MG-2/MG-4 GAS HOT PLATE SERVICE MANUAL
Contents
1. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE Do not store flammable liquids near this or any other appliance mss _____ gt IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT I INTRODUCTION GENERAL Keating MG 2 and MG 4 Hot Plates are designed to give maximum production efficiency delivering high quality food products The following design features are incorporated in all Keating Hot Plates STANDARD FEATURES e Highly polished stainless steel front e Infinite controls e 12 working height e Gas and air adjustments e Easy access for servicing e 3 4 gas connection e 100 factory testing RATINGS e 15 000 BTU hr input per burner natural gas and Propane e 4 WC natural gas or 10 WC Propane burner gas pressure e 49 natural gas or 53 Propane burner orifice size e 3 4 gas supply pipe recommended OPTIONS e Natural Gas or Propane e Spark Ignition System e 24 or 30 depth MODEL VARIATIONS MG 2 Model The MG 2 model has two burners MG 4 Model The MG 4 model has four burners SAFETY PRECAUTIONS warne THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJU2. NOTE MG 4 hot plates are essentially two MG 2 hot plates side by side Each cabinet half has its own spark module electrode and ignitor switches 1 SPARK ELECTRODE SPARK MODULE 120VAC REAR FRONT BURNER BURNER SWITCH SWITCH HOT NEUTRAL po SPARK MODULE O SPARK SPARK IGNITOR ELECTRODE SWITCHES WOD ODVIIHDIOONILVAN MMM ONILLV3DI 008 T ON ODVDIHD 40 NILVIJ guy 9q reus ueue M 5143 pun 32 Aue Jo NPU pue eene 9u1 0 se SHU J Uo eu LEW pue ree predaud pedd ius Aueue M stus Jepun e Polos Ved 3e udoudde se 1uauueoe 10 nee pedd 5 eq ped au suo neziuebuo 3uepuedepur pe oudde s Jo euo Jequunu PI YOM uo negzuouane DN ers Dunes 329p Jo uonduceep s pue p eui JO PUNU PLS pue Jegunu use uone o Z eui JO Jequnu euoudepi pue suppe I uongauuojui Bu mooy y Sd usu A puy Pnoy puow eue wd 00 9 noy ure 90 7 sunou ssusng juuJjou epeue 5 Ond v SS LIPU JUOD ONILVS gt 008 T gt Aq peureqgo uongzuoua
3. KEATING OF CHICAGO INC MG 2 MG 4 GAS HOT KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1 800 KEATING www keatingofchicago com 09 07 TABLE OF CONTENTS SECTION I INTRODUCTION General Information ius wits foe RU RR a e Optionsy ose te fen um Standard Features Model Variations Safety Precautions SECTION Il INSTALLATION Damage During Shipment Installation Positioning Restraining Electrical Connection Gas Leak Testing SECTION Ill OPERATING lighting een oreet did Sh tdown 2 logra ees SECTION IV MAINTENANCE Warranty Repairs Preventive Maintenance SECTION V SERVICE DIAGNOSIS General Trouble Shooting Chart SECTION VI ORDERING PARTS Ordering Parts Warning and Operating Plates Hot Plate Parts List Hot Plate Assembly SECTION VII WIRING DIAGRAMS Hot Plate Wiring and Ladder Diagrams Warranty POST THIS LABEL IN PROMINENT LOCATION ON YOUR UNIT IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE
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5. 008934 8 SPARK ELECTRODE WITH WIRE 1 2 013899 9 SPARK ELECTRODE MOUNTING BRACKET ABOVE ELECTRODE 1 2 BELOW ELECTRODE 24 DEEP 1 2 BELOW ELECTRODE 30 DEEP 1 2 10 WORK BOX SPARK IGNITOR MODULE 1 2 11 BURNER FRONT 24 DEEP 1 2 006464 FRONT 30 DEEP 1 2 002651 REAR 24 DEEP 1 2 006465 REAR 30 DEEP 1 2 006466 12 PRESSURE REGULATOR NATURAL GAS 1 2 004236 PROPANE 1 2 023527 13 CORD WITH PLUG 6 16 3 SJO FOR SPARK IGNITOR WITH WIRING HARNESS FOR MG 2 CORD WITH PLUG ONLY 1 1 006315 WIRE HARNESS ONLY 1 2 14 CONDUIT 1 2 SPECIFY FOR 24 OR 30 DEEP 1 2 15 BUSHING STRAIN RELIEF 1 2 000470 16 CONDUIT CONNECTOR 1 2 2 4 ween 17 BURNER GRATE 2 4 002674 18 GRATE DIVIDER MG 2 24 DEEP 1 014601 MG 2 30 DEEP 1 007895 4 24 DEEP 1 014602 4 30 DEEP 1 008933 19 CONTROL PANEL MG 2 Po mene MG 4 20 DRIP PAN ASSEMBLY MG 2 24 30 MG 4 24 1 2 018548 MG 4 30 1 2 019086 21 GRATE SEPARATOR MG 4 2 002663 HOT PLATE ASSEMBLY NOTE MG 4 hot plates are built as two MG 2 hot plates side by side The MG 2 is shown here NOTE Part numbers correspond with the Hot Plate Parts list on page 9 For Spark Ignitor Models SI WIRING DIAGRAMS MG SI WIRING AND LADDER DIAGRAMS The diagrams below apply to hot plates with spark ignition SI Hot plates with constant pilots CP do not have any electrical connections
6. Be certain to note this on the freight or express receipt and have it signed by the delivery person FILE CLAIM FOR DAMAGES Regardless of extent of damage CONCEALED LOSS OR DAMAGE If damage is noticed when equipment is unpacked notify the freight company immediately and file a concealed damage claim This MUST be done immediately Be sure to retain the shipping container for inspection IMMEDIATELY Keating does not assume responsibility for Loss OR Damage incurred in transit INSTALLATION Installation must conform with local codes or in absence of local codes with current National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas Installation Code CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 When pressure testing at test pressures less than to equal to 1 2 psig 3 45 KPA hot plate must be isolated from gas supply piping When pressure testing at test pressures above 1 2 psig 3 45 KPA hot plate must be disconnected from gas supply piping system POSITIONING The hot plate must be no closer than 6 from any combustible material and 16 away from any open flame The hot plate must be placed under an exhaust hood with a fire retardant system Your ventilation hood when installed must conform to the current ANSI NFPA 96 standard ALL connections and placement must comply with local and national codes It is the responsibility of the owner and local installer to comply with these regulations when
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8. NING SHOULD BE CONVEYED IN A MANNER SO THAT IT IS CLEARLY UNDERSTOOD BY THE EMPLOYEE AND THE EMPLOYEE SHOULD BE ASKED IF IN FACT HE OR SHE UNDERSTANDS THE CORRECT METHOD OF OPERATION OF THE EQUIPMENT AND THAT A RISK OF EXPOSURE EXISTS IF THE EQUIPMENT IS OPERATED IMPROPERLY 2 warnine IF NOT INSTALLED OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEATH OR SERIOUS ILLNESS AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM INSTALLATION This hot plate MUST be installed inspected and serviced by qualified and or certified and or licensed service personnel you may void your Keating warranty if installation is not completed per current local national and Keating specifications Contact your dealer for assistance DAMAGE DURING SHIPMENT The hot plate has been assembled tested and inspected at the factory Upon arrival the complete hot plate should be checked for any damage that may have occurred during shipment The carrier is responsible for all damage in transit whether visible or concealed Do not pay for the freight bill until the hot plate has been thoroughly checked for damage If concealed damage is found later contact the carrier immediately to file a claim What to do if equipment arrives damaged VISIBLE LOSS OR DAMAGE
9. RIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED e This service manual should be retained in a safe place for future reference The installation of your new hot plate must conform to local codes or in the absence of local codes with the current National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas Installation Code CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 e Your ventilation hood when installed must conform to the current ANSI NFPA 96 standard e No frame or restriction shall be constructed around the hot plate that will restrict air movement into the hot plate s combustion area or prevent proper ventilation e Keating hot plates are designed to operate on the gas fuel specified on the serial plate and must not be operated with another gas fuel They cannot be converted to another gas fuel by turning or engaging a switch FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any appliance You will post in a prominent location instructions to be followed in the event the user smells gas This information shall be obtained from your local gas supplier You may use the yellow stick on label temporarily until you receive the data from your local gas supplier IMPORTANT In the event a gas odor is detected shut down unit at main shut off valve and contact the local gas company or gas supplier for emergency service e Suitable for installation
10. RVICE DIAGNOSIS W On constant pilot models the pilot light will be between 3 8 to 1 2 high and burn clear blue The constant pilot consumes about 180 BTU hr of gas and is used to ignite the burners A Trouble Shooting The following diagnosis is only to be used as a guide to qualified service personnel Keating recommends that you use a qualified service company Call 1 800 KEATING if you need assistance in locating a qualified service company PROBLEM Constant pilot won t light Gas isn t turned on Delayed ignition Low pilot flame height Flames are too high too high Exhaust problems Flames are low or come out of burner air shutter too low PROBABLE CAUSE Clogged constant pilot orifice Low gas supply or pressure Gas valve infinite control set Excessive gas supply or pressure Gas valve infinite control set Low gas supply or pressure VII PARTS LISTS ORDERING PARTS Parts may be ordered by part number by calling Keating at 1 800 KEATING or your service company You may also order on line at Keatings store www keatingofchicago com Refer to the Keating Hot Plate Limited Warranty for complete service and ordering information The model serial plate is located on the front of the control panel The serial and model numbers are necessary when ordering WARNING AND OPERATING PLATES All warning and operating plates on the Keating Hot Plate
11. cifications may be changed without notice KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND MAIL AT ONCE WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED COMPANY ADDRESS CITY STATE ZIP DEALER DATE OF PURCHASE INVOICE NUMBER SERIAL NUMBER 0 FRYER 0 FILTER SYSTEM GRIDDLE REMARKS L ToP sIDE COOKER L HOT PLATE L PAsTA PLUS HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS SIGNED DATE Sewing Those Whe Sewe The Very Eest
12. desired setting after the burner ignites NOTE The left knob operates the back burner and the right knob operates the front burner SHUTDOWN 1 Rotate the red knob fully clockwise for each burner CLEANING When cleaning your hot plate use Keating Klenzer the finest dry stainless steel polish available to restore your hot plate s exterior to it original luster Keating Klenzer is USDA approved CAUTION For hot plates with optional spark ignitors disconnect the electrical power source before doing any cleaning IV MAINTENANCE WARRANTY REPAIRS Keating s warranty begins with the date of installation In the event that your hot plate under warranty needs repairs other than routine maintenance or cleaning you are requested to contact Keating of Chicago at 1 800 KEATING before calling a local service company PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily weekly monthly and yearly intervals as necessary Following preventive maintenance procedures will help keep your hot plate working efficiently Proper care and servicing will lead to years of quality performance PREVENTIVE MAINTENANCE CHART OPERATOR OWNER SECTION QUALIFIED SERVICE PERSONNEL ONLY Check controls Drain and clean drip pan Clean hot plate Disassemble hot plate to clean burners and orifices High production facilities should be checked more often V SE
13. e Governor s Scientific Advisory Panel added carbon monoxide to the list of hazardous chemicals known to cause reproductive harm In order to establish full compliance with Proposition 65 we attached a yellow warning label to each gas fired hot plate manufactured by Keating of Chicago Inc Carbon monoxide would not be present in concentrations that would pose a significant risk to the consumer when the equipment is installed operated and maintained as follows e Installed under a properly designed operating exhausting good Connected to the type of gas for which the hot plate is manufactured Pressure regulator is installed in the appliance and adjusted for the manifold pressure marked on the serial plate Adequate air supply to the appliance In line pressure regulator not supplied by Keating must be installed outside the appliance The equipment is operated in the manner intended using the proper utensils Keep the equipment clean and have it checked periodically Burner air adjustments mechanical maintenance and repairs must be performed by qualified service personnel If the equipment is not installed operated and maintained accordance with the above concentrations of carbon monoxide in excess of the established limits could be present in the kitchen environment ALL PERSONNEL IN THE WORK PLACE WHO MAY BE SUBJECT TO ANY EXPOSURE OF CARBON MONOXIDE MUST BE WARNED OF SUCH POSSIBLE EXPOSURE THIS WAR
14. installing the hot plate RESTRAINING DEVICES Hot plates must be restrained to prevent tipping when installed in order to avoid splashing spilling etc of hot liquid The restraining method may be a manner of installation or by separate means Adequate means must also be provided to limit the movement of the appliance without depending on the connector the quick disconnect devise or its associated piping to limit the appliance movement Connectors must comply with the current ANSI Z21 69 CAN 1 6 10 88 standard for connectors for movable gas appliances Quick disconnect devices must comply with the current ANSI Z21 41 CAN 1 6 9 M79 standard for quick disconnect devices meet these standards Ai warnine PIPE JOINT COMPOUNDS RESISTANT TO PROPANE GASES MUST BE USED B BEFORE OPERATING THIS HOT PLATE CHECK PIPE JOINTS FOR LEAKS BY USING A SOAP AND WATER SOLUTION ONLY DO NOT USE AN OPEN FLAME Figure 2 1 Main Gas Connection FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Connect the hot plate to the main gas supply line at the rear of the hot plate The piping should be a minimum of 3 4 IPS supply pipe for a single hot plate A 3 4 NPT manual gas valve is shipped with each single hot plate for field installation The required gas pressure for proper operation of each hot plate is 4 water column for natural gas and 10 water c
15. ith a soap solution NEVER check with a match 4 Have your plumber or gas company representative light the constant pilot Not necessary if your hot plate has an optional spark ignitor PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR AND PRECAUTIONS SHOULD BE TAKEN TO ASSURE THAT IT IS NOT PRESENT EVEN THOUGH YOU DO NOT DETECT AN ODOR IF THERE IS ANY DOUBT YOU SHOULD CALL YOUR LOCAL PROPANE GAS SUPPLIER FOR ASSISTANCE OPERATING LIGHTING Keating hot plates are designed to provide maximum efficiency and deliver high quality food products Follow lighting procedure below adii vous OPERATION OF THIS HOT PLATE SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES 1 Open the manual gas valve 2 Forhot plates with constant pilots light the constant pilot located between the front and rear burners with a match For hot plates with spark ignitors push in the red knob and rotate it fully counterclockwise unit the burner ignites CAUTION For hot plates with spark ignitors rotating the red knob without holding it in may damage the gas valve infinite switch CAUTION If the pilot or burner fails to stay lit wait five minutes before attempting to relight to allow any accumulated gas to escape 3 For hot plates with constant pilots rotate the red knob counterclockwise to the desired setting For hot plates with spark ignitors rotate the red knob clockwise to the
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18. olumn for Propane gas In line pressure regulators are not supplied by Keating They are to be provided and installed by others as directed by local codes NOTE If more than one gas hot plate is on the same supply line you may require a larger line Consult your local gas company to assure adequate volume and pressure Refer to serial plate for proper gas requirements for your particular model ELECTRICAL CONNECTION The Keating hot plate with an optional spark ignitor is equipped with a 6 neoprene covered 3 wire electrical cord with a three pronged grounded plug for protection against electrical shock This plug must be placed into a 120V properly grounded three pronged outlet For proper grounding procedures see local codes or in the absence of local codes the current National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CAN 22 1 as applicable NOTE For hot plates with optional spark ignitors the electrical wiring diagram is located on the front of the control panel Hot plates with constant pilots do not require any electrical connections warnine DO CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG GAS LEAK TESTING Prior to lighting your hot plate 1 Make sure all manual gas valves and gas valves infinite controls are in the OFF fully clockwise position 2 Turn main ON OFF manual gas valve to the position 3 Have your plumber or gas company check for leaks w
19. on combustible surfaces e You must maintain this appliance free and clear from combustibles e You must maintain the following minimum clearances from combustible and noncombustible construction Clearances Combustible Noncombustible Construction Construction Back 6 0 Right Side e 0 Left Side e 0 e You must install this appliance at least 16 away from any open flame Adequate clearance for servicing and proper operation must be maintained Your hot plate is designed to be serviced from the front e Keating commercial hot plates are intended for other than household use ALWAYS instruct new employees on proper hot plate operation e A hot plate should be operated ONLY by properly trained personnel e ALWAYS turn hot plate off each night e ALWAYS disconnect fuel source before servicing NEVER operation leave a hot plate unattended during e NEVER introduce objects into hot plate while operational which are not designed or made for cooking e THIS HOT PLATE BE ALTERED MODIFIED OR CHANGED IN ANY WAY The State of California enacted the California Safe drinking water and Toxic Enforcement Act of 1986 Prop 65 which prohibits any person in the course of doing business from knowingly and intentionally exposing any individual to a chemical known to the State of California to cause cancer or reproductive toxicity without first giving clear and reasonable warning to such individuals Th
20. should be in a place at all times If plates are damaged or lost replace them immediately SOLUTION Turn gas valve on using flexible connector with quick disconnect make sure that the quick disconnect is completely engaged Clean the pilot orifice Verify size of incoming gas line to equipment and check gas pressure Adjust pilot flame height Use a qualified service company Turn valve counterclockwise to decrease gas flow Check to see if an inline regulator is present in the main gas line Have a qualified service person adjust it and check orifices to ensure proper sizes If an inline regulator is not present have one installed Contact your HVAC representative Turn valve clockwise to increase gas flow Verify size of incoming gas line to equipment and check gas pressure GAS HOT PLATE PARTS LIST PART ITEM DESCRIPTION MG 2 MG 4 NUMBER 1 GAS VALVE INFINITE CONTROL WITH NG ORIFICE 49 CONSTANT PILOT 2 4 002666 SPARK IGNITOR 2 4 002666 ORIFICE HOODED NATURAL GAS 49 2 4 002676 GAS VALVE INFINITE CONTROL WITH PROPANE ORIFICE 53 CONSTANT PILOT 2 4 002666 SPARK IGNITOR 2 4 002666 ORIFICE HOODED PROPANE 53 2 4 032164 2 KNOB RED GAS VALVE 2 4 002667 3 CONSTANT PILOT VALVE 1 2 004266 4 CONSTANT PILOT ASSEMBLY WITH ORIFICE 1 2 004259 5 CONSTANT PILOT MOUNTING BRACKET 24 DEEP 1 2 30 DEEP 1 2 6 SPARK IGNITOR SWITCH 2 4 002666 7 SPARK IGNITOR MODULE 1 2
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