OPERATOR MANUAL - Unified Brands
Contents
1. A JA A Optional Features and Equipment eos mce moh To TDC 3 TDC 2 TDO 1 TDA 1 TD 2 Higher Maximum Pressure v v I lv v otov Fv ty fv Tsctable mounting v v v Baseness Fv v MWewebwnk Fw v f v v Steam vap assem v fy v v Motor drvenagiator v v v lt lt lt lt KJK KKK KIN KKK lt lt lt lt OM TD Installation WARNING THIS UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH PLUMBING IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND OR DAMAGE TO EQUIPMENT Installation under a ventilation hood is recommended Consult local codes Install and anchor the kettle on a level rigid surface If the steam supply pressure is greater than the maximum working pressure stamped on the nameplate you must install a pressure reducing valve in the steam supply line near the kettle Connect the steam supply line to the steam inlet fitting Include a steam control valve and an appropriate safety The safety valve is preset to relieve jacket pressure that exceeds its rated limit Do not try to adjust the valve setting and do not allow the valve outlet or lever to be blocked Connect the kettle condensate return line to the boiler return line or to a drain A suitable steam trap strainer and check valve must be installed See piping diag2. IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL GROEN BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY Groen Equipment is for commercial use only If sold as a component of another O E M manufacturer s equipment or if used as a consumer product such Equipment is sold AS IS and without any warranty Covers All Foodservice Equipment Ordered After October 1 1995 23 I UNIFIEDSRANDS FOODSERVICE EQUIPMENT SOLUTIONS A EI DOVER com PANY G GROEN 1055 Mendell Davis Drive Jackson MS 39272 Telephone 601 372 3903 FAX 601 373 9587 OM TD Revised 2 98 Part Number 121006
3. Plain Bumper TDO Knob Maroon Ball Ring Tolerance Valve Globe 3 8 Brass Valve Globe 3 8 RCP Valve Globe 3 8 PCP Part No 081572 081574 081707 002033 002019 002025 003242 010888 012691 012692 002051 010145 010146 Key 25 26 27 28 29 30 31 32 33 34 35 36 37 Description Handwheel Valve Valve Safety not incl Strainer 1 2 Y Strainer 1 2 Y RCP Strainer 1 2 Y PCP oteam Trap Repair Kit Steam Trap 1 2 BIk Steam Trap 1 2 RCP Steam Trap 1 2 PCP Valve Check 1 2 Brass Valve Check 1 2 RCP Valve Check 1 2 PCP Nipple 38 x 12 1 2 Lg Part No 001148 011001 004181 010165 010166 002886 010250 010251 010252 004187 010124 010140 005485 OM TD Parts List Model TDA Key Description Part No Key Description Part No 1 Knob 001385 15a Valve Assy 1 4 amp 6 Qt pre 1957 001042 2 Handle amp Bushing Assy 001022 16 Stem Assembly 001098 3 Spring 001067 16a Stem Assy 1 4 amp 6 Qt pre 1957 002076 4 Handle Guide Nut 001025 17 Bonnet see 17a 001142 5 Plunger Guide 001046 17a Bonnet 1 4 amp 6 Qt Pre 1957 001075 6 Elbow Assembly Incl item 5 see 6a 001083 18 Packing Ring 001152 Elbow Assembly 1 4 amp 6 Qt pre 1957 001043 19 Packing Nut 001144 7 O Ring 007360 20 Handle Small 2 dia 001148 8 Hex Nut See 8a 001032 21 Basket TDA 10 001110 Nut 1 4 6 Qt pre 1957 001034 21a Basket TDA 20 001120 9 Ferrule 001023 22 Cover TDA 10 00
4. the residue Do not use abrasive materials or metal tools that might scratch the surface Scratches make the surface harder to clean and provide places for bacteria to grow Do not use steel wool which may leave particles in the surface and cause eventual corrosion and pitting The outside of the unit may be polished with a stainless steel cleaner such as Zepper from Zep Manufacturing Co When equipment needs to be sanitized use a solution equivalent to one that supplies 200 parts per million available chlorine Obtain advice on sanitizing agents from your supplier of sanitizing products 12 k Following the supplier s instructions apply the agent after the unit has been cleaned and drained Drain and thoroughly rinse off the sanitizer CAUTION NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER THAN 30 MINUTES LONGER CONTACT CAN CAUSE STAINING AND CORROSION 115 recommended that each piece of equipment be sanitized just before use m If there is difficulty removing mineral deposits or a film left by hard water or food residues clean the kettle thoroughly and use a deliming agent such as Groen Delimer Descaler Part Number 114800 or Lime Away from Ecolab in accordance with the manufacturer s directions Rinse and drain the unit thoroughly before further use n If cleaning problems persist contact your cleaning product representative for assistance The supplier ha
5. 1107 10 Pedestal to 20 Qts incl 001087 22a Cover TDA 20 001108 10a Pedestal 40 Qt size only 001088 23 Safety Valve state pressure 11 Hex Mounting Nut 001031 24 1 2 Strainer 004181 12 Pipe for 1087 Pedestal 001056 25 1 2 Steam Trap 004182 12a Pipe for 1088 Pedestal 001057 26 1 2 Swing Check Valve 004187 13 Packing 001065 2 Handle Screw 002613 14 Packing Gland see 14a 001036 28 Valve Stem Assembly includes 002615 14a Packing Gland 1 4 6 sizes pre 1957 001045 16 17 18 19 20 amp 27 15 Valve Assembly Incl 16 17 18 19 001037 and 20 see 15a Obsolete see item 28 OM TD Parts List Model TD 2 40 MOTE ITEMS 21 22 amp 23 ARE ASSEMBLY ONLY Key Description Part No Key Description 1 Mechanical Acuator Assy 013943 16 5 8 OD Tube Assembly 2 Pivot 001275 17 5 8 Flare Nut part of item 16 3 Used 18 Half Union Coupling 3 4 MPT x 5 8 4 Not Used 19 3 4 Safety Valve 45 PSI 5 Not Used 20 1 2 Globe Valve w Handle 6 9 Alemite Grease Fitting st 012100 21 1 2 Thermo Steam Trap black 7 Packing 4 rings 001276 22 Steam Trap Repair Kit 8 Packing Washer 001273 23 Valve Stem Sleeve Assembly 9 Trunnion Spring 012403 24 Handle Part of item 20 10 LH Trunnion Casting 001265 25 1 2 Strainer black 11 RH Trunnion Casting 001266 26 Not Used 12 1 8 R x2 3 4 Lg Brass Pin 001907 27 1 2 Swing Check Valve Std 13 5 16 18 x 3 4 Hex Cap Screw 006014 28 Calcium Complex No 2 Grea
6. 5618 34 Valve Check 1 2 Brass 003188 35 Valve Check 1 2 RCP 001110 36 Valve Check 1 2 PCP NOTE Items 1 5 7 8 and 9 are needed to change packing Part No 001120 001107 001108 002051 010145 010146 001148 011001 004181 010165 010166 002886 010250 010251 010252 004187 010124 010140 Key O CON OO FW gt i 5 N A O 0o 22X23 Description Base Gasket Base Pedestal Screw Socket HD Cap 20x Lockwasher 1 4 Gasket Pedestal Cap Cap Pedestal Packing Ring Set Washer Packing Spring Washer 5 8 Plain Bumper TDO Knob Maroon Ball Ring Tolerance Valve Globe 3 8 Brass Parts List Model TDO Part No 001710 005901 009969 005692 001968 005902 002033 002019 002025 007273 010888 012691 012692 002051 Key 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Description Valve Globe 3 8 RCP Valve Globe 3 8 PCP Handwheel Valve Valve Safety not incl Strainer 1 2 Y BIk Strainer 1 2 Y RCP Strainer 1 2 Y PCP Steam Trap Repair Kit Steam Trap 1 2 Bik Steam Trap 1 2 RCP Steam Trap 1 2 PCP Valve Check 1 2 Brass Valve Check 1 2 RCP Valve Check 1 2 PCP OM TD Part No 010145 010146 001148 011001 004181 010165 010166 002886 010250 010251 010252 004187 010124 010140 OM TD Parts List Model TDO 1 Description Pedestal Assembly Pedestal Cap Nut Hex Jam 1 3 4 OD Packing Ring Set Washer Packing opring Washer 5 8
7. ANCE intu na RERUR REIR CRUCE D Qe RR at Aa a SEQUENCE OF OPERATION exem i0 ge xp Reni ded TROUBLESHOOTING Ca cut spasere ITS PARTO G I LE NER MAINTENANCE LOG gsc ego ge ka ere eee f WARRANTY isse drenerer REN ONES qure ed at References KLENZADE SALES CENTER ECOLAB Inc 3 0 Wabasha St Paul Minnesota 55102 800 352 5326 or 612 293 2233 NATIONAL SANITATION FOUNDATION 3475 Plymouth Rd Ann Arbor Michigan 48106 ZEP MANUFACTURING CO 1310 T Seaboard Industrial Blvd Atlanta Georgia 30318 OM TD Equipment Description A All Models The Groen TDC 3 TDC 2 TDO 1 TDO TDA 1 and TD 2 are tilting table top kettles with direct steam heated jackets The one piece stainless steel body on each includes a butterfly shaped pouring lip The kettles have a 180 emery grit interior finish and a bright semi deluxe exterior finish Every unit requires a remote steam source The steam supply is controlled by an inlet valve and enters the jacket through one support and rotary joint Condensate leaves the jacket through the 2 other rotary joint and support Standard units are ASME shop inspected stamped and registered with the National Board These kettles operate efficiently at pressures above five PSI A safety valve strainer steam trap and check valve are all required for installation and may be ordered from Groen as optional equipment Hf B Model TDC 3 T
8. CAUSE SEVERE BURNS WARNING TAKE EXTREME CARE TO KEEP HOT CONTENTS FROM SPILLING OR SPLASHING ON ANYONE DO NOT STAND DIRECTLY IN FRONT OF KETTLE BODIES WHEN THEY ARE BEING TILTED WARNING AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS WARNING AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN KETTLES DIRECT CONTACT COULD RESULT IN SEVERE BURNS CAUTION NOT OVER FILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS A MINIMUM OF 2 3 5 8 cm BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE PRODUCT TRANSFER WARNING TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER WARNING WHEN TILTING KETTLE FOR PRODUCT TRANSFER 1 WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON 2 USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING 3 PLACE CONTAINER ON STABLE FLAT SURFACE AS CLOSE TO KETTLE AS POSSIBLE 4 STAND TOLEFT OR RIGHT SIDE OF KETTLE DEPENDING ON TILTING HANDLE PLACEMENT WHILE POURING DO NOT STAND DIRECTLY IN POUR PATH OF HOT CONTENTS 5 POUR SLOWLY MAINTAIN CONTROL OF KETTLE BODY HANDLE AT ALL TIMES AND RETURN KETTLE BODY TO UPRIGHT POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE 6 DO NOT OVER FILL CONTAINER AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS CAUTION KEEP FLOOR
9. FLAT SURFACE AS CLOSE TO KETTLE AS POSSIBLE 4 STAND TO LEFT OR RIGHT SIDE OF KETTLE DEPENDING ON TILTING HANDLE PLACEMENT WHILE POURING NOT DIRECTLY IN POUR PATH OF HOT CONTENTS POUR SLOWLY MAINTAIN CONTROL OF KETTLE BODY HANDLE AT ALL TIMES AND RETURN KETTLE BODY TO UPRIGHT POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE DO NOT OVERFILL CONTAINER AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS 1 OM TD CAUTION KEEP FLOORS IN FRONT OF THE KETTLE WORK AREA CLEAN AND DRY IF SPILLS OCCUR CLEAN AT ONCE TO AVOID SLIPS OR FALLS Accessories Cover As with stock pot cooking an optional lift off cover can speed up the heating of water and food products cover helps retain heat in the cooking vessel and reduces the amount of heat and humidity released into the kitchen Use of a cover can reduce some product cook times and help maintain the temperature color and texture of products being held or simmered for extended periods Make sure plastic ball handle is secure on the lift off cover before using ALWAYS use the plastic handle to place or remove the cover from the kettle Wear protective oven mitts and a protective apron When putting the cover on the kettle position it on top of kettle rim with its flat edge facing the pouring lip WARNING AVOID ALL DIRECT CONTACT WITH HOT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS AVOID ALL DIRECT CONTACT W
10. ITH HOT FOOD OR WATER IN THE KETTLE DIRECT CONTACT COULD RESULT IN SEVERE BURNS When removing cover a Firmly grasp the plastic handle b Lift rear edge farthest from operator 1 2 3 5 cm to allow any steam and water vapor to escape the cooking vessel Wait 2 3 seconds c Tilt cover to 45 60 angle and allow any hot condensate or product to roll off cover back into kettle d Remove the cover ensuring that any remaining hot condensate or product does not drip on operator floor or work surfaces e Place cover on safe flat sanitary out of the way surface or return to kettle rim CAUTION DO NOT TILT KETTLE BODY WITH COVER IN PLACE COVER MAY SLIDE OFF CAUSING INJURY TO OPERATOR Basket Insert An optional kettle basket insert 10 Quart and larger can assist in cooking water boiled products including eggs potatoes vegetables shell fish pasta and rice The nylon mesh liner must be used when cooking product smaller than the mesh size of the basket which is approximately 1 4 6 mm This includes rice and small pasta shapes Allow for the water displacement of basket and product to be cooked This may mean only filling the kettle half full of water Test the basket and product displacement with the kettle OFF and with cold water in the Avoid contact with steam and hot condensate when removing a cover kettle CAUTION DO NOT OVERFILL THE KETTLE WHEN COOKING HOLDING OR CLEA
11. NING KEEP LIQUIDS A MINIMUM OF 2 3 5 8 cm BELOW THE KETTLE RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE PRODUCT TRANSFER c Load basket on a level stable work surface c Lift the loaded basket with both hands Get help from another person if the basket is too heavy for safe handling d Slowly lower product into kettle WARNING AVOID ALL DIRECT CONTACT WITH HOT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE DIRECT CONTACT COULD RESULT IN SEVERE BURNS d When removing basket with cooked product lift the basket straight up ensuring that the bottom of the basket clears the rim and pouring lip of the kettle Wear protective oven mitts and a protective apron e Allow hot water to fully drain from product before moving the basket away from the kettle Do not rest the kettle basket on the kettle rim or pouring lip If the basket is too heavy for one OM TD individual to lift and safely move get help from another person Remove product immediately from the basket into another container being sure to avoid contact with hot product and hot basket Or f Place basket with food on stable flat surface setting it inside a solid steamer or bake pan to catch any remaining hot water which might drain from product Cleaning 1 Suggested Tools a Cleaner such as Klenzade HC 10 or HC 32 from ECOLAB Inc b Kettle bru
12. OPERATOR MANUAL OM TD Part Number 121006 DOMESTIC MODELS TDC 3 TDC 2 TDO 1 TDO TDA TDA 1 TD 2 Steam Jacketed Kettles Stainless Steel Direct steam heated Table top mounted Tilting Model TDC 3 Model TDO Model TD 2 THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL WARNING DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE Information contained in this document is known to be current and accurate at the time of printing creation Unified Brands recom mends referencing our product line websites MADEINUSA unifiedbrands net for the most updated product information and specifications OM TD IMPORTANT READ FIRST IMPORTANT CAUTION BE SURE ALL OPERATORS READ UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL WARNING THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING COOKING AND HOLDING OF WATER AND FOOD PRODUCTS PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO THE EQUIPMENT AND WILL VOID WARRANTY WARNING KETTLES MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH PLUMBING IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND OR DAMAGE TO EQUIPMENT WARNING AVOID ANY EXPOSURE TO ESCAPING STEAM STEAM CAN
13. S IN FRONT OF KETTLE WORK AREA CLEAN AND DRY IF SPILLS OCCUR CLEAN IMMEDIATELY TO AVOID SLIPS OR FALLS WARNING FAILURE TO CHECK SAFETY VALVE OPERATION PERIODICALLY COULD RESULT IN PERSONAL INJURY AND OR DAMAGE TO EQUIPMENT 2 OM TD IMPORTANT READ FIRST IMPORTANT WARNING WHEN TESTING AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE SAFETY VALVE DIRECT CONTACT COULD RESULT IN SEVERE BURNS WARNING TO AVOID INJURY READ AND FOLLOW ALL PRECAUTIONS STATED ON THE LABEL OF THE WATER TREATMENT COMPOUND CAUTION MOST CLEANERS ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING PRECAUTIONS SHOULD BE TAKEN WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR INJURY AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES IMPORTANT SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID WARRANTIES OM TD Table of Contents IMPORTANT OPERATOR WARNINGS REFERENCES are years pie EE EQUIPMENT DESCRIPTION 0 000002 eee INS EOIN preegOO es wa pb etes INITIAL START UP aano sc aono oe aa acne SOHO HER SER eins OPERATION resa datant ATTESTER CEEANN G rero dub tici ied Paar te MAINTEN
14. ative For the phone number of the nearest agency call your area Groen representative or the Groen Parts and Service Department If an item on the list is followed by X the work should be done by a qualified service representative WARNING USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES SYMPTOM WHAT TO CHECK X indicates items which must be performed by an authorized technician Kettle will not heat That the steam inlet valve is open That the steam supply line is turned on That the condensate return valve is open That the boiler is operating properly Steam should be supplied at a pressure greater than five PSI Auth Service e Steam supply line for blockage X Rep Only Condensate return line for blockage X Steam trap operation X oafety valve leaks a For contamination that prevents seating the valve With small amount of steam pressure in the jacket lift the valve lever briefly all the way up to blow the valve clean then let it snap back down to seat the valve Auth Service b Safety valve for defects Defective valve MUST be Rep Only replaced with an identical valve X oafety valve leaks a Auth Service a Steam supply pressure X large amount of steam Rep Only b Safety valve for defects Defective valve MUST be replaced with an identical valve X Pipe fitting leaks a l sth
15. e fitting tight Auth Service b Ifthe leak is at a trunnion and tightening the packing gland Rep Only does not stop the leak replace the packing X Kettle is hard to tilt Auth Service Tilting mechanism for the presence of any contamination TD 2 only Rep Only and for proper alignment and lubrication X WARNING TO AVOID INJURY FROM SPLASHING OR SPILLING HOT CONTENTS EMPTY THE KETTLE THROUGH THE DRAW OFF OR BY BAILING BEFORE ANY WORK IS DONE ON THE TILTING MECHANISM Parts List Model TDC 3 Description Pedestal Assembly Pedestal Cap Nut Hex Jam 1 3 4 OD Packing Ring Set Washer Packing Spring Washer 5 8 Neoprene Tip Crutch 1 ID Handle Assembly Knob Maroon Ball Ring Tolerance Handle Shaft Lockwasher 3 8 Nut Cap 3 8 24 Basket TDC 3 10 Basket TDC 3 20 Cover Assembly TDC 3 10 Cover Assembly TDC 3 20 Valve Globe 3 8 Brass Valve Globe 3 8 RCP Part No 081572 081574 081707 002033 002019 002025 003242 002032 012694 012691 012692 018963 005618 003188 001110 001120 001107 001108 002051 010145 Key 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Description Valve Globe 3 8 PCP Handwheel Valve Valve Safety not incl Strainer 1 2 Y Strainer 1 2 Y RCP Strainer 1 2 Y PCP oteam Trap Repair Kit Steam Trap 1 2 BIk Steam Trap 1 2 RCP oteam Trap 1 2 PCP Valve Check 1 2 Brass Valve Check 1 2 RCP Valve Check 1 2 PCP Nipple 3 8 x 12 1 2 Lg P
16. edestal Gasket old style Bullet Foot otem Extension PCP Kettle Body Control DC Adjustable Control DC Adjustable OM TD Part No 010146 01148 011001 004181 010165 010166 002886 010250 010251 010252 004187 010124 010140 005485 001968 042505 012722 MS2043 013972 005125 OM TD Key 33000 NO 13 14 15 16 17 18 Description Base Gasket Base Pedestal Screw Socket HD 1 4 20 x 3 4 Lockwasher 1 4 Gasket Pedestal Cap 1 4 Cap Pedestal Packing Ring Set Washer Packing Spring Washer 3 8 Levelling Tip Crutch 1 ID Handle Assembly pre 1 76 Handle Assembly post 1 76 Knob Maroon Ball Ring Tolerance Handle Shaft Lockwasher 3 8 Nut Cap 3 8 24 Basket TDC 3 10 Parts List Model frs F G 2 4 TDC 2 mise TN jm E E i ae x Wore re ay Luz i EN i i i c 29 SEI i HESS Part No Key Description 001710 19 Basket TDC 2 20 005901 20 Cover Assembly TDC 2 10 009969 21 Cover Assembly TDC 3 20 005692 22 Valve Globe 3 8 Brass 001968 23 Valve Globe 3 8 RCP 005902 24 Valve Globe 3 8 PCP 002033 25 Handwheel Valve 002019 26 Valve Safety not incl 002025 2 Strainer 1 2 Y Blk 003242 28 Strainer 1 2 Y RCP 002032 29 Strainer 1 2 Y PCP 012695 30 Steam Trap Repair Kit 012694 012691 31 Steam Trap 1 2 Bik 012692 32 Steam Trap 1 2 RCP 018963 33 Steam Trap 1 2 PCP 00
17. en Equipment sold to the original commercial purchaser users but not original equipment manufacturers at its original place of installation in the continental United States Hawaii and Canada Damage during shipment is to be reported to the carrier is not covered under this warranty and is the sole responsibility of purchaser user Groen or an authorized service representative will repair or replace at Groen s sole election any Groen Equipment including but not limited to drawoff valves safety valves gas and electric components found to be defective during the warranty period As to warranty service in the territory described above Groen will absorb labor and portal to portal transportation costs time amp mileage for the first twelve 12 months from date of installation or fifteen 15 months from date of shipment from Groen This warranty does not cover boiler maintenance calibration periodic adjustments as specified in operating instructions or manuals and consumable parts such as scraper blades gaskets packing etc or labor costs incurred for removal of adjacent equipment or objects to gain access to Groen Equipment This warranty does not cover defects caused by improper installation abuse careless operation or improper maintenance of equipment This warranty does not cover damage caused by poor water quality or improper boiler maintenance THIS WARRANTY IS EXCLUSIVE AND IS INLIEU OF ALL OTHERWARRANTIES EXPRESSED OR
18. he TDC 3 kettle has a 2 3 jacket rated for working pressures up to 55 PSI The kettle body incorporates a triple reinforced rim Two tubular steel supports support the swivel on which the kettle tilts A leg projects from the bottom of the kettle The design of the TDC 3 makes it easy for one person to tilt the kettle with the tilting handle even when the kettle is full C Model TDC 2 The TDC 2 resembles the TDC 3 except that the kettle rests on a chrome plated base with arms and has a maximum operating pressure of 45 PSI D Models TDO and TDO 1 The TDO and TDO 1 Oyster Cookers have a special purpose kettle body and supports similar to those of the TDC 2 and TDC 3 with a tilting handle Model TDO 1 OM TD E Model TDA 1 The TDA 1 kettle incorporates a triple reinforced rim and a 2 3 jacket registered for working pressures up to 50 PSI Two chrome plated arms support the trunnions on which the kettle tilts The arm that also serves as the steam inlet has an integral steam control valve F Model TD 2 The TD 2 kettle has a 2 3 jacket rated to operate at pressures up to 50 PSI Two stainless steel legs support the trunnion A crank operated gear mechanism is used to tilt the kettle and to hold it in position KETTLE CHARACTERISTICS Quarts liters Front to back Left to right Rim height 14 718 378 28 114 717 21 7I8 556
19. he kettle Open the steam inlet valve 4 When the water begins to boil inspect all of the fittings to ensure that there are no leaks 5 Check the safety valve by lifting its lever far enough to let steam escape Then let it snap back into place to reseat the valve so that it will not leak 6 Shut down the unit by closing the steam inlet valve WARNING AVOID ANY EXPOSURE TO ESCAPING STEAM WHICH CAN CAUSE SEVERE BURNS Operate the tilting mechanism to confirm that this feature functions through the whole range of normal operation If the unit functions as described above it is ready for use If the unit does not function as intended contact your local Groen Certified Service Agency Operation To heat the kettle open the steam inlet valve Adjusting the valve allows you to control the heating rate Opening the valve more allows steam to flow into the jacket faster and heats the product faster The kettle operates efficiently at pressures from five PSI to the maximum working pressure for which the kettle was designed The maximum pressure is stamped on the kettle nameplate WARNING gt 48 WARNING AVOID EXPOSURE TO ESCAPING STEAM WHICH CAN CAUSE SEVERE BURNS Tilting To transfer product or empty the kettle the kettle is designed and manufactured to be tilted in a controlled manner Grasp the insulated plastic ball firmly Maintain a firm grip on handle when tilting while kee
20. ping the kettle body in a tilted position and then SLOWLY returning the kettle body to an upright position A TDC 3 TDC 2 TDO TDO 1 and Pull the handle forward to tilt the kettle backward to return the kettle to upright position B TDA The tilting handle on this older model is spring loaded to latch the kettle in position To tilt the kettle pull up on the tilting handle to release the latch then move the handle forward or backward as needed C TD 2 Tilt the kettle by turning the handwheel The kettle will hold its position when you stop turning the wheel If the tilting mechanism seems to lock do not use excessive force to free the kettle Call for assistance from your authorized Groen service agency CCAUTION gt ELT di WARNING AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE DIRECT CONTACT COULD RESULT IN SEVERE BURNS TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY ORHOT PRODUCT WHEN ADDING INGREDIENTS STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER CAUTION DO NOT OVERFILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS AT LEAST 2 3 5 8 cm BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING PRODUCT AND SAFE TRANSFER WARNING WHEN TILTING KETTLE FOR PRODUCT TRANSFER 1 WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON 2 USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING 3 PLACE CONTAINER ON STABLE
21. ram below Any mechanical change must be approved by the Groen Food Service Engineering Department valve To obtain the full heating capability of the kettle the steam supply line must be as large as the steam inlet fitting STANDARD PIPING FOR TDC 3 TDC 2 TDO 1 TDO and TD 2 ik HOLE j I MAX COLLARED SLEEVE cocum 15 OD WASHER er 224 EF JAM NUT s A d ee z PS 2 d E NDENSATE OUT STEAM INLET SNE NE ane A ENSE A fht TI 8 HH e Sr 3X7 90 SAFETY VALVE 8 CHECK VALVE RDC ELBOW NE IPS VALVE STEAM TRAP T UNION W STRAINER C 7059 2 The inlet valve may be located anywhere on the cabinet top or face but not through the face casting The illustrated sleeve is designed to simplify valve installation by allowing the valve to shift off center by 1 4 if necessary This should be enough to allow for thread take up and misalignment Accessories available from Groen as options Piping is to be supplied by the installer OM TD Initial Start Up IMPORTANT BE SURE ALL OPERATORS READ UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL Now that the kettle has been installed you should test it to ensure that it is operating correctly 1 Remove all literature and packing materials from inside and outside of the unit 2 Pour small amount of water into t
22. rs when inspection shows that WHEN TESTING AVOID ANY EXPOSURE TO ney ey THE STEAM BLOWING OUT OF THE 4 For TD 2 kettles grease the tilting actuator SAFETY VALVE DIRECT CONTACT COULD every 90 days While the kettle is fully tilted RESULT IN SEVERE BURNS add Calcium Complex No 2 Grease at the grease fittings Then release the lever and let the valve snap shut If the lever does not activate or NOTE Use only Calcium Complex Nr 2 there is no evidence of discharge or Grease which is available from Groen Part No 93703 Sequence of Operation The following action reaction outline is provided to In the jacket steam transfers heat to the kettle as help the user understand the function of the it condenses into water The steam trap allows equipment condensate water to leave the jacket while it holds steam in When the steam is shut off condensation produces a vacuum in the jacket but the check valve in the condensate return line keeps water from flowing back into the jacket When the steam inlet valve is opened steam flows into the jacket at a pressure determined by the boiler system or by the pressure reducing valve that serves the kettle 13 OM TD Troubleshooting Your Groen kettle will operate smoothly and efficiently if properly maintained However the following is a list of checks to make in the event of a problem If the actions suggested do not solve the problem call your qualified Groen Service Represent
23. s a trained technical staff with laboratory facilities to Serve you OM TD Maintenance NOTICE Contact Groen or an authorized Groen representative when repairs are required Periodic Maintenance the valve leaks immediately discontinue use of the kettle and contact a qualified A Maintenance and Service Log is provided at Groen service representative the back of this manual Each time maintenance is performed on your Groen kettle enter the date on which the work was done what was done and who did it File the log with the warranty At least once every 90 days inspect fittings and valves for signs of damage or wear Regularly examine trunnion packings and valve seats for wear and replace them when necessary Periodic inspection will minimize equipment down time and increase the efficiency of CAUTION The following points should be USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN 1 Once a day with pressure in the jacket OR AN AUTHORIZED SUPPLIER WILL VOID check the operation of the safety valve Lift ALL WARRANTIES AND COULD INJURE the lever of the safety valve until steam is THE OPERATOR OR DAMAGE THE released EQUIPMENT NOTE Service performed by other than factory arm authorized personnel will void all warranties NNN A AVOID STEAM 3 Lubricate trunnions and gears with a good CONTACT grade of high temperature grease Grease trunnions at least once every 60 days and WARNING grease gea
24. se 14 5 16 Lockwasher 005656 29 Stand Assembly 15 1 2 Jacket Drain Petcock 012070 FI A h 1 I EE M rat 0 4 090 i T 20 Part No 010358 010359 010073 011001 010034 010250 002886 010721 004181 004187 093703 009913 OM TD Diagram Trunnion Packings Model TDC 2 FEMALE PACKING RING ADAPTER MALE PACKING RING ADAPTER JASNA SESS lt lt lt p SPRING PART NO 2025 3 NN 7 N KETTLE TRUNNION WASHER PART NO 2019 INTERMEDIATE PACKING RING 3 FURNISHED A 5756 PEDESTAL REMOVE 4 BOLTS IN BASE amp BACK OUT IN DIRECTION SHOWN NOTE THESE 5 RINGS COMPRISE ONE SET OF PACKING amp MUST BE ASSEMBLED IN THE MANNER SHOWN PART NO 2033 21 OM TD Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Maintenance Performed Performed by 22 OM TD Limited Warranty To Commercial Purchasers Domestic U S Hawaii amp Canadian Sales Only Groen Foodservice Equipment Groen Equipment has been skillfully manufactured carefully inspected and packaged to meet rigid standards of excellence Groen warrants its Equipment to be free from defects in material and workmanship for 12 twelve months with the following conditions and subject to the following limitations VI This parts and labor warranty is limited to Gro
25. shes in good condition c Sanitizer such as Klenzade XY 12 d Film remover such as Klenzade LC 30 CAUTION MOST CLEANERS ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING PRECAUTIONS SHOULD BE TAKEN WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER CAREFULLY 2 Procedure a Clean food contact surfaces as soon as possible after use If the unit is in continuous use thoroughly clean and sanitize the interior and exterior at least once every 12 hours WARNING AVOID ANY DIRECT CONTACT WITH HOT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS b Scrape and flush out food residues Be careful not to scratch the kettle with metal implements Prepare a hot solution of the detergent cleaning compound as instructed by the supplier Use brushes sponges or cloth to clean your kettles Don t scrape with tools steel wool or other abrasives d Clean the unit thoroughly inside and outside e Rinse the kettle thoroughly with hot water then drain completely OM f TD As part of the daily cleaning program clean soiled external and internal surfaces To remove stuck materials use a brush sponge cloth plastic or rubber scraper or plastic wool with the cleaning solution To reduce effort required in washing let the detergent solution sit in the kettle and soak into
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