available speed settings This allows only one dispensing station to operate at a time but enables each station to dispense at a different There are three 3 ligh
51. t emitting diodes LEDs 7 visible through the three holes in the control box behind the splash plate These LEDs assist with Troubleshooting and Servicing see Section 8 3 5 DISPENSING PADDLE SYSTEM The dispensing paddle has an integrally sealed permanent magnet which activates the sensor behind the splash plate when the paddle is depressed This causes the electronic system to activate the water solenoid and concentrate pump allowing the unit to dispense product The dispensing paddles are removable without tools for cleaning Paddles can be removed by squeezing the top edges of each paddle together 3 6 FLUSH SYSTEM Depending upon which flush system is activated a water solenoid opens to allow only water to flow see Figure 1 The water flush cleans concentrate from the spout and nozzle For further cleaning instructions refer to Section 2 3 3 7 REFRIGERATION SYSTEM An ice bank is formed and maintained on the copper tube evaporator located in the water bath compartment of the tank assembly Water is continually circulated by the agitator motor across the ice bank and around the copper water coil Water temperature is maintained at 32 F 0 C Because the water compartment and concentrate compartment are an integral aluminum die casting the concentrate compartment is maintained at a constant 35 F 1 7 C temperature When product is dispensed water is drawn through the copper water coils and chilled As the ice bank is dep
52. tton Depress dispensing paddle with cup until a steady flow of pre mixed product is obtained Unit is now ready to dispense Install nozzles and check Brix see Section 1 10 NOTE If the new product requires a different mixing ratio see Section 1 10 Brix 3 22 OPERATING SLIMLINE II JUICE DISPENSERS WITH SOLD OUT FEATURE A Loading a New Package A B ute N M A A Yi x Remove Top Cover and Splash Tray over Pump Assemblies see Figure 2 Minute Pak Remove check valve from empty package and remove package load new package and replace check valve see Figure 3 Thoroughly shake Minute Pak before loading see Figures 4 and 5 Press red reset button next to the pump for the product just loaded see Figure 6 The Product Out lights will turn off Replace Splash Tray and Top Cover Prime pump by dispensing approximately eight 8 ounces of product from the nozzle or until there are no air bubbles present in the concentrate tube see Figure 7 e laid SHAKE THE PACKAGE Figure 6 Figure 7 B Intermittent Lock out Every precaution has been taken to produce a Sold Out Feature which will operate properly with all of the Minute Maid products However it is possible that an individual machine may lock out inadvertently Should the machine lock out while product remains simply press the RESET button If the machine continues to lock out check the following
53. ve does not dispense for over one hour the unit will go into Inactivity Wait Mode this mode the unit will not lock out It will stay in this mode until a three 3 second continuous dispense occurs C The unit enters Learn Mode when the reset switch is depressed The unit will beep once when entering Learn Mode Note If the reset switch is depressed and the unit does not beep it is already in Learn Mode This clears the lock out shuts off the red LED disables audible alarm and enables dispensing D Pre learn dispense The unit will wait for 15 seconds of dispensing in three 3 second increments This delay ensures that concentrate is in the sensor region of the tube before learning the concentrate E Learn The unit will learn the characteristics of whatever is in the sensor region of the tube when a dispense of at least one second occurs after the pre learn dispense is finished NOTE If the flush button is pressed after the reset learn button the unit will have to clear the Flush Wait Mode before it will learn the concentrate The Flush Wait Mode is cleared by three 3 dispenses of at least three 3 seconds each Since the pre learn dispense requires five 5 dispenses of at least three 3 seconds each it should have no effect on the learn unless several seconds of dispensing occur in the pre learn dispense mode before the flush switch is pressed In a worst case scenario it could take an additional nine seconds of di
54. wer cord from electrical outlet Remove agitator deck see Section 6 11 and using plastic tubing siphon water out of ice bath compartment It will be necessary to pour about 12 ounces 354 8 ml of warm water do NOT use extremely hot water into the ice bath compartment to completely melt the ice bank Drain the remaining water and replace agitator deck and secure with nuts H Remove drip tray and cup rest Clean and reinstall Wipe exterior surfaces of unit with a clean damp cloth 4 2 TRANSPORTING UNIT The best method of handling and transporting a unit is to remove the legs and secure the unit to a plywood shipping base If it is to be handled and transported with the legs assembled to the unit special care should be taken not to damage unit DO NOT LAY UNIT ON SIDE OR BACK 8 4 3 SHIPPING UNIT If a unit is to be shipped by a common carrier it must be secured to the plywood shipping base and repacked in the original carton with the inner packaging material For this reason it is wise to retain the original packing material PERIODIC MAINTENANCE 5 1 LUBRICATION All motors are lubricated for life and require no maintenance lubrication 5 2 CLEANING WATER STRAINER Remove splash plate drip tray and air intake panel Close inlet water shut off valve Remove plug from strainer on regulator assembly and remove strainer screen Clean strainer screen with water Inspect for holes or other deterioration Replace clea
55. with the carrier UNPACKING Cut band and remove from shipping carton Carefully remove top portion of carton by lifting up Remove top inner carton pad from inside of packing box Remove package containing four 4 legs PN 81 0112 shipped in drip tray Lift unit by plywood shipping base and remove lower portion of carton Remove plywood shipping base from unit by removing screws from bottom This is best done by moving the unit so that one side extends past the edge of the counter top or table allowing access to screws on bottom of plywood shipping base NOTE If unit is to be transported it is advisable to leave unit secured to plywood shipping base G Assemble legs PN 81 0112 to unit by tilting unit DO NOT LAY UNIT ON ITS SIDE OR BACK H Inspect unit for concealed damage and if evident notify delivering carrier and file a claim against Remove accessory kit of loose parts from drip tray contents listed below PART NO PART DESCRIPTION QUANTITY 22 0017 Brush 1 05 0017 Flare Seal Washer 2 54 0038 Dispensing Nozzle 2 81 0126 Keys for Key Switch 2 49 0226 Inlet Water Shut Off 1 SELECTING COUNTER LOCATION A Select a location close to a properly grounded electrical outlet and water supply that meet the requirements as listed in the SPECIFICATIONS see Cover page CAUTION FAILURE TO MAINTAIN THE PROPER CLEARANCE SPACE WILL CAUSE THE COMPRESSOR i TO OVERHEAT AND RESUL
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