Service Manual – TLP Brewer
Contents
1. MODELS INCLUDED TLP CAUTION Please use this gt procedure before IMPORTANT attempting to use this brewer Failure to follow the instructions can result in injury or the voiding of the warranty CAUTION DO NOT connect this brewer to hot IMPORTANT water The inlet valve is not rated for hot water IMPORTANT This equip ment is to be installed to comply with the applicable federal state or local plumbing and electrical codes having jurisdiction WARNING To avoid scalding do NOT remove brew cone while brew indicator light is flashing IMPORTANT The brewcycle is adjusted U a the factory to fill a standard 2 5 liter airpot with 2 2 liters of brewed coffee The dura tion of the brewcycle is set from 3 to 4 minutes WwW PENDING WILBUR CURTIS COMPANY Montebello CA 90640 ISO 9001 REGISTERED WILBUR Curtis COMPANY Inc Service Manual TLP Brewer Important Safeguards Conventions This appliance is designed for commercial use Any servicing other than cleaning and maintenance should be performed by an autho rized Wilbur Curtis service center Do NOT immerse the unit in water or any other liquid To reduce the risk of fire or electric shock do NOT open top panel No user serviceable parts inside Repair should be done only by authorized service personnel e Keep hands and other items away from hot parts of unit during operation e Never clean with scouring powde2. purchase only The Wilbur Curtis Company Inc assumes no responsibility for substitute replacement parts installed on Curtis equipment that have not been purchased from the Wilbur Curtis Company Inc The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met The warranty does not cover and is void under the following circumstances 1 Improper operation of equipment The equipment must be used for its designed and intended purpose and function 2 Improper installation of equipment This equipment must be installed by a professional technician and must comply with all local electrical mechanical and plumbing codes 3 Improper voltage Equipment must be installed at the voltage stated on the serial plate supplied with this equipment 4 Improper water supply This includes but is not limited to excessive or low water pressure and inadequate or fluctuating water flow rate 5 Adjustments and cleaning The resetting of safety thermostats and circuit breakers programming and temperature adjustments are the responsibility of the equipment owner The owner is responsible for proper cleaning and regular maintenance of this equipment 6 Damaged in transit Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the carrier 7 Abuse or neglect including failure to periodically clean or remove lime accumulations Manufacturer is not responsible for variati
3. 10 000 s eee PULSE BREW ENTER THE PROGRAM MODE 3 CHANGING THE PULSE BREW FEATURE e Turn OFF the power from the Control Panel by press To change ing press and hold the full brew button until the ready to brew light ON OFF shows one quick flash Press power button on the switch panel to e Press and HOLD e and press and RELEASE O ON OFF set the desired pulse brew setting and exit programming mode e Press and HOLD until shows one quick flash then READY HALF BREW e Continue HOLDING until STOPS blinking RELEASE You have now added a blink to your blinking light pattern and remains on then RELEASE e By pressing and holding you add another blink HALF BREW ON OFF will now blink a pattern of flashes from one to PULSE OPTIONS three OFF One Long Flash Gap o 1 One Long Flash 1 Short Flash em 2 One Long Flash 2 Short Flash Gap 000 3 One Long Flash 3 Short Flash 3 ERROR CODES ADS technology features a state of the art error code system This is designed to quickly advise you of any problems the system may experi ence expediting service or repair Occasionally an error reported may be a problem with the water supply or electrical power NOT directly associated with a fault of the Curtis system itself An example of this includes a clogged water filter indicated by a water level error code e blinking READY AR Error Codes are reset by turning the Error Cod
4. TLP 300 LEFT 19 WC 43062 GASKET TANK 20 WC 5853 102 COVER TOP HEATING TANK GEN USE 21 WC 37278 KIT LIQUID LEVEL PROBE GT 22 WC 904 04 ELEMENT HEATING 1 6KW 120V W JAM NUT amp SILICONE WASHERS 23 WC 523 THERMOSTAT MANUAL RESET 120 220 VAC 25A 220 DEG F MAX 24 WC 5227 COMPOUND SILICONE 5 OZ TUBE 25 WC 1438 101 SENSOR HEATING TANK 26 WC 66050 DRIP TRAY TLP 27 WC 1806 SEAT CUP SILICONE Suggested Parts List PARTS DIAGRAMS ELECTRICAL SCHEMATIC POWER CORD 14 3 SJTO L1 POWER SUPPLY 120VAC 1 PHASE ATF 50 60HZ 2W G E 275VAC FILTER S gt N THERMOSTAT Pp MANUAL RESET SET AT 220 F Q_ BLK 14GA 1450W 120V BLK TOGGLE SWITCH SPST WATER LEVEL PROBE ASSY STP YEL CONTROL BOARD GRN 14GA CHASSIS GROUND SPS MODULE 2 INSTALL GROUND ON TANK BEFORE CHASSIS 1 ALL WIRES SHALL BE MINIMUM I8AWG NOTES UNLESS OTHERWISE SPECIFIED RED 14GA A BREW PUMP VOLTAGE 120 VAC WATTAGE 1500W AMPERAGE 12 5 A WHT 14GA GRN 14GA CHASSIS GROUND 16 PIN CONNECTOR UPM 1 Ves Logie Common 2 Temperature sensor 3 temperature Sensor 4 Notused 5 pata Comm First 6 Chassis Ground 7 norusea a vas o Water Level Probe 0 Not Used C n Nouse 7 12 Not used 3 inlet Valve 4 BrewVale 5 ovon 18 r20vacneutral 4 PIN CONNECTOR SPS PIN DESCRIPTION ss Logic Common ata_Comm First
5. ZATION RMA RMA NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL All in warranty service calls must be performed by an authorized service agent Call the Wilbur Curtis Technical Support Department to find an agent near you Phone 800 421 6150 Fax 323 837 2410 Technical Support Phone 800 995 0417 M F 5 30A 4 00P PST E Mail techsupport wilburcurtis com Web Site www wilburcurtis com WILBUR CURTIS CO INC wie 6913 Acco St Montebello CA 90640 5403 USA FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW WILBURCURTIS COM 8 Printed in U S A 4 09 F 3629 rev NC
6. ata_Comm_Next 2 3 4 J 7 10 11 12 13 14 15 6 Hz 50 0 Hz LADDER DIAGRAM PHASE SINGLE D TLP 10 PAGE INTENTIONALLY LEFT BLANK Product Warranty Information The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use The following limited warranties and conditions apply 3 Years Parts and Labor from Original Date of Purchase on digital control boards 2 Years Parts from Original Date of Purchase on all other electrical components fittings and tubing 1 Year Labor from Original Date of Purchase on all electrical components fittings and tubing Additionally the Wilbur Curtis Company warrants its Grinding Burrs for Forty 40 months from date of purchase or 40 000 pounds of coffee whichever comes first Stainless Steel components are warranted for two 2 years from date of purchase against leaking or pitting and replacement parts are warranted for ninety 90 days from date of purchase or for the remainder of the limited warranty period of the equipment in which the component is installed All in warranty service calls must have prior authorization For Authorization call the Technical Support Department at 1 800 995 0417 Effective date of this policy is April 1 2003 Additional conditions may apply Go to www wilburcurtis com to view the full product warranty information CONDITIONS 8 EXCEPTIONS The warranty covers original equipment at time of
7. es are indicated by Maya rear toggle switch to Standby for a minimum of 10 seconds then return ED Long Flash O Short Flash ing the switch to ON Any service required for your Curtis system must be performed by a qualified service technician GDP GD GD WATER LEVEL PROBLEM The code pattern is as follows GDP GD GD TEMPERATURE PROBLEM GD GD GD SY COMMUNICATION ERROR PARTS LIST ITEM N PART N DESCRIPTION 1 WC 3621 101 CONE UNIVERSAL BREW 7 1 8 BLK PLASTIC 1A WC 3316 BREWCONE W BASKET S S STD 7 1 8 2 WC 61336 COVER TOP TLP BLACK TEXTURE 2A WC 61355 COVER TOP SS TLP 3 WC 2962 FITTING SPRAYHEAD ASSY 4 WC 39662 LABEL CONTROL PANEL TLP 5 WC 717 CONTROL BOARD SMART CARD SWITCH PANEL 6 WC 29030 SPRAYHEAD ASSY ADVANCED FLOW ORANGE WC 3503 LEG SCREW BUMPER 3 8 16 STUD 8 WC 3765L KIT INLET VALVE REPAIR FOR WC 826 WC 825 9 WC 715 CONTROL MODULE TLP 120V 16PIN 10 WC 102 SWITCH TOGGLE SPST 25A 250VAC RESISTIVE 11 WC 2401 ELBOW 3 8 NPT X 1 4 FLRE PLTD 12 WC 61335 COVER SIDE TLP BLACK TEXTURE 12A WC 61335 101 COVER SIDE LEFT TLP 12B WC 61354 COVER SIDE SS TLP 13 WC 1040 PUMP WATER CENTRIFUGAL 120V 60 Hz 14 WC 1816 101 FAUCET HOT WATER ULTEM PLASTIC W TEXT 15 WC 826L VALVE INLET 1 15 GPM 120V 10W 16 WC 5310 TUBE 5 16 ID x 1 8W SILICONE 17 WC 8591 CAPACITOR X2 18 WC 54314 TANK ASSY 120V TLP12 20 1450W 18A WC 54314 101 TANK ASSY 120V TLP12 20 1450W FOR
8. g with The TLP features a dynamic memory In the event of a power loss it will remember ALL program settings hot water Avoid against splashing and spilling Brew Temperature Factory Pre Set to 200 F Function to set brew temperature 170 to 206 F Brew temperature will be indicated by READY TO BREW light blinking CONFIRM RESET BREW TEMPERATURE Factory Preset to 200 F ENTERING THE PROGRAM MODE 1 For ALL functions you must first enter the programming ENTER THE PROGRAMMING MODE 1 eds e Press for two seconds then RELEASE e Turn OFF the power from the Control Panel by press ing an e EA wil start blinking Each blink equals 2 F starting at 170 max temp 206 F or 19 blinks ON OFF e Press and HOLD and press and RELEASE ON OFF HALF BREW e To change Temperature press and HOLD HALF BREW e Continue HOLDING until A starts blinking RE o will start QUICK flashing Each QUICK flash equals 2 F After LEASE reaching 206 temperature starts over at 170 e RELEASE wur When the desired temperature is reached new temp will now be displayed To set and exit press ON OFF Temperature Table 0 0 Ya in e eor e Fr e eer e or o er o r EEE MA Brew Volume Factory Pre set Full Brew to 2 2 Liters When setting the brew volume place an empty airpot under the brewcone to determine volume level The factory default for the Half Brew but ton is half the brew vo
9. lume of the Full Brew button The brew volume of the Half Brew button can be set independently see Half Brew Volume below Before changing the brew volume wait until unit CHANGE FULL BREW VOLUME Wu reaches brew temperature Ready to Brew light comes MENTER THE PROGRAMMING MODE 1 on insert the brewcone into place on the brewer then Be sure to have an empty brewcone amp airpot in position lace an airpot or some kind of measuring container Nerd ea the brewcone gt e Press and HOLD w until hot water starts running from sprayhead FULL BREW then RELEASE e When desired volume is reached press again to stop flow and set brew volume HALF BREW VOLUME ENTER THE PROGRAMMING MODE 1 Have an empty brewcone amp airpot in position under the sprayhead e Press and HOLD until hot water starts running from sprayhead then RELEASE e When desired volume is reached press e again to stop flow and set brew volume eee BREW CYCLE COUNTER ENTER THE PROGRAM MODE 2 TO ACCESS BREW CYCLE COUNTER e Turn OFF the power from the Control Panel by press ENTER THE PROGRAMMING MODE 2 ing ON OFF will now start a pattern of LONG and SHORT blinks e Press and HOLD Bee and press and RELEASE wor This pattern identifies the number of brew cycles SHORT blinks indicate Continue HOLDING S une STOPS blink de brew dl from Dr 1 to nine 9 LONG blinks separate the 1 s ing RELEASE HALF BREW READY 10 S 1 000 sand
10. on in equipment operation due to excessive lime or local water conditions The equipment must be maintained accord ing to the manufacturer s recommendations 8 Replacement of items subject to normal use and wear This shall include but is not limited to light bulbs shear disks 0 rings gaskets silicone tube canister assemblies whipper chambers and plates mixing bowls agitation assemblies and whipper propellers 9 Repairs and or Replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal use All labor shall be performed during regular working hours Overtime charges are the responsibility of the owner Charges incurred by delays waiting time or operating restrictions that hinder the service technician s ability to perform service is the responsibility of the owner of the equipment This includes institutional and correctional facilities The Wilbur Curtis Company will allow up to 100 miles round trip per in warranty service call RETURN MERCHANDISE AUTHORIZATION All claims under this warranty must be submitted to the Wilbur Curtis Company Technical Support Department prior to performing any repair work or return of this equipment to the factory All returned equip ment must be repackaged properly in the original carton No units will be accepted if they are damaged in transit due to improper packaging NO UNITS OR PARTS WILL BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORI
11. rs bleach or harsh implements Conventions WARNINGS To help avoid personal injury Important Notes Cautions from the factory Sanitation Requirements SYSTEM REQUIREMENTS Water Source 20 100 PSI Must have a Minimum Flow Rate of 1 2 GPM preferred flow rate is 1 gpm o Electrical See attached schematic for your model Setup Steps The unit should be level left to right and front to back located on a solid counter top Connect a water line from the cold water supply to the brewer NOTE Some type of water filtration device must be used to maintain a trouble free operation In areas with extremely hard water we suggest that a sedimentary and taste amp odor filter be installed These will prolong the life of your brewing system and enhance coffee quality NSF International requires the following water connection 1 Aquick disconnect or additional coiled tubing at least 2x the depth of the unit so that the machine can be moved to clean beneath the unit 2 This equipment is to be installed with adequate back flow protection to comply with applicable federal state and local codes 3 Water pipe connections and fixtures directly connected to a potable water supply shall be sized installed and maintained in accor dance with federal state and local codes 1 A 1 4 Flare has been supplied for water line connection Use tubing sized sufficiently to provide a minimum of 1 2 GPM 2 Connect the unit to an appropria
12. te electrical power circuit 3 Turn on the toggle STANDBY ON switch behind the unit The heating tank will start to fill When the water level in the tank rises to the correct volume the heating element will energize automatically With G3 Systems there is no danger of element burnout caused by an empty tank 4 Turn on the control panel by pressing the ON OFF button 5 The heating tank will require 20 to 30 minutes to reach operating temperature 200 F The READY TO BREW light will come on 6 Prior to brewing dispense 12 ounces of hot water through the hot water faucet 7 Run brew cycle of at least 16 ounces to purge the water line of any air trapped in the lines after filling BREWING COFFEE 4 Wait until READY 1 Place airpot in 2 Pour ground coffee 3 Slide the brewcone position under the into the brewbasket into position on TO BREW light appears sprayhead brew rails then press the BREW Place a new filter in button The indicator light the brewcone above the selected brew button will flash durring the brewcycle FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW WILBURCURTIS COM STEPS TO Your Curtis TLP system is factory pre set for optimum performance generally there will not be a PROGRAMMING need to change programming ON OFF BUTTON YELLOW READY TO BREW LIGHT RED FULL BREW GREEN HALF BREW GREEN CAUTION These steps Changing the TLP Program Ih involve workin
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