Service Manual for Signature Cassette Printer Robotic
Contents
1. Picker Arm Interface Board 13 1 Remove 4 screws securing left frame 13 2 Remove 3 screws securing picker arm interface board Unplug motor cable and both ribbon cables Replace board being sure route ribbon cables properly Signature Cassette Printer Robotic Service Manual 2015 14 Replacing Head Rotation Motor 14 1 Remove 4 screws securing left frame 14 2 Unplug motor cable from board Loosen screws securing board to get cable out from behind it Remove 2 screws securing motor to underside of bracket inset picture Signature Cassette Printer Robotic Service Manual 2015 14 3 Remove set screw securing pulley to motor shaft Replace motor and reconnect pulley be sure set screw aligns with hole in shaft 14 4 Replace bracket and secure along with motor Press back slightly on bracket while tightening screws Belt should have light tension and just barely touch when squeezed Adjust pulley bracket if necessary Be sure motor cable is routed behind board and between standoffs Signature Cassette Printer Robotic Service Manual 2015 15 Replacing Picker Head Interface Board 15 1 Apply power briefly to cause picker head to rotate out bins must be in Remove 3 screws securing board Unplug solenoid and ribbon cable Replace board and reconnect cables Signature Cassette Printer Robotic Service Manual 2015 16 Replacing Solenoid 16 1 Remove 2 screws securing left picker fin2. ace rotate head sensor Section 9 Swing Motor Error message on display Normal initialization Replace control panel Section 10 Display and buttons not illuminated No information displayed on control panel display Normal initialization and function when tower Replace tower door sensor Section 11 door is open Flipper Motor Error on display Replace picker arm interface board Section No tower movement no initialization LEDs scroll 13 as normal during initialization but do not stay solid like normal No picker head rotation Replace head rotation motor Section 14 Flipper Motor Error on display Grinding or no sound from head rotation motor LED on head illuminated No picker head rotation Replace picker head interface board Section LED on picker not illuminated 15 Flipper Motor Error on display Push Bar continues moving otherwise normal Replace cassette picker lower sensor Section initialization 20 Signature Cassette Printer Robotic Service Manual 2015 Symptoms During Operation Possible Solution Normal initialization Replace solenoid Section 16 No audible click from solenoid when picking Head fails to pick and may flip or crush cassettes Cassettes flipping and or picker head unable to Solenoid Connector to Picker Head properly pick cassettes Interface Board may be too far out from board press in Cassette Lost on Conveyor displayed Replace cassette output motor Section Cass
3. emove 2 screws securing sensor Replace sensor and plug into main board Signature Cassette Printer Robotic Service Manual 2015 10 Replacing Control Panel 10 1 Tip tower cover upside down Use 3 16 socket to remove 5 nuts securing control panel Be sure spacers are still on post when replacing control panel Signature Cassette Printer Robotic Service Manual 2015 11 Replacing Tower Door Sensor 11 1 Disconnect tower door sensor cable from all wire saddles Remove 2 screws securing door sensor bracket 11 2 Remove 2 screws securing sensor to bracket Replace sensor Signature Cassette Printer Robotic Service Manual 2015 12 Removing Picker Tower 12 1 Unplug control panel and bin LEDs board cables from main board and remove from wire saddles on base plate Remove 4 screws securing picker tower interface board Unplug arm motion motor cable and picker arm ribbon cable from board 12 2 Remove 4 screws securing tower frame to base plate Lift tower frame up off of unit Signature Cassette Printer Robotic Service Manual 2015 12 3 Lift picker tower up out of unit unhooking belt from bottom Keep track of bearings and washers When replacing tower be sure washer is on bottom bearing and curved washer concaved down followed by flat washer are on top post Check calibration of picker tower Section 3 page 4 Signature Cassette Printer Robotic Service Manual 2015 13 Replacing
4. ettes jam at end of chute no push bar 18 movement No output conveyor movement during initialization Cassette Lost on Conveyor displayed Replace push bar motor Section 19 Cassettes jam at end of chute no push bar movement No push bar movement during initialization Push bar continues moving otherwise normal Replace output sensor LED Section 21 initialization Printing on display but will not begin printing
5. ger Remove 2 screws securing solenoid inside picker head 16 2 Apply power briefly to cause picker head to rotate out bins must be in Remove 3 screws securing board Unplug solenoid from board Remove 2 screws securing right picker finger Signature Cassette Printer Robotic Service Manual 2015 16 3 Use needle nose pliers to grip end of spring on right picker finger Rotate spring around 180 Flip picker finger around and unhook spring Remove spring and fingers from picker head 16 4 Lift up on solenoid plunger and pull solenoid down out of picker head Replace solenoid and start both screws to hold in place Secure board and plug in solenoid Signature Cassette Printer Robotic Service Manual 2015 16 5 Hold left picker finger and place spring though picker Reattach spring to right picker finger Apply power briefly to cause picker head to rotate back in Replace screws in both fingers 16 6 Picker fingers should spread apart as far as shown when pulled Raise or lower solenoid in picker head as necessary to adjust Signature Cassette Printer Robotic Service Manual 2015 17 Removing Bottom Cover 17 1 Carefully lay unit on side Remove 6 bumper feet Remove 4 screws securing bottom cover Remove cover Signature Cassette Printer Robotic Service Manual 2015 18 Replacing Cassette Output Motor 18 1 Remove 2 screws securing motor Replace motor Loop o ring around pulley and
6. ges of bins and spread them open slightly Signature Cassette Printer Robotic Service Manual 2015 5 Replacing Arm Rotation Motor 5 1 Remove 2 screws securing arm rotation motor bracket to base plate Remove motor from bracket and replace Pull motor out slightly to put light tension on belt while securing bracket to base plate y A Dil To check that there is not too much belt tension use a scale and pull picker tower around a partial turn The resistance should not be greater than 6 ounces Signature Cassette Printer Robotic Service Manual 2015 6 Replacing Picker Tower Interface Board 6 1 Remove 4 screws securing picker tower interface board Disconnect ribbon cables and replace board Slightly lift ribbon cables up and secure with tape Rotate tower and verify ribbons do not rub on input sensors cover If necessary adjust cables and reapply tape Signature Cassette Printer Robotic Service Manual 2015 7 Replacing Bin LEDs Board 7 1 Unplug cable Remove 4 screws securing bin LEDs board Replace board Signature Cassette Printer Robotic Service Manual 2015 8 Replacing Bin Sensors Board 8 1 Remove 2 screws securing input sensors cover 8 2 Unplug cable Remove 3 screws securing bin sensor board When replacing with new board make sure all flags are set in sensors Signature Cassette Printer Robotic Service Manual 2015 9 Replacing Rotate Home Sensor 9 1 R
7. ignature PRIMERA CASSETTE PRINTER TECHNOLOGY INC Service Manual for Signature Cassette Printer Robotic SCP R e rer H EE ee j s Ca ee tid wt am i as Kr i bs A m 02015 All rights reserved PRIMERA Signature Cassette Printer Robotic Service Manual 2015 1 Removing Covers 1 1 Unplug power switch from main board Remove 6 screws securing printer platform bracket Lift up cover 1 2 Unplug tower door sensor from main board Unhook cable from any wire saddles and pull up and out from opening in tower cover Remove 4 screws from back and 4 screws from sides of cover Lift cover up and unplug control panel cable E Signature Cassette Printer Robotic Service Manual 2015 2 Replacing Main Board 2 1 Unplug all cables Remove and replace main board Signature Cassette Printer Robotic Service Manual 2015 3 Picker Tower Calibration 3 1 Unplug all cables Remove main board Remove 4 screws securing output chute 3 2 Pull all cables to left Remove screw in center of base plate Remove any wire saddles that may be in the way of square Signature Cassette Printer Robotic Service Manual 2015 3 3 Adjusting position of picker alignment plate adjusts tilt of picker tower To shift alignment plate loosen 4 large screws securing plate Equally turn both set screws counterclockwise on a block to move plate in that direction Tighten set screw
8. route cable through wire saddles Signature Cassette Printer Robotic Service Manual 2015 19 Replacing Push Bar Motor 19 1 Remove 2 screws securing motor bracket Replace motor Loop o ring around pulley and route cable through wire saddles Signature Cassette Printer Robotic Service Manual 2015 20 Replacing Cassette Picker Lower Sensor 20 1 Unplug cable from sensor Remove 2 screws securing sensor Replace sensor and route cable through wire saddles Signature Cassette Printer Robotic Service Manual 2015 21 Replacing Output Sensor LED 21 1 Unplug cable from sensor Remove 2 screws securing output sensor cover Remove cover 21 2 Replace output sensor LED making sure LED is pointing out Replace cover routing cable through unit and plugging into cassette picker lower sensor Signature Cassette Printer Robotic Service Manual 2015 21 Troubleshooting Symptoms During Initialization Possible Solution Swing Motor Error message on display Replace arm rotation motor Section 5 Picker head rotation no tower rotation Flipper Motor Error on display Replace picker tower interface board No tower movement no picker head rotation Section 6 Normal initialization LEDs not illuminated Replace bin LED board Section 7 With all bins inserted display reads Bin Not Damaged bin sensor flag s Section 8 Installed Replace bin sensors board Very slight tower movement Repl
9. s clockwise on opposite block See 3 4 Rotate picker arm to point to the back Set square up flush against end of picker arm Slide picker straight up and down and compare size of gap at top and bottom If necessary correct tilt of picker tower by adjusting position of top plate Move plate towards back to move top position closer to square Move plate towards front to move bottom position closer to square VE EE SF Signature Cassette Printer Robotic Service Manual 2015 3 5 Set square up flush against side of picker arm Slide picker straight up and down and compare size of gap at top and bottom If necessary correct tilt of picker tower by adjusting position of top plate Move plate left to move top position closer to square Move plate right to move bottom position closer to square After tilt is corrected in both directions tighten four screws on top plate Signature Cassette Printer Robotic Service Manual 2015 4 Hopper Guides Adjustment 4 1 Allow magnets to snap fixture in and press down with a finger hold in place Slide guides in so they are flush with fixture and tighten both screws to secure 4 2 Place bins into unit Slide guides in so they are flush with bins and tighten both screws to secure Signature Cassette Printer Robotic Service Manual 2015 4 3 Loosen screws on cartridge alignment plates that need to be adjusted Press in on plates while tightening screws so they catch ed
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