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Owner`s Manual

1. 1 Before cleaning the machine A Block off the end of the exhaust pipe to prevent water entry A plastic bag and strong rubber band may be used B Make sure the spark plug and all filler caps are properly installed 2 Ifthe engine case is excessively greasy apply degreaser with a paint brush Do not apply degreaser to the chain sprockets or wheel axles 3 Rinse the dirt and degreaser off witha garden hose Use only enough pressure to do the job CAUTION Excessive water pressure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electrical devices Many expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin operated car washers 4 Once the majority of the dirt has been hosed off wash all surfaces with warm water and mild detergent type soap An old toothbrush or bottle brush is handy for hard to get at places 5 Rinse the machine off immediately with clean water and dry all surfaces with a chamois clean towel or soft absorbent cloth 6 Dry the chain and lubricate it to prevent rust 126 7 Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy 8 Automotive type wax may be applied to all painted and chrome plated surfaces Avoid combination cleaner waxes Many contain abrasives which may mar the paint or protective finish When finished start the engine and
2. F Fill the engine with oil and install the oil filler cap G Warm up the engine for several minutes at idle speed Check for oil leakage while warming up 99 Tightening torque Drain plug engine 30 Nm 3 0 m kg 21 6 ft lb CAUTION Be sure no foreign material enters the crankcase Recommended oil see page 131 Oil quantity see page 131 Transmission oil 1 Transmission oil measurement A Place the machine on a level place B Remove the oil filler bolt and check the oil level It should be up to the brim of the hole If the level is low add oil to raise it to the proper level C Reinstall the oil filler bolt and tighten to specification ightening torque Oil filler bolt 15 Nm 1 5 m kg 11 ft lb 1 100 eg Oil filler bolt measurement hole 2 Transmission oil replacement A Place the machine on a level place B Place a container under the engine C Remove the oil filler bolt and drain plug to drain the oil D Reinstall the drain plug and tighten to Specification ightening torque i Drain plug 1 Drain plug 15 Nm 1 5 m kg 11 ft Ib 101 E Fill the engine with oil and install the oil filler F Start the engine and warm up for a few bolt minutes While warming up check for oil leakage If oil leakage is found stop the Recommended oil See page 131 engine immediately and check for the cause Oil quantity Periodic oil change 0 11
3. POTENTIAL HAZARD Front 25 kpa 0 25 kgf cm 3 6 psi Operating this ATV with improper tires or Rear 25 kpa 0 25 kgf cm 3 6 psi with improper or uneven tire pressure Check and adjust tire pressures when the tires are cold WHAT CAN HAPPEN Tire pressures must be equal on both Use of improper tires on this ATV or sides operation of this ATV with improper or uneven tire pressure may cause loss of 3 Tire pressure below the minimum control increasing your risk of accident specified could cause the tire to dislodge from the rim under severe riding HOW TO AVOID THE HAZARD conditions 1 The tires listed below have been The following are minimums approved by Kwang Yang Motor Co Ltd Front 22 kpa 0 22 kgf cm 3 2 psi for this model Other tire combinations are not recommended pS s we Rear 22 kpa 0 22 kgf cm 3 2 psi 18 7 8 TUBELESS Rear 18 9 8 TUBELESS 40 4 Never set tire pressure over the Set pressure tires cold recommended Set tire pressures to the following Front 28 kpa 0 28 kgf cm 40 psi Rear 28 kpa 0 28 kgf cm 40 psi OORE ven sn Minimum Maximum pressure 25 kpa 22 kpa 28 kpa Front 0 25 kgf cm 0 22 kgf cm 0 28 kgf cm 3 6 psi 3 2 psi 4 0 psi 25 kpa 22 kpa 28 kpa Rear 0 25 kgf cm 0 22 kgf cm 0 28 kgf cm 3 6 psi 3 2 psi 4 0 psi Higher pressures may cause the tire to burst Inflate the tires very slowly and carefully F
4. Type Air cooled 4 stroke OHC Cylinder arrangement Single cylinder Displacement 89 9 cm Bore x stroke 47X51 8 Compression ratio 10 0 1 Starting system Electric starter and kick startet Lubrication system Wet sump 130 Engine oil transmission oil Type Recommended engine oil classification SAE 10W 30 SAE 10W 40 SAE 20W 40 SAE 20W 50 PO 10 20 30 40 C API Service SE SF SG type or higher Recommended transmission Oil classification SAE 90 Quantity Engine oil Periodic oil change 0 7 L 0 62 Imp gt 0 74 US qt Total amount 0 8 L 0 70 Imp gt 0 84 US qt Transmission oil Periodic oil change 0 11L 0 10 Imp qt 0 12 US qt Total amount 0 12L 0 11 Imp qt 0 13 US qt 131 Air filter for engine Wet type element for V belt compartment Dry type element Fuel Type UNLEADED FUEL Tank capacity 5 5 L 1 16 Imp gal 1 40 US gal Reserve amount 1 5L 0 32 Imp gal 0 38 US gal Carburetor Type Spark plug Type NGK CR7HSA Gap 0 6 0 7 mm 0 024 0 028 in Clutch Type Dry centrifugal automatic Brake Front brake type Drum brake Operation Right hand operation Rear brake type Disk brake Operation Left hand operation 132 Suspension Front Swing axle Rear Swing arm Shock absorber Front Coil spring Oil damper Rear Coil spring Oil damper Electrical Ignition system C D I Generator system C D I Magneto Battery type 12V 4AH Tire Type Tubeless Size Front 1
5. e Never operate an ATV on any public street road or highway even a dirt or gravel one e Never operate an ATV without wearing an approved motorcycle helmet that fits porperly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants e Never consume alcohol or drugs before or while operating this ATV e Never operate at speeds too fast for your skills or the conditions Always go at a speed that is proper for the terrain visibility and operating conditions and your experience e Never attempt wheel jump or other stunt e Always inspect your ATV each time you use it to make Sure it is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in this manual e Always keep both hands on the handlebars and both feet on the footboards of the ATV during operation e Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV 10 e Never operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain e Always follow proper procedures for turning as described in this manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speed e Never operate the ATV
6. 1 To shift into neutral from either for ward or reverse gear push or pull the lever to the center position When in the neutral with the ignition switch in the on position the neutral indicator light will illuminate A CAUTION Always come toa complete stop with engine at idle before moving the shift lever changing gears while moving or shifting from neutral with the engine above idle could Cause sudden change of direction res ult in loss of control or being thrown from the ATV cause severe inj ury or death 144 SPECIFICATIONS Dimension Overall length 1440 mm 57 6 in Overall width 905 mm 35 6 in Overall height 925 mm 37 0 in Seat height 650 mm 25 5 in Wheel base 965 mm 37 9 in Fra Minimum ground clearance 150 mm 6 0 in RR Minimum ground clearance 100 mm 4 0 in Basic weight With oil and full fuel tank 123kg 270 6 Ibs Engine Type Air cooled 4 stroke OHC Cylinder arrangement Single cylinder Displacement 89 9 cm Bore x stroke 47X51 8 Compression ratio 10 0 1 Starting system Lubrication system Electric starter and kick Wet sump 145 Engine oil transmission oil Type Recommended engine oil classification SAE 10W 30 SAE 10W 40 SNS NE SAE 20W 50 PO 10 20 30 40 C API Service SE SF SG type or higher Recommended transmission Oil classification SAE 90 Quantity Engine oil Periodic oil change 0 7 L 0 62 Imp gt 0 74 US qt Total amou
7. Headlight switch for genuine KYMCO accessories 3 Start switch as Engine stop switch When the switch is in the RUN position the engine will operate When the switch is in OFF X position the engine will not operate This switch is intended primarily as a safety or emergency control and it should normally remain in the RUN position NOTE If you stop your ATV by turning the engine stop switch OFF Sal be sure to turn the ignition switch OFF to prevent battery discharge Headlight switch The headlight switch should be operated when you add the headlight equipment using genuine KYMCO accessories Turning the switch to the pa position to switch off the headlight Turning the switch to the on the low beam Turning the switch to the on the high beam SCT position to switch O position to switch NOTE The USA model does not come equipped with headlights as standard equipment If the headlight is not equipped be sure to turn the headlight switch oe to prevent battery discharge 22 Stater button To starter the engine press the starter button with the ignition switch ON and the engine stop switch at RUN CH CAUTION See starting instructions prior to starting engine see page 42 for details NOTE If the starter switch is pushed with the ignition switch and the engine stop switch Ga the starter motor will be activa
8. Se Poki ad S e Replace if damaged heck operation e Replace if damaged e Check toe in e Adjust if necessary Knuckle shafts Steering shaft e Lubricate every 6 months e Check all chassis fittings and fasteners GE and Fasteners e Correct if Eo It is recommended that these items be serviced by a KYMCO dealer Lithium soap base grease Steering system 95 Engine oil E Remove the dipstick and inspect the oil level 1 Engine oil level measurement F The oil level should be between the maximum A Place the machine on a level place and minimum marks If the level is low add oil B Warm up the engine for several minutes to raise it to the proper level and stop it C Remove right side cover 1 Dipstick oil filler cap 2 Maximum level mark 1 Right side cover 3 Minimum level mark D Remove the dipstick and wipe it off witha CAUTION clean rag Insert the dipstick in the filler l hole without screwing itin Be sure no foreign material enters the crankcase NOTE Wait a few minutes until the oil level settles before checking 96 Ox 1 1 Engine oil replacement and oil filter cleaning A Place the machine on a level place B Warm up the engine for several minutes and stop it C Place a container under the engine D Remove the oil filler cap and oil filter cap to drain the oil CAUTION Be sure no foreign material enters the crankcase When remov
9. CARE AND GOOD JUDGEMENT If children use ATVs that are not recommended for their age severe injury or death can result Get training if you are inexperienced Even though a child may be within the age Beginners should get training from a certified group for which an ATV is recommended he instructor or she may not have the skills abilities or Become familiar with this ATV at slow speeds judgment needed to operate the ATV safely first even if you are an experienced operator and may be involved in a Serious accident Do not attempt to operate at maximum HOW TO AVOID THE HAZARD performance until you are totally familiar with A child under 12 should never operate this the machine s handling and performance ATV Never allow a child under 16 to operate an ATV without adult supervision and never allow continued use of te ATV by a child If he or she does not have the abilities to operate it safely characteristics A WARNING POTENTIAL HAZARD Operating this ATV without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain 51 OW TO AVOID THE HAZARD Pre operation checks ecome familiar with this ATV at slow Always perform the pro operation checks listed peeds first even if you are an experienced on page 34 before riding for safety and proper perator care of the machin
10. EECHER sieur ege eege 112 Brakeleverlubrtceaton ee 117 rage E 119 C Cable inspection and lubrication 116 UI E 39 CLEANING EE 126 CLIMBING IP TA elise senate deunsctnaseceatateratesees 77 CONTEN H EE E CONTROL FUNC FIONS wes ccdiescisiievisecnunes 20 CROSOINGA SLOP Eianissciiwisdcantmomawaddndsweean 85 CROSSING THROUGH SHALLOW WATER 88 Page D Draining the V belt compartment 117 Drive chain cleaning and lubrication 116 Drive chain slack adjustment 114 Drive chain slack check 114 During CDCI ANON 21 crstenrvceanensndiaregi denen lt taee 62 E Engine DIE AIG EE 45 Engine and transmission oil 38 GS Ol EE 96 Engine stop SWUM WEE 21 EXMGUSTSY EE 68 Cont d 136 Page F Fittings and fasteners cece cence eee 39 Flag polebracket ees ER Frame and engine serial number 16 dein ei soior Tinere A E AEAEE 27 Front brake lever free play adjustment 110 Frontbrakeshoeinspection 05 109 St E 36 Luserepnlacement eee es 121 FUGHANK CAD E 29 UT VY E 30 H Handlebar switches nasensssnnnererrnnnnn 21 Headlight switchen 22 Idle speed adjustment betitelt E EE IMPORTANT NOTICEGS K Key identification number Kickstarter Knuckle shaft and rear fork Shaft Jbrteartton Ze egege gege h K de Model code Mongoose Heverseversion 137 Cont d Page
11. HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate this ATV in fast flowing water or in water deeper than that specified in your Owner s Manual 88 Test your brakes after leaving the water Do not PARKING continue to ride your ATV without verifying that you have regained proper braking ability Always choose a level place to park After bringing your ATV to a stop hold the brakes while you shift into neutral Then set the parking brake and turn the ignition switch OFF If you re through parking for the day also turn the fuel valve OFF 89 WHAT TO DO IF This section is designed to be a reference guide only Be sure to read each section on riding techniques completely WHAT TO DO If your ATV doesn t turn when you want it to Bring the ATV to a stop and practice the turning maneuvers again Be sure you are putting your weight on the footboard to the outside of the turn Position your weight over the front wheels for better control See pages 73 74 If your ATV begins to tip while turning Lean more into the turn to regain balance If necessary gradually let off the throttle and or steer to the outside of the turn See pages 73 74 90 If your ATV starts to slide sideways Steer in the direction of the slide if you have the room Applying the brakes or accelerating is not recommended until you have corrected
12. L 0 10 Imp qt 0 12 US qt Total amount 0 12 L 0 11 Imp qt 0 13 US qt CAUTION Be sure no foreign material enters the crankcase ightening torque Oil filler bolt 1 Oil filler bolt 15 Nm 1 5 m kg 11 ft lb 102 Spark plug inspection The spark plug is an important engine component and is easy to inspect The condition of the spark plug can indicate the condition of the engine For example avery white center electrode porcelain color could indicate an intake air leak or carburetion problem for that cylinder Do not attempt to diagnose such problems yourself Instead take the machine to a KYMCO dealer You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode If electrode erosion becomes excessive you should replace the spark plug with one of the proper type Standard spark plug NGK CR7HSA Before installing the spark plug measure the electrode gap with a feeler gauge and adjust to specification Spark plug gap 0 6 0 7 mm 0 024 0 028 in A Spark plug gap When installing the spark plug always clean the gasket surface and use a new gasket Wipe off any grime from the threads and tighten to the specified torque Tightening torque Spark plug 12 5 Nm 1 25 m kg 9 1 ft lb 103 Air filter cleaning The air cleaner accumulates dust and must be cleaned periodically If the ATV is ridden in dus
13. N No Blieder tel 59 O OPERATION EE 43 P FARE IN E 46 89 Farking ef 28 Parking on a slope EE 47 Parts LOCA ON E 17 PERIODIC MAINTENANCE LUBRICATION EG 94 PERIODIC MAINTENANCE AND ADJUST NIEN WEE 92 PREFACE is crcceennekeon pachercentactae ves eria D PRE OPERATION CHECKG 34 52 R Rear ee 2 Hearbrakepoademnspechon 109 Remote engine stop switch 5 24 RIDING DO WIN UE 83 RIDING OVER ROUGH TERRAIN 87 Riding Your Ad KE 49 S GAFETIYVINEORMATION ee 4 DE E NE A E N N 32 SLIDING AND SKIDDING EE T5 Spark arrestercleaning 123 140 Spark plug Ipspechon 103 SPECIAL MESSAGES 0c0eeee ee C SPECIFICATIONS nee 130 Speed HN CL E 26 63 Starter DUTON eege 22 Starting ECH e Un E 43 Seege 128 Storage Compartment ccc cece ee eee es 33 Sen EE 39 Cont d 138 T Throttlelever eee cece eee eee eeeee 25 39 Throttle lever adiustment 108 TIES EE 40 Tirewearimt 42 TOON en EE 92 Transmission Oil ER 100 Troubleshooting EE 124 Troubleshooting chat 125 TURNING vOURATVN 73 V Valvecearanceadiustment 106 W Warning information RE 2 Wheelmstallaton 118 Wheelremoval 118 Weight limits geg Aa gege beggen 53 139 Spark arrester cleaning 2 Remove the tailpipe by pulling it out of the Be sure the exhaust pipe and muffler are cool muffler before cleaning the spark arrester 3 Tap the tailpipe lightly then use a wire brush 1 Remove the bolt
14. O rings Use only kerosene to clean the drive chain Wipe it dry and thoroughly lubricate it with SAE 30 50 motor oil Do not use any other lubricants on the drive chain They may contain solvents that could damage the O rings 1 O rings Cable inspection and lubrication A WARNING POTENTIAL HAZARD Damaged control cables WHAT CAN HAPPEN Corrosion can result when the outer covering of control cables becomes damaged Cables can also become frayed or kinked Operation of controls could be restricted which could cause an accident or injury HOW TO AVOID THE HAZARD Inspect cables frequently Replace damaged cables Lubricate the inner cables and the cable ends If the cables do not operate smoothly aska KYMCO dealer to replace them Recommended lubricant KYMCO chain and cable lube or SAE 10W40 motor oil 116 Brake lever lubrication Draining the V belt compartment Lubricate the pivoting parts of the brake levers If water leaks into V belt compartment such as when the machine is drive in water remove the SE drain screw on the bottom of compartment and Lithium soap based grease drain the water Be sure to drive slowly until the All purpose grease V belt becomes dry If slipping is noticed ask a KYMCO dealer to inspect Recommended lubricant Knuckle shaft and rear fork shaft lubrication Lubricate the pivot points using a grease gun Recommended lubricant Lithium soap based grease 1 D
15. Riding your ATV requires special skills acquired through practice over a period of time Take the time to learn the basic techniques well before attempting more difficult maneuvers Riding your new ATV can be avery enjoyable activity providing you with hours of pleasure But itis essential to familiarize yourself with the operation of the ATV to achieve the skill necessary to enjoy riding safely Before you begin to ride be sure you have read this Owne s Manual completely and understand the operation of the controls Pay particular attention to the safety information and special safety message on pages 4 14 Please also read all caution and warning labels on your ATV 50 BEFORE RIDING Before allowing your youngster to ride the ATV read Important Message To Parents beginning on page 4 carefully and decide whether your youngster is ready to ride You need to prepared before riding This includes getting proper instruction making sure your ATV is in good operating condition and learning some basic safe rifing rules RIDER PREPARATION Age Recommendation The minimum recommended age for this ATV modelis 12 For safety never let children under 12 years old operate this vehicle Children under 16 should be supervised by an adult A WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this ATV Failure to supervise children under 16 on ATV models intended for their use WHAT CAN HAPPEN RIDE WITH
16. and left Can they easily use their feet to work the brake pedal and gearshift lever Can they operate the throttle and brake levers while they hold onto the handgrips If not the youngster is not physically ready to ride this ATV Before you let a youngster ride an ATV decide whether they are physically mentally and emotionally ready to ride Athletic ability is another requirement for riding aATV Generally speaking your youngster should be good at riding a bicycle before they get on an ATV Can your youngster judge speeds and distances while riding a bicycle and react with proper hand and foot actions Anyone who does not have good coordination balance and agility is not ready for this ATV Mental and emotional maturity are also necessary for safe riding Does your youngster think through problems and come to logical solutions On a bicycle does your youngster obey safe riding rules Be honest Young people who take unnecessary risks make bad judgments and don t obey rules are not ready to ride this ATV If you decide that your youngster is ready to safely operate this ATV make sure both of you first carefully read and understand the instructions and warnings in this Owner s Manual Also be sure that your youngster always wears a helmet and other appropriate riding equipment when operating or sitting on the ATV see page 55 Patience And Practice Even if a youngster takes a certified training course it s up to you to ensure
17. ere IN NEUTRAL THIS VEHICLE IS CERTIFIED TO OPERATE ON GASOLINE THIS VEHICLE VALVE CLEARANCE 0 10 0 02 mm INTAKE amp EXHAUST NF EPA R 10N CONFORMS 10 US GG SPARK PLUG NGK CR7HSA CO AND CALIFORNIA REGULATIONS i SPARK PLUG GAP 0 7m 16 1 G kW hr HC NOX 400 G kW rco FUEL UNLEADED GASOLINE ONLY 86 R M 2 FOR 2009 MODEL N EAR NEW Sec s OCTAN ENGINE EXHAUST CONTROL SYSTEM OIL 5W 30 SEE THE OWNER S MANUAL C PA MANUFACTURED 06 2008 MONTH YEAR KWANG YANG MOTOR CO LTD OUSAIn TAIWAN Dean Spartanburg Sp 29307 USA CERTIFICATE LABEL OF SVIA e E e KYMCO certifies that this ATV complies N d p z TY ENNIS with the American National Standard for Four Wheel All Terrain Vehicles ANSI SVIA 1 2007 Standard ETE PVA 1 MAS KYMCO certifie que ce quadricyle V T T est conforme a la norme nationale americaine ANSI SVIA 1 2007 des vehicules tout terrain a 4 roues STA P41 MGS l For Canada 2 WARNINGINFORMATION YourATV comes with ahang tag and severallabels containing important safety information Anyone who rides the vehicle should read and understand this information before riding Parents of young riders should make sure their A Ee read and understand the hang tag and abel information before allowing them toride The labels should be considered as permanent arts of the vehicle If a label comes off or ecomes hard to read contact your KYMCO
18. left on the vehicle disconnect the negative cable from the battery terminal e Battery posts terminals and related accessories contain lead and lead compounds Wash hands after handling Battery remove Battery installation 1 Make sure the ignition switch is OFF 1 Install in the reverse order of removal 2 Remove the seat page 32 2 Check all bolts and other fasteners are secure 3 Remove the battery cover by removing the mount _ 3 After installing the battery check to see if the bolts battery cables are routed correctly 4 Disconnect the negative terminal lead from the battery first then disconnect the positive terminal lead 5 Remove the battery 1 Battery 2 Positive terminal lead 3 Negative terminal lead 1 Battery cover 2 Mount bolt 120 Fuse replacement Fuse holder When frequent fuse failure occurs it usually The fuse holder is located in the storage box indicates a short circuit or an overload in the under the seat electrical system See your authorized KYMCO The specified fuses are 7A dealer for repair CAUTION To prevent accidental short circuiting turn off the ignition switch before checking or replacing a fuse A WARNING POTENTIAL HAZARD Using an improper fuse WHAT CAN HAPPEN 1 Fuse holder An improper fuse can cause damage to the electrical system which could lead to a fire HOW TO AVOID THE HAZARD Always use a fuse of the specified
19. let it WARNING POTENTIAL HAZARD Operation with wet brakes after washing WHAT CAN HAPPEN Wet brakes may have reduced stopping ability increasing the chance of an accident HOW TO AVOID THE HAZARD Test the brakes after washing Apply the brakes several times at slow speeds to let friction dry out the linings B STORAGE Before storing your ATV for an extended time be sure you thoroughly check the vehicle for needed repairs and have them corrected Otherwise the repairs may be forgotten by the time you remove the vehicle from storage In addition extended storage requires that you take the following steps to reduce the effects of deterioration from non use of the vehicle 1 Change the engine oil 2 Drain the fuel tank and carburetor Be sure to drain the fuel in a well ventilated area notina garage 128 WARNING POTENTIAL HAZARD Refueling this ATV or handling fuel improperly WHAT CAN HAPPEN The fuel could explode or ignite HOW TO AVOID THE HAZARD Always refuel this ATV and handle fuel ina well ventilated area with the engine off Do not smoke or allow flames or sparks in the area where fuel is handled Do not overfill the tank Be careful not to spill fuel when refueling After refueling make sure the fuel fill cap is closed properly and securely If any fuel is spilled make sure the area is dry before starting he engine An WARNING 4 Remove the battery page 120 And store iti
20. m O Ki lt lt a AA mg A d SR SE 53 dck A QA ASD l 86 RIDING OVER ROUGH TERRAIN Riding over rough terrain should be done with caution Look out for obstacles which could cause damage to the ATV or could lead to an upset or accident Be sure to keep your feet firmly mounted on the footboards at all time Avoid jumping the ATV as loss of control and damage to the ATV may result 87 A WARNING POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision Could cause the ATV to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as described in the Owner s Manual CROSSING THROUGH SHALLOW WATER Remember that wet brakes may have The ATV can be used to cross slow moving reduced stopping ability Test your brakes shallow water of up to a maximum of 20 cm 7 9 after leaving water If necessary apply inches in depth Before entering the water them several times to let friction dry out the choose your path carefully Enter where there is linings no sharp drop off and avoid rocks or other obstacles which may be slippery or upset the ATV Drive slowly and carefully A WARNING POTENTIAL HAZARD Operating this ATV through deep or fast flowing water WHAT CAN
21. number Frame and engine serial number Model code The frame serial number is stamped on the MODEL CODE LA20AB front of the frame The engine serial number is stamped on the left crankcase OK e A m A 1 Frame serial number 1 Engine serial number 16 Parts location 05 04 03 02 01 Handlebar switch Ignition switch Speed limiter Throttle lever 08 07 06 06 Remote engine stop switch 07 Storage compartment containing Owner s manual Air pressure gauge Tool kit Exhaust pipe Taillight Stop light Rear wheel Seat lock lever Oil filler cap dipstick Front wheel 09 10 11 18 17 16 15 14 Flat pole bracket hee A Right footboard pmm T AET e gt ay Front brake lever ss KG 19 ann eS BEE Rear brake lever Fuel fill cap 14 15 16 17 Parking brake 18 19 20 Left footboard star NOTE The machine you have purchased may differ slightly from those shown in the figures of this 18 19 20 manual 19 CONTROL FUNCTIONS Ignition switch Functions of the respective switch positions are as follows OFF All electrical circuits are switched off The key can be removed in this position ON Ten The taillight can be turned on With the engine stop switch at run CA the engine can be started The key can not be removed 20 Handlebar switches 1 Engine stop switch CH 2
22. oils that do not contain anti friction modifiers Passenger car motor oils often labeled Energy Conserving contain anti friction additives which will cause starter clutch slippage resulting in reduced component life and poor engine performance Oil quantity Engine oil Periodic oil change 0 7 L 0 62 Imp gt 0 74 US qt Total amount 0 8 L 0 70 Imp gt 0 84 US qt Transmission oil Periodic oil change 0 11 L 0 10 Imp qt 0 12 US qt Total amount 0 12 L 0 11 Imp qt 0 13 US qt Chain Check the general condition of the chain and check the chain slack before every ride Lubricate and adjust the chain as necessary See pages 114 116 for details Throttle lever Check to see that the throttle lever operates correctly It must open smoothly and spring back to idle position when released Repair as necessary for proper operation Fittings and fasteners Always check the tightness of chassis fittings and fasteners before aride Take the machine to a KYMCO dealer or refer to the Service Manual for correct tightening torque Lights Check the headlight and taillight to make sure they are in working condition Repair as necessary for proper operation Switches Check the operation of the headlight switch engine stop switch and any other switches Repair as necessary for proper operation 39 Tires 2 The tires should be set to the recommended pressure A WARNING e Recommended tire pressure
23. refueling Never refuel while smoking or while in the vicinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers When transporting the machine in another vehicle be sure itis kept upright and that the fuel cock is in the OFF position Otherwise fuel may leak out of the carburetor or fuel tank 13 WHAT CAN HAPPEN Gasoline is poisonous and can cause injuries HOW TO AVOID THE HAZARD If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spills on your clothing change your clothes A WARNING POTENTIAL HAZARD Starting or running the engine in a closed area WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time HOW TO AVOID THE HAZARD Always operate your machine in an area with adequate ventilation 14 DESCRIPTION AND MACHINE IDENTIFICATION Identification number records Record the key identification number frame serial number engine serial number and model code information for assistance when order replacement parts KEY NO FRAME NO ENGINE NO MODEL CODE 15 Key identification number The key identification number is stamped on the hang tag as shown in the following illustration 1 Key identification
24. responds to the throttle normally with the starter choke turned off CAUTION Do not operate the throttle open and close rapidly as the ATV will move forward suddenly causing possible loss of control Do not leave the ATV unattended while the engine is warming up CAUTION Do not allow the kick starter to snap back freely against the pedal stop as engine case damage could result Raise the kick starter pedal after the kick starter lever is returned to the stop Engine break in Starting a warm engine There is never a more important period in the life To start a warm engine refer to the Starting a of your machine than the period between zero cold engine section The starter choke should nd 20 hours not be used The throttle should be opened slightly For this reason we ask that you carefully read the following material Because the engine is brand new you must not put an excessive load on it for the first 20 hours the various parts in the engine wear and polish themselves to the correct operating clearances 45 During this period prolonged full throttle operation or any condition which might result in excessive engine heating must be avoided However momentary 2 3 seconds maximum full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substantial rest period for the engine by cruising at lower r min so t
25. system while smoking or near an open flame WHAT CAN HAPPEN Fuel can ignite or explode causing severe injury or property damage HOW TO AVOID THE HAZARD Do not smoke when checking the fuel system Make sure there are no open flames or sparks in the area including pilot lights from water heaters or furnaces 124 Troubleshooting chart Supply fuel Check if there is fuel in the fuel Turn the fuel Restart engine Some fuel valve to RES tank Clean filter element and fuel tank Water or dirt mixed in fuel Turn the fuel valve to Turn the fuel valve to OFF Wa the fuel valve Check fuel flow Remove the fuel There is fuel Engine t r Clean fuel valve 2 Battery jonas Check fluid recharge check connections over slowly Use electric starter Engine turns Batt over quickly ALe gers Ask a KYMCO dealer to inspect 3 Ignition Wet Wipe clean with dry m just pl Remove plug and cloth Se check electrode RETE F 1 e I ach plug cap an Use electric Spark weak ground to chassis aaa Spark good Ignition system normal Use electric starter Ask a KYMCO dealer to inspect to see if there is ee Compression normal 125 4 Compression CLEANING AND STORAGE A CLEANING Frequent thorough cleaning of your machine will not only enhance its appearance but will improve its general performance and extend the useful life of many components
26. the Slide See pages 5 76 If your ATV can t make it up a hill you are trying to climb Turn the ATV around if you still have forward speed If not stop dismount on the uphill side of the ATV and physically turn the ATV around If the ATV starts to slip backwards DO NOT USE THE REAR BRAKE the ATV may tip over on top of you Dismount the ATV on the uphill side See pages 7 82 If your ATV is traversing a sloping surface Be sure to ride with your weight positioned towards the uphill side of the ATV to maintain proper balance If the ATV starts to tip steer down the hill if there are no obstacles in your way to regain balance If you discover that the ATV is going to tip over dismount on the uphill side See pages 85 86 If your ATV encounters shallow water Ride slowly and carefully through slow moving water watching for obstacles Be sure to let water drain from the ATV and CHECK YOUR BRAKES FOR PROPER OPERATION when you come out of the water Do not continue to ride your ATV until you have regained adequate braking ability See pages 88 89 91 PERIODIC MAINTENANCE AND ADJUSTMENT Periodic inspection adjustment and lubrication will keep your machine in the safest and most efficient condition possible Safety is an obligation of the machine owner The most important points of machine inspection adjustment and lubrication are explained on the following pages A WARNING POTENTIAL HAZARD Servicin
27. them easily 47 Accessories Accessories can affect the handling and control of your ATV Keep the following in mind when considering an accessory or operating an ATV which has accessories e Choose only accessories designed for your ATV Your KYMCO dealer has a variety of genuine KYMCO accessories Other accessories may also be available on the market However itis not possible for KYMCO to test all non KYMCO accessories nor have any control over the quality or suitability of them Choose a genuine KYMCO accessory or one that is equivalent in design and quality e Accessories should be rigidly and securely mounted An accessory which can shift position or come off while you are riding could affect your ability to control the ATV 48 e Do not mount an accessory where it could interfere with your ability your to control the ATV Examples include but are not limited to a heavy or bulky object attached to the handlebars which could make steering difficult an accessory that limits your ability to move around on the seat or one that limits your view e Use extra caution when riding an ATV with accessories The ATV may handle differently Riding Your ATV 49 GETTING TO KNOW YOUR ATV This ATV is for recreation use This section riding yourATV provides general ATV riding instructions for recreational riding The skills and techniques described in this section however are appropriate for all types of riding
28. well as showing you how to introduce your youngster to ATV riding Your ATV was delivered with a speed restrictor for new riders Please refer to page 7 for more information SPECIAL MESSAGES KYMCO provides many important safety messages both in this manual and on the vehicle For your safety and the safety of others pay special attention to all warnings preceded by this alert symbol A Failure to follow the warnings contained in this manual can result in SERIOUS INJURY or DEATH Indicates a strong possibility that serious injury or death may result if instructions are not followed To protect your vehicle from damage pay attention to caution to cautions CAUTION Indicates a possibility that equipment or property damage could result if instructions are not followed Note Gives helpful information The Owner s Manual should be considered a permanent part of yourATV It should remain with the vehicle at all times and stay with the ATV if itis sold PREFACE Congratulations on your purchase of the KYMCO ATV KYMCO take pride ina worldwide reputation for quality in research design production and service For replacement parts and accessories we recommend genuine KYMCO products They ve been specially designed for your vehicle and manufactured to meet KYMCO s demanding standards This manual will provide you with a good basic understanding of the features and operation of this machine This manual includes important safety informati
29. with a pump octane number of 86 or higher or research octane number of 91 or higher If knocking or pinging occurs use a different brand of gasoline or premium unleaded fuel Unleaded fuel will give you longer spark plug life and reduced maintenance cost Use unleaded fuel only because it produces fewer engine and spark plug deposits and extends the life of the exhaust system Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank 37 A WARNING POTENTIAL HAZARD Improper care when refueling WHAT CAN HAPPEN Fuel can spill which can cause a fire and severe injury Fuel expands when it heats up If the fuel tank is overfilled fuel could spill out due to heat from the engine HOW TO AVOID THE HAZARD Do not overfill the fuel tank Be careful not to spill fuel especially on the engine or exhaust pipe Wipe up any spilled fuel immediately Be sure the fuel tank cap is closed securely Do not refuel right after the engine has been running and is still very hot Engine and transmission oil Make sure the engine and transmission oil at the specified level Add oil as necessary See page 96 102 Check for leaks in 30 O 110 F eme _ men 1 g emm eg We end YAN SAO eel 10 0 10 20 30 40 C Recommended engine transmission oil classification API Service SE SF SG type or higher CAUTION Be sure to use motor
30. your youngster s safety Remember learning to ride aATV is a gradual step by step process It takes time patience and practice To help you regulate your youngster s rate of learning your ATV was delivered with an adjustable throttle limiter We recommend that all beginning riders start off with the throttle limiter adjusted as delivered The limiter may be adjusted to gradually increase maximum speed as the beginner becomes more familiar with operating the ATV For adjustment and removal instructions see pages 69 Always Supervise Young Riders Supervision is another important obligation of parents Even after youngsters have become skilled off road riders make sure they always have adult supervision while riding It also helps to regularly remind young riders to follow the instructions and warnings in this manual And remember it s the parent s responsibility to see that the ATV is properly maintained and kept in safe operating condition If you choose to lend your ATV do make sure that any riders under 16 years old will have adult supervision Your youngster should understand that the decision to lend the ATV is yours In Summay Children differ in skills physical abilities and judgement Some children may not be able to operate an ATV safely Parents should supervise their child s use of the ATV at all times Parents should permit continued use only if they determine that the child has the ability to operate the ATV safely Safe
31. 8X7 8 Rear 18X9 8 Bulb voltage wattage quantity Taillight 12V5W X1 133 NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e Modification removal etc Muffler Exhaust system Exhaust pipe Silencer Air cleaner case Intake system Air cleaner element Intake duct 134 MAINTENANCE RECORD Copies of work orders and or receipts for parts you purchase and install will be required to document maintenance done in accordance with the warranty The chart below is printed only asa reminder to you that the maintenance work is required It is not acceptable proof of maintenance work DATE MAINTENACE OF MILEAGE SERVICING DEALER REMARKS INTERVAL SERVICE NAME AND ADDRESS 135 Page A FIOCCS e 48 54 AGERECOMMENDATION A Air filter Cleaning ccccceeceeeeeeeeeeeees 104 B Brake fluid
32. CAUTION To prevent damage to the brake system use e Brake fluid can damage paint and plastic so e Use only DOT 4 brake fluid from a sealed only fluid from a sealed container Never allow contaminants dirt water etc to enter the brake fluid reservoir handle the fluid with care When adding brake fluid be sure the reservoir is horizontal before removing the cover to prevent accidental spilling container Drive chain slack check Drive chain slack adjustment Inspect the drive chain while all tires are 1 Loosen the upper and lower axle holding touching the ground Check the slack at the bolts position shown in the figure The normal vertical Dh deflection is approximately 10 20 mm 0 4 0 8in If the deflection exceeds 20 mm 0 8 in adjust the chain slack 3 1 Hub stopper nut 2 Axle holding bolt x 4 A 10 20 mm 0 4 0 8 in 114 2 Turn the adjusting nut to decrease or increase 3 Retighten the upper and lower axle holding chain slack bolts Tightening torque Axle holding bolts upper 70 Nm 7 0 m kg 48 ft Ib 1 Adjust nut CAUTION Too little of chain slack will overload the engine and other important parts Keep the slack within the specified limit 115 Drive chain cleaning and lubrication The drive chain is equipped with rubber O rings between the chain plates Steam cleaning high pressure washes and certain solvents can damage these
33. DISPLACEMENT 89 9 cc ENGINE FAMILY 9KYMX0 09EBM PERMEATION FAMILY 9KYMPP202801 THIS VEHICLE IS CERTIFIED TO OPERATE ON GASOLINE THIS VEHICLE CONFORMS TO US EPA REGULATIONS OF 25 G kW hr HC NOX 500 G kW hr CO AND CALIFORNIA REGULATIONS OF 16 1 G kW hr HC NOX 400 G kW hr CO FOR 2009 MODEL YEAR NEW ATV S ENGINE EXHAUST CONTROL SYSTEM TWC PAIR KWANG YANG MOTOR CO LTD TAIWAN ENGINE TUNEUP SPECIFICATIONS IGNITION TIMING NOT ADJUSTABLE IDLE SPEED 1800 100 rpm IN NEUTRAL IDLE MIXTURE NOT ADJUSTABLE VALVE CLEARANCE 0 10 0 02 mm INTAKE amp EXHAUST SPARK PLUG NGK CR7HSA SPARK PLUG GAP 0 7mm FUEL UNLEADED GASOLINE ONLY 86 R M 2 OCTANE 5W 30 SEE THE OWNER S MANUAL 06 2008 MONTH YEAR OIL MANUFACTURED KYMCO USA Inc Spartanburg SC 29307 USA KWANG YANG MOTOR CO LTD NO 35 Wan Hsing Street San Min District Kaohsiung Taiwan Republic of China Telephone 886 7 3822526 FAX 886 7 3950021 By KWANG YANG Motor Co Ltd Third Edition OCT 2008 All rights reserved Any reproduction or unauthorized use without the written permission of KWANG YANG Motor Co Ltd is expressly prohibited T200 LE20AA US A5 GO KYMCO 2009 KYMCO All rights reserved Printed in Taiwan www kymco com
34. LEE 89 WHAT TO DO EE 90 WRAT TO DO E 90 PERIODIC MAINTENANCE AND ORK ECK CR EE 92 ee 92 PERIODIC MAINTENANCE LUBRICATION EE 94 EE 96 Transmission ol 100 Gparkoluginspechon 103 Air filter cleanimg 104 Valve clearance adjustment 106 Idle speed adjustment 000 107 Throttle lever adjustment 108 Front brake shoe inspection 109 Rear brake pads inspection 109 Front brake lever free play adjustment 110 Brake fluid mspechon cece eee 112 Drivechanelackcheck 114 Drive chain slack adjustment 114 Drive chain cleaning and Lubrication 116 Cable inspection and lubrication 116 Brakeleveriubrtcaton 117 Knuckle shaft and rear fork shaft LID PIG AOU EE 117 Draining the V beltcompartment 117 Wheel removal 118 Wheelmstallatton eee 118 SE EE 119 Fuse replacement 121 Spark arresterceaning 123 Troubleshooting EE 124 Troubleshooting CHAM EE 125 Cont d CLEANING AND STORAGE 126 A Cleaning EE 126 B S Old EE 128 SPECICATION S sAcctreceensanncnmnsesinecauee 130 NOISE REGULATION bisintecvccnacoeescenereees 134 MAINTENANCERECORD 135 Ia 136 LOCATION OF THE WARNING AND SPECIFICATION LABELS D DECAL OF EPA VEHICLE EMISSION CONTROL INFORMATION ENGINE DISPLACEMENT lt 895c ENGINE TUNEUP SPECIFICATIONS ENGINE FAMILY SKYMXO O9EBM NG NOT ADJUSTABLE PERMEATION FAMILY G ile ee DCE SEENEN
35. MESSAGE TO PARENTS Your child s safety is very important to KYMCO That s why we urge you to read this message before you let any young person ride this ATV Off road riding can be fun However an ATV is not a toy and it can be hazardous to operate As with any youth activity involving speed and skill such as bicycling or skateboarding poor judgement can result in injuries and we don t want that to happen You can help prevent accidents by making good decisions about if when and how your youngster rides this ATV Evaluate Riding Readiness The first decision you ll need to make is whether your youngster is ready to ride Riding readiness varies widely from one person to another and while the minimum age recommended for this ATV is 10 years old there are other factors that you should consider Physical size and ability are important considerations To help determine whether a youngster is big enough for this ATV have them stand up on the footboards and grasp the handgrips While the youngster holds this position check that they have at least three inches 8cm of clearance between the ATV seat and the youngster s seat of the pants A rider needs at least three inches 8cm of clearance so they can stand up for balance and comfort and to shift their body forward backward and from side to side Also make sure your youngster can comfortably reach and work all the controls For example can they turn the handlebars all the way to the right
36. Mongoose 90 Mongoose 90 R ATV off road IMPORTANT NOTICES READ THIS MANUAL CAREFULLY Your Owner s Manual contains important information on safety operation and maintenance Any one who operates this ATV should carefully read and understand the contents of this manual before riding the vehicle Itis especially important that parents make sure their children fully understand and follow the information and procedures contained in the manual AGE RECOMMENDATION This ATV is intended for use by children at least 10 years old Never allow children under the age of 10 to operate this ATV RIDER TRAINING Anyone who operates this vehicle should get proper instruction FOR OFF ROAD USE ONLY This machine is designed and manufactured for OFF ROAD use only It is illegal and unsafe to operate this machine on any public street road or highway This machine complies with all applicable OFF ROAD noise level and spark arrester laws and regulation in effect at the time of manufacture Please check your local riding laws and regulations before operating this machine NOTE TO PARENTS ee Parents should read the Important Message to Parents beginning on page 4 and the Parents amp Beginning riders booklet received with the ATV and then decide whether their youngster is ready to ride Parents Youngsters and ATVs focuses on the beginning rider and discusses how to evaluate your youngster s readiness to ride as
37. and responsible riding must be an on going commitment by you and your youngster When you both put safety first you can enjoy more peace of mind and your youngster can enjoy many hours of safe off road riding SPECIAL SAFETY MESSAGES ANATV1IS NOTA TOY AND CAN BE HAZARDOUS TO OPERATE An ATV handles differently from other vehicles including motorcycles and cars Acollision can occur quickly even during routine maneuvers such as turning and riding on hills or over obstacles if you fail to take proper pre cautions SEVERE INJURY OR DEATH can result if you do not follow these instructions e Read this manual and all labels carefully and follow the operating procedures described e Never operate an ATV without proper training or instruction Beginners should receive training from a certified instructor e Always follow the age recommendation Achild under 14 years old should never operate an ATV with engine greater than 125cc A child under 16 years old should never operate an ATV with engine greater than 150cc A child under 10 years old should never operate this ATV e Never allow a child under age 16 to operate an ATV without adult supervision and never allow continued use of anATV by achild if he or she does not have the abilities to operate it safely e Never carry a passenger on an ATV e Never carry cargo or tow a trailer e Always avoid operating an ATV on any paved surfaces including sidewalks driveways parking lots and streets
38. ast inflation could cause the tire to burst How to measure tire pressure Use the low pressure tire gauge NOTE The low pressure tire gauge is included as standard equipment Make two measurements of the tire pressure and use the second reading Dust or dirt in the gauge could cause the first reading to be incorrect 1 Low pressure tire gauge 41 Tire wear limit When the tire groove decreases to 4 mm 0 16 in due to wear replace the tire A 4mm 0 16 in 42 OPERATION Starting a cold engine A WARNING A WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating ATV without being familiar with Freezing control cables in cold weather all controls WHAT CAN HAPPEN WHAT CAN HAPPEN You could be unable to control the ATV Loss of control which could cause an which could lead to an accident or collision accident or injury HOW TO AVOID THE HAZARD HOW TO AVOID THE HAZARD When riding in cold weather always make Read the Owner s Manual carefully If there sure all control cables work smoothly is acontrol or function you do not before you begin riding understand ask your KYMCO dealer 1 Select a level surface and lock the parking brake see page 28 before starting the engine 2 Turn the fuel lock to ON 3 Turn the main qwjtch to and the engine stop switch to 4 Make sure the tethered road lead is installed 43 5 Use the starter choke in reference to the figure Position Col
39. ation of your ATV SLIDING AND SKIDDING Care should be used when riding on loose or slippery surfaces since the ATV may slide If unexpected and uncorrected sliding could lead to an accident To reduce the tendency for the front wheels to slide in loose or slippery conditions positioning your weight over the front wheels will sometimes help If the rear wheels of your ATV start to slide sideways control can usually be regained if there is room to do so by steering in the direction of the slide Applying the brakes or accelerating is not recommended until you have corrected the slide With practice over a period of time skill at A WARNING controlled sliding can be developed The terrain should be chosen carefully before attempting POTENTIAL HAZARD such maneuvers since both stability and control Skidding or sliding improperly are reduced Bear in mind that sliding maneuvers should always be avoided on WHAT CAN HAPPEN extremely slippery surfaces such as ice since You may lose control of this ATV You may all control may be lost also regain traction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control 76 CLIMBING UPHILL Use proper riding
40. ccident wear goggles or a face shield gloves boots a Operating without protective clothing long sleeved shirt or jacket and long pants increases your chances of severe injury in the A WARNING event of an accident POTENTIAL HAZARD tu HOW TO AVOID THE HAZARD Operating this ATV SS Always wear an approved motorcycle without wearing an helmet that fits properly approved motorcycle You should also wear helmet eye protection eye protection goggles or face shield and protective clothing Gloves boots long sleeved shirt or jacket Long pants Do not operate after consuming alcohol or A WARNING drugs Operator s performance capability is reduced by POTENTIAL HAZARD Operating this ATV after consuming the influence of alcohol or drugs alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV 57 This machine is designed to carry operator only passengers prohibited A WARNING POTENTIAL HAZARD Carrying a passenger on this ATV WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry a passenger The long seat is to allow the operator to shift pos
41. d engine start ambient temperature below 5C 40F Position Cold engine start ambient temperature at OC 30F 30C 90F and warming up position Position Cold engine start ambient temperature above 25C 80F and warm engine start position AMBIENT TEMP STARTER CHOKE POSITION 1 Fully open 3 Closed 2 Half open a Starter choke 44 6 With the throttle closed push the starter button Release the starter button as soon as the engine starts NOTE Do not use the electric starter for more than 5 seconds ata time Release the starter button for approximately 10 seconds before pressing itagain T Ifthe engine is started with the starter choke in position the starter choke should be returned to position to warm up the engine If the engine is started with the starter choke in position keep the starter choke in this position to warm up the engine 8 Continue warming up the engine until it idles smoothly and return the starter choke to position before riding CAUTION See the engine break in section prior to operating engine for the first time Warming up To start the engine without the electric starter To get maximum engine life always warm up the 1 Follow steps 1 through 9 engine before starting off Never accelerate 2 With the throttle closed operate the kick hard with a cold engine To see whether or not starter with a rapid continuous motion the engine is warm check if it
42. dealerforreplacements HANG TAG_GENERAL USE O O td WH Han wf Dun pgs HANGING IS NOT TO Be Rop A WARNING BEFORE SALE Y 10 YOUTH MODEL THIS ATV IS FOR RECREATIONAL USE BY YOUNG OPERATORS UNDER ADULT SUPERVISION OPERATOR ONLY NO PASSENGERS NO OPERATOR UNDER AGE 10 THIS ILY CHECK WITH YOUR DEALER TO FIND OUT ABOUT STATE OR LOCAL LAWS REGARDING ATV OPERATION Front Reverse side A WARNING Improper ATV use can result in SEVERE INJURY or DEATH EE ALWAYS USE NEVER USE NEVER CARRY NEVER USE AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS HELMET AND ROADS OR ALCOHOL PROTECTIVE GEAR NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS A WARNING A WARNING Improper tire pressure or overloading can cause loss of control UNG Loss of control can result in severe 0 injury or death e Cold tire pressure Operation of this ATV by children under e the age of 10 increases the risk of Front 3 0 psi 20 6 kPa severe injury or death Rear 3 0
43. der the seat To remove the seat see page 32 NOTE Flag poles are required in some riding areas Be careful not to flood this area when washing Check local regulations before riding your ATV or riding through water and never put any electric conduction material in the storage compartment 1 Flag pole bracket 33 PRE OPERATION CHECKS Before using this machine check the following points ITEM ROUTINE PAGE e Check operation condition free play drum brake and brake fluid level disk brake ele e Adjust drum brake if necessary EE e Fill with DOT 4 brake fluid disk brake if necessary e Check fuel level me Fill with fuel if necessary Oost Engine oil and e Check oil level Fill with oil if necessary 38 96 102 Switches 1 gt Check for proper function 3 e Check chain slack and condition Throttle Check for proper throttle cable operation 34 A WARNING Front and rear brakes 1 Drum brake Check for correct free play in the brake levers If the free play is incorrect adjust it See pages 110 111 POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV Check operation of the levers They should WHAT CAN HAPPEN move smoothly and there should be a firm feeling when the brake is applied If not have the machine inspected by aKYMCO dealer 2 Disk brake HOW TO AVOID THE HAZARD Make sure there is no brake fluid leakage Always inspect
44. do not operate the ATV with the to this position THEN FILL THE FUEL uel valve in the RES position If you run out of TANK AT THE FIRST OPPORTUNITY uel there will be no reserve supply After refueling return the fuel valve lever to the ON position 30 Starter choke Starting a cold engine requires a richer air fuel mixture Aseparate starter circuit supplies this mixture Move in direction A to turn on the starter choke Move in direction B to turn off the starter choke Refer to starting a cold engine for proper operation See page 43 CAUTION e Extended use of the choke may impair piston and cylinder wall lubrication and shorten the life of the engine e Pushing the choke knob too hard to the OFF position may dislodge the choke cable boot If this happens water and dirt may enter the choke cable and cause corrosion If the choke is hard to actuate or feels like it is sticking Check the cable boot 1 Fully open 2 Half open 3 Closed A Starter choke 31 Seat To install the seat align the tabs on the seat with To remove the seat pull upward the seat lock the grommets on the frame and press the seat lever and pull up the seat at the rear down until it locks NOTE Make sure that the seat is securely fitted 1 Seat lock lever 32 Flag pole bracket Storage compartment To mount a flag pole in the bracket The storage compartment is located un
45. duce speed or brake before feel the brakes slowing your speed The entering a turn Closing the throttle or braking in pressure used depends on your speed and the mid turn may cause wheel slippage which will condition of the terrain you are riding Slick reduce control of yourATV slippery or muddy ground requires gentler braking Pulling one or both brake levers too hard may cause the front and or rear wheels to skid or slide out of control If this happens release all pressure on the lever s immediately Steer straight ahead to regain control Then gently reapply the brakes Independent use of only the front or rear brakes reduces stopping performance Extreme braking may cause the wheels to lock reducing control of the ATV 72 TURNING YOUR ATV HOW TO AVOID THE HAZARD To achieve maximum traction while riding off Always follow proper procedures for road the two rear wheels are mounted solidly turning as described in this Owner s on one axle and turn together at the same Manual speed Therefore unless the wheel on the Practice turning at low speeds before inside of the turn is allowed to slip or lose some traction the ATV will resist turning Aspecial turning technique must be used to allow the ATV to make turns quickly and easily It is essential that this skill be learned first at low speed As you approach a Curve slow down and begin WARNIN to turn the handlebars in the desired direction attempting to turn at fast
46. e o not attempt to operate at maximum erformance until you are totally familiar ith the machine s handling and erformance characteristics POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV Riding your machine requires skills acquired through practice over a period of time WHAT CAN HAPPEN Take the time to learn the basic techniques well Weg Increases the possibility of an accident or before attempting more difficult maneuvers equipment damage HOW TO AVOID THE HAZARD Always inspect tour ATV each time you use it to make sure the ATV is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the Owner s Manual 52 A WARNING POTENTIAL HAZARD Operating this ATV with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on this ATV or operation of this ATV with improper or uneven tire pressure may cause loss of control increasing your risk of an accident HOW TO AVOID THE HAZARD Always use the size and type tires specified in the Owner s Manual for this vehicle on pages40 42 Always maintain proper tire pressure as described in the Owner s Manual on page 53 Weight Limits This ATV is not designed to carry cargo or tow a trailer Do not add a cargo rack or a trailer hitch There are limits to how much weight can be carried on your ATV The follow
47. ed allows the supervisor to follow close behind and area stop the engine by pulling a tethered core Practice using it when your youngster first starts WHAT CAN HAPPEN riding Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time HOW TO AVOID THE HAZARD Always operate your machine in an area with adequate ventilation 69 Pull the tether after the ATV is moving The ATV may continue to roll for some distance Watch the distance until the ATV stops Be aware that this distance must be included in the stopping space of the ATV and that this distance may increase with speed ares e DAN CRAS DOI 1 Tethered cord Speed limiter for new riders Your ATV has an adjustable throttle limiter The screw and locknut in the lower throttle housing can be adjusted to limit throttle lever movement 70 BRAKING To adjust the throttle limiter Practice starting and stopping at slow speeds 1 Loosen the lock nut Gradually work up to faster starts and stops 2 Turn the throttle limiter screw clockwise to reduce throttle lever movement or 1 Steer straight ahead Close the throttle counterclockwise to increase throttle lever completely remove your thumb from the movement throttle lever 3 Hole the screw in place and tighten the lock 2 Gently apply the brakes pull both hand nut levers 1 Adjuster 2 Locknut 71 Gradually increase the lever pressure as you When possible re
48. emble the brake If the lining thickness below to the wear limit 2 0mm 0 08in to replace the shoes as a set These procedures should be performed by KYMCO dealer 1 Lining A Lining thickness Rear brake pads inspection A wear indicator is provided on each brake The indicators allows checking of brake pads wear Check the position of the indicator Ifthe indicator reaches the wear limit line ask a KYMCO dealer to replace the pads 1 Wear indicator 2 Rear brake 109 Front brake lever free play adjustment The front brake lever free play should be adjusted to 10 20 mm 0 4 0 8 in at the tip of the brake lever If the free play is incorrect adjust as follows 1 Upper locknut 2 Upper adjusting bolt 3 Lower locknut 4 Lower adjusting bolt 2 Loosen the lower locknut 3 Turn the lower adjusting bolt until A Free play 10 20 mm 0 4 0 8 in specified free play is obtained Specified free play 1 Loosen the upper locknut and fully turn in l 10 20 mm 0 4 0 8 in the adjusting bolt 4 Tighten the lower locknut 110 5 While applying the front brake turn out the upper adjusting bolt until the upper and lower cable lengths are equal The cable joint will become vertical e lt r w KC d I bk E mu VK A i C Xi mmm ee EECH Fal EH _ Jg m ZE xm Ecg M i AO Pss 1 Cable joint A Cable length 6 Ti
49. ena tare eta amet 29 Parts location q7 Fuelvalve ee eet te ttt 30 SE eEe 31 e EE 32 Flag pole DT AGK EE SS Storage compartment 33 Cont d Page PRE OPERATION CHECK 34 Front and rear brakes 39 SE 36 Engine oiland Transmission oil 38 CMV ea eE A E E EAE 39 Throttle ever 39 Fittings and fasteners eee e ees 39 te ue 39 ee EE 39 TOS tege Ee 40 How to measure tire pressure 41 ICAL T un LEE 42 OPERATION E 43 Starting a cold engine 43 Starting a warm engine 45 Warming Ds EE 45 Suter E 45 Zeie e E E EEE 46 Parking on Ee 47 Accessories cece eeceeeseeeeeeseeeeesneeees 48 Riding Your AT V esesesvisascacsatcnceeshvnesauedead inns 49 GETTING TO KNOW YOURATV 50 Be Oe Ee 50 RIDER PREPARATION onoaaanannnnnnnnnnn 50 RIDE WITH CARE AND GOOD JUDGE MEN ere eee ene ere ree er eee 51 Dre operatonchecke 52 Wight limits scieedtoudtciesnokeuaunten sbdudaennetasadaalene 53 FICCCS SOMES ere 54 No Ve e7 ee EE 55 SAFE RIDING RULES oonnnnnnnnnnnnnnnnnnnnnnnnn 56 BE CAREFULWHERE YOURIDE 59 FOR OFF ROAD USE ONLY x cece ciceeessaens 61 Ride Only When Visibility ls Good 61 During operation WEE 62 XMAS SY EE 68 PS TIN Le 69 BRAKING EE 71 TURNING YOUR ATV EE T3 Page SGUIDINGANDSKIDDING 75 CLIMBING UPHILL 77 RIDING Astelle UI 83 CROSSINGA SLOPE Ate geet 85 RIDING OVER ROUGH TERRAIN 87 CROSSING THROUGH SHALLOW AT ER anren eE 88 SA Ir
50. er speeds Do not turn at speeds too fast for your skills or the conditions Do not turn at excessive speeds POTENTIAL HAZARD As you do so put your weight on the footboard Turning improperly to the outside of the turn opposite your desired direction and lean your upper body into the WHAT CAN HAPPEN turn Use the throttle to maintain an even speed ATV could go out of control causing a through the turn This maneuver will let the collision or overturn wheel on the inside of the turn slip slightly allowing the ATV to make the turn properly 73 Lean towards Ae Support your inside of turn AALL weight on the outer footboard This procedure should be practiced at slow speed many times in a large off road area with no obstacles If an incorrect technique is used your ATV may continue to go straight If the ATV doesn t turn come to a stop and then practice the procedure again If the riding surface is slippery or loose it may help to position more of your weight over the front wheels by moving forward on the seat 74 Once you have learned this technique you should be able to perform it at higher speeds or in tighter curves Improper riding procedures such as abrupt throttle changes or too much speed for the sharpness of the turn may cause the ATV to tip If may also be necessary to the outside of the turn to avoid tipping over Remember Avoid higher speeds until you are thoroughly familiar with the oper
51. fely walk the ATV back down the hill leave the vehicle where it is and get help If possible block the wheels so the vehicle Won t roll backwards 82 RIDING DOWNHILL When riding your ATV downhill shift your weight as far to the rear and uphill side of the ATV as possible Move back on the seat and sit with your arms Straight Improper braking may cause a loss of traction Use caution while descending a hill with loose or slippery surfaces Braking ability and traction may be adversely affected by these surfaces Improper braking may also cause a loss of traction Whenever possible ride your ATV straight downhill Avoid sharp angles which could allow the ATV to tip or roll over Carefully choose your path and ride no faster than you will be able to react to obstacles which may appear 83 A WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Owner s Manual Note a special technique is required when braking as you go down a hill Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side Go straight down the hill where possible 84 CROSSING A SLOPE Traversing a sl
52. g an engine while it is running WHAT CAN HAPPEN Moving parts can catch clothing or parts of the body causing injury Electrical components can cause shocks or can start fires HOW TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified 92 Have KYMCO dealer perform service if you are not familiar with machine service Tool kit A tool kit is provide with your ATV You are recommended to put the tool kit in the vinyl bag and always carry them on the seat reverse side 1 Tool kit 2 Rubber band The tools in the kit are sufficient to perform routine maintenance and simple repairs Any extensive work requiring additional tools should be performed by your authorized KYMCO dealer The tool kit includes the following items 1 Air pressure gauge 2 Spark plug wrench 3 10 12 mm wrench 4 Standard Phillips screwdriver 5 Screwdriver handle 6 T Tool bag Rubber band A WARNING POTENTIAL HAZARD Operating this ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situation could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this ATV and sho
53. ghten the upper locknut 111 A WARNING POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes WHAT CAN HAPPEN You could lose braking ability which could lead to an accident HOW TO AVOID THE HAZARD After servicing Make sure the brakes operate smoothly and that the free play is correct Make sure the brakes do not drag Replacement of brake components requires professional knowledge These procedures should be performed by KYMCO dealer Brake fluid inspection Check if the fluid level is below the lower level mark through the inspection window A WARNING POTENTIAL HAZARD Brake fluid contacting the skink or eyes WHAT CAN HAPPEN May cause irritation 1 Lower level mark Hand Brake lever HOW TO AVOID THE HAZARD Avoid contacting brake fluid with the skin or eyes In case of contact flush thoroughly with water and call a doctor if your eyes were exposed 112 NOTE As the brake pads wear brake fluid level drops automatically compensating for wear There are no adjustments to perform but fluid level and pad wear must be inspected periodically The system must be inspected frequently to ensure there are no fluid leaks If the brake lever travel become excessive and the brake pads are not worn beyond the recommended limit page 109 There is probably air in the brake system and it must be bled See your authorized KYMCO dealer for this service 113
54. good Plan to stop riding well before it gets sark Operation at night without lights may be illegal in some States Always keep your feet on the footboards during operation Otherwise your feet may contact the POTENTIAL HAZARD rear wheels Removing hands from handlebars or feet from footboards during operation WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall a footboard your foot or leg may come into contact with the rear wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebars and both feet on the footboards of your ATV during operation 62 Do not operate at speeds too fast your skills or the conditions A WARNING POTENTIAL HAZARD Operating this ATV at speeds too fast for your skills or the conditions WHAT CAN HAPPEN Increases your chances of losing control of the ATV which can result in an accident HOW TO AVOID THE HAZARD Always go ata speed that is proper for the terrain visibility and operating conditions and your experience 63 Speed limiter For riders inexperienced with this model this model is equipped with a speed limiter in the throttle lever housing The speed limiter limits the power and top speed of the machine Turning the screw in decreases top speed and turning it out increases top speed 1 Adjuster 2 Locknut A
55. he engine can rid itself of the temporary build up of heat If any abnormality is noticed during this period consult aKYMCO dealer 1 0 10 hours Avoid continuous operation above half throttle Allow a cooling off period of five to ten minutes after every hour of operation Vary the speed of the machine from time to time Do not operate it at full throttle position 10 20 hours Avoid prolonged operation above 3 4 throttle Rev the machine freely through the gears but do not use full throttle at any time After break in Avoid prolonged full throttle operation Vary speeds occasionally Parking When parking stop the engine Turn the fuel lock to OFF and apply the parking brake Make sure the lock pin into the locked position To set the parking brake see page 28 46 1 Locked position Parking on a slope A WARNING POTENTIAL HAZARD Parking on a hill or other incline 1 Bring the machine to a stop by applying the brakes 2 Stop the engine 3 With the rear brake applied apply the parking brake WHAT CAN HAPPEN The ATV could roll out of control increasing the chance of an accident HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines If you must park on an incline place the machine transversely across the incline apply the parking brake and block the front and rear wheels with rocks or other objects Do not park the ATV at all on hills that are so steep you could not walk up
56. ight forward Never open the throttle suddenly The ATV could flip over backwards Never go over the top of any hill at high speed 78 If you are climbing a hill and you find that you When crossing the side of a hill have not properly judged your ability to make it Always follow proper procedures as to the top you should tunnine ATV aroung while described inthe Owne r Manual you still have forward motion provided you have the room to do so and go down the hill Avoid hills with excessively slippery or loose surfaces Shift your weight to the uphill side of the A WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in the Owner s Manual on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if 19 If your ATV has stalled or stopped and you believe you can continue up the hill restart carefully to make sure you do not lift the front wheels which could cause you to lose control If you are unable to continue up the hill dismount the ATV on the uphill side Physically turn the ATV around and then descend the hill If you start to roll backwards DO NOT use the rear brake to stop The ATV could easily tip over backwards Instead dis
57. ing the drain plug the compression spring oil strainer and O ring will fall out Take care not to lose these parts E Clean the oil strainer with solvent F Inspect the O ring and replace if damaged G Reinstall the O ring oil strainer compression spring and drain plug Tighten the drain plug to specification CAUTION Before reinstalling the drain plug be sure to install the O ring compression spring and oil strainer ightening torque Oil filter cap engine 14 7 Nm 1 5 m kg 10 6 ft lb H Fill the engine with oil and install the oil filler cap Recommended oil see page 131 Oil quantity Engine oil Periodic oil change 0 7 L 0 62 Imp qt 0 74 US qt Total amount 0 8 L 0 70 Imp qt 0 84 US qt CAUTION Be sure no foreign material enters the crankcase Warm up the engine for several minutes at idle speed Check for oil leakage while warming up CAUTION If oil leakage is found stop the engine immediately and check for the cause 2 2 Engine oil replacement A Place the machine on a level place B Warm up the engine for several minutes and stop it C Place a container under the engine D Remove the oil filler cap and drain plug to drain the oil 1 Dipstick oil filler cap CAUTION Be sure no foreign material enters the crankcase 98 1 Drain plug E Reinstall the drain plug and tighten the drain plug to specification
58. ing weight limit applies to standard equipment only Modifying your ATV using non standard equipment or riding on terrain that is not flat and smooth could further reduce these limits Maximum weight capacity 85 kg 187 Ib Including weight of operator cargo and accessories A WARNING POTENTIAL HAZARD Overloading this ATV or carrying or towing cargo WHAT CAN HAPPEN Could cause changes in vehicle handling stability and braking which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated maximum weight capacity for this ATV Never carry cargo or tow atrailer 54 Accessories Genuine KYMCO accessories have been specifically designed for and tested on this vehicle Because KYMCO cannot test all other accessories you are personally responsible for properly selecting installing and using non KYMCO accessories Always follow the loading instructions above plus the following 1 Carefully inspect the accessory to make sure it does not block any lights reduce ground clearance or limit suspension travel steering travel or other controls Make sure the accessory does not interfere with your ability to shift body position on the seat or operate hand and foot controls Do not add electrical equipment that will exceed the vehicle s electrical system capacity A blown fuse could cause a loss of lights or engine power No Modifications Modifying this ATV or removing original equ
59. install the element to the air filter case 9 Reinstall the element assembly and parts removed for access 106 Idle speed adjustment NOTE A diagnostic tachometer must be used for this procedure 1 Start the engine and warm it up for a few minutes at approximately 1 000 to 2 000 r min Occasionally rev the engine to 4 000 to 5 000 r min The engine is warm when it quickly responds to the throttle 2 Connect the tachometer and set the idle to the specified idling speed by adjusting the throttle stop screw Turn the screw in to increase engine speed and out to decrease engine speed Specified idle speed 1 700 r min 107 1 Throttle stop screw Throttle lever adjustment NOTE Adjust the engine idling speed before adjusting the throttle lever free play To adjust throttle free play 1 Slide the rubber sleeves back to expose the throttle cable adjuster 2 Loosen the lock nut then turn the adjuster to obtain the correct free play 8 5 mm or 0 12 0 2 in 1 Rubber sleeve 2 Cable adjuster 3 Tighten the locknut and reinstall the sleeve 3 Locknut 4 Throttle lever A 3 5 mm 0 12 0 2 in Other checks Check the throttle cable for kinks and signs of wear that could cause stretching or failure Lubricate the throttle cable witha commercially available lubricant to prevent premature wear and corrosion 108 Front brake shoe inspection The checking of brake shoe wear will disass
60. ipment may render the vehicle unsafe or POTENTIAL HAZARD illegal Spark arresters and mufflers are required in most areas Don t modify your exhaust system or emission control system components Remember excessive noise bothers everyone and creates a bad image for off road vehicles Operating this ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this ATV and should be installed and used according to instruction If you have question consult an authorized ATV dealer 55 SAFE RIDING RULES WHAT CAN HAPPEN Please note that the safe Riding Rules apply to Operating without an approved motorcycle all ATV riders Even if you are an experienced rider or after you become one continue to follow these guidelines for your own safety and enjoyment helmet increases your chances of a severe head injury or death in the event of an accident Operating without eye protection can result in Protective Apparel Always wear an approved motorcycle helmet an accident and increases your chances of a when riding your ATV You should also always severe injury in the event of an a
61. ition as needed during operation It is not for carrying passengers 58 BE CAREFUL WHERE YOU RIDE This machine is designed for off road use only Riding on paved surfaces can cause loss of control CH A WARNING POTENTIAL HAZARD A gl Operating this ATV on paved surfaces WHAT CAN HAPPEN ATV are designed for off road use only Paved surfaces may seriously affect handling and control of the ATV and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Always avoid paved surfaces including sidewalks driveways parking lots and streets 59 Do not ride on any public road street or highway Riding on public roads can result in collisions with other vehicles A WARNING POTENTIAL HAZARD Operating this ATV on public streets roads or highways WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this ATV on any public street road or highway even a dirt or gravel one In many states it is illegal to operate ATVs on public streets roads and highways 60 FOR OFF ROAD USE ONLY This vehicle is designed and manufactured for off road use only Do not ride in areas posted no trespassing Do not ride on private property without getting permission 61 Ride Only When Visibility Ils Good Your ATV is not equipped with headlight It is intended to be used only during the daytime You should ride only when visibility is
62. mount the ATV immediately on the uphill side 80 A WARNING POTENTIAL HAZARD Stalling rolling backwards or improperly dismounting while climbing a hill WHAT CAN HAPPEN Could result in ATV overturning HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill If you lose all forward speed Keep weight uphill Apply the brakes Lock parking brake after you are stopped If you begin rolling backwards Keep weight uphill Never apply the rear brake while rolling backwards Apply the front brake When fully stopped apply rear brake as well and then lock parking brake Dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and remount following the procedure described in the Owner s Manual 81 If the hillis not too steep and you have good footing you may be able to walk the AT V back down the hill Make sure your intended path is clear in case you lose control of the ATV If you decide you can walk the ATV safely 1 Stand with your body facing downhill beside the vehicle so you can reach the rear brake liver with your left hand 2 Be sure your legs are clear of the wheels 3 Check your footing 4 Then slowly and carefully back the ATV down the hill using the front brake lever to control speed 5 If you lose control of the ATV for your safety get away from the vehicle If the hill is too steep or too slippery or if you have any doubt whether you can sa
63. n an area protected from freezing temperatures POTENTIAL HAZARD l l and direct sunlight and out of the reach of Prolonged contact of fuel with the skin children slow charge the battery once a Breathing fuel vapor month WHAT CAN HAPPEN The fuel can cause skin irritation AN WARNING POTENTIAL HAZARD Allowing open flames or sparks near the battery Fuel vapor could cause lung damage HOW TO AVOID THE HAZARD Avoid repeated or prolonged contact of fuel WHAT CAN HAPPEN with the skin or breathing of fuel vapor Gases may explode and possibly cause injury KEEP OUT OF REACH OF CHILDREN HOW TO AVOID THE HAZARD 3 Remove the spark plug and pour one Do not allow open flames or sparks near the tablespoon 15 20 cc of clean engine oil into battery the cylinder Operate the starter for a few seconds to distribute the oil then reinstallthe 2 Wash and dry the ATV and wax all painted spark plug Make sure the engine stop switch surfaces is OFF amp before pressing the starter 6 Inflate the tires to their recommended button pressures 7 Place the ATV on blocks to raise all four tires off the ground 129 SPECIFICATIONS Dimension Overall length 1430 mm 56 2 in Overall width 905 mm 35 6 in Overall height 910 mm 35 8 in Seat height 650 mm 25 5 in Wheel base 965 mm 37 9 in Minimum ground clearance 104 mm 4 1 in Basic weight With oil and full fuel tank 120kg 264 Ibs Engine
64. nt HOW TO AVOID THE HAZARD Check the operation of the throttle lever before you start the engine If it does not work smoothly check for the cause Correct the problem before riding the ATV Consult a KYMCO dealer if you can t find or solve the problem yourself Speed limiter The speed limiter keeps the throttle from fully opening even when the throttle lever is pushed to the maximum Screwing in the adjuster limits the maximum engine power available and decreases the maximum speed of the ATV A WARNING POTENTIAL HAZARD Improper adjustment of the speed limiter Adjuster and throttle Locknut WHAT CAN HAPPEN 18mm 0 72in The throttle cable could be damaged Improper throttle operation could result You could lose control have an accident or be injured HOW TO AVOID THE HAZARD Do not turn the speed adjuster out more than 18 mm 0 72 in Always make sure the throttle lever free play is adjusted to 3 5 mm 0 12 0 2 in See page 108 Front brake Rear brake The front brakes are operated by squeezing the The rear brakes are operated by squeezing the front brake lever rear brake lever 1 Front brake lever 1 Rear brake lever 27 Parking brake To set the parking brake squeeze the front brake lever and lock it with the lock pin Always set the parking brake when parking and before starting the engine To unlock the parking brake squeeze the front brake lever until the lock pin releases U
65. nt 0 8 L 0 70 Imp gt 0 84 US qt Transmission oil Periodic oil change 0 25 L 0 22 Imp qt 0 265 US qt Total amount 0 30 L 0 26 Imp qt 0 318 US qt 146 Air filter for engine Wet type element for V belt compartment Dry type element Fuel Type UNLEADED FUEL Tank capacity 5 3L 1 11 Imp gal 1 38 US gal Reserve amount 1 5L 0 32 Imp gal 0 38 US gal Carburetor Type PTE Auto Bystarter Spark plug Type NGK CR7HSA Gap 0 6 0 7 mm 0 024 0 028 in Clutch Type Dry centrifugal automatic Brake Front brake type Drum brake Operation Right hand operation Rear brake type Disk brake Operation Left hand operation 147 Suspension Front Single A arm Rear Swing arm Shock absorber Front Coil spring Oil damper Rear Coil spring Oil damper Electrical Ignition system C D I Generator system C D I Magneto Battery type 12V 4AH Tire Type Tubeless Size Front 18X7 8 Rear 18X9 8 Bulb voltage wattage quantity Taillight 12V5W X1 148 KYMCO 90CC EPA HANGTAG FOR 2009 MODEL KYMCO MODEL Mongoose 90 Mongoose 90R 89 9 ce 4 Stroke TWC PAIR Emission Control KYMCO CARES ABOUT THE ENVIRONMENT o IS THE CLEANEST AND 10 THE LEAST CLEAN ALLOWED YOUR ATVIS A LT dO KYMCO Kwang Yang Motor Co Ltd Taiwan A O C KYMCO USA Ine Spartanburg SC 29307 USA eg TSJA LEGA M20 KYMCO 90CC EPA DECAL FOR 2009 MODEL VEHICLE EMISSION CONTROL INFORMATION ENGINE
66. on It provides information about special techniques and skills necessary to ride your machine It also includes basic maintenance and inspection procedures If you have any questions regarding the operation or maintenance of your machine please consult aKYMCO dealer We wish you many years of safe and enjoyable riding While reading this manual remember Indicates a strong possibility that serious injury or death may result if instructions are not followed All information in this publication is based on the latest product information available at the time of approval for printing KWANG YANG MOTOR CO LTD reserves the right to make changes at any time without notice and without incurring any obligation CONTENTS Page Page LOCATION OF THE WARNING AND CONTROL FUNCTIONS ccc cece eee 20 SPECIFICATION LARELS 1 Ignition SWITCM DE 20 Handlebar switches 21 SAFETY INFORMATION 4 Engnestopswimtch EN IMPORTANT MESSAGE TO PARENTG 4 Headlight SWIC EE 22 Evaluate Riding Readiness 4 Stater button 22 Always Supervise Young Riders 7 IR WEEN 23 SPECIAL SAFETY MESSAGBG 9 Remote engine stop Switch 24 Rui gengt E EE 25 DESCRIPTION AND MACHINE Speed limiter ccc cece cece eee e eee eeee anes 26 IDE ENTIEICATION cece 15 Front OL AKC E 27 Key identification number 15 FS OT AG tee 27 Frame and engine serial number 16 PARNO D AKG E 28 Model code PSTN A c
67. on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills e Always follow proper procedures for climbing hills as described in this manual Check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly Never go over the top of a hill at high speed e Always follow proper procedures for going down hills and for braking on hills as described in this manual Check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down hill at an angle that would cause the vehicle to lean sharply to one side Go straight down the hill where possible e Always follow proper procedures for crossing the side of a hill as described in this manual Avoid hills with excessively slippery or loose surfaces Shift your weight to the uphill side of the ATV Never attempt to turn the ATV around on any hill until you have mastered the turning technique described in this manual on level ground Avoid crossing the side of a steep hill if possible 11 e Always use proper procedures if you stall or roll backwards when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll backwards follow the special procedure for braking described in this manual Dismount on the uphill side or to a side if
68. oping surface on your ATV requires you to properly position your weight to maintain proper balance Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface Avoid slopes with slippery surfaces or rough terrain that may upset your balance As you travel across a slope lean your body in the uphill direction It may be necessary to correct the steering when riding on loose surfaces by pointing the front wheels slightly uphill When riding on slopes be sure not to make sharp turns either up or down hill If your ATV does begin to tip over gradually steer in the downhill direction if there are no obstacles in your path As you regain proper balance gradually steer again in the direction you wish to travel A WARNING 85 POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in the Owner s Manual on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described in the Owner s Manual Avoid hills with excessively slippery or loose surfaces Ou e ES H O Ou x N E Q Ou a O rar Be D Ou gt fs
69. pointed straight uphill Turn the ATV around and remount following the procedure described in this manual e Always check for obstacles before operating in a new area Never attempt to operate over large obstacles such as large rocks or fallen trees Always follow proper procedures when operating over obstacles as described in this manual e Always be careful when skidding or sliding Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control e Never operate an ATV in fast flowing water or in water deeper than that recommended in this manual Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings e Always use the size and type tires specified in this manual Always maintain proper tire pressure as described in this manual e Never modify an ATV through improper installation or use of accessories 12 A WARNING POTENTIAL HAZARD Improper handling of gasoline WHAT CAN HAPPEN Gasoline can catch fire and you could be burned HOW TO AVOID THE HAZARD Always turn off the engine when refueling Do not refuel right after the engine has been running and is still very hot Do not spill gasoline on the engine or exhaust pipe muffler when
70. psi 20 6 kPa Adult supervision required for children ak under age 16 Maximum weight capacity 175 Ibs NEVER permit children under age 10 to 79 kg operate this ATV 1411 938 ALWAYS RESPECT THE RIGHTS OF OTHERS Protect the environment and comply with all applicable laws and regulations TREAD LIGHTLY WA H N N G ON PUBLIC AND PRIVATE LAND AA PRE RIDE INSPECTION PROCEDURES STARTING PROCEDURES TIRES 1 Check for proper air pressure NEVER ride as a passenger TRA DB 1 Identify location of all controls CONTROLS 2 Throttle should operate smoothly and snap closed ON 2 Turn the fuel valve on A 3 Check brake operation adjustment 3 Turn the ignition key on and for worn pads Passengers can cause 4 Check shifter operation LIGHTS 1 Check ignition switch operation 4 Mak the t Zuch a loss of control L AND 2 Check engine stop switch operation N NEUTRAL ae Sure Me Transmssion j 3 U ELECTRICAL 3 Check all lights if equipped is in neutral resulti Ng In OIL 1 Check fuel level 5 Turn the Emergency Stop AND 2 Check oil level E ENGINE SEWERE INJURY O FUEL 3 Check for leaks SE Run position 1 Make sure all nuts and bolts are tight or D FATH gt a 2 Make sure all debris is removed from DRIVE around axle and drive chain CHOKE 6 Automatic TRAIN 3 Make sure ATV is loaded properly and SC not over loaded 1411 809 1411 912 A SAFETY INFORMATION IMPORTANT
71. rain bolt 117 Wheel removal 1 Elevate the wheel by placing a suitable stand under the frame Wheel nut torque 2 Remove the nuts from the wheel Front 40 Nm 4 0 m kg 30 ft lb 3 Remove the wheel assembly Rear 40 Nm 4 0 m kg 30 ft lb 1 Safe nut Wheel installation When installing the wheel reverse the removal procedure Pay attention to the following 118 Battery Your ATV battery is located in a compartment under the seat The battery is sealed so it is not necessary to check the electrolyte level or add distilled water If the battery seems weak see your authorized KYMCO dealer for information on recharging or replacement If you replace the battery choose one that is sealed and equivalent to the original Be sure to read and follow all safety precautions indicated on the battery CAUTION e Do not attempt to remove the caps from the battery cells as this may damage the battery e Although the battery is sealed it vents explosive gases and should be handled with appropriate care 119 A WARNING POTENTIAL HAZARD Allowing open flames or sparks near the battery WHAT CAN HAPPEN Gases may explode and possibly cause injury HOW TO AVOID THE HAZARD Do not allow open flames or sparks near the battery NOTE e When the ATV is to be stored for an extended period remove the battery from the vehicle and charge it fully Then store it in a cool dry place If the battery is to be
72. rating Never use a material in place of the proper fuse 121 1 Lift the seat See page 32 3 Slide the old fuse out of the clips and discard 2 Open the fuse holders and lift out the fuse it with the clips 1 Fuse holder 2 Clip 122 Spark arrester cleaning see page 139 140 4 Slide the clips onto the ends of the new fuse push them back into the fuse holder and close the fuse holder The spare fuse is on the battery cover 1 1 Fuse holder 2 Clip CAUTION Do not pry the clips open to get a fuse out you could bend them and cause poor contact with the new fuse Aloose fuse could cause damage to the electrical system and even Start a fire After replacing the fuse be sure return the fuse holder to its original location 123 Troubleshooting Although KYMCO machines receive a rigid inspection before shipment from the factory trouble may occur during operation Any systems can cause poor starting and loss of power The troubleshooting chart describes a quick easy procedure for making checks If your machine requires any repair take it to a KYMCO dealer The skilled technicians ata KYMCO dealership have the tools experience and know how to properly service your machine Imitation parts may look like KYMCO parts but they are often inferior Consequently they have a shorter service life and can lead to expensive repair bills A WARNING POTENTIAL HAZARD Checking the fuel
73. s of terrain 66 When riding in an area where you might not easily be seen such as desert terrain mounta caution flag on the machine DO NOT use the flag pole bracket as atrailer hitch A WARNING POTENTIAL HAZARD Operating in areas where you might not be seen by other off road vehicles 67 WHAT CAN HAPPEN You could be in a collision You could be injured HOW TO AVOID THE HAZARD Always mount a caution flag on the machine to make you more visible Watch carefully for other vehicles Exhaust system The exhaust on the machine is very hot during and following operation To prevent burns avoid touching the exhaust system Park the machine in a place where pedestrians or children are not likely to touch it A WARNING POTENTIAL HAZARD Hot exhaust system WHAT CAN HAPPEN Someone touching the exhaust system during or after operation could be burned HOW TO AVOID THE HAZARD Do not touch the hot exhaust system Do not park the machine in a place where others might be likely to touch it 68 RIDING For your initial riding practice selectasafe area Practice with the remote engine stop switch and free of obstacles with a level surface of dirt or throttle limiter adjusted as delivered until you sand are confident in braking and making turns A WARNING Remote engine stop switch for new riders POTENTIAL HAZARD The ATV has a remote engine stop switch This Starting or running the engine ina clos
74. sing the parking brake in freezing weather may cause the brakes to freeze in the locked position See page 46 28 1 Lock pin SSS Fuel tank cap A WARNING After refueling be sure to tighten the fuel tank POTENTIAL HAZARD cap Improper use of the parking brake TO refuel refer to page 36 37 WHAT CAN HAPPEN The ATV could start moving unexpectedly if the parking brake is not applied before starting the engine This could cause loss of control or a collision The brake could overheat if you ride the ATV without releasing the parking brake You could lose braking performance which could cause an accident You could also wear out the brakes prematurely HOW TO AVOID THE HAZARD Always set the parking brake before starting the engine Always be sure you have released the parking brake before you begin to ride 1 Fuel tank cap 29 Fuel valve The fuel valve supplies fuel from the fuel tank to the carburetor The fuel valve has three positions OFF With the lever and A mark in this position fuel will not flow Always turn the lever to this position when the engine is ON notrunning EN d el 4 With the lever A mark in this position SE e e KOIN G f RE fuel flows to the carburetor Normal riding 1 Fuel lever 2 A mark RES is done with the lever in this position This indicates reserve If you run out of NOTE fuel while riding turn the lever A mark fter refueling
75. techniques to avoid vehicle overturns on hills Be sure that you can maneuver your ATV well on flat ground before attempting any incline and then practice riding first on gentle slopes Try more difficult climbs only after you have developed your skill In all cases avoid inclines with slippery or loose surfaces or obstacles that might cause you to lose control 77 A WARNING POTENTIAL HAZARD Operating on excessively steep hills WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting large hills Itis important when climbing a hill to make sure that tour weight is transferred forward on the ATV This can be accomplished by leaning forward and steeper inclines standing on the footboards and leaning forward over the handlebars An obstacle a sharp drop or another vehicle or person could be on the other side of the hill A WARNING POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Owner s Manual Always check the terrain carefully before you Start up any hill Never climb hills with excessively slippery or loose surfaces Shift your we
76. ted but the engine will not start To start the engine be sure to position the engine stop switch at Q Kick starter The kick starter cranks the engine when the kick starter is operated CAUTION See starting instructions prior to starting engine see page 43 for details NOTE If the kick starter is operated with the ignition switch at andthe engine stop switch K the engine will not start To start the engine be sure to position the engine stop switch at Q 23 1 Start kick lever Remote engine stop switch The ATV has a remote engine stop switch This allows the supervisor to follow close behind and stop the engine by pulling a tethered core Practice using it when your youngster first starts riding NOTE Make sure the tethered road lead is installed into the remote engine stop switch When the tethered road lead is not installed the engine will not operate 24 1 Remote engine stop switch 2 Tethered cord lead Throttle lever Itis operated by the thumb Pressing the lever opens the throttle When pressure is released spring tension automatically closes the throttle Regulate the speed of the machine by varying the throttle position 1 Throttle lever 25 A WARNING POTENTIAL HAZARD Malfunction of throttle WHAT CAN HAPPEN The throttle could be hard to operate making it difficult to speed up or slow down when you need to This could cause an accide
77. to remove any carbon deposits from the spark arrester portion of the tailpipe 1 Bolt 1 Bo 1 Tailpipe 2 Spark arrester 4 Insert the tailpipe into the muffler and align the screw holes 5 Install the bolt and tighten it 140 Ap WARNING POTENTIAL HAZARD Improper cleaning of the spark arrester WHAT CAN HAPPEN Could injure the eyes Could cause burns Could cause carbon monoxide poisoning possibly leading to death Could start a fire HOW TO AVOID THE HAZARD When cleaning the spark arrester Always let the exhaust system cool prior to touching exhaust components Do not start the engine when cleaning the exhaust system 141 Mongoose 90 reverse version The ATV version has a gear selector 1 F Forward gear 2 N Neutral gear 3 R Reverse gear AN WARNING To change gears stop the vehicle and with the engine idling move the lever to the desired gear Do not attempt to shift gears with engine speed above idle or while the vehicle is moving Forward Neutral Reverse 142 Shift lever 1 1 To shift into forward gear pull out and upward on the shift lever until the transmission engages in the forward gear 2 To shift into reverse gear pull out and push downward on the shift lever until the transmission engages the reverse Gear When in the with the ignition switch in the ON position the reverse Indicator light will illuminate 143 Shift lever 2
78. ty areas the air cleaner must be cleaned at more frequent intervals than specified in the Maintenance Schedule If the ATV is submerged in water the air cleaner should be checked and water should be drained from the air cleaner housing before starting the engine To clean the air cleaner 1 Remove the seat See page 32 2 Remove the air filter case cover 1 Air filter case cover 104 3 Remove the air filter element and separate it A WARNING from the box POTENTIAL HAZARD Using low flash point solvents or gasoline to clean the air filter element WHAT CAN HAPPEN Low flash point solvents or gasoline can catch fire or explode HOW TO AVOID THE HAZARD Use parts cleaning solvent to clean the air filter element 41 ia sitt h eleheen nt gently but thoroughly in solvent 5 Squeeze the excess solvent out of the filter and let it dry CAUTION Do not twist the filter element when squeezing it 105 6 Inspect the element If damaged replace it Valve clearance adjustment 7 Apply quality foam air filter oil to the element The correct valve clearance changes with use If foam air filter oil is not available motor oil resulting in improper fuel air supply or engine may be used noise To prevent this the valve clearance must be adjusted regularly This adjustment however NOTE should be left to a professional KYMCO service The element should be wet but not dripping technician 8 Re
79. uld be installed and used according to instructions If you have questions consult an authorized KYMCO dealer PERIODIC MAINTENANCE LUBRICATION EMERY ITEM ROUTINE a e Replace Warm Replace Warm engine before draining before Replace Warm engine before draining e Clean Oil strainer e Replace if necessary Tranemissionoii e Check oil level oil leakage e Replace every 12 months e Check operation V belt l Replace if damage or excessive wear Air filter element Clean Every 20 40 hours for engine and V belt Replace if necessary More often in wet or dusty areas compartment Brake e Check operation and brake fluid cable deeg e Replace brake pads shoes if necessary e Check specific gravity Battery e Check breather hose for proper operation ololololo e Correct if necessary e Check idle speed starter operation pe ntti FO LO LOL O Cylinder head cover rece breather hase for cracks or damage E E SOOLO e Check condition Spark plug e Adjust gap and clean e Replace if necessary e Check fuel hose for cracks or damage Fuel line l e Replace if necessary INITIAL EVERY ITEM ROUTINE 1 3 6 6 OTM e Check valve clearance Valves S e Adjust if necessary e Check leakage Exhaust system e Retighten if necessary e Replace gasket if necessary e Check balance damage runout Wheels e Replace if necessary e Check beari bly for looseness damage Wheel bearings
80. void wheelies and jumping You may lose control of the machine or overturn A WARNING POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Don t try to show off 64 Know the terrain where you ride Ride cautiously in unfamiliar areas Stay alert for holes rocks or roots in the terrain and other hidden hazards which may cause the machine to upset A WARNING POTENTIAL HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV 65 A WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough slippery or loose terrain WHAT CAN HAPPEN Could cause loss of traction or vehicle control which could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kind
81. your ATV each time you use it to make sure the ATV is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the Owner s Manual 3 Brake operation Test the brakes at slow speed after starting out to make sure they are working properly If the brakes do not provide proper braking performance inspect the brakes for wear See page 109 Increases the possibillty of an accident or equipment damage Check operation of the levers They should move smoothly and there should be a firm feeling when the brake is applied If not have the machine inspected by aKYMCO dealer 35 A WARNING ue Fill the fuel tank when necessary and make sure POTENTIAL HAZARD there is sufficient gasoline in the tank Riding with improperly operating brakes Check for leaks Fuel level should be below the filler neck WHAT CAN HAPPEN You could lose braking ability which could lead to an accident HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride Do not ride the ATV if you find any problem with the brakes If a problem cannot be corrected by the adjustment procedures provided in this manual have the ATV inspected by a KYMCO dealer 1 Filler neck Recommended fuel UNLEADED FUEL Fuel tank capacity Total 5 5L 1 16 Imp gal 1 4 US gal Reserve 1 5L 0 32 Imp gal 0 38 US gal 36 Your KYMCO engine has been designed to use regular unleaded gasoline

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