PORTABLE GENERATOR SGB12000HSa SGBT14000HSa
Contents
1. 28 3 Remove the spark plug and pour about tablespoon of clean engine oil into the cylinder Crank the engine several revolutions distribute the oil then reinstall the spark plug 4 Slowly pull the starter grip until resistance 5 felt At this point the piston is coming up on its compression stroke and both the intake and exhaust valves are closed Storing the engine in this position will help to protect it from internal corrosion 10 WATTAGE INFORMATION Some appliance needs a surge of energy at starting This means that the amount of electrical power needed to start the appliance may exceed the amount needed to maintain its use Electrical appliance and tools normally come with a label indicating voltage cycles HZ amperage and electrical power needed to run the appliance or tool If no specification label is found check with your nearest dealer for the power surge of your appliances or power tools 29 11 TROUBLE SHOOTING When the engine will not start Is there fuel in the Refill the fuel tank Add the recommended oil Is there enough oil in the engine Take the generator to YES Still NO Is there a spark from Replace the Spark the spark plug spark plug an authorized your dealer N WARNING Be sure there is no To check spilled fuel around the Remove the spark plug cap and clean any dirt from spark plug around the spark plug Spilled fuel may ignite R2. HG PORTABLE GENERATOR INSTRUCTION MANUAL SGB12000HSa WWW DAISHIN JAPAN CO JP P No 15750210000 Dear Customer We carefully manufactured to give you a dependable operation However similar to all mechanical products your machine will occasionally require adjustments and maintenance This manual should be read carefully before operating or performing any adjustments on your machine Please contact DAISHIN dealer technical assistance is required Please be advised that unit was designed manufactured for specific applications So please do not modify and use the unit for any application other than which it was designed for you have any questions regarding any applications please ask DAISHIN dealer before using Please read an instruction manual before use Safety Messages Your safety and the safety of others are very important We have provided important safety messages in this manual and on the generator Please read these messages carefully Safety message alerts you to potential hazards that could hurt you or others Each safety message is preceded by a safety alert symbol and one of three words DANGER WARNING or CAUTION These words mean ZNDANGER You will be killed or seriously hurt if you don t follow instructions ZN WARNING You can be killed or seriously hurt if you don t follow instructions CAUTION you can be hurt if you don t follow instructions Each message tells you wha
3. Never refuel the generator inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately LEVEL GAUGE FUEL TANK CAP Do not fill above fuel strainer level gauge 20 Spark plug service Recommended spark plugs J16CR U DENSO ZGR5A To ensure proper engine operation the spark plug must be properly gapped and free of deposits If the engine has been running the muffler will by very hot Be careful not to touch the muffler 1 Remove the spark plug cap 2 Clean any dirt from around the spark plug base 3 Use the wrench supplied in the tool kit to remove the spark plug 4 Visually inspect the spark plug Discard it if the insulator is cracked or chipped PLUG CAP Clean the spark plug with a wire brush if it is to be reused 5 Measure the plug gap with a feeler gauge Correct as necessary by carefully bending 25 the side electrode 0 7mm 0 8mm 0 028 0 031 in The gap should be 0 7mm 0 8mm 0 028 0 031 in 6 Check that the spark plug washer is in good condition and thread the spark plug in by hand to prevent cross threading 7 After the spark plug is seated tighten with a spark plug wrench to compress the washer If installing a new spark plug tighten 1 2 tu
4. 5 Refill the crankcase with the specified amount of the recommended oil Reinstall the oil filter cap and dipstick 6 Start the engine and check for leaks 7 Stop the engine and check the oil level If necessary and oil to bring the oil level to the upper limit mark on the dipstick Z CAUTION Used motor oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local service station or recycling center for reclamation Do not throw it in the trash or pour it on the ground 108 Refueling Fuel tank capacity 350 9 25 USG Check the fuel level gauge and refill the tank if the fuel level is low N WARNING Gasoline is highly flammable and explosive and you can be burned or seriously injured when handling fuel Stop engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately Refuel in a well ventilated area before starting the engine If the engine has been running allow it to cool Refuel carefully to avoid spilling Do not fill above the shoulder of the fuel strainer After refueling tighten the fuel tank cap securely
5. Agjust Combustion chamber Clean After every 500 Hrs 2 gm Replace jee Fuel tank Clean Every 2 years 2 Fuel tube Check Every 2 years Replace if necessary 2 Replace the paper air filter element only Spark plug 0 1 Service more frequently when used dusty areas 2 These items should be service by your dealer unless the owner has the proper tools and is mechanically proficient See the service manual 3 For professional commercial use log has of operation to determine proper maintenance intervals Engine oil Engine oil is a major factor affecting engine performance and service life No detergent and 2 stroke engine oils will damage the engine and are not recommended Check the oil level BEFORE EACH USE with the generator on a level surface with the engine stopped Use ahigh quality detergent oil classified for API Service SJ SL or equivalent Use no special additives with recommended oils Do not mix oil with gasoline Air cooled engines run hotter than automotive engines The use of no synthetic multi viscosity oils 5W 30 10W 30 etc in temperatures above 40 F 4 C will result in higher than normal oil consumption When using multi viscosity oil check oil level more frequently SAE30 oil if used below 40 F 4 C will result in hard starting and possible engine bore damage due to inadequate lubrication TEMP 30 20 10 0 10 20 40 C Ambient
6. TERMINALS AC RECEPTACLES CASTER KIT 4 CONTROLS Engine key switch To start and stop the engine Switch position Off To stop the engine Key can be removed inserted On To run the engine after starting Start To start the engine by turning the starter motor ENGINE KEY SWITCH Return the key to the ON position once the engine has started Do not use the starter for more than 5 seconds at a time If the engine fails to start release the switch and wait 10 seconds before operating the starter again Fuel valve The fuel valve is located between the fuel tank and carburetor When the valve lever is in the ON position fuel is allowed to flow from the fuel tank to the carburetor Be sure to return the lever to OFF after stopping the engine 10 Choke knob The choke is used to provide proper starting mixture when the engine is cold lt can be opened and closed by operating the choke rod manually Pull the knob out toward CLOSED to enrich the mixture Circuit Breaker The Circuit breaker will automatically cut off the circuit if there is a short circuit or a significant overload of the generator at the receptacle If the circuit breaker is OFF automatically check that the appliance is working properly and does not exceed the rated load capacity of the circuit before turn on to reset the circuit breaker Ground terminal The generator ground terminal is connected to the frame of t
7. controls output receptacles and connections Be sure that anyone who operates the generator receives proper instruction Do not let children operate the generator without parental supervision Carbon monoxide hazards Exhaust contains poisonous carbon monoxide a colorless and odorless gas Breathing exhaust can cause loss of consciousness and may lead to death If you the generator an area that is confined or even partially enclosed the air you breathe could contain a dangerous amount of exhaust gas To keep exhaust gas from building up provide adequate ventilation Electric shock hazards The generator produces enough electric power to cause a serious shock or electrocution if misused Using a generator or electrical appliance in wet conditions such as rain or snow or near a pool or sprinkler system or when your hands are wet could result in electrocution Keep the generator dry f the generator is stored outdoors unprotected from the weather check all electrical components on the control panel before each use Moisture or ice can cause a malfunction or short circuit in electrical components which could result in electrocution Do not connect to a building s electrical system unless an isolation switch has been installed by a qualified electrician Fire and burn hazards The exhaust system gets hot enough to ignite some materials Keep the generator at least 1 meter 3 feet away from buildings and other e
8. temperature Sp Engine oil change Drain the oil while the engine is warm to assure rapid and complete draining 1 Remove the drain plug and sealing washer oil filler cap and drain the oil 2 Reinstall the drain plug and sealing washer Tighten the plug securely 3 Refill with the recommended oil and check the level 179 96 b 8 b Oil filler Oil capacity 1 70 1 79 US qt 1 50 Imp qt Drain plug Use some tray NOTICE In case of removing the drain pipe please control the extended pipe by spanner Engine oil filter change 1 Drain the engine oil and retighten the drain plug securely 2 Remove the oil filter and drain the oil into a suitable container Dispose the used oil and filter in a manner compatible with the environment Used an oil filter socket rather than a strap wrench to avoid striking and damaging the oil pressure switch 18 3 Clean the filter mounting and coat the seal of the new oil filter with clean engine oil Oil filter Used only a genuine HONDA oil filter or a filter of equivalent quality specified for your model Using the wrong filter or a non HONDA filter which is not of equivalent quality may cause engine damage 4 Screw on the new oil filter by hand until the seal contacts the filter mounting base then use an oil filter socket tool to tighten the filter an additional 7 8 turn Oil filter tightening torque 12N m 1 2kg 16lb ft
9. NCES DOES NOT EXCEED THE RATED OUTPUT OF THE GENERATOR 14 7 STOPPING ENGINE 1 Turn the circuit breaker knob to the OFF position 2 Turn the engine key switch to the OFF position e 3 Disconnect all electrical loads from panel receptacles 4 Turn the fuel valve to the OFF position AN CAUTION Never leave an appliance plugged into the generator when you stop the generator as damage could result to the generator and or appliance 15 8 Periodic inspection and adjustment of HONDA ENGINE amp Generator is essential if high level performance is to be maintained Regular maintenance will also ensure a long service life The required service intervals and kind of maintenance to be performed are described on HONDA OWNER S MANUAL so please see HONDA OWNER S MANUAL N WARNING Exhaust gas contains poisonous carbon monoxide Shut off the engine before performing any maintenance if the engine must be run make sure the areas is well ventilated Use only genuine HONDA parts or their equivalent for maintenance or repair Replacement parts which are not of equivalent quality may damage the generator MAINTENANCE SCHEDULE REGULAR SERVISE PERIOD Performed at every indicated month or operating hour interval whichever comes first Engine oil Check level Change Engine oil filter Replace Air filter Check adjust Replace Valve clearance Check
10. Outer filter d water Inner filter paper Tap the filter element several times on a hard surface to remove dirt or blow compressed air not exceeding 207kPa 2 1kgf cii 30psi through the filter element from the air cleaner case side 99 Never try to brush dirty brushing will force dirt into the fibers Replace the paper element if is excessively dirty Outer filter clean in warm soapy water rinse and allow to dry thoroughly Squeeze it well after dipping it into the clean engine oil 6 Wipe dirt from the inside of the air cleaner body and cover using a moist rag Be careful to prevent dirt from entering the air chamber that leads to the carburetor 7 Outer filter in the air cleaner cover then reinstall the inner filter paper cover to the air cleaner case Hook the two tabs securely Fuel sediment cup cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor lf the engine has not been run for a long time the sediment cup should be cleaned 1 Turn the fuel valve to the OFF position Remove the sediment cup O ring and filter 2 Clean the sediment cup O ring and filter in nonflammable or high flash point solvent 3 Reinstall the filter O ring and sediment cup 4 Turn the fuel valve ON and check for leaks Fuel filter 1 Check the fuel filter for water accumulation or sediment If no water or sediment is found re
11. P i J STARTER NOTOR r a CAGE n ENGINE ANN SGBT14000HSa 3P 380V 220V 50Hz Ea 3 NO OOOO A 0 NE OND NO COMBINATION SW NON NON 34 HARD GEAR DAISHIN INDUSTRIES LTD 1520 1 FUNATSUKE YORO CHO YORO GUN GIFU 503 1382 JAPAN PHONE 81 0 584 36 0501 FAX 81 0 584 36 0504 URL http www daishin japan co jp MAIL overseas daishin japan co jp
12. ctric starter Turn the engine key switch to the START position and hold it there until the engine starts NOTICE Do not use the electric starter for more than 5 seconds at the time If the engine fails to start release the switch and wait 10 seconds before operating the starter again NOTICE when the speed of the starter motor drops a period of the time it is the indication that the battery should be recharged 5 Afterthe engine starts let the engine switch return to ON 6 If you have manually closed the choke move it to the OPEN position as the engine warms up 2 APPLYING AC LOAD 1 Start engine see STARTING THE ENGINE 2 Allow the engine to warm up for 2 3 minutes before connecting tools or appliances 3 Insert the plug of the electrical appliance into AC RECEPTACLE 4 Turn the circuit breaker knob to the on position N WARNING Do not take a current exceeding the specified amperage Be sure that total wattage of all appliances does not exceed the rated output of the generator When the generator is overloaded or a short circuit is made the CIRCUIT BREAKER will trip to protect the circuit automatically If CIRCUIT BREAKER trips during operation the generator is either over loaded or the appliance is defective Check the appliance and or generator for overloading or defect make necessary corrections or repairs before use BE SURE THAT THE TOTAL WATTAGE OF ALL APPLIA
13. emove the spark plug and install the spark plug in the plug cap Set the plug side electrode on the cylinder head YES Crank the engine sparks should jump across the gap Clean the fuel sediment cup Is the fuel reaching the carburetor To check Turn off the engine switch and loosen the drain screw Fuel should flow from the drain when the engine switch If the engine still does is turned on not start take the generator to an authorized your dealer No electricity at the RECEPTACLES Is the AC circuit breaker ON YES Push to reset the AC circuit breaker is ON Check the electrical NO DEFECTS appliance or equipment for any defects Take the generator to an authorized your dealer Replace the electrical DEFECTS appliance or equipment Take the electrical appliance or equipment to an electrical shop for repair If your generator still fails to start or generate electricity contact DAISHIN dealer 237 lt 12 SPECIFICATION Frequency Hz Revolving field self excited AC generator Generator Voltage Regulation X1 951 951 x679 679 x690 914 Others Dry Weight X2 185 177 Kg Fuel Tank Capacity 35 liters X1 With caster kit lt 2 With Battery NOTE Specifications are subject to change without notice Nom 13 WIRING DIAGRAM SGB12000HSa 220V 50Hz COMBINATION SWITCH CONTROL BOX PLOT 2 LW
14. he battery to explode with enough force to kill or seriously hurt you Keep sparks and flames away Wear protective clothing and a face shield or have a skilled mechanic do battery maintenance 1 2 3 4 Remove the battery cell caps Connect the battery charger following the manufacturer s instructions Charge the battery 3 4 hours After the battery is charged inspect the electrolyte level in each of the cells 7 SNAN distilled water as 5 Install the battery caps 6 Clean the outside of the battery and the battery tray with a solution of baking soda and water Installation 1 Install the battery in the generator 2 Install the positive cable to the battery positive terminal then install the Negative cable to the battery negative terminal 3 Install the battery set plate Positive cable Negative cable Battery set plate 9 TRANSPORTING AND STORAGE When transporting the generator turn the engine switch and the fuel valve OFF Keep the generator level to prevent fuel spillage Fuel vapor or spilled fuel may ignite N WARNING Contact with a hot engine or exhaust system can cause serious burns or fires Let the engine cool before transporting or storing the generator Take care not to drop or strike the generator when transporting Do not place heavy objects on the generator Before storing the unit for an extended period 1 Besure the
15. he generator the metal non current carrying parts of the generator and the ground terminals of each receptacle Pilot lamp The pilot lamp is illuminated when the generator is operating normally 244 5 BEFORE STARTING ENGINE 1 Fillrecommended engine oil to the upper limit mark if the oil is short 2 Change oil if itbecomes dirty or discolored Oil capacity at upper limit mark See attached HONDA OWNER S MANUAL 26 3 Remove the tank cap and check the fuel level 4 3 If fuel level is low refill with unleaded automotive gasoline 4 Fuel tank capacity see page 20 this INSTRUCTION MANUAL 5 Battery liquid is not in at the time of the factory shipment Fill a suitable battery liquid 1 Remove the battery cell caps 2 Fill the electrolyte into the each cell the level must be maintained between the UPPER and LOWER limit marks 3 Peel the protection seal Protection seal Battery cell cap 12 6 OPERATION 1 STARTING THE ENGINE Refer to HONDA OWNER S MANUAL for engine 1 Make sure that disconnect all electrical loads from panel receptacles The generator may be hard to start if a load is connected 2 Turn the fuel valve to the ON position 3 If you want to start operate the choke manually move the choke knob to the CLOSEP position X 6 CLOSED OPEN POSITION 4 Start the engine With the ele
16. install the fuel filter and the air cleaner case 2 Ifthe fuel filter is found with excessive water accumulation or sediment take the engine to your authorized servicing dealer DS FUEL VALVE SEDIMENT CUP CO FUEL FILTER 3L C ORING lt C SEDIMENT CUP Fuel filter Fuse replacement If the fuse is blown the engine will not start until it is replaced 1 Turn the engine switch OFF 2 Remove the fuse holder and replace the fuse Use only a 30A fuse NOTICE If frequent fuse failure occurs determine the cause and correct the problem before attempting to operate the generator further Never use a fuse with a rating other than 30 Serious damage to the electrical system or a fire may result 30A fuse inside the control panel Battery The generator s engine has a 3 amp charging system to charge the battery while the engine is running If the generator is only used periodically the battery must be charged monthly to maintain the battery service life A lead acid battery self discharges at a rate of 0 5 1 0 per day This means that the battery if the generator is not operated in a month can discharge as much as 30 in the same period This could cause the engine not to crank or shorten the service life of the battery To charge the battery follow the procedures below Removal 1 Remove the battery set plate 2 Remove the negative cable from the battery negati
17. le service if operated according to instructions Read and understand the Instruction Manual before operating the generator Failure to do so could result in personalinjury or equipment damage Using a generator of electrical appliance in wet conditions such as rain or snow or near a pool or sprinkler system or when your hands are wet could result in electrocution Keep the generator dry Do not connect to a building s electrical system unless an isolation switch has been installed by a qualified electrician Refuel in a well ventilated area with the engine stopped Keep away from open fire cigarettes smoke and sparks of any kind when refueling the generator or when near gasoline storage Exhaust gas contains poisonous carbon monoxide Never run the generator in an enclosed area Be sure to provide adequote venti lation Never use other fuel except gasoline Never use an oil gasoline mixture or dirty gasoline he generator is a potential source of electrical shocks when misused do not operate with wet hand and in rain and snow Do not touch spark plug while the generator running 2 SAFETY MESSAGES Your safety and the safety of others are very important We have provided important safety messages in this manual and on the generator Please read these messages carefully Operator responsibility Know how to stop the generator quickly in case of emergency Understand the use of all generator
18. quipment during operation Do not enclose the generator in any structure 6 Keep flammable materials away from the generator The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while is in hot Let the engine cool before storing the generator indoors Gasoline is extremely flammable and is explosive under certain conditions Do not smoke or allow flames or sparks where the generator is refueled or where gasoline is stored Refuel in a well ventilated area with the engine stopped Fuel vapors are extremely flammable and may ignite after the engine has started Make sure that any spilled fuel has been wiped up before starting the generator 3 COMPONENTS FUEL METER LIFTING EYE FUEL TANK CAP FUEL TANK FUEL VALVE CONTROL GENERATOR PANEL ENGINE COVER CHOKE KNOB MUFFLER ENGINE BATTERY A battery liquid is not in at the time of the factory shipment Fill a suitable battery liquid CASTER CONTROL PANEL before the use SGB12000HSa 220V 50Hz CIRCUIT BREAKER VOLT METER PILOT LAMP HOUR METER ENGINE KEY SWITCH AN AS GROUND TERMINAL AC TERMINALS AC RECEPTACLES 8 SGBT14000HSa 220 380V 50Hz CIRCUIT BREAKER VOLT METER PILOT LAMP HOUR METER ENGINE KEY SWITCH IRCUIT BREAKER AC 380 220V AC 380V F AC 3804 T 3804 7 V W j GROUND TERMINAL AC
19. rn after the spark plug seats to compress the washer If reinstalling a used spark plug tighten 1 8 1 4 turn after the spark plug seats to compress the washer 21 The spark plug must be securely tightened improperly tightened spark plug can become very hot and could damage the engine Never use spark plugs which have an improper heat range Use only the recommended spark plugs or equivalent Air cleaner service A dirty air cleaner will restrict air flow to the carburetor To prevent carburetor malfunction service the air cleaner regularly Service more frequently when operating the generator in extremely dusty areas Operating the engine without an air filter or with a damaged air filter will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered by the Distributor s limited warranty Inspection Air cleaner cover Remove the air cleaner cover and inspect the filter Elements Clean or replace dirty filter elements Y Outer filter Always replace damaged filter elements Cleaning Inner filter 1 Release two tabs from the air cleaner paper cover and remove the cover 2 Remove the outer filter from the cover 3 Remove the inner filter paper from the cleaner case 4 Inspect both air filter elements and replace xi them if they are damaged Always replace the paper air filter element at the scheduled interval 5 Clean the air filter elements if they are to be reused
20. storage area is free of excessive humidity and dust 2 Service according to the table below RECOMMENDED SERVICE PROCEDURE TO PREVENT s TE HARD STARTING Less than 1 month No preparation required 1 to 2 months Fill with fresh gasoline and add gasoline conditioner Fill with fresh gasoline and add gasoline conditioner 2 months to 1 year Drain the carburetor float bowl Drain the fuel sediment cup Fill with fresh gasoline and add gasoline conditioner Drain the carburetor float bowl Drain the fuel sediment cup Remove the spark plug Put a tablespoon of engine oil into 1 year or more the cylinder Turn the engine slowly with the pull rope to distribute the oil Reinstall the spark plug Change the engine oil After removal from storage drain the stored gasoline into a suitable container and fill with fresh gasoline before starting Use gasoline conditioners that are formulated to extend storage life Contact your authorized DAISHIN dealer for conditioner recommendations 97 1 Drain the carburetor loosening the drain screw Drain the gasoline into a suitable container N WARNING Gasoline is extremely flammable and is explosive under certain conditions Perform this task in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area during this procedure Drain screw 2 Change the engine oil Oil filler cap Oil drain plug Gasoline drain
21. t the hazard is what can happen and what you can do to avoid or reduce injury Damage Prevention Messages You will also see other important messages that are preceded by the word NOTICE This word means NOTICE Your generator or other property could be damaged if you don t follow instructions The purpose of these messages is to help prevent damage to your generator other property or the environment Table of Contents 1 SAFETY LABEL LOCATION 4 2 SAFETY MESSAGES uuu urea n erai eerta aie terae 6 3 COMPONENTS uuu yuku cada cia peso bcd reus ia eres 7 ee nis ldem 10 5 BEFORE STARTING ENGINE 12 D OPERACION u u u u us 13 Ti STOPPING ENGINE u xu usus 15 8 MAINTENANCE aprisa 16 9 TRANSPORTING AND STORAGE 27 10 WATTAGE INFORMATION 29 11 TROUBLE SHOOTING 30 12 SPECIFICATION oia 32 13 WIRING DIAGRAM i u Eo L uuu ul 33 1 SAFETY LABEL LOCATION These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your DAISHIN dealer for a replacement SGBT 14000HSa GEAR WARNING FUEL Daishin generator is designed to give safe and dependab
22. ve terminal then remove the battery positive terminal Negative Positive cable cable Battery set plate 24 3 Remove the battery from the battery Inspection 1 Remove the battery cell caps 2 Inspect the electrolyte level of each cell The electrolyte level must be maintained between the UPPER and LOWER limit marks 3 If the electrolyte level is near the LOWER mark add distilled water as necessary N WARNING The battery contains sulfuric acid electrolyte which is highly corrosive and poisonous Getting electrolyte in your eyes or on your skin can cause serious bums Wear protective clothing and eye protection when working near the battery PROCEDURES Eyes Flush with water from a cup or other container for at least 15 minutes water under pressure can damage the eye Immediately call a physician local poison control Skin Remove contaminated clothing Flush the skin with large quantities of water Call a physician immediately Swallowing Drink water or milk Call your local poison control center or a physician immediately 25 Charging The battery is rated at 28 10 of the ampere hour rating should be used as the charging current A battery charger should be used that can be adjusted to deliver 1 4 amps N WARNING The battery gives off expiosive hydrogen gas during normal operation A spark or open flame can cause t
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