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RX330 Toyota Lexus audio system head unit
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1. ri yr 55 nap vx Ed SYSTEM MUTE P up 2 I ws gt 89 8 m Hei 443 5 dis HE Uu 8 RLS ie 5 gt ale VE amp t Pe agate EF 57 8 z RS Dux 2 z z SLR 5 54 g 416 1 R428 20K 3 T 5
2. FX MG8227ZT UC 1 2 1 FDX Mode Test 2 FOP CH3 FOM CH4 Focus search mode CH1 500m V CH2 2v CH3EZV CH4 2V 200ms div DC 10 1 DC 101 10 1 DC 10 1 200ms div MORMEKS S Filter Offsel Smoothing OFF CH1 0 000 W FULL CH2 0 00 CH3 0 00 0 00 1 RFO CH2 CH3 TDX 1 Track Jump Record Length Trigger Main 10K Mode AUTO Zoom EDGE CHI Delay 0 015 Hold Off MINIMUM Mode Test DC 10 1 CH2 1V DC 10 1 500usydiv 500usydiv MORM2MS S Filter Offsel Smoothing OFF CH1 0 00 W FULL CH2 0 00 CH3 0 00 0 00 1 RFO CH2 CH3 TDX 10 Track Jump Record Length Trigger Main 10K Mode NORMAL Zoom 1K EDGE CH2 84 Delay 0 015 Hold Off MINIMUM Mode Test CH1 1V DC 10 1 CH2 1V DC 10 1 500usydiv 500usydiv Filter Offsel Smoothing OFF CH1 0 00 W FULL CH2 0 00 CH3 0 00 0 00 36 Record Length Main 10K Zoom 1K Trigger Mode NORMAL Type EDG
3. FX MG8227ZT UC 5 6 mm 7 GND R L SD MUTE CC ILL ANT NC ATX NC NC L Apd NC LL MA NC 90 TX1 TX1 9 1 5101 858 RSR RSL RSL RNUTIADIM NC 91 7 2 7 2 1 IC Pin Functions PD5788A Pin No Pin Name 1 Function and Operation 1 FMSD Tuner FM SD input 2 ST Tuner FM stereo indicator input 3 NC Not used 4 LAMP O Lamp power supply control output 5 LDO O LCD driver Data output 6 LDI LCD driver Data input 7 LCK LCD driver Clock output 8 BYTE Connect to ground 9 CNVSS Ground 10 LOCL O Tuner Local L output 11 PCE2 Tuner E2PROM chip enable output 12 RESET Reset Input 13 XOUT O Crystal oscillating element connection terminal 14 VSS GND 15 XIN Crystal oscillating element connection terminal 16 VDD Power supply terminal 17 NMI Connect to VDD 18 RCK RD
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6. FX MG8227ZT UC lt m LL so 8 1 I 1 1 1 b E 1 1 eui si Ajddns eu 1 5 JIANIdS 5 OAYAS 39VIHHVO 75 1 3NI10AH3S DONDIOVHL T 3NI10AH3S 50204 YT 3NrvNOIS 979 1 ONS p 5757 8 5 I alg E N i cae QVOTLINN 82d 296408 m TELLOXO LIN doo evo O gt dO I HO LOIN SV35Wv m aga WOO 2501860 190162 8 ha 219109 to 3010 rain inis EE mE LR 77 009 poe NAM ve onol an 1 LL 1 NIS noe 27 5 NOt dO Cota om 1 q 37 E 999 I duc i LINA 99 22402075 _ a DA Se es NEN 6 OMNI ru 79 Too INA VSD zo wr 2005 00 TO ee mms ES so ION NOLWASTS noc 907 ELNI Y W POT peel IHdovoi 1uaovon 1 S m
7. 5 6 7 8 Pin No Pin Name 1 O Function and Operation 58 ROMDT ROM correction data input output 59 ROMCLK 0 ROM correction clock output 60 TEST Test mode input 61 ROMCS O ROM correction chip select output 62 VCC Power supply terminal 63 ANTB O Not used 64 VSS Grand 65 ISEN Illumination power supply sense input 66 MS Cassette mechanism Music search sense input 67 FR O Cassette mechanism Head forward reverse select output 68 PLAY Cassette mechanism MS select output 69 MTL Cassette mechanism 70hs equalizer select input 70 NR Cassette mechanism Dolby NR ON OFF select output 71 CSLOAD Cassette mechanism loading sense input 72 POS Cassette mechanism Position sense input 73 ASENS power supply sense input 74 CSEJ Tape eject sense input 75 BSENS Back up power supply sense input 76 ES Tape end sense input 77 SC2 O Cassette mechanism Sub motor control 2 output 78 SC1 O Cassette mechanism Sub motor control 1 output 79 CM O Cassette mechanism Capstan motor control output 80 STBY O Cassette mechanism Driver stand by output 81 POWER POWER key input 82 ENC1 VOL encoder input 83 ENC1 VOL encoder input 84 ENC2 AUD encoder input 85 ENC2 AUD encoder input 86 LCE1 LCD driver 1 chip enable output 87 NC Not used 88 LRST CD illumination output 89 NC N
8. DRIVER GAIN CONTROL CURRENT SENSE AMP TORQUE SENSE AMP SHORT BRAKE Hall Bias MSM51V17400F6TFT 24 1 OPOUT 2 S A0 A10 RAS CAS DO1 DO4 WE VCC VSS GND1 VSS DO4 DO3 CAS Address input 95 Row address strobe A9 Column address strobe input Data input output Output enable input Write enable input 19 A8 Power supply 3 3V Ground 0V 18 Al A6 OUT4 OUT3 OUT3 FX MG8227ZT UC um 97 FM AM Tuner Unit AMRF FM AM 1ST IF 10 7MHz T51 051 CF51 CF52 CF53 MPXREF 41kHz 2ND IF X901 1 450kHz 10 25MHz gt Ev 8 5 ale 2 E e z 8 132 3419 No Symbol 1 Explain 1 STIND stereo Low when the FM stereo signals are received indicator To be pulled up to the VDD at 47kQ 2 FMSD O FM station High when signals are received To be pulled up to the VDD at 47kQ detector Meanwhile 10kO should be used when taking diver FIX trigger from here and High 0 9VDD or more and Low 250mV or less Should satisfy the diver IC specifications 3 NL1 O noise level 1 High
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10. 85 71 1 DISASSEMBLY 85 1 1 2 PCB LOCATIONS 90 7 1 3 CONNECTOR FUNCTION DESCRIPTION 91 VV pce 92 VS Nom ER 92 22 21015 E 99 FS EXPLANATION Me 100 71 SYSTEM BLOCK DIAGRAM 100 7 3 2 OPERATIONAL FLOW CHART u 103 7 4 NOTES ON SERVICING S 104 p xHeRz lc 104 TAD FACTORY SETTING DER 104 8 OPERATIONS 105 DIGITAL AUDIO FX MG8227ZT UC 5 5 6 um 7 8 1 2 BH 3 4 1 SPECIFICATIONS FM tuner Power source 13 2V 10 5V 16 0V allowable DC Frequency 87 75 87 9 107 9 2 Grounding Negative type S N 46dB 544 input Backup current pp 0 3mA or less DISt rtion 1 5 less Dimensions 320 W x145 H x175 D mm IF interference 80dB or more Weight 1 ies 2 8kg Image 35dB or more Stereo Separation 25dB or more 1kHz Cassette p
11. eum JEM a ouret 34 2 1 za pias bure CoM gt 5 5 LonbPHT gt eui ee rie ego E M K m Ei vac Pais VIEUATION MOTOR m 02 NB 2 1145 um 5 x PCB UNIT J XT My GR 29_ 3 BL cop S LocoNTac 28 LED D 71 1815 a7 1 Welt n ine T onak Em 29 op sof 10K Y Fo 25 SIN L 5 EvREF2 a 33 aa 93071880 3 sess Be Lco rti 10K 23 vcca 29 AL 15 bura Le roar 92 pus 36 pure 21 105 92 r LOADING MOTOR lt lt 45 buna 20 a ra gt UTA our CAMGEAR MOTORI For 0 lt 18 burst oura 9 E d 144 E vol 98 PCB UNIT LOAD 8r if gi 218 2 4C 45 2 GND SIGNAL LINE FOCUS SERVO LINE TRACKING SERVO LINE CARRIAGE SERVO LINE SPINDLE SERVO LINE L EN EvREF2 The power supply is shown with the marked box 7 5 2 1 Y I I I o Locovr I I I I I 30 FX MG8227ZT UC
12. AVC LAN Video AVC LAN EMV OTHER MAKERS SPEAKER A cc e AVC LAN FX MG8227ZT UC FX MG8327ZT UC FX MG8227ZT UC um 101 gt 1 System 4 AMPLIFIER GM 8337ZT E or OTHER MAKERS SPEAKER AVC LAN L R FX MG8227ZT UC FX MG8327ZT UC AVC LAN L R RSE ECU OTHER MAKERS Video L R VTR Adapter OTHER MAKERS 102 L R Video AVC LAN B ACC FX MG8227ZT UC Y Rear Disp and SDVD OTHER MAKERS REMOTE CONTROL INFRARED HEAD PHONE 7 3 2 OPERATIONAL FLOW Power YES Completes power on operation After that proceed to each source operation FX MG8227ZT UC 103 5 6 um 7 8 7 4 NOTES ON SERVICING 7 4 1 CLEANING Before shipping out the product be sure to clean the following portions by using the prescribed cleaning tools Portions to be cleaned Cleaning tools CD pickup lenses Cleaning liquid GEM1004 Cleaning paper GED 008 Portions to be cleaned Cleaning tools Cassette heads Pinch rollers Cleaning paper GED 008 Capstans 7 4 2 FACTORY SETTINGS When the Repair is Complete When the Repair is Complete make the CD mechanism ready for transp
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16. Notes 1 Depending on the state of DIAG DISC 2 Note that the test mode is cancelled in the system microcomputer CD On by switching the ACC OFF and ON but that it is not in the CD microcomputer CD Use the reset function for complete cancellation of the test mode Disc number the CD Test Mode Rest the Microcomputer to return to the normal mode 2 72 FX MG8227ZT UC 1 2 mm 3 4 6 4 ADJUSTMENT 2 Description of the Test Mode Turning the Test Mode See page 72 1 Precautions on Adjustment The unit employs a single voltage 5V for the regu lator thus the reference potential of the signal is REFO approximately 2 5V rather than GND Inadvertent contact of REFO and GND during adjust ment can result not only in disabling normal potential measurement but also in exposing the pickup to strong impacts due to malfunctioning of the servo Therefore you are requested to observe the following precautions Make sure that the negative probe of the measuring instrument is not connected to REFO or GND Special care must be exercised so that the channel 1 negative probe may not be connected to the oscilloscope and the channel 2 negative probe to GND Since the frame of the measuring instrument is usually at the same potential as the negative probe the frame of the measuring instrument must be changed to float ing status When REFO is inadvertently connecte
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18. MAIN UNIT DECK UNIT Extention Cord GGD1121 DECK UNIT FM AM TUNER UNIT No Test Tape NCT 150 400Hz 200nwb m Adjustment Point VR301 Lch VR302 Rch Adjustment Method Switch Position mV Meter 1 8 24dBm 300mV 1dB DOLBY NR Switch OFF 70 FX MG8227ZT UC 2 uH NOISE CANCELER ADJUSTMENT Connection Output FX MG8227ZT UC FX MG8327ZT UC Noise meter 2 signal pad AM dummy Pulse generator equivalent to HP8011A Setting of the pulse generator setting of superimposed pulse Pulse width 50 4Vp p EMF Pulse intervals bmsec 5005 Pulse voltage 4Vp p 5ms Adjustment 1 Setting of SSG Receiving frequency 1 000 kHz Percentage modulation 30 Modulation frequency 400 Hz Antenna input 74 dBuV EMF 2 Tune a RADIO to the 1 000kHz with 1 condition 3 Mix signal with the above mentioned pulse and SSG moduration OFF 4 Variable resistance adjust noise level to a minimam Adjustment point VR561 FX MG8227ZT UC 5 6 71 6 3 TEST 1 6 DISC 3 times DIAG IN Operation P190 Displa DISC UP 3 UP 4 DOWN PBUS Test Mode In External CD CH Internal CD CH PBUS TEST Test Mode In Error number displayed 1 CD ERRXX DISC for 1 7 seconds DIAG End 3 DOWN Normal displa External CD CH Error number displayed CD ERRXX
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23. CS ez FSC Melk 7910 2 R666 588 a B Bod 1 5 em ex perii i Cum Q mag 3 d 4 PEE 3 1 5 VDD TAPE 1kHz MG8227 TAPE 1kHz MG8327 CN251 1 3 8 8 5 SS SSS SE a 7 BV etw P a 608 ian a RBSB 185 I P TNT 8 9 ved s m nenne 2721 Lest 2828 29 29 LorF 39 exce Ros FX MG8227ZT UC 1 2 un 3 4 FX MG8327ZT UC VER MIXING AMP TH lt Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors Decimal points for resistor and capacitor fixed values are expressed as Symbol indicates a capacitor 2 25 2R2 No differentiation is made between chip capacitors and 0 022 5R022 discrete capacitors UNBALANCE TO BALANCE
24. 75 Grating waveform Ech gt Xch 20mV div Fch gt Ych 20mV div AC 0 30 45 60 75 90 78 FX MG8227ZT UC 1 mm 2 un 3 4 5 6 7 6 6 TEST MODE CD Key 1 6 DSIC 3 times Operation DIAG Mode In Display SEEK UP DISC Test Mode In PBUS TEST DISC for 3 seconds DIAG Off CD DISC Source CD TAK pp MIN SEC py yt 1 Mech Test In Initial state MIN SEC 72 SEC wx Y Y Y Y Y 1 5 2 6 TXT CAM MOTOR LOAD MOTOR ELV MOTOR DISC CLAMP SELECTION Mech Test In Selection Selection Selection SELECTION RESET TAK ING SET Moo m TAKS MINDS SE TWO MING SE TTS MIN SELL TAK MIN SEC Manual test Select the motor you desire to move by using one of the following four keys 1 2 5 and 6 After selecting the motor use the SEEK UP or SEEK DOWN key tomove the selected motor While the Track 72 Minute Second Display 1 To select the C
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26. 12 2 4 CD MECHANISMIUNIT 2 rn 14 2 5 CASSETTE MECHANISM MODULE r rr rana a e 16 3 BLOCK DIAGRAM AND SCHEMATIC n 19 3 1 BLOCK DIAGRAM T Moe 19 3 2 BLOCK DIAGRAM O uru Sumu ak a a u 20 3 3 OVERALL CONNECTION DIAGRAM GUIDE PAGBE 22 3 4 KEY BOARD UNIT LEPIDE 28 3 5 CD MECHANISM MODULE GUIDE 30 3 6 CASSETTE MECHANISM MODULE 40 4 PCB CONNECTION DIAGRAM recenti ten nautae ti 42 SCC EE 42 4 2 KEYBOARD 46 4 3 CD MECHANISMIMODULE 48 4 4 MODULE u 54 2 5 LEE 56 E 57 6 66 6 1 CONNECTION DIAGRAM eet etre eee 66 6 2 AUDIO TUNER ADJUSTMPENLT 70 6 3 E 72 6 beu t tut alas aha 73 6 5 CHECKING THE GRATING AFTER CHANGING THE PICKUP UNIT 75 6 6 TEST MODE CD 77 6 7AVC LAN DIAGNOSIS LE 81 Te GENERAL INFORMATION au luu 85 8 lasa
27. Measuring Equipment Oscilloscope Two L P F Measuring Points E E REFO Disc ABEX TCD 784 Mode TEST MODE CONTROL UNIT G2T Xch Ych Oscilloscope Checking Procedure 1 In test mode load the disc and switch the 5V regulator on 2 Using the SEEK UP and SEEK DOWN buttons move the PU unit to the innermost track 3 Press key 5 to close focus the display should read 91 Press key 2 to implement the tracking balance adjust ment the display should now read 81 Press key 5 4 times The display will change returning to 81 on the fourth press 4 As shown in the diagram above monitor the LPF outputs using the oscilloscope and check that the phase differ ence is within 75 Refer to the photographs supplied to determine the phase angle 5 If the phase difference is determined to be greater than 75 try changing the PU unit to see if there is any improvement If after trying this a number of times the grating angle does not become less than 75 then the mechanism should be judged to be at fault Note Because of eccentricity in the disc and a slight misalignment of the clamping center the grating waveform may be seen to wobble the phase difference changes as the disc rotates The angle specified above indicates the aver age angle Hint Reloading the disc changes the clamp position and may decrease the wobble FX MG8227ZT UC 5 6 7 8
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29. C405 ES e FJ sensor unit 270K 5 rsp 4 15 lsc d che 1 s m 21 1 2 5 2 SM2 17 4 S lo MOTOR UNIT 18 O 5 8 13lvec sm2 1 SM1 29 4 I 2 R374 ORO MECHANISM z DRIVER _ 8 gT I 8 C356 R01 6 8 C355 R1 11 M 1 1 TR nmaa SWITCHES Saa eu Uam SENSOR UNIT e S101 LOAD SWITCH EJECT PLAY 5102 5 ON OFF S103 70hs SWITCH ON OFF The underlined indicates the switch position FX MG8227ZT UC 5 6 um 7 Em 1 2 4 PCB CONNECTION DIAGRAM 4 1 MAIN UNIT NOTE FOR PCB DIAGRAMS 1 The parts mounted on this PCB include all necessary parts for several destination For further information for respective destinations be sure to check with the schematic dia gram 2 Viewpoint of PCB diagrams Capacitor Connector P C Board Chip Part 42 MAIN UNIT 3 4 L IC 0 ADS 0811 0810 0812 0811 0810 9812 e 0 o ONES F E 0822 0816
30. 1 Insertion ejection error is output only when door open close error occurs with forced eject 2 LIFT error is output under the following conditions LIFTDN gt TLFTUP gt forced eject gt door open close error 3 The values of m2stat B upNg 0 FwdTo 1 RevTo 2 Chata 3 OverCnt 4 SwNg 5 SpdNg 6 Fwd2To 7 Rev2To 8 Sw2Ng 9 4 The last results of chatter check compared with the target center 8LSB 1 7LSB 2 6LSB 3 5LSB 4 4LSB 5 3LSB 6 2LSB 7 1 0LSB 8 1 0LSB 8 2LSB 9 3LSB a 4LSB b 5LSB c 6LSB d 7LSB e 8LSB f the others 0 5 Basically the value of eudpzt except for the following case In case of eudpzt 1 and door close mode eudpzt e 6 bit0 P_lo1 P_lo2 bit2 P_elv1 P_elv2 bit4 P cg bitb P_cg2 bit6 P_elv_vol bit7 P_lod_vol 80 FX MG8227ZT UC 1 2 mm 3 uonnq NAAOd u1 55914 Aejdsip oy MOVHL eui 55944 Aejdsip oy JO SPUOIES JO pesseJd uollnq GHD 991 deey H2 sse4d y 9 9 9 eui ol Buluin1 u 9 uonng ZHI ssejd uonng dN MDVdL 991 55914 Sel3 duoo ay punos d q e Aejdsip eu 6ulJelu3 9 4 eui 6ulelu3 330 YOUMS DOV ay
31. 40 stes 41 42 stes 44 segs 45 stes 46 stes 47 48 SEG30 SEG31 SEG32 SEG33 SEG34 SEG35 SEG36 56037 56038 56039 56040 56041 2 1 4 9 41 SL vL L cL LL OL 59 89 19 99 59 79 59 C9 19 09 55 85 44 94 55 vg eS LS I I I I I NOD NOD 59935 33 9935 29935 03535 55935 15935 95935 55935 75945 5935 5935 15935 05935 57935 87935 17935 97935 57935 7935 7935 22 5911 5920 SEEK TRACI 823 5 5321 5922 5925 5 A031 1597 TOW RDS 5912 5913 5914 5915 124 5975 5977 318 5919 1491 1597 391 gt 107 007 007 391 391 ezH LZH 905 S906 L 5904 5903 yakay o CD EJECT 5902 1 TEXT 5901 1 EJECT 5907 5908 L 909 5910 1 1 4 705 LOAD EISA 352 7355 WZIN3 WINS 42313 LOND 81283 41283 EZH ZZ IZH 09 o 7305 309 7305 GANS 18421 4489 78021 TISA 1491 7355 4185 WOd W106 COND 9205 ZISA W206 eg ER 10 00N9 d0N9 dONS CN901 62 ez 22 92 lt
32. AEE AG 1 LATPSOHAP LOL 5 80890 EyTONATT 9 LA 8 2685 EVIVOWAET IOWA SA EQ WK VLVOWA SA 9v 8 2 QUAA sv 1 1 7 ETS EXS6S s 1700 dodu win LN 5 52 GA d ev E 2586 px suse 6 S Sieg ay gt 5 1588 ESIET ef jZ 58 5 gt asNasz aro Ie xw 13S3UN 2 72 Naxuas T 8 eosa ce 058 oE 9v ddeEo6SNS ATDA 1noa 1 BE TE gt sv NINOS Ts 088 Isg oce 5 13534 bv vivausz Sad oyos EE 8 t ov 397708105 lt 9972 2 1097 Sr 2087 2 3sNasz bou 7 EU 300tid 390HS 8 EX58 lt ev z A a s Nm 088 099 55 z 9 S t x eve se S 6 6 S Inge Ren Kara Fe zh F 59 4E GN9vv w e BE s as nero u344ng 5 I ov 1 6 TSSA Tu 8 5 500 J E s Hols 1 9 FED CERIS py EY S
33. Circuit Symbol and No Part Name Part No Q 906 Transistor DTC143EK R 933 RS1 8S200J Q 907 Transistor 2SA1162 R 934 RS1 8S200J Q 908 Transistor DTC143EK R 935 RS1 8S200J D 901 Diode 155355 936 RS1 8S200J D 902 Diode 155355 942 RS1 16S103J D 903 Diode 1SS355 R 943 RS1 8S151J D 904 Diode 1SS355 944 RS1 10S100J D 905 Diode 1SS355 945 RS1 10S100J D 906 Chip LED NSCW310 0371 R 946 RS1 10S180J D 907 Chip LED NSCW310 0371 R 947 RS1 10S100J D 911 Chip LED NSCW310 0371 R 948 RS1 10S100J D 912 Chip LED NSCW310 0371 R 949 RS1 10S100J D 916 LED SML 310FC 950 RS1 10S100J D 917 LED SML 310FC 951 RS1 10S180J D 918 LED SML 310DT 953 RS1 10S151J D 919 LED SML 310DT 954 RS1 10S151J D 920 Diode HZU4R7 B3 955 RS1 10S151J IL 901 Lamp 8V 60mA CEL1732 956 RS1 10S151J IL 902 Lamp 8V 60mA CEL1731 957 RS1 16S332J IL 903 Lamp 8 60 CEL1731 958 RS1 16S103J IL 904 Lamp 8V 60mA CEL1731 959 RS1 10S151J IL 905 Lamp 8V 60mA CEL1731 R 960 RS1 10S151J IL 906 Lamp 8V 60mA CEL1731 R 961 RS1 10S151J IL 907 Lamp 8V 60mA CEL1731 962 RS1 10S151J IL 908 Lamp 8V 60mA CEL1732 R 963 RS1 16S332J IL 911 Lamp 8V 60mA CEL1730 R 964 RS1 16S103J IL 912 Lamp 8V 60mA CEL1730 965 RS1 10S100J IL 913 Lamp 8V 60mA CEL1732 R 967 RS1 10S100J IL 914 Lamp 8V 60mA CEL1730 R 968 RS1 10S100J IL 915 Lamp 8V 60 CEL1730 R 970 RS1 10S120J IL 916 Lamp 8V 60mA CEL1730 R 971 RS1 8S151J IL 917 Lamp 8V 60mA CEL1730 972 RS1 8S151J IL 918 Lamp 8V 60mA CE
34. F lt CN13 22 LOAD2 e 1 921 922 e IC 0 Q21 Q22 UNIT SERVICE PX1 ISM MODULE MECHAN SENSOR UNIT 55 1 um um 3 um 4 4 5 RIGHT PCB LEFT PCB 4 RIGHT PCB 4 RIGHT PCB 5951 5952 E 1 922 a us CN903 TYPE C D 8986 oio e ngeg 1977 11925 5950 9 905 2 p O ON 8990 R978 11924 9 R972 VR902 666 AUDIO 6925 elle C9e4 M LEFT PCB LEFT PCB 5928 5927 2 9 Q 5 Rgga _ 8995 5 SCAN oe CN902 875 goes C R974 _R966 co 10 5929 620 8994 EEK TRACK DOWN CN904 m ON De go 8975 R996 1 921 5597 5 1 VR901 666 POWER VOL C923 elle ele 9 56 FX MG8227ZT UC 1 2 3 4 5 ELECTRICAL PARTS LIST NOTES Parts whose parts numbers are omitted are subject to being not supplied The part numbers shown below indicate chip components Chip Resistor RS1 OSOOOJ RS1 OOSOOOJ Unit Number CWM8385 FX MG8227ZT UC Q 812 Transistor Unit Number CWM8
35. 99 CND1789 100 86211 48030 A See Contrast table 2 101 86212 48030 A See Contrast table 2 102 Insulator CNM7496 103 Spacer 8078 104 8343 105 90467 10203 CNV5641 106 Guide CNV7306 107 Label CRW1425 108 Chassis Unit CXA8029 109 Transistor Q809 811 812 2SB1185 110 Bracket Unit CXB8082 111 Grille Unit See Contrast table 2 112 Sheet CNM8435 9 7 8 m 2 CONTRAST TABLE FX MG8227ZT UC FX MG8327ZT UC FX MG8227ZT 91 UC and FX MG8327ZT 91 UC are constructed the same except for the following Part No Mark No Symbol and Description FX MG8227ZT UC FX MG8327ZT UC 2 Screw BMZ5OPOSOFTC BMZ5OPOSOFTC 19 Main Unit CWM8385 CWM8553 53 Grille Assy CXC2062 CXC2063 73 Door CAT2349 CAT2350 100 86211 48030 A CND1247 CND1247 101 86212 48030 A CND1248 CND1248 111 Grille Unit CXB9134 CXB9135 Part No Mark No Symbol and Description FX MG8227ZT 91 UC FX MG8327ZT 91 UC 2 Screw Not used Not used 19 Main Unit CWM8385 CWM8553 53 Grille Assy CXC2062 CXC2063 73 Door CAT2349 CAT2350 100 86211 48030 A Not used Not used 101 86212 48030 A Not used Not used 111 Grille Unit CXB9134 CXB9135 10 FX MG8227ZT UC 1 2 mm 3 4 11 2 3 CD MECHANISM UNIT 1 D GEM1043 GEM1042 GEM1024 ene FX MG8227ZT UC 72 5 6 7 8 CD MECHANISM UNIT 1 SECTION PARTS LIST Mark No Description Part No Mark No Description Part No 1 Screw BMZ20P020FZB
36. leuuouqe sng 22 jeuuouqe 19 euualue saD payoolun TIa 2U AL OL sauma 77 cz euuajue 549 puuouqejauumMS sp jpuuouqe jNOH 12 jeusouge leuuouqe pp 1 jeuuouqe Jayndwososn Oz s juuouqejeumWv 777777777070 asnJ oe vL jeuuouge Ajddnsuemoduaunt zp 77777777 FLAW lewiouqy zL Re retin jeuuouqe uonoes SS qeuuouge Ajddnsi wodeuuauy 17 77 533vieunouqv LL p 0000777777777 junouqolu zb 73 peloeuuoo euualue ON oy 7 U U 8rieunouqy OL Ionuos 777775772 Teuuouge 45 LL Say f 77777777774 19selleulouqV 10 uoneo YU PIRA jeuuouqe doosol o 0 Hes 777777 pexooun 71 oL 7 U U C Sssou eipoN oo HLO junuJulo SBE pr SBE Pese ep puse opoo sisoubeig a m a FX MG8227ZT UC ga 7 GENERAL INFORMATION 7 1 DIAGNOSIS 7 1 1 DISASSEMBLY Removing the Grille Assy Fig 1 This model is different partially from this photo gt Remove the four screws Grille Assy NOTE Press LOAD and insert a 4 Disconnect the connector
37. 0822 0816 854 9 251 F 44 9821 0816 560 Sjo 609 559 846 R848 609558 I1 ap 5 9101919108 19 829 7557 R8350 4 ex rese 556 T b p Qum a L354 EX E z 9 78 552 H m 096817 0817 6 elle 6854 m 809 555 0855 2857 169412551 g ab SQN EF S52 e E e S 6 5t o9 0 eo 5 eu b 9809 819 a it 9089 0899 M 0817 x MAU Su 0860 ERE 0860 0801 Qi 2810 5 en 5 gu 3g 972 6so7 0807 Fe o o 8861 0815 0861 0815 Fa 9861 zw 9962 G862 o3 oF Plo 22 805398 in x 4 2 9865 0825 D 0865 o 0504 teoi 92 21 526 0504 0809 ee 4 015 G eee 59 00 ce 0806 9204 a 9806 GE Es 828 R811 8305 o 0505 0808 0870 8 C203 grea ep ges 0802 16878 R8510 one cage ws 9 vlog ple R205 85 0819 0205 43 el 3 ME C205 1 0818 1 505 EOS o 28 C 9828 885542 852g 8 5 56 R855 1 201 201 16205 le 204 e 1 504 79 93 975095 4 C826 0805 0565 0501 Cege 2085 2 6 16501 10204 565 208 206 Regad b 9 S otto Reg
38. Be careful not to lose the spring B 7 Remove the screw spring A and Collar 8 Remove the Carriage Mech Assy LF ff W 5870 9 Apply shorting solder to the PU flexible cable before Connector disconnecting it from the Connector 10 Disconnect the PU flexible cable from the Connector 11 Move the PU Unit to the left side slightly by turning the Gear 12 Pull out the spindle motor Support Wheel Unit Pulley upwards to remove it Bracket 13 Remove the Spring 14 Slide the holder to make it easier to remove the Screw Unit Flexible Cable Screw Unit Fig 9 15 While pressing the shaft holder in the direction Screw Unit shown by the black arrow in the right figure remove the PU Unit together with the Screw Unit Note To assemble the PU Unit insert the Spring on the PU rear between the PU Unit and the Guide first Fig 10 FX MG8227ZT UC 5 6 um 7 8 7 1 2 PCB LOCATIONS CONTROL UNIT G2T UNIT PS PCB UNIT M2 UNIT SENSOR UNI DECK UNIT 90 FX MG8227ZT UC 1 2 mm 3 4 7 1 3 CONNECTOR FUNCTION DESCRIPTION SUB ANTENNA MAIN ANTENNA
39. Power ON OFF Error occurrence time 2 S Curve Check LD Off Cause display switching TRK MIN SEC o0 00 00 TRK Mif SS TRI MI 586 SEEK UP CRG TR Jump SEXE UP TRK MIN S SEG Toward outer perimeter D SEEK DOWN CRG TR Jump BEER DOWN 3 F Offset Display RF Offset Display T Bal Display Rough Servo Toward inner perimeter t 1 Tracking close and AGC and Applicable mer F Cancel value servo AGC AGC display switching Upper 8 bits of the setting 7F H to 80 H 128 4 2 RF gain select Offset adjustment display 63 D to 32 D to 001 Tracking balance adjustment Tracking open 5 Focus Close S Curve S 4 Single TR ATR 10TR 32TR 100TR Rough Servo F T RF AGC 5 Single TR 4TR 2 10TR 32TR 100 5 CRG Move RDS Focus mode select Tracking close __ 9X 8X 91 81 92 82 93 83 94 84 95 85 96 86 CRG TR jump select t LOAD DISC load DISC load 6 Only for the CRG Move and 100TR modes EJECT DISC eject DISC eject 7 TERT Min Sec gt F AGC Gain 5 T AGC gt RF AGC i 4 DISC UP DISC UP DISC UP F T AGC Gain Current value Initial value x 20 3 DISC DOWN DISC DOWN DISC DOWN 8 CRG motor voltage 2 V 9 The first press displays the RF AGC coefficient The second one or after performs the rough servo and RF AGC adjustments a
40. TANS E a GOTOH S 9 gish le ath 5 HE ists aus HOON 0 5151515 OOo ti 2222 NARA T 5 20 000000 t 90017 259 2252 91 01 6252 198 2259 1240 55858 558 8888 s 5564 E 2222 X 2 lt 4 lt 00 10 1 ALAF 5558 ee XL iesu Sz t 132 845 LESY d ew 5 gt BRA WoL 3558 9382 a NINY E VE LLI wee 22053 55 gt 58 29 572 1 WUT 8958 01 001 01 E 1086152 yezz sos ale 5 5 DONI Tren m dz X89 915 28 Er 1201 ag KS TE lt Haves 4152 109 1152 N T 4 is1 5159 HT 2 z at s wy SEM S as lt LL 1 t S L si ols ug asso 5 40002 1052 1808 5152 3 RTT eret E XL 6159 ry x 515 6 8 8 E T L 8da 3944 zs J 68 BUF 40083 1150 S2 0S amp Ew 3 LL 9 1 e Ink m 9 X081 6953 2 5504 5952 zs 2 40817 1159 Yt WOOL 2158 S as 172 5 2 0158 ine 8908 995 2 g r 2 5 25 8 8 10 6052 96 236 162 eles 5 5 5 z Ne Sz s c MET 2958 lt 8
41. YMCLK da UDD ZSENSE 0405 CN351 0351 BSI BSO BSCK BRXEN BSRO BRST RESET 1 702 PD5748E MECH CONTROLLER VDD REGULATOR 5V REGULATOR 9 10 3 VDCONT 13 94 8 lt VD lt 17 2 cpev 1 251 HA12216F MECHANISM FX MG8227ZT UC 2 SENSOR UNIT DRIVER g CN353 4 lt AUDIO B 3 lt 20 BU 19 8 11 S102 5103 5101 MODE 7046 LOA 4 BALANCE UNBALANCE CONVERTER TUNER MIXING AMP SELECTOR 5 5 UNBALANCE BALANCE CONVERTER gt 0304 CN472 0865 0867 BS su SWVDD ASR 0864 0866 GND ase gt SYSMUTE RSEMT a a amp Auplo B O56312 FMSD 1 FMB gt 473 ono 0564 1 2 ISENS DIDO 32 SYSTEM FMPW CONTROLLER SYSMU
42. d SNO 2 H ls 878 54 e E E 8 9195 218 z 173 515 5 8 2 i 8h th 878 qe 515 an s 947 Re sre h sv 5 a H REO S B 4 I EIE alls ol slo a 99 RES 21 8 8 8 8 8 8 8 8 9j 5 10 55558 k geet bg eee a EE PCB UNIT E E uty paoy Je SIDE 1 sep_ono _ 78 p can r3 1 R SU
43. nm Bas Q E 4 Ez Bg mu gt ami 5 3 115 st 5 Ts 4 22v if 0 8 9 Xj ahe voy ETUR mE 001 CALY s vs 3121339 s OLD s Y 518 8 X statele STE BERS z 8 HHBE ara 5 gt 5021 L E eet E T i 80 Hun an m SS m slo 8 NV1 29AV 32 Qu EE 6 i v zm 218 2 5 2 5 ET 1 UAE um 7 QN 0195 25 X338 z 1 43834 18 181 4 n8 Tg ng8g vnN2S 808 S ele 5 S 5 20921 s E 13591210 9I 13538 1980 z EE 3 2 s w E L ae st 16 iws 6L ES 565961 5Ly0 fS 930 QQAMS wo SL 065 9388 68 ZuBnzH uL ws 4 a asi asu lt 19515 992551 9190 m 9L 358 ON rg s 5 4395 Las TES S8 vl 1 s 3 213 AL ON ia ZL 7125 5 8f OARA gp NE ENE 2 T M wazdva m LL oN N OL 980 4980 EJ ugs 4 2989 3 IeM Tm 1097 28156 1910 05951 8 9909 Q ST T 5980 27 FX MG8227ZT UC 3 4 KEYBOARD UNIT 2 keveoarp pce LCD CAW1722 Qm sr LO 17189 R973 10 R965 10 1710W 11919 CEL1734 Cry 18 R994 15
44. when noise is received Output for the RDS GND at 47kQ 1 800pF 4 NL2 noise level 2 High when noise is received Output for the RDS GND at 36kQ 330pF 5 Rch R channel FM stereo R ch signal output or AM audio output output Add the specified de emphasis constant 6 Lch O Lchannel FM stereo L ch signal output or AM audio output output Add the specified de emphasis constant 7 WC write control EEPROM write control Writing permissible at Low Normally open 8 SDBW O SD bandwidth SD bandwidth signal output For detection of detuning data for the RDS 9 AMDET AM detector AM detector output r out lt 100Q output 10 VDD power Power supply pin for the digital section supply DC 5V 0 25V Be careful about overlapping noise in the logic section 11 DGND digital ground Grounding for the digital section 12 CE2 chip enable 2 EEPROM chip enable Active Low To be pulled up to the VDD at 47kQ 13 51 I O signal level Received FM AM signal level strength output Connect the specified load resistor and capacitor 10k Q 39k Q 4 700pF 14 DIDO 10 data input Data input Data output data output To be pulled up to the VDD at 47kQ 15 CK __ clock Clock input To be pulled up to the VDD at 47kQ 16 1 __ chip enable 1 AF RF chip enable Active at High To be grounded at 47kQ 17 AMPNS O AM PNS IF signal IF signal output for AM PNS circuit 18 LDET O lock detector Active at Low To
45. 1 onos 8n A ROUT puck 25 ak 81 V aena 44 et AL 1 prck p all 3 3V 5V CONVERTER 1 PD cnet 44 518 Ri vcca vss e GND vooa Mer 214 n t 87 POND1 2 29 8 84555 BUFFER RAM LOUT EN r les s AGN 8 coMUTE 4 MEA x ni szi 22 8 aii 38 88 vocont FU 2 333388 88 mM meos 25 8 E vex A2 gt 6 foxa SHOCKPROOF n x 1 Lacka LAC gt MEMORY 40 scone CONTROLLER RESET ZSRDATA A4 RESET p s Ey zr Em F506 ago EST T E EI m nour Ei 6 R507 seo 37 om S s varker a7 gt BRxEN rao So FLAS vec m of gt EMPH Raov LACK zsense y 9 d A9 BSCK 7 85 gt 82 le aesa 945224 sl gerst EE vos ao ov 388 5 0 ss 25 128 a Bsno 51 eso M sev s va FE E f M E pour 6 5 t 5 7 n w NB 2 YMDATA 4 EI
46. 2 142 EZ zz oz 6L rane nor 4 FX MG8227ZT UC eae 5 6 ERI 7 8 1 4 RIGHT PCB tol R376 10 10 11922 CEL1734 1778 P986 22 R987 22 R988 18 15 923 CEL1749 gt e 1 074 178 H 1 CN903 905 R978 10 R970 12 11824 CEL1746 0 1 ILL2 17104 1710 DEE 509 od dd 8 5845344 302P 2 H 2 302 R912 10K 8914 22K GNDP s Lanoe I R915 22K 902M 4 4 4 GNDD 5 L s _ 9905 0917 ENC2P 2 6325 913 180 ASIA 251182 ENC2M 7 7 LENC2M ae 4 e e Ste 3n p TO 1 C915 Re1 mS a2 ais 515 55 f CONTRO MT g 9 z 9 z 10H1 024 C924 100P _ _ LIV 1 5 US sus slg 5930 5931 5932 2172 5 2172 2 0908 TRAF TYPE 5 5 A A DTCTASEK 1 R906 2R2K 8907 2R2K
47. 46 Washer YE20FTC 2 Screw BMZ20P025FTC 47 ELV Motor Assy CXB7523 3 Screw M2x2 CBA1556 48 Screw BMZ20P025FTC 4 Screw M2x2 5 CBA1626 49 Washer CBF1064 5 Screw M2x2 5 CBA1609 50 Holder CND1668 6 Screw M2x4 5 CBA1629 51 Gear CNV6634 7 Spring CBH2460 52 Gear CNV6635 8 Spring CBH2461 53 PCB Unit LED CWX2614 9 Spring CBH2484 54 Connector CN31 CKS4523 10 Spring CBH2694 55 Motor Unit A M2 CXC1145 11 Spring CBH2486 56 Screw JFZ20PO20FTC 12 Spring CBH2487 57 Arm Unit CXC1653 13 Spring CBH2500 58 Bracket Unit CXC1654 14 Connector CDE6698 59 Lever Unit CXC1658 15 Collar CLA4329 60 Lever Unit CXC1659 16 Collar CLA4330 61 Lever Unit CXC1661 17 Collar CLA4331 62 Arm Assy CXB8822 18 Gear CND1649 63 Washer CBF1038 19 Cam Gear CND1650 64 Spring CBH2489 20 Frame CND1651 65 Arm CNV6735 21 Steer CND1667 66 Bracket Unit CXC1652 22 Arm CND1657 67 Screw BMZ20P025FTC 23 Bracket CND1658 68 Spring CBH2459 24 Bracket CND1660 69 Volume VR1 CCW1023 25 Lever CNC9953 70 Bracket CND1652 26 Gear CNV6612 71 Steer CND1656 27 Holder CNV6648 72 Flexible PCB CNP6368 28 Holder CNV6738 73 PCB Unit SIDE CWX2613 29 Chassis Unit CXC1642 74 12 CKS3991 30 Frame Unit CXC1643 75 Connector CN14 CKS4404 31 Arm Unit CXC1647 76 Connector CN13 CKS4525 32 Spring CBH2488 77 Connector CN11 CKS4572 33 Holder Unit CXC1644 78 Lever Unit CXC1645 34 Holder Unit CXC1646 79 Lever Unit CXB9121 35 Tray Unit CXB6930 80 Lever Unit CXB9122 36 Lever Unit CXC16
48. 5 error ERROR 3 1 2 90 BACKUP NG CAMRST Forced ejection Door open close error ERROR 3 12 eb MLSWNG LOAD SW error during HLFLOAD operation ERROR 3 1 22 ed MLSWNG LOAD SW error during SEJPCK operation ERROR 3 1 2 fb MLSWNG LOAD SW error during DINSRDY operation ERROR 3 12 1 2 e2 MREVTO error during EJCTON operation ERROR 3 1 2 MREV2TO MREV2TO error during EJCTON operation ERROR 3 1 2 f0 BACKUP NG Backup NG during WTLOAD operation ERROR 3 12 fi MFWDTO MFWDTO time out error during WTLOAD operation ERROR 3 1 2 12 1 2 f3 MCHTERR Incomplete insertion error during WTLOAD operation ERROR 3 1 2 f4 MLSWNG OK SW ON but PHOTO ON during WTLOAD operation ERROR 3 1 2 5 MFWD2TO MFWD2TO time out error during WTLOAD operation ERROR 3 1 2 fe MREV2TO OK SW ON waiting retry 3 times during WTLOAD ERROR 3 12 f 1 2 ab MOVERCNT The LOAD SW has not been determined during insertion loading operation Chatter remains ERROR 3 3 The LOAD SW value 3 bits at the FEJCHK end 4 The ELV stop position at the FEJCHK end 5 New test mode 1 2 40 New test mode Focus NG after servo close ERROR 1 1 2 41 New test mode Lock NG after servo close ERROR 1 1 2 42 New test mode Sub code NG after servo close ERROR 1 1 2 43 New test mode Not applicable to the G2 mechanism ERROR 1 3 The claw SW value at the occurrence of error 4 The rotation rate does not satisfy the spec FX MG8227ZT UC 79 5 RES um 7 8 Notes
49. CH4 2v 10ms div DC 10 1 DC 10 1 DC 101 DC 101 10ms div i NORM 100kS 75 Filter ffset Smoothing OFF CHI 0 00 W FULL CH2 0 00 CH3 0 00 CH4 0 00 CH1 LRCK CH2 SCKO CH3 DOUT Record Length Trigger Main 10K Mode NORMAL Zoom 1K Type EDGE CH3 Delay 0 015 Hold Off MINIMUM Mode Normal Digital audio data x2 speed CH1 5V DC 10 1 Tous div 10us div NORMIDDMS7s Filter Offsel Smoothing OFF CH1 0 00 W FULL CH2 0 00 CH3 0 00 0 00 FX MG8227ZT UC 7 Record Lengih Trigger Main Zoom 10K Mode AUTO Type EDGE CH3 Delay 0 075 Hold off MINIMUM 37 CH1 LOUT CH2 ROUT Mode Normal Audio output 1kHz 048 CH1 2V i CH222V 2ms div DC 1031 DC 101 i 2ms div ets H NORM 500kS s u Filter Offset Record Length Trigger Smoothing OFF 250V Main 10K Mode AUTO FULL CH2 250V Zoom 1 EDGE CH3 4 Delay 0 075 Hold OFF MINIMUM CH1 FDX Mode Normal CH2 4 FOK CH3 MDX CH4 FG DISC stop CH1 500mV 2 CH3 2Y CH4 5V 200ms div DC 1031 DC 10 1 DC 101 DC 10 1 200ms div NORMS 5 Filter Offset Record Length Trigger Smoothing OFF 0 000V
50. DSKFREE operation ERROR 3 1 2 9b MSPDERR The claws do not open during DSKLOCK operation ERROR 3 1 2 9c MSPDERR The claws do not close during CLWCLSE operation ERROR 3 12 9d MSPDERR The claws do not open during CLWOPEN operation ERROR 3 3 The CAM SW value bits with the claw error 4 The CLAW SW values before and after the error stop 2 bits each DISCSEL Err 1 2 b1 MFWDTO ELV motor FWD time out error during DISCSEL operation ERROR 3 1 2 62 MREVTO ELV motor REV time out error during DISCSEL operation ERROR 3 1 2 b3 MOVERCNT Over count error during DISCSEL operation ERROR 3 12 b6 3 The target disc No 4 The ELV error stop position before retry 5 LIFT Err 2 1 2 c1 MFWDTO ELV motor FWD time out error during LIFT UP operation ERROR 3 1 2 c2 MREVTO ELV motor REV time out error during LIFT UP operation ERROR 3 12 c3 12 c6 MREV2TO Overrun error during LIFT UP operation ERROR 3 1 2 d1 MFWDTO ELV motor FWD time out error during LIFT DN operation ERROR 3 1 2 d2 MREVTO ELV motor REV time out error during LIFT DN operation ERROR 3 12 d3 MOVERCNT Over count error during LIFT DN operation ERROR 3 12 94 MLSWNG DISC IN SIDE SW ON is sensed during door close operation ERROR 3 1 2 96 MREV2TO Overrun error during LIFT DN operation ERROR 3 1 2 d7 MLSW2NG Pinched disc is sensed during LIFT DN operation within the range of 1LSB 200ms continued ERROR 3 Current disc No 4 The ELV error stop position before retry
51. Es 2063 31 01 0152 001 1158 40065 ELSI vi PY 2 SL 4 LI NLY 1169 5508 7952 Tal i SL L Z o ale 8051 5 adi 0158 sis 1880 86 4159 1953 jlZY N19zZ dS0 70592 518 LE 1051 MERTE wares e 090 2558 RA i 3 ar SNd s 152 55 8 z eue 885y pier 2152 lt 3 ONINI VA 1 gt iH ONI amp ns fs 4 55 5 28 lt less PR Zy 090 1558 she Gi Q T0599 z xx 2 8252 LI i Ai a a a 2 3 4
52. GRAND RPT THEFT DETERRENT DESIGN FX MG8227ZT UC 195 RADIO SEEK PRESET CHANNEL MEMORY TUNING PRESET CHANNEL RECALL era f C D POWER MANUAL VOLUME EN TUNING AM FM cp CD EJECT DISC NUMBER SEARCH CD LOAD POWER VOLUME CD CASSETTE AUTO PROGRAM CHANGE DIRECTION SEARCH POWER VOLUME EJECT TAPE PIONEER CORPORATION 4 1 Meguro 1 Chome Meguro ku Tokyo 153 8654 Japan PIONEER ELECTRONICS USA INC 1760 Long Beach CA 90801 1760 U S A PIONEER EUROPE Haven 1087 Keetberglaan 1 9120 Melsele Belgium PIONEER ELECTRONICS ASIACENTRE PTE LTD 253 Alexandra Road 04 01 Singapore 159936 PIONEER CORPORATION 2003 K ZZD JAN 2003 Printed in Japan
53. Inductor L 510 Inductor L 511 Inductor L 512 Inductor L 513 Inductor L 514 Inductor L 561 Inductor L 601 Inductor L 801 Coil 350uH CG 501 Surge Protector CG 502 Surge Protector X 251 Crystal Resonator 3 648MHz x 601 Radiator 10 0MHz VR 561 Semi fixed 10kQ B FU 471 Fuse FM AM Tuner Unit EF 352 EMI Filter RESISTORS R 2 FX MG8327ZT UC R 3 FX MG8327ZT UC R 201 R 202 R 203 R 204 R 205 R 206 R 207 R 208 R 211 R 212 R 213 R 214 R 215 R 216 R 217 R 218 R 219 R 220 R 221 R 222 R 223 R 224 R 225 R 226 R 227 R 228 R 229 R 230 R 231 R 232 R 233 R 234 R 235 58 Part No LCTA101J2520 LCTC100K3216 LCTC2R2K1608 LCTC2R2K1608 LCTC2R2K1608 LCTC2R2K1608 CTF1578 LCTC2R2K1608 CTF1306 CTF1306 CTF1306 CTF1306 CTF1306 LFEA4R7J LAU4R7K CTB1112 LCTC6R8K3216 LCTC6R8K3216 LCTC6R8K3216 LCTA561J4532 LCTA4R7J2520 LCTA1R0J2520 LCTA1R0J2520 LCTA1R0J2520 LCTA4R7J2520 LCTA100J3225 CTH1276 DSP 201M A21F DSP 201M A21F CSS1447 CSS1577 CCP1396 CEK1216 CWE1630 CCG1163 RS1 16SOROJ RS1 16SOROJ RS1 16S223J RS1 16S223J 51 165223 RS1 16S223J RS1 16S223J RS1 16S223J RS1 16S223J 51 165223 RS1 16S101J RS1 168101J RS1 16S103J RS1 16S103J 51 165163 51 165163 51 165163 51 165163 51 165163 51 165163 RS1 16S103J RS1 16S103J RS1 16S103J RS1 16S103J 51 165181 RS1 168181J RS1 168181J RS1 1681
54. L z LENO ad ing SELL wag ma TMSOVO T 8 5 TMSOYOT T 5 t mino 2 aa 5i 5 18 M gt POWYS sosnv 1 pes 4 em um LXd 32IAd3S LINn wu PT vINO WEE t Jov 10 50004 1 4 SEN 33 FX MG8227ZT UC Sne d 1588 7058 ose Ise 13538 aa LO CD 2 LNOOGA 1508 1507 d29r069 91S gogo t Nos onveeverte s 0 0 YOLVINDAY AEE 1 OA 1 75 MOT
55. LCD CAW1722 ND D COMMON FX MG8227ZT UC um 99 1 7 3 EXPLANATION 7 3 1 SYSTEM BLOCK DIAGRAM System 1 B ACC Except FL SPEAKER AMPLIFIER GM 8337ZT E or OTHER MAKERS FL AVC LAN L R FX MG8227ZT UC FX MG8327ZT UC AVC LAN L R RSE ECU OTHER MAKERS AVC LAN ideo L R Video Video L R VTR Adaptar OTHER MAKERS 100 AVC LAN B ACC FX MG8227ZT UC 2 m NAVI OTHER MAKERS FL or FR AVC LAN Video EMV OTHER MAKERS Rear Disp and SDVD OTHER MAKERS REMOTE CONTROL INFRARED HEAD PHONE j System 2 Except FL AMPLIFIER FL 83377 or OTHER MAKERS A E AVC LAN FX MG8227ZT UC FX MG8327ZT UC System 3 B ACC AMPLIFIER GM 8337ZT E or OTHER MAKERS NAVI OTHER MAKERS SPEAKER FL or FR
56. MES ZLND 2 t 5 EX 33 ON9 INOS 2 1901455 L mo sd 2 1NO2 op SS 18 1N09 xt 275 ZVNO LNO 99792 5 A SN3SA73 A s v WA ISOd NI1 0N9 Q2 of ev t uua pass 33a3 M PES I 9267898 121 sauna m or 3 W HOLOW 1 2 20199 P dmonvo 3SN3SA13 LLND TOTNO iis LINN ZIN Lg r sm 82d ZSOFNSI VIS 1 1 dU 1 8 ge 9 9 gt vu aqiS LINn 82d 5 44 90 lt gt 2 gt OD 855658170 0 Tg fo 9 B a E gt E g 12 I m 5 8 S 9 9 5 gis z 7 2 3 Fe 1 S 88 5 3 p a 2 solls 8 3 elle Ja S 2 0 DD 816 9 RS b E 1 8 H o 9 s 9 2 x x x _ lala gt jn o 2 0 RAH 95 000 iv SY 1 Bo Sp creed 2 62 gt 500654 R amp d O 29 LL
57. Main 10K AUTO FULL CH2 250V Zoom 1K EDGE CH3 4 Delay 0 075 250V Hold OFF MINIMUM FX MG8227ZT UC mn CH1 6 TE Mode Normal CH2 TDX CH3 SD CH4 During inside outside search CH1 1V CH222V CH3 2v CH4 1Y 100msydiv DC 1031 DC 101 DC 101 DC 10 1 100ms eet Loos NORMS 5 Filter Offset Record Length Trigger Smoothing OFF CH1 0 00 Main 10K Mode AUTO w FULL CH2 0 00 Zoom Type EDGE CH2 CH3 000 Delay 8 05 0 00 Hold OFF MINIMUM 3 4 39 3 6 MECHANISM MODULE DECK UNIT s GND 252 6 Vref VR302 S 5 5 1280 Sl Sc 33K B BTE 878 548 R260 BIE sn S r C254 390 13K Sams S s xm SIR x x N CN AS N N N See S 5 B R284 080 gi gne pao Rev L BT E E x ESTO RL BD 59 1 9 20 Rev R C253 390P R266 MSGV R ev R283 080 180 32 19 R403 910 ai BS 4 us RIN L tt i s Qe 33 IC251 C404 RO1 Fwd R _ R282 ono 150 ORO 34 17 2 FIN L MSDE
58. RUN zs TDW DS EEE Js 28 avi 95 8288 228 5 5 pg Drm 8 8 Psupchrznbhobtbs 3b EET gelelel 2 1 Ap eros lt 5 FTT Sell LU LN LN LN LA LA un LN ol ol Ww 0 lt _ zl Y Y 4001 199 ect ies IL Y ele S x ve x x lt lt 5 001 5137 m 2199 c I 2 1888188 enr us e 22 5 az zl 1898 UU UU X 3 e 8198 5233 ILE 6398 ANS s 8998 gadd 455 19 x5 70 xs 0 2 5 lt x 8988 01 001 5784 I EE 4 m A sx a Mr lt sue 9 T 1 8 109 6282 S 4 4 e WT a 3 CO 1 3 os Hos 4407 6zHsz asas 1 ez Haz 1531 8 zHzz Xn ele 1 ez Hez im 1 z I szHsz EXP oz na 1 oe 042 1321 1 1815 GL Agis perm ra no zz Hzz 24 1 I S 1 91 225 i ozHez niona St sa 6 LHe arana 31045804509 a 11530 m SUD am
59. UP SEEK DOWN 121 Power Off Focus Close S curve T Tracking Servo FO Measurement Focus Mode Select Close Chas CRS Adjustment Display TRK MIN SEC TRK 91 MN SEC 91 TRK Ox um SEC Ox hn MING T 00 MING SEC 00 00 MING 00 TRK ES SEC 55 99 MIN TRK 99 MIN 9 SEC 99 TRK 99 Moo SEC 99 Y Y y TXT 1 RDS 5 SEEK UP SEEK DOWN 2 Power Off Tracking Close Tracking Close Rough Servo and RF AGC CRG CRG Tracking Balance AGC Applicable No AGC Applicable Servo RF Factor Display 9 Adjustment TRK MIN SEC TRK xx MN SEC xx TRK xx MN SEC 3x TRK 7 2 MIN SEC 8x an 8x MIN SEC 8x 8 SEC 8 MIN TRK MIN SEC x 9x 9x 9x 9x 9x lt 4 Y p Y y TXT 1 5 RDS SEEK UP SEEK DOWN 2 Power Off F T RF AGC 7 AGC and CRG TR Jump Count 4 4 Display Switching RF AGC Select 5 CRG TR Jump CRG TR Jump Trackig MIN SEC MIN SEC TRK MIN SEC TRK MIN SEC TRK MIN SEC TRK MIN SEC TRK MIN SEC 22 7 or 8X 8 8x TRK MIN SEC gt 9x 9x 9 6 Y Y gt 121 Power Off Trackig Open A TRK MIN SEC bs 8x MN SEC 8 TRK MIN SEC 9x x 9x 1 TYP gt 6dB gt 12dB O ti MIN SEC TRK MIN SEC MIN SEG Key peration est Mode ew Test Mode 4 Test Mod New Test Mod TXT
60. amp RUE Im CDILLR J AR we FZUSRT BS 1 RI C308 R1 EIE 888 KD4 8905 2R2K os i CDILLG ILL1 1 gt gt 905 Deus ILLB 01 158355 KST I 094 sus R942 10K 5 5 ele els els els sls TOE ele She m R943150 155355 BUS suis els sus alls sls SUS Nm KST1 2 2 gt 2 2 1 8 1 0N E EP SM eon 25 4116 p a n R998 8080 80 80 9 80 3 01 028 3 2 4 3 E 4 1 NDP 1 2 2 4 4 VO Q301 2581132 ES E I Spe 5E She She She ehe z SUL mU BUS BUS BUS zU Ksri gt 5 a 8 x s im 56 I KST2 s 8 4 4 1 09046 NSCW310 0371 KST3 5975 924 5 89273308 1 8 LCDBL 0811 4 NSCW310 0371 qoos 1 8 KEYBOARD UNIT Sm om 0987 5 NSCW310 0371 R926 ssp 1 8W I T 8925 5975 Ix 1 Consists of 0912 4 NSCW310 0371 339 1 80 KEYBOARD PCB to 252 ki RIGHT PCB 1 LEFT t g 2 80 no ICE r nS FX MG8227ZT UC 5 6 um 7 8 29 3 5 CD MECHANISM MODULE GUIDE PAGE
61. e pessaJd s dN 1 104 1de2xe Aue 5141 ul eloN Ajjeuuou s 4957 991 J 10 S 5141 711 121 991 uo Iv Lx 919 AAS BunuBi 1lu uu j V NI sisouBeiq 10 L suonounj pue FX MG8227ZT UC 700 0 501 191 uoneoipur ay ssed 0642 u uAA sessed alnulu uoee euo Aq seseaJoui Jequunu 941 enuuoo Ae dsip sisoubelp y sepoo sisoubelp JO 194 J s Jo 941 5 ay ui p ss idx Jo Aouanbad eu SL 9L paeJJnooo sainjiey Jo 99u8J1no90 Jo AouenbeJ4 si Jequunu 44 0 00 Buisn Aq 5 1equunu eui ui p ss idx Jaquinu 9u 4 1009 x3 dwejs NVTO9AV SJno5o0 eJn rej Jequunu 6uloeuuoD p el dsip s epoo qns 94 06L dl x3 solAep eui sejeorpur epoo SIUL IPOD qns S S 991 10 se sd1 epoo sisouDelq SAS 10 se 5 e2i160
62. key SEEK DOWN bit11 loadsidesw OFF bitl2oadpht OFF ONT 1 41 t 1i 1 The states of the loading switches ON bit10 loadoksw OFF ON 4 To select the SPDL claws press the key 6 Caution SPDL claw test should be performed in the servo test mode The SPDL claws are controlled by the servo systems and the switches conditions cannot be checked in the mechanical test mode Track Minute Second To open the claws use the key SEEK UP Display 72 03 00 To close the claws use the key SEEK DOWN Mech test mote 0 fixed SPDL claws selected Track Durability test Minute Second To enter the durability test modes press the key TRAF Display To exit from the test modes press one of the keys 1 2 5 and 6 2 Mech test mode 72 1 LOAD durability test Load lt gt Eject At the door open position disc insertion eject position insert a disc and press the key TRAF An error occurs Error mode display 2 CAM durability test Play lt gt ELVOK At any position between CAM4P and display 06 04 press the key TRAF 3 LIFT durability test Current disc lt gt Door Open At any position between and display 05 07 press the key TRAF 4 ELV durability test ELV1F lt gt 6F At the position display 01 press the key FX MG8227ZT UC um number of l
63. out error during ELV OUT operation ERROR 1 2 7d MLSWNG LOAD SW ON stuck error during ELV OUT operation ERROR 3 1 2 7f MREV2TO CAM motor REV2 time out error during ELV OUT operation ERROR 3 1 2 81 MFWDTO CAM motor FWD time out error during EIN EXP operation ERROR 3 1 2 82 MREVTO CAM motor REV time out error during EIN EXP operation ERROR 3 a 8a MFWDTO CAM motor FWD time out error during CIN EXP operation ERROR 3 1 2 8b MREVTO CAM motor REV time out error during CIN EXP operation ERROR 3 12 aa MOVERCNT CAM SW has not been determined during CAM operation Chatter remains ERROR 3 The OK stop position at the last elevation operation 4 4 The CAM SW value 3 bits before retry with the first error 91 MFWDTO ELV motor FWD time out error during CAMRST operation ERROR 12 92 MREVTO ELV motor REV time out error during CAMRST operation ERROR 3 12 93 MOVERCNT Over count error during CAMRST operation ERROR 3 12 94 MSPDERR The claws do not close during CAMRST operation ERROR 3 78 FX MG8227ZT UC 1 2 3 4 5 7 8 Mode Digit Code Descriptions 1 2 96 MREV2TO Overrun during operation ERROR 3 3 The CAM SW value 3 bits before operation 4 ELV stop position before operation 5 Claw Err 1 2 9a MSPDERR The claws do not close during
64. power on mode may damage the ICs inside the ment shorting solder by referring to the DISAS unit SEMBLY on page 85 3 After replacing the pickup unit be sure to check the grating See p 75 This service manual is intended for qualified service technicians it is not meant for the casual do it yourselfer Oualified technicians have the necessary test equipment and tools and have been trained to properly and safely repair complex products such as those covered by this manual Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty If you are not qualified to perform the repair of this product properly and safely you should not risk trying to do so and refer the repair to a qualified service technician FX MG8227ZT UC 3 5 6 um 7 8 Important symbols good services In this manual the symbols shown below indicate that adjustments settings or cleaning should be made securely When you find the procedures bearing any of the symbols be sure to fulfill them 1 Product safety You should conform to the regulations governing the product safety radio and noise and other regulations and should keep the safety during servicing by following the safety instructions described in this manual 2 Adjustments To keep the original performances of the product optimum adjustments or specification confirmation is indispensable In accordance with the
65. procedures or instructions described in this manual adjustments should be performed 3 Cleaning For optical pickups tape deck heads lenses and mirrors used in projection monitors and other parts requiring cleaning 2 proper cleaning should be performed to restore their performances 4 Shipping mode and shipping screws To protect the product from damages or failures that may be caused during transit the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual if necessary 4 5 Lubricants glues and replacement parts ps Appropriately applying grease or glue can maintain the product performances But improper lubrication or applying glue may lead to failures or troubles in the product By following the instructions in this manual be sure to apply the prescribed grease or glue to proper portions by the appropriate amount For replacement parts or tools the prescribed ones should be used FX MG8227ZT UC 1 2 mm 3 4 5 6 7 8 CONTENTS SAFETY INFORMATION 3 1 SPECIFICATIONS 6 2 EXPEODED VIEWS AND PARTS LISTA u 7 2 1 PACKING FX MG8227ZT 91 UC 832721 91 0 7 2 21 EXTERIOR 8 2 3 CD MECHANISM
66. pue JO spuooes 10 pesseJd uollnq 2518 eui deey LNO sisouBeiq 2 s uun 2518 y ss id 5 Suollnd s9jejduuoo punos daaq Jo seuin 991U1 81 peau ay uo suollnq eui esn NI SisouBeip y 19149 o 1x 910N NI sisoubelq L LH2 Bursseud l U A 6 7 AVC LAN DIAGNOSIS MODE 29uo y 0 peyilus Ajjeonewojne SI ay s 19 si peloelas 10 sisouBeip 941 lt Aejdsip ay gt 2 peloeuuoo 10 Sepoo sisouBeip 24 lt 2992 991 gt 2 sisoubeig sisoubeip eousJJnooo pue duieis 6ulloeuuoo eolIAep y epoo qns y ol uonippe 2294 1n ieJ eui s reyep Sepoo sisouBeip pue 51 0 y 10 55 2160 peAej
67. 050 U3183ANOO AS A gra 3501 Er sv v 9v 7 5 zr e AT ana E 5 5 4 85 EaN9 now 1 Nr 1 av gus 2095 158 Toroo tara 1 R voSdl y N 4 7090 z0r 90 572 572 T022o 34 1022 N 918 set pazo F Sos 4 asd o de I 7085 I 16 ren 5029 5 50 0 949 1 20981 2099 vc Id ala Ja Jg g oso DIG TOSH dWooea 1319400v4TATGWSW arr 1210 20891 1 1089 LNW aLnWwao 1 Ut neervia E E 8098 D 966 S uu Baggs 1 q 9 89 lt m LL FX MG8227ZT UC m 99 o at RS pas 5 3 2 k bo 3 91 ans 5 Hi 3T 18 SUID D oi FL s 8 gt 53 5
68. 1 2 un 3 4 TSO o TSI CONTROL UNIT G2T au d Br MUTE gt FERRE BF a c5os MSM51V17400FBTFT S D2COMP eoi om one 16M DRAM als TPgos bel oot 004 gt LI e LOuT 50 ses love ni un Gressandi ceo anono 48 ms pH I Tp6o4 TPEOS Pr TM 47 ec ana Ast
69. 104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSOYB224K25 CKSRYB392K50 CKSRYB103K50 CKSRYB103K50 CKSOYB104K50 CKSRYB103K50 CKSRYB392K50 CKSRYB334K10 CKSRYB223K25 CKSRYB103K50 CKSRYB333K16 J Unit Number EWM1041 Unit Name Sensor Unit MISCELLANEOUS L 101 L 102 5 101 5 102 5 103 Q 101 1 2 1 1 2 3 VR 1 FX MG8227ZT UC um Inductor Inductor Switch LOAD Switch MODE Switch 70HS Photo reflector iscellaneous Parts List Motor Unit MAIN Motor Unit SUB Head Assy Motor Unit A CAMGEAR Motor Unit B ELEVATION Motor Unit A CRG Variable Resistor 10kQ PU Unit Service PX1 Part No CTF1546 CTF1546 ESG1007 ESG1007 ESG1007 EGN1004 EXA1618 EXA1623 EXA1594 CXC1144 CXC1145 CXC1143 CCW1023 CXX1569 65 6 ADJUSTMENT 6 1 CONNECTION DIAGRAM EMV RSE NAVI SYSTEM AMP P AND M L FX MG8227ZT UC Pio AMP Model FX MG8327ZT UC AMP Model f ice cee s H U EMV te amp gt gt CaP GGD1318 GGD1239 Bullet connector To DC Regulated Power Supply GM 8337ZT E Bullet connector To DC Regulated Power Supply 20P 24P 20P EJ 2222 GGD1317 NAVI ECU Bullet connector L SP Line r Bullet Regulated Power Supply AUI JAUI Rear Disp and SDVD GGD1319 32P 32P e
70. 23J RS1 16S223J RS1 8S103J 51 85221 RS1 16S225J RS1 16S225J RS1 16S225J RS1 16S225J 51 165222 RS1 16S104J RS1 16S103J RS1 16S103J RS1 16S334J 51 165101 51 165101 51 165104 RS1 16S104J RS1 16S103J 51 165182 RS1 16S683J RS1 16S224J RS1 16S473J RS1 16S473J 51 165102 RS1 16S222J RS1 16S473J RS1 16S681J RS1 16S681J RS1 16S681J RS1 16S103J RS1 16S681J RS1 16S473J RS1 16S473J 51 165472 RS1 16S393J RS1 16S473J RS1 16S103J RS1 16S473J 51 165681 RS1 16S681J RS1 16S681J RS1 16S103J RS1 16S103J 51 165221 RS1 16SOROJ RS1 16SOROJ RS1 16S104J 51 165123 51 165105 RS1 16S682J RS1 16S822J RS1 16S222J 51 165184 51 165223 RS1 16S473J RS1 16S332J RS1 16S332J RS1 16S332J 51 165332 22 22 2 2020202020 DIDDII 2020202020 DIDID 22 DIDID FX MG8227ZT UC Part No RS1 16S102J RS1 16S473J RS1 16S102J RS1 16S102J RS1 16SOROJ RS1 16S104J RS1 16S102J RS1 16S681J RS1 16SOROJ RS1 16SOROJ RS1 16S102J RS1 16SOROJ RS1 16S102J RS1 16S102J 51 165102 RS1 16S102J RS1 16S102J RS1 16SOROJ RS1 16SOROJ 51 165681 RS1 16SOROJ RS1 16S473J RS1 16S473J RS1 16S473J 51 165473 RS1 16S473J RS1 16S472J RS1 16SOROJ RS1 16S102J 51 165102 51 165102 RS1 16S471J RS1 16S102J RS1 16S102J 51 165473 RS1 16S104J RS1 16S104J RS1 16S473J RS1 16S102J 51 165103 RS1 16S102J RS1 16S102J R
71. 3 4 3 2 BLOCK DIAGRAM 2 FM AM TUNER UNIT FM AM 1ST IF 10 7MHz MPXREF 41kHz AMRF T51 051 CF51 CF52 CF53 8 AMANT il IC 2 FM MPX LO s gt 5 Q406 20 lt PAMB ADJ iei i 1 MIXER IF AMP DET LDET g aires AT 26 1 1C252 PM4009A 23 32 33 20 36 37 45 50 34 35 CN11 15 13 46 48 20 CN101 7 0504 SWVDD MFIX CF202 IMG AbJ AM 2ND IF X901 1 450kHz 10 25MHz FMSD AUDIO 8 gt SWVDD gt 0101 A C B D E F 26 COP 19 1 201 UPD63711GC CD CONTROL FD TD SD MD DRIVER IC 301 BD7962FM XSI XSO XSCK XSTB XAO XRST FOK LOCK TSI TSO TSCK TSTB PACK SBSY 3 3V 5V CONVERTER 1 504 1 2 14 TC74VHCTOBAF 5V 3 3V CONVERTER 1C505 1 2 DOUT LRCK TC74VHC541FT SCKO RADV SBSY SERVO DSP ELV1 ELV2 ELVCONT LD1 LD2 LOCONT CG1 CG2 EREFF _ 21 CAMLOAD LOADPHT LOADSW1 FWD L ch REV L ch IC504 2 2 IC505 2 2 74 TC74VHC541FT sv VD CD MUTE IC501 SM5903BFP SHOCK PROOF CONTROLLER c 1C507 IMSM51V17400F6TFT ZSENSE 21 9 10 YMDATA YMLD
72. 35 4 7uF 35V R 831 RS1 16S331J 236 4J7yF 35V 832 RS1 16S471J C 237 AJygF 35V R 833 RS1 16S221J C 238 4 7uF 35V R 840 RS1 4S1R5J C 243 841 RS1 4S1R5J C 244 842 RS1 4S1R5J C 245 R 843 RS1 4S1R5J C 246 R 844 RS1 16S471J C 251 845 RS1 16S471J C 253 846 RS1 16S105J C 254 847 RS1 10S361J C 256 848 RS1 16S3301D C 257 849 RS1 16S4301D 259 R 850 RS1 4S2R2J C 260 851 RS1 16S471J C 261 852 RS1 16S105J 262 853 RS1 16S102J C 263 854 RS1 16S2701D 281 855 RS1 16S4301D C 282 856 RS1 16S103J 283 857 51 165103 284 858 RS1 4S1R5J 309 859 RS1 4S1R5J C 310 R 860 RS1 16S223J C 319 861 RS1 16S103J 320 862 RS1 16S104J 321 863 RS1 16S223J C 322 865 RS1 16S103J C 323 4 7hF 35V 866 RS1 16S103J 324 4J7HuF 35V R 867 RS1 16S472J C 325 4 7hF 35V 868 RS1 16S102J 60 FX MG8227ZT UC 1 2 mm Part No RS1 16S102J RS1 10S102J RS1 16S472J RD1 4PU121J RS1 16S223J RS1 16S472J RS1 16S473J CEALNP4R7M16 CEALNP4R7M16 CEALNP4R7M16 CEALNP4R7M16 CCSRCH330J50 CCSRCH330J50 CCSRCH330J50 CCSRCH330J50 CKSRYB102K50 CKSRYB105K10 CEALNP4R7M16 CEALNP4R7M16 CEALNP4R7M16 CEALNP4R7M16 CCSRCH220J50 CCSRCH220J50 CCSRCH220J50 CCSRCH220J50 CCH1016 CCH1016 CCH1016 CCH1016 CCSRCH221J50 CCSRCH221J50 CCSRCH221J50 CCSRCH221J50 CKSRYB473K50 CEAL101M6R3 CKSRYB102K50 CCH1016 CCH1016 CCH1016 CCH1016 CKSOYB102K50 CKSOYB102K50 CKSOYB102K
73. 37 31 Washer CBF1075 32 Spring CBH2450 33 Spring CBH2452 34 Spring CBH2457 35 Spring CBH2580 36 Frame CND1653 37 Arm CND1654 38 Sheet CNM7295 39 Roller CNV6616 40 Collar CNV6617 41 Guide CNV6622 42 Holder CNV6636 43 Lever CNV6732 44 Lever CNV6733 45 Collar CNV6734 FX MG8227ZT UC 15 5 6 7 8 2 5 CASSETTE MECHANISM MODULE refer to the service manual for CX 1011 CRT2406 For grease application FX MG8227ZT UC 76 5 6 7 8 CASSETTE MECHANISM MODULE SECTION PARTS LIST Mark Description Part No Mark No Description Part No 1 Screw BSZ20P040FMC 46 Pinch Roller ENV1518 2 Washer CBF1037 47 Pinch Holder Unit EXA1607 3 Washer CBG1003 48 Pinch Roller ENV1518 4 Screw EBA1028 49 Reel Unit EXA1625 5 Screw CBA1037 50 Head Base Unit EXA1611 6 Spring EBH1653 51 Lever Unit EXA1587 7 Spring EBH1642 52 Gear Unit EXA1596 8 Spring EBH1641 53 Motor Unit M2 EXA1623 9 Spring EBH1626 54 Washer HBF 179 10 Spring EBH1627 55 Spring EBH1537 11 Spring EBH1648 56 Worm Gear ENV1564 12 Cord EDD1024 57 Spring EBH1655 13 Photo reflector Q101 EGN1004 58 Lever ENC1548 14 Arm ENC1526 59 Washer YE15FUC 15 Lever Unit EXA1610 60 Tube ENM1039 16 Lever ENC1543 61 Spring EBH1645 17 Arm ENC1532 62 Spring EBH1545 18 Frame ENC1533 63 Sensor Unit EWM1041 19 Holder ENC1547 20 Gear ENC1535 21 Arm ENC1550 22 Roller ENR1040 23 Belt ENT1027 24 Collar ENV1508 25 Arm EN
74. 48 81 Screw JFZ20PO20FTC 37 Lever Unit CXC1649 82 Washer CBF1037 38 Lever Unit CXC1650 39 Lever Unit CXC1651 40 Cam Motor Assy CXB7522 41 Washer CBF1064 42 Gear CNV6610 43 Gear CNV6611 44 Motor Unit A M1 CXC1144 45 Screw JFZ20PO20FTC FX MG8227ZT UC 13 5 6 7 8 2 4 CD MECHANISM UNIT 2 A GEM1043 2 GEM1042 FX MG8227ZT UC 74 5 6 7 8 CD MECHANISM UNIT 2 SECTION PARTS LIST Mark No Description Part No Mark No Description Part No 1 Carriage Mech Assy G2T CXB8842 46 Holder CNV7144 2 Screw M2x2 CBA1556 47 Screw JFZ12P018FTC 3 Screw M2x6 CBA1628 48 Washer CBF1037 4 Washer CBF1038 49 Motor Unit A CXC1146 5 Spring CBH2453 50 Shaft Unit C CXB7528 6 Spring CBH2480 51 Screw JFZ20PO20FTC 7 Spring CBL1521 52 PU Unit PX1 Service 1569 8 Guide CNC9402 53 Gear CNV6620 9 Flexible PCB CNP6217 54 Gear CNV6621 10 Holder CNV6624 55 Switch S1 2 CSN1057 11 Holder CNV6625 56 Connector CDE6674 12 Rack CNV6642 13 Arm CNV6731 14 Lever CNV6736 15 Holder CNV6737 16 PCB Unit CWX2611 17 Connector CN41 CKS3785 18 Connector CN42 CKS4508 19 Connector CN1 CKS4508 20 Support Wheel Unit CXC1768 21 Screw Unit B CXB7518 22 Carriage Motor Assy CXB7521 23 Washer CBF1038 24 Belt CNT1088 25 Pulley CNV6627 26 Gear CNV6629 27 Motor Unit A M3 CXC1143 28 Screw JFZ14PO20FTC 29 Loading Mech Assy CXB7525 30 Washer CBF10
75. 50 CKSOYB102K50 CKSRYB104K16 CEAL220M6R3 CKSRYB104K16 CCSRCH270J50 CCSRCH270J50 CKSRYB104K16 CCSRCH471J50 CCSRCH471J50 CEAL4R7M35 CKSRYB473K50 CKSRYB182K50 CKSRYB182K50 CKSRYB182K50 CKSRYB182K50 CKSRYB102K50 CKSRYB105K10 CCSRCH220J50 CCSRCH220J50 CCSRCH220J50 CCSRCH220J50 CCH1016 CCH1016 CCH1016 4 7 35 4 7uF 35V 4 7uF 35V 4 TuF 35V 4 TuF 35V 4 7uF 35V 4 7uF 35V 4 7uF 35V 4 7uF 35V FX MG8227ZT UC FX MG8327ZT UC FX MG8227ZT UC FX MG8327ZT UC Part No CCH1016 CCSRCH221J50 CCSRCH221J50 CCSRCH221J50 CCSRCH221J50 CCH1016 CCH1016 CCH1016 CCH1016 CEAL4R7M35 CKSRYB103K50 CCH1016 CCH1016 CEAL101M10 CEAL100M16 CEAL220M10 CKSRYB182K50 CKSRYB182K50 CKSRYB182K50 CKSRYB182K50 CKSRYB183K50 CKSRYB183K50 CCH1016 CCH1016 CKSRYB102K50 CKSRYB104K16 CKSRYB183K50 CKSRYB104K16 CKSRYB183K50 CKSRYB105K10 CKSRYB105K10 CCSRCH331J50 CCSRCH331J50 CEAL470M6R3 CKSQYB102K50 CKSRYB473K50 CCSQCH221J50 CCSQCH221J50 CCSRCH221J50 CKSOYB103K50 CKSRYB222K50 CKSRYB222K50 CKSRYB222K50 CKSRYB222K50 CKSRYB103K50 CKSRYB103K50 CEAL100M16 CKSRYB472K50 CEAL100M16 CKSRYB473K50 CEAL2R2M50 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB392K50 CKSRYB103K50 CKSRYB103K50 CEAT101M10 CKSRYB103K50 CEAL100M16 CKSRYB472
76. 515 ph amn aus e ee ai R227180 C225 6231 231 47 gt IRC ig m and cas chs 1 487 35 RIAS AUDIO SELECTOR FX MG8227ZT UC FX MG8327ZT UC FI 4 5dBs FM 14 6dBs 14 5dB 27748 FX MG8327ZT UC 204 5 9002 rm 8 UNBALANCE BALANCE m 1 3 RHE 16K ctis cris Ue SYSTEM MUTE e ur ES gi xj ip 3 2 4 E NE B j 5 8 444 8 B ER 3 T sls z zi 5 5 5 8 y gt 8 8 SN anys 0 n 1 ord 84 8 gt 481 35 AUDIO SELECTOR D x 5 IC m 10878 tU mx 5 81 2C56AUA C3 reu I ay 8 l zl cn SWVDD 5 Bran Cua E ces n H 4 Nc Nc 1 e 221 1 N 8 g alt hsCN472 ST 7 14 2 rs pa 2 NC RSR he jm Oa so A 1 SWVDD K _ amp M ma RESET ME zn ta 1 602 s s S 80835CNUA B8U 515 He 3 8 ber 1 7 e SGND GND z AN N TANRP So s Wc 18 zl eke z R244 10K 4 R TX 9 oo Ex ia 12P AVC LAN 5 2 3 ri h1 wurde ACC Hd CN473 2 wre 5
77. 553 FX MG8327ZT UC er Iu Transistor Unit Name Main Unit 815 Transistor MISCELLANEOUS Q 816 Transistor O 818 Transistor IC 201 IC NJM2068MD O 819 Transistor IC 202 IC TC4052BF 320 Transistor IC 203 1C NJM2068MD 822 Transistor IC 204 IC NJM2068MD 825 Transistor IC 252 IC PM4009A O 860 Transistor IC 302 IC TC4052BF Q 861 Transistor IC 303 IC NJM2068MD Q 862 Transistor 304 IC NJM2068MD 863 Transistor IC 401 IC NJM2068MD 864 Transistor 501 IC LA1061M 865 Transistor IC 561 IC HA12181FP Q 866 Transistor IC 601 IC PD5788A 867 Transistor IC 602 IC S 80835CNUA B8U Q 870 Transistor IC 701 IC HA12187FP Q 882 Transistor IC 870 IC S 812C56AUA C3K 884 Transistor 201 Transistor DTC144EU D 203 Diode 202 Transistor DTC144EU D 451 Diode Q 203 Transistor DTC144EU D 452 Diode Q 204 Transistor FMG13 D 472 Diode Q 205 Transistor FMG13 473 Diode Q 301 Transistor DTC144EU D 474 Diode Q 302 Transistor DTC144EU D 475 Diode Q 303 Transistor DTC144EU D 497 Diode Q 304 Transistor FMG13 D 501 Diode 305 Transistor FMG13 D 502 Diode O 351 Transistor IMX1 D 503 Diode 405 Transistor DTC143TU D 504 Diode 406 Transistor IMH3A D 703 Diode 451 Transistor 2SB1260 D 704 Diode 452 Transistor 2SC2712 D 801 Diode 453 Transistor 2SC2712 D 802 Diode 497 Transistor DTC114EU D 803 Diode 501 Transistor IMX1 D 804 Diode Q 502 Transistor 2SC2712 D 805 Diode 504 Transistor 2SC2712 D 808 Diode 5
78. 591 42 Connector CN902 CKS4592 43 Connector CN903 CKS4592 44 Holder CND1021 45 Sheet CNM7958 46 Seal CNM7970 47 Seal CNM7971 48 Connector CNV7249 49 Lighting Conductor CNV7250 50 Rubber CNV7323 51 Rubber CNV7324 52 Rubber CNV7325 53 Grille Assy See Contrast table 2 54 Screw 720 080 55 Button 1 7599 FX MG8227ZT UC um 7 8 Mark Description Part No 56 Button 2 CAC7600 57 Button 3 CAC7601 58 Button 4 CAC7602 59 Button 5 CAC7603 60 Button 6 CAC7604 61 Button AM CAC7605 62 Button FM CAC7606 63 Button TAPE CAC7607 64 Button DISC CAC7608 65 Button TAPE EJECT CAC7609 66 Button TEXT CAC7610 67 Button SEEK TRACK CAC7611 68 Button CD EJECT CAC7613 69 Button LOAD CAC7614 70 Button RDS TRAF CAC7612 71 Button TYPE CAC7615 72 Button SCAN CAC7616 73 Door See Contrast table 2 74 Spring CBH2663 75 Lighting Conductor CNV7251 76 Lighting Conductor CNV7252 77 Lighting Conductor CNV7253 78 Holder CNV7256 79 Holder CNV7257 80 Holder CNV7258 81 Holder CNV7259 82 Holder CNV7260 83 Holder CNV7261 84 Holder CNV7316 85 Holder CNV7317 86 Lighting Conductor CNV7319 87 Lighting Conductor CNV7320 88 Lighting Conductor CNV7321 89 Lighting Conductor CNV7330 90 Lighting Conductor CNV7467 91 Lighting Conductor CNV7469 92 Holder CNV7472 93 Door Assy CXB9033 94 Knob Unit CXB9458 95 Chassis Unit CXB9795 96 Cassette Mechanism Module EXK4295 97 Screw 526 040 98 5 526 060
79. 61 Transistor 2SC2712 D 809 Diode 563 Transistor IMT2A D 810 Diode 564 Transistor IMH1A D 811 Diode Q 644 Transistor DTC114EU D 812 Diode 645 Transistor 2SA1162 D 813 Diode Q 721 Transistor DTA114EU D 814 Diode 722 Transistor 2SC2712 D 860 Diode Q 801 Transistor DTC114EU D 861 Diode 802 Transistor IMX1 D 862 Diode 805 Transistor DTC144TUA D 863 Diode O 806 Transistor DTC144TUA D 864 Diode 807 Transistor DTC144TUA D 870 Diode 808 Transistor 2SB1184F5 D 871 Diode Q 809 Transistor 2SB1185 D 882 Diode 811 Transistor 2SB1185 FX MG8227ZT UC 5 mm 6 um 7 2581185 2SA1162 2SA1162 IMX1 25 4081 25 1184 5 2SA1162 IMX1 2502226 2SA1162 2SA1162 DTC143EU DTC144TUA IMD3A DTA114EU DTA114EU DTA114EU DTA114EU 2SD1767 2SA1162 DTC124EU HZU4R7 B2 DAN202K 1SS355 MPG06G 6415G50 MPG06G 6415G50 1SS355 1SS355 UDZS20 B 1SV241 1SV241 DAP202K 1SS355 UDZS18 B UDZS18 B 1SS355 UDZS5R6 B RM4LFJ10 1SS355 UDZS20 B HZU8R2 B2 HZU7R5 B3 HZU8R2 B2 1SS355 HZU7R5 B3 1SS355 HZU8R2 B3 HZU8R2 B3 1SS355 1SS355 DAP202K 1SS355 MPG06G 6415G50 UDZS16 B 1SS355 57 L 251 Inductor L 252 Inductor L 351 Inductor L 352 Inductor L 353 Inductor L 354 Inductor L 355 Inductor L 356 Inductor L 357 Inductor L 358 Inductor L 359 Inductor L 360 Inductor L 361 Inductor L 363 Inductor L 505 Ferri Inductor L 506 Coil L 507 Inductor L 508 Inductor L 509
80. 7 Teuuouqe 2 Ms Ov ao zr jeuuouqe uoissiusuel jpuuouge uooweq eondo 27 ainllej aara iw 23 HS jeuuouqe uooeeq gp Hye sun xedainw Uexoiq 95560 jo enjrejjeoiueupew Op ede 7 ndjno jeuuouqejeu amp is 2446 ig 221211122 wi Hio shesse9 9ndunleuuouqeieu6lsouks og peloeuuoo euugjue NJON ZY HES W4 uooeaq g 135 9v Ajddns EIE AM ja yee aio Son ge peloeuuoo euuelue ou uooeeq BAeMOIPeEY Gp Hty8 6 Ajddns euueluV Iguuuouqe iouew gz Jeuuouqe Ajddns euueluV HVS xe dnjnuu peloeuuoo euugjue ON Jeuuouqe 4ellonuoo luled ZZ jeuuouqe 7707777777 NA zv 77777777 Teuouge Aee 9195 oz Urs Jeunouge 1 wende ou AIL iv 077777 3eunouge WvHA Sz PEE SEP CEN jpuuouqejeubisddS ep Bunypiys aoua aip ALI op 1 jeuuouqe NO J 72 peuuougeBuipeaiosip dew 27 777
81. 81J RS1 108470J RS1 108470J RS1 108470J RS1 10S470J RS1 16S473J RS1 16S473J 51 165473 2 22 22 22 2020202020 22 22 212 22 22 22 22 22 FX MG8227ZT UC FX MG8227ZT UC FX MG8327ZT UC FX MG8227ZT UC FX MG8327ZT UC Part No RS1 16S473J RS1 16S473J RS1 16S473J RS1 16S473J RS1 16S222J 851 165103 RS1 16S103J RS1 16S103J RS1 16S103J RS1 16S562J RS1 16S562J RS1 16S562J RS1 16S562J RS1 16S102J RS1 16S225J RS1 16S104J RS1 16S104J RS1 16S104J RS1 16S104J 51 165103 RS1 16S103J RS1 16S163J RS1 16S163J 851 165163 851 165163 851 165163 RS1 16S163J RS1 16S103J RS1 16S103J 51 165103 RS1 16S103J 851 165181 851 165181 851 165181 851 165181 RS1 10S470J RS1 10S470J RS1 10S470J RS1 10S470J 851 165473 851 165473 RS1 16S473J RS1 16S473J RS1 16S473J 851 165473 851 165473 RS1 16S103J RS1 16S103J RS1 16S223J RS1 16S223J RS1 16S273J RS1 16S273J RS1 16S102J RS1 16S102J RS1 16S100J RS1 16S100J RS1 16S432J RS1 16S432J RS1 16S102J RS1 16S102J RS1 16S102J RS1 16S102J RS1 16S623J RS1 16S913J RS1 16S623J RS1 16S913J RS1 16S203J RS1 16S203J RS1 16S683J RS1 16S683J 22 DIDID 2020202020 00000 DIDDII 2020202020 2020202020 DIDID 2020202020 2020202020 DIDID 2020202020 Part No RS1 16S473J RS1 16S473J RS1 16S101J RS1 16S102J 51 165223 RS1 16S823J RS1 168181J RS1 168181J RS1 168181J 51 165181 RS1 168181J RS1 16S2
82. A Suv 3 3 q 2 9 6 8 L 9 9 8 0 19 123 uogeuuojul 3 Jelnduoo i lonuoj ajowas Apog AAS 6uuaslS Jepuewuoo MS Avidsid Ms 8 HO GW p llonuoo 14 4 yum uone6lAeu edoin3 AL NIG N W 3SH 123 9 215 4 sued pon 1 pelepllosuo0 031 9195 pelepllosuoD NIG L N Y noa M9 edoun3 jeunioipei Jepuewuwoo MS Jalnduoo psllonuoo Ionuoo wey 99 Sanap no3 WW weN wow ANa weN 0 4 3 2 v 6 8 L 9 6 L 0 leolsAud p 83 FX MG8227ZT UC AAS E E a cse Hvz MS LL asuodsel ou sisoubeiq 44 eunouqeNsleued OL opny ms __ sowey eldainN v3 leuuouqe JeleaH If HS9 HO aW luoissiwisues uonensibay 1777
83. AM motor press the key 1 Mech test mote CAM motor selected Operation To the mech test initial state Moves the motor selected by one of the keys to B6H in the FWD direction The motor keeps moving while the key is pressed Moves the motor selected by one of the keys to B6H in the REV direction The motor keeps moving while the key is pressed For the CAM PLAY direction E L use the key SEEK UP L 1 L L For the CAM ELV direction V r 9 use the key SEEK DOWN 1 1 01H 01H 01H 01H 01H SEEK UP SEEK DOWN bitZ CamEokSW OFF n Selects the CAM motor ON bit1 CamloadSW OFF 2 Selects the ELV motor ON bit0 CamclampSW OFF 5 Selects the LOAD motor ON 6 Selects the DISC CLAMP The states of the CAM switches TRAF Selection reset 2 To select the ELV motor Track Minute Second press the key 2 Disp 72 02 For the ELV UP direction die use the key SEEK UP 2 4 Eudpzt ELV 2 For the ELV DOWN direction Mach teat moles use the key SEEK DOWN Track Minute Second 3 To select the LOAD motor Display 72 00 Xd empHalf i press the key 5 Default Mech test mote LOAD motor selected For loading use the key SEEK UP For ejection use the
84. B ole 2 22198 9604 x 124 4 2 KEYBOARD PCB KEYBOARD 260 1 3 Nu O O A EAS X Na 9 eR ii Br Aic i L 816 M i oO ooo 1 NM v cC 10901 01908 0907 01906 0905 1 2 4 3 CD MECHANISM MODULE CONTROL UNIT G2T UJ 9 R B 999009904606 YY c De gt 4444444444 44 Q 1e5 16702 16507 10502 16505 16501 10201 CONTROL UNIT G2T 16303 16503 16302 16504 A PCB UNIT LED ELEVATION 50 32 49 302605 70 8 WH 2 93 2 04 3 1 s N eo TM 4 10 CN14 B 31 LL T CAMLOAD B PCB UNIT LOAD FX MG8227ZT UC nn
85. C FX MG8327ZT AIM 30 400H2 FX MG8227ZT UC CN501 UNIT LUC 22 5dBs R417 62K R418 62K 91K main unit s ie AM 30 400Hz FX MG8327ZT UC 11 7dBs ante 1 ANTENNA 9 po a i p MET e m
86. CD Servo driver control output 10 RESET Reset input 11 XOUT O Crystal oscillating element connection pin 12 VSS1 GND 13 XIN Crystal oscillating element 14 VCC Back up 5V 15 NMI Pull up 16 NC Not used 17 BRST P BUS reset input 18 TEXT PACK interrupt input 19 20 NC O Not used 21 CAMOK Cam operation sense 1 input 22 CAMLOAD 1 Cam operation sense 2 input 23 CAMCLMP 1 Cam operation sense 3 input 24 TESTIN Test program start input 25 LOCK CD LSI spindle lock sense input 26 TXTSTB O TEXT parameter output 27 BRXEN 1 0 P BUS Reception enable input output 28 BSRO O P BUS Serial pole request output 29 BSO O P BUS Serial data output 30 5 P BUS Serial data input 31 BSCK O P BUS Clock output 32 NC O Not used 33 XSO O CD LSI data output 34 XSI CD LSI data input 35 XSCK O CD LSI clock output 36 VDCONT O VD control output 37 LCCONT LCD drive voltage select output 38 44 NC Not used 45 STSSL O STS IC latch output 46 NC Not used 47 XAO O CD LSI data discernment control signal output 48 XSTB O CD LSI strobe output 49 XRST O CD LSI reset output 50 CCS O Compression IC chip enable output 51 EPCS 1 0 EEPROM detect input Chip select output 52 FOK CD LSI focus OK signal input 53 ELVCONT O ELV drive voltage select output 54 58 NC Not used 59 STSWAOQV STS test output 60 VCC Power supply 61 STSDEC O STS test output 62 VSS2 GND 63 STSENC O STS tes
87. E CH2 f Delay 0 075 Hold off MINIMUM Note FX MG8227ZT UC En CH1 9 RFO CH2 6 TE CH3 TEC Tracking open The encircled numbers denote measuring points the circuit diagram Mode Test DC 10 1 2 1 101 ams div 2ms div NORI 8 Filter Offsel Smoothing OFF CH1 0 00v W FULL CH2 0 00 CH3 0 00 0 00 CH1 CH2 CH3 0 RFO TDX 4 Track Jump Record Length Trigger Main 10K Mode AUTO Zoom 1K EDGE CHI Delay 0 015 Hold Off MINIMUM Mode Test DC 10 1 CH2 1V DC 10 1 500usydiv 5005 div 2 NERMCBMS S Filter Offsel Smoothing OFF CH1 0 00 W FULL CH2 0 00 CH3 0 00 0 00 CH1 CH2 CH3 0 RFO TDX 32 Track Jump Record Length Trigger Main 50K Mode SGL L Zoom 5K EDGE 84 Delay 0 015 Hold Off MINIMUM Mode Test CH1 1V DC 10 1 CH2 1V DC 10 1 500usydiv 500usydiv MORM2MS S Filter Offsel Smoothing OFF CH1 0 00 W FULL CH2 0 00v CH3 0 00 0 00 3 Record Lengih Main 10K Zoom K Trigger Mode NORMAL EDGE CH2 44 Delay 0 015 Hold off MINIMUM CH1 Mode Normal CH2 FE CH3 RFI Focus close CH2 500mv Sms7div DC 101 pe 101 Sms div NORM 200kS s Filter O
88. E zie cas D 8 1csos 90007 4 11 Zi z L s 5V 3 3V CONVERTER I et 4 En su vo 1 a 8 525 8 3 3v REGULATOR SY caos 10302 TE S 818A33AUC BG 1 E s VOUT VIN 9 N POWER woo em vss 578 BY cue eros as x 38 8 Lave 2 I las 390 ELVCONT T 5 m 5 5 FEIN rw se Y Bb 556 5 96 3T Be 970 BaossrP REGULATOR dest 219 2 step ey a x 0 ES Pop C 5 9719 2525 gs t g 9229 v P xao 9711 45 5 4 45 ncaa 525 than 1 9702 geg 24 gt 4 5 712 7 43 BC Nese 1 gt 12 zT DENK POS748E gt 4 gt num MECHANISM CONTROLLER gt 8767 al LoaDeHT Locowr gt 1 b b 150K LOMMON vocont gt ul ELVSENS ELVPO xsck TEMP STSSI ZSENSE 33 9 E von aves 160 8188801000 nese 9 2 Qres feros arg vor
89. Guide page RE HE E a PNE UP ES Detailed page M Li S 5 n g z at sugu BTS enum PEL crai ze 2 T jen t 4 IK 1 gt 155385 x ire m m T T ese 1 29 44444444433 5 1 252 PM4009A 1 wie EE 250211 ipu rd 4 z Fone mn oo 8 om NOM su i I REZ 4 RTT I gt 155 z 9628 mA s wo QO gn 2215 F 8 I 1 5 eive Neat s ied alls 5 8649 u SVSWUTE 1 7 m m 8651 ORE 58 59 m 22 LES 88528 HE 3885 wo 21 CDnsasdBs i tr 29 t 52 vee H 63 EE CN501 64 yss C601 m 12258 CEDE 5 isen 1e on F7 gt 66 m wi 257 Mm wan 1 Cm 05788 ZUM m 70 18 mm m gt 72 ows 2g EP gle 73 BYTE 2 LR gt SYSTEM CONTROLLER Ls 75 G mir i gt BSERS
90. K16 CKSRYB104K25 Geen cies Unit Number EWM1043 CKSRYB103K25 Unit Name Deck Unit CKSBYB47SK25 MISCELLANEOUS IC 25 IC HA12216F IC 351 IC PA2020A 271 Transistor 2SC4116 CPT231SCTU 352 Diode 1SS355 CPT231SCTU VR 301 Semi fixed 33kQ B CCP1280 LCYBR15J1608 LCYBR15J1608 VR 302 Semi fixed 33kQ B CCP1280 CSN1051 CSN1052 FX MG8227ZT UC 3 4 255 256 257 258 259 260 261 262 271 272 273 275 276 277 278 281 282 283 284 285 286 287 288 292 296 321 351 352 353 354 355 362 373 374 375 401 402 403 404 CAPACITORS 251 252 253 254 255 220020 2020202020 2020202020 DIDID 2020202020 256 271 272 301 302 309 310 351 352 353 354 355 356 401 402 403 404 405 Part No RS1 168181J RS1 168181J RS1 16S183J RS1 16S183J 51 165133 51 165133 51 165274 RS1 16S274J RS1 16S183J RS1 8SOROJ RS1 8SOROJ RS1 16S473J RS1 16S104J RS1 16S224J 51 165104 RS1 8SOR0J RS1 8SOROJ RS1 8SOROJ RS1 8SOROJ RS1 8SOROJ RS1 8SOROJ RS1 8SOROJ RS1 8SOROJ RS1 8SOROJ RS1 16SOROJ RS1 8SOROJ RS1 16S102J RS1 16S102J RS1 16S102J 51 165102 RS1 16S274J RS1 8S301J RS1 16SOROJ RS1 8SOROJ RS1 16SOROJ RS1 16S153J RS1 16S332J 51 165911 51 165274 CKSRYB391K50 CKSRYB391K50 CKSRYB391K50 CKSRYB391K50 CKSRYB103K50 CKSRYB103K50 CEH1ROM50 CKSRYB104K16 CKSRYB
91. K50 CKSQYB103K50 CCSRCH100D50 CEAL3R3M50 CKSRYB333K16 CEALNP1ROM50 COMA683J50 COMA333J50 COMA333J50 33 50 883 2200pF 16V 100pF 10V 100pF 10V 100pF 10V 2200pF 16V Keyboard Unit Consists of Keyboard PCB Right PCB Left PCB MISCELLANEOUS IC 901 Q 901 Q 902 903 Q 905 FX MG8227ZT UC um IC Transistor Transistor Transistor Transistor Part No CKSRYB105K10 CKSRYB333K16 CKSRYB103K50 CKSRYB682K50 CEAL101M10 CKSRYB392K50 CKSRYB334K10 CKSRYB102K50 CKSRYB223K50 CKSRYB223K50 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB104K16 CEAL220M6R3 CKSRYB103K50 CKSRYB102K50 CCSRCH101J50 CCSRCH101J50 CCSRCH101J50 CCSRCH101J50 CCSRCH101J50 CKSRYB103K50 CCSRCH221J50 CCSRCH221J50 CKSRYB102K50 CEAL1ROM50 CKSRYB102K50 CCH1186 CKSOYB473K50 CKSRYB102K50 CEAL1ROM50 CKSRYB102K50 CEAL1ROM50 CEAL1ROM50 CKSRYB103K50 CCH1402 CKSRYB103K50 CCH1402 CKSRYB103K50 CKSRYB472K50 CCH1402 CKSRYB472K50 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CEAL101M6R3 CEAL100M16 CEAL100M16 CKSRYB103K50 CKSRYB103K50 CCH1186 CKSRYB105K10 CCSRCH101J50 CKSRYB103K50 Unit Number CWS1366 Unit Name Keyboard Unit LC75804W 2581132 25 4116 25 1132 25 1162 61 Circuit Symbol and No Part Part No
92. L1732 R 973 RS1 10S100J IL 919 Lamp 8V 60mA CEL1734 975 RS1 10S120J IL 920 Lamp 8V 60mA CEL1746 R 976 RS1 10S100J IL 921 Lamp 8V 60mA CEL1746 R 978 RS1 10S100J IL 922 Lamp 8V 60mA CEL1734 R 982 RS1 8S180J IL 923 Lamp 8V 60mA CEL1746 R 983 RS1 8S150J IL 924 Lamp 8V 60mA CEL1746 R 984 RS1 8S180J VR 901 Encoder POWER VOL CSD1088 985 RS1 8S150J VR 902 Encoder AUDIO CONTROL TUNE CSD1087 R 988 RS1 8S180J LCD 901 LCD CAW1722 R 989 RS1 8S150J R 994 RS1 8S150J RESISTORS 995 RS1 8S180J R 998 RS1 16S472J R 901 RAB4CO102J 902 RS1 16S102J R 999 RS1 16S103J R 903 RAB4CO102J 905 RS1 16S222J CAPACITORS R 906 RS1 16S222J C 906 CKSRYB474K10 R 907 RS1 16S222J C 907 CKSRYB104K25 R 908 RS1 16S393J C 908 CKSRYB104K25 R 909 RS1 16S681J C 909 CKSRYB104K25 R 910 RAB4CO102J C 910 CCSRCH102J50 R 911 RS1 16S471J C 911 CCSRCH101J50 912 RS1 16S103J C 913 CCSRCH101J50 R 914 RS1 16S223J C 915 CKSRYB103K50 915 RS1 16S223J C 918 CKSRYB104K25 R 916 RS1 16S223J C 919 CKSRYB104K25 R 918 RAB4COOROJ 920 CKSRYB104K25 920 RAB4CO0R0J C 9721 CKSRYB104K25 R 922 RAB4CO0R0J C 922 CCSRCH101J50 923 51 85331 923 CCSRCH101J50 924 RS1 8S331J 924 CCSRCH101J50 926 RS1 8S331J 925 CCSRCH101J50 927 RS1 8S331J 928 RS1 16S103J 929 RS1 8S151J R 931 RS1 8S200J 932 RS1 8S200J FX MG8227ZT UC 1 2 mm 3 4 5 6 7 Circuit Symbol and No Part Name Part No Circuit Symbol and No Part Name g Unit Num
93. LR clock output 16 ZSRDATA Audio Serial data output 17 YFLAG RAM over flow input from signal processing 18 YFCLK Frame clock input 19 YBLKCK Sub code block clock input 20 NRESET System input 21 ZSENSE O Micro computer interface Status output 22 VDD1 Power supply terminal 23 YDMUTE Mute input 24 YMLD Micro computer interface Latch clock input 25 YMDATA Micro computer interface Serial data input 26 YMCLK Micro interface Shift clock input 27 A10 O D RAM Address output 28 NCAS O D RAM CAS control output 29 30 D2 D3 D RAM Data input output 31 32 00 01 D RAM Data input output 33 NWE O D RAM WE control output 34 NRAS D RAM RAS control output 35 40 9 4 D RAM Address output 41 44 0 O D RAM Address output SM5903BFP S 818A33AUC BGN 33 23 VIN ON OFF 22 34 Vae ON OFF O 12 11 11 94 FX MG8227ZT UC mm 3 Pin Functions PD5748E Pin No Pin Name I O Function and Operation 1 STSMO O STS test output 2 SPDLFG Spindle pulse 3 TXTSO O TEXT control parameter serial output 4 TXTSI TEXT data serial input 5 TXTSCK O TEXT clock output 6 BYTE VCC connected 7 CNVSS VSS connected 8 POWER O CD 5V control output 9 CONT O
94. N ms 5 K Busp 8 E k T CN801 2 8 x ENS aut in 23 112 D E 0 38 ss MP I gis TE rus mm g 7 ages x z I Tz ET 8 52 15 1788 ILL e 5g rer I 8 8 4 ez 8 C 3 a 95 MG8227ZT bd FM 4 7dBs 1 ISENSE BSENSE AUDI0 B ays 45 CNB HZUTRS 85 O FX MG8227ZT UC um The mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation
95. Part No Circuit Symbol and No Part Name Part No Unit Number CWX2614 CKSRYB104K25 Unit PCB Unit LED CEVL220M16 D 31 ChipLED CL205IRXTU CKSRYB473K25 D 32 ChipLED CL205IRXTU S 31 Spring Switch CAMLOAD CSN1052 CKSRYB182K50 S 3 Spring Switch CAMEOK CSN1052 CKSRYB104K25 R 31 RS1 16S0R0J CKSRYB152K50 CKSRYB224K16 CCSRCH180J50 Unit Number CWX2611 Unit Name PCB Unit CCSRCK2ROC50 CCSRCH181J50 L 1 Inductor CTF1389 CCSRCH510J50 5 41 Spring Switch LOAD3 CSN1051 CKSRYB682K50 CKSRYB104K25 Unit Number CWX2613 CKSRYB104K25 Unit Name PCB Unit Side CKSRYB103K25 CKSRYB104K25 MISCELLANEOUS CKSRYB104K25 S 11 Spring Switch CAMCLMP CSN1052 CKSRYB104K25 VR 11 Semi fixed 1kO B CCP 1338 CKSRYB104K25 CKSRYB104K25 RESISTORS CEVL470M6R3 R 11 RS1 16S562J CKSRYB104K25 R 1 RS1 16S562J CKSRYB102K50 R 13 RS1 105391J R 14 RS1 10S391J CKSRYB104K25 CKSHYVH OGKOR R 15 RS1 16SOROJ CCSRCH220J50 16 RS1 16SOROJ CKSRYB224K16 CAPACITORS CKSRYB224K16 ne C 12 CKSRYB104K25 CKSRYB224K16 CCH1349 Unit Number CKSRYB224K16 Unit Name Unit M2 Unit CKSYB475K16 MISCELLANEOUS CKSRYB102K50 CKSRYB104K25 IC 1 IC BA6849FS CKSRYB104K25 S 1 Switch HOME CSN1057 CKSRYB104K25 S 2 Switch CLAMP CSN1057 CKSRYB104K25 RESISTORS CKSRYB104K25 CKSRYB104K25 R 1 RS1 16S221J CEVL220M6R3 R 2 RS1 16S221J CEVL220M6R3 R 3 RS1 16S4R7J R 4 RS1 16S1R0J CKSRYB104K25 CKSRYB104K25 CAPACITORS CKSRYB103K25 CKSRYB103K25 C 1 CKSRYB104
96. Pioneer sound vision soul TOYOTA Manual S Service CRT3022 VEHICLE DESTINATION PRODUCED AFTER TOYOTA PART No ID No PIONEER MODEL No LEXUS RX330 U S A February 2003 86120 48180 P6826 FX MG8227ZT UC CANADA 86120 48320 P6826 FX MG8227ZT 91 UC 86120 48190 P6827 FX MG8327ZT UC 86120 48330 P6827 FX MG8327ZT 91 UC Manufactured for TOYOTA by PIONEER CORPORATION PUB NO CRT3022 E oo m For details refer to Important symbols for good services FX MG8227ZT UC P6826 FX MG8327ZT UC P6827 This service manual should be used together with the following manual s Model No Order Mech Module Remarks CX 1011 CRT2406 3L Cassette Mech Module Mech Description Disassembly CX 951 CRT2872 G2 CD Mech Module Circuit Description Mech Description Disassembly Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation Dolby and the double D symbol are trademarks of Dolby Laboratories Licensing Corporation 2 FX MG8227ZT UC 1 2 3 4 SAFETY INFORMATION CD section precaution 1 Before disassembling the unit be sure to turn off the 2 To protect the pickup unit from electrostatic dis power Unplugging and plugging the connectors dur charge during servicing take an appropriate treat ing
97. R 304 RS1 16S103J R 767 305 RS1 16S272J R 775 R 306 RS1 16S272J R 307 RS1 16S182J CAPACITORS R 308 RS1 16S272J C 101 R 309 RS1 16S682J C 102 R 310 RS1 16S822J C 103 R 311 RS1 16S103J C 104 312 RS1 16S681J C 105 FX MG8227ZT UC 5 6 7 RS1 16S103J 51 165153 51 165153 51 165153 51 165103 RS1 16S103J RS1 16S102J RS1 16S392J RS1 16S103J 51 165103 RS1 16S103J RS1 16S103J RS1 16SOROJ RS1 168331J RS1 16S682J RS1 16SOROJ RS1 16S333J RS1 16S473J RS1 16S331J 51 165102 RS1 16S102J RS1 16S223J RS1 16S223J RS1 16S102J RS1 16S681J RS1 16S681J RS1 16S102J RAB4CO681J RAB4CO104J 51 165222 RS1 16S681J RAB4CQ222J RAB4CO681J RS1 16S473J 51 165473 RS1 16S222J RS1 16S222J RAB4CO104J RS1 16S473J 51 165681 RS1 16S473J RAB4CO222J RS1 16S103J RS1 16S473J 51 165104 RS1 16S103J RS1 16S104J RS1 16SOROJ RS1 16S104J RS1 16S681J RS1 16S473J RS1 16S104J RS1 16S222J RS1 16S681J RS1 16S1502D RS1 16S103J RS1 16S433J RS1 16S154J RAB4CO681J CKSRYB103K25 CKSRYB104K25 CEVL101M10 CEVL470M6R3 CKSRYB224K16 63 OOOO0 ol 10uF 10V 10uF 10V Unit Number Unit Name 21 22 21 22 21 22 64 Photo transistor Photo transistor Inductor Inductor Spring Switch LOAD1 Spring Switch LOAD2 PCB Unit Load
98. R995 1 920 CEL1746 1 84 178 8912 10k 3 R908 39K C910 T 1 10535 0935 0935 50535 30935 10535 80535 50935 01935 11938 71935 1535 1935 81935 81935 11935 ILL1 901P GNDP NOT Gy They 100 15 2 15 1 0943 15 0904 15 0945 15 09 09 C306 R47 R985 1K R902 1K 5 94 5 92 91 86 81 8 7 78 10935 20935 20935 8935 50935 90935 18935 80935 6093S 081935 11935 21935 1935 1935 51935 31935 11935 SEG19 SEG20 VDD 89 VLCD2 VLCD1 VLCD 10901 LC75804W SEG23 KIS 2 KS6 55 KS4 KS3 52 KS1 LCD DRIVER SEG33 301M 26 27 56618 5 018 5 019 GNDD ENC1P 28 ENC1M 29 SEG21 SEG21 SEG22 5 5 KST3 KD2 50 SEG22 51 53 SEG25 34 SEG26 36 SEG28 37 SEG29 32 SEG24 35 SEG27 SEG24 SEG25 025 SEG27 SEG28 SEG29 5 6 2 1 5 4 5 1 301P 17109 6975 12 GNDP 301M GNDD ENCIP ENCIM 7 55 53 KD2 5929 SEEK TRACK DOWN 17109 R967 10 CEL1746 en L921 0323 100P 1 gt 5 8 POWER VOL 5 l o o 5927 5928 6922 100P 1 43 SEG35 38 39
99. S Clock input 19 LDET Tuner PLL lock sense input 20 CDEJ CD EJECT key sense input 21 RX2 IP BUS Data input 22 IPPW O IP BUS Driver power supply output 23 NC Not used 24 Not used 25 NC Not used 26 NC Not used 27 DRST O RDS Decoder reset output 28 BLIGHT O Back Light ON OFF output 29 RX1 IP BUS Data input 30 TX O IP BUS Data output 31 PDO O Tuner PLLIC data output 32 PDI Tuner PLL IC data input 33 PCK Tuner PLL IC clock output 34 PCE1 O Tuner PLL IC chip select output 35 BSO O P BUS Serial data output 36 5 P BUS Serial data input 37 BSCK O P BUS Serial clock output 38 BRXEN 1 0 P BUS Reception enable input output 39 BRST P BUS Reset output 40 BSRO P BUS Service request output 41 FMPW O FM power supply control output 42 AMPW O AM power supply control output 43 SYSPWR System power control output 44 RDT l RDS Data input 45 SEL1b output select b output 46 SEL1a O Amp output select a output 47 INH1 O Amp output inhibit output 48 SEL2b O RSE output select b output 49 SEL2a O RSE output select output 50 INH2 O RSE output inhibit output 51 RSEMUTE O RSE mute output 52 SYSMUTE2 O System mute output 53 SYSMUTE RSE system mute output 54 ANTA O Not used 55 SWVDD O Keyboard unit power supply control output 56 LANMUTE AVC LAN mute output 57 ADIM ADIM information input 92 FX MG8227ZT UC 1 3
100. S1 16S222J RS1 16SOROJ 51 165102 RS1 16S102J RS1 16S102J RS1 16S102J RS1 16S223J 51 165102 RS1 16S102J RS1 16S102J RS1 16S102J RS1 16S102J 51 165102 51 165102 RS1 16S681J RS1 16S473J RS1 16S473J 51 165473 RS1 16S473J RS1 16S473J RS1 16S473J RS1 16S473J 51 165473 RS1 16S473J 51 165102 RS1 16S102J RS1 16S102J 51 165102 59 Circuit Symbol and No Part Name Part No 680 RS1 16S102J 869 681 RS1 16S102J 870 683 RS1 16S102J 871 685 RS1 16S102J 882 687 RS1 16S473J 884 R 689 RS1 16S473J 886 693 RS1 16SOROJ R 888 R 698 RS1 16S102J 699 RS1 16S473J CAPACITORS R 701 RS1 16S473J C 201 R 703 RS1 4S101J 202 R 704 RS1 4S101J C 203 705 RS1PMF680J C 204 R 711 RS1 16S473J C 205 721 RS1 16S102J 206 722 RS1 16S473J C 207 723 RS1 16S103J C 208 801 RS1 8S222J 209 802 RS1 8S472J C 210 803 RS1 8S472J C 215 R 804 RS1 8S472J C 216 R 805 RS1 8S472J C 217 R 806 RS1 8S472J C 218 807 RS1 8S221J 219 R 810 RS1 16S104J 220 R 811 RS1 16S104J C 221 812 RS1 16S104J C 222 R 819 RS1 16S102J C 223 4 7hF 35V 820 RS1 16S123J C 224 4JHuF 35V 821 RS1 16S103J C 225 4 7pF 35V 822 RS1 16S103J C 226 4 7uF 35V 823 RS1 16S223J C 227 824 RS1 16S102J 228 825 RS1 16S331J 229 826 RS1 16S103J C 230 827 RS1 16S471J C 231 828 RS1 16S221J 232 829 RS1 16S223J 233 R 830 RS1 10S221J C 2
101. T C252 390P 35 16 m FR I 36 GND HA12216F vcc 15 Fwd L 55 SND MSOUT R28 1 gt 37 FIN R MSGV 13 ORD FL T C251 390P t 38 VREF Er 39 RIN R DOLBY B NR 120 70 12 HDI I R255 R296 40 11 HEAD ASSY 180 ORO gc 1594 gs BOE ce SA wo 88 2 B Ewe TEST TAPE ans Skee P28 28 150 1 gue 400Hz 200nWb m 2 5 18K ete R259 2 o 13K C Me 1 Z ale 2 VR301 5 1280 2 2115 1 C272 R1 t I I 2 2 5 5 e 1 i a n o S AS co its Lu a T lt 22 m z o o o EN 27 21 a lt 8 24dBs 300mV 1dB FY 5 40 FX MG8227ZT UC 1 2 3 4 m 5 i 6 E 7 M1 MOTOR UNIT MAIN MOTOR EXA1618 T sassa Y CN255 0101 256 CN253 0 GND AX Ue 0271 25 en 2564116 5 3 3 1 J R375 ORO MTL L 220K MCS 6373 ORO mm NUR R275 as ey als 101 1 205 818 Y ESG1007x3 17 nsa 10
102. TE Le Bl SYSMUTE5 ESENS eu 34 PD5788A Q563 2 2 WU gus lt gt NEN st I Q882 ES uu SYSPWR gt AVC LAN BUS DRIVER pur 4 TX 1 1 70 6 RX HA12187FP 5 Tx i Hw 5 AVC LAN MUTE L RESET ME 1 lt gt 0825 Re swvpp u fe Ld sto eno 42 a C UL 1 CN801 25 0451 s _______ AUDIO REGULATOR 0808 gt js rj 1 AUDIO B a CD 9V REGULATOR SYSTEM Swsv 9508 CONTROLLER ADM coag 601 2 2 ea 4 0722 VDD5V REGULATOR 43 ILLB REGULATOR 0811 0815 SWVDD 55 lt BU 20 CN804 a v ENCIM LEFT PCB CD TAPE EJECT EJECT ILLB P LDO LCK LCE LDILRST CDILLG CDILLR VR901 IC 901 POWER VOL LC75804W KEY CONTROLLER LCD DRIVER KEY MATRIX lt LCDBL 2 kevBoarD Pcs w 4 nur pce FX MG8227ZT UC 5 6 um 7 3 3 OVERALL CONNECTION DIAGRAM GUIDE PAGE Note When ordering service parts be sure to refer to EXPLODED VIEWS AND PARTS LIST or ELECTRICAL PARTS LIST Large size i SCH diagram ES s 1 55 Mone A00HzNFX MGRAZTZTIUCI 24 dB FX MG8227ZT U
103. V1539 26 Arm ENV1540 27 Gear ENV1569 28 Gear ENV1547 29 Gear ENR1044 30 Worm Wheel ENV1559 31 Lever ENV1551 32 Flywheel ENV1554 33 Gathering PCB ENX1073 34 Switch S101 S102 S103 ESG1007 35 Deck Unit EWM1043 36 Plug CN251 CKS3540 37 Gathering PCB ENX1076 38 Motor Unit M1 EXA1618 39 Motor EXM1035 40 Head Assy HD1 EXA1594 41 Arm ENC1537 42 Screw JGZ20P025FNI 43 Bracket ENC1559 44 Chassis Unit EXA1636 45 Pinch Holder Unit EXA1608 FX MG8227ZT UC 1 5 6 7 8 18 3 BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3 1 BLOCK DIAGRAM 1 PU UNIT SERVICE PX1 PCB UNIT UNIT SIDE A C B4D HOLOGRAM UNIT FO MOTOR DRIVER 2 CN42 SIN EC 0 36 S2 CLAMP UAM oo 2 9 9 51 HowE oo 1o 37 en S LOADSW2 511 CAMCLMP M3 CARRIAGE 11 1 CAMGEAR 12 CGM CN14 LP 6 2 EM 532 2 oo 5 m S31 CAMLOAD ENS PCB UNIT oo 7 10 LED LED VR11 VR1ELV SENSE lt ELVSNS 46 5 CN13 5 LOADPHT 022 Qn 21 LOAD1 ooo 1 Loapsw1 22 LOAD2 LOADING 4 top 5 tom FX MG8227ZT UC CN101 1 CN501 MAIN ANTENNA SUB ANTENNA 2 mn
104. ZT UC AMP Model GGD1318 Bullet connector To DC Regulated Power Supply GM 8337ZT E Bullet connector To DC Regulated Power Supply GGD1317 Bullet connector SP Line Rear Disp and SDVD GGD1319 32P 24 20 2 RSE ECU AMP SYSTEM cannot use GGD1317 Because external connector is different from pioneer AMP and M L AMP PIO 24P 20P M L 25P 16P Moreover GGD1240 which is a previous jig cannot be used Because the signal array is different Therefore when the head unit of the M L AMP system is repaired pioneer AMP system is used VTR Adapter P and Pio Pioneer M L Mark Levinson 68 FX MG8227ZT UC 1 2 3 4 STANDARD SYSTEM AMP P ANDM L FX MG8227ZT UC Pio AMP Model FX MG8327ZT UC AMP Model GM 8337ZT E GGD1317 Bullet connector Bullet connector To DC Regulated Power Supply SPLine M L AMP SYSTEM cannot use GGD1317 Because external connector is different from pioneer AMP and AMP PIO 24P 20P M L 25P 16P Moreover GGD1240 which is a previous jig cannot be used Because the signal array is different Therefore when the head unit of the M L AMP system is repaired pioneer AMP system is used P and Pio Pioneer M L Mark Levinson FX MG8227ZT UC 5 6 F 69 6 2 AUDIO ADJUSTMENT Connection Diagram DOLBY B NR ADJUSTMENT DC Regulated Power Supply
105. _y T AMP SYSTEM cannot use GGD1317 Because external connector is different from pioneer AMP and M L AMP PIO 24P 20P M L 25P 16P Moreover GGD1240 which is a previous jig cannot be used Because the signal array is different Therefore when the head unit of the M L AMP system is repaired pioneer AMP system is used VTR Adapter P and Pio Pioneer M L Mark Levinson 66 FX MG8227ZT UC 1 2 3 4 NAVI SYSTEM AMP P AND M L FX MG8227ZT UC Pio AMP Model FX MG8327ZT UC AMP Model 4 s a Co 88 8 L ae or we GGD1318 Bullet connector GGD1239 DC Regulated Power Supply GM 8337ZT E Bullet connector To DC Regulated Power Supply Bullet connector To DC Regulated Power Supply rr am Lodi n 11 GGD1317 NAVIECU Bullet connector SP Line e AUI AUI M L AMP SYSTEM cannot use GGD1317 Because external connector is different from pioneer AMP and M L AMP PIO 24P 20P M L 25P 16P 32P Moreover GGD1240 which is a previous jig cannot be used Because the signal array is different Therefore when the head unit of the M L AMP system is repaired pioneer AMP system is used P and Pio Pioneer M L Mark Levinson FX MG8227ZT UC 67 5 6 7 8 RSE SYSTEM AMP P AND M L FX MG8227ZT UC Pio AMP Model FX MG8327
106. and then remove the Grille Assy THEFT DETERRENT DESIGN p FM TAPE psc When reassembling Knob Unit Knob Unit While putting Knob units back on each place steady each PCB behind Right PCB Left PCB f with your other hand because the PCB is fragile Fig 1 Removing the Frame Fig 2 gt Remove the five screws and then remove the Frame r3 m gt CS Frame Fig 2 Removing the Chassis Fig 3 gt Remove the eight screws Disconnect the connector and then remove the Chassis Precautions when removing the radio unit to prevent damage during shipment Chassis 85 Removing the Cassette Mechanism Module Fig 4 gt Remove the four screws and then remove the Cassette Mechanism Module 4 amp 333 Cassette Mechanism Module Removing the Main Unit Fig 5 Straight the tabs at three locations indicated Remove the two screws and then remove the Main Unit 86 Main Unit Fig 5 Removing the Control Unit G2T Fig 6 1 Remove the eight screws and then remove the Case 2 Apply shorting solder to the PU flexible cable before disconnecting it from the connector 3 Disconnect the connector 4 Remove the two screws B 5 Remove the Control Unit G2T Removing the CD Mechanism Unit Fig 6 1 Remove the two springs A and two springs B 2 Remove the three screws A and then remove the Bracket Unit 3 Remove the four Dampers an
107. be pulled up to the VDD at 47kQ 19 currentrequest_ Active at Low be grounded at 47kQ 20 audio input The frequency response and the level are set by connecting an external CR network with terminal AMIN as terminal AMDET rin 50kQ 21 O composite signal FM composite signal output out lt 1000 22 VCC power supply Analog section power supply pin DC 8 4V 0 3V 23 LOCH __ local high FM local high pin When seeking local high apply 5V together with LOCL 24 FM local low FM local low pin When seeking local low apply 5V to the base of the NPN transistor with which the specified resistor is being connected to the emitter Keep it open in case of ordinary marketed models 25 LOCL local low FM AM local low pin When seeking local low apply 5V to the base of the NPN transistor Since this pin is exclusive for AM when the FMLOCL is in use do not drive it under FM 26 RFGND RF ground Grounding for the antenna section 27 FM antenna input FM antenna input 750 Surge absorber DSP 201M S00B is necessary 28 AMANT AM antenna input AM antenna input High impedance Connect to the antenna through L LAU type of 4 7uH To cope with the power transmission line hums insert a series circuit consisting of an L coil of about 100mH R a resistor of 470 Q to 2 2kQ between the GND 98 FX MG8227ZT UC 2 Bn 3 7 2 2 DISPLAY
108. ber CWX2649 R 313 Unit Name Control Unit G2T Re MB MISCELLANEOUS aie IC 201 IC UPD63711GC R 318 IC 301 1 BD7962FM 319 IC 302 S 818A33AUC BGN R 320 IC 303 IC BAO5SFP R 322 IC 501 1 SM5903BFP 323 IC 504 1 7 32 505 IC TC74VHC541FT 325 507 MSM51V17400F6TFT R 501 IC 702 IC PD5748E R 504 Q 101 Transistor 2SB1132 R 508 601 Transistor DTC114EK R 511 Q 602 Transistor DTA123JK R 512 603 Transistor DTC314TK R 513 O 604 Transistor DTC314TK R 516 702 Transistor UMD3N R 601 D 101 Diode 1SS355 R 602 D 301 Diode S1G 6904G2P R 603 D 303 Diode S1G 6904G2P R 604 D 601 Chip Diode MA151WA R 605 L 201 Inductor CTF1306 R 606 L 601 Inductor CTF1295 R 607 TH 701 Thermistor CCX1061 R 608 x 201 Radiator 16 93MHz CSS1581 R 609 x 701 Radiator 10 00MHz CSS1428 R 701 RESISTORS Ria 702 R 101 RS1 8S120J 102 RS1 8S100J R 705 R 103 RS1 16S222J R 706 R 104 RS1 16S102J R 707 105 RS1 16SOR0J R 201 RS1 16S104J E R 202 RAB4CO681J R 71 203 RS1 16SOR0J R 712 R 204 RS1 16S0R0J R 713 R 205 RS1 16S103J R 206 RS1 16S393J M R 207 RS1 16S0R0J 716 209 RS1 16SOR0J R 718 210 RS1 16SOR0J 719 211 RS1 16SOR0J 212 RS1 16S562J 213 RS1 16S153J R 727 R 214 RS1 16S123J R 734 R 216 RS1 16SOROJ 736 217 RS1 16SOR0J 220 RS1 16S471J Re gaa R 221 RS1 16S681J R 742 R 298 RS1 16SOR0J R 743 R 301 RS1 16S103J R 758 302 RS1 16S153J R 303 RS1 16S103J Ro 2154
109. d then remove the CD Mechanism Unit Uu I B Fig 6 FX MG8227ZT UC 5 6 7 Screw 87 Cautions replacing the CD mechanism unit The CD mechanism units available as service parts have been set in the shipment mode at the factory Before mounting it on the product to be serviced be sure to apply the power to a CD mechanism to put it into the initial mode where the carriage mech assy stays at the disc clamp position in accordance with the following method Control Unit G2T Removing the PU Unit PX1 1 Set the mechanism to the shipment mode 2 Remove the two screws A and two screws B 3 Remove the Frame 88 PCB Unit Side Initial mode setting method 1 Keep a CD mechanism unit out of the product to be serviced as shown below Connect the 50 pin connector of the control unit G2T in the product and the 50 pin connector of the PCB unit Side in the CD mechanism by using the extension cable GGD1250 2 Apply the power 14 to the product to move the CD mechanism until it enters the initial mode and stops Operating time about 30 seconds 3 When it is confirmed that the CD mechanism stops in the initial mode the setting completes 4 Apply shorting solder to the PU flexible cable before Washer Screw disconnecting it from the connector CN12 5 Disconnect the flexible cable from the connector CN12 and remove the flexible cable Holder 6 Remove the washer and Arm
110. d to GND you must immediately turn off the regulator or power supply The regulator must be turned off before mounting or dismounting filters or wiring materials You should not start adjustment or measurement immediately after the regulator is turned on It is rec ommended to run the player for approximately one minute so that it may stabilize When the test mode is turned on various protective functions from the software become unavailable Thus you must make sure that undesirable electric or mechanical shocks are not be given to the system This model employs a photo transistor for detecting discs at their loading or ejection Thus if its outer case is removed during repair work and internal parts are exposed to light of strong intensity malfunctions including the following can result The eject button becomes inoperable during play Pressing the eject button does not eject a disc and play is continued Loading becomes unavailable If a malfunction is recognized appropriate remedial actions must be taken Such actions include chang ing the light source position changing the unit posi tion and applying a cover to the photo transistor When you press the EJECT key to eject a disc you must not touch any other key until the ejection is complete If you press the UP or DOWN for the focus search in the test mode you must turn the power off immedi ately Otherwise the lens will be forced to stick to the top or botto
111. dsip 94 5 104 UOISJaA 10 sisouberq 10 y Z PIO 10 A0849 S 2eUo5 9 5 UBYM SI 5141 44 10 0 Aejdsip 1 solA4es 991 0 10 4 Avy 6 Aejdsip sllelep eui 6ulJelue 10 suoneJedo spue Gsuodsei JO UOISJ A pIO 99u2 paloeuuoo JON aouelealo MOIIOJ se peAeldsIp si 29uo sseJppe uoe3 sisouBeip pue gt ay Aq suonipuoo sed pue 99 p el dsip 100 sisoubeiq 1 ers lonpold 143 NV T 29AV 24 ol peyoeuuoo sessejppe leolS AUd suoneredo 2 2 gt 10 9 2euo BIIAIBS 2942 10 6 sdeeq AlleuuJou 55 J 2992 9 pie u d q
112. e R354 OTP Ra12 OS RELL R352 ICege 0564 250 Pod dq bRSSB X css 555 SEA 95 00052 mad 0551 8551 0562 MD 191 CN251 a DONO 5555 y 39 R359 5 D Ics62 588222 IC701 00 8 9 22 0497 9497 82 8 0722 Qo E 58 8 96 0404 401 551 o iD IC711 oO Quo p RZ88 T4 9721 554 e Paga 9561 O 721 A 0644 0252 0406 gt ip VR561 De 6 dp CCP IS 9645 0405 D Rosa H Rza S16 5 IC601 0405 g IC602 C357 KO 25 pu 0402 oro S N S 16561 IN 0401 16252 IC604 CN804 RARRS amp ob RE 2 118 58 00 0 a __8695 149 15 2529 9 Ge na 0606 CN901 FX MG8227ZT UC 3 4 Bii lt A 94 c PAA w 1 R24 8 Igi tal nee 5 T 2 9 ut 3 44 UNIT O lt 6 6 4 99000000 v E 089 O O pU i 5 a 29 R8 5 60 6520 O z 2 089 AQ 0894 10 S 96 520 5 v C493 0 9888 0000
113. ffset Record Length Trigger Smoothing OFF CH1 0 00v Main 10K Mode NORMAL W FULL CH 0 000w Zoom EDGE CH2 CH 0 00v Delay 8 05 CH 0 00 Hold Off MINIMUM CH1 STSMO Mode Normal CH2 TE Memory capacity remaining at the starting of PLAY CH2 1V 2s div DC 10 1 DC 10 1 2s div NORMESUS S Filler Offset Record Length Trigger Smoothing OFF CHI 2 50V Main 10K Mode AUTO W FULL CH2 0 00 Zoom IK EDGE CH3 CH3 0 00 Delay D ns CH4 0 00 Hold Off MINIMUM CH1 RFO Mode Normal CH2 TE Memory capacity remaining during PLAY CH1 1V o CH2 lV T 00mg div DC 101 DC 101 100ms div _ NORMET0KS 5 Filter OFfsel Record Length Trigger Smoothing OFF CH1 250 Main 10K AUTO FULL CH Zoom 1K EDGE CH3 4 CH 000w Delay 0 075 CH 000 Hold off MINIMUM CH1 2 CH3 CH4 Setup FDX FOK MDX FG 9999 Mode Normal CH1 500mw DC 10 1 CH3E2V 10 1 DC 101 200ms div MORMEKS S 5 200m div Filter Offset Record Length Trigger Smoothing OFF CH1 0 000w Main 10K Mode AUTO W FULL CH2 2 50 Zoom EDGE CH3 CH3 0 00v Delay 0 015 2 50 Hold Off MINIMUM CH1 FE Mode Normal CH2 FDX CH3 TE CH4 TDX During Play CH1 1V CH2 1V CH3 1V
114. layer Tape uma a ioa Compact cassette tape C30 C90 AMI tuner Tape speed 4 76cm sec 0 14cm sec 0 05cm sec Frequency range 530 1 710 kHz Wow and llutter 0 2 or less WRMS S N 20dB useable sensibility 34dBu or less Crosstalk ep 40dB or less Je 42dB or more Stereo 30dB or more DiStOrtlOri ii eode 1 5 or less S N D vere de 40dB or more IF interference iieri 55dB or more 3 less Image 45dB or more CD player disc audio system 5 disc Signal format Sampling frequency 44 1kHz Number of quantization 16 linear 65dB more DIStOFUOTI eiie 0 396 or less 6 FX MG8227ZT UC 1 2 un 3 4 2 EXPLODED VIEWS AND PARTS LIST 2 1 PACKING FX MG8227ZT 91 UC FX MG8327ZT 91 UC NOTE Parts marked by are generally unavailable because they are not in our Master Spare Parts List Screws adjacent to V mark on the product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply a
115. m potentially resulting in the burning of the actuator FX MG8227ZT UC Ending the Test Mode Apply the reset the reset will be applied two minutes after the power is turned from off Operation of TR JUMPs except 100TR continues after your finger has left the key CRG MOVE and 100TR JUMP are forced to the tracking close mode as soon as the key is released Turning the power on or off resets the JUMP MODE to the Single TR um 7 8 73 1 6 DISC 3ti Flow Chart Diag Mode DISC SEEK UP Test Mode In Key DISC 3sec Contents Diag off Display DISC Source CD TRK MIN SEC Y Y Y Y Y TXT 5 2 1 RDS Power ON Power ON RF AMP Gain Select 1 Mechanism Test Mode T OFFSET adjustment required adjustment not required Initial State New Test TRK MIN SEC TRK MIN SEC TRK MIN SEC TRK MIN SEC 00 0 00 99 99 99 00 00 00 E 72 MIN SEC 00 4 Y TXT 5 RDS 1 SEEK
116. n gt Waiting for disc pulled out ERROR 1 2 25 DINSRDY Forced ejection Waiting for disc pulled out ERROR 3 1 2 26 LIFTDN ejection Waiting for disc pulled out ERROR 3 3 The m2stat value at the original error followed by forced ejection 3 4 The LOAD SW value 3 bits at the forced ejection end 51 MFWDTO CAM motor FWD time out error during TRAY UP operation ERROR 3 1 2 52 MREVTO CAM motor REV time out error during TRAY UP operation ERROR 3 1 2 MFWDTO CAM motor FWD time out error during TRAY DN operation ERROR 3 1 2 5b MREVTO CAM motor REV time out error during TRAY DN operation ERROR 3 1 2 MFWD2TO CAM motor FWD2 time out error during TRAY DN operation ERROR 3 12 61 MFWDTO CAM motor FWD time out error during CRG OUT operation ERROR 3 1 2 62 MREVTO CAM motor REV time out error during CRG OUT operation ERROR 3 1 2 64 MLSWNG LOAD SW ON stuck error during CRG OUT operation ERROR 3 1 2 66 MREV2TO CAM motor REV2 time out error during CRG OUT operation ERROR 1 2 MFWDTO CAM motor FWD time out error during CRG IN operation ERROR 3 1 2 6b MREVTO CAM motor REV time out error during CRG IN operation ERROR 3 1 2 71 MFWDTO CAM motor FWD time out error during ELV IN operation ERROR 3 1 2 72 MREVTO CAM motor REV time out error during ELV IN operation ERROR 3 1 2 7a MFWDTO CAM motor FWD time out error during ELV OUT operation ERROR 3 7b MREVTO CAM motor REV time
117. n esc 1 vaer ssi gies A714 avg 5 gt FS psi 7 logg CZ m 5 agy fS 8 28222865 t 5808 d T SEEN I N E 5 8 gt a oTESTIN x x iis z 1 5t x EM amp sl 1 Siu 75 5 sovoo 2 ak DR m 1 eno 4 22 48 FX MG8227ZT UC GND GND PGND out AAGND ROUT u GND voo RESET C asck 27 GO asma vo vo P Bus 31 aaa diio Er v z3 2 ery et LXd 32IAH3S LINn Ad Wis vL ii N 2 10 19 510203 7 KO Q
118. nd then displays the RF AGC coefficient In all TR Jump modes except 100TR track jump operation continues even after the key is released In the CRG Move and 100TR Jump modes the tracking servo loop closes at the same time when the key is released When the power is turned off and on the jump mode the RF AMP gain setting and the auto adjustment values are reset to the Single TR 91 0dB and the factory setting respectively Note When you pressed the SEEK UP or SEEK DOWN key during the Focus Search you must turn the power off immediately otherwise the lens can stick resulting in actuator damages 74 FX MG8227ZT UC 6 5 GRATING AFTER CHANGING THE PICKUP UNIT Note The grating angle of the PU unit cannot be adjusted after the PU unit is changed The PU unit in the CD mecha nism module is adjusted on the production line to match the CD mechanism module and is thus the best adjusted PU unit for the CD mechanism module Changing the PU unit is thus best considered as a last resort However if the PU unit must be changed the grating should be checked using the procedure below Purpose To check that the grating is within an acceptable range when the PU unit is changed Symptoms of Mal adjustment If the grating is off by a large amount symptoms such as being unable to close tracking being unable to perform track search operations or taking a long time for track searching Method
119. oops 999 is being pressed the motor will keep moving 77 1 2 3 4 Electrical and servo errors Mode Digit Code Name Descriptions A Electrical error 1 2 AO VD power NG VD power abnormal ERROR 4 12 A1 Mech Vref NG Mech elevation reference voltage abnormal ERROR 4 3 4 At the occurrence of error motor control output 6 Servo error 1 2 10 Carriage home NG The CRG cannot move to inner tracks or move from inner tracks ERROR 3 1 2 11 Focus search NG No focus ERROR 1 1 2 12 Spindle Lock NG Subcode No spindle lock Sub codes cannot be read ERROR 1 1 2 14 NG Not applicable to the G2 mech 1 2 17 Setup NG AGC protection does not function Focus is easily unlocked ERROR 1 Ja 19 Tracking Balance NG Not applicable 1 2 30 Search time out Cannot reach the target address ERROR 1 3 At the occurrence of error claw switch value 4 The rotation rate does not satisfy the spec Mechanical errors Mode Digit Code Name Descriptions Waiting for disc pulled out 1 2 20 CAMRST Forced ejection Waiting for disc pulled out ERROR 3 1 2 21 WTLOAD Forced ejection gt Waiting for disc pulled out ERROR 3 1 2 22 gt Forced ejection Waiting for disc pulled out ERROR 3 1 2 23 SEJPCK Forced ejection 2 Waiting for disc pulled out ERROR 3 0 2122 24 HLFLOAD Forced ejectio
120. ortation Turning on Shipment mode to prevent damage during shipment eRemove all discs loaded in this product before disconnecting the power supply connector eSet this product to the Shipment mode and then disconnect the power supply connector before shipping eSetting the Shipment mode eSwitch ACC OFF and then while simultaneously pressing the SEEK UP or TUNE UP and DISC buttons switch ACC ON eConfirming Shipment mode setting eDuring Shipment mode setting the CD loading door indicator flashes when shipment mode setting is completed it stays lit If the radio unit itself has a display SHIP is indicated eAfter disconnecting the power supply connector and removing this product confirm that you can see a metal plate through the hole near the SHIP mark on the rear chassis eConfirm that the door of the CD player is closed 104 FX MG8227ZT UC 1 2 3 4 8 OPERATIONS FX MG8227ZT UC SC A lt 2 3 4 THEFT DETERRENT DESIGN P6826 FX MG8327ZT UC Jp iz
121. ot used 90 RDSLK RDS LK signal input 91 NC Not used 92 NC Not used 93 SL Tuner Signal level input 94 ILL Rheostat signal input 95 STSW2 Steering switch 1 input 96 AVSS A D converter ground terminal 97 STSW1 Steering switch 1 input 98 VREF A D converter reference voltage terminal 99 AVCC A D converter power supply terminal 100 NC Not used PD5788A FX MG8227ZT UC 3 51 00L IC s marked by are MOS type Be careful in handling them because they are very liable to be damaged by electrostatic induction S 812C56AUA C3K 80835CNUA B8U Reference Voltage 2 1 2 Lr LE CD z gt gt 9 gt FX MG8227ZT UC 6 mm F 93 Pin Functions SM5903BFP Pin No Pin Name I O Function and Operation 1 VDD2 Power supply terminal 2 6 UC1 UC5 I O Micro computer interface Extension input output 7 NC Not used 8 NTEST Test input 9 CLK Clock input 16 9344MHz 10 VSS Ground terminal 11 YSRDATA I Audio Serial data input 12 YLRCK l Audio Serial LR clock input 13 YSCK Audio Serial bit clock input 14 ZSCK O Audio Serial bit clock output 15 ZLRCK O Audio Serial
122. p L sod 5 ie ty ve L O t L 258 925 1 z l 1 HarHar 2 E L N3XU8 0252 I 5 38001 91 o Lo 1 3108 1 10 1 aiiis gt eih 6 13538 wu 88 HLL LL emi Jaan wi 33 1 eoho 1 mo m 646 1N020 Ot dels i S 1 H 1 1 aq pe vow amp Sg E nang s 1001 n wv gt sns 2 X IOS m x lt Hs 1 x It 1 LO 1 uu 1 zH a NO lt lt 1 L H t Jaane L pa 2 FX MG8227ZT UC um 25
123. s sl 1 l OL SONVIVENN n E TM rti Nos els de 2p X OK SRI TIE SIS 5 SNIXIIN YANNL X i Ig lt Us 822 A m 41 SJolloedeo 1 49 A 4028 EX 8 S 8 bb EEEE 2208 0 slolloedeo diu u wg q si ON 3022 EEEE gA AR E gt d gt de OCS seleolpul joquiAS H J FONVIVENN OL JONV IVE 510151591 919J9sIp 75777 SenleA pue pue 510151591 diuo ON 1 1 10151594 10 slulod jeuuroeq Jolsliseal e seleolpulloquAs gt 3LON FX MG8227ZTUC 26 O O 4 1019 OH
124. s you think it appropriate PACKING FX MG8227ZT 91 UC FX MG8327ZT 91 UC SECTION PARTS LIST Mark No Description 1 2 Air Cap 3 Cover 4 Polyethylene Bag 5 Carton Part No CHW1945 CHW1948 CEG1045 CEG1174 CHG4861 Mark No Description FX MG8227ZT UC um 6 Contain Box Part No CHL4861 2 2 EXTERIOR FX MG8227ZT UC 1 EXTERIOR SECTION PARTS LIST Mark No Description Part No 1 Screw BMZ26P040FTC 2 Screw See Contrast table 2 3 Connector CDE7260 4 Screw BMZ20P025FMC 5 Screw BMZ26P040FMC 6 Screw M2x2 5 CBA1076 7 Spring CBH2481 8 Spring CBH2482 9 Connector CDE7020 10 Connector CDE7035 11 Case CNB2705 12 Sheet CNM5981 13 Damper CNV6608 14 Control Unit G2T CWX2649 15 Connector CN601 CKS1956 16 Connector CN101 CKS4512 17 Service Mechanism Assy G2T CKX1658 18 Label CRW1429 19 Main Unit See Contrast table 2 20 Screw BMZ30PO60FTC 21 Screw M3x6 CBA1393 22 Connector CN801 CKM1322 23 Connector CN473 CKM1350 24 Connector CN472 CKM1351 25 Plug CN354 CKS 291 26 Connector CN353 CKS3568 27 Connector CN351 CKS3886 28 Connector CN804 CKS4361 29 Connector CN501 CKX1064 30 Holder CNC9639 31 Holder CNC9701 32 FM AM Tuner Unit CWE1630 33 Holder CNC8855 34 Terminal CN802 VNF1084 35 Terminal CN803 VNF1084 36 Screw 720 080 37 Unit CWS1366 38 LCD LCD901 CAW1722 39 Connector CN901 CKS4361 40 Connector CN904 CKS4591 41 Connector CN905 CKS4
125. t output 64 STSSTD O STS test output 65 STSSTC O STS test output 66 STSSTB O STS test output 67 STSSTA O STS test output 68 71 NC O Not used FX MG8227ZT UC 6 7 95 1 2 3 Pin No Pin Name 1 Function and Operation 72 HOME2 Disc clamp claw sense input 73 SBSY Sub code synchronous interrupt signal input 74 CDMUTE 0 CD Mute output 75 LO2 O LOAD motor control 2 output 76 LO1 O LOAD motor control 1 output 77 ELV2 ELV Motor control 2 output 78 ELV1 ELV Motor control 1 output 79 HOME Carriage home switch input 80 STS16M STS DRAM 4M 16M H select input 81 LOADSW1 LOAD operation sense 1 input 82 LOADSW2 LOAD operation sense 2 input 83 84 NC Not used 85 ADENA O AVREF enable output 86 CG1 Cam motor 1 output 87 CG2 Cam motor 2 output 88 LOADVOL2 I LOAD voltage sense 2 input 89 LOADPHT LOAD operation photo sense input 90 LOMMON O Not used 91 ELVSENS ELV position select input 92 EREFF ELV sense reference voltage 93 TEMP CD Temperature sense input 94 AVSS A D converter ground potential 95 VDIN CD Power supply short sensor input 96 VREF converter reference voltage input 97 AVCC converter ground 98 STSSI STS data input 99 STSSO O STS IC data output 100 STSSCK STS clock output PD5748E 9 51 75 e 96 FX MG8227ZT UC 1 2 un 3 BA6849FS
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