Hydraulic Impact Tie Drill Parts Sheet
Contents
1. number to our customer service personnel when contacting the factory for parts service or warranty support 2 6 910096 M Rev1 Draft 21 Feb 03 doc 1 7 1 7 1 1 7 2 1 7 3 1 7 4 Bara 1 8 1 8 1 1 9 t91 1 92 Machine Components and Major Assemblies The Socket spindle and impacting mechanism assembly The Hydraulic motor and adapter assembly The Hydraulic control valve trigger group with housing The Handle group with hydraulie porting The Hydraulic whip hose assemblies Operator Controls Refer to Figures 1 through 5 to identify and locate the controls and major components of the Hydraulic Impact Wrench 7 16 Service Manuals and Tools Operating and Service Manuals One Operating and Service Manual is provided with each machine Manuals are shipped with each machine Operating and Service Manual Changes The Operating and Service Manual may be updated to reflect product development and or revised operating and maintenance procedures If appropriate Service Bulletins may be released to provide additional operational maintenance and or safety information Record all changes made to this Manual in the Record of Changes on page Submit recommendations and requests for Operating and Service Manual Changes to Racine Railroad Products Inc Attn Technical Service Manager 1524 Frederick Street P O Box 044577 Racine WI 53404 7577 Phone 262 637 9681 E mail techserv racinerailroad com2. Website http www racinerailroad com 2 7 910096 M Rev1 Draft 21 Feb 03 doc 1 10 Warranty Terms and Conditions 1 10 1 110 2 ES 1 10 4 Warranty Period Each new machine and new parts of our manufacture are warranted against defects in material and workmanship for one year from the date of shipment from our factory When contacting the factory for parts service or warranty support please provide the Racine Railroad Products Model and Serial Number and any locally assigned identification number to our customer service personnel to help them identify your machine and better serve you Vendor Parts Warranty Period Other equipment and parts used but not manufactured by Racine Railroad Products Inc are covered directly by the manufacturer s warranty for their products Warranty Parts and Service We will repair or replace without charge F O B factory Racine Wisconsin USA any part of our manufacture which is proven to be defective during the warranty period Material claimed defective must be returned if requested to the factory within 30 days _ from the date of the claim for replacement Ordinary wear and tear abuse misuse and neglect are not covered by this warranty Depending upon the circumstances we may provide technical assistance and or technical service support without charge to assist In the correction of warranty related problem Non Warranty Parts and Service Material damaged through n
3. and E mail technical support is available on normal U S business days from 8 00 AM to 5 00 PM U S Central Time Zone GMT 6 5 Daylight Savings Time Contact us at Phone 262 637 9681 Extension 111 E mail techserv racinerailroad com Website http www racinerailroad com 5 1 910096 M Rev1 Draft 21 Feb 03 doc 5 2 2 Non Warranty Technical Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistance and or field service support at the customer s expense to assist in the correction of non warranty related problems Contact our Technical Service Department to coordinate Non Warranty Technical Field Service Support 5 23 Warranty Technical Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistance and or field service support at no charge to the customer to assist in the correction of warranty related problems Contact our Technical Service Department to coordinate Warranty Technical Field Service Support 5 3 Warranty Parts amp Service Warranty parts and service are coordinated through our Technical Service Department Our warranty terms and procedures are provided in Section 1 11 of this manual oe me Warranty Parts Claims Material claimed to be defective must be returned to our factory for evaluation Defective materials will be replaced or your accoun
4. in a safe and responsible manner Exercise caution when working on or near rotating or moving components hot components and fuel systems Be aware of potential fire hazards and prevent sparks etc from starting fires on right of way Comply with all instructions provided on any decals or placards installed on the machine and with any relevant amplifying information provided in this manual or other general operating procedures When you leave this equipment even for a short time shut off the hydraulic motor and disengage the hydraulic supply hoses Shut off the power source engine ensure that all controls are in a safe position and install all appropriate locking and safety devices before doing any of the following e Lubricating e Adjusting e Making Repairs e Performing Service Comply with all Lock Out Tag Out Procedures and other eae procedures established for your work environment Machine Description and Specifications The Racine Railroad Products Hydraulic Impact Wrench 7 16 is a portable remotely powered hand held power tool designed for drilling holes in wood cross ties trestle work and 2 3 910096 M Rev1 Draft 21 Feb 03 doc road crossings for lag screw or structural fastener installation The Racine Railroad Products Hydraulic Impact Wrench 7 16 accommodates light impact auger bits Epa 12 e gt 7 33 rop 74 oe b Figure 3 Hydraulic Impact Wrench 7 16 Operators V
5. inspection of the tool as described in Section 4 2 Ensure that all general safety precautions are observed and that proper personal protective clothing is worn as described below Figure 3 1 1 Personal Protective Equipment Ata minimum the following Personal Protective Equipment should be worn by the operator Safety Glasses Hearing Protection Safety Helmet High Visibility Safety Vest Leather Work Gloves Steel Toed Safety Shoes Transportation amp Handling The Hydraulic Impact Wrench 7 16 is typically transported to the job site by truck or rail Upon arrival at the job site the Hydraulic Impact Wrench is lifted into position manually Normal Operating Parameters Motor 4 7 GPM Maximum Speed 620 RPM Performance Data MAX IMUM 450 FT LBS OF TORQUE AT 2000 PSI Production Rate RECOMMENDED 10 SECOND INTERVAL PER APPLICATION Normal Start up Procedures Before starting the Hydraulic Impact Wrench 7 16 perform a daily inspection as described in Section 4 2 Caution DO NOT OPERATE IMPACT WRENCH WHEN BYSTANDERS ARE NEAR THE WORK AREA Note Depending on temperature let the hydraulic motor warm up before applying full load Caution DO NOT OPERATE IMPACT WRENCH NEAR FLAMMABLE MATERIALS OR ENERGIZED TRANSMISSION LINES Normal Operating Procedures 3 1 910096 M Revi Draft 21 Feb 03 doc 3 5 e The Racine Railroad Products Hydraulic Impact Wrench 7 16 is designed to efficiently drill h
6. should be at or above 50 F 10 C 400 ssu 82 centistokes before use when using recommended fluids Using too thick of fluid may result in tool damage CHECK THE POWER SYSTEM TYPE THE HYDRAULIC IMPACT 7 16 MAY BE USED WITH OPEN OR CLOSED CENTER SYSTEMS Check hydraulic hosed for cracks leakage and damage If the hoses or couplers show any of these wear characteristics replace them before operating the tool NEVER attempt to locate leaks with your hands personal injury may occur from pressure system Tool Trigger Check that trigger presses toward handle easily and returns to the OFF position when released If trigger sticks or does not operate easily check for obstructions If trigger does not return to Off position when released check the return springs DO NOT OPERATE A TOOL IF THE TRIGGER IS NOT WORKING Hose Connecting Wipe quick couplers with a clean lint free cloth before connecting them Connect hoses from power source to the tool It is recommended that you connect the return hoses first and disconnect last to minimize or avoid trapping pressure within the tool When connecting the quick couplers the flow should run from male coupler to female coupler The female coupler on the tool is the inlet Quick couplers are marked with an arrow to show flow direction Turn on the hydraulic circuit at your power source Note When possible connect the free ends of uncoupled hoses to prevent pressure
7. 0 AUS An A A OO an o Oq ass os ave can os Section 6 Parts and Service Support ici tits 5 1 6 1 Non Warranty Parts Sales erra 5 1 6 2 Technical SUPPOR amp DEVICE si SUA a 5 1 63 Warranty Parts amp SONIC sense zoa ba a Da SO 5 2 910096 M Rev1 Draft 21 Feb 03 doc Table of Contents Section 7 TAD OCG CSS usina a acces ea one earners a ale 6 1 Tale Sales Representatives anais ccct do e le leo pala e el 6 1 A O a A SE lil 910096 M Rev1 Draft 21 Feb 03 doc This list identifies where photos tables and other figures are located within the text of this manual All parts lists and drawings are provided in Section 5 Figures Figure 1 Hydraulic Impact Wrench 7 16 Front Cover Page 1 Figure 2 Hydraulic Impact Wrench 7 16 Left Side View Figure 3 Hydraulic Impact Wrench 7 16 Right Frontal View Do Figure 4 Hydraulic Impact Wrench 7 16 Showing 2 Figure 5 Hydraulic Impact Wrench 7 16 Showing Figure 6 Hydraulic Impact Wrench 7 16 Manufacturer s Data Plate 2 6 Figure 7 Hydraulic Impact Wrench 7 16 Caution Decal 2 5 2 1 910096 M Rev1 Draft 21 Feb 03 doc Section 1 General Information and Over view 1 1 1 2 1 3 1 4 1 4 1 1 4 2 1 4 3 1 4 4 1 5 Purpose This manual provides general instructions for operating and maintaining the Racine Railroad Products Hydraulic Impact Wrench 7 16 Cancellation Not Applica
8. 7 BEARING 1 59 WASHER 1 60 HANDLE SUB ASSEMBLY 1 62 SPRING 1 64 O RING 2 65 HELI COIL 3 66 LEE PLUG 1 SET 67 O RING 1 68 URina kit ISO 4 2 910096 M Rev1 Draft 21 Feb 03 doc mpact Wrench 7 16 Reference Serial Number Plate 4 Racine Railroad Products 1524 Frederick Street Racine WI 53404 7577 Phone 262 637 9681 Fax 262 637 9069 910096 M Rev1 Draft 21 Feb 03 doc Record of Changes Use this page to record changes updates and corrections made to this manual A Rev Chg Bulletin No Date Description of Changes Initials Rev 1 A PA A Sas FE quo ae AAA NAAA it amas SE RR A AA AA a DAA a IIA AAA AAA AO A 910096 M Rev1 Draft 21 Feb 03 doc Table of Contents Cover Page Record Of Change Senei tae a ga A AS Seen ee ais ani Si ON Ee on RR SR on ee eer eee ree ii Histol Fourgs Ce Table Aa iV Section 1 General Information and Overview 200 tee nee ee rrr rr erra ene teats 2 2 1 1 PURO SO tiara EA A N AE EA E A S a A AD Cancino EN a A adda Aa 2 2 Io OCODE orena a N a S A A T N ieete 2 2 As A aeia E E E TOA 2 2 1 5 General Safety Precautions and Devices ooo oo cocccccconccononnnnnnnancnnnnaconnncnncnnnnanininonons 2 2 1 6 Machine Description and Specifications iii rear 2 3 7 Machine Identification aus sacs pepe oes aie de eee iat degen casa 2 6 1 8 Machine Components and Major Assemblies eee 19 Operator CO
9. Hydraulic Impact with the spring loaded trigger release valve Shut down the hydraulic power source Disconnect the hydraulic hoses from Hydraulic Impact Wrench Remove the socket or adapter tool Prepare the unit for transport as outlined in Section 3 2 above eS Note A photo and detailed discussion regarding the operation of the Controls are provided in Section 1 9 Emergency Procedures In the event of any malfunction IMMEDIATELY SHUT OFF THE HYDRAULIC POWER SOURCE and correct the problem DO NOT PERFORM MAINTENANCE ON THE HYDRAULIC IMPACT WRENCH WHILE THE POWER SOURCE OR HYDRAULIC IMPACT WRENCH MOTOR ARE RUNNING Section 4 Maintenance Procedures 3 6 Safety Precautions and Devices Normal maintenance of the Hydraulic Impact Wrench can be performed without any special maintenance related safety devices Before operating the Hydraulic Impact Wrench 7 16 perform a daily inspection of the power tool as described in Section 4 2 Ensure that all general safety precautions are observed and that proper personal protective elos is worn as described in Sections 1 5 and 3 1 3 2 910096 M Revi Draft 21 Feb 03 doc WARNING DO NOT PERFORM MAINTENANCE ON THE HYDRAULIC WRENCH WHILE THE MOTOR IS RUNNING OR HOSES ARE CONNECTED 3 6 1 Safety Devices Upon completion of maintenance ensure that the following Safety Devices are installed on the Hydraulic Impact Wrench 7 16 e The Impact Wrench is working pr
10. Mobile HP 53019 6 or equivalent 3 8 Routine Adjustments and Maintenance This section outlines basic adjustments and maintenance required for daily operation of the Hydraulic Impact Wrench 7 16 These instructions are intended for operator level field maintenance and not repair shop or overhaul level procedures 3 9 Trouble Shooting The following chart can be used as guide to correct any problem you may be experience with the Hydraulic Impact Wrench 7 16 To determine the problem in operation of the impact wrench always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed in the table Be sure you are using an accurate flow meter Check the flow with the hydraulic fluid temperature at least 80 F 27 C Always check the power source and hoses before disassembling the impact wrench 3 3 910096 M Rev1 Draft 21 Feb 03 doc Problem Tool will not operate Tool runs at low speed Tool runs too fast Oil leakage from trigger area Actuation Trigger sticks Tool Trigger plunger sticks or works hard Systems overheats Hydraulic oil leakage from trigger area Do not use tool Tool with leak may cause severe bodily inju i H 1 Possible Cause Tool not properly connected Low oil volume and or pressure Low oil volume and or pressure Contaminated hydraulic system Relief valve blocked or contaminated Exce
11. NOS cit es a RAP aii 2 7 110 Semice Mantals and TOO Sui ld tio 111 Warranty Terns and COROAS aan o a cp ad Da aq 2 8 Section 2 intial Setup and AduStMeN mass tada a O 2 1 2 1 Inspection and Warranty Registration sa ese rasgo ai 2 1 2 2 Initial Assembly and In Service Maintenance 2 1 Da Setuprand AQ US IMEI nena das th se octet ad a Ete vandal a ERA 2 3 Section gt Operating Procedures a dicos 3 1 301 Safety Precautions and DEVICES atas ias ia 3 1 32 transporta nte FAT ING sa iia 3 1 333 Normal Operating Paramete Sutra 3 1 34 NormalbiStartub Procedure S li 3 1 3 Normal Operating Pro COdUTeSs cialis 3 1 3 6 Normal Shut Down Procedures ccc irte kte reaa ae ceca eesee secu eceucsausevaeeeeaestraness 3 2 37 Emergency PrOCedUTeS senna a elisa 3 2 Section 4 Maintenance Procedures cece cc eeee eee e es ee nT eee 3 2 AA Safety Precautions and DEVICES cerieisa att anda Gonna nao AR gece bs 3 2 4 2 Daily Inspection Fueling and LUDIICAUN ON visionado 3 3 43 Routine Adjustments and Maintenance aan 3 3 4 4 rouble SMOOUNG seda ii dae DONA ad 3 3 4 5 Special TOO S musa io peste an erate ute a a a DD ac etal dead ola Section 5 Parts Lists and Illustrations siii a ES E TO la si 4 1 5 1 Recommended Spare Parts List 4 1 52 Standard Parts List 5 3 Customer Options Lists by Serial Number 4 3 54 Listoflllustrations vos co sa vence O OO On ot ac p p osran aos ne beat a O a O OU na a OU qa O 4 A O
12. RACINE RAILROAD PRODUCTS 1524 FREDERICK STREET RACINE WI 53404 262 637 9681 910096 M Hydraulic Impact Wrench 7 16 EXPLODED VIEW OF THE HYDRAULIC IMPACT WRENCH 7 16 a o e So Pd CAP SCREW 8 32 Section 4 Parts Lists and Illustrations The following parts lists are sorted by description in alphabetical order and grouped by the assembly that the individual parts are used on The lists provide the part description quantity used required and part number for each part as well as the part number of the assembly that the part is used on A List in the Dwg column indicates that a parts list for the assembly is included in Sections 5 2 or 5 3 of this manual A Dwg in the Dwg column indicates that a drawing of the part with parts list is included in Section 5 4 of this manual Section 5 1 Recommended Spare Parts List Section 5 2 Standard Parts List Section 5 3 Customer Options Parts List Section 5 4 List of Illustrations 4 1 Recommended Spare Parts List The following parts are commonly used consumable wear and or routine maintenance items We recommend that these parts be stocked in the quantities indicated below to maintain your machine at peak performance Hvdraulic Impact Wrench 7 16 Recommended Spare Parts List 4 2 Standard Parts List This list includes all serviceable parts used on a standard model machine that has no customer options installed See Section 5 3 for parts used on o
13. aulic fluid cooling system should limit maximum fluid temperature to 140 F 60 C at the maximum expected ambient temperature The minimum cool capacity 2 1 910096 M Rev1 Draft 21 Feb 03 doc should be 5 hp 3 73kW at a 40 F 22 C difference between ambient temperature and fluid temperature A minimum of 25 micron filtration is required for the hydraulic system For cold weather startup and maximum dirt holding capacity a filter element sized for 30 gpm 14 cpm is recommended Hydraulic fluid requirements Viscosity Fluid Thickness U S A METRIC 50 F 450 SSU Max 10 C 95 Centistokes 100 F 130 200 SSU 38 C 27 42 C S 140 F 85 SSU Min 60 C 16 5 C S Min Pour Point 10 F 23 C Minimum for cold startup Viscosity Index ASTM D 2220 140 F Minimum Demulsibility ASTM D 1401 30 Minutes Maximum Flash Point ASTM D 92 340 F 171 C Minimum Rust Inhibition ASTM D 665 A amp B Pass Oxidation ASTM D943 1000 Hours Minimum Pump Wear Test ASTM D2882 60 mg Maximum Recommended hose size 500 inch 12mm 1 D up to 50 ft 15m long Recommended hose size 625 inch 16 mm gt D gt up to 100 ft 30 m long The Racine Hydraulic 910098 power unit is recommended for hydraulic supply This unit is equipped with two 5 gpm 20 Ipm circuits that can be combined for one 10 gpm 40 lpm circuit If the tool is used in cold weather preheat the hydraulic fluid by running power source at low engine speed Fluid temperature
14. ble Initial Release Record subsequent changes made to this manual on page i Scope This Bulletin applies to all Racine Railroad Products Hydraulic Impact Wrench 7 16 power tool Reference Serial Number Plate Definitions This manual uses the following standard terms for clarity DANGER An operating procedure practice or condition etc which WILL RESULT IN INJURY OR DEATH if not carefully observed or followed WARNING An operating procedure practice or condition etc which may result in injury or death if not carefully observed or followed Caution An operating procedure practice or condition etc which may result in damage to equipment if not carefully observed or followed Note An essential operating procedure practice or condition etc General Safety Precautions and Devices WARNING Failure to follow safety precautions when operating this equipment can result in serious injury or death to the operator or other persons in the area Observe the following precautions whenever you are operating working on or near this equipment Always wear appropriate work clothing when operating this equipment DO NOT WEAR loose clothing jewelry radio belts etc when you are operating working on or near this equipment 2 2 910096 M Rev1 Draft 21 Feb 03 doc ES Que RES Ro 1 5 4 159 10 5 1 5 7 158 15 9 1 5 10 ES NA 1 6 Always wear appropriate personal protective clothing when operati
15. build up in the hoses The sun can also increase pressure in the hoses and make connecting difficult 2 2 910096 M Rev1 Draft 21 Feb 03 doc 2 3 e Be sure the pressure hose is connected to the pressure port and the return hose connected to the return port Pressure port is at the position and return port is at the position See parts view if uncertain e Do not attempt to reverse the tool by hooking the pressure hose to return port of the tool The wrench is equipped with a spool to reverse the direction of rotation Reversing the hoses can cause severe damage to the wrench Sockets and Accessories e Do not use drills bits or accessories which are not intended for impact type applications They may crack or fracture during use Use only impact rated sockets and accessories e lfadapters are required use components which are in good condition only Loose multiple adapters and excess weight between the wrench and socket can reduce me intensity of the impact to the nut or bolt head Setup and Adjustments The Hydraulic Impact Wrench 7 16 is a power tool that requires familiarization by the end user Itis highly recommended that this manual be referred to before attempting a lesung exercise with the Impact Wrench 2 3 910096 M Rev1 Draft 21 Feb 03 doc Section 3 Operating Procedures 3 1 3 2 3 3 RS 3 4 Safety Precautions and Devices Before operating the Hydraulic Impact Wrench 7 16 perform a daily
16. ent at the address provided in Section 6 of this manual if you have any problems with or questions about your new machine Initial Assembly and In Service Maintenance The Hydraulic Impact Wrench 7 16 was tested after assembly at our factory After assembly the machine should receive a thorough In Service inspection before initial operation If you do not feel qualified to perform this In Service work yourself contact a competent mechanic or the Racine Railroad Products Service Department for technical support Uncrating a new machine Support the Hydraulic Impact Wrench 7 16 and cut the banding if any to release the machine from the shipping carton Manually lift the Hydraulic Impact Wrench 7 16 options and accessories separately and clear of the carton and place on a safe surface Initial Assembly After unpacking and inspecting the Hydraulic Impact Wrench 7 16 options and accessories prepare the unit for service by doing the following Hydraulic Systems Use a calibrated flow meter and pressure gauge to check the hydraulic power source for 5 10 gpm 20 38 Ipm at 1500 2000 psi 100 400 bar e Arelief valve setting between 2100 2250psi 145 155 bar is required for the operation e The hydraulic system s back pressure should be less than 250 psi 17 bar measured atthe tool end of the operating hoses All system s checks should be made at minimum operating temperatures maximum fluid viscosity of 400 ssu 82 centistokes e The hydr
17. iew 910096 M Rev1 Draft 21 Feb 03 doc Figure 5 Hydraulic Impact Wrench 7 16 Drive Socket View 1 6 1 Manufacturer Racine Railroad Products Inc 1524 Frederick Street P O Box 044577 Racine WI 53404 7577 910096 M Rev1 Draft 21 Feb 03 doc Phone 262 637 9681 E mail custserv racinerailroad com Website _http www racinerailroad com 1 6 1 Physical Data Tool Specifications 7 16 Quick Change Hydraulic System Open center or Closed center Length 9 00 in 23 0 cm Width 3 00 in 7 60 cm Height Work Mode 9 00 in 23 0 cm Weight less tools 7 25 lbs 3 29kg Options and Accessories Contact Racine Railroad Products 1524 Frederick Street P O Box 044577 Racine WI 53404 7577 Sockets and adapters Phone 262 637 9681 262 637 9669 Mechanical Data Hydraulic Motor Gerotor type Maximum Flow 4 7 gpm 15 27 lpm Maximum Pressure 1000 2000 psi 6 9 13 8 MPa Maximum Impact Time 10 seconds Drive Size 7 16 socket 1 11 cm Torque 450 ftlbs O 5 GPM 610 NM 19 LPM Setting at tool 2000 psi 13 8 Mpa Back Pressure 200 psi 1 38 Mpa Filtration 25 Micron Nominal Pressure amp Return Ports No 6 9 16 18 UNF SAE O Ring 162 Performance Data Production Rate 1 7Machine Identification The Manufacturer s data plate is located on the side of the assembly Please provide the Racine Railroad Products Model and Serial Number and any locally assigned identification
18. mp Customer Service Address Please contact us at the following address for parts and customer service support Racine Railroad Products Inc Attn Customer Service 1524 Frederick Street P O Box 044577 Racine WI 53404 7577 Phone 262 637 9681 Extension 105 E mail custserv racinerailroad com Website http www racinerailroad com Non Warranty Parts Orders When placing a parts order please provide the following information Company Name and Billing Address Purchase Order Number and Issuing Authority Shipping Address Special Handling Instructions Contact Phone Number Machine Model and Serial Number Part Numbers and Quantities Being Ordered Note Please use Racine Railroad Products part numbers when ordering parts Racine Railroad Products part numbers are shown on the parts lists and drawings in Section 5 of this manual and have only six 6 numbers Any part number with other than six numbers e g contains alpha numeric characters is a Vendor Part Number and NOT a Racine Railroad Products part number Technical Support amp Service Telephone and web based technical support is available for current production models through our Technical Service Department Service Manuals and limited technical support may be available for models that are no longer in production In the future Technical Support features will be expanded on our home page on the world wide web Telephone and E mail Technical Support Telephone
19. ng this equipment e g Orange safety vest hard hat safety glasses with side shields full face shield hearing protection steel toed safety boots leather gloves dust respirator leggings etc Always lift heavy objects with the knees and legs not the arms and back Always use care when carrying the Hydraulic Impact Wrench and ensure proper footing and crew coordination when carrying or positioning the Hydraulic Impact Wrench This equipment may be operated from either side of the rail Remove ballast that may hinder the proper placing of the Hydraulic Impact Wrench verses the rail work area Keep your hands arms feet head clothing etc out of the operating area and away from all rotating or moving components when you are operating working on or near this equipment Ensure that all guards covers hoses and operating components are in good working order and that all controls are in the appropriate position before starting the engine Ensure that installed safety equipment e g fire extinguishers first aid kits locking and safety devices are installed properly and are in good working order DO NOT OPERATE the machine until unsafe conditions have been corrected Operate the POWER SOURCE ENGINE only in a well ventilated area and ensure that the air filter s air filter cover s muffler are in good condition DO NOT crank the engine with the spark plug removed Keep the machine clean and free of debris Operate the machine
20. oles and loosen nuts and bolts The tool uses a 7 16 inch socket drive and requires high impact drill bits The wrench may be used for other applications where impacts are typically used e The wrench is equipped with a spool which reverses the drive direction Insulated handles reduce vibration and operator fatigue The safety lock on the trigger helps prevent accidental starting of the tool A rotating front handle allows comfortable operation in both the vertical and horizontal positions Operation e With hydraulic power source connected to the tool shift the spool to the direction of rotation desired When standing behind the tool the hose end pushing the spool to the right rotates the socket clockwise and to the left rotates counterclockwise Do not shift the spool while the tool is operating damage to internal components may occur e Grasp both handles firmly place socket on fastener squeeze the trigger lock to the handle and pull the trigger toward the handle grip activating the tool Always hold the tool with both hands to maintain control e To stop the Impact Wrench 7 16 just release the trigger e When the fastener contacts the surface of the material being fastened limit impact time to 10 seconds Excessive wear will occur to the hammer mechanism due to the heat build up Oo Shut Down Procedures To safely transport and store the Hydraulic Impact Wrench 7 16 perform a normal shut down as follows Stop the
21. operly e The handles and trigger trigger locks are secured Lubrication of the wrench is in order e Hydraulic hoses are safe to use and connected securely e The sockets and accessories are in good condition 3 6 2 No Special Procedures Required See Local Requirements 3 7 Daily Inspection and Lubrication At a minimum perform the following routine daily maintenance on the Hydraulic impact Wrench 7 16 to keep it in good working condition 3T Daily Inspection Before operating the Hydraulic Impact Wrench 7 16 inspect the following and correct any problems as necessary e General Condition of the tool e All Guards and Safety Devices are Installed and Operable e All Controls are Operable e Hose Condition a Grease Type and Locations Bearing and bushings are used on the Hydraulic Impact Wrench to reduce daily maintenance Ensure that all bearings and moving parts are property lubricated with on weekly intervals Semi annually remove the impact head and clean the grease off the impact components Also remove the grease from the impact housing Remove the thrust washers and thrust bearing and wipe clean Before reinstalling them check for damage and replace if in poor condition Mount the impact head to the motor adapter after placing the assembled hammer mechanism in the impact head Make sure all parts are in proper position before mounting the impact head Apply grease prior to re assembly 3 7 1 1 Lubricating Grease Type
22. ormal wear and tear abuse misuse and or neglect are not covered by this warranty Non Warranty Parts and Technical Service policies and procedures are provided in Section 6 of this manual 2 8 910096 M Rev1 Draft 21 Feb 03 doc Section 2 Initial Set up and Adjustment 2 1 ZA 2 2 2 2 1 22 2 Inspection and Warranty Registration The Hydraulic Impact Wrench 7 16 is normally shipped via common carrier in a cardboard carton The warranty period begins on the date of shipment from our factory Upon delivery by the carrier inspect the Hydraulic Impact Wrench and shipping materials for damage Ensure that all items indicated on the packing list have been received Address items lost or damaged in shipment with the freight carrier Removing Packing Materials Delivery Inspection Remove the packing materials and inventory the contents of the packing list Ensure that Operating and Service Manuals tool kits and any other materials sent with the machine are in good condition Product Registration Card Please fill out and return the Product Registration Card to help us better serve you Your feedback on the Product Registration Card helps us improve our products and service Note Unless otherwise indicated the address and contact name provided on the Product Registration Card will be the mailing address for future Service Bulletins and Customer Service Information Note Please contact our Service Departm
23. ptional features that are added to the standard model NOTE SEE EXPLODED VIEW DWG OF HYD IMPACT WRENCH 7 16 B O M FOR PARTS PINE 0096 TT Descrpion ty pag No usedon VALVE HOUSING 10081104 910096 FITTING 100028 25 PIVOT BOLT COVER SPOOL TRIGGER CAP SCREW 10 24 7 16 IMPACT MECHANISM ASSEMBLY SPACER THRUST BEARING THRUST BEARING WASHER HYDRAULIC MOTOR ASSEMBLY SNAP RING Road E wn 1 1 1 1 2 1 1 3 1 1 1 1 1 2 4 1 910096 M Rev1 Draft 21 Feb 03 doc COVER 15 SPRING 16 O RING 56 O D X 44 1 D 2 10008 32 47 CAP SCREW 25 20 NC 4 60 78 18 LOCKWASHER 3 100 40h 19 DIRECTION SPOOL 1 20 BUTTON E 21 FLATHEAD CAP SCREW 2 400785 22 s O RING 4 900 D 23 FLUIDIC TUBE 2 24 i NUT 8 32 2 25 RETAINING RING 1 26 SHAFT SEAL 1 Abs 27 BEARING 1 28 HOUSING 1 29 O RING 1 0002413 30 SHAFT 31 KEY 1 32 SPIRAL CLIP 1 25004149 33 RETAINING RING 1 34 GEROTOR E 35 O RING 1 1000ABIA 36 CAP SCREW 7 37 ROLL PIN 2 38 7 16 HEX ANVIL ASSEMBLY 1 2501 Toud 39 40 THRUST LOCK 2 25018004 41 THRUST RING 2 Yobsl4 42 SPRING i 43 RETAINING SLEEVE 1 44 BALLS ANVIL 3o 45 ANVIL 1 46 HAMMER CASE INCLUDES ITEM 50 fd 47 j HAMMER CASE GASKET 1 6004405 48 GASKET RETAINER 49 HAMMER BUSHING 1 50 HAMMER 2 51 HAMMER FRAME 1 52 HAMMER PIN 2 53 54 QUAD RING 2 a5O198I5 55 FITTING 1 125019470 56 3 8 INCH DIAMETER BALL 1 5
24. ssive pressure or flow Damaged O rings in spool Excessive flow Broken spring Contamination Check for dirt or deposits Trigger binding trigger bent trigger pivot pin too tight etc Excessive flow Inefficient cooling Tool components loose Damaged O rings or gaskets Tool components worn or damaged 3 4 Check pressure and return connections and disconnects Check hydraulic power source Tool will not operate if inlet pressure is below 1000 PSI or flow is less than 4 GPM Check hydraulic power source for recommended flow pressure and proper conditions Remove contamination and clean hydraulic system Check relief valve Clean or replace as necessary Verify correct hydraulic power source is being used Adjust hydraulic power suppl Replace O rings Factory Service Required Factory Service Required Check trigger sleeve spool for binding Replace spring Clean sleeve and spool Check hydraulic system Clean conponents Inspect adjst trigger where binding occurs Reduce RPM of engine Increase reservoir size and or add oil cooler Factory service may be required Replace worn or damaged O rings or gaskets Disassemble tool Replace worn or damaged components 910096 M Rev1 Draft 21 Feb 03 doc Inappropriate hydraulic system Check type of hydraulic power source open center or closed center Power so
25. t will be credited if replacement materials have already been purchased Please contact our Technical Service Department at the address provided below if you have any questions or problems 5 32 Warranty Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistance and or field service support at no charge to the customer to assist in the correction of warranty related problems Contact our Technical Service Department at the address provided below to coordinate Warranty Technical Field Service Support Racine Railroad Products Inc Attn Technical Service Manager 1524 Frederick Street P O Box 044577 Racine WI 53404 7577 Phone 262 637 9681 Extension 111 E mail techserv racinerailroad com Website http www racinerailroad com 5 2 910096 M Rev1 Draft 21 Feb 03 doc Section 6 Appendices 6 1 Sales Representatives For more information about this or any of our other products please contact the nearest Representative shown on our Sales Representatives List 6 2 The Owner s Manuals provided was current at the time of printing 6 1 910096 M Revi Draft 21 Feb 03 doc
26. urce works but tool lacks power or does not operate 3 10 Special Tools None specified E A E TV io Na a MAX FLOW 5 GPM 20LPM MAX PRESSURE 2000 PS1 150 BAR O IMPROPER USE MAY CAUSE SEVER INJURY O READ AND UNDERSTAND OPERATORS MANUAL BEFORE OPERATING TOOL O KEEP ALL GUARDS IN PLACE O DURING OPERATION WEAR GLOVES SAFE CLOTHING AND FOOTWEAR o DURING OPERATION ALWAYS WEAR APPROVED SAFETY PROTECTION FOR EAR EYE HEAD Figure 7 Caution Decal 3 5 910096 M Rev1 Draft 21 Feb 03 doc Placard List Hydraulic Impact Wrench P N 910096 Description Qty Part UsedOn PLATE SERIAL NUMBER 1 DECAL LOGO 465474 4 3 Customer Options Lists by Serial Number These lists include all parts that are specified as customer options and not included in a base model These lists are sorted by customer option RRP Ser No RRP Part No Hw 910096 EA AMS A AAR I rota Customer Options Parts List ae Description Qty PartNo Dwg JUsedon STANDARD MODEL NOT APPLICABLE NN End tap met Goal Seprolla 910096 M Rev1 Draft 21 Feb 03 doc Section 5 Parts and Service Support 5 1 9 1 1 5 2 5271 Non Warranty Parts Sales Material damaged through normal wear and tear abuse misuse and or neglect are not covered by our warranty and should be ordered directly from our Customer Service Department Parts for models that are no longer in production may not be available Parts a
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