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Maintenance Manual Change Tracking

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1. W BKT spacer 3 Move the head andadjust the wiper so that there is approximately 5 1 5 mm from the nozzle surface 1 5 mm 2009 MIMAKI ENGINEERING CO LTD 434 R10 P 1 Maintenance Manual gt Adjustment Items gt Mechanical Adjustment gt Positioning of the Encoder Sensor Model CJVS0TPC issued 2008 06 04 Revised __ 4 3 5 Positioning of the Encoder Sensor B Function 2 B Procedure 1 Loosen the screws on the L sensor BKT Refer to 6 5 12 Encoder PCB Assy for details concerning its 3 assembly and disassembly 2 Adjust the height of the encoder PCB assy and fix it with screws Linear Encoder Scale 3 Checkthefollowingtwoitems whenmovingtheprintheadcarriage manually from the right end to the left end on the main body N G The upper part of the linear encoder scale is not in touch 5 The linear encoder scale with the L sensor must not be in touch with the L sensor The exposed lens of the L sensor is not over the height of the linear encoder scale After fixing the L sensor BKT check whether no abnormality is found by conducting the following IMPORTANT ST 5 1 26 LINEAR ENCODER The linear encoder scale must be positioned so
2. B Outline Board name Head Memory PCB Assy Stores Head ID information Is provided together with the head s and does not operate independently 4 W List of connectors Connected to Remarks Head Heating Thermistor Not used 5 Ink Slider PCB Assy Head Heating Heater Not used Head Heating Heater Not used 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Electrical Parts gt Circuit Board Specifications gt LED Assy 2 3 11 LED PCB Assy B Outline Board name LED PCB Assy Is located at the front of the ink cartridge unit inside the left cover The FFC from the X axis relay PCB assy is connected to this PCB The LEDs green red corresponding to each slot of the cartridge is displayed on the LED PCB assy W List of connectors Nom Rem CNI 20 X axis Relay PCB Assy CN2 6 None AUX 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Electrical Parts gt Circuit Board Specifications gt Keyboard Assy 2 3 12 Keyboard PCB Assy B Outline Board name Keyboard PCB Assy Has LCD with 2 lines of 20 characters and key switches It is connected to the station PCB assy with a keyboard cable 4 W List of connectors e ems CNI LCD PCB A Control 5 CN2 24 Station PCB Assy 2009 MIMAKI ENGINEERING CO LTD Maint
3. 1 1 1 110 ji Indication on LCD DPC gt PDC Revised 110 I Indication on LCD 1 00 gt V1 00 0 Added 110 Step 6 When the fuse F13 of the main PCB assy is blown 1 1 2 See Indication on LCD DPC gt PDC Indication on LCD V1 00 gt V1 00 0 Step 4 When the fuse F13 of the main PCB assy is blown Added 1 Step 5 Except firmware update 1 1 3 Added 110 Step 4 Only when MAIN power is DESEE Step 5 Refer to 1 1 6 Operation for Connecting the Heads Revised 1 10 Step 2 4 When it cannot be detected When detection is impossible or the mimber of pinch rollers is not recognized Added 110 Tips Box during Step 3 above Tips Box PRINT MODE lt gt CUT MODE was switched The machine draws a stored pattern which can be selected EPZ Step3 Press FUNCTION and maintenance washing liquid 1 2 9 Revised 110 Indication on LCD All the indications on the display revised Revised 10 Description of status 1 1 near full or more full or more EXAM Step2 The Re TANK is displayed in LOCAL mode Revised Important Box is cumulatively counted in this unit gt is not cumulatively counted in this unit In Table Execution status when an error occurs 5 6 7 8 2 3
4. 2 Remove the pump tube connected to the cap head 4 Take care not to pollute the surroundings with waste IMPORTANT ink or washing liquid 3 Remove the pump motor assy connector and then stepping motor assy together with the pump assy 5 4 Remove the stepping motor Pump Motor 5 Reverse the disassembly procedure for reassembly Protrude the pump tube of the discharge side from tube end by 5 8 to 9 mm 2009 MIMAKI ENGINEERING CO LTD 624 R10 P 1 Maintenance Manual gt Disassembly and Reassembly gt Ink related Parts gt Pump Assy 6 2 5 Pump Assy Pump Assy 1 Remove the station cover U d fs 2 Remove the pump tube connected to the CP coupler 4 Take care not to pollute the surroundings with waste IMPORTANT ink or washing liquid 3 Remove the pump assy from the pump BKT Pump Assy 4 Reverse the disassembly procedure for reassembly Protrude the pump tube of the discharge side from tube end by 5 to 9 mm 2009 MIMAKI ENGINEERING CO LTD 625 R10 P1 Maintenance Manual gt Disassembly and Reassembly gt Ink related Parts gt
5. 1 1 AUTO CUT AUTO CUT ent SETUP OFF 0N FUNCTION 41 v1 1 1 PRE FEED PRE FEED SETUP OFF 08 FUNCTION 7 7 41 v 1 1 COLOR PATTERN COLOR PATTERN ent SETUP OFF ON FUNCTION 41 v 1 1 REFRESH 2 REFRESH lt ent gt SETUP LEVEL3 LEVEL 0 to 3 FUNCTION mere e 2 41 v 1 1 VACUUM VACUUM ent SETUP STAMDARD OFF WEAK 3 FUNCTION LittleWEAK STRONG assises 4 1 1 FeedSPEED LEVEL FeedSPEED LEVEL lt ent gt LEVEL 10 0 10 to 200 FUNCTION 41 v 4 1 1 PRIORITY 1 PRIORITY 1 PRIORITY PRIORITY lt ent gt SETUP INDIVIDUALLY MEDIA COMP HOST HEATER HOST ALL PANEL ALL HOST 1 PANEL PANEL 1 PRIORITY 1 PRIORITY 1 PRIORITY PRINT MODE HOST INK LAYERS HOST DRYING TIME HOST PANEL PANEL PANEL 5 ss de de c 1 PRIORITY 1 PRIORITY 1 PRIORITY rs AUTO CUT HOST PRE FEED HOST COLOR PATTERN HOST PANEL PANEL PANEL 1 PRIORITY 1 PRIORITY 1 PRIORITY 6 REFRESH HOST VACUUM HOST FEED SPD LEVEL HOST NENNEN PANEL QoS PANEL lt gt Changes screens ENTER To the next screen after registration FUNCTION To the next screen Only when INDIVIDUALLY is selected Only when SETUP is ON the displ 1 1 AUTO CLEANING INTERVAL 522
6. B Outline Board name Station PCB Assy Is located on the side panel inside the right cover The pump motor vacuum fan paper sensor Y origin sensor and other main body control I Os are connected to this PCB 4 W List of connectors Connected to Remarks 5 Main PCB Assy AUX Keyboard Sleep Switch AUX Washing Cartridge ID Contact PCB Assy 6 P Head Lock Solenoid External Unit Output Take up Exhaust Fan Dry Fan 2 2229299299 MB WIN 2 Vacuum Fan Washing Cartridge Sensor Not used Paper Sensor R 7 2 Z Clamp Sensor Y origin Sensor AUX AUX AUX Wiper Unit Wiper Motor Wiper origin 8 Pump Motor AUX a a a a aa alalala co Wi o 2009 MIMAKI ENGINEERING CO LTD 236 R11 P1 Maintenance Manual gt Electrical Parts gt Circuit Board Specifications gt X axis Motor Relay Assy 2 3 7 X axis Motor Relay PCB Assy CN11CN10 CN9 CN8 amp DG GO CN7 CN6 CN5 CN4 B Outline Board name X axis Motor Relay PCB Assy The solenoids of the 8 ink cartridges ID ink near end sensor cartridge sensor LED PCB assy cover sensor maintenance cover sensor etc are connected to it Is located on the back of the ink cartridge unit inside
7. 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt Ink Slider PCB Assy 6 5 9 Ink Slider PCB Assy 3 Remove the ink slider PCB assy Ink Slider PCB Assy 4 Reverse the disassembly procedure for reassembly 2009 MIMAKI ENGINEERING CO LTD C 6 59 10 2 Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt Cutter Slider PCB Assy 6 5 10 Cutter Slider PCB Assy B Work procedures A Caution 2009 MIMAKI ENGINEERING CO LTD After turning offthe main power supply switch make sure to take 15 minutes before restarting the operation It is very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts It is very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it 1 Remove the C head cover 2 Disconnect all
8. Maintenance Manual gt Workflow gt Cut Head Carriage gt Replacement of the Auto Cutter Assy 3 2 2 Replacement of the Auto Cutter Assy p B List of replacement procedures Work operation Description Covers Removal of covers etc Remove the C head cover CY cover F and S guide Auto Cutter Removal of the auto cutter assy Be sure not to change the direction of the hook of the baffle Assy SP If its direction is changed the pen pressure and landing are also changed Mounting of the auto cutter assy Mount the auto cutter assy Adjustment O Adjustment of the mounting Hold down the clamp lever and adjust the mounting location location of the cutter so that the distance between the auto cutter assy and the platen is set at 8 8 mm If necessary check to see if the magnet catcher and magnet BKT are in contact with each other Check the performance Check the cutting position Mounting of the covers Mount the covers that have been removed Install the S guide while pushing it to the left 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Workflow gt Cut Head Carriage gt Replacement of the Mark Assy Model CJV30 TPC Iss 3 2 3 Replacement of the Mark Assy Work operation Removal of covers etc Description Remove the C head cover and CY cover F Removal of the auto cutter assy and pen assy Be sure not to
9. INFORMATION InkREPL Report lt ent gt FUNCTION 4 v Displayed only in Maintenance Open mode CJV30 160 v1 00 FPGA PDC V1 00 MRL III v1 00 FPGA HDC V1 00 INFORMATION VERSION lt ent gt FUNCTION 4 v 1 INFORMATION S N 00000000 Serial amp DealerNo lt ent gt D N 00000000 Displayed only in Service mode is open FUNCTION 4 v 2 INFORMATION 05 09 29 09 57 0 EVENT 106 ent 0823 01 01 0000 0000 FUNCTION 41 v INFORMATION REPLACE COUNTER REPLACE COUNTER lt ent gt CART O FUNCTION Iv 1 Displayed the same way for cartridges 1 to 8 3 REPLACE COUNTER SCAN 0 FUNCTION 21115 4 REPLACE COUNTER TIME Oh FUNCTION I v1 REPLACE COUNTER WIPER 0 5 FUNCTION I v1 Displayed the same way for nozzles A to H HIA ALL 123 456 789 Sdot 13 579 135 H1A Mdot 123 456 789 Ldot 13 579 135 FUNCTION 1 7 REPLACE COUNTER 6 PUMP 20 FUNCTION 1 1 REPLACE COUNTER LENGTH Om FUNCTION 7 1101 REPLACE COUNTER AREA Om FUNCTION 1 1 SLEEP REF 0 00 CNT FUNCTION 1 1 SLEEP CLN 0 00 CNT FUNCTION 4 tv SLEEP TUBE 0H00M 2009 MIMAKI ENGINEERING CO LTD C841 R12 P 2 Maintenance Manual gt Operation Flow gt Service Mode Opera
10. gt ENTER Executes Motion 1 lt Executes Motion 2 FUNCTION 41 v1 FUNCTION l41 v1 Move the heads with JOG key POINTER OFFSET Y20 0 X 20 0 MARK SENSOR POINTER OFFSET ent Pattern drawing Press ENTER when the value is stable FUNCTION 41 v1 MARK SENSOR LEVEL ADJUST FUNCTION Turns off the motor LEVEL ADJUST ent OUT 0000 IN 0000 Exceutes initial operation after completion USER TYPE TOLL MAINTENANCE SAMPLE CUT ent SAMPLE CUT SELECT LOGO SAMPLE CUT 1060 100 1 to 999 FUNCTION EA di aera 41 v1 When CUT is selected next screen will be skipped SAMPLE CUT CUT START sent Enters REMOTE mode and performs pattern drawing MEDIA CUT COUNT 1 4 MAINTENANCE MEDIA CUT MEDIA CUT INTERVAL 500mm 10 to 10000 FUNCTION 2 1 1 MEDIA CUT FRONT CUT OFF 30mm 0 to 500 a ent 1 3o n l we iei MAINTENANCE STEP SIZE STEP SIZE SIZE 0 025 0 025 0 01 1 uA mM a lt ent gt FUNCTION 41 v MAINTENANCE TOOL REPLACE TOOL REPLACE To LOCAL mode after TOOL REPLACE ent ACTION sent COMPLETED vent completion of initial operation ENTER Moves the heads to the At this point
11. 3 Check whether the right and left T sensor covers are fixed under the conditions that each of them is in close contact with the clearance gauge then tighten up the screws Press against 2009 MIMAKI ENGINEERING CO LTD 43 1 R11 P1 Maintenance Manual gt Adjustment Items gt Mechanical Adjustment gt Adjustment of the Mounting Location for the Cutter 4 3 2 Adjustment of the Mounting Location for the Cutter B Function 2 Adjust the cutter location in the back and forth direction by moving the cutter unit back and forth while visually checking the location B Procedure 1 Loosen the screws shown in the diagram to the degree whereby 3 the cutter unit can be held loosely 2 Push down the clamp lever Be sure to make the adjustment while the clamp 1 70 lever is lowered AR SS Cutter Unit 3 Push down the cutter blade and adjust the back and forth loca 5 tion of the unit so that the tip of the cutter blade is located in the middle of the groove Then tighten the loosened screws 4 Move the head unit manually and push down the cutter blade 7 assy at each right center and left end on the platen to check back front positioning On rare occasions the blade comes out of th
12. Troubleshooting 7 1 7 2 Details on Errors and Malfunctions Detailed Methods of Coping with the Malfunctions 7 3 Checksheet 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Troubleshooting gt Detailed Methods of Coping with the Malfunctions gt PCB Damage Checksheet 7 3 1 PCB Damage Checksheet Please fill out this checksheet to search failure sources of head and PCB damage We would appreciate your taking time to complete this checksheet Please confirm the machine which has had countermeasure or not 1 Confirmation for countermeasure of the selected models 1 JV33 130 160 TS3 1600 O Firmware Version 4 00 or later Main PCB revision label LIE104853 1 Pb F or LIE105997 A Pb F A to G 4 LI Completed countermeasure for HDC FFC disconnection of movable parts JV33 130BS 160BS O Firmware Version 3 00 or later O Main PCB revision label LIE105454 1 Pb F or LIE105998 A Pb F A to G JV33 260 TS3 2600 O Firmware Version 4 00 or later JV33 260BS 2 O Firmware Version 3 00 or later CJV30 60 100 130 160 CJV30 60BS 100BS 130BS 160BS TPC 1000 Firmware Version 2 00 or later O Some countermeasure are not completed O Complied countermeasure Work on uncomplied countermeasure Fill out following A through E and attach to the Damage Report A gt
13. BOOT When service mode is open CJV30 100 v1 00 CJV30 100 V1 00 P 1 0 H 1 0 When ink filling has not been performed INK SPECIFICATION Choose an ink set Remove InkCartridges DISCHARGE Set all fill cart SOLVENT INK spec 4 Color MMCCYYKK 12345678 00 00 12345678 7 4 Changes the selection 4 Changes the selection END Quit END To the quit confirmation ENTER To the next step ENTER To the next step screen END Quit END Quit FILLING UP Remove Cartridges DISCHARGE 83 4Color 00 00 12345678 00 00 MMCCYYKK END Quit END To the quit confirmation screen FILLING UP Set Maint Wash Liqid FILLING UP 00 00 00 00 When maintenance washing liquid filling has been completed Quit confirmation screen lt LOCAL gt 01 Filling up isn t yet 7 May I stop it ent ENTER To the ink type select screen END Quit 2009 MIMAKI ENGINEERING CO LTD 812 R10 P1 Maintenance Manual gt Operation Flow gt Basic Operation gt Media Detection Model CJVS0TPC issued 2008 06 04 Revised 8 1 3 Media Detection LOCAL 401 o _ _ Levrdown _ _ _ PINCH ROLLER gt PRINT MMMMMMM ______ PINCH ROLLER No 6tol CUT H ENTER the next screen ENTER Displays a screen according 1 1 to and settings END To the previous screen L 4 2 When detec
14. Others Parts H H H H H H H H E gt Please write down below any advice or comment 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operation Flow gt Basic Operation Operation Flow 8 3 Cut Mode 8 1 8 2 Basic Operation Print Mode 8 4 8 5 Common Setting Service Mode 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operation Flow gt Basic Operation gt Start 1 Issued 2008 08 04 Revised 8 1 1 Start BOOT When service mode is open CIV30 100 V1 00 CJV30 100 v1 00 P 1 0 H 1 0 Firmware update function Ready for ROM data reception ROM data being received ROM data being overwritten F W update completed REMOTE F W UPDATING TRANSMIT START Parameter Up Download Ready for Up Download F W UPDATING RECEIVE Uploading F W UPDATING DOWNLOADING Downloading F W UPDATING LOAD vs Up Download successfully completed v 4 UP amp DOWNLOAD READY System parameter input mode REMOTE END 1 gt SYSTEM PARAMETER 000 COMP X 0 2009 MIMAKI ENGINEERING CO LTD UPLOADING DOWNLOADING UP amp DOWNLOAD END POWER OFF Maintenance Manual gt Operation Flow gt Basic Operation gt Initial Filling 8 1 2 Initial Filling
15. CUT1 PINCH ROLLER FUNCTION 4 v ENDS HIGE H _ H ENDS HIGH H H INNER OFF No 6tol INNER OFF No 6tol lt ent gt FUNCTION To the next screen FUNCTION To the previous screen CUT1 CUT1 MARK DETECT CUT1 MARK DETECT CUT1 MARK DETECT MARK DETECT ent DETECT OFF DIST REVI OFF SIZE 10mm Hpt 4 pt x DUERME E NES 2pt Y 3pt l 2 Apt l 4 ON To the next screen CUT1 MARK DETECT CUTI MARK DETECT CUTI MARK DETECT ea OFFSET Y c 0 0mm OFFSET X T 0 0mm FORM TYPEL i7400 to 4007 1740 0 400 3 CUT1 MARK DETECT CUT1 MARK DETECT CUTI MARK DETECT COPIES Y 1 COPIES 7 1 SPEED LIMIT 1cm s 0 to 9999 0 to 9999 0 to 60 2 4 ee d CUT1 MARK DETECT SKEW CHECK Omm 4 0 to 99 CUT1 P C ADJUST ORIGIN OFS lt ent gt Remove the printed amp cut pattern P C ORIGIN OFS 540dpi P C ORIGIN OFS PRINT START CUT1 P C ADJUST ent lt ent gt ent P C ORIGIN OFS Y 0 X 0 FUNCTION 41 v1 Print all the pattern Cut the pattern 0 P C SCALE ADJ CLEAR lt gt PRINT CUT1 P C ADJUST P C SCALE ADJ ent Check misalignment of the pattern 0 Enter the fit pattern FUNCTION 4 v P C SCALE ADJ DIRECTION P C SCALE ADJ ADJ VALUE eB CUT1 CUT1 CU
16. Maintenance Manual gt Disassembly and Reassembly gt Cut Head Carriage gt Auto Cutter Assy 6 3 2 Auto Cutter Assy B Work procedures Be sure to turn off the main circuit breaker to prevent unexpected movements of the printer Caution 1 Remove the following covers CY Cover F Head Cover 2 Move the cutting carriage on the platen 3 Remove the S guide and then the auto cutter assy the whirl stop SP Changing the orientation will change the pen pressure and the pen landing values Take care not to change the orientation ofthe hook of Auto Cutter Assy 4 Reverse the disassembly procedure for reassembly 2009 MIMAKI ENGINEERING CO LTD C 6 32 R10 P1 Maintenance Manual gt Disassembly and Reassembly gt Cut Head Carriage gt Mark Assy 6 3 3 Mark Assy B Work procedures Be sure to turn off the main circuit breaker to prevent unexpected movements of the printer Caution Remove the pen assy 4 Refer to 6 3 1 Pen Assy and LED Pointer 2 Remove the connector CN3 of the mark sensor assy from the cutter slider PCB assy 3 Remove the mark sensor assy together with the T sensor BKT 5 from the rear of the printer T Sensor BKT 4 Remove the T sensor cover and then mark sensor assy T Sensor Cover 7 Mark Sensor Assy T Sensor BKT
17. SYSTEM PARAMETER INITIALIZE sent Initializing the system parameters INITIAL 3 CLOSED PARAMETER INITIALIZE vent Initializing the non disclosed parameters PARAMETER MAINTENANCEparameter cp p MAINTENANCEparameter MAINTE PARAM 000 DIR 0 000 DIR 0 INITIALIZE sent vy PARAMETER CUSTOMIZE PARAMETER p CUSTOMIZE PARAMETER CUSTOM PARAM 000 EDGE LV 50 000 EDGE LV 50 INITIALIZE sent vy PARAMETER RUNNING PARAMETER 3000 _ RUNNING PARAM lt ent gt 000 CAPC H1 0 000 CAPC H1 0 v 4 PARAMETER EXCHANGE PARAMETER gt 3 000 Hd nn01 0 000 Hd nn01 0 vy 4 PARAMETER INK SYSTEM PARAMETER gt 1 INK SYSTEM PARAMETER INKSYSTEM PARAM lt ent gt 000 LEVELsw 0 000 LEVELsw 0 INITIALIZE ent RUNNING PARAMETER INITIALIZE sent v EXCHANGE PARAM lt ent gt 2009 MIMAKI ENGINEERING CO LTD WWW SERVICE MANUAL NET MIMAKI Printed in Japan D500387 18 05 42010 IT 2010 MIMAKI ENGINEERING CO LTD FW 2 5
18. 2009 MIMAKI ENGINEERING CO LTD 4211 R12 P 1 Maintenance Manual gt Adjustment Items gt Adjustment Function gt PHOTO SENSOR POSITION 4 2 12 PHOTO SENSOR POSITION B Function Correct the mechanical misalignment between the pen tip and the mark sensor by automatic compensation Checks the position when the parameter has been initialized or the misalignment occurs during cutting operation with the mark sensor being activated Perform this adjustment after the completion of adjusting the location of mark sensor and adjusting the sensitivity of mark sensor 4 IMPORTANT Do not use commercially available pens other than the specified ones Since the pen tip is not aligned with the center of the pen holder adjustment is not made correctly Do not use the attached pen adapter M601251 To perform this adjustment use the dedicated pen holder 1 006474 B Procedure 1 Set media and attach the pen to the cut head carriage lt LOCAL C gt 01 CUT1 30 60 0 30 moon SPD PRS OFS CUT1 30 60 0 30 2 Press TOOL with CUT MODE Local to set to PEN lt LOCAL 1 gt 401 FUNCTION 3 Select PHOTO SENSOR from the operation menu FUNCTION ADJUST lt ent gt ADJUST CUT 5 PHOTO SENSOR ent EN Select the POSITION and press ENTER PHOTO SENSOR POSITION 4 v Changes items SENSOR DI ENTER Finalizes To the
19. Maintenance Manual gt Operating Principle gt Ink System gt Use up Cleaning Model C V20rTPC issued 2008 08 04 Revised Ever 100 Rem 1 3 7 Use up Cleaning As for Use up cleaning This function is available only for the 4 color ink set This function is intended to use the remaining ink in the cartridge where cartridge near end or cartridge ink end occurs during cleaning with higher priority and prevent the ink of the normal cartridge from being consumed When one cartridge is a normal one at the start of cleaning ink is sucked from the cartridge with residual ink first and then switching to the normal cartridge takes place to continue cleaning When the residual ink is used up software counter INK REMAIN ZERO error is displayed disabling the cartridge Ink use up cleaning control is only effective in NORMAL cleaning mode It cannot be executed in any other 2 cleaning mode or at initial filling 2009 MIMAKI ENGINEERING CO LTD C137 R10 P1 Maintenance Manual gt Operating Principle gt Ink System gt Ink Suction and Discharge Control 1 3 8 Ink Suction and Discharge Control B Outline of Control 1 The ink suction and discharge mechanism is driven by roller pumps ink suction pumps 2 The amount of ink discharged to the waste ink tank 1s counted by the firmware and warnings are issued depending on the level They are displayed
20. SHAKE INK CARTEIDGE SET INK CARTRIDGE FILLING UP sent A 03 00 DATA CLEAR DATA CLEAR DATA CLEAR 5 lt ENT gt USER TYPE TOOL USER TYPE CHANGE TYPE 1 gt 2 ent Displayed alternately Target temperature reached ENTER REMOTE TEMPERATURE CONTROL gt PRE 401 Not displayed when target PLEASE WAIT 909 S SC 0 00m temperature has been reached ENTER SS21INK MMCCYYKK Not displayed when target REMAIN 99999999 temperature has been reached HEAD HEIGHT MEDIA WIDTH Thin 1000mm CIV30 100 MRL III v1 00 v1 30 gt To the next screen 4 To the previous screen END To LOCAL At occurrence of error FUNCTION NON ORIGINAL INK MMCCYYKK 7 Changes error display MODE CHANGE Enters CUT MODE 2009 MIMAKI ENGINEERING CO LTD moo Le Maintenance Manual gt Operation Flow gt Print gt LOCAL REMOTE 8 2 1 LOCAL REMOTE REMOTE 1 01 0 00m Displayed alternately Displayed alternately when NEAR END is detected Data reception REMOTE 1 401 REMOTE 1 540 1080 p REMOTE 1 540x1080 0 00m 12 Bd Vd x2 0 00m NEAR END MCYK FUNCTION FEED COMPENSATION FEED COMPENSATION FEED COMPENSATION 0 0 0 SAVE ent 4 ENTER SS21INK MMCCYYKK REMAIN 99999999 HEATER CUTTER PRE Shige 350 35 0 2 Same as in LOCAL See SINE
21. lt ent gt Remove InkCartridges MMCCYYKK FUNCTION FUNCTION 7 2009 MIMAKI ENGINEERING CO LTD Maintenance gt Operation oy gt Print Mode gt MAINTENANCE 8 2 3 MAINTENANCE HD MAINTENANCE MaintWashLiquid lt ent gt MaintWashLiquid FILLING UP MaintWashLiquid lt ent gt CARTRIDGE none FUNCTION MaintWashLiquid 41 v 1 FILLING UP START ent MaintWashLiquid Remove Maint Wash 1 DISCHARGE lt ent gt MaintWashLiquid DISCHARGE START ent SLEEP SETUP 2 REFRESHinterval 4h OFF 1 to 168h MAINTENANCE SLEEP SETUP SLEEP SETUP REFRESH FUNCTION Displayed momentarily when washing I41 Iv liquid filling has not been completed SLEEP SETUP SLEEP SETUP WashLiquid UN FILL WASH INTERVAL 4h PUMP TUBE WASH ent FUNCTION 41 v SLEEP SETUP SLEEP SETUP SLEEP SETUP CLEANING ent CLEAN INTERVAL 4h CLEAN TYPE NORMAL OFF 1 to 168h SOFT HARD lt ent gt lt ent gt FUNCTION 41 v MAINTENANCE ROUTINE SETUP ROUTINE WIPING ROUTINE WIPING ROUTINE SETUP ent ROUTINE WIPING ent SCAN COUNT ent SCAN COUNT 50 4 FUNCTION 0 to 9990 Iie o0 FONCTION ROUTINE WIPING ROUTINE WIPING 1 0 TEMP difference lt ent gt TEMP DIFF 20
22. B Function Compensates basic feeding amount of media Provides a baseline value for user compensation value Is used to adjust the media feed amount when the parameter has been initialized or user compensation value is too large B Procedure 1 Select MEDIA COMP 2 from the operation menu LOCAL gt 01 FUNCTION ADJUST ADJUST PRINT MEDIA COMP 2 lt gt 2 Draw an adjustment pattern MEDIA COMP 2 ENTER Executes drawing gt the screen for adjustment a Without drawing 5 Pattern drawing END Completes drawing and inputs compensation value U Patterns are plotted repeatedly Click END to end plotting 3 Check the adjustment pattern 6 A pattern having width of media is drawn Resolution is 720 dpi Compensation value is too large 7 Compensation value is too small 4 Enter the compensation value 8 MEDIA 2 Compensation value 500 to 500 VALUE 4 v Changes adjustment values END Cancellation of input In actual feeding amount compensation compensation value for each media set in the SETUP function are added to this compensation value M 4 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Adjustment Items gt Adjustment Function gt CAPPING 4 2 5 CAPPING B Outline Adjusts the location for capping and wiper Adjusted value is saved in the system parameter Basically
23. Ink dischargin Discharge ink by carrying out HEAD WASH of the main ging g y carrying tenance function Removal of the joint Remove the joint from corresponding cartridge Take care not to spill ink Removal of the cartridge Disconnect the cables of corresponding cartridges from the connector to remove the cartridges Mounting of the cartridge Mount the cartridge Mounting of the joint Mount the joint which has been removed Check on the sensors Check whether the exist non exist sensor the near end sensor andthe contact PCB assy ofcorresponding cartridges function normally by conducting ink cartridge test Itis preferable to conduct a check by actually using cartridges Ink filling Fill up the ink channels with ink Check for any nozzle outs by conducting a test plotting Mounting of the covers Mount the covers that have been removed Be sure to wear protective glasses and working gloves during the operation Ink may get into your eyes depending on the working condition or hand skin may get rough if you touch the ink 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Workflow gt Driving Parts gt Replacement of the Wiper Unit 3 1 4 Replacement of the Wiper Unit Work operation Description Covers Removal of covers etc Remove the station cover U and C station cover 2 Wiper Unit Removal of the wiper unit Remove the wiper uni
24. Ink for one supply path has been com pletely used up REMOTE 1 INK END 01 KYCM Replace the cartridge corresponding to the color displayed lt LOCAL 1 gt CARTRIDGE 01 Ink for one supply path is not yet set or unusable ink is being set REMOTE 1 ICARTRIDGE 01 KYCM Replace or set the cartridges corresponding to the colors dis played lt LOCAL 1 gt CAR 01 There is a problem with installed ink car REMOTE 1 01 CAR tridges Displayed only when 4 color cartridges are installed Check the content of the warning by displaying it using the guidance function LOCAL gt ENTER gt FUNCTION lt LOCAL 1 gt WSH 01 There is a problem with the maintenance REMOTE 1 WSH 01 washing liquid Displayed only in cut mode Not set Any cartridge other than that for main tenance washing liquid is set The maintenance washing liquid has been used up Replace the maintenance washing liquid cartridge with a new one lt LOCAL 1 gt RTN 01 Periodical operation cannot be executed XREMOTE 1 RTN 01 since the connection unit is not connected to the print head Start origin setting in print mode and change the connection of the connection unit Or perform the relevant periodical operation by manual oper ation lt LOCAL 1 gt TNK 01 The waste ink tank is nearly full REMO
25. 2009 MIMAKI ENGINEERING CO LTD 126 10 1 Maintenance gt Spe ig Prnoiple gt Function gt DISCHARGES WASH 1 2 7 DISCHARGE amp WASH B Indication on LCD Display during maintenance Display during maintenance e Display during maintenance Display during maintenance Remove InkCartridges DISCHARGE Set WashingCartridges ABSORPTION MMCCYYKK 00 00 12345678 00 00 Display during maintenance Display during maintenance Display during maintenance Display during maintenance Remove Cartridges SELECT Maint WashLiquid Remove Maint Wash 12345678 END lt gt Re WASH END lt gt DISCHARGE Processing sequence Indication Processing Description on LCD Ink discharging 1 Remove the ink cartridges from all the slots Monitored with cartridge sensors Open the cartridge valve and drive the ink suction pump motor to discharge ink 3 When a waste ink tank warning occurs the warning message is displayed For details see 1 2 9 Waste Ink Tank Warning Cleaning Insert washing liquid cartridges into all the slots Monitored with cartridge sensors Cleaning the inside of the tubes Opening the cartridge valve and starting the ink suction pump motor When a waste ink tank warning occurs the warning message is displayed For details see 1 2 9 Waste Ink Tank Warning Performing head vibration operation starting the Y axis mo
26. B Function The following check patterns are drawn in the block Check pattern Reference page Slant adjusting pattern Y impact position adjusting pattern DRAFT to FINE FINE2 Four patterns in total 4 2009 MIMAKI ENGINEERING CO LTD C514 R10 P1 Maintenance Manual gt Test Items gt Test Function gt MOTOR TEST X SERVO MOTOR 5 1 5 MOTOR TEST X SERVO MOTOR B Function Operation test of X axis motor is executed B Operation Procedures Description Remarks Speed designation Selects speed 4 gt 1 Set value 1 500 mm s unit 1 mm s Selection of item 2 4 Acceleration designation Selects acceleration Set value 0 01 2 00 G unit 0 01 G Moving amount designation 4 Selects moving amount Set value 1 mm media length width unit 1 mm When media is not detected 1 mm Mechanical 2 limit size Test start ENTER Repeats reciprocating motion in the X direction with designated conditions End END Returns to the motion starting position and executes capping to end the test 3 V During the test heater temperature control is allowed When HEATER key is effective 2009 MIMAKI ENGINEERING CO LTD RES CEE Maintenance Manual gt Test Items gt Test Function gt MOTOR TEST Y SERVO MOTOR 5 1 6 MOTOR TEST Y SERVO MOTOR B Function Operation test of Y axis motor is executed B
27. Use MBISI cartridge by priority If MBISI is expired the ink cartridge is switched to use by prioriry Also the cartridge using by priority can be switched temporarily with the operation below Press ENTER key on Local or Remote 2 Press REMOTE key Select or change with the JOG key SS21 INK MMCCYYKK REMOTE BULK CART SELECT Supplying cartridge is displayed REMAIN 99999999 gt BB BK Not mixed MBIS ink cartridge 6 9 In the case of no mixed loading the function above cannot be used The setting is restored by taking out the ink cartridge selected or turning off the power IMPORTANT Supplies from MBIS side 7 2009 MIMAKI ENGINEERING CO LTD Maintenance gt Operating gt System gt Supply Control and Selection 1 3 3 Supply Cartridge Control Selection O When one cartridge for 1 supply path has an error The printer selects the other cartridge if available The conditions for cartridge selection vary depending on the error type and ink supply timing Ink supply is executed during discharge operation for printing flushing etc or during suction operation for cleaning or filling The table below shows the conditions for cartridge selection Cartridge status Discharge operation Suction operation Normal cartridge Cartridge near end Cartridge ink end Residual quantity 0 cartridge No car
28. 2 Remove the spring E ring to take offthe C connecting hook eS d Take care not to lose the spring and E ring C eR Spring C Connecting Hook 2009 MIMAKI ENGINEERING CO LTD 649 R10 P1 Maintenance Manual gt Disassembly and Reassembly gt Drive System gt P Head Connecting Hook 6 4 10 P Head Connecting Hook B Work procedures Be sure to turn off the main circuit breaker to prevent unexpected movements of the printer Caution SENT 1 Remove the following covers 4 gt CY Cover F oa Station Cover DK x gt C Station Cover 2 TS 42 gt 5 MB 5 KB Cover 5 2 Remove P head lock solenoid assy from the CP station base Ge bo P Head Lock Solenoid Assy 3 Remove the spring and E ring to take off the P head Spring connecting hook i 7 Take care not to lose the spring and E ring 7 IMPORTANT S AN P Head Connecting Hook SEN 8 2009 MIMAKI ENGINEERING CO LTD 6410 R10 P 1 Maintenance Manual gt Disassembly Reassembly gt Drive System gt Clamp Assy 6 4 11 Clamp Assy NAS Clamp Assy B Work procedures Be sure to turn off the main circuit breaker to prevent unexpected movements of the printer Caution Remove the CY cover F 4 2 Lower t
29. 4 gt Selection of item 1 3 ENTER Transits to the Y direction setting 5 Y speed designation 4 v Selects speed Set value 1 1500 mm s unit 1 mm s Y acceleration designation 4 Selects acceleration Set value 0 05 2 00 G unit 0 05 G Y moving amount Selects moving amount designation Set value 1 mm media width unit 1 mm When media is not detected 1 mm Mechanical limit size 4 gt Selection of item 4 6 ENTER Transits to the following step END Transits to the X direction setting 2 Cap OFF Only after media detection Test start ENTER Repeats the following motion with the designated conditions During the motion No of Y reciprocation is displayed a Moves by Y designated distance b Moves by X designated distance and moves to Y starting position END Returns to the motion starting position and executes capping to end the test 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Test Items gt Test Function gt MOTOR TEST WIPER MOTOR 5 1 8 MOTOR TEST WIPER MOTOR B Function Operation test of wiper motor is executed B Operation Procedures Description Remarks Driving speed designation 4 Selects driving speed of the motor 1 Set value 100 4000 pps unit 100 pps Selection of item 1 3 WAIT designation
30. 5 Reverse the disassembly procedure for reassembly IMPORTANT In reassembly pay attention to harness treatment 2009 MIMAKI ENGINEERING CO LTD 6 333 R11 P1 Maintenance Manual gt Disassembly and Reassembly gt Drive System Disassembly and Reassembly 6 1 6 2 6 3 Covers Ink related Parts Cut Head Carriage 6 4 6 5 6 6 Drive System Electrical Parts Sensors 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Disassembly Reassembly gt Drive System gt X axis Motor 6 4 1 X axis Motor B Work procedures Be sure to turn off the main circuit breaker to prevent unexpected movements of the printer N x Pulley Cover 1 Remove the following covers 4 Maintenance Cover L Cartridge cover Left cover 2 Remove the X pulley cover 5 3 Remove the screws that fix the XM BKT TL T 4 Disconnect the X axis motor connector r Remove the spring Y 5 Remove the spring and then remove the XM BKT and X axis 7 motor from the main body 2009 MIMAKI ENGINEERING CO LTD 641 R10 P1 Maintenance Manual gt Disassembly Reassembly gt Drive System gt X axis Motor 6 4 1 X axis Motor 6 Remove the XM screws and then the servo motor assy X Servo Motor Assy X gt 1 7 Reverse disassembly procedure for reassembly Af
31. Covers Removal of covers etc Remove the CY cover F KB cover right cover and D BKT cover Y axis Motor Removal of the Y axis motor Remove the Y axis motor Mounting of the Y axis motor Mount the Y axis motor Adjustment Adjustment of the motor current Ifa hunting noise occurs while the motor is being driven adjust the Y axis motor current Covers Mounting of the covers Mount the covers that have been removed Ink may get into your eyes depending on the working condition or hand skin may get rough if you touch A Be sure to wear protective glasses and working gloves during the operation Caution the ink 2009 MIMAKI ENGINEERING CO LTD xm EEE Maintenance Manual gt Workflow gt Driving Parts gt Replacement of the Y Drive Belt 3 3 3 Replacement of the Y Drive Belt Y Drive Belt B List of replacement procedures Work operation Description Covers Removal of covers etc Remove the CY cover F KB cover and right cover Y Drive Belt Removal of the Y drive belt Remove the Y drive belt Mounting of the Y drive belt Mount the Y drive belt Mounting of the covers Mount the covers that have been removed Ink may get into your eyes depending on the working condition or hand skin may get rough if you touch A Be sure to wear protective glasses and working gloves during the operation Caution the ink 2009 MIMAKI ENGINE
32. ent STAMP 0FF OFF OFF ON ON FUNCTION 17 7777 7m nmm 141 1 1 MACHINE SETUP WasteInkWarning WasteInkWarning lt ent gt SETUP ON OFF FUNCTION 7777777777 141 1 1 MACHINE SETUP TestPrintArrange TestPRT Arrange lt ent gt SETUP FEED DIR Maintenance Manual gt Operation Flow gt Cut Mode Operation Flow 8 2 8 3 Print Mode Cut Mode 8 5 Service Mode 8 1 Basic Operation 8 4 Common Setting 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operation Flow gt Cut Mode gt LOCAL REMOTE 8 3 1 LOCAL REMOTE lt LOCAL C gt 01 CUT1 30 60 0 30 rl AL E Er ORIGIN SET UP ORIGIN SET UP ORIGIN FONCTION MEDIA CUT MEDIA CUTTING ENT PLEASE WAIT END To LOCAL 4 FEED SETUP DRAWING AREA DRAWING AREA cm END To LOCAL PLEASE WAIT 2 HEATER CUTER CUTTER SCOOTING ENT 41 Iv1 HEATER Power off lt ent gt TEST CUT TEST CUT lt ENT gt MEDIA FEED MEDIA FEED 0 1m 0 1 to 51 0n 4 DATA CLEAR DATA CLEAR ENT SPD PRS OFS 5 60711 30 60 0 30 TEST PRINT TEST CUT CLEANING FEED DATA CLEAR USER TYPE TOOL PEN 0721 FUNCTION DIST COMP CUT1 DIST COMP CUT1 DIST COMP CUT1 lt ENT
33. 1 1 PRIORITY 1 PRIORITY 1 PRIORITY PRIORITY lt ent gt SETUP INDIVIDUALLY MEDIA COMP HOST HEATER HOST ALL PANEL ALL HOST PANEL PANEL 1 PRIORITY 1 PRIORITY 1 PRIORITY PRINT MODE HOST INK LAYERS HOST DRYING TIME HOST PANEL E PANEL PANEL i 1 PRIORITY 1 PRIORITY 1 PRIORITY Lier AUTO CUT HOST PRE FEED HOST COLOR PATTERN HOST PANEL i PANEL PANEL 1 PRIORITY 1 PRIORITY 1 PRIORITY REFRESH HOST VACUUM HOST FEED SPD LEVEL HOST PANEL PANEL PANEL 4 gt Changes screens ENTER To the next screen after registration 5 FUNCTION To the next screen Only when INDIVIDUALLY is selected 1 1 SETUP RESET Initial operation only for the type currently selected SETUP RESET lt ent gt RESET 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operation Flow gt Print gt MAINTENANCE 8 2 3 MAINTENANCE FUNCTION MAINTENANCE MAINTENANCE ST MAINTENANCE ent ST MAINTENANCE CARRIAGE OUT FUNCTION ST MAINTENANCE To LOCAL mode after COMPLETED ent completion of initial operation 1 1 ST MAINTENANCE ST MAINTENANCE To LOCAL mode after WIPER REPLACE ent COMPLETED vent completion of initial operation FUNCTION 41 v ST MAINTENANCE NOZZLE WASH ENT ent WIPER CLEANING COMPLETED NEXT Fill the ligid COMPLETED NEXT ST MAINTENANCE To LO
34. 1 to 60 ROUTINE SETUP ROUTINE SETUP 5 REFRESH lt ent gt REFRESHinterval 4h FUNCTION FUNCTION EDEN OFF dto 168h Displayed momentarily when washing a i liquid filling has not been completed ROUTINE SETUP PUMP TUBE WASH ent FUNCTION ROUTINE SETUP WashLiquid UN FILL WASH INTERVAL 4h l41 I v 6 ROUTINE SETUP ROUTINE SETUP ROUTINE SETUP CLEANING ent CLEAN INTERVAL 4h CLEAN TYPE NORMAL OFF 1 to 168h SOFT HARD MAINTENANCE lt Select only maintenance mode Aqua gt Sol EXCHG lt ent gt FUNCTION 7 41 Iv1 MAINTENANCE WIPER LEVEL WIPER LEVEL LEVEL 10 10 1 10 to 10 10 ent FUNCTION 41 v MAINTENANCE InkTankReplace ent FUNCTION 4 1 v InkTankReplace REPLACE vent 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operation Flow gt Print gt MAINTENANCE 8 2 3 MAINTENANCE FUNCTION 4 1 v MAINTENANCE WHITE MAINTE WHITE MAINTE SELECT LEVEL SHAKE WHITE INK LV 1 gt NOZZLE WASH CARTRIDGES 03 0 FUNCTION LV 1 gt CLEANING 14 Ev1 02 0 1 SHAKE WHITE INK CARTRIDGES ent ent LV 2 gt NOZZLE WASH 03 0 WHITE MAINTE SELECT LEVEL2 ent LV 2 gt FILLING UP LV 2 gt CLEANING 00 30 02 00 FUNCTION 2 4 FUNC
35. 6 5 15 R10 P1 Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt ID Contact PCB Assy 6 5 15 ID Contact PCB Assy Canridge Guide 4 Remove the relevant cartridge guide 5 Remove the connector and loosen the screws to take off the ID contact PCB assy together with ID PCB holder 2 6 Remove the ID contact PCB assy 4 ID PCB Holder 5 ID Contact PCB Assy 7 Reverse the disassembly procedure for reassembly 2009 MIMAKI ENGINEERING CO LTD 6 5 15 oe Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt Detector Assy I C Y 6 5 16 Detector Assy I C Y Exist non exist Sensor B Work procedures After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Warning Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it Remove the relevant cartridge guide See 76 5 15 ID Contact PCB Assy 5 2 Remove the screw release the hook a
36. Description was added on Important Description was added on Important New item Determining COM short circuit was added 5 2 2 Added New item Checking Damage of the Print Heads was added 5 2 3 Added Checking Damage of the Main PCB ASSY was added 6 5 2 Modified Description of Hint was changed 7 1 1 On the figure Refer to 7 2 was added New item New item Checking Damage of the Ink Slider PCB was added Checking Conduction of HDC FFC COM Line was added New item Checking Conduction of HDC FFC Data Line was added New item 7 1 2 P1 Added Added information to refer to 7 2 3 Electrical Troubleshooting regarding Error 07 7 1 2 P5 Added 4 7 1 2 P3 Added 12 ent to the Platen regarding Motor Error 7 14 Added l YNewdit r No Messages was added A J V FY 1 Added information to refer to 7 2 3 Electrical Troubleshooting regarding Error 205 New item New item Y belt derailment or damage was added The power cannot be turned on Abnormal discharging was added New item Electrical Troubleshooting was added New item Y Drive Belt Damage was added 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual Change Tracking PZ Service Documents gt Maintenance Manual Change Tracking Maintenance Manual Change Tracking 7008 72 05 New item Y Drive Belt Noise was added New item Media Attachment to the Platen was added
37. Designates operation interval Set value 0 60 sec unit 1 sec Count designation Designates No of operation Set value CONTINUE 1 1000 count unit 1 count 2 Test start ENTER Drives the motor with designated conditions When CONTINUE is selected in count setting press END to finish the test Return the wiper to the original position 2009 MIMAKI ENGINEERING CO LTD C518 R10 P1 Maintenance Manual gt Test Items gt Test Function gt MOTOR TEST PUMP MOTOR 5 1 9 MOTOR TEST PUMP MOTOR B Function Operation test of pump motor is executed B Operation Procedures Description Remarks Pump selection 4 gt Selects pump by moving the cursor 4 gt Selects operation Selection of item 1 3 Rotation direction Selects pump rotation direction designation Set value FORWARD REVERSE Driving speed designation Selects driving speed Set value 100 4000pps unit 100pps Carriage Motor state FUNCTION Carriage motor state at test selection menu is selection displayed Carriage IN Executes at cap position OUT Executes after carriage out lt gt Executes with Y axis motor ON OFF Executes with Y axis motor OFF Test start ENTER Removes the cap and moves the carriage to During operation open maintenance position Drives the pump motor with close the cartridge valve
38. O Y belt noise noise while operating SOE Se ne 1 The power cannot be turned on Head main or slider trouble The power supply PCB damage Poor connection of the connector Abnormal discharging Head FFC main PCB or slider PCB trouble 2 Y belt derailment or damage Y T pulley tilt 2009 MIMAKI ENGINEERING CO LTD 714 R10 P1 Maintenance Manual gt Troubleshooting gt Detailed Methods of Coping with the Malfunctions Troubleshooting 7 1 7 2 Details on Errors and Malfunctions 880107 80 the Malfunctions 7 3 Checksheet 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Troubleshooting gt Detailed Methods of Coping with the Malfunctions gt Y Drive Belt Noise 7 2 1 Y Drive Belt Noise B Outline To ensure the cutting quality this machine uses the white belt for Y drive with unstretchable and good material in mechanical property For the belt a noise like a metallic sound may be generated due to the friction between the belt edge and the swaging flange of the pulley To reduce the noise grease up the belt using specified grease It is also effective for Y belt damage There is no difference in performance between MG A1 GU and SEALUB L101 Checked up to 1500H 1 In duration test with a simulated damage greased machine s durability is more than 12 times higher than lH no greased one E Point to be ch
39. PR SOLENOID Description The operation test of the solenoid that operates the clamp pressure changeover lever Set value ON OFF Carry out the test by connecting the cutter unit to connection unit When the menu is initiated the connection unit connects with the print head Therefore manually connect the cutter head with connection unit before starting the test P HEAD SOLENOID Description The operation test of the solenoid that retains the print head at the cap position Set value ON OFF 2009 MIMAKI ENGINEERING CO LTD 5 1 13 R10 Maintenance Manual gt Test Items gt Test Function gt SENSOR TEST 5 1 14 SENSOR TEST B Purpose To check if the each sensor of the instruments printer functions normally CUT HEAD JOINT X Joint Sensor Ns lt lt 2 Y ORIGIN Eie Y origin Sensor 4 HEAD HEIGHT IG Head Height Sensor S SS SR I A Ct SET LEVER Clamp Sensor B Function Various sensors are tested Before starting the test the servomotor and stepping motor are turned off After finishing the test initial movement of original position detection is executed E List of sensor test Description LCD display SET LEVER State display of clamp lever sensor ON OFF R PAPER State display of rear paper sensor N OFF Y ORIGIN State display of
40. Replace the maintenance washing liquid cartridge with a new one If the problem still cannot be solved check the follow ings 1 Check that the cartridge end sensor works properly with TEST gt WASH CARTRIDGE 2 If it does not work properly replace the sensor or IO PCB assy with a new one lt LOCAL 1 gt CAR 01 WRONG WASH CART Trouble with washing liquid cartridge has been detected Ex Ink cartridge is set Install the maintenance washing liquid cartridge Washing liquid un filling up Maintenance washing liquid has not been supplied Supply the maintenance washing liquid Execute MAINTENANCE gt HD MAINTENANCE gt FILL UP INK OFFSCALE The cutting data exceeds the effective cutting area Or the machine has stopped after cutting the media up to its end normally Use a larger size of media decrease the amount of data or execute the divided cutting function END COPY The machine has terminated copying after completion of one sheet copying since the data received contains the origin updating command The cutting of two or more sheets is not allowed To have the machine cut two or more sheets change the set ting on the host computer beforehand DIVISION 5s The machine has finished the cutting cor responding to a division of the data that exceeds the media width using the divi sion cut function and is now waiting for the receipt of th
41. Test end END Test is completed 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Test Items gt Test Function gt CUT PATTERN TEST 5 1 36 CUT PATTERN TEST B Function Plots the test patterns for plotting evaluation The size of the plots is automatically adjusted to the size of the media that is set Tests repeatability paper slippage etc Execute this function after having detected the media by the leaf Also set the tool to PEN 1 Test patterns ABCDEF yj RADIUS 01234 5 7 108HAS Hdvu9 9 SIXY eez 1 AI Z 3 1 5 0 B Set value Number of Times 0 to 99 0 is for limitless loop 2009 MIMAKI ENGINEERING CO LTD C5136 R11 P1 Maintenance Manual gt Test Items gt Test Function gt CUT PATTERN 2m 5 1 37 CUT PATTERN 2m B Function Cut a test pattern 2m 10m and check for slippage skew etc which can occur when a long sheet is fed Cutting conditions Speed 20 cm s or more Pressure 100 g or less Offset 0 30 mm CUT PATTERN 2m 1 2009 MIMAKI ENGINEERING CO LTD C5137 R10 P1 Maintenance Manual gt Test Items gt Test Function gt CUT PATTERN 10m 5 1 38 CUT PATTERN 10m B Function Cut a test pattern 10 m and check for slippage skew etc which can occur when a long
42. color White 3 8 color gt ES3 4 color ES3 8 color gt ES3 6 color Initial status ES3 6 color ES3 8 color ES3 8 color ES3 8 color ES3 8 color White Silver Step1 Version check of F W and RLP Step2 Select YES to Select NO to Select NO to Select YES to Select NO to Head wash Do you change Do you change Do you change Do you change Do you change ing an ink set from an ink set from an ink set from an ink set from an ink set from ADJUST gt ADJUST gt ADJUST gt ADJUST gt ADJUST gt HEAD WASH HEAD WASH HEAD WASH HEAD WASH HEAD WASH Y Y Y Y Y MS washing liquid set gt washing M M Step3 Replacing 8 color Replacing 8 color Replacing with 4 color with 4 color UIS coupling M M Step4 Replace 7th and 8th dampers white and silver were filled Replacing Do not replace other than those damper M Y Step 5 Select ES3 8 color for Choose an ink type Ink Filling Y Y Y Y SS21 4 color SS21 6 color 5521 6 ES3 4 color ES3 6 color gt Filling gt Filling color White gt Filling gt Filling gt Filling v M M v v Step 6 Nozzle check Nozzle Check M M M v M If it is No Good perform refilling until it becomes Good Y Y Y Y Y Step 7 Adjust Adjustme
43. in order from left 4 Front of the printer 2009 MIMAKI ENGINEERING CO LTD 647 TREE TEES Maintenance Manual gt Disassembly and Reassembly gt Drive System gt Take up Motor 6 4 8 Take up Motor B Work procedures 1 Remove the take up cover S 2 Disconnect all connectors on the take up motor PCB assy 3 Remove the M motor BKT S Si from the Roll base 2 BR 4 Loosen the fixing screws that connect the motor shaft and M gear shaft S Si and then remove the M gear BKT S Si M Gear BKT S Si 5 Remove the brushless motor SK 6 Reverse the disassembly procedure for reassembly with fixing screws be sure to tighten the screws at A When fixing the motor shaft and M gear shaft S Si the plane port of the motor shaft D cut point Brushless Motor SK lt Good example gt lt Bad example gt 4 Fixing Screw M Gear shaft Motor Shaft 2009 MIMAKI ENGINEERING CO LTD 648 R10 P 1 Maintenance Manual gt Disassembly and Reassembly gt Drive System gt C Connecting Hook 6 4 9 C Connecting Hook C Connecting Hook B Work procedures Be sure to turn off the main circuit breaker to prevent unexpected movements of the printer Caution 2 1 Move the cut head carriage on the platen 4 E ring
44. lt LOCAL C gt 401 CUT 30 60 0 30 ioo 2 Press TOOL with CUT MODE lt Local gt to set to PEN SPD OFS PEN 30 60 0 30 3 Select PEN PRESSURE from the operation menu lt LOCAL 1 gt 01 FUNCTION FUNCTION ADJUST lt ent gt ADJUST CUT PEN PRESSURE lt ent gt 4 Input the value when the pen tip comes in close contact with the PEN PRESSURE media and finalize the entry 0g adjustment 0g 217 Modifies the compensation value ENTER Finalizes To the next compensation screen 5 Pull up the adjustment pen with a tension gauge at 30 g repeat PRESSURE up and down several times and input the value when the pen tip 30g 25 starts leaving the sheet 30g adjustment 4 Modifies the compensation value ENTER Finalizes To the next compensation screen 2009 MIMAKI ENGINEERING CO LTD 429 R12 P 1 Maintenance Manual gt Adjustment Items gt Adjustment Function gt PEN PRESSURE 4 2 9 PEN PRESSURE 6 Carry out each adjustment by up to 350 g following the PRESSURE methods described above 60 100 200 350g 225 PRESSURE 225 PRESSURE 25 1 PRESSURE 225 7 Check the pen pressure using the tension gauge as necessary 2 PEN PRESSURE 209220 FUNCTION Indicates the pen pressure 8 Check the pen pressure 10 350g at appropriate pressure levels PEN PRESSURE bef
45. 2009 MIMAKI ENGINEERING CO LTD 421 R10 P 2 Maintenance Manual gt Adjustment Items gt Adjustment Function gt HEAD ADJUST DROP POS ADJUST 4 2 2 HEAD ADJUST DROP POS ADJUST B Function Adjusts the location of impact points during to and fro movement of printing operation Provides a baseline value for user compensation value Is used when modifying ink type or making strict adjustment during installation 15 10 b 1 AVIVA Adjustment Value B Procedure 1 Select DROP POS from the operation menu 3 lt LOCAL gt FUNCTION FUNCTION Make sure to check the HEAD HEIGHT Head height is adjusted at Thin before shipment ADJUST sm Since only an alternative adjustment value is prepared the baseline is also adjusted at Thick by adjusting at Thick ADJUST HEAD ADJUST ent HEAD ADJUST DROP POS ADJUST ent 2 Select a scan speed to be used as a standard Selection item Normal HiSPEED Initial setting HISPEED DROP POS MODE SELECT HiSPEED SCAN Normal SCAN 2 The same adjusted value is applied to both scan speeds Therefore there is no need of making 6 adjustment for each speed Make adjustment only for one speed 4 v Switches scan speed ENTER Finalizes To Next 7 3 Select resolution to be used as a standard ner uM Selection item DRAFT 540dpi FINE 720dpi
46. AUTO CLEANING ent SETUP OFF 1000mm NORMAL pressing FUNCTION ON 10 to 10000mm SOFT HARD FUNCTION 77777777 4 v Only when SETUP is ON the displa 1 1 Print CLEANING INTERVAL TYPE A a Print CLEANING lt ent gt SETUP OFF 1000mm NORMAL pressing FUNCTION ON 10 to 10000mm SOFT HARD 1 ES eo qst 4 1 SETUP COPY COPY TYPE 1 gt TYPE 2 TYPE 1 gt TYPE 2 Start of copying TYPE 1 to 4 ALL 1 wo ooo 4 FUNCTION 4 v 1 SETUP COPY lt ent gt FUNCTION 4 v 1 RESET 1 SETUP RESET RESET ent En Initial operation only for the type currently selected 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operation Flow gt Print gt SETUP 8 2 2 SETUP FUNCTION 41 v1 1 1 PRIORITY 1 PRIORITY 1 PRIORITY PRIORITY lt ent gt SETUP INDIVIDUALLY MEDIA COMP HOST HEATER HOST FUNCTION FINE QUALITY 1 1 PASS SCAN HiSPEED 1 PRIORITY 1 PRIORITY 1 PRIORITY SETUP INDIVIDUALLY MEDIA COMP HOST HEATER HOST FUNCTION 41 v ALL PANEL ALL HOST PANEL 1 PRIORITY 1 PRIORITY 1 PRIORITY PRINT MODE HOST INK LAYERS DRYING TIME HOST PANEL PANEL PANEL
47. Assy 6 2 6 Cap Assy B Work procedures Be sure to turn off the main circuit breaker to prevent unexpected movements of the printer Caution Turn off the main power supply of the printer 4 2 Manually move the head unit over the platen Remove the following covers Station Cover U 5 Wiring Cover 4 Remove the W ink guard k W Ink Guard 5 Remove two tubes from the CP coupler 6 Remove the screws and then remove the cap assy while turning back the PC pipe 7 Reverse the disassembly procedure for reassembly striking it against a recess At the time of assembly screw up the cap assy while IMPORTANT 2 ARS P S pe Cap Assy u ENS 2009 MIMAKI ENGINEERING CO LTD 626 R40 P 1 Maintenance Manual gt Disassembly and Reassembly gt Ink related Parts gt Cap Head Assy 6 2 7 Cap Head Assy CORP 2 Z c Cap 1 Assy 2 Y lt gt B Work procedures Be sure to turn off the main circuit breaker to prevent unexpected movements of the printer Caution 1 Turn off main power supply of the printer 4 Cap Slider 33 lt 2 Manually move the head unit over the platen 5 PQ 3 Remove the following covers m 4 Station Cover U 5 S aS D j Wiring Cover 2 A
48. FEED Switching to cut landing adjustment FEED Returns to PEN landing adjustment END MENU ADJUST PHOTO SENSOR cur lt ent gt vy 4 PHOTO SENSOR PHOTO SENS LV SENSOR LV ent OUT 0000 IN 0000 PHOTO SENSOR PHOTOsens POSITION Drawing amp POSITION lt ent gt START sent self adjustment PHOTOsens POSITION X20 0 Y 0 0 To the next step when it is already at maintenance position To the next step when the lever is in the UP position ADJUST GR PR POSITION lt ent gt GR PR POSITION CUTTER SCOOTING ent LEVER UP SET PR POSITION LEVER DOWN Lever UP Lever DOWN GR PR POSITION ACTION vent Y failure 1 2 When self adjustment fails ADJUST MOTOR CURRENT ent 1 41 140 Y 140 MOTOR CURRENT STOP ADJUST gt lt lt ent gt vy 4 MOTOR CURRENT X MOVING ADJUT lt ent gt X MOVING ADJUT 5 10 0 10 100 X MOVING ADJUT 140 0 MOTOR CURRENT Y MOVING ADJUT ent Displace the origin to the left 30 mm or more by operating JOG keys Y MOVING ADJUT 250 0 10 X 100 Y MOVING ADJUT 140 0 ADJUST PRINT CUT POS lt ent gt PRINT CUT POS ORIGIN SET sent PRINT CUT POS Y 0 0 Xx 0 0 Set the pen tip to the origin of
49. Fill out the machine information 3 Damage Date Installation Date Serial Number Ink Type Ink Set LISS21 LIES3 OBS 04 color 06 W color OOther L16 color OOther B Conditions when trouble occurred 4 1 Check the conditions below Unable to turn ON the machine O LCD light do not turn on O LCD light is on but nothing displayed Abnormal ink firing Ink firing with particular nozzle line as once O No ink firing with particular nozzle line 5 Error displayed on LCD pannel Check the Error Code Message displayed on LCD as below Also fill in the timing and frequency of error occurrence Ex Everytime occur at test drawing Error code Message Occurred Timing Frequency ERROR 07 LIHEAD LIVOLTAGE 6 ERROR 50 LIMEDIA DETECT LIMEDIA SET POSITION ERROR200 HEAD MEMORY ERROR 202 DEVICE CONSTRUCTION ERROR 205 47V HEAD VOLTAGE ERROR 207 LIOVERFLOW LIUNDERFLOW LISLEW RATE Other describe problem specifically LI 000 0 0 0 0 2 How and which condition the trouble occurred 8 2009 MIMAKI ENGINEERING CO LTD Maintenance gt Troubleshooting gt gt Detailed Methods of Coping with the Malfunctions gt PCB Damage Checksheet covsorrec JeWver 100 Remat 0 7 7 3 1 PCB Damage Checksheet C Conditions before trouble occurred 1 Please check and
50. P Head Height Sensor Cable Assy Cuter Driver PCB cns Two storied Main PCB CNG CNS SIS 2 1 T CN8 Head FFC Assy Head Memory Cable Assy aiit HDC Fan Assy xm m NC AUX Head Unit Assy s CN20 NC AUX Head Memory PCB USB2 0 DC24VI40W 1000PLS Regenerative Resistivity PCB Sans Motor Cutter Slider PCB Two storied Main PCB CD N25 Jo CN27 3 104 1106 CNG CM CN29 4 CNB PRAM PCB Two storied Main PCB Station CN7 5 NC AUX EXTRA POWER CN12 NC AUX Ethernet CN13 Thermistor Junction Cable A 6 rmistor Junction Cable Assy CN p id a Heater Junction Cable Assy rimar Heater Box Junction Main DC 7 5106 0 Cable 1 Assy Power Supply PCB _ CN24 Cable Assy Beat 2 e filer Tamir Ay i j DOLEO Heater ontrol Viet LO DOM Y HEATER CTRL Electic wire 2 DC 5V4 2A EU pee Tenis Psy Wire Heater P Assy Connector color White Thermostat for Assy 1 Electric a 8 ul Aurmnum rol ea Heater Box Junction Aceov tsovi2 A 5 4 Connector col Blue Cable 2 Assy Aa ey Niall 13 6 6 6 Inlet Assy E 1 AC Switch Cable Assy AC220V1240V Rocker Switch ACIQVIT2OV C 2009 MIMAKI ENGINEERING CO LTD C211 R11 P1 Maint
51. This operation is carried out in the case where the read operation by the mark sensor is unworkable User menu also has the same function print or stain in the area scanned by the sensor To avoid such problem use unprinted or unstained white A The registration mark detection can not be achieved correctly under such conditions that there is any paper under the sensor Set the media used or lay and set three sheets of copy paper on top of another Set unstained white paper as specified above B Procedure 1 Set media mentioned above directly below the mark sensor and lt LOCAL 1 401 set the media clamp to HIGH 2 Select ZPHOTO SENSOR from the operation menu FUNCTION ADJUST lt ent gt ADJUST CUT PHOTO SENSOR lt ent gt 3 Select the SENSOR LV and press ENTER PHOTO SENSOR SENSOR LV 4 v Changes items iid ENTER Finalizes To the next compensation screen 4 Register an optimum value automatically displayed CJV30 will automatically select an optimum value Therefore wait until the display shows a fixed value and then enter the value ENTER Registers The display may not become so steady that it keeps showing only one fixed number In that case press the ENTER key when the value of the high order M 4 digit on the display is fixed Pressing FUNCTION will release the heads from the drive
52. gt Electrical Parts gt Replacement of the Main PCB Assy 3 4 1 Replacement of the Main PCB Assy Main PCB ASSy j B List of replacement procedures Work operation Description Advance Parameter upload Before the printed circuit board is replaced upload its preparation parameter to the PC Covers Removal of covers etc Remove the electrical box cover Main PCB Removal of the main PCB assy Remove the main PCB assy ASSy Mounting of the main PCB assy Mount the main PCB assy Check Parameter download Download the parameter which has been uploaded in the operation 1 Adjustment of the motor current Adjust motor current in case a hunting noise occurs Mounting of the cover Mount the cover that have been removed 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Adjustment Items gt Operation Matrix Adjustment Items 4 1 4 2 4 3 Operation Matrix Adjustment Function Mechanical Adjustment 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Adjustment Items gt Matrix gt Matrix of and Adjustments i cuvaorrec issued 2008 08 04 2008 08 17 a 4 1 1 Matrix of TT and Adjustments When dealing with malfunctions see Troubleshooting Adjustment item Work contents Adjusting the location of mark sensor photo sensor 4 3 1 Uploading of Parameters Downl
53. gt Operating Principle gt Maintenance Function gt PUMP TUBE WASH 1 2 4 PUMP TUBE WASH B Indication on LCD Display during maintenance Display during initial operation ST MAINTENANCE PLEASE WAIT COMPLETED ent Processing sequence Indication Processing Description on LCD Taking the cap off After moving the print head carriage to the maintenance location the wiper moves to the wiping location and the servo motor is turned off Maintenance Repeat the following operations until depressing ENTER key Pump tube wash Locking the pump tube No action for 10 seconds Dry suction for 5 seconds Maintenance washing liquid is poured into the cap by depressing the FUNCTION key 1 Dry suction for 20 seconds Initial Machine Operation 1 1 3 Out of Service mode a warning beep sounds at an interval of 30 seconds during carriage operation to E prevent the nozzle surface and the inside of the cap from getting dry 2009 MIMAKI ENGINEERING CO LTD C124 R10 P1 Maintenance Manual gt Operating Principle gt Maintenance Function gt CR MAINTENANCE 1 2 5 CR MAINTENANCE B Indication on LCD Display during maintenance Display during maintenance Display during initial operation CR MAINTENANCE CR MAINTENANCE PLEASE WAIT CARRIAGE OUT sent COMPLETED vent Processing sequence Indication Processing Description on
54. it is not necessary to make adjustment even when cap and the like has been replaced B Adjustment procedure 1 Select CAPPING from the operation menu LOCAL 01 1 FUNCTION ADJUST lt ent gt vo ADJUST PRINT CAPPING lt ent gt 2 2 Make adjustment so that the cap slider is located at 3 mm to the right from the uppermost point it has reached on the cap base CAPPING CAPPING POS 0 0mm gt Horizontally shifts the cap 3 ENTER Finalizes To Next 4 3 Make adjustment so that the head is located exactly at the point CAPPING where the head is in contact with rubber portion left end of the AirPullP0S 0 0 5 4 v Shifts the cap ENTER Finalizes To Next 4 4 Make adjustment so that the clearance between the head and left CAPPING end of the cap is set at 1 mm FlushingPOS 0 0mm lt gt Shifts the cap 7 ENTER Finalizes To Next y 5 Make adjustment so that each center of the wiper an
55. leave the slot without cartridge in it its needle may 2009 MIMAKI ENGINEERING CO LTD dry up and becomes unable to absorb the ink Indication on LCD ERROR COMMAND Maintenance Manual Troubleshooting Details on Errors and Malfunctions List of Error Messages cuvaorrPc This does not occur during the customer use 1 Check the USB cable specifications cable length etc ERROR PARAMETER This does not occur during the customer use 1 Check that PRM file and parameter data correspond to version of the printer ERROR DATA This does not occur during the customer use 1 Check the USB cable specifications cable length etc ERR PRM SHORTAGE This does not occur during the customer use 1 Check that PRM file and parameter data correspond to version of the printer ERROR 170 sse CUTTER LOCK The cutter head cannot be fixed in the standby position and connector changeover cannot be made Turn off the main power and turn it on a little later 1 Set cut system parameter No 37 CLKAJST to 0 and turn power on 2 Check the operation of the C connecting hook or replace it 3 Check the operation of the change lever or replace it sexx ERROR 170 PRINT HEAD LOCK The print head cannot be fixed in the standby posi tion and connector changeover cannot be made Check the operation of the P head connecting hook or replac
56. lt ent gt ADJUST PRINT CUT POS lt ent gt 2 Set the origin at the distance of 40 mm or more from the inner PRINT CUT POS edge of the rightmost pinch roller and press ENTER ORIGIN SET 4 When EXPANDS is set to ON set the origin 40 mm or 5 57 more away from the outer edge of the pinch roller 40 mm or more 40 mm or more The adjustment is not made precisely unless the origin is set properly When EXPANDS ON M 3 Press ENTER to start the adjustment 6 PRINT CUT POS CUT PRINT START ent Y PRINTING v4 Ifa mark detection error occurs execute 4 2 11 SM 4 PHOTO SENSOR SENSOR LV and perform this adjustment again The correction values are determined from the positional OMakdmawn 7 difference between the mark which is drawn at the corner of rint Head and the mark 1 Switching to cutter head run 4 Check the correction values on the LCD and then press 8 Cut Head ENTER to register correction values and complete the adjustment Pressing END will terminate the adjustment without registering the correction values PRINT CUT POS CUT Y 0 0 X2 0 0 y 2009 MIMAKI ENGINEERING CO LTD 4215 R11 P1 Maintenance Manual gt Adjustment Items gt Adjustment Function gt SERIAL No 4 2 16 SERIAL No B Function Confirms and sets the serial number 8 characters of alphabet and numeral 0 9 A Z
57. lt ent gt vy 4 OPTION OUTPUT 0011 OFF 0012 OFF The number of times is not limited when Number of Times 0 TEST CUT PATTERN lt ent gt 2009 MIMAKI ENGINEERING CO LTD CUT PATTERN TEST DRAW START sent CUT PATTERN TEST Number of Times 1 CUT PATTERN PATTERN TEST Enters REMOTE mode and performs drawing CUT PATTERN QUALITY Enters REMOTE mode and CUT PATTERN DRAW START sent performs drawing PATTERN QUALITY vy 4 CUT PATTERN 2m Enters REMOTE mode and CUT PATTERN DRAW START sent performs drawing PATTERN 2m v1 4 CUT PATTERN 10m Enters REMOTE mode and CUT PATTERN DRAW START sent performs drawing PATTERN 10 1 41 CUT PATTERN CUT PATTERN SQUARE CUT PATTERN SQUARE PATTERN SQUARE XY 15mm COUNT 1 DRAW START ent CUT PATTERN SQUARE COUNT 1 Maintenance Manual gt Operation Flow gt Service Mode gt 8 5 3 v 1 Modifies the compensation value ENTER Finalizes To the next compensation screen INITIAL 1 ALL PARAMETER INITIALIZE FUNCTION PARAMETER PARAMETER SYSTEM SYSTEM PARAMETER 000 COMP X 0 lt ENT gt ent ENTER END Initializing all parameters INITIAL 2 Ey ALS
58. the heads can be maintenance position moved by hand and turns off the motor Perform tool change FUNCTION 0 No COPIES No COPIES Enters REMOTE mode and No COPIES lt ENT gt COPIES 1 INTERVAL 2mm starts operation 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operation Flow gt Common Setting Operation Flow 8 3 Cut Mode 8 2 Print Mode 8 5 Service Mode 8 1 Basic Operation 8 4 Common Setting 2009 MIMAKI ENGINEERING CO LTD Maintenance a gt Operation 200 gt Setting COMMON SETUP 8 4 1 COMMON SETUP KE FUNCTION COMMON SETUP ENT COMMON SETUP PR SETUP PR SETUP lt ent gt SELECT 108 ON ONLY FUNCTION FER NO ONLY l41 Iv1 OFF eee ee 4 COMMON SETUP CUT METHOD CUT METHOD lt ent gt SETUP 2 STEP 3 STEP FUNCTION Iv Displayed only when FEED ON COMMON SETUP CONFIRM FEED ent FUNCTION Iv CONFIRM FEED FEED 100mm OFF 10 to 500 COMMON SETUP EXPANDS lt ent gt SETUP FUNCTION 1 Lr EXPANDS FUNCTION 1 LM 1111 COMMON SETUP LEFT RIGHT MARGIN ent Omm Omm 2222 d 85mm i a v COMMON SETUP RECEIVED DATA RECEIVED DATA ent SETUP AUTO MANUAL CONFIRM FEED BACK FEED 108 COMMON SETUP TIME SET 2007
59. x 8 rows Ink is ejected from the ink chamber by vibrating the piezoelectric elements of the heads Forthis vibration waveform the printeruses variable waveform which can permit4 step expressions L M Sandnone The head is connected to the main PCB assy in the electrical box and it is driven by a drive signal COM waveform applied to the piezo of one nozzle row for each of the eight rows of nozzles FPGA HDC is mounted on the main PCB assy The FPGA HDC applies the COM waveform in synchronization 3 with the scale interval of the linear encoder scale and simultaneously sends the nozzle data to the head In addition the COM waveform is automatically corrected based on the registered head ID It is also corrected based on the ID registered in the head memory other information and the ambient air temperature detected In case the head ID is not registered correctly no ink may be ejected The main PCB assy has FPGA PDC which takes charge of image processing and controls the SDRAM picture 4 memory PRAM PRAM is mounted on PRAM PCB assy and the PRAM assy has a capacity of 128 MB Of the data output from the host PC the command part is analyzed by the CPU and the image part is transferred to the memory The PRAM is a ring memory and when data for one scanning session has been accumulated the heads start scanning One scanning session creates images only in 180 dpi 6 colors 6 colors W 7 colors 8 colors or in 360
60. 1 Details on Errors and Malfunctions 7 1 1 Concerning Errors and Malfunctions 7 1 2 List of Error Messages 7 1 3 List of Warning Messages 7 1 4 Trouble with No Messages 7 2 Detailed Methods of Coping with the Malfunctions 7 2 1 Y Drive Belt Noise 7 2 2 Media Attachment to the Platen 7 2 3 Electrical Troubleshooting 7 2 4 Y Drive Belt Damage 7 2 5 Heater temperature does not going up 7 3 Checksheet 7 3 1 PCB Damage Checksheet 8 Operation Flow 8 1 Basic Operation 8 1 1 Start 8 1 2 Initial Filling 8 1 3 Media Detection 8 2 Print Mode 8 2 1 LOCAL REMOTE 8 2 2 SETUP 8 2 3 MAINTENANCE 8 2 4 MACHINE SETUP 8 3 Cut Mode 8 3 1 LOCAL REMOTE 8 3 2 SETUP 2009 MIMAKI ENGINEERING CO LTD 8 3 3 MAINTENANCE No COPIES 8 4 Common Setting 8 4 1 COMMON SETUP 8 5 Service Mode 8 5 1 ADJUST 8 5 2 TEST 8 5 3 PARAMETER Maintenance Manual gt Operating Principle gt Basic Operation Operating Principle 1 1 1 2 1 3 Basic Operation Maintenance Function Ink System 1 4 Print amp Cut 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operating Principle gt Basic Operation gt Main Switch Power ON 1 1 1 Main Switch Power ON B Indication on LCD 2009 MIMAKI ENGINEERING CO LTD Display at main switch power ON BOOT Processing sequence Processing Initial setting of CPU and H W Q version information display Q version information di
61. 10 05 21 36 00 FUNCTION TIME SET ent FUNCTION 41 v1 COMMON SETUP UNIT SETUP lt ent gt FUNCTION 41 v1 COMMON SETUP MACHINE NAME ent FUNCTION 41 v D s MACHINE NAME 6130 01 COMMON SETUP KEY BUZZER FUNCTION 41 v1 KEY BUZZER ent SETUP ON TIME SET 2007 10 05 21 36 00 gt 2008 10 04 21 36 2007 10 05 21 36 00 TIME SET DoYou change it ent COMMON SETUP INFORMATION lt ent gt FUNCTION 41 v l 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 l 1 Y 2009 MIMAKI ENGINEERING CO LTD INFORMATION ERROR HISTORY lt ent gt FUNCTION 4 ERROR 09 see HDC ERROR ERROR HISTORY 01 05 09 29 08 18 INFORMATION MAINTE HISTORY lt ent gt FUNCTION 4 v 1 gt Changes screens 01 05 09 29 08 18 v 1 Changes error display gt gt CARRIAGE OUT END Complete INFORMATION PRINTmodeHIST lt ent gt FUNCTION 4 PRINTmodeHIST 01 05 09 29 08 18 01 720x1080 Bd Vd x1 1L 12 34m When there is no history There is no HISTORY INFORMATION LIST lt ent gt FUNCTION 4 LIST SELECT PRINT MODE LIST PRINTING Maintenance Manual gt Operation Flow gt Common Setting gt COMMON SETUP 8 4 1 COMMON SETUP Troscnos 4
62. 2 r3 8 ES pi g nus Grease on the belt edge y upper and lower faces pee y 3 4 WWW SERVICE MANUAL NET 2009 MIMAKI ENGINEERING CO LTD 721 R10 P3 3 Move the joint unit to the right end of the platen Maintenance Manual Troubleshooting gt Detailed Methods of Coping with the Malfunctions gt Media Attachment to the 7 2 2 Media Attachment to the Platen B Outline Some media may attach to the platen and cause the X overcurrent error To avoid the problem tape the Niftron tape on to the platen as the following procedures E Tools Niftron tape Model No 973UL S 0 13mm x 10mm x 10m company NITTO DENKO Scissors Ethanol alcohol or diluted mild detergent to remove dirt and oil Paper towel to remove dirt and oil lint free towel such as BEMCOT Procedure A Make sure to turn off the main switch to prevent unexpected movements of the printer Caution 1 Remove oil on the platen with ethanol or diluted mild detergent Use BEMCOT 2 Tape the Niftron tape 5 places cut with scissors on the platen It is acceptable that the tape touches the edge of the Be careful not to cover the vacuum hole with the tape IMPORTANT 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual Troubleshooting gt Detailed Methods of Coping with the Malfunctions gt Media Attachment to the 7 2 2 Media Attachment to the Platen 3 To
63. 2 to 4 Procedure reviewed and descriptions added Stepl Speed designation Set value 150 mm s 500 mm s 4 2 11 4 2 14 Added Revised Added Erased Revised Revised 4 2 15 4 3 1 4 3 2 5 1 1 5 1 2 5 1 5 Revised Added Revised Added Added Revised Revised Step2 Acceleration designation Set value 0 50 2 00 Revised 5 1 7 Revised Stepl Speed designation Set value 150 mm s 500 mm s Step3 Moving amount designation Set value 500000 mm Mechanical limit size Revised Step2 Acceleration designation Set value 0 50 2 00 Revised Step3 Moving amount designation Set value 500000 mm Mechanical limit size 5 1 30 6 3 3 6 4 7 Added Added Function Use FUNCTION to move the cursor Important Box In reassembly pay attention to harness treatment Revised Disassembly procedure Procedure reviewed because of the elimination of the removal of X pulley and connecting shaft Added Added Erased Added Added Added Added Erased 6 5 11 Added 6 5 12 Added Caution Box sure to turn off the main circuit breaker 7 1 2 Rearranged according to error Nos Error No 12 Inappropriate instruction was given concerning the printer controlling Error No 25 FULL SPEED Full Speed Mode connection Added 1 10 Error No 35 C Cause Since take up is executed Remedy Auto cutting is no
64. 4 While pushing down the cap head assy slide it to the left and Cap Head pre remove it from cap slider 33 5 Remove the tube cap SPG and cap stopper from the cap head assy 6 Reverse the disassembly procedure for reassembly 2009 MIMAKI ENGINEERING CO LTD 627 R10 P1 Maintenance Manual gt Disassembly and Reassembly gt Ink related Parts gt Valve Assy 6 2 8 Valve Assy Ink Cartridge Solenoid Assy B Work procedures Use protection glasses and gloves during works caution Depending on the working condition ink may reach your eyes or your skin may be roughed due to ink p Execute MACHINE SETUP ADJUST HEAD Cartridge Solenoid BKT A ADJUST HEAD WASH to discharge the ink See 4 2 7 2 Remove the following covers ICU Cover F ICU Cover R 3 Remove snap pin A and then the link 4 Removes screws to take off the cartridge solenoid BKT A together with the solenoid Remove the valve N 3 M6 assy and loosen the joint screws to remove the tube Also take care not to lose the O ring Take care notto contaminate the surroundings with ink IMPORTANT O ring Joint Screw 6 Reverse the disassembly procedure for reassembly 2009 MIM
65. 6 color ink set B 6 color white ink set Aline Cline Eline Gline Aline Cline Eline Gline Aline Cline Eline Gline Bline Dline Fline H line Bline Dline F line H line Bline Dline Fline H line W 7 color ink set B 8 color ink set Aline Cline Eline Gline Aline Cline Eline Gline Bline Dline Fline H line Bline Dline F line H line 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Test Items gt Other Test gt Checking Conduction of FFC Data Line 5 2 6 Checking Conduction of HDC FFC Data Line B Procedure 1 Check the conduction of HDC FFC data line as the figure on the left probe location or temperature A The resistance undergoes a little bit change with the 2 See the figure on the left for the IC pin number The mark side is the start of the number 2009 MIMAKI ENGINEERING CO LTD 526 RETE Maintenance Manual gt Disassembly Reassembly gt Covers Disassembly and Reassembly 6 1 6 2 6 3 Covers Ink related Parts Cut Head Carriage 6 4 6 5 6 6 Drive System Electrical Parts Sensors 2009 MIMAKI ENGINEERING CO LTD 2 gt lt gt o gt m a o o 6 c c t gt a o o c 2 c c gt c c c S c gt 6 1 1 Cover Layout B Printer Front N 3 4 5 Head Cover Right Co
66. Cover 5 Maintenance Cover L Platen C30 Left Cover ESS Left Station Cover RSS Heater Connector Cover 5 MS Cover 2 Platen 28 MS Cover 1 2 Remove the connector of pre heater and print heater and then remove the platen cover R platen C30 and platen F 7 3 Remove the FAN duct V1 by lifting it obliquely 5 v SSS 7 FAN Duct V1 2009 MIMAKI ENGINEERING CO LTD 6 5 13 R10 P1 Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt Fan Motor 6 5 13 Fan Motor 4 Remove the screws with a ratchet or stubby screwdriver dis connect the connector and remove the adsorption fan assy Adsorption Fan Assy Ix 5 Reverse the disassembly procedure for reassembly 2009 MIMAKI ENGINEERING CO LTD 6 5 13 Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt Take up Motor Assy 6 5 14 Take up Motor PCB Assy P ke up Motor PCB mU 2 ZA B Work procedures After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Warning Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still
67. ERROR 40 xxxxx MOTOR ALARM X Excessive load to the X motor xk ERROR 41 MOTOR ALARM Y Excessive load to the Y motor k k ERROR 42 xxxxx X OVER CURRENT Over current error of X motor is detected kkk ERROR 43 xxxxx Y OVER CURRENT Over current error of Y motor is detected Turn off the main power and turn it on a little later If the error occurs again carry out the followings 1 Check friction of X Y axis motor 2 Check if media attaches on the platen Media Attachment to the Platen See 7 2 2 3 Replace the X Y axis motor 4 Replace the regenerative resistivity PCB assy See 6 5 2 5 Replace the main PCB assy See 3 4 1 eeeee ERROR 45 xxxxx CAPPING PARAMETER An error occurred in capping control Improper parameter adjusted value 2009 MIMAKI ENGINEERING CO LTD Turn off the main power and turn it on a little later If the error occurs again carry out the followings 1 Make sure that the adjusting value of ADJUST gt CAPPING is set correctly Maintenance Manual gt Troubleshooting gt Details on Errors and Malfunctions gt List of Error Messages lel CJV30 TPC Issued 2008 08 04 R 7 1 2 List of Error Messages E List of error messages 4 6 Indication on LCD 46 ERROR 46 An error occurred in wiper control Turn off the main power and turn it on
68. FFCs and cables from PCB Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt Cutter Slider PCB Assy Model CJV30 TPC 155 2008 08 04 Revised 2008 09 17 F W ver Remrk 6 5 10 Cutter Slider PCB Assy 3 Remove the screw release the hook and then remove cutter slider PCB assy Cutter Slider PCB Assy 4 Reverse the disassembly procedure for reassembly 2009 MIMAKI ENGINEERING CO LTD 65 10 R10 P2 Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt Keyboard PCB Assy 6 5 11 Keyboard PCB Assy Keyboard PCB Assy B Work procedures After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it 1 Remove the KB cover KB Panel 2 Disconnect the cable from PCB and then remove the KB panel 5 2009 MIMAKI ENGINEERING CO LTD 6 5 11 R11 P1 Maintenance Manual gt Disassembly a
69. FUNCTION and the pen will descend and ascend At 5 the up position check to see that the top surface is in contact with O ring U The pen repeats down and up motion every 20 sec E onds 5 Press ENTER to store the setting value and move to DOWN LANDING 6 Select one of the following drawing patterns and draw the LANDING pattern Generally the square at the next step DOWN LANDING 25 lt Draws a square and straight line gt Draws a broken line 8 FUNCTION Draws radial lines consecutively REMOTE Draws squares consecutively FEED Moves to Cut landing adjustment 2009 MIMAKI ENGINEERING CO LTD 42 10 R12 P 2 Maintenance Manual gt Adjustment Items gt Adjustment Function LANDING 4 2 10 LANDING 7 Plots 11 square patterns using different pen landing values in steps of 20 starting with the currently set pen landing value REMOTE Plots square patterns END Stops plotting Center of media 4 Near the r
70. Length which is twice the mark size The head moves in the Y axis right direction until the mark sensor turns on a and stops HM a 2 The head moves in the Y axis right direction by the distance of HM The head moves in the Y axis left direction until the mark sensor turns on and stops The plotter determines the center of the horizontal line based on the positions of 2 and 4 Finally the head moves in the Y axis right direction for type 1 or Y axis left direction for type 2 by the distance of HM and terminates If the vertical line is not detected even after a search of the maximum printing range ERROR36 C MARK DETECT appears Searching for horizontal line of mark TP2 The head moves in the X axis lower direction for type 1 or X axis upper direction for type 2 until the mark sensor turns on and stops The head moves in the X axis lower direction for type 1 or X axis upper direction for type 2 by the distance of HM The head moves in the X axis upper direction for type 1 or X axis lower direction for type 2 until the mark sensor turns on and stops 4 The plotter determines the center of the vertical line based on the positions of 1 and 3 5 Atthe end of mark detection the pen tip moves to the corner of TP1 which is the center of the vertical line and the center of the horizontal line of TP1 f the horizontal line cannot be detected the plotter determines tha
71. Manual gt Adjustment Items gt Adjustment Function DEFAULT SET 4 2 18 DEFAULT SET B Function Sets the selected parameters to the initial values Operation Remarks SETUP PARAMETER 1 Initialize the user operation setting value Always selectable 2 Sets user No to 1 3 Initialize the language to be used 4 nitialize the user dot position compensation value 4 5 Sets to maintenance close MAINTENANCEparameter Initialize the parameter in question CUSTOMIZE PARAMETER Initialize the parameter in question RUNNING PARAMETER Initialize the parameter in question EXCHANGE PARAMETER Initialize the parameter in question INK SYSTEM PARAMETER Initialize the parameter in question 2 B Procedure 1 Select DEFAULT SET from the operation menu FUNCTION 3 L0CAL 1 FUNCTION ADJUST ADJUST DEFAULT SET lt ent gt 2 Select items to be initialized DEFAULT SET SETUP PARAMETER ent 4 v Switches the parameter item display MAINTE PARAM lt ENTER Finalizes 5 CUSTOM lt ent gt i 3 Initialize the selected parameter SETUP PARAMETER INITIALIZE OK ent ENTER Executes the initialization 6 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Adjustment Items gt Adjustment Function gt REPLACE PARTS 4 2 19 REPLACE PARTS B Function Displays the replacement history of the followi
72. Operation Procedures Description Remarks Speed designation Selects speed 4 gt 1 Set value 1 1500 mm s unit 1 mm s Selection of item 2 4 Acceleration designation Selects acceleration Set value 0 05 2 00 G unit 0 05 G Moving amount designation 4 Selects moving amount Set value 1 mm media length width unit 1 mm 2 Cap OFF Only after media detection Test start ENTER Repeats reciprocating motion in the Y direction with designated conditions End END Returns to the motion starting position and 3 executes capping to end the test During the test heater temperature control is allowed When HEATER key is effective 2009 MIMAKI ENGINEERING CO LTD C516 R11 P1 Maintenance Manual gt Test Items gt Test Function gt TEST XY SERVO MOTOR 5 1 7 MOTOR TEST XY SERVO MOTOR B Function Operation test of XY axis motor is executed B Operation Procedures Description X speed designation 4 Selects speed Set value 1 500 mm s unit 1 mm s X acceleration designation 4 Selects acceleration Set value 0 01 2 00 G unit 0 01 G X moving amount 4 Selects moving amount designation Set value 1 mm media length unit mm When media is not detected 1 mm Mechanical limit size Press ENTER to start Y axis motor setting Remarks
73. Set the long nozzle attachment to the spray grease 4 2 Move the joint unit to the left end of the platen 3 While moving the white belt to the right rotating the pulley spray the grease to the Y T pulley Y tension pulley 5 4 When the joint unit reaches the right end move the white belt to the left and spray the grease to the Y drive pulley PAY ad Spray Grease ae ICE MANUAL NET 2009 MIMAKI ENGINEERING CO LTD C721 eae Maintenance Manual gt Troubleshooting gt Detailed Methods of Coping with the Malfunctions gt Y Drive Belt Noise issued 2008 12 06 Reed FWwe ic Remmk 7 2 1 Y Drive Belt Noise O When using MG A1 GU grease Good Example Bad Example Greased too much Spread or wipe off the extra grease able area of the white belt edges on both upper lower face with your finger Be careful not to spread too much that will spatter the mist of the grease 3 Spread a thin layer of the grease on the whole spread IMPORTANT Belt edge upper face 1 u Belt edge lower face 1 Move the joint unit to the left end of the platen 2 Spread a thin layer of the grease on the upper and the lower 5 faces of the belt with your finger i 6 EXE upper and lower faces 3 4 Spread a thin layer of the grease on the upper and the lower faces of the belt with your finger
74. Sse OFF OFF OFF REMOTE lt LOCAL gt 01 WIDTH 1000mm 2009 MIMAKI ENGINEERING CO LTD 821 R11 P2 Maintenance Manual gt Operation Flow gt Print gt SETUP 8 2 2 SETUP FUNCTION SETUP ENT SELECT TYPE 1 TYPE 1 to 4 1 tee 4 1 PINCH ROLLER lt ent gt FUNCTION 41 v ENDS HIGH H INNER OFF 601 FUNCTION the next screen ENDS HIGH H INNER OFF 6 01 FUNCTION To the previous screen FUNCTION Lals iv END To the previous screen gt To the compensation screen 1 1 MEDIA COMP PRINTING 1 MEDIA COMP MEDIA COMP lt ent gt PRINT START vent PLEASE WAIT VALUE 0 FUNCTION ENTER Printing 255 to 255 4 END the previous screen me 4 gt To the compensation screen 1 1 DROP POScorrect PRINTING 1 DROP POScorrect _ DROP POScorrect lt ent gt PRINT START vent PLEASE WAIT PATTERN1 0 0 ENTER Printing 40 0 to 40 0 Subsequently the input screens to pattern 8 are displayed 1 HEATER FUNCTION 41 v 1 HEATER PRE AFT SET TEMP 35 C 40 C 50 UE FUNCTION 20 to 50 C 41 v 1 HEATER STANDBY 0FF TIME SET TIME ent l0min NONE NONE 0 to 90min SE ECL WI e 4 1 1 PRINT MODE 1 PRINT MODE PRINT MODE lt ent gt DRAFT QUAL
75. WwW dN En OCN4 HEAT ON OFF Model number MOLEX B6B XH A LF SN Terminal name SIGNAL 4 OV GND HEAT2 ON SIGNAL OV GND HEAT3 ON SIGNAL OV GND 5 OCN5 DC output connector Model number MOLEX 5566 18A Terminal name 1 Terminal name 1 T42V DC power source 10 T42V DC power source 6 2 24V DC power source 11 24V DC power source 3 OV GND 12 OV GND 4 OV GND 13 OV GND 5 T5V DC power source 14 T5V DC power source 6 5SBV DC power source 15 R C ON OFF DC power source 7 3 3SBV DC power source 16 3 3SBV DC power source 7 8 OV GND 17 OV GND 9 OV GND 18 OV GND Note GND and FG are directly processed in the power supply pattern B Volume specification 8 Voltage Adjustable range 3 3SBV 3 28 3 32 During standby or for 5SBV 4 98 5 02 main control 5V 4 98 5 02 For I O control 24V 42V 41 0 41 2 For discharge or motor drive 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Electrical Parts gt Circuit Board Specifications gt Main PCB Assy 2 3 2 Main PCB Assy B Outline Board name Main PCB Assy 6 The CPU used is SH 3 RISC 133MHz made by Hitachi A program for the CPU is written in flash memory Version up of this program is easily executed on site through I F The version up is carried out by downloading the program
76. are not the same enter a compensation value through the following procedures 7 Press ENTER twice then press to clear the system 500mm SQUARE parameter values No 0 1 2 dx 0 0 dY ENTER Back to the previous screen 1 500mm SQUARE 4 Compensation value is cleared gt Pattern drawing To the screen for compensating oo Plot a square again and measure the lengths 2 500mm SQUARE CLEAR lt gt DRAW If there is not enough space for the plotting on the media Step 6 is displayed and the plotting is not performed _ Pattern drawing gt Pattern drawing 4 To the compensation screen 3 Input the compensation value of X feed direction 03 Equation Measured value mm 500 mm Compensation value Input value unit 0 1 mm v Modifies the compensation value ENTER Finalizes 2009 MIMAKI ENGINEERING CO LTD 428 R11 P 2 Maintenance Manual gt Adjustment Items gt Adjustment Function gt PEN PRESSURE 4 2 9 PEN PRESSURE B Function Makes adjustment so that pen cut pressure can be controlled as specified The adjusted values are registered as system parameters No 13 14 15 16 17 and 18 Make the adjustment for the following six values 0g 30g 60g 100g 200g 350g B Procedure 1 Set media and set the adjustment pen on the cut head carriage
77. as color change and banding if the cartridge is IMPORTANT extended Get users to understand this The ink which is more than 2 months has been elapsed since the cartridge was expired can not be useable for initial ink filling even though it can be extended 2009 MIMAKI ENGINEERING CO LTD C1310 Maintenance Manual gt Operating Principle gt Ink System gt Initial Filling el CJV30 TPC Issued 2008 08 04 Revised 2010 11 05 1 3 11 Initial Filling B Replacing procedure Current ink Shipping status SS21 4 color gt SS21 6 color gt SS21 6 ES3 4 color gt ES3 6 color gt gt Target ink ES3 8 color ES3 8 color ES3 8 color color White ES3 8 color ES3 8 color gt ES3 8 color Initial status Shipping status SS21 4 color SS21 6 color SS21 6 ES3 4 color ES3 6 color color White M M M M M M Step1 Check that JV33 F W Ver 4 60 CJV30 Ver 2 50 and 5 Ver 2 2 Version If they are not as above perform version upgrade check of F W and RLP M v M v Y v Step2 Turning ON the Select YES to Select NO to Select NO to Select YES to Select NO to Head wash front power sup Do you change Do you change Do you change Do you change Do you change ing ply gt discharge an ink set from an ink set from an ink set f
78. can be input Because the serial number is input before shipment field entry is impossible Reenter the parameter only if it has been initialized B Procedure 1 Select SERIAL No from the operation menu 4 lt LOCAL 1 gt 01 FUNCTION FUNCTION ADJUST lt ent gt ADJUST SERIAL No lt ent gt 2 Enter Confirm the serial number SERIAL No 4 v Change the numerals 3 4 1 Moves the cursor When the cursor is in the left or the right end key input does not work ENTER Finalizes END Cancellation of input V If the serial number has been set it cannot be changed 2009 MIMAKI ENGINEERING CO LTD 4216 R40 P 1 Maintenance Manual gt Adjustment Items gt Adjustment Function gt DEALER No 4 2 17 DEALER No B Function Confirms and sets the dealer number 8 characters of alphabet and numeral 0 9 A Z can be input B Procedure 1 Select DEALER No from the operation menu FUNCTION 1 LOCAL 1 401 FUNCTION ADJUST lt ent gt vo ADJUST DEALER No lt ent gt 2 2 Enter Confirm the dealer number DEALER No Change the numerals 4 gt Moves the cursor When the cursor is in the left or the right end 3 key input does not work ENTER Finalizes END Cancellation of input 2009 MIMAKI ENGINEERING CO LTD 4247 R10 P 1 Maintenance
79. change the direction of the hook of the baffle SP If its direction is changed the pen pressure and landing are also changed Removal of the mark assy Remove the mark assy Mounting of the mark assy Mount the mark assy Set the pressure of all the clamps to Middle and clamp the assy Then adjust so that the assy is positioned 2 5 mm above the platen on the right station side Mounting of the pen assy and auto cutter assy Mount the auto cutter assy Adjustment Adjustment of the pen stroke Adjust so that the pen stroke is 3 0 3 mm as measured from the pen point Adjustment of the mounting location of the cutter Hold down the clamp lever and adjust the mounting location so that the distance between the auto cutter assy and the platen is set at 8 8 mm Adjustment of the sensitivity of the photo sensor Adjust the ZPHOTO SENS LV in ZADJUST Adjustment of the position of the photo sensor Adjust the position of the photo sensor in ADJUST Adjustment of pen pressure and pen landing Adjust the PEN PRESSURE and LANDING Pointer offset Print Cut Check each performance Check the CUT PATTERN and cutting position Carry out print amp cut online to confirm no misalignment is found Mounting of the covers Mount the covers that have been removed In installation pay attention to harness treatment Once the S guide is removed reins
80. designated conditions with FUNCTION END Ends the test Test is completed Note that executing FORWARD while the cap is on causes vacuum suction IMPORTANT 2009 MIMAKI ENGINEERING CO LTD 519 R10 P 1 Maintenance Manual gt Test Items gt Test Function gt MOTOR TEST TAKE UP MOTOR Mc 5 1 10 MOTOR TEST TAKE UP MOTOR B Function Operation test of take up motor is executed B Operation Procedures Test start ENTER Drives take up motor 4 SW of winding device enables switching of winding direction or operation stop 2 Test end END Completes the test 2009 MIMAKI ENGINEERING CO LTD 5 1 10 R10 P1 Maintenance Manual gt Test Items gt Test Function gt HEATER TEST TEMPERATURE 5 1 11 HEATER TEST TEMPERATURE B Function Temperature tests of the media heater are executed B Operation Procedures Temperature setting Description Sets temperature of Pre Print and After Heater to control the heater Set value Celsius OFF 20 50 C unit 1 C Set value Fahrenheit OFF 68 122 F as converted from Celsius unit is not F Remarks Temperature display ENTER Returns to temperature setting 4 9 Temperature is displayed with a unit selected in the UNIT SETUP of the MACHINE SETUP function A D conversion value is also displayed 2009 MIMAKI ENGINEERING CO LTD Mainten
81. fill in the followings if items applied to the condition before trouble occurred Operate normally with no problems Nozzle dropout Ink deflection Abnormal firing start to occur Electric power failure or instant blackout occurred 0000 Sometimes Error and Warning message appeared Check error code and message listed as below Also fill in the timing and frequency of error occurrence Ex occurred sometimes while printing 1 Error code Message Occurred Timing Frequency ERROR 07 OHEAD ERROR 50 DETECT DIMEDIA SET POSITION 2 LI ERROR 200 HEAD MEMORY ERROR 202 DEVICE CONSTRUCTION ERROR 205 47V HEAD VOLTAGE ERROR 207 LIOVERFLOW LIUNDERFLOW LISLEW RATE ERROR 40 MOTOR ALARM X 3 ERROR41 MOTOR ALARM Y ERROR42 XOVER CURRENT ERROR43 Y OVER CURRENT Other describe problem specifically 00 00 00 00 2 Please write conditions or phenomenon in mind before trouble occurred D gt Please fill in replaced parts and replacement order 5 Replacement Parts Order Solved Unsolved Condition changed describe conditions below Head Head FFC ASSY H oO HDC FFC ASSY H oO o m 6 PCB No Before replacement After replacement OSlider PCB o o supply Fuse of Main
82. for ink EXPIRED INK IN USE Cartridge extended expiry month INK REMAIN ZERO Remaining amount of ink in an ink car tridge is zero Used the prescribed quantity of use up cleaning Replace the cartridge generating the warning with a new one REINSERT CARTRIDGE The end sensor was detected even though enough quantity was remaining Install appropriate cartridge If the warning is not hidden check or replace the sensor on TEST gt INK CAR TRIDGE Check the W nozzle condition ENT When SS 21 white ink is used the mes sage of prompting you to perform test printing is displayed for keeping the noz zle status be normal Perform WHITE CHK of test printing PERFORM SPOT COLOR MAINTENANCE lt When silver and white ink of ES3 ink are used the message of prompting you to perform special color maintenance for preventing color heterogeneity due to set tling down of pigment is displayed 2009 MIMAKI ENGINEERING CO LTD Perform spot color maintenance Maintenance Manual gt Troubleshooting gt Details on Errors and Malfunctions gt Trouble with No Messages Model C V20rTPC issued 2009 06 30 Revised 100 Rem 7 1 4 Trouble with No Messages B Outline This explains the troubles where no Error nor Warning messages displays Trouble list Phenomenon Contents or Causes Solution The machine generates strange
83. is horizontal and centered on the Y drive pulley uii upper side is also acceptable After mounting the motor if the hunting sound is heard when the motor drives make adjustments making reference to the following Adjusting the Y axis motor current Maintenance Manual gt Disassembly and Reassembly gt Drive System gt Y Drive Belt 6 4 4 Y Drive Belt Y Drive Belt N B Work procedures A Be sure to turn off the main circuit breaker to prevent unexpected movements of the printer Caution 1 Remove the following covers e C Y Cover CY T Cover Maintenance Cover L Belt Holder Cartridge Cover Left Cover 2 Remove the traction head assy screws and separate them from the belt holder 3 Loosen the screws from the Y SP plate on the left side of the main body and release the tension of the Y drive belt AY Drive Belt 33 S ZN i N 9 INC 291 2009 MIMAKI ENGINEERING CO LTD 644 R10 P1 Maintenance Manual gt Disassembly and Reassembly gt Drive System gt Y Drive Belt 6 4 4 Y Drive Belt 4 Slide out the connection point of the Y drive belt and remove either the left or right belt holder 1 from the belt holder KA 5 Remove the belt holder1 screws Belt Holder 1 Belt Holder 6 Pry open the belt holder S with a slotted screwdriver
84. later If the error occurs again carry out the followings 1 Replace the main PCB assy See 3 4 1 2 Replace the power supply PCB assy See 6 5 1 3 Replace the relevant platen cover with a new one te ERROR 211 5 HeadWARM TEMP An abnormal temperature of the head heating heater was detected Turn off the main power and turn it on a little later If the error occurs again carry out the followings 1 Make sure that the connection to the main FPC is correct 2 Replace the relevant head heating heater with a new one 3 Replace the ink slider PCB assy See 6 5 9 ERROR 211 see HeadWARM BREAK The head heating heater is disconnected This error is never displayed when no head warm heater is installed te ERROR 211 HeadWARM THERM Trouble has occurred with the thermistor of the head heating heater This error is never displayed when no head warm heater is installed Turn off the main power and turn it on a little later If the error occurs again carry out the followings 1 Replace the relevant head heating heater with a new one 2 Replace the ink slider PCB assy See 6 5 9 ERROR 250 sse Y COORDINATES An error was detected during scanning operation Turn off the main power and turn it on a little later If such an abnormality recurs check the uploaded parameter and the status of use then report them to the Development Division ti
85. next compensation screen 6 Un Carry out plotting of the pattern by pressing ENTER If the PHOTOsens POSITION pen tip is not in alignment with the sensor the plotter plots the START ent adjustment pattern again 7 E Plotting amp Automatic 5 compensation 6 Check the compensation value 8 PHOTOsens POSITION X 0 0 Y 0 0 ENTER Checks 2009 MIMAKI ENGINEERING CO LTD 4212 R11 P1 Maintenance Manual gt Adjustment Items gt Adjustment Function gt GR PR POSITION 4 2 13 GR PR POSITION B Outline Makes the printer recognize the positional relation between the grid roller and the pinch roller Readjusts the position of grind roller and the pinch roller when the parameter has been initialized or when an error occurs even if the position of the pinch roller is within an acceptable range upon media detection and compensates mechanical errors B Procedure 1 Select GR PR POSITION from the operation menu 1 lt LOCAL 1 gt 401 FUNCTION ADJUST lt ent gt ADJUST CUT GR PR POSITION lt ent gt 2 Check the location of the cutter and if it is not in the parking GR PR POSITION position move it to that position 3 Hebd GUS SCENE If it has been parked in that position already proceed to the next screen LEVER UP ENTER Cutter moves to the parking position 3 Hold up the clamp lever If it has been held up already proceed to the next
86. or the 1 like then slide the belt holder S to detach from the belt 7 Stick together the ends of the old belt and the new belt using ccr p rubber tape or the like and make one revolution of the belt Y Once the belt has made one revolution remove the joining tape 3 5 E revolution and pass the belt through the rear side of the slider oo New belt Align the belt holder 1 and the teeth on the left and right belt Engage the tooth of belt ends with belt holder 1 ends and attach the belt holder S while engaging the teeth V Then tighten the screw 10 Connect the left and right belt holders 1 with the belt holder 11 Attach the belt holder and slider using a screw Belt Holder 1 12 Loosen the screws on the Y SP plate on the left side ofthe main body and increase the Y drive belt tension 13 Reverse the disassembly procedure for the subsequent reassemblies WWW SERVICE MANUAL NET 2009 MIMAKI ENGINEERING CO LTD 644 R10 P2 Maintenance Manual gt Disassembly and Reassembly gt Drive System gt Linear Encoder Scale 6 4 5 Linear Encoder Scale S ES Linear Encoder Scale o NS B Work procedures Be sure to turn off the main circuit breaker to prevent unexpected movements of the printer While at work be sure not to attach fingerprints or oil to the linear encoder scale Also pay attention not Cau
87. source AC100 120V AC220 240 50 60Hz 3 3SBV 5 5 SSBV 1 0A SV 4 2A 24V 5 0A 42V 4 0A B Fuse rating F1 T6 3AH 250V 5x20 mm Input line to DC output circuit F3 15 250V 6 3x30 mm Input line to heater B Connector specification CNI AC input connector Model number JST B2P3 VH LF SN Terminal name AC input supply NC AC input supply 2 AC HEAT input connector Model number JST BO3P VL Media heater power input Terminal name AC input supply NC AC input supply 2009 MIMAKI ENGINEERING CO LTD C231 R11 P1 Maintenance a gt Electrical Parts gt HER gt gt Power I m a mm PCB Assy 23 1 Pawel Supply PCB rece CN3 Heater connector Model number It is connected to the media heaters Pre Print and After The element connection of the media heater is switched automatically according to the input voltage AC100 120V Parallel connection AC220 240V Serial connection Terminal name i Terminal name 4 HEAT3 1A HEATER HEAT3 1B HEATER HEAT3 2A HEATER HEAT3 2B HEATER HEAT3 3A HEATER HEAT3 3B HEATER HEAT3 4A HEATER HEAT3 4B HEATER HEAT3 THA THERMAL HEAT3 THB THERMAL HEAT2 1A HEATER HEAT2 1B HEATER HEAT2 2A HEATER HEAT2 2B HEATER HEAT2 THA THERMAL HEAT2 THB THERMAL HEATI 1A HEATER HEATI 1B HEATER HEAT1 2A HEATER HEAT1 2B HEATER HEAT1 THA THERMAL HEAT1 THB THERMAL 3 Do an BR
88. tape the Niftron tape on the left edge of the platen move the left media retainer to the left end 4 Tape the Niftron tape and then cut it at the 5 mm right from the media retainer placed on the left end 5 To tape the Niftron tape on the right edge of the platen move 2 the right media retainer to the right end 6 Tape the Niftron tape and then cut it along the left end of the slit line WWW SERVICE MANUAL NET 2009 MIMAKI ENGINEERING CO LTD 722 R10 P2 Maintenance Manual gt Troubleshooting gt Detailed Methods of Coping with the Malfunctions gt Electrical Troubleshooting 7 2 3 Electrical Troubleshooting B Outline The following errors will be caused by breakage of PCB and some of them may also break the surrounding PCB by breakage of the head This explains the causes and handling for the electrical troubles Related troubles Abnormal firing simultaneously firing of no firing from a certain nozzle line 1 The power would not be turned on ERROR 07 HEAD or VOLTAGE ERROR 50 MEDIA DETECT or MEDIA POSITION Only of JV33 ERROR 200 HEAD MEMORY 2 ERROR 202 DEVICE CONSTRUCTION ERROR 205 47V HEAD VOLTAGE Only of CJV30 and modified JV33 PCB ERROR 207 SLEW RATE or OVERFLOW or UNDERFLOW After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking w
89. the print result by operating JOG keys Print amp Pen drawing 54 1 141 ADJUST SERIAL No SERIAL No lt ent gt 00000000 ADJUST DEALER No lt ent gt 2009 MIMAKI ENGINEERING CO LTD DEALER No 00000000 Maintenance Manual gt Operation Flow gt Service Mode gt ADJUST 8 5 1 ADJUST ADJUST DEFAULT SET SETUP PARAMETER DEFAULT SET lt ent gt SETUP PARAMETER lt ent gt INITIALIZE OK ent 1 41 1 41 Tere DEFAULT SET ToSHIPPING condition Only at the factory 1 SHIPPING SETUP ent Set up OK vent ADJUST REPLACE PARTS REPLACE PARTS PUMP REPLACE PARTS ent REGISTRATION ent PARTS PUMP 00 00 22 No 1 2 REPLACE PARTS CAP PARTS CAP 00 00 22 No 1 v1 41 1 41 REPLACE PARTS DUMPER PARTS DUMPER 00 00 No 1 A When there is no history REPLACE PARTS HEAD gt i There is no HISTORY lt ent gt 0 06 10 10 No 2 HISTORY 2009 MIMAKI ENGINEERING CO LTD C 8 5 1 R10 P 4 Maintenance Manual gt Operation a gt Service Mode gt TEST CJV30 TPC Issued 2008 08 04 1 00 rk 8 5 2 TEST L Modifies the compensation value ENTER Finalizes To the next compensation screen DPI 540x720 X 1000 y 1000 SCAN Uni D PASS 6 COLOR KMCY FUNCTION TEST TEST CHECK PATTERN CHECK PATTERN lt ent g
90. the cap Shifts the cap Adjustment procedure 5 Horizontally shifts the head Horizontally shifts the wiper Remarks and Examples of inputting a compensation value Function 400g 350g Procedure 6 400g 350g Function Plots 11 square patterns using the 11 pen landing values of 0 to 200 respectively 20 steps Plots 11 square patterns at the positions of different pen landing values in steps of 20 start ing at the first pen landing point Function The content of adjustment LANDING UP POSITION Procedure 3 to 6 Because of addition of LANDING UP POSITION Procedure 7 the 11 pen landing values 0 20 40 200 of 0 to 200 currently being set A 1 different per landing v lueslinftep of 207starting With the set pen landing value Service Documents gt Maintenance Manual Change Tracking Maintenance Manual Change Tracking 2008 09 17 Manual Ver 1 10 Tips Box Pressing FUNCTION will release Function If a hunting noise is heard when the X axis motor and Tf hunting occurs or a hunting noise is heard when the X axis motor and or Procedures for STOP ADJUST 2 Key operation ENTER END Procedures for STOP ADJUST 2 LCD side Motor rotation Procedures for X MOVING ADJUT Step 2 to 4 Procedure reviewed and descriptions added Procedures for Y MOVING ADJUT Step
91. the damper head Filling will not be executed if a warning about the ink cartridge is displayed When a waste ink tank warning occurs the warning message is displayed fa cartridge warning is displayed after completion of filling ink up to the coupler and before completion of filling ink up to the damper head switching between the cartridges will take place and filling will be continued Only for filling the 4 color ink set Filling will be discontinued if one supply system becomes unable to supply ink Washing liquid filling Fill the pump tube cleaning system with the dedicated washing liquid Make sure that the washing liquid cartridge has been inserted into the slot and then start supplying the solution Filling will not be executed if a warning about the washing liquid cartridge is displayed When a waste ink tank warning occurs the warning message is displayed 2 If filling any other than the 4 color ink set when this unit is installed you have to change the coupler before initial filling IMPORTANT 2009 MIMAKI ENGINEERING CO LTD Maintenance ie gt Operating gt dus System gt 000 month and extension of expiry month for ink 1 3 10 Expiry month and extension T month for ink 10 B About ink expiry month It can be useable by month after next month of the ink expiry date described on the ink cartridge Here is the handle of expired Example If expiry m
92. the left cover 4 W List of connectors Connected to Remarks 5 Main PCB Assy LED PCB Assy Main PCB Assy Ink Cartridge 1 Ink Cartridge 2 6 Ink Cartridge 3 Ink Cartridge 4 Ink Cartridge 5 Ink Cartridge 6 Ink Cartridge 7 Ink Cartridge 8 7 Z Z Q 2 Q Z Z Z a R 29 ALR RIA Q 2 a Ink Solenoid 1 8 Ink ID 1 8 X axis Motor Encoder Not equipped AUX 8 AUX AUX Not equipped AUX AUX ON ua 2009 MIMAKI ENGINEERING CO LTD 237 R11 P1 Maintenance dd gt Electrical Parts gt SL Board re gt Ink Slider PCB Assy 2 3 8 Ink Slider PCB Assy CN11 CN12 CN9 CN8 10 5 S TP13 TP41 TPE TP8 C 9 B Outline Board name Ink Slider PCB Assy Is located on the top of the print part slider FFC from main PCB assy is connected to this PCB to relay signals to print head In addition the encoder PCB assy 4 head height sensor etc are connected to this PCB W List of connectors Connected to Remarks 5 Main PCB Assy IO control Main PCB Assy Head control Main PCB Assy Power source Main PCB Assy COM waveform Print Head 6 Print Head AUX AU
93. the power cord Make sure to take15 minutes before restarting the operation Itis very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied to the high pressure 3 part of the power supply PCB assy Take care to avoid contact with it 1 Remove the following covers Cover 4 Cartridge Cover Maintenance Cover L Left Cover Left Station Cover Heater connector Cover MS Cover 2 5 MS Cover 1 2 Remove the connector of pre heater and print heater and then remove the platen cover R and platen C30 3 Loosen all PF coupling set screws PF Coupling 4 Remove all GR roller 30 set screws from the lower part of the spike shaft 2009 MIMAKI ENGINEERING CO LTD 647 R11 P1 Maintenance Manual gt Disassembly and Reassembly gt Drive System gt GR Roller Assy 6 4 7 GR Roller Assy 5 Disconnect the left end of the shaft from the PF coupling and remove the GR roller assy GR Roller Assy 6 Reverse the disassembly procedure for reassembly 2 For installation tighten the screws in order starting with the leftmost one while pushing the shaft to the left and pushing the BR holder 30 toward the front Tighten the screws 3
94. the usable plot area Is used when the system parameter has been initialized or the plot areas at both ends are not in the right place Left end of pinch roller B Procedure LOCAL gt 01 FUNCTION FUNCTION ADJUST lt ent gt ADJUST PRINT EDGE ADJUST lt ent gt EDGE ADJUST CLEAR lt gt PRINT been Pattern drawing Media width EDGE ADJUST 1 15 0 R 15 0 2009 MIMAKI ENGINEERING CO LTD Right end of pinch roller 2 Media width Select EDGE ADJUST from the operation menu SETUP turned OFF Make adjustment with EXPANDS of COMMON IMPORTANT 2 Draw an adjustment pattern 4 Setadjust values of L and R to default 0 0 mm gt Execute media width detection to draw adjustment pattern 4 Tothescreen for adjustment Without drawing Check the adjustment pattern 4 Enter the adjustment value For adjustment input actual values obtained by measuring from the inner end of the pinch roller to the pattern Adjusting value 0 0 to 35 0 mm unit 0 1 mm Use the inside of pinch roller as a positive The backlash of the pinch roller may produce an error of approx 0 5 mm 4 v Changes adjustment values END Cancellation of input Maintenance Manual gt Adjustment Items gt Adjustment Function gt gt MEDIA COMP2 Civaorrec issue 4 2 4 MEDIA 2
95. to do it because of IMPORTANT automatic writing Head FFC ASSy 1 Bond the head unit holder B with the head FFC assy and the head memory cable together using the acetate fabric tape and 4 mount it on IH47V 2 G head unit assy Since it is difficult to mount the head memory cable after FFC has been already taped tape the head memory cable and FFC together Acetate Fabric Tape 2 2 Insert the head earth plate in the AD plate and clamp three 3 screws under the condition of lightly pushing the IH47V 2 G head unit assy towards the right recess Do not touch the nozzle surface The washing liquid must not attach to the head 4 IMPORTANT FFC Do not push the head strongly because it becomes distorted to influence printing quality 3 Position the IH47V 2 G head unit assy using the positioning 5 pin at a recess AD pusher on the near side towards you and tilt adjusting jig and mount the unit assy on the slider Head Unit AD pusher pusher Take care for the nozzle surface not to touch the AD IMPORTANT 4 Hold the head FFC assy and the head memory cable and cable with a clamp ff Positioning Pin Be careful not to contact 7 with the nozzle surface 2009 MIMAKI ENGINEERING CO LTD 623 R10 P 1 Maintenance Manual gt Disass
96. 0 1000 S 500 A 0 50 1000 4 Changes condition display MOTOR TEST XY SERVO MOTOR lt ent gt Xe 1000 1 141 1 41 SPEED 100 MOTOR TEST WIPER MOTOR WIPER RUNNING COUNT 0 WAIT COUNT O0 CONT lt ent gt WIPER RUNNING 100 0 CONT 1 4 Changes condition display 1 41 MOTOR TEST PUMP MOTOR PUMP MOTOR COUNT 0 PUMP MOTOR lt ent gt SPD 1200 DIR FORW Iv1 lt CARRIDGE gt lt MOTOR gt IN OFF 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operation Flow gt Service Mode gt TEST Issued 2008 08 04 Revised 1 00 rk 8 5 2 TEST MOTOR TEST TAKE UP MOTOR lt ent gt TAKE UP MOTOR TAKE UP MOTOR START sent RUNNING FUNCTION 7 4 TEST HEATER TEST PRE PRI AFT 35C 356 35C HEATER TEST lt ent gt TEMPERATURE lt ent gt 35C 356 35C 35035735C 1 41 4 1 4 HEATER TEST lt 15F gt lt 15F gt lt 15F gt PRE AFT SSR lt ent gt OFF OFF OFF due she sue TEST WARMING TEST WARMING TEST lt ent gt OFF C 20 C Changes items in a loop ACTION TEST ACTION TEST ACTION TEST VACUUM FAN LOW Y CUTTER LED POINTER 1 41 TEST ACTION TEST lt ent gt ACTIO
97. 0 100 130 160BS E W Ver 2 00 or later If ERROR 202 DEVICE CONSTRUCTION occur it might be a FFC trou ble or head PCB may be damaged Please refer to the documents below for troubleshooting CJV30 Maintenance Manual 4 5 1 Handing of FFC CJV30 Maintenance Manual 7 2 3 Electrical Troubleshooting 2009 MIMAKI ENGINEERING CO LTD 723 R10 P1 Maintenance Manual gt Troubleshooting gt Detailed Methods of Coping with the Malfunctions gt Electrical Troubleshooting 7 2 3 Electrical Troubleshooting Cause of head PCB damage Countermeasures COM noise when turn off the machine and CJV30 Corrected in Firmware ver 1 0 or later JV33 Corrected in Firmware trouble of power sequence ver 1 8 or later Note Do not do the followings even if the applied firmware is installed COM noise can be made and it will cause damage However if it is necessary to do the operation mentioned b please leave the machine 3 minutes or more before turning on the power a Turning off the main power while BOOT is showing b Turning off the main power after F ROM error occurred Static electricity attack Modified Head earth plate M507834 02 to prevent head attack by static electricity charged in media when media jam occurred However static electricity may attacks to the slider when the operator touched the slider part to remove the media Please advice to the customers that discharge by touching the metal part of the ma
98. 009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Troubleshooting gt Detailed Methods of Coping with the Malfunctions gt Y Drive Belt Damage issued 2009050 Reed FWwe ic Rem 7 2 4 Y Drive Belt Damage B Outline The driven pulley tilt over the acceptable range caused by assembly error may slip the Y belt onto the flange and damage the belt When this problem occurred replace the belt and adjust the pulley tilt with shim We also recommend you to check this at the regular maintenance E Tools Phillips screwdriver 1 Shim Y T Spacer L0 4 M511789 B Procedure A Be sure to turn OFF the MAIN power to prevent an unexpected movement of the printer while perform 2 ing these procedures Caution STZ Maintenance Cover L30 1 Remove the covers in the following order VU 1 ICU Cover 30 3 771 2 Maintenance Cover L30 3 Left Cover 30 4 C Y T Cover lt 4 S N 4 C Y T Cover 2 2 Move the head in full width from the right left to the left right manually Check the Y belt condition on the Y T pulley When the Y belt has gap on both sides or when the belt moves up and down in conjunction with the head adjustment with the shim is not required 6 Cautions for adding the shim Make sure to add only one piece of the shim Adding more than two pieces may deform the Y T pulley Caution BKT ASSY Additional adjustment is not
99. 1 Maintenance Manual gt Test Items gt Test Function gt INK CARTRIDGE PACK amp END SENSOR __ 5 1 27 INK CARTRIDGE PACK amp END SENSOR B Function The state of cartridge exist non exist sensor and end sensor is displayed A slot number on which an error NO CARTRIDGE INK NEAR END is found is displayed Example of LCD display PACK 1234 5678 4 END 1234 5678 2009 MIMAKI ENGINEERING CO LTD 5 127 R10 P1 Maintenance Manual gt Test Items gt Test Function gt INK CARTRIDGE CARTRIDGE VALVE 5 1 28 INK CARTRIDGE CARTRIDGE VALVE B Function Open close of cartridge valve is checked Executes all OPEN all CLOSE of valves by depressing FUNCTION key 2009 MIMAKI ENGINEERING CO LTD 5 128 R10 P1 Maintenance Manual gt Test Items gt Test Function gt INK CARTRIDGE CHECK Pee 5 1 29 INK CARTRIDGE INK IC CHECK B Function Ink cartridge IC is checked IC chip data 15 read and the number of error occurrence at each cartridge 1s displayed 2009 MIMAKI ENGINEERING CO LTD 5 129 R10 P1 Maintenance Manual gt Test Items gt Test Function gt INK CARTRIDGE CARTRIDGE LED 5 1 30 INK CARTRIDGE CARTRIDGE LED B Function On Off of cartridge LED is tested Use FUNCTION to move the cursor in ERROR or ACTIVE status 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Test Items gt Test Func
100. 1 Volume specification 1 10 Fuse rating Added Revised 2 3 7 Revised 1 10 List of connectors CN19 Debug Monitor Not equipped CPLD writing AUX Revised List of connectors CN21 X axis Motor AUX Fuse rating List of connectors CN7 AUX Head Lock Solenoid List of connectors CN14 AUX Revised List of connectors CN14 Debug Connector None Added Revised List of connectors CN2 For CPLD writing None Added List of connectors CN2 AUX Revised Item Cartridge Assy Print Head Unit Assy 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual Change Tracking P3 Service Documents gt Maintenance Manual Change Tracking Maintenance Manual Change Tracking late 2008 09 17 inde se 3 1 Work operation 3 while it is pressed against the innermost part while pushing it toward you 2 3 1 3 Work operation 1 Remove the ICU cover ICU cover R Remove the ICU cover 2 Added Work operation 4 Greasing of Y drive belt Added Work operation 5 GR PR adjustment CT pu Section changed 3 3 Driving Parts 3 1 Ink Related Parts Work operation 1 C station cover C station cover 2 Work operation 4 In installation pay attention to harness treatment Work operation 7 7 0 mm 8 8 mm W
101. 1 and is repeated until END is input 1 Write 00000000h onto all area of SDRAM starting from address 0 2 Read vacant data starting from address 0 to all area of SDRAM sequentially to confirm that the readings meet the writing data 3 Write FFFFFFFFh onto all area of SDRAM starting from address 0 4 Read vacant data from address 0 to all area of SDRAM sequentially to confirm that the readings meet the writing data Write increment data of 00010203h 04050607h FCFDFE00h onto all area of SDRAM starting from address 0 Read vacant data from address 0 to all area of SDRAM sequentially to confirm that the readings meet the writing data Note No of counts is displayed during the check 8 1 When data does not agree the check process is discontinued and memory address write read data at occurrence of the error are displayed 2 As sector 1 10 used by parameter are passed SUM value is not 0 2009 MIMAKI ENGINEERING CO LTD 5 120 R10 P1 Maintenance Manual gt Test Items gt Test Function gt SKEW CHECK 5 1 21 SKEW CHECK B Function Skewing of media is checked When media is not detected an OPERATION ERROR ERROR30 is displayed Feed distance is designated to execute feeding Feed distance 1 500 m unit 1 m During the feeding remaining of feed distance is displayed with unit of 10 mm END Aborts feeding ENTER Restarts feeding B Cut jig function 2 After the Skew chec
102. 14 MOTOR CURRENT Procedures for Y MOVING ADJUT LOCAL 1 401 FUNCTION ADJUST vo ADJUST MOTOR CURRENT ent MOTOR CURRENT Y MOVING ADJUT ent Y MOVING ADJUT 5 50 0 10 100 P Y axis continuous drive Y axis motor drive Carriage out Y MOVING ADJUT 140 0 2009 MIMAKI ENGINEERING CO LTD 1 Select MOTOR CURRENT gt Y MOVING ADJUT from the operation menu 4 v Changes items ENTER Finalizes To the next compensation screen 2 Input the following test conditions and execute the function Speed S 5 to 10 mm s Acceleration A 1 0 G Length X About 50 to 100 mm 3 Adjust the value so that the hunting sound during the Y motor running is minimized Check the hunting sound of the Y motor at right side 4 Press END several times to complete the Y axis motor current adjustment 4 v Changes the value 4 gt Moves ENTER Executes END Returns To check the hunting sound return to LOCAL mode by pressing END and operate a JOG key Hunting noise remains on rare occasions after adjust ment Follow procedures below to rough identification of X axis with hunting noise and review the adjusted value 1 In LOCAL press 4 v gt KEY to change to the origin setting mode 2 Confirm X axis hunting noise in origin setting mode Press v KEY for several times in turn If hunting noise continue
103. 2 3 NOZZLE WASH 1 2 4 PUMP TUBE WASH 1 2 5 CR MAINTENANCE 1 2 6 FILL UP INK 1 2 7 DISCHARGE amp WASH 1 2 8 Maintenance Washing Liquid Filling and Discharge 1 2 9 Waste Ink Tank Warning 1 2 10 Aqua gt Sol EXCHG 1 3 Ink System 1 3 1 Configuration 1 3 2 Ink System Error Monitoring 1 3 3 Supply Cartridge Control and Selection 1 3 4 Cartridge LED Control 1 3 5 Supply Valve Control 1 3 6 Monitoring of the Amount of Remaining Ink 1 3 7 Use up Cleaning 1 3 8 Ink Suction and Discharge Control 1 3 9 Initial Filling 1 3 10 Expiry month and extension of expiry month for ink 1 3 11 Initial Filling 1 4 Print amp Cut 2 Electrical Parts 2 1 Block Diagram 2 1 1 Connection Diagram Inside the Main Body 2 1 2 Connection Diagram Outside the Main Body 2 2 Operating Description 2 2 1 Operation Explanation 2 3 Circuit Board Specifications 2 3 1 Power Supply PCB Assy 2 3 2 Main PCB Assy 2 3 3 Assy 2009 MIMAKI ENGINEERING CO LTD 2 3 4 Regenerative Resistivity PCB Assy 2 3 5 Cutter Driver PCB Assy 2 3 6 Station PCB Assy 2 3 7 X axis Motor Relay PCB Assy 2 3 8 Ink Slider PCB Assy 2 3 9 Cutter Slider PCB Assy 2 3 10 Head Memory PCB Assy 2 3 11 LED PCB Assy 2 3 12 Keyboard PCB Assy 2 3 13 Take up PCB Assy 3 Workflow 3 1 Ink Related Parts 3 1 1 Replacement of the Head Unit 3 1 2 Replacement of the Cap Assy 3 1 3 Replacement of the Cartridge Assy 3 1 4 Replacement of the Wiper Unit 3 2 C
104. 4 v Switches Resolution 8 ENTER Finalizes To Next IMPORTANT Adjusts all of DRAFT FINE DRAFT2 and FINE2 2009 MIMAKI ENGINEERING CO LTD 422 R11 P 1 Maintenance Manual gt Adjustment Items gt Adjustment Function gt HEAD ADJUST DROP POS ADJUST 4 2 2 HEAD ADJUST DROP POS ADJUST DROP POS HsLgDRFT ADJUST Y Bi DROP POS HsLgDRFT Y Bi PRINT ent 4 Pattern drawing 10 15 Adjustment Value Y DROP POS HsLgDRFT Y Bi 0 2009 MIMAKI ENGINEERING CO LTD 4 Carry out printing in order of Y Bi and FINE Y Bi After adjusting the Y return Y Bi perform fine adjustment of the fine Y return FINE Y Bi 4 v Switches Un Check the pattern B vbi 2 Check the overlapping parts of the patterns of the outward and return paths FINE Y Bi 3 Only the raw D 15 used for drawing the pattern Adjust the pattern until the two lines overlap using the scope Adjusting value 50 0 to 50 0 dot unit 0 1 dot 6 Enter the adjustment value Maintenance Manual gt Adjustment Items gt Adjustment Function gt EDGE ADJUST 4 2 3 EDGE ADJUST B Function Adjust the width of the each dead space of the right and left ends of the media Since media detection is carried out by the pinch roller make adjustment so that location of patterns is inside both ends of the pinch roller which is
105. 9 MIMAKI ENGINEERING CO LTD 6 5 12 R11 P1 Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt Encoder PCB Assy 6 5 12 Encoder PCB Assy screws remove the encoder PCB assy together with L sensor BKT and then release the connector CET Pd SZ 4 Insert a driver through the gap of the damper to loosen the C L Sensor BKT P id a Releasing RIT connector a su 5 Remove the encoder PCB assy 2 L Sensor BKT 3 6 Reverse the disassembly procedure for reassembly 2009 MIMAKI ENGINEERING CO LTD 6 5 12 R11 P 2 Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt Fan Motor 6 5 13 Fan Motor Fan Assy sorption 4 B Work procedures After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it 1 Remove the following covers Y Cover F Cartridge
106. AKI ENGINEERING CO LTD C 628 R10 P1 Maintenance Manual gt Disassembly and Reassembly gt Ink related Parts gt Changing Joint 6 2 9 Changing Joint Ink supply path 4 color fill at factory shipment HRSA Eco PA1 Ink supply path 7 color fill ES3 Ink supply path 8 color fill B Outline The above three ways of setting up the ink supply channel are possible in this machine Four colors are set at factory shipment but it is possible to change to other colors by coupler opening and closing Following is a description of procedures to change to six or more colors 2009 MIMAKI ENGINEERING CO LTD 629 R12 P1 Maintenance Manual gt Disassembly and Reassembly gt Ink related Parts gt Changing Joint 6 2 9 Changing Joint B Work procedures Use protection glasses and gloves during works Em Depending on the working condition ink may reach your eyes or your skin may be roughed due to ink 1 Execute MACHINE SETUP ADJUST HEAD 4 Joint Screw ADJUST HEAD WASH to discharge the ink See 4 2 7 2 Remove the cartridge cover 3 Loosen the joint screws and remove the tube and O rings 4 Put on the rubber plugs on the coupler Make sure that O ring
107. ALVE OPEN TEST WASH CARTRIDGE lt ent gt WASH CARTRIDGE PACK amp END SENSOR lt ent gt vy 4 WASH CARTRIDGE CARTRIDGE VALVE lt ent gt 17141 WASH CARTRIDGE HIC CHECK IC CHECK IC CHECK ent CHECK START rent CNT 1 NG 0 4 unting stops IC CHECK When the cartridge is absent CNT 1 NG 0 v HC CHECK NO CARTRIDGE TEST PEN PRESSURE PEN PRESSURE lt ent gt IN 0x200 v1 4 TEST MARK LED MARK LED MARK LED MARK LED lt ent gt SensLED 111 7mA SPD 10cm s DIR X ins mA out 0x0000 6 FUNCTION MARK LED Pee v 2 Initializin operation OUT 0000 IN 0000 EUR Counting stops TEST HEAD JOINT HEAD JOINT HEAD JOINT HEAD JOINT lt ent gt ACTION rent COUNT 0 COUNT 0 vy 4 IEST PINCHI ROLLER PINCHI ROLLER PINCHI ROLLER PINCH ROLLER lt ent gt Select L gt 0 gt L gt M gt L gt H PINCH ROLLER No 7 ACTION ent Counting stops PINCHI ROLLER 10 FUNCTION Select L gt 0 gt L gt M gt L gt H PINCHI ROLLER HHHHEHH lt No 1 HIGH gt Motion Counting stops TEST SolenoidTIMEOUT SolenoidTIMEOUT SolenoidTIMEOUT SolenoidTIMEOUT lt ent gt ACTION ent 0 0sec 0 0sec v1 41 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operation Flow gt Service Mode gt TEST 8 5 2 TEST TEST OPTION OUTPUT
108. ASH B Indication on LCD Display during maintenance Display during maintenance Display during maintenance Display during initial operation WIPER CLEANING Fill the ligid ST MAINTENANCE PLEASE WAIT COMPLETED NEXT ent COMPLETED NEXT ent LEAVING TIME Processing sequence Indication Processing Description on LCD 1 Taking the cap off After moving the print head carriage to the maintenance location the wiper moves to the wiping location and the servo motor is turned off Locking the pump tube Maintenance Wiper The unit does not operate during maintenance Waiting for the end of maintenance is displayed Waiting for ENTER input Maintenance Turning the wiper off Nozzle wash Lock the pump tube and display the message Waiting for ENTER input 3 Input the waiting time Waiting for ENTER input Setting value 1 99 min unit 1 min After moving the print head carriage and performing Initial machine operation 1 1 3 wait for the set time to elapse Press FUNCTION and the maintenance washing liquid will be injected into the cap 1 Executing cleaning End Out of Service mode a warning beep sounds at an interval of 30 seconds during carriage out operation to prevent the nozzle surface and the inside of the cap from getting dry 2009 MIMAKI ENGINEERING CO LTD 123 Maintenance Manual
109. CAL mode after a LEAVING TIME 1min lapse of preset time ST MAINTENANCE To LOCAL mode after COMPLETED ent completion of initial operation FUNCTION Open close valves lt ent gt ent ent FUNCTION 41 v FUNCTION l41 Iv ST MAINTENANCE PUMP TUBE WASH ent FUNCTION 41 v ST MAINTENANCE WIPER CLEANING COSTODY WASH ent COMPLETED NEXT Fill the ligid COMPLETED NEXT To LOCAL mode after a lapse of preset time ST MAINTENANCE To LOCAL mode after COMPLETED ent completion of initial operation FUNCTION Open close valves Remove maintenance cover CR MAINTENANCE To LOCAL mode after COMPLETED ent completion of initial operation FILLING UP 5 00 00 DISCHARGE 00 00 Set WashingCartridges ABSORPTION Remove Cartridges 12345678 00 00 12345678 DISCHARGE Set WashingCartridges ABSORPTION 00 00 12345678 00 00 Remove Cartridges DISCHARGE SELECT 7 12345678 00 00 END lt gt Re WASH Maint WashLiquid Remove Maint Wash DISCHARGE END lt gt DISCHARGE 00 00 ent ent ST MAINTENANCE LEAVING TIME lmin MAINTENANCE CR MAINTENANCE ent FUNCTION 41 v CR MAINTENANCE Remove the cover ent CR MAINTENANCE CARRIAGE OUT sent MAINTENANCE HD MAINTENANCE ent HD MAINTENANCE FILL UP INK FUNCTION 41 v HD MAINTENANCE DISCHARGE amp WASH ent
110. CB Assy Screw 3 Reverse the disassembly procedure for reassembly 2009 MIMAKI ENGINEERING CO LTD C 6 55 R11 P1 Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt Station PCB Assy 6 5 6 Station PCB Assy 7 2 2 Station Assy B Work procedures After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Warning Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it 1 Remove the following covers KB Cover Right Cover 2 Disconnect all cables from PCB 3 Remove the station PCB assy LE Hd Eh fe set Y LNO 112 2009 MIMAKI ENGINEERING CO LTD C 656 R11 P1 Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt Paper Sensor 6 5 7 Paper Sensor B Work procedures After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remain
111. CN17 NC CN16 NC 4 station PCB External Unit Junction Cable Assy CN5 INC Connection diagram of external unit Remote Switch Assy e Keyboard PCB 5 ot lt ci 3 CN3 Keyboard Cable Assy ELLE Pump Motor Sta Cable Assy CN18 ump Wiper Unit CN7 P Head Lock Solenoid 6 eo Nor Cable Ass YF ona a Vacuum Fan Junction Cable Assy R Vacuum Fan Assy x 3 or 2 NC CN19 IA Paper Sensor oJ Cable Assy Paper Sensor CN12 7 CN10 Washing Cage 272 Sensor Station Sensor Washing Unit Cable Assy Cable Assy CN6 Valve Solenoid Clamp Lever Sensor CN13 CN15 NC ID Contact PCB Y Origin Sensor CN16 NC 2009 MIMAKI ENGINEERING CO LTD C211 Te 281 Maintenance Manual gt Electrical Parts gt Block Diagram gt Connection Diagram Outside the Main Body 2 1 2 Connection Diagram Outside the Main Body Rear Exhaust Fan Unit External Exhaust Fan Assy Back side of the main unit Connector BKT pj Exhaust Connector Assy External Exhaust Fan Assy Rear Exhaust Fan Cable Assy Rear Exhaust Cable 2 Assy EXH2 Mark Rear Exhaust Fan Junction Cable Assy Connection diagram i External Unit Junction Cable Assy 4 inside the main unit WIND Mark DRY Mark EXH1 Mark Fron
112. Control LED Error LED Control LED Error LED Online supply start Both cartridges free from problems Cartridge 1 is the control cartridge 6 Cartridge 1 Cartridge near end Cartridge 1 Cartridge ink end Cartridge 2 is the control cartridge 7 Cartridge 2 Cartridge near end Cartridge 1 Removed for replacement Cartridge 1 2 normal cartridge has been set 8 Cartridge 2 Cartridge ink end Cartridge 1 is the control cartridge Online printing has been completed valves closed 2009 MIMAKI ENGINEERING CO LTD C134 R11 P1 Maintenance Manual gt Operating Principle gt Ink System gt Supply Valve Control 1 3 5 Supply Valve Control B Cartridge switching operation Except for the For the 4 color ink set VERTU e Cartridge 1 Cartridge 2 Cartridge 1 valve valve valve Online supply start Both cartridges free from problems Cartridge 1 is the control cartridge Cartridge 1 Wonach gl No change No change No change Cartridge 1 Cartridge ink end Cartridge 2 is the control cartridge Cartridge 2 R No ch No chi Cartridge near end Me Cartridge 1 Removed for replacement Noches No change Cartridge 1 A normal cartridge has been set Dore Cartridge 2 Cartridge ink end Cartridge 1 is the control cartridge Online printing has been completed valves cl
113. D xx ERROR 01 see MAIN ROM An error occurs on the control PCB ROM eeeee ERROR 02 666 MAIN RAM An error occurs on the control PCB RAM Turn off the main power and turn it on a little later If the error occurs again carry out the followings 1 Replace the main PCB assy See 3 4 1 k ERROR 03 xxxxx POWER 45V An error occurs on the control PCB Power voltage 5V kk ERROR 03 xxxxx POWER 24V An error occurs on the control PCB Power voltage 24V kk ERROR 03 xxxxx POWER 42V An error occurs on the control PCB Power voltage 42V Turn off the main power and turn it on a little later If the error occurs again carry out the followings 1 Replace the power supply PCB assy See 6 5 1 2 Replace the main PCB assy See 3 4 1 eeeee ERROR 04 xxxxx F ROM An error occurs on the control PCB Parameter ROM Turn off the main power and turn it on a little later If the error occurs again carry out the followings 1 After uploading parameters initialize all parameters If the state is not restored replace the main PCB assy with a new one See 3 4 1 ERROR 06 555 SD RAM An error occurs on the control PCB SDRAM Turn off the main power and turn it on a little later If the error occurs again carry out the followings 1 Replace the main PCB assy See 3 4 2 Replace the PRAM PCB assy See 6 5 3 k k ERROR 07 xxxxx HEAD An erro
114. DEVICE Inappropriate instruction was given concerning the printer controlling Modify the instruction and send the data again or send the data after restarting the printer If the abnormality occurs again carry out the fol lowings 1 Clear the data of uncompleted printing 2 Check the USB cable specifications cable length etc 3 Replace the main PCB assy See 3 4 1 ERROR 13 C 55 PM OVER The polygon data exceeded the receive buffer Divide the polygon data before sending them ERROR 15 C 555 AUTO FEED Media feeding cannot be carried out according to the length specified by the data Set a longer media and carry out the operation again kkk ERROR 16 s MRL COMMAND Received data does not follow the command sys tem set in the printer Send the data related to the class of commands using an application corresponding to this printer 1 Make sure that the transmission data is in MRL III command system data ripped for CJV k k ERROR 25 s FULL SPEED USB2 0 interface occurred between the host PC and the printer Full Speed Mode connection Check whether the host PC is USB2 0 interface compliant or not Though the host PC can be used in either case use of Hi Speed Mode connection is recommended kk ERROR 25 s PACKET SIZE OVER USB2 0 interface occurred between the host PC and the printer k ERROR 25 60606 USB PROTOCOL USB2 0 interf
115. ERING CO LTD ms R11 P1 Maintenance Manual gt Workflow gt Driving Parts gt Replacement of the Linear Encoder Scale 3 3 4 Replacement of the Linear Encoder Scale Linear Encoder Scale B List of replacement procedures Work operation Description Covers Removal of covers etc Remove the CY cover F and head cover Linear Removal of the linear encoder scale Remove the linear encoder scale Encoder Scale Removal of the protective film Peel offthe protective film from the encoder Mounting of the linear encoder scale Mount the linear encoder scale Pay attention to the location of the encoder PCB assy Check Encoder check Carry outthe encoder checkto confirmit functions normally Covers 3 Mounting of the covers Mount the covers that have been removed Ink may get into your eyes depending on the working condition or hand skin may get rough if you touch A Be sure to wear protective glasses and working gloves during the operation Caution the ink 2009 MIMAKI ENGINEERING CO LTD 334 R10 P1 Maintenance Manual gt Workflow gt Driving Parts gt Replacement the GR Roller Assy 3 3 5 Replacement the GR Roller Assy Wi SN GR Roller Assy 2 lt S 2 3 B List of replacement procedures Work operation Description Removal of covers etc Remove the CY cover F cartridge cover maintenance cover L left cover left s
116. ITY lt ent gt DRAFTquality FUNCTION 41 v1 1 DRAFT QUALITY 87D 540x720 ent FAST FINE 540x900 540x1080 1 1 Lc 4 cuc EN 1 DRAFT QUALITY PASS SCAN HiSPEED NormSPD See ca ED EE 4 1 PRINT MODE 1 PRINT MODE 1 FINE QUALITY FINE QUALITY lt gt FINE QUALITY 870 720x540 lt ent gt FUNCTION FAST FINE 720x720 720x1080 Bye 720 1440 ee MODE 1 PRINT MODE SCAN DIRECITON lt ent gt ScanDIRECTION ees QUALITY FUNCTION Uni D PASS SCAN HiSPEED 1 NormSPD 1 1 PRINT MODE 1 PRINT MODE LOGICAL SEEK ent LOGICAL SEEK ON FUNCTION d 41 I1 1 PRINT MODE 1 PRINT MODE SS21 6 W Selection is allowed WhitelayPrt ent SETUP ome Uy for filling ON LEVEL1 to LEVELS 1 1 INK LAYERS INK LAYERS ent SETUP 21 1 9 FUNCTION TA t tem tt 41 I 1 SCAN PRINT END DRYING TYME ent 0 0s 0s FUNCTION 41 v 2009 MIMAKI ENGINEERING CO LTD 0 to 19 95 0 to 999s Fe ee emi mmi Qm d 4 Maintenance Manual gt Operation Flow gt Print gt SETUP CJV30 TPC issued 2008 08 04 R d 2010 11 05 nark 8 2 2 SETUP
117. LCD 1 Taking the cap off After moving the print head carriage to the maintenance location the wiper moves to the wiping location and the servo motor is turned off Maintenance 1 The unit does not operate during maintenance Waiting for the end of maintenance is displayed It is terminated by ENTER End After moving the print head carriage perform initial machine operation See 1 1 3 Initial Machine Operation 4 Out of Service mode a warning beep sounds at an interval of 30 seconds during carriage out operation to g prevent the nozzle surface and the inside of the cap from getting dry 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operating Principle gt Maintenance Function gt FILL UP INK 1 2 6 FILL UP INK B Indication on LCD Display during maintenance Display during maintenance HD MAINTENANCE FILLING UP FILL UP INK ent 00 00 Processing sequence Indication Processing Description on LCD Start 1 When a waste ink tank warning occurs the warning message is displayed 2 For details see 1 2 9 Waste Ink Tank Warning Filling 1 Opening the cartridge valve and starting the ink suction motor The filling operation is to be discontinued if a warning about the ink cartridge is detected The cartridge with less amount of remaining ink is used first 3 Only for the 4 color ink set Stopping the pump motor
118. ME Maintenance ee gt Test Items gt Test gt a Conduction ll ne FFC Data Line 5 2 6 Checking Conduction of HDC FFC Data Line B Outline Check whether the HDC FFC data line has disconnection or poor contact or not After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts It is very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it IC pin on the IC pin on the Normal conduction Nozzle line ink slider PCB main PCB U46 2 Less than 220hms U46 3 Less than 22ohms U46 6 Less than 220hms U46 5 Less than 22ohms U46 10 Less than 220hms U46 11 Less than 22ohms U46 14 Less than 220hms U46 13 Less than 220hms U47 2 Less than 220hms U47 3 Less than 220hms U47 6 Less than 220hms U47 5 Less than 22ohms U47 10 Less than 22ohms U47 11 Less than 22ohms U47 14 Less than 220hms U47 13 Less than 22ohms eda C z ec ni lu See below about nozzle lines B 4 color ink set B
119. MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operation Flow gt Service Mode gt TEST 8 5 2 TEST TEST TIMER CHECK TIMER CHECK 2007 10 05 21 36 00 TIMER CHECK TIMER CHECK 2007 10 05 21 36 00 DoYou change it ent lt ent gt FUNCTION 2008 10 04 21 36 2007 10 05 21 36 00 MEMORY CHECK MAIN SDRAM CHECK 1 WAIT TIME 0 COUNT 1 1 41 TEST MEMORY CHECK MEMORY CHECK CHECK MAIN SDRAM lt ent gt 1 Error occurs wy MAIN SDRAM ERROR address h eee METER 1 41 WriteDatazh ee eeceek 2 Road Data h i 1 41 Error occurs MEMORY CHECK MAIN F ROM CHECK gt ERROR 85 see CHECK MAIN F ROM COUNT 1 ROM HASH 71 1 3 Error occurs MEMORY CHECK HEAD EEPROM CHECK 2 p HEAD EEPROM ERROR COUNT 1 address h CHECK HEAD EEPROM vy 4 WriteDatazh Road Datazh xxx Error occurs 32M SDRAM ERROR address h xxx MEMORY CHECK 32M SDRAM CHECK CHECK 32M SDRAM COUNT 1 BAA WriteData h Road Datazh 5 TEST SKEW CHECK SKEW CHECK SKEW CHECK FEED 3m FEED 3m HEAD TEMP 30 C s 6 NOZZLE TEMP CHECK OK HEAT SINK TEMP 7 30 C 1 41 TEMP CHECK SLIDER TEMP SLIDER TEMP ent 30 C e Completed FUNCTION LINEAR ENCODE
120. MIMAKI ENGINEERING CO LTD 725 R10 P 2 Maintenance Manual gt Troubleshooting gt Detailed Methods of Coping with the Malfunctions gt Heater temperature does not going up 7 2 5 Heater temperature does not going up B Working procedure check disconnection Connector of the Heater BOX junction cable 1 ASSY 1 Check the heater disconnection and faulty connection Insert Red probe PC_IC Pin position 4 B Working procedure Checking of Main PCB 2009 MIMAKI ENGINEERING CO LTD Measure the resistant value of heater BOX junction cable 1 using tester probe refer to a picture on the left Measured resistance value has no problem if the value is in range as below Rear heater Blue 190 2400 Print heater White 120 1600 After heart Black 110 1500 Check disconnection and faulty connection of Heater control signal Measure the resistance value using PC Photocoupler of power supply PCB and CNS of the main PCB Following diagram shows measurement place and value Power Supply PCB Main PCB Measurement value 5 or less 5 or less 5C or less If all procedures did not work to solve the problem of tempera ture rising it is a possibility of damage in Main PCB Replace the Main PCB and recheck if temperature enables to read correctly or not Maintenance Manual gt Troubleshooting gt Checksheet
121. MOTOR CURRENT STOP ADJUST lt ent gt X 140 Y 140 0p 9 E Procedures for X MOVING ADJUT lt LOCAL 1 gt 401 FUNCTION ADJUST ADJUST MOTOR CURRENT ent MOTOR CURRENT X MOVING ADJUT ent X MOVING ADJUT 5 10 0 10 100 PX axis continuous drive 1 X axis motor drive X MOVING ADJUT 0 No caps taken off 2009 MIMAKI ENGINEERING CO LTD 1 Select MOTOR CURRENT from the operation menu 2 Carry out the STOP ADJUST and adjust the current value so that the hunting noises at the X and Y axis motors are as mini mized as possible lt gt Motor changeover Modification of D A value ENTER Executes END Returns Select MOTOR CURRENT gt X MOVING ADJUT from the operation menu 4 v Changes items ENTER Finalizes To the next compensation screen 2 Input the following test conditions and execute the function Speed S 5 to 10 mm s Acceleration A 0 2 G Length X About 50 to 100 mm Adjust the value so that the hunting sound during the X motor running is minimized Check the hunting sound of the X motor at rear left 4 Press END several times to complete the X axis motor current adjustment 4 v Changes the value Moves ENTER Executes END Returns Maintenance Manual gt Adjustment Items gt Adjustment Function MOTOR CURRENT 4 2
122. More Service Manuals at www service manual net Service Documents MIMAKI Cy VE 0 Series CJV30 60 100 130 160 TPC 1000 MAINTENANCE MANUAL MIMAKI ENGINERRING CO LTD URLDshftp www mimaki cojp nglish top Service Documents gt Maintenance Manual Change Tracking Maintenance Manual Change Tracking jate anua 1 30 Modified Modified Added Modified Modified Modified Modified Modified Modified Modified Modified Modified Modified Modified Modified 6 color W 7 color 8 color are added Modified 7 color 8 color are added 12 2 Flow of ink supply control is moved to the next page 7 color ink set and 8 color ink set is added 7 color ink set and 8 color ink set is added to ink system configuration No 18 is added 7 color ink set and 8 color ink set is added REINSERT CARTRIDGE is added Updating of the amount of remaining ink is move to next page Table is added 8 colors setting value is added Added Color is added Step2 LCD display is changed 6 color W 7 color 8 color are added 6 color W 7 color 8 color are added Modified 7 color 8 color are added Modified Modified Modified Added Modified Added Modified Modified Modified Changed Modified Changed No 120 Remedy id changed No 208 Added No 49 Added No 50 Added Changed Changed Changed Changed Changed Changed Changed Changed 1 2 10 Added Aqua gt Sol EXCHG was added Modified The c
123. N TEST ACTION TEST HDC FAN1 HDC FAN2 DEOD FAN OFF DRY FAN OFF ON ON ACTION TEST ACTION TEST ACTION TEST PR SOLENOID OFF P HEAD SOLENOID OFF VACUUM FAN L0W JOG Changes items in a loop SENSOR TEST SENSOR TEST SENSOR TEST SET LEVER 108 R PAPER Y ORIGIN TEST SENSOR TEST lt ent gt SENSOR TEST WIPER SENSOR TEST FRONT COVER 0N SENSOR TEST HEAD HEIGHT OFF SENSOR TEST PR SENSOR SENSOR TEST CUT HEAD JOINT OFF SENSOR TEST PRT HEAD JOINT 1 1 1 OFF SENSOR TEST Main PCB ID Lzo P o Y x W x Hzo PR x CJ x 050 This screen can be displayed by 6 pressing FUNCTION on any SENSOR TEST 800 Head Voltage 700 The items are displayed in the order shown in Sensor Test Menu ON o OFF x screen L SET LEVER P R PAPER Y Y ORIGIN W WIPER H HEAD HEIGHT PR PR SENSOR CJ CUT HEAD JOINT JOINT TEST OPTION REEL ON 7 OPTION ON EXH ON DRY vy 4 TEST KEYBOARD LED HEAT 000 CONST 000 lt ent gt PRINT o CUT o Displayed corresponding to a pressed key JKEYBOARD TEST _ a KEYBOARD TEST __ EREYBOARD TEST Key NONE Key USER TYPE END gt END TEST 1 4 TEST KEYBOARD TEST lt ent gt vy 4 TEST LCD TEST lt ent gt 1 41 2009
124. NTH Notification of nozzle cleaning execution Replace a WIPER One month has passed since the expiration date of the ink Prompts the user to follow the nozzle cleaning procedure The wiper operation count has exceeded the number which requires the replacement the wiper WashLiquidCart NONE WRONG WASH CART Wash Liquid END Expiration WASTE TANK Waste ink tank is almost full counted by firmware REINSERT CARTRIDGE INK NEAR END has been detected by mistake and the machine prompts you to reset ink cartridge 1 Ink IC NON ORIGINAL INK WRONG INK IC Kind of INK Color of INK WRONG CARTRIDGE 2 2 Executable Xi InexeGutable No washing liquid cartridge has been installed Trouble with the ink washing liquid cartridge The washing liquid cartridge is empty Ink expiration has been reached x OIO OIO o O X 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operating Principle gt Ink System gt Ink System Error Monitoring 1 3 2 Ink System Error Monitoring Errors related to the amount of remaining ink Calculate the number of ink shots by printing and flushing or the amount of ink sucked by cleaning and filling and then the amount of consumed ink by subtraction of remaining ink When the amount o
125. O LTD For cleaning the printer switches the supply valve to the cartridge that has displayed INK NEAR END or INK END to use the cartridge with the smaller amount of residual ink first For details see 1 3 7 Use up Cleaning Maintenance gt DER gt Ink System gt Ink Syster Error Monitoring Description 1 Cartridge error check A cartridge error is periodically checked every 30 ms Select the supply cartridge in taking into account the error status and the amount of remaining ink 2 LED control whenan The green LED lights up to indicate that the supply cartridge is now being controlled error occurs The red LED lights up or blinks to indicate that the cartridge must or should be replaced 3 Supply valve control The valve for the cartridge where the green LED is lit opens when the instruction to open the whenanerroroccurs valve is issued When an error occurs in a supply cartridge while the valve is open during printing or cleaning the valve switches to the other cartridge which can supply ink if any to continue printer operation If a supply cartridge is removed printing or cleaning will be stopped and the printer will return to LOCAL mode Since all 8 cartridges are control cartridges except when the 4 color ink set 1s used printing or cleaning 2 is stopped when an error occurs and the printer returns to LOCAL mode IMPORTANT B Monitor
126. Parts gt Cleaning the inside of Head Unit issued 2008 08 04 Revised FWwe ico Remmk 6 2 1 Cleaning the inside of Head Unit B Outline Since a water based transportation liquid S 46 is contained in the head on factory shipment this will react with the solvent ink to form a precipitate Therefore cleaning the inside of head unit with the solvent washing liquid MS washing liquid is necessary before a new head is installed Use protection glasses and gloves during works 4 ATHE Depending on the working condition ink may reach your eyes or your skin may be roughed due to ink B Work procedures 1 Remove damper assy from cleaning Jig in the head 2 2 Charge Syringe with 12 16 cc of the washing liquid exclusively used when replacing the S head Types of wash p The washing liquid exclusively used when replacing the S head 3 M005026 gt Ix 5 Damper Assy 55 Syringe 4 3 Fit S damper assy again with syringe 4 Insert it into Damper Connector on Head Be careful of the washing liquid used for replacing 5 the S head M005026 dripping when taking out and putting in the damper Especially dripping on the FPC connector may damage the head IMPORTANT 5 Slowly pour the washing liquid Pour 3 to 4 CD of the MS washing liquid into each nozzle in about 30 seconds Pour the washing liquid slowly or the Head may be 7 damaged 6 Use wast
127. R 0000 0 E 0000 0 ActiveWIDTH 1900nm Monen Mc 0 0 Ec kl 1 Lg lt lt Coord of point gt gt Mm 000000 Em 000000 sp lt lt CommonCoord SYS gt gt Ms 000000 Es 000000 Mr 000000 Er 000000 ERR ME LE 00 00mm lt ent gt 7 TEST TEMP CHECK TEMP CHECK HEAD TEMP lt ent gt lt ent gt vy 4 TEMP CHECK NOZZLE TEMP lt ent gt TEMP CHECK 1 41 HEAT SINK TEMP lt ent gt TEST LINEAR ENCODER lt ent gt vy 4 v MotorENC 0000 00mm LinearENC 0000 00mm 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operation Flow gt Service Mode gt TEST CJV30 TPC Issued 2008 08 04 Revised 1 00 rk 8 5 2 TEST PACK 1234 5678 END 1234 5678 TEST INK CARTRIDGE INK CARTRIDGE lt ent gt PACK amp END SENSOR lt ent gt vy 4 INK CARTRIDGE CARTRIDGE VALVE CARTRIDGE VALVE lt ent gt 0000 0000 FUNCTION Turns on off all valves I 1 41 INK CARTRIDGE ERROR 0000 0000 Pressing FUNCTION moves the 1 Ix CARTRIDGE LED ent ACTIVE 0000 0000 cursor to ERROR or ACTIVE Dx INK CARTRIDGE INK IC CHECK CNT 1 INK IC CHECK lt ent gt 1234 5678 1234 5678 CNT 1 NG 1 2 1234 5678 When there is no ERROR PACK amp END SENSOR PACK ON END OFF CARTRIDGE V
128. STANDARD HEAVY 4 FUNCTION 4 6071 CUT1 SORTING CUT1 SORTING CUT1 SORTING SORTING SETUP OFF AUTO FEED OFF AREA OFF 0N 0N 10 to 5100 FUNCTION v ON To the next screen 5 CUT1 ADJ PRS OFFSET OFFSET z CUT1 ADJ PRS OFFSET ent 0to7 FUNCTION 41 v CUT1 CUT1 VACUUM VACUUM lt ent gt SETUP STRONG 6 OFF WEAK TON HUNE LittleWEAK EE STANDARD 6071 WINDER CUT1 WINDER TIMMING SETUP OFF 7 OFF C FUNCTION RSS 4 TIMMING lt ent gt 6071 CUT1 0VER CUT OVER CUT ent LENGTH 0 1mm FUNCTION A lev 014010 C071 CUT1 SETUP COPY COPY ent SETUP COPY _ ent CUT gt CUT2 CUT gt CUT2 CUTI to 3 FUNCTION PIN HALF 1 17 ALL CUT1 SETUP RESET CUT1 SEPA Except when PEN is sel cted 2009 MIMAKI ENGINEERING CO LTD 832 R12 P 2 Maintenance Manual gt Operation Flow gt Cut gt MAINTENANCE No COPIES 8 3 3 MAINTENANCE No COPIES FUNCTION MAINTENANCE ENT MAINTENANCE MARK SENSOR MARK SENSOR SENSOR CHECK SENSOR CHECK SENSOR CHECK ent ent ORIGIN SET ent SIZE 10mm SENSOR CHECK SENSOR CHECK FORM TYPE SPEED 10cm s TYPE2 1 4
129. T MODE CUT MODE ent SETUP STD FUNCTION 22222222 PINE CUT1 CUT1 AUTO CUT CUT1 AUTO CUT AUTO CUT ent SETUP OFF CUT MARGIN 30mm ON 0 to 50 M en same mie CR FINT FUNCTION ON To the next screen 1 1 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operation Flow gt Cut Mode gt SETUP lel Issued 2008 08 04 Revised 20010 10 29 F 8 3 2 SETUP FUNCTION 4 v CUT1 DIVISION CU CUT1 DIVISION CUT CUT1 DIVISION CUT CUT1 SETUP OFF FRAME CUT OFF MARK CUT OFF DIVISION CUT mm bi mn FUNCTION 4 ON To the next screen 1 1 When MARNE HALF HALF CUT HALF HALF CUT HALF HALF CUT HALF CUT Kent SETUP OFF HALF CUT PRES 09 HALF LENGTH 0 5mm 1 r 0 1 0 FUNCTION 1 o 2 300 4 E 1 Iv EALF HALF CUT CUT LENGTH 10mm p 5 to 1507 6071 CUT1 UP SPEED UP SPEED ent SETUP AUTO 5cm s 10cm s FUNCTION 20cn s 1 1 1 30cn s CUT1 CUT1 DUMMY CUT 3 DUMMY CUT lt ent gt SETUP Except when PEN is selected ON FUNCTION 4 CUT1 CUT1 MEDIA TYPE MEDIA TYPE lt ent gt TYPE
130. TE Displays the nozzle row name HeadcondCONFIRM X POS CONFIRM lt ent gt X POS CONFIRM PRINT START vent Pattern drawing Y POS CONFIRM PRINT START vy 4 HeadcondCONFIRM Y POS CONFIRM lt ent gt ent HEDGE ADJUST HEDGE ADJUST CLEAR lt gt PRINT Pattern drawing 1 15 0 15 0 Only at the factory 500mm SQUARE fx 500 0 Y 500 0 ADJUST PRINT EDGE ADJUST lt ent gt rl pA 50 SQUARE 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operation Flow gt Service Mode gt ADJUST Model Cavom Pc issued 2008 08 04 Revised 2008 09 17 Ew wer 120 Remak 8 5 1 ADJUST ADJUST PRINT MEDIA COMP 2 Paten diawin MEDIA COMP 2 MEDIA COMP 2 ent PRINT START vent 5 VALUE 0 ADJUST PRINT CAPPING lt ent gt CAPPING CAPPING CAPPING CAPPING POS 0 0mm AirPullPOS 0 0mm FlushingPOS 0 0mm CAPPING 1 WiperPOS X 0 HEAD ID ADJUST PRINT lt ent gt ADJUST PRINT HEAD WASH ent Do you change an ink set NO lt gt YES Remove InkCartridges DISCHARGE Set WashingCartridges MMCCYYKK 00 00 12345678 ABSORPTION Remove Cartridges DISCHARGE 00 00 12345678 00 00 Set WashingCartridges ABSORPTION Remove Cart
131. TE 1 TNK 01 Displayed only in cut mode 2009 MIMAKI ENGINEERING CO LTD Replace the waste ink tank with a new one Execute MAIN TENANCE gt InkTankReplace Maintenance Manual gt Troubleshooting gt Details on Errors and Malfunctions gt List of Warning Messages CJV30 TPC 20090825 200 7 1 3 List of Warning Messages Indication on LCD lt LOCAL 1 gt CAR 01 INK REMAIN K B List of Warning Messages 2 3 The ink of the 600cc package has been completely used up Reset the cartridge and set the amount of remaining ink If the ink that can be used is remaining the warning is cancelled and the cartridge can be used continuously If the ink that can be used is not remaining the warning is not cancelled lt LOCAL 1 gt CAR 01 REINSERT CARTRIDGE End sensor is detected with enough ink remaining Reinstall appropriate cartridge Check or replace the end sensor if it is detected after reinstal lation lt LOCAL 1 gt CAR WASTE TANK 01 The waste ink tank is nealy full The waste ink count has reaced the spec ified value Reinstall appropriate cartridge Check or replace the end sensor if it is detected after reinstal lation lt LOCAL 1 gt CAR 01 Wash Liquid END Emptied washing liquid cartridge was detected lt LOCAL 1 gt CAR 01 WashLiquidCart NONE The washing liquid cartridge has not been installed
132. TION 41 v SHAKE WHITE INK CARTRIDGES LV 3 NOZZLE WASH 03 00 WHITE MAINTE SELECT LEVEL3 sent LV 3 gt DISCHARGE 01 30 LV 3 gt CLEANING 02 00 SET INK CARTRIDGE REMOVE INK CARTRIDGE WW LV 3 gt FILLING UP 00 30 MAINTENANCE MEDIA RESIDUAL MEDIA RESIDUAL lt ent gt SETUP OFF 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operation Flow gt Print gt MACHINE SETUP 8 2 4 MACHINE SETUP FUNCTION MACHINE SETUP ENT MACHINE SETUP DEODORIZE FAN ent FUNCTION 41 v DEODORIZE FAN STOP TIME FUNCTION 41 v ent DEODORIZE FAN STOP TIME 120Min OFF 10 to 240min CONTINUE DEODORIZE FAN DEODORIZE FAN RENEW lt ent gt RENEW 0FF FUNCTION 41 v1 SCAN DIR mc Ne 4 FUNCTION 41 v1 MACHINE SETUP CART PRIORITY CART PRIORITY ent SELECT VINK LEVEL EXP DATE 1 uer fono cer ren 4 MACHINE SETUP ENV TEMP ENV TEMP ent SELECT Wait arrival 2009 MIMAKI ENGINEERING CO LTD Not wait ARR d ev eel ie 4 MACHINE SETUP DRYNESS FEED DRYNESS FEED lt ent gt SETUP OFF ON FUNCTION 1 141 1 1 MACHINE SETUP STAMP SETUP TEST PRINT Displayed by press of FUNCTION STAMP SETUP
133. W SERVICE MANUAL NET 2009 MIMAKI ENGINEERING CO LTD 724 R10 P2 Maintenance Manual gt Troubleshooting gt Detailed Methods of Coping with the Malfunctions gt Heater temperature does not going up 7 2 5 Heater temperature does not going up B Outline If the heater temperature could not rise up to setting value or BREAK displayed it is possibility of power supply PCB burnout or fuse blowout Blowout also can be checked by measuring resistance value at the both ends of fuse with tester when it has difficulty with visually checking Heater disconnection or faulty connection disconnection or faulty connection of control signal and Main PCB dam age also think as a possibility why the heater temperature cannot go up Follow the directions below to find out the faulty points and deal with proper countermeasure B Working procedure Test 1 Turing off the sub and main power switches in order and wait a ia while to reboot the machine FUNCTION 2 Operate TEST TEST HEATER TEST to check if media 2 TEST heater is working normally HEATER TEST 3 When BREAK displayed follow the directions below to find out trouble point HEATER TEST TEMPERATURE PRE AFT 3 35C 35 355 B Working procedure Checking of Power Supply PCB After turning off the sub and main power switches in order unplug the power code 4 Make sure to restart operation after checking that no electric cha
134. X Head Height Sensor Linear Encoder PCB Assy AUX 7 AUX Head Memory PCB Assy Head memory None AUX Z 2 O 2 Z 2 O EE 2 Q Q 2 Z Q Z B Test point 8 Terminal name Application VBS 8V COMI 8 A H GND 2009 MIMAKI ENGINEERING CO LTD 238 R11 P1 Maintenance Manual gt Electrical Parts gt Circuit Board Specifications gt Cutter Slider PCB Assy 2 3 9 Cutter Slider PCB Assy B Outline Board name Cutter Slider PCB Assy Is located on the top of the head part slider FFC from cutter driver PCB assy is connected to this PCB to relay signals to pen head 4 Connecting sensor mark sensor auto cutter blade etc are connected to this PCB W List of connectors Connected to Remarks 5 Cutter Driver PCB Assy Mark Sensor Q Z Z Q 2 Pen Solenoid ES 2 Z ola Salua R GIN Connecting Sensor LED Pointer 6 Auto Cutter Blade Solenoid PR Sensor PR Switch Solenoid Z 2 Q Z E Test point 7 Application 1 Output voltage of mark sensor TPGI GND 2009 MIMAKI ENGINEERING CO LTD 23 9 R10 P1 Maintenance Manual gt Electrical Parts gt Circuit Board Specifications gt Head Memory Assy 2 3 10 Head Memory PCB Assy
135. Y origin sensor N OFF WIPER State display of wiper sensor N OFF HEAD HEIGHT State display of head height sensor N OFF PR SENSOR Detects the position of the pinch roller N OFF CUT HEAD JOINT Checks the connection between the cut head carriage and connection unit ON OFF Main PCB ID Judges the main PCB ID dedicated to CJV 800 or more R amp ND Head Voltage Measures the head voltage If it is less than 800 there is a possibility of the 800 or more malfunction of the head leading to lowered voltage or fuse blowout 4 The condition of all the sensors is displayed on the screen by depressing FUNCTION during the time _ when the sensor test is selected It is possible to display this screen by changing over any other screens ERES Displayed in order of sensor test menu ON o OFF x H o PR x CJ x L SET LEVER P RPAPER Y Y ORIGIN WIPER H HEAD HEIGHT PR PRSENSOR CJ CUT HEAD JOINT 2009 MIMAKI ENGINEERING CO LTD 5 1 14 R10 P 1 Maintenance Manual gt Test Items gt Test Function OPTION Model Cavom PC issued 2006 06 04 Revised __ Fwve ioo Remak 5 1 15 OPTION B Function Connection of all optional devices is checked OFF is displayed when not connected and ON is displayed when the respective device is connected in the correct location W List of options LCD display Options 4 Take up device Ex
136. a little later WIPER If the error occurs again carry out the followings 1 Check that the wiper sensor functions properly with TEST gt SENSOR TEST 2 Check that the wiper motor functions properly with ZTEST gt MOTOR TEST 3 Check whether the guide rail of the wiper is not clogged with ink Does the wiper move smoothly 4 Replace the wiper sensor 5 Replace the step motor See 6 4 6 6 Replace the station PCB assy See 6 5 6 50 ERROR 50 Media could not be detected Turn off the main power and turn it on a little later MEDIA DETECT If the error occurs again carry out the followings 1 Carry out TEST gt SENSOR TEST gt PR SENSOR in this order and check whether the PR sensor functions normally 2 Clean the PR sensor and adjust its mounting position or replace it 3 Replace the cutter slider PCB assy See 6 5 10 5 ERROR 51 Y origin could not be detected Turn off the main power and turn it on a little later Y ORIGIN If the error occurs again carry out the followings 1 Check that the Y origin sensor functions properly with TEST gt SENSOR TEST 2 Replace the Y origin sensor 3 Replace the station PCB assy See 6 5 6 70 E70 FPGA FPGA Configuration fails This does not occur during the customer use 1 Replace the main PCB assy See 3 4 71 E71 SD RAM Abnormal operation in SD RAM This does not occur during the customer use 1 Make sur
137. a waste tank Confirm a waste tank WASTE TANK Continue lt gt Exchange Exchange sent B Outline The counter in the machine monitors the amount of discharged ink Depending on the status the message is displayed on LCD to urge you to replace the waste ink tank before operations involving suction cleaning filling and discharge B Explanation of situation 2 Indication Description on LCD WASTE TANK is 1 Is displayed when the counter in the machine reaches full or more displayed locally When itis displayed sleep and routine operations REFRESH PUMP TUBE WASH CLEANING are not performed When you cancel the warning message be sure to replace the waste ink tank before executing MAINTENANCE gt InkTankReplace The operation in 3 clears the counter in the machine Waste ink tank reaches near 1 If you select Continue the present operation is continued The warning full message is displayed again during the next suction operation If REPLACE is selected the present operation is continued The counter value in the firmware is cleared Waste ink tank reaches full 1 Replace the waste ink tank or dispose of ink The present operation is continued by depressing ENTER key The counter value the machine is cleared If you select REPLACE in the operation as above when the waste ink tank is near full or full be sure to replace the waste ink tank or disp
138. ace occurred between the host PC and the printer ERROR 25 s USB ENVIRONMENT USB2 0 interface occurred between the host PC and the printer ERROR 25 666 USB DATA USB2 0 interface occurred between the host PC and the printer 1 Make sure that the connection to the host PC is correct 2 Make sure that there is no occurrence of an error in the host PC or the application runs nor mally kk ERROR 30 xxxxx OPERATION ERROR Improper operations were performed on the opera tion panel The operation cannot be carried out due to the rea son indicated in the second line Clear the corresponding error and carry out the operation eax ERROR 31 C see NO DATA No COPIES cannot be carried out due to the absence of data in the receive buffer s444 ERROR 32 C DATA TOO BIG No COPIES cannot be carried out due to the large size of the received data Refer to the page of No COPIES function in the OPERATION MANUAL ERROR 33 C see MEDIA SIZE Media is too short in the length of the feed direc tion Use longer media kk ERROR 34 s PRINT DATA REMAIN Functional settings were changed or an inoperative function was attempted while the printer has already received data and printing of the data has not been completed Print all the data received or clear them all and carry out the operation again from the start If uncompleted printing data is remai
139. al filling The sequence of initial ink filling is shown below Selection of ink type ink type Description Select a set value shown below Setting value ES3 Sol SS21 Sol Selection of number of colors ink set Select a set value shown below Setting value 4 Color MMCCY YKK 6 Color MmCMcCKyY 6 W Color MWCWYmkKc Only when SS21 is selected 8 Color MSCWYmKc Only when ES3 is selected Preparing to fill the pre fill up solution Discharge the transportation liquid remaining in the ink path Filling of pre fill up solution Insert a pre fill up solution cartridge in all slots to be sucked all 8 cartridges Suction will not be performed if a warning about any pre fill up solution cartridge is displayed The pre fill up solution cartridges do not incorporate an IC chip Therefore IC chip read error is recognized to be normal When a waste ink tank warning occurs the warning message is displayed Discharging of the pre fill up solution Discharge the pre fill up solution Ink filling Insert the ink cartridges into all the slots and start ink filling When filling the 4 color ink set 1 Fillink up to the coupler Within the same supply system open the carriage valves in the order of even columns odd columns and fill the ink up to the coupler 2 Fill ink up to the damper head Except when filling the 4 color ink set 1 Open all of the cartridge valves and fill the ink up to
140. al mark Type 2 internal mark Mark detection start area Mark detection start area Photo sensor moves tothe 1 The mark sensor moves to the light spot position by the cut head carriage and media feed light spot position operation Searching for verticalline 1 The head moves in the Y axis left direction for type 1 or Y axis right of mark TP1 direction for type 2 until the mark sensor turns on and stops The head moves in the Y axis left direction for type 1 or Y axis right direction for type 2 by the distance of HM The head moves in the Y axis right direction for type 1 or Y axis left direction for type 2 until the mark sensor turns on and stops The plotter determines the center of the vertical line based on the positions of 1 and 3 Finally the head moves in the Y axis right direction for type 1 or Y axis left direction for type 2 by the distance of HM and terminates 2009 MIMAKI ENGINEERING CO LTD C117 R10 P1 Maintenance Manual gt Operating Principle gt Basic Operation gt Mark Detection 1 1 7 Mark Detection Processing sequence 22 3 Processing Searching for horizontal line of mark TP1 Description The head moves in the X axis upper direction for type 1 or X axis lower direction for type 2 until the mark sensor turns on and stops The head moves in the X axis upper direction for type 1 or X axis lower direction for type 2 by the di
141. am on the left printed over the respective patterns at the top of head 1 These strips indicate that magenta is column and cyan is column b Columns b Columns Columns b Columns Columns Columns b 2009 MIMAKI ENGINEERING CO LTD 421 R10 P1 Maintenance Manual gt Adjustment Items gt Adjustment Function gt HEAD ADJUST SLANT ADJUST 4 2 1 HEAD ADJUST SLANT ADJUST kcu images Reape Images Check the slant of each column For the columns b the relationship between the points of impact and the slant of the head is as shown in the diagram on the left For the columns the pattern is reversed When tilted towards the back right i move the adjustment lever in the clockwise direction When tilted towards the front right move the adjustment lever in the anti clockwise direction Adjustment Beato Perform an averaging adjustment 3 The standard color for each column is M for columns and c for columns Move the adjustment lever and adjust the slant Columns Columns In the diagram on the left the columns b are aligned while the columns are misaligned In this case move b columns slightly so that the degrees of scattering of and b columns are equal Intermediate adjustment 22222 4219225 223338
142. ance Manual gt Test Items gt Test Function gt HEATER TEST SSR 5 1 12 HEATER TEST SSR B Function ON OFF test of heater is executed B Operation Procedures ON OFF setting Designates ON OFF of Pre Print and After Heater Temperature is not controlled 2 ON OFF display FUNCTION Returns to setting screen ye 9 Temperature is displayed with a unit selected in the UNIT SETUP of the MACHINE SETUP function A D conversion value is also displayed 2009 MIMAKI ENGINEERING CO LTD 5 1 12 R10 P1 Maintenance Manual gt Test Items gt Test Function gt ACTION TEST 5 1 13 ACTION TEST B Function Checks the operation of movable parts alone of the unit printer B List of test items Item Description VACUUM FAN Description Operation test of vacuum fan motor Set value L L LOW MID HIGH OFF Y CUTTER Description Operation test of media cutter Set value UP DOWN FUNCTION Sets operation interval of Y cutter Sets operation interval Set value 0 7200 sec unit 1 sec ENTER Repeats UP and Down at the set interval Number count is displayed during the execution LED POINTER Description Operation test of LED pointer Set value ON OFF Description Operation test of fan Set value ON OFF DRY FAN amp Description DEOD FAN Set value tional operation test of dry exhaust fan motor option N OFF
143. anual input of ID is recommended if there is a doubt the agreement between the ID of a head and the ID information in the memory PCB assy B Procedure In case of manual input 1 Prepare a head ID r3 Head ID 24 digits 7 2 Select HEAD ID from the operation menu lt LOCAL gt 01 FUNCTION ADJUST lt ent gt ADJUST PRINT HEAD ID lt ent gt 3 Enter the head ID RHEAD ID ENTER Determines and saves 53555233 decedere 2009 MIMAKI ENGINEERING CO LTD 426 R11 P1 Maintenance Manual gt Adjustment Items gt Adjustment Function gt HEAD WASH 4 2 7 HEAD WASH B Function Cleans the ink channels inside the head damper and tube When modifying ink type or ink set empties the ink out of the channel and cleans the inside using the washing liquid AL 9 During the cleaning sequence the cartridge sensor in the printer monitors the insertion and removal of each cartridge When the sensor detects the cartridge specified on the screen or when the sensor detects no cartridge the printer automatically carries out absorbing and discharging operations The ink suction pump motor is activated Note that the washing liquid cartridge will be recognized as normal even when the cartridge sensor fails to read IC chip information because the cartridge 1s not equipped with the IC chip As non filling state remains after the completion of clean
144. applied the high pressure part 4 of the power supply PCB assy Take care to avoid contact with it Remove the cartridge cover 2 Disconnect all FFCs and connectors from PCB 5 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt X axis Motor Relay PCB Assy 6 5 8 X axis Motor Relay PCB Assy 3 Remove the X axis motor relay PCB assy 4 Reverse the disassembly procedure for reassembly 2009 MIMAKI ENGINEERING CO LTD 658 CUIR Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt Ink Slider PCB Assy 6 5 9 Ink Slider PCB Assy Ink Slider PCB Assy B Work procedures After turning off the sub and main power switches in order unplug the power code 3 Check if no electric charge is remaining in the PCB Warning Referto the 4 5 2 Electric charge checking when replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it 1 Remove the following covers CY Cover F Wiring Cover 5 2 Move the ink carriage onto the station and disconnect all cables from PCB
145. area of SDRAM starting from address 0 4 Read vacant data from address 0 to all area of SDRAM sequentially to confirm that the readings meet the writing data 5 Write increment data of 00010203h 04050607h FCFDFE00h onto all area of SDRAM starting from address 0 6 Read vacant data from address 0 to all area of SDRAM sequentially to confirm that the readings meet the writing data Hash check of F ROM In the checking confirm that long ward size SUM value from address 0 of F ROM is 0001 f000H that is counted as 1 and repeat the process until END is input If the SUM value is not 0001f000H the check process is discontinued and an error is displayed HEAD EEPROM Read Write check of HEAD EEPROM Select a head unit to be checked Before starting the checking save contents of EEPROM in S RAM head unit parameter area In the checking the following process is counted as 1 and is repeated until END is input 1 Write 00h onto HEAD EEPROM starting from address 0 to confirm that read value is 00h 2 Write FFh onto HEAD EEPROM starting from address 0 to confirm that read value is FFh 3 Write increment data of 00h 01h 02h FDh FEh 00h onto HEAD EEPROM starting address 0 to confirm that read value agrees 32M SDRAM Checking the write read of SDRAM for receiving the cut data Select insert not insert of wait time 30sec between write and read of the data In the checking the following process is counted as
146. arning beep sounds at an interval of 30 seconds during carriage out operation to prevent the nozzle surface and the inside of the cap from getting dry 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operating Principle gt Maintenance Function gt WIPER REPLACE 1 2 2 WIPER REPLACE B Indication on LCD Display during maintenance ST MAINTENANCE COMPLETED ent Processing sequence Processing 1 After moving the print head carriage to the maintenance location the wiper Display during initial operation PLEASE WAIT Description Taking the cap off moves to the wiping location and the servo motor is turned off Indication on LCD Maintenance 1 The unit does not operate during maintenance Waiting for the end of maintenance is displayed It is terminated by ENTER End After the wiper moves to its origin move the print head carriage then perform the initial machine operation See 1 1 3 Initial Machine Operation After completion of this operation clear the executed wiping count one of the running parameters Out of Service mode a warning beep sounds at an interval of 30 seconds during carriage out operation to prevent the nozzle surface and the inside of the cap from getting dry 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operating Principle gt Maintenance Function gt NOZZLE WASH 1 2 3 NOZZLE W
147. at relate to the plotter itself and those that involve the connection between the plotter and the host computer O Problems with the plotter itself The cause of the trouble can be identified by executing appropriate functions or using test functions Problems concerning the connection to the host computer Hardware Broken wire or faulty contact of cables Software Transmission by improper application setting In the standard setting of this machine priority is given to the host computer Check the settings on the host computer to see if there is any improper parameter setting START Yes Refer to 7 1 2 List of Error Messages Is there error message Is the trouble due to the ink quality Refer to 7 2 Detailed Methods of Coping with the Malfunctions The details will be added later Rough identification of error source Execute appropriate functions or use test functions of this machine Do the above functions operate normally Troubles on the host computer side If this troubleshooting cannot correct the trouble check to see if the same trouble occurs with another host computer if possible 2009 MIMAKI ENGINEERING CO LTD C711 Maintenance Manual gt Troubleshooting gt Details on Errors and Malfunctions gt Concerning Errors and Malfunctions Model C1V30 TPC issued 2008 08 04 Revised 7 1 1 Concerning Errors and Malfunctions B Chec
148. ating of cartridge LED status Updates the LED status depending on the status of ink supply and errors For details see 1 3 4 Cartridge LED Control Open close supply valves Open close the ink supply valves depending on the control and selection of the ink supply cartridge For details see 1 3 5 Supply Valve Control 2009 MIMAKI ENGINEERING CO LTD EKER Maintenance Manual gt Operating Principle gt Ink System gt Configuration Model CJV30 TPC Issued 2008 08 04 Revised 2010 11 05 FA 1 3 1 Configuration B Ink system configuration When filling 4 color ink set Description Two paths of the same color are linked shortly after the cartridge valves Normally the valve of 1 cartridge per color is opened by toggle switching supplying ink to a 2 nozzle row Thereafter the cartridge on the side with the open valve is referred to as the control cartridge while the other is referred to as the sub cartridge Longer consecutive drawing time than conventional products and replacement of cartridges during the drawing are allowed by toggle switching of 2 cartridges for 1 supply path When filling any ink set other than 4 color ink set 6 color ink set 6 color white ink set 7 color ink set 8 color ink set cartridge is connected to a 1 nozzle row No toggle is switched and all cartridges are control cartridges Since 1 cartridge is assigned to 1 path it cannot be replaced durin
149. berration of the feed direction has occurred during cutting operation or when plotting cannot be carried out in accordance with the specified distance B Procedure 3 1 Set media and attach the supplied pen to the cut head carriage lt LOCAL C gt 01 CUT 30 60 0 30 2 Press TOOL with CUT MODE lt Local gt to set to PEN SPD PRS OFS PEN 30 60 0 30 3 Select 500mm SQUARE from the operation menu LOCAL 1 401 Um 5 FUNCTION ADJUST lt ent gt ADJUST CUT 500mm SQUARE lt ent gt 4 Plot a square pattern a 4 Compensation value is cleared CLEAR lt gt DRAW gt Pattern drawing A e TM 4 To the screen for compensating Pattern drawing 7 If there is not enough space for the plotting on the media Step 6 is displayed and the plotting is not performed 5 Measure the length of X feed direction and work out a 8 compensation value Equation Measured value mm 500 mm Compensation value Input value unit 0 1 mm e Y scan direction can be displayed on LCD but it Distance c nip nsafignivalue cannot be input 2009 MIMAKI ENGINEERING CO LTD 428 R11 P1 Maintenance Manual gt Adjustment Items gt Adjustment Function gt 500mm SQUARE 4 2 8 500mm SQUARE Compare a compensation value gained by an actual 500mm SQUARE measurement with the one displayed by LCD If these values cee
150. cale on the scale base R while 2 peeling off the protection film 9 Reverse the disassembly procedure for the subsequent reassemblies WWW SERVICE MANUAL NET 2009 MIMAKI ENGINEERING CO LTD 645 10 2 Maintenance Manual gt Disassembly and Reassembly gt Drive System gt Wiper Unit 6 4 6 Wiper Unit 1 Remove the following covers 4 Station Cover U C Station Cover 2 2 Remove the screws and remove the wiper assy from the base 5 3 Release the clamp under the station and disconnect the wiper motor connector 4 Disconnect the wiper origin sensor connector 7 2009 MIMAKI ENGINEERING CO LTD 646 R10 P 1 Maintenance Manual gt Disassembly and Reassembly gt Drive System gt Wiper Unit Mede cuveorrec issued zo080804 Revised Fwver too Remek 6 4 6 Wiper Unit 5 When replacing only the motor remove the wiper drive link and the screws to detach the motor AE 6 Reverse the disassembly procedure for reassembly 2009 MIMAKI ENGINEERING CO LTD 646 R10 P 2 Maintenance Manual gt Disassembly Reassembly gt Drive System gt GR Roller Assy 6 4 7 GR Roller Assy B Work procedures 2 After turning off the sub and main power switches unplug
151. chine other than slider before touching the slider or head and remove the media gently without making static electricity Replace head associated parts in the condi When replace the head and PCB with electric charge remains in 42V circuit tion of electric charge remains head and PCB damage may increase Before replacement make sure to check if electric charge is not remaining inside of PCB when turning off the power each time For replacement procedure and precautions please refer to the attached docu ment Electric charge checking when replace the head and PCB Also to shorten the replacement time resistance has been added to the Main PCB and countermeasure of electric discharge also been added 2009 MIMAKI ENGINEERING CO LTD 723 R10 P 2 Maintenance Manual gt Troubleshooting gt Detailed Methods of Coping with the Malfunctions gt Electrical Troubleshooting 7 2 3 Electrical Troubleshooting B Check Flow of the PCB breakage Problem occurred NG Determine COM short circuit See5 2 1 NG Replace Head Check damage of Print head and Head FFC See5 2 2 i Return to Check damage of Main PCB ASSY See5 2 3 Replace Main Check HDC FFC disconnection and PCB or F13 fuse replace the disconnected FFC See 5 2 5 5 2 6 41 Return to Check damage of Ink Slider PCB See5 2 4 Replace Ink Slider PCB OK Return to i 2
152. ciple 1 2 1 3 Maintenance Function MULES Iu 1 1 Basic Operation 1 4 Print amp Cut 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operating Principle gt Ink System gt Configuration 1 3 1 Configuration B Ink Supply Path Diagrammatic Illustration When TPC is used put Bl on and put Lbl on Lc below IMPORTANT When filling 4 color ink set Ink cartridge slot Ink switching valve Ink bridge Print head Ink cartridge slot Ink switching valve Print head Ink cartridge slot Ink switching valve Print head 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operating Principle gt Ink System gt Configuration 1 3 1 Configuration When filling 7 color ink set Eco PA1 only L L Ink cartridge slot Ink switching valve Ink bridge Print head cartridge slot Ink switching valve Print head Description Monitoring of cartridge error Monitors a cartridge error when ink is supplied For details see 1 3 2 Ink System Error Monitoring Control and selection of supply Checks the status of the ink cartridge and selects the cartridge for the 4 color ink set cartridge For details see 1 3 3 Supply Cartridge Control and Selection Upd
153. d OFF END Completes drawing 2009 MIMAKI ENGINEERING CO LTD C Maintenance Manual gt Test Items gt Test Function gt CHECK PATTERN DROP POS CHK 5 1 3 CHECK PATTERN DROP POS CHK B Drawing pattern Example of DROP POS CHK pattern printing Scan 4 Feed B Operation Procedures 2 Description Resolution selection 540x720 540x900 540x1080 720x540 720x720 720x1080 720x1440 1440x1440 Scan direction selection Bi D Uni D Pass No selection Resolution Passes 4 color Passes 6 color 6 color W 7 color 8 color 540x720 2 4 8 16 4 8 16 32 540x900 5 10 20 40 5 10 20 40 540x1080 3 6 12 24 6 12 24 48 720x540 3 6 12 24 3 6 12 24 720x720 2 4 8 16 4 8 16 32 720x1080 3 6 12 24 6 12 24 48 720x1440 4 8 16 32 8 16 32 64 1440x1440 8 16 32 16 32 64 Drawing size selection X size 10mm media length unit 10 mm Roll paper 500000 mm Y size 10mm media width unit 10 mm Start of drawing ENTER Starts drawing Waiting for key input TEST Executes test drawing JOG Sets JOG operation mode Press ENTER to start drawing with the current position as the origin REMOTE Switches between high speed scanning ON and OFF END Completes drawing 2009 MIMAKI ENGINEERING CO LTD cg Maintenance Manual gt Test Items gt Test Function gt ALL PATTERN 5 1 4 ALL PATTERN
154. d main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation 4 Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it B Procedure 2 1 Release the locks on both sides of the FFC ASSY con nected to to on the main PCB ASSY And then pull out the HDC FFC ASSY 2 Measure a resistance between the test pin TP6 to 13 and GND on the ink slider PCB to determine the value Connect the nega 4 tive terminal of the tester to the GND test pin TPG 1 to 5 and measure the resistance by getting the positive terminal touch to TP6 to 13 Measured value of each test pin should be more than 10M ohms If any of the head COM line defect is found the print IMPORTANT head may be broken Replace the print heads first Connecting the normal main PCB without replacing the broken head will break the PCB continuously WWW SER 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Test Items gt Other Test gt Checking Damage of the Main PCB ASSY 5 2 3 Checking Damage of the Main PCB ASSY B Outline Check whether t
155. d the head 8 coincides CAPPING WiperPOS X 0 0mm L Horizontally shifts the wiper ENTER Finalizes END Completes 2009 MIMAKI ENGINEERING CO LTD 425 R11 P1 Maintenance Manual gt Adjustment Items gt Adjustment Function gt HEAD ID Model CJV30 TPC Issued 2008 08 04 Revised 2009 06 30 F W ver Remark 1 4 2 6 HEAD ID B Function Head ID input of this machine is automatically executed by the printer side The head memory PCB assy is mounted on the head unit assy and the ID information is written in the head memory PCB assy A4 Head ID is for compensating differences of discharge amount of ink among each head A label on which a compensation value ID in 24 digits is written is attached a head at the factory shipment Storing this ID in the Parameter of this machine makes print quality constant Manual input of the ID information is required in the following cases 9 In a case that the ID information is not stored in the head memory PCB assy HEAD ID Un input is displayed on the panel at power on Pay attention when replacing PCB because even if the head ID is not identical to the ID information in the memory PCB assy a PCB ofanother head is placed for example the error is not displayed on the panel M
156. d the print head v Switches the display of the parts Top view of head Designate with nozzle row A to H 2009 MIMAKI ENGINEERING CO LTD 42319 R11 P1 Maintenance Manual gt Adjustment Items gt Mechanical Adjustment Adjustment Items 4 1 4 2 4 3 Operation Matrix Adjustment Function M TSIETHIT A Ve VES ELT THO S 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Adjustment Items gt Mechanical Adjustment gt Adjusting the Location of Mark Sensor 4 3 1 Adjusting the Location of Mark Sensor B Function Adjust the distance between the mark sensor photo sensor and the platen to the specified value This adjustment is to be made mechanically without using any ADJUST item After completion of Set the pressure of all the clamps to Middle and make the adjustment on the right station side this adjustment however make the adjustments of PHOTO SENSOR among the ZADJUST items B Procedure 1 From the back side of the printer loosen the screws that hold T Sensor BUT the T sensor BKT Loosen Fr 2 Insert the clearance gauge between the pen line film and the bottom surface of the T sensor cover Jig for adjusting the height 7 of CJV mark sensor T Sensor Cover
157. dpi 4 colors in the X direction Therefore the printer completes the image in the targeted resolution while 5 feeding the media by a required distance In case of printing by the use of pens and cutters when the main PCB assy receives a command from I F to implement printing it buffers the command to a memory for exclusive use 32MB SDRAM and starts printing by analyzing the command This model is equipped with many I Os such as step motors and sensors If all of them were connected directly to 6 the main PCB assy routing the wiring and replacing the PCB would be difficult To avoid this a station PCB assy X axis motor relay PCB assy and head slider PCB assy are connected with the main PCB assy in series reducing the number of signals exchanged The signals are processed by the FPGA IOC mounted on the main PCB assy 2009 MIMAKI ENGINEERING CO LTD ae Maintenance Manual gt Electrical Parts gt Circuit Board Specifications Electrical Parts 2 1 2 2 2 3 Block Diagram Operating Description Medidas tte aile hile aly 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Electrical Parts gt Circuit Board Specifications gt Power Supply Assy 2 3 1 Power Supply PCB Assy B Outline Board name Power Supply PCB Assy This PCB provides all the electrical power for controlling and driving functions B Input and output of the power
158. drive belt 2 Y SP Plate w P lt Y Drive Belt 33 lt X 69 Y SAN Jo 6 Remove the screw from the top of the Y drive pulley 4 7 Remove the traction head assy screws and separate them from the belt holder Traction Head Assy 8 3 8 Slide out the connection point of the Y drive belt and remove either the left or right belt holder 1 from the belt holder C af ff 1 Holder 1 Do not remove the Y drive belt from the slider k IMPORTANT T7 7 JBelt Holder 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Disassembly and Reassembly gt Drive System gt Y Drive Pulley Model C V20rTPC issued 2008 08 04 Revised Ever 100 Rem 6 4 3 Y Drive Pulley Loosen Example lt A Horizontal but upper Bad SS Example Shifted lower Bad Example Slanting 2009 MIMAKI ENGINEERING CO LTD 9 Remove the screw and detach the D BKT U from the Y drive pulley 10 Loosen the screws for fixing the Y axis motor belt tension and reduce the tension of the belt 11 Remove the O ring from the top of the Y drive pulley and then remove the two belts to detach the Y drive pulley Take care not to lose the O ring IMPORTANT 12 Reverse the disassembly procedure for reassembly Mount the Y axis motor so that the belt
159. duction of HDC FFC COM Line 5 2 6 Checking Conduction of HDC FFC Data Line 6 Disassembly and Reassembly 6 1 Covers 6 1 1 Cover Layout 6 2 Ink related Parts 6 2 1 Cleaning the inside of Head Unit 6 2 2 Removing of Head Unit 6 2 3 Mounting of Head Unit 6 2 4 Pump Motor 6 2 5 Pump Assy 6 2 6 Cap Assy 6 2 7 Cap Head Assy 6 2 8 Valve Assy 6 2 9 Changing Joint 6 3 Cut Head Carriage 6 3 1 Pen Assy and LED Pointer 6 3 2 Auto Cutter Assy 6 3 3 Mark Assy 6 4 Drive System 6 4 1 X axis Motor 6 4 2 Y axis Motor 6 4 3 Y Drive Pulley 6 4 4 Y Drive Belt 6 4 5 Linear Encoder Scale 6 4 6 Wiper Unit 6 4 7 GR Roller Assy 6 4 8 Take up Motor 6 4 9 C Connecting Hook 6 4 10 P Head Connecting Hook 6 4 11 Clamp Assy 6 5 lectrical Parts Maintenance Manual gt Maintenance Manual Contents Model CJV30 TPC 155 2008 08 04 Revised 2009 08 27 F W ver Maintenance Manual Contents 6 5 1 Power Supply PCB Assy 6 5 2 Main PCB Assy 6 5 3 PRAM PCB Assy 6 5 4 Head Memory PCB Assy 6 5 5 LED PCB Assy 6 5 6 Station PCB Assy 6 5 7 Paper Sensor 6 5 8 X axis Motor Relay PCB Assy 6 5 9 Ink Slider PCB Assy 6 5 10 Cutter Slider PCB Assy 6 5 11 Keyboard PCB Assy 6 5 12 Encoder PCB Assy 6 5 13 Fan Motor 6 5 14 Take up Motor PCB Assy 6 5 15 ID Contact PCB Assy 6 5 16 Detector Assy I C Y 6 5 17 Replacement procedure for fuse of the Main PCB 6 6 Sensors 6 6 1 Sensor Layout 7 Troubleshooting 7
160. e cartridge generating the warning Color of INK It is not the color should be installed Check the ink color of the cartridge generating the warning WRONG CARTRIDGE There is trouble with an installed ink car tridge Check the cartridge generating the warning NO CARTRIDGE An ink cartridge has not been installed in the slot Install an appropriate ink cartridge in the slot generating the warning If the problem still cannot be solved check the fol lowings 1 Check that the cartridge exist non exist sensor functions properly with TEST gt INK CARTRIDGE 2 Ifit does not work properly replace the sensor or X axis motor relay PCB assy with a new one Expiration The specified expiration date of an ink cartridge has passed Expiration lMONTH The specified expiration date of an ink cartridge has passed One month has passed after the specified expiration date Expiration 2MONTH The specified expiration date of an ink cartridge has passed Two months have passed after the specified expiration date COMPLETELY EXPIRED The specified expiratio date of ink car tridge has passed Six month has passed after the specified expiration date Not extend expiry month Make sure if the month of machine is correct on MACHINE SETUP2 gt TIME SET if the Warning is displayed within expiry month described on cartridge Refer to 1 3 10 Expiry month and extension of expiry month
161. e cloth to hold the liquid that spills out of nozzle 8 Do not touch the waste cloth to the nozzle surface nor rub it with the waste cloth Both may cause IMPORTANT discharge failure Conduct the aboves for every nozzle x8 Charge the syringe bos washing liquid through each inlet of 4 WWW SERVICESMANUAL NET 2009 MIMAKI ENGINEERING CO LTD 6 21 R10 P1 Maintenance Manual gt Disassembly and Reassembly gt Ink related Parts gt Removing of Head Unit Model 2 issued 2008 08 04 Revised Remark 6 2 2 Removing of Head Unit B Work procedures 1 Pull out the head FFC assy and head memory cable assy from the ink slider PCB assy through the top where the wiring cover removed 2 Move the print head carriage onto the platen to make your work easy 3 Loosen the screws at two locations on the right and left to remove the P cover BKT 4 Remove damper lock SPs Near side Rotate right and left edges towards you and remove them Rear side Rotate right and left edges to the rear and remove them 4 5 Place the waste cloth around the head unit so as not to contaminate the platen 6 Pull out all pressure damper SP assys from the print head carriage and wrap them with the waste cloth so as not to contaminate their surroundings Do not touch the film of the damper assy IMPORTANT Wrap with
162. e expected because the Sleep refresh or cleaning was not performed when power was Error No 7 The left screen shows that This example shows that Error No 8 The left screen shows that This example shows that Error No 21 has been completely has been completely used up Error No 4x 4x Newly added Error No xx xx Newly added PRIORITY MARGIN SETUP COPY CR MAINTENANCE Remove the cover STAMP SETUP Displayed by press of FUNCTION SETUP RESET Except when PEN is selected PRIORITY 7 1 2 LS 8 2 2 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 1 10 4 4 4 4 a 0 1 1 1 1 0 0 0 0 H CAPPING WiperPOS Y ZLANDING POSITION 7 A 2 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Maintenance Manual Contents Model CJV30 TPC Issued 2008 08 04 Revised 2009 08 27 ver Remark Maintenance Manual Contents 1 Operating Principle 1 1 Basic Operation 1 1 1 Main Switch Power ON 1 1 2 Sub Switch Power ON 1 1 3 Initial Machine Operation 1 1 4 Detection of a Media Width 1 1 5 Clamp Pressure Switching 1 1 6 Operation for Connecting the Heads 1 1 7 Mark Detection 1 1 8 Main Switch Power OFF 1 2 Maintenance Function 1 2 1 CARRIAGE OUT 1 2 2 WIPER REPLACE 1
163. e filling 7 00 Initial filling Main suction 17 70 20 40 24 60 24 60 No replacement Initial filling Main suction 17 70 20 40 24 60 24 60 At replacement 2 WHITE MAINTE Lv 1 3 70 WHITE MAINTE Lv2 White 6 70 Color 3 70 WHITE MAINTE Lv 3 White 12 20 12 70 15 70 15 70 Color 3 70 3 Spot color maintenance Color for per 10 50 11 20 13 40 13 40 forming mainte nance Other colors 3 10 B Updating of the amount of remaining ink The amount of remaining ink will be updated and written onto the ink IC chip at the timing shown below Timing for updating Execution conditions 5 At pre capping operation Ink has been used for printing or flushing At capping chiefly after completion of printing At completion of cleaning and filling operation Ink has been used for cleaning and filling The amount of ink remaining in the cartridge used for the suction will be updated 6 When any of the following events has occurred during Updated by the amount of ink consumed before the occurrence printing cleaning or filling of any of the events shown at left Cover OPEN Lever UP Media end When any ofthe following errors has occurred during Updated just after occurrence of the error not waiting for printing writing at the capping pre operation 7 Cartridge near end Updated before replacing the cartridge during printing Cartridge ink end Cartridge error 2009 MIMAKI ENGINEERING CO LTD
164. e it ERROR 180 CUTTER JOINT The cutter head or the connector came off during the operation Check the vicinity of the connection magnet or replace it sexx ERROR 180 ee PRINT HEAD JOINT The print head or the connector came off during the operation Turn off the main power and turn it on a little later titt ERROR 181 sse PR POSITION Media could not be detected The location ofthe pinch roller is not appropriate Set the pinch roller in the proper place tit ERROR 200 sees HEAD MEMORY An error occurred in head unit memory Turn off the main power and turn it on a little later If the error occurs again carry out the followings 1 Check the head memory cable 2 Replace the head memory 3 Replace the ink slider PCB assy See 6 5 9 4 Replace the main PCB assy See 3 4 1 ERROR 202 sse DEVICE CONSTRUCTION Head unconnected FFC broken or poor connection An error occurred in head unit memory Turn off the main power and turn it on a little later If the error occurs again carry out the followings 1 Refer to 7 2 3 Electrical Troubleshooting and replace the following parts if it has damaged Check the head and head FFC cable Check the HDC FFC cable Replace the ink slider PCB assy See 6 5 9 Replace the main PCB assy See 3 4 1 2 Check the head memory cable 3 Replace the head memory ERROR 203 SDRAM SIZE The printer is not p
165. e left end While moving the head carriage check the position of the pinch roller with the PR sensor n the malfunction ERROR181 PR POSITION is displayed and the system goes down Change over the clamp pressure using the solenoid By repeating the operations described above change over the clamp pressure of all the pinch rollers positioned from the right to the left Stand by of head carriage Move the head carriage to the standby position of the cut head Switch the clamp pressure before printing under the following conditions The machine draws a stored pattern which can be selected by the user for printing or cutting The clamp pressure switching command was received by output software 4 2009 MIMAKI ENGINEERING CO LTD C115 R11 P1 Maintenance Manual gt Operating Principle gt Basic Operation gt Operation for Connecting the Heads sI CIva0TPC issued 2006 06 04 Revised rwve to Rem CS 1 1 6 Operation for Connecting the Heads Processing sequence Separation of the cut head Connection of the print head Step Processing Description 1 Separate the cut head 1 After moving the cut head carriage to the left end and turning on the clamp solenoid check the position of the cut head by the cut head connection sensor n the malfunction EERROR170 CUTTER LOCK is displayed After checking the position turn off the clamp solenoid and lock up the cut head Move t
166. e next data When the machine does not receive any data from the host computer within ten seconds it will recognize the data has ended Then the machine will perform the frame cutting and mark cutting and return to local mode END DIVISION Displayed in any of the following cases Media width is 1 cm or less Sample cutting data exceeds the media width Two point axis alignment is set to ON Marks have already detected Division cutting is not allowed COPY SKIP A mark could not be detected during con tinuous copying One pattern is skipped There is no problem if the marks are successfully detected after skipping one pattern If marks cannot be detected successively by five patterns or more ERROR 36 C MARK DETECT is displayed PAUSE REM END Since REMOTE was pressed during mark detection the detection operation has come to a halt Press REMOTE again to resume detection operation Or press END to terminate the operation MEDIA SKEW ENT The deviation of the media exceeded the setting value of SKEW CHECK Set the media again and press ENTER MEDIA EXCHANGE Replacing the media is being waited for During continuous copying on cut sheets Change leaf media cut sheets and resume continuous copy ing MEDIA END REM END The media end was detected during mark detection or during cutting in roll media The end of the roll media has been reached thus cut
167. e slot because of assembly errors or fluctuation in part accuracies In such a case adjust again to the back 8 Check each of three locations front optimum position where the blade is always in whole slot on the platen 2009 MIMAKI ENGINEERING CO LTD 432 R11 P1 Maintenance Manual gt Adjustment Items gt Mechanical Adjustment gt Adjustment of the Station Height 4 3 3 Adjustment of the Station Height B Outline E Procedure 1 Loosen the two screws used for station base adjustment 2 Loosen the hexagon socket head screws and make an adjustment to set their thickness gauge at 5 mm then tighten the nuts 3 Tighten up two loosened screws used for station base adjustment and fix them at 5 mm in thickness gauge 2009 MIMAKI ENGINEERING CO LTD 433 R10 P1 Maintenance Manual gt Adjustment Items gt Mechanical Adjustment gt Adjustment of the Wiper Height 4 3 4 Adjustment of the Wiper Height B Outline E Procedure 1 Loosen the wiper height adjusting screws x2 and temporarily adjust the screws until the thickness gauge is 8mm 2 Loosen the screws x2 on the head cover front and then tighten 1 thescrews while holding the height adjustment leverin the lowest position to fix the head in place
168. e that PRAM PCB assy is connected properly 2 Replace the PRAM PCB assy See 6 5 3 3 Replace the main PCB assy See 3 4 74 E74 TRANS DATA Received data is not Version Up file This does not occur during the customer use 1 Make sure that the ROM file is transmitted 80 E80 ROMO ERASE ROMO Erase error This does not occur during the customer use 81 E81 ERASE ROM I Erase error 1 Replace the main PCB assy See 3 4 1 82 E82 ROMO Write error 83 E83 h ttrrtex ROM I Write error 84 E84 Verify error 85 E85 ROM HASH Hash check error 90 E90 h ttrxtex ROM Erase error 92 E92 ROM Write error 95 E95 MODE SHIFT Transition to the version up mode is not allowed 99 E99 VERSION DATA Wrong version data 120 ERROR 120 The ambient temperature is outside of the warranty Adjust the ambient temperature of the printer ENVIRONMENT TEMP 10 The temperature is too low Operation under the temperature among the guaran 121 ERROR 121 The ambient temperature is outside of the warranty teed operation temperature range is recommended ENVIRONMENT TEMP The temperature is too high 144 ERROR 144 There are slots where cartridges are not inserted Insert cartridges into the slots since the slots may CARTRIDGE SET dry up when left without them inside and the ink may become unusable Give instruction to the customers that when they
169. ecked 2 1 Check the Y T Pulley Assy Y Tension Pulley condition Perform FUNCTION gt TEST gt MOTOR TEST gt Y SERVO MOTOR and check there is no deformation on the swaging flange of the pulley while the Y is driving Y T Pulley Assy 2 If the swaging flange seems to move up and down while the Y is driving or if there is a space between the swaging flange part up and the tooth part the belt may fracture or a problem of the 5 A transport function may occur 3 If no such problems as mentioned above grease up by follow ing the instruction below Procedure 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Troubleshooting gt Detailed Methods of Coping with the Malfunctions gt Y Drive Belt Noise 7 2 1 Y Drive Belt Noise B Procedure Be sure to turn off the main circuit breaker to prevent unexpected movements of the printer A At work make sure not to attach fingerprints or oil or grease to the linear encoder scale and take a great Caution Care not to break or scratch it If dirt is attached clean it with mild detergent In case of using spray grease the mist may attach to the media Check there is no media around or on the machine before operation O When using the recommended spray grease SEALUB L101 Guideline for Spraying IMPORTANT Spray the grease while moving the white belt so that the joint unit will move from one end to the other at the speed of 30cm s 1
170. ed in the display of heat sink temperature 2009 MIMAKI ENGINEERING CO LTD 5 124 R10 P1 Maintenance Manual gt Test Items gt Test Function gt TEMP CHECK SLIDER TEMP 5 1 25 TEMP CHECK SLIDER TEMP B Function Temperature read from the thermistor on the ink slider PCB assy is displayed A D value is also displayed 2009 MIMAKI ENGINEERING CO LTD 5 125 R10 P1 Maintenance Manual gt Test Items gt Test Function gt LINEAR ENCODER 5 1 26 LINEAR ENCODER B Function Linear encoder scale and linear sensor are tested Move a carriage by the designated distance 3 reciprocations to display the difference between linear encoder value and Y axis motor encoder value If an error arises during the operation discontinue the test Moving distance 100 mm Maximum actual operation limit unit 100 mm LCD display is as follows M Y axis motor encoder E linear encoder Moving distance ELMU C unit 0 1 mm Difference in encoder values between before and after moving 2 unit 0 1 mm Encoder values before movement Egat i kx Encoder values after movement Fryar ee Encoder values after having moved by designated distance Erik 3 A Be careful about the carriage which moves in high speed to execute the scan Caution 2009 MIMAKI ENGINEERING CO LTD C5126 R10 P
171. efore until a new head is installed itis necessary to clean the head with the washing liquid MS washing liquid used exclusively when replacing the S head Removal of the head Remove the damper before removing the disused head Mounting of the head Mount the new head which has been cleaned Check of the head ID Check the head ID and enter it manually when necessary Normally manual entry is not necessary because writing is carried out automatically Ink charge into the head Fill the head with ink and carry out test plotting Check for any nozzle outs or flight deflection of ink droplets Head slant adjustment Mechanically adjust the replaced head Correction of dot position Press the key ADJUST Adjust dot locations Correction of dot position Press the key SET UP Make adjustment by pressing the key DROP POScorrect of user mode Mounting of the covers Mount the covers that have been removed Be sure to wear protective glasses and working gloves during the operation Ink may get into your eyes depending on the working condition or hand skin may get rough if you touch the ink Caution 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Workflow gt Ink Related Parts gt Replacement of the Assy 3 1 2 Replacement of the Cap Assy B List of replacement procedures Work operation Descripti
172. embly and Reassembly gt Ink related Parts gt Mounting of Head Unit 6 2 3 Mounting of Head Unit 5 Pay attention to the direction of the AD locking spacer and tighten the left and right AD locking levers Left Set the depression towards the front AD Locking Lever Right Set the depression sideways go it down for locking At this time if tightened too weakly the lever cannot be locked and if it is tightened too strongly the AD Head Lock Screw locking spacer may crack Proceed carefully with work Tighten the AD locking lever to a certain degree and 6 Mount the right head lock screw 7 Insert the pressure damper SP assy in the order described on the tab 8 Mount the damper lock SP from a recess If the connection of the damper is loosened the damper lock will not work Make sure that no loose IMPORTANT This is used as a supporting point for mounting from a recess connection exists 9 Mount the P cover BKT and tighten the right and left screws 10 Connect the head FFC assy and head memory cable assy to the ink slider PCB assy P Cover BKT 2009 MIMAKI ENGINEERING CO LTD 623 R10 P2 Maintenance Manual gt Disassembly and Reassembly gt Ink related Parts gt Pump Motor 6 2 4 Pump Motor Pump Motor 1 Remove the station cover U
173. enance Manual gt Electrical Parts gt Block Diagram gt Block Diagram Model CJVa0 TPC issued 2008 08 04 Revised 2008 09 17 FW wer 120 Remak B 2 1 1 Connection Diagram Inside the Main Body X axis Motor Relay Ink Cartridge x CN INK E CN 5 INK Ink Cartridge 22 Sensor x8 h CN 6 INK CN 7 INK 1 CN 9 INK 6 a INK Cartridge Solenoid 1 EMI 2 Junction Cable Assy 2 4 CN3 Valve Solenoid x8 Th CN12 EB Fa Ink Cartridge Solenoid Assy H 1 8 Ink ID Cable A TREES I 1 ID Contact PCB x8 Ih IE LED PCB DC24VI27W 1000PLS CN2 X axis Motor CN20 For CPLD wring U I CN18 NC 3 CN14 CN21 NC X axis Motor Cable Assy
174. enance Manual gt Electrical Parts gt Circuit Board Specifications gt Take up PCB Assy 2 3 13 Take up PCB Assy B Outline Board name Take up PCB SK Assy This PCB is connected to the station PCB assy via external connector which can be attached or removed by users It 18 used inside the take up motor unit as a junction between the station PCB assy and take up motor W List of connectors Connected to Remarks CNI 9 External Connector Cable Power source Station PCB Assy CN2 5 Start direction changing switch CN3 6 Take up Motor 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Workflow gt Ink Related Parts Workflow 3 1 3 2 3 3 Ink Related Parts Cut Head Carriage Driving Parts 3 4 Electrical Parts 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Workflow gt Ink Related Parts gt Replacement of the Head Unit Model CJV30 TPC Iss 3 1 1 Replacement of the Head Unit Work operation Covers Removal of covers etc Head Unit Do Description Remove the front cover and print head cover Print Head Unit Assy Preparation of the new head and cleaning of its inside Fill the head with the water based transportation liquid S 46 before shipment from the factory Ifink is charged while the head is in original state the S 46 is inside the head itreacts chemically withthesolventink withaprecipitate being formed Ther
175. eplacement of the Pen Assy and LED Pointer Description Remove the C head cover CY cover F and auto cutter assy Be sure not to change the direction of the hook of the baffle SP If its direction is changed the pen pressure and landing are also changed Pen assy Removal of the pen assy Remove the pen assy LED pointer Removal of the LED pointer Remove the LED pointer from the pen assy Mounting of the LED pointer Mount the LED pointer to the pen assy In installation pay attention to harness treatment Mounting of the pen assy Mount the pen assy Adjustment Adjustment of the pen stroke Adjust the pen stroke at 3 0 3 mm Adjustment of the mounting location of the cutter Hold down the clamp lever and adjust the mounting location so that the distance between the auto cutter assy and the platen is set at 8 8 mm Adjustment of pen pressure and pen landing Adjust the PEN PRESSURE and LANDING Adjustment of photo sensor sensitivity Corrects the output value of the MARK sensor automatically Adjustment of the position of the photo sensor Adjust the ZPHOTOsens POSITION in ADJUST Check each performance Check the CUT PATTERN and cutting position Carry out print amp cut online to confirm no misalignment is found Mounting of the covers 2009 MIMAKI ENGINEERING CO LTD Mount the covers that have been removed
176. er unplug the power code Check if no electric charge is remaining in the PCB Warning Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it 1 Tum off the main power supply and remove the power plug from the main body 5 2 Remove the electrical box cover 3 Remove PRAM PCB assy from the main PCB assy Screw PRAM PCB Assy 4 Inter PCB connector is used to connect PRAM PCB assy to main PCB assy 4 Reverse the disassembly procedure for reassembly 2009 MIMAKI ENGINEERING CO LTD C 653 10 1 Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt Head Memory Assy 6 5 4 Head Memory PCB Assy Head Memory PCB Assy B Work procedures After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in ca
177. er values V In service mode the buzzer sounds when the parameter values have been stored successfully Turn off sub power to implement the sleeve operation for the prevention of the clogged ink during power OFF When turning off main power turn off sub power first and then main power 2009 MIMAKI ENGINEERING CO LTD ee pa Maintenance Manual gt Operating Principle gt Maintenance Function Operating Principle 1 1 1 2 1 3 Basic Operation MEME 9 Ink System 1 4 Print amp Cut 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operating Principle gt Maintenance Function gt CARRIAGE OUT 1 2 1 CARRIAGE OUT B Indication on LCD Display during maintenance ST MAINTENANCE COMPLETED ent Processing sequence Processing l After moving the print head carriage to the maintenance location the wiper Display during initial operation PLEASE WAIT Description Taking the cap off moves to the wiping location and the servo motor is turned off Indication on LCD Maintenance 1 The unit does not operate during maintenance Waiting for the end of maintenance is displayed It is terminated by ENTER End After the wiper moves to its origin move the print head carriage then perform the initial machine operation See 1 1 3 Initial Machine Operation Out of Service mode a w
178. ernately displayed during the copying and cutting of the mark During this error the write pointer stops at the start ing point for the mark detection In case the write pointer position is not in the right place for starting the mark detection make a posi tion adjustment using the JOG key and restart the mark detection by pressing ENTER And also check the followings When using a limp media which is lacking in elasticity or whose width is more than about 800 mm increase the number of pinch rollers used When using the limp media adjust the size of the mark at 8 mm or more on a side and allo cate the marks to be copied 8 mm or more apart from each other Is the black mark printed on the white back ground of the media Aren t there any unnecessary prints or blots and adhesion of dirt inside the marks Aren t there any errors in each setting of the mark Since the media may be floated by the use ofthe media holder carry out the mark detection with out using it eee ERROR 37 C MARK ORIGIN As a result of the mark detection the origin was detected outside the usable plot area Arrange the marks within the usable plot area ERROR 38 C 555 MARK SCALE The mark cannot be detected MARK SCALE and JOG amp lt ENT gt or lt END gt are alternately displayed during the copying and cutting of the mark Refer to ERROR 36 C JOG amp lt gt lt gt
179. f remaining ink is updated it is written into the ink IC chip cartridge error is issued according to the amount of remaining ink Description Error detect timing Limitations after error detection Cartridge near end The amount of remaining ink is detected on the near Initial filling is not allowed but end detect PCB assy The specified value of each printing and cleaning are allowed cartridge is as follows 220 cc cartridge 20 cc 440 cc cartridge 40 cc Cartridge ink end Displayed when use of a certain amount ofink is Neither printing none initial filling is detected after the near end detection allowed but cleaning is allowed INK REMAIN ZERO Displayed when the amount of remaining ink is None of printing initial filling and Only for the 4 color ink set detected to be 0 cc after the ink end detection cleaning is allowed This error may be displayed only after completion of ink use up cleaning WRONG CARTRIDGE Occurs when the amount of consumed ink exceeds None of printing initial filling and nearly double 220 cc cartridge 400 cc 440 cleaning is allowed cartridge 800 cc or more the ink cartridge capacity but the ink end is not displayed yet 2009 MIMAKI ENGINEERING CO LTD 13 22 R10 P 2 Maintenance Manual gt Operating Principle gt Ink System gt Supply Cartridge Control and Selection 1 3 3 Supply Cartridge Control and Selection B Supply cartridge co
180. g printing Ink supply system The ink filling method of CJV30 uses a suction system with a roller pump and a pressure damper with a self sealing valve Ink is supplied with a siphon during printing The damper sealing valve opens to supply ink when the discharge pressure drops and the sealing valve closes when the damper ink chamber is filled The sealing valve reduces the ink path pressure that reaches the head meniscus during the carriage motion Replacing ink cartridge The warning message is displayed if the cartridge is not installed even after a lapse of 10 minutes to prevent the supply system from getting dry Ink supply valve For each cartridge a supply valve is provided to supply ink by opening it The supply valve is normally closed and is opened only when ink supply is required Ink supply is executed during discharge operation for printing or flushing and suction operation for cleaning or filling The supply valve for any cartridge that has developed an error does not open thus does not allow ink supply Ink cartridge LED For each cartridge two LEDs green control LED red error LED are used to allow the user to visually check the cartridge state Since all 8 cartridges are control cartridges except when 4 color ink set is used the green LED is on for cartridges where there is no error Ink use up cleaning Only for the 4 color ink set 2009 MIMAKI ENGINEERING C
181. gt Adjustment Items gt Adjustment Function Adjustment Items 4 1 4 2 4 3 Operation Matrix Mechanical Adjustment 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Adjustment Items gt Adjustment Function gt HEAD ADJUST SLANT ADJUST 4 2 1 HEAD ADJUST SLANT ADJUST B Function Makes mechanical adjustment of print head slant while checking the pattern Make this adjustment when replacing the head B Procedure 1 Select SLANT ADJUST from the operation menu to execute lt LOCAL 1 gt 01 adjustment pattern drawing FUNCTION 2 Move the head over the platen using the JOG key FUNCTION AD JUST AD JUST HEAD ADJUST lt ent gt HEAD ADJUST SLANT ADJUST lt ent gt SLANT ADJUST PRINT START Adjustment pattern a drawing 3 Lift up the two AD locking levers to release the lock and move the adjusting lever to adjust the slant of the head V Movement per one scale of the adjusting lever 40 um Adjusting Lever 4 Carry out the slant adjustment through the following procedures As shown in the diagram on the left patterns of columns and columns b are printed alternately at a pitch width of approximately 100 mm The discrimination between columns and columns b is performed by the magenta and cyan strips indicated by the thick red arrows in the diagr
182. gt Sensor Layout 6 6 1 Sensor Layout Detector Assy I C Y x8 Joint Sensor PR Sensor Mark Sensor 2 LED Pointer Cartridge Near End Sensor x8 4 Linear Encoder nd RE A BK MEN 5 o X Y origin Sensor 2 Detector Assy I C Y x8 SA Wiper Origin Sensor 22 Q Clamp Sensor OT N 2009 MIMAKI ENGINEERING CO LTD C 66 1 R11 P1 Maintenance Manual gt Troubleshooting gt Details on Errors and Malfunctions Troubleshooting 7 1 7 2 DEIER E Methods of Coping with the Malfunctions 7 3 Checksheet 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Troubleshooting gt Details on Errors and Malfunctions gt Concerning Errors and Malfunctions Model CJV30 TPC Issued 2008 08 04 Revised 2009 06 30 F W ver Remark ss 7 1 1 Concerning Errors and Malfunctions B Outline This chapter describes the troubleshooting for this machine E Rough identification of the source of the trouble At the beginning of troubleshooting it is necessary to identify roughly which functions the trouble relates to Problems can be roughly classified into those th
183. gt X 500 Y 200 DRAW SHIFT mm END To LOCAL END To LOCAL 6 DIST COMP CUTI DIST COMP CUTI Displayed alternately Target temperature reached ENTER REMOTE TEMPERATURE CONTROL gt PRE AFT 01 Not displayed when target PLEASE WAIT He SENG AIRE CUT1 30 60 0 30 temperature has been reached ENTER Not displayed when target temperature has been reached Same as in PRINT MODE SS21INK MMCCYYKK REMAIN 99999999 Thin 1000mm CJV30 100 MRL III V1 00 v1 30 HEAD HEIGHT MEDIA WIDTH gt To the next screen 4 To the previous screen END To LOCAL At occurrence of error FUNCTION NON ORIGINAL INK MMCCYYKK 4 1 Changes error display MODE CHANGE Enters PRINT MODE 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operation Flow gt Cut Mode gt LOCAL 8 3 1 LOCAL REMOTE 1 401 REMOTE C 01 0 00m CUT1 30 60 0 30 1 4 Changes speed ENTER REMOTE C4 401 LOCAL C 401 CUTI 30 60 0 30 1 REMOTE lt LOCAL C gt 01 CuT1 30 60 0 30 2009 MIMAKI ENGINEERING CO LTD C 83 1 R10 P 2 Maintenance Manual gt Operation Flow gt Cut Mode gt SETUP CJV30 TPC Issued 2008 08 04 R 1 2010 11 05 nark 8 3 2 SETUP FUNCTION SETUP
184. h roller detection sensor to detect the right edge of media When detection is impossible or the number of pinch rollers is not recognized the display shows 50 MEDIA DETECT Raise the lever to cancel the error Clamp pressure switching Refer to 1 1 5 Clamp Pressure Switching Media left end detection Move the cut head carriage left and use the pinch roller detection sensor to detect the right edge of media When detection is impossible or the number of pinch rollers is not recognized the display shows 50 MEDIA DETECT Raise the lever to cancel the error Stand by of head carriage Move the head carriage to the standby position of the cut head Indication on LCD The operation for detecting a media width will be discontinued if the clamp lever is placed on the UP position during the operation Only during Step 3 above 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operating Principle gt Basic Operation gt Clamp Pressure Switching 1 1 5 Clamp Pressure Switching B Indication on LCD Display during media detection Display before printing DETECTING MEDIA NOW PLEASE WAIT PLEASE WAIT Processing sequence Indication Processing Description on LCD Connection of the cut head 1 Refer to 1 1 6 Operation for Connecting the Heads Clamp pressure switching 1 The head carriage moves from the right end to th
185. hange of order of priority for cartridge Added Regarding the order of priority when using MBIS1 is added 1 3 10 Added Ink expiry month and extend expiry month is added Modified Added information to refer to 4 5 2 Electric charge checking when replace the Electrical UT Parts regarding Warning 7 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual Change Tracking P Service Documents gt Maintenance Manual Change Tracking Maintenance Manual Change Tracking 6 5 1 Modified 1 X Added information to refer to 4 5 2 Electric charge checking when replace the Electrical 6 5 16 Parts regarding Warning 6 5 17 Added New item AmReplacement procedure for fuse of the Main PCB nwas added 7 1 2 Modified 1 3 Error 205 was added Error 207 was added Added List of Warning Messages Added Reviewed Modified The description of Print head breakage details is changed Added New item AmHeater temperature does not going upAnwas added Modified aM Operation Flow Aqua gt Sol EXCHG was added Modified Operation Flow CART PRIORITY was added all Added TPC 1000 was added sheet and paper were replaced to media 4 2 8 4 2 9 4 2 10 4 2 11 4 2 12 5 1 1 5 1 2 5 1 3 5 1 5 5 1 6 5 1 7 5 1 36 7 1 2 7 1 3 Added Note for TPC was added Added TPC 1000 was added on the table Modified Model name was changed to this machine Modified 1 1 Description of line film was deleted 1 2 1 2
186. haust fan Dry fan JM Since the shape of all the connectors is the same they can be connected to any optional devices However if they are connected to the wrong devices the devices will not work 2009 MIMAKI ENGINEERING CO LTD 5 1 15 R10 P1 Maintenance Manual gt Test Items gt Test Function gt KEYBOARD LED 5 1 16 KEYBOARD LED B Function ON OFF test of the keyboard LEDs is executed The LEDs are controlled according to the ON OFF designation E List of LEDs HEAT LED Pre Print and After heat LEDs Constant LED 1 PRINT MODE Print mode LED CUT MODE Cut mode LED 2009 MIMAKI ENGINEERING CO LTD C5116 R10 P1 Maintenance Manual gt Test Items gt Test Function gt KEYBOARD TEST 5 1 17 KEYBOARD TEST B Function Panel SW is tested When a panel SW is pressed name of the SW is displayed on LCD When no key is pressed NONE is displayed When END is pressed END TEST is displayed and the keyboard test ends 2009 MIMAKI ENGINEERING CO LTD 5 1 17 R10 P1 Maintenance Manual gt Test Items gt Test Function gt LCD TEST 5 1 18 LCD TEST B Function Characters are displayed on LCD When the LCD Test is started scrolling of character code of 0x21 OxFF in one line is repeated The test is completed by pressing END 2009 MIMAKI ENGINEERING CO LTD 5148 R10 P 1 Maintenance Manual g
187. he COM circuit on the main PCB ASSY has trouble or not After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation 4 Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it B Procedure 2 1 Release the locks on both sides of the connector for ASSY connected to to on the main PCB ASSY And then pull out the HDC FFC ASSY 2 Check the COM circuit referring to 5 2 1 3 Measure the resistance on both ends of F13 fuse to check the blown fuse Measured value of the fuse should be less than 5 ohms If ERROR 205 47V HEAD VOLTAGE occurs F13 mnt fuse may be blown 2009 MIMAKI ENGINEERING CO LTD 523 R10 P1 Maintenance Manual gt Test Items gt Other Test gt Checking Damage of the Ink Slider PCB 5 2 4 Checking Damage of the Ink Slider PCB B Outline Check whether the IC on the ink slider PCB has electrical trouble or not After turning off the sub and main power switches in order unplug the power code Check if no electric charge i
188. he clamp lever and set lever below the clamp assy to the left Remove the cam holder from the rear of the printer and clamp assy 4 Reverse the disassembly procedure for reassembly 7 9 When mounting the clamp assy place the front right and left hooks on the PR guide and mount it horizon tally so that the right and left cam holder hooks can be placed in the groove of the clamp assy For easy work set clamp pressure to Low by manual 8 operation and lower the clamp lever Cam Holder Hook 2009 MIMAKI ENGINEERING CO LTD 64 11 R11 P1 Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts Disassembly and Reassembly 6 1 6 2 Covers Ink related Parts 6 4 Drive System 2009 MIMAKI ENGINEERING CO LTD 6 5 Electrical Parts 6 3 Cut Head Carriage 6 6 Sensors Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt Power Supply Assy 6 5 1 Power Supply PCB Assy SS Power Supply PCB Assy B Work procedures After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in ca
189. he head connecting unit to the right and separate the cut head Connection of the print head 1 Move the head connecting unit to the right end After checking a Y origin connect the print head to the cut head n the malfunction ERROR170 CUTTER LOCK is displayed Turn on the print head solenoid and unlock the print head 2 4 Detect a Y origin again and cap the print head Turn off the print head solenoid and lock up the print head When starting to plot turn on the print head solenoid and unlock the print head then move the print head L1 Separation of the print head Connection of the cut head Processing Description Separate the print head 1 After turning on the print head solenoid move the print head carriage and check a Y origin In the malfunction ERROR170 PRINT HEAD LOCK is displayed and the system goes down After checking the Y origin move the print head back to the capping position and carry out capping Turn off the print head solenoid and lock up the print head Move the head connecting unit to the left and separate the print head Connection of the cut head Move the head connecting unit to the left end Connect the cut head to the head connecting unit and after turning on the clamp solenoid check the position of the cut head by the cut head connection sensor n the malfunction ERROR170 PRINT HEAD LOCK is displayed and the system goes down Detect a Y orig
190. he head moves in the X axis upper direction for type 1 or X axis lower direction for type 2 by the distance of HM The head moves in the X axis lower direction for type 1 or X axis upper direction for type 2 until the mark sensor turns on and stops 4 The plotter determines the center of the vertical line based on the positions of 1 and 3 5 Finally the head moves upward by HM of the horizontal line of TP3 and to the left for type 1 or to the right for type 2 by HM of the vertical line f the horizontal line cannot be detected the plotter determines that the vertical line detected above is not part of a mark and repeats the procedure from Step 6 Searching for horizontal line of mark TP4 When the distances between the marks are known by the procedure for scale compensation with the setting value BEFORE the head moves in the X axis upper direction by Distance between marks Length which is twice the mark size The head moves in the X axis upper direction until the mark sensor turns on and stops The head moves in the X axis upper direction by the distance of HM The head moves in the X axis lower direction until the mark sensor turns on and stops The plotter determines the center of the horizontal line based on the positions of 2 and 4 Finally the head moves in the X axis upper direction for type 1 or X axis lower direction for type 2 by the distance of HM and te
191. heck the contents of the memory PCB assy of the print head Inthe malfunction ERROR200 HEAD MEMORY is displayed and the system goes down Checks on PRAM Check the PRAM size 128 MB is needed as its size Ifthe size is zero ERROR203 SDRAM SIZE is displayed and the system goes down Version information display Machine model name and main body firmware version are displayed Revision and PDC HDC version are also displayed during the service mode Special key function is workable during the version information is being displayed Parameter check During the initial start up process after the upgrading ofthe F W version initialize the following parameters MAINTE INKSYSTEM INKinfor INKSEQUENCE INKTYPE SERVO TEST Cut FIX Parameter Carry out the check sum of the parameter region n the malfunction ERROR04 F ROM is displayed and the system goes down Initial operation of the printer 1 Refer to f1 1 24nitial Machine Dperation Maintenance Manual gt Operating Principle gt Basic Operation gt Sub Switch Power ON 1 1 2 Sub Switch Power ON B Indication on LCD Display at sub switch power ON Q version information display Q Version information display during the service mode PLEASE WAIT CJV30 100 v1 00 CJV30 100 v1 00 0 P PDC HDC Processing sequence Indication Proce
192. hen replace the Electrical Parts It is very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it Test pin on the Test pin on the Normal conduction Nozzle line ink slider PCB main PCB Less than 3 ohms Less than 3 ohms Less than 3 ohms Less than 3 ohms Less than 3 ohms Less than 3 ohms Less than 3 ohms Less than 3 ohms See below about nozzle lines B 4 color ink set B 6 color ink set B 6 color white ink set Aline Cline Eline Gline Aline Cline Eline Gline Aline Cline Eline Gline Bline Dline Fline H line Bline Dline F line H line Bline Dline Fline H line B 7 color ink set 8 color ink set Aline Cline Eline Gline Aline Cline Eline Gline Bline Dline Fline H line Bline Dline F line H line 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Test Items gt Other Test gt Checking Conduction of FFC Line 5 2 5 Checking Conduction of HDC FFC COM Line B Procedure 1 Check the conduction of HDC FFC COM line as the figure on the left Ink Slider PCB The resistance undergoes a little bit change with the Emm probe location or temperature 2009 MIMAKI ENGINEERING CO LTD RE
193. hen replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside 4 Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it Causes and solutions of the print head breakage Cause of head PCB damage Countermeasures 1 Disconnection of HDC FFC Fix moving part of the HDC FFC CJV30 Applied to all machines JV33 Please fix FFC of following machines Please refer to JV33 Quality Information No 14 Japanese only to fix the FFC CJV30 130 from G0704001 to G0805345 6 CJV30 160 from G1704001 to G1805329 Please refer to the documents below for more detail CJV30 Maintenance Manual 5 2 5 Checking conduction of HDC FFC COM line CJV30 Maintenance Manual 5 2 6 Checking conduction of HDC FFC data line 2 Disconnection of Head FFC and contact When replacing heads replace the Head FFC ASSY as well Insert the FFC failure by wrong insertion of FFC straight and visually check if they are attached without misalignment Also the function to check the connection of heads when turning on the printer has been added from following firmware version JV33 130 160 260 TS3 E W Ver 3 20 or later JV33 130 160 260BS E W Ver 3 00 or later 8 CJV33 60 100 130 160 TPC F W Ver 2 00 or later CJV33 6
194. hen replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it 1 Turn off the main power supply and remove the power plug from the main body 2 Remove the electrical box cover 3 Disconnect all connectors on PCB 2009 MIMAKI ENGINEERING CO LTD C 652 R12 P1 Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt Main PCB Assy 6 5 2 Main PCB Assy 4 Draw the regenerative resistance PCB assy out of the main PCB assy 4 Regenerative Resistance 1 PCB Assy 5 Remove the main PCB assy Main PCB Assy 6 Remove the following PCB from the removed main PCB assy 4 PRAM PCB Assy ies eh Cutter Driver PCB Assy Cutter Driver PCB Assy PRAM PCB Assy 7 Reverse the disassembly procedure for reassembly WWW SERVICE MANUAL NET 2009 MIMAKI ENGINEERING CO LTD 6 52 TESTE Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt PRAM PCB Assy 6 5 3 PRAM PCB Assy S PCB Ass B Work procedures After turning off the sub and main power switches in ord
195. ight edge of media 8 Input the value corresponding to the square pattern which meets DOWN LANDING 35 MPO the following criterion Criterion The first square pattern whose lines are uniform in 2 thickness found by checking that 15 to be started from pen landing value 0 v Modifies the compensation value Square pattern which is plotted clearly Pen landing value 20 9 Plot radial patterns to find out the best pen landing value Plot 10 radial patterns using the pen landing values from 20 to 16 based on the pen landing value registered in Step 5 4 steps SHEET SET Plots radial patterns NY NS NZ NY KS END Stops plotting 9 Radial pattern plotted clearly Pen landing value 37 Pattern corresponding to the pen 6 landing value selected in Step 6 10 Input the value corresponding to the radial pattern which meets the following criterion Criterion The middle one of the radial patterns whose lines are uniform in thickness 7 4 v Modifies the compensation value 11 Register the input value ENTER Registers If a satisfactory pattern cannot be obtai
196. in again and cap the print head 4 Move the head connecting unit back to the standby position of the cut head carriage and turn off the clamp solenoid then lock up the cut head When starting the cutting operation turn on the clamp solenoid and unlock the cut head and then move the cut head 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operating Principle gt Basic Operation gt Mark Detection 1 1 7 Mark Detection B Mark shape Type 1 external mark Type 2 internal mark X axis upper direction Y axis right direction The procedure described below is for 4 point mark detection that is performed after media detection At 4 point mark detection the registration marks will be detected in the following order IMPORTANT TP1 Vertical Horizontal Vertical Horizontal TP4 Vertical Horizontal gt TP2 Vertical Horizontal Processing sequence 1 3 Processing Description The plotter enters mark 1 If mark detection is set to any other than OFF in the CUT MODE gt SETUP gt detection mode MARK DETECT procedure the light pointer turns on after media detection and the system moves to the mark detection mode Move the light spot of the 1 By operating JOG keys move the light spot of the light pointer into the mark detection light pointer into the mark start area and then press the ENTER key detection start area Type 1 extern
197. in sequences involving ink suction and discharge or locally 3 The printer is equipped with an automatic cleaning mechanism pump tube cleaning to prevent ink solidification in the waste ink tube connecting the inside of the cap to the waste ink tank 4 Cleaning is performed by drawing washing liquid from the washing liquid cartridge to the cap using the siphon principle It is performed periodically when power is turned on off System configuration The system configuration of the ink suction and discharge mechanism is as shown below Washing liquid cartridge Dx Supply Valve 2 Flow of washing liquid Flow of ink Suction Pump To waste ink tank B Outline flow In initial filling for the 4 color ink set to eject air completely from the ink paths the suction is divided into 2 stages O filling up to the coupler and filling up to the nozzle Each uses the sub cartridge Iw control cartridge When filling 4 color ink set Except when filling the 4 color ink set D Filling up to the coupler sub cartridge selected D Filling up to the nozzle Filling up to the nozzle controlled cartridge selected 2009 MIMAKI ENGINEERING CO LTD C 13 8 R10 P1 Maintenance Manual gt Operating Principle gt Ink System gt Initial Filling el CJV30 TPC Issued 2008 08 04 1 3 9 Initial Filling B Operation sequence for initi
198. ing the Initial Filling or filling of corresponding head is required B Procedure LOCAL gt 01 FUNCTION FUNCTION AD JUST ADJUST HEAD WASH lt ent gt Do you change an ink set NO lt gt YES Remove InkCartridges MMCCYYKK DISCHARGE 00 00 Set WashingCartridges 12345678 vo ABSORPTION 00 00 Remove Cartridges 12345678 DISCHARGE 00 00 2009 MIMAKI ENGINEERING CO LTD 1 Select HEAD WASH from the operation menu During the initial filling after cleaning the head select Yes if you change the ink set The ink set can be changed only at the factory shipment because change of the coupler is also needed 4 Head wash normal Head wash that accompanies ink set change Remove all the ink cartridges and then discharge the ink inside Carry out the discharge after the confirmation of display when a waste ink tank warning occurs Insert the washing liquid cartridges into all the slots clean the inside of the tube and then carry out head vibration Remove all the washing liquid cartridges and then discharge the liquid inside Maintenance Manual gt Adjustment Items gt Adjustment Function gt HEAD WASH 4 2 7 HEAD WASH Set WashingCartridges 12345678 ABSORPTION 00 00 Remove Cartridges 12345678 DISCHARGE 00 00 C
199. ing in the PCB Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it 1 Remove the following covers Platen Cover R 5 Left cover Cartridge cover 2 Disconnect the connector of pre heater and then remove the platen cover R 3 Remove the paper sensor and then disconnect the connector 4 Reverse the disassembly procedure for reassembly 7 2009 MIMAKI ENGINEERING CO LTD L 657 R10 P1 Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt X axis Motor Relay PCB Assy 6 5 8 X axis Motor Relay PCB Assy X axis Motor Relay PCB Assy B Work procedures After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Warning Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage
200. ing of ink system error The ink system are checked for any error periodically every 30 ms and printer operation is limited according to the 3 error 1f detected The table below shows the possible errors and the limitations on printer operation Execution status when an 2 Ink system error Description of the error CL e Head Pump Printing 2 filling cleaning cleaning Initial filling is not executed Initial filling has not been executed INK END error Errors occurred in both cartridges and printing amp suction operation can not be executed INK NEAR END error Waste ink tank is almost full Printer returns to LOCAL mode every completion of printing one file Waste Ink Tank When the amount of waste ink counted by the waste tank firmware increases to a certain amount after it displays near full NO CARTRIDGE No cartridge has been installed Ink IC An error related to the cartridge IC has occurred Ink supply is impossible INK REMAIN ZERO nk in the cartridge is used up Only for the 4 color ink set Ink supply is impossible Cartridge ink end Ink in the cartridge has been used to the end level with a predetermined small amount of ink remaining Ink supply is impossible CL can be used Cartridge near end The Near End sensor has detected the nearly ink end status The cartridge can be used for printing or cleaning Expiration 1 MO
201. ink E Calculation of the amount of consumed ink Ink discharging during printing and flushing The amount of ink consumed by ink discharging is calculated by counting the number of ink shots CJV30 counts ink shots for each row of nozzles and performs calculation by taking account of dot sizes small middle and large Therefore there will be a smaller error between the measured value and the calculated value as compared with the conventional models Ink suction during cleaning and filling The table below shows the amount of ink consumed for various operations For the 4 color ink set Ink consumption through one supply path cc Operation CJV30 60 CJV30 100 CJV30 130 CJV30 160 TPC 1000 SOFT cleaning NORMAL cleaning HARD cleaning Maintenance filling Initial filling Main suction No replacement Cobble filling Initial filling Main suction At replacement Cobble filling 2009 MIMAKI ENGINEERING CO LTD 136 CEE Maintenance Manual gt Operating Principle gt Ink System gt Monitoring of the Amount of Remaining Ink 1 3 6 Monitoring of the Amount of Remaining Ink For the 6 color 6 color W 8 clor ink set Ink consumption through one supply path cc Operation CJV30 60 CJV30 100 CJV30 130 CJV30 160 TPC 1000 SOFT cleaning 0 20 NORMAL cleaning 0 60 HARD cleaning 3 10 Maintenanc
202. iper Drive Link 5 Test Items 5 1 Test Function 5 1 1 CHECK PATTERN PATTERN 5 1 2 CHECK PATTERN COLOR CHART 5 1 3 CHECK PATTERN DROP POS CHK 5 1 4 ALL PATTERN 5 1 5 MOTOR TEST X SERVO MOTOR 5 1 6 MOTOR TEST Y SERVO MOTOR 5 1 7 MOTOR TEST XY SERVO MOTOR 5 1 8 MOTOR TEST WIPER MOTOR 5 1 9 MOTOR TEST PUMP MOTOR 5 1 10 MOTOR TEST TAKE UP MOTOR 5 1 11 HEATER TEST TEMPERATURE 5 1 12 HEATER TEST SSR 5 1 13 ACTION TEST 5 1 14 SENSOR TEST 5 1 15 OPTION 5 1 16 KEYBOARD LED 5 1 17 KEYBOARD TEST 5 1 18 LCD TEST 5 1 19 TIMER CHECK 5 1 20 MEMORY CHECK 5 1 21 SKEW CHECK 5 1 22 TEMP CHECK HEAD TEMP 5 1 23 TEMP CHECK NOZZLE TEMP 5 1 24 TEMP CHECK HEAT SINK TEMP 5 1 25 TEMP CHECK SLIDER TEMP 5 1 26 LINEAR ENCODER 5 1 27 INK CARTRIDGE PACK amp END SENSOR 5 1 28 INK CARTRIDGE CARTRIDGE VALVE 5 1 29 INK CARTRIDGE INK IC CHECK 5 1 30 INK CARTRIDGE CARTRIDGE LED 5 1 31 WASH CARTRIDGE PACK amp END SENSOR 2009 MIMAKI ENGINEERING CO LTD 5 1 32 WASH CARTRIDGE CARTRIDGE VALVE 5 1 33 WASH CARTRIDGE IC CHECK 5 1 34 HEAD JOINT 5 1 35 PINCH ROLLER 5 1 36 CUT PATTERN TEST 5 1 37 CUT PATTERN 2m 5 1 38 CUT PATTERN 10m 5 1 39 CUT PATTERN QUALITY 5 1 40 CUT PATTERN SQUARE 5 2 Other Test 5 2 1 Determining COM short circuit 5 2 2 Checking Damage of the Print Heads 5 2 3 Checking Damage of the Main PCB ASSY 5 2 4 Checking Damage of the Ink Slider PCB 5 2 5 Checking Con
203. iquid CARTRIDGE none FILLING UP START ent There is a CARTRIDGE DISCHARGE START ent B Washing liquid filling sequence Indication Processing Description on LCD 1 Insert washing liquid cartridges 2 Filling will not be executed if a warning about the washing liquid cartridge 1s displayed Monitored with washing liquid cartridge sensors When a waste ink tank warning occurs the warning message is displayed For details see 1 2 9 Waste Ink Tank Warning Filling 1 Run the pump 3 Opening the cartridge valve until washing liquid fills the wiper cleaning valve 3 Close the cartridge valve 4 Stoppping the pump B Washing liquid discharge sequence Indication Processing Description on LCD 1 Remove the washing liquid cartridges from the printer 5 When a waste ink tank warning occurs the warning message is displayed For details see 1 2 9 Waste Ink Tank Warning Discharge 1 Run the pump Opening the cartridge valve until washing liquid fills the wiper cleaning valve 3 Close the cartridge valve 6 Stoppping the pump 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operating Principle gt Maintenance Function gt Waste Ink Tank Warning 1 2 9 Waste Ink Tank Warning B Indication on LCD Warning display in local mode Display when near full is reached Display when full is reached lt LOCAL 1 gt 01 Confirm
204. is not remaining in the joint ly 5 Tighten the joint screws Leave a space of around 0 5 mm between the coupler and screw too much When clamping the joint screws do not clamp them IMPORTANT 2009 MIMAKI ENGINEERING CO LTD C 629 R10 P 2 Maintenance Manual gt Disassembly Reassembly gt Cut Head Carriage Disassembly and Reassembly 6 1 6 2 6 3 Covers Ink related Parts Cut Head Carriage 6 4 6 5 6 6 Drive System Electrical Parts Sensors 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Disassembly and Reassembly gt Cut Head Carriage gt Assy and LED Pointer 6 3 1 Pen Assy and LED Pointer Auto Cutter Assy Pen Assy LED Pointer 2009 MIMAKI ENGINEERING CO LTD Remove the following covers Head cover CY cover F 2 Move the cutting carriage on the platen 3 Remove the S guide and then the auto cutter assy the whirl stop SP Changing the orientation will change the pen pressure and the pen landing values Take care not to change the orientation of the hook of 4 Remove screws from the rear and the front of the printer to take off the pen assy 5 Remove the connector from PCB and also LED pointer from the pen assy 6 Reverse the disassembly procedure for reassembly
205. it ERROR 251 see SYSTEM ERROR System error 2009 MIMAKI ENGINEERING CO LTD Turn off the main power and turn it on a little later If the error occurs again carry out the followings 1 Check whether no abnormality is found by examining the memories Main FROM 2 Incase the error recurs check the uploaded parameter and the status of use and then report them to the Development Division Maintenance Manual gt md gt _ Errors and Malfunctions gt List of Warning Messages 20090825 7 1 3 List of Warning Messages B List of Warning Messages 1 3 Indication on LCD NO MEDIA No media was detected If the warning is displayed again even when the media is set check the followings 1 Check that the R paper sensor functions properly with TEST gt SENSOR TEST 2 Make sure that the cables are connected properly 3 Replace the media sensor EXCHANGE BATTERY Exhaustion of RTC battery was detected Replace the battery with a new one having the same model number lt LOCAL 1 gt 01 Replace a WIPER Time to replace the wiper in the capping station with a new one has come The wiping count has reached the speci fied value Check whether the user replaced the wiper IMAINTENANCE gt ST MAINTENANCE lt LOCAL 1 gt 01 ICONFIRM TEST PRINT Sleep refresh or cleaning was not per formed when power was kept off for 72 hour
206. k starts feed distance is not designated the following operation starts the cut jig function REMOTE gt FUNCTION The cut jig function repeats media cut feed in feed distance and number of cut times designated 3 Number of cut times is displayed in count down during cut Feed distance 10 10000 mm unit 10mm Default 500 mm Number of cut times 1 1000 count unit Icount Default 25 count 2009 MIMAKI ENGINEERING CO LTD C5121 R10 P1 Maintenance Manual gt Test Items gt Test Function gt TEMP CHECK HEAD TEMP 5 1 22 TEMP CHECK HEAD TEMP B Function Environment temperature of head is displayed A D value is also displayed A unit selected in the UNIT SETUP of the MACHINE SETUP is used in the display of head temperature 2009 MIMAKI ENGINEERING CO LTD 5 122 R10 P1 Maintenance Manual gt Test Items gt Test Function gt NOZZLE TEMP 5 1 23 TEMP CHECK NOZZLE TEMP B Function Nozzle temperature error check is executed At Normal OK is displayed At error NG is displayed 2009 MIMAKI ENGINEERING CO LTD 5 123 R10 P1 Maintenance Manual gt Test Items gt Test Function gt TEMP CHECK HEAT SINK TEMP 5 1 24 HEAT SINK TEMP B Function Temperature of HDC board heat sink is displayed A D value is also displayed A unit selected in the UNIT SETUP of the MACHINE SETUP is us
207. king procedure This section describes troubleshooting procedures for the problems for which error messages are displayed 1 Identifying the error category The causes of errors can be classified into the following categories L1 Handling error on the host computer side L1 Trouble on the host computer side L1 Trouble with the interface cable O Printer handling error Printer mechanical trouble O Printer hardware trouble Printer firmware trouble 2 Initial action Refer to the error message and judge whether the trouble lies on the host computer side or on the printer side Has any of the interface conditions printer model setting command communication conditions etc been changed Does the trouble occur under specific conditions Does the same trouble occur repeatedly 3 Failure on the printer side Take the following steps to repair the printer L1 Replace the defective part sensor etc or make the necessary adjustment Replace the main PCB assy 4 Repair at the factory If the error recurs even after the corrective measures specified here are taken return the plotter to the factory of MIMAKI for repair 2009 MIMAKI ENGINEERING CO LTD C711 281 Maintenance Manual gt Troubleshooting gt Details on Errors and Malfunctions gt List of Error Messages 6 CUV30 TPC Is 12 7 1 2 List of Error Messages B List of error messages 1 6 Indication on LC
208. lean a wiper COMPLETED ent END lt gt CONTINUE V Re WASH Maint WashLiquid END lt gt DISCHARGE Remove Maint Wash 12345678 DISCHARGE 00 00 RANS Liquid END lt gt ABSORB 2009 MIMAKI ENGINEERING CO LTD 6 Clean inside the ink channels using washing liquid one more time 7 Cap OFF is carried out automatically and the print head carriages move to the maintenance position Then Wiper ON Is carried out automatically and the wipers are cleaned ENTER To the next operation 8 Select the next operation lt To the screen displaying the next operation selection Step 9 Filling of the transportation liquid Only at the factory shipment v Additional cleaning Step 4 9 Select the next operation Head wash completed in this sequence gt Discharge of the maintenance washing liquid To the next operation 10 Remove the maintenance washing liquid cartridges and discharge the liquid inside 11 Select END to end the operation 4 Head wash completed in this sequence gt Discharge of the maintenance washing liquid Only at the factory shipment Maintenance Manual gt Adjustment Items gt Adjustment Function gt 500mm SQUARE 4 2 8 500mm SQUARE B Function 2 Adjusts the working distance in the X direction in cutting operation Is used to check the distance when the parameter has been initialized when the position a
209. lues FUNCTION Plots a radial pattern using the pen landing value selected based on the square patterns four radial patterns using the pen landing values one to four larger than the selected value and five radial patterns using the values one to five smaller 4 steps 4 Plots four square patterns and 32 4 mm straight lines gt Plots a broken line between pinch rollers The adjusted values are registered as system parameters No 7 and 9 The content of adjustment if as follows SLANDING UP POSITION Pen landing Cutter landing 2009 MIMAKI ENGINEERING CO LTD 4210 R12 P1 Maintenance Manual gt Adjustment Items gt Adjustment Function gt LANDING 4 2 10 LANDING B Procedure 1 Set media and attach the supplied pen to the cut head carriage lt LOCAL C gt 01 CUT 30 60 0 30 SPD PRS OFS CUTI 30 60 0 30 2 Select LANDING from the operation menu lt LOCAL 1 gt 401 FUNCTION FUNCTION ADJUST Kent 2 ADJUST CUT LANDING lt ent gt 3 Move the pen shaft up or down with the JOG key until the O 3 LANDING ring comes in contact with the bushing holder UP POSITION 530 Up or down motion in steps of 1 press If the O ring is already in contact with the bushing holder before adjustment move the pen shaft down once with the JOG key and then start adjusting the position IMPORTANT 4 Press
210. nd Reassembly gt Electrical Parts gt Keyboard PCB Assy 6 5 11 Keyboard PCB Assy 3 Remove the keyboard PCB assy Keyboard PCB Assy 4 Key Top KB Panel 4 Reverse the disassembly procedure for reassembly 2009 MIMAKI ENGINEERING CO LTD 6 5 11 CRIE Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt Encoder PCB Assy 6 5 12 Encoder PCB Assy B Work procedures After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it Remove the following covers C Y Cover F 5 Head Cover 2 Loosen the screws at two locations on the right and left to remove the P cover BKT 3 Remove damper lock SPs Near side Rotate right and left edges towards you and remove them Rear side Rotate right and left edges to the rear and remove 7 them 200
211. nd then remove cartridge frame Cartridge Frame 7 2009 MIMAKI ENGINEERING CO LTD 6516 R10 P 1 Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt Detector Assy I C Y 6 5 16 Detector Assy I C Y 3 Remove the detector assy I C Y from the cartridge guide Exist non exist Sensor Near End Sensor 4 Reverse the disassembly procedure for reassembly 2 2009 MIMAKI ENGINEERING CO LTD 6516 R10 P 2 Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt Replacement procedure for fuse of the Model cuveorrec issued zo080804 Revised FwWwe ico Remsk 0 7 6 5 17 Replacement procedure for fuse of the Main PCB B Outline Fuse F13 of the Main PCB may blowout when Error205 47V HEAD VOLTAGE occurred When fuse F13 has blown out after operate 5 2 3 Checking Damage of the Main PCB ASSY follow the directions below to replace the fuse A Precaustion Make sure to follow the flow at 7 2 3 Electrical Troubleshooting first and then replace the fuse 1 Caution B Work procedures After turning off the sub and main power switches in order unplug the power code 2 Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation Moreo
212. ned only by pen landing adjustment change the end pressure value and pen up value After changing the values be sure to perform pen landing adjustment again Adjust the up landing and the end press by clicking USER TYPE TOOL 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Adjustment Items gt Adjustment Function gt LANDING 4 2 10 LANDING B Cutter landing adjustment procedure 1 Select SPEN LANDING LANDING CUT 255 The LCD indicates the present pen landing value and pen moves up and down repeatedly CLEANING FEED Selects 2 Select CUT LANDING 4 The LCD indicates the present cut landing value and the pen moves up and down repeatedly CLEANING FEED Selects 3 Register the input value 2 ENTER Registers Basically the value of pen landing and cut landing can the same An adjusted value of pen landing is automatically 3 reflected in a cut landing value in the CJV series If a value of cut landing is modified independently such a modification is not reflected in the value of pen landing 2009 MIMAKI ENGINEERING CO LTD 4230 R11 P 4 Maintenance Manual gt Adjustment Items gt Adjustment Function gt PHOTO SENSOR SENSOR LV 4 2 11 PHOTO SENSOR SENSOR LV B Function Carries out automatic compensation of output value so that the mark sensor on the cut head carriage can perform read operation correctly
213. ng for key input 2009 MIMAKI ENGINEERING CO LTD ENTER Starts drawing TEST Executes test drawing JOG Sets JOG operation mode Press ENTER to start drawing with the current position as the origin REMOTE Switches between high speed scanning ON and OFF END Completes drawing Maintenance Manual gt Test Items gt Test Function gt CHECK PATTERN COLOR CHART 5 1 2 CHECK PATTERN COLOR CHART B Operation Procedures Description Density selection ALL 100 50 25 12 5 6 25 Resolution selection 360 360 540x720 540x900 540x1080 720x540 720x720 720x1080 720x1440 1440x1440 Scan direction selection Bi D Uni D Pass No selection Resolution Passes 4 color Passes 6 color 6 color W 7 color 8 color 360x360 1 2 4 8 2 4 8 16 540x720 2 4 8 16 4 8 16 32 540x900 5 10 20 40 5 10 20 40 540 1080 3 6 12 24 6 12 24 48 720x540 3 6 12 24 3 6 12 24 720x720 2 4 8 16 4 8 16 32 720x1080 3 6 12 24 6 12 24 48 720x1440 4 8 16 32 8 16 32 64 1440x1440 8 16 32 16 32 64 Drawing size selection X size 10mm media length unit 10 mm Roll paper 500000 mm Y size l0mm media width unit 10 mm Start of drawing ENTER Starts drawing Waiting for key input TEST Executes test drawing JOG Sets JOG operation mode Press ENTER to start drawing with the current position as the origin REMOTE Switches between high speed scanning ON an
214. ng parts unit or registers replacement date thereof In this machine the timing for replacement of parts is determined based on this item Tm When a part in question is replaced never forget to register the replacement date Parts subject to the replacement Part number PUMP Enter the date only Do not input the number CAP Enter the date only Do not input the number DUMPER Registration of A to H nozzle number Print Head As for a head since the replacement date is automatically recorded at start up after replacement the registration is not required Confirmation of history is possible B Registration procedure 1 Select REPLACE PARTS from the operation menu lt LOCAL 1 gt 01 FUNCTION FUNCTION ADJUST lt ent gt ADJUST REPLACE PARTS ent 2 Select REGISTRATION HREPLACE PARTS REGISTRATION ent 4 v Changes items HISTORY ENTER Finalizes To the next screen 3 Select the parts replaced and register the date and the part REPLACE PARTS number referring to the list shown above PARTS PUMP CAP DUMPER 4 v Switches the names of parts ENTER Finalizes the next screen 00 00 No 1 B Example of displaying the part replacement history To see the part replacement history select HISTORY in Step HEAD 2 and make the appropriate part displayed 0 06 10 10 No 2 The position of the damper an
215. ning provide an account concerning the operating condition modification and the inoperative function week ERROR 34 C eres CUT DATA REMAIN An inappropriate operation was carried out during the cutting was being suspended by pressing REMOTE key Wait for the cutting data to be completely carried out or clear the data ERROR 35 C ss cutNG WIND Since take up is executed auto cutting of media is not performed 2009 MIMAKI ENGINEERING CO LTD Auto cutting is not performed if take up timing is set by the roll detection setting function To give priority to auto cutting set TAKEUP TIM MING to OFF Maintenance Manual gt Troubleshooting gt Details on Errors and Malfunctions gt List of Error Messages CUV30 TPC Is 7 1 2 List of Error Messages 12 E List of error messages 3 6 Indication on LCD ERROR 36 Cises MARK DETECT The mark cannot be detected After the print media detection Check the followings Media curling Specified location for starting the mark detec tion s the black mark printed on the white back ground of the media Aren t there any unnecessary prints or blots and adhesion of dirt inside the marks Aren t there any errors in each setting of the mark ERROR 36 C JOG amp lt ENT gt or lt END gt The mark cannot be detected MARK DETECT and JOG amp lt ENT gt or lt END gt are alt
216. not executed during printing or cleaning but executed when the printer has returned to LOCAL mode 7 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operating Principle gt Ink System gt Supply Cartridge Control and Selection 1 3 3 Supply Cartridge Control and Selection When there is more than one effective cartridge for 1 ink supply path Priority Cartridge status 1 Expired cartridge The cartridge having the smaller amount of remaining ink is selected 2 3 If there is no distinction at 2 the cartridge closer to the expiration date is selected 4 If there is no distinction at 2 and 3 the cartridge in the smaller slot number is selected with FUNCTION gt MACHINE SETUP gt CART PRIORITY the priority order of 2 and 3 is replaced Priority Cartridge status Before V1 30 2 The cartridge having the smaller amount of remaining ink is selected If there is no distinction at 1 the cartridge closer to the expiration date is selected If there is no distinction at 1 and 2 the cartridge in the smaller slot number is selected B The priority order of supply when using MBISI FW Ver 2 00 O When using in all slots Refer to the table above When there is more than one effective cartridge for 1 ink supply path When using MBIS1 and the ink cartridge as mixed loading through supply path of the same color 4
217. nt 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operating Principle gt Print amp Cut Operating Principle 1 1 1 2 1 3 Basic Operation Maintenance Function Ink System 1 4 Print amp Cut 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Electrical Parts gt Block Diagram Electrical Parts 2 1 2 2 2 3 Block Diagram Operating Description Circuit Board Specifications 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Electrical Parts gt Block Diagram gt Connection Diagram Inside the Main Body 2 1 1 Connection Diagram Inside the Main Body Ink Slider PCB Main PCB Linear Encoder Cable Assy CN1 CN1 Encode PCB CN10 CN2 CN2 5 i j CN4 j
218. ntrol Description For the 4 color ink set The printer uses two ink cartridges for 1 supply system 1 nozzle row and can mount 8 cartridges in total supply cartridge is assigned to 1 supply system The cartridge with less amount of remaining ink is used first by toggle switching Switching between cartridges for ink supply occurs under any of the following conditions INK END during printing INK NEAR END during filling Ink IC warning When the cartridge is removed When executing Ink use up cleaning Except for the 4 color ink set Since there is 1 ink cartridge per supply system all 8 cartridges are supply cartridges 2 filling 6 color 6 color white 7 color 8 color ink set B Cartridge status indicated by LEDs Explanation Supply cartridge INK END INK NEAR END Expiration I MONTH NO CARTRIDGE WRONG INK IC Errors related to PIC namely NON ORIGINAL INK WRONG INK IC Kind of INK Color of INK WRONG CARTRIDGE and Expiration 2MONTH NK REMAIN ZERO A cartridge having no remaining ink after execution of ink use up cleaning only in 4 color use B Selection and determination of the supply cartridge for the 4 color ink set L1 supply cartridge switching selection timing 6 At power on When an error occurs in the currently selected cartridge When a cartridge with higher priority than the currently selected cartridge is inserted Switching is
219. oading of Parameters Adjustment of the motor current 4 2 14 Adjustment of the pen stroke 4 2 11 Adjustment of the cutter landing Auto cutter blade position adjustment 4 3 2 Adjustment of output voltage Slant adjustment 4 2 1 Drop position adjustment 4 2 2 Adjustment of Capping Registration of part replacement 4 2 19 Adjustment of the wiper height 4 3 4 Sensor test 5 1 14 2 amp Adjusting the sensitivity of mark sensor photo sensor 4 2 11 Distance accuracy Right angle adjustment 4 2 8 Firmware update Adjusting the position of mark sensor 4 2 12 Adjustment of the pen pressure 4 2 9 Adjustment of the pen landing 4 2 10 Pen assy removal or replacement Auto cutter assy removal or replacement Mark assy removal or replacement Head assy replacement Main PCB replacement X axis motor assy removal or replacement Y axis motor assy removal or replacement Power supply unit Head removal or replacement 5 Cap replacement Pump replacement Damper Auto cutter blade removal or replacement Wiper assy removal or replacement 6 1 Be sure to make adjustment before replacing the main PCB assy 2 See Chapter 4 Technical Information of Service Documents 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual
220. on Removal of covers etc Remove the station cover U W ink guard and wiring cover Removal of the cap assy Remove the cap assy while pushing the PC pipes to the side Mounting of the cap assy Attach the cap assy while pushing it toward you Adjustment of the capping Carry out CAPPING by using the key 4 ADJUST CAPPING POS 3 mm to the right from the uppermost position of the cap slider AirPullPOS The point exactly where the head comes into contact with the cap left end FlushingPOS Position of the head and the left end of the cap which sets the clearance between them at 1 mm WiperPOS X The point where the center of the wiper is aligned with the center of the head Cleaning operation Check whether each assembly and adjustment has been carried out properly by conducting WIPER CLEANING operation Mounting of the covers Mount the covers that have been removed Be sure to wear protective glasses and working gloves during the operation A Ink may get into your eyes depending on the working condition or hand skin may get rough if you touch Caution the ink 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Workflow gt Ink Related Parts gt Replacement of the Cartridge Assy 3 1 3 Replacement of the Cartridge Assy Cartridge Assy Work operation Description Removal of covers etc Remove the ICU cover cartridge holder B and cartridge base U
221. onth of your ink cartridge is February 2009 May or later September or later Not Printable Not Printable Unusable Printable continuously Ue Not printable Unusable VEU UN Red LED Blink Led LED lights Led LED lights Expiration Expiration 1M Expiration 2M CONPLETELY EXPIRED the machine returns to local mode every completion of printing one file E Extension of ink expiry date F W Ver2 00 The ink which can be normally unusable two months after normal expiry month can be extended for 6 months from the expired month If the expired cartridge sets up and also power is on with cartridge setting the operation to confirm the extension runs D EXTEND EXPIRE DATE NOT RECOMENDED Alternatel YES lt D NO Displayed YES lt gt NO 2 EXPIRE DATE EXTENDED It is possible to press only ENTER key PRESS ENT If the extended ink cartridge sets up and also power is on with cartridge setting the operation to confirm the exten sion runs It is possible to press only ENTER key Get users to acknowledge the possibility of deteriorating image quality since the extended ink cartridge is in use EXPIRED INK IN USE am NOT RECOMENDED PRESS ENT Displayed PRESS ENT LED blinks in green if the extended cartridge is in use The setting is not changeable with the cartridge has been extended once Deteriorating image quality may be appeared such
222. ore completing all the adjustments in 2 g steps 3 30g 22 Selects a pen pressure level END Completes 2009 MIMAKI ENGINEERING CO LTD 429 R11 P 2 Maintenance Manual gt Adjustment Items gt Adjustment Function gt LANDING 4 2 10 LANDING lt Pen landing value 200 Pen landing value 180 Pen landing value 160 Pen landing value 140 Pen landing value 120 lt Pen landing value 100 Pen landing value 60 Pen landing value 80 NY NY FAN NW FIN NY Pen landing value 40 Plotted pattern using the pen landing value corresponding lt Pen landing value 0 to the selected square pattern Current adjustment value Pen landing value 20 We We We We AME MS ANS NS ONE B Function Make this adjustment after completing the pen pressure adjustment Use the following four different adjustment patterns REMOTE Plots 11 square patterns at the positions of different pen landing values in steps of 20 starting at the first pen landing point Plots the square patterns in two rows near the right end and the center of the media using the same set of landing va
223. ork operation 8 to 10 The order of work items changed and items added Work operation 1 auto cutter assy gt S guide Work operation 4 7 0 mm 8 8 mm Work operation 4 If necessary check to see if the magnet catcher Work operation 6 Install the S guide while pushing it to the left 3 3 Caution Box sure to wear protective glasses and working gloves 3 3 Work operation 4 Set the pressure of all the clamps to Middle Work operation 6 Adjust the pen stroke at Adjust so that the pen stroke is Work operation 7 7 0 mm 8 8 mm Work operation 11 12 Important Box Once the S guide is removed 3 3 2 2 2 2 4 1 Work operation 1 and D cover 333 3 3 5 Work operation 6 Install all the covers temporarily first Work operation 3 4 Mounting Removal 4 2 8 Page deleted B 2009 MIMAKI ENGINEERING CO LTD 3 4 Caution Box sure to wear protective glasses and working gloves 4 1 Adjustment item Adjustment of light pointer offset Adjustment of cutting position Work contents Pulley BTG removal or replacement Paper sensor Tips Box The same adjusted value is applied to Important Box Make adjustment with EXPANDS of 4 2 2 4 2 3 1 3 1 1 Tips Box If the unit is changed to inch 4 2 5 Adjustment procedure 4 Vertically shifts
224. ose of ink IMPORTANT If you continue to use the waste ink tank without replacing it the waste ink may overflow before the confirmation message is displayed The waste ink discharged when NOZZLE WASH PUMP TUBE WASH or COSTODY WASH of ST MAINTENANCE is performed is not cumulatively counted in this unit Before and after these operations be sure to check the status of the waste ink tank 2009 MIMAKI ENGINEERING CO LTD 129 R11 P1 Maintenance Manual gt Operating Principle gt Maintenance Function gt Aqua gt Sol EXCHG 1 2 10 Aqua gt Sol EXCHG B Functional Overview The function is to replace aqueous pigmented ink with solvent ink on same machine Maintenance Open Mode is selectable while filling up aqueous pigmented ink Menu gt FUNCTION gt Maintenance gt A qua gt Sol EXCHG W Processing Sequence DISCHARGE amp WASH Initial Filling performs when starting up Solvent ink becomes selectable with Initial Filling in this function A If normal Discharge amp Wash is performed while using aqueous pigmented ink solvent ink is not selectable when initial ink filling 2 Caution B Requisite for this function Head cleaning cartridge cleaning cartridge for aqueous pigmented ink SPC 188S Solvent ink filling cartridge SPC 0475 3 2009 MIMAKI ENGINEERING CO LTD C1210 R10 P1 Maintenance Manual gt Operating Principle gt Ink System Operating Prin
225. osed E Timing to open close the supply valve 5 The supply valves are usually closed and opened only when ink supply is required Timing to open close the supply valves is shown below Instruction to open close the supply valve Flushing Before execution OPEN 6 After execution CLOSE Timing to open close the supply valves Cleaning or filling Before execution OPEN After execution CLOSE Head wash Before execution OPEN 7 After execution CLOSE Before printing operation OPEN Before capping operation CLOSE When changing the supply cartridge during ink supply OPEN CLOSE 8 At the occurrence of an system error CLOSE At power off CLOSE 2009 MIMAKI ENGINEERING CO LTD 13 5 R10 P1 Maintenance Manual gt Operating Principle gt Ink System gt Monitoring of the Amount of Remaining Ink Model Issued 2008 08 04 Revised 2009 10 29 F W ver 2 50 Remark 1 3 6 Monitoring of the Amount of Remaining Ink B Outline The amount of remaining cartridge ink is calculated in such a way that the amount of ink consumed for the following operations is calculated by subtraction of remaining ink Number of ink shots by printing and flushing Amount of ink suction by cleaning and filling When the amount of remaining ink is updated it is written into the ink IC chip cartridge error is issued according to the amount of remaining
226. place the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it B Procedure 2009 MIMAKI ENGINEERING CO LTD 1 Measure a resistance between the test pin 1 to TP8 and GND on the main PCB ASSY to determine the COM circuit condi tion Connect the negative terminal of the tester to the GND test pin GNDI to 9 and measure the resistance by getting the posi tive terminal touch to TP to 8 Measured value of each test pin should be in the range of 17K ohms to 18K ohms bility of impedance anomaly of the COM circuit and short circuit between 42V and GND in the main PCB If all the measured value of the TP is shown in the abnormal range compare with the measured value of the normal circuit board since it may be variation of If the machine cannot be turned on it is highly possi IMPORTANT the tester WWW SERVICE MANUAL NET Maintenance Manual gt Test Items gt Other Test gt Checking Damage of the Print Heads CJV30 TPC 2009 06 30 F F F 5 2 2 Checking Damage of the Print Heads B Outline Check whether the COM line between the print head and the slider PCB has trouble or not After turning off the sub an
227. r was detected in the head connection Abnormal temperature was detected kx ERROR 07 s VOLTAGE An error was detected in the head connection Abnormal voltage was detected Turn off the main power and turn it on a little later If the error occurs again carry out the followings Refer to Electrical Troubleshooting See 7 2 3 and replace the following parts if it has damaged 1 Replace the head FFC and the HDC FFC cable 2 Replace the head 3 Replace the ink slider PCB assy See 6 5 9 4 Replace the main PCB assy See 3 4 1 k k ERROR 08 xxxxx LinearENCODER SENSOR An error occurred in detection by the linear encoder Counting impossible kx ERROR 08 LinearENCODER DIR An error occurred in detection by the linear encoder Wrong orientation ERROR 08 xxxxx LinearENCODER COUNT An error occurred in detection by the linear encoder Read out count error Turn off the main power and turn it on a little later If the error occurs again carry out the followings 1 Check of the mounting location for the linear encoder scale and encoder PCB assy 2 Replace the encoder PCB assy See 6 5 12 kkk ERROR 09 xxxxx FPGA ERROR An error occurs on the control PCB FPGA PDC k k ERROR 09 xxxxx HDC ERROR An error occurs on the control PCB FPGA HDC Turn off the main power and turn it on a little later If the error occurs again carry out the follo
228. rd Specifications gt Regenerative Resistivity Assy 2 3 4 Regenerative Resistivity PCB Assy B Outline Board name Regenerative Resistivity PCB Assy Is located on the main PCB assy inside the electrical box Controls counter electromotive voltage by supplying the electrical power to the motor via this PCB 4 W List of connectors 5 Main PCB Assy Power supply to the X and Y axis motors B Test point Application 6 T42V TP2 Power supply voltage of the motor 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Electrical Parts gt Circuit Board Specifications gt Cutter Driver PCB Assy 2 3 5 Cutter Driver PCB Assy B Outline Board name Cutter Driver PCB Assy Is located on the main PCB assy inside the electrical box Controls I O for the pen head mark sensor and PR sensor W List of connectors Connected to Main PCB Assy Remarks Control Main PCB Assy Power source for solenoids Cutter Slider PCB Assy B Test point Application 1 Output voltage of mark sensor TPGI GND 2009 MIMAKI ENGINEERING CO LTD Control Power source Maintenance a gt Electrical Parts gt Specitications gt Station PCB Assy 2 3 6 Station PCB K
229. remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it 1 Remove the take up cover 5 2 Disconnect all connectors and then remove the take up motor 5 PCB SK assy 3 Reverse the disassembly procedure for reassembly 2009 MIMAKI ENGINEERING CO LTD 65 14 R10 P 1 Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt ID Contact Assy 6 5 15 ID Contact PCB Assy ID Contact PCB Assy RM B Work procedures After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it Remove the cartridge cover 2 Remove the cartridge holder B LED PCB FFC is connected Pay attention to handling 3 Remove cartridge base U related to the right or left side 2009 MIMAKI ENGINEERING CO LTD
230. required because the shim is made to fulfill a proper alignment with one The alignment cannot be measured on site Follow the instructions below WWW SERVICE MANUAL NET 2009 MIMAKI ENGINEERING CO LTD 724 R10 P 1 Maintenance Manual gt Troubleshooting gt Detailed Methods of Coping with the Malfunctions gt Y Drive Belt Damage issued 2009 06 30 Reed FWwe ic Remmk 7 2 4 Y Drive Belt Damage 3 In case that the Y belt is raised on the Y T pulley Loosen the belt tension loosen the all screws fixing the Y T pulley BKT ASSY to the Y bar then attach the shim to the upper side side of the Y bar Attach the shim to touch both the rear and the front IMPORTANT Attach the adhesive face of the shim to the upper 4 side of the Y T pulley BKT ASSY Do not attach the shim to the Y bar side Bad example 4 In case that the Y belt is lowered on the Y T pulley Loosen the belt tension loosen the all screws fixing the Y T 4 pulley BKT ASSY to the Y bar then attach the shim to the lower side Attach the shim to touch both the rear and the front side of the Y bar IMPORTANT Attach the adhesive face of the shim to the lower side of the Y T pulley BKT ASSY Do not attach the shim to the Y bar side Bad example 5 Press Y T pulley ASSY to the Y bar and fix the screws Readjust the belt tension and attach the removed covers WW
231. rge remains in the PCB Itis very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it 5 1 Remove the Power Box Cover 2 Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace the 6 head PCB Heater BOX junction cablel Assy 3 Check RLY1 3 and 4 of the power supply PCB If PCB brounout as shown in the picture on the left replace the PCB 2009 MIMAKI ENGINEERING CO LTD 725 R10 P 1 Maintenance Manual gt Troubleshooting gt Detailed Methods of Coping with the Malfunctions gt Heater temperature does not going up 7 2 5 Heater temperature does not going up 4 Check F4 and F5 of the power supply PCB If PCB brounout as shown in the pocture on the left replace the PCB 5 If you cannot operate visual checking measure the resistance of F4 from the back side of PCB as shown in the picture on the 2 left Make sure to have resistance value is 5 or less Replace the PCB if resistance value is more than 5Q 6 Check F5 in a same way as F4 to check the resistance value is 4 50 or less Relace the PCB if resistance value is more than 50 WWW SERVICE MANUAL NET 2009
232. ridges 12345678 00 00 12345678 1 141 DISCHARGE Clean a wiper END lt gt CONTINUE 00 00 COMPLETED vent V Re WASH Set TRANS Liquid ABSORPTION Remove TRANS Liquid 12345678 00 00 12345678 5 DISCHARGE Maint WashLiquid Remove Maint Wash 00 00 END lt gt DISCHARGE 12345678 DISCHARGE TRANS Liquid Set TRANS Liquid 6 00 00 END lt gt ABSORB ABSORPTION Remove TRANS Liquid DISCHARGE 00 00 00 00 500mm SQUARE 500mm SQUARE dX 0 0 dY 0 0 CLEAR lt gt DRAW ADJUST CUT 500mm SQUARE ent 1 141 500mm SQUARE ANGLE ADJUST 0 25 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operation Flow gt Service Mode gt ADJUST 8 5 1 ADJUST ed 2008 08 04 Revised 2008 09 17 F ADJUST PEN PRESSURE CUT ent 1 41 PEN PRESSURE 0g 0 PEN PRESSURE 60g 0 PEN PRESSURE 30g 0 PEN PRESSURE 100g 0 PEN PRESSURE 200g 0 400g 0 PRESSURE ADJUST LANDING cur lt ent gt vy HLANDING CUT DOWN LANDING 0 LANDING UP POSITION 0 LAND ING DOWN LANDING Selection of drawing type 4 Square and straight line gt Broken line FUNCTION Radial lines consecutivel REMOTE Squares consecutively 0 END ENTER END UTYPE Returns
233. right and left In this case ON OFF operation of this head clamp is also executed The connection and lock of the unit is judged by the following The right side of main body Linear encoder 2 The left side of main body Light shut off plate The number of connections is expressed by COUNT n Test end B Relevant errors Description Parts to be checked C LOCK Error Abnormal standby position of the cutter head P C Solenoid PR Sensor 4 P LOCK Error Abnormal standby position of the print head P C Solenoid PR Sensor HEAD JOINT Error Abnormal connection of C head Joint Sensor 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Test Items gt Test Function gt PINCH ROLLER 5 1 35 PINCH ROLLER B Purpose To check the changeover operation of the clamping pressure B Operation sequence of PINCH ROLLER test Test start Description ENTER Starting the PINCH ROLLER test Remarks Selecting the clamping pressure and the order of changeover Example of panel display L gt 0 gt L gt M gt L gt H 4 gt Selects the order of clamping pressure changeover Selects the clamping pressure Applied to all the pinch rollers Set value H M L O Selecting the number of pinch roller until which the clamping pressure is changed over Example of panel display PINCH ROLLER No 7 Start of test operation ENTER Starts operation
234. rminates Ifthe horizontal line is not found even after a search of a range up to 5 m EERROR36 C MARK DETECT appears fno media is detected at the tail end detection position during a search for a horizontal line the plotter performs the tail end detection of the media first and then continues horizontal line detection Searching for vertical line of mark TP4 2009 MIMAKI ENGINEERING CO LTD The head moves in the Y axis right direction for type 1 or Y axis left direction for type 2 until the mark sensor turns on and stops The head moves in the Y axis right direction for type 1 or Y axis left direction for type 2 by the distance of HM The head moves in the Y axis left direction for type 1 or Y axis right direction for type 2 until the mark sensor turns on and stops 4 The plotter determines the center of the horizontal line based on the positions of 1 and 3 Finally the Bie d nioves in th YAaxis right dir cti n by th distance of HM and terminates Maintenance Manual gt Operating Principle gt Basic Operation gt Mark Detection 1 1 7 Mark Detection Processing sequence 23 3 Processing Searching for vertical line of mark TP2 19 Description When the distances between the marks are known by the procedure for scale compensation with the setting value BEFORE the head moves in the Y axis right direction by Distance between marks
235. rom an ink set from an ink set from of solvent filling ADJUST gt ADJUST gt ADJUST gt ADJUST gt ADJUST gt liquid SPC HEAD WASH HEAD WASH HEAD WASH HEAD WASH HEAD WASH 0475 M M M v v MS washing liquid set gt washing M v Step3 Replacing 4 color Replacing 4 color Replacing with 8 color with 8 color UIS coupling Y Y Step4 Replace 7th Replace 7th Replace 7th and Replace 7th Replace 7th Replacing damper only damper only 8th dampers damper only damper only damper white is filled white is filled white was filled white is filled white is filled Do not replace Do not replace Do not replace Do not replace Do not replace other than that other than that otherthanthose other than that other than that M M M M M Step 5 Select ES3 8 color for Choose an ink type Ink Filling Y M Y Y Y Y ES3 8 Color gt Filling M M M M v v Step 6 Nozzle check Nozzle Check M M M M M M Good If it is No Good perform refilling until it becomes Good v M M M M M Step 7 Adjust Adjustment 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operating Principle gt Ink System gt Initial Filling CJV30 TPC Issued 2008 08 04 Rev 1 3 11 Initial Filling Current ink gt Target ink ES3 8 color gt SS21 4 color ES3 8 color gt SS21 6 color ed 2010 11 05 F V ES3 8 color gt SS21 6
236. rovided with the required size of SD RAM Turn off the main power and turn it on a little later ERROR 205 47V HEAD VOLTAGE An excessive current flowed in the 47 V circuit of the print head thus the fuse was blown Refer to Electrical Troubleshooting See 7 2 3 and replace the following parts if it has damaged 1 Replace the head FFC and HDC FFC cable 2 Replace the head 3 Replace the fuse Main PCB F13 See 6 5 17 4 Replace the main PCB assy See 3 4 1 iiit ERROR 206 see MAIN PCB The installed main PCB is not the one for CJV 2009 MIMAKI ENGINEERING CO LTD Replace the main PCB with the one for exclusive use with CJV Maintenance Manual gt Troubleshooting gt Details on Errors and Malfunctions gt List of Error Messages lel CJV30 TPC Issued 2008 08 04 R 7 1 2 List of Error Messages Indication on LCD sxe ERROR 207 sees SLEW RATE ERROR 207 OVERFLOW sax ERROR 207 sse UNDERFLOW E List of error messages 6 6 Trouble with COM wave Restart 2 Upload event log Report what it happened to SIGN amp GRAPHIC SG DESIGN GROUP ERROR208 CHECK MAIN PCB ID The device type ID of the main PCB is different Check the device type ID switch of the main PCB k ERROR 2115555 HeaterTEMP An abnormal temperature of the media heater was detected Turn off the main power and turn it on a little
237. s after motor is stop adjustment value is not set properly Perform X MOVING ADJUST to re adjust the current value 3 Confirm Y axis hunting noise in origin setting mode Press 4 KEY for several times in turn If hunting noise continues after motor is stop adjustment value is not set properly Perform Y MOVING ADJUST to re adjust the current value Standard current set value is 125 150 Maintenance Manual gt Adjustment Items gt Adjustment Function gt PRINT CUT POS 4 2 15 PRINT CUT POS B Outline Correct the mechanical position aberration of the print head and the nozzle and raise the precision of printing and cutting while the mark sensor is not used The machine draws registration marks with the print head and cut head reads the positions of the marks with the mark sensor and corrects the position error automatically Drawing pattern with pen X correction value One side 1 2 inch long 4 e Drawing pattern with pen One side 1 inch long Print pattern One side 1 inch long Y correction value The marks and are drawn with the pen to visually check the correction value The correction value can be set even without the drawing with the pen tool B Procedure 1 Select PRINT CUT POS from the operation menu lt LOCAL 1 gt 01 Before starting the adjustment check to see that the connection unit is connected to the printing head ADJUST
238. s during the service mode try the operation again by pressing the key ENTER Pressing the key FUNCTION is also workable Detection of the Y origin Drive the Y axis motor to detect the Y origin When it cannot be detected ERROR51 Y ORIGIN is displayed and the system goes down Capping Move the head carriage back to the Y origin and carry out capping Correcting the Y axis distance Only when MAIN power is on Make the print head carriage go and return one time by a platen width correct the Y axis distance and conduct the linear encoder test n the malfunction ERROROS LinearENCODER is displayed and the system goes down Stand by of cut head 2009 MIMAKI ENGINEERING CO LTD Move the cut head to the maintenance position at the left of the unit and check the coupling of the cut head Refer to 1 1 6 Operation for Connecting the Heads Indication on LCD Maintenance Manual gt Operating Principle gt Basic Operation gt Detection of a Media Width 1 1 4 Detection of a Media Width B Indication on LCD display during the print media detection DETECTING MEDIA NOW PLEASE WAIT Processing sequence Processing Connection of the cut head 1 Description Refer to 1 1 6 Operation for Connecting the Heads Media right end detection After moving the cut head carriage to the position of the first pinch roller use the pinc
239. s or more Perform TEST DRAW and check for omitted nozzles If noz zles are omitted perform cleaning If nozzle missing is seri ous execute ST MAINTENANCE gt NOZZLE WASH for maintenance PRE BREAK PRT 43 C AFT 44 C The media heater is disconnected This example shows that preheater is disconnected 1 Check that the media heater functions properly with TEST gt HEATER TEST 2 Make sure that the cables are connected properly 3 Make sure that fuse of power supply PCB assy is not blown out 4 Replace the power supply PCB assy See 6 5 9 or main PCB assy See 3 4 1 with a new one The heater PCB assy is for the pre post heater and the power supply PCB assy is for the print heater PRE THERM PRT AFT 590 thermistor of a media heater is defec tive This example shows that the thermistor of preheater is defective 1 Check that the media heater functions properly with TEST gt HEATER TEST 2 Make sure that connection of thermistor is correct 3 Replace the main PCB assy See 3 4 1 lt 10 1 1 NEAR END 401 Ink for supply path has been nearly used up REMOTE 1 NEAR END 01 MCYK Printing is permitted without replacing the ink cartridge until INK END is displayed However the printer returns to local mode every completion of printing one file lt LOCAL 1 gt INK END 01
240. s remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation 4 Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it B Procedure 2 1 Remove the six FFCs at CN1 to CN6 on the ink slider PCB 2 Measure a resistance between 3 3V pattern and GND pattern on the ink slider PCB to determine the condition Connect the neg ative terminal of the tester to the GND test pin TPG1 to 4 and measure the resistance by getting the positive terminal touch to 3 5 7 pin of CN3 Measured value of each test pin should be more than 5K ohms heads replaced U1 CPLD E600074 ofthe ink slider PCB may be damaged If ERROR 200 or ERROR 50 occurs after the print IMPORTANT 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Test Items gt Other Test gt Checking Conduction of FFC COM Line 5 2 5 Checking Conduction of HDC FFC COM Line B Outline Check whether the HDC FFC COM line has disconnection or poor contact or not After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking w
241. screen 4 Align the both right ends of the rightmost pinch roller and the rightmost grid roller and hold the lever down Margin of error within 0 5 mm 4 gt 5 ENTER Finalizes To the next compensation screen 5 Carry out automatic compensation by clicking ENTER 8 After the automatic compensation is completed return to main menu by clicking END GR PR POSITION ACTION sent When the automatic correction failed In case automatic compensation fails a screen for Step v failure 3 1s displayed 2009 MIMAKI ENGINEERING CO LTD 4213 R11 P1 Maintenance Manual gt Adjustment Items gt Adjustment Function gt MOTOR CURRENT 4 2 14 MOTOR CURRENT B Function If hunting occurs or a hunting noise is heard when the X axis motor and or Y axis motor are driven after replacing the main PCB assy adjust the supply current to minimize the hunting Carries out the supply current adjustment while the cutter head is connected The adjusted value is stored in the control system parameters Adjustment items are as follows STOP ADJUST Adjustment during the resting state X MOVING ADJUT Adjustment during the X motor is being activated Y MOVING ADJUT Adjustment during the Y motor is being activated B Procedures for STOP ADJUST lt LOCAL 1 gt 401 FUNCTION ADJUST lt ent gt ADJUST MOTOR CURRENT ent
242. se electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it 1 Tum off the main power supply and remove the power plug from the main body 5 2 Remove the electrical box cover 3 Disconnect all connectors on PCB 4 Remove the power supply PCB assy Power Supply PCB Assy 5 Reverse the disassembly procedure for reassembly lt Before mounting the power box cover adjust the Mm voltage ofthe power supply assy 2009 MIMAKI ENGINEERING CO LTD C 65 1 R10 P1 Maintenance Manual gt Disassembly Reassembly gt Electrical Parts gt Main PCB Assy 6 5 2 Main PCB Assy B Outline If main PCB assy has replaced various parameters must be registered to main PCB assy ROM after the replacement Considerable time 15 required to readjust and reconfigure these settings Therefore for ease of use and better printing quality copy upload the setting value to a PC before replacement and write download the copied settings onto the main PCB assy from the PC after replacement B Work procedures After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Warning Refer to the 4 5 2 Electric charge checking w
243. se electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part 4 of the power supply PCB assy Take care to avoid contact with it 1 Remove the following covers Front Cover 5 Print Head Cover 2 Move the head unit on the platen ID PCB Cover 3 Release the hook of the ID PCB cover remove the head memory PCB assy and then disconnect all the cables 4 Reverse the disassembly procedure for reassembly Head Memory PCB Assy 8 2009 MIMAKI ENGINEERING CO LTD 65 4 R10 P 1 Maintenance Manual gt Disassembly and Reassembly gt Electrical Parts gt LED PCB Assy 6 5 5 LED PCB Assy LED PCB Assy B Work procedures After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts Itis very dangerous if sleep mode functions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part 4 of the power supply PCB assy Take care to avoid contact with it 1 Remove the cartridge cover LED BKT 2 Remove LED BKT and then LED PCB assy 5 LED P
244. sheet is fed Cutting conditions Speed 20 cm s or more Pressure 100 g or less Offset 0 30 mm CUT PATTERN 10m 1 2009 MIMAKI ENGINEERING CO LTD 5 1 38 R10 P1 Maintenance Manual gt Test Items gt Test Function gt CUT PATTERN QUALITY 5 1 39 CUT PATTERN QUALITY B Function Draws patterns to check the cut quality CUT PATTERN QUALITY OO0O000000000000000000000000000000000000000000000000000000000000 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Test Items gt Test Function CUT PATTERN SQUARE 5 1 40 CUT PATTERN SQUARE B Function Checks the cut quality The size and number of drawing can be changed Set value 1 to 999 times CUT PATTERN SQUARE 2009 MIMAKI ENGINEERING CO LTD 5 1 40 yR 1 0 P 1 Maintenance Manual gt Test Items gt Other Test Test Items 5 1 5 2 Test Function Other Test 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Test Items gt Other Test gt Determining COM short circuit 5 2 1 Determining COM short circuit B Outline Check whether the COM circuit generating part has electrical trouble or not After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when re
245. splay during the service mode CJV30 100 v1 00 0 P PDC HDC CJV30 100 v1 00 Description Indication on LCD Display at main switch power ON Boot is displayed SD RAM check Check the read write of SD RAM In the malfunction 02 MAIN RAM is displayed and the system goes down F ROM check Check the hash value of F ROM n the malfunction of boot system area MAIN ROM is displayed and the system goes down n the malfunction of the main system area F W update mode starts Voltage check Check the power supply voltage on the main PCB assy n the malfunction POWER V is displayed and the system goes down FPGA setting Execute the configuration of PDC and HDC Inthe malfunction ERROR09 FPGA ERROR is displayed and the system goes down When the fuse F13 ofthe main PCB assy is blown the system shuts down displaying EEROR25 47V HEAD VOLTAGE Printer configuration 7 1 Checks on the HDC connection Check the configuration results about HDC HDC connection has not been completed ERROR09 HDC ERROR is displayed and the system goes down Checks on the print head connection Check the connection status of the print head 47V Inthe malfunction ERROR07 HEAD or ERRORO07 VOLTAGE is displayed and the system goes down Checks on the print head memory C
246. ssing Description on LCD Initial setting of CPU and H W Display at sub switch power ON PLEASE WAIT is displayed Voltage check Check the power supply voltage on the main PCB assy In the malfunction ERROR03 POWER V is displayed and the system goes down FPGA setting Execute the configuration of PDC and HDC n the malfunction ERRORO9 FPGA ERROR is displayed and the system goes down When the fuse F13 of the main PCB assy is blown the system shuts down displaying EEROR25 47V HEAD VOLTAGE Version information display 1 Machine model name and main body firmware version are displayed Revision and PDC HDC version are also displayed during the service mode Special key function is workable during the version information is being displayed Except firmware update Initial operation of the printer Referto 1 1 3 Initial Machine Operation 2009 MIMAKI ENGINEERING CO LTD ar ae Maintenance Manual gt Operating Principle gt Basic Operation gt Initial Machine Operation 1 1 3 Initial Machine Operation B Indication on LCD display at the start of the operation PLEASE WAIT Processing sequence Processing Detection of a station origin l Description Drive the wiper motor to detect the station origin When it cannot be detected ERROR46 WIPER is displayed and the system goes down If an error occur
247. stance of HM The head moves in the X axis lower direction for type 1 or X axis upper direction for type 2 until the mark sensor turns on and stops The plotter determines the center of the horizontal line based on the positions of 1 and 3 Finally the head moves in the X axis upper direction by the distance of HM and terminates Searching for vertical line of mark TP3 When the distances between the marks are known by the procedure for scale compensation with the setting value BEFORE the head moves in the X axis upper direction by Distance between marks Length which is twice the mark size The head moves in the Y axis left direction until the mark sensor turns on and stops The head moves in the Y axis left direction by the distance of HM The head moves in the Y axis right direction until the mark sensor turns on and stops The plotter determines the center of the vertical line based on the positions of 2 and 4 Finally the head moves in the Y axis left direction for type 1 or Y axis right direction for type 2 by the distance of HM and terminates If the vertical line is not detected even after a search of the maximum printing range ERROR36 C MARK DETECT appears Searching for horizontal line of mark TP3 The head moves in the X axis upper direction for type 1 or X axis lower direction for type 2 until the mark sensor turns on and stops T
248. t Mounting of the wiper unit Mount the wiper unit Check whether the wiper moves smoothly while the clearance between the motor pedestal and the wiper drive link is set at 0 5 mm Adjustment of wiper height Make adjustment so that while head height is set low wiper units are kept parallel and wiper is in contact with the tip of the nozzle by 1 5 mm Confirm that wiping operation is possible even when the head height is set high Adjustment Capping adjustment Carry out CAPPING adjustment to confirm that each center of the wiper and the head is aligned Check Cleaning operation Check whether each assembly and adjustment has been carried out properly by conducting WIPER CLEANING operation Mounting of the covers Mount the covers that have been removed Be sure to wear protective glasses and working gloves during the operation A Ink may get into your eyes depending on the working condition or hand skin may get rough if you Caution touch the ink 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Workflow gt Cut Head Carriage Workflow 3 1 3 2 3 3 Ink Related Parts Cut Head Carriage Driving Parts 3 4 Electrical Parts 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Workflow gt Cut Head Carriage gt Replacement of the Assy and LED Pointer Model CJV30 TPC Iss Work operation Removal of covers etc 3 2 1 R
249. t PATTERN 100 Subsequently 50 25 12 5 6 25 ENTER END Iv nozzle check can be selected Omitted CHECK PATTERN DPI 540x720 1000 1000 PATTERN COLOR CHART SCAN Uni D PASS 6 DENSITY ALL 17 Ta CHECK PATTERN DPI 540x720 1000 Y 1000 PATTERN DROP POS CHK SCAN Uni D PASS 6 540x720 V6 6P Uni 2 xl Hl 0 00m CHECK PATTERN 100 PRINT START sent JOG permitted FUNCTION DPI 540x720 PAS 6 ED 1 CL MCYK1234 SCN Uni SPD xl WF 6 Yz10 REMOTE 3 CHECK PATTERN 100 Hi SPEED SCAN OFF ALL PATTERN PRINT START ent Pattemdrawing 4 Pressing HEATER CUTTER displays the heater control screen TEST ALL PATTERN lt ent gt SERVO RUNNING COUNT 0 TEST MOTOR TEST MOTOR TEST lt ent gt X SERVO MOTOR lt ent gt SERVO MOTOR 500 A 0 50 X 1000 X SERVO RUNNING vy 4 S 500 A 0 50 1000 1 Changes condition display 5 Pressing HEATER CUTTER displays the heater control screen MOTOR TEST Y SERVO MOTOR lt ent gt SERVO MOTOR 500 0 50 1000 SERVO RUNNING COUNT 0 Y SERVO RUNNING 1 4 S 500 A 0 50 X 1000 6 4 Changes condition display Pressing HEATER CUTTER displays the heater control screen XYservo RUNNING COUNT 0 S 500 A 0 5
250. t Test Items gt Test Function gt TIMER CHECK 5 1 19 TIMER CHECK B Function Date and time of the device are confirmed or set Past date time to be input is allowed max 8 hours back from present time Inputting of other date time becomes an error Machine setting R Same as the time setting Set value 20Y Y MM DD HH MM 00 1 YY 00 50 MM 01 12 DD 01 31 00 23 MM 00 59 Returning to the last setting is allowed by pressing FUNCTION in the Date Time Display State not the Entering State However the time elapsed after the setting change is added 2009 MIMAKI ENGINEERING CO LTD 5 1 19 R10 P1 Maintenance Manual gt Test Items gt Test Function MEMORY CHECK 5 1 20 MEMORY CHECK B Function Variety of memory of the device is checked The memory check requires the following time 1 count MAIN SDRAM Approx 12 min MAIN F ROM 1 Sec HEAD EEPROM Approx 22 sec 32M SDRAM Approx 120 sec 4 E List of memory checks Item Description MAIN SDRAM Read Write check of SDRAM Select insert not insert of wait time 30sec between write and read of the data In the checking the following process is counted as 1 and is repeated until END is input 1 Write 00000000h onto all area of SDRAM starting from address 0 2 Read vacant data starting from address 0 to all area of SDRAM sequentially to confirm that the readings meet the writing data 3 Write FFFFFFFFh onto all
251. t performed if take up timing 18 Work procedures 6 Note on reassembly 6 4 11 6 5 2 Tips Box For easy work set clamp pressure to Low Important Box After assembly 6 5 5 6 5 6 6 5 8 6 5 9 6 5 10 Caution Box Be sure to turn off the main circuit breaker Caution Box Be sure to turn off the main circuit breaker Caution Box Be sure to turn off the main circuit breaker Warning Box After turning off the sub and main power switches Caution Box Also there is a possibility of electric shock because of Caution Box Be sure to turn off the main circuit breaker 2009 MIMAKI ENGINEERING CO LTD Service Documents gt Maintenance Manual Change Tracking Maintenance Manual Change Tracking 2008 09 17 anua 1 10 Added EIN 824 SETUP COPY 8 3 3 1 MAINTENANCE STEP SIZE Moved from SETUP CUT mode 84 1 CONFIRM FEED FEED Choices ON OFF 10 to 500 MARGIN Moved from SETUP ADJUST POINTER OFFSET Error No 40 to 43 2 Make sure that the media is Error No 170 Remedy Error No 180 Remedy Error No 203 SDRAM SIZE Error No 205 47 HEAD VOLTAGE Error No 206 MAIN PCB 211 Head WARM TEMP BREAK THERM This error is never displayed when Error No 5 Do TEST DRAW CONFIRM TEST PRINT Error No 5 The nozzle recovery cannot b
252. t side of the main unit Connector BKT External Exhaust Fan Unit Take up Motor Cable Assy 5 8 External Exhaust Fan Assy Take up Motor Swich SK Assy External Exhaust Cable 2 Assy Take up Motor Brushless Motor SK PCB SK External Exhaust Connector Assy 6 1 C External Exhaust Mortor Cable SK Assy External Exhaust Fan Cable Assy Fan Assy Take up Mortor Unit Dry Fan Unit 5 55 ES Dry Fan 1 Assy 7 BIES IB Dry Fan 2 Assy Dry Fan Cable Assy Dry Fan Branch Cable Assy Dry Fan Branch PCB Fan Branch PCB 2009 MIMAKI ENGINEERING CO LTD 212 R10 P1 Maintenance Manual gt Electrical Parts gt Operating Description Electrical Parts 2 1 2 2 2 3 Block Diagram le Circuit Board Specifications 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Electrical Parts gt Operating Description gt Operation Explanation Model CJV30 TPC Issued 2008 08 04 Revised 2010 11 05 F W ver Remk 2 2 1 Operation Explanation Nozzle Arrangement of Head Rear View Paper feeding direction Scanning direction B Outline This machine s print head carriage has one head with 180 nozzles 180 dpi
253. t the vertical line detected above is not part of a mark and repeats the procedure from Step 10 The plotter completes registration mark detection 2009 MIMAKI ENGINEERING CO LTD The corner of TP1 works as the origin from here on Maintenance gt gt Operation gt Main Switch E OFF 1 1 8 Main Switch Power OFF B Indication on LCD Display at sub switch power OFF PLEASE WAIT POWER OFF Processing sequence L1 Processing during sub power OFF Indication Processing Description on LCD Hardware resources OFF 1 Turn off the heater dry fan exhaust fan and vacuum fan Turn off the output of the COM waveform Stand by head connecting unit Move the head connecting unit to the print head for connecting Turning off solenoids Turn off the Print head solenoid clamp solenoid and cartridge valve solenoid Saving parameters 1 Save parameter values of system parameter running parameter etc Update head ID and Print head memory Setting up sleeve start up time Set the start up time of operations executed during sub power OFF such as sleeve refresh pump tube cleaning and cleaning Motor OFF Turn off servo and drive motor power Sub power LED blinking Indicates sub power off by sub power LED blinking Power OFF Processing during main power OFF Saving parameters 1 Save the running paramet
254. tall it while pushing the solenoid outward IMPORTANT 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Workflow gt Driving Parts Workflow 3 2 3 3 Cut Head Carriage Driving Parts 3 1 Ink Related Parts 3 4 Electrical Parts 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Workflow gt Driving Parts gt Replacement of the X axis Motor 3 3 1 Replacement of the X axis Motor B List of replacement procedures Work operation Description Covers Removal of covers etc Remove the maintenance cover L cartridge cover and left cover X axis Motor Removal of the X axis motor Remove the X axis motor Mounting of the X axis motor Mount the X axis motor Adjustment Adjustment of the motor current Ifa hunting noise occurs while the motor is being driven adjust the X axis motor current Covers Mounting of the covers Mount the covers that have been removed Ink may get into your eyes depending on the working condition or hand skin may get rough if you touch A Be sure to wear protective glasses and working gloves during the operation Caution the ink 2009 MIMAKI ENGINEERING CO LTD eem Maintenance Manual gt Workflow gt Driving Parts gt Replacement of the Y axis Motor 3 3 2 Replacement of the Y axis Motor B List of replacement procedures Work operation Description
255. tation cover heater connector cover MS cover 2 and MS cover 1 GR Roller Removal of the GR roller assy Remove the GR roller assy ASSy Mounting of the GR roller assy Move the BR holder 30 until it reaches the near side and stops and then mount the GR roller assy Check on the surface of the platen When the clearance between the head and the platen is not stabilized and printed image is affected by that adjust the flatness of the platen Adjustment GR PR adjustment Make the machine recognize the positional relationship between the grid rollers and pinch rollers Covers 3 Mounting of the covers Mount the covers that have been removed Install all the covers temporarily first and then secure them in order starting with the one nearest one end Install the covers while pushing the pre heater down To ensure the space for the pick up chamber and to prevent the covers from rising above the grid rollers Be sure to wear protective glasses and working gloves during the operation AN Ink may get into your eyes depending on the working condition or hand skin may get rough if you Caution touch the ink 2009 MIMAKI ENGINEERING CO LTD 335 Maintenance Manual gt Workflow gt Electrical Parts Workflow 3 1 3 2 3 3 Ink Related Parts Cut Head Carriage Driving Parts 3 4 Electrical Parts 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Workflow
256. ter mounting the motor if the hunting sound is 2 heard when the motor drives make adjustments IMPORTANT making reference to the following Adjusting the X axis motor current xy The belt tension does not need to be adjusted 3 2009 MIMAKI ENGINEERING CO LTD 641 R10 P2 Maintenance Manual gt Disassembly and Reassembly gt Drive System gt Y axis Motor 6 4 2 Y axis Motor 1 Remove the following covers 4 Cover F KB Cover Right Cover 2 Remove the KB BKT screws disconnect the connector and 5 then remove the keyboard assy Med 3 Manually move the print head carriage on the platen and remove the D BKT cover 2009 MIMAKI ENGINEERING CO LTD 642 R10 P1 Maintenance Manual gt Disassembly and Reassembly gt Drive System gt Y axis Motor Model CJVS0TPC issued 2008 06 04 Revised __ 6 4 2 Y axis Motor 4 Loosen the screws that affix the Y axis motor belt tension to reduce the belt tension d TS remove the YM top plate Z 5 Remove the screws from the top of the Y axis motor and then BERT YM Top Plate ty 6 Remove the YM stud 33 7 Remove the Y axis motor total assy 33 while taking care not to drop it 8 Release the clamps and the cable directly connected to main PCB assy 2 f ud Y a
257. that the lens of the L sensor is hidden by it 2009 MIMAKI ENGINEERING CO LTD 435 R10 P1 Maintenance Manual gt Adjustment Items gt Mechanical Adjustment gt Centering of the Roll Holder 4 3 6 Centering of the Roll Holder B Outline Carry out centering so that the axes of roller holder axis of both feeding side and take up side are aligned by positioning them face to face Good example The axes of the roller holder Bad example The axes of the right or left side of the are in alignment roller holder are out of alignment 1 Carry outcentering so thatthe axes ofroller holder are aligned by positioning the feeding side and the take up side face to face 2 Incasetheiraxesarenotaligned make adjustment after loosening the screws of the bushing 3 Aftertheboth axes havebeenaligned tightenup screws and check for any misalignment of axis at the right left and central part of 8 the main body 2009 MIMAKI ENGINEERING CO LTD 436 R10 P1 Maintenance Manual gt Adjustment Items gt Mechanical Adjustment gt Positioning of the Wiper Drive Link 4 3 7 Positioning of the Wiper Drive Link B Outline E Procedure Wiper Drive Link 2009 MIMAKI ENGINEERING CO LTD 1 After setting
258. the clearance between the motor base and the wiper drive link at 0 5 mm check whether the wiper moves smoothly Maintenance Manual gt Test Items gt Test Function Test Items 5 1 5 2 Test Function Other Test 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Test Items gt Test Function gt CHECK PATTERN PATTERN 5 1 1 CHECK PATTERN PATTERN B Operation Procedures Density selection Description ALL 100 50 25 12 5 6 25 Resolution selection 360x360 540x720 540x900 540x1080 720x540 720x720 720x1080 720x1440 1440x1440 Scan direction selection Bi D Uni D Pass No selection Resolution Passes 4 color Passes 6 color 6 color W 7 color 8 color 360x360 1 2 4 8 2 4 8 16 540x720 2 4 8 16 4 8 16 32 540x900 5 10 20 40 5 10 20 40 540 1080 3 6 12 24 6 12 24 48 720x540 3 6 12 24 3 6 12 24 720x720 2 4 8 16 4 8 16 32 720x1080 3 6 12 24 6 12 24 48 720x1440 4 8 16 32 8 16 32 64 1440x1440 8 16 32 16 32 64 Drawing size selection X size 10mm media length unit 10 mm Roll paper 500000 mm Y size 10mm media width unit 10 mm Drawing color selection 4 colors M C Y K M B Y with Sb51 Sb52 ink 6 colors M C Y K c m M B Y b m with Sb51 Sb52 ink 6 colors White M C Y K c W W 7 colors M C k Y m c 8 colors M S Y m Start of drawing Waiti
259. ting can not be continued Press END and replace the media with new one The media is floating Set the media properly so that it is free of floating and press REMOTE to resume cutting A strong light hits the rear ofthe ichint 2009 MIMAKI ENGINEERING CO LTD Intercept the light and press REMOTE to resume cutting Maintenance Manual gt Troubleshooting gt Details on Errors and Malfunctions gt List of Warning Messages 143 List of Warning Messages E List of Warning Messages 3 3 Possible to confirm warning below on local guidance LOCAL ENTER ink remaining quantity is displayed FUNCTION Indication on LCD INK NEAR END Ink in the cartridge is running out Print or use up cleaning is available INK END The ink of the ink cartridge has been completely used up Use up cleaning is available NON ORIGINAL INK The ink cartridge is not MIMAKI genu ine WRONG INK IC The IC chip ofthe ink cartridge cannot be read normally Replace the cartridge generating the warning with a new one If the problem still cannot be solved check the followings 1 Check whether the process of TEST gt INK CARTRIDGE gt INK IC CHECK can be carried out normally 2 ID Contact PCB CN032 Assy See 6 5 15 Kind of INK It is different types of ink from the ink filling up with the machine Check the ink type of th
260. tion gt WASH CARTRIDGE PACK amp END SENSOR 5 1 31 WASH CARTRIDGE PACK amp END SENSOR B Function The state of cartridge exist non exist sensor and end sensor is displayed Example of LCD display PACK amp END SENSOR PACK ON END OFF 2009 MIMAKI ENGINEERING CO LTD 5 1 31 R10 P1 Maintenance Manual gt Test Items gt Test Function gt WASH CARTRIDGE CARTRIDGE VALVE 5 1 32 WASH CARTRIDGE CARTRIDGE VALVE B Function Open close of cartridge valve is checked 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Test Items gt Test Function gt WASH CARTRIDGE IC CHECK 5 1 33 WASH CARTRIDGE CHECK B Function Maintenance washing liquid cartridge IC is checked IC chip data 15 read and the number of error occurrence is displayed 2009 MIMAKI ENGINEERING CO LTD 5 1 33 R10 P1 Maintenance Manual gt Test Items gt Test Function gt HEAD JOINT 5 1 34 HEAD JOINT B Purpose To test if the connection to the print head or the cutter head is normal Check the operation by repeating the connection operation If an error occurs during the connection operation carry out the test to find out the cause of the error B Operation sequence of HEAD JOINT test No Item Description Remarks 1 Test start The connection release operation of the cutter head or the print head 15 repeated according to the connection unit that moves
261. tion to break or scratch it If contaminated clean the scale with a neutral detergent 1 Remove the following covers 4 CY Cover F Head Cover 2 Remove the Encoder PCB Assy 5 6 5 12 Encoder PCB Assy 3 Remove the screws from the right end of the linear encoder scale and detach the linear encoder scale 4 Remove the screw from the left end of the linear encoder scale and detach the linear encoder scale together with the springs 5 Remove the scale hook and scale holder R from the linear encoder scale 7 Scale SP Scale LQ lt m SEs 8 Linear Encoder Scale 2009 MIMAKI ENGINEERING CO LTD 645 R10 P1 Maintenance Manual gt Disassembly and Reassembly gt Drive System gt Linear Encoder Scale cavaorrPc issued 2008 08 04 Revised 120 6 4 5 Linear Encoder Scale 6 Peel off the left end the side with two holes of the protection film on the new linear encoder scale oil to the linear encoder scale Also pay attention not to break or scratch it If contaminated clean the scale with a neutral detergent While at work be sure not to attach fingerprints or 7 Mount the scale hook on the linear encoder scale so that the surface where the protection film is stuck faces to the Y bar side 8 Engage the scale hook with the scale base L through a spring and mount the linear encoder s
262. tion Flow 8 1 8 2 8 3 Basic Operation Print Mode Cut Mode 8 4 8 5 Common Setting Service Mode 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operation Flow gt Service Mode gt ADJUST 8 5 1 ADJUST L 1 Modifies the compensation value ENTER Finalizes To the next compensation screen FUNCTION ADJUST PRINT HEAD ADJUST SLANT ADJUST Adjustment pattern ADJUST lt ENT gt HEAD ADJUST lt ent gt SLANT ADJUST lt gt PRINT START vent drawing ENTER END 1 41 HEAD ADJUST DROP POS ADJUST lt ent gt DROP POS MODE SELECT HiSPEED SCAN DROP POS MODE SELECT HiSPEED SCAN Normal SCAN 1 4 DROP POS SELECT HsHg DRAFT DROP POS HsHg DRFT ADJUST Y Bi DROP POS HsHg DRFT Y Bi PRINT ent Pattern drawing DROP POS HsHg DRFT Y Bi Hl Hl 0 0 1 41 DROP POS HsHg DRFT ADJUST FINE Y Bi DROP POS HsHg DRFT FINE Y Bi PRINT ent v 4 FUNCTION 7 4 Pattern drawing DROP POS HsHg DRFT Y Bi Hl Hl 0 0 DROP POS HsHg DROP POS HsHg DRFT SELECT BASIS SET BASIS SET sent HEAD ADJUST HeadcondCONFIRM INKvolumCONFIRM HeadcondCONFIRM lt ent gt INKvolumCONFIRM lt ent gt PRINT START ent Pattern drawing lt FUNCTION AII nozzles 1 REMO
263. tion has 9 4 When detection i Displayed momentarily MEDIA SELECT DETECTING MEDIA NOW MEDIA Input of MediaLength ROLL gt LEAF PLEASE WAIT Yz1000 MEDIA LENGTH 50 0m END To lt LOCAL gt when MEDIA RESIDUAL ON 4 to 2 2009 MIMAKI ENGINEERING CO LTD C 8 13 R10 P1 Maintenance Manual gt Operation Flow gt Print Mode Operation Flow 8 1 8 2 8 3 Basic Operation Print Mode Cut Mode 8 4 8 5 Service Mode Common Setting 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operation Flow gt Print gt LOCAL REMOTE Model CJV3O TPC Issued 2008 08 04 Revised 2 50 Remark 8 2 1 LOCAL REMOTE LOCAL gt 401 WIDTH 1000mm 1 141 141 1 1 ORIGIN SET UP ORIGIN SET UP 0 0 asss ORIGIN FUNCHTONI MEDIA CUT MEDIA CUTTING ENT PLEASE WAIT END To LOCAL 1 MEDIA RESIDUAL PRINT PRINTING ENT PLEASE WAIT END To LOCAL HEATER CUTTER PRE PRT AFT Jo 2050 SW dus Sau WS OFF OFF OFF 2 TEST PRINT TEST CUT TEST PRINT TEST PRINT SCAN DIR lt ENT gt SCAN DIR FEED DIR WHITE CHK 3 CLEANING FEED CLEANING CLEANING ACTIVE TYPE NORMAL 00 00 HM I When SPOT is selected SPOT SPOT COLOR SELECT REMOVE INK CARTRIDGE DISCHARGE 2 COLOR SILVER sS 03 00 4 WHITE SEW
264. to PRAM through CPU and then by writing it in the flash memory When received data is read from I F the CPU writes the data in PRAM through PDC Then the data after being 7 subjected to required processes by PDC CTR is transmitted to the Receiving the data the HDC creates head driving COM signals and nozzle data and then transmits each data to the ink slider PCB assy via HDC FFC cable In case of printing by the use of pens and cutters when the main PCB assy receives a command from I F to implement printing it buffers the command to a memory for exclusive use 32MB SDRAM and starts printing by 8 analyzing the command The main PCB assy also has X Y axis motor driving circuit and other I O control circuits WWW SERVICE MANUAL NET 2009 MIMAKI ENGINEERING CO LTD C 23 2 R10 P1 Maintenance Manual gt Electrical Parts gt Circuit Board Specifications gt Main Assy el CJV30 TPC Issued 2008 08 04 Revised 2008 09 17 EWver 1 20 Remark 2 3 2 Main PCB Assy TE CN19 CN4 1 N20 CN10 CN21 CN5 List of connectors Connected to Remarks Ink Slider PCB Assy Head IO signal Ink Slider PCB Assy Head signal Ink Slider PCB Assy Power source Ink Slider PCB Assy COM drive Po
265. tor Discharging of washing Remove the washing liquid cartridges from all the slots liquid Monitored with cartridge sensors Open the cartridge valve and drive the ink suction pump motor to discharge washing liquid When a waste ink tank warning occurs the warning message is displayed For details see 1 2 9 Waste Ink Tank Warning Repeating Executing 2 to 3 again Operation selection Select processing as below gt Re WASH No 3 gt 4 are executed again 4 END to next step Whether to discharge Select processing as below maintenance washing gt DISCHARGE to next step liquid lt END to Step 9 End Maintenance washing Discharge maintenance washing liquid liquid discharge For details see 1 2 8 Maintenance Washing Liquid Filling and Discharge End Once the ink discharge operation of this cleaning function is executed the heads will be empty of ink The washing liquid cartridge does not incorporate an IC chip Therefore IC chip read error is recognized to be normal 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt gt Function gt Maintenance MM Liquid Filling and Discharge B Indication on LCD Display during maintenance Display during maintenance Display during maintenance Display during maintenance MaintWashLiquid MaintWashLiquid MaintWashLiquid MaintWashL
266. tridge 2 Ink IC 1 Ink IC NON ORIGINAL INK WRONG INK IC Kind of INK Color of INK WRONG CARTRIDGE Expiration 2MONTH 2 Available for ink supply X Not available for ink supply A Available for ink supply when the other cartridge is normal 3 Availability of ink supply Cartridge 2 Normal cartridge Cartridge 1 end Normal cartridge Residual quantity No cartridge 0 cartridge Ink IC Cartridge ink end Cartridge near end Cartridge ink end Residual quantity 0 cartridge No cartridge Ink IC 1 Ink IC NON ORIGINAL INK WRONG INK IC Kind of INK Color of INK WRONG CARTRIDGE Expiration 2MONTH Both discharge and suction are allowed X Neither discharge nor suction is allowed Ink end error 6 Discharge is allowed but suction not allowed Ink near end error L1 Conditions for changing the supply cartridge Sub cartridge Cartridge near Residualquantity cartridge 7 Normal cartridge 0 cartridge Ink IC Cartridge ink end Control cartridge Normal cartridge Cartridge near end Cartridge ink end Residual quantity 0 cartridge 8 No cartridge Ink IC 1 Ink IC NON ORIGINAL INK WRONG INK IC Kind of INK Color of INK WRONG CARTRIDGE 2 Switched Not switched A Switchedaccording topriority Nojoperation byrthe condition as above d
267. uring eleaning 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Operating Principle gt Ink System gt Cartridge LED Control 1 3 4 Cartridge LED Control B Condition of each cartridge LED indicated by its lighting and blinking ThetwoLEDslightup or blink to indicate the condition of the cartridge and help the user determine the time for replacing the cartridge Cartridge status Control LED Notlit No cartridge has been selected as the supply cartridge Blinking Lit A cartridge has been selected as the supply cartridge All cartridge LEDs are Lit for any other than the 4 color ink set except when an error occurs Ink use up cleaning is now being performed For details see 1 3 7 Use up Cleaning Error LED Red Not lit The cartridge is normal Blinking An error has occurred Blinking signifies that one of the following errors has occurred Cartridge near end Cartridge ink end One month has passed since the expiration date of the ink An error has occurred Lighting signifies that one of the following errors has occurred Residual quantity 0 cartridge No cartridge Ink IC REINSERT CARTRIDGE 1 Ink IC NON ORIGINAL INK WRONG INK IC Kind of INK Color of INK WRONG CARTRIDGE 2 4 B LED operation pattern Except for the For the 4 color ink set a 5 Cartridge 1 Cartridge 2 Cartridge 1 Control LED Error LED
268. ut Head Carriage 3 2 1 Replacement of the Pen Assy and LED Pointer 3 2 2 Replacement of the Auto Cutter Assy 3 2 3 Replacement of the Mark Assy 3 3 Driving Parts 3 3 1 Replacement of the X axis Motor 3 3 2 Replacement of the Y axis Motor 3 3 3 Replacement of the Y Drive Belt 3 3 4 Replacement of the Linear Encoder Scale 3 3 5 Replacement the GR Roller Assy 3 4 Electrical Parts 3 4 1 Replacement of the Main PCB Assy 4 Adjustment Items 4 1 Operation Matrix 4 1 1 Matrix of Operations and Adjustments 4 2 Adjustment Function 4 2 1 HEAD ADJUST SLANT ADJUST 4 2 2 HEAD ADJUST DROP POS ADJUST 4 2 3 EDGE ADJUST 4 2 4 MEDIA COMP 2 4 2 5 CAPPING 4 2 6 HEAD ID 4 2 7 HEAD WASH 4 2 8 500mm SQUARE 4 2 9 PEN PRESSURE 4 2 10 LANDING 4 2 11 PHOTO SENSOR SENSOR LV 4 2 12 PHOTO SENSOR POSITION 4 2 13 GR PR POSITION 4 2 14 MOTOR CURRENT Maintenance Manual gt Maintenance Manual Contents Model CUV30 TPC Issued 2008 08 04 Revised 2009 08 27 F W ver 2 00 Maintenance Manual Contents 4 2 15 PRINT CUT POS 4 2 16 SERIAL No 4 2 17 DEALER No 4 2 18 DEFAULT SET 4 2 19 REPLACE PARTS 4 3 Mechanical Adjustment 4 3 1 Adjusting the Location of Mark Sensor 4 3 2 Adjustment of the Mounting Location for the Cutter 4 3 3 Adjustment of the Station Height 4 3 4 Adjustment of the Wiper Height 4 3 5 Positioning of the Encoder Sensor 4 3 6 Centering of the Roll Holder 4 3 7 Positioning of the W
269. ver P C Head Cover CY Cover F C Station Cover 2 KB Cover Station Cover U Station Cover D e 5 gt 9 9 12 5 8 8 8 B S E E E E gt Left Station Cover 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Disassembly and Reassembly gt Covers gt Cover Layout 6 1 1 Cover Layout B Printer Rear Wiring Cover CY cover i Cartridge Cover PC Cartridge Cover S a Power Box Cover Platen Cover Left Cover When fixing the cover put it inside of the washer of loosened screw and tighten the screw Good example J Bad examPle IMPORTANT The washer of the screw As The washer of the screw is outside of the cover is inside of the cover 2009 MIMAKI ENGINEERING CO LTD 6 1 1 R10 P 2 Maintenance Manual gt Disassembly and Reassembly gt Ink related Parts Disassembly and Reassembly 6 1 6 2 6 3 Covers Ink related Parts Cut Head Carriage 6 4 6 5 6 6 Drive System Electrical Parts Sensors 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Disassembly and Reassembly gt Ink related
270. ver the PCB may be damaged in case electric charge still remains inside Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it 3 Ium P 1 Remove the Power Box Cover m a 2 Check if no electric charge 1s remaining in the PCB 4 1 a Refer to the 4 5 2 Electric charge checking when replace the PES Electrical Parts 3 Remove the fuse from socket using longnose plier Be sure not to remove the fuse too strong POET Also be careful not to break electric parts or cables around the fuse 2009 MIMAKI ENGINEERING CO LTD 6517 R10 P 1 Maintenance Manual gt s and ces gt Electrical Parts gt Replacement procedure for fuse of the 2009 MIMAKI ENGINEERING CO LTD 6 5 17 ITE procedure for fuse of the Main PCB 10 a FWve 100 Remak 4 Fix the new fuse to the socket using longnose plier Check if the fuse is set in proper position of the socket while visual checking and touching with fin IMPORTANT ire Maintenance Manual gt Disassembly and Reassembly gt Sensors Disassembly and Reassembly 6 1 6 2 6 3 Covers Ink related Parts Cut Head Carriage 6 6 6 4 6 5 Drive System Electrical Parts Sensors 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Disassembly and Reassembly gt Sensors
271. waste cloth lt CN 7 2009 MIMAKI ENGINEERING CO LTD 622 R10 P1 Maintenance Manual gt Disassembly and Reassembly gt Ink related Parts gt Removing of Head Unit Model CJV30 TPC Iss 6 2 2 Removing of Head Unit AD Locking Lever 1H47V 2 G Head Unit Assy AD pusher Screw Take care not to drop Head Earth Plate AD Plate Head Unit Holder B Acetate Fabric Tape 2009 MIMAKI ENGINEERING CO LTD 7 Unscrew the right head lock screw and remove the AD locking levers located on the near left towards you and at the right recess 8 Remove the clamp of the head FFC assy While moving the AD pusher to the left pull directly up the IH47V 2 G head unit assy and remove it 9 Remove the screws and then the AD plate from the IH47V 2 G head unit assy Take care for the head earth plate not to drop IMPORTANT between the print head and the AD plate 10 Remove head unit holder B and then the FFC and the head memory cable from the connector Maintenance Manual gt Disassembly and Reassembly gt Ink related Parts gt Mounting of Head Unit 6 2 3 Mounting of Head Unit B Work procedures Head Unit Holder B If entering the head ID manually note it in advance Normally you do not need
272. wer Supply PCB Assy Heater control Debug Monitor FPGA CPLD writing PRAM PCB Assy Cutter Driver PCB Assy Control signal Debug Monitor FPGA Cutter Driver PCB Assy Power source USB I F USB2 0 AUX Extension IF PCB Assy AUX Extension IF PCB Assy Station PCB Assy X axis Motor Relay PCB Assy X axis Motor Relay PCB Assy Regenerative Resistivity PCB Assy HDC Fan AUX AUX AUX Thermistor Media heater temperature detection Serial Debug Monitor AUX Debug Board FW program writing Power Supply PCB Assy Y axis Motor Encoder G A Debug Monitor Y axis Motor Not used X axis Motor 2922229 a gt WwW Z Z Z Z Z Z Z Z Z Z Z o o e a a o B Test point Application GND2 6 GND TP1 8 COM voltage 1 8 B Fuse rating 0 375A 125 Y power supply for heads 2009 MIMAKI ENGINEERING CO LTD Maintenance Manual gt Electrical Parts gt Circuit Board Specifications gt PRAM Assy 2 3 3 PRAM PCB Assy B Outline Board name 128MB PRAM PCB Assy Is located on the main PCB assy inside the electrical box 128 MB picture memory is mounted 4 W List of connectors 5 0 CNI 8 Main PCB Assy CN2 80 AUX 2009 MIMAKI ENGINEERING CO LTD L233 R10 P1 Maintenance Manual gt Electrical Parts gt Circuit Boa
273. wings 1 Replace the main PCB assy See 3 4 1 x ERROR 10 COMMAND ERROR eax ERROR 10 C sies COMMAND Other data than commands is received Change over the setting of COMMON SETTING gt RECEIVED DATA depending on the application being used 2 Clear the data of uncompleted printing 3 Check the USB cable specifications cable length etc 4 Replace the main PCB assy See 3 4 1 xk ERROR 11 PARAMETER ERROR ERROR 11 sies PARAMETER Parameter out of the numeral value range is received Turn off the main power and turn it on a little later If the error occurs again carry out the followings 1 Clear the data of uncompleted printing 2 Check the USB cable specifications cable length etc 3 Replace the main PCB assy See 3 4 1 xxt ERROR 12 MAINTENANCE COMMAND Other data than commands is received 2009 MIMAKI ENGINEERING CO LTD Turn off the main power and turn it on a little later If the error occurs again carry out the followings 1 Clear the data of uncompleted printing 2 Check the USB cable specifications cable length etc Replace the main PCB assy See 3 4 1 Maintenance Manual gt Troubleshooting gt Details on Errors and Malfunctions gt List of Error Messages 8 CUV30 TPC Is 7 1 2 List of Error Messages 12 E List of error messages 2 6 Indication on LCD ERROR 12 C xxxx
274. xis motor total assy 33 9 Reverse the disassembly procedure for reassembly Mount the Y axis motor so that the belt is A horizontal and centered on the Y drive pulley Horizontal but upper upper side is also acceptable After mounting the motor if the hunting sound is Shifted lower heard when the motor drives make adjustments making reference to the following Adjusting the Y axis motor current 2009 MIMAKI ENGINEERING CO LTD 64 2 R10 P 2 Maintenance Manual gt Disassembly and Reassembly gt Drive System gt Y Drive Pulley 6 4 3 Y Drive Pulley 1 Remove the following covers Cover F KB Cover CY T Cover Right Cover Maintenance Cover L Cartridge Cover Left Cover 2 Remove the KB BKT screws disconnect the connector and then remove the keyboard assy 3 Manually move the print head carriage on the platen and remove the D BKT cover 2009 MIMAKI ENGINEERING CO LTD 643 R10 P 1 Maintenance Manual gt Disassembly and Reassembly gt Drive System gt Y Drive Pulley 6 4 3 Y Drive Pulley 4 Remove the screws that hold the washing cartridge assy in place and slide the washing cartridge assy towards the back 5 Loosen the screws from the Y SP plate on the left side of the main body and release the tension of the Y

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