Fleck 5600SXT Downflow
Contents
1. 5 Press the Up button Use this display to view the Volume Used since the last regeneration cycle This option setting is identified by VU in the upper left hand corner of the screen N IL J 000 10 JE11 Fleck 5600 Downflow Press the Up button Use this display to view the Reserve Capacity This option setting is identified by RC in the upper left hand corner of the screen LILI Press the Up button Use this display to view the Software left hand corner of the screen Version This option setting is identified by SV the upper VI AN JC Press the Extra Cycle button to end Diagnostic Programming Mode CONTROL VALVE ASSEMBLY Item No QTY PartNo Description 1042 61400 12 Valve Body Assy 5600 Downflow w TOT O ring Valve Body 5600 Downflow O ring 338 O ring 121 Injector Drain Assy 5600 Housing Injector and Drain O ring 011 O ring 013 Screen Injector Nozzle Injector 1 Natural Throat Injector 1 White Cap Injector 5600 O ring 021 Screw Hx Washer Head 10 24 x 1 3 16 O ring 563 Retainer DLFC Button Washer Flow 2 4 Brine Valve Stem Seat Brine Valve Spacer Brine Valve Cap Brine Valve Spring Brine Valve E ring Washer Ny2. m FLOW CONTROL IET INJECTOR PISTON m Nc RESIN TANK BRINE LEVEL RESIN LEVEL BE I I i i s 20 JE11 Fleck 5600SXT Downflow AIR CHECK WIRING DIAGRAM 890 NOLLISOd 39IAH3S NI NMOHS SATYA 76 NMOHS SV NIV TIM ZMS ANY LMS SAHOLIMS OL GSSN 3dAL WYO JO SSSTIGHVOSY 72 ANYA TIIM 3ONV3V3ddv NYO 431 JAYA NOLLVOl TddV NO 9SNIQN3d3G 7 LON INVO 3165 3ATVA WVOS INVO 3A TVA NYOH HOLIMS d3 LS ZMS HOLIMS SATWA LMS YOLOW 3AIHO 3ATVA WGA WWNOILdO S313 ANIGUNL w e WL YAWYOSSNVUL Avec LL IKS 195 LN 3018 3LIHM 3LIHM NMONgH MOVIE W MOTI3A 30718 Spp 1M 3078 UNE 39NVO G3 Xov18 3LIHM amig Fleck 56005 Downflow JE11 21 SERVICE INSTRUCTIONS Replacing Brine Valve Injectors and Screen 1 Turn off water supply to conditioner If the conditioner installation has a three valve bypass system first open the valve in the bypass line then close the valves at the conditioner inlet and outlet If the conditioner has an integral bypass valve put it in the Bypass position If there is only a shut off valve n
3. 4 LI 4 Number of Tanks Display Code NT Press the Extra Cycle button Use this display to set the Number of Tanks in your system This option setting is identified by NT in the upper left hand corner of the screen There are two possible settings Single Tank System 1 Two Tank System 2 J ecco MASTER PROGRAMMING MODE continued 5 Tank in Service Display Code TS Press the Extra Cycle button Use this display to set whether tank one or tank two is in service This option setting is identified by TS in the upper left hand corner of the screen This parameter is only available if the number of tanks has been set to 2 There are two possible settings Tank One in Service U1 Tank Two in Service U2 6 Unit Capacity Display Code Press the button Use this display to set the Unit Capacity This setting specifies the treatment capacity of the system media Enter the capacity of the media bed in grains of hardness when configuring a softener system and in the desired volume capacity when configuring a filter system This option setting is identified by in the upper left hand corner of the screen The Unit Capacity parameter is only available if the control type has been set to one of the metered options Use the Up and Down buttons to adjust the value as needed L LILIL E ALI N eum S men e
4. 60027 Rev D Item PartNo Description Brine Valve Body 1 4 NPT Ball 3 8 Bull Stop Elbow 1 4 x 1 4 T Insert 3 8 Sleeve 3 8 Tube Nut 3 8 Nut Hex 10 32 Nylon 500 Air Check Float Rod 30 Float Assembly White Grommet 16 JE11 Fleck 5600SXT Downflow 2310 SAFETY BRINE VALVE 42112_REVA Item QTY PartNo Description Safety Brine Valve Body TT Safety Brine Valve Arm Assembly Stud 10 24 Nut 10 24 Aga aka Poppet and Seal Flow Dispenser Lm O ring 017 Elbow Safety Valve Nut Assembly 3 8 Retaining Clip T Safety BrineValve 2310 includes items 1 10 12 2m 2 vds 10150 226i Grommet included with item 13 m 60068 30 Float Assembly 2310 w 30 Rod TA sanga gagu 60002 34 Air Check 500 34 long Fleck 56005 Downflow 11 17 TROUBLESHOOTING Problem Cause Correction Water conditioner fails to Electrical service to unit has been Assure permanent electrical service check fuse regenerate interrupted plug pull chain or switch Timer is defective Replace timer Hard water By pass valve is open Close by pass valve salt is in brine tank Add salt to brine tank and maintain salt level above water level Injector screen plugged Clean injector screen Insufficient water flowing into brine tank Check brine tank fill time an
5. Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes Drain Line Flow Control gpm Brine Line Flow Controller gpm 6 7 8 Injector Size 9 Piston Type A Hard Water Bypass B No Hard Water Bypass 42684 RevG 11 INSTALLATION Water Pressure minimum of 20 pounds 1 4 bar of water pressure is required for regeneration valve to operate effectively Electrical Facilities An uninterrupted alternating current A C supply is required Note Other voltages are available Please make sure your voltage supply is compatible with your unit before installation Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener Location Of Softener And Drain The softener should be located close to a drain to prevent air breaks and back flow By Pass Valves Always provide for the installation of a by pass valve if unit is not equipped with one Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base 2 During cold weather the installer sho
6. Plastic 3 4 Drain Line Flow Control Washers asas aas aaa im Washer Flow 1 0 gpm 12085 a Washer Flow 1 2 12086 Washer Flow 1 5 12087 ueni Washer Flow 2 0 gpm 12088 rents Washer Flow 2 4 gpm 12089 inte Washer Flow 3 0 gpm 12090 nen Washer Flow 3 5 gpm 120915 ees Washer Flow 4 0 gpm 12092 66 Washer Flow 5 0 gpm Floats 60068 30 Float Assy 2310 w 30 Rod 60028 30 Float Assy 2300 30 White Front Panels 61672 0201 5600SXT Front Panel Assembly Square Black 61673 0201 5600SXT Front Panel Assembly Curved Black Injector 60084 Injector Module Assembly Specify Injector Number DLFC Size BLFC Size Injector DLFC BLFC Red 0 Blank oS Blank White 1 1 2 pe 0 25 Blue 2 1 5 eres O50 Yellow 3 03 1 00 Green 4 04 iius QA 4 5 6 4 0 7 510 8 Toni 9 2011 Pentair Residential Filtration LLC Meter 600296 o 5600SXT Meter Assembly Piston Assembly 60102 71 5600SXT Piston Assembly Downflow Safety Brine Valves 60027 FFA Safety Brine Valve Body 2300 Fitting Facing Arm 60027 FFS Safety Brine Valve Body 2300 Fitting Fa
7. by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 2 JE11 Fleck 56005 Downflow 11 Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit 12 Plug unit into an electrical outlet Note All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted 60002 Rev E Figure 1 Residential Air Check Valve START UP INSTRUCTIONS The water softener should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes 1 Turn the manual regeneraton knob slowly in a clockwise direction until the program micro switch lifts on top of the first set of pins Allow the drive motor to move the piston to the first regeneration step and stop Each time the program Switch position changes the valve will advance to the next regeneration step Always allow the motor to stop before moving to the next set of pins or spaces NOTE For electronic valves please refer to the manual regeneration part of the timer operation section If the valve came with a separate electro
8. seconds while in service and the time of day is NOT set to 12 01 PM 2 Use this display to adjust the Day Override This option setting is identified by DO in the upper left hand corner of the screen 1 LIL L L umm cu 3 Press the Extra Cycle button Use this display to adjust the Regeneration Time This option setting is identified by RT in the upper left hand corner of the screen es S 9 gt 4 Press the Extra Cycle button Use this display to adjust the Feed Water Hardness This option setting is identified by the upper left hand corner of the screen 2 LI exp Range 1 199 hardness 5 Press the Extra Cycle button Use this display to adjust the Fixed Reserve Capacity This option setting is identified by or SF in the upper left hand Corner of the screen Ii IILI LII YE 2 6 Press the Extra Cycle button Use this display to set the Current Day of the Week This option setting is identified by CD in the upper left hand corner of the screen 0 ecco 7 Press the Extra Cycle button to end User Programming Mode Fleck 5600SXT Downflow JE11 9 DIAGNOSTIC PROGRAMMING MODE Diagnostic Programming Mode Options Abbreviation Desc
9. until the valve completes driving to this regeneration step position Once all regeneration steps are complete the valve returns to service and resumes normal operation Pressing the Extra Cycle button during a regeneration cycle immediately advances the valve to the next cycle step position and resumes normal step timing Control Operation During Programming The control only enters the Program Mode with the valve in service While in the Program Mode the control continues to operate normally monitoring water usage and keeping all displays up to date Control programming is stored in memory permanently eliminating the need for battery backup power 4 JE11 Fleck 5600SXT Downflow Manually Initiating a Regeneration 1 When timer is in service press the Extra Cycle button for 5 seconds on the main screen 2 The timer advances to Regeneration Cycle Step 1 rapid rinse and begins programmed time count down 3 Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 2 backwash 4 Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 3 brine draw amp slow rinse 5 Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 4 brine refill 6 Press the Extra Cycle button once more to advance the valve back to in service NOTE If the unit is a filter or upflow the cycle step order may change NOTE A queued regeneration can be initiated by pr
10. volume remaining at the time of power failure Settings for both valve basic system and control type method used to trigger a regeneration lt Day of the Week controls While in service the display alternates between time of day volume remaining or days to regeneration and tank in service twin tank systems only lt The Flow Indicator flashes when outlet flow is detected The Service Icon flashes if a regeneration cycle has been queued A Regeneration can be triggered immediately by pressing the Extra Cycle button for five seconds lt The Parameter Display displays the current Cycle Step BW BF RR etc during regeneration and the data display counts down the time remaining for that cycle step While the valve is transferring to a new cycle step the display will flash The parameter display will identify the destination cycle step BW BF RR etc and the data display will read Once the valve reaches the cycle step the display will stop flashing and the data display will change to the time remaining During regeneration the user can force the control to advance to the next cycle step immediately by pressing the extra cycle button Setting the Time of Day 1 Press and hold either the Up or Down buttons until the programming icon replaces the service icon and the parameter display reads DO 2 Adjust the displayed time with the Up and Down buttons 3 When the desired time is set press
11. 2 Piston Assembly Replacement To replace piston assembly refer to Replacing Brine Valve Injectors and Screen steps 1 3 1 Remove the control valve back cover Remove the control valve front cover Disconnect the meter dome signal wire from the front cover and feed it back through the control 2 Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Remove end plug retainer plate 3 Pull upward on end of piston yoke until assembly is out of valve 4 Inspect the inside of the valve to make sure that all spacers and seals are in place and that there is no foreign matter that would interfere with the valve operation 5 Take new piston assembly as furnished and push piston into valve by means of the end plug Twist yoke carefully in a clockwise direction to properly align it with drive gear Replace end plug retainer plate 6 Place timer on top of valve Be sure drive pin on main gear engages slot in drive yoke 7 Replace timer mounting screws Replace screw and washer at drive yoke 8 Return bypass or inlet valve to normal In Service position Water pressure automatically builds in the conditioner NOTE Be sure to shut off any bypass line 9 Replace the control valve back cover 10 Follow Injectors Screen Replacement steps 9 12 SERVICE INSTRUCTIONS continued Seal and Spacer Replacement To replace seals and spacers refer to Replacing Brine Valve
12. 8 100 Drive Housing Assy with Pin 56SXT Screw Hex Wsh 10 24 x 5 8 Harness Power 56SXT Elect Washer Spring 3 8 Gear Idler Gear Drive 6700 Plate Motor Mounting Screw Hex Wsh 6 20 x 1 2 Motor Drive 24V 60 Hz 2 rpm Screw Phil 6 32 x 1 4 Zinc Cam Brine Valve 56SXT 6700 Blk 2 120937 nns Washer Plain 10 18 8 Stainless Steel Screw Wsh 46 20 x 3 4 Spring Compression 6700 Ball 1 4 Stainless Steel Gear Main Drive Downflow Strain Relief Flat Cord 12 JE11 Fleck 5600SXT Downflow 61501 56SXT Rev C Item No QTY PartNo Description estne 19674 ui Transformer 24V 9 6VA Residential Valves 41475 Transformer 24V 9 6VA European 1 eee 40338 Cover Back Drive Housing 20 d 19079 Washer Friction Cam 565 6700 Downflow Cam Double Backwash Downflow Screw Flat Hd St 6 20 x 3 4 Switch Micro Insulator Limit Switch yi 2s 17876 Screw Phil Pan 4 40 x 1 1 8 26 diens 61672 0201 Front Panel Assy 56SXT Square Black 26B PS 61673 0201 Front Panel Assy 565 Curved Black 2s 13898 ies Screw Flat Hd Phil Steel Not Shown 40422 Wire Nut Beige 3 4 TURBINE METER ASSEMBLY 60626 Assy RevA Item QTY PartNo Description c 2 13314 5 Screw
13. Fleck 56005 Downflow Service Manual TABLE OF CONTENTS JOB SPECIFICATION INSTALLATIQN a toti hen nega nan han gega apah aapa START UP INSTRUCTIONS sess TIMER FEATURES tients emet incen statics TIMER OPERATION innen etn cases renuit MASTER PROGRAMMING MODE CHART MASTER PROGRAMMING USER PROGRAMMING DIAGNOSTIC PROGRAMMING MODE CONTROL VALVE ASSEMBLY VALVE POWERHEAD ASSEMBLY ims 3 4 TURBINE METER ASSEMBLY sees BYPASS VALVE ASSEMBLY BYPASS VALVE ASSEMBLY METAL 2300 SAFETY BRINE VALVE nennen 2310 SAFETY BRINE TROUBLESHOOTING intet eria ei ecce WATER CONDITIONER FLOW DIAGRAMS WIRING DIAGRAM 5 tanti ceti ettet SERVICE INSTRUCTIONS insiti enna tenente ioa SERVICE ASSEMBLIES 3 rici etate tne JOB SPECIFICATION SHEET Job Number Model Number Water Hardness ppm or gpg Capacity Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration 1 Type of T
14. Injectors and Screen steps 1 3 1 Remove the control valve back cover Remove the control valve front cover Disconnect the meter dome signal wire from the front cover and feed it back through the control 2 Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Remove end plug retainer plate 3 Pull upward on end of piston rod yoke until assembly is out of valve Remove and replace seals and spacers 4 Take piston assembly and push piston into valve by means of the end plug Twist yoke carefully in a clockwise direction to properly align it with drive gear Replace end plug retainer plate 5 Place timer on top of valve Be sure drive pin on main gear engages slot in drive yoke 6 Replace timer mounting screws Replace screw and washer at drive yoke 7 Return bypass or inlet valve to normal In Service position Water pressure automatically builds in the conditioner NOTE Be sure to shut off any bypass line 8 Replace the control valve back cover 9 Follow Injectors Screen Replacement steps 9 12 Meter Replacement To replace meter refer to Replacing Brine Valve Injectors and Screen steps 1 3 1 Remove two screws and clips at bypass valve or yoke Pull resin tank away from plumbing connections 2 Pull meter module out of control valve 3 Remove signal wire from meter module snap tab on end opposite wire cable 4 Apply silicone lubrican
15. Washer 8 18 5 8 2 xum 19569 niic Flow Meter Meter Body Assembly 3 4 Turbine 25 13305 ues O ring 119 Harness Assembly Flow Meter Flow Straightener not shown Fleck 56005 Downflow 11 13 BYPASS VALVE ASSEMBLY PLASTIC 60049 Rev G Item No PartNo Description NEM 13305 O ring 119 2 13255 Clip Mounting o ER 2 uns 13314 Screw Hex Washer Head 8 18 x 5 8 AA ost 8706 s Yoke Plastic 1 NPT je 18706 02 Yoke Plastic 3 4 NPT AB 19708 Yoke Brass 3 4 NPT 13708NP Yoke 3 4 NPT Nickel Plated d acus 13398 4 5 ness Yoke Brass 1 NPT 1 2 13398NP Yoke 1 NPT Nickel Plated 40630 ines Yoke 1 1 4 NPT 40636 49 Yoke 1 1 4 Sweat 14 JE11 Fleck 5600SXT Downflow BYPASS VALVE ASSEMBLY METAL 60040SS RevR 60041SS Rev T Item QTY PartNo Description 17290 Valve Body 3 4 Tene 17290NP Bypass Valve Body 3 4 Nickel Plated 19999 Bypass Valve Bogy 1 Tae 13399NP Bypass Valve Body 1 Nickel Plated Seal Bypass Plug Bypass Side Cover Label Screw Side Cover Lever Bypass Screw Hex Head 1 4 14 Fleck 56005 Downflow JE11 15 2300 SAFETY BRINE VALVE
16. and drain line 7 Return bypass or inlet valve to normal In Service position Water pressure automatically builds in the conditioner NOTE Be sure to shut off any bypass line 8 Check for leaks at all seal areas Check drain seal with the control in the Backwash position 9 Plug electrical cord into outlet 10 Set Time Of Day and cycle the control valve manually to assure proper function Make sure control valve is returned to the In Service position 11 Be sure there is enough salt in the brine tank 12 Start regeneration cycle manually if water is hard 22 JE11 Fleck 56005 Downflow Timer Replacement To replace timer refer to Replacing Brine Valve Injectors and Screen steps 1 3 1 Remove the control valve back cover Remove the control valve front cover Disconnect the meter dome signal wire from the front cover and feed it back through the control 2 Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly then lifts off easily 3 Put new timer on top of valve Be sure drive pin on main gear engages slot in drive yoke 4 Replace timer mounting screws Replace screw and washer at drive yoke Replace meter signal wire 5 Return bypass or inlet valve to normal In Service position Water pressure automatically builds in the conditioner NOTE Be sure to shut off any bypass line 6 Replace the control valve back cover 7 Follow Injectors Screen Replacement steps 9 1
17. calculated system capacity is depleted As with Meter Immediate systems the control calculates the system capacity by dividing the unit capacity by the feedwater hardness and subtracting the reserve The reserve should be set to insure that the system delivers treated water between the time the system capacity is depleted and the actual regeneration time A Meter Delayed control will also start a regeneration cycle at the programmed regeneration time if a number of days equal to the regeneration day override pass before water usage depletes the calculated system capacity Time Clock Delayed Control A Time Clock Delayed Control regenerates the system on a timed interval The control will initiate a regeneration cycle at the programmed regeneration time when the number of days since the last regeneration equals the regeneration day override value Day of the Week Control This control regenerates the system on a weekly schedule The schedule is defined in Master Programming by setting each day to either off or on The control will initiates a regeneration cycle on days that have been set to on at the specified regeneration time Control Operation During Regeneration During regeneration the control displays a special regeneration display In this display the control shows the current regeneration step number the valve is advancing to or has reached and the time remaining in that step The step number that displays flashes
18. cing Stud 60014 Safety Brine Valve Assembly 2310 Seal amp Spacer Kits 60125 wissen 5600SXT Seal and Spacer Kit 60125 20 amp Spacer Kit Yokes 13708 40 Yoke 1 Sweat 13708 45 Yoke 3 4 Sweat 18706 Yoke 1 NPT Plastic 18706 02 Yoke 3 4 NPT Plastic 19275 uenis Yoke Angle 90 Deg 3 4 NPT 19275 45 Yoke Angle 90 Deg 3 4 Sweat 19620 01 Yoke Assy 3 4 R Angle 90 Deg w O rings Clips and Screws 40636 Yoke 1 1 4 40636 49 Yoke 1 1 4 Sweat 41026 01 Yoke 1 NPT Cast Machined Stainless Steel 41027 01 0 Yoke 3 4 NPT Cast Machined 42684 RevG 11
19. d clean brine line flow control if plugged Hot water tank hardness Repeated flushings of the hot water tank is required Leak at distributor tube Make sure distributor tube is not cracked Check O ring and tube pilot bed Increase frequency of regeneration Inlet of control plugged due to foreign Remove piston and clean control material broken loose from pipes by recent work done on plumbing system Loss of mineral through drain Air in water system Assure that well system has proper air eliminator line control Check for dry well condition Improperly sized drain line flow control Check for proper drain rate Iron in conditioned water Fouled mineral bed Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time Control cycles continuously Misadjusted broken or shorted switch Determine if switch or timer is faulty and replace it or replace complete power head Drain flows continuously Valve is not programming correctly Check timer program and positioning of control Replace power head assembly if not positioning properly Foreign material in control Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions Internal control leak Replace seals and piston assembly 18 JE11 Fleck 5600SXT Downflow TROUBLESHOOTING continued Error Codes NOTE Error codes appear on the In Service display Cam S
20. ear the conditioner inlet close it 2 Relieve water pressure in the conditioner by stepping the control into the Backwash position momentarily Return the control to the In Service position 3 Unplug electrical cord from outlet 4 Disconnect brine tube and drain line connections at the injector body 5 Remove the two injector body mounting screws The injector and brine module can now be removed from the control valve Remove and discard brine body O rings Brine Valve Replacement 1 Pull brine valve from injector body Also remove and discard O ring at bottom of brine valve hole 2 Apply silicone lubricant to new O ring and reinstall at bottom of brine valve hole 3 Apply silicone lubricant to O ring on new valve assembly and press into brine valve hole Be sure shoulder on bushing is flush with injector body Injectors Screen Replacement 1 Remove injector cap and screen discard O ring Unscrew injector nozzle and throat from injector body 2 Screw in new injector throat and nozzle be sure they are sealed tightly Install a new screen 3 Apply silicone lubricant to new O ring and install around oval extension on injector cap 4 Apply silicone lubricant to three new O rings and install over three bosses on injector body 5 Insert screws thorough injector cap and injector Place this assembly thorough hole in timer housing and into mating holes in the valve body Tighten screws 6 Reconnect brine tube
21. ense The valve drive took longer than Error 6 minutes to advance to the next regeneration position Cycle Step The control experienced an Error unexpected cycle input 2 Regen The system has not regenerated Failure for more than 99 days or 7 days if the Control Type has been set to Day of Week 3 Memory Control board memory failure Error UD Upper Drive Power failure install programming Valve will automatically recover Sync change Unplug the unit and examine the powerhead Verify that all cam switches are connected to the circuit board and functioning properly Verify that the motor and drive train components are in good condition and assembled properly Check the valve and verify that the piston travels freely Replace reassemble the various components as necessary Plug the unit back in and observe its behavior The unit should cycle to the next valve position and stop If the error re occurs unplug the unit and contact technical support Unplug the unit and examine the powerhead Verify that all cam switches are connected to the circuit board and functioning properly Enter Master Programming mode and verify that the valve type and system type are set correctly with regard to the unit itself Step the unit through a manual regeneration and verify that it functions correctly If the error re occurs unplug the unit and contact technical support Perform a Manual Regeneration to reset the error code If the system is metered
22. essing the Extra Cycle button To clear a queued regeneration press the Extra Cycle button again to cancel If regeneration occurs for any reason prior to the delayed regeneration time the manual regeneration request shall be cleared Control Operation During A Power Failure The SXT includes integral power backup In the event of power failure the control shifts into a power saving mode The control stops monitoring water usage and the display and motor shut down but it continues to keep track of the time and day for a minimum of 48 hours The system configuration settings are stored in a non volatile memory and are stored indefinitely with or without line power The Time of Day flashes when there has been a power failure Press any button to stop the Time of Day from flashing If power fails while the unit is in regeneration the control will save the current valve position before it shuts down When power is restored the control will resume the regeneration cycle from the point where power failed Note that if power fails during a regeneration cycle the valve will remain in it s current position until power is restored The valve system should include all required safety components to prevent overflows resulting from a power failure during regeneration The control will not start a new regeneration cycle without line power If the valve misses a scheduled regeneration due to a power failure it will queue a regeneration Once po
23. identified by DO in the upper left hand corner of the screen Use the Up and Down buttons to adjust the value as needed ecce a I _ 1 1 Range Off 99 days Fleck 56005 Downflow JE11 7 MASTER PROGRAMMING MODE continued 12 Regeneration Time Press the Extra Cycle button Use this display to set the Regeneration Time This setting specifies the time of day the control will initiate a delayed manually queued or day override triggered regeneration This option setting is identified by RT in the upper left hand corner of the screen Use the Up and Down buttons to adjust the value as needed VI 13 Regeneration Cycle Step Times Press the Extra Cycle button Use this display to set the Regeneration Cycle Step Times The different regeneration cycles are listed in sequence based on the valve type selected for the system and are identified by an abbreviation in the upper left hand corner of the screen The abbreviations used are listed below If the system has been configured with the OTHER valve type the regeneration cycles will be identified as R1 R2 R3 R4 R5 and R6 Each cycle step time can be set from 0 to 199 minutes Setting a cycle step time to 0 will cause the control to skip that step during regeneration but keeps the following steps available Use the Up and Down buttons to adjust the value as needed Press the Extra Cycle b
24. imer A 7 Day or 12 Day B Meter Initiated 2 Downflow 3 Meter Size A 3 4 Std Range 125 2 100 gallon setting B 3 4 Ext Range 625 10 625 gallon setting C 1 Std Range 310 5 270 gallon setting D 1 Ext Range 1 150 26 350 gallon setting E 1 1 2 Std Range 625 10 625 gallon setting F G H J K Upflow Upflow Variable 1 1 2 Ext Range 3 125 53 125 gallon setting 2 Std Range 1 250 21 250 gallon setting 2 Ext Range 6 250 106 250 gallon setting 3 Std Range 3 750 63 750 gallon setting 3 Ext Range 18 750 318 750 gallon setting Electronic Pulse Count Meter Size 4 System Type gt System 4 1 Tank 1 Meter Immediate or Delayed Regeneration B System 4 Time Clock C System 4 Twin Tank D System 5 2 5 Tanks Interlock Mechanical 2 4 Tanks Interlock Electronic Meter per unit for Mechanical and Electronic m System 6 2 5 Tanks 1 Meter Series Regeneration Mechanical 2 4 Tanks 1 Meter Series Regeneration Electronic 7 System 7 2 5 Tanks 1 Meter Alternating Regeneration Mechanical 2 Tanks only 1 Meter Alternating Regeneration Electronic G System 9 Electronic Only 2 4 Tanks Meter per Valve Alternating H System 14 Electronic Only 2 4 Tanks Meter per Valve Brings units on and offline based on flow 5 Timer Program Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D
25. l be used for volume and how the control will display the Time of Day This option setting is identified by DF in the upper left hand corner of the screen There are three possible settings Display Format Setting Unit of Volume Time Display U S Gallons 12 Hour AM PM lt EN 6 JE11 Fleck 5600SXT Downflow 2 Valve Type Display Code VT Press the Extra Cycle button Use this display to set the Valve Type The Valve Type setting specifies the type of cycle that the valve follows during regeneration Note that some valve types require that the valve be built with specific subcomponents Ensure the valve is configured properly before changing the Valve Type setting This option setting is identified by VT in the upper left hand corner of the screen There 6 possible settings UFbd Upflow Brine First Upflow Filter ib 3 Control Display Code Press the button Use this display to set the Control Type This specifies how the control determines when to trigger a regeneration For details on how the various options function refer to the Timer Operation section of this service manual This option setting is identified by CT in the upper left hand corner of the screen There are four possible settings Meter Delayed Fd Meter Immediate FI Time Clock Day of Week dAY L
26. lon O ring 015 Retainer BLFC Washer Flow Control 50 gpm Quad Ring 009 O ring 014 61500 56SE Rev A Item No PartNo Description 13244 us Brine Line Flowcontrol Adapter dinis T9497 uiis Disperser Air 5600 j NS 133332 Label Injector Blank BR10760 XXXXXXXX ni 5600 14241 nz Spacer 5600 Piston Assy 6600 Downflow Piston 6600 Downflow Retainer Piston Rod Pin Roll 3 32 x 1 4 Link Piston Rod 5600 Plug End 6600 Green Retainer End Plug Seal 10209 Quad Ring 010 13546 nee Retainer End Plug y gr RAM 13296 Screw Washer 6 20 x 1 2 uns dcus 13363 Washer Plain 145 ID SS 9 BR12112 Screw Slotted Hex Head 10 24 x 50 WO VIN 19228 01 Adapter Assy Coupling 5600 w O ring d t 19228 us Coupling Adapter 2 s 13305 unos O ring 199 dicent 18700 Yoke 1 NPT Plastic 19255 Clip Mounting 13314 Screw Hx Washer Head 8 18 x 60 Fitting Elbow 90 deg Distributor Pilot Sleeve 16 5 10244 222224 O ring 211 dns 136393 Distributor Pilot Ring 13 16 Fleck 56005 Downflow JE11 11 VALVE POWERHEAD ASSEMBLY Item No QTY PartNo Description 1444
27. mm x1000 Range 1 999 900 gallons 100 9 999 000 Liters 7 Feedwater Hardness Display Code H Press the Extra Cycle button Use this display to set the Feedwater Hardness Enter the feedwater hardness in grains per unit volume for softener systems or 1 for filter systems This option setting is identified by H in the upper left hand corner of the screen The feedwater hardness parameter is only available if the control type has been set to one of the metered options Use the Up and Down buttons to adjust the value as needed LI l Range 1 199 hardness 8 Reserve Selection Display Code RS Press the Extra Cycle button Use this display to set the Safety Factor Use this display to select the type of reserve to be used in your system This setting is identified by RS in the upper left hand corner of the screen The reserve selection parameter is only available if the control type has been set to one of the metered options There are two possible settings Fs Safety Factor Fixed Reserve Capacity FC 9 Safety Display Code SF Press the button Use this display to set the Safety Factor This setting specifies what percentage of the system capacity will be held as a reserve Since this value is expressed as a percentage any change to the unit capacity or feedwater hardness that changes the calc
28. nic timer service manual refer to the timer operation section of the electronic timer service manual 2 Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear see above 3 Position the valve to the brine slow rinse position Ensure the unit is drawing water from the brine tank this step may need to be repeated 4 Position the valve to the rapid rinse position Check the drain line flow and run for 5 minutes or until the water runs clear 5 Position the valve to the start of the brine tank fill cycle Ensure water goes into the brine tank at the desired rate The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration 6 Replace control box cover 7 Putsalt in the brine tank NOTE Do not use granulated or rock salt TIMER FEATURES Parameter Data PM Display Display Indicator Error Information Icon Wy t Flow Indicator Down Button A Service FO e a d mI i Programming Icon AN Button Button 1000 Indicator Figure 2 Features of the SXT lt Power backup that continues to keep time and the passage of days for a minimum of 48 hours in the event of power failure During a power outage the control goes into a power saving mode It does not monitor water usage during a power failure but it does store the
29. ormal operation after 5 seconds if no buttons are pressed L Ld 1 Entering Master Programming Mode Set the Time Of Day display to 12 01 P M Press the Extra Cycle button to exit Setting Time of Day mode Then press and hold the Up and Down buttons together until the programming icon replaces the service icon and the Display Format screen appears Exiting Master Programming Mode Press the Extra Cycle button to accept the displayed settings and cycle to the next parameter Press the Extra Cycle button at the last parameter to save all settings and return to normal operation The control will automatically disregard any programming changes and return to normal operation if it is left in Master Programming mode for 5 minutes without any keypad input Resets Soft Reset Press and hold the Extra Cycle and Down buttons for 25 seconds while in normal Service mode This resets all parameters to the system default values except the volume remaining in meter immediate or meter delayed systems and days since regeneration in the time clock system Master Reset Hold the Extra Cycle button while powering up the unit This resets all of the parameters in the unit Check and verify the choices selected in Master Programming Mode 1 Display Format Display Code DF This is the first screen that appears when entering Master Programming Mode The Display Format setting specifies the unit of measure that wil
30. osition 4 Rapid Rinse Position TAA Service Postion 5 Brine Tank Fill Position RESIN TANG Service Position VALVE DRIVE ASSEMBLY J AR CEK NS VALVE ASSEMBLY Flow contra 2 Rapid Rinse T N N N LEVEL FLOW CONTROL 2 N Wi R BRINE CONTAINER BRINE LEVEL AR CHECK 22227227727722772222 RESIN TANK RESIN LEVEL Backwash Position VALVE DRIVE ASSEVELY j AIR CHECK M BRINE LEVEL 3 ome mare El Brine Tank Fill Position A LA 2 72 ARA uv CONTAINER VALVE DAVE ASSEMBLY BRINE VALVE SALT LeveL VALVE ASSEMBLY m BRINE CONTAINER 55 FLOW CONTROL INJECTOR eset Piston AR SALT LEVEL 5 5 DISTRISUTOR A RV BRINE LEVEL RESIN LEVEL je Brine Slow Rinse Position 27777222 VALVE DRIVE ASSEMBLY BRINE VALVE 2 VALVE ASSEMBLY FLOW CONTROL
31. ription Flow Rate Displays the current outlet flow rate PF Peak Flow Rate VU V Displays the highest flow Reserve Capacity rate measured since the last Hours in Displays the total hours that the unit Service has been in service Volume Used Displays the total volume of water treated by the unit capacity calculated from the system capacity feedwater hardness and S Software Displays the software version Version installed on the controller NOTE Some items may not be shown depending on timer after 60 seconds if no buttons are pressed Press the Extra Cycle button to exit Diagnostic Mode at regeneration RC Displays the system s reserve safety factor configuration The timer will exit Diagnostic Mode any time Diagnostic Programming Mode Steps 1 Press the Up and Extra Cycle buttons for five seconds while in service 2 Use this display to view the current Flow Rate This option setting is identified by in the upper left hand corner of the screen RE cu o Y V 35 3 Press the Up button Use this display to view the Peak Flow Rate since the last regeneration cycle This option setting is identified by PF in the upper left hand corner of the screen H LILI 4 Press the Up button Use this display to view the Hours in Service since the last regeneration cycle This option setting is identified by HR in the upper left hand corner of the screen
32. t to four new O rings and assemble to four ports on new meter module 5 Install signal wire into new meter module 6 Assemble meter to control valve Note meter portion of module must be assembled at valve outlet 7 Push resin tank back to the plumbing connections and engage meter ports with bypass valve or yoke 8 Attach two clips and screws at bypass valve or yoke Be sure clip legs are firmly engaged with lugs 9 Return bypass or inlet valve to normal In Service position Water pressure automatically builds in the conditioner NOTE Be sure to shut off any bypass line 10 Check for leaks at all seal areas 11 Follow Injectors Screen Replacement steps 9 12 Fleck 56005 Downflow JE11 23 SERVICE ASSEMBLIES Air Check 60002 34 Air Check 500 34 Line Flow Controls 60022 12 BLFC 125 60022 25 BLFC 25 gpm 60022 50 BLFC 50 gpm 60022 100 BLFC 1 0 gpm Brine Line Flow Control Washers Washer Flow 125 gpm 12094 nectare Washer Flow 25 gpm 12095 nee Washer Flow 50 gpm aues Washer Flow 1 0 gpm Brine Valve Assembly 60032 eee Brine Valve Bypasses 60040 Bypass 3 4 Brass 60040 Bypass 3 4 Nickel 60041 isis Bypass 1 Brass 60041NP Bypass 1 Nickel 60049
33. ter 1 Turbine Meter FM Percentage of the system capacity to be used as a reserve Fixed volume to be used as a reserve The system s day override setting The time of day the system will regenerate The time duration for each regeneration step Adjustable from OFF and 0 199 minutes NOTE If Othr is chosen under Valve Type then R1 R2 R3 etc will be displayed instead Regeneration setting On or OFF for each day of the week on day of week systems 1 Paddle Wheel Meter Flow Meter Type 1 5 Turbine Meter 1 5 Paddle Wheel Meter 2 Paddle Wheel Meter Generic or Other Meter Meter Pulse Setting Meter pulses per gallon for generic other flow meter Notes Some items may not be shown depending on timer configuration The timer will discard any changes and exit Master Programming Mode if any button is not pressed for sixty seconds Fleck 5600SXT Downflow JE11 5 MASTER PROGRAMMING MODE When the Master Programming Mode is entered all available option setting displays may be viewed and set as needed Depending on current option settings some parameters cannot be viewed or set Setting the Time of Day 1 Press and hold either the Up or Down buttons until the programming icon replaces the service icon and the parameter display reads DO 2 Adjust the displayed time with the Up and Down buttons 3 When the desired time is set press the Extra Cycle button to resume normal operation The unit will also return to n
34. the Extra Cycle button to resume normal operation The unit will also return to normal operation after 5 seconds if no buttons are pressed 11 Queueing Regeneration 1 Press the Extra Cycle button The service icon will flash to indicate that a regeneration is queued 2 To cancel a queued regeneration press the Extra Cycle button Regenerating Immediately Press and hold the Extra Cycle button for five seconds Fleck 56005 Downflow JE11 3 TIMER OPERATION Meter Immediate Control A meter immediate control measures water usage and regenerates the system as soon as the calculated system capacity is depleted The control calculates the system capacity by dividing the unit capacity typically expressed in grains unit volume by the feedwater hardness and subtracting the reserve Meter Immediate systems generally do not use a reserve volume However in twin tank systems with soft water regeneration the reserve capacity should be set to the volume of water used during regeneration to prevent hard water break through A Meter Immediate control will also start a regeneration cycle at the programmed regeneration time if a number of days equal to the regeneration day override pass before water usage depletes the calculated system capacity Meter Delayed Control A Meter Delayed Control measures water usage and regenerates the system at the programmed regeneration time after the
35. ulated system capacity will result in a corresponding change to the reserve volume This option setting is identified by SF in the upper left hand corner of the screen Use the Up and Down buttons to adjust the value from 0 to 50 as needed CC Jr L LI Range 0 50 10 Fixed Reserve Capacity Display Code RC Press the Extra Cycle button Use this display to set the Reserve Capacity This setting specifies a fixed volume that will be held as a reserve The reserve capacity cannot be set to a value greater than one half of the calculated system capacity The reserve capacity is a fixed volume and does not change if the unit capacity or feedwater hardness are changed This option setting is identified by RC in the upper left hand corner of the screen Use the Up and Down buttons to adjust the value as needed RL Range 0 half the calculated capacity 11 Day Override Display Code DO Press the Extra Cycle button Use this display to set the Day Override This setting specifies the maximum number of days between regeneration cycles If the system is set to a timer type control the day override setting determines how often the system will regenerate A metered system will regenerate regardless of usage if the days since last regeneration cycle equal the day override setting Setting the day override value to OFF disables this function This option setting is
36. uld warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 gpm 26 5 Lpm or length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control 4 Referto the dimensional drawing for cutting height of the distributor tube If there is no dimensional drawing cut the distributor tube flush with the top of the tank 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 Teflon tape is the only sealant to be used on the drain fitting The drain from twin tank units may be run through a common line 8 Make sure that the floor is clean beneath the salt storage tank and that it is level 9 Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass place in
37. utton to accept the current setting and move to the next parameter Abbreviation Cycle Step umm ss gt l Range 0 199 minutes 14 Day of Week Settings Press the Extra Cycle button Use this display to set the regeneration schedule for a system configured as a Day of Week control The different days of the week are identified as D1 D2 D3 D4 D5 D6 and D7 in the upper left hand corner of the display Set the value to ON to schedule a regeneration or OFF to skip regeneration for each day Use the Up and Down buttons to adjust the setting as needed Press the Extra Cycle button to accept the setting and move to the next day Note that the control requires at least one day to be set to ON If all 7 days are set to OFF the unit will return to Day One until one or more days are set to ON E ED 8 JE11 Fleck 56005 Downflow 15 Current Day Display Code CD Press the Extra Cycle button Use this display to set the current day on systems that have been configured as Day of Week controls This setting is identified by CD in the upper left hand corner of the screen Use the Up and Down buttons to select from Day 1 through Day 7 TI 16 Flow Meter Display Code Press the Extra Cycle button Use this display to set the t
38. verify that it is measuring flow by running service water and watching for the flow indicator on the display If the unit does not measure flow verify that the meter cable is connected properly and that the meter is functioning properly Enter a Master Programming Mode and verify that the unit is configured properly As appropriate for the valve configuration check that the correct system capacity has been selected that the day override is set properly and that meter is identified correctly If the unit is configured as a Day of Week system verify that at least one day is set ON Correct the settings as necessary Perform a Master Reset and reconfigure the system via Master Programming Mode After reconfiguring the system step the valve through a manual regeneration If the error re occurs unplug the unit and contact technical support Fleck 56005 Downflow 11 19 WATER CONDITIONER FLOW DIAGRAMS Single Backwash Positions Double Backwash Positions Second Backwash Position Double Backwash Units Only Black Cycle Cam Blue Cycle Cam S3 Part Number 17438 Part Number 40609 Vue ee mne 9 Ee FLOW CONTROL o r 1 Backwash Position 1 First Backwash Position A o 2 Brine Slow Rinse Positon 2 Brine Slow Rinse Positon penes 3 Rapid Rinse Position 3 Second Backwash Position S 4 Tank Fill P
39. wer is restored the control will initiate a regeneration cycle the next time that the Time of Day equals the programmed regeneration time Typically this means that the valve will regenerate one day after it was originally scheduled If the treated water output is important and power interruptions are expected the system should be setup with a sufficient reserve capacity to compensate for regeneration delays MASTER PROGRAMMING MODE CHART Caution Before entering Master Programming please contact your local professional water dealer Master Programming Options Abbreviation Parameter Option Abbreviation Display Format 1 Gallons Liters Standard Downflow Upflow Single Backwash Standard Downflow Upflow Double Backwash Filter Upflow Brine First Upflow Filter Other Meter Flow Delayed dF1b dF2b Fitr Valve Type teed UFtr Othr Control t dA 2 Meter Flow Immediate Time Clock Day of Week Single Tank System Two Tank System U Tank 1 in Service U Tank 2 in Service Unit Capacity Feedwater Hardness Reserve Selection S Unit Capacity Grains Hardness of Inlet Water Percentage Safety Factor L tr d Y 1 2 F Safety Factor Fixed Reserve Capacity Day Override BW BD RR BF Regen Cycle Step Times 01 D2 D3 D4 D5 D6 amp D7 Day of Week Settings The Current day of the week Current Day 3 4 Turbine Meter t0 7 3 4 Paddle Wheel Me
40. ype of flow meter connected to the control This option setting is identified by FM in the upper left hand corner of the screen Use the Up and Down buttons to select one of the 7 available settings Fleck 2 Paddle Wheel Meter GEn Generic Other Meter 17 Meter Pulse Setting Display Code K Press the Extra Cycle button Use this display to specify the meter pulse setting for a non standard flow meter This option setting is identified by K in the upper left hand corner of the screen Use the Up and Down buttons to enter the meter constant in pulses per unit volume H unnm Z LLL 18 End of Master Programming Mode Press the Extra Cycle button to save all settings and exit Master Programming Mode USER PROGRAMMING MODE User Programming Mode Options Day Override The timer s day override setting The time of day that the system will regenerate meter delayed timeclock and day of week systems Parameter Abbreviation The hardness of the inlet water used to calculate system capacity for metered systems RC or SF Reserve Capacity The fixed reserve capacity Current Day The current day of week NOTE Some items may not be shown depending on timer configuration The timer will discard any changes and exit User Mode if any button is not pressed for sixty seconds Feed Water Hardness RT Regeneration Time User Programming Mode Steps 1 Press the Up and Down buttons for five
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