Service Manual - Stanley Engineered Fastening
Contents
1. Excessive pressure Reduce Pressure Side load on Mandrel Chuck Nut 14 is loose Hold tool square to application Tighten Chuck Nut 14 No air supply Connect air supply Insufficient gap between Locking Nut 17 and Piston 18A Adjust gap to 1 5mm 2mm Motor Rod 17M too short Replace Motor Rod Air Motor jammed Static friction Lubricate tool at air inlet If insufficient dismantle and clean thoroughly Depress and hold Trigger 12 a few times Low air pressure Increase air pressure Valve Slider 9 remains stuck Chuck Nut 14 is loose Depress Trigger 12 several times Lubricate tool through air inlet If unsuccesful dismantle clean and lubricate trigger components Tighten Chuck Nut 14 Trigger 12 released prematurely Press and hold for entire cycle of tool Tool not reaching pressure or stroke Reduce pressure or stroke setting Distributor 21A is stuck Lubricate Air Motor jammed Lubricate tool at air inlet If insufficient dismantle and clean thoroughly Item numbers in bold refer to assembly drawings and parts list Pages 2 4 5 and 6 Other symptoms or failures should be reported to your local authorised distributor or repair centre POP gt lt Avdel 22 ENGLISH 9 Hydraulic Oil General Safety Data FIRST AID SKIN Unlikely to cause harm to the skin on brief or occasional contact but prolonged or expos2. 07900 09301 page 16 POP gt lt Avdel 13 ENGLISH 4 2 Air Supply e Alltools are operated with compressed air at an minimum pressure of 5 0 bar e Pressure regulators and automatic oiling filtering systems to be used on the main air supply within metres of the tool see fig 7 e _ Air supply hoses will have a minimum working effective pressure rating of 150 of the maximum pressure produced in the system or 10 bar whichever is the highest Air hoses must be oil resistant have an abrasion resistant exterior and be armoured where operating conditions may result in hoses being damaged Allair hoses MUST a minimum bore diameter of 6 4 millimetres STOP COCK USED DURING MAINTENANCE 3 METRES MAXIMUM OF FILTER REGULATOR OR LUBRICATION UNITS MAIN SUPPLY PRESSURE REGULATOR AND FILTER DRAIN DAILY LUBRICATOR 1 4 GAS CONNECTION If above system is not available you can use the following alternative Before use or when first putting the tool into service pour a few drops of clean light lubricating oil into the air inlet of the tool if no lubricator is fitted on air supply If the tool is in continuous use the air hose should be disconnected from the main air supply and the tool lubricated every two to three hours e Check for air leaks If damaged hoses and couplings must be replaced by new items e If there is no filter on the pressu
3. Remove the complete nose assembly using the reverse procedure to the Fitting Instructions page 13 4 1 Any worn or damaged must be replaced by a new part e Particularly check wear on Mandrel e Assemble according to fitting instructions 6 1 Daily Servicing Check for air leaks If damaged hoses and couplings must be replaced by new items Check that the Nose Assembly is correct and fitted properly e Check if the stroke of the tool is adequate to place selected Blind Rivet Nut See Stroke Adjustment page 15 4 3 1 e Inspect the Mandrel A the nose assembly for wear or damage If any replace 6 2 Weekly Servicing Maintenance Kit 07900 09301 Part Number Description Oty 07900 00624 4mm Pin Punch 07900 00632 17mm 19mm Spanner 07900 00225 5mm Hexagonal Wrench e Check for oil leaks and air leaks on air supply hose fittings and tool e Check oil level by laing the tool horizontally open Oil Plug 45 If low re prime according to instruction 6 3 on page 17 For servicing the following standard tools are needed not supplied with Service Kit e 2mm Hexagonal Wrench 2 5mm Hexagonal Wrench e 3mm Hexagonal Wrench 8mm Spanner e 22mm Spanner or Socket e 10mm Socket 14mm Spanner e Pliers 10mm PTFE Tape Spanners and Wrenches are specified across flats unless otherwise stated 16 POP gt lt Avdel ENGLISH 6 3 Priming Priming is necessary after the tool has been dismantle
4. a 2 5mm Hexagonal Wrench unscrew Screws 43 and remove Distributor Assembly 21 Ball 42 and Air Tubes 44 e Fully unscrew Stroke Adjuster 19 and withdraw Spring 41 e Remove Dynamic Piston Assembly 18 remove Lip Seal 72 and O Ring 70 e 5 residual oil may be expelled when the Dynamic Piston Assembly 18 is removed e Remove Static Lip Seal 40 e reassemble use Assembly Bullet to mask Piston Rod 18B thread Manual Reverse Switch Remove Manual Reverse Screw 23 e Withdraw Manual Reverse Switch 22 remove O ring 64 63 Sub Assemblies contained in Base Tool 74202 shown in exploded view DYNAMIC PISTON ASSEMBLY 74202 02102 DJ POSITION PART NUMBER DESCRIPTION QTY SPARES POP gt lt Avdel 19 ENGLISH AIR INLET ASSEMBLY 74202 02103 POSITION PART NUMBER DESCRIPTION QTY SPARES 74202 02100 AIR FILTER 07003 00026 O RING 74202 02096 1 4 CONNECTION 74202 02097 MALE CONNECTION 74202 02099 CIRCLIP p cn ey ie wo Fel ae ee oo DISTRIBUTOR ASSEMBLY 74202 02105 POSITION PART NUMBER DESCRIPTION QTY SPARES m f Lone om gt _ 210 zoo 2 ooo 1 E sreg AIR PISTON ASSEMBLY 74202 02106 POSITION PART NUMBER DESCRIPTION QTY SPARES 74202 02003 AIR PISTON END CAP ASSEMBLY 74202 02107 POSITION PART NUMBER DE
5. amp 10 THE EMPLOYER IS RESPONSIBLE FOR ENSURING THAT TOOL MAINTENANCE INSTRUCTIONS ARE GIVEN TO THE APPROPRIATE PERSONNEL THE OPERATOR SHOULD NOT BE INVOLVED IN MAINTENANCE OR REPAIR OF THE TOOL UNLESS PROPERLY TRAINED Every 500 000 cycles the tool must be completely dismantled and inspected Components must be replaced where worn or damaged All O rings and seals should be replaced with new ones and lubricated with Molykote 55M grease before assembling WARNING The airhose must be disconnected before any servicing or dismantling is attempted unless specifically instructed otherwise Dismantling operation be carried out in clean conditions Before proceeding with dismantling empty the oil from the tool Remove oil plug 45 from the handle assembly and drain the oil into a suitable container Prior to dismantling the tool it is necessary to remove the nose assembly For simple removal instructions see page 13 4 1 For complete tool servicing we advise that you proceed with dismantling of sub assemblies in the order shown below See Fig 5 page 5 For complete tool strip down two additional tools a required 07900 01074 Assembly Bullet 07900 01075 Seal Guide Pneumatic Cylinder Remove Rubber Boot 5 Place tool with the base facing upwards in a vice fitted with soft jaws Using a 8mm spanner remove the Tie Rod Nut 53 and Washer 52 the Air Cylinder 2 should move upward under spring pressure Remove Base Cap 7
6. 0 0 c0crZ 92 go 08060 60674 96 L3 NI 0120 c0crZ GL SNIHdS 1 280cL L0cvZ S 6 8 X EN M3HOS 480c0 c0cv4 vL AYNSSAYd 90 0 0 7 ve 3SON 6 0c07cOcvZ Z L SNINV38 901 99060 60671 55 890 0 0 cL 990 0 0 7 ce L L O 82000 600 0 L L M901 YOLVINOAY 88060 60671 Le L L O 00 02 YAAOO YOLVINOAY 16060 60674 05 O 16000 50040 69 L YOLVINOAY 98060 60671 6c L L O 97000 600 0 89 HO1VO 98060 60674 O 78061 10671 49 6801 1067 L L O 92000 0020 99 3A331S 3 0 0 0 92 6 6 O c80c07c0cvZ S9 0 0 0 Sc 4 4 O 620 0 c0crZ v9 AATWA 10046 60020 20 v4 ve L L O 8 0c07c0cvZ 9 L 5060 0674 L L O 92020 0 2 c9 HOLIMS 3SH3A3M WANVI 0800 2087 6 O 2020 0077 9 L AISINASSV YOLNGINLSIG 50 20 2027 LZ L L O 020 0 c0crZ 09 455 40120 20 7 0 O 75100 50010 6S L AMOULS 0O0L0c0 c0cv4 61 6000 20020 89 ASSV NOLSId SINVNAC 01 0 0 7 81 O 990c07cOcvZ 48 L LAN 96060 60671 ZL O 09020 c0crZ 9S L 2000 00 7 9 L 98
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8. 6 with 3mm Hexagonal Wrench Withdraw Air Piston Assembly 3 separate Assembly by holding Piston Rod in soft jaws and unscrewing the Piston Remove the spring 49 Rod Guide Unscrew the Rod Guide 7 using a 22mm socket and T bar Withdraw the Rod Guide 7 and Washer 50 Remove the lip seal 51 and O ring 59 Trigger Remove Trigger Pin 48 Remove Trigger 12 Unscrew Bezel Switch 10 using a 10mm Socket Withdraw Bezel Switch 10 Trigger Valve 11 and Spring 47 18 POP gt lt Avdel ENGLISH Regulator e Unwind Pressure Switch 30 to its full extent Using a 2mm Hexagonal Wrench unscrew Screw 74 remove Pressure Switch 30 Regulator Lock 31 Spring 32 and Locking Bearing 33 Using a 14mm Spanner unscrew the Pressure Catch 28 the Regulator 29 should then be unscrewed from the Pressure Catch 28 once withdrawn e Remove Spring 34 and Spring Guide 27 Using Pliers gently clamp onto the Pressure Rod 25 and Pull this will remove the Pressure Rod 25 and Pressure Rod Sleeve 26 remove O Ring 66 68 e Remove Spool Valve 24 remove O Ring 65 e Remove Lip Seal 54 to re insert this seal use Seal Guide Nose Equipment Using a 19mm Spanner unscrew Nose Casing 13 Retract the Nose Rod 73 and remove the Chuck Nut 14 by hand Using a 14mm Spanner and the 4mm Push Pin undo the Mandrel Adaptor 15 from the Locking Nut 17 and remove both items Head Assembly e Using a 2mm Hexagonal Wrench unscrew Screws 74 and remove End Cap Assembly 20 Using
9. 7 7 Maintenance 18 8 Trouble Shooting Guide 22 9 Hydraulic Oil General Safety Data 23 8 POP gt lt Avdel ENGLISH This instruction manual must be read by any person installing or operating this tool with particular attention to the following safety rules 1 Safety Definitions The definitions below describe the level of severity for each signal word Please read the manual and pay attention to these symbols DANGER Indicates imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury A CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION Used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage Improper operation or maintenance of this product could result in serious injury and property damage Read and understand all warnings and operating instructions before using this equipment When using power tools basic safety precautions must always be followed to reduce the risk of personal injury SAVE THESE INSTRUCTIONS WARNING 1 Do not use outside the design intent of Placing STANLEY Engineered Fastening Blind Rivet Nuts 2 Use only parts fasteners and accessories recommended by the manufacturer 3 Do not mod
10. Recess I on the Stroke Setter 19 is equal to 0 1mm of stroke e Close the Stroke Slider 20B before using in the application environment e Stroke Lock will activate when the Stroke Slider 20B is closed when the tool is in the upright position e The tool is now ready to operate 4 3 2 Pressure Adjustment see Fig 1B amp 3 To use this tool in pressure set operation wind the Stroke Setter 19 to 7mm then screw the Pressure Regulator 30 fully out to achieve minimum pressure then adjust to the desired pressure e Initially the Blind Rivet Nut will not deform and the tool will spin off Screw the Pressure Regulator 30 by 1 groove on the regulator body and test e Repeat the operation with the Pressure Regulator 30 until optimum deformation is obtained e 1 notch on the Pressure Regulator 30 is equivalent to approximately 20N of pulling force e After a successful Blind Rivet Nut deformation check the Blind Rivet Nut and increase the force if necessary e Increase by 1 2 notches extra to allow for variation in the Blind Rivet Nuts e The tool is now ready to operate 5 Operating Procedure Installing a Blind Rivet Nut see Fig 3 To install a Blind Rivet Nut e Check that the correct Blind Rivet Nut has been selected e Push Blind Rivet Nut into the application Check Nose Assembly is at right angle 90 to the work e Push onto the Blind Rivet Nut with the tool to spin on e Once fully and correctly
11. SCRIPTION QTY SPARES 74202 02008 END CAP 74202 02027 SLIDER 74202 02092 END CAP STOPPER 20 POP gt lt Avdel ENGLISH AIRMOTOR ASSEMBLY 74202 02104 POSITION PART NUMBER DESCRIPTION QTY SPARES zons 1 POP gt lt Avdel 21 ENGLISH 8 Troubleshooting guide Symptom Pneumatic motor runs slowly Mandrel turns independent of motor Insert will not place onto Mandrel Tool Blind Rivet Nut is jammed Mandrel Breakage Tools does not spin On Trigger 12 inoperative Tool does not spin off Possible Cause Air leak from motor Check for worn seals Replace Low air pressure Increase air pressure Air way blockage Clear restiction Motor Vanes 6M jamming Worn or damaged Drive Shaft E Worn or damaged Mandrel A Clean and lubricate Replace Replace Chuck Nut 14 is loose Incorrect Blind Rivet Nut thread size Tighten Chuck Nut 14 Change to correct size Blind Rivet Nut Incorrect Mandrel A fitted Change to correct size Mandrel Worn or damaged A Replace Nose equipment incorrectly assembled Excessive stroke Re fit nose equipment Reduce stroke Excessive pressure Reduce pressure Defective Blind Rivet Nut or Mandrel A Excessive stroke Press Manual Reverse 22 Alternately use Pin Punch K to manually remove the Blind Rivet Nut Reduce stroke
12. STANLEY Engineered Fastening Service Manual Original Instruction Hydro Pneumatic Blind Rivet Nut Tool ProSert XTN20 Blind Rivet Nut Tool 74202 Hydro Pneumatic Power Tool POP gt lt Avdel ENGLISH POP gt lt Avdel ENGLISH SECTION B B PRESSURE REGULATOR SCALE1 1 SECTION C C MANUAL REVERSE SWITCH SCALE 1 1 9101019099909199 VRR w S WS H zd SCALE 1 1 A BN LL CT Ce reda SP TO CL Pal SET Ny eT c HB 1 ra 2 li TA Gf OO 252 ANAA a k 22 lt 4 POP gt lt Avdel ENGLISH A 0 S Avdel ENGLISH 61 uo puno aq ue U3IuA Sal quiasse qns 1u s 1id 1 ui suu 1 L 9NIM2O1 96020 0 2 08 TWAS 70060 99640 OV A134VS 2020 002 lt 6 L HOIO3NNOO 07060 60671 65 4 T38v 13GdIS 160 0 0 82 JSON 47060 60671 86 7138V1 LNOYS 060c07c0cvZ LL L 16 Lv0c0 cOCVZ 26 68
13. ace UNC and UNF inch thread size Blind Rivet Nuts The safety instructions must be followed at all times 2 1 Placing Tool Specification Pull Force Pull stated pull pressure 5 0 bar 17 65 kN 3968 Ibf Air Supply Pressure Min Max 5 7 bar 72 5 101 5 Ibf in Stroke Piston stroke 3 7 mm 0 118 0 275 in Weight Including nose equipment 1 59 kg 3 5016 Noise Level Uncertainty noise K 3dB A lt 75 dB A lt 75 dB A Vibration Uncertainty vibration K 0 1 m s lt 2 5 m s lt 8 ft s Motor Speed Forward amp Reverse 2000rpm 2000rpm __ Emset 5 p 2 M Range HighStrengthHesert Squaresert mm KnuledNu 1 8 POP Nut Tetra Nut M4 M8 M4 M8 HBBot 17 M M8 Pipe Nut __ Pull to Force operating mode Yes Pull to Stroke operating mode Yes Auto Spin On Spin Off Yes Tool Free Mandrel fittings Yes Manual Reverse override Yes Hydraulic Lip Seals amp O rings Yes Additional Features Items with a may require a mandrel adaptor kit 74202 02200 found in Accessories Manual 07900 01073 A complete ProSert 20 74202 tool is made up of the base tool part number 74202 02000 and the appropriate nose assembly for the insert POP gt lt Avdel 1 ENGLISH 2 3 Main components list r
14. ctions must be secure Do not drop heavy objects on hoses A sharp impact may cause internal damage and lead to premature hose failure Do not lift the placing tool by the hose Always use the placing tool handle Vent holes must not become blocked or covered Disconnect the air hose from the tool before performing any maintenance attempting to adjust fit or remove a nose assembly Keep tool handles dry clean and free from oil and grease When carrying the tool from place to place keep hands away from the trigger to avoid inadvertent activation Never leave operating tool unattended Disconnect air hose when tool is not in use Adequate clearance is required for the tool operators hands before proceeding Do not abuse the tool by dropping or using it as a hammer Keep dirt and foreign matter out of the hydraulic system of the tool as this will cause the tool to malfunction STANLEY Engineered Fastening policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice POP gt lt Avdel ENGLISH 2 Specification The ProSert XTN20 hydro pneumatic tool is designed for placing STANLEY Engineered Fastening Blind Rivet Nuts through adjustment of the force and or the stroke The ProSert XTN20 Tool is used to place Blind Rivet Nuts from a range of M3 to M10 when coupled with the relevant nose equipment Imperial nose equipment is also available to pl
15. d and prior to operating It may also be necessary to restore the full stroke after considerable use if the stroke has been reduced and fasteners are not now being fully placed by one operation of the trigger Oil Details The recommended oil for priming is Hyspin VG32 available in 0 51 part number 07992 00002 or one gallon containers part number 07992 00006 Priming Procedure All operations must be carried out on a clean bench with clean hands in a clean area Ensure that the oil is perfectly clean and free from air bubbles Care MUST be taken at all times to ensure that no foreign matter enters the tool or serious damage may result The tool must remain on its side throughout the priming sequence e Disconnect the air supply e Place tool on its side Oil Plug 45 side up e With a 5mm hexagonal wrench unscrew Oil Plug 45 and remove with Oil Seal Washer e Fill tool with priming oil rocking gently to expel air e Replace Oil Plug 45 with Oil Seal Washer and tighten e Reconnect the air supply e Depressthe Trigger e Disconnect the air supply e Using a hexagonal wrench remove Oil Plug 45 and Oil Seal Washer Top up with priming oil to reset level Replace Oil Seal Washer and Oil Plug 45 and fully tighten It is necessary to fit the appropriate nose equipment and adjust the tool stroke prior to operating the tool POP gt lt Avdel ENGLISH 7 Maintenance IMPORTANT SAFETY INSTRUCTIONS APPEAR ON PAGE 9
16. ef fig 1 amp 2 Re order Spare part numbers Qty 07555 09004 A Mandrel Nose 13 14 D 07555 09008 07555 00904 07555 00905 07555 00906 07555 00908 07555 00901 74202 02021 07555 09005 C 07555 09006 Nose Casing 07555 01004 07555 01005 07555 01006 07555 01008 74202 02023 74202 02039 74202 02012 74202 02092 Chuck Nut 74202 02022 07555 09104 Reducing Sleeve 07555 09105 07555 09106 07555 09108 Drive Shaft 80 StrokelockingPin Stroke Setter Recess Manual Reverse Trigger Trigger 74202 02095 74202 02010 74202 02103 74202 02030 74202 02038 74202 02037 74202 02020 07900 00624 O 07555 09884 07555 09885 07555 09886 07555 09888 Complete nose assembly All sizes are supplied with Lock Nut 07555 00901 For additional sizes please visit www StanleyEngineeredFastening com 12 POP gt lt Avdel ENGLISH 3 Tool Setup IMPORTANT READ THE SAFETY RULES ON PAGE 9 amp 10 CAREFULLY BEFORE PUTTING INTO SERVICE Before Use e Select relevant size nose equipment and install e Connect the placing tool to the air supply Test pull and return cycles by depressing and releasing the trigger 12 Setthe tool for desired stroke pressure CAUTION correct supply pressure is important for proper function of the installation tool Personal injury or damage to equipment may occ
17. ify the tool in any way Any modification to the tool is undertaken by the customer and will be the customers entire responsibility and void any applicable warranties 4 Prior to use check for misalignment or binding of moving parts breakage of parts and any other condition that affects the tool s operation If damaged have the tool serviced before using Remove any adjusting key or wrench before use 5 Thetool must be maintained in a safe working condition at all times and examined at regular intervals for damage and function by trained personnel Any dismantling procedure will be undertaken only by trained personnel Do not dismantle this tool without prior reference to the maintenance instructions 6 Theoperating supply air must not exceed 7 bar 100 PSI 7 Operators and others in work area must wear ANSI 287 1 CAN CSA 294 3 approved safety glasses with side shields Always wear safety glasses and ear protection during operation 8 Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts 9 Donotoperate a tool machine that is directed towards any person s POP gt lt Avdel ENGLISH 10 11 12 20 21 DO NOT operate tool with the nose housing removed Adopt a firm footing or a stable position before operating the tool Prior to use inspect airlines for damage all conne
18. inserted depress tool Trigger 12 switch to start installation cycle Hold the Trigger 12 until the Blind Rivet Nut is completely set and the tool has disengaged completely In the event a Blind Rivet Nut becomes jammed in an application press the Manual Reverse Trigger 22 to reverse the Mandrel A and spin off the Blind Rivet Nut Alternately disconnect from the air supply and use the 4mm Pin Punch K supplied in the Maintenance Kit to wind off the Mandrel through the Nose Casing 13 shown in the figure 1 CAUTION do not attempt to force the installation of an insert as this will cause damage to the tool and or application POP gt lt Avdel 15 ENGLISH 6 Servicing the Tool Regular servicing must be carried out by trained personnel and a comprehensive inspection performed annually or every 500 000 cycles whichever is sooner Cleaning and Maintenance DISCONNECT AIR SUPPLY Nose assemblies should be serviced at weekly intervals or every 5 000 cycles CAUTION Blow dirt and dust out of the main housing with dry air as often as dirt is seen collecting in and around the air vents where the Pneumatic Cylinder connects to the plastic Handle Assembly Wear approved eye protection and approved dust mask when performing this procedure A CAUTION Never use solvents or other harsh chemicals for cleaning the non metallic parts of the tool These chemicals may weaken the materials used in these parts e Disconnect the air supply e
19. lps prevent environmental pollution and reduces the demand for raw materials Local regulations may provide for separate collection of electrical products at municipal waste sites or by the retailer when you purchase a new product You can check the location of your nearest authorised repair agent by contacting your local STANLEY Engineered Fastening office at the address indicated in this manual Alternatively a list of authorised repair agents and full details of our after sales service and contacts are available on the Internet at www StanleyEngineeredFastening com 5 data for all hydraulic oils and lubricants is available on request from your tool supplier FIRE FLASH POINT 200 C Extinguish with dry chemical foam or carbon dioxide Do not enter confined space without self contained breathing apparatus HANDLING Use barrier cream or oil resistant gloves STORAGE Undercover and consistent with local regulations for inflammable material POP gt lt Avdel 23 Avdel UK Limited STA K L Y Stanley House Works Road Letchworth Garden City Hertfordshire SG6 1JY Engineered Fastening Tel 44 1582 900 000 Fax 001 enquiries2 sbdinc com Find your closest STANLEY Engineered Fastening location on www StanleyEngineeredFastening com contact For an authorized distributor nearby please check www StanleyEngineeredFastening com econtact distributors 2015 Stanley Black amp Decker Inc Holding you
20. out prior explicit and written permission from STANLEY Engineered Fastening The information provided is based on the data known at the moment of the introduction of this product STANLEY Engineered Fastening pursues a policy of continuous product improvement and therefore the products may be subject to change The information provided is applicable to the product as delivered by STANLEY Engineered Fastening Therefore STANLEY Engineered Fastening cannot be held liable for any dama ge resulting from deviations from the original specifications of the product The information available has been composed with the utmost care However STANLEY Engineered Fastening will not accept any liability with respect to any faults in the information nor for the consequences thereof STANLEY Engineered Fastening will not accept any liability for damage resulting from activities carried out by third parties The working names trade names registered trademarks etc used by STANLEY Engineered Fastening should not be considered as being free pursuant to the legislation with respect to the protection of trade marks CONTENT PAGE 1 Safety Definitions 9 2 Specification 11 2 1 Placing Tool Specification 11 2 3 Main Components List 12 3 Tool Setup 13 4 Operating Instructions 13 4 1 Nose Equipment 13 4 2 Air Supply 14 4 3 Setting Instructions 14 5 Operating Procedure 15 6 Servicing the Tool 16 6 1 Daily Servicing 16 6 2 Weekly Servicing 16 6 3 Priming 1
21. r world together Avdel Eurosert Nutsert Hexsert and Squaresert are registered trade marks of Avdel UK Limited ProSert is a trade mark of Avdel UK Limited POP Nut is a registered trade mark of Newfrey LLC The names and logos of other companies mentioned herein may be trademarks of their respective owners Data shown is subject to change without prior notice as result of continuous product development and improvement policy Your local STANLEY Engineered Fastening representative is at your disposal should you need to confirm latest information
22. re regulator bleed the air line to clear it of accumulated dirt or water before connecting air hose to the tool 4 3 Setting Instructions e The stroke adjustment feature is mainly used for smaller insert sizes M3 M4 e Ifyou are setting the tool for optimum stroke the Stroke Setter should be wound to minimum stroke 3mm and the Pressure Regulator 30 be wound in to maximum setting e Ifyou are setting the tool for optimum pressure the Stroke Setter should be wound out to maximum stroke 7mm and the Pressure Regulator 30 be wound out to minimum setting When dealing with different grip thicknesses it is always recommended that the tool is set for optimum pressure rather than optimum stroke Use the maximum grip condition to set optimum pressure 14 POP gt lt Avdel ENGLISH 4 3 1 Stroke Adjustment see Fig 1A amp 3 To use this tool in stroke set operation screw the Pressure Regulator 30 fully in to achieve full pressure then adjust Stroke Setter to the desired stroke length e Open Stroke Slider 20B The Stroke Locking Pin 80 will be released e Directional arrows indicate stoke direction e Increase the stroke from the minimum until optimum deformation is obtained e The scale gives an indication of the current stroke length e Increments F shown 3 5 and 7mm on one side and 4 and 6mm on the opposite e Line the rear of the Stroke Setter 19 up with these marks to achieve desired stroke length e Each
23. ur without correct pressures The supply pressure must not exceed that listed in the placing tool specification 4 Operating Instructions IMPORTANT READ THE SAFETY RULES ON PAGE 9 amp 10 CAREFULLY BEFORE PUTTING INTO SERVICE IMPORTANT THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE NOSE ASSEMBLY 4 1 Nose Equipment see Fig 2 Fitting Instructions Item numbers in bold refer to nose assembly components in fig 1 e Air supply must be disconnected e If still fitted remove the Nose Casing 13 and the Chuck Nut 14 while pulling back the spring loaded Nose Rod 73 e Insert Drive Shaft E into Mandrel Adaptor 15 e Fit Mandrel A onto Drive Shaft E e Insert Reducing Sleeve D if specified into the Chuck Nut 14 Screw the Chuck Nut 14 onto the Mandrel Adaptor 15 while pulling back the spring loaded Nose Rod 73 Tighten the Chuck Nut 14 clockwise e While holding the Tool screw the Nose Casing 13 and Nose Tip B with the nose tip Lock Nut C e The reverse operation is carried out for equipment removal With the tool still disconnected from the air supply screw a Blind Rivet Nut onto the Mandrel manually e Position Nose Tip B on the Nose Casing and lock it with Lock Nut C so that the Mandrel A protrudes slightly beyond the insert e Lockthe Lock Nut C by turning clockwise with a spanner Remove the Blind Rivet Nut from Mandrel Refer to items included in the Maintenance Kit
24. ure may lead to dermatitis Wash skin thoroughly with soap and water as soon as reasonably practicable Remove heavily con taminated clothing and wash underlying skin Launder contaminated clothing ORAL Unlikely to cause harm if accidentally swallowed in small doses though larger quantities may cause nausea and diarrhea If contamination of the mouth occurs wash out thoroughly with water Except as a deliberate act the ingesti on of large amounts of product is unlikely If it should occur do not induce vomiting obtain medical advice Take person to nearest medical centre EYES Unlikely to cause more than transient stinging or redness if accidental eye contact occurs Wash eyes thoroughly with copious quantities of water ensuring eyelids are held open Obtain medical advice if any pain or redness develops or persists DISPOSAL Remove all spills with inert absorbent material Ventilate spill area Place contaminated materials in a disposa ble container and dispose in a manner consistent with local regulations PROTECTING THE ENVIRONMENT Separate collection This product must not be disposed of with normal waste Should you find one day that your product needs replacement or if it is of no further use to you do not dispose of it with regular waste Make this product available for separate collection Separate collection of used products and packaging allows materials to be recycled and used again Re use of recycled materials he
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