HAWKER® MODULAR CHARGERS EVEN - EnerSys
Contents
1. The shipping pallet must be removed for proper and safe operation TECHNICAL INFORMATION The nameplate located on the outside of the charger should be used to check this application before installation Output Voltage V Current A PART NUMBER Serial number 4 Operating input voltage Range Vac Mains amp frequency Hz Max input power W UK or standard European input plug can be selected by using different part numbers Type a TLLA TU 24V 3EW E ICM 36 48 294 C1 38 4BV Refer to a latest master data for full list 12BPMSMIQOR24 12 2 2 128PM3MICR24 128PMAMIGIARAUK 28PM3MIQ3BAB 128PM3MIQ3BABUK Life 0 Modular INSTALLATION WARNING The shipping pallet must be removed for proper and safe operation Location For maximum trouble free service choose a location which is free of excess moisture dust and corrosive fumes Also avoid locations where temperatures are high or where liquids will drip on the charger Do not obstruct the ventilating openings or the space under the charger Mounting wall cabinet chargers The charger must be mounted on a wall or Stand in a vertical position The lower part of the charger must be at least 60 cm from the ground and or the charger below and the upper part 90 cm from the ceiling The minimum distance between two chargers must be 30 cm The charge2. default value or OFF Network Protocol oet a protocol to Jbus LAN or BFM Baud Rate Sets baud rate Address JBUS Sets address EasyKit Param Allow to communicate with an easycontrol device with external easykit option Address oet a the easykit address FasyKit On Off oet ON or OFF default value the option CHARGING THE BATTERY At this point the charger should have been set up by a qualified service person Charging can only begin with a battery of the proper type capacity and volta ge connected to the charger With the charger in wait mode battery connected and without pressing the Stop Start button the display will show the following information Charger idle display 1 2 3 CIF Description oelected charge profile oystem time and date Connect the battery Starting charge cycle The charger will start automatically when a battery is connected or push the Stop Start button if the battery is already connected Delayed start If the charger was programmed for delayed start charging will begin following that delay When the battery is plugged in to the charger the display shows the time remaining before the programmed charging starts OF fm to Count down display Without Wi IQ If the Wi lIQ adapter is not enabled or Wi IQ are in range effective charging starts after 15 seconds countdown charger u
3. Is w es o o e roses use ore zr sn eria meno zone emen onu IP21 0 C to 45 C 0 95 lt 10 Multiline TFT 37 0 29 5 33 5 44 5 48 0 508 x 335 x 352 508 x 485 x 352 508 x 335 x 352 508 x 485 x 352 1 2 bay 1 module 2 bay 2 modules 4 bay 8 modules 4 bay 4 modules 6 bay 5 modules 6 bay 6 modules 6 bay cabinet Life 0 Modular GENERAL ELECTRIC DIAGRAM 3 PHASE Modular 3 5kW mp v 0 a ne Stor Ser di GENERAL ELECTRIC DIAGRAM 3 PHASE Power Module 3 5kW 400 480V MAPLE LL m d osos Eurus al cm be am Power Full Solutions EnerSys EMEA EH Europe GmbH L wenstrasse 32 8001 Z rich Switzerland Phone 41 44 215 74 10 Fax 41 44 215 74 11 www enersys emea com Please refer to the website address for details of your nearest EnerSys office www enersys emea com 2015 EnerSys All rights reserved All trademarks and logos are the property of or licensed to EnerSys and its affiliates unless otherwise noted 03 2015 Subject to revisions without prior notice E amp OE
4. Type sets OFF DELAY default value or time of day Value hour delay sets the amount or time of day for the delay 00 00 to 24 00 Delay start of charge is delayed for the amount of time stored in VALUE to 24 hours default value OhO0mn Time of day charge will not start until the time of day stored in VALUE 24 hour format Daily charge N A for EMEA On Off Sets daily charge on or off Daily Chg Start Sets daily charge start time Daily Chg End Sets daily charge end time Block out charge On Off Sets block out charge on or off default value Block out Start Sets daily charge start time Block out End Sets daily charge end time Conditional charge oet conditional charge 76 The charger will only commence the charge if the battery has reached the limit of depth of di scharge DoD of more than x For example if the user wants to charge the battery only if it is discharged more than 3076 the parameter 30 has to be entered in the conditional charge The 00 value disables the function default value It is recommended to select a value between O and 30 DOD Floating On Off Sets float mode on or off default value Current Sets float current Voltage Sets float voltage This feature can be turned ON or OFF depending on the application A float charge at the end of standard charge is intended to compensate for consumption by the truck electronics that are left on when
5. ampere hour rating Beginning the charge When a battery is connected to the charger the control board senses voltage and after a 15 second delay the charger starts Charging Charging current is determined the battery voltage and interaction of the charger As the battery charges the LCD display will output various charge parameters including the percentage of battery capacity AC power fail If the AC power fails with a battery connected to the charger during a charge cycle the charger will reset and start a new charge cycle when power is restored All charger settings as well as the timeand date are preserved GLOSSARY Charging profile The charging profile defines the rate current charge over time charger adapts to the battery s age and level of discharge Controlling the overcharge coefficient whatever the battery s discharge level reduces the amount of electricity consumed Life 0 Modular Equalization charging Equalization charging performed after normal charging balances the electrolyte densities in the battery s cells Refresh charging Refresh or maintenance charging enables the battery to be maintained at maximum charge all the time that it is connected to the charger OPERATING INSTRUCTIONS Control panel uM T HAWKER Display ref Button LED Function Function Start Stop button Start Stop charge select of active menu Charger status indicato
6. enables the storage of charge memorizations and the status data The file in CSV format useable with memoreport or excel will be stored in the USB stick under the name MDDDHHMM CSV with M For memorization DDD Day of the year HH Hour of file creation MM Minute of file creation Update software Update chargers internal software The software is provided by EnerSys oave setting password protected Record the charger configuration on a USB stick Restore setting password protected Upload a configuration from a USB stick to the charger This function allows to configure easily several chargers with same configuration PARAMETERS Date time oets date and time of the charger The clock has a battery backup which will preserve the time when power to the charger is off Daylight savings Enable or disable automatic clock adjustment for daylight savings time When enabled seaso nal time change 15 adjusted automatically charger must be powered up at the time of the change for it to take effect Language oelects the language displayed in the menus Region select the format for date metric EU or imperial US units for temperature length and cable gauge Display oet screen saver function Screen saver Enable or disable the screen saver function Delay oet the time the screen stays illuminated The delay time is ad justable in minutes up to 1 hour and 59 minutes Password This i
7. icon 2 Display the first history screen by USB functions USB icon pressing Enter Setting of date language and others Display the second history screen by SETTINGS icon pressing W e Management of password 4 Return to the main menu by pressing Esc PASSWORD icon Exit main menu EXIT icon The charge history is displayed use the A W to scroll through the parameters Life 0 Modular MEMORIZATION DATA Memo Information Memo Information S N Wi IQ9 serial number Current at end of charge Rated battery capacity AH temperature at end of charge Rated battery voltage V Chg Time Time of the charge cycle hh mm Battery temperature at start of charge C Battery technology Watt hours returned during charge cycle Selected profile Chg end Full of partial charge cycle init State of charge at start of charge 76 Default Fault codes U start Capacity C2 U batt Amp hours returned during charge cycle Temp Techno Profile Battery voltage at start of charge Voc Start of charge date and time Battery voltage at end of charge Vpc Battery disconnect date and time C D Only with Wi IQ Not displayed STATUS Status screen This menu displays the status of the charger s internal counters number of normal and partial Mis charges faults by type etc COMPLETE PART UML Status Information Total number of charges Corresponds
8. set CF but available if required IUI profile O 17 to 0 22 C Auto battery capacity by loops final current 176 CF 2 1 06 Can manually set battery capacity if required IUI profile 0 2 C Auto battery capacity by loops final current 2 2 finish time limitation Can manually set battery capacity if required Standard Water Less profile IUI profile 0 2 C finish CF 1 10 final current 5 C Auto battery capacity matching with phase 1 loop Can manually set battery capacity if required Opportunity charge Must set battery capacity amp daily full charge IU profile 0 25 C finish current 5 C Can manually set battery capacity If required For XFC bloc product Only visible after setting XFCBLC menue item to ON all other profiles invisible Do NOT use for XFC2V product Profile IUI 0 5 C finish time limitation with refresh XFC 2V product IUI profile 0 4 C finish current 1 C no T C com pensation weekly autimatic with Wi IQ9 Hawker Water Less 20 product IUI profile old WF 200 finish CF 1 04 needs Airmix olow profile for battery recharge in 9 12 h IMPORTANT SAFETY INSTRUCTIONS 1 This manual contains important safety During charge batteries produce hydrogen operating instructions Before using the battery gas which can explode if ignited Never charger read all instructions cautions and smoke use an open flame or create sparks warnings on the battery charger the battery in th
9. terminals should be kept clean CAUTION and tight The unit especially the module heatsink There are dagerous voltages within and fan should be periodically cleaned with low the battery charger cabinet Only pressure air to prevent any excessive dirt build up me on components Care should be taken not to bump qualified personnel should service or move any adjustments during cleaning Make this battery charger sure that both the AC lines and the battery are disconnected before cleaning frequen cy of this type of maintenance depends on the environment in which this unit is installed TESTING OF COMPONENTS SINGLE PHASE Only qualified personnel should service this battery charger IMPORTANT Disconnect battery and turn AC power OFF before servicing 1 DC output fuse Disconnect the AC power and the battery before _ opening the door Check of output fuse Is carried 0 2 fuse Ok out with the multimeter in Q position Infinity replace the fuse Part number 6LA10465 DC fuse fusible DC DC output fuse amp DC cables torque Mo to Nm and M4 to 1 5 Nm 7 Nm Life 10 Modular 2 Display board and door CAUTION Use an anti static wrist strap when removing and replacing circuit board assemblies Part Description Enersys Part no Kit porte Door kit 3X1kW IQ 3543031 If a fault on display control board or external door occurred replace the full door with Kit 3543031 REM
10. HAWKER MODULAR CHARGERS KEEP ON GOING EVEN WHEN PART OF THE TEAM IS MISSING SERVICE MANUAL AAN 4 P HAWKER Life 10 Modular Life 1Q Modular The modular range is based on the modular concept made of universal power bricks allocated into different cabinet sizes in order to achieve the required output power For 1 phase the module is a 1kW power AC DC converter TCl l phase 230 Vac The modules are installed into 3 bay cabinet up to 3KW 6 bay cabinet up to 6kW future development 3 bay cabinet for chargers up to 3kW 12V 1 kW module 24V 1 module 48V 1 kW module Life 0 Modular For 400V 3 phase the module is a 3 5kW power AC DC converter with the following outputs TC3 3 phase 400 Vac 24 36 48 0 65 60A 7 2 80 40 36A 24 36 48 6LA20651 3 5kW module 2 80V 6LA20656 3 5kW module CHARGE PROFILE CODES The following table describes the codes to be used in new charger part numbers to indicate the charging profile of the charger Tech Charging profile Display on charger SAP Code Normal duty std flooded STDWL Po AI XFC 2V 2V XFC The charger displays COLD in case of battery temperature below 15 C EL Gel FC GM AGM AGM or RGT PzM Life 10 Modular PROFILE DESCRIPTION Heavy duty profile IONIC Auto battery capacity matching with continuous current loops Default CF 1 15 no need to
11. OVAL REPLACEMENT Please follow these steps to remove a display l Align the door kit to the in proper position board e Reallocate screws in on the side hinge torque to 1Nm Touch your finger a ground to remove 3 Reconnect the ribbon cable s any static charge 2 Unplug connectors from the display board Some connectors maybe secured by screws e Unscrew the hinges on the side 4 Remove the door ENSURE TO PROGRAM THE CHARGER CORRECTLY FOR THE APPLICATION THE CHARGER SERIAL NUMBER HAS TO BE SET UP IN THE MENU Life 0 Modular 3 Module test and replacement Init Rolling green red alternatively for 6 seconds Module in stand by ohort green pulses Module in operation Green fixed Fault Red ON or flashing refer to charger display 12V 1kW module 24V 1 module 36 48V 1 module 1 Unplug AC plug and DC from battery o Pull the module out from its guide 2 Watt till blue light on the screen is off 6 Place the new module ensure to use an Touch your finger to a ground to remove appropriate module any static charge ocrew the top and bottom screw back 4 Remove top and bottom screw Module bottom and fan Module heatsinks COMPONENT LOCATIONS 1 phase Life 10 Modular S N NB 146070685 Product 24 Version L_alibratoan Test Firnnware 148 20140528 1236 Verification T est Firrnwenre 1 20140526 1848 Passed Eve
12. e vicinity of the battery Ventilate well and the product using the battery when the battery is in an enclosed space Zi This charger has been designed to only charge Do not connect or disconnect the battery flooded lead acid batteries Read and plug while the charger is on Doing so will understand all setup and operating instructions cause arcing and burning of the connector before using the battery charger to prevent resulting in charger damage or battery damage to the battery and to the charger explosion 3 Do not touch non insulated parts of the Lead acid batteries contain sulfuric acid output connector or the battery terminals to prevent electrical shock which causes burns Do not get in eyes on skin or on clothing In cases of contact with eyes flush immediately with clean water for 15 minutes Seek medical attention immediately 7 Only factory qualified personnel 10 service this equipment De energize all and DC power connections before servicing the charger 11 The charger is not for outdoor use 9 Do not expose the charger to moisture Operating conditions should be O to 45 C O to 70 relative humidity Life 0 Modular Do not operate the charger if it has been dropped received a sharp hit or otherwise damaged in any way For continued protection to reduce the risk of fire install chargers on a floor of non combustible material such as stone brick or grounded metal WARNING
13. ger door Unscrew the module Life 10 Modular Life 08 Modular TECHNICAL SPECIFICATION SINGLE PHASE Specifications Battery voltage Nominal input voltage Frequency Max current draw 230Vac AC input cable section AC input cable length Max output current 230Vac Battery cables section Battery cables length IP protection Operating temperature Power factor Idle mode Weight Dimensions HxWxD Weight with airmix Dimensions HxWxD with airmix Cabinet 3 bay cabinet 230V 10 1ph 50 60 IP21 0 C to 45 C RE 1 lt 10 EE TFT mm 222260 NN 344 x 250 x 182 no brackets 92 435 x 286 x 185 no brackets 3 bay 1 module 3 bay 2 modules 3 bay 8 modules TECHNICAL SPECIFICATION THREE PHASE Specifications Battery voltage Nominal input voltage Frequency Max current draw 400Vac input cable section AC input cable length Max output current 400Vac Battery cables section Battery cables length IP protection Operating temperature Power factor Idle mode Weight Dimensions HxWxD Weight with airmix Dimensions HxWxD with airmix Cabinet 2 and 4 bay cabinet rmv Vac 400 10 3ph KCN 50 60 LA ps se ne ve wa 21 re Isl s
14. ically on the programmed day of the week after charging is complete Note The factory default equalization is 6 hours and the day occurrence has to be set up The battery will be available when the green LED comes back on and the display shows AVAIL The battery is now ready for use If the battery remains plugged in and refresh charge has been enabled refreshes will occur to maintain an optimal charge Push the Start Stop button before unplugging the battery OPTIONS Ensure when using an optional equipment airmix BSI PLC that the second ribbon cable 15 connected between the display and backplane boards The correct operation of the option can be tested through the menu option test Life 0 Modular LCD FAULT MESSAGES Fault Cause Remedial action No display and Blue No mains supply Check the power supply and the input fuse s LED off DF CUR Charger fault Check the power supply voltage Check that the battery is correctly connected DEZ Charger fault that the cables are not reversed and check the output fuse Battery voltage too high or too low Connect the correct battery to the charger The battery has been discharged more than 90 of its capacity EIE E Check the charging cables cross section too DF5 Battery requires inspection small the terminals oxidization not tight and the battery defective cells Pneumatic mixing air circuit fault the red T DF
15. ld areas With Wi IQ battery operating temperature will automatically transmitted from Wi IQ The battery temperature will be analyzed during the charge if it increases too much the charger will stop to prevent any possible damage High temperature Defines a battery temperature safety limit default value is 65 Without Wi IQ not used With Wi IQ If the battery temperature during the charge reaches the programmed limit the charger will stop the charge and wait until the temperature decreases CABLE Length Select the length of DC cables from the charger to the battery terminals in 1m to 15m Section Sets the DC cable gauge From 6 to 95 EQUALIZATION Current This defines the equalization or desulphation current for a manual start Life 19 Modular Time oets the equalization time from 1 to 48 hrs Delayed start delay oets the delay between the normal charge and the equalization charge from O hr to 23 hrs Frequency oelects one or several periods for carrying out the equalization charge The user can select one or several days per week Idle mode ON OFF sets idle mode ON or OFF default value Option Options Test Turns on Battery Status Red Green Electrovalve and Airmix output briefly to test operation Electroval Time Sets the electrovalve time on in seconds default value is 60s Com IQ On Off ON OFF set the communication with Wi IQ9s ON
16. light flashes Check the air circuit pump tubing Check that the fan s is are working correctly Thermal fault resulting in interruption of and or that the ambient temperature is not charging too high or whether there is poor natural ventilation to the charger Check that the fan s is are working correctly and or that the ambient temperature is not too high or whether there is poor natural ventilation to the charger If all modules are in thermal fault a TH fault will follow TH Alternating with charge parameters one or more module in thermal fault the charge process continues the faulty module s is are displayed red led flashing MOD TH Alternating with charge parameters one or more module fault the charge Check power supplys If all modules in DF1 process continues the faulty module s is fault a DF1 error will follow blocking fault are displayed red led flashing MOD DFC Blocking fault one or more module are not compatible with the charger configuration for example 24V charger with one 48V module Ihis can happen if the user replaces one module with another one with a different voltage setting DEF ID Use correct module A hlocking fault preventing charging from continuing Refer to the Technical Characteristics sheet joined to the charger Life 0 Modular MAINTENANCE amp SERVICE The charger requires a minimum of maintenance Connections and
17. r Battery available Charger status indicator Battery in charge RN Blue LED AC supply ON light AC supply OFF x Arrows Navigation buttons press for 2 sec Em Equalization button otart an equalization Shows details Life 0 Modular Ref Function AC input cable DC output cable Option port Ventilation openings Navigation buttons Cable holder only on single MENU ACCESS LOGS When the charger is idle press and hold ESC the main menu is then displayed main menu 15 automatically exited after 60 seconds of inactivity Memorizations or can be exited voluntarily by pressing the lt ESC gt The charger can display the details of the last 300 button charge oyles Main menu display Memorizations display screen The display shows here the charges have been stored in memory title line MEMO 1 is the latest charge memorized After memorizing the 300th charge the oldest record is deleted and replaced by the next oldest Main menu All menus are accessed from main menu a detailed description of each menu is included in the next sections of this manual The menus that require a password are not displayed until the correct password has been entered The menus provide access to the following Displaying a charge cycle Proceed as follows View status and memorizations LOGS icon m Select a record MEMO x using the A W Viewing of faults alarms etc CHARGER
18. r will be installed with the bracket supplied See the Wall Mounting Dimensions section at the end of this manual for proper bolt pattern NOTE Ambient temperature at all levels cannot exceed AO Electrical connections To prevent failure of the charger be sure it is connected to the correct line voltage Connecting input power WARNING Make sure the power to the charger is OFF and the battery is disconnected before connecting the input power to the terminals of the charger Connect the input power to the appropriate terminals including ground Follow your local electrical or National Electric Code in making these connections AC connection The user must provide suitable branch circul protection and a disconnect method from the AC power supply to the charger to allow for safe servicing Plug polarity The charging cable is connected to the DC output of the charger with the positive lead marked RED The output polarity of the charger must be strictly observed when connecting to the battery read warning above Improper connection will open the DC fuse Grounding the charger DANGER Failure to ground charger couldleadtofatalelectricshock Follow National Electric Code for ground wire sizing DESCRIPTION OF OPERATION General Life 1Q Modular chargers can easily be set to charge flooded and sealed lead acid batteries including XFC blocs within the appropriate range of the cell and
19. ry module has an unique serial number to be used for eventual claims Aux AC fuse AC cable Ribbon cable for options Display ribbon cable Module Module Module 1 Slot 2 Slot 3 Slot DC DC Cables Fuse Life 0 Modular TESTING OF COMPONENTS 3 PHASE Only qualified personnel should service this battery charger IMPORTANT Disconnect battery and turn AC power OFF before servicing 1 AC input cabinet fuse 1 Disconnect both mains and battery from the charger 2 Remove the top cover of the charger 2 and 4 bay cabinets 30A time delayed fuses 10x38 6 bay cabinet 40A time delayed fuses 14x51 Eg po Replace the faulty fuses Replace the top cover Test the charger Refer To Spare part hub for Part numbers 2 AC input module fuse DC fuse Bussmann FWH O1LOA6F 3393091 l Disconnect both mains and battery from the charger Open the charger door Unscrew and extract the faulty module Remove the top lid of the module Test the voltage across the MOV with multimeter diode position Clg Oy O 0 N Replace the faulty fuses located as in picture Replace the top lid Replace the module Test the charger 0 7V gt replace the faulty fuse s 0 0 to 0 55V gt replace the module Life 0 Modular 3 DC Fuse DC fuse 125 24 36 48V module 3953635 DC fuse Bussmann 8O0LET 72 80V module 3553043 Every module has i
20. s where the password is entered to gain access to service level menus by authorized EnerSys service personal Life 0 Modular Required setup The following parameters must be set including date and time Parameters daylight savings EUROPE Parameters display screen saver Parameters display time 15 Configuration charge charge delay type N PER ORDER FF Configuration charge charge delay value hour delay Configuration battery cap manu auto AUTO Parameters serial number Configuration equalization frequency NEVER Configuration equalization time 06H00 Configuration equalization delay Configuration equalization refresh ON OFF OFF Default factory ship configurations CHARGE Profile To select the right charging profile for the application LOWCHARGE HDUTY STDWL GEL AGM XFC2V XFCBLC WL20 PNEU Without Wi IQ Profile selected will be used Values stored in the battery menu such as capacity and temperature are used to determine key charging parameters Make sure these values match the battery to be charged or the battery may be over or under charged which will result in decreased battery life or performance With Wi IQ The appropriate profile for the battery technology will be selected at the start of charge Battery capacity and temperature will also be transmitted to the charger control Charge delay
21. ses Profile Capacity and Temperature settings programmed in the Configuration menu With Wi IQ If a Wi IQ adapter is present and one or more Wi IQ is in range the charger will turn on and apply current to the battery Ihe display will show SCAN followed by LINK This routine determines which Wi IQ in range is one the battery the charger is connected to Once the char ger makes the determination it downloads data from Wi IQ displays the battery S N updates the profile capacity and temperature for charging and starts the main charge Charge display A few moments into the effective charge the display will begin alternating between the following charging information Charge screens 10 11 12 1 CH EM 13 14 Life 0 Modular End of charge display AVAIL 500 Ah End of charge without equalization The green complete LED comes on after proper end of charge The green complete LED is on and the display shows AVAIL Ihe display alternates between Total charging time Amp hrs restored to the battery Any other lit LED indicates a problem during charging Please refer to paragraph Control panel for more information If the battery remains plugged in and refresh charge has been enabled refreshes will occur to maintain an optimal charge The battery is now ready for use Push the Start otop button before unplugging the battery End of charge with equaliza
22. tion An equalizing charge can be started manually or automatically Ref Function Charge info Charge voltage total V and V c harge time Battery temperature attery ID i IQ warnings USB connection Charge Ah Charger type and charging profile 7o of charge Charge current qual mode Date time Wi IQ Link 6 Life 0 Modular Manual start 1 At the end of charge green LED on or flashing press the lt EQUALIZE gt button The equalize button can also be pressed any time during the charge and an equalize charge will be started after charging is complete NOTE When equalize is manually started the output current will be set to the value saved in the charger configuration The factory default depends on the product configuration 2 The start of the equalization charge 15 indicated by the message EQUAL During the equalization charge the charger displays the output current and alternating the battery voltage voltage per cell remaining time e The battery will be available when the green LED comes back on and the display shows AVAIL 4 The battery is now ready for use the battery remains plugged in refresh charge has been enabled refreshes will occur to maintain an optimal charge Push the ON OFF button before unplugging the battery Automatic start If an equalization day has been programmed in Charger configurations the equalization charge will start automat
23. to the total of normally terminated charges and charges Charge terminated with or by faults Complete Number of charges normally terminated Partial Number of charges terminated abnormally TH Number of charger temperature faults DF1 etc Number of faults recorded by the charger see Fault codes Life 0 Modular CHARGER Charger information display This menu displays information on the chargers configuration output current of the charger and the power modules Freie Om Or Information Capacity Aube Cument 005 This screen displays the following information on Fleating the charger s configuration Cable V3 fi Equak 6h 5 Modules Information ON default value or OFF Modules password protected Charger Module Display This screen displays the total output current charger and the output voltage and current of each power module DDOA DO MODA MOD MODS Modules Information IBat Total charger output current MODI Module one output current output voltage MOD2 Module two output current output voltage MOD1 leftmost module location numbering from left to right Life 19 Modular USB This menu provides access to the USB function The charger can store charging data in a USB memory and update software Record memo This function
24. truck is not used typically AGV The parameter VOLTAGE is in mVpc millivolts per cell determines the maximum float voltage The parameter CURRENT has to be set to according to the truck electronics consumption The current will automatically decrease to keep the battery voltage at the maximum defined by the VOLTAGE parameter Battery rest oet battery rest time in hours default value is O Refresh On Off only with HDUTY profile Sets refresh mode on or off default value Imax high level password oets charger maximum output current BATTERY NB cells oets number of battery cells Automatic mode is compatible only with multi voltage products Cap Manu Auto When in HDUTY mode the charger can estimate the capacity of the connected battery automatically Auto or the charger will use the capacity entered manually Manu in the Capacity menu Capacity Without Wi IQ Battery AH capacity used by the charger Cap Manu Auto must be set to Manu to determine start and finish rates With Wi IQ battery AH capacity will be automatically transmitted from Wi IQ Life 0 Modular Battery temperature This parameter adjusts the regulation voltages on the charging profile values between 15 C and 45 C default value is 20 Without Wi IQ Defines the average operating battery temperature before the charge It is recommended the average electrolyte temperature be entered especially in co
25. ts own output fuse If one module fails due to a burned fuse refer to internal LEDs meaning above Replace the metal cover and screw it back Replace the module in the charger Test the charger Open the front door of the charger Unscrew the faulty module and extract it Remove the metal cover on the side Replace the DC output fuse torque to Nm pq p EC 4 Display board and door Kit display 2 4 bay IQ 055092579 Kit display 6 bay IQ 3554201 1 Remove the top lid of the charger by unscrewing the two main top screws and slide of Ps Disconnect the ribbon cable Life 10 Modular Remove bottom screws of the display panel Remove the front panel Reconnect the new panel by screwing back all the screws and reconnecting the ribbon cable ENSURE TO PROGRAM THE CHARGER CORRECTLY FOR THE APPLICATION THE CHARGER SERIAL NUMBER HAS TO BE SET UP IN THE MENU 9 Module test and replacement Operation LED Rolling yellow green red alternatively for 6 seconds module in fault In all the following cases yellow led on 24 36 48V 3 5kW module 01 20651 70 80V 6LA20656 3 5kW module Unplug AC and DC plugs from the battery 6 Pull the module out from its guide 2 Wall till blue light on the screen off 2 Place the new module ensure to use an 3 Touch your finger to a ground to remove appropriate module any static charge ocrew the top and bottom screw back 4 Open the char
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