I. Mini Bio service manual
Contents
1. Mini Bio service manual ENGV 04 11 CODE BRIEF DESCRIPTION EXPLANATION C Dm omas m Soene Fam swecammass WO m sorsomon NN Overheating of module 5 Sa AV KOSULNZA ae Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 20 Electric wiring F 20 1 General requirements Before using the appliance carefully read the whole attached instructions An Installer must be an experienced technician Connections made with copper wire should be adapted to work at the temperatures up to 75 C All connections must be compatible with the electrical wiring diagram and national or local electrical codes Yy NOTE The device must be connected to a separate electrical circuit fitted with an appropriately sized overcurrent circuit breaker and RCD 20 2 Localization The devices are provided solely for installation in confined spaces After selecting the mounting location make sure that it meets the following conditions The mounting location must be free from excessive humidity and flammable or corrosive vapors e Installation of the unit may not be made near the high voltage electric appliances electric machines or welding equipment e Make sure ambient temperature at the installation site does not exceed 60 C and is not be less than 0 C Humidity should range from 596 to 9596 w o condensation 20 3 Connection To ensure proper operation of the boiler it2. RE ZPALANIE Pn 12 02 Preset temperature boiler E Measured temperature boiler ie component symbol boiler ON Sv O OG Io ae t Processor temperature Number of not confirmed alarms Heating program time permanent turned off Domestic hot water program time permanent turned off Furnace program turned on turned off Controller status turned on turned off DY VV OXSULNV A AWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 8 15 Review of basic functions 15 5 Furnace statuses STATUS DESCRIPTIONOPIS Burner not in service Service permission turned off Firing up Fuel ignition Supplying initial fuel dose Activation of an igniter and blower Inflaming After detecting the flame at the firing up stage supplying an additional dose of fuel and increasing the blower power to inflame the furnace the complete disappearance of the flame Stop Burner does not work but its work is permitted The required boiler temperature is reached Sa AV KOSULNZA ae Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 16 Operation 16 1 Menu navigation The device has two types of menus Simple Menu provides quick access to the basic functions of the controller Access to menu is simple by pressing up arrow or down arrow on the main screen Description of the simple menu see chapter Simple Menu Main Menu allows you to acces
3. Mini BIOS 10 20 kW Service manual Declaration of Conformity Dear user of KOSTRZEWA s equipment We want to take this opportunity to thank you for choosing our equipment You have selected the highest quality product of the company known and appreciated throughout the country The Kostrzewa company was established in 1978 Since the beginning of activity they are dealing with the production of fossil fuels and biomass fired boilers for central heating applications Within theirs 30 years activity the company improves and upgrades their equipment so as to be a leader among the Polish manufacturers of solid fuel fired boilers The implementation and designing department for new technologies was created in the company to continually improve the equipment and implement the new technologies We want to contact with each customer by an intermediary of the companies which will professionally represent our company Your opinion on the activities of our company and our partners is very important to us Striving to continuously improve the level of our products we ask you to make any comments about our products and service rendered by our Partners Have the warm and comfortable days through the whole year KOSTRZEWA sp j ENGV 04 11 KOSTHZEW Leader of the pellet boilers Dear Users of Mini Bio Boiler Please remember to read this service manual of the boiler before connecting i
4. Duneau SABA Buixiu Josues HO 1942M pjoo J8 EM JOU NOTE To accomplish all the functions of the system some additional modules IEJOS Je eM 10y 2s8LU0p JOSU S IEJOS available from the manufacturer must be purchased www kostrzewa com pl 10199J02 Jejos 02 Mini Bio installation diagram 2 C H circuits DHW solar collector closed system OXSULNV A AWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers LE 4 Boiler location and installation Mini Bio z ag as o lt e KHO w g 2 BP ggs p ao oz 23 o 9 o6 lt 2 oo 3 Q 25 a 5A 4 on c T 5 Z S 8 z Z w 6 n 8 o a lt H Ed Z h I a o 2 25 a 2 3 n By 2 3 g te E Q o 4 DN EE BH 5 z a L Le CE L ZK 2 S E a E I i AT ES T l I REM i gg gs Bes EM go 8 5 V E N A NOTE o E To accomplish all the y amp ej functions of the system 5 T some additional modules E available from the e manufacturer must be 1 WI purchased www kostrzewa com pl 29 8 z 03 Mini Bio installation diagram 2 C H circuits DHW buffer closed system V D VV KOSULNZA a Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 10 M ion iud S dud ins d ion an ler locati
5. Boi 4 Room sensor Erg 4 CH sensor ambient temperature sensor CH supply cold water p heating Power supply 230 V Boiler temperature sensor ouflow q CH water drainage tap i Mini Bio mixing valve Top buffer tank sensor Bottom P buffer tank N sensor 0 74 53 4 T return line umps E gt sensor pump VY Layered tank E a 55 o O Ke o o zm fo neo 2 Q GY d G Ow amp s55 8 SEEStE o 2 77 2 5 2 o SF 5 8 x 50S 5 q IEEE EE BocdctE U E a E o e 7 O 2 2 gt E Q solar sensor a solar colector DHW ot water sensor gt CFS 1 1 EI I Pe LC gt lt ipumps domestic hot water solar E sensor Le Harr cold water D 2 o gt 2 5 o 2 s 2 5 a L e ES 3 RO s D rI T n 5 d T 5 N 1 gt S o S 5 E 2 E T n D 2 m E st Mini Bio service manual ENGV 04 11 74 VVA Leader of the pellet boilers Os 5 While using the Mini Bio boiler keep in mind While using the Mini Bio boiler keep in mind The boiler can be operated only by adult persons familiarized with the above service manual Children cannot stay close to the boiler without presence of adult persons When it comes to penetration of flammable gases or vapors to the boiler
6. Start up the boiler e After the heating season the burner should be Turned off and disconnected from the mains Cleaned thoroughly and remove fuel from the tank KOS RTS Leader of the pellet boilers 12 Starting up the Platinum Bio Burner Working settings of Platinum Bio burner for 10 kW Pellets 30 thermal power 100 thermal power Feeding time Air Oats Feeding time Air According to DIN 51731 at 10 moisture content 10 Pellets 30 thermal power 100 thermal power Feeding time Air Oats 30 thermal power 100 thermal power Feeding time According to DIN 51731 at 10 moisture content 10 Mini Bio service manual ENGV 04 11 13 Cleaning and maintenance of Platinum Bio EM NOTE Cleaning and maintenance of the Platinum Bio Burner can be performed only when the burner is turned off cooled down and disconnected from the mains Watch out for hot surfaces of the burner there is the risk of burns NOTE NOTE To maintain high efficiency of the burner it should Quaniity of ash generated during oats be cleaned and maintained on a regular basis combustion is considerably greater than during Soot tar deposit and ash in the burner grate combustion of pellets Should be removed on a regular basis Fig 16 Platinum Bio burner cleaning 13 Necessary steps 1 Turn off the boiler wait for complete extinction of the burner disconnect the b
7. Removable grate Fig 08 Burner cleaning Mini Bio service manual ENGV 04 11 Failure type No readings on the controller display One of the control panel buttons is out of service Automatic fuel ignition does not operate Smoke from the door Water appears in the boiler Boiler does not reach the set temperature KOSMAN Leader of the pellet boilers Lack of power supply Incorrect connection of plugs and controller wires Control panel failure Improper connection of the heater or photocell Clogged outlet of hot air Very moist fuel Defected heater Defected photocell No draft Clogged flue Clogged Exchange channels Damaged sealing rope No draft Very moist fuel Leaky boiler heat exchanger Improperly chosen boiler for the building Wrong localization of the temperature sensor of the water returning to the boiler Failure of sensors Set low boiler output Check boiler connection to power supply Check for proper installation of plugs and connections of the controller Repair the control panel Check for proper connections of the plugs and wires of the heater and photocell including connectors Clean the igniter orifice Change or dry the fuel Replace the heater Replace the photocell Clean the channels Replace the sealing rope Improper chimney installation Change or dry the fuel To check the heat exchanger the boiler should be turned off for 8 hours and water
8. The effective chimney height is the height difference between the highest furnace and the chimney outlet The effective height of individual chimneys must be at least of 4 m and in the case of the common chimneys for solid and liquid fuels it must be at least of 5 m The height difference between the two furnaces cannot be greater than 6 5 m SERRA SY Leader of the pellet boilers 4 6 Selection of a chimney In most cases the selection of a chimney based on an approximate method or chimney manufacturer s diagrams is sufficient In special cases adverse pressure and temperature dependence large volume of flue gas the chimneys are calculated according to BS EN 13384 1 2008 The diagrams of chimneys contain such input values as the chimney conduction thermal resistance roughness of the chimney inner walls flue conduction thermal resistance and coefficients of hydraulic resistance when changing directions of the tubes The diagrams of the manufacturers include the relationship between the rated capacity of the heating unit and the effective height of the chimney for the various cross sections of the chimney The diagrams will vary depending on the used fuel eg oil gas wood design of furnaces eg pressure boiler with a fan burner flue gas temperature and type of load 4 7 Chimneys for solid fuel fired boilers It should be noted that the solid fuel fired furnaces with a rated thermal output gt 20 kW and
9. AWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 18 2 Domestic water WODA UZYTKOWA A w pe EJ 18 2 1 Circuit selection It allows you to select the number of the domestic hot water circuit C W U WYB R 20 54 C W U NR 1 PARTER 18 2 2 Status It allows you to monitor the status of domestic hot water system Circuit number circuit name CWU 1 PARTER al 150 s source preset temperature C pump operation signal measured preset temp of DHW Leader of the pellet boilers 18 2 3 Settings Description of the functions in the SETTINGS submenu FUNCTION Comfortable temp Programs Hysteresis Economic temperature DESCRIPTION Preset temperature of domestic hot water during the period of heating Programs a timer according to programmed intervals b constant comfortable temperature is maintained regardless of the time intervals c off heating is turned off Warms the hot water up to a comfortable temperature one time regardless of the program The value by which the domestic hot water temperature can be reduced The preset temperature of hot water outside the period of heating 18 2 4 Timer program Used to configure the timer program controlling the domestic hot water preparation Description of the timer program setting procedure is given in Chapter Operation Timer programs KOSTH
10. kg The boiler must be kept indoor at dry rooms e ash content max 1 5 96 moisture content max 12 Platinum Bio burner comes in three parts specific gravity density 1 0 1 4 kg dm3 protected with cardboard and protective film The set is composed of Oats e fuel tank with cover e fuel feeder e Fuel moisture below 15 Platinum Bio burner with control system and flexible feeding pipe Before installation check the completeness of the supply and its technical condition NOTE We recommend using fuels from certain sources Fuel should have adequate moisture and have a low content of fine fractions Pay special attention to the mechanical impurities stones etc which deteriorate the combustion process and may result in the device failure Kostrzewa company cannot be held liable for device failure or abnormal combustion due to the use of improper fuel DY VV OXSULNV A AWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers LE 10 Technical data of Platinum Bio Burner PARAMETR Heating power range for pellets Heating power range for oats Efficiency CO emissivity Weight Standard feeder length Feeder length option Fuel Fuel diameter Fuel option moisture to 1596 Supplying voltage Average power consumption Protection degree Standard tank dimensions width depth height Standard tank volume Tank dimensions top width depth height Tank
11. loading is turned off 18 3 3 Timer program Used to configure the timer program controlling the buffer loading process Description of the timer program setting procedure is given in Chapter Operation Timer programs KOSTHZEW Leader of the pellet boilers NOTE The service menu is intended for qualified technical personnel only The changes may cause malfunction of the system Description of the functions in the SERVICE submenu FUNCTION DESCRIPTION The minimum buffer temperature in the upper part at which the circulating pumps can work Min pump temp Auto temp Top Determines whether the upper minimum temperature of the buffer is set manually or automatically Automatic setting is based on the needs of other receivers of energy from the buffer Mini Bio service manual ENGV 04 11 18 4 Boiler 18 4 3 Service KOCIO WV E ES Be 4 NOTE The service menu is intended for qualified technical personnel only The changes may cause malfunction 18 4 1 Status of the system Statistics of the boiler operation within the last 24 hours The graph shows the boiler temperature and the burner output Description of the functions in the SERVICE submenu FUNCTION DESCRIPTION 18 4 2 Settings Description of the functions MIN pump temp The temperature above which in the SETTINGS submenu the controller can turn on the pumps Operating mode Boiler operati
12. the risk of fire or explosion occurs gluing painting etc the boiler should be switched off before starting the work e Itis prohibited to use flammable liquids to fire up the boiler the boiler must be fired up automatically e tis prohibited to use open flames or flammable materials near a connected unit Fire hazard e When cleaning the boiler it must be switched off OFF position e Watch out for hot surfaces of the boiler there is a risk of burns e Do not place any flammable objects on the boiler or in its immediate vicinity Any defects should be removed immediately e After the heating clean the burner thoroughly drain and clean the fuel tank e At voltage decay in the power network the supervision over the burner is recommended Any tampering with electrical part or changing the burner design are prohibited KOSTHZEW Leader of the pellet boilers Mini Bio service manual ENGV 04 11 12 Starting up the Platinum Bio E 12 1 Platinum Bio burner commissioning Commissioning of the boiler must be carried out only by the service personnel trained by the manufacturer with a current certificate of an authorized service performer of Kostrzewa company The current certificates are presented at http www kostrzewa com pl under the service tab Completion of installation and heating test performance must be recorded in the Warranty Card The completed warranty card should be mailed by the us
13. w o fan need their own chimney For the solid fuel fired boiler the cross section of the chimney should be 16 cm x 16 cm in Poland for at least 14 cm x 14 cm When the cross section is different then the flue gas flows too slow and cools down too much This in turn leads to problems with the draft and formation of deposits in the chimney These deposits damage the wall if sulfuric acid and water vapor contained in flue gas cool below the dew point temperature For the solid fuel fired furnaces the single layer chimneys made from brick often occurring in old buildings can be used Currently the three layer chimneys with a smooth surface and good thermal insulation are applied 4 8 Flue Flues according to DIN 18160 connect a boiler with a chimney They can be made as the exhaust pipes or as flue gas ducts Exhaust pipes are pipes and fittings which are distributed in the premises Flue gas ducts comply with the fire protection requirements for chimneys and are often made from the same material as the main chimney The connecting units should be as short as possible and placed with an upslope to the chimney to avoid heat losses and additional resistance They can not be lead onto other floors Exhaust pipes should not be laid in the rooms in which the furnaces cannot be mounted besides they also should not be mounted in the walls and ceilings NOTE Before installing the flue must pass technical inspection and acceptance by a c
14. with a plug in socket with an earthing contact The socket should be mounted in an easily accessible place at a safe distance from heat sources It is advisable to perform a separate circuit supplying the boiler v NOTE The electrical installation should be performed by the qualified personnel having proper licenses Mini Bio service manual ENGV 04 11 ES 4 Boiler location and installation Mini Bio MOJjno 1618 pjoo jddns H9 ce c z S 2 g Q g o Uu jas agg D E EJE gt 33 8 g 5 z 2 QOD oo 2 or c OOD 3 O BE E 7 e eo gi T 2 i D O o E m o S oO o Z 2 na z m a e lt oig LUI anyen Burxiu Josuas HD sdwnd i I9je pjoo J9 e Oy NOTE To accomplish all the functions of the system some additional modules TI NN UAR Te i p m CEER M BA t IAN d f LL available from the manufacturer must be purchased www kostrzewa com pl Josuas MHA 01 Mini Bio installation diagram 2 C H circuits DHW closed system V D VV KOSULNZA a Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 4 Boiler location and installation Mini Bio o O0 ES Sx o eo e 5 58 a X o Q o 3 3 ges p nw 236 Q o RO amp 2g Sse 7 e D 82 2 g 8 S e 5 5 F o a o 3 E m n i E E 1 E a e eros m
15. 0 Discomecionma modet 81 Disconnection w5 vodwet J 82 DisconectonN6Moduet C K s a eL E p ST i r Pm EE KA A m n Ev smana os Semana SS w semana m omama Dm smsan a O Disconnection IN1 module 2 KOSZ 3 AN KOSTRZEWA Leader KOSILA the pellet boilers Mini Bio service manual ENGV 04 11 D KEEN CODE BRIEF DESCRIPTION EXPLANATION o X m oen m ommemmma OSS m mmmemwmae Hm ommemwmuss OOS a a EE fe f OCS KREW ba FF pcc p Fu omano Ea Y o FN Dm sote mete a gt a E CHCH WO be gt gt gt EC o He osoen OOOO e fosen O a OOS Da oenn Du ommemwmas OSS w mmmemwmmass CZA CZW NN ha ha T S 150 se Sa av KOSULNZA4 a Mini Bio service manual ENGV 04 11 Leader of the pellet boilers CODE BRIEF DESCRIPTION EXPLANATION LEE A a CHEZ KOWNA e LNLTCIITOIMNNN NN He Somane EN Hm Somone 0 SN 0 m screenees EAE pe a z mm mia pap WJ wj LLL Fm mee Hm meme wem OOS Hm mememwume me ocom NN m Soomes Hm osoen fm CZW WO c D M seH CE n R e e wooo S S S NN CCA WO w Joera Short circuit IN3 module 5 Short circuit IN4 module 5 KOSZ 3 AN KOSTRZEWA Leader KOSILA the pellet boilers
16. Built in piezoelectric speaker signals the oc currence of an alarm condition in the boiler which increases security of the device operation Restoring the factory settings this feature allows you to restore the factory settings of the controller Mini Bio service manual ENGV 04 11 14 General 14 3 Precautions NOTE Electric shock hazard Before installing or removing the device disconnect power supply in the electrical switchboard e Before using the appliance carefully read all attached instructions e Keep the service manual and refer to it for any use of the device in the future Follow all warnings and instructions contained in the service manual e Make sure that the device is not damaged in any way If in doubt do not use the device and contact the supplier e ncase of any doubts as to safe operation of the device you should contact the supplier e Pay special attention to any warning signs posted on the housing and packaging of the equipment e Use the device for its intended purpose e The device is not a toy do not allow children to play with it e Do not allow your children to play with any part of the packaging of the device e Prevent an access to small parts such as screws pins from children These elements can be supplied with the equipment and if swallowed may cause suffocation of a child Donot perform any mechanical or electrical changes in the device Such changes may
17. INSTALLATION HOWEVER NOT LONGER THAN TWO MONTHS FROM THE PURCHASE DATE RESULTS IN THE LOSS OF WARRANTY FOR THE HEAT EXCHANGER AND ALL COMPONENTS OF THE BOILER THE LOSS OF WARRANTY WILL CAUSE THE DELAY IN PERFORMING REPAIRS AND NECESSI TY TO GOVER THE COSTS OF ALL BOILER REPAIRS WITH TRAVEL COSTS OF THE SERVICE PERSONNEL INCLUSIVE Thank you for your understanding Yours sincerely SERWIS KOSTRZEWA Mini Bio service manual ENGV 04 11 mes I Mini Bio service manual General Technical data Boiler accessories Boiler location and installation 1 2 3 4 5 While using the Mini Bio boiler keep in mind 6 Boiler start up 7 Cleaning and maintenance 8 Troubleshooting Il Platinum Bio Burner service manual 9 General 10 Technical data of Platinum Bio Burner 11 While using the Platinum Bio Burner keep in mind 12 Starting up the Platinum Bio Burner 13 Cleaning and maintenance of the Platinum Bio Burner Ill Platinum Bio Controller service manual 14 General 15 Review of basic functions 16 Service 17 Simple menu 18 Main menu 19 Alarms 20 Electric wiring 21 Technical data ON 74 VVa Leader of the pellet boilers 22 24 26 27 31 34 36 39 41 43 53 59 61 Mini Bio service manual ENGV 04 11 1 1 appropriation of the Mini Bio Boiler Description of the design and Brief characteristics of the Mini Bio boiler Innovative one of the smallest on the
18. J WODY 5275 09 GRZEJ TERAZ d C NIE CWU PROGRAM OGRZEWANIE TEMPERATURA m44 17 OGRZEWANIE PROGRAM mm Zaj b PRACA PALNIKA SERRA SY Leader of the pellet boilers Shows the current temperature of the boiler large font and the preset temperature small font After pressing the ENTER button you can set the boiler preset temperature Shows the current temperature of hot water large font and the preset temperature small font After pressing the ENTER button you can set the hot water preset temperature It prepares hot water to the comfortable temperature one time regardless of the program Domestic hot water program No 1 8 timer according to the programmed time intervals b constant comfortable temperature is maintained regardless of the time intervals C off heating is turned off Shows the current temperature in the room No 1 large font and the preset value small font After pressing the ENTER button you can set the desired temperature in the room Circuit No 1 heating program 8 timer according to the programmed time intervals b constant comfortable temperature is maintained regardless of the time intervals c off heating is turned off Burner operation permitted If the burner operation permission is precluded the controller controls the heating system but it does not turn on the burner Manual activation of the fue
19. M5 screws 8 M5 washers 9 M5 nuts 10 2 Screw the braces 5 3 Screw the feeder attachment to the tank 7 using M8 screws 11 M8 washers 12 and M8 nuts 13 4 Pull out the cleanout plug 14 in order to clean the feeder attachment 7 Tank components re Bracket D cn Holder Fedder attachment M5 screw M5 washer e M5 nut i oer Fig 15 Tank installation KOS RZ aW AN Leader of the pellet boilers c nro Quantity 29 Mini Bio service manual ENGV 04 11 12 4 Before starting up the burner you should e Check the installation condition Feed the fuel into the tank in such a way to be able to put the cover thereon Make sure that there are not any foreign objects in the fuel stones steel elements etc e Insert the grate proper for the fuel burned Inservice mode set the feeding times and the maximum amount of air e Feed the fuel from the tank until it is transferred via a flexible pipe Turn off the fuel feeding and hold the ON push button e When changing the fuel e g from pellets to oats you should Turn off the boiler Wait until the boiler cools down Remove the grate for pellets and clean the grate cover Fig 8 install the grate proper to burn oats pay attention to precise adherence of the grate to the burner cover set the feeding times and the max amount of air according to the table 2
20. Settings Description of the functions in the SETTING submenu FUNCTION DESCRIPTION Comfortable temperature Temperature preset in a room during the period of heating Programe Programs a timer according to programmed intervals b constant comfortable temperature is maintained regardless of the time intervals C off heating is turned off Economic temperature Temperature preset in a room out of the heating period 18 1 4 Timer program Used to configure the timer program controlling the central heating system Description of the timer program setting procedure is given in Chapter Operation Timer programs Mini Bio service manual ENGV 04 11 18 1 5 Service WV Used to configure the timer program to control the central heating NOTE The service menu is intended for qualified technical personnel only The changes may cause malfunction of the system Description of the functions in the SERVICE submenu FUNCTION DESCRIPTION FUNCTION DESCRIPTION Pump MIN temp The minimum calculated Correction factor The correction of the central temperature of central heating heating set temperature with at which the circulation pump regard to the temperature can operate set in a room per each 1 C m EEE TE For example if the correction per d gt nc aa factor is set to 6 C the preset 9 i room temperature to 20 C Max temperature Maximum calculated and the temperature measured tempe
21. ZEW Mini Bio service manual ENGV 04 11 18 2 5 Service Vv NOTE The service menu is intended for qualified technical personnel only The changes may cause malfunction of the system Description of the functions in the SERVICE submenu FUNCTION DESCRIPTION Source Delta The source temperature growth in relation to the preset temperature of domestic hot water during heating Source Determines the energy source for DHW Max temperature Max temperature of domestic hot water Delta MIN temp The minimum temperature difference between the source and domestic hot water at which the pumps can operate Pump test Starts the circulating pump regardless of other conditions Circuit name Gives name for the domestic hot water circuit DY VV KOXSULNV A AWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 18 3 Buffer 18 3 4 Service BUFOR pg a WV 18 3 1 Status 18 3 2 Settings Description of the functions in the SETTINGS submenu FUNCTION DESCRIPTION Preset top temp Below this temperature the charging process starts in the upper part of the buffer Preset bottom temp Above this temperature the charging process finishes in the bottom part of the buffer Program Continuous the buffer is loaded at any time Timer the buffer is loaded only within specified time intervals The intervals are set in the timer program off the buffer
22. anual ENGV 04 11 Eg 15 Review of basic functions 15 1 Control panel 1 Graphical display ROZPALANIE Pn 12 05 33 37 ON w B OG to cH 5 nc PP lt R 2 Push buttons e 3 Status LED 14 INFO 4 PLAT NUM BIO by KOSTRZEVA Platinum Bio Controller 15 2 Status LED LIGHTING DESCRIPTION DENOTATION Green continuous light Controller turned off Green flashing light Controller turned on burner turned off Orange continuous light Controller turned on burner turned on Red continuous light There is an alarm to be confirmed Red flashing light Active alarm Dy VV KOSZ aya Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 15 Review of basic functions 15 3 Push buttons PUSH BUTTON FUNCTION Return one level up in the menu giving up the parameter change Return Esc ON OFF Long pressing on the main screen gt 3 seconds changes ON OFF status of the controller Menu navigation reducing the value of the edited parameter Down arrow On the main screen gt entering the simple menu Shows the navigation information and descriptions of the regulated parameters Menu navigation increasing the value of the edited parameter Up arrow On the main screen gt entering the simple menu Access to the menu Acceptance of the change of the value of the edited parameter Confirmation Enter Alarm confirmation 15 4 Graphical display Furnace status week day hour
23. ature Down arrow sets the economic temperature The values of comfortable and economical temperatures are set in the SETTINGS menu and may be different for each of the circuits To initiate the timer program execution it must be activated also in the SETTINGS menu SERVA SU Leader of the pellet boilers Mini Bio service manual ENGV 04 11 16 Operation a 16 6 Service password NOTE The service menu is intended for qualified Access to service parameters is password protected After entering the correct password access is enabled Access to the service parameters will be locked after a period of 10 minutes without depressing the push buttons The service code is the temperature of the boiler preset in the menu BOILER SETTINGS as well as the following three letters EST technical personnel only The changes may cause malfunction of the system 17 Simple menu 17 Simple menu Dra ANI Pr ts El 33 35 OM fae B DD OB SU Ci ae IUL PROGRAM TCHR STURA TES TEH EEATUES E ET C CDS GE THe 7575 02 47 a Brn PA nun Ex Pina PAH EA IEEE 7h ANE TEHPCESTIES ura 4 157 TERE ANTE PECIISOH Dy VV OXSULNV A AWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers HF 17 Simple menu Simple menu screens PUSH BUTTON FUNCTION TEMPERATURA KOTLA El 33 35 gt TEMPERATURA CIEP E
24. ay be damaged sensor or connection cable The reason may be damaged sensor or connection cable s eo Bowompoawowoiiwnananm S emomwa prkabeamaiadwmagtosiobsapow Sa es m omone Em Sooman oS e oomme ooo na s oormuestoowmo wen s omwssmwrmees Dy owmeaeownna denoo O S Ew Gemekamwhm de 9 owswsr m oWseonenpm 22 Room sensor interruption KOXSULNV A AWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers CODE BRIEF DESCRIPTION EXPLANATION Em mer o WO os ommon SSCS fos seson gt gt gt a Josen 00 D ZSO 0DU RSS a WO fos sweomwwaen s fomno E stanac y stanowe omone SSS pnm ERE a Ci sS wzw fee WO m man CH ZW KO s owa Ls oem Lr ooms La oswecowawewo La osmeon wewo Em osmecow wawo Moe t gt E HH 4 an s sew CH CH WO DEC NN Es Joeann ee WO s smee v omno s emne Sa av KOSU a Mini Bio service manual ENGV 04 11 Leader of the pellet boilers CODE BRIEF DESCRIPTION EXPLANATION 6 shortcireutinSmodulet 0 shortcireutindmodulet Em ES I LN a NEENMNMMMMMEMEMEMEMbpRHNMNMMgMgZdMsV zz 2 Som o LJ cr OE 77 __ DiseomecionNiMod 78 DisoomectonNeMode 79 Disconnection ws Modwet
25. co k k b Testing pressure b Flue draft mbar 0 15 0 25 E gt Flue gas temperature rated thermal power Flue gas temperature min thermal power Flue gas mass flow rated thermal power ELM Flue gas mass flow min thermal power Resistance of water flow through boiler o o Minimum temperature of water returning to boiler W n5 N Approximate fuel pellet consumption 9 rated output Approximate fuel pellet consumption minimum output 5 Approximate fuel oat consumption rated output 3 9 4 2 8 4 140 4 3 Approximate fuel oat consumption 9 minimum output Boiler depth 810 Boiler width omm 602 Boiler height 1660 Weight 200 G 23 23 6 Flue diameter m NEM mm 557x687 ZB 0 0 Supply return stub pipe diameter Fuel tank volume SI W W ar C ar C C C m m g m al Charging hole dimensions V Power supply Max power consumption during firing up at 1096 moisture content NOTE The manufacturer reserves the right to change design and documentation of the boiler connected with its constant modernization and improvement KOSIRZEW Leader of the pellet boilers Mini Bio 20 kW 6 20 6 17 Fuzzy Logic II 3 gt 90 90 2 85 4 0 15 0 25 160 90 270 160 G 1 1 4 240 657x657 230 360 Mini Bio service manual ENGV 04 11 2 Technical data of Mini Bio boiler E Basic components of Mini Bio boiler Boil
26. e fractions Pay special attention to the mechanical impurities stones etc which deteriorate the combustion process and may result in the device failure Kostrzewa Company will not accept any liability for the device failure or abnormal combustion due to the use of improper fuel KOS RZ EW AN Leader of the pellet boilers 1 3 Transportation and supply specification During transportation the Mini Bio boiler must be protected from tilting and displacement on the vehicle by means of belts and wedges The boiler must be kept indoor at dry rooms v NOTE The boiler must be transported in a vertical position Mini Bio boiler comes in two parts protected with cardboard and protective film The first part includes boiler heat exchanger fuel tank with a cover furnace door and rear door fuel feeder thermal insulation of mineral wool and the boiler casing made of painted steel sheet The second part consists of the Platinum Bio burner with control system and flexible feeding tube Before installation check the completeness of the supply and its technical condition Mini Bio service manual ENGV 04 11 2 Technical data of Mini Bio boiler PARAMETR Mini Bio 10 kW Thermal power range pellets 3 3 10 Thermal power range oats Y Control method Boiler class acc To PN EN 303 5 Fuzzy Logic II 0 8 Efficiency Water capacity Max working pressure Max working temperature 5 ND
27. eder for testing e Tank feeder test Turns on the tank feeder for y Blower test Turns on the blower for testing Fuel volume test Amount of fuel fed through the tank feeder during continuous NOTE operation for 1 hour The service menu is intended for qualified Fuel calorific value The calorific value of fuel technical personnel only The changes may cause used kWh kg bI HS ea uris ot Lambda control Determines whether the controller has to take into account the oxygen values from the lambda probe during the process of control Oxygen output MIN 20 oxygen set point at the mini mum burner output of 2096 Oxygen output MAX 100 oxygen set point at the maximum burner output of 100 testing the equipment in the BURNER menu is possible only when the controller is in OFF mode Sa av KOSULNZA4 a Mini Bio service manual ENGV 04 11 Leader of the pellet boilers LS E 19 Alarms ALARMY R This menu contains a history of up to twenty alarms that occurred during the controller operation The meaning of alarm codes is presented in the table below Alarm codes and their meaning CODE BRIEF DESCRIPTION EXPLANATION The reason may be inappropriate place of the controller installation The reason could be fuel depletion or flame extinction The reason may be damaged sensor or connection cable The reason may be damaged sensor or connection cable illnd ma The reason m
28. er body Platinum Bio burner Fuel tank Fuel tank cover Fuel feeder Flexible feeding tube Furnace door Rear door 9 Flue 10 Clean out 11 thermostatic safety valve 12 safety valve temperature sensor 13 G1 supply stub pipe 14 G1 return stub pipe 15 Gi 2 coupler of boiler thermal protection 16 Boiler temp sensor housing 17 G1 2 coupler of drain valve go qoo ue c Figure 01 Basic components of Mini Bio boiler w R 3 4 supplying stub pipe of safety valve G 1 2 coupler of thermal tube for mounting boiler protection temperature sensor N G 1 return stub pipe N s AER NN R 163 G 1 2 coupler of drain valve Figure 02 Location and dimensions of connecting stubs OSULZA AWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 8 3 Mini Bio accessories Standard accessories Mini Bio boiler Platinum Bio burner Platinum Bio control system Boiler temperature sensor Thermostatic safety valve Service manual Auxiliary accessories Room temperature sensor Domestic hot water sensor Solar Module independent control of two solar collectors mounted in different directions in relation to the sun Pellets Mix Module weather control 2x central heating DHW sensors Pellets Buffer Module storage tank maintenance Sa av KO SSULAVA a Mini Bio service manual ENGV 04 11 Leader of the pellet boile
29. er to the address of the manufacturer to register the user in the company system SERWIS KOSTRZEWA ul Przemys owa 1 11 500 Gi ycko POLAND woj warmi sko mazurskie tel 48 87 428 53 51or 48 87 428 11 34 e mail serwis kostrzewa com pl N 12 2 Installation of Platinum Bio burner 1 Unscrew the two screws fastening the burner cover Fig 12 Remove the burner cover 5 unscrew the two wing nuts 2 and remove the two screws 4 with two washers 3 Install the burner 9 in the adapter 12 screwing it with two wing nuts 10 with washers 11 Fig 13 The adapter 12 with the burner 9 should be mounted In the boiler with two wing nuts 7 with washers 8 Mount the burner cover 13 screwing it with screws 6 Insert the feeder tube 17 into the fixing tube 19 Fig 14 Fit the flexible hose 16 to the feeder pipe 17 and secure with a band clip 15 Fit the flexible hose 16 to burner pipe 18 and secure with a band clip 14 Fig 12 Disassembly of Platinum Bio burner cover KOS RZ aW AN Leader of the pellet boilers Mini Bio service manual ENGV 04 11 gt Ei Starting up the Platinum Bio Burner Fig 14 Feeder installation Sa AV KOSULNZA a Mini Bio service manua ENGV 04 11 Leader of the pellet boilers 12 Starting up the Platinum Bio Burner 12 3 Tank installation Fig 15 1 Screw the sides 1 front legs 2 and rear legs 3 using
30. he form of steel angles e Theroom in which the boiler is installed should absolutely be fitted with artificial lighting but natural lighting is also recommended e The boiler distance from the dividing structures of the building should be such as to allow access during maintenance cleaning and maintenance e The minimum distance of the boiler front from the opposite wall 1m The minimum height of the boiler room 2 2 m the height of 1 9 m is permitted in existing buildings with an appropriately provided ventilation delivery exhaust The boiler installation in the wet rooms or with higher humidity is strictly prohibited The accelerated corrosion process can quickly lead to the boiler destruction 4 3 Ventilation e The boiler room should have a non closed air delivery channel with the area of at least 200 cm2 The exhaust channel should have a cross section of not less than 14x14 cm with the inlet opening in the boiler room ceiling led out above the roof and situated next to the chimney The inlet opening into the exhaust channel should have the free cross section equal to the channel cross section e Ventilation ducts should be made from non combustible materials e Application of mechanical ventilation is forbidden v NOTE There is a danger of carbon monoxide CO intoxication when the boiler is in a room with insufficient inflow of fresh air Mini Bio service manual ENGV 04 11 w 4 Mini B
31. he fuel tank The 5 year s warranty for durability of the device enables to reduce its operating and maintenance costs in a long period of operation KOSIA Leader of the pellet boilers you do not have to remember the date of the next service inspection the display will show a message optional Statistics this function allows you to view eg minimum maximum and average burner output minimum maximum and average fuel consumption Temperature parameters are presented in the form of digits and graphs on a large graphical display And many other useful features optional If you want to heat the factory floor or other industrial facility that needs customized parameters you can change them in an extended service mode Boiler operation and comfort of its operation can be compared to the boiler with an oil burner with Unicontrolmix installed depending on the load Option should be included in the order for the burner Depending on the demand in thermal energy Mini Bio service manual ENGV 04 11 1 2 Fuel characteristic Pellets Prepared according to DIN 51731 granulation 5 8 mm recommended calorific value 17500 19500 kJ kg ash content max 1 5 96 moisture content max 12 96 specific gravity density 1 0 1 4 kg dm3 Oats moisture below 1296 NOTE It is recommend to use fuels from proven sources Fuel should have adequate moisture and have a low content of fin
32. himney sweeper Mini Bio service manual ENGV 04 11 4 Mini Bio Boiler location and installation 4 9 Connecting to heating system A solid fuel fired boiler must be installed in accordance with the regulations by an authorized company Commissioning of the boiler must be carried out by the trained staff of the manufacturer possessing the appropriate manufacturer s license Liability for proper installation of the boiler and its repairs rests on the installation and maintenance company trained by the manufacturer and having its authorization Any manipulation performed on the electrical part of the boiler or connecting any downstream control devices may invalidate the warranty The repair and overhaul of the boiler can only be carried out by the installation and maintenance company trained by the manufacturer The fact of the boiler installation completion and heating test performance must be recorded in the warranty card of the boiler Central heating installation should be performed according to the design Vv NOTE Before connecting the boiler to the heating system the boiler and installation should be rinsed with water to remove contaminants which could cause damage KOS RZ aW AN Leader of the pellet boilers 4 10 Connecting to electric wiring system The boiler room in which the boiler is mounted must be fitted with 230V 50Hz electrical installation The electrical installation should be terminated
33. io Boiler location and installation 4 4 Safe distance from flammable materials During installation and operation of the boiler keep a safe distance of 200 mm from flammable materials Incase of flammable materials of C3 flammability degree which are quick and easy to burn even after removal of ignition sources such as paper paperboard cardboard wood plastics the said distance is doubled ie to 400 mm If flammability is not known the safe distance should also be doubled Flammability degree Building materials of building compounds and products Building materials and products sandstone concrete bricks fire protection plaster mortar ceramic tiles granite B slow burning wood cement boards glass fiber mineral Insulation A noncombustible C1 slow burning beechwood oak wood Plywood C2 moderately burning pine larch and spruce wood cork Sawn wood planks Rubber floor lining C3 easily burning Asphaltic board celuloid compunds polyurethane Polystyrene polyetylene plastic etc 4 5 Chimneys Chimneys are designed to remove flue gases to the outside in a reliable manner and draw the air for combustion The chimney draft necessary for this purpose is conditional on temperature difference between hot flue gas and cold air effective height of the chimney chimney cross section 2 100 cm chimney execution possibly smooth internal surfaces and the tightness of joints
34. is equipped with a battery that must be replaced every two years Programming takes place in the menu of a given circuit e g hot water heating buffer and for each item it proceeds in the same way Choice of the week s day Upon entering the Timer program menu the day of the week flashes with arrow buttons select the day you want to set or just check the settings of the program The figure below shows an example of the programmed day of the week Circuit name Day of week KUCHNIA Pn iet MM BENE anne DEE B E le B 24 NE o 00 3D mew economic temperature currently programmed hour Economic temperature 00 00 to 6 00 Comfortable temperature 6 00 to 9 00 Economic temperature from 9 00 to 18 00 Comfortable temperature from 18 00 to 24 00 NOTE Programming After selecting the day of the week and confirming with the enter button the indicator of the hour currently programmed starts flashing at the same time the said hour is displayed and next to it an icon that represents the currently selected time zone is displayed the symbol of the sun means comfort temperature the moon is a symbol of the economic temperature To come to next hour press the down arrow economic temperature or the up arrow comfort temperature If the whole day is already programmed according to our whish press the enter button On approving or cancelling the changes a week s day starts flashing Up arrow sets the comfortable temper
35. is necessary to connect the sensors and actuators to the controller as needed The figure shows the wiring diagram of the connected devices The description of outputs and inputs is shown in the tables NOTE Under no circumstances connect the ground wire PE with a neutral one N NOTE Connections must be done with the device disconnected from the mains Connections should be executed by a person possessing proper relevant licenses KOS RZ aW AN Leader of the pellet boilers Mini Bio service manual ENGV 04 11 I 20 Electric wiring 20 4 Main board Main bard for L5B v 10 4 Platinum Bio version TRAFO FILTR RFI oDoooooomeoeooooeoogS ODOO Ni Nt N N NN NN PE PE PE PE PE NW EL KD DP p p p g Xx 6 Oo s 2 39 p3 Br o Q g O z 2 Gg Ss z 9 S228 5 2 8 E o o L OF O FF AN a D a a INPUT DESCRIPTION EXPLANATION wo wmpememt 0 O SO Cd rT Sa av KOSULNZA4 a Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 21 Technical data EL PARAMETER VALUE OUTPUT AMAPCITY Sensors NTC 10kO B25 85 3877K 0 75 VISHAY BCcomponents Ambient temperature 0 60 C Software class OXSULNV A AWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 714 725 Poland 11 500 Gizycko ul Przemystowa 1 tel 48 87 428 53 51 tel 48 87 428 11 34 fax 48 87 428 31 75 www kostrzewa com pl
36. ity boiler steel of P265GH grade and with a thickness of 4 5 mm The second part is a Platinum Bio burner which can burn the pellets 6 8 mm thick with the additional option of cereals oats The structural components of the burner are made of heat resistant steel of H25N20S2 grade withstanding the temperatures up to 1150 C Owing to application of the adjustment method called Fuzzy Logic Il generation and energy efficient components the burner consumes much less energy during operation than other burners available on the Polish market With an automatic modulation of Fuzzy Logic Il generation the burner combusts less quantity of fuel by about 30 The third part is a reservoir which is placed on the boiler heat exchanger so as to not occupy any additional space in the room Tank capacity is 1801 In standard the tank is fitted with the water protection system that protects against the possibility of flame reversal burnback The fourth part is the controller of the whole building heating system operation It is designed for people who appreciate the ease of use and easy to read menus and also a high level of designing and technological advancement The inner jacket of the boiler is made of high quality boiler steel of P265GH grade The burner components are made from heat resisting steel of H25N20S2 grade withstanding the temperatures up to 1150 C The fuel tank is made from galvanized sheet zinc coating inhibits the corrosion of t
37. l feeding from the tank Useful function when the fuel is exhausted in the tank After refilling the fuel tank you should activate the fuel feeding function until the fuel starts to overflow from the feeding tube to the burner Mini Bio service manual ENGV 04 11 Main menu aru ai GRZEMAMIE EJ 3335 R E W qi Heating page 44 E fh TH 3 515 OS in 538 ici VORA uzvrEOUA EJ _ 18 2 Domestic water page 46 Lug EE El 18 3 Buffer page 48 Kh tit Ue 18 4 Boiler page 49 18 5 Solars page 50 US TAWTEHEA E dh 18 6 Settings page 51 H p FALHIE EI ey o 18 6 Burner page 52 R ALARHY m 19 Alarms page 53 DY VV OXSULNV A AWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 18 1 Heating OGRZEWANIE E 4 mm 18 1 1 Circuit selection It allows you to select a number of the central heating circuit 20 54 C 0 WYB R OBW D NR 1 KUCHNIA 18 1 2 Status It allows you to monitor the status of the central heating system Circuit no Circuit name Measured preset temperature in a room KUCHNIA fe 17G mo Measured preset Temperature in heaters 44 4 C 7 5 r 43 0 Measured ambient temperature valve operation time s source preset temperature C valve operation signal pump operation signal KOSTHZEW Leader of the pellet boilers 18 1 3
38. ler there is the risk of burns KOSTHZEW Leader of the pellet boilers Mini Bio service manual ENGV 04 11 7 Cleaning and maintenance of Mini Bio Cleaning and maintenance of Mini Bio boiler To maintain the high efficiency of the boiler it must be kept clean and maintained on a regular basis To this end you should utilize the cleaning tools supplied with the boiler Sooth tar deposits and ash from the combustion chamber flame tubes and Platinum Bio burner grate should systematically be removed The boiler should be cleaned according to the degree of contamination but no less frequently than every two weeks Remove ash depending on the degree of the combustion chamber filling NOTE During combusting oats much more quantity of ash is formed than in case of pellets Necessary steps 1 Turn off the boiler wait for the complete extinction of the burner disconnect the boiler from the mains and wait until the boiler cools down 2 Remove ash from the combustion chamber 3 Using a ramrod clean the flame tubes and the combustion chamber Fig 6 4 Unscrew the plug and remove the deposits from the clean out Fig 7 5 Remove the grate from the burner and clean it pay attention to free flow of the aeration holes Clean the cover of the burner grate Fig 8 6 Clean the door sealing Fig 06 Flame tube cleaning KOS RZ EW AN Leader of the pellet boilers Fig 07 Clean out
39. m is generated Solar pump test Starts the solar pump independently of other settings Sa AV KOSULNZA ae Mini Bio service manual ENGV 04 11 Leader of the pellet boilers Cs 18 6 Settings USTAWIENIA E A 18 6 1 Date and time This menu is used to set the date and time of the controller 18 6 2 Language This menu is used to select the language of the controller menu 18 6 3 Service Vv NOTE The service menu is intended for qualified technical personnel only The changes may cause malfunction of the system 18 6 4 Configuration of modules This menu is used to configure the system of CAN network Select the modules in the menu which are connected to the network NOTE A detailed description of the modules and their tasks is given in the manuals of extension modules KOS RZ aW AN Leader of the pellet boilers Brief description of extension modules FUNCTION DESCRIPTION Module No 0 3 heating circuits with numbers 2 3 4 Ambient temperature sensor Module No 1 3 heating circuits with numbers 5 6 7 Module No 2 3 heating circuits with numbers 8 9 10 Module No 3 3 heating circuits with numbers 11 12 13 Module No 4 3 heating circuits with numbers 14 15 16 Module No 5 Buffer Solars DHW No 2 Return temperature sensor Lambda module Lambda probe module 18 6 5 Restore factory settings This function allows to restore the factory
40. market MINI BIO boiler to burn pellets and oats is a new look in Poland and Europe at the automatic burning of solid fuels pellets with a diameter of 6 to 8 mm or alternatively cereals oats while maintaining low emission performances meeting the environmental standards in the European Union Mini Bio Boiler control system can control Boiler pump mixing 1 16 weather controlled heating circuits heaters or floor heating Domestic hot water Room temperature Useful features It is the optimal device intended for installation in residential buildings in which boiler rooms occupy the very little space or do not i exist at all The surfaces of heated residential buildings may range from 50 150 m2 The main advantages of the MINI BIO boiler are its minimal footprint and easy operation involving the filling of the main fuel tank with fuel A and pressing the START button Messages are displayed on a large graphic display Within a few minutes the device will automatically fire up automatically select the operating parameters and will tend 5 automatically to maintain a constant temperature in rooms and hot water The device is made of four parts The whole boiler is rectangular in shape with dimensions 600x600x1660 mm The first part is a circular steel flue heat exchanger of high efficiency By using the 3T design method the exchanger is of very small dimensions It is made of high qual
41. n to precise adherence of the grate to the burner cover set the feeding times and the max amount of air according to the table shown to the right Start up the boiler After the heating season the boiler should be turned off and disconnected from the mains thoroughly clean the heat exchanger and burner protect against moisture by installing moisture absorbing material inside remove the fuel from the tank clean the flue Working settings of Platinum Bio burner for 10 kW Pellets 30 thermal power 100 thermal power Feeding time 3096 thermal power Oats 100 thermal power time According to DIN 51731 at 10 moisture content 10 Working settings of Platinum Bio burner for 20 kW Pellets 30 thermal power 100 thermal power 30 thermal power 100 thermal power According to DIN 51731 at 10 moisture content 10 NOTE The flue should be checked and cleaned by a chimney sweeper who has the proper licenses at least once a year Regulation of the Minister of Internal Affairs and Administration on fire protection of buildings other civil structures and sites dated 16 06 2003 amendment as of 11 06 2006 the Journal of Laws 80 06 7 Cleaning and maintenance of Mini Bio NOTE Cleaning and maintenance of the Mini Bio boiler can be performed only when the burner is turned off cooled down and disconnected from the mains Watch out for hot surfaces of the boi
42. ness of operating the device for the elderly persons e Two types of menus the simple and advanced menu During daily operation of the device it is possible to use easily accessi ble simple menu e Info button the controller is equipped with the function of intelligent assistance Each parameter is described retrieving the description is done by pressing the info button e The modular design of the CAN controller owing to applica tion of industrial CAN data bus used mainly in the demanding automotive industry it is possible to extend the control system The maximum extension covers 16 heating circuits 4 circuits of domestic hot water preparation 4 energy buffers e Powerful modern 32 bit ARM processor ARM range is widely used in mobile phones it enables advanced control of the algorithm of the Il generation Fuzzy Logic e The history of alarms and errors the controller keeps a history of 20 last errors and alarms along with a description generation date and confirmation date e Clock with calendar the clock enables to program the required room and domestic hot water temperatures in the cycle cove ring a week that contributes to reduction of fuel expenditures Statistics the controller stores the statistical data of the system operation so it is possible to observe the work and reduce fuel consumption For example monitoring the boiler temperature and the burner output Fuel feeder operating time Beep alarm
43. ng mode a auto temperature is determined automatically b continuous the temperature is kept constant FUNCTION DESCRIPTION Temp zadana kotta Temperatura czynnika grzewczego w kotle jaka bedzie utrzymywat regulator Hysteresis The boiler temperature must be reduced by that value to activate the burner DY VV KOXSULNV A AWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers 18 5 Solars 18 5 3 Service Description of the functions 18 5 1 Status in the SERVICE submenu FUNCTION DESCRIPTION e Schemat Determines the solar Description of the functions Flow l min Flow of the factor via the solar in the SETTINGS submenu system during the pump operation The parameter needed to calculate the power FUNCTION DESCRIPTION oof the collectors Activation Delta The temperature difference Fluid heat Specific heat of applied solar between the collector and the fluid given in kJ kg C heated water needed to start up the solar pump Water max temp Max temperature RER fh t Deactivation Delta The temperature difference of heated water between the collector and MAX T collector alarm Maximum temperature of the the heated water needed to collectors above which deactivate the solar pump the protective procedure is triggered and the alarm is generated MIN T collector alarm Minimum temperature of the collectors below which the protective procedure is triggered and the alar
44. o burner control system can control boiler mixing e 1 16 weather controlled heating circuits heaters or floor heating Domestic hot water Useful functions of Platinum Bio control system You don t have to remember about the term of the next service inspection the proper message will be displayed optional Statistics e function allows you to view eg e minimum maximum and average output of the burner e minimum maximum and average fuel consumption Temperature parameters Are presented in the form of digits and graphs on the large graphic display and many other useful features option If you want to heat the factory floor or other industrial facility that needs custom parameters you can change them in extended service mode Option should be included in the order for the burner burner can be fitted to any new or used solid fuel liquid or gas fired boiler without interfering the design of the device Installation is via an adapter which is available on request at KOSTRZEWA sp j with Unicontrolmix installed Mini Bio service manual ENGV 04 11 9 2 Fuel characteristic 9 3 Transport and specification Pellets Prepared according to DIN 51731 of Platinum Bio burner supply During transportation the Mini Bio boiler must be protected from til e granulation 5 8 mm ting and displacement on the vehicle by means of belts and wedges recommended calorific value 17500 19500 kJ
45. oiler from the mains and wait until the boiler cools down 2 Disconnect the burner from the boiler and wiring system 3 Remove the grate from the burner and clean it pay attention to free flow of the aeration holes Clean the cover of the burner grate Fig 16 ON 74 VVa Leader of the pellet boilers Mini Bio service manual ENGV 04 11 Dy VV OXSULRZ A AWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers Platinum Bio controller service manual ROZPALANIE Pn 12 05 33 35 On dw D Och lo ae INFO PLAT NUM BIO by KOSTRZEWA Platinum Bio Controller OK 74 VVa Leader of the pellet boilers Mini Bio service manual ENGV 04 11 14 1 Introduction The controller of the Mini Bio boiler operation is a modern microprocessor based system which controls not only the boiler but also the central heating system and domestic hot water The system controls the combustion process by providing adequate amounts of air and fuel Owing to solid state relays application the blower power is variably controlled Thanks to the advanced operation algorithm and the possible regulation of many parameters the system can be very flexibly adapted to the needs of the heating system KOSTHZEW Leader of the pellet boilers 14 General 14 2 Benefits Graphic display thanks to the large FSTN graphic display operation is intuitive Large fonts and icons to improve easi
46. over unscrew the two wing nuts and remove the two screws 3 _ Install the burner in the boiler by screwing it with two wing nuts Fig 5 4 Mount the burner cover screwing it with two screws 5 Fitthe flexible hose to the feeder pipe of the boiler and secure with a band clip 6 Fitthe flexible hose to burner pipe and secure with a band clip More information about Platinum Bio Burner Platinum Bio Burner service manualo Fig 05 Installation of Platinum Bio burner DY VV KOXSULNV A AWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers LI 6 Mini Bio boiler commissioning 6 3 Before starting the boiler you should e Checkthe installation condition Feed the fuel into the tank in such a way to be able to put the cover thereon e Make sure that there are not any foreign objects in the fuel stones steel elements etc e Insert the grate proper for the fuel burned e In service mode set the feeding times and the maximum amount of air see the service of Platinum Bio burner e Feedthe fuel from the tank see the service manual of Platinum Bio burner until the fuel is transferred via a flexible pipe e Turn off the fuel feeding and hold the ON push button When changing the fuel eg from pellets to oats you should Turn off the boiler Wait until the boiler cools down Remove the grate for pellets and clean the grate cover Fig 7 install the grate proper to burn oats pay attentio
47. rature for central in the room is 20 5 C then heating the calculated central heating temperature will be reduced Time of mixer full opening by ae DHW priority DHW priority for the given central heating circuit The central heating pump is not Operation mode Determines the mode of temperature presetting for central heating manual the Bperalng during ee central heating temperature NGL R is preset manually weather Pump test Turns on the circulating pump controlled the central heating regardless of other conditions temperature is calculated from Mixer test Turns on the mixer actuator independently of other Manually set TCH Central heating preset conditions temperature when the um operating mode is set to Circuit name gives name for the central manual heating circuit Central heating CH sensor Determines whether the CH temp for 20 C The point of the heating curve system uses a room sensor for 0 C Czujnik CO Specifies whether the system CH temp for 0 C Punkt krzywej grzewczej contains a room sensor dla 0 C Permanent pump Yes the pump runs after CH temp for 10 C The point of the heating curve reaching the preset temperature for 10 C in the room the calculated temperature of the central heating is lowered only if the central heating sensor and room sensor are applied No after reaching the preset temperature in the room the pump is turned off the heating curve DY VV OXSULNV A
48. re up automatically automati cally selects the operating parameters and will tend automatically to maintain a constant temperature in rooms and hot water Features of Platinum Bio burner Automatic burner activation automatic modulation of Fuzzy Logic Il generation burner flame control by means of a photocell low thermal inertia during start up and stoppage ow power consumption optional control of up to 15 heating circuits heaters and floor heating burner working temperature control provides the highest level safety e 3 phases of fuel ignitron eliminate the gas explosions during firing up e AUTOSTART function in case of voltage decay provides the highest level safety e 3 phases of fuel ignitron eliminate the gas explosions during firing up AUTOSTART function in case of voltage decay last settings memory e air division into the primary and secondary one have reduced CO emissions to the level of emission from gas and oil burners burner efficiency gt 94 5 soot number 0 e auto cleaning function automatically removes the deposit from the burner grate this function is not present in the hopper gravity burners e Oats burner design allows to combust cereals oats option KOSTHZEW Leader of the pellet boilers NOTE The 5 year s warranty for durability of the device enables to reduce its operating and maintenance costs in a long period of operation Platinum Bi
49. result in improper operation of the device which does not conform with the standards and adversely affect operation e Donot put any objects into the device interior through the slots eg ventilation it can cause a short circuit electric shock fire or damage equipment e You can not permit for water moisture and dust penetration to the device interior since they can cause a short circuit electric shock fire or damage equipment Ensure proper ventilation of the device do not cover or block any ventilation openings and ensure free flow of air around it The device should be installed inside the premises unless it is prepared to outdoor operation e Do not allow the unit to be exposed to shocks and vibrations e When connecting make sure that the mains electrical parameters correspond to the device working range e Toavoid risk of electric shock the device must be connected to an outlet with the ground terminal Grounding the outlet must be done properly by a qualified electrician KOS RZ EW AN Leader of the pellet boilers When connecting make sure that this will not cause overloading the electrical circuit Avoid connecting the device to the same circuit with motors and other devices causing pulse type interferences e g washing machines refrigerators Before connecting any cables and peripherals to the device it is essential to disconnect the power supply e To completely disconnec
50. room or during the work at which an increased risk of fire or explosion occurs gluing painting etc the boiler should be switched off before starting the work It is prohibited to use flammable liquids to fire up the boiler the boiler must be fired up automatically It is prohibited to use open flames or flammable materials near a connected unit Fire hazard When cleaning the boiler it must be switched off OFF position When opening the door do not stand in front of the opened hole Watch out for hot surfaces of the boiler there is a risk of burns During operation the boiler cannot be overheated Do not place any flammable objects on the boiler or in its immediate vicinity When removing ash from the boiler any flammable materials cannot be present in a distance of 1500mm to the minimum from the boiler Ash should be deposited into the fireproof tanks with a cover SERRA SY Leader of the pellet boilers It is forbidden to make up cold water into the hot boiler During operation of the boiler at a temperature lower than 60 C the dew formation on the steel heat exchanger may occur and thereby the corrosion due to low temperature which shortens the life of the heat exchanger Therefore the temperature during operation of the boiler must be at least 60 C The boiler room should be kept clean and dry The items not connected with the boiler operation should not be present there Any defects should be remo
51. rs 4 Mini Bio Boiler location and installation 4 1 Regulations standards and recommendations The boiler room should meet the conditions of the building law in force at the site of the boiler installation In Poland these provisions are treated by the standard PN B 02411 1987 and the regulation of the Minister of Infrastructure of 07 April 2009 on the technical requirements to be met by buildings and their location Journal of Laws No 56 item 461 The boiler room should meet the requirements of fire protection and occupation health and safety UUM ff min 250 mm XGA A H e Q min 500mm E B 3 SNNNNNNNNNNNNNNNNNNNSSNNNNNNWN min 100mm MMMM SS Figure 03 Boiler situation in the boiler room KOS RZ aW AN Leader of the pellet boilers 4 2 Requirements for boiler room e The boiler should be placed in a separate room possibly centrally in relation to the heated rooms e The entrance door to the boiler room should be opened to the outside of the room and must be made of non combustible materials with a width of at least 0 8 m The floor in the boiler room should be made of non combustible materials or covered with steel sheet of 0 7 mm in thickness to a distance of at least 0 5 m from the edge of the boiler The boiler should be placed on a foundation made of non combustible materials projecting 0 05 m above floor level with the foundation hardware in t
52. s all the functionality of the controller status monitoring change of settings and service set up Access to the main menu is performed by depressing the bush button Confirmation enter on the main screen Description of the main menu see chapter Main Menu Return to the main screen is possible from any screen by depressing the Return ESC push button several times Vv NOTE Service menu is intended only for qualified technical personnel Changes may cause improper operation of the system 16 2 Turning on the controller To turn on the controller ON mode depress Return Esc push button on the main screen and hold for 3 seconds when it is in the OFF mode 16 3 Turning off the controller To turn off the controller OFF mode depress Return Esc push button on the main screen and hold for 3 seconds when it is in the ON mode NOTE When you turn off the controller depending on the prior status the burner can still work damping this status should not be interrupted If the device is to be disconnected from the mains wait for damping process termination until the burner status is off KOS RZA AW AN Leader of the pellet boilers 16 4 Timer programs The controller is equipped with a clock and calendar This makes it possible to program the operation of individual heating circuit components depending on the current time and day of a week Date and time are not rese
53. settings of the controller NOTE All factory settings will be restored which can cause your system malfunction After restoring the factory settings it may be necessary to reconfigure the controller Mini Bio service manual ENGV 04 11 Description of the functions 18 7 Burner in the SERVICE submenu FANK FUNCTION DESCRIPTION y Air MIN output 2096 The minimum quantity of air at koja modulation when the burner output is 20 or at output 1 Air MAX output 100 The maximum quantity of air at modulation when the burner 18 7 1 Status output is 100 or at output 2 Feeding MAX output 100 The maximum fuel feeding Animation showing the operation of the burner equipment time at modulation when the output is 100 or at output 2 per each 20 seconds 18 7 2 Settings Output MIN The minimum burner output at modulation Description of the functions Output MAX The maximum burner output at in the SETTINGS submenu OUN FUNCTION DESCRIPTION Modulation type The way of the burner opera tion modulated output Fuzzy Feed fuel Starts the fuel feeder regar Logic 2 or two output levels dless of other functions stepwise Burner operation permission Photo threshold The brightness in the burner Fuel D ines th above over which the S l S iai controller assumes that there of combusted fuel salam Igniter test Turns on the igniters for testing Burner feeder test Turns on the burner fe
54. t and operation It is to ensure the safe and proper operation Before installing and starting up the boiler you should 1 Checkthat the boiler has not been damaged during transport 2 Check completeness of the supply 3 Compare the nameplate data with the data from the warranty card 4 Before starting up the boiler check that the connection to the central heating system and the flue is in accordance with manufacturer s recommendations Basic principles for the safe operation of the boiler Do not open the door during operation of the boiler Do not allow the fuel tank to be emptied completely e Watch out for hot boiler surfaces For your safety and comfortable use of the boiler please return the PROPERLY COMPLETED CONTAINING ALL ENTRIES AND SEALS last copy of the warranty card and the boiler quality and completeness certificate the last page of this service and installation manual to the following address SERWIS KOSTRZEWA ul Przemystowa 1 11 500 Gizycko POLAND woj warmi sko mazurskie tel 48 87 428 53 51or 48 87 428 11 34 e mail serwis kostrzewa com pl Sending back the warranty card will allow us to register you in our databa se of Mini Bio users and provide fast and reliable service IMPORTANT PLEASE NOTE THAT FAILING TO RETURN THE WARRANTY CARD OR RETURNING THE WARRANTY CARD AND BOILER QUALITY AND COMPLETENESS CERTIFICATE INCORRECTLY FILLED WITHIN TWO WEEKS FROM THE DATE OF THE BOILER
55. t during power failure since the controller is equipped with a battery that must be replaced every two years Programming takes place in the menu of a given circuit e g hot water heating buffer and for each item it proceeds in the same way Choice of the week s day Upon entering the Timer program menu the day of the week fla shes with arrow buttons select the day you want to set or just check the settings of the program Programming After selecting the day of the week and confirming with the enter button the indicator of the currently programmed hour starts flashing at the same time the said hour is displayed and next to it an icon that represents the currently selected time zone is displayed the symbol of the sun means comfort temperature the moon is a symbol of the economic temperature To come to next hour press the down arrow economic temperature or the up arrow comfort temperature If the whole day is already programmed according to our whish press the enter button On approving the changes approved or cancelling a week s day starts flashing Mini Bio service manual ENGV 04 11 ES 16 Operation 16 5 Example of programming the week s day The controller is equipped with a clock and calendar This makes it possible to program the operation of individual heating circuit components depending on the current time and day of a week Date and time are not reset during power failure since the controller
56. t the unit from power supply the plug must be removed from the wall outlet especially when it will not be used for a long time e Protect the power cord from damage it should be routed in such a way to not step on it no objects should be placed on the cable All connections must be made in accordance with the electrical wiring diagram and with the national or local electrical wiring codes e This device does not contain any parts which the user can replace itself All service operations in addition to cleaning replacement of the fuse with the device disconnected from the mains and setting the functions should be performed by authorized service personnel Before performing any maintenance it is essential to disconnect the unit from the mains e Toclean the device housing do not use gasoline solvents or other chemicals that may damage the housing It is recommended to use soft cloth If the AC power cord is damaged absolutely do not use such a device A damaged cord must be replaced by service personnel with the new one of the same parameters as the original cord 14 4 Waste equipment disposal The electronic device is made of materials some of which are suitable for recycling Therefore after live expiration it must be delivered to the point of electrical and electronic equipment recovery and recycling or be returned to the manufacturer Equipment should not be mixed with other domestic wastes Mini Bio service m
57. ved immediately In winter there should be no interruption in heating which could cause freezing of water in the system or its parts This can lead to very serious damage to the boiler and installation After the heating season clean the boiler and smoke duct thoroughly drain and clean the fuel tank At voltage decay in the power network the supervision over the boiler is recommended Any tampering with electrical part or changing the boiler design are prohibited Mini Bio service manual ENGV 04 11 6 Mini Bio boiler commissioning un 6 1 Mini Bio boiler commissioning Commissioning of the boiler must be carried out only by the service personnel trained by the manufacturer with a current certificate of an authorized service performer of Kostrzewa company The current certificates are presented at http www kostrzewa com pl under the service tab Completion of installation and heating test performance must be recorded in the Warranty Card The completed warranty card should be mailed by the user to the address of the manufacturer to register the user in the company system SERWIS KOSTRZEWA ul Przemystowa 1 11 500 Gizycko POLAND woj warminsko mazurskie tel 48 87 428 53 51or 48 87 428 11 34 e mail serwis kostrzewa com p Figure 04 Disassembly of Platinum Bio Burner cover 6 2 Installation of Platinum Bio burner 1 Unscrew the two screws fastening the burner cover Fig 4 2 Remove the burner c
58. volume with top moisture below 1596 NOTE latinum Bio 16 Palnik Platinum Bio 24 Palnik Platinur Palnik I 1 pelety vs DO W 3 IP 40 600x600x1400 600x600x1400 600x600x1400 600x600x1900 600x600x1900 600x600x1900 485 485 485 i AA EC i TETE The manufacturer reserves the right to change design and documentation of the boiler connected with its constant modernization and improvement KOSTHZEW Leader of the pellet boilers Mini Bio service manual ENGV 04 11 10 Technical data of Platinum Bio Burner JSO IO E Exemplary exchanger Platinum Bio burner Fuel tank Fuel feeding assembly Fig 09 Basic components of the unit FD no t O NN gt en burner body combustion chamber fan burner cover worm igniter actuator mounting plate electrical connection board sealing rope motoreductor burner cover Fig 10 Description of Platinum Bio burner design Leader of the pellet boilers DJ VV KOSURZL AWA Mini Bio service manual ENGV 04 11 11 While using the Platinum Bio Burner keep in mind While using the Platinum Bio Burner keep in mind e The boiler can be operated only by adult persons familiarized with the above service manual Children cannot stay close to the boiler without presence of adult persons e When it comes to penetration of flammable gases or vapors to the boiler room or during the work at which an increased
59. wiped off If water still accumulates after 8 hours call the manufacturer s service Check for proper selection of the boiler Check the location of the return sensor in this place water circula tion should be present Check the sensors Check the feeding times and the blower power Mini Bio service manual ENGV 04 11 Platinum Bio burner service manual E Palnik Platinum Bio Dy VV KoSSULAVA IWA Mini Bio service manual ENGV 04 11 Leader of the pellet boilers f o Genera 9 1 Description of design and appropriation of Platinum Bio burner Self cleaning Platinum Bio burner is a new look in Poland and Europe at the automatic burning of solid fuels pellets with a diameter of 6 to 8 mm or alternatively cereals oats while maintaining low emission performances meeting the environmental standards in the European Union It is the optimal device designed to co operate with existing coal boilers with manual loading and oil or gas boilers The burners can also be mounted to a new central heating boilers using an adapter without losing the warranty The burner is free from defects of the hopper gravity pellet burners in which ash and sinter must be removed by hand The main advantage of the burner is its easy operation involving the filling of the main fuel tank with fuel and depressing the START button Messages are displayed on the large graphic display Within a few minutes the device will fi
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