Installation and Service Manual
Contents
1. T nut block 6X T nut channel 2X Clamping screw 6X M8x1 25 15 0 59 maximum depth 6X mounting 234 5 9 232 mounting W 64 2 520 maximum mounting VI P un Figure 1 FIFE 500 XL with integrated sensor mounting www maxcessintl com FIFE 500 XL MI 1 917 1 C 3 3 INSTALLATION Mounting dimensions Roll Face Guide Span Roll Max Width Dimension Dimension Dimension A B Diameter Ww P 7 Weight mm inch mm inch C kg 155 mm inch mm inch mm inch mm inch 1 1 Mm inch 2 300 80 3 150 en 10013 9371 ze 20 472 s013 150 14370 13 78 100 3 937 22 441 20 70 132 75 5 226 132 75 5 226 46 101 400 15 75 82 75 3 258 82 75 3 258 50 110 500 19 69 132 75 5 226 132 75 5 226 55 121 15 75 100 3 937 24 409 21 600 23 62 469 232 75 9 163 132 75 5 226 61 134 400 15 75 18 465 82 75 3 258 82 75 3 258 54 119 500 19 69 59 130 19 69 100 3 937 28 346 EN 20 20 600 23 62 65 143 232 75 9 163 132 75 5 226 70 154 400 15 75 82 75 3 258 82 75 3 258 53 117 500 12. C 124 N Section rear view 1 18 AWG wire recommended 2 Gasket Figure 5 FIFE 500 XL power connection Digital inputs and Digital inputs and outputs are available for remote control and signalling functions There are 6 digital inputs allowing control of the following modes External Lock Automatic Manual Servo Center Jog RGPC and sensor selection There are 4 digital outputs and are initially configured as alarms for Loss of Null Centered Motor Blocked and Power OK See the following page for the default configuration outputs See Figure 6 for terminal connections of the digital inputs and outputs on the motor controller board located in the base assembly housing Figure 7 is the wiring diagram of the FIFE 500 XL www maxcessintl com FIFE 500 XL MI 1 917 1 C 3 11 INSTALLATION Table 1 Digital input matrix default configuration 0 LOW Note To ensure that a command is properly executed all pertinent 1 HIGH inputs for each command must be switched high or low within IGNORE 20 ms of each other and maintained for at least 30 ms Inputs 4 amp 5 are used to provide Jogs while in Manual and Servo Center modes and RGPC functions while in Automatic mode Sensor selection is allowed in Manual and Servo Center modes only Sensor select
3. FIFE GUIDING SOLUTIONS Zo MAXCESS FIFE 500 XL Installation and Service Manual FIFE 500 nl e Maus D Ep oo MAXCESS o EN Medium Web Guiding System MI 1 9171 C CONTENTS INTRODUCTION WEE 1 1 About these operating Ipstructlopns nemen nennen nennen 1 1 CE SVAN ITN O 1 1 E adu Mrdu mete ana ed aid aae 1 2 SAFELY INSTRUCTIONS E 2 1 Ilistr ctlons TOI KEEN 2 1 Safety been 2 1 Symbols USE EE 2 2 Basic safety leben E dl e EEN 2 3 INSTALLATION M 3 1 MECHANICA INS HE ge EE 3 1 MOUTIUUNG e la e EE 3 3 tte its Bette 3 4 Pneumatic connection to splice table 3 5 Installing the operator Interface vicis Pee geseent on ve e UE FEVER ES ch Ro tates 3 6 Relocating the operator Interface 3 6 SEL Big terre t it Lee TEE 3 7 Wall mount model sarana n 3 8 Electrical installationen a DUE Se cUm M UP Op PEIUS 3 9 lower connect EE 3 9 Digital inputs and OUtDUEts ci rums ruen Sor rd saci ven Sor Prio See U eeu EU PL ERRUFUPEE 3 10 WANG diaga S Ua Eu Poi Suck cece 3 13 MAINTENANCE EE 4 Ol 4 2 Operator interiace Screen so erie SSH e EE Ee 4 2 MODEL NUMBER KEY ak K NNN ENNER ANERE AER NEE NEE NENNEN 5 1 EES 6 1 E EU Um 6 1 Certifications and environmenta
4. 19 69 14 45 0 57 150 5 91 15 75 600 23 62 13 86 0 55 137 5 39 400 15 75 19 15 0 75 140 5 51 ea 500 119 69 21 31 0 84 500 19 69 21 31 0 84 150 5 91 19 69 600 23 62 20 44 0 80 137 5 39 400 15 75 21 63 0 85 140 5 51 500 19 69 24 87 0 98 500 19 69 24 87 0 98 150 5 91 23 62 600 23 62 24 91 0 98 137 5 39 400 15 75 21 63 0 85 140 5 51 700 27 56 500 19 69 24 87 0 98 150 5 91 600 23 62 24 91 0 98 137 5 39 400 15 75 21 22 0 84 140 5 51 09 500 19 69 25 16 0 99 500 19 69 25 16 0 99 150 5 91 31 50 600 23 62 26 41 1 04 137 5 39 400 15 75 21 22 0 84 140 5 51 209 500 19 69 25 16 0 99 500 19 69 25 16 0 99 150 5 91 35 43 600 23 62 26 41 1 04 137 5 39 www maxcessintl com FIFE 500 XL MI 1 917 1 C 3 5 INSTALLATION Pneumatic connection to splice table 1 Connect pneumatic lines to the two pneumatic fittings to allow operation of the pneumatic clamp 2 Operating pressure range for the pneumatic clamp is 34 552 kPa 5 80 psil CAUTION Damage to the pneumatic clamp due to high pressure Do not connect an air source of greater than 552 kPa 80 psi to the pneumatic clamp Use of a pressure regulator is recommended 152 4 6 0 M
5. WWW maxcess eu JAPAN Tel 81 43 421 1622 Fax 81 43 421 2895 japan maxcessintl com www maxcess jp CHINA Tel 86 756 881 9398 Fax 86 756 881 9393 info maxcessintl com cn www maxcessintl com cn KOREA TAIWAN AND SE ASIA Tel 65 9620 3883 Fax 65 6235 4818 asia maxcessintl com 2013 Maxcess
6. XXX 12V SENSOR B SENSOR A 12V GND GND ISCT 12V PAR_O3 PAR_O2 PAR_O1 PAR_OO 12V CONTROLLER PCB ASSY 412V PAR IO PAR l1 PAR I2 PAR 13 PAR I4 PAR 15 GND LINESPEED ENC A ENC B GND 45V HALL A X103 HALL B HALL C GND 45V 215513 XXX o JO Om FWD Figure 11 MOTOR A MOTOR B X102 MOTOR C 24V GND N C X101 GND RGPC LED RS485 RS485 GND 24V FIFE 500 XL sensor connections for sensors SE 11 SE 17 SE 22 SE 23 SE 31 IP SE 38 SE 42R SE 44R www maxcessintl com FIFE 500 XL MI 1 917 1 C INSTALLATION Wiring diagrams M16 GND FEMALE 12V 1 SENSOR B aN SENSOR_A 5V 12V HALL A is id 217435 XXX GND HALL B GND HALL C GND ISCT 12V 45V PAR OS PAR O2 PAR O1 PAR 0 412V CONTROLLER PCB ASSY 412V PAR 0 PAR D PAR I2 PAR 13 PAR LW PAR 15 GND LINESPEED MOTOR A GND MOTOR B X102 RGPC LED MOTOR C RS4854 RS485 24V GND GND X101 24V N C ENC A ENC B DINI Figure 12 FIFE 500 XL sensor connections for sensors SE 26A SE 46A C DSE 17 www maxcessintl com FIFE 500 XL MI 1 917 1 C 4 1 MAINTENANCE Maintenance gt P p D www maxcessintl com WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical power from the FIFE
7. 485 RS485 24V GND X101 GND 24V PARALLEL UO CABLE N C 217497 XXX ENC_A ENC B GND 5V co Jo Go N NO P OO Jo GND 412V SENSOR B SENSOR A 12 GND GND ISCT 12V PAR OS PAR O2 PAR O1 PAR OO 412V CONTROLLER PCB ASSY 412V PAR 0 PAR l1 PAR I2 X104 PAR 13 PAR LW PAR 15 GND LINESPEED MOTOR A GND MOTOR B X102 RGPC LED MOTOR C RS4854 RS485 24V GND enp X10 24V N C ENC A ENC B GND 45V HALL A X103 HALL B HALL C GND 45V co Jo A ON RGPC 50 F 204547 XXX GREEN YELLOW NO SO Figure 9 FIFE 500 XL RGPC 50 connections www maxcessintl com FIFE 500 XL MI 1 917 1 C INSTALLATION Wiring diagrams GND 12V SENSOR_B SENSOR_A 12V GND GND ISCT 12V PAR_O3 PAR_O2 PAR_O1 EXTERNAL LOCK CABLE PAR OO 215730 XXX 412V CONTROLLER PCB ASSY 412V 5 RED PAR 10 WHITE PAR 11 SHOE PU 12 d i BLACK PAR_13 41 PAR H PAR I5 8 ENC A ENC B GND 45V HALL A X103 HALL B HALL C GND 45V ON 5 ON GND LINESPEED MOTOR A GND MOTOR B X102 RGPC LED MOTOR C RS485 RS485 24V GND GND X101 24V N C Figure 10 FIFE 500 XL external lock connections GND 215513
8. 500 XL and the machine into which the FIFE 500 XL is installed WARNING Danger of injury from crushing Maintenance and repair tasks on the FIFE 500 XL must be performed only when the machine has been stopped and has been secured from being turned on again WARNING Danger of falling down or muscle or skeletal injury during maintenance and repair These web guiding systems especially the larger designs are heavy Appropriate equipment is to be used and the safety rules of the company must be observed WARNING To prevent death or injury always use standard Lockout Tagout procedures e Maintenance schedules are recommended intervals only Ambient conditions can influence intervals considerably Therefore adjustments to the recommendations must be made accordingly e Guide has a protection class rating of IP 54 The 5 defines limited ingress of dust permitted while the 4 defines protection against water splashed from all directions Note that the guide is only protected from water splashes and no jets of water are permitted Adhere to protection class rating IP 54 during all maintenance procedures e General cleaning of the complete assembly shall be completed once a week or as required by usage and environmental conditions Cleaning shall consist of wiping down components as necessary with a clean and dry cloth Compressed air or a shop vacuum may also be used as necessary e Rollers are designed to be mechanically
9. 9 69 132 75 5 226 132 75 5 226 58 128 27 56 100 3 937 36 220 iis 600 23 62 232 75 9 163 132 75 5 226 64 141 400 15 75 82 75 3 258 82 75 3 258 60 132 500 19 69 132 75 5 226 132 75 5 226 66 146 31 50 100 3 937 40 157 829 32 638 132 75 5 226 132 75 5 226 600 23 62 232 75 9 163 132 75 5 226 232 75 9 163 132 75 5 226 73 161 82 75 3 258 82 75 3 258 68 150 1120 132 75 5 226 132 75 5 226 75 165 83 183 600 23 62 400 15 75 500 19 69 35 43 100 3 937 600 23 62 232 75 9 163 132 75 5 226 1 The dimensions A B and C may be found from the first three digits of the model number following the characters MW 2 The weight is a maximum with 100 mm rollers and the splice table The 80 mm rollers reduce the weight by 2 and the removal of the splice table reduces the weight by about 10 400 15 75 82 75 3 258 82 75 3 258 57 126 500 19 69 132 75 5 226 132 75 5 226 63 139 23 62 100 3 937 32 283 HE 24 764 www maxcessintl com FIFE 500 XL MI 1 917 1 C 3 4 INSTALLATION Guiding parameters Roll Face Max Guide Span Max correction B Correction speed mm inch X mm sec inch sec 300 400 15 75 14 61 0 58 140 5 51 11 81 500 19 69 15 78 0 62 150 5 91 350 400 15 75 14 61 0 58 140 5 51 13 78 500 19 69 15 78 0 62 150 5 91 400 15 75 12 99 0 51 140 5 51 400 500
10. AX 313 8 12 356 91 0 3 58 256 6 10 100 Tape dispenser 6 mm OD pneumatic tube fitting 2X Adjustable splice table Locking knob 50 8 2 000 tape width maximum 1 5 0 059 maximum web thickness 076 2 03 000 tape core Customer provided tape CON Oo H SS U N Figure 2 Splice table with tape dispenser www maxcessintl com FIFE 500 XL MI 1 917 1 C INSTALLATION Installing the operator interface Operator interface relocation The Operator Interface may be mounted on either end of the Base Assembly If it is desired to relocate the OI from one end of the Base Assembly to the other use the following procedure 1 Disconnect power from the FIFE 500 XL unit 2 Using a 3 mm Allen wrench remove the four screws that retain the Ol to the Base Assembly end plate 3 The shroud which is the spacer between the OI and the end plate should be retained with the Ol 4 Disconnect the cable between the Ol and the Base Assembly 5 Re direct the cable with the female connector to the opposite end of the Base Assembly by pulling the cable through the bottom channel of the extrusion Reconnect the cable to the Ol 7 Route the sensor cable through the appropriate slot in the shroud then mount the OI with the shroud to the end plate and secure it with the four screws that were removed previously WARNING
11. Death or injury due to cutting or crushing The operator interface should not be used while the machine is running If it is necessary for the operator to use the operator interface while the machine is running precautions must be gt amp taken to protect the operator from injury due to moving material and machinery This can be accomplished by either surrounding the operator interface with guarding or by remote mounting the operator interface in a safe location The operator interface can be mounted through a panel or ona wall See the sections on following pages for details on remote mounting of the www maxcessintl com FIFE 500 XL MI 1 917 1 C 3 7 INSTALLATION Panel mount model 1 Order mounting kit P N 215802 001 when mounting the Operator Interface remotely in a panel 2 Order an Operator Interface extension cable P N 215680 XXX 20 meter maximum length CAUTION Never place electrical cables under mechanical strain Always provide mechanical support of wiring with either clamps or flexible or rigid conduit Units are in millimeters inches 124 4 882 R4 0 157 MAX 4X 101 3 976 Eed id dE 4 Operator interface Panel Mounting bracket Panel jack screws Installation cut out Figure 3 Operator interface panel mount kit installation www maxcessintl com FIFE 500 XL MI 1 917 1 C 3 8 INSTALLATION Wall mount model 1 Use existing hardware guide mounted when mounti
12. ETY INSTRUCTIONS Instructions for use AN Safety symbols Information about safety instructions AN www maxcessintl com To ensure safe and problem free installation of the web guiding system the web guiding system must be properly transported and stored professionally installed and placed in operation Proper operation and maintenance will ensure a long service life of the device Only persons who are acquainted with the installation commissioning operation and maintenance of the system and who possess the necessary qualifications for their activities may work on the web guiding system Note The safety information may not be comprehensive Please note the following e The content of these operating instructions e Any safety instructions on the device e The machine manufacturer s specifications e All national state and local requirements for installation accident prevention and environmental protection The safety instructions and symbols described in this section are used in these operating instructions They are used to avoid possible dangers for users and to prevent material damage SIGNAL WORD Source of danger and its results Avoiding dangers The signal word DANGER refers to the danger of death or serious bodily injuries The signal word WARNING refers to the danger of moderate to severe bodily injuries The signal word CAUTION refers to the danger of slight to moderate bodily injuries or material d
13. able Diameter Connector Order Number 4 5 0 177 7 0 0 276 91074 001 6 0 0 236 10 0 0 390 91074 002 8 0 0 315 14 0 551 91074 003 3 Order the sealing gasket for the power connector part number 91074 004 4 Connect a 24 VDC 25 power supply to pins 1 and 2 of the power connector Pin 1 should be positive and pin 2 should be negative See Figure 5 5 Connect the PE of the building or machine to the power connector terminal marked with the PE symbol e See Figure 5 6 Place the power connector on the mating connector on the web guiding system and secure with the mounting screw Be sure the gasket is installed at the mating interface of the connectors www maxcessintl com FIFE 500 XL MI 1 917 1 C INSTALLATION WARNING Death or injury can result from static electric shocks Moving webs of material can produce large static voltage potentials Protect against electric shocks by installing a conductive connection between the terminal marked with the PE symbol on the power connector and the PE circuit of the building or machine CAUTION Never place electrical cables under mechanical strain Always provide mechanical support of wiring with either clamps or flexible or rigid conduit 24 V 24 V GND 24 V GND CK H
14. aintaining these web guiding systems These instructions must be retained and incorporated in the technical documentation for the machine or partly completed machinery into which the web guiding system is installed These are the original instructions written in English The FIFE 500 XL complies with the 2006 42 EC Machinery directive and the 2004 108 EC Electromagnetic Compatibility directive All dimensions and specifications are shown in the format millimeters inches unless otherwise specified FIFE 500 XL MI 1 917 1 C 1 2 INTRODUCTION Product overview The FIFE 500 XL web guiding system is a complete offset pivot guide and controller in a compact package with an IP54 environmental rating The FIFE 500 XL is available in many standard roll face guide span and roller diameters The web guiding system is designed for continuous use The web guiding system has two sensor inputs a color touchscreen operator interface and parallel inputs and outputs for remote control and alarms The web guiding system controls the position of the web by monitoring the web position with sensors mounted on the web path and driving an actuator connected to the guide assembly to steer the web to the desired position The web guiding system includes a servo center transducer to position the guide parallel to the web path for web threading The web guiding system works with most Fife sensors www maxcessintl com FIFE 500 XL MI 1 917 1 C SAF
15. amage The signal word NOTICE refers to the possibility of damage to equipment FIFE 500 XL MI 1 917 1 C 2 2 Symbols used N A AA A A www maxcessintl com SAFETY INSTRUCTIONS The following safety identification symbols are used in these operating instructions WARNING CAUTION General danger or important note Reference to general hazards that may result in bodily injuries or damage to device or material WARNING CAUTION Danger due to crushing Reference to danger of injury caused by crushing WARNING CAUTION Danger due to cutting Reference to danger of injury caused by cutting WARNING CAUTION Danger due to voltage electric shock Reference to danger of injury caused by electric shock due to voltage WARNING CAUTION Danger due to hot surfaces Reference to risk of injury caused by burning FIFE 500 XL MI 1 917 1 C 2 3 Basic safety information A AN www maxcessintl com SAFETY INSTRUCTIONS Proper use The web guiding system is intended to be used on machines or systems to guide a web of material Indoor operation see environmental specifications Improper use Operation outside the technical specifications Operation in an Ex area or intrinsically safe area Operation as a safety component The web guiding system does not hold the web position if power fails Outdoor operation Any other use than the proper use shall be deemed inappropriate Installation and commission
16. he A B and C dimensions A Roll Face dimension B Guide Span dimension C Roller Diameter Roll Face 300 11 81 350 13 78 400 15 75 500 19 69 Guide Span 400 15 75 500 19 69 400 15 75 600 23 62 4 700 27 56 800 31 50 900 35 43 FIFE 500 XL En pen T 4 5 600 23 62 7 Roller Diameter 80 3 150 100 3 937 80 3 150 100 3 937 NONE 80 3 150 100 3 937 NONE 80 3 150 100 3 937 NONE 80 3 150 100 3 937 NONE 80 3 150 100 3 937 NONE 80 3 150 100 3 937 NONE 80 3 150 100 3 937 MI 1 917 1 C 5 2 MODEL NUMBER KEY Model number key DD Sensor Type E Sensor Quantity 0 None 1 1 Sensor 2 2 Sensors F Type of Sensor Mounting Bracket Assembly 0 None 1 Standard 2 Fine Adjustment G Splice Table and Tape Dispenser o No No Yes H Roller Coating Roll Finish Hard Coat Anodize Dragon Elite Plasma Coat Rubber Cork Tape 11036 Plasma Coat Example Model Number MW 223052224 This model number specifies a roll face dimension of 350 13 78 a guide span of 500 19 69 a roller diameter of 80 3 150 a quantity of two SE 23 without Air Sweep sensors a fine adjustment sensor bracket a splice table with tape dispenser and rollers with rubber cork tape www maxcessintl com FIFE 500 XL MI 1 917 1 C 6 1 SPECIFICATIONS General Inpu
17. ing Any web guiding system which is damaged must not be installed or put into operation Only perform installation maintenance or repair tasks on the web guiding system when the machine has been stopped and is secured from being turned on Only perform installation maintenance or repair tasks on the web guiding system when there is no electrical power in the system The web guiding system must be securely mounted before being placed in operation Only replacement parts obtained from Fife may be used No modifications may be made to the web guiding system Do not place electrical cables under mechanical strain WARNING Death or injury can result from static electric shocks Moving webs of material can produce large static voltage potentials Protect against electric shocks by installing a conductive connection between the terminal marked with the PE symbol on the power connector and the PE circuit of the building or machine WARNING The web guiding system contains rotating and moving parts which could cause injury due to crushing Appropriate protective guards must be installed by the user according to his use of this product FIFE 500 XL MI 1 917 1 C SAFETY INSTRUCTIONS gt gt E www maxcessintl com WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical power from the web guiding system and the machine into which the web guiding system is being in
18. ion must be momentary commands WARNING Death or injury can result from unexpected movement If the timing requirements of the digital inputs are not met unexpected motion of the guide could result when a sensor selection is misinterpreted as a mode change to Servo Center or Auto www maxcessintl com FIFE 500 XL MI 1 917 1 C 3 12 INSTALLATION Table 2 Digital output matrix default configuration ACTIVE IGNORE OUTPUTS A Le D 0 kwmesmocmmwe TTT we Digitial outputs are active low www maxcessintl com FIFE 500 XL MI 1 917 1 C INSTALLATION Wiring diagrams ENC_A ENC_B ENCODER GND 5V ORANGE VIOLET BLACK RED HALL_A HALL B HALL C GND 5V MOTOR SENSORS YELLOW GRAY GREEN BLACK ORANGE O NOAA UN db dba db abb ale ae MOTOR A MOTOR B MOTOR C HEI BLACK WHITE GND HEI BLACK N C GND 12V SENSOR B SENSOR A 12V GND GND ISCT 12V OUTPUT D OUTPUT C OUTPUT B OUTPUT A 12V 12V INPUT O INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 GND LINESPEED GND RGPC LED RS485 RS485 SENSOR B SENSOR A ISCT OPTIONAL CONNECTIONS F1 FUSE Ol GND Ol 24V m CO AOON CO CO ap GP 4p ar a ae Figure 6 Motor controller board co
19. l 6 1 Irip ts and ont enu irae Ee 6 2 Maximum cable lengths ccccececscsceececececececaeaeaecesececaeaeaesesetecseaeaeauaeseterstataransesess 6 2 SERVICE AND REPLACEMENT PARTS NNN NENNEN RENE NNN nnne 7 1 www maxcessintl com FIFE 500 XL MI 1 917 1 C 1 1 About these operating instructions Language CE marking Conventions used www maxcessintl com INTRODUCTION All of the information herein is the exclusive proprietary property of Maxcess International and is disclosed with the understanding that it will be retained in confidence and will neither be duplicated nor copied in whole or in part nor be used for any purpose other than for which disclosed Copyright 2013 all rights reserved Periodically there will be updates to this manual The latest version is available at www maxcessint com or by calling your regional office See back page for phone numbers These web guiding systems must not be installed or used in a machine or system which does not comply with the machinery directive 2006 42 EC These web guiding systems were designed and manufactured to be installed as Partly Completed Machinery into a machine or partly completed machine The instructions must be read and used by all persons who have the responsibility of installing and m
20. maintenance free including ball bearings If issues exist with bearings or other roller components contact customer service for further instructions Surfaces of the rollers should be cleaned every four weeks or as required by usage and environmental conditions FIFE 500 XL MI 1 917 1 C MAINTENANCE Maintenance Sensors Sensors shall be cleaned as necessary in order to ensure lenses transmitters and or receivers have a clear path to detect the web Cleaning shall consist of wiping down components as necessary with a clean and dry cloth Compressed air or a shop vacuum may also be used as necessary Operator interface screen The Operator Interface touchscreen should be cleaned as necessary in order to ensure clear visibility of the menus Cleaning shall consist of wiping down components as necessary with a clean and dry cloth Commercial liquid cleaner may be used if necessary but ensure that a small amount of liquid is placed on the cloth before wiping down the screen Do not directly spray the screen Compressed air or a shop vacuum may also be used as necessary www maxcessintl com FIFE 500 XL MI 1 917 1 C 5 Model number key www maxcessintl com MODEL NUMBER KEY The model number and serial number are shown on the back side of the base housing The model number consists of the base model MW followed by 9 digits specifying the options Format MW ABCDDEFGH See Figure 1 for an illustration of t
21. ng the Operator Interface remotely on a wall 2 Order an Operator Interface extension cable P N 215680 XXX 20 meter maximum length CAUTION Never place electrical cables under mechanical strain Always provide mechanical support of wiring with either clamps or flexible or rigid conduit Units are in millimeters inches M4 x 0 7 4X 87 7 3 453 i Operator interface Operator interface shroud Wall Figure 4 Operator interface wall mount kit installation www maxcessintl com FIFE 500 XL MI 1 917 1 C 3 9 INSTALLATION Electrical installation Reference drawings Wiring diagram 217299 Cable selection chart 217914 Power connection Operating voltage range and current rating are listed in Specifications Section 6 1 and shown on the label on the base housing All wiring must comply with the essential requirements of the appropriate standard s and is the responsibility of the installer Wiring to the web guiding system must be insulated copper wire with a temperature rating of at least 80 C The wire size should be 0 82 mm2 18 AWG Note The negative power connection pin 2 is internally connected to the PE connection This connection is only used for EMC compliance 1 Power cable is supplied by the customer For an assembled 5 m 16 4 foot power cable with connector and gasket order part number 214658 005 2 Order the power connector based on the outside cable diameter being used C
22. nnections YELLOW MOTOR GRAY ENCODER GREEN BLACK ORANGE AN oO Om FW GND 5V HALL_A HALL_B HALL_C GND 5V CONTROLLER PCB ASSY MOTOR_A MOTOR_B MOTOR C X102 24V GND N C X101 TO THE RIGHT SENSOR AS VIEWED FROM THE EXIT ROLLER SIDE OF THE GUIDE GND 12V SENSOR_B SENSOR_A 12V GND GND ISCT 12V PAR_O3 PAR_O2 PAR_O1 PAR_OO 12V 12V PAR I0 PAR MH PAR 2 PAR 13 PAR I4 PAR 15 GND LINESPEED GND RGPC LED RS485 RS485 GND 24V TO THE LEFT SENSOR AS VIEWED FROM THE EXIT ROLLER SIDE OF THE GUIDE INDUCTIVE PROXIMITY SENSOR N oO A DN o Figure 7 FIFE 500 XL basic wiring diagram www maxcessintl com FEMALE M12 12 3 4 TO OPERATOR INTERFACE FIFE 500 XL MI 1 9171 C INSTALLATION Wiring diagrams GND 412V SENSOR B SENSOR A 412V PARALLEL UO CABLE HALL A X103 GND 217497 XXX HALL B ND HALL 0 ISCT E GND im 12V PAR O3 lt BLUE PAR O2 WHITE PAR Of RED PAR O0 GREEN aay ORANGE CONTROLLER PCB ASSY 12y ORANGE PAR 10 YELLOW PAR I BROWN PAR I2 BLUE PAR 13 WHITE PAR H RED PAR I5 GREEN Ger BLACK LINESPEED YELLOW MOTOR A ND BLACK MOTOR B X102 RGPC LED BROWN MOTOR C RS
23. st loosen the clamping screws adjust the location of the T nut block s then tighten the clamping screws to 3 3 Nm 29 in Ib of torque after adjustment See Figure l e Guide will be secured to the machine frame using six customer supplied M8x1 25 bolts After securing the T nut blocks in the proper location the M8x1 25 bolts will come up through the machine frame and screw into the T nut blocks FIFE 500 XL MI 1 917 1 C 3 2 INSTALLATION Installing the FIFE 500 XL 16 0 630 A E 8 5 0 335 Se i i e i h j in m i GE o lt e i In Ca FTN LO GC e ere 5 6 q 272 5 10 728 47 5 1 870 nh wi e
24. stallation A www maxcessintl com WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical power from the FIFE 500 XL and the machine into which the FIFE 500 XL is installed WARNING Danger of injury from crushing Maintenance and repair tasks on the FIFE 500 XL must be performed only when the machine has been stopped and has been secured from being turned on again WARNING Danger of falling down or muscle or skeletal injury during maintenance and repair These web guiding systems especially the larger designs are heavy Appropriate equipment is to be used and the safety rules of the company must be observed e Install the FIFE 500 XL Web Guiding System in the process line such that the rollers when in the Servo Center position are parallel to the entry and exit rollers e The FIFE 500 XL must be installed on a flat machined surface that is flat within 0 5 0 02 total indicated runout e Ensure that the WEB DIRECTION ARROW on the guide is pointed in the direction of web travel See Figure Sheet 1 558 for factors to consider on where and how to install the FIFE 500 XL Web Guiding System for the best guiding results e Integrated sensor mounting is provided for wrap styles exiting towards the base only Remote sensor mounting must be used for other wrap styles e nut blocks are delivered in their outermost positions but are adjustable To adju
25. stalled WARNING Danger of falling down or muscle or skeletal injury during installation These web guiding systems especially the larger designs are heavy Appropriate equipment is to be used and the safety rules of the company must be observed Operation WARNING The web guiding system contains rotating and moving parts which could cause injury due to crushing Do not touch anything on or in the vicinity of the moving or rotating parts Appropriate protective guards must be installed by the user according to his use of this product Maintenance and repair WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical power from the web guiding system and the machine into which the web guiding system is installed WARNING Danger of injury from crushing Maintenance and repair tasks on the web guiding system must be performed only when the machine has been stopped and has been secured from being turned on again WARNING Danger of falling down or muscle or skeletal injury during maintenance and repair These web guiding systems especially the larger designs are heavy Appropriate equipment is to be used and the safety rules of the company must be observed Decommissioning The web guiding system must be disposed of in accordance with all the applicable national state and local regulations FIFE 500 XL MI 1 917 1 C 3 1 INSTALLATION Mechanical in
26. t voltage range Current Internal fuse Operating ambient Dimensions Guide weight Maximum web tension Motor Certifications and environmental compatibility Product certifications Protection class www maxcessintl com FIFE 500 XL 24 VDC nominal 18 30 VDC min max Proper earth grounding is required Note that the negative supply and housing ground are interconnected The power supply must have an SELV output such as Puls CS10 241 S1 or equivalent 7 8 A maximum 10 A slow blow 0 to 50 C 32 to 122 F Height 274 5 mm 10 81 maximum Width 940 mm 37 01 maximum 1096 5 mm 43 16 with splice table Depth 600 mm 23 62 not including sensors See table in Section 3 3 1000 N 250 Ibs 24 VDC Brushless CE TUV Rheinland of North America to UL61010 1 and CAN CSA C22 2 No 61010 1 and CB Certificate to IEC61010 1 IP 54 applies only when all connectors are mated MI 1 917 1 C 6 2 SPECIFICATIONS Inputs and outputs Sensor input 2 Individually programmable Digital port Supply to accessories Maximum cable lengths Power cable 18 AWG Sensors Digital input output port RGPC 50 F Operator interface www maxcessintl com FIFE 500 XL Max Input 20 mA O to 10 mA preferred Six Digital Inputs active high Low level 0 to 0 9 V High level 3 6 to 24 V Four Outputs open collector 55 mA at 1 6 V saturation Maximum 30 VDC applied to o
27. utput 12 V available to port for input reference 12 V 5596 600 mA 12 V 5 80 mA 15 m 50 ft suggested Longer cables may be used if the voltage at the FIFE 500 XL is verified to be within the required 18 30 VDC input range The suggested maximum length is 20 m 65 ft 50 m 165 ft 50 m 165 ft 100 m 330 ft 20 m 67 ft MI 1 917 1 C 7 SERVICE Service requests and replacement parts To request service or to get replacement parts contact one of the following addresses Maxcess Oklahoma 222 West Memorial Rd Oklahoma City OK 73114 USA Phone 1 405 755 1600 Fax 1 405 755 8425 Web www maxcessintl com Maxcess Europe Max Planck Strasse 8 65779 Kelkheim Deutschland Telefon 49 6195 7002 0 Fax 49 6195 7002 933 Web www maxcess eu When ordering replacement parts please indicate where possible part number drawing number and model description If it is necessary to return the FIFE 500 XL for service care must be taken to properly package the unit to prevent damage during shipment If possible use the original shpping containers MAGPO WR CESS NORTH CENTRAL AND SOUTH AMERICA Tel 1 405 755 1600 Fax 1 405 755 8425 sales maxcessintl com www maxcessintl com INDIA Tel 91 22 27602633 Fax 91 22 27602634 india maxcessintl com www maxcess in EUROPE MIDDLE EAST AND AFRICA Tel 49 6195 7002 0 Fax 49 6195 7002 933 sales maxcess eu
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