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Vectra Genisys Service Manual

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2. 38 53 VISUAL INSPECTION 39 5 4 5 39 5 5 UNIT STARTUP AND FAN 39 5 6 STIMULATOR TEST SYSTEM 40 20 41 5 8 INTERFERENTIAL 4 5 9 PREMODULATED MODETEST 43 5 10 RUSSIAN MODE TEST tah es 44 5 11 MICROCURRENT 45 5 12 HIGH VOLTAGE PULSED CURRENT MODE TEST 46 5 13 MICROCURRENT PROBE 47 5 14 ULTRASOUND 49 5 15 ULTRASOUND APPLICATOR IDENTIFICATION TEST 49 5 16 ULTRASOUND APPLICATOR OUTPUT TEST 50 5 17 ULTRASOUND DUTY 51 5 19 COMBO OPERATION TEST er cts 52 5 19 SEMG AND sEMG ELECTRICAL STIMULATION TESTS 53 5 20 NiMH BATTERY MODULE 57 REMOVAL REPLACEMEMT 59 6 1 CHANNEL 3 4 ELECTROTHERAPY NIMH BATTERY AND LASER MODULE INSTALLATION AND REMOVAL 59 6 2 sEMG MODULE INSTALLATION AND REMOVAL 63 L of CO N T TS Vectra Genisys Intelect Legend XT Intelect Vet Therapy Systems 6 3 THERAPY SYSTEM
3. peau cece 100 240 V 175 VA 50 60 Hz Output temal POWST SUPPI Y tate pad x E aU EROR 24 7 3 CLASS Continuous Electrical Type Ultrasound Combination Systems Only and Laser Module Vectra Genisys and Intelect Vet Only TYPEB Electrotherapy SEMG and Channel 3 4 2 2 TYPE BF 18 4 6 0 6 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 4 2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS The specifications found in this section provide NOTE the necessary waveform specifications to aid in All waveforms except High Voltage Pulsed Current troubleshooting A waveform graphic from an HVPC of the Vectra Genisys Intelect Legend XT oscilloscope is also provided for clarification and Intelect Vet Therapy Systems have a 200 mA Refer to this section when performing current limit troubleshooting replacement and repair of the VMS VMS Burst and all TENS waveform output Therapy System Modules and Accessories intensities are measured specified and listed to peak not peak to peak All waveforms are available on all channels A IFC Interferential Traditional 4 Pole Figure 4 2 Vectra Genisys Intelect Legend XT and Intelect Vet Output Electrodes
4. La 125541 MSL NC 75541 n 00 Yr i 107 H 0 TEN TT A NO bun E NW yol tf E 7001 4 _ 4 9 105541 5 611 ZOOLNZ M 09 EINI siq DA PPA ZOD ED ZN 310001 qm 199 T 2 mn 2 oud 19 ZN v CED 90 ei N3 A gt WA pu 4 398 pua QN m ved 0 0 ood 66 5 ott 0 0 0 9 601 09 oad itf 98 PPA OA 438A 38A 8 2 6d 6LRSNI XN SJ 6 S9 M 08 0 508 840 dn 6r PPA ZN Ing uos NENNEN 1 1 1 1 END 48 TT 4 44 0 64 84 9 Eldi 04 QN QN GND OND TWO OL OL AC Sh NC N Live 0131 641 DA DA PPA PPA THO HOO STANT 50 19 MOOL Ape 90 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 10 SCHEMATICS IK novo 19945 SSOLZ quvoa Jd GNNOSVULIN W31SAS AdWa3HL 123131 1 5 51 39 wo QN u mq
5. 0 5 sec 1 sec 2 sec 5 sec Peak Current or Volts Mode Continuous 80 120 pps 1 120 pps 1 10 pps Coupling 10 120 2 Cycle Continuous 5 5 4 12 50 045 100 10 10 10 20 10 30 10 50 Treatment 1 60 Minutes FIGURE 4 5 Anti Fatigue Off or On Available on Channels 1 amp 2 3 amp 4 Option CC Constant Current CV Constant Voltage 20 4 SPECIFICATIONS 4 2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS CONTINUED E VMS Figure 4 6 Vectra Genisys and Intelect Vet Output Electrodes Output 0 200 mA 0 200 V CV Channel Mode Single Reciprocal Co Contract Phase 20 400 usec Mode Selection CC or CV Anti Fatigue Off or On Set Intensity Individual Channel Intensity Setting in Reciprocal and Co Contract modes Cycle Time Continuous 5 5 4 12 10 10 10 20 10 30 10 50 1 200 pps 0 5 sec 1 sec 2 sec and 5 sec INS Leo se eere wes 1 60 minutes Available on Channels 1 amp 2 3 amp 4 Option IFC Interferential Premodulated 2 Figure 4 7 Vectra Genisys Intelect Legend XT and Intelect Vet O
6. 119 812 LL GH XNIS 5 uondo 5319591991 8 A cle 2 27048 100 Watt Power Supply d E 9 2 2 619224 82454372 ET SH VH MAIS 106 4 GENISYS THERAPY SYSTEM LASER MODULE BOARD 27069 INTERLOCK E RB 10 107 1 1 n TY Vectra Genisys Intelect Legend Intelect Vet Therapy Systems VECTRA GENISYS INTELECT LEGEND XT AND INTELECT VET Chattanooga Group a division of Encore Medical L P Company warrants that the Vectra Genisys Intelect Legend XT and Intelect Vet Therapy Systems Channel 3 4 Electrotherapy Module Laser Module and sEMG Module Products are free of defects in material and workmanship This warranty shall remain in effect for two years 24 months from the date of original consumer purchase If these Products fail to function during the two year warranty period due to a defect in material or workmanship at the Company s Option Company or the selling dealer will repair or replace the respective Product without charge within a period of thirty 30 days from the date on which the Product is returned to the Company or the dealer repairs to the Product must be performed by a service center certified by the Company Any modifications or repairs perform
7. Screen The Charge Level and Battery Charging icons should appear in the lower left corner of the Home Screen See Figure 5 36 NOTE If Battery Module is fully charged the Battery Charging Icon will not be visible and the Charge Level Icon will be fully black If battery is fully charged perform steps 4 through 7 below then perform step 3 3 Allow battery to charge until it can be verified that it is charging by viewing the Charge Level icon until the level indicator fills more of the Charge Level icon 4 Setup the Ultrasound Test as described in i 5 16 Set Duty Cycle to 10096 Set Display FIGURE 5 37 to Watts rotate Therapy Intensity knob until 10 0 Watts is visible set Treatment Time to 60 minutes 5 Disconnect System Mains Power Cord from wall power outlet 6 With Ultrasound Applicator Sound Head submerged in the Power Meter degassed water press start 7 View the Charge Level Icon until it reduces the fill area of the icon This verifies proper discharging of the battery module 8 Turn System Off and remove the Battery Module from the System Refer to the proper Removal amp Replacement section for instructions 9 Using the 1 Phillips Screwdriver remove the two retaining screws in the top of the NiMH Battery Module See Figure 5 37 57 5 TRO U B L ES H OOTI N G Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 5 20 NIMH BATTERY MODULE CHECKS CONTINU
8. LT CONNECTOR IEEE completely seated in Stim Board Connector E S OF MODULE HOUSING See Figure 6 47 cou T ms 2 Re install the Connector Infill and Lanyard Refer to Figure 6 46 3 Re assemble Therapy System referring to the appropriate sections of this manual for proper instructions NOTE Do not over tighten the screws Over tightening will damage the threads of the brass inserts FIGURE 6 47 76 6 R OV A L N T Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 6 12 CHANNEL 3 4 ELECTROTHERAPY MODULE STIM BOARD DISCONNECT THE SYSTEM FROM THE POWER SOURCE OUTLET OR REMOVE BAT TERY MODULE IF INSTALLED BEFORE AT TEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM A Tools and Equipment Required N a 1 1 Phillips Screwdriver 2 Flat Blade Screwdriver Channel 3 4 Electrotherapy Module FIGURE 6 48 Stim Board Removal 1 Remove Module from Therapy System Refer to 6 2 part C 2 Remove Module Connector Infill Refer to Figure 6 13 3 Remove Module Connector Board See Figure 6 48 4 Lift Channel 3 4 Stim Board from Module Housing See Figure 6 48A C Replacing Channel 3 4 Electrotherapy Module Stim Board LIFT OUT 1 Replace new Stim Board part number STIM BOARD 27056 in r
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11. Intelect Vet Therapy Systems Know the components and their functions before performing any operation of or service to the Vectra Genisys Intelect Legend XT and Intelect Vet Therapy Systems NiMH Battery Module FIGURE 3 5 NiMH Battery Module Extended Front Access Panel Module to System Mounting Holes Module to System Feet Alignment Indents Power Cord Routing Port Module to System Connector 11 NOTE The NiMH Battery Module is not operable unless it is properly connected to an Vectra Genisys Intelect Legend XT or Intelect Vet Therapy System 3 N 0 M U R Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 3 1 VECTRA GENISYS INTELECT LEGEND XT AND INTELECT VET THERAPY SYSTEMS CONTINUED Vectra Genisys and Intelect Vet Laser Module The nomenclature graphic below Figure 3 6 Know the components and their functions indicates the general locations of the exterior before performing any operation of or service to components of the Vectra Genisys and Intelect the Therapy System Laser Module Vet Therapy System Laser Module DANGER FIGURE 3 6 Laser Module Extended Front Access Panel Module to System Mounting Holes 1 2 3 4 Module to System Feet Alignment Indents 5 Power Cord Routing Port 6 Module to System Header DANGER 7 Patient Interrupt Switch Optional 8 Therapy Room Door Lockout Jack DO NOT point the laser
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13. a 27048 100 Watt Power Supply b 27049 75 Watt Power Supply Combo System Only 2 Re assemble Therapy System Refer to 6 9 part C 6 8 part C 6 7 part C and 6 3 part C for proper instructions NOTE Do not over tighten the screws Over tightening will damage the threads of the brass inserts 4 FIGURE 6 44 75 6 R OV A L N T Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 6 11 CHANNEL 3 4 ELECTROTHERAPY MODULE CONNECTOR BOARD DISCONNECT THE SYSTEM FROM THE POWER SOURCE OUTLET OR REMOVE BATTERY MODULE IF INSTALLED BEFORE ATTEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM A Tools and Equipment Required 1 1 Phillips Screwdriver RELEASE TABS 2 Flat Blade Screwdriver Module Connector Board Removal 1 Remove Module from Therapy System m FIGURE 6 45 Refer to 6 2 part C 2 Release the Module Top Retaining Tabs with the Flat Blade Screwdriver See Figure 6 45 Remove 3 Remove Module Connector Infill See Figure 6 46 4 Carefully pull Connector Board out toward front of Module See Figure 6 47 C Replacing Connector Board 1 Replace new Connector Board part number 27059 in reverse order of steps 1 4 above Make Certain the words THIS SIDE UP on Connector Board are facing up Make certain Connector Board is _
14. 0 100 mA CC Ul 0 100 V CV Volts Diw Carrier Frequency 2 500 4 000 5 000 Hz Beat Frequency Sweep 1 200 Hz Sweep Time 15 seconds Sweep Low Beat Frequency 1 199 Hz ven Sweep High Beat Frequency 2 200 Hz 2 Vector Scan Off Manual 40 100 CH2 100 2242 Treatment 1 60 Minutes Mode 5 CC or CV FIGURE 4 2 Intelect Vet Mode Selection Fixed CV only Available on Channels 1 amp 2 3 amp 4 Option B TENS Asymmetrical Biphasic Figure 4 3 Vectra Genisys uu Output Electrodes BW Limit UO INTEN sau ane dae gran dues 0 110 mA CC uii 0 110 V CV Volts Div Phase Duration 20 1 000 usec Coarse mij 1 250 Hz Mode CC or CV Burst Frequency 0 10 bps ver Frequency Modulation 0 250 Hz Amplitude Modulation Off 4096 6096 50015 CH1 0 00 80 100 Cycle 4 4 4 8 7 7 5 5 FIGURE 4 3 4 12 10 10 10 20 10 30 10 50 Treatment 1 60 minutes DANG Available Channels 1 amp 2 3 amp 4 Option Stimulus delivered by the TENS waveforms of this device in certain configurations will d
15. 40 6 0 1 MHz Only Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 5 TROUBLESHOOTING 5 17 ULTRASOUND DUTY CYCLE TEST This test is performed using only the 5 cm Vectra Genisys Intelect Legend XT or Intelect Vet Applicator A Ultrasound Duty Cycle Test Procedures 1 Set up Ohmic Instruments UPM DT 10 or DT 100 Ultrasound Power Meter per Operator s Instructions and fill test reservoir with Degassed Water 2 Place an Applicator into the Power Meter retainer Make certain the Sound Head is completely submerged in the degassed water and centered directly over the Stainless Steel Cone See Figure 5 23 3 Zero meter Press Ultrasound Button Press Edit Button 5 Press Duty Cycle Button until 100 is displayed within the Duty Cycle icon 6 Press Display Button until Watts appears within the Display icon 7 Press Start 8 Rotate Therapy Intensity Control clockwise until Watts is displayed See Figure 5 24 9 Compare Power Meter readings to Figure 5 24 to all settings for the respective Applicator being tested as shown in Figure 5 24 Press Frequency Button until 3 3 MHz is displayed within the Frequency icon Repeat test and compare readings to Figure 5 24 B Ultrasound Duty Cycle Test Results 1 Duty Cycles fall within the specified ranges as listed in Figure 5 24 Unit passed test 2 Readings fall outside specified ranges of Figure 5 24 a Possi
16. VAIS 101001 WILD 015 101001 6019 91010 300 089 089 500 0153 110 t NWZOCOX 5010 0 Y 94H M Yi vuns 181911 SLY 1010 102 VAS 049 9 OND COND 80 VT 002 OND MS 3001 5018 i sO w 20 nt our 9 00 Cr 8 NC Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 10 SCHEMATICS OL 19945 15010 quvoa WILS W31SAS 123131 1 5 51 39 WL grey ORO Cea a dl AH L aun yon 8 A5 8 19 TOLM wowa ZN d amp D H N D abeyorand no yd hl vooen ONL aa NOS TL 1060 z 9 1 805 0152 AX 109 tuo 605 VEO 1021 9088 900 10070 9069 1001101 7062 101 101 505 NNCOCOX COED 5069 0153 lt 1054 019 105 7064 019
17. b 75 Watt Power Supply Combo Systems Only Discharge Capacitor on back of Power Supply Board Pins either side of R8A on PC Board See 6 41 74 6 MOV A Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 6 10 THERAPY SYSTEM POWER SUPPLIES CONTINUED DISCONNECT THE SYSTEM FROM THE POWER SOURCE OUTLET OR REMOVE BATTERY MODULE IF INSTALLED BEFORE ATTEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM PLIERS NOT SHOWN FOR CLARITY 8 Using Insulated Needle Nose Pliers disconnect the Mains Connector Wiring Harness from the Power Supply Assembly See Figure 6 45 9 Remove 100 Watt Power Supply from Mounting Bracket by removing the two retaining screws from the inside top of the Power Supply See Figure 6 42 NOTE Steps 10 and 11 below applies only to Combination Systems 10 Remove 75 Watt Power Supply from Mounting Bracket by removing the two mounting screws on the back of Mounting Bracket securing the 75 Watt Power Supply See inset at Figure 6 43 11 Using Insulated Needle Nose Pliers remove the 100 Watt Power Supply Harness from the 75 Watt Power Supply See Figure 6 44 Replacing Power Supplies 1 Replace new Power Supplies in reverse order of preceding steps using part numbers SCREWS FIGURE 6 43
18. 123131 1 5 51 39 QND 80 7 61458 LN JOALA MO AG UI AG 15550 09 AOS 31 00 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 8 AS TK 0093 OOLNZ 07 0050 80 7 2054 10 SCHEMATICS 8 OXY 9 Xi 99 Intelect Legend XT Intelect Vet Therapy Systems isys Vectra Gen 10 SCHEMATICS 12 NOS 38 66g m hb NU 14 AS 14 9 Lug 66478 99 XN Y NISI 3001 WM 31 3001 10 3401 3001 EST 144564 8 5 7 tiis omma A 7 I r3 EET LQ 38 EET usy ti _ T I 09 66y 9 ely Sed C E L old M 841029 22 0910 ml a 2d YO 78d SSA __ THON SSA E T N tlt 6 2 TWIX Ds D B A i 4 4 PE 5 E TIENE 9 WT X bi B TT i WA 0 8110 XAY Sy SE CE i 7 si HEN
19. FIGURE 6 31 SULL CONNECTOR BOARD TOWARD SYSTEM FRONT FIGURE 6 32 6 R OV A L N T Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 6 8 THERAPY SYSTEM ULTRASOUND BOARD COMBINATION SYSTEMS ONLY A WARNING DISCONNECT THE SYSTEM FROM THE POWER SOURCE OUTLET OR REMOVE BATTERY MODULE IF INSTALLED BEFORE ATTEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM A Tools and Equipment Required 1 1 Phillips Screwdriver 2 Needle Nose Pliers B Ultrasound Board Removal 1 Separate Top from Bottom Refer to 6 3 part B 2 Remove Connector Board Refer to 6 7 NOTE It may necessary to have help 4 frin mmm EACH Sora M removing the Ultrasound Board due to the tight fit of the Header Connector between the Ultrasound Board and the Stim Board 3 Gently and firmly pull up the back corners of the Ultrasound Board and use the Needle Nose Pliers to release the board from the Blue Stand offs in each corner of the Ultrasound Board See Figure 6 34 4 Firmly pull each side of the Ultrasound board up until the board is almost off of the Header Connector and is clear of the Stand Off Barbs See Figure 6 35 5 Use the Needle Nose Pliers to release the Ultrasound Board from the front Stand Offs See inset in Figure 6 34 C Replacing Ultrasound Board 1 Replace new
20. indicate the general locations of the exterior components of the Two Channel Vectra Genisys Intelect Legend XT or the Intelect Vet Two Channel Electrotherapy Systems Know the components and their functions before performing any operation of or service to the Vectra Genisys Intelect Legend XT or the Intelect Vet Two Channel Electrotherapy Systems FIGURE 3 3 10 11 Screen Contrast Control Not functional on Color Systems System Power On Off Switch Technical Maintenance Port Main Power Cord Rear Access Panel Two Channel Electrotherapy System User Interface Screen and Buttons Front Access Panel Patient Data Card and sEMG Data Card access port 12 13 14 15 16 17 Multimedia Card MMC access port Front Access Panel Lanyard When reinstalling the Front Access Panel make certain the Lanyard does not become kinked Channel 1 2 Operator Remote Control Connector Patient Interrupt Switch Connector Channel 1 Lead Wire Connector Channel 2 Lead Wire Connector Microcurrent Probe Connector Therapy System to Module Ribbon Cable not shown 3 NOMENCLATURE 9 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 3 1 VECTRA GENISYS INTELECT LEGEND XT AND INTELECT VET THERAPY SYSTEMS CONTINUED D Vectra Genisys Intelect Legend XT and Intelect Vet Channel 3 4 Electrotherapy Module The nomenclature graphics below Figure 3 4 Know the components and t
21. 240 Error Error while performing a Software upgrade Turn Therapy System Off and back On Reattempt upgrade Errors 219 231 after replacing the Board and if the problem persists send the Therapy System to the Factory for Service Errors 233 240 after replacing the PC Board and if the problem persists send the Therapy System to the Factory for Service If Errors 219 240 occur while attempting to upgrade Laser Software send the Laser Module and Applicators to the Factory for Service 34 5 TRO U ES H OOTI N G Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 5 1 THERAPY SYSTEM ERROR MESSAGES CONTINUED CRITICAL ERRORS DEMANDING TECHNICAL SERVICE 300 399 Code Probable Cause Possible Remedies Number Message 300 Critical Error Stim Board not found on Power up A On Therapy System make certain internal Ribbon Cable is seated on Stim PC Board and Control Board B On Channel 3 4 Electrotherapy Module make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and on the Module If problem persists replace appropriate Stim PC Board D Replace Control Board 301 Critical Error Stim Board failed Power up self test A On Therapy System make certain internal Ribbon Cable is seated on Stim PC Board and Control Board B On Channel 3 4 Electrotherapy Module make certain the Therapy System to Module
22. Pedi OC s41002ewsndeaeadcuecaraecedaacaesuamanonasede uae ES euros gi IPXO atl CO _6_6_ ___ _ IPX7 Radi cm Crystal 6 8 10 cm2 5 cm Crystal 3 5 cm2 5 cm 2 cm Crystal 1 4 cm2 2 cm 1 cm Crystal 0 7 cm 1 cm2 cung 1 30 Minutes Head Warming Feature The Head Warming feature of an Vectra Genisys Intelect Legend XT or Intelect Vet Combination Therapy System utilizes Ultrasound output resulting in warming of the Sound Head to increase patient comfort With Head Warming enabled ultrasound is emitted without pressing the Start button The Applicator LED will not illuminate during the Head Warming period US Channel will indicate Head Warming __ ______ ______ 0 50 Cycling of maximum power 33 MNZ Sound Head 85 F 110 F 29 4 C 43 3 C 24 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 4 SPECIFICATIONS 4 4 DESCRIPTION OF DEVICE MARKINGS The markings on the Vectra Genisys Therapy System the Intelect Legend XT Therapy System and the Intelect Vet Therapy System are your assurance of their conformity to the highest applicable standards of medical equipment safety and electromagnetic compatibility One
23. Press Edit Stim Button and rotate Intensity Control clockwise until 50 50 mA is displayed in Amplitude Ch 1 amp 2 icon 7 Press Start 8 Touch the Ultrasound Applicator to the Combo Contact on the ESTI 2 Load Test Fixture The Combo Indicator on the ESTI 2 should illuminate See Figure 5 26 9 Compare waveform on scope to Figure 5 27 B Combo Operation Test Results 1 Waveform on scope the same as Figure 5 27 and the Combo Indicator illuminates Unit passed test 2 No waveform or considerably different waveform Unit failed test Check appropriate Stim Board Vectra Genisys Intelect Legend Intelect Vet Therapy Systems COMBO INDICATOR ILLUMINATED Pos 26 00 us TRIGGER Type S urce Slope Rising Mode Coupling 20 0 CH2 200 100 5 CH2 3b 8V 4 00555kH2 FIGURE 5 27 52 5 TROUBLESHOOTING 5 19 SEMG AND SEMG ELECTRICAL STIMULATION TESTS NOTE This test is for only the Vectra Genisys Therapy System with properly installed sEMG Perform this test on all Channels with sEMG However only one channel at a time can be tested with the Test Equipment described in this section A Test Equipment Required 1 It will be necessary to build an Attenuator for this test See Figure 5 28 for schematic of the required Attenuator 2 Calibrated Audio Signal Generator Precision Model 3001 3 Test leads for Audio Generator to Att
24. Replace appropriate Stim Board 3 Amplitude failed to reach 100 on both Channels Unit failed test Replace appropriate Stim Board 4 Patient Switch message did not display when patient switch pressed Optional Patient Switch present Unit failed test a Try a known good Patient Switch and repeat test b Replace appropriate Stim Board 44 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems CH Coupling volts Div Invert 52 0 1 24388kHz FIGURE 5 9 FIGURE 5 9A 5 TROUBLESHOOTING 5 11 MICROCURRENT MODE TEST NOTE This test does not apply to the Intelect Vet Therapy System Set up System per 5 6 parts A and B prior to performing test Place ESTI 2 Load Switch in the 10 Micro position only for the Microcurrent Mode Tests See Figure 5 10 A Microcurrent Mode Test Procedures 1 Set Scope Time 250 uS Channel 5 0 V and Trigger DC 2 Press Electrotherapy Button 3 Press Microcurrent Button and press Edit button 4 Press Frequency Button 5 Press the Up Arrow Button until 1000 0 Hz 15 displayed 6 Press the Accept and Return Arrow NOTE 1000 0 Hz should be displayed within the Frequency icon If not repeat steps 4 through 6 7 Press Polarity until Alternating appears within the Polarity icon NOTE The Frequency value will continue to ramp and rotate due to Alternating Polarity being selected This is n
25. gt 7404 LEDGN 136 70 GND LY BIS GT E E E g 5 VIN Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 10 SCHEMATICS 39945 SS0LZ 187048 24 W31SAS 123131 1 5 51 39 siad 20199 07 318333 34433 954 085 36 99 WICEAWI tin Nods 941 ND aNd n eu vue 5314415 2117 ed JN INDUS and 30001 w WX 6L uo qv 8 E p 9 ay T m 5 DA 67 m sp ao 1 7 wi m 6 061 8 La CL 2 L 1 1 LOE 86 n as si T v 21 0 t E 7 ao lt DA 5 qo m T M am ao 1 1 2 007 853 dut 9 WEZBANT 5 t 1 1 1 ver NOLS W381 DESI 9014 2011 aleds Wo youn aNd Qu Qo S wee 14 419 1960 339 tL l 4 4 15 BLL N sit T 5 yu 69 a 1 D is v Qu gin Ly Wl 81 9 4 89 1 1 19
26. 074Hz A 200 CHE 200 2 FIGURE 5 7 5 TROUBLESHOOTING 5 10 RUSSIAN MODE TEST Set up System per 5 6 parts A and B prior to performing test A Russian Mode Test Procedures 1 Set Scope Time 5 mS Channel 50 V and Trigger DC NOTE A test of the Optional Patient Interrrupt Switch is provided within the Russian Mode Test If you do not have the Optional Patient Interrupt Switch skip steps 2 and 11 2 Install Patient Interrupt Switch See Figure 5 8 3 Press Electrotherapy Button 4 Press Russian Button Press Edit Button 5 Press Channel Mode until Co Contract is displayed 6 Press the Cycle Time Button until Continuous is displayed 7 Rotate Therapy Intensity Control clockwise until 100 is displayed 8 Press 9 Compare waveform on scope to Figure 5 9 10 Verify that both Channels reach 100 11 Press Patient Interrupt Switch Verify treatment stops and Patient Switch for Ch 1 and 2 was pressed Press any button to continue message appears See Figure 5 9A Press any button 12 Press Stop Button Press Home Button and move scope probes to Channel 3 and 4 on 4 Channel Systems Repeat steps 2 through 11 B Russian Mode Test Results 1 Waveform 15 the same between scope and Figure 5 9 amplitude reached 100 and patient switch message displayed when switch pressed See Figure 5 9A Unit passed test 2 No waveform or considerably different waveform Unit failed test
27. 2 001 0 A X001 n ND 310 Lon 09 uy INO T T Wat n 65 pu LE 4 o N e Wan Wwe w 2 YN E 001 sn 99 on ND Jopeuuo 390001 i GND 50 OND YOLDANNOD 950 Su p NICO 0 a 90tLZH ONS 0451 OND 0183 N 86 9 qu 20 anyo 60 aNd QN Mant 90 90178 C z d 6 ND aNd E st DA beg QNS Qai Tu 4 ano x xt d W001 09 gm En LJ 1 DA ie _ am 4 300 NI 20A 683 1031 0 t 91 1 0 SC 5 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 27055 Sheet 2 1 GENISYS INTELECT THERAPY SYSTEM ULTRASOUND PC BOARD 3pole 3essel 3dB Kez 5198 OK4z 1 198 10GKH 2 60 Bx Bs 5 B a 8 As d 58 a og 5 4 lt E E 8 d f ER 85 ge 4 55 7 z 8 96 B M 1 ZN Be 5 8 Bs T E 2 T 7 _ Ut78
28. 3 amp 4 Option Constant Current CV Constant Voltage 23 4 6 0 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 4 3 ULTRASOUND SPECIFICATIONS This section provides the necessary Ultrasound Refer to these specifications as necessary when Specifications to aid in troubleshooting the troubleshooting the Ultrasound PC Board and Vectra Genisys Intelect Legend XT or Intelect Vet Applicators Ultrasound PC Board and Applicators 5 qn an STANDARD 2 1cm2 2cm Ultrasound PME 1 MHz 5 3 3 5 qu 10 20 50 and Continuous _ 100 2 due MM 1 mSec 2090 2 mSec 2090 and 5 mSec 2090 Output Power LO Gri 5 0 20 Watts at 1 MHz and 0 10 Watts at 3 3 MHz OCI cc 0 10 Watts 1 and 3 3 MHz SA ok cera pee andi 0 4 Watts 1 and 3 3 MHz Bence __ ________ ______ _ _ _ _ 0 2 Watts 3 3 MHz Only to 2 5 2 in continuous mode 0 3 w cm2 in pulsed modes _______ _ _ _ 64_ 20 above 10 of maximum Temporal Peak tO AVerdOUS RAOS ERRORI bes Rea ens 2 1 2096 at 5096 Duty Cycle 5 1 2096 at 2096 Duty Cycle 9 1 2096 at 1096 Duty Cycle 8 _ _ 5 0 1 maximum
29. 39 c cn C LL gt Iu V D NOU WOH INU e 5 Se OIN NODAY 9 e Oat 1 9 v2 V cn a D TANNYHD i TIO t Iu D t gt INO WOW NAIA lt NOSIS ODN ldf NONNO FOI INNAM _________ YIN iei ____________ t ub D X70 1099 4 COMI m ub 0 OMNIBUS 6 0 I UN e VO O ob me menn INI t HSIN NONNO Ed gaung yrayuon 0NO 8 195 WIS 310130 0597 INOW MIN Da uis qe WYO di 8 310 d Y LOWS 10 SCHEMATICS 105 uondo 51492524422 aui go A zi d AZEPZ J5 1VS c nay Weel 92 VN A 9 EB e o a Za un 2 5 3 9 gt gt ie E 5087 5 A w bod a Ld LA 5 2 4 29
30. 87 88 10 1 GENISYS INTELECT LEGEND AND INTELECT THERAPY SYSTEM CONTROL BOARD 88 90 10 2 VECTRA GENISYS INTELECT LEGEND XT AND INTELECT VET THERAPY SYSTEM ULTRASOUND PC BOARD 91 93 10 3 VECTRA GENISYS INTELECT LEGEND XT AND INTELECT VET THERAPY SYSTEM STIM 94 103 10 4 VECTRA GENISYS INTELECT LEGEND XT AND INTELECT VET THERAPY SYSTEM CONNECTOR BOARD 104 10 5 VECTRA GENISYS INTELECT LEGEND XT AND INTELECT VET THERAPY SYSTEM CHANNEL 3 4 ELECTROTHERAPY MODULE CONNECTOR BOARD EM 105 10 6 VECTRA GENISYS INTELECT LEGEND XT AND INTELECT VET THERAPY SYSTEM POWER SUPPLIES 106 10 7 VECTRA GENISYS AND INTELECT VET THERAPY SYSTEM LASER MODULE 107 i hnuil 108 109 0 R EWO R D Vectra Genisys Intelect Legend Intelect Vet Therapy Systems Read understand and follow the Safety Precautions and all other information contained in this manual This manual contains the necessary safety and field service information for those field service technicians certified by Chattanooga Group to perform field service on the Vectra Genisys Intelect Legend XT and Intelect Vet Therapy Systems modules and accessories At the time of publication the information contained herein was current and up to date However due to continual technological improvements and
31. B Insert a known good MMC Card If problem continues contact dealer or Chattanooga Group for Service Warning No valid channels are available for attempted treatment A Complete existing treatment before attempting to start another B Reset Therapy System by turning main power switch Off and On Warning 1 sEMG Channels are available for treatment A Wait until current treatment is complete 128 Warning 2 No sEMG Module installed or detected by system B Reset Therapy System by turning main power switch Off and On C Make certain sEMG Module is properly installed Refer to SEMG Module User Manual for installation instructions D Replace sEMG Module with known good sEMG Module E If problem continues contact dealer or factory for service ips Warning Data Card full sEMG Data Card faulty Insert a known good sEMG Data Card If problem continues contact dealer or factory for service Warning Another treatment is running while attempting to set up and A Allow existing treatment to complete before starting Laser Therapy perform a Laser Therapy treatment B If no other treatment is running reset Therapy System by turning main power switch Off and On Warning Treatment Room Door Lockout is breached A Make certain Treatment Room Door is completely closed B Make certain the Lockout cable is connected to the system C Replace Lockout to System cable with a known good cable D Contact department responsib
32. Channel Button until Channel 2 is selected Repeat steps 2 through 11 B VMS Mode Test Results 1 Waveform is the same between scope and Figure 5 5 Unit passed test 2 No waveform or considerably different waveform Unit failed test Replace appropriate Stim PC Board FIGURE 5 5 41 5 TROUBLESHOOTING 5 8 INTERFERENTIAL MODE TEST It is assumed that the unit is ready for tests as described in 5 6 parts A and B If not Set up Unit per 5 6 parts A and B prior to performing tests A Interferential Mode Test Procedures 1 Set Scope Time 100 uS Channel 20 V and Trigger DC 2 Press Electrotherapy Button 3 Press IFC Traditional 4p Button 4 Rotate Therapy Intensity Control clockwise until 50 is displayed 5 Press Start Button 6 Compare waveform form on scope to Figure 5 6 7 Press Pause 8 Verify that the amplitude displayed below timer and beside Channel 1 and 2 icons drops to zero 0 Verify that Paused is displayed beside the Channel 1 and Channel 2 icons Press Stop Button 10 Press the Home Button Move Lead wires to Channels 3 and 4 on 4 Channel Systems and repeat steps 2 through 9 B Interferential Mode Test Results 1 Waveform is the same between scope and Figure 5 6 amplitude dropped to zero when paused and Paused displayed beside channel icons Unit passed test 2 No waveform or considerably different waveform Unit failed test Replace appropriate St
33. Connect Ultrasound Applicator to system during treatment session B If Ultrasound Applicator is connected reset system by turning power switch Off and On C If problem persists connect a known good Ultrasound Applicator If problem continues contact dealer or factory for service dealer or factory for service Ultrasound Applicator is not calibrated Attempt to use a known good Applicator If problem continues contact dealer or factory for service Ultrasound Applicator is too hot Allow Ultrasound Applicator Sound Head to cool to ambient temperature Warning 1 No Patient Data Card is inserted into the system A Properly insert the Patient Data Card into the system port Refer to Therapy System User Manual Warning 2 Attempted to use an Invalid Patient Data Card for new and existing Patient Data Card instructions B Attempt to use a known good Patient Data Card Make certain a Patient Data Card and not an sEMG Data Card is being used D If problem continues contact dealer or factory for service Warning Attempting to perform Ultrasound treatment with Connect the desired Ultrasound Applicator to the system Applicator connected to the system B If Ultrasound Applicator is connected reset system by turning power switch Off and On C If problem persists connect a known good Ultrasound Applicator If problem continues contact 24 0 5 112 113 114 115 16 1 i 30 5 T
34. Error Error while performing a Software upgrade Turn Therapy System Off and back Reattempt upgrade B Replace the PC Board that the software is attempting to upgrade 33 5 TRO U L ES H OOTI N G Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 5 1 THERAPY SYSTEM ERROR MESSAGES CONTINUED _ ERROR MESSAGES REQUIRING TECHNICAL ASSISTANCE 200 299 Probable Cause Possible Remedies Number Message 224 Error Error while performing a Software upgrade A Turn Therapy System Off and back On Reattempt upgrade 225 Error Error while performing a Software upgrade A Turn Therapy System Off and back On Reattempt upgrade B Replace the PC Board that the software is attempting to upgrade 226 Error Error while performing a Software upgrade A Turn Therapy System Off and back On Reattempt upgrade B Replace the PC Board that the software is attempting to upgrade 227 Error Error while performing a Software upgrade A Turn Therapy System Off and back On Reattempt upgrade 00 228 Error Error while performing a Software upgrade A Turn Therapy System Off and back On Reattempt upgrade m 229 Error Error while performing a Software upgrade Turn Therapy System Off and back On Reattempt upgrade B Replace the PC Board that the software is attempting to upgrade 230 Error Error while performing a Software upgrade A Turn Therapy System Off
35. NOT point the laser beam directly into 4 LED Cluster Applicator Housing human or animal eyes The lens of the eye 5 Laser Cluster Applicator Housing does not detect the invisible coherent laser 6 Laser Aperture Lens beams potentially resulting in permanent 2 retinal damage ea Class 3B Lasers are considered an acute hazard NOTE to the skin and eyes from direct radiation The Laser Applicators are not operable unless they are Eye injury will occur if laser is viewed directly connected to its Therapy Systems only via the Laser or from specular reflection Laser protective Module eyewear is required for all persons in the treatment area No Field Service is applicable to the Laser Module or Laser Applicators All Laser Modules and Applicators suspected to require service or calibration must be sent to the factory Approved Laser protective eyewear must be worn at all times by all persons in the vicinity when the Laser is On 13 3 NOMENCLATURE Vectra Dual Channel sEMG Module The nomenclature graphics below Figure 3 8 indicate the general locations of the exterior components of the Vectra Genisys Therapy System Dual Channel sEMG Module Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 3 1 VECTRA GENISYS INTELECT LEGEND XT AND INTELECT VET THERAPY SYSTEMS CONTINUED Know the components and their functions before performing any operation o
36. SEPARATING TOP amp BOTTOM 66 OA THERAPY FAN 68 6 5 THERAPY SYSTEM CONTROL BOARD ASSEMBLY 69 6 6 THERAPY SYSTEM KEYMAT 70 6 7 THERAPY SYSTEM CONNECTOR BOARD 71 6 8 THERAPY SYSTEM ULTRASOUND BOARD COMBINATION SYSTEMS 72 6 9 THERAPY SYSTEM STIM BOARD CHANNELS 1 2 73 6 10 THERAPY SYSTEM POWER SUPPLIES 4 6 11 CHANNEL 3 4 ELECTROTHERAPY MODULE eum ETE EUIS 76 6 12 CHANNEL 3 4 ELECTROTHERAPY MODULE STIM BOARD 77 6 13 MOUNTING AND DISMOUNTING THERAPY SYSTEM AND THERAPY SYSTEM 78 GENERAL 79 J A 79 7 2 CALIBRATION REQUIREMENTS 79 ho FIELD EN erus d stc Teo s VIRI 79 VA FACTORI SERVICE s ues 79 8 ULTRASOUND 80 GENERA ps 80 v 8 9 1 TOP TO BOTTOM ASSEMBLY tinte 8 9 2 COMBINATION SYSTEM BASE ASSEMBLY 82 9 3 COMBINATION STIM amp ULTRASOUND PC BOARD ASSEMBLY 83 94 TOP HOUSING ASSEMBLY 84 9 5 VECTRA GENISYS AND INTELECT VET CONTROL BOARD 55 85 9 6 INTELECT LEGEND XT CONTROL BOARD ASSEMBLY 86 9 7 CHANNEL 3 4 ELECTROTHERAPY MODULE ASSEMBLY
37. Selection Fixed CC only Off or On 22902909252 925 Continuous 5 5 4 12 10 10 10 20 10 30 10 50 Duty Cycle Cycle Time Burst 20 100 bps TET 0 5 1 2 5 seconds Treatment 1 60 minutes Available on Channels 1 amp 2 3 amp 4 Option H Microcurrent Figure 4 9 Vectra Genisys and Intelect Legend XT Output Electrodes Probe sau 5 1000 0 Polarity Positive Negative or Alternating Treatment Time 1 60 Minutes Electrodes 1 60 Seconds Probe Carter FreQueney cx sz ax Sees 0 1 1000 Hz Duty Cycle 50 Ramp 1 second Constant Current CV Constant Voltage 22 Coupling Limit BOMH Volts Div Probe Invert On 20 0 24 07 Hz on CH2 500 5 00 5 FIGURE 4 8 Coupling B Limit 2 P ure Pa Pa ul Volts Div Coarse Probe Invert 2 5 00 FIGURE 4 9 4 6 0 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 4 2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS CONTINUED VMS Burst Figure 4 10 Vectra Genisys Output Electrodes Coupling LEV 0 200 0 200
38. TURNED ON Vectra Genisys Intelect Legend Intelect Vet Therapy Systems FIGURE 6 25 REMOVE RETAINING SCREWS FIGURE 6 27 69 6 R OV A L N T Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 6 6 THERAPY SYSTEM KEYMAT ASSEMBLY DISCONNECT THE SYSTEM FROM THE POWER SOURCE OUTLET OR REMOVE BATTERY MODULE IF INSTALLED BEFORE ATTEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM A Tools and Equipment Required 1 1 Phillips Screwdriver 2 Needle Nose Pliers B Keymat Assembly Removal 1 Separate Top from Bottom Refer to 6 3 part B n 2 Remove Fan Refer to 6 4 part 8000 LIFTPCBOARDAND 3 Remove Control Board Assembly Refer to 4 22 6 5 part 4 Remove eight Keymat PC Board Retaining 5 Starting at the top of the Keymat PC Board Screws See Figure 6 28 lift board with one hand push in and release the plastic clips holding the Keymat PC Board in position See Figure 6 29 6 Remove Keymats from the System Top See Figure 6 30 C Replacing Keymat Assembly 1 Replace with new Keymat Assembly Kit by reversing the steps 1 6 above MAKE CERTAIN WHEN INSTALLING CONTROL BOARD ASSEMBLY TO KEYMAT PC BOARD PINS FROM THE CONTROL BOARD ALIGN WITH THE CONNECTOR ON THE KEYMAT PC BOARD NOTE Do not over tighten the
39. automatically recognize the added module and display configuration changed since the last time the change message See Figure 6 16 Press the START button to acknowledge that the Stim Module t currently installed Call Chattanooga Group Technical Support at 1 800 592 7329 if the module mentioned above i not the corect module Verify that the module installed is the module displayed in the message BEFORE pressing the START button If it is not DO NOT press the START button Turn the system OFF and back ON If the problem persists call the dealer or Chattanooga uM RI N G trt The urit could function ungrecle rior If actum modde not match the moie above li the DO NOT corre to use the unit aud DO NOT press the START button Group Technical Support immediately DO NOT USE THE SYSTEM until all necessary repairs are made by FIGURE 6 16 a Technician certified by Chattanooga Group If use is attempted before repairs are made the system may operate unpredictably and has the potential of causing injury to the patient or damage to the system internal components 8 Read and carefully follow the instructions on the Screen C Module Removal 1 Remove Module if necessary from Therapy System Refer to 6 2 B for instructions 2 Place a Flat Blade Screwdriver under the locking tab of the sEMG Module Firmly push in and twist Screwdriver The Module should relea
40. factory for Service 144 Warning Wrong Laser Applicator connected to system for the A Connect correct Laser Applicator to the system protocol selected If Applicator is connected reset Therapy System by turning main power switch Off and On 135 136 137 138 139 140 141 142 C Connect a known good Laser Applicator D If problem continues send Laser Module to factory for Service 145 Warning Patient Data Card button on Home Screen was pressed Properly insert a Patient Data Card set up and perform the treatment and save data to Patient with no Patient Data Card installed into system port and Data Card no treatment currently being performed 32 5 TRO U L ES H OOTI N G Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 5 1 THERAPY SYSTEM ERROR MESSAGES CONTINUED ERROR MESSAGES REQUIRING TECHNICAL ASSISTANCE 200 299 Code Probable Cause Possible Remedies Number Message 200 Error reading the system Real Time Clock RIC Replace Control Board 201 Reinstall software If problem persists replace Control Board 205 Error MMC Card Formatting Error Insert known good MMC Card If problem persists replace Control Board Using Tech Service Utilities Error reading MMC Insert known good MMC Card If problem persists replace Control Board 207 Error Error reading protocols on power up of system Restore default protocols All User Protocols and Saved Sequences will be delet
41. is proprietary bus A Processor on the Stim Board acts on messages passed to it by the Control Board to set Up waveforms and adjust output amplitude Information can likewise be passed from the Stim Board back to the Control Board for monitoring Current Microcurrent Probe Vectra Genisys and Intelect Legend XT only Contact Quality indication etc If the Stim Board does not respond as expected to a command from the Control Board output is stopped and an Error Message is generated 1 5 ULTRASOUND BOARD AND APPLICATOR COMBINATION SYSTEMS ONLY The Ultrasound Board generates the 1 or 3 3 MHz output to drive the Sound Head of the Applicator The Ultrasound Board is accessed through the proprietary bus by the Control Board It can provide current and voltage information about the ultrasound output of the board The calibration data for the Sound Head is passed through the Ultrasound Board from the Applicator to the Control Board By storing the calibration data in the Applicator there is no calibration necessary for the Ultrasound Board and any calibrated Chattanooga Group Vectra Genisys Intelect Legend XT or Intelect Vet Ultrasound Applicator can be connected and operated to provide accurate coupling and output 1 6 USER INTERFACE AND ACCESSORIES The LCD display panel provides the operator visible feedback in the way of menu choices Pressing of the menu buttons makes selections from the menus The control board interprets these user inouts and
42. over Therapy System onto its face place a clean soft cloth under the lens to prevent scratching or lens damage If the system is equipped with an sEMG Module leave it in place to maintain SEMG functions for Channels 1 and 2 The sEMG Module will not interfere with installation of a Module to the Therapy System 6 system over remove the label covering the Ribbon Cable and unroll Ribbon Cable See Figure 6 4 RIBBON va CABLE 7 LEAVE SEMG REMOVE lt _ LABEL careful not to disconnect the Ribbon Cable from the Vectra Genisys Intelect Legend XT and Intelect Vet Therapy Systems FIGURE 6 4 59 6 R OV A N T Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 6 1 CHANNEL 3 4 ELECTROTHERAPY NIMH BLUE STRIF BATTERY AND LASER MODULE INSTALLATION AND REMOVAL CONTINUED DISCONNECT THE SYSTEM FROM THE POWER SOURCE OUTLET OR REMOVE BATTERY MODULE IF INSTALLED BEFORE ATTEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM Lay Therapy System on its side and position the Module to be installed beside it Install Ribbon Cable to Module and seat completely on module pins Make certain the Blue Strip on Ribbon Cable is positioned as shown in Figure 6 5 POSITION THERAPY SYSTEM RIBBON CABLE MUST BE AND MODULE AS SHOWN POSITIONED AS SH
43. responds accordingly Audible feedback is given as well for events such as key presses and end of treatment The control board accesses the Patient Data sEMG Data Card and MMC an on board Reader Writer Interface The voltage necessary to operate the reader is provided by the 100 Watt Power Supply and is regulated by the Control Board A Channel 3 4 Electrotherapy Module The Channel 3 4 Electrotherapy Module creates all muscle stimulation output for Channels 3 and 4 The Channel 3 4 Electrotherapy Module is interfaced with the System via a ribbon cable which supplies power and facilitates communication between the stim board and control board of the system All waveforms available to channels 1 and 2 are available to channels 3 and 4 via the system software No additional software is required for full functionality of the module 1 H RY 0 0 p 0 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 1 6 USER INTERFACE AND ACCESSORIES CONTINUED Battery Module The NiMH Battery Module incorporates two Nickel Metal Hydride NIMH Battery packs and a PC Board The PC Board monitors the Charge Level of the Batteries The Batteries supply 24 VDC to the system which is then distributed to the respective pcb s through the system power supply The Battery Module is interfaced with the system via a ribbon cable that facilitates communication with the Control Board and deliv
44. use a wrench to tighten the screws Overtightening may cause damage to the System or Module housing FIGURE 6 50 4 Plug Power Cord into the System Mains Disconnect and reinstall the Rear Access Panel Install all lead wires and cables to 11 5 CM 4 5 SYSTEM ONLY 16 5 CM 6 5 SYSTEM W MODULE HAND TIGHTEN THE SOCKET the system HEAD SCREWS TO SECURE 5 Install Storage Bins into Therapy System SYSTEM TO CART Cart Start with bottom Storage Bin first B Dismounting Therapy System from Therapy System Cart 1 To remove the System from the Therapy System Cart repeat the Mounting System to Therapy System Cart instructions in reverse order 78 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 7 GENERAL MAINTENANCE 7 2 CALIBRATION REQUIREMENTS A Ultrasound Applicators Annual factory calibration is required for all Ultrasound Applicators Only the Applicators should be sent to the factory for this procedure B Laser Applicators All Laser Applicators require annual calibration All Laser Applicators must be sent to the factory for annual calibration DISCONNEC T THE SYSTEM FROM THE POWER SOURCE OUTLET OR REMOVE BATTERY MODULE IF INSTALLED BEFORE ATTEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM 7 1 CLEANING THE SYSTEM A Cleaning the Therapy System With the system disconnected fr
45. use of the system Use of a system that indicates an Error or Warning in these categories may pose a risk of injury to the patient user or cause extensive internal damage to the system 2 SAFETY PRECAUTIONS 2 2 PRECAUTIONARY INSTRUCTIONS CONTINUED Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous exposure to ultrasonic energy Before administering any treatment to a patient you should become acquainted with the operating procedures for each mode of treatment available as well as the indications contraindications warnings and precautions Consult other resources for additional information regarding the application of Electrotherapy and Ultrasound To prevent electrical shock disconnect the unit from the power source before attempting any maintenance procedures Keep electrodes separated during treatment Electrodes in contact with each other could result in improper stimulation or skin burns Long term effects of chronic electrical stimulation are unknown Stimulation should not be applied over the anterior neck or mouth Severe spasm of the laryngeal and pharyngeal muscles may occur and the contractions may be strong enough to close the airway or cause difficulty in breathing Stimulation should not be applied transthoracically in that the introduction of electrical current into the heart may cause cardiac arrhythmia Stimulation should not be applie
46. water or Distilled water in the Ultrasound Power Meter Use only Degassed Water in order to obtain correct test results The chart below illustrates the oxygen content of Degassed Tap and Distilled Water WATER TYPE ppm of Oxygen Degassed per recipe 1 or 2 Less than 5 ppm Upto 35 ppm Distilled Water Up to 20 ppm E Full Functional Tests Perform the tests found in this section to verify Full Functionality of new Therapy Systems and related Modules and accessories 5 T RO U B L 6 OOTI N G Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 5 3 VISUAL INSPECTION Visually inspect the Vectra Genisys Intelect Legend XT and Intelect Vet Therapy Systems A visual inspection can to an experienced technician indicate possible abuse of the unit and internal problems 5 4 LEAKAGE TESTS Conduct all necessary leakage tests as required per Chapter 7 Electrical Equipment of the 1999 or later edition of the NFPA National Fire Protection Association Health Care Facility standards See Figure 5 1 5 5 UNIT STARTUP AND FAN TESTING A Test 1 Place System face up on work surface 2 Connect power cord to unit and plug into an approved power receptacle 3 system on Press the Electrotherapy Button Press the Interferential Button 4 Place hand at the back of system at Mains Power Switch to verify fan is blowing out See Figure 5 2 B Test Results 1 Unit will not Start Unit Fa
47. 18 A Therapy Systems Physical Specifications 18 4 2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS 19 A IFC Interferential Traditional 4 Pole Figure 4 2 19 TENS Asymmetrical Biphasic Figure 4 3 19 C TENS Symmetrical Biphasic Figure 4 4 20 D High Voltage Pulsed Current HVPC Figure 4 5 20 E VMS 46 21 F IFC Interferential Premodulated 2p Figure 4 7 21 G Russian Figure 4 6 22 H Microcurrent 49 22 VMS Burst 410 23 J DC Direct Current 4 11 23 23 4 3 ULTRASOUND 24 4 4 DESCRIPTION OF DEVICE 65 25 4 5 LASER MODULE SPECIFICATIONS 26 4 6 LASER APPLICATOR 5 27 A Single Diode 27 9 13 and 19 Diode Applicators 28 33 Diode Applicators 29 5 TROUBLESHOOTING 30 5 1 THERAPY SYSTEM ERROR 30 5 2 THERAPY SYSTEM
48. 4 LEAD WIRES CONTROL OPTIONAL 4 Laser Module Symbols Genisys Only PATIENT POINT INTERRUPT LOCATOR SWITCH INACTIVE OPTIONAL lt TREATMENT LASER LAN ROOM INTERLOCK APPLICATOR CONNECTOR 5 Laser Applicator Symbols Genisys Only 62 PAUSE TREATMENT 6 Patient Interrupt Switch PATIENT INTERRUPT SWITCH OPTIONAL 4 5 4 F C AT 0 Vectra Genisys Intelect Legend Intelect Therapy Systems 4 1 VECTRA GENISYS INTELECT LEGEND XT AND INTELECT VET THERAPY SYSTEMS The specifications found in this section provide Refer to this section when performing physical details of the Vectra Genisys Intelect troubleshooting replacement and repair of a Legend XT and Intelect Vet Therapy Systems This Vectra Genisys Intelect Legend XT and Intelect Vet section also provides waveform specifications to Therapy System Modules and Accessories aid in troubleshooting A Therapy Systems Physical Specifications HEIGHT CART ONLY HEIGHT WITH SYSTEM amp SYSTEM WITH MODULE DEPTH WIDTH FIGURE 4 1 Dimensions Height 4197 33 75 in 85 7 Ie cu setae 42 50 108 44 25 1124 lic 17 in 43 2 cm ces vege coed 16 25 413 Power Combination and Electrotherapy Systems WOU
49. 5 Coupling Limit 1 Invert On 309 0 2 A CH 200V M 5006 FIGURE 5 13 AMPS MUST NOT EXCEED 1 5 CHATTANOOGA GROU FIGURE 5 14 5 TROUBLESHOOTING 5 13 MICROCURRENT PROBE MODE TEST NOTE This test does not apply to the Intelect Vet Therapy System Set up Unit per 5 6 parts A and B prior to performing tests Black Lead Wire for Channel 1 and Channel 3 and Microcurrent Probe with Probe Tips are required for this test NOTE This test to be performed on Channel 1 and 3 only A Microcurrent Probe Mode Test Procedures 1 Install the Black Lead Wire into Channel 1 connector on System See Figures 5 15 and 5 16 2 Install a Probe Tip into Microcurrent Probe and plug Probe into Microcurrent connector on the Therapy System See Figure 5 15 3 Press Electrotherapy Button 4 Press Microcurrent Button Press Edit Button 5 Press Method Button until Probe is displayed within the Method icon An audible beep will be heard this is the Search Mode Beep A Contact Quality Scale will also appear on the screen 6 louch the probe to the metal tip of the Black Leadwire See Figure 5 16 7 The beep search mode should increase in speed and the Contact Quality scale should display a full vertical Green Bar on Color Systems Gray on Monochrome See Figure 5 17 8 Press the blue button on the probe The Search Mode Beep should
50. 7329 Facsimile 1 423 875 5497 and 2 he Product must be returned to the Company or the selling dealer by the owner A Return Authorization RA Number must be obtained before returning any product to the Company This warranty gives you specific legal rights and you may also have other rights which vary from location to location The Company does not authorize any person or representative to create for it any other obligation or liability in connection with the sale of the Product Any representative or agreement not contained in the warranty shall be void and of no effect THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ALL LASER SERVICE AND THE REQUIRED ANNUAL CALIBRATION FOR LASER MUST BE PERFORMED BY THE COMPANY PERFORMANCE OR ATTEMPT OF ANY FIELD SERVICE OR CALIBRATION OF THE LASER MODULE OR ANY OF THE LASER APPLICATORS WILL RENDER THIS WARRANTY VOID 109 Moving Rehabilitation Forward CHATTANOOGA gt ISO 13485 CERTIFIED 4717 Adams Road PO Box 489 Hixson IN 37343 1 423 870 2281 1 800 592 7329 1 423 875 5497 FAX chattgroup com 28047 280470 2008 Encore Medical L P
51. 76 56 16 86 VIE IH WOD Sol WL 188 ely 9 1 5 eL WL YAS WO 001 0 Weds VEO 37 38 50 YN QEL Le ac Y 09 YO POD UG Y WO V AC Y WO mubhxo d cun p apea bu uwong qucd di Jr es ML WOO 14001 34001 34001 1900 10001 vei 419 023 6112 8112 YAS 94 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 10 SCHEMATICS 19945 19012 quvoa WILS W31SAS 123131 1 5 51 39 Onde sy 3 X 8 WO D piod TW TEE LWL 4 8 100 Veron M SX LAE TIT ALWIL Cmm PAC INO Quum LY veoen WESTO 1s 0930 005 01 dn 2 Ct 1 gt ONZ Nut voen E 13357 TA T 100 d All 6 lt B UM 6080 AAL 9 m Aldo 0094 OR Jg A Ill LOIS 10 94 8 92 x TT p _ Lt ______________
52. ED 10 Using the Flat Blade Screwdriver carefully release the tabs retaining the top plate in position It will be necessary to lift with one hand while releasing the tabs with the Screwdriver See Figure 5 38 NOTE Their are eight retaining tabs All must be released as shown in Figure 5 38 11 Lift the PC Board and check the Battery Packs to PC Board connection to ensure it is completely seated See Figure 5 39 12 Visually Inspect individual cells of both battery packs for leaks or ruptures See Figure 5 40 13 Reassemble the battery Module Do not FIGURE 5 38 over tighten the two retaining screws in the module top Over tightening may damage the threaded brass inserts of the housing C NiMH Battery Module Checks Results 1 Should any check fail replace the entire module No component parts are or will be made available for the Battery Module by Chattanooga Group 2 If the problem persists replace the Control Board DANGER e NiMH batteries contain Class corrosive materials In the event of battery cell rupture or leakage handle battery module wearing neoprene or natural rubber gloves Contents of a ruptured or leaking battery can cause respiratory irritation Hypersensitivity to nickel can cause allergic pulmonary asthma Contents of cell coming in contact with skin can cause skin irritation and chemical burns e Never under any circumstances open the battery cells Should an indi
53. Genisys Intelect Legend XT and Intelect Vets Combination Therapy 5 C Vectra Genisys Intelect Legend XT and Intelect Vet Electrotherapy 5 9 D Vectra Genisys Intelect Legend XT and Intelect Vet Channel 3 4 Electrotherapy Module 10 Vectra GenisysIntelect Legend XT and Intelect Vet NiMH Battery 1 F Vectra Genisys and Intelect Vet Laser Module 1 G Vectra Genisys and Intelect Vet Laser Applicators 1 H Vectra Genisys Dual Channel sEMG Module 1 Vectra Genisys Intelect Legend XT and Intelect Vet Therapy Cart 1 J Vectra Genisys Intelect Legend XT and Intelect Vet Operator Remote 1 3 2 VECTRA GENISYS INTELECT LEGEND XT AND INTELECT VET THERAPY SYSTEM HARDWARE AND SOFTWARE SYMBOL DEFINITIONS PEERS ee sees 17 Hardware Symbols 17 B Software 17 C Optional Accessory 17 2 OP ECIFICRMICN 18 Vectra Genisys Intelect Legend XT Intelect Vet Therapy Systems 4 1 VECTRA GENISYS INTELECT LEGEND AND INTELECT VET THERAPY 5 5 5
54. INUED J Vectra Genisys Intelect Legend XT and Intelect Vet Operator Remote Control The nomenclature graphics below Figure 3 10 Know the components and their functions indicate the general locations of the exterior before performing any operation of or service components of the Vectra Genisys Intelect to the Vectra Genisys Intelect Legend XT and Legend XT and Intelect Vet Therapy Systems Intelect Vet Therapy Systems Operator Remote Operator Remote Control Control Blue button for Channels 1 2 Operator Remote Control Orange button for Channels 3 4 Operator Remote Control FIGURE 3 10 1 Operator Remote Storage Hook Operator Remote Control Symbol Definitions 2 Ireatment Pause Button 3 Channel 2 Increase Intensity Button INTENSITY TREATMENT 4 Channel 2 Decrease Intensity Button 5 Manual Stimulation Button DECREASE M MANUAL INTENSITY STIMULATION 6 Channel 1 Decrease Intensity Button 7 Channel 1 Increase Intensity Button NOTE The Vectra Genisys Intelect Legend XT or Intelect Vet Operator Remote Control is not operable unless it is properly connected to the its Therapy System 16 3 NOMENCLATURE 3 2 GENISYS INTELECT LEGEND XT INTELECT THERAPY SYSTEMS HARDWARE AND SOFTWARE SYMBOL DEFINITIONS The symbol graphics below are found on the system as well as within the software These symbols are defined below for the purpose of recognition and functionality when operating
55. NT HVPC MODE TEST Set up Unit per 5 6 parts A and B prior to performing A High Voltage Pulsed Current HVPC Mode Test Procedures 1 Set Scope Time 25 uS Channel 50 V and Trigger DC 2 Press Electrotherapy Button 3 Press High Volt Button 4 Rotate Therapy Intensity Control clockwise until 250 Volts is displayed 5 Press Start Button 6 Compare waveform on scope to Figure 5 12 7 Press Edit Button 8 Press Polarity Button until Positive is displayed in Polarity icon 9 Compare waveform form on scope to Figure 5 13 Press Display Button until Peak Current is displayed in the Display icon 11 The numbers displayed for amplitude must not exceed 1 5 Amps See Figure 5 14 12 Press B High Voltage Pulsed Current HVPC Mode Test Results 10 1 Waveforms on scope the same as Figures 5 12 and 5 13 and Amps do not exceed 1 5 Unit passed test 2 No waveform or considerably different waveforms Unit failed test Replace appropriate Stim Board 3 Amps exceed 1 5 Unit failed test Replace appropriate Stim Board 46 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems PROPER NEGATIVE HIGH VOLT WAVEFORM Tek Al B Stop Pas 0 0005 CH1 Coupling 1 Limit Off BOMHz volts Div KEE Frobe Invert CH2 309 lt 10Hz 2 CHT 50 0 CH 2007 M 5006 FIGURE 5 12 PROPER POSITIVE HIGH VOLT WAVEFORM Tek BUM e Stop Pas 0 000
56. OWN DO NOT TWIST RIBBON CABLE If Ribbon Cable is twisted the pins will not properly align If power is applied to the system with misalignment of pins or a twisted ribbon cable the controlling electronics in the Module will be destroyed and possible damage to the System internal components could occur 7 Position Therapy System over Module as shown in Figure 6 6 Align Therapy System Feet with Module Indentions RIBBON CABLE MUST BE POSITIONED AS SHOWN 8 Place System onto Module making certain the System Feet are within the Module Identions FEET ALIGNED WITH INDENTIONS FIGURE 6 6 60 6 OV A N T Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 6 1 CHANNEL 3 4 ELECTROTHERAPY NIMH BATTERY AND LASER MODULE INSTALLATION AND REMOVAL CONTINUED DISCONNECT THE SYSTEM FROM THE POWER SOURCE OUTLET OR REMOVE BAT TERY MODULE IF INSTALLED BEFORE ATTEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM 9 Holding Module to System position both on one side and secure the Module to the System with four 4 mm x 20 mm Screws See Figure 6 7 Tighten only enough to prevent Module from shifting on Therapy System 10 Set the assembly upright on the work Surface and install the new Extended Front Access Panel to the Lanyard See Figure 6 8 NOTE When mounting the Fron
57. PRECAUTIONARY DEFINITIONS The precautionary instructions found in this section and throughout this manual are indicated by specific symbols Understand these symbols and their definitions before operating this equipment The definition of these symbols are as follows Caution Text with a CAUTION indicator will explain possible safety infractions that could have the potential to cause minor to moderate injury or damage to equipment Warning Text with a WARNING indicator will explain possible safety infractions that will potentially cause serious injury and equipment damage Danger DANGER Text with a DANGER indicator will explain possible safety infractions that are imminently hazardous situations that would result in death or serious Injury Dangerous Voltage Text with a DANGEROUS VOLTAGE indicator serves to inform the technician of possible hazards resulting in the electrical charge disbursement from certain components if handled or serviced improperly Laser Text with a LASER indicator will explain possible safety infractions that are imminently hazardous situations that would result serious injury to eyes or blindness Vectra Genisys Intelect Legend Intelect Vet Therapy Systems Corrosive Text with a CORROSIVE indicator will explain possible safety infractions if the chemical components of the battery are exposed to air skin or other materials Laser Ey
58. RI i NI 3 5 ______ _ re umo e TT Lino qo 6 AMAZ 60 oL hie a T TOT 2100 us ______ D S100 5 r TONO 7 7100 7 19 100 Uu 100 9 NIS 1531 110 1 AC 1 07 0 QN T EE T 9 SL WEA 9l Ss oe vO Ur EL El d 09 7 3 L 39905 1607 Hz En T qo y 7 NOW 8 Qo 7 TOs quvoa WILS n W31SAS 153131NI SASIN15 qu T OND Quo LI 618 7 ds 21 t mo EU yis M cova T n To 00 D D 0 x 12 T E v EN xp AEN 1 4 4 SN 100 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems oc 10 SCHEMATICS 8 19945 40 09708 WILS W31SAS 123131 1 5 51 39 Em TN 20 a 9 CN BAH a 49 T EAR ji MH WUO A 4040 TWO hf 5 ey T TN o T T Ct
59. RO U L ES OOTI N G Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 5 1 THERAPY SYSTEM ERROR MESSAGES CONTINUED Probable Cause Possible Remedies Number Message 118 Warning Attempting to save additional User Protocols or Sequences after Delete some User Protocols or Sequences Refer to appropriate section of the Therapy system memory has reached the maximum allowed 200 System User Manual for instructions 119 Warning 1 Attempted to read a treatment from Patient Data Card that is A Use a Patient Data Card with proper treatment data for the system 120 Warning not a valid treatment for the system B Properly insert a Patient Data Card 121 Warning 2 Attempted to use a Non Patient Data Card C Insert a known good Patient Data Card 122 Warning 3 No Patient Data Card inserted into system port D If problem persists insert a known good Patient Data Card If problem continues contact 4 Unknown type of smart card inserted into system dealer or Factory for service Patient Data Card is full Erase Patient Data Card Refer to Therapy System User Manual for instructions 124 Warning Patient Treatment Data already saved A Cannot save same data again on Patient Data Card B Use a new Patient Data Card to resave data Erase Patient Data Card and resave treatment data 125 Warning Multimedia Card MMC not in system port Properly insert the MMC card into the system port
60. Ribbon Cable is seated in the Therapy System and on the Module C If problem persists replace appropriate Stim PC Board D Replace Control Board 302 Critical Error Stim Board Reset occurred But neither the main uP A On Therapy System make certain internal Ribbon Cable is seated on Stim PC Board and Control nor channel uP reset bit was set Board B On Channel 3 4 Electrotherapy Module make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and on the Module If problem persists replace appropriate Stim PC Board D Replace Control Board 303 Critical Error Main uP on Stim Board reset occurred A On Therapy System make certain internal Ribbon Cable is seated on Stim PC Board and Control Board B On Channel 3 4 Electrotherapy Module make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and on the Module C If problem persists replace appropriate Stim PC Board D Replace Control Board 304 Critical Error Channel A uP on Stim Board reset occurred A On Therapy System make certain internal Ribbon Cable is seated on Stim PC Board and Control Board B On Channel 3 4 Electrotherapy Module make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and on the Module If problem persists replace appropriate Stim PC Board D Replace Control Board 305 Critical Error Channel uP Stim Board reset o
61. Stim Board in position See Figure 6 37 Remove System to Module Ribbon Cable from System See Figure 6 374 Gently pull up on each corner and release the plastic retaining tabs holding the Stim Board in position See Figure 6 38 C Replacing Stim Board 1 Replace new Stim Board part number 27056 in reverse order of steps 1 8 above Make certain Jumpers are properly set on Stim Board See Figure 6 38A NOTE Position Ribbon Cable so the Blue Strip is positioned as shown in Figure 6 374 Press on Stim Board while seating Ribbon Cable to the system On Combination Systems install the Ribbon Cable and 1 4 turn fastener before installing the Ultrasound Board Re assemble Therapy System Refer to 6 8 part C 6 7 and 6 3 part C for proper instructions NOTE Do not over tighten the screws Over tightening will damage the threads of the brass inserts Vectra Genisys Intelect Legend Intelect Vet Therapy Systems LOCKED INDICATOR A d LOCKED INDICATOR FIGURE 6 37 REMOVE RIBBON CABLE BLUE STRIP FIGURE 6 37 CHANNEL 1 2 CHANNEL 3 4 POSITION POSITION PS 32 07 T 34 CICI 260 05 05 1 _ _____ FIGURE 6 48A 73 6 R OV A L N T Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 6 10 THERAPY SYSTEM POWER SUPPLIES NOTE The Vectra Gen
62. Ultrasound Board part number 27055 in reverse order of steps 1 5 above A WARNING MAKE CERTAIN THE STIM BOARD HEADER PINS ARE PROPERLY ALIGNED WITH THE ULTRASOUND BOARD WHEN INSTALLING ULTRASOUND BOARD SEE FIGURE 6 36 FAILURE TO PROPERLY ALIGN HEADER PINS WILL RESULT IN SEVERE DAMAGE TO THE SYSTEM 2 Re assemble Therapy System Refer to 6 7 and 6 3 part C for proper instructions NOTE Do not over tighten the screws Over tightening will damage the threads of the brass inserts 72 6 REMOVAL REPLACEMENT 6 9 THERAPY SYSTEM STIM BOARD CHANNELS 1 2 DISCONNECT THE SYSTEM FROM THE POWER SOURCE OUTLET OR REMOVE BATTERY MODULE IF INSTALLED BEFORE ATTEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE SYSTEM A Tools and Equipment Required 1 1 Phillips Screwdriver 2 Needle Nose Pliers 3 Flat Blade Screwdriver Stim Board Channels 1 2 Removal 1 Remove Channel 3 4 Electrotherapy NiMH Battery or Laser Module if installed Refer to 6 1 for instructions Remove sEMG Module if equipped Refer to 6 2 part C Separate Top from Bottom Refer to 6 3 part B Remove Connector Board Refer to 6 7 part B Remove Ultrasound Board on Combination Systems Refer to 6 10 Lay Therapy System on one side and use the Flat Blade Screwdriver to remove the 1 4 Turn Fastener retaining the
63. V CV i Channel Mode Single Reciprocal Co Contract Phase 20 400 usec Mode Selection or On Set Intensity Individual Channel Intensity Setting in Reciprocal and Co Contract modes Cycle Time Continuous 5 5 4 12 A 10 10 10 20 10 30 10 50 500 5 10 0 FICQUCNCY 1 200 pps 0 5 1 2 5 FIGURE 4 10 QNS 1 60 minutes Available on Channels 1 amp 2 3 amp 4 Option J DC Direct Current Figure 4 11 Vectra Pos 0 0005 CH2 Genisys Coupling Output Mode Electrodes Output Intensity 0 4 mA Polarity On or Off With Polarity Reversal On Polarity will change after 50 of treatment time Cycle Continuous 5 60 10 60 Treatment 1 10 minutes Mode Selection Available Channels 1 amp 2 3 amp 4 Option CH2 50 04 100ns CH2 800m 10Hz FIGURE 4 11 K lontophoresis Intelect Vet COUIEDUIE NODE Electrodes PET 0 4 mA Calculated Dosage 40 80 mA Minute Mode Selection th Available on Channels 1 amp 2
64. Vectra GEN Moving Rehabilitation Forward Therapy Systems iSvs Therapy Systems Genisys Therapy System Serial Numbers 1000 and above Intelect Legend XT Therapy System Serial Numbers 1000 and above Intelect Vet Therapy System Serial Numbers 1000 and above Optional Accessories Channel 3 4 Electrotherapy Module Serial Numbers 1000 and above NiMH Battery Module Serial Numbers 1000 and above sEMG Module Genisys Only Serial Numbers 1000 and above Laser Module Genisys Only Serial Numbers 1000 and above Therapy System Cart Operator Remote Control SERVICE MANUAL CHATTANOOGA b GROUP ISO 13485 CERTIFIED TABLE of CONTENTS FOREWORD THEOR OF OPERATION el OVERVIEW 12 POWER SUPPIY CIRCUNS estara PES PRSE NN EUER NS T CONTROL DON NU ASNN BOARD 1 5 ULTRASOUND BOARD AND APPLICATOR COMBINATION SS EMS 1 6 USER INTERFACE AND ACCESSORIES SAFET PRECAUNO NS Rd E Laser Eye Spontaneous Biohazardous 5 3 1 VECTRA GENISYS INTELECT LEGEND XT AND INTELECT VET THERAPY SYSTEM Saarise onines PIER Vectra Genisys Intelect Legend XT and Intelect Vet Vectra
65. ______ aa NOUS DA 50 584 VIS 2 e SSA 00 SSA 0 HE DA Ct TOTM EL ot iin T7 Wilvld 1539 TWO E 0 o lo E FPE f l 9 5 58244 gt gt Si 71507 lE and ele el Ele BTE HE uM Can E TEN 1710 8 93 jd 38 7 TA go aW qu T NOD see mm 0084 Lll 5 EET 19 t l f t D Cs PO ps 41 8 WO END Japea lof ua ELITS f fw f N N ZN ZN ZN 001 001 1001 001 001 001 0050 1 1 3 3 3 1 B B wD 5 uD 25 05 845 777 8 50D AH OAs MOTTA 95 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 10 SCHEMATICS NY 10 d V 19995 60 quvoa WILS beu W31SAS 123131 1 5 51 39 s 1 Y Wo 189 ONL OWL 900 Aun Y WOD 189 Qut QUU E VAG Hn e 07 01 V WO Wu 608 7 H onl 1008 feduey 618958 1 61458 810 b 60 1 002
66. ain internal Ribbon Cable is seated on Stim PC Board and Control Board B On Channel 3 4 Electrotherapy Module make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and on the Module Critical Error Error reading from Stim Board If problem persists replace appropriate Stim PC Board D Replace Control Board 309 Critical Error Error reading from Stim Board A On Therapy System make certain internal Ribbon Cable is seated on Stim PC Board and Control Board B On Channel 3 4 Electrotherapy Module make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and on the Module C If problem persists replace appropriate Stim PC Board D Replace Control Board Critical Error Ultrasound Board has reported an error A Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is seated on Stim PC Board and Control Board B If problem persists replace Ultrasound PC Board Replace Control Board Critical Error Ultrasound Board has reset A Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is seated on Stim PC Board and Control Board B If problem persists replace Ultrasound PC Board Replace Control Board Critical Error _ Error writing to Ultrasound Board A Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is seated on Stim PC Boar
67. ais T CN SS a e AMINUS 00 407 as 9 05 NF TUN 9 8 OW TON 58 OWS t 75552 Y 8 92 4 953 218 8 ENNIO TINGOW DWI TANNVHD 6 SE WNOILdO SA 9 8 f FWY 6 l oc NC d 31005 S 5 V away ei NO 1 v epus 6 TC 0 DN V3 z 5 Y WO 6 Wen L 0910 Y 93 EIE MU ep Se 5 OWI 5 9 55 c tt B VID OW STAD n Y TENER 00 1080 tr 1040 6718001 SNE S Ave AN Laud 8 01 1040 4 V l S Ave o d VWUS 1 Li 7 YALIS 7 9 EKE MS ML 004 AO 101 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 10 SCHEMATICS 6 19945 40 quvoa WILS W31SAS 123131 1 5 51 39 AH AH N V9AH NOW AH Y 35 AS LB 10 ___
68. and back On Reattempt upgrade B Replace the PC Board that the software is attempting to upgrade 231 Error Error while performing a Software upgrade A Turn Therapy System Off and back On Reattempt upgrade 232 Error Error while performing a Software upgrade A Turn Therapy System Off and back On Reattempt upgrade 233 Error Error while performing a Software upgrade A Turn Therapy System Off and back On Reattempt upgrade B Replace the PC Board that the software is attempting to upgrade 234 Error Error while performing a Software upgrade A Turn Therapy System Off and back On Reattempt upgrade B Replace the PC Board that the software is attempting to upgrade 255 Error Error while performing a Software upgrade Turn Therapy System Off and back On Reattempt upgrade o 0000 236 Error Error while performing a Software upgrade Turn Therapy System Off and back On Reattempt upgrade 227 Error Error while performing a Software upgrade A Turn Therapy System Off and back On Reattempt upgrade B Replace the PC Board that the software is attempting to upgrade 238 Error Error while performing a Software upgrade Turn Therapy System Off and back On Reattempt upgrade B Replace the PC Board that the software is attempting to upgrade 239 Error Error while performing a Software upgrade A Turn Therapy System Off and back On Reattempt upgrade lt
69. beam directly into human or animal eyes The lens of the eye 9 Point Locator for use with Single Applicator Laser does not detect the invisible coherent laser Applicators beams potentially resulting in permanent 10 Laser Applicator retinal damage Class 3B Lasers are considered acute hazard NOTE aun to the skin and eyes from direct radiation Eye injury will occur if laser is viewed directly or from specular reflection Laser protective eyewear is required for all persons in the treatment area The Laser Module is not operable unless it is properly connected only to its Therapy System Approved Laser protective eyewear must be worn at all times by all persons in the vicinity when the Laser is On 12 3 IN 0 M E N C L AT U Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 3 1 VECTRA GENISYS INTELECT LEGEND XT AND INTELECT VET THERAPY SYSTEMS CONTINUED G Vectra Genisys and Intelect Vet Laser Applicators The nomenclature graphics below Figure 3 7 Know the components and their functions indicate the general locations of the exterior before performing any operation of or service components of the Vectra Genisys and Intelect to the Vectra Genisys and Intelect Vet Therapy Vet Therapy System Laser Applicators System Laser Therapy System Laser Applicators DANGER FIGURE 3 7 1 Laser On LED 2 Laser Applicator On Off Button DAN G 3 single Diode Applicator DO
70. ble bad degassed water in Power Meter b Possible use of Power Meter other than Ohmic Instruments UPM DT 10 or DT 100 Ultrasound Power Meter C Possible bad or out of calibration Applicator Re test with known good Ultrasound Applicator d Possible bad internal connection at Ultrasound Board e Check Ultrasound Board internal connections f Replace Ultrasound Board g Replace Control Board P 10 51 FIGURE 5 23 USE ONLY DEGASSED WATER IN POWER METER FOR TESTING ULTRASOUND APPLICATORS USE OF OTHER TYPES OF WATER WILL CAUSE FALSE TEST RESULTS SEE PAGE 37 FOR DEGASSED WATER RECIPES DO NOT AERATE WATER WHEN FILLING POWER METER APPLICATOR OUTPUT SPECIFICATIONS 10096 Continuous 8 0 12 0 FIGURE 5 24 5 TROUBLESHOOTING 5 18 COMBO OPERATION TEST This test is performed using the 5 cm2 Applicator Select Channel 2 and set up System per 5 6 parts A and B prior to performing tests Connect Vectra Genisys Intelect Legend XT or Intelect Vet 5 cm Applicator to the System See Figure 5 25 Applicator LED will flash green five times A Combo Operation Test Procedures 1 Set Scope Time 50 uS Channel 20 V and Trigger DC 2 Press Combination Button Press Edit Button 3 Press Display Button until Watts 15 displayed within Display icon 4 Press Select Waveform Button 5 Press the Up or Down Arrow Button until IFC 4p is highlighted Press the Accept and Return Arrow Button 6
71. ccurred A On Therapy System make certain internal Ribbon Cable is seated on Stim PC Board and Control Board B On Channel 3 4 Electrotherapy Module make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and on the Module C If problem persists replace appropriate Stim PC Board D Replace Control Board 306 Critical Error _ Error writing to Stim Board A On Therapy System make certain internal Ribbon Cable is seated on Stim PC Board and Control Board B On Channel 3 4 Electrotherapy Module make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and on the Module C If problem persists replace appropriate Stim PC Board D Replace Control Board 307 Critical Error Error writing from Stim Board A On Therapy System make certain internal Ribbon Cable is seated on Stim PC Board and Control Board B On Channel 3 4 Electrotherapy Module make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and on the Module If problem persists replace appropriate Stim PC Board D Replace Control Board 35 5 TRO U L ES H OOTI N G Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 5 1 THERAPY SYSTEM ERROR MESSAGES CONTINUED CRITICAL ERRORS DEMANDING TECHNICAL SERVICE 300 399 Code Probable Cause Possible Remedies Number Message 308 A On Therapy System make cert
72. d and Control Board B If problem persists replace Ultrasound PC Board Replace Control Board Critical Error Error reading from Ultrasound Board A Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is seated on Stim PC Board and Control Board B If problem persists replace Ultrasound PC Board Replace Control Board Critical Error Error reading from Ultrasound Board A Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is seated on Stim PC Board and Control Board B If problem persists replace Ultrasound PC Board Replace Control Board Critical Error Error reading from Ultrasound Board A Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is seated on Stim PC Board and Control Board B If problem persists replace Ultrasound PC Board Replace Control Board Critical Error _ Error writing to Module Board A Make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and on the Module B If problem persists replace appropriate Stim PC Board Replace Control Board Critical Error Error reading from Module Board A Make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and on the Module B If problem persists replace appropriate Stim PC Board Replace Control Board Critical Error Error reading from Module Board A Make cer
73. d over swollen infected and inflamed areas or skin eruptions e g phlebitis thrombophlebitis varicose veins etc Stimulation should not be applied over or in proximity to cancerous lesions Output current density is related to electrode size Improper application may result in patient injury If any question arises as to the proper electrode size consult a licensed practitioner prior to therapy session The Vectra Genisys Therapy System optional modules and associated accessories are designed for use only with the Chattanooga Group Vectra Genisys Electrotherapy and Combination Therapy Systems Remove the Ultrasound or Laser Applicator by pulling the cable connector only DO NOT remove by pulling the cable DANGER Stimulus delivered by the TENS waveforms of this device in certain configurations will deliver a charge of 25 microcoulombs uC or greater per pulse and may be sufficient to cause electrocution Electrical current of this magnitude must not flow through the thorax because it may cause a cardiac arrhythmia Patients with an implanted neurostimulation device must not be treated with or be in close proximity to any shortwave diathermy microwave diathermy therapeutic ultrasound diathermy or laser diathermy anywhere on their body Energy from diathermy shortwave microwave ultrasound and laser can be transferred through the implanted neurostimulation system cause tissue damage and can result in se
74. displayed and Back On with Main Power Switch After System boots view the Ultrasound icon Head Warming should be visible See Figure 5 20 Unit operates as described in steps 2 4 and 7 Unit passed test Appl Not Cal displays in Ultrasound channel icon a Applicator not calibrated or needs re calibration b Possible bad Applicator Re test with known good Applicator Applicator being connected to System a Possible bad applicator Re test with known good Applicator b Possible bad internal connection at Ultrasound Board Be c Possible bad Ultrasound Board FIGURE 5 20 d Possible bad Control Board 49 5 TROUBLESHOOTING 5 16 ULTRASOUND APPLICATOR OUTPUT TEST Perform this test using all available Vectra Genisys Intelect Legend XT or Intelect Vet Applicators for the System being tested A Ultrasound Applicator Output Test Procedures 1 10 Set up Ohmic Instruments UPM DT 10 or DT 100 Ultrasound Power Meter per Operator s Instructions and fill test reservoir with Degassed Water Place an Applicator into the Power Meter retainer Make certain the Sound Head is completely submerged in the degassed water and centered directly over the Stainless Steel Cone See Figure 5 21 Zero meter Press Ultrasound Button Press Edit Button Press Duty Cycle Button until 100 is displayed within the Duty Cycle icon Press Display Button until Watts appears within the Displa
75. driver 2 Flat Blade Screwdriver Installation NOTE If installing or replacing an sSEMG Module on a Therapy System with a Channel 3 4 Electrotherapy Module Battery Module or Laser Module already installed and the 5 functions are desired for Channels 1 and 2 it will be necessary to remove the module from the system Refer to 6 1 B for instructions If replacing or installing an SEMG Module to a Therapy System with a Channel 3 4 Electrotherapy Module and it is desired that sEMG function be available to Channels 3 and 4 it will not be necessary to remove the module as it will be installed to the Module The sEMG Module can only be installed on the Therapy System and Channel 3 4 Electrotherapy Module This allows a maximum of two sEMG modules on a four channel Electrotherapy or Combination Therapy System An sEMG Module cannot be installed on the NiMH Battery or Laser Module Only two channels of SEMG can be used at any given time even if the Therapy System is equipped with two sEMG Modules 1 Disconnect Power Cord from the power source and turn system over on its face NOTE When turning over Therapy System onto its face place a clean soft cloth under the lens to prevent scratching or lens damage NOTE Twist the Screwdriver to break tabs free Carefully remove tabs so as not to cause any damage to the PC Board Contacts below the tabs If installing on the Channel 3 4 Electrotherapy Module remo
76. e 3 Bad Stim Board C Replace Stim Board 4 Bad Control Board D Replace Control Board Operator Remote Control doesn t 1 Early Revision of Stim Board A Follow Amendment to Operation document shipped with Operator Remote work according to User Manual and Connector Board B Therapy System Replace Stim Board with 27057 Rev E or above and Connector Board with Instructions 2 Bad Operator Remote Control 27059 Rev E or above 3 Bad Connector PC Board Channel 3 4 Electrotherapy Module Replace Stim Board with 27057 Rev E or above and 4 Bad Stim Board Connector Board with 27060 Rev F or above 5 Bad Control Board C Replace with known good Operator Remote Control D Replace Control Board Laser Module not functioning 1 Therapy System Software not updated 1 Update Therapy System Software to Version 2 0 or greater after proper intallation has been performed 37 5 TROUBLESHOOTING 5 2 THERAPY SYSTEM TESTING A General 1 The following information is intended to aid in troubleshooting the major components of the Vectra Genisys Intelect Legend XT and Intelect Vet Therapy Systems to Board Level only These tests are FACTORY standard testing procedures and methods used at the factory before shipment of any Vectra Genisys Intelect Legend XT or Intelect Vet Therapy System Due to the complex nature of the technology utilized by Chattanooga Group the recommended troubleshooting techniques are to d
77. e Protection Text with a LASER EYE PROTECTION indicator will explain possible safety infractions that could cause serious eye injury or blindness if the eyes are directly or reflectively exposed to Laser Radiation Spontaneous Combustion Text with a SPONTANEOUS COMBUSTION indicator will explain possible safety infractions that could create conditions for a Spontaneous Combustion if the material is mishandled and not disposed of properly Biohazardous Materials BIOHAZARD Text with a BIOHAZARD indicator serves to inform the user of possible hazards resulting in improper handling of components and accessories that have come in contact with bodily fluids Non lonizing Electromagnetic Radiation jd Text with a NON IONIZING ELECTROMAGNETIC RADIATION indicator informs the user of possible hazards resulting from elevated potentially dangerous levels of non ionizing radiation Note Throughout this manual NOTE may be found These Notes are helpful information to aid in the particular area or function being described 2 SAFETY PRECAUTIONS Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 2 2 PRECAUTIONARY INSTRUCTIONS e Read understand and practice the precautionary and operating instructions Know the limitations and hazards associated with using any laser device Observe the precautionary and operational decals placed on the unit Do not operate this unit
78. e to Channels 1 and 2 See Figure 5 31 NOTE Only one Channel at a time can be tested for sEMG 3 Connect the Channel 1 sEMG lead wires into the Attenuator Make certain each sEMG Lead is connected to its respective color on the Attenuator See Figure 5 32 LEAD WIRES THEIR RESPECTIVE COLORS ON ATTENUATOR FIGURE 5 32 4 Press the 5 Button on Home Screen Channel 1 should read 7 or less See Figure 5 39 5 f Channel 1 reads less than 7 repeat steps fir 2 through 5 on Channel 2 If any Channel usi being tested reads greater than 7 replace the SURE SEMG Module re test Constant reading the Channel not being tested may vary in its reading This is insignificant as it is not under load 54 5 T RO 6 007 G Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 5 19 SEMG AND SEMG ELECTRICAL STIMULATION TESTS CONTINUED 7 Make certain the Audio Signal Generator is set up per 5 19 part B steps 1 a through 1 g Connect the Audio Signal Generator Test Leads from the Generator SYNC Ports to the Attenuator make certain test leads are connected red to red and black to black See Figure 5 34 8 Connect the sEMG Lead Wire to Channel 1 9 View the System sEMG Screen Channel 1 should read between 604 and 738 See Figure 5 35 Test all SEMG Channels If any Channel being tested reads below 604 or greater tha
79. ed permanently from the system 208 Error Error reading protocols Restore default protocols All User Protocols and Saved Sequences will be deleted permanently from the system 209 Error Error writing protocol Restore default protocols All User Protocols and Saved Sequences will be deleted permanently from the system 210 Error Error Calibrating Ultrasound Applicator A Connect a known good Ultrasound Applicator B Replace Ultrasound Board Replace Control Board PI Error Error saving Calibration Data to Ultrasound Applicator A Connect a known good Ultrasound Applicator B Replace Ultrasound Board C Replace Control Board 22 Error Ultrasound Applicator not calibrated OK Error Connect a known good Ultrasound Applicator B Replace Ultrasound Board C Replace Control Board 213 Error Time out error saving Ultrasound Applicator A Connect a known good Ultrasound Applicator Calibration Data to Applicator B Replace Ultrasound Board C Replace Control Board being too high being too low being too high being too low B Replace the PC Board that the software is attempting to upgrade B Replace the PC Board that the software is attempting to upgrade B Replace the PC Board that the software is attempting to upgrade 27 23 2 Error Error while performing a Software upgrade Turn Therapy System Off and back On Reattempt upgrade Replace the PC Board that the software is attempting to upgrade 2
80. ed by unauthorized centers or groups will void this warranty The warranty period for certain accessories is 90 days Accessories consist of Lead Wires Operator Remote Electrodes Patient Data Cards sSEMG Data Cards and Nylatex The warranty period for the Therapy System Cart Battery Module Ultrasound Applicators and Laser Applicators is one year 12 Months This Warranty Does Not Cover Replacement parts or labor furnished by anyone other than the Company the selling dealer or a certified Company service technician Defects or damage caused by labor furnished by someone other than Company the selling dealer or a certified Company service technician Any malfunction or failure in the Product caused by product misuse including but not limited to the failure to provide reasonable and required maintenance or any use that is inconsistent with the Product User s Manual COMPANY SHALL NOT BE LIABLE IN ANY EVENT FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Some locations do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you To obtain service from Company or the selling dealer under this warranty 1 A written claim must be made within the warranty period to the Company or the selling dealer Written claims made to the Company should be sent to Chattanooga Group 4717 Adams Road Hixson IN 37343 USA Telephone 1 423 870 2281 or 1 800 592
81. egassed Water Recipes USE ONLY DEGASSED WATER IN POWER METER FOR CALIBRATING ULTRASOUND APPLICATORS USE OF OTHER TYPES OF WATER WILL CAUSE FALSE READINGS AND BAD TEST RESULTS SEE PAGE 37 FOR DEGASSED WATER RECIPES USE OF OTHER BRANDS OR TYPES OF TOOLS EQUIPMENT FIXTURES MATERIALS AND SUPPLIES OTHER THAN THOSE SPECIFICALLY LISTED IN A Tools and Equipment Required ABOVE WILL GIVE BAD TEST AND CALIBRATION RESULTS ULTRASOUND CALIBRATION BUTTON IF PROPER EQUIPMENT IS NOT AVAILABLE OR CAN NOT BE OBTAINED SEND THE ULTRASOUND APPLICATORS TO THE FACTORY FOR CALIBRATION B Ultrasound Applicator Calibration Procedures 1 Enter the Technical Service Screen of the Therapy System by pressing the Stop Pause and Start Buttons simultaneously See Figure 8 1 NOTE To access the Technical Service Screen of Therapy Systems with Version 2 0 or above software simultaneously press the two buttons located at the upper right of the HEAD SIZE BUTTON screen See inset at Figure 8 1 2 Set up Power Meter per Ohmic User Manual Position the Ultrasound Applicator in the Power Meter 3 Press the Ultrasound Calibration Button See Figure 8 2 4 Press the Head Size Button until the size applicator being calibrated is displayed See Figure 8 3 5 Press the Start Button refer to Figure 8 3 Follow the instructions displayed on the Therapy System 6 Repeat this procedure for each Ultrasound Applicator associated with
82. eliver a charge of 25 microcoulombs pC or greater per pulse and may be sufficient to cause electrocution CC Constant Current Electrical current of this magnitude must not flow through the CV Constant Voltage thorax because it may cause a cardiac arrhythmia 19 4 6 0 6 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 4 2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS CONTINUED C TENS Symmetrical Biphasic Figure 4 4 Vectra Genisys and Intelect Legend XT Coupling OUTPUT MOO Electrodes Output 0 80 mA CC BW Limit 0 80 V CV A 20 1 000 usec Wolts Div aa eee eee ee 1 250 Hz Mode 5 CC or CV Probe Burst Frequency 0 10 bps Frequency Modulation 0 250 Hz Invert Amplitude Modulation Off 40 60 80 100 10015 CH1 9807 348 413Hz Cycle 4 4 4 8 7 7 5 5 4 12 10 10 10 20 10 30 10 50 FIGURE 4 4 Treatment 1 60 minutes Available on Channels 1 amp 2 3 amp 4 Option D High Voltage Pulsed Current HVPC Figure 4 5 Vectra Genisys Intelect Legend and Intelect Vet Output Electrodes or Probe source Output 0 500 V POI TP Positive or Negative Slope
83. enuator NOTE Audio Signal Generator must produce a sine waveform 4 Known good set of Lead Wires sEMG Test Procedures 1 Set up Audio Signal Generator as follows a Plug the Audio Signal Generator Test Leads into Generator SYNC Ports b Set the FREQ RANGE Hz to X1 Turn the amplitude knob up to maximum d Set the WAVEFORM to Sine waveform e Set the ATTEN to O f Set the FREQUENCY DIAL to 100 9 Turn Audio Signal Generator On See Figure 5 29 for b g 1 Turn System On View Home Screen for the presence of the sEMG and the sEMG Stim icons See Figure 5 30 If icons are not visible stop test and make necessary repairs to the sEMG Module and System 53 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems ATTENUATOR SCHEMATIC 100K 196 100K 1 SET FREQUENCY RANGE HZTOXI AMPLITUDE TO MAXIMUM _ FREQUENCY DIAL TO 100 TEST LEADS TO SYNC PORTS WAVEFORM TO SINE ATTEN TO 0 SEMG AND STIM ICONS Quick Link Indications Se Electrotherapy j Llltrasound Combination sEMG ies ee Patent Card None Inserted View Channel FIGURE 5 30 5 T RO 6 007 G Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 5 19 SEMG AND SEMG ELECTRICAL STIMULATION TESTS CONTINUED 2 If icons are present connect known good SEMG Lead Wir
84. erent circuit from that to which the other device s are connected and consult the factory field service technician for help he Vectra Genisys Therapy System the Intelect Legend XT Therapy System and the Intelect Vet Therapy System are not designed to prevent the ingress of water or liquids Ingress of water or liquids could cause malfunction of internal components of the system and therefore create a risk of injury to the patient Nylatex Wraps contain dry natural rubber and may cause allergic reactions in patients with allergies to latex Use of parts or materials other than Chattanooga Group s can degrade minimum safety U S A Federal Law restricts these devices to sale by or on the order of a physician or licensed practitioner This device should be used only under the continued supervision of a physician or licensed practitioner Make certain the unit is electrically grounded by connecting only to a grounded electrical service receptacle conforming to the applicable national and local electrical codes his device should be kept away from children Care must be taken when operating this equipment around other equipment Potential electromagnetic or other interference could occur to this or to the other equipment Try to minimize this interference by not using other equipment in conjunction with it his equipment is not designed to prevent the ingress of water or liquids Ingress of water or liquids could ca
85. ery of power to a Two Channel Electrotherapy or Combination Therapy System When the Therapy System is connected to a Mains Power Supply via the Power Cord the Battery Module will charge Once the Module is fully charged the software will stop the charging process eliminating the possibility of overcharging Battery power is used only when the Therapy System is not connected to a Mains Power Supply C Laser Module and Applicators Genisys and Intelect Vet Therapy Systems ONLY The Laser Module utilizes a PC Board to communicate with the Control Board via a ribbon cable The Laser Module supplies the power required for each Laser Applicator through the Laser Applicator Cable PC Boards mounted within the Applicator housing Calibration Data for the Applicators is stored on board the respective Applicator Each Applicator incorporates a lens that is instrumental in delivery of the laser radiation to the patient The Laser applicators are classified as Class 3B Laser products and are capable of up to 1440 nm of laser radiation in the infrared spectrum Approved eye protection must be worn by all persons in the vicinity when the Laser is on The Therapy System incorporates and demands entry of a unique PIN before operation of the Laser Applicators is allowed by the Therapy System The Module also incorporates a Therapy Room Door Lockout Jack to accommodate a lockout switch that would prevent operation of the Laser Applicators should the lock
86. es are not damaged and are making proper contact with treatment area B Replace Lead Wires and Electrodes 102 Warning Bad Contact Quality A Make certain Electrodes are making proper contact with the treatment area B Make certain Lead Wires are properly connected to Electrodes Replace Electrodes and Lead Wires Blank Patient ID Properly enter Patient ID Refer to Therapy System User Manual for Patient Data Card instructions Warning 1 Blank Protocol Name Properly enter Protocol or Sequence Name Refer to the appropriate section of the Therapy System 2 Blank Sequence Name User Manual Warning 1 Attempting to delete factory set Sequence Cannot delete factory set Clinical Protocols or factory set Sequences Warning 2 Attempting to delete Clinical Protocol Warning Attempting to save additional User Protocols or Delete some User Protocols or Sequences Refer to appropriate section of the Therapy System User Sequences after system memory has reached the Manual for instructions maximum allowed 200 103 104 106 107 108 09 1 Warning Attempting to access protocols or sequences and A User Protocols No protocols have been saved in the system Refer to Therapy System User Warning none are found in the system Manual to save User Protocols Warning Sequences No User Sequences have been saved in the system Refer to Therapy System User Manual to save Sequences Warning Ultrasound Applicator disconnected from system A
87. etermine Bad Board and board replacement only No board component level troubleshooting is recommended nor will information or parts be supplied by Chattanooga Group Any board component level troubleshooting performed will be at sole risk and liability of the Service Technician performing such troubleshooting techniques 3 Once a particular PC Board has been determined as bad refer to the appropriate Removal and Replacement Section of this Manual for proper replacement B Special Tools Fixtures amp Materials Required 1 Certain tests require the use of special tools and fixtures These will be listed at the particular test where they are required Testing with any other special tool or fixture other than those stated could give erroneous readings or test results Always perform the tests exactly as stated to ensure accurate results Any special tools or fixtures required can be obtained through Chattanooga Group Service Department Scope and other standard test equipment settings will be listed for each test performed to aid in performing the test to FACTORY Standards and ensure proper readings The troubleshooting and repair of the Vectra Genisys Intelect Legend XT or Intelect Vet Therapy Systems Modules and Accessories should be performed only by authorized technicians trained and certified by Chattanooga Group C Equipment Required 1 Oscilloscope and Probes 2 ESTI 2 Load Test Fi
88. everse order of steps 1 4 above 2 Re assemble Module and Therapy System referring to the appropriate sections of this manual for proper instructions FIGURE 6 48A NOTE Do not over tighten the screws Over tightening will damage the threads of the brass inserts 77 6 R OV A N T Vectra Genisys Intelect Legend XT Intelect Vet Therapy Systems 6 13 MOUNTING AND DISMOUNTING THERAPY SYSTEM AND THERAPY SYSTEM CART DISCONNEC T THE SYSTEM FROM THE POWER SOURCE OUTLET OR REMOVE BATTERY MODULE IF INSTALLED BEFORE ATTEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM A Mounting Therapy System to Therapy System Cart 1 Remove all the Storage Bins from both sides of the Therapy System Cart by pulling each bin out up See Figure 6 49 FIGURE 6 49 2 Allow approximately 11 5 cm 4 5 of the power cord extending through the top of the cart for connecting to system If the system is equipped with an optional Battery Laser or Channel 3 4 Electrotherapy Module it will be necessary to allow 16 5 cm 6 5 of the Power Cord extending through the top of the Therapy System Cart See Figure 6 50 3 Secure the System to the cart with the four socket head screws in the Therapy System Cart Top See Figure 6 51 NOTE Secure the System to the cart by tightening the screws by hand only Do not
89. f or service to the Vectra Genisys Therapy System Dual Channel sEMG Module SEMG Module Top Housing Module Removal Slot Module to System Mounting Tabs Module to System PC Board Contacts Module to System Retaining Tab SEMG Module Bottom Housing FIGURE 3 8 14 NOTE The Vectra Genisys Dual Channel sEMG Module is not operable unless it is connected to the Vectra Genisys Therapy System 3 0 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 3 1 VECTRA GENISYS INTELECT LEGEND XT AND INTELECT VET THERAPY SYSTEMS CONTINUED Vectra Genisys Intelect Legend XT and Intelect Vet Therapy System Cart The nomenclature graphics below Figure 3 9 Know the components and their functions before indicate the general locations of the exterior performing any operation of or service to the components of the Vectra Genisys Intelect Vectra Genisys Intelect Legend XT and Intelect Legend XT and Intelect Vet Therapy Vet Therapy Systems Cart Systems Cart FIGURE 3 9 1 Cart Top 2 System to Cart Retaining Screw 4 3 Storage Bins 6 4 Cart Rear Swivel Casters 5 Cart Base 6 Cart Front Swivel Locking Casters 7 Cart Bottom Access Plate 8 Front and Rear Cart Extrusions 15 3 0 U Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 3 1 VECTRA GENISYS INTELECT LEGEND XT AND INTELECT VET THERAPY SYSTEMS CONT
90. f the eye does not detect the invisible coherent laser beams potentially resulting in permanent retinal damage Class 3B Lasers are considered an acute hazard DANGER to the skin and eyes from direct radiation Eye injury will occur if laser is viewed directly or from specular reflection Laser protective eyewear is required for all persons in the treatment area Approved Laser protective eyewear must worn at all times by all persons in the vicinity when the Laser is On 26 4 6 ID F 0 6 Vectra Genisys Intelect Legend XT Intelect Vet Therapy Systems 4 6 LASER APPLICATOR SPECIFICATIONS VECTRA GENISYS AND INTELECT VET A Single Diode Applicators DANGER Single Diode Laser and LED nm mW W cm2 cm2 Type ELT MEC UM 850nm200mW _ 850 820nm300mWw 590 820 500 80 For all single diode and cluster laser and LED applicators the expected increase the measured quantities after manufacture added to the values measured at the time of manufacture is 20 Light Spectrum 400 nm 500 nm 600 nm 700 nm Visible Light _ 27 4 6 0 6 Vectra Genisys Intelect Legend XT Intelect Vet Therapy Systems 4 6 LASER APPLICATOR SPECIFICATIONS VECTRA GENISYS AND INTELECT VET CONTINUED B 9 13 and 19 Diode Applicators DANGER 9 and 13 Diode Cluster Applicators R
91. gt 5 8 ES ES ala 9 4 zq 2 5 24 US IE SCIO 5 CS ISTM CS TXO Vdd nn Vdd BATT SW 883 R84 R85 16 16 14 12 1 10 9 10K DIPSW 23 PWR LED K UNE LED x 4 VV 02 207002 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 10 SCHEMATICS 19945 ESOL duvod 1041102 A W31SAS 123131 1 5 51 39 gt oco lt sag Is 25 A 99 90 0 905150 ZHI 4 PPA IIA 978 PPA DA Wd TOA 049 WH di d 110490 101 8i N3 PPA gt A Sje E em e HHHH PPA PPA 189 cay cay vay sav 99 Lay 88V 69 Lay ugy SI8v 918V 9 13534 ADNAN DA PPA 89 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 10 SCHEMATICS 19945 ZSOLT 187048 1041102 W31SAS 123131 1 5 51 39 NOW C
92. heir functions indicate the general locations of the exterior before performing any operation of or service components of the Vectra Genisys Intelect to the Vectra Genisys Intelect Legend XT and Legend XT and Intelect Vet Therapy Systems Intelect Vet Therapy Systems Channel 3 4 Electrotherapy Module Channel 3 4 Electrotherapy Module Two 2 Channel Electrotherapy Module Extended Front Access Panel Module to System Mounting Holes Module to System Feet Alignment Indents Power Cord Routing Port Module to System Connector Operator Remote Control Connector Patient Interrupt Switch Connector Channel 3 Lead Wire Connector 10 Channel 4 Lead Wire Connector 11 Microcurrent Probe Connector FIGURE 3 4 Also Included Four 4mm X 20mm mounting screws Channel 3 and 4 Lead Wires Sample of Dura Stick electrodes NOTE The Channel 3 4 Electrotherapy Module is not operable unless it is properly connected to a Vectra Genisys Intelect Legend XT or an Intelect Vet Therapy System 10 3 NOMENCLATURE 3 1 VECTRA 575 INTELECT LEGEND XT AND VET THERAPY SYSTEMS CONTINUED Vectra Genisys Intelect Legend XT and Intelect Vet Battery Module Ou The nomenclature graphic below Figure 3 5 indicates the general locations of the exterior components of the Vectra Genisys Intelect Legend XT and Intelect Vet Systems NiMH Battery Module Vectra Genisys Intelect Legend
93. herapy Systems VECTRA GENISYS AND INTELECT VET CONTROL BOARD ASSEMBLY 12 T 1 11 U ITEM PART DESCRIPTION NUMBER NUMBER 1 27093 Color Display Mounting Bracket Spacer Color Display Contrast Knob Not Functional 27053 Color Control PC Board 27162 12 Screw M4 x 8 mm Screw PSM PT Type 7 Air Exhaust Funnel 2 158 27126 27144 Cooling Fan 2758 _ 271600 Screw 44 40 x 375 une OOOO 12 Patient Data and MMC System Port Housing 10 85 RTS Vectra Genisys Intelect Legend Intelect Vet Therapy Systems INTELECT LEGEND XT CONTROL BOARD ASSEMBLY at wm ITEM PART DESCRIPTION NUMBER NUMBER 1 Screw x 4 mm Monochromatic LCD Stand Off x 10 mm Cooling Fan Screw M4 x 35 mm 2 0 1 5 1 27009 Patient Data Card and MMC System Port Housing 14 27085 MMC Card Top 1 86 RTS Vectra Genisys Intelect Legend Intelect Vet Therapy Systems CHANNEL 3 4 ELECTROTHERAPY MODULE ASSEMBLY DESCRIPTION NUMBER 2 channel sya Sim Connector xe 7136 1 1 1 Module to Therapy System Ribbon Cable Mounted onto Therapy System a 87 1 0 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems GENISYS INTELECT THERAPY SYSTEM CONTROL BOARD 27053 Sheet 1 3 781 z m
94. iled Test a Bad Fuse b Possible bad Main Power Switch C Possible bad Power Supply UNIT FAILING DIELECTRIC WITHSTAND OR LEAKAGE TESTS COULD INDICATE SERIOUS INTERNAL PROBLEMS DO NOT PLACE UNIT BACK INTO SERVICE SEND UNIT 2 e Screen does not display Unit Failed TO FACTORY FOR DO NOT ATTEMPT TO est a Possible bad display b Possible bad Control Board C Possible bad Power Supply Visually check power LED LED Should illuminate Blue Turn system off with power switch Power LED should illuminate Green If Power LED illuminates Blue with system On and Green with system the Power Supply is good Replace Control Board 3 Fan not blowing outward Unit Failed Test a Fan Blowing Inward Fan wired wrong Rewire or replace fan b Fan not blowing 1 Possible bad Fan 2 Possible bad Power Supply 3 Possible bad Control Board FIGURE 5 2 39 5 T RO 6 007 G Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 5 6 STIMULATOR TEST SYSTEM SETUP The following tests for Stimulator Outputs will be performed on Channels 1 and 2 The performance of these same tests will apply to the Channel 3 and 4 Electrotherapy Module for four channel therapy systems A Equipment Required 1 ESTI 2 Load Test Fixture 2 Calibrated Oscilloscope and Probes B System Set Up 1 Install known good Lead Wires to Channels 1 and 2 on the system or Chan
95. im Board 3 Amplitude failed to zero when paused Unit failed test Replace appropriate Stim Board 4 Paused did not display when unit paused Unit failed test Replace appropriate Stim Board 42 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems _ Tek Stop M Pos 0 0005 0 Coupling 1 f BW Limit 60 CHI 2007 CH2 2007 M 100us CH1 10 0 3 38042kHz FIGURE 5 6 5 TROUBLESHOOTING 5 9 PREMODULATED MODE TEST Set up System per 5 6 parts A and B prior to performing test A Premodulated Mode Test Procedures 1 2 3 Rotate Intensity Control clockwise until 50 Set Scope 2 50 mS Channel 20 V and Trigger DC Press Electrotherapy Button Press IFC Premodulated 2p Button 15 displayed Press Start Compare waveform form on scope to Figure 5 7 Press Stop Then press Home Button and move scope probes to Channel 2 and repeat steps 2 through 6 Repeat test on channels 3 and 4 on 4 Channel Systems B Premodulated Mode Test Results 1 Waveform is the same between scope and Figure 5 7 Unit passed test No waveform or considerably different waveform Unit failed test Replace appropriate Stim Board 43 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems Pas 0 0005 CH1 Coupling Lirnit Uff volts Div Coarse Probe Invert Off CH1 39 2 417
96. increased clinical knowledge in the field of electrotherapy ultrasound lontophoresis and Laser therapy as well as Chattanooga Group s policy of continual improvement Chattanooga Group reserves the right to make periodic changes and improvements to their equipment and documentation without any obligation on the part of Chattanooga Group It is the sole responsibility for certified field service technicians to stay informed and trained in the latest technology utilized in the Vectra Genisys Intelect Legend XT and Intelect Vet Therapy Systems by Chattanooga Group From time to time as significant improvements are incorporated service bulletins will be produced and made available on our web site chattgroup com in lieu of reprinting a complete manual prematurely These service bulletins will provide updated service information and technological improvements to the Vectra Genisys Intelect Legend XT and Intelect Vet Therapy Systems for use by certified service technicians Due to the complex nature of the technology utilized by Chattanooga Group the recommended troubleshooting techniques are to determine Bad Board and board replacement only No board component level troubleshooting is recommended nor will information or parts be supplied by Chattanooga Group Any board component level troubleshooting performed will be at the sole risk and liability of the certified field service technician performing such troubleshooting techniques Performance
97. ion Systems it may be necessary to use a Flat Blade Screwdriver around the Ultrasound Applicator Rest to separate the top from the bottom See Figure 6 19 5 Raise the System Top and disconnect the Control Board Ribbon Cable from the Stim Board or Ultrasound Board on Combination E x CONTROL f Systems See Figure 6 20 7 gt M ELT cae a d bala X Li a 1 T 3 M X Jot E Ree guns W ind EF Sey 35 i 1n FIGURE 6 20 66 6 R OV A L N T Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 6 3 THERAPY SYSTEM SEPARATING TOP amp BOTTOM CONTINUED LE gt id d ATL 2 it gt T TUE une s DISCONNECT THE SYSTEM FROM THE POWER SOURCE OUTLET OR REMOVE BATTERY MODULE IF INSTALLED BEFORE ATTEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM way 6 Lay System Top on the edge and disconnect the remaining harnesses from the Control 6 21 Replacing to Bottom Replace System Top by reversing the steps 1 5 on page 66 NOTE Do not over tighten the screws Over tightening will damage the threads of the brass inser
98. isys Intelect Legend XT and Intelect Vet Therapy Systems incorporate two different Power Supply configurations Combination Therapy System Two Power Supplies one 75 Watt for Ultrasound Power and one 100 Watt to power the rest of the system Electrotherapy System One 100 Watt Power Supply DISCONNECT THE SYSTEM FROM THE POWER SOURCE OUTLET OR REMOVE BATTERY MODULE IF INSTALLED BEFORE ATTEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM A Tools and Equipment Required Ps MOUNTING S TABS 1 1 Phillips Screwdriver 2 Insulated Needle Nose Pliers 3 Flat Blade 5 4 Digital Multimeter B Power Supply Removal 1 Separate Top from Bottom Refer to 6 3 part B 2 Remove Connector Board Refer to 6 7 part B 3 Remove Ultrasound Board on Combination Systems Refer to 6 8 part B 4 Remove Stim Board Refer to 6 9 part B 5 Using the 1 Phillips Screwdriver remove the two screws securing the Power Supply Assembly to the System Housing See Figure 6 39 N DANGER POWER SUPPLIES RETAIN HIGH VOLTAGE WHEN REMOVING FROM SYSTEM HANDLE POWER SUPPLIES BY MOUNTING BRACKETS ONLY 6 Lift Power Supply Assembly up to remove from rear mounting tabs See Figure 6 40 7 Using the Digital Multimeter discharge the Power Supplies as follows a 100 Watt Power Supply Discharge Capacitor C4 See Figure 6 41
99. le for installation of the Treatment Room Door Lockout mechanism for maintenance or repair E If problem continues send Laser Module to factory for Service Warning Attempted to start a laser treatment but noLaser Applicator is A Connect desired Laser Applicator to the system plugged in B If Applicator is connected reset Therapy System by turning main power switch Off and On Connect a known good Laser Applicator D If problem continues send Laser Module to factory for Service Warning Laser Applicator became unplugged while performing alaser A Connect desired Laser Applicator to the system treatment B If Laser Applicator is connected reset Therapy System by turning main power switch Off and On C Connect a known good Laser Applicator D If problem continues send Laser Module to factory for Service Warning Entered incorrect laser PIN A Enter correct Laser PIN number B If problem continues send Laser Module to factory for Service 31 5 TRO U L ES OOTI N G Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 5 1 THERAPY SYSTEM ERROR MESSAGES CONTINUED Probable Cause Possible Remedies Number Message Warning Control Board Software upgrade warning Upgrade Control Board Software to latest version Contact dealer or Chattanooga Group for latest software upgrade and instructions Warning Stim Board Main Software upgrade warning Upgrade Stim Board Software to latest versi
100. m internal components B Module Removal 1 Remove Module in reverse order of installation beginning with step A 13 2 After module is removed follow instructions in steps A 14 and A 15 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems Unit configuration has changed since the last time the unit was tumed On Press the START button to acknowledge that the Stim Module is currently installed Call Chattanooga Group Technical Support at 1 900 582 7329 if the module mentioned above 6 not the corect modules WARNING The urit oculd funation urpresdc tory if the mocule coes not mateh tie mock mentioned above ff this is the case DO contras to use the writ and DO press the START button FIGURE 6 11 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 6 REMOVAL REPLACEMENT 6 2 MODULE INSTALLATION AND REMOVAL VECTRA GENISYS ONLY e Disconnect the system from the power source outlet or remove battery module if installed before attempting any maintenance installation removal or replacement procedures to prevent electrical shock and possible damage to system Be careful not to damage the contacts of the sEMG Module Therapy System or Module Stim Board contacts When installing sEMG verify that the model number is capable of supporting the functions of sEMG A Tools and Equipment Required 1 1 Phillips Screw
101. ment Required 1 1 Phillips Screwdriver 2 Needle Nose Pliers B Control Board Assembly Removal 1 Separate Top from Bottom Refer to 6 3 part B 2 Remove Fan Refer to 6 4 part B 3 Remove the Contrast Knob See Figure 6 25 4 Remove the Control Board Ribbon Cable and the two Control Board Assembly Retaining Screws See Figure 6 26 5 Starting at the top of the Control Board Assembly lift Control Board with one hand push in and release the plastic clips holding Control Board Assembly in position See Figure 6 27 6 While holding up on Control Board Assembly use the Needle Nose Pliers to squeeze the lower plastic retainers holding the bottom of the Control Board See Figure 6 27 inset 7 Remove the Card Reader Housing from the Control Board Assembly C Replacing Control Board Assembly 1 Replace new Control Board Assembly part number 27053 by reversing the steps 1 7 above NOTE Do not over tighten the screws Over tightening will damage the threads of the brass inserts 2 Install Therapy Intensity Control Knob on the front side of Therapy System Top 3 Re assemble Therapy System referring to the appropriate sections of this manual for proper instructions NWARNING MAKE CERTAIN THE CONTROL BOARD RIBBON CABLE 15 INSTALLED WITH THE BLACK STRIP AT THE NUMBER 1 ON THE CONTROL BOARD FAILURE TO PROPERLY INSTALL RIBBON CABLE COULD CAUSE EXTENSIVE DAMAGE TO THE INTERNAL COMPONENTS OF THE SYSTEM WHEN
102. n 738 replace the respective SEMG Module and re test NOTE The reading on the Channel not being tested may vary in its reading This is insignificant as it is not under load Volume Channel C sEMG Test Results iu toes n If any SEMG Channel fails any part of the tests 20907 as described 5 19 steps 2 through 9 Capture Target then the module fails the test Alarm Above 1 Make certain the SEMG Module is completely seated in system housing and all contacts between Stim Board and sEMG Module are making proper contact 2 Replace the respective SEMG Module and re test 3 Replace the respective Stim Board and re test 4 Replace the Control Board and re test FIGURE 5 35 c 55 5 TROUBLESHOOTING 5 19 SEMG AND SEMG ELECTRICAL STIMULATION TESTS CONTINUED sEMG STIM Tests rr 1 To Check Stim Output conduct the Electrical Stimulator Tests as explained in 5 6 through 5 13 2 Set up Signal Generator and Attenuator as described in 5 19 part B 3 Select sEMG Stim on the Therapy System Home Screen 4 Press Edit Button software Version 2 0 and above 5 Press Stim button on Therapy System Home Screen 6 Press the Up or Down Arrow button until Sym is highlighted Press the Accept and Return Arrow button 7 Pressthe Edit Stim button 8 Rotate Treatment Intensity Knob until 5 0 mA CC is displayed Then press
103. nal software installation is required as the Therapy System contains all necessary software to accommodate any Module installation 1 2 POWER SUPPLY CIRCUITS A universal input 100 Watt power supply provides the Control Board and Stim Board of the system with 24 volts DC The supply is connected to the mains at all times when the cord is attached The 24 VDC supply is regulated locally at each PC board as required On Combination Systems a separate universal 75 Watt Power Supply provides 24 volts DC to the Ultrasound PC Board The 24 volt DC power is regulated at the board as required 1 3 CONTROL BOARD The Control Board serves just as its name implies It controls the operation of the stim board ultrasound board user interface optional modules and accessories The control board communicates to the stim boards and ultrasound board through a proprietary bus The control board drives the display The control board reads the menu buttons The control board also reads the amplitude and the contrast control Intelect XT Only systems The control board reads and manages the Multimedia MMC Card Patient Data Card and sEMG Data Card Sound output is generated by the control board and routed to an internal speaker The control board reads the optional Patient Interrupt Switch and Operator Remote Control used to administer Manual Stimulation Therapy 1 4 STIM BOARD The Stim Board creates all muscle stimulation output Communications to the Stim Board
104. nels 3 and 4 on the Channel 3 4 Electrotherapy Module See Figure 5 3 2 Connect Lead Wires from the system to the ESTI 2 Load Test Fixture Channel 1 or 3 to Channel 1 IN and Channel 2 or 4 to Channel 2 IN See Figure 5 4 3 Connect Scope Probes to the Channel 1 To SCOPE and Channel 2 To SCOPE Tabs on the ESTI 2 Load Test Fixture respectively See Figure 5 4 4 Place ESTI 2 Load Switch in the 1 position See Figure 5 4 5 Install power cord into system and plug into proper power supply Turn system On 40 5 TRO U L ES OOTI N G Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 5 7 VMS MODE TEST A Trig d Pos 360 015 CH1 A VMS Mode Test Procedures Coupling 1 Set Scope Time 100 uS Channel 50 V and Trigger DC BW Limit 2 Press Electrotherapy Button 3 Press VMS Button and then press Edit Button Volts Div n Coarse 4 Press Channel Mode until Co Contracted is displayed just beneath Channel Mode Probe 5 Press Cycle Time Button until Continuous is displayed 6 Press Phase Duration and press the Up 2 Arrow until 300 is displayed just below 20 0 100 Phase Duration 43 7523Hz 7 Press the Accept and Return Arrow 8 Turn Therapy Intensity Control clockwise until 200 is displayed 9 Press Start 10 Compare waveform on scope to Figure 5 5 11 Press Stop Button Then press Home Button 12 Press Select
105. nit failed test Replace appropriate Stim Board If problem persists replace Control Board 48 5 T RO 6 OOTI N G Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 5 14 ULTRASOUND TESTS A Equipment Required 1 2 4 5 15 ULTRASOUND APPLICATOR IDENTIFICATION TEST NOTE Degassed Water Refer to page 37 for Degassed Water Recipes Ohmic Instruments UPM DT 10 or DT 100 Ultrasound Power Meter Dissolved Oxygen Test Kit Used to test oxygen level of degassed water Ultrasound Applicator Use any Vectra Genisys Intelect Legend or Intelect FIGURE 5 18 Vet Ultrasound Applicator for this test A Ultrasound Applicator Identification Test Procedures 1 2 B Ultrasound Applicator Identification Test Results 1 2 Plug the Ultrasound Applicator into Look at the Ultrasound channel icon Press the Ultrasound Button Press the Edit Press the Head Warming Button until On is Press the Back Button Turn System Off Appl displayed after ten seconds of Without Applicator installed turn unit on Lock at the Ultrasound channel icon at the View Edt _ lower Left Hand corner of screen It should Channel read No Appl See Figure 5 18 Select Channel Applicator connector See Figure 5 19 Watch Applicator LED while connecting to System The LED should flash Green five times should read Available See Figure 5 19 Button
106. of such techniques may render the warranty null and void The Vectra Genisys and Intelect Legend XT equipment is to be used only under the prescription and supervision of a licensed medical practitioner The Intelect Vet is to be used only under the prescription and supervision of a licensed veterinarian 2008 Encore Medical L P and its affiliates Austin Texas USA Any use of editorial pictorial or layout composition of this publication without express written consent from Chattanooga Group of Encore Medical L P is strictly prohibited This publication was written illustrated and prepared for distribution by Chattanooga Group of Encore Medical L P 1 H 0 IF 0 p 0 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 1 1 OVERVIEW The Vectra Genisys Intelect Legend XT and Intelect Vet Therapy Systems are comprised of several PC board assemblies housed within a common enclosure These assemblies each support a distinct function in the product The basic elements are User Interface Control Board Stim Board Ultrasound Board Ultrasound Applicator and Power Supply Circuits When a Module Channel 3 4 Electrotherapy NiMH Battery Laser or SEMG is installed the Control Board software automatically recognizes that a Module has been installed and prompts the installer to perform certain tasks for verification of Module installed to make the respective Module fully functional No additio
107. om the power source clean the system with a clean lint 7 3 FIELD SERVICE A All field service procedures as described in free cloth moistened with water and mild antibacterial soap more sterile cleaning is needed use a cloth moistened with an this Service Manual for the Vectra Genisys Intelect Legend XT and Intelect Vet must be performed by a Service Technician certified by Chattanooga Group antimicrobial cleaner Do not submerse the system in liquids Should the unit accidentally become submersed contact the dealer or Chattanooga Group Service Department immediately Do not attempt to use a system that has been wet inside until inspected and tested by a Service Technician certified by Chattanooga Group Do not allow liquids to enter the ventilation holes in the optional modules This could permanently damage the modules B Lens Cleaning 1 Therapy System Screen Lens Clean the Therapy System Lens with the NOVUS Plastic Polishing System NOVUS can be purchased by going to novuspolish com on the internet Follow the instructions as given by NOVUS on their product Do Not Use alcohol or chlorine based solvents as this may damage the lens 2 Laser Applicator Lenses Use only NOVUS 1 to clean the Laser Applicator Lenses The Lens associated with each Laser Applicator has certain optical qualities that are critical to the proper operation of the Laser Applicator Do not use NOVUS 2 OR 3 on the Laser Applicat
108. on Contact dealer or Chattanooga Group for latest software upgrade and instructions Warning Stim Board Main Software upgrade warning Upgrade Stim Board Software to latest version Contact dealer or Chattanooga Group for latest software upgrade and instructions Warning Ultrasound Board Software upgrade warning Upgrade Ultrasound Board Software to latest version Contact dealer or Chattanooga Group for latest software upgrade and instructions Warning Laser Board Software upgrade warning Upgrade Laser Board Software to latest version Contact dealer or Chattanooga Group for latest software upgrade and instructions Warning MMC Software upgrade warning Upgrade MMC Software to latest version Contact dealer or Chattanooga Group for latest software upgrade and instructions Warning Battery Module Software upgrade warning Upgrade Battery Software to latest version Contact dealer or Chattanooga Group for latest software upgrade and instructions Warning A Laser Protocol was selected but no Laser Module is Install Laser Module to Therapy System Refer to Laser Module User Manual for installation installed on system Instructions 143 Warning A Laser Protocol was selected but no Laser Applicator A Connect proper Laser Applicator to the system connected to system B If Laser Applicator is connected reset Therapy System by turning main power switch Off and On Connect a known good Laser Applicator D If problem continues send Laser Module to
109. onlicator Output Power Power Density Contact Area Diode PP mW W cm2 cm2 Specifications 1 4 670 10 mW LED 540 mW 9 Diode Cluster oso 0 072 5 850 nm 100 mW LASER 7 55 4 670 nm 10 mW LED l 5 850 200 mW LASER 7 670 nm 10 mW LED 3 850 nm 100 mW LASER 3 950 nm 15 mW SLD 7 670 nm 10 mW LED 3 850 nm 200 mW LASER 3 950 nm 15 mW SLD 415 mW 13 Diode Cluster 715 mW 13 Diode Cluster For all Laser and LED applicators the expected increase in the measured quantities after manufacture added to the values measured at the time of manufacture is 20 Light Spectrum 400 nm 500 nm 600 nm 700 nm Visible Light 28 4 6 F 0 6 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 4 6 LASER APPLICATOR SPECIFICATIONS VECTRA GENISYS AND INTELECT VET CONTINUED C 33 Diode Applicators DANGER 33 Diode Cluster Applicators Output Power Power Density Contact Area Diode PP mW W cm 2 cm2 Specifications 12 670 10 mW LED 1440 mW 33 Diode 8 880 nm 25 mW SLD Cluster Vere 0046 212 8 950 nm 15 mW SLD 5 850 nm 200 mW LASER For all Laser and LED applicators the expected increase in measured quantities after manufacture added to the values measured at the time of manufacture is 20 Light Spectrum 400 nm 500 nm 600 nm 700 nm Visible Light _ 29 5 TRO U L ES OOTI N G Vect
110. or Lenses If the Lens is scratched it must be replaced by the factory The Laser applicators are not designed to prevent the ingress of liquids Do not submerse the Laser Applicator in any liquid B Any attempted outside the scope of this Service Manual is the sole responsibility and liability of the Field Technician performing such procedures C All repairs to the Laser Module and Laser Applicators must be performed at the factory There are no field serviceable components for the Laser Module or Laser Applicators 7 4 FACTORY SERVICE When the Vectra Genisys Intelect Legend XT and Intelect Vet Therapy Systems requires factory service contact the dealer or Chattanooga Group Service Department NOTE These units were calibrated during the manufacturing process and are ready to be placed into service upon delivery NOVUS is the Registered Trademark of NOVUS Inc 79 8 R A 60 0 LI B 0 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 8 1 GENERAL A Tools and Equipment Required THERAPY SYSTEMS WITH 1 Vectra Genisys Intelect Legend XT and the SOFTWARE VERSION 2 0 OR Intelect Vet Combination Therapy System and all Vectra Genisys Intelect Legend XT and the Intelect Vet Ultrasound Applicators associated with the System being serviced 2 Ohmic Instruments UPM DT 10 or DT 100 Ultrasound Power Meter set to watts 3 Degassed Water Refer to page 37 for D
111. or more of the following markings may appear on these devices Listed by Intertek Testing Services NA Inc U Directive on Waste Flectrical and c us Conforms to UL Standard UL IEC EN son los 9700675 60601 1 IEC EN 60601 1 2 IEC 60601 2 5 recycled at end of its life 60601 2 10 Certified to CAN CSA Standard 22 2 No 601 1 M90 w A2 Refer to Instruction Manual Booklet Equipment capable of delivering output values in excess of 10 MA r m s or 10V r m s averaged over any period of 5 s gt Equipment BF Equipment 5 gt Protected Earth Dangerous Voltage 2 Non lonizing Radiation 25 4 6 0 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 4 5 LASER MODULE SPECIFICATIONS VECTRA GENISYS AND INTELECT VET This section provides the necessary Laser Refer to these specifications as necessary when Module and Applicator Specifications to aid in troubleshooting the Laser Module and Applicators troubleshooting SS NS SS P gt 9 g w 3 D ge aas Therapy System Dependent 6 Per Applicator Requirement DO point the laser beam directly into human or animal eyes The lens o
112. or performing service on an Vectra Genisys Intelect Legend XT or Intelect Vet Therapy System Modules and Accessories A Hardware Symbols CONTRAST CONTROL CLINICAL NOT FUNCTIONAL ON RESOURCES GENISYS SYSTEMS BACK ON OFF SWITCH CHANNEL 1 2 OPERATOR REMOTE OIO DATA CONTROL PORT OPTIONAL MULTI MEDIA AND PATIENT PATIENT CARD INTERRUPT EH SWITCH OPTIONAL STOP 7 TREATMENT CHANNEL 1 LEAD WIRES y CHANNEL 2 LEAD WIRES INTENSITY MICROCURRENT PROBE INACTIVE ON INTELECT VET CONTROL ULTRASOUND Ps Software Symbols MOVE UP MOVE LEFT 4 MOVE DOWN ACCEPT AND RETURN MOVE RIGHT NOT ACCEPT AND RETURN START TREATMENT 622 PAUSE TREATMENT THERAPY 17 Vectra Genisys Intelect Legend XT Intelect Vet Therapy Systems Know the symbols and their definitions before performing any operation of or service to the Vectra Genisys Intelect Legend XT or Intelect Vet Therapy Systems Modules or Accessories C Optional Accessory Symbols 1 Operator Remote Control Symbols INCREASE PAUSE INTENSITY TREATMENT MANUAL DECREASE STIMULATION INTENSITY 2 NiMH Battery Module Symbols 4 CHARGE LEVEL CHARGING 3 Channel 3 4 Electrotherapy Module Symbols PATIENT MICROCURRENT INTERRUPT PROBE SWITCH INACTIVE ON OPTIONAL INTELECT VET NAE CHANNEL 3 4 OPERATOR CHANNEL
113. ormal 8 Rotate Therapy Intensity Control until 1000 is displayed Press Start 10 Compare waveform on scope to Figure 5 11 and Figure 5 11 NOTE The output will alternate between positive and negative on the scope 11 Press Stop Button and then press Home button 12 Select the next channel to be tested by pressing the Select Channel Button until the desired channel is selected Repeat steps 2 through 11 for each channel B MicroCurrent Mode Test Results 1 Waveform is the same between scope and Figure 5 11 and Figure 5 114 Unit passed test 2 No waveform or considerably different waveform Unit failed test Replace appropriate Stim Board 45 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems oy 1 LOAD SWITCH TO 10K MICRO L um ESTI Z Chattanooga Group FIGURE 5 10 PROPER POSITIVE MICROCURRENT WAVEFORM Pas 4 610 CH1 Coupling Et Limit volts Div _ Probe Invert 2y CHT 5 00 5005 F lt 10H SPEC 10 V PEAK PEAK 10 FIGURE 5 11 PROPER NEGATIVE MICROCURRENT WAVEFORM Tek Stop Pos 4 610 4 Coupling Limit Off BOMHz volts Div CHT 5 00 CH M 500108 7 37 44 70 2 SPEC 10 V PEAK TO PEAK 1090 FIGURE 5 11 5 TROUBLESHOOTING 5 12 HIGH VOLTAGE PULSED CURRE
114. out safety device be breached by persons entering or exiting the therapy room Purchase and installation of the Lockout Device is the responsibility of the facility or clinic D sEMG Module Genisys Therapy Systems ONLY The Surface Electromyography sEMG Module utilizes a PC board to communicate to the Stim and Control Boards via direct PC Board Contacts The sEMG module reads and transmits muscle activity through lead wires and electrodes The sEMG Module communicates muscle activity data to the Control Board which can store the data an sEMG Data Card via the on board Card Reader Writer for viewing on a PC in graph form via the optional Chattanooga Group Patient Data Management System PDMS Software and Card Reader E Operator Remote Control The Operator Remote Control is just as its name indicates and incorporates a PC Board The Channel 1 2 Operator Remote Control is interfaced with the Therapy System through its unique connector on the front of the Therapy System and the Channel 3 4 Electrotherapy Module The Operator Remote Control communicates with the Stim Board s to the Control Board for the administration of Manual Stim Therapy only F Therapy System Cart The Therapy System Cart is designed for use with the Chattanooga Group Therapy Systems only The cart alone provides mobility to the Therapy System and storage of necessary accessories and supplies used in conjunction with the Therapy System 2 SAFETY PRECAUTIONS 2 1
115. ra Genisys Intelect Legend Intelect Vet Therapy Systems 5 1 THERAPY SYSTEM ERROR MESSAGES A The information provided below is intended to Error messages in the range of 100 to 199 are aid in defining the Software Error Messages of the primarily user definable and remedied by following Vectra Genisys Intelect Legend XT or Intelect the instructions given by the Therapy System Error Vet Therapy Systems Once a particular Error messages in the ranges of 200 299 and 300 399 Message is defined the information will also list require Technical Assistance probable causes and possible remedies No Board Level troubleshooting or Field Repair Information is or will be provided by Chattanooga Group for Field Repair of the Vectra Genisys Intelect Legend XT or Intelect Vet Therapy System Modules or Accessories Probable Cause Possible Remedies Number Message 100 Warning Overcurrent A Check Electrodes and Lead Wires Make certain Lead Wires not damaged and are properly connected to the system Make certain Lead Wires are properly connected to the Electrodes and that electrodes are not damaged and are making proper contact with treatment area B Replace Lead Wires and Electrodes 101 Warning Shorted Lead Wires A Check Electrodes and Lead Wires Make certain Lead Wires are not damaged and are properly connected to the system Make certain Lead Wires are properly connected to the Electrodes and that electrod
116. rs before each use Do not use a damaged or otherwise compromised Laser Applicator This unit should be operated transported and stored in temperatures between 59 F and 104 15 C and 40 C with Relative Humidity ranging from 3090 6090 Where the integrity of the external protective earth conductor arrangement is in doubt equipment shall be operated from its internal electrical power source DO NOT permit any foreign materials or liquids to enter the unit Take care to prevent any foreign materials including but not limited to inflammables water and metallic objects from entering the unit These may cause unit damage malfunction electrical shock fire or personal injury Before each use inspect Ultrasound Applicator for cracks which may allow the ingress of conductive fluid Inspect all cables and associated connectors before each use This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to other devices in the vicinity However there is no guarantee that interference will not occur in a particular installation Harmful interference to other devices can be determined by turning this equipment on and off to correct the interference using one or more of the following reorient or relocate the receiving device increase the separation between the equipment connect the equipment to an outlet on a diff
117. screws Over tightening will damage the threads of the brass inserts 2 Re assemble Therapy System referring to the appropriate sections of this manual for proper instructions 70 6 REMOVAL REPLACEMENT 6 7 THERAPY SYSTEM CONNECTOR BOARD DISCONNECT THE SYSTEM FROM THE POWER SOURCE OUTLET OR REMOVE BATTERY MODULE IF INSTALLED BEFORE ATTEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM A Tools and Equipment Required 1 Phillips Screwdriver B Connector Board Removal 1 Separate Top from Bottom Refer to 6 3 part B 2 Remove Connector Infill and Lanyard Lay aside See Figure 6 31 3 Carefully pull Connector Board out toward front of System See Figure 6 32 C Replacing Connector Board 1 Replace new Connector Board part number 27059 in reverse order of steps 1 3 above Make Certain the words THIS SIDE UP on Connector Board are facing up Make certain Connector Board is completely seated in Stim Board Connector See Figure 6 33 2 Re install the Connector Infill and Lanyard Refer to Figure 6 31 3 Re assemble Therapy System Refer to 6 3 part C for proper instructions NOTE Do not over tighten the screws Over tightening will damage the threads of the brass inserts 71 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems REMOVE CONNECTOR INFILL _ LANYARD NOT ILLUSTRATED
118. se from the Therapy System See Figure 6 17 NOTE If no SEMG Module will be re installed on the system Install SEMG Plug Kit part number 28027 to protect and cover the Stim Board contacts The Therapy System may be placed back into service without an SEMG Module installed as long as the sEMG Plug Kit is installed to protect the PC Board contacts FIGURE 6 17 3 Refer to steps 7 and 8 to finalize removal 65 6 R OV A L N T Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 6 3 THERAPY SYSTEM SEPARATING TOP amp BOTTOM DISCONNECT THE SYSTEM FROM THE POWER SOURCE OUTLET OR REMOVE BATTERY MODULE IF INSTALLED BEFORE ATTEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM A Tools and Equipment Required 1 1 Phillips Screwdriver 2 Flat Blade Screwdriver B Removing Top from Bottom 1 Place system face down on a soft work surface 2 Remove any Module NiMH Battery Channel 3 4 Electrotherapy or Laser from the System Refer to 6 2 part C for instructions NOTE It is not necessary to remove 5 Module from the System unless the Stim Board is being replaced 3 Remove the four mounting screws securing the top and bottom together See Figure 6 18 4 Turn System over on its feet and carefully separate the System Top from the Bottom Housing NOTE On Combinat
119. sons in the treatment area Power Supplies retain High Voltage NiMH batteries contain Class E corrosive materials In the event of battery cell rupture or leakage handle battery module wearing neoprene or natural rubber gloves Contents of a ruptured or leaking battery can cause respiratory irritation Hypersensitivity to nickel can cause allergic pulmonary asthma Contents of cell coming in contact with skin can cause skin irritation and chemical burns Never under any circumstances open the battery cells Should an individual cell from a battery become disassembled spontaneous combustion of the negative electrode is possible There can be a delay between exposure to air and spontaneous combustion Charge the Battery Module according to the instructions found in this manual Never attempt to charge the Battery Module on any other charging mechanism Use the Battery Module only with the Vectra Genisys Therapy Systems Do not reverse the polarity of the Battery Module Doing so can increase the individual cell temperature and cause cell rupture or leakage Never dispose of Battery Module in fire Never short circuit the battery The battery may explode ignite leak or get hot causing serious personal injury Dispose of NiMH batteries according to national state and local codes and regulations DANGER 3 0 Vectra Genisys Intelect Legend In
120. stop and the treatment timer should begin countdown Once the treatment timer is at zero 0 three high pitch beeps will be heard The Search Mode Beep will restart simultaneously with probe away from the metal tip of the Black Leadwire 9 Repeat steps 6 and 7 to verify Search Mode Beep speed increases and Contact Quality icon gives a full vertical Green or Gray bar 10 Press Stop Button This should terminate the Search Mode stop the treatment and the Home Screen should be displayed 47 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems FIGURE 5 17 5 T TRO U L ES OOTI N G Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 5 13 MICROCURRENT PROBE MODE TEST CONTINUED B MicroCurrent Probe Mode Test Results 1 Unit performs as described in steps 5 7 and 10 Unit passed test 2 No Search Mode Beep Unit failed test Try a known good Microcurrent Probe and repeat test If still no beep Replace appropriate Stim Board 3 Good Search Mode beep but no beep speed increase when probe touched to metal tip of the Black Leadwire Unit failed test Replace probe and lead wire with known good probe and lead wire Repeat test and use process of elimination to determine if probeor lead wire is the problem Same results after test is repeated replace appropriate Stim Board 4 OK but no Green or Gray vertical bar in Contact Quality Scale U
121. t Access Panel to the Therapy System make certain the Lanyard does not become kinked FIGURE 6 8 11 Route Power Cord through Module to Therapy System See Figure 6 9 Re install Rear Panel Plug Power Cord into an approved power outlet NOTE If installing Therapy System with Module to a Therapy System Cart refer to the Therapy System Cart Installation instructions FIGURE 6 9 61 6 REMOVAL REPLACEMENT 6 1 CHANNEL 3 4 ELECTROTHERAPY NIMH BATTERY AND LASER MODULE INSTALLATION AND REMOVAL CONTINUED 12 Install all cables Lead Wires etc to the Therapy System and Module where applicable Refer to page 14 for Symbol Definitions See Figure 6 10 13 Turn the System On using the On Off Switch The system will automatically recognize the added module and display a configuration change message See Figure 6 11 14 Read and carefully follow the instructions on the Screen Verify that the module installed is the module displayed in the message BEFORE pressing the START button If it is not DO NOT press the START button Turn the system OFF and back ON If the problem persists call the dealer or Chattanooga Group Technical Support immediately DO NOT USE THE SYSTEM until all necessary repairs are made by a Technician certified by Chattanooga Group If use is attempted before repairs are made the system may operate unpredictably and has the potential of causing injury to the patient or damage to the syste
122. tain the Therapy System to Module Ribbon Cable is seated in the Therapy System and on the Module B If problem persists replace appropriate Stim PC Board Replace Control Board Critical Error _ Error writing to Laser Board A Replace Control Board B Send Laser Module to factory for Service lt OU C 5 TRO U ES H OOTI N G Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 5 1 THERAPY SYSTEM ERROR MESSAGES CONTINUED B he information provided below is intended to aid in additional troubleshooting of the Vectra Genisys Intelect Legend XT or Intelect Vet Therapy Systems Problem Probable Cause Possible Remedies Channel 3 4 Module Laser 1 Bad connection between A Make Certain Ribbon Cable is installed correctly and seated Battery Module not System and Module completely recognized 2 Bad Module If Battery or Laser replace with known good module If Channel 3 4 Electrotherapy Module make necessary repairs 3 Bad Control Board C Replace Control Board Module not recognized 1 Bad contact between Stim A Remove sEMG Module and make certain the stim board is Board and sEMG Module seated completely in the System housing Check 1 4 Screw for proper installation 2 Bad sEMG Module B Replace with known good Modul
123. telect Vet Therapy Systems 3 1 VECTRA GENISYS INTELECT LEGEND XT AND INTELECT VET THERAPY SYSTEMS A Vectra Genisys Intelect Legend XT and Intelect Vet Therapy Systems The nomenclature graphic below Figure 3 1 Refer to the respective pages of this section locates the major components of an Vectra for specific nomenclature of the optional Genisys Intelect Legend XT and Intelect Vet modules two channel combination therapy system equipped with the following Channel 3 4 Electrotherapy Module sEMG Module and Therapy System Cart Genisys Therapy Systems ONLY TWO CHANNEL COMBINATION THERAPY SYSTEM REFER TO PAGE 8 0 TWO CHANNEL ELECTROTHERAPY SYSTEM REFER TO PAGE 9 ULTRASOUND APPLICATOR DUAL CHANNEL sEMG MODULE REFER TO PAGE 14 INSTALLED TO BOTTOM OF THERAPY SYSTEM CHANNEL 3 4 ELECTROTHERAPY MODULE REFER TO PAGE 10 OR NIMH BATTERY MODULE REFER TO PAGE 11 OR LASER MODULE amp APPLICATORS REFER TO PAGES 12 AND 13 CHANNELS 1 2 AND 3 4 OPERATOR REMOTE REFER TO PAGE 16 THERAPY SYSTEM CART REFER TO PAGE 15 FIGURE 3 1 7 3 NOMENCLATURE 2E 12 SS 8 9 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 3 1 VECTRA GENISYS INTELECT LEGEND XT AND INTELECT VET THERAPY SYSTEMS CONTINUED B Vectra Genisys Intelect Legend XT and Intelect Vet Combination Therapy Systems The nomenclature graphics below Figure 3 2 indicate the general locations of the e
124. the Back button Press Start SEMG Stim button 10 The Audio Signal Generator and the attenuator should trigger the stim function of the Therapy System and Running will display in the selected channel See Figure 5 354 SEMG Stim Test Results 1 Stim function is triggered System passed esL 2 Stim function is not triggered System Failed Test Replace appropriate Stim Board NOTE Test all SEMG Channels for proper triggering of Stim function 56 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems Audio Constant Capture Target US Available FIGURE 5 35A 5 T RO 6 OOTI N G Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 5 20 NIMH BATTERY MODULE CHECKS The following checks for the Battery Module are to check for possible damage to the Battery Cells and p proper connections within the module and module to View System connection Channel MEL IU A Tools and Equipment Required M 1 1 Phillips Screwdriver 2 Flat Blade Screwdriver B NiMH Battery Module Check Procedures NOTE If it is suspected that the Battery cells may be damaged or leaking perform steps 8 through 13 prior to any other tests or checks 1 With the Battery Module properly installed onto the System connect System Mains Power Cord to an approved electrical outlet 2 urn system On and view the
125. the Therapy FIGURE 8 3 80 RTS Vectra Genisys Intelect Legend Intelect Vet Therapy Systems TOP TO BOTTOM ASSEMBLY TOP ASSEMBLY SEE PAGE 84 BOTTOM ASSEMBLY SEE PAGE 82 ITEM PART DESCRIPTION NUMBER NUMBER Bottom Assembly to Top Assembly Ribbon Cable Rear Access Panel 81 RTS Vectra Genisys Intelect Legend Intelect Vet Therapy Systems COMBINATION SYSTEM BASE ASSEMBLY m n p 05 mM gt i STIM amp ULTRASOUND BOARD ASSEMBLY m 5 83 gt 7 E in a M E a ITEM PART DESCRIPTION QTY NUMBER NUMBER REQ D 1 1 4 27142 Screws M3 x 6mm 2 ut 82 RTS Vectra Genisys Intelect Legend Intelect Vet Therapy Systems COMBINATION STIM amp ULTRASOUND PC BOARD ASSEMBLY ITEM PART DESCRIPTION NUMBER NUMBER 27055 Ultrasound PC Board 27161 Ultrasound to Stim Header 27160 PC Board Stand Off 27057 Stim PC Board 83 RTS Vectra Genisys Intelect Legend Intelect Vet Therapy Systems HOUSING ASSEMBLY 5 CONTROL BOARD ASSEMBLY SEE PAGE 85 AND 86 ITEM PART DESCRIPTION NUMBER NUMBER Sys NE NN 10 2714 0 7 7722 84 1 1 1 1 1 RTS Vectra Genisys Intelect Legend Intelect Vet T
126. ts wre FIGURE 6 21 67 6 R OV A L N T Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 6 4 THERAPY SYSTEM FAN DISCONNECT THE SYSTEM FROM THE POWER SOURCE OUTLET OR REMOVE BATTERY MODULE IF REMOVE SCREWS INSTALLED BEFORE ATTEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM A Tools and Equipment Required 1 Phillips Screwdriver B Therapy System Fan Removal 1 Separate Top from Bottom Refer to 6 3 part B 2 Using a 1 Phillips Screwdriver remove the Two Fan Retaining Screws securing the Fan to the System Top See Figure 6 22 3 Remove the Fan Harness from the Control Board See Figure 6 23 FAN HARNESS 4 Remove the Fan Baffle from the Fan Housing See Figure 6 24 C Replacing Fan 1 Replace new Fan part number 27158 by reversing the steps 1 3 above NOTE Do not over tighten the screws Over tightening will damage the threads of the brass standoffs REMOVE BAFFLE RUPEE FIGURE 6 24 68 6 REMOVAL REPLACEMENT 6 5 THERAPY SYSTEM CONTROL BOARD ASSEMBLY A WARNING DISCONNECT THE SYSTEM FROM THE POWER SOURCE OUTLET OR REMOVE BATTERY MODULE IF INSTALLED BEFORE ATTEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM A Tools and Equip
127. use malfunction of internal components of the system and therefore create a risk of injury to the patient Do not drop the applicator or unit on hard surfaces Do not cool an overheated applicator with ice water or ice packs Do not allow the applicator to reach maximum temperatures repeatedly Do not submerge the applicator or unit in water of these conditions will damage the applicator and unit Damage resulting from these conditions is not covered under the warranty he safety of TENS waveforms for use during pregnancy birth has not been established ENS is not effective for pain of central origin This includes headache 5 should be used only under the continued supervision of a physician or licensed practitioner ENS waveforms have no curative value TENS is a symptomatic treatment and as such suppresses the sensation of pain which would otherwise serve as a protective mechanism Electronic monitoring equipment such as ECG monitors and ECG alarms may not operate properly when TENS stimulation is in use In the event that an Error message or Warning appears beginning with a 2 or 3 immediately stop all use of the system and contact the dealer or Chattanooga Group for service Errors and Warnings in these categories indicate an internal problem with the system that must be tested by Chattanooga Group or a Field Service Technician certified by Chattanooga Group before any further operation or
128. utput Electrodes OUTOUR INTENSI 0 100 mA CC 0 100 V CV Carrier Frequency Fixed 2 500 Hz Beat Frequency Sweep Off 1 200 Hz Sweep Time 15 seconds Sweep Low Beat Frequency 1 199 Hz Sweep High Beat Frequency 2 200 Hz Vector Scan Off Manual 4096 and 10096 vx crea 1 60 Minutes Mode 5 CC or CV Intelect Vet Mode Selection Fixed CC only Available on Channels 1 amp 2 3 amp 4 Option Constant Current CV Constant Voltage 21 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 2104 CH1 Freq 7 2 Pk Pk 7 CH2 Freq T CH1 Mone CHI 49 532Hz FIGURE 4 6 Coupling B Limit 43 5V FIGURE 4 7 4 SPECIFICATIONS Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 4 2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS CONTINUED G Russian Figure 4 8 Vectra Genisys Intelect Legend XT and Intelect Vet saris at dota d Electrodes Output 0 100 mA CC 0 100 V CV Carrier Frequency 2 500 Hz Channel Mode Single Reciprocal Co Contract 10 20 30 40 and 50 Mode Selection ORC UP Intelect Vet Mode
129. ve tabs from the Module in the same manner Using a Flat Blade Screwdriver carefully remove the four breakout tabs on the System bottom See Figure 6 12 FIGURE 6 12 6 REMOVAL REPLACEMENT 6 2 SEMG MODULE INSTALLATION AND REMOVAL VECTRA GENISYS ONLY CONTINUED DISCONNECT THE SYSTEM FROM THE POWER SOURCE OUTLET OR REMOVE BATTERY MODULE IF INSTALLED BEFORE ATTEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM 3 Position the Surface EMG Module so that the two mounting tabs are inserted into the System or Electrotherapy Module mounting slots See Figure 6 13 4 Push the upper portion of the sEMG Module until it snaps and is locked into position See Figure 6 14 5 Re install module if required Refer to 6 2 6 Route Power Cord through the Module and connect to the Therapy System Install all cables Lead Wires etc to the Therapy System and Module where applicable Refer to page 17 for symbol definitions See Figure 6 15 64 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems FIGURE 6 14 CHANNEL 3 4 ELECTROTHERAPY MODULE SHOWN FIGURE 6 15 6 R L R N T Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 6 2 SEMG MODULE INSTALLATION AND REMOVAL VECTRA GENISYS ONLY CONTINUED 7 Turn the System On using the On Off Switch The system will
130. vere injury or death Injury damage or death can occur during diathermy therapy even if the implanted neurostimulation system is turned off Handle clean and dispose of components and accessories that have come in contact with bodily fluids according to National Local and Facility rules regulations and procedures Vectra Genisys Intelect Legend Intelect Vet Therapy Systems DANGER DO NOT connect the unit to an electrical supply without first verifying that the power supply is the correct voltage Incorrect voltage may cause unit damage malfunction electrical shock fire or personal injury Your unit was constructed to operate only on the electrical voltage specified on the Voltage Rating and Serial Number Plate Contact your dealer if the unit is not properly rated When the unit is on not all wavelengths are visible to the naked eye Therefore when performing any operational or functional check make certain all persons in the vicinity of the laser wear Chattanooga Group laser protective eyewear DO NOT point the laser beam directly into human or animal eyes The lens of the eye does not detect the invisible coherent laser beams potentially resulting in permanent retinal damage Class Lasers are considered an acute hazard to the skin and eyes from direct radiation Eye injury will occur is laser is viewed directly or from specular frelection Eye protection is required for all per
131. vidual cell from a battery become disassembled soontaneous combustion of the negative electrode is possible There can be a delay between exposure to air and spontaneous combustion FIGURE 5 40 58 6 R OV A N T Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 6 1 CHANNEL 3 4 ELECTROTHERAPY NIMH BATTERY AND LASER MODULE REAR PANEL INSTALLATION AND REMOVAL DISCONNECT POWER CORD DISCONNECT THE SYSTEM FROM THE POWER SOURCE OUTLET OR REMOVE BAT TERY MODULE IF INSTALLED BEFORE ATTEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM A Tools amp Equipment Required 1 1 Phillips Screwdriver 2 Flat Blade Screwdriver 3 Needle Nose Pliers The following procedures apply all Channel 3 4 Electrotherapy Battery and Laser Modules Vectra Genisys and Intelect Vet that mount to the base of a Therapy System B Module Installation 1 Disconnect Therapy System from the power source 2 Remove the Rear Panel and disconnect the Power Cord from the System See Figure 6 1 3 Place system on a level working surface 4 Remove the Front Access Panel and disconnect all existing cables and Lead Wires See Figure 6 2 5 Using a 1 Phillips Screwdriver remove the screw securing the Lanyard to the Front Access Panel See Figure 6 3 REMOVE LANYARD NOTE When turning
132. when connected to any unit other than Chattanooga Group devices Do not operate this unit in an environment where other devices are being used that intentionally radiate electromagnetic energy in an unshielded manner Portable and mobile RF communications equipment can affect Medical Electrical Equipment he Laser System should be routinely checked before each use to determine that all controls function normally especially that the dosage control properly adjusts the intensity of the laser output in a stable manner Also determine that the treatment time control actually terminates the laser output when the timer reaches zero Ultrasound should be routinely checked before each use to determine that all controls function normally especially that the intensity control does properly adjust the intensity of the ultrasonic power output in a stable manner Also determine that the treatment time control does actually terminate ultrasonic power output when the timer reaches zero DO NOT use sharp objects such as a pencil point or ballpoint pen to operate the buttons on the control panel as damage may result Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous exposure to laser energy Handle all Applicators with care Inappropriate handling of the Laser Applicator may adversely affect its characteristics e Inspect Laser Applicator Lenses Cables and associated connecto
133. xterior components of the Two Channel Vectra Genisys Intelect Legend XT or the Intelect Vet Combination Therapy Systems Know the components and their functions before performing any operation of or service to the Vectra Genisys Intelect Legend XT or the Intelect Vet Two Channel Combination Therapy Systems FIGURE 3 2 Screen Contrast Control Not functional on color Systems System Power On Off Switch Technical Maintenance Port Main Power Cord Rear Access Panel Two Channel Combo System Ultrasound Applicator bcm shown Combo Systems Only User Interface Screen and Buttons Front Access Panel 10 Patient Data Card and sEMG Data Card access port 11 12 13 14 15 16 17 18 19 Multimedia Card MMC access port Front Access Panel Lanyard When reinstalling the Front Access Panel make certain the Lanyard does not become kinked Channel 1 2 Operator Remote Control Connector Patient Interrupt Switch Connector Channel 1 Lead Wire Connector Channel 2 Lead Wire Connector Microcurrent Probe Connector Ultrasound Applicator Connector Therapy System to Module Ribbon Cable not shown 3 NOMENCLATURE Vectra Genisys Intelect Legend Intelect Vet Therapy Systems 3 1 VECTRA GENISYS INTELECT LEGEND XT AND INTELECT VET THERAPY SYSTEMS CONTINUED C Vectra Genisys Intelect Legend XT and Intelect Vet Electrotherapy Systems The nomenclature graphics below Figure 3 3
134. xture 3 Digital Multimeter 4 Microcurrent Probe Accessory 5 Operator Remote Control Optional Accessory 38 Vectra Genisys Intelect Legend XT Intelect Vet Therapy Systems 6 Ultrasound Applicators Accessories 7 Dielectric Withstand Hi Pot and ground resistance tester NOTE Adjust Dielectric Withstand tester to indicate fault with 120 k Ohm Load across the output when at specified test voltage 8 Millionm Meter 9 Ohmic Instruments UPM DT 10 or DT 100 Ultrasound Power Meter 10 Audio Signal Generator B K Precision Model 3001 11 14 cm diameter 5 50 Optical Cast IR Longpass Filter For Cluster Laser Applicators 12 UV and IR Laser Detection Cards For Laser Applicators 13 Dissolved Oxygen Test Kit Used to test oxygen level of degassed water 14 Degassed Water 5 ppm for Ultrasound Power Meter D Recipe s for Degassed Water NOTE 1 Boil Distilled Water for 30 minutes Place water in a non porous container and immediately cover with cellophane Allow to cool to room temperature of approximately 70 F 21 May be refrigerated to aid cooling time Bring Distilled Water to a boil Place the container under vacuum for 5 to 10 minutes Two liter soft drink bottles are ideal storage and transport containers for degassed water as they are designed to keep oxygen out Do not allow aeration of degassed water during transport or filling of the power meter Do not use Tap
135. y icon Press Start Rotate Therapy Intensity Control clockwise until the appropriate Watts is displayed per Figure 5 22 Compare Power Meter readings to Figure 5 22 to all settings for the respective Applicator being tested as shown in Figure 5 22 Press Frequency Button until 3 3 MHz is displayed within the Frequency icon Repeat test and compare readings to Figure 5 22 The Applicator LED should constantly illuminate green during the Applicator Output tests B Ultrasound Applicator Output Test Results 1 Output ranges fall within the specified ranges as listed in Figure 5 22 Unit passed test Readings fall outside specified ranges of Figure 5 22 a Possible bad Degassed Water in Power Meter b Possible use of Power Meter other than Ohmic Instruments UPM DT 10 or DT 100 Ultrasound Power Meter C Possible bad or out of calibration Applicator d Possible bad internal connection at Ultrasound Board e Check Ultrasound Board internal connections f Replace Ultrasound Board g Replace Control Board 50 Vectra Genisys Intelect Legend Intelect Vet Therapy Systems FIGURE 5 21 USE ONLY DEGASSED WATER IN POWER METER FOR TESTING ULTRASOUND APPLICATORS USE OF OTHER TYPES OF WATER WILL CAUSE FALSE TEST RESULTS SEE PAGE 37 FOR DEGASSED WATER RECIPES DO NOT AERATE WATER WHEN FILLING POWER METER 1 cm2 2 cm2 APPLICATOR OUTPUT SPECIFICATIONS FIGURE 5 22 0 8

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