TECHNICAL - Henny Penny Corporation
Contents
1. 1 1 02 91 1 4 4 166 3 4 87120 SPREADER IAP PLATE 5 154736 6 154866 WELD ASSY HI LIMIT 2 7 154839 SPREADER HI LIMIT 4 1 8 154840 SPREADER HI LIMIT 1 SCO1 173 SCREW 10 32 X 5 8 PH FHD 855 8 9 90085 O RING GCRUMB 2 Not Shown AR As Required Sept 2014 54 Engineered to Last Item No Part No Description Quantity B 1 8358 1 002 CONTROL WATLOW HIGH LIMIT 208V 2 64987 HL SWITCH MOMENTARY SPLASH PROOF 1 B 2 51795 CONTACTOR 208 240 VAC 1 B 2 65073 24 5 1 3 EF02 125 BREAKER PUSH BUTTON 2 EF02 104 FUSE HODDER 20A 290 V 2 EF02 105 2 4 29509 CONTACTOR KIT 24VAC 1 5 66087 ASSY 24V 240V 75 1 6 TS22 012 TTR NS FOUR a 1 ME90 008 P amp B T92 RELAY 12VDC COIL 1 Not Shown As Required Oct 202. CATION A SATION GICION POSICION B DO NOT TAMPER WITH ANY SN COMPONENT OF UD LOCKING MECHANISM Item No Part No Description Quantity 94825 ASSY CABLE AND STRAIGHT SKT 49864 SURE i 93778 WELD ASSY GEAR MTR 24VAC 60HZ 151463 WITCH LID LOCKING 151464 S WITCH LID INTERLOCK 94971 AOS Y COILED LID COR D 94322 WELD ASSY LID WIRING RACEWAY 93222 FILLER AM SLDBDE Ee Eni a BW NO NO RR NR NR Not Shown AR As Required Sept 2014 62 HENNY PENNY Engineered to Last Henny Penny Corporation 60 Eaton OH 45320 1 937 456 8400 1 937 456 8402 Fax Toll free in USA 1 800 417 8417 1 800 417 8434 Fax www hennypenny com i 0 6 0 5 9 Henny Penny Corp Eaton Ohio 45320 Revised 9 22 14
3. n 24V CONTROLS HENNY PENNY EATON OHIO 45320 93858 J 46 Oct 2014 Y PENNY Engineered to Last CURRENT DRAW PER PHASE VOLTAGE ELEMENT VOLTAGE FRYER VOLTAGE LINE CURRENT 480 8 8 s aie i LIMIT CONTROL 1 OMIT FOR OXE100 PRESSURE RANSDUCER OPTIONAL BULK OIL KIT ALLE BTIF A Er is mm di a iuh non m bm omm um um ms mm cam m s 3 BL JL AL P Fon d i ORAIH nmm PRIMARY SAFETY CONTACTO BULK KIT SELECTOR VALVE OPTIONAL _ 1 iP Um GS OG OM ZIGBEE TRANSFORMER 118220 VAD YAL PE BART piama m HITE FDH j CDHSECT E CET POWER CORD OMIT FOR 100 MODEL PXE100 0XE100 480 3 0 24V CONTROLS HENNY PENNY CORP EATON OHIO 45320 52532 C pg 47 Oct 2014 Y PENNY Engineered to Last CURRENT DRAW PER PHASE AT NOMINAL VOLTAGE ELEMENT VOL TAGE FRYER VOLTAG
4. uet 77523 002 Oct 2014 221215 LEGEND FILTER PUMP LE i MOTOR RT OORMONT FLEXIBLE TUBE i 3 4 DORMONT FLEXIBLE TUBE 1 FILTER PAN MM 25458 002 10 DORMONT TUBE AUTO OFF NOTE 1 DIAGRAM 15 NOT AN ACTUAL DEPICTION oi DF PLUMBING FITTINGS AND CONNECTIONS 85458 002 Y PENNY Engineered to Last Se a ee ee ee H Oct 2014 HENNY PENNY Engineered to Last SECTION 5 PARTS SECTION This section lists the replaceable parts of the Henny Penny Velocity 5 1 Series Pressure Fryer INTRODUCTION 5 2 Use only genuine Henny Penny parts in your fryer Using a part of GENUINE PARTS lesser quality or substitute design may result in damage to the unit or personal injury 5 3 Once the parts that you want to order have been found in the parts list WHEN ORDERING write down the following information PARTS Example Item Number 2 Part Number 60241 Description High Limit From the data plate list the following information Example Product Number 01100 Serial Number 0001 Voltage 208 Your distributor has a price parts list and will be glad to inform you of 5 4 the cost of your parts order PRICES Commonly replaced items are stocked by your distributor and will be 5 5 sent out when your order is received Other parts will be ordered by DELIVERY your distributor from He
5. aul lt S san N es x A 7 NN j 4 y AU CS tw NO gt 55 j UN VN E AM ay t gt Te 4 lt 4 4 4 iw 4 WA VY gt 4 i e oed EO Sept 2014 HENNY PENNY Engineered to Last OPERATING COMPONENTS No Description Function Steam Stack Houses the dead weight Releases steam when pressurized Fresh Oil Tank Tops the vat off with fresh oil when low 3 Power Switch Turns power to the unit ON OFF Condensation Pan Reservoir that hold excess condensation that drains from the vat Oil Drain Pan Oil is drained into this pan and then is pumped through filters to help prolong the use of the oil Sept 2014 4 HENNY PENNY Engineered to Last This section gives a control board overview and explains all the CONTROL buttons displays and features OVERVIEW VELOCIT ie 7 Figure 3 1 Figure 3 2 Figure 3 3 5 6 Figure 3 4 Sept 2014 5 HENNY PENNY Engineered to Last CONTROL OVERVIEW CONT No Description Function Duden When the light 15 illuminated next to the button this indicates this button has a product or action that c
6. LEVEL SENSOR FAILED Shorted System data lost Both the RAM 41 copy and stored copy of settings 1 LOST have been lost Settings are reset to default Replace control board if occurs repeatedly System data lost Both the RAM copy and stored copy of the settings have been lost Settings are reset to default 418 SYSTEM DATA LOST Replace control board if occurs repeatedly 46 INTERNAL SD Issue with microSD chip Check to ensure chip is not ejected from slot MEM ERR Unable to communicate and save data to microSD chip DATA SAVE FAILED Replace control board if occurs repeatedly Corrupt file Sept 2014 12 HENNY PENNY Engineered to Last DISPLAY CAUSE CORRECTION E 47 ANALOG SYSTEM Problem reading the A to D Analog OR 12 VOLT to Digital converter inputs FAILED Initialize the CPU board Replace control board E 48 INPUT SYSTEM Failure of the CPU board Replace control board ERROR 54 Initialize CPU board MAIN TEMP Fault on the CPU board CIRCUIT FAILURE Replace control board 540 Initialize CPU board MAIN TEMP DSC Fault on the CPU board ERROR Replace control board E 70A FAN JUMP MISSING Jumper wire is loose or missing from 15 pin connector Check connector for loose connection E 70B Short in wires loose connection Check connection PWR SWITCH OR WIRES
7. MELT CYCLE Specify the desired Melt Mode heating cycle 1 Use the or to select wither Solid or Liquid SP 8 START UP POLISH ENABLED Specify whether or not an automatic polish operation should be performed as part of the normal morning startup process 1 Use the or to select either YES or 5 9 START UP GO WHERE Specify where the control should go after exiting Melt Choices are STAY PROD PREV MENU or go specifically to any of the ten Cook Menus 1 Use to navigate through options SP 10 COOK MENUS Cook Menu Configuration 1 Use the or buttons to navigate through cook menu options e 44 TITLE 5 6 ITEMS See MENU OPTIONS for descriptions and examples SP 17 BULK DISPOSE 1 Use the or buttons to navigate through the three options NONE FRONT e REAR 2 NONE Oil dispose is by draining into a disposal cart or shuttle 3 Dispose by pumping through the front hose connection by press and holding the illuminated button 4 REAR Dispose by pumping through the rear plumbing connection 17 HENNY PENNY Engineered to Last 3 3 SPECIAL PROGRAMMING CONT Sept 2014 1 SP 18 BULK SUPPLY Use buttons to select either YES or for whether or not a bulk oil supply is available for r
8. 1 Push and hold until the display reads MAIN 2 Enter the code 1 2 3 3 Press the UJ again to access the next set of options 4 Press 4 to enter the PROG menu Use the buttons next to the arrows on the display to access the next set of options Special Programming consist of the following 5 Use the left or right arrows to navigate through the options SP 13 AUTO MENU MINUTES SP 14 AUTO MENU GO WHERE SP 15 COOL TEMP SP 16 PROD PROG T1 T2 T3 SP 17 BULK DISPOSE SP 18 BULK SUPPLY SP 19 COOKING SHOW PSI SP 20 CHANGE MGR CODE SP 21 CHANGE USAGE CODE SP 22 CLEAN OUT TYPE SP 23 CLEAN OUT TEMP SP 24 CLEAN OUT MINUTES SP 1 TEMPERATURE DISPLAY UNITS 1 Use the or to change between Fahrenheit F or Celsius 9 SP 2 OPERATION LANGUAGE 1 Use the or buttons to scroll through the list of languages SP 3 SYSTEM INITIALIZE 1 Press and hold the button next to hold gt for three seconds 2 System will re initialize back to default settings SP 5 AUDIO VOLUME Loudness 1 Use the or buttons will adjust the volume of the speaker between 0 10 2 Press the button next to test on the display 16 HENNY PENNY Engineered to Last 3 3 SPECIAL PROGRAMMING CONT Sept 2014 SP 6 AUDIO TONE Frequenc 1 Press the or to adjust the frequency setting 2 Press the button next to test on the display SP 7
9. 4 8 PRIMARY REPLACEMENT Disconnect the power or electrical shock will occur CONTACTOR 1 Lower the control board see Control Board Replacement 2 Mark the location of the wires 3 Use Phillips head screwdriver to remove the L1 L2 and L3 wires from the contactor 4 Usea Phillips head screwdriver to remove the wires on the T1 T2 and T3 side of the contactor 5 Disconnect the wires coming from the T1 T2 and T3 on the contactor 6 Disconnect the RSI and RS2 yellow wires 7 Use 3 81 socket or nut driver to remove nuts that secure contactor to the shroud 8 Liftup on the contactor to remove it from the studs 9 Place the new contactor onto the studs 10 Use a 3 8in socket or nut driver to secure in place 11 Replace wires as they were removed 12 Secure the control board back in place 13 Test operation Sept 2014 36 HENNY PENNY Engineered to Last 4 9 HEAT CONTACTOR REPLACEMENT Sept 2014 2 9 Disconnect the power or electrical shock will occur 1 Lower the control board see Control Board Replacement Mark the locations of the wires Use a Phillips head screwdriver to remove the blue wires in Al and 2 Use a Philips head screwdriver to remove the coming from the 312 513 side on the contactor Use a Phillips head screwdriver to remove the wires from the 2T1 4T2 and 6T3 side of the contactor Use a 3 8in socket or nu
10. Stats accumulate until manual rest To reset requires password available by navigating all the way to the bottom of the list Activity Log History of Activity Log events e On Off Start Stop cook e Filter e Pan removed or replaced CPU Info Live temperature reading for the CPU controller temperature Temperatures Live temperature readings for the Main oil temp the Level Probe temp and the Bottom bottom of vat temperature The Lvl level probe shown here is the one actually in use upper or lower level probe as selected 1 Filter Ctrl Programming mode Digital Inputs 1 Signal present No signal present A Power Switch H High Limit D Drain Switch Jumper S Power Switch Interlock F Fan Switch Jumper Digital Inputs 2 Signal present No signal present 24dc 24 DC Supply Pan Filter Drain Pan Lid Lid Liner Pin Lid Liner Pin shows OK if pin 1s down Lid Liner Pin shows PR when pin is raised under pressure 20 HENNY PENNY Engineered to Last 3 4 INFO MODE CONT Sept 2014 Bulk Oil Inputs Signal present signal present DTF Discard Tank Full If V is present tank is full and cannot dispse to it HDP High Dispose Pressure optional If V is present dispose pumping caused high pressure AFR ATO Fill Request optional If V is present switch is asking to pump Bulk Supply Oil to refill the ATO t
11. DRN VALVE T 4 FRYER HAS SEL VALVE T 19 SEL VALVE FWD REV T 5 PUSH BUTTON TEST T 20 SEL VALVE PORTS T 6 DISPLAY TEST T 21 PUMPS T 7 AUDIO TEST T 22 LID LOCK T 8 LVL TEMP OFFSET ADJ 1 23 RADIO SYSTEM ENABLED T 9 MAIN TEMP OFFSET ADJ T 24 RADIO COM T 10 BOTTOM TMP OFFSET ADJ T 25 ANALOG CHANNELS T 11 SPARE TMP OFFSET ADJ T 26 HEAT CTRL 1 12 CPU degree TEMP OFFSET ADJ 27 KEY DELAY T 13 INPUTS 1 T 28 CHANGE TECH CODE T 14 INPUTS 2 T 29 DO TOTAL INIT T 15 INPUTS 3 T 1 SOFTWARE ID S Shows th active version of software in the middle display T 3 FRYER TYPE Shows what type of fryer pressure or open the middle display To change the fryer type 1 Press the illuminated lower left button to change from Pressure to Open The model type will change the middle display Sept 2014 24 HENNY PENNY Engineered to Last 3 5 TECH MODE Sept 2014 4 FRYER HAS SELECTOR VALVE Ifthe unit is not equipped with a selector valve the middle display should read e Ifthe unit is equipped with a selector valve the middle display should read YES Ifincorrectly labeled press the illuminated buttons next to the 1 5 BUTTON TEST This section test all the buttons to confirm all are working correctly Press any of the non illuminated buttons to enter the test mode The screen will return to
12. exhaust port Check ports and unclog if necessary ON Faulty pressure transducer Test transducer Disconnected from control Check plug on back of control 93 99 24 DC SUPPLY Short in drain motor or selector Test motors valve motor Sept 2014 14 HENNY PENNY Engineered to Last SECTION 3 PROGRAMMING 3 1 Press and hold amp button until MAIN shows in the display Once the menu activates release the button The Main Menu options are displayed as follows 1 FILTER 2 INFO MODE 3 USB DATA 4 PROGRAM 5 CLOCK SET x EXIT MENU This section shows how to access the programming PROG menu that access the products cook and special PROGRAMS program and tech mode 1 PRODUCTS 6 FILTER CONTROL 2 COOK MENUS 7 TECH MODE 3 SPECIAL PROGRAM 8 STATS MODE 4 DATA COMM 9 LANGUAGE 5 HEAT CONTROL x EXIT MENU Sept 2014 15 HENNY PENNY Engineered to Last 3 3 SPECIAL PROGRAMMING SP 1 TEMP UNITS SP 2 LANGUAGE SP 3 SYSTEM INIT SP 4 RADIO SYSTEM ENABLED SP 5 AUDIO VOL Loudness SP 6 AUDIO TONE Frequency SP 7 MELT CYCLE SP 8 START UP POLISH ENABLED SP 9 START UP GO WHERE SP 10 COOK MENUS OPTION SP 11 MENU BUTTONS SP 12 COOK DONE GO WHERE Sept 2014 This section shows how to access the Special Program area of the controls in order to program cook menus clock and other features
13. of each wire Disconnect the wires Use a phillips head screwdriver to remove the two 2 screws that secure the switch to the mounting plate Place the new switch in place Secure the switch with the two 2 screws previously removed Reconnect the wires 44 HENNY PENNY Engineered to Last 4 17 FLEX TUBE REPLACEMENT Oct 2014 When installing new flex tubes follow the listed guidelines to prevent failures of the new flex tube 1 Do not bend the flex tube within 4 finger widths of the end fittings 2 When bending the flex tube the bend should not be smaller than a golf ball radius 3 All flex tubes should be torque to 32 5 ft lbs finger tight then a turn 4 When tightening then flex tube s fitting hold the fitting that the nut is tightening to while torquing to avoid twisting of the flexible tube 5 Discard any tube bent more than 3 times in the same area of tube 45 Y PENNY Engineered to Last CURRENT PER PHASE AT NOMINAL VOLTAGE EN m poe Ben ELEMENT VOLTAGE FRYER VOLTAGE LINE CURRENT T 240v 2 IIR Ls Lizi e r2 7 4 BULK OIL KIT SELECTOR VALVE IONAL BULK DIL KIT reete um hi 4 nig H H TRANSFORMER Lu 124535 uU r H MODEL PXE100 0XE100 4 208 240V 3PH 3 6
14. 14 55 HENNY PENNY Engineered to Last Item No Part No Description Quantity 1 94229 1 A 2 154252 ASSY 2 IN RID PROBE 1 3 79213 TRANSDUCER PRESSURE 30 1 4 93968 LHERMOCOUPLESHELDIMILT 2 Not Shown AR As Required Sept 2014 56 HENNY PENNY Engineered to Last Item No Part No Description Quantity B 1 67583 MOTOR 1 2 HP FILTER 1 64218 ASSY FILTER PUMP 8 GPM eene 1 222 FLEX LINES see chart below for lengths and numbers B 3 89780 VALVE ACTR DRAIN W 4 PIN 1 B 4 90506 001 VALVE CHECK SAE 12 max 200 1 AR A 5 154252 ASSY 2 IN eee 1 91700 ASSY LH DRAIN PAN SW 1 77523 002 77523 01 Not Shown AR As Required Sept 2014 57 Engineered to Last 1 2 Item No Part No Description Quantity 1 94256 SLIDE SHROUD 2 B 2 85145 VALVE 208 240V 3 4IN 1 3 94941 GASKET DEAD WEIGHT HOLDER 1 5 06 093 SCREW 10 32 X 500 KNURL PH 3 4 152276 ASSY PULLEY CABLE AND 2 5 94377 HOSE STEAM BOX 1 Not Sh
15. 54 CASTER 4 INCH SWIVEL 2 7 89664 GASKET V STYLE FRYPOT LID 1 8 35227 ROLLER LINKAGBE 2 Not Shown AR As Required Sept 2014 52 HENNY PENNY Engineered to Last Item No Part No 151803 19004 NS04 005 92889 150739 152204 86349 12102 gt Sept 2014 Description Quantity WELD ASSY FILTER DRAIN PAN 1 CASTER 2 IN SWIVEL MTG PLATE 4 SERRATED FLANGE LOCKNUT 1 4 20 16 WELD ASSY FILTER 1 WEBLDASSYSCARRIER CLIP 2 WELD 55 4 1 0 1 O RING 116 SUCTION 3 PHT FILTER ENVELOPES 100CT 53 Engineered to Last 1 Qn 8 7 Part No Description Quantity A 1 154252 ote rAd IN PROBE 1 B 2 89225 001 ELEMENT HEATING 8 5 208 2 B 2 89225 003 ELEMENT HEATING 8 5 240 2 B 2 89225 004 ELEMENT HEATING 8 5 KW 480 2 B 2 89225 005 ELEMENT HEATING 8 5 KW 200 2 B 2 89225 006 ELEMENT HEATING 8 5 KW 230 2 B 2 89225 007 ELEMENT HEATING 8 5 KW 220 2 3 87119
16. DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY Sept 2014 8 HENNY PENNY Engineered to Last 1 1 SAFETY CONT 2007 hut 2022 1 2 PROPER CARE 1 3 ASSISTANCE Sept 2014 Equipotential Ground Symbol Waste Electrical and Electronic Equipment WEEE Symbol Shock Hazard Symbols Hot Surface Symbols As in all Henny Penny equipment the unit requires care and maintenance Requirements for maintenance and cleaning are contained in this manual and must be a regular part of the operation of the unit Should you require outside assistance call your local distributor in your area or call 1 800 417 8405 or 1 937 456 8405 for Henny Penny Technical Support HENNY PENNY Engineered to Last SECTION 2 TROUBLESHOOTING 2 1 TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION Power switch on but fryer e Open circuit e Fryer plugged in completely inoperative e Check breaker or fuse at wall Pressure not exhausting at e Solenoid or exhaust line clogged e Turn off and allow fryer to cool end of Cook Cycle to release the pressure in frypot have all lines solenoid and exhaust tank cleaned Relief valve vents Operating pressure too high Turn off and allow fryer to cool to release the pressure in frypot Deadweight clogged clean deadweight see Preventive Maintenance Section Pressure does not build Not enough pr
17. E OPTIONAL BULK alt 1 doe Us UNIT E OMIT FOR OXELOO O OPTIONAL BULK OIL KIT SELECTOR VALVE ENCODER FILTER BOARD USE ONLY MODEL rr HENNY PENNY CO EATON OHIO 45320 154272 48 Oct 2014 BULK OIL DISPOSE FILL Trara UOI DORMONT TUBE 77523 002 18 DORWONT TUBE JIB PUMP MOTOR 77829 0001 12 TUBE 18 GORMONT TUBE e FILTER PUMP Cy NUN d T PLUMBING FITTINGS AND CONNECTIONS 25 DORMONT TUBE 1 1 1 1 LEGEND MOTOR 1 2 DORMONT FLEXIBLE TUBE io TUBE 3 4 DORMONT FLEXIBLE TUBE ee E E I 1 1 1 AUTO TOP OFF 77523 011 10 GORWOAT TUSE i au rU e pue i ey ee poe gore eum eT i i i BS45B OU2 _ _ 10 DORMONT TUBE MOTE t www PP fe afe P af 1 DIAGRAM 15 ACTUAL DEPICTION HA 1 1 1 1 Y PENNY Engineered to Last 1 1 1 1 1 1 1 1 1 1 1 1 1
18. FAILED Power switch may be faulty Replace power switch 70 DRN JUMPER MISSING Loose connection on the 15 pin connector Check connection Check motor encoder or wiring 82 SELCTOR VALVE If unit is not equipped with a selector valve FAILURE 5 and gives this error check settings in T 4 Tech Mode to confirm settings are correct Sept 2014 13 HENNY PENNY Engineered to Last DISPLAY CAUSE CORRECTION 84 Lid handle not properly locked LID NOT LOCKED Failed electric lid lock motor motor Confirm handle 15 pushed all the way down 84 PRESSURE Pressure pin did not fully PIN DID NOT engage ACTIVATE Check to see if the pin is activating the switch Test switch If lid pin 15 stuck remove lid cover and manual free pin Cannot open lid Pin 15 stuck 840 and has not dropped down PRESSURE PIN STUCK OR NOT Can open lid wire may be Check wire connections and reconnect loose wires CONNECTED disconnected or monitoring Replace faulty wires switch failed Test switch Replace switch if needed 85 LID LOCK EXT Extended limit switch is not Test switch SWITCH MISSING Working E 85C LID LOCK RET Retracted limit switch is not Test switch SWITCH MISSING Working Sticking solenoid Test solenoid 86 PRESSURE STUCK Clogged pressure
19. SERIES ea E Ca ROR OVER PREVENTION ANI ti HENNY PENN FRYERS 7 j ADANGE 5 3 1 Jom 7 VELOCITY SERIES PRESSURE FRYER MODEL PXE 100 P 597 Bore HENNY PENNY Engineered to Last REGISTER WARRANTY ONLINE AT WWW HENNYPENNY COM HENNY PENNY Engineered to Last HENNY PENNY ELECTRIC PRESSURE FRYER SPECIFICATIONS Pot Capacity 8 head of chicken 24 Ibs 10 8 kg 76 lbs oil 34 Kg Electrical 208 VAC 3 Phase 50 60 Hz 17 KW 47 2 Amps 240 VAC 3 Phase 50 60 Hz 17 KW 40 9 Amps 480 VAC 3 Phase 50 60 Hz 17 KW 20 5 Amps Heating Two 8 500 watt electric immersion elements A data plate located on the back shroud behind the lid identifies the fryer model serial number warranty date and other information Also the serial number is stamped on the outside of the counter top See figure below Serial No Sept 2014 2 HENNY PENNY Engineered to Last PXE 100 DIMENSIONS 5851 29 AE a x ww 019 bZ LmeAEe MATT TIL EC 31 109 298 NI 404 017 ww 6581 if 4 i Cer M 5 b 221 m g 4 5 NN MES m
20. ace the new transformer onto the studs 6 Secure the transformer in place with a 3 8in socket and extension 7 Connect the 5 pin connector to the 5 pin connector jumper coming from the control board 8 Secure the wires with tie strips to the existing wiring harness 9 Secure the control board back 1 place Sept 2014 39 HENNY PENNY Engineered to Last 4 13 PUMP MOTOR REPLACEMENT Sept 2014 Remove the condensation pan if PXE Remove the Fresh Oil Tank Remove the drain pan Use an adjustable wrench to remove the flex line and pipe connections from both ends of the pump motor Use a Phillips head screwdriver to remove the two screws that secure the plate onto the pump motor Mark the locations of the black wires Remove the black wires from the pump motor Use a flat blade screwdriver to remove the conduit retainer ring from the pump motor Remove the conduit retainer and conduit from the pump motor 40 HENNY PENNY Engineered to Last 4 13 PUMP MOTOR REPLACEMENT Sept 2014 10 11 12 13 14 Use a 1 2in wrench to remove the two nuts on the mounting plate Lift up on the pump motor then pull it off the mounting plate Place the new pump motor onto the mounting plate so the hanger bolts rest on the top lip and slide down so the studs are in line with the holes in the pump motor base Use a 1 2in wrench to secure the pump motor to the mounting plate Use a
21. an be reached by pressing Pressing and holding this button will access the MAIN menu which Menu Button includes features such as filter info mode and programming e Press this button once to display the pressure and temperature Info Button e Press this button twice to activate the WIPE feature e Press this button three times to get LAST FILTER information To access the next option screen press the button next to the desired arrow The plus sign is displayed when the value of the time temp letters can be Plus Display changed Pressing the button next to the plus sign will increase the value Will be represented the manual by The minus sign 1s displayed when the value of the time temp letters can be changed Pressing the button next to the minus sign will decrease the value Minus Display When an arrow 15 displayed this indicates there 1s another screen or option Arrow Displays Will be represented in the manual by Sept 2014 6 HENNY PENNY Engineered to Last HENNY PENNY 8 HEAD ELECTRIC PRESSURE FRYER Fryer must be installed and used in such a way to prevent water from contacting the shortening This appliance is not intended to be operated by means of an external timer or a separate remote control system This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and kn
22. ank Pressure Inputs Shows readings from the pressure transducer OK Safe to open lid not under pressure Lid under pressure cannot open Fryer Outputs On Off Pri Primary Contactor Ht Heat regulating Contactor Pr Pressure Solenoid Drain Control Par Partially open Stp Forced Stop Opn Fully Open Cls Fully Closed The current state of the drain valve is indicated with a The below indicates the drain valve position 0 Fully Closed 20 Fully Open Selector Valve Bulk Oil Fryers Only If unit is not equipped with a Bulk System No Selector Valve will read in the display 001 Encoder Position Lower left display shows the activity of the valve STPD FWD REV Lower right display shows the current port position 21 HENNY PENNY Engineered to Last 3 4 INFO MODE CONT Sept 2014 Pump Outputs On Off Filter Pump ATO Topoff Pump Bulk Bulk Oil Supply Disp Dispose Valve Dispose valve is optional Electric Lid Lock shows current request Lock Unlock request has been achieved and verified Motor Off lt Retracting gt Extending R X Retracted limit switch or Extended limit switch currently pressed Analog Inputs Analog input readings directly from the ADC chip Displayed as volts and as ADC coun
23. current temperature of the oil at the bottom probe 1 To adjust the temperature press and hold the button next the Temp 2 With the button held press the or to adjust the temperature 3 To adjust the offset press and hold the button next to the Ofst 4 With the button held press the or to adjust the offset T 13 INPUTS 1 HDSFPM shows in middle display A Power Switch H High Limit D Drain Switch Jumper S Power Switch Interlock F Fan Switch Jumper Not in use at this time M Not in use at this time signal present signal not present T 14 INPUTS 2 24dc 24 DC Supply Pan Filter Drain Pan Lid Lid Liner Pin active inactive OK lid pin is down not under pressure Flashing PR lid pin is raised under pressure 26 HENNY PENNY Engineered to Last 3 5 TECH MODE Sept 2014 T 15 INPUTS 3 Bulk Oil DTF HDP AFR show in the middle display DTF Discard Tank Full Tank is full cannot dispose oil to tank HDP High Dispose Pressure Dispose pumping caused high pressure AFR ATO Fill Request Y Switch is asking to pump Bulk Supply Oil to refill the ATO tank T 16 PRESSURE INPUTS This section shows the current psi of the lid If OK is on the display the lid is safe to open Otherwise PR flashes showing lid is under pressure The bottom display reads Lid Pin If OK is on the disp
24. e Use 1 2in wrench to remove the fitting from the vat wall Locate the new thermocouple and fitting Apply thread sealant to the fitting and thread into the vat wall Tighten with 1 2in wrench Insert the new thermocouple into the compression fitting NOTE Be sure the new thermocouple slides into the heating element spreader Use a 1 2in wrench to tighten the compression fitting onto the thermocouple Use a Phillips head screwdriver to tighten the heating element spreader Connect the new thermocouple wires to the high limit module Place side panel back in place and secure with the screws Secure the control board back place 34 HENNY PENNY Engineered to Last 4 7 HIGH LIMIT THERMOCOUPLES Sept 2014 2 Disconnect the power or electrical shock will occur 1 Lower the control board see Control Board Replacement Locate the faulty high limit module on the left hand from the front side wall Mark all the wire locations Disconnect all the wires Use a 3 8in socket or nut driver to remove the nuts Remove the two 2 metal lock strips Slide the high limit module off of the mounting studs Slide the new high limit module onto the mounting studs Place the two 2 metal lock strips onto the studs and secure in place with a 3 81 socket or nut driver 10 Reconnect the wires as removed 11 Secure the control board back in place 35 HENNY PENNY Engineered to Last
25. efilling the ATO oil tank and vat with fresh oil 18 HENNY PENNY Engineered to Last 3 4 INFO MODE Sept 2014 Info Mode offers various diagnostic displays To access Info Mode either 1 Press and hold and G until INFO MODE flashes on the screen Or 1 Press and hold until MAIN flashes on the screen 2 Press the 2 INFO button Use the left or right arrow buttons to navigate through the options E Log e Last Load Daily Stat e Review Usage e Activity Log e CPU Info e Temperatures e Digital Inputs 1 e Digital Inputs 2 Inputs 3 Bulk Oil Inputs e Pressure Inputs e Fryer Outputs e Drain Valve Status e Selector Valve e Pump Outputs e Electric Lid Lock e Analog Inputs e Memory Info e USB Drive Status e ATO Auto Topoff Level E Log When E Log 15 accessed this displays the history of the previous 25 error codes starting with the most recent code first Each code includes the date and time that the error occurred Last Load Information about the most recent cook cycle including total cook time stopped early or left beeping too long and min max temperatures Daily Statistics Operating statistics for each of the past seven days including hours on cook cycles number of filters and etc 19 HENNY PENNY Engineered to Last 3 4 INFO MODE CONT Sept 2014 Review Usage Ongoing accumulation of operating statistics
26. ff Fltr Filter Pump ATO JIB Pump Drn C Drain Valve T 22 LID LOCK This section test the switches and motor for the lid lock Mtr Press this to run a test on the motor Stp Stops the motor test Lok Rotates the motor to the lock switch Once the lock 1s fully engaged a V will show next to Ex Unl Rotates the motor to unlock the lid Once fully unlocked and the switch is activated V will appear next to Re 28 HENNY PENNY Engineered to Last 3 5 TECH MODE Sept 2014 T 23 RADIO SYSTEM Section shows if the unit 15 equipped with a radio system To change the option pres the or to select NO or YES 1 29 TOTAL INIT Press and hold the button next the hold on the display to institutionalize the control board 29 HENNY PENNY Engineered to Last SECTION 4 MAINTENANCE This section provides checkout and replacement procedures for var 4 1 ious parts of the fryer Before replacing any parts refer to the Trou INTRODUCTION bleshooting Section to aid you in finding the cause of the malfunction 1 A multimeter will help you to check the electric components 4 2 MAINTENANCE 2 When the manual refers to the circuit being closed the multime HINTS ter should read zero unless otherwise noted 3 When the manual refers to the circuit being open the multimeter should read infinity BURN RISK Do not move the fryer with hot oil in
27. lay the lid pin is down Other wise PR flashes showing the pin 15 raised under pressure T 17 OUTPUTS Press the illuminated buttons next to the feature to test Pri Primary Contactor Ht Heat regulating Contactor Pr Pressure Solenoid Off T 18 DRN VALVE NOTE Be sure drain pan is in place before testing drain valve This section test the drain valve functions will show next to the drain valves current state Par Partially open Stp Forced stop Opn Fully open NOTE The number in the middle will display the position At where the drain valve stopped from 00 20 Cls Fully closed 27 HENNY PENNY Engineered to Last 3 5 TECH MODE Sept 2014 T 19 SEL VALVE FWD REV This section test the selector valve rotation position Cst Current state Stp Stop the selector valve rotation Fwd Press to rotate the selector valve forward Rev Press to rotate the selector valve in reverse The Enc encoder will show when the encoder switch is activated during rotation T 20 SEL VALVE PORTS This section test the positioning of each port on the selector valve At pot dispose P2 At ATO refill Enc Encoder position If the selector valve does not function properly FAIL will show on the middle left display 1 21 PUMPS Press the illuminated button next to the function to start test O
28. n adjustable to reconnect the flex lines to the correct port of the pump motor 41 Engineered to Last 4 14 1 THIS FRYER MAY BE HOT BURNS COULD RESULT DE ESTA FREIDORA PUEDE ESTAR CALIENTE NTRUCCIONES DE CERRADO CON PESTILLO LOWER HANDLE AS FAR DOWN AS POSSIBLE LOCATIONS EL ASA TANTO PUEDA EN LA pA 3 4 5 Sept 2014 Use a phillips head screwdriver to remove the two 2 screws located 1 the back of the lid Use a flat blade screwdriver to gently pry the front of the lid cover so that the locater pegs slide out of their holes Lift up on the back of the lid cover Set the lid cover to the side The lid components are now accessible Reverse the previous steps to reinstall the lid cover 42 Engineered to Last 4 15 LID LOCK MOTOR REPLACEMENT 1 Remove the lid cover see Remove Lid Cover section 2 Mark the location of each wire 3 Disconnect the wires 4 Usea phillips head screwdriver and 1 4in wrench to remove the two 2 screws and nuts 5 Remove the motor from the mount 6 Place the new motor onto the mount Be sure the rod goes into the tab 7 Secure in place with the bots and nuts previously removed 8 Reconnect the wires Sept 2014 43 Engineered to Last 4 16 LOCK POSITION SWITCHES REPLACEMENT Sept 2014 Remove the lid cover see Remove Lid Cover section Mark the location
29. nny Penny Corporation Normally these will be sent to your distributor within three working days All replacement parts except lamps and fuses are warranted for 90 5 6 days against manufacturing defects and workmanship WARRANTY If damage occurs during shipping notify the carrier at once so that a claim may be properly filed Refer to warranty in the front of this manual for other rights and limitations Recommended replacement parts are indicated with A or the parts 5 7 lists parts to be stocked on service vans or trucks parts to be RECOMMENDED stocked at the distributor KES location Inventory on all other parts not SPARE PARTS FOR identified should be based upon usage in the territory Please use care DISTRIBUTORS when ordering recommended parts because all voltages and variations marked Distributors should order parts based upon comm voltages and equipment sold in their territory Sept 2014 51 Engineered to Last 1 2 4 Item No Part No Description Quantity A 1 96804 ASSY GM PXE100 1 96613 DECALSPXBEITOL 1 26974 ASS 1 2 150598 FRESH OIL TANK 1 3 150836 CONDENSATION 1 4 151783 ASSY DRAIN PAN 2 4 0 11 1 see next page for breakdown 5 90228 CASTER 3 5 RIGID W END 2 6 351
30. normal operation after 3 seconds of no activity T 6 DISPLAY TEST This section test all of the LED and display lights Press the illuminated button next to the type of test listed on the display e Press and hold the button on the LED test to test all the lights on the buttons e Press and release the buttons next to the display test options to circulate through the different sections of the display 7 AUDIO TEST Press the button next Start to start the Audio volume test Press and hold the button next to Hold to test the current volume T 8 LVL TEMP OFFSET ADJ Shows the current temperature of the oil at the level probe 1 To adjust the temperature press and hold the button next the Temp 2 With the button held press the or to adjust the temperature 3 To adjust the offset press and hold the button next to the Ofst 4 With the button held press the or to adjust the offset 25 HENNY PENNY Engineered to Last 3 5 TECH MODE Sept 2014 9 MAIN TEMP OFFSET ADJ Shows the current main temperature of the oil 1 To adjust the temperature press and hold the button next the Temp 2 With the button held press the or to adjust the temperature 3 To adjust the offset press and hold the button next to the Ofst 4 With the button held press the or to adjust the offset T 10 BOTTOM TMP OFFSET ADJ Shows the
31. oduct in frypot Place full capacity product in frypot when Use fresh oil Metal shipping spacer not removed from deadweight assy Remove shipping spacer see Unpacking Instructions Section Pressure not programmed Check programming Lid gasket leaking Reverse or replace lid gasket Oil not heating Drain valve open Close drain valve High temperature limit tripped Reset high temperature limit see Operating Components Section Foaming or boiling over See Boil Over chart on fryer and Follow Boil Over procedures from beginning of Operation Section in chart this manual Oil not draining Drain valve clogged Push cleaning rod through open drain valve Filter motor won t run Motor overheated Reset motor see Filter Pump Motor Protector Manual Reset Section NOMIS More detailed troubleshooting information is available in the Technical Manual available at www hennypenny com or 1 800 417 8405 or 1 937 456 8405 Sept 2014 10 HENNY PENNY Engineered to Last In the event of a control system failure the digital display will show an Error 2 2 Message These messages are coded 04 E05 E06 E41 A constant ERROR CODES tone is heard when an error code 1s displayed and to silence this tone press any of the product buttons DISPLAY CAUSE CORRECTION Turn switch to OFF position then turn switch back to ON if display still shows E04 the 4 board is getting too hot check for signs
32. of CPU TOO HOT overheating behind control panel once panel cools down the controls should return to normal if E04 persists replace the control Turn switch to OFF position then back to ON if display shows E05 the heating circuits and Oil overheating temperature probe should be checked once the unit cools down the controls should return to normal if E05 persists replace the control E 5 99 OIL TOO HOT E 6A MAIN TEMP PROBE FAILED Open Circuit Turn switch to OFF position then back to ON if the display shows E06 the temperature probe Temperature probe failure should be checked once the temperature probe is _6 repaired or replaced the controls should return to TEMP normal if E06 persists replace the control PROBE FAILED Shorted Reset high limit switch 1 0 HIGH LIMIT Solid state high limit has tripped TRIPPED Sept 2014 11 HENNY PENNY Engineered to Last DISPLAY CAUSE CORRECTION Pressure transducer failed Replace pressure transducer Check deadweight chamber for any Pressure is too high within the obstruction Check the steam exhaust passage for obstruction 1 4 PRESSURE HIGH 18 LEVEL SENSOR FAILED Open Circuit If circuit is open check connection The oil level probe has failed E 18B Replace probe
33. owledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Sept 2014 7 HENNY PENNY Engineered to Last SECTION 1 INTRODUCTION 1 1 The instructions in this manual have been prepared to aid you in learning SAFETY the proper procedures for your equipment Where information is of particular importance or is safety related the words NOTICE CAUTION or WARNING are used Their usage is described below If a problem occurs during the first operation of a new unit recheck the Installation Section of the Operator s Manual Before troubleshooting always recheck the Operation Section of the Operator s Manual Where information is of particular importance or is safety related the words DANGER WARNING CAUTION or NOTICE are used Their usage is described as follows SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE is used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION used with the safety alert symbol indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury
34. own AR As Required Sept 2014 58 Engineered to Last 1 2 3 Item No Part No Description Quantity 1 16903 DEAD WEIGH 12 1 152101 GASKET STEAM BOX 2 3 16918 m 3 Not Shown AR As Required Sept 2014 59 HENNY PENNY Engineered to Last Item No Part No 1 59742 2 94256 3 152276 4 94259 Not Shown AR As Required Sept 2014 Description Quantity ASSY SAFETY RELIEF 1 SLIDE SHROUD 2 ASSY PULLEY CABLE AND LABEL 2 COUNTERWEIGHT 60 Engineered to Last 3 Item No Part No Description Quantity B 1 74583 PUMP OIL TOP OFF 23077 1 B 2 90506 001 VALVE CHECK SAE 12 max 200 1 AR 3 7 0 00 ne FLEX LINES see chart below 85458 002 85458 003 Not Shown AR As Required Sept 2014 61 HENNY PENNY Engineered to Last E SURFACE THIS FRYER MAY HOT BURNS COULD RESULT LA SUPERFICIE DE ESTA FREIDORA PUEDE ESTAR CALIENTE E LATCHING INSTRUCTIONS INTRUCCIONES DE CERRADO CON PESTILLO 4 LOWER HANDLE AS FAF PULL DOWN AS POSSIBLE IN LOCATION C PAL BAJE EL ASA TANTO COMO PUEDA EN LA POSICION POS 4 i
35. t 4 5 USB PORT REPLACEMENT 1 Remove the USB cap 2 Use an adjustable wrench to remove the locking nut 3 Remove the cap from the USB assembly 4 Lower the control board see Control Board Replacement 5 Disconnect the USB plug from the receiver on the back of the control board 6 Pull USB port assembly out of the hole in the control board 7 Place the new USB port assembly into the hole in the control board 8 Use one adjustable wrench to hold the USB port in place while using another adjustable wrench to tighten the locking nut 9 Plug the USB plug into the receiver on the back of the control board 10 Secure the control board back in place Sept 2014 33 HENNY PENNY Engineered to Last 4 6 HIGH LIMIT THERMOCOUPLES Sept 2014 1 2 10 11 12 13 14 15 16 17 18 Disconnect power or electrical shock will occur Lift the lid and tilt back to lock into place Use a Phillips head screwdriver to loosen the heating element spreaders Use a Phillips head bit to remove the screws from the left hand from the front of unit side panel Lower side panel and set aside Use a 1 2in wrench to loosen the compression fitting Pull the thermocouple from the fitting Lower the control board see Control Board Replacement Trace wires to the high limit modules on the sidewall of the control board area Remove the wires from high limit modul
36. t driver to remove the two nuts on the mounting plate Lift up on the contactor so the mounting plate clears the studs Place new contactor on the studs as the old contactor was removed Use a 3 8in socket or nut driver to secure in place 10 Reconnect all the wires where previously removed 11 Secure the control board back in place 12 Test operation 37 HENNY PENNY Engineered to Last 4 10 AIF MULTI TAB TRANSFORMER REPLACEMENT Disconnect the power or electrical shock will occur 1 Lower the control board see Control Board Replacement 2 Label the locations of the wires and disconnect 3 Use 3 8in nutdriver or socket to remove the four 4 nuts 4 Remove the transformer from the studs 5 Place new transformer onto the studs and secure with a 3 8in nutdriver or socket 6 Reconnect the wires to the correct locations 7 Close control panel 8 Return power back to the unit 9 Test operations Sept 2014 38 HENNY PENNY Engineered to Last 4 12 CONTROL TRANSFORMER REPLACEMENT Disconnect the power or electrical shock will occur gt 1 Lower the control board see Control Board Replacement 2 Locate the 5 pin connector leading from the transformer Disconnect the connector 3 Use 3 81 socket and extension remove two 2 nuts that secure the transformer to the shroud 4 Lift up on the transformer to remove it from the studs 5 Pl
37. the vat or filter pan Severe burns can result from splashing hot oil Sept 2014 30 HENNY PENNY Engineered to Last 4 3 CONTROL BOARD REPLACEMENT Sept 2014 gt Disconnect the power or electrical shock will occur 1 Use a Phillips head screwdriver to remove two screws securing the control board to the front shroud 2 Press in on the bottom of the board and rotate down until it rests on the shroud 3 Disconnect all the connectors on the back of the control board 4 Use a 3 8in nut driver or socket and remove nut securing ground wire to the control board 5 Remove old control board 6 Place new control board onto the unit with the tab inserted into the slot Let the control board rest on the shroud 7 Finish control board installation in reverse order 31 HENNY PENNY Engineered to Last 4 4 POWER SWITCH gt REPLACEMENT Disconnect the power or electrical shock will occur 1 Lower the control board see Control Board Replacement 7 2 Mark wires and disconnect 3 Use a flat blade screwdriver to press down on the locking tabs 4 Pull the switch out of the shroud 5 Place new switch place 6 Attach the wires to the new switch 7 Slide new power switch into the shroud 8 Secure the control board back in place 9 Test operation Sept 2014 32 HENNY PENNY Engineered to Las
38. ts bits Use the Up and Down arrows to step through available inputs Memory Status MEM INFO Shows the status and size of the control s internal microSD storage memory Memory OK X Memory problem Use the arrow buttons to scroll down to see free space used space and volume name USB Drive Status USB INFO Shows the status and size of the USB flash drive if present Flash Drive OK X Flash Drive not present or drive error Scroll down to see flash drive free space used space and volume name 22 HENNY PENNY Engineered to Last 3 4 INFO MODE CONT Sept 2014 ATO Topoff Status ATO LEVELS LVL Levels FULL TOW 29 Will show when an assessment 15 not possible Delta shows the temperature difference between the main probe and the level probe Cnt Count Count shows how many ATO pulses have been generated in the current topoff attempt 23 HENNY PENNY Engineered to Last 3 5 1 Press and hold until MAIN flashes on the screen TECH MODE 2 Press and release to go to the second list of menu options 3 Press the 4 PROG button 4 Press the to navigate through the menu options Select 7 TECH MODE 5 Enter the code 11221122 Use the left or right arrow buttons to navigate through the options 1 SOFTWARE ID S T 16 PRESSURE INPUTS T 2 META DATA T 17 OUTPUTS T 3 FRYER TYPE T 18
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