Service Manual - Glunz & Jensen
Contents
1. 5 13 EN Spare parts DRIVEN EXIT TABLE 1000mm Service Manual Quartz Supreme Conveyors 0733 Spare parts Driven exit table 1000mm slat Driven exit table 1000mm slat Pos 85 125 Specification 27 10033359 10034218 GUARD FRONT CONVEYOR 28 21050996 21050996 FOOT STANDARD 135 HIGH 16MM THREAD 29 10034257 10034257 BRACKET AXLE ASSY 30 10034230 10034230 GUARD TOP LH CONVEYOR 31 21948107 21948107 TENSION BRACKET 32 10034260 SLEEVE SPACER 33 10045880 10045880 PLATE CONVEYOR SHORT Spare parts numbers for Compact Prebake Oven 0733 Service Manual Quartz Supreme Conveyors 5 15 EN Spare parts INPUT EXIT TABLE Service Manual Quartz Supreme Conveyors 0733 Spare parts Input exit table non driven 375 mm Input exit table non driven 375 mm Pos 85 21050125 21050126 125 21050125 21050126 Specification FINAL DRIVE WHEEL 3 4 RUBBER FINAL DRIVE WHEELS 24 PLASTIC 21050943 21111159 21050278 21111177 21050346 21111178 o o INIT Daye Ww ele e Ww r JO 21050943 21250802 21050278 21111177 21050346 21111178 IDLER BAR SPACER TUBE IDLER ROD STAINLESS STEEL BUNG 50MM X 25MM REAR ROLLER CONVEYOR LEFT PLUG HOLE DOMED 22MM REAR ROLLER CONVEYOR RIGHT WIM IN IN IN IN IN IN IN fede fe jeje O j INIA JO 0 PR 10 JON 0733 Service Manual Quartz Supreme Conveyors 5 17 EN Spa2. 30 BRACKET CONVEYOR SUPPORT 19 21113774 21113774 SUPPORT MESH BELT 20 10041259 SPROCKET 29T PLASTIC 21113839 SPUR GEAR 2 5M 28T 20 BORE 21 10034493 BEARING CONVEYOR 22 10045880 10045880 PLATE CONVEYOR SHORT Spare parts numbers for Compact Prebake Oven 0733 Service Manual Quartz Supreme Conveyors EN Spare parts DRIVEN EXIT TABLE 1000mm Service Manual Quartz Supreme Conveyors 0733 Spare parts Driven exit table 1000mm mesh Driven exit table 1000mm mesh Pos 85 125 Specification 1 22714031 22714031 PLUG TUBE 2 10016868 10016868 BEARING BLOCK STACKER 3 21642125 21642125 COLLAR I D D20MM BLACK HD 4 22050320 22050320 SCREW SOC SET M6 X 6 5 5060 5060 SCREW ALLEN 6 X 16 MM 6 21642203 21642203 PULLEY WHEEL D20 7 21836247 21113757 TUBE DRIVE CONVEYOR 8 21113863 21113865 FRAME CONVEYOR 9 21836251 10024316 BELT 1000 10 21113870 21113870 SUPPORT MESH BELT 11 21113925 21113925 STAY CONVEYOR 1000 12 10046253 10046253 BEARING BLOCK CPO PBO 13 14 10040958 10040964 GEAR GUARD 15 44912 44912 CLIPS R SHAPE D4 0 16 43220 43220 GEAR Z18 M3 17 10032340 10032340 BLOCK SUPPORT GEAR id 10045876 10045876 BLOCK SUPPORT GEAR L 40 18 21112930 21112930 BRACKET CONVEYOR SUPPORT 19 21113871 21113871 SUPPORT MESH BELT 20 10041259 SPROCKET 29T PLASTIC 21113839 SPUR GEAR 2 5M 28T 20 BORE 21 10034493 BEARING CONVEYOR 22 10045880 10045880 PLATE CONVEYOR SHORT Spare parts numbers for Com
3. 8 BEARING BLOCK STACKER 3 21642125 21642125 COLLAR I D D20MM BLACK HD 4 22050320 22050320 SCREW SOC SET M6 X 6 5 5060 5060 SCREW ALLEN 6 X 16 MM 6 21642203 21642203 PULLEY WHEEL D20 7 21836247 21113757 TUBE DRIVE CONVEYOR 8 21113863 21113865 FRAME CONVEYOR 9 10060830 10060830 BELTING 2090LG 10 21113869 21113869 BELT SUPPORT CONVEYOR 11 21113925 21113925 STAY CONVEYOR 12 10046253 10046253 BEARING BLOCK CPO PBO 13 14 10040958 10040964 GEAR GUARD 15 44912 44912 CLIPS R SHAPE D4 0 16 43220 43220 GEAR Z18 M3 17 10032340 10032340 BLOCK SUPPORT GEAR id 10045876 10045876 BLOCK SUPPORT GEAR L 40 18 21112930 21112930 BRACKET CONVEYOR SUPPORT 19 10034493 BEARING CONVEYOR 20 10045880 10045880 PLATE CONVEYOR SHORT Spare parts numbers for Compact Prebake Oven 1109 Service Manual Quartz Supreme Conveyors E Spare parts DRIVEN FEED TABLE 1300 1600 mm Service Manual Quartz Supreme Conveyors 0733 seres o D Driven feed table 1300 1600mm Pos 1 125 1 cification 1 10033324 10033324 STAY LEG CONVEYOR 2 10016868 10016868 BEARING BLOCK STACKER 3 21642125 21642125 COLLAR I D D20MM BLACK HD 4 22050320 22050320 SCREW SOC SET M6 X 6 5 5060 5060 SCREW ALLEN 6 X 16 MM 6 21642203 21642203 PULLEY WHEEL D20 7 21836247 21113757 TUBE DRIVE CONVEYOR 8 10033312 10033329 FRAME CONVEYOR 9 10060832 BELTING 2620LG 10060834 BELTING 3280LG 10 10033317 10033334 SUPPORT BELT CO
4. NVEYOR 11 10033319 10033336 LEG CONVEYOR 12 10046253 10046253 BEARING BLOCK CPO PBO 13 14 10040958 10040964 GEAR GUARD 15 44912 44912 CLIPS R SHAPE D4 0 16 43220 43220 GEAR Z18 M3 17 10032340 10032340 BLOCK SUPPORT GEAR d 10045876 10045876 BLOCK SUPPORT GEAR L 40 18 21112930 21112930 BRACKET CONVEYOR SUPPORT 19 10034493 BEARING CONVEYOR 20 21050996 21050996 FOOT STANDARD 135 HIGH 16MM THREAD 21 10045880 10045880 PLATE CONVEYOR SHORT Spare parts numbers for Compact Prebake Oven 1109 Service Manual Quartz Supreme Conveyors E Spare parts DRIVEN EXIT TABLE 500mm Service Manual Quartz Supreme Conveyors 0733 Spare parts Driven exit table 500mm mesh Driven exit table 500mm mesh Pos 85 125 Specification 1 22714031 22714031 PLUG TUBE 2 10016868 10016868 BEARING BLOCK STACKER 3 21642125 21642125 COLLAR I D D20MM BLACK HD 4 22050320 22050320 SCREW SOC SET M6 X 6 5 5060 5060 SCREW ALLEN 6 X 16 MM 6 21642203 21642203 PULLEY WHEEL D20 7 21836247 21113757 TUBE DRIVE CONVEYOR 8 21112926 21113753 FRAME CONVEYOR 9 21836235 10024315 BELT 500 10 21113773 21113773 SUPPORT MESH BELT 11 21112932 21112932 BRACKET FRAME CONVEYOR 12 10046253 10046253 BEARING BLOCK CPO PBO 13 14 10040958 10040964 GEAR GUARD 15 44912 44912 CLIPS R SHAPE D4 0 16 43220 43220 GEAR Z18 M3 17 10032340 10032340 BLOCK SUPPORT GEAR id 10045876 10045876 BLOCK SUPPORT GEAR L 40 18 21112930 211129
5. Notes Cautions and Warnings Throughout the manual notes cautions and warnings are written in bold like the example below Always replace a fuse with one of the same size and rating as the old one Symbol Meaning Explanation The operator should observe and or act according to the il Note information in order to obtain the best possible function of the equipment The operator must observe and or act according to the Caution information in order to avoid any mechanical or electrical damage to the equipment The operator must observe and or act according to the A Warning information in order to avoid any personal injury Important Unintended use of the equipment Glunz amp Jensen A S do not take any responsibility for any damage or accidents caused by unintended use of the equipment e As the equipment is certified by accredited test laboratory UL International Demko A S itis absolutely prohibited to make any modifications electrical nor mechanical of the equipment If however this prohibition is disregarded Glunz amp Jensen s warranty will no longer apply and the certification labels for UL C UL and CE certification of the equipment shall be removed as the certification will no longer apply to the equipment 0951 Service Manual Quartz Supreme Conveyors a General Information Service Manual Quartz Supreme Conveyors 0951 Table of Contents ER Table of Contents Part 0 Gen
6. Service Manual Conveyor Systems for Quartz Supreme Ovens Service manual Conveyor Systems for Quartz Supreme Ovens Edition AF March 2011 This book has part No 51526 Coa General information This manual Part O General information This manual Products covered This manual is valid for Quartz Supreme Prebake ovens 85 Quartz Supreme Prebake ovens 125 Quartz Supreme Postbake ovens 85 Quartz Supreme Postbake ovens 125 A This manual is for Service Technicians only The directions given must not be followed by unauthorized personnel Always read the Safety Instruction Manual part No 21741 before installing the equipment This manual is published by GLUNZ amp JENSEN A S Haslevvej 13 DK 4100 Ringsted Denmark Phone 45 57 68 81 81 E mail gjhq glunz jensen com Internet www glunz jensen com Copyright O 2007 by GLUNZ amp JENSEN A S Service Manual Quartz Supreme Conveyors 0733 General Information Reservations This manual was written and illustrated using the best possible information available at the time of publication Any differences between this manual and the equipment reflect improvements introduced after the publication of the manual Changes technical inaccuracies and typographic errors will be corrected in subsequent editions As a part of our policy of continuous improvement we reserve the right to alter design and specifications without further notice
7. aa D ER RUE eyes a iodo E 3 3 Oven Control EEN 3 3 Part 4 Troubleshooting llle 4 1 Generale era vee dee eek e eee IL RETOURS eee eae 6 ons 4 1 Part 5 Spare Balls nae E Oo been baw ene 5 1 ET EE 5 1 Ordering spare OAS das e CE ORE EE ai a ares dadas 5 1 Parts delivered ce cuc amer tw 5 1 Driven feed table 500MM renn nn n won n n n ra 5 3 0951 Service Manual Quartz Supreme Conveyors Table of Contents Driven feed table 1000mm a 5 5 Driven feed table 1300 1600 5 7 Driven exit table 500mm mesh RR 5 9 Driven exit table 1000mm mesh e 5 11 Driven exit table 1000mm 5 80 5 13 Driven exit table 1000mm 5 80 5 15 Input exit table non driven 375 MAN w A da a Rie eRe ods 5417 Input exit table non driven 500 rm A A used eoe Fm ram e Py dead ox 5 19 Fixed Input exit table LOO MM expr bbe ak Ea ake a oo PRORA E Dd ds ol Service Manual Quartz Supreme Conveyors 0733 Technical specifications Los General environmental information Part 1 Technical specifications General environmental information The Oven All information regarding environmental information technical and electrical specifications for the oven are specified in the oven service manuals chapter 1 and electrical diagrams are listed in Appendix A Dimensions T
8. ble will run constantly as long as the oven is in operation Oven Control All control of the oven and monitoring of the process is done from the oven control panel See the Oven Service manual Plates can be entered into the oven when the oven has reached the preset temperature and the alarm indicator H2 has gone off Please refer to the Oven User Manual for more details 0733 Service Manual Quartz Supreme Conveyors sa Functional description Driven Exit Table mesh and slat Driven Exit Table mesh and slat General The Driven Exit Table is for the driven exit of plate material and is used for inline and or offline plateline systems The Driven Exit Table will run constantly as long as the Oven is in operation The driven exit table is available in two versions e Slat conveyor for fast cooling of plates e Mesh conveyor for slow cooling of plates We recommend that the slat conveyor be used as an exit conveyor for the Prebake Oven The mesh conveyor should be used as an exit conveyor for the Postbake Oven This is to prevent a too rapid cool down of the plates and plate warping Oven Control All control of the oven and monitoring of the process is done from the oven control panel See the Oven Service manual Plates can be entered into the oven when the oven has reached the preset temperature and the alarm indicator H2 has gone off Please refer to the Oven User Manual for more details Service Man
9. eral information 0 2 MWE AN ANN arial cri ia aa ia a 0 2 else Lee EEN 0 2 Reservations as iua oe a xoa X e io EE a a e A n 0 3 Notes Cautions and 5 0 3 IMPOrta AB TC 0 3 Unintended use of the equipment i a ico wake gn as 0 3 Part 1 Technical specifications o oooooomoooooo 1 1 General environmental information aaea ea 1 1 TRS OVEN l v po dee An a a RAG ae 1 1 DIMENSIONS 44 dece ii A dd dido e eS RE eben 1 1 Endof M coria a od ee D dE EN 1 1 ee da A A ane exe gu AER p RUD ded i 1 1 Packaging ees 5 0 dake deed a PG So stp gon WR NUES 1 1 Part 2 Installatl le reso Aaa 2 1 E AAA EE e Ae e Eer Aaa ee Grete panera 2 1 Installing Driven Feed Exit Conveyors 0 00 cece eee n nn an nn nana 2 1 Installing Non driven Conveyors and Fixed Exit Tables o 2 2 Finishing MNS sa td di Rye a on 2 2 E a Dia HOSS hae aoe ee ae ai 2 2 Part 3 Functional description 3 1 Driven Feed Table Sul General bios fate as a MeN a A sd eee A 3 1 Over CODO s ceste sorori ro a a oe a de la dd 3 1 Driven Exit Table mesh and 80 3 2 Generale naaa ei so otr a Sd 3 2 OVEN CONTO secar a e a e ab wer be o AN wi r e dd a fa 3 2 HEEN Table oh rq ROS die EN Ec dom aye bad 3 3 Generalo eee th
10. he various conveyors etc are available in the following lengths Name Type Length Description Driven Feed Table Belt 85 amp 125 500 mm Driven Feed Table Belt 85 amp 125 1000 mm See page 3 1 Driven Feed Table Belt 85 1300 mm Driven Feed Table Belt 125 1600 mm Driven Exit Table Mesh 85 amp 125 500 mm Driven Exit Table Slat 85 amp 125 1000 mm See page 3 2 Driven Exit Table Mesh 85 amp 125 1000 mm Input Exit Table Non driven 85 amp 125 375 mm See page 3 3 Input Exit Table Non driven 85 amp 125 500 mm Fixed Input Output Table Non driven 85 amp 125 100 mm Significant plastic parts are marked according to ISO 11469 End of life Estimated product life 10 years Spare parts and service period 7 years after last sales Recycling The processor should be disposed at a certified appliance recycling centre or processing centre Recycling Passport with specifications of components and materials used in this processor is available on www glunz jensen com support Packaging Plastic packaging materials are marked according to ISO 11469 0733 Service Manual Quartz Supreme Conveyors EEN Technical specifications General environmental information Service Manual Quartz Supreme Conveyors 0733 Installation EE General Part 2 Installation General The installation procedure must only be carried out by a well qual
11. ified service technician who is familiar with the equipment The manufacturer cannot be held responsible for any damage caused by incorrect installation of the equipment Before servicing the machine all power supply must be disconnected Make sure that the circlips are facing as shown below Bearing block Installing Driven Feed Exit Conveyors See illustration opposite 1 Mount the bearing block picture above on the conveyor roller ends both sides as shown in the picture opposite The brackets will feel tight when mounting 2 Place the conveyor in the brackets on the oven s front panel as illustrated opposite Secure the conveyor with screws and washers 0733 Service Manual Quartz Supreme Conveyors 55 Installation Finishing installation Installing Non driven Conveyors and Fixed Exit Tables 1 Align the mounting holes of the conveyor to the corresponding nuts on the oven 2 Secure the conveyor exit table with the delivered screws Finishing installation When the installation procedures described in this manual are completed please continue with the procedures for Finishing installation described on the last pages in the Processor Installation manual Service Manual Quartz Supreme Conveyors 0733 Un Part 3 Functional description Driven Feed Tables General The Driven Feed Table is for the driven feed of plate material and is used for inline and or offline plateline systems The Driven Feed Ta
12. livered are specified on an enclosed packing list 0733 Service Manual Quartz Supreme Conveyors E Spare parts DRIVEN FEED TABLE 500mm Service Manual Quartz Supreme Conveyors 0733 Driven feed table 500mm Spare parts Driven feed table 500mm Pos 85 125 Specification 1 22714031 22714031 PLUG TUBE 2 10016868 10016868 BEARING BLOCK STACKER 3 21642125 21642125 COLLAR I D D20MM BLACK HD 4 15255 22050320 SCREW SOC SET M6 X 6 5 5060 5060 SCREW ALLEN 6 X 16 MM 6 21642203 21642203 PULLEY WHEEL D20 7 21836247 21113757 TUBE DRIVE CONVEYOR 8 21112926 21113753 FRAME CONVEYOR 9 10060829 10060829 BELTING 1075LG 10 21113344 21113344 BELT SUPPORT 11 21112932 21112932 BRACKET FRAME CONVEYOR 12 10046253 10046253 BEARING BLOCK CPO PBO 13 14 10040958 10040964 GEAR GUARD 15 44912 44912 CLIPS R SHAPE D4 0 16 43220 43220 GEAR Z18 M3 17 10032340 10032340 BLOCK SUPPORT GEAR id 10045876 10045876 BLOCK SUPPORT GEAR L 40 18 21112930 21112930 BRACKET CONVEYOR SUPPORT 19 10034493 BEARING CONVEYOR 20 10045880 10045880 PLATE CONVEYOR SHORT Spare parts numbers for Compact Prebake Oven 1109 Service Manual Quartz Supreme Conveyors 5 3 E Spare parts DRIVEN FEED TABLE 1000mm Service Manual Quartz Supreme Conveyors 0733 Spare parts Driven feed table 1000mm Driven feed table 1000mm Pos 85 125 Specification 1 22714031 22714031 PLUG TUBE 2 10016868 1001686
13. pact Prebake Oven 0733 Service Manual Quartz Supreme Conveyors 5 11 E Spare parts DRIVEN EXIT TABLE 1000mm Service Manual Quartz Supreme Conveyors 0733 Driven exit table 1000mm slat Spare parts Driven exit table 1000mm slat Pos 85 125 Specification 1 10033324 10033324 STAY LEG CONVEYOR 2 10016868 10016868 BEARING BLOCK STACKER 3 21642125 21642125 COLLAR I D D20MM BLACK HD 4 15255 15255 SCREW M6X6 HE SO CP2 5 10034246 GEAR Z24 M3 10034247 GEAR Z28 M3 6 10034247 GEAR Z28 M3 10034246 GEAR Z24 M3 7 10034254 10034255 TUBE EXIT CONVEYOR 10033353 10034215 FRAME CONVEYOR 10034229 10034229 CHAIN 3 8 P EXT PIN1 5 20LG 10 10034240 10034241 SLAT CONVEYOR 11 10033319 10033336 LEG CONVEYOR 12 10046253 10046253 BEARING BLOCK CPO PBO 13 14 10043004 10043004 GUARD GEAR 15 44912 44912 CLIPS R SHAPE D4 0 16 10034244 GEAR Z14 M3 10034245 GEAR Z18 M3 17 10032340 10032340 BLOCK SUPPORT GEAR e 10045876 10045876 BLOCK SUPPORT GEAR L 40 18 43220 43220 GEAR Z18 M3 19 21112930 21112930 BRACKET CONVEYOR SUPPORT 20 10034245 GEAR Z18 M3 10048936 GEAR Z14 M3 21 10033357 10033357 SPOCKET SIMPLEX 16T 22 21050090 21050090 SPROCKET OILITE FCT 19Z 23 10034243 10034243 ECCENTRIC IDLER SPIGOT 24 10034232 10034232 GUARD TOP RH CONVEYOR 25 10033358 10033358 RUNNER CONVEYOR 26 10034234 10034236 GUARD LOWER CONVEYOR 0835 Service Manual Quartz Supreme Conveyors
14. re parts INPUT EXIT TABLE 500mm Service Manual Quartz Supreme Conveyors 0733 Spare parts Input exit table non driven 500 mm Input exit table non driven 500 mm Pos 85 21050125 21050126 125 21050125 21050126 Specification FINAL DRIVE WHEEL 3 4 RUBBER FINAL DRIVE WHEELS 24 PLASTIC 21050943 21111159 21050278 21111180 21050346 21111179 o o INIT Daye Ww ele e Ww r JO 21050943 21250802 21050278 21111180 21050346 21111179 IDLER BAR SPACER TUBE IDLER ROD STAINLESS STEEL BUNG 50MM X 25MM CONVEYOR ROLLER FRONT RIGHT PLUG HOLE DOMED 22MM CONVEYOR ROLLER FRONT LEFT WIM IN IN IN IN IN IN IN fede fe jeje O j INIA JO 0 PR 10 JON 0733 Service Manual Quartz Supreme Conveyors 5 19 E Spare parts Ta T8653 FEED DELIVERY TABLE Service Manual Quartz Supreme Conveyors 0733 Spare parts Fixed input exit table 100 mm Fixed input exit table 100 mm Pos 12 ecification 5 21 21174105 FEED TABLE 100 MM I INIA JO J lc IN e e fm AJo IN n O W n o IN IN jejejejeje O JOIN Jo OJO O O1 0733 Service Manual Quartz Supreme Conveyors EH Spare Darts Service Manual Quartz Supreme Conveyors 0733
15. ual Service Manual Quartz Supreme Conveyors 0733 Functional description Input Exit Table Input Exit Table General The Input Exit Table is for the non driven feed of plate material into and out of the oven and is used for inline and or offline plateline systems Oven Control All control of the oven and monitoring of the process is done from the oven control panel See the Oven Service manual Plates can be entered into the oven when the oven has reached the preset temperature and the alarm indicator H2 has gone off Please refer to the Oven User Manual for more details 0733 Service Manual Quartz Supreme Conveyors EN Functional description Input Exit Table Service Manual Service Manual Quartz Supreme Conveyors 0733 Troubleshooting EN General Part 4 Troubleshooting General In case of problems please refer to the troubleshooting section in your oven service manual 0733 Service Manual Quartz Supreme Conveyors E Troubleshooting General Service Manual Quartz Supreme Conveyors 0733 Spare parts E General Part 5 Spare parts General Spare parts related to the conveyor systems are described in this chapter Other spare parts for the ovens are described in the oven service manuals Ordering spare parts When ordering spare parts Please state carefully the spare part number the specification and the number of items wanted Parts delivered Parts de
Download Pdf Manuals
Related Search