MagPro Bill Acceptor Operation and Service Manual
Contents
1. STATIC GROUNDING SPRING Removing the Chassis from the Main frame see Figure 10 Remove the phillips screw securing the chassis to the main frame Remove the web wrap from the chassis harness Spread the main frame apart to release the two locating pins of the chassis from the main frame then pull down on the chassis Carefully feed the chassis harness through the opening in the main frame Pull the chassis out through the lower main frame opening 14 Figure 8 MAGS50B MAG52B Figure 10 MOUNTING FRAME STATIC GROUNDING SPRING CHASSIS DISASSEMBLING THE CHASSIS Removing the Pusher Plate from the Chassis see Figure 11 Cut the cable tie that secures the chassis harnessing Remove the pusher plate from the stacker gear box assembly by slightly spreading the pusher plate until 1t clears the stacker motor cam assembly Pull the pusher plate straight out until the locking tabs of the stacker slides catch the chassis Using a small screwdriver release the four tabs and remove the pusher plate Removing the Encoder Sensor and Stacker Board see Figure 12 Remove the encoder wheel dust cover from the transport gearcase and motor assembly Free the encoder sensor from the top of the transport motor gear case assembly Remove the Philli2. 900 UO 094 Jo J8MOd U3 IMG ON 10 141 ON M 22 TROUBLESHOOTING SECTION 5 pue 10 0 JOASUBJ 10 89UM Japooua 42949 SJA 9129 1010 uodsueJ 5900 5592 19949 10 pipoq 9100 0 amod 10 19945 Jamod Ajddeas pue Spu0985 OL EM Jamod 9119 9 96 108095 9LUOU 1919018 10 10 0 1999235 19949 SJA 910 seid ysnd s 9110 ysnd 1290 pue pl uses 1900 SUA XS Josuas 1999215 999U9 6 92119 pue 1 92 1 9 06029 0 Aldde jou 5900 38 Qc HEM ureDe uo uau I9MOd YIMS SJA Sapos USP 19410 Je 400 10 19190 quiasse 10 2100 Ul 810990009 49949 Jamod Ajddeal pue spuo2as 01 101 Jamod 9A0UJ9J PUP 522 900 SHUG 11919 2055 10 900 Y9 IMS dip 39849 SJA 40121900 1291102 ad 10 900 1599 3 qeu 1001 23 TROUBLESHOOTING SECTION 5 108893010 5105095 119 0191W 9581991 JO sonsoubDelp EJ9A8S 9101550 Jo senjen 1900 9 193949 10 sap pue 1085990401914 pue sayjddns 2 5105
3. MagPro Bill Acceptor Operation and Service Manual Coinco TABLE OF CONTENTS Section 1 General Information A E 4 intel ea En 4 For Your Records 4 Features nas saan enne 4 After Unpacking 4 Main Logic Board Assembly 5 Specifications ia 5 Dimensional Drawing 6 Section 2 Installation Option Switch Settings 7 Installing the Bill Acceptor Section 3 Operation Bill Recognition sse 8 Bill Validation esee 8 Bill Stacking and Credit 8 Bill Rejection eese 8 Component Explanation Bill Transport and Stacking 8 Left and Right Alignment Sensors 8 Center Optic Sensor 8 Left and Right Optic Sensor 8 Magnetic Sensor 8 Anti Pullback Levers 8 Stacker Home Sensor 8 Encoder Sensor eese 8 Component Explanation Drawing 9 Interconnect Drawing MAGS50B 52B 10 Interconne
4. 159 pue Ajsadoud JUNOLU pajeas SI pipoq 11 995 0 2949 SISSEU9 JO 00119 129 4100 19949 pue UL8J9 SJA J1UN 3104195989 9 9000010 9 0 09000 19 1999 95 SJOSU8S jo sonsouDelp 19949 JO 5105095 1094 29 2 10 SJOSU8S 119 2199 pun 159 pue SJ0SU3S 194 10 49949 JO SJOSU8S 2919 SJA pun 3104195989 9 30270014 JAQLUH 09000 19 S U9AIXIS 26 SECTION 6 PARTS LIST MAIN FRAME MAG50B MAG52B MAG52BX ITEM PART DESCRIPTION QTY NOTES NO NO 921401 Screw 925076 Bottler Mask Heat Transfer no decal required 345 6R6 Screw 920807 4 Main Frame 920065 2 Mounting Frame 921357 Grounding Spring 27 SECTION 6 PARTS LIST MAIN FRAME MAGSOSA MAGS2SA Heat Transfer no decal required 6 32 Nut amp Lockwasher Snack Mask Screw Grounding Spring Mounting Frame Main Frame e gt lt o Q LL NO ITEM NO 28 SECTION 6 PARTS LIST LOWER HOUSING ASSEMBLY 5 408308 52 408311 MAG50SA 408308 1 525 408312 ITEM PART DESCRIPTION NOTES 1 921704 Bottom Cover 921613 Transformer Holding Hose 921798 1 MAG50B Transformer amp Shield 921798 2 MAGBOSA Transformer amp
5. 5 7 pounds 17 4 pounds 24 Physical Dimensions MAG30B 50 MAG70B Height 11 16inches 11 16inches 11 16 inches from top of bill box to bottom of mounting plate Width 5 26inches 5 26 inches from logic board cover to mounting plate 5 26 inches Depth 4 29inches 4 92inches 6 17 inches from mounting plate to back of stacker SECTION 1 GENERAL INFORMATION Dimensions Depth B models SA models MAG30 4 29 5 03 MAG50 4 92 5 66 MAG70 6 17 6 91 MAG90 8 67 9 41 OPTION SWITCH SETTINGS Pro bill acceptors contain an option switch bank on the main logic board which allows the unit to be customized to the requirements of the individual account This switch bank is factory set with switch 3 and 8 in the ON position and 1 2 4 5 6 and 7 in the OFF position Setting Option Switches see Figure 1 Remove power from the bill acceptor Remove the bill box Located on the side of the logic board cover is the option switch access hole Insert a small screwdriver through the access hole to set the option switches as desired see Figure 2 Reinstall the bill box Apply power and test for proper operation Figure 1 ACCESS HOLE SECTION 2 INSTALLATION MAG B Option Switch Settings see Figure 2 SWITCH ON OFF High Security Accepts bills in one directions only face up green s
6. 95 Ue9 5105 95 UP9 99e day 19 49949 12949 105095 1949 SJA SJA 53 lun 3104195589 9 3062010 0900 yed 19 SI Jamod pue val 9100 yun 9 214112295 QUIN UV ON 1403 24 TROUBLESHOOTING SECTION 5 5105095 110 Jo sonsouDelp EJ9A8S 49949 10 jun 159 pue slosuas 1194 05095 juaq 10 4994 JO 10 39900 JO SJOSU S 02919 5105095 8910 SJA 91099929 9 3062010 9 0 93 900 yed 119 U99 JH U99 104 5105095 e 510 Jo sonsoubelp 219 9 19949 JO yun 159 pue 5105095 U 9 9 5105095 UE9 SJOSU S E 510 Jo sonsoubelp EJ9A8S 42945 JO Jun 159 pue 5105095 89 5105095 UE9 SJA SJA lun 910495329 9 3062010 9 0 Si 90010 119 SI Sula 19914 lt 3 01u9SS09 9 3062010 9 0 SA 900 yed 119 5 Syullg 25 TROUBLESHOOTING SECTION 5 991013 sonsoubeip SJOSU S 2 292 Jo Ajadoud JUNOLU 010 paleas si pJeoq 11 995 01 19945 8188602 10 UOI en oe 00 19949 pue uea 110 12 9 9 PUN
7. If it is not in the home position apply power and observe that the stacker plate returns home 4 Remove the bill box WARNING If moisture is present allow the unit to dry thoroughly before applying power to avoid possible shock hazard If the stacker plate does not return to the home position remove power and carefully remove the bill box to avoid damaging the bill box and or stacker plate 5 Remove the lower housing 6 Remove the bottom cover from the lower housing 7 Run hot water 110 140 F over the lower housing from the top and bottom Using a soft brush gently clean any salt residue Use a soft absorbent cloth to clean residue off the lower housing If the trans former gets wet allow the unit to dry for 24 hours before applying power 8 Remove the front mask Using hot water and a soft brush clean the front mask upper sensor board and main frame anti pullback levers 20 CAUTION The motors are not protected from water therefore the unit must be held in a manner that prevents water from running over them 9 Verify the anti pullback levers move freely and that the spring returns them to their extended position 10 Allow the unit to dry thoroughly 11 Clean the magnetic head using a swab and isopropyl alcohol 12 Replace the front mask 13 Replace the lower housing cover 14 Place the lower housing into the main frame 15 Remount the bill box 16 Apply power and insert bills to verify the u
8. Shield 920889 Anti Pullback Lever Spring 920819 1 Anti Pullback Lever Mount 920818 Anti Pullback Lever 408310 Lower Housing Assy with lens amp decal 923403 Center Belt 407936 Anti Pullback Lever amp Mount Assy 407164 1 Pulley and Tire Assembly 923080 Drive Shaft 923102 MAG Spring 345 4R4 Screw 4 x 4 PH Plastite 923101 Idler Roller 408262 Lower Sensor Board 408262 1 Lower Sensor Bd 408056 Pulley and Hub Assy 906303 Cable Tie 2 Ce For 110VAC units only For 110VAC units only For 110VAC units only Includes 920806 4 with Lenses Includes 5 amp 6 Used on MAG50B MAG52B MAG52BX Used on MAG50SA MAG52SA 6 Not shown 29 SECTION 6 PARTS LIST CHASSIS ASSEMBLY lt LO SECTION 6 PARTS LIST ITEM PART NO DESCRIPTION NOTES i N 923770 408054 407254 1 407254 2 920000 3 407952 920836 920833 1 925202 407253 4 920829 1 408055 407454 407454 1 921403 407974 920821 4 407244 10 407244 15 920827 921128 920040 408057 345 484 408031 408031 4 901358 407796 Dust Cover Upper Transport Pulley amp Hub Assy Transport Motor Gearbox Assy Transport Motor Gearbox Assy EncoderWheel Plastic Stacker Pushplate Assy Stacker Cap Stacker Slide Belt Tension Spring Stacker Motor Gearbox Assy Idler Pulley Lower Transport Pulley amp Hub Assy Gr
9. the intermediate frame and stacker plate 3 Remove the lower housing 4 Using compressed air or a soft brush blow or brush the dust off of the optic sensors 5 Remove dust from around the rollers on the lower housing and the sensors on the upper sensor board The upper sensors are located directly above the lower housing sensors when the lower housing is installed 6 The bill path can be further cleaned of any dirt or oil by using a soft cloth moistened with a mild soap and water solution 7 Clean the magnetic head with a cotton swab and isopropyl alcohol 8 Remove dust from the transport belt areas and any other places of build up 9 Once the lower housing is dry place it back into the mainframe making sure the tab on the bottom locks into place 10 Remount the bill box 11 Apply power and insert bills to verify the unit is functioning properly 19 SECTION 4 MAINTENANCE MAG50 CLEANING PROCEDURE FOR SALT WATER POLLUTED UNITS NOTE Petroleum based cleaners and freon based propellants can damage plastic and some electronic components Scouring pads and stiff brushes may harm the protective coating on the circuit boards and can mar the plastic These items should never be used when cleaning the MAG bill acceptor Procedure 1 Remove power from the bill acceptor 2 Remove the bill acceptor from the vending machine 3 Open the bill box lid and verify that the stacker plate is in the standby home position
10. three tabs that secure the logic box to the main frame Separate the logic box from the lid by releasing the four tabs with a small screwdriver Some units also have a tab that snaps between the two harness headers Unplug the harnessing from the logic board and place the logic board in a static free area A E AS AN BILL BOX LOGIC BOARD MAIN LOGIC BOARD LOCKING TABS LOGIC BOX LID Removing the Lower Housing see Figure 6 To remove the lower housing push the locking tab on the bottom of the bill acceptor and pull the lower housing to the rear Removing the Intermediate Frame see Figure 7 Using a small straight tip screwdriver free the ten locking tabs which secure the intermediate frame to the main frame and remove the intermediate frame SECTION 4 MAINTENANCE HOUSING Figure 7 INTERMEDIATE FRAME UPPER LOCKING TAB LOCKING TAB DETAIL 13 SECTION 4 MAINTENANCE Removing the Inlet Mask see Figure 8 or 9 Using a Phillips screwdriver remove the three screws that secure the mask to the mounting frame Removing the Mounting Frame and Static Grounding Spring see Figure 8 or 9 Using a Phillips screwdriver remove the screws that attach the mounting plate and grounding spring to the main frame Figure 9 MAGSOSA MAGS2SA
11. 00 acceptance Interface harness Connects a MAG30SA to a Rowe 548 and 550 vendor used with 407530 Conntects a MAG32R to a Rowe 650 vendor used with 407903 Power harness Connects a MAG30SA to a Rowe 548 amp 550 vendor used with 407529 or 407535 Interface harness Connects a MAG30SA to a Rowe 5900 vendor used with 407530 Connects a MAG30SA to an A P 110 Series vendor Connects a MAG32SA to an A P LCM Series vendor replaced by 407993 Connects MAG32SA to 110 Series vendor and 203 and 213 Hot Drink vendors Connects a MAG30SA or BA32SA to an A P RMI 211 Hot Drink vendor Connects MAG30SA to an 6000 and 7000 vendor Connects a MAG30SA to a National Vendors Hot Drink Center 3 ft long Connects a MAG30SA to a National Vendors Snack Refreshment Center 5 ft long Connects a MAG32SA to a Polyvend 700 Series snack vendor Connects a MAG32SA to a Polyvend 705 snack vendor Connects a MAG30SA to a Polyvend can drink vendor 14 long Connects a MAG30SA to a 0 International can drink vendor 40 long Connects a MAG30B to a Vendo Univendor and Sales Manager drink vendor 26 long Connects MAG30B to a International can drink vendor 40 long Connects a MAG30B to a Royal Merlin Version 5 vendor Interface harness Connects a MAG30SA to a Snackmart 3 vendor used with 407634 Power harness Connects a MAG30SA to a Snackmart 3 vendor used with 407633 Connects a MAG30SA to a Royal Merlin Version 5 and a Merl
12. 28806 1 LHOdSNVUL 100 039 IVNINY3 1L 758806 27407 ON IONS SS3NHVH H3MOd 318vN3 1110389 tld xosusvo O Js 528806 RETA En RES Nid IVNINYAL 5 SSINAVH MEN OVA OLL 728806 QUVOS 15 790807 ayog 91901 n SS3NHVH H3MOd MOLL NIVIN HOJVQl IVA MOVNS 915056 191005 IVNINY3 1 516056 HOLO3NNOO vp240v sng dOUC LLININ AISINASSV SSINYVH 9 sagan sans 5 9 WOO HOSN3S s d 980 SNVUL 2 ed 2 Aclt Nyg 292807 A18W3SSV SS3NHVH ANY H3MO1 10 OUT SERVICE 12 ENABLE 13 2 CREDIT OUT OF SERVICE 15 1 ENABLE LOW 16 2 ENABLE LOW 17 5 ENABLE LOW 18 ESCROW RETURN LOW NHO LHM 512056 TVNIWH3LL NMONS 715056 YOLOANNOO OL 057 07 SSINYVH gan 1 GROUND 4 2 ENABLE HIGH 8 1 CREDIT INTERRUPT 5 CREDIT 3 5 ENABLE HIGH 7 1 ENABLE HIGH 9 ESCROW RETURN HIGH 6 INTERCONNECTIONS MAG50SA MAG52SA SECTION 4 MAINTENANCE DISASSEMBLING THE MAG Removing the Bill Box see Figure 4 Push the bill box tab forward while sliding the bill box up Removing the Main Logic Board see Figure 5 Using a small screwdriver release the
13. ALIDATION From the time the transport motor begins to run until the trailing edge of the bill leaves the alignment sensors optical and magnetic sensors send information to the microprocessor to determine the validity of the bill BILL STACKING AND CREDIT If the bill is determined to be authentic it is transported to the stack position Once the sensors of the lower housing s anti pullback lever signals the microprocessor that the bill is in the stacking position the stacker motor runs and credit is given BILL REJECTION If the bill is determined to be invalid the wrong denomi nation or the anti pullback levers are active when the bill is determined to be in the stack position the transport motor will reverse returning the bill to the customer COMPONENT EXPLANATION see Figure 3 Bill Transport and Stacking The bill transport system is composed of a motor and gearcase assembly and two sets of pulleys and belts When the transport motor is energized it pulls the bill in by sandwiching it between the lower housing rollers and the chassis belts During the validation process the bill is transferred from the lower housing rollers and chassis belts to the intermediate frame and chassis belts The bill stacker is composed of a motor and gearcase assembly and a pusher plate assembly When the bill is transported past the anti pullback levers into the stacking position the stacker motor energizes driving the pusher plate whic
14. ATE ENCODER SENSOR STACKER on HOME SENSOR CENTER DRIVE 222 LEFT amp RIGHT ALIGNMENT SENSORS OPERATION SECTION 3 INTERCONNECTIONS MAG50B MAG52B 10a aas 961056 MOLOW 15 100 ania 2 561026 3010 LHOdSNVUL Lo ATENISSV SS3NHVH Y3009N3 15 XISWASSV SSINYVH ANY yaddn Y3ddN 3A3 1 S YOSN3S MIS 670807 ayog 91901 NIVIN HOJVGl TVA 1 86 126 3 SV SS3NHVH ANY YINWYOJSNYYL LOH OVA bz renzo SSINYVH 33MOd Nid 6 LOH OWA OLL S1aVNa m z9040 SSINYVH YIMOd SANOr EE MV 9206 9 9 asa SLIHM ON y 197208 TWNINYSL 206 HOLO3NNOO sng ECON IL 6 7 9 80 SSINYVH ANY ora v e L MXI8 LHM 9206 IVNINHAL NOUS 722026 HOLO3NNOO YIDNVHO OL 067 0 SSINYVH gan OPERATION SECTION 3 OMV vc 10a 2 862126 961026 SAP OU ON ATENISSV SS3NHVH ANY YOLON 15 H3WHOJSNVHL naNovavz o ___ vc 1oaania 2 961026 9
15. NOTES Note The 300 note box can be used in all vendors that were produced with a bill acceptor opening The 450 note box can be used in all can drink vendors with the inner door knock out removed and in most snack vendors 33 SECTION 6 PARTS LIST HARNESSES ITEM NO PART NO DESCRIPTION QUANTITY NOTES 1 1 407420 MDB Harness 2 407419 1 Electronic Harness 1 For MAG50B Only 3 407052 1 Single Price Harness 1 For MAG50B Only 34 SECTION 6 PARTS LIST Interface Harnesses Bill Acceptor to Vendor Harnesses 406958 407179 1 407379 407380 407420 1 407518 407518 1 407518 2 407518 3 407529 407529 1 407530 407535 407561 407562 407563 407569 407573 407581 1 407581 2 407597 407597 1 407598 407598 1 407603 407603 1 407604 407633 407634 407700 407827 407903 407919 407945 407993 Connects a MAG30B to a Royal Merlin II Version 2 mates to 407419 1 Connects a MAG30B to a Royal Merlin Il Version 5 and non MDB replaced by 407604 mates to 407419 1 Connects a MAG30B to a Dixie Narco MPC 4 ft long mates to 407419 1 Connects a MAG30B to a Vendo Electronic vendor replaced by 407603 mates to 407419 1 Connects a MAG30B to MDB Multi Drop Bus vending machines 15 long Connects a MAG30B to a Dixie Narco 51 vendor Connects MAG30B to a Dixie Narco SII D vendor Connects a MAG30SA to a Dixie Narco SII D vendor replaced by 407518 3 Connects a MAG30SA to a Dixie Narco S2 D vendor allows 5
16. an one error exists the lower number code will appear until its condition is corrected The left and right sensors referenced in the next column are given viewing the MAG50 from the front SECTION 5 TROUBLESHOOTING Of Flashes Description of Diagnostic Codes Bill Box Full Check Bill Path All Bill Accept Switches Are Off Check Optical Sensors Stacker Motor Home Sensor Transport Motor Encoder Sensor 3 tn OQ Check Sum Error Center Optic Sensor Right Optic Sensor Left Optic Sensor Right position Sensor Left Position Sensor Lower Board Anti Pullback Lever Sensor DIAGNOSTIC CODE FLASHES HERE 21 TROUBLESHOOTING SECTION 5 Dunes yun 10 UOIJONIJSQO 1 49 Q 10 0UJ IInd 10 49942 1998 32947 aho 1900 900 UO 194 0 J8MOd SHUNG 9941 M UOIIPUOJ 114 Use 129 9 0 19 Ul pnd 035 ION Josuas 5 2160 amaron 197085090 uo odo 2940 10 preog 19 221 2160 0 amod 10 5 IIIQ eo10A 97 JO 89eJJa ul 10 42949 002 uey 5591 j aulyoeu 2949 10 49949 SJA SJA SHUNG OM US 95015 pue 1520 SIII SADLY
17. anufacture The third and fourth digits indicate the year the 26th week of 1999 4 GENERAL INFORMATION FEATURES Modular design Illuminated Inlet Impact resistant Exceptional acceptance rate Anti jam software Bill Hold Feature Center drive belt Scalloped bill path for wet bill acceptance State of the art electronic logic system Switch selectable acceptance of the following bills 1 2 5 10 and 20 Optionsbillbox Vandal resistant design protects against saltwater bill pullback counterfeit bills Utilizes standard mounting and electrical interfaces 110 and 24 VAC and 24 VDC Multi Drop Bus interfaces available Highimpact non corrosive plastic construction Easily accessible bill path Self diagnostics communicated via status light Standard High Level security switch Switch selectable acceptance of bills face up in one or both directions Optional hasp for locking bill box Manufactured and supported by Coinco Made in the U S A AFTER UNPACKING After unpacking the unit inspect it for any possible shipping damage Ifthe unit is damaged notify the shipping company immediately Only the co signee the person or company receiving the unit can file a claim against the carrier for shipping damage We recommend that you retain the original carton and packing materials to reuse if you need to transport or ship your acceptor in the future I
18. ct Drawing MAG50SA 528SA 11 Section 4 Maintenance Disassembling the MAG 12 Disassembling the Chassis 15 Disassembling the Lower Housing 17 MAGS0 Cleaning Maintenance Procedure 19 Cleaning Salt Water Damage 20 Section 5 Troubleshooting Introduction o a a decet 21 MAG Diagnostic Flash Codes 21 Troubleshooting Guide 22 Section 6 Parts List Main Frame 508 52 52 27 Main Frame MAGSOSA S2SA 28 Lower Housing Assembly 29 Chassis Assembly sese 30 Logic Board and Case Assembly 32 Intermediate Frame Assembly 33 Cashbox Assembly 33 H rnesses i ette mee 34 SECTION 1 INTRODUCTION This manual contains information on installing operating and maintaining Coinco s MAG Pro Series bill acceptors This manual is intended for owners route operators and shop level technicians as a primary source of informa tion Taking time to read this manual and becoming familiar with this information will help you obtain the best performance from your Coinco bill acceptor MODELS Series bill acceptors are self containe
19. d units designed to work with existing vending machine inter faces plus MDB vendors Listed below are some of the models available 50 Pro bill acceptor 500 capacity stacker 110V AC Bottler interface and mask MAG Pro bill acceptor 500 capacity stacker 24V DC Bottler mask MDB interface only MAG Pro bill acceptor 500 capacity stacker 110V AC Snack interface and mask Additional length harness 52 MAGS0SA MAGSOB bill acceptors are primarily used in cold drink vendors which use either the electromechanical elec tronic or MDB interface This bill acceptor uses the bottler interface which communicates to the vendor through either HIGH LEVEL or MDB communication MAGS2BX supports MDB communication only MAGSOSA and MAGS52SA bill acceptors are primarily used in either electronic or MDB snack coffee or food machines These bill acceptors use the snack interface and communicate to the vendor through either PULSE SERIAL PARALLEL or MDB communication FOR YOUR RECORDS A label indicating the model number and serial number is affixed to the back of the bill acceptor Refer to the model and serial number whenever you call upon your Coinco Service Center for information or service The first four digits of the serial number contain the manufac turing date code which indicates the beginning of the warranty period EXAMPLE Serial number 269900135 First and second digits indicate the week of m
20. eal first Standard credit pulse 150ms on 150ms off 20 Accept 10 Accept 5 Accept 2 Accept 1 Accept Standard Acceptance Accepts bills in both directions face up Short credit pulse 50 ms on 50 ms off 20 Reject 10 Reject 5 Reject 2 Reject 1 Reject see note MAG SA Option Switch Settings see Figure 2 SWITCH ON OFF High Security Accepts bills in one directions only face up green seal first Serial or Parallel Interface 20 Accept 10 Accept 5 Accept 2 Accept 1 Accept Standard Acceptance Accepts bills in both directions face up Pulse Interface 20 Reject 10 Reject 5 Reject 2 Reject 1 Reject INSTALLING THE BILL ACCEPTOR 1 Remove power from the vending machine 2 Set the bill acceptor option switches as desired 3 Connect the bill acceptor harness to the mating harness in the vending machine 4 Mount the bill acceptor according to the instructions found in the vending machine manual or appropriate kit literature NOTE Ensure bill acceptor is free of all obstructions 5 Load the vending machine with product and fill the coin changer with change 6 Apply power to the vending machine 7 Test for proper operation SECTION 3 OPERATION BILL RECOGNITION When a bill is inserted into the bill acceptor and it blocks the left and right alignment sensors as well as the center optic sensor the transport motor begins to run BILL V
21. f the bill acceptor is being stored or used as a spare always keep it in shipping carton when not in use This will keep it clean and offer the best protection for the unit SECTION 1 MAIN LOGIC BOARD ASSEMBLY The main logic board contains the microprocessor which controls all the functions of the bill acceptor based on information from the vending machine coin mechanism and various bill acceptor sensors Also contained on the main logic board 15 the power supply which receives its primary voltage from the vending machine For 117VAC units the primary AC voltage is routed to the transformer in the bill acceptor where it is reduced to 24V AC This 24VAC is then routed back to the main logic board where it is rectified and filtered for logic board operation For 24VAC and 24 VDC MDB units no transformer is needed The primary voltage is rectified and filtered on the main logic board GENERAL INFORMATION SPECIFICATIONS Power Requirements MAG50B MAGS0SA 117V 95 to 130 VAC 60 Hz 0 2 Amp max standby 0 75 Amp max operating MAGS2B MAG52SA 24V 20 to 32 VAC 60 Hz 0 2 Amp average standby 2 5 Amp average operating MAGS2BX 24V DC 22 to 45 VDC 0 2 Amp average standby 2 5 Amp average operating Operating Temperature to 150 F 18 to 65 Storage Temperature 22 F to 165 F 30 to 74 Relative Humidity 5 to 95 non condensing Physical Weight in Shipping Carton
22. h in turn pushes the bill into the bill box Left and Right Alignment Sensors The left and right alignment sensors send information to the microprocessor to insure that the bill is the right width and that it is being fed in correctly Center Optic Sensor The center optic sensor informs the microprocessor that the bill is ready to be transported if the information from the alignment sensors is correct Left and Right Optic Sensors The left and right optic sensors and associated circuitry perform various optical checks on the bill and send that information to the microprocessor for bill validation Magnetic Sensor The magnetic sensor and its associated circuitry performs checks on the magnetic properties of the bill and sends that information to the microprocessor for bill validation Anti Pullback Lever The lower anti pullback lever is optically monitored to tell the microprocessor when the bill has entered the stack position or if an attempt to defraud the unit is taking place Stacker Home Sensor The stacker home sensor is an optical sensor that informs the microprocessor of the position of the stacker pusher plate Encoder Sensor Connected to the transport motor is an encoder wheel which is optically monitored to determine the speed of the transport motor and to determine the position of the bill in the bill path SECTION 3 OPERATION Figure 3 Component Explanation BILL BOX LID INTERMEDIATE FRAME PUSHER PL
23. in Ill vendor Connects a MAG32B to the 4 pin and 6 pin connectors 24V used in Lance vendors Power harness Connects a MAG32R to a Rowe 650 vendor used with 407529 1 Connects a MAG32R to a Ticket vendor Connects a MAG30 to a Wurlitzer jukebox 12 long Conncect a MAG32SA to an AP LCM vendor allows 5 00 10 00 20 00 acceptance Bill Acceptor to Coin Changer Harnesses 406818 1 406878 406890 Connects a 9340 L to a MAG30B 15 long Connects a 9342 L to a MAG3OBE 4 1 2 long Connects a 9360 S or 9370 S or 3341 S to a MAG30SA Bill Acceptor Miscellaneous Harnesses 406865 407566 407567 407648 407948 407948 1 13 extension harness for MAG30BE Enable Plug for MAG30SA MAG32SA and MAG32R 18 pin plug ties pins 4 and 12 together Inverts the polarity of the credit lines for a MAG30SA and MAG32SA BAFP to bill acceptor harness RS232 interface board to MAG30 MDB flat 6 pin connector 3 ft long RS232 interface board to MAG30 MDB flat 6 pin connector 5 ft long 35 5 300 Hunter Avenue St Louis MO 63124 2013 314 725 0100 or 800 325 2646 Coinco Publication No 925173 Rev l 04 01 Printed in the U S A
24. me insert a small standard blade screw driver into the center slot and push the anti pullback assembly back out of the retaining tabs Remove the anti pullback lever from its mount by releasing the locking tabs Pay close attention to the placement of the spring to assure its correct position on reassembly 18 Figure 17 LOWER HOUSING ANTI PULLBACK SENSOR BOARD LOWER SENSOR BOARD SPRING Removing the Lower Housing Rollers and Pulleys see Figure 19 Slide the front pulleys off the shaft To remove the center belt slide the back pulleys off the shaft Gently tap the back shaft with a small hammer until the shaft splines are free from the center pulley Figure 19 FRONT PULLEY BACK PULLEY SECTION 4 MAINTENANCE MAG50 CLEANING MAINTENANCE PROCEDURE NOTE Petroleum based cleaners and freon based propellants can damage plastic and some electronic components Scouring pads and stiff brushes may harm the protective coating on the circuit boards and can mar the plastic These items should never be used when cleaning the MAG bill acceptor The MAG50 should be cleaned every 20 000 bills or every two years or as needed depending on the environ mental conditions of the location Dust can be removed with a soft brush or cloth or it can be blown out using compressed air Procedure 1 Disconnect power from the bill acceptor 2 Remove the bill box and use a soft cloth to wipe any dust from around
25. nit is functioning properly INTRODUCTION The Troubleshooting Guide on the following pages is intended to help locate problems within the bill acceptor If a bill acceptor cannot be repaired by following this guide return the unit to the nearest Service Center for repair along with a complete description of the problem you are having with the bill acceptor Logic troubleshooting minimizes the time spent in removing and replacing parts that are not defective Some failures are caused by minor problems such as dirt or loose faulty connections Please check the following before replacing any parts Clean any dirt or dust from the bill path Coin changer inventory tubes are filled to their correct levels Connectors are inserted correctly Connector pins are not bent or broken All wires are properly secured MAG50 DIAGNOSTIC CODES Troubleshooting can be done by reading the number of flashes or blinks of light from the LED located inside the logic board cover These flashes can be seen on the side of the logic box Diagnostic codes 2 8 14 and 18 are not used Codes 1 3 4 5 15 16 may appear during normal servicing of the 50 If the MAG is flashing a 5 code turn off power to the MAG for 10 seconds Reapply power to the 50 and diagnostic codes 6 7 9 10 11 12 13 and 17 will appear for approximately 30 seconds After 30 seconds these codes will revert back to the 5 code If more th
26. nsor board and pull forward 16 Figure 13 CHASSIS BELT Figure 14 CHASSIS BELT STACKER ASSEMBLY SLOTS NE Figure 15 HARNESS RETAINING SENSOR BOARD RETAINING CLIP TRANSPORT MOTOR ASSEMBLY y SIS TRANSPORT GEARBOX AND MOTOR ASSEMBLY 23 a BELT TENSION SPRING STACKER GEARBOX AND MOTOR ASSEMBLY LOWER CHASSIS BELT SHAFT DISASSEMBLING THE LOWER HOUSING Removing the Transformer see Figure 16 Remove the two Phillips screws from the bottom ofthe lower housing that secure the bottom cover Remove the bottom cover Cut the cable tie and separate the harness Remove the hose that holds the transformer in place Remove the transformer SECTION 4 MAINTENANCE TRANSFORMER LOWER HOUSING 17 SECTION 4 MAINTENANCE Removing the Lower Sensor Board see Figure 17 Remove the Phillips screw that secures the sensor board to the lower housing unsnap the lower housing anti pullback sensor board and remove the lower sensor board Removing the Mag Roller and Spring see Figure 18 Remove the two Phillips screws that secure the roller spring and remove the spring Removing the Lower Housing Anti Pullback Lever and Spring see Figure 18 Using a small drift or Phillips screwdriver depress the locking tab in the small hole in top of the lower housing At the same ti
27. ound Wire Ground Wire Chassis Belt Chassis amp Lens Assy Upper Housing Chassis Upper Sensor Board Upper Sensor Board Upper Board Clip Wire Clip Pulley Shaft Wheel Shaft Screw Stacker Board Stacker Board 4 Cable Lens Kit poo gt i For MAG50B MAG52B MAG52BX includes 4 For MAG50SA MAG528A includes 4 Includes 6 amp 7 MAG50B MAG52B MAG52BX For MAG50SA MAG52SA Black Includes 920821 4 with lenses Withoutlenses For MAG50B MAG52B MAG52BX For MAG50SA MAG52SA 4 x 1 4 PH Plastite For MAG50B MAG52B MAG52BX For MAG50SA MAG52SA Notshown Contains 100 sets of lenses not shown 31 SECTION 6 PARTS LIST LOGIC BOARD AND CASE ASSEMBLY 922804 Logic Box Lid 408313 Logic Box Assembly 922694 Logic Box 407982 AG50B Logic Board Replace with 408049 407982 1 AG52BX Logic Board Replace with 408049 1 408064 AG50SA 52SA Logic Board 67126Software 408049 AG50B Logic Board 408049 1 AG52BX Logic Board 408049 2 AG52B Logic Board 921707 1 2 Expandable Sleeving Order quantity in feet 407473 MAG50SA Power Harness 407474 MAG52SA Power Harness 906303 6 Cable 22 INTERMEDIATE FRAME ASSEMBLY 408261 Ce ic r gt SECTION 6 PARTS LIST CASHBOX ASSEMBLY 408301 300 Capacity 408300 450 Capacity 408300 1 650 Capacity ITEM PART NO NO DESCRIPTION QUANTITY
28. ps screw that secures the stacker board to the chassis and remove the stacker board SECTION 4 MAINTENANCE LOCKING TABS BOTH SIDES Figure 12 STACKER BOARD SCREWDRIVER LOCKING TAB ENCODER SENSOR 1 15 SECTION 4 MAINTENANCE Removing the Chassis Belts and Pulleys see Figure 13 Compress the belt tensioning spring by pressing down on the transport motor and gear case assembly and remove the belts Slide the pulleys off the lower shafts to prevent them from falling off Removing the Transport and Stacker Motor Assemblies see Figure 14 Compress the belt tensioning spring by pushing up on the stacker motor and gear case assembly until the three locking tabs of the gear case can be freed from their mating slots in the chassis Remove the stacker motor and gear case assembly along with the tensioning spring Slide the transport motor and gear case assembly down until its three locking tabs are freed from their mating slots on the chassis Removing the Upper Sensor Board from the Chassis see Figure 15 Remove the lower chassis belt shaft Using a small screwdriver remove the two metal sensor board retaining clips and the harness retaining clip Lift the front of the se
Download Pdf Manuals
Related Search