- Brunswick
Contents
1. NEWER INSTALLATIONS ONLY Pinball Wizard Operations amp Service Manual 18 AUTOMATED BUMPER CONTROLLER The automated bumper controller assembly contains a single printed circuit board PCB The main function of this PCB is to supply and control power to the actuator motors of the lane pair Refer to Figure 4 The PCB determines when to raise or lower the bumpers based on information it receives from the control desk s System Controller Stand Alone installations or from the scoring system The emergency up switch mounted on the ball return capping for older installations or on the drive assembly pivot plate for newer installations overrides the signals received from the System Controller or scoring system causing the automated bumper controller to raise the bumpers 18 CONTROLLER PCB J11 J12 0000002020 o 000002020 Figure 4 Automated Bumper Controller PCB 1 LEFT LANE EMERGENCY UP 2 RIGHT LANE EMERGENCY UP 3 COMMUNICATION IN SWITCH INPUT SWITCH INPUT 4 COMMUNICATION OUT 5 TERMINATION JUMPER 6 POWER LED 7 EMERGENCY UP LED 8 CONFIGURATION SWITCHES 9 POWER TRANSFORMER JUMPERS 10 GUTTER UP LEDS 11 GUTTER DOWN LEDS 122. 52 Service to the bumper system should only be carried out by trained personnel Read and understand the safety section of this manual Power to the Automated Bumper Controller box must be disconnected prior to servicing the bumper system Your hands or fingers must never come into direct contact with the bumper rails to raise or lower them Use an appropriate tool such as the Brunswick bumper deployment tool 84 8601000 000 when manually lifting or lowering the bumpers To further prevent injury when servicing bumpers that are in the up position place a wedge between the bumper rail and the bumper channel to prohibit the rails from accidently lowering Pinball Wizard Operations amp Service Manual THE BUMPER RAILS GOING INTO EMERGENCY UP Is the Yes Disconnect the emergency up switch from the PBW Controller PCB emergency up switch located on the ball return capping Check the rail channel for debris Check the bumper rails and uprights for binding or damage Did the problem go away Replace the PBW Controller PCB Pinball Wizard Operations amp Service Manual Check for a faulty emergency up switch or a shorted wire from the switch Do both rails lower into their channels at the same time Adjust the rail positions using the shaft coupler Verify that the actuator assembly switches are timed properly Check fo
3. O ON ON O O ON ON Lane 2 Value 4 Value 8 Value 16 Value 32 Value 64 12 3 4 5 6 Eh 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 ON 43 44 ON 45 46 ON 47 48 ON 49 50 ON 51 52 ON 53 54 ON 55 56 ON 57 58 ON 59 60 ON 61 62 ON 63 64 ON 65 66 ON 67 68 O 69 70 ON 71 72 ON 13 74 ON 75 76 O 77 78 79 80 O Z a q 2 E zZ aa 0 on ONE 1 a ON ON are O 7 a OFF O ON ON 1 7 a ON AN ON u a 2 on O N EUM Lor O ON on Lo O ON Lo p on OFF ON ON ON OFF O ON on ON 2 2 71 7 Z Figure 9 Switch Settings for Vector Scoring and Stand Alone system 24 Pinball Wizard Operations amp Service Manual LEDs Several LEDs are located on the controller PCB to indicate various operating functions and conditions Refer to Figure 2 for LED locations on the controller PCB The LED functions are Bumper Up LEDs D11 These LEDs light to indicate that the bumpers are in the UP position LED is for left lane and D13 is for right lane bumper Bumper Down LEDs D12 D14 These
4. Verify the switch setting on the PBW Controller PCB Is the Pinsetter Interface present on the Test 485 Devices screen at the console Are the bumpers present on the Test 485 Devices screen at the console Cycle power to the PBW Controller PCB Clear NVRAM at Check the motor the Console fuses on the PBW Controller PCB Check the cable from the I O PCB to the Cycle power to Cycle power to Breakout PCB the PBW the PBW Controller PCB Controller PCB Check the cable from the Breakout PCB to the Bumper Controller PCB Do the relays on the PBW Replace the Controller PCB PBW Controller Energize PCB Check the wires to the motor at Replace tie PBW Controller Replace tie the PBW PBW motors Controller PCB ECR 58 Pinball Wizard Operations amp Service Manual THE RAILS WILL NOT RAISE OR LOWER ONE LANE Check the motor fuses on the PBW Controller PCB Cycle power to the PBW Controller PCB Does the relay Yes on the PBW Cycle power to Controller PCB the PBW for that lane pe Controller PCB energize Check the motor Replace the fuses on the PBW Controller PBW Controller PCB PCB Check the wires to the motor at Replace the the PBW PBW motor Controller PCB Pinball Wizard Operations amp Service Manual 99 ONLY ONE BUMPER RAIL OPENS CLOSES Loose Shaft Coupler Broken shaft pin at the side opposite the motor 60 Pin
5. 16 Pinball Wizard Operations amp Service Manual Section 3 Product Detail SYSTEM OVERVIEW The automated bumper system 15 an electromechanical system that allows the user to conveniently raise and lower the gutter bumpers on a lane from a remote location When used with a Brunswick scoring system the bumpers can be controlled automatically for each bowler through the scoring system When installed as a Stand Alone system no scorers a system controller is placed at the control desk and allows the user to raise and lower the bumpers on selected lanes The system consists of a drive motor pivot assemblies and an automated bumper controller mounted approximately 30 from the foul line in the ball return area Older installations have an emergency up switch mounted on the ball return capping next to the foul line to provide a means of raising the gutters in the event of an emergency Newer installations have an automatic emergency up switch incorporated into the drive assembly Refer to Figure 3 Pinball Wizard Operations amp Service Manual 17 Figure 3 Overview Component Location DRIVE amp DRIVEN PIVOT ASSEMBLY 3 6 RECEPTACLE 2 5 8 1 AUTOMATED BUMPER CONTROLLER 4 EMERGENCY UP SWITCH FOUL LINE CONTROL DESK OLDER INSTALLATIONS ONLY 7 SYSTEM CONTROLLER EMERGENCY UP SWITCH
6. ACTUATOR MOTOR OUTPUT LEFT LANE 13 ACTUATOR MOTOR OUTPUT 14 MOTOR FUSES 15 HEARTBEAT LED RIGHT LANE 1 6A SB FOR 115VAC 0 8A SB FOR 230VAC 16 MAIN POWER INPUT 17 MAIN POWER FUSE 25A 18 CONTROLLER PCB Pinball Wizard Operations amp Service Manual 19 The functions of the automated bumper controller PCB s connections and components are Actuator Motor Output Left Lane J11 Terminal block used to supply voltage to the left lane actuator motor The motor should be wired according to the color coded label located next to the terminal block Actuator Motor Output Right Lane J12 Terminal block used to supply voltage to the right lane actuator motor The motor should be wired according to the color coded label located next to the terminal block Communication In J3 Communication input for the PCB Stand Alone Systems For the first lane pair in a Stand Alone configuration this information comes from the System Controller located at the control desk Refer to Figure 5 For additional lane pairs in a Stand Alone system the cable attached to this terminal comes from the prior lane pair bumper controller Refer to Communications Out J4 Vector Scoring Systems In Vector scoring systems each scorer computer can control up to 8 lanes of bumpers The communication originates at the Com2 port on the Scorer Computer and connects to J3 at the first lane pair that the computer controls For additional lane pai
7. A WHITE BLACK _ WHITE BLACK NC Automated Bumper System Lane Cable Frameworx Scorers 17 300256 000 1 TO 44 AUTOMATED BUMPER 2 BREAKOUT BOX 3 TO J2 ON FWX I O PCB A CONTROLLER OR JP4 JP5 ON FWX I O PCB B 4 TO J8 AUTOMATED BUMPER CONTROLLER Pinball Wizard Safety Switch Cable 84 900589 000 1 TO EMERGENCY UP SWITCH 2 TO J1 OR J2 ON AUTOMATED 3 TO EMERGENCY UP SWITCH ON ACUTUATOR ARM BUMPER CONTROLLER ON ACTUATOR ARM ASSEMBLY MOTOR SIDE ASSEMBLY DRIVEN SIDE WHITE BLK LAN A BLACK LAN B LAN A WHITE BLK WHITE BRN 412 VDC LAN B BLACK BROWN GROUND 12 VDC WHITE BRN BROWN GROUND SHIELD Scoring Computer to Bumper Controller Cable 17 300287 000 1 TOLLAN IN ON 2 SERIAL PORT ADAPTER AUTOMATED CONTROLLER PCB 62 Pinball Wizard Operations amp Service Manual Emergency Up Switch Cable Integrated Switches 84 200600 000 1 TO DOWN SWITCH 2 TO DOWN SWITCH 3 UP SWITCH COMMON TERMINAL COMMON TERMINAL 4 UP SWITCH 5 ORANGE BROWN AND BLUE WIRES ON MOTOR Pinball Wizard Operations amp Service Manual 63
8. LEDs light to indicate that the bumpers are in the DOWN position LED D12 is the indicator for left lane bumpers and D14 is for right lane Emergency UP LEDs D4 D5 These LEDs light whenever the emergency up switch has been used to raise the bumpers Power LED D3 This LED lights to indicate the presence of 12VDC power Heartbeat LED D10 This LED flashes to indicate the status of communication to an automatic scorer or the system controller stand alone systems When communication is present the LED will light in a FLASH FLASH PAUSE sequence Fuses There are three fuses located on the controller PCB Refer to Figure 4 Power Fuse FI A 25 amp main power fuse Motor Fuses F2 F3 Fuses for the actuator motors The ratings for these fuses are determined by the input voltage to the board 115VAC 1 6 amp 230VAC 8 amp nm NOTE Fuse F2 protects the right lane actuator motor and F3 protects the left lane actuator motor Power Transformer Jumpers J5 through J8 These jumper terminals allow the user to setup the controller to accept either an 115 VAC or 230VAC input Refer to Figure 10 for jumper locations when using 115 VAC power source and Figure 11 for a 230VAC power source Pinball Wizard Operations amp Service Manual 25 1 15VAC BLACK GREEN YELLO WHITE WHITE NEUTRAL F
9. MODE EVEN LANE PULSE STROKE ON Oak WN 7 ON 1 6 8 OFF MODE ODD LANE PULSE STROKE Figure 23 Automated Bumper Remote Control Box 1 DIP SWITCH SETTING mn NOTE DIP switch settings as listed in Figure 23 are for raising lowering rails for visual check and or performing adjustments to the system only After diagnostics All DIP switch settings within automated bumper controller MUST be returned to the appropriate settings as indicated on pages 22 and 23 prior to using the bumpers for normal operation Pinball Wizard Operations amp Service Manual 43 3 Plug the remote box connector marked UP into the J1 port of the automated bumper controller left lane Plug the connector marked DOWN into the J2 port of the automated bumper controller right lane CONTROLLER PCB T 10 ch lt olo C sl J11 J12 o O0 0 000020 0000020200 Figure 24 Bumper Position LEDs 1 CONTROLLER PCB 2 EMERGENCY UP SWITCH INPUT 3 COMMUNICATION IN 4 COMMUNICATION OUT 5 POWER LED 6 EMERGENCY UP LED 7 HEARTBEAT LED 8 CONFIGURATION DIP SWITCHES 9 LEFT LANE DOWN LED 10 RIGHT LANE DOWN LED 11 LEFT LA
10. RS 232 Converter attached at Com2 of the Scorer Computer Check the cable from the RS 232 Converter to the 1st PBW Controller PCB 55 RAILS WILL NOT RAISE LOWER ONE LANE PAIR Stand Alone Systems Verify the switch setting on the PBW Controller PCB Cycle power to the PBW Controller PCB Check the motor fuses on the PBW Controller PCB Is this the last lane pair on the system Do the relays on the PBW Controller PCB Energize Replace the Check the Com Check the wires PBW Controller cable from the to the motor at PCB previous PBW the PBW Controller PCB Controller PCB Replace the PBW Motors 56 Pinball Wizard Operations amp Service Manual RAILS WILL NOT RAISE LOWER ON ONE LANE PAIR Vector Scoring Enable the bumpers using the Config exe program Verify the switch setting on the PBW Controller PCB Cycle power to the PBW Controller PCB Check the motor fuses on the PBW Controller PCB Is this the Do the relays last lane pair on the PBW on the Controller PC system Energize Replace the PBW Controller Check the Com Check the wires cable from the to the motor at PCB previous PBW the PBW Controller PCB Controller PCB Replace the PBW motors Pinball Wizard Operations amp Service Manual 57 RAILS WILL NOT RAISE LOWER ONE LANE PAIR Frameworx Scoring
11. not installed raising lowering of the rails is possible through the use of an automated bumper remote control box part number 17 300271 000 hereafter referred to as the remote box The remote box plugs into the automated bumper controller and through visual checks of actual rail physical position and the LED indicators on the automated bumper controller PCB the rail positions and motor cycling can be tested Only one lane at a time can be operated using remote box mn NOTE To use remote box firmware version V 15 or later must be installed within automated bumper controller mmn IMPORTANT After using the remote control box to raise lower the rails make sure the lane address settings DIP switches inside automated bumper controller are returned to their original settings Perform the following to verify that the drive assembly operates correctly and rails open and close properly l Disconnect power from the automated bumper controller 2 Set DIP switches inside automated bumper controller as listed in Figure 23 Brunswick F3 Automated Remote Control Box 17 30027 1 000 DIP SWITCH SETTINGS IN AUTOMATED BUMPER CONTROLLER 1 8 OFF MODE FRAMEWORX SCORER 1 8 ODD LANE ADDRESS MODE FRONT DESK CONTROLLER 4 ON 1 3 5 8 OFF MODE EVEN LANE FULL STROKE 5 ON 1 4 6 8 OFF MODE ODD LANE FULL STROKE 6 ON 1 5 7 8 OFF
12. to Bumper Rail Position Check paragraph in this manual 46 Pinball Wizard Operations amp Service Manual Motor Replacement N WARNING The lane s being serviced should be placed out of service at the control desk until servicing inspections are finished Failure to deactivate lane s may cause injury to personnel Motors with internal limit switches 1 Disconnect power from the Automated Bumper Controller 2 Loosen the two screws on the shaft coupler at the cross lane shaft and remove the drive assembly and shaft coupler from the lane 3 Remove the actuator arm to gain access to all motor attachment screws 4 Remove the pinion gear and key 5 Remove the old motor 6 Remove the plastic cover on new motor Position the motor and cams as shown in Figure 25 1 OUTSIDE CAM ADJUSTABLE 30 OOO INSIDE CAM RIGHT HAND MOTOR ASSEMBLY FIXED SHOWN IN DOWN POSITION 1 OUTSIDE CAM ADJUSTABLE Cae AOS LEFT HAND MOTOR ASSEMBLY INSIDE CAM SHOWN IN DOWN POSITION FIXED Figure 25 Cam Adjustment 1 OUTSIDE CAM ADJUSTABLE 2 INSIDE CAM FIXED 3 RIGHT HAND MOTOR ASSEMBLY SHOWN IN DOWN POSITION 4 LEFT HAND MOTOR ASSEMBLY SHOWN IN DOWN POSITION Pinball Wizard Operations amp Service Manual 47 48 10 12 13 14 15 16 17 18 NOTE The inside switch is the bumper down switch The cam touching this switch is not adjustable The outside switch is the bumpe
13. up and lt down arrow keys to identify the ast lane number with automated bumpers installed 6 Press SELECT to accept the lane number data 28 Pinball Wizard Operations amp Service Manual Lane Configuration Mode NOTE It is initially assumed that all lanes from the start to the end lane will have the automated bumpers installed all lanes will be set to Y YES automated bumpers installed If this is the case pressing SELECT will end the lane configuration mode immediately Those lanes that do NOT have automated bumpers must be identified as follows 1 With the prompt AUTOMATED BUMPERS LN 00 Y PRESS SELECT TO END displayed a Use the up and 4 down arrow keys to scroll through the lane numbers b Press SELECT when desired lane appears c Press yes or 4 no key to identify each specific lane d To change from a no automated bumpers installed status back to yes automated bumpers installed press the gt key e Press SELECT to end the lane configuration mode Confirm Lane Configuration To verify that the lane configuration data has been entered correctly the following prompt will appear SETUP COMPLETE UP YES DOWN NO 1 Press YES key to confirm that the setup is complete the normal default mode is then displayed on the LCD 2 If NO is pressed ALL setup data is cleared and the setup will start over again with the prompt ENTER FIRST LANE WITH AUTOMATED B
14. 066 005 62 860239 000 62 860054 005 61 860254 000 62 860034 000 62 860024 000 62 860033 000 Pinball Wizard Operations amp Service Manual Products Harmful to Pinball Wizard Gutters Pinsetter Cleaner 62 860032 000 Approach Treatment 62 860078 001 All Purpose Cleaner APC 62 860085 000 CV88 All Purpose Cleaner 62 860188 005 CV98 All Purpose Cleaner 62 860198 005 White Glove Multi Purpose Cleaner DBA 1375915 Obsolete DBA Products Solvent Lane Stripper 007 Detergent Pin Cleaner 555 Lane Cleaner amp Polish 80014P Kwik Kleen Cleaner 7579 N C Machine Cleaner 6040 Formula C Approach Conditioner Chlorinite Solvent 008 Lane Stripper 7555 Pin Cleaner 522 G P Machine Cleaner 088 Pin Deck Treatment 7585 White Glove Cleaner Detergent Lane Cleaner 7583 Obsolete Perry Austen Products Approach Spot Cleaner 2D 4013 Solvent Lane Cleaner 4096 Guardian Lane Cleaner 2D 0880 CV88 All Purpose Cleaner 2D 0850 m IMPORTANT Toulene Methyl Ethyl Ketone and Chlorinated Solvents will also cause damage to Pinball Wizard gutters Pinball Wizard Operations amp Service Manual 11 Section 2 Safety SAFETY PRECAUTIONS Like most devices that have pivoting arms or moving assemblies Pinball Wizard contains areas that may create pinch points These pinch points exist both when the bumpers are raising up and when they lower to their down position Safety During Normal Operations When possible every eff
15. DESK SYSTEM 6 SYSTEM CONTROLLER CONTROLLER TO BUMPER CABLE 17 300235 000 7 SCORER COMPUTER TO 8 SCORER COMPUTER BUMPER CONTROLLER CABLE 17 300287 000 Pinball Wizard Operations amp Service Manual 21 J2 Version A 2 Jp3 I O Version B J1 J2 J12 Figure 6 Frameworx Cable Routing and Connections 1 FRAMEWORX LGP OR SCORER 2 4 EXISTING LAN CABLE 5 7 TO MOTOR 8 10 POWER RECEPTACLE 11 13 RAIGHT LANE INTERNAL SAFETY SWITCH 22 I O PCB 3 17 300256 000 AUTOMATED 6 BUMPER LANE CABLE ASSEMBLY 17 300284 000 EMERGENCY 9 UP SWITCH CABLE ASSEMBLY 84 200589 000 CABLE 12 FOR INSTALLATION WITH AUTOMATIC SAFETY SWITCHES LLAN BREAKOUT PCB AUTOMATED BUMPER CONTROLLER EMERGENCY UP SWITCH LEFT LANE INTERNAL SAFETY SWITCH Pinball Wizard Operations amp Service Manual Emergency Up Switch Connectors 1 and 2 The emergency up switches causes the controller PCB to immediately raise the bumpers on the lane J1 connector is for left lane switch and J2 is for the right lane Termination Jumper JP1 The termination jumper is used to terminate the communications line when the bumper controller PCB is that last circuit board attached to the communication line Set the jumpers as shown in Figure 7 INSTALLAT
16. Exciters Show Still Picture Exciters T Show Birthday Exciters Open Play Scoresheets Scoresheet Scoresheet Layout Scoresheet Background AP Aow Bumper choice At Lane Competition Scoresheets Figure 21 Vector Settings Lane Settings Screen The control desk operator can change the default status of the bumpers as follows Select Lane Status Select the Tasks Choose the desired lane or lane range Select Bumpers At the bumper screen choose the desired function Refer to figure 22 Figure 22 Bumper Screen 40 Pinball Wizard Operations amp Service Manual DIAGNOSTICS Stand Alone Systems The diagnostics mode 15 designed to allow automated bumpers system installers field service personnel or center mechanic to make adjustments and check status of switch on the drive pivot assembly Only one lane at a time is affected under the diagnostics mode 1 Press and hold SELECT key for five seconds to access the diagnostics mode Refer to Figure 13 2 Thecurrently selected lane 15 displayed DIAG 1301 COARSE OPEN 0 CLOSE 1 3 Press key to scroll lane number up key to scroll lane number down Lane numbers without automated bumpers installed are automatically skipped 4 Press SELECT key to toggle between full open close coarse and fine adjustment modes 5 Press arrow key and continue to press and release to move the bumper rail UP in the selected incremen
17. ION LOCATION SETTINGS Stand Alone but last lane pair Vector Scoring all but last lane pair controlled by scorer computer Vector Scoring Last lane pair controlled by Scorer Computer U Figure 7 Termination Jumper JP1 uje 1 3 uje ee T Stand Alone last lane pair only 1 3 U ee 1 3 ulje 1 3 eje eT DIP Switch Configuration The 8 two position ON OFF switches are used to configure the controller Switches 1 7 provide lane address identification for the controller PCB Dip Switch 8 determines the type of motor connected to the controller The position of the switches On Off is also dependent on the firmware version installed on the Controllers EPROM Refer to Figure 6 SW 8 Motor Type SWS Software Version 13 or Prior Software Version 15 or Later Not Compatible Figure 8 Motor Type Switch Setting The round Pinball Wizard II motor requires software version 15 or later HH Important Setting DIP Switch 8 to the wrong position will cause the motor to run backwards SW 1 7 Lane Assignment Frameworx Scoring For Frameworx scoring systems set switches 1 7 to the OFF position Vector Scoring or Stand Alone Systems For Vector Scoring or stand lone systems set switches 1 7 as shown in Figure 9 Pinball Wizard Operations amp Service Manual 23 SW1 Value 1
18. NE UP LED 12 RIGHT LANE UP LED 4 Turn on the automated bumper controller 5 Press the UP button on the front of the remote box to raise the bumpers or DOWN to lower the bumpers as desired 44 Pinball Wizard Operations amp Service Manual Checking Bumper Rail Position Use the diagnostics features of your system to verify that the drive assembly operates correctly and the rails open and close properly 1 Raise the bumpers Listen for smooth cycling of drive pivot motor assembly Visually verify that rails raise fully 2 Lower the bumpers Listen for smooth cycling of drive pivot motor assembly Visually verify that rails fully lower into the gutter If motor cycles but fails to reach full up or full down position a Visually inspect the rails for evidence of binding obstructions etc b Ifnoobstructions binding condition is apparent contact Brunswick Technical Support at 1 800 323 8141 Pinball Wizard Operations amp Service Manual 45 Section 5 Service Maintenance and Troubleshooting SERVICE AND MAINTENANCE m IMPORTANT It is absolutely critical that the bumper rail positions Opened amp Closed be verified after replacement of drive driven pivot assemblies Failure to verify proper rail position may result in damage to mechanical or electrical components of the system The Pinball Wizard system was designed to simplify the required scheduled maintenance or servicing done by the custo
19. NGER Figure 26 Motor with External Limit Switches Pinball Wizard Operations amp Service Manual 49 EXTERNAL TIMING SWITCH ASSEMBLY CAM GEAR WASHER SCREW Figure 27 Timing Switch Assembly 50 Pinball Wizard Operations amp Service Manual Switch Cam Adjustment N WARNING The lane s being serviced should be placed out of service at the control desk until servicing inspections are finished Failure to deactivate lane s may cause injury to personnel Motors with Internal Limit Switches l 2 11 Disconnect power from the Automated Bumper Controller Remove the plastic switch cover Remove the actuator arm to gain access to the motor attachment screws Loosen the motor attachment screws Temporarily install the actuator arm Position the arm so that the inside limit switch clicks when lowering the actuator arm Rotate the motor so that the switch click occurs when the top of the actuator arm is 3 8 1 8 below the top edge of the side plate Temporarily install the actuator arm Position the actuator arm so that the inside limit switch clicks when lowering the actuator arm Rotate the motor within slots so that a click occurs when the top of actuator arm is 3 8 1 8 below the top edge of the side plate Tighten the motor screws to 100 inch pounds 11nm Slide the actuator out slightly to gain access to the hidden motor screw Pus
20. Operations amp Service Manual Pinball Wizard June 2011 84 900032 000 2 Brunswick CUSTOMER SERVICE A tradition in excellence Pinball Wizard Service amp Operations Manual June 2011 by the Brunswick Bowling and Billiards Corporation All rights reserved Past Revisions November 2001 Reorder Part No 84 900032 000 Notice If available updates to this manual can be found on line at www brunswickbowling com Confidential proprietary information All information contained in this document is subject to change without notice Brunswick Bowling amp Billiards Corporation 525 West Laketon Avenue P O Box 329 Muskegon MI 49443 0329 U S A 231 725 3300 2 Pinball Wizard Operations amp Service Manual NOTES 8 WARNINGS Throughout this publication Warnings and Cautions accompanied by one of the International HAZARD Symbols are used to alert the mechanic to special instructions concerning a particular service or operation that may be hazardous if performed incorrectly or carelessly They are defined below OBSERVE AND READ THEM CAREFULLY These Safety Alerts alone cannot eliminate the hazards that they signal Strict compliance to these special instructions when performing the service plus training and Common Sense operation are major accident prevention measures HH NOTE or IMPORTANT Will designate significant informational notes N WARNING Will designate a mechanical or none
21. Port Not used Serial Port Connection for communication cable going to the automated bumper controller located on the first lane pair Display Contrast Rotate this control to adjust the LCD screen for best visibility Audio Not used Pinball Wizard Operations amp Service Manual 27 System Setup Before first use the system controller must be programmed to specify which and how many lanes within the center have automated bumpers Perform the following steps to set the configuration of the system Controller 1 Place toggle switch on rear of unit up ON position Refer to Figure 13 for switch button locations SELECT Figure 13 System Controller Keypad 1 SELECT ENTER KEY 2 LANE NUMBER SCROLL 3 NO KEY AUTOMATED DOWN KEY BUMPERS INSTALLED 4 LANE NUMBER SCROLL UP KEY 5 YES KEY AUTOMATED 6 RAISE CHANNEL KEY BUMPERS INSTALLED 7 LOWER CHANNEL KEY 2 Onthe LCD display the prompt ENTER FIRST LANE WITH AUTOMATED BUMPERS 01 will appear m NOTE If the lane numbers are already configured but need to be changed turn the toggle switch to the off position then press and hold the up arrow button while turning the toggle switch on Wait 10 seconds before releasing the up arrow button to allow all data to clear 3 Use the up arrow key to identify the first lane number with automated bumpers installed 4 Press SELECT key The last lane prompt is now displayed 5 Use the
22. Raise or Lower On One Lane 58 Frameworx Scormp rea ee me en ics 58 The Rails Will Not Raise Or Lower On One Lane 59 Only One Bumper Rail 60 6 Pinball Wizard Operations amp Service Manual PURPOSE OF THIS MANUAL This manual is designed to provide instructions and guidelines to qualified bowling center operators and maintenance personnel regarding the automated Pinball Wizard system Operations servicing scheduled maintenance and basic troubleshooting procedures are listed to provide center personnel with the necessary instructions for maintaining the automated Pinball Wizard system in the best possible operating condition Equipment problems or issues that are not directly addressed within this manual should be brought to the attention of Brunswick Technical Support at 1 800 323 8141 Pinball Wizard Operations amp Service Manual 7 Section 1 General Information FEDERAL COMMUNICATIONS COMMISSION CLASS B EQUIPMENT This equipment has been tested and found to comply with the limits for a class B digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions ma
23. UMPERS 01 NOTE If the setup data is corrupted or lost it will be cleared and the initial setup prompts will be displayed again The operator MUST perform the steps listed under System Controller Initial System Setup again In addition the operator may change current configuration of lane i e add remove bumper mode using same steps Pinball Wizard Operations amp Service Manual 29 Section 4 Operations and Diagnostics OPERATIONS Stand Alone Systems The display default will show the first lane in the center that has automated bumpers installed AUTOMATED BUMPERS LANE OI Individual Lane Selection l Press key to scroll up or lt to scroll down until desired lane number is displayed 2 Press arrow key to raise bumpers for selected lane Press Y key to lower bumpers for selected lane Selecting Lane Range 1 With prompt AUTOMATED BUMPERS OT displayed press SELECT key Two up arrows are shown on LCD display beneath starting lane number 2 Use key to scroll up until desired starting lane is displayed 3 Press SELECT key again to so the two arrows are displayed beneath the current ending lane number 4 Press or keys to scroll up or down until desired ending lane is displayed 5 Press key to raise bumpers for selected lane range Press Y key to lower bumpers for selected 30 lane range NOTE Starting lane range may never be less than the first lane in the center that has automate
24. ating Guidelines are provided for bowling center proprietors managers and their employees in an effort to minimize this risk to the greatest extent possible while providing an enjoyable bowling experience for young bowlers Supervision Always make sure that parents youth group supervisors and or bowling center instructors supervise children bowlers Advise 1 Advise the children and the children s supervisors of the risk of slipping or falling if the bowler crosses the foul line and walks on the lane surface 2 Advise parents of children s desires to chase balls that have stopped on the lane 3 Advise supervisors and children to call a center employee to retrieve a ball 4 Bumper Up Switch If you have the original Pinball Wizard advise parents supervisors and employees of its location and its use The newer Pinball Wizard incorporates an automatic Bumper Up Switch Use Foul lights and Buzzers Keep them on Advise children and parents of the presence and significance of the foul line and foul lights Children are wary of the sound of the buzzers They are also sensitive to the loss of score should they create a foul Prevent Unnecessary Closings of the Bumpers l Leave the bumpers permanently in the up position when only young children are bowling 2 Assign younger children together in the lineup bowling order when parents and older siblings are also bowling to reduce the up down cycling of the bumpers
25. ation utility 1 Front desk computer Score computer Ex IC Copyright 2000 Bruncenck owing and Figure 14 Config exe screen 3 You will see a message 15 DATOR a scoring computer Click No 4 Selectthe appropriate SCORING COMPUTER from the drop down list on the top right of the window Refer to Figure 15 Score computer configuration 101 Score computer Search Backup Configuration Restore Configuration Change Scorer Number 1 2 3 4 5 5 8 Figure 15 Scorer Configuration Screen Pinball Wizard Operations amp Service Manual 35 5 Under the lane column double click on the first lane that has bumpers installed and assign the bumper type Brunswick to the lane Refer to Figure 13 6 Repeatthis step for each lane that has automatic bumpers 7 Click Save to finish 8 Repeatsteps 4 through 7 for each scoring computer that has automatic bumpers installed 9 Then click Exit 10 Finish by clicking Merge then clicking Exit Enabling bumpers for the bowler In order for the bowlers to select the bumper feature at the lane it will be necessary to enable the bumpers for the bowler 1 Atthe control desk terminal make sure Vector desk program Reception is running From the Settings menu select Setup 2 Onthe Front Desk tab be sure there is a check mark in the box next to Bumpers Available Refer to Figure 16 Set
26. ball Wizard Operations amp Service Manual Appendix A Cables WHITE LAN A WHITE LANA lt BLACK LAN B gt fi BLACK LAN B B E WHITE 12 VDC WHITE 12 VDC BROWN GROUND BROWN GROUND DRAIN SHIELD DRAIN SHIELD Control Box to Control Box Daisy Chain Stand Alone Systems amp Vector Scorers Cable 17 300234 000 1 TO LLAN IN J3 ON AUTOMATED 2 TO OUT ON AUTOMATED CONTROLLER PCB CONTROLLER PCB WHT BLK LAN A WHT BLK LAN A BLACK LAN B gt BLACK LAN B Y WHT BRN 12 VDC UWA WHT BRN 12 VDC NC BROWN GROUND BROWN GROUND DRAIN SHIELD DRAIN SHIELD NC Front Desk Controller to Controller Cable 17 300235 000 1 FIRST AUTOMATED 2 SERIAL PORT ON SYSTEM CONTROLLER PCB CONTROLLER AT DESK Automated Bumpers Emergency Up Switch Cable External Switches 17 300284 000 1 TO J2 ON AUTOMATED 2 ON AUTOMATED BUMPER BUMPER CONTROLLER CONTROLLER PCB CONTROLLER PCB Pinball Wizard Operations amp Service Manual 61 ORANGE ORANGE _ re 2 WHITE ORANGE WHITE ORANGE 35 BROWN BROWN 4 5 WHITEIBROWN WHITE BROWN DRAIN 5 pt NDS BLACK RED Es E 70 lt RED 15 25 WHITE RED WHITE RED 35 BLACK BLACK
27. d bumpers installed and ending lane range not greater than last lane with automated bumpers Pressing and holding either the Y keys for more than 0 5 seconds will scroll the starting lane lumber at a rate of 1 lane every 0 5 seconds until the maximum or minimum lane has been reached Pressing the SELECT key a third time will return to the default prompt allowing the operator to select one lane at a time Lanes that do NOT have automated bumpers installed are automatically skipped over when selecting lane range If a selected range of lanes includes lanes with bumpers that are not all in the same state up or down pressing the key will raise all bumpers that are not currently up Pressing theY key will lower all bumpers that are not currently down Pinball Wizard Operations amp Service Manual Error Messages There are five error messages that may appear on the LCD display Could not open channel Could not raise bumper rails Could not close channel Could not lower bumper rails Communication error No communication to the Bumper Controller PCB Invalid Switch State Could not verify position of the bumper motor switches COMLINE DOWN All communication with ALL automated bumper controllers has been lost These messages appear to alert the operator of the displayed condition Refer to Troubleshooting section at the end of this manual for error descriptions and corrective action Resetting Emergency UP Switch Conditi
28. eem et Eros Fere tdv es dee FERE Re essen as 38 DAO OSS M HQ 41 Stand Alone Systems eer rper FO DERE FEHLER 41 Framework 42 Remote Control BOX eeu mre Uv tot erat aei Foret t ert iid ten eee ot E 43 Checking Bumper Rail 45 Section 5 Service Maintenance and eere eene eee 40 Service and Malt ODD inte edu E adu vs Cv Una Mun 46 Penodic ISOC MOMS EE 46 Motor Replacertient initi ien EE E Ce ES EO ee eO Pe cu E EC esee CER Eve E oen Cea 47 Pinball Wizard Operations amp Service Manual 5 Section 6 Troubleshooting 52 The Bumper Rails Keep Going Into Emergency 0 53 Front Desk Indicates Bumpers Are Offline 54 Framework SCOEFertS ioo estero n t eel e t re E Eras 54 Front Desk Indicates Bumpers Are Offline 55 SCOTETS c oig e eee ed beh cen E ea e edo rr E ende deam de ege EEE 55 Rails Will Not Raise or Lower On One Lane 56 Stand Alone Systems eee re RE ERR EHE EIE UHR DERE eR 56 Rails Will Not Raise or Lower On One Lane ether nk gero tae E 57 VECLOR SCOTI sicci corir a e cg e an EEEE Uu C D ER E en 57 Rails Will Not
29. ering the Bumpers eccceccesseeseeeseeeceseeeseeseeceecaeecaecaaesaeceaeeaeceeseseseeeeeeseeeeees 14 Recommendations for Safe Bumper Bowling 16 NISI P 16 UL CCP 16 Foul lights and BUZZeis dno ret 16 Prevent Unnecessary Closings of the 16 Section 3 Product Detail eee eee ee ecce esee sensns ee eese ee sesessss see eeeeseessssssessss 7 System taies aaa enira tal tuts Qa ru M URP pPUs Peas nc 17 Bumper Controller pai uus d qub dp cuna ia a ri EER 19 System Controller Stand Alone 27 System Controller System Setup reri een f rie ree s PESO crat ee ire erg e P er ER 28 Wane Contisuratioti MOGdE erri Dro ce n ROO ede irte Pep bx er EFT 29 Confirm Lane Conf guration nad nies dea dV sien EYES DERE REC E UE 29 Section 4 Operations and Diagnostics e DO EP 30 Operations for Stand Alone Systems 30 Operations with Command 32 Operations Vector Control Desk eerie norit irt erbe PIER ERG 35 Operations Vector Plus Control Desk ra
30. ers will remain in the emergency UP position Enable Disable bumpers for Bowlers at the Scorer 1 Press BOWLER and then EDIT 2 Use the and keys to highlight bowler name to be edited and press OK 3 Press the or V key to highlight AUTOMATED BUMPERS mode 4 Use or 9 key to turn bumper on or off for that bowler Press OK when finished Adding New Bowler with Automated Bumpers at the Scorer 1 Pres BOWLER and then ADD 2 Enter bowler name and press key 3 Use or gt to select left or right handed coach display and then press key 4 Use key to select turn on automated bumpers for specified bowler name 5 Press DONE or NEXT to add another bowler with automated bumpers 34 Pinball Wizard Operations amp Service Manual Operations Vector Control Desk Initial Set up Before using the bumpers for the 1st time with Vector Scoring they must be activated within the Scorer Computer This one time setup is necessary upon initial installation of a scorer computer or whenever the hard drive in the scorer computer 15 replaced To active the bumpers for a scorer computer perform the following steps 1 At the Windows desktop screen of the server computer Double click the Config icon If the Config icon is missing from the desktop screen it can be found in the CABrunswick Utilities directory of the server computer 2 Select the Score Computer button Refer to Figure 14 Vector configur
31. ft Pinball Wizard Operations amp Service Manual Motors with External Limit Switches 11 ALIGNMENT HOLE EXTERNAL CAM Disconnect power from the Automated Bumper Controller Loosen the two screws on the shaft coupler at the cross lane shaft and remove the drive assembly and shaft coupler from the lane Remove the actuator arm to gain access to the top motor attachment screw Remove the screw 2 washers spacer and cam gear from the external timing switch assembly to gain access to the lower motor attachment screw Remove the pinion gear and key Remove the 4 screws holding the old motor and external timing switch plate Install the new motor and external timing switch plate Make sure that the edges of the switch plate are aligned with the edges of the pivot plate and secure with the 4 attachment screws Torque the screws to 100 inch pounds Install the key and pinion gear Install the actuator arm in the fully down horizontal position and secure it with the washer and retaining ring With the actuator arm in the fully down horizontal position install the cam gear washers and spacer Position the 1 16 1 5mm alignment hole in the cam gear with the Down Switch plunger Refer to Figures 26 and 27 Torque the cam screw to 15 inch pounds 1 7 nm DOWN SWITCH PLUNGER 8 NOTE FOR R H CAM GEAR FLIP CAM GEAR OVER AND ALIGN ALIGNMENT HOLE WITH SWITCH PLU
32. h the actuator back on and the install washer and retaining ring Rotate actuator arm up and adjust the outer switch cam so that the arm is between 90 and 100 from horizontal when outer switch clicks Verify both the up and down adjustments by rotating the actuator up and down listening for limit switch clicks at the appropriate locations Reinstall the plastic switch cover Motors with External Limit Switches 1 2 Disconnect power from the Automated Bumper Controller Place the actuator arm in the fully down horizontal position Loosen the screw holding the cam gear Position the 1 16 1 5mm alignment hole in the cam gear with the Down Switch plunger Refer to figure 27 Torque the cam screw to 15 inch pounds 1 7nm Pinball Wizard Operations amp Service Manual 51 Section 6 Troubleshooting nm IMPORTANT All non operational checks should be done with the lane placed in an out of service status Operational checks must be performed by trained experienced personnel Refer to the safety section of this manual before servicing the bumpers Servicing or troubleshooting the Pinball Wizard bumpers can create unique situations that do not occur during normal operation Extra care must be taken during service to ensure maintenance and repairs are done in a safe manner Before any service or troubleshooting is performed on the bumpers the following safety precautions must be taken to prevent injury l 2
33. igure 10 Power Jumper Settings 13VAC Power Source 1 CONTROLLER PCB 2 115V JUMPER CONFIGURATION 3 4 RECEPTACLE 230VAC 2 BLACK BLACK 3 Y ATTACH TO ENCLOSURE BLACK GREEN YELLO WHITE Figure 11 Power Jumper Settings 230 VAC Power Source 1 CONTROLLER PCB 2 230V JUMPER CONFIGURATION 3 4 RECEPTACLE ATTACH TO ENCLOSURE 26 Pinball Wizard Operations amp Service Manual SYSTEM CONTROLLER STAND ALONE SYSTEMS When installed with an automatic scoring system capable communicating to the bumpers all Pinball Wizard bumper functions are controlled by the scoring system In centers not equipped with a compatible scoring system a System Controller located at the Control Desk to allow the desk operator to raise or lower the bumpers on a lane s The System Controller allows the desk operator to raise or lower the bumpers on a single lane or group of lanes Refer to Figure 12 Figure 12 System Controller Rear Connector Ports and Controls 1 POWER IN 2 POWER SWITCH 3 SHIFT DATA PORT 4 SERIAL PORT 5 CONTRAST 6 AUDIO IN NOT USED 7 AUDIO OUT NOT USED The controller functions features are Power Connection for the main power for the controller e Power Switch Main Power On Off toggle switch Shift Data
34. ish by clicking Merge then clicking Exit Enabling bumpers for the bowler In order for the bowlers to have bumper selection at the scorer the bumpers must be enabled at the control desk The default setting is determined when the lane is assigned For centers with Frameworx scorers the default bumper setting can be found on Frameworx Settings Scoresheet page Refer to Figure 20 For centers with Vector scorers the settings are on the Vector Settings Lane Settings page Refer to Figure 21 Bday Bumpers 1 League Play at Open Play Bday Bumpers PBA EE English E Frames On Overhead G4 Frames On Lower CA CT Use Professional Bowler Format Frames Pet Bowler Switch 1 Frames Per Lane Switch 61 es C10 C None Color Bar Sequencer Type C Arrows Color Bar and Arrows Iv Previous Games Bowler Statistics Strings of Strikes Cumulative Scores Open Practice Automatic Bumpers 120 Slow Bowler Time seconds 180 Pinsetter Inactivity Time seconds Slow Bowling Message Please Resume Bowling Please Resume Bowling Pinsetter Inactivity Message Pinsetter is OFF Press OK Figure 20 Frameworx Settings Scoresheet Screen Pinball Wizard Operations amp Service Manual 39 Sequence Frames Bowler C2Frames Scoresheet Display Grid C10frame C5Frame 5x2 Default Language Multimedia Series Show Animated Exciters PlaySound
35. lectrical alert which could potentially cause personal injury or death WARNING Will designate electrical alerts which could potentially cause personal injury or death CAUTION Will designate an alert which could potentially cause product damage gt gt p Will designate grounding alerts Pinball Wizard Operations amp Service Manual SAFETY NOTICE TO USERS OF THIS MANUAL This manual has been written and published by the Service Department of Brunswick Bowling and Billiards to aid the reader when servicing or installing the products described It is assumed that these personnel are familiar with and have been trained in the servicing or installation procedures of these products which includes the use of common mechanic s hand tools and any special Brunswick or recommended tools from other suppliers We could not possibly know of and advise the reader of all conceivable procedures by which a service might be performed and of the possible hazards and or results of each method We have not attempted any such wide evaluation Therefore anyone who uses a service procedure and or tool which is not recommended by Brunswick must first completely satisfy himself that neither his nor the product s safety will be endangered by the service procedure selected All information illustrations and specifications contained in this manual are based on the latest product information available at the time of publication It should be kept in
36. mer The only lubrication needed is to lubricate the gear teeth on the actuator arm once a year using Pinball Wizard lubricant part number 11 676308 000 This lubricant is safe for the plastic components nm NOTE The Troubleshooting section at the end of this manual contains corrective actions for system faults The items listed here are NOT recommended procedures for troubleshooting the System Periodic Inspections N WARNING The lane s being serviced should be placed out of service at the control desk until servicing inspections are finished Failure to deactivate lane s may cause injury to personnel 1 Disconnect power from the Automated Bumper Controller 2 Atrecommended intervals of 20 000 cycles or six months of operation visually inspect the set screws on the drive and driven pivot assembly crank arms for security Tighten set screws as needed 3 Visually inspect the jam nuts on the connecting link turnbuckles for evidence of wear looseness or damage correct turnbuckles as needed The required length of assembled turnbuckles is 4 31 to 4 38 4 Inspect the bushings on the rail upright and correct any conditions that may exist 5 Visually inspect ALL mechanical linkages cross lane links crank arms rail couplers for evidence of excessive wear Replace worn components as needed m NOTE If replacement of drive driven pivot assemblies is required a bumper rail position check MUST be performed afterward Refer
37. mind while working on the product that the electrical system is capable of violent and damaging short circuits or severe electrical shocks When performing any work where electrical terminals could possibly be grounded or touched by the mechanic the power to the product should be disconnected prior to servicing and remain disconnected until servicing is complete 4 Pinball Wizard Operations amp Service Manual 5 Section 1 General Information ccccccccssssscsccccccccsssscssscsccccccccesessscsccccccccesecescscccccsccssesssso Federal Communications Commission Class B 8 Product Sheet tubus eis 10 Products Not Harmful to Pinball Wizard nnne ens 10 Products Harmful to Pinball Wizard edo eo S 11 Section 2 Safety fe LZ npe pu etant opas ed eher AKESE EE EEE EE ETENE EE E Sa AOSE TETTERE 12 Safety During Normal Operations trenson Seear Otor Eei S EErEE EEEa nen nnn nerit rnnt 12 Safety During Non Operational Service or Preventive Maintenance 12 Operational bei Deom pO e Up ERE 13 Discotirectitig POWER DRESS EOD tess EEPE EREE EESE OEE EEEE EEEE ENEE IPE R ES Es 13 Manually Raising and Low
38. ne number lane range will have automated bumpers activated 5 If N no is selected the appropriate bowler name s will have to be edited at the scorer Method Two 1 Enterlane number s and press ADJUST key 2 With ADJUST screen displayed press key Bumpers are now available for bowler s on this lane 3 Press ADJUST key again to exit Turn Off Automated Bumpers While a Lane is in Use m NOTE Operators can choose one of two methods to turn off the automated bumpers while a lane is in use Method One 1 disable the automated bumper system a Enter the lane number or lane range b Press U key and then the key Automated bumpers are no longer available for that lane lane range Method Two 1 Enterlane number s and press ADJUST key 2 With adjust screen displayed press the key Bumpers are no longer available for bowler s on this lane 3 Press adjust key again to exit Pinball Wizard Operations amp Service Manual 33 Raising Resetting Bumpers from the Control Desk During an Emergency 1 EMERGENCY UP Enter lane number or lane range and press key 2 reset bumpers after an Emergency UP command has been given OR the Emergency UP switch has been actuated a Enterlane number or lane range and press key b At the prompt Bumpers in emergency up Do you want to turn off emergency up Y N Enter Y to lower bumpers and return to normal operation If N is entered bump
39. ons When the emergency UP switch is actuated on any of the lanes it overrides any commands from the system controller and immediately raises the bumpers on the affected lane The following prompt appears on the controller LCD display EMERGENCY UP Lane Number PRESS SEL TO CLR l Determine the cause of the emergency up and correct the issue found N Caution Step 2 should only be performed after the cause of the emergency up has been corrected 2 Press SELECT key to reset an emergency UP condition Normal automated bumper operation is restored on the affected lane Pinball Wizard Operations amp Service Manual 31 Operations with Command Network Turn On Automated Bumpers While Issuing a Lane from the Control Desk l 2 NOTE Perform the following steps at the Control Desk CMS terminal Select LANE NUMBER S for automated bumper system Press LANE ON key While check in screen is displayed press the key The automated bumper system is now available to the bowlers on that lane Press the a second time to disable automated bumpers NOTE The status of the automated bumpers is displayed by W in the RATE box while the check in screen is displayed When the letter W is present automated bumpers are available to the bowlers on the selected lane or lane range Automated bumpers will need to be enabled for the appropriate bowlers as names are entered at the automatic scorer Names that we
40. ort has been made to protect the user bowler from these points For original installations of Pinball Wizard an emergency up switch located on the ball return capping near the foul line allows the user to quickly return the bumpers to their up position in the event of an emergency For newer installations the emergency up switch is integrated into the bumper drive assembly for automatic operation Bumpers may also be equipped with break away rails With this feature the rails will disengage from the motor drive when there is an obstruction under the rail that prevents it from lowering Safety During Non Operational Service or Preventive Maintenance Servicing the bumpers can create unique situations that do not occur during normal operation Extra care must be taken during service to ensure maintenance and repairs are done in a safe manner 1 Service to the bumper system should only be carried out by trained personnel 2 Powerto the Automated Bumper Controller box must be disconnected prior to servicing the bumper system Refer to Figure 1 3 Your hands or fingers must never come into direct contact with the bumper rails while they are moving 4 Never use your hands or feet to manually raise or lower the bumper rails Use an appropriate tool such as the Brunswick bumper deployment tool Brunswick part number 84 8601000 000 when manually lifting or lowering the bumpers Refer to Figure 2 During non operational service of the bum
41. per system additional precautions need to be taken as integrated safety features may be unexpectedly triggered or may have been temporarily disabled during service To prevent unexpected operation all non operational work must be done with the power turned off and the power cord unplugged from the bumper controller PCB Additionally the power cord must be secured so that it cannot be used to power the bumpers until they are ready to be put back into service Refer to Figure 1 The Pinball Wizard automatic bumpers are not intended for manual operation Never raise or lower the bumpers by pushing or pulling the rails as injury to or loss of fingers or toes can occur To raise or lower the bumper manually disconnect power to the Automated Bumper Controller and then use an appropriate tool such as the Brunswick bumper deployment tool 84 860100 000 Refer to Figure 2 12 Pinball Wizard Operations amp Service Manual Operational Checks Most operational checks require electrical power to be on Extreme care must be exercised to avoid contacting electrical components or power sources Simple steps such as reinstalling covers proper static grounding etc will prevent injury to personnel and or equipment damage Operational checks should only be performed if The center personnel are aware the installation or service of the bumpers is in process e The lane s being worked on are placed in an out of service or hold status This prevent
42. r a stretched spring in the bumper controller assembly 53 FRONT DESK INDICATES BUMPERS ARE OFFLINE Frameworx Scorers Refresh the Lane Status at the front desk Is more than 1 pair offline Are the bumpers present on the Test 485 Devices screen at the console Cycle power to the PBW Controller PCB s 54 No Reboot the Center Management System server computer Clear NVRAM at the Scorers Cycle power to the PBW Controller Is the Pinsetter PCB s Interface present on the Test 485 Devices screen at the console Cycle power to the PBW Controller PCB Check the cable from the I O PCB to the Breakout PCB Verify the switch setting on the PBW Controller PCB s Replace the PBW Controller PCB s Pinball Wizard Operations amp Service Manual FRONT DESK INDICATES BUMPERS ARE OFFLINE Vector Scorers Refresh the Lane Status at the front desk Enable the bumpers using the Config exe program Yes Is more than 1 pair offline Verify the switch setting on the PBW Controller PCB s Cycle power to the PBW Controller PCB s Replace the PBW Controller PCB s Pinball Wizard Operations amp Service Manual Are the lanes that are offline associated with the same scorer computer Reboot the Reboot the Scorer Scorer Computer Computers Replace the
43. r up switch The cam touching this switch is adjustable Install the new motor and loosely install the screws Install the key and pinion gear Temporarily install the actuator arm Position the actuator arm so that the inside limit switch clicks when lowering the actuator arm Rotate the motor within slots so that a click occurs when the top of actuator arm is 3 8 1 8 below the top edge of the side plate Tighten the motor screws to 100 inch pounds 11nm Slide the actuator out slightly to gain access to the hidden motor screw Push the actuator back on and the install washer and retaining ring Rotate the actuator arm up and adjust the outer switch cam so that the arm is between 90 and 100 from horizontal when outer switch clicks Verify both the up and down adjustments by rotating the actuator up and down listening for limit switch clicks at the appropriate locations Reinstall the plastic switch cover With the actuator in the down position install the shaft coupler from the old motor so that the screws on the coupler point away from the motor allowing access to them when installed on the lane Tighten the two screws on coupler to secure it to the motor shaft Install drive assembly onto the lane while inserting the cross lane shaft into the coupler Rotate the cross lane shaft within the coupler until both actuator arms are horizontal Tighten the two screws on the coupler to secure the coupler to the cross lane sha
44. re previously entered entered via the Waiting List entered via Download Open Party or entered via View Correct Scores will have to be edited at the automatic scorer to activate for the appropriate bowler s Enable Automated Bumpers from the Waiting List Screen 32 Press A to add a party to the waiting list Type the party name and press ENTER Type the number of bowlers in the party and press ENTER Use the arrow keys to highlight the scoring unit available and press ENTER Use the arrow keys to highlight Bumpers on the Centers Services List Press ENTER to select bumpers An asterisk will display when bumpers are selected Pressing ENTER a second time deselects bumpers Press ENTER SCREEN when all of the desired Center Services have been selected to continue to the Bowler Entry screen Enter the bowlers names and special game information as needed For additional information regarding waiting lists refer to the Control Desk Operations Guide 57 900355 000 pages 3 1 through 3 3 Pinball Wizard Operations amp Service Manual On Automated Bumpers After Lane Has Been Issued m NOTE Operators can choose one of two methods to turn on the automated bumpers after a lane has been issued Method One 1 Press SCORER STATUS key 2 Enter the lane number and or lane range and press the key 3 The prompt Lift bumpers for everyone Y N will appear 4 yes 15 selected ALL bowler names for that la
45. rs the cable attached to J3 comes from the prior lane pair bumper controller Refer to Figure 5 nm NOTE An RS232 Converter box connected to the Com2 port on the scorer computer changes the communication protocol to RS 465 Frameworx Scoring Systems For installations with Frameworx scorers the input data to J3 originates from the I O PCB J2 Refer to Figure 6 m NOTE A LLAN Breakout PCB is mounted in either the lane group processor or Frameworx scorer console and allows easy cabling to the existing Frameworx local LAN Communication Out J4 This connection allows the communication entering the PCB at J3 to continue out of the PCB Refer to Figures 2 4 When the communication signal is not needed by additional devices J4 not used a jumper terminator must be installed on pins 2 and 3 of JP1 Refer to Figure 7 20 Pinball Wizard Operations amp Service Manual STAND ALONE pee VECTOR SCORING 8 Figure 5 Daisy Chain Cabling for Stand Alone Systems and Vector Scoring 1 AUTOMATED BUMPER 2 LAST AUTOMATED BUMPER 3 BUMPER CONTROLLER CONTROLLER PCB CONTROLLER TO BUMPER CONTROLLER CABLE 57 300234 000 4 JUMPER ON PINS2 amp 3 OF JP1 5 CONTROL
46. s personnel from inadvertently activating the pinsetter and issuing a lane Disconnecting Power Power to the Automated Bumper Controller box must be removed prior to servicing the bumper system It is suggested that the circuit breaker that supplies power to the Bumper Controller be turned off AND the power cord connected to the side of the Bumper Controller Box be disconnected Refer to Figure 1 Once power is removed additional steps must be taken to ensure that the power cannot be restored until servicing is complete This can be accomplished by attaching an approved lockout device to the circuit breaker and or securing the power cord so that it cannot be used TURN OFF PINBALL WIZARD CIRCUIT BREAKER OFF ON POWER SUB PANEL DISCONNECT POWER EHE mmi m mu Figure 1 Disconnect Power Pinball Wizard Operations amp Service Manual 13 Manually Raising and Lowering the Bumpers The Pinball Wizard bumper system is designed for automatic operation and under normal conditions should not be operated manually During servicing however it may be necessary to raise or lower the bumper rails manually When operating the bumpers manually the following safety precautions must be taken to prevent injury l 2 Service to the bumper system should only be carried out by
47. tial installation of a scorer computer or whenever the hard drive in the scorer computer is replaced To active the bumpers for a scorer computer perform the following steps 1 At the Windows desktop screen of the server computer Double click the Config icon If the Config icon is missing from the desktop screen it be found in the CABrunswick Utilities directory of the server computer 2 Select the Score Computer button Refer to Figure 16 ctor Configuration utility 1 Front desk computer Score computer Ex IC Copyngh 2000 Brurcenck Gor ng and Comp Figure 18 Config exe screen 3 You will see a message 15 CMSERVER a scoring computer Click No 4 Select the appropriate SCORING COMPUTER from the drop down list on the top left of the window Refer to Figure 19 Score computer configuration Score computer cone comporten so Change Scorer Number 1 2 3 4 5 6 7 8 Figure 19 Scorer Configuration Screen 38 Pinball Wizard Operations amp Service Manual 5 Under the Lanes column double click on the first lane that has bumpers installed and assign the bumper type Brunswick to the lane Refer to Figure 19 6 Repeat this step for each lane that has automatic bumpers 7 Click Save to finish 8 Repeat steps 4 through 7 for each scoring computer that has automatic bumpers installed 9 Then click Exit 10 Fin
48. tings Front Desk Defaut Rates Scorer Print Prepay Center information Intercom and Service Member Rental Reservation schematic 5 es Show today s date after 30 seconds C Games games Height of hour fields Practice Time o min Business hours until Practice Frames fms Remove reservation after started Quick reservation Initials only Open Play Default values Bumpers available Bumper is enabled by default Bowler price rates selectable Mode Normal m Waiting List Waiting List assignments go directly to lanes Multiple Front Desk Operation mode Runin server mode Range of lanes to handled by this terminal C Run in client mode From lane 1 Server name To lane Cancel Apply Figure 16 Vector Settings Front Desk Tab 36 Pinball Wizard Operations amp Service Manual 3 Click for your change to take effect 4 You can now assign the bumpers at the Open Play F2 screen or the Score Correction F11 screen Refer to Figure 17 E C Time minutes Game games Figure 17 Open Play Menu Pinball Wizard Operations amp Service Manual 37 Operations Vector Plus Control Desk Initial Set up For Vector Scorers Before using the bumpers for the Ist time with Vector Scoring they must be activated within the Scorer Computer This one time setup is necessary upon ini
49. trained personnel Power to the Automated Bumper Controller box must be removed prior to servicing the bumper system or raising or lowering the rails Refer to Figure 1 Your hands fingers or feet must never come into direct contact with the bumper rails to raise or lower them Refer to Figure 2 Use an appropriate tool such as the Brunswick bumper deployment tool Brunswick part number 84 8601000 000 when manually lifting or lowering the bumpers Refer to Figure 2 To further prevent injury when servicing bumpers that are in the up position place a wedge between the bumper rail and the bumper channel to prevent the rails from accidently lowering N WARNING Manually raising or lower the bumper rails should only 14 be done if it is necessary for servicing the bumpers It should not be used as an alternative operating method for inoperative bumpers Pinball Wizard Operations amp Service Manual Figure 2 Raising Lowering the Bumpers N WARNING prevent serious injury your hands or feet should never come in contact with the bumpers while they are being raised or lowered DO NOT use your hands to raise or lower the bumper rails Pinball Wizard Operations amp Service Manual 15 RECOMMENDATIONS FOR SAFE BUMPER BOWLING Automated Bumper Bowling presents a risk of injury to young children who attempt to walk on the lane surface where they could slip and fall while the automated bumpers are closing The following Oper
50. ts 6 Press key and press repeatedly to move the bumper rail DOWN in the selected increments m NOTE While in diagnostics mode the opening and closing status messages are not displayed 7 When finished running diagnostics press and hold the SELECT key for five seconds to disable and exit the diagnostics mode Pinball Wizard Operations amp Service Manual 41 Frameworx Scoring 4 5 NOTE The following steps are performed at the Frameworx scorer and require Frameworx Scorer software version 4 0 or higher They are basic commands and or status messages used to verify system operation after installation or during system troubleshooting At the Frameworx Scorer access the maintenance menu by entering the appropriate password Choose the Select Diagnostics Function menu and enter the appropriate password to access the diagnostics menu Select Bumpers Configuration from the diagnostics menu Choose Left Lane or Right Lane Configuration as desired Select Enable Bumpers to establish bumper communication Select the Close Channels option to force the bumpers to close n NOTE Reset switch status before each check 42 6 7 8 Select the Open Channels option to force the bumpers open Repeat steps 3 6 for other lane pair Press Cancel to return to Frameworx scorer screen Pinball Wizard Operations amp Service Manual Remote Control Box If a System Controller or Frameworx scoring is
51. valuation according to Annex I place and date of issue last 2 digits of the year the ce marking was affixed the first time Muskegon MI USA 07 15 2008 0 1 David M Sella Vice President Engineering and R amp D Name and signature of company authorized person and company s stamp Pinball Wizard English 01b Pinball Wizard Operations amp Service Manual 9 PRODUCT INFORMATION SHEET Laboratory tests have been conducted to develop a list of cleaning materials which are approved for use in the maintenance of your Pinball Wizard gutters Also developed was a list of products commonly used in bowling center maintenance that must NOT be used on your Pinball Wizard gutters m IMPORTANT The use of any unapproved material on your PinBall Wizard gutters will void the warranty Products Not Harmful to Pinball Wizard Gutters Absolute HV Absolute Control Authority22 W22 Lane Conditioner Connect Lane Conditioner Control amp Lane Conditioner Control amp LV Lane Conditioner Logic Lane Conditioner Authority22 Lane Cleaner Intense Concentrated Cleaner Invincible Lane Cleaner Judge Lane Cleaner MA X20 Concentrated Lane Cleaner Squeaky LD Lane Cleaner IPA 99 Synthetic Approach Cleaner Approach Spot Cleaner Armor Slide Approach Restorer 10 62 860106 005 62 860143 005 62 860205 005 62 860160 005 62 860046 005 62 860141 005 62 860162 005 62 860206 005 62 860139 012 62 860055 005 62 860
52. y cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver 15 connected Consult the dealer or an experienced radio TV technician for help 8 Pinball Wizard Operations amp Service Manual Declaration of Conformity We Brunswick Bowling amp Billiards Corporation 1 North Field Court Lake Forest IL USA 60045 declare under our sole responsibility that the product Brunswick Automated Bumper System Model Pinball Wizard and Accessories is in conformity with the following Directives at date of this declaration Low Voltage Directive 73 23 EEC and its amendment 93 68 EEC Standards EN 60950 Safety of Information Technology Equipment EMC Directive 89 336 EEC Standards EN 55022 EN 50082 1 Machinery Directive 98 37 EC These conclusions were based on the following test reports EMC Directive TUV EMC Emission Report B950901 TUV EMC Immunity Report B950902 Machinery Directive Product e
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