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Calypso Washer Service Manual

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1. 1 USE amp CARE INFORMA TION ached aa nor a GRR IIR ria he e 6 Section Two THEORY OF OPERATION av ous AERIS ERO UR UR P RC 7 NUTATION NN 7 CONTROL PANEL nce dli tr ce ee ive c ed te 7 CYCLE DESCRIPTIONS Ee UU Rd COUR 7 OPERATIONAL CYCLE DEFAULTS 0 8 OPTION DESGCHBIPTIONS eni vinss vix veko Gu d etuse aV a E em o ncn 8 OPERATIONAL CYCLE NOTES idu na ca cu Ve rabo 18 CYCLE Grr ARs 20 Section Three COMPONENT ACCESS 44 aye WA UR ace wae WR ALES aed 31 COMPONENT LOCATION eere enhn 31 ACCESSING COMPONENTS IN THE CONSOLE 32 ACCESSING COMPONENTS BENEATH THE WASHER TOP 35 ACCESSING COMPONENTS BENEATH THE TUB 39 Section Four TROUBLESHOOTING AND DIAGNOSIS 43 TROUBLESHOOTING 43 ERROR CODES ire ce ets nis Ceci a Dn d edd TR rn 46 SELF DIAGNOSTIC ROUTINES 48 OVERLAY KEY MATHBDCG
2. 5 gt sg 1 05 lt gt 0 5 e aT ssi 1 30 OLNI GAHSNd SI amp z NI sOISIAHSHI 8 LANIGVO N3HM Q3N3d0 om LL 445010 ATIVINHON WOLIOVdVO MS 6 S3HOLIMS 420 TH31INI zo m CTAIHS OVA 0Sc 11 Jd 0081 POE Lt _J aa S aoo 2 mes Eme ud mmm em m ANS SIND e Eld ONSE l HOLIMS JANSSJHd 40014 va l y NI MS GOO o Lo m CNOL23NNOoWOIOW 1 1041 02 YOLOW 78 1 3AlIdSS3NHVHN3MOl ON xov NIYIN Lh d NI WOO vids qiais EELS E Non HOLIMS 34055344 9NIIVMadO ELI LI OLSON l wisst aL 1 2 QA 914 MAS 33 MS 9 yad ON MS an NO103108d NOLO OL MS i a1 O oN M TANL O BET 241038 TANS TOXLNOD YOLOW OL MS TWYLNAN NOILO3NNOO YOLOW dINNd SSANYVH 33M01 L Fig 5 1 61 COMPONENT RESISTANCE CHART RESISTANCE CHART COMPONENT TEMPERATURE RESISTANCE VALUE oF po Ohms to wos RDtoWH FEE NN NI pl 20 25 ohms Thermistor y 46k 47k ohms 12k 13k ohms WARRANTY INFORMATION ONE YEAR FULL WARRANTY For one year from the date of purchase when this washer is operated and maintained accordin
3. Gr NINE Zo 5 5 29 9 Gr 2 5 275 17 SF NINE XO 5 RR RN FETA TO STAY 1 CHECKING DRIVE AND PUMP MOTOR CONTINUIT Y The pump and drive motors can be checked Drive for continuity Disconnect power from the dala washer and remove the front cabinet panel Green Connector 1 Disconnect the wiring harness plugs eee Yellow Whit from the drive and pump motor termi nal connectors White Red Yellow 2 Using the color codes shown in Fig Green 4 4 and the resistance chart below Black Check for proper winding resistances RESISTANCE CHART COMPONENT WINDING RESISTANCE Fig 4 4 VALUE NOTE Color codes shown in Fig 4 4 are for wires from the motors to the connectors Color codes for wires to the wiring harness plugs are different Ye to WH peeeoc On VA TECT NED RDtoYL Wiring Diagram PumpMotr O 10 12ohms_ S 10 120hms RD to YL 20 25 ohms 54 TROUBLESHOOTING TESTS 120VAC Electrical Supply 1 Check for 120VAC on the power cord connection to the line filter If no AC power is present replace the power cord 2 Check for 120VAC on the line filter connection to the machine controller If no AC power is present replace line filter 3 C
4. 25 0008 A NEUIRALERAN OFF DRAN 0 02 5 SPINACERANWOND 1416 OFF OFF PS CONTROLLED 030 35 NIAE XERAN OF OFF DRAN NUTATE 25 03 3 NOTE ALL DETERGENT TIVEDRILL 0010 38 NUTATE RCRC FILL 9 COD FRESH PS CONTROLLED VAR 9 FABRICSCFTENER 4 FABSCFT TIVEDRILL 0 2 SPINXRGICHHILL 9 FRESH PS CONTROLLED REGRC 4L NJTATEXREGRC 005 NIAE 4RCRCHFILL 9 DETERGENT PS CONTROLLED REGRC NUTATE 2B ee oF a a SPIN amp FLLFF 44 SPIN DRANWOND 1416 OFF OFF PS CONTROLLED DRAN SIN 500 039 5 SPIN DRANGFILL 8 FRESH TIVEDRILL SPIN 50 030 45 SPIN DRANWOND 14 PS CONTROLLED M 47 NOTE DRAN DRAN NUTATE 25 015 8 SPIN DRANWOND 6131416 OF OFF PS CONTROLLED DRAN IN 80 00 R OR FRESH5SEC 5 SEENOIES SEC FLUFF 15 NUTATE 2B 030 5 PLATELEVEL 15 SPIN 0005 ENDO ENDOF OFF OFF 23 EDO OE ECCW 2 RINEE OFF OFF BB 20 Heavy Duty Use this cycle to get 15 to 19 minutes of wash time for loads of sturdy colorfast fabrics such as work clothes Cycle combines high speed wash action and high spin speed The preset cycle wash time is 19 minutes PUMP DESCRIPTION CF WATER MOTOR MOTOR MOTOR DURATION PHASE STEP SEQUENCE NOTES TEMP DIS
5. 5 Main to FHOT Pea DK manoa J 8 7 w iss than 5 shor MANo Ground Rb SNEK e Ifthe resistance is much higher than shown replace the drive motor e Ifthe resistance at the drive motor is correct there is a harness problem between the motor and the motor controller Replace the wiring harness as necessary Automatic Temperature Control Test This test checks the water inlet solenoids the temperature sensor and the control board e Check that the hot and cold water fill valves are working NOTE This test MUST be done with the Automatic Temperature Control ATC selected If the fill valves are working properly Press NORMAL or HEAVY DUTY cycle Press the WATER TEMP selector to set the wash water temperature to WARM Press START After water has been introduced into the tub press STOP CANCEL once Measure the water temperature At the WARM setting the ranges should be 90 110 F If the temperature is not within this range check the Automatic Temperature Control Sensor Remove connector P13 from the control board Measure the resistance between P13 7 and P13 8 at the wiring harness connector The resis tance should be between 74 and 24 57 If the resistance is not within this range check for continuity between the connector and the sensor If continuity is good replace the log valve assembly If the valves and temperature sensor ar
6. PSCONTROLLED 25 030 5 OFF 030 6 PINHAN OFF OFF 30 05 7 OFF OFF 0 030 8 NIMEL DETERGENT TIVEDFILL OFF 25 010 9 NUIAIE RCRC FILL 9 COD FRESH PSCONIROLED REGRC 2 WR D NEUIRALERAN 0 030 SPINACRAN OFF OFF ERAN SN EU 0015 D OF OFF 9 M3 QB NEUIRALERAN OFF OFF ar o o SPINSCRANWOND 1416 OF OF PSCONTROLLED OD B OFF OFF ERAN 25 030 15 NUI FIL DETERGENT mwpHL ar 2 p 7 9 COD FRESH PSCONTROIED REGRC NUAE 25 WR B _ _FABRICSCFIENER 4 COD FABSOFT TIVEDFILL 0 0100 SPNA3RCCHFLL 9 aD FREH PSCONTROLED O 20 NUIATEXREORC COD OF REORC 25 OG 2L NUTATE 9 COD DETERGENT PSCONTROLED REGRC RUE 25 5 2 NEUIRALERAN OFF OFF 0 030 SPIN amp FLLFF 23 SPINXDRANWSLES U OFF a NL 02080 d 0 3 2 OF NUTATE 25 05 5 SSINXDRANWOND 6416 PSCONIROED RAN PIN 80 EO 7 Rat 5 7 PLATELEVEL 5 005 EDC CYCLE EDE EO OFF OFF 1955 Suds Lock Detection Cleanout Suds lock detection occurs during the last spin in the wash cycle phase of all cycles except BULKY ITEMS and WOOL If suds are detected by the control the cycle timer is
7. 0 0005 2 STANCFIL_COD DETERGENT TIVEDRILL 0 017 B BLEACH 3 BLEACH TIVEDFILL 008 OFF REGRC NUTATE 25 BD 5 PASE n 0 0005 16 STANCAILL COD COD DETERGENT TIVEDFILL 0030 7 NEUTRAL DRAN OF OFF OFF 0 0 0 18 SPINGERANHFILL 78 FRESH TIVEDRILL DRAN SPIN e 19 NUTATE 25 0015 20 SPINDRANW SUDS PS CONTROLLED DRAN SPIN 50 013 PROFILE 2L PASE 005 EXTRARINSE A STATICFILL COLD 79 PS CONTROLLED VAR IF SELECTED B NUTATE OFF OFF RECRC 0015 SPIN RCRC 9 FRESH PS CONTROLLED REGRC SPIN qr D RCRC FILL 9 COD FRESH PS CONTROLLED 003 NEUTRAL ERAN OFF DRAN 0 030 SPIN CRAN DRAN SPIN W 0015 ENDEXTRAR G NEUTRALCRAN DRAN 0 030 2 SIAICHLL COD 79 COLD DETERGENT PS CONTROLLED VAR 23 OFF OFF 015 PINARA 9 FRESH PS CONTROLLED RECRC 03 5 9 FRESH PS CONTROLLED REGRC NUTATE 25 qe 256 NEUIRALDRAN OFF OFF 030 27 PINHAN DRAN SPIN 30 015 28 NEUIRALERAN OF OFF OFF 0 030 2 FILL COD DETERGENT TIVEDFILL NUTATE 25 010 3 9 FRESH PS CONTROLLED NUTATE 25 VR I GE 8 DAN 25 2 SPIN CRAN OFF OFF 0015 3 NUTATE DRAN OFF
8. OF OFF ERAN 25 0008 23 NEUIRALDRAN OFF OFF ERAN 0 02 A 8 COD FRESH mbi n 5 OFF OFF 25 08 25 OF OFF Ran o o2 7 SPINERANWSUES 17 OFF DRAN SPIN 50 OLD PROFILE 28 0 0005 EXTRARINSE STANCFILL COD 79 COD DETERGENT PS CONTROLLED VAR IF SELECTED B OFF OFF 25 03 C SPIN HREGRC SPIN amp 0 5 D SPIN RCRC 9 COD DETERGENT PSCONTROLED SPIN amp bb E OF 25 03 F 8 FRESH TIVEDFILL 150 ENDEXIRAR OF OFF 03 2 STANCFILL COD 79 COD DETERGENT PS CONTROLLED VAR 9 NUIATE OF OFF NUTATE 25 03 3L COD OFF 05 z PNAC 9 DETERGENT PSCONTROLED 38 25 03 31 SPINERANFEILL 8 FRESH TIVEDFILL ERAN SPIN amp 10 3b OF OFF DRAN 25 03 3 8 COD FRESH MDI amp 03 27 OFF OFF 25 056 388 OFF OFF DRAN OFF 0 02 3 SPINERANFILL 8 FRESH TIVEDFILL ERAN SPIN amp 03 20 NUTATEXERAN OFF DRAN NUTATE 25 008 41 NEUIRALERAN OFF OFF 0022 _ _STANCFILL COD
9. RECRC SPIN 030 44 OFF DRAN NUTATE 250 0008 45 OFF DRAN 0 m2 SPIN amp FLLFF 4 SIN DRANWOND 6131416 OFF OFF PS CONTROLLED DRAN SIN 400 BO CRFRESH5SEC 5 ENIES SEC 4 FFF 5 OF OFF 00 4B PLATE LEVEL 5 OFF OFF 0 5 ENDOF CYCLE ENDOF CYCLE EOC OFF OFF 4105 ENDO OGE ECCWADRNEE or or 63 24 Quick Wash Use this cycle to get 7 to 11 minutes of wash time for small lightly soiled loads that are needed in a hurry Fast cleaning starts with a continuous spray of water and detergent mixture as the load is spun at extra low speed followed by a brief period of low medium speed wash action High spin speed reduces drying time For fastest results select warm wash The preset cycle wash time is 7 minutes IF SELECTED ENDEXIRAR SPIN amp FLLFF PUMP DESCRIPTIONCF WATER MIOR DURATION STEP SEQUENCE NOTES TEMP DISPENSER GOMVENT ACTION ACTION SPEED MNSEO D sae 25 wer teme or p er 2 STATIC FILL 1919 WH DETERGENT PS CONTROLLED OFF 0 VR 3 SPINHREGIRCHFILL 19 WASH DETERGENT PS CONTROLLED QS 4 SPINHREARC MSH SPIN 6 Tem 2 6 NUTATEJREQIRCHFILL 1910 WH DETERGENT PS CONTROLLED RECRC 20 5 7 PAUSE u amp 0 0009 8 STATIC FILL COLD 5 DETERGENT TIVEDFILL 0 0017 9 BLEACH 3 BLEACH TIVEDF
10. 3 NEUTRAL DRAIN OF OF 0 09 SPINSFLLFF 4 SPIN DRANWOND 1415 OFF OFF PSCCNIROLED DRAN IN 0 0 41 PINHRAN ALL 8 FRESH TIVEDHILL DRAN PIN 50 003 Q SPIN DRANWOND 4 OF OF PS CONTROLLED SPIN 50 0015 B OF OF 2B 0015 4 SPIN DRANWOND OF PS SPIN 80 CR WARM SEQ RUF at o 5 55 PLAEEEL o 096 Oraa ENDGF OE EOCW 2 RINEE a_i 22 Jeans Darks Use this cycle to get 14 to 18 minutes of wash time for dark colored items that may run or fade Cycle combines low medium speed wash action and high spin speed The preset cycle wash time is 16 minutes PUMP DESCRIPTIONCF WATER MOTOR MOTOR MOTOR DURATION PHASE SIEP SEQUENCE NOTES TEMP DISPENSER COMVENT ACTION MNC WSH 1 OPTIONAL FLUFF 19 OFF OFF 0 8 2 5 1519 WH DETERGENT PS CONTROLLED OFF OFF 0 VR 3 SPINREGRCFFILL 19 WISH FRESH PS CONTROLLED SPIN amp 4 WASH 20 0 5 5 NUIAIEXREGRCHHIL 19 WISH DETERGENT PS CONTROLLED NUTATE 20 OSF 6 SPINREGRCHFILL 19 WSH FREH PS CONTROLLED SPIN amp 7 NUIATEXREGRC 10 WASH NUTATE 20 OD 8 SPINREGRCHFILL 19 WASH FRESH PS CONTROLLED S
11. DETERGENT TIVEDFILL 10 43 FABRICSCFTENR 4 OFF FABSCFT TIVEDFILL OFF OFF 0 10 4 amp 030 Z5 4RCRC 25 03 2 OFF OFF amp 03 47 NUIATEXERAN OF OFF 25 06 4B NEUTRALERAN OFF OFF 0022 D SPINHGPRAIN FILL 8 COD FRESH TIVEDFILL 030 SPINSFLUFF D SPINSDRANWOND 1416 OFF OFF PSCONROIFD DRAN SPIN 40 a 8 OFF OFF 030 2 SPIN DRANWOND 631416 OFF OFF PS CONTROLLED DRAN SPIN 40 0300 OR FRESH5 SEC 5 SEENOIES SEQ 53 FLUFF 15 OFF 25 03 54 5 OF OFF 065 EDO CYGE ENDO EOD OF OFF AB CYOE EOC W ZPRINSE OF OFF 2B 26 Wool Use this cycle to get 6 to 10 minutes of wash time for washable items that are normally dry cleaned Cycle combines extra low speed spray cleaning and wash action to provide gentle care for delicate items such as wool sweaters and silk blouses Low spin speed helps garments maintain their shape The preset wash time is 6 minutes PUMP DRIVE DRIVE PHASE STEP SEQUENCE NOTES TEMP DISPENSER COMVENT ACTION ACTION SPEED MNSEC WASH 1 OPTIONAL FLUFF 19 0 8 2 STATIC FILL 1919 WASH DETERGENT PS CONTROLLED OFF OFF 0 VAR S 1300 we L
12. DRAN NUTATE 250 008 2 mz 38 SPINERANFEILL 8 FRESH TIVEDFILL 10 3 OFF OFF ERAN NUTATE 20 0008 S mz 35 SPINERANSFILL 8 COD FRESH TIVEDFILL 03 27 NUWNEJRAN DRAN NUTATE 20 0008 B OFF OFF ERAN 0 02 3 STANCFIL COD DETERGENT TIVEDFILL OFF OFF 0 0 4 FABRICSCFTENR 4 COD FABSCFT TIVEDFILL OFF OFF 0 10 41 SPINEORC OFF OFF SPIN amp 2 4RCRC OFF OFF REGRC NUTATE 20 03 43 SPINREGRC OFF OFF SPIN amp 03 44 OFF OFF ERAN 20 06 45 LS NEUTRALLRAIN OFF OFF DRAN 1421 52 SPINSFLLFF 46 SPIN DRAINWCND 1416 OFF OFF PSCONTROLED DRAN SPIN SO O2 47 SPIN DRAN FILL 8 FRESH TIMEDFIL DRAN SPIN 50 030 48 SPINXRANWCND 4 OFF OFF PSCONTROLED DRAN SPIN 90 015 ZB 4CRAN OFF OFF DRAN NUTATE 20 015 S SPIN DRANWOND 631416 OFF OFF PS CONTROLLED DRAN SPIN 80 BOF CRFRESH5SEC 5 SEENOIES SEQ Sp FLUFF 15 20 03 52 PLAIELEVEL 5 OF OFF 05 ENDO CYCLE ENDOF CYCLE EOQ OFF OFF 4008 ENDOF CYCLE ECCW 20 RINSE OFF OFF 53 23 Bulky Items Use this cycle to get 13 to 17 minutes of wash time for large items like blankets and comforters Cleaning starts with a spray of water and detergent mixture to thoroughly saturate your large load This is followed by a low
13. NOTE Do not overtighten Damage to the valve may result Check for leaks Turn on the water faucets and check for leaks A small amount of water might enter the washer You will drain this later Replace inlet hoses after 5 years of use to reduce the risk of hose 2 failure Record hose installation or replacement dates for future reference Periodically inspect and replace hoses if bulges kinks cuts wear or leaks are found B Securing the Drain Hose Remove the power cord from the rear panel of the washer and drape the cord over the console Move the washer to its final location and remove any cardboard used to move washer Locate the tie strap supplied Fig 1 12 Leveling the Washer Properly leveling your washer prevents excessive noise and NOTE Do not overtighten Damage to the valve may result vibration 1 4 5 2 Wrap the drain hose to the laundry tub leg or standpipe with the tie strap See illustration If the washer faucets and the drain standpipe are recessed put the hooked end of the drain hose in the standpipe Tightly wrap the tie strap around the water inlet hoses and the drain 8 9 hose Do not force excess drain hose back into the rear of the washer Check the levelness of the washer by placing a level on the top of the washer first side to side then front to back N ze If the washer is not level prop up the front of the washer and adjust the
14. 003 SPIN REGRC 0 0 WASH 15 NUTATEXERAN OFF OFF RINSINGLEDCN DRAN NUTATE 150 008 16 OFF OFF OFF DRAN 0 0022 17 SPIN PRAIN FILL 78 COLD FRESH TIVEDFILL DRAN SPIN 60 03 18 OFF OFF OFF DRAN NUTATE 150 008 D NEUTRALERAN OFF OFF OFF DRAN OFF 0 02 20 SPINGERAINHFILL 8 COLD FRESH TIVED FIL DRAN N 03 2 OFF OFF OFF DRAN NUTATE 150 008 22 NEUIRALERAN OFF OFF OFF DRAN OFF 0 0022 22 SPIN DRANW SUDS 17 OFF OFF OFF DRAIN 029 50 0130 PROFILE 24 PAUSE COLD OFF OFF 0 0005 STATICFILL COD 79 COD DETERGENT PS CONTROLLED OFF 0 VAR B__ _NUTATE RCRC OFF OFF OFF NUTATE 150 0030 C SPIN REGRC OFF SPIN 60 0005 D SPIN RCRC 19 COLD DETERGENT CONTROLLED RaR SN SF E NUTATE RCRC OFF OFF OFF REGIRC NUTATE 150 0030 F__ _SPINSDRANGFILL 8 COLD FRESH TIVEDFILL DRAN SPIN 60 OLD G NUTATEJRAN OFF OFF OFF DRAN 150 03 5 STATICFILL COLD 79 COLD DETERGENT PS CONTROLLED OFF 0 VAR 2 4RCRC OFF OFF OFF REGIRG NUTATE T0 0030 27 SPIN FREGRC COLD OFF 60 0005 2B __ _SPIN FRCRC 19 COLD DETERGENT PS CONTROLLED REGRC SN L5 9 NUTATE 4RCRC OFF OFF OFF REGIRC NUTATE 150 0030 30 SPIN KCRANGFILL 8 COLD FRESH TIVEDFILL DRAN SPIN 60 OLD 31 NUTATE DRAN OFF OFF OFF DRAN NUTATE T0 030 2 8 COLD FRESH TIVEDFILL DRAN SPIN 60 0030 38 NUTATE DRAN OFF OFF OFF DRAN
15. and connector kit Part Number 285835 Water faucets beyond reach of fill hoses 2 longer water fill hoses 6 ft 1 8 m Part Number 76314 10 ft 3 m Part Number 35008 Preparation A WARNING Excessive Weight Hazard Use two or more people to move and install washer Failure to do so can result in back or other injury To prevent floor damage set the washer onto cardboard Installing feet Install the rear self adjusting feet 1 Move the washer to approximately feet of the final location Prop up the rear of the washer about 4 in 10 2 with a wood block or similar object The block needs to support the weight of the washer Install the self adjusting rear feet The self adjusting feet willfit into a hole as shown below in each rear corner of the washer ot Fig 1 6 2 Tilt the washer forward and remove the wood block Gently lower the washer to the floor 3 Prop up the front of the washer about 4 in 10 2 cm with a wood block or similar object The block needs to support the weight of the washer 4 Screwthe lock nut onto each foot to within 1 in 2 5 cm of the base Fig 1 7 1 In 2 5 cm Screw the feet into the correct holes at the front corner of the washer until the nuts touch the washer NOTE Do not tighten the nuts until the washer is level 5 Tiltthe washer back and remove the wood block Gently lower the washer to the floor Connecting the Drain Hose Pro
16. ds 2 STATICFILL COLD 79 COLD DETERGENT PS CONTROLLED OFF VAR OF OFF OFF RECRC NUTATE 150 0015 7 SPIN REGRC OG 28 PINAR HAL 19 DETERGENT PS CONTROLLED REGRC SPIN e 29 OFF NUTATE 150 0015 30 8 FRESH TIVEDRILL DRAN SPIN e 030 3L NOTATE DRAN OFF OFF OFF 0015 3 8 FRESH TIVEDRILE DRAN SPIN 030 SPN oF ar 31 DRAN 02 5 SPIN DRAIN FILL 8 COD FRESH TIVEDFILL 0030 36 NUIAIE XERAN OFF DRAN NUTATE 150 0008 3 az 8 STANCFILL COD OFF DETERGENT TIVEDFILL 1 0 3 FABRIC SOFTENER 4 FABSCFT TIVEDFILL 0 0 4 PINHA RECRC SPIN e 030 41 NJAE HRCRC OFF OFF OFF 015 4 SPINHROIC 030 4B DRAN NUTATE 150 0008 44 NEUIRALERAN OF OFF OFF DRAN OFF 0 02 45 SPIN DRANGFILL 8 FRESH TIVEDRILL 03 SPIN amp FLLFF 46 SPINXCRANWQNID 1416 OFF OFF PS CONTROLLED LO 4 DRAN NUTATE 150 015 48 SPINXCRANWOND 6131416 OF OFF PS CONTROLLED DRAN IN W Ot00 CR CRFRESH5SEC 5 SENES SEO 2 15 OFF OFF NUTATE 150 0015 D PLATE LEVEL 5 OFF OFF OFF 0 5 EDO ENDO OF OFF 2308 ENDO OGE EOCW APRINSE OF or 2E 27 Handwash Use this cycle to get
17. 120VAC is present when the relay clicks closed Press STOP CANCEL twice to stop the cycle Motor Controller Check power to motor controller board e P1 of the motor control board should have 120VAC across its two terminals when the motor controller is powered Replace the control board if connector is broken Check link between machine controller and motor controller e With the power disconnected check continuity between P4 of the machine controller and P2 of the motor controller Replace upper harness if open wire is found Check Fuse With the power disconnected check for an open fuse The conformal coating may need to be scratched away from the bare metal of the fuse If fuse is open replace the motor controller 56 Drive Motor and Wiring Harness e Check the drive motor windings and wiring harness by removing connector P6 from the motor controller Check for resistance values as shown WINDING RESISTANCE Q 5 Main to FHOT P6 2 RD P6 4 WH BK AUX to FHOT P6 1 YL P6 4 WH BK P6 2 RD P6 TU less than 5 short P6 5 WH RD P6 4 WH BK SENS P6 1 YL winding measurements are much higher than shown in the preceding table a problem exists in the motor winding or in the wiring harness between the motor controller and the motor Check the resistance of the windings at the motor Remove the connector at the motor and take measurements as shown WINDING RESISTANCE Q
18. 7 to 11 minutes of wash time for garments labeled Hand Wash and special care items Gentle cleaning starts with a continuous spray of water and detergent mixture as the load is spun at an extra low speed This lasts for about one minute and is followed by a brief period of extra low wash action Low medium spin speed helps reduce wrinkling The preset cycle wash time is 7 minutes Garments are labelled Wash because The fiber construction may be sensitive to wash action The fabric contains sensitive dyes that may bleed NOTE Some Hand Wash Items particularly wool naturally shrink when washed Keep this in mind when you purchase items labeled Wash Items that shrink should be dried flat When still wet block these items by gently stretching to original measurements PHASE RINSE EXTRARINSE IF SELECTED ENDEXTRAR SPIN amp FLUFF ENDOF CYCLE ENDOF CYCLE DESCRIPTION OF DURATION SEQUENCE COMVENT lt OPTIONAL FLUFF OFF 008 STATICFILL PS CONTROLLED VAR SPINHRECIRCHFILI PS CONTROLLED 155 lt 0005 NUTATEJREGIRC 005 NUTATE RECIRCHFILL 19 PS CONTROLLED 0025 SPINSRECRC FILL 19 PS CONTROLLED 0025 SPINHRECIRC OFF 0005 NUTATEJRECIRC OFF 0005 NUTATERECIRCHFILL 15 PS CONTROLLED 025 PAUSE 11 COLD OFF 0005 STATIC FILL COLD 5 TIVED FILL 017 BLEACH 3 TIVEDFILL
19. COMENT ACTION ACTION PEED MNSEQ SPINSRLFF 1 CPTNUIATE 4ERAN p PSCONIROLED ERAN NUAE 25 O68 2 SPIN DRANWSUDS 17 PSCONTROLED CRAN 5 3 NAE DRAN OF OF PSCONTROLED 25 4 SPINHGERAINW 1416 OF OFF PSCONTROLLED DRAN PIN 80 C500 5 FLUFF 15 OF OFF OFF 25 003 6 PLATE LEVEL 15 OFF OFF OFF PIN e 60105 EDE EDE E00 OF OFF 405 se 29 Rinse amp Spin Use this option to get a combination of rinses and spins followed by a high speed spin The time displayed will include an estimate of how long it will take to fill and drain the washer Fabric softener can be added to the Fabric Softener dispenser When to use Rinse amp Spin e For loads that need rinsing only e For completing a cycle after the power has been off To add fabric softener to load To use or change Rinse amp Spin settings 1 Add fabric softener to the dispenser if desired 2 Pressthe RINSE amp SPIN OPTIONS control until the RINSE amp SPIN indicator light glows 3 Press START PUP DESCRIPTIONCF WATER MIR MIR MIOR DURATION PHASE STEP SEQUENCE NOTES DISPENSER COMVENT ACTION ACTION T MNSEQ RINSE 1 OPTIONALFLUFF 19 OFF OFF 0008 2 SIACHIL OdD 919 DETERGENT PSCONTROLLED VR 3 SPIN RCRC FILL 9 aD FRESH PSCONTROLLED OD 4
20. NUTATE 150 008 31 NEUTRALDRAN OFF OFF OFF DRAN OFF 0 02 35 PNAN 8 COLD FRESH TIVEDFILL DRAN SPIN amp 03 36 OFF OFF OFF DRAN NUTATE 150 008 37 NEUIRALDRAN OFF OFF OFF DRAN 0 0022 38 STATICFILL COD OFF DETERGENT TIMEDFILL OFF OFF 0 OLD 39 FABRICSCFTENER 4 COLD FAB SOFT TIVEDFILL OFF 0 OLOO 4 SPINJRCRC OFF OFF OFF REGRC SPIN amp 03 41 OFF OFF OFF REGIRC NUTATE 150 0030 2 SPIN RCRC OFF OFF OFF REGIRC SPIN 0030 43 NUTATE DRAN OFF OFF OFF DRAN NUTATE 150 008 44 NEUTRALDRAN OFF OFF OFF DRAN OFF 0 02 45 SPIN CDRAN FILL 8 COLD FRESH TIVEDFILL DRAN 200 0030 SPIN DRANWCND 6 OF PSCONRROLED DRAN SPN 40 000 47 NUTATE DRAN OFF OFF OFF DRAN NUTATE 150 0030 48 SPIN DRANW CND 6131416 SPIN 40 0400 0 NUTATE 150 0030 5 PLATE LEVEL 15 OFF 6 005 ENDOF CYCLE FOC OFF OFF OFF 2708 EOC W 20 RINSE OFF OFF OFF 3 38 28 Soak Cycle Use this option for set In stains and soil that need extra time for removal Soaking in this washer is different than in a conventional washer The washer sprays the load with water and detergent for 4 minutes at extra low spin speed followed by a brief period of wash action at the speed of the selected cycle Then another 4 minutes of spraying and extra low spinning occurs The wash action then pauses for the detergent to work on the soils The Soak feature is followed by the selected cycle Using Soak wi
21. Normal LED will turn off and Heavy LED will turn on Fabric softener valve will shut off and Fresh water valve will turn on 8 SOIL LEVEL Heavy LED will turn off and Refresh will turn on Fresh water Q gt l1 l1 valve will turn off and Detergent dispenser valve will turn on IH 9 SOIL LEVEL Refresh LED will turn off and Light LED will turn on l1 l1 Detergent valve will turn off and Bleach valve will turn on lll 10 SOIL LEVEL This key press turns off the Bleach and turns on the Fabric o Fir Softener liii 11 WATER TEMP Cold Cold LED turns off and Hot Cold LED turns on Cold e l1 l1 inlet valve turns off and Hot inlet valve turns on 3 LiL 12 WATER TEMP Both hot and cold inlet valves turn on ss Min e 11 13 WATER TEMP All valves turn off ss MM S9 Lil 14 STOP CANCEL All LEDs off Cancel all diagnostics go back to Off mode 51 Console Switches and Indicators Test The console switches and indicators can be tested by pressing the following touchpads SOAK CYCLE SIGNAL SOAK CYCLE SIGNAL within five b seconds while the machine is in Standby Mode The 7 segment LED will display gt 1 Press the START pad Pressing each touchpad will cause a beep to sound and control one or more LEDs as shown Options o t od ol ol lt gt Whirfp ol Ge GE Nee m SOAK CYCLE SIGNAL Fig 4 3 If none
22. by electrically leading with the Main or Aux winding to control direction The Motor Controller also operates the Pump Motor direc tion to either recirculate or drain water Fig 2 3 DRIVE MOTOR This washer uses a reversible variable speed SPIM Single Phase Induction Motor as its main drive motor Motor speed varies from 350 RPM to 4500 RPM The 2 horsepower motor draws five to seven amps in normal use It uses a voltage output from the motor controller and operates at variable AC voltages and frequencies The Motor Controller provides a variable frequency signal to the motor which provides the various speeds to nutate and spin Checking voltages to the drive motor should not be attempted The drive motor has five outputs a Ground b FTC This is 120VAC 60 Hz and is basically L1 c This is a combination of 120 VAC 60 Hz the return of FTC and common of the motor which is variable frequency and variable voltage d Main This is one of the windings of the motor The main winding operates at voltages approximately 170V above and below L1 at a rate of 15K Hz It uses a variable duty cycle square wave at a voltage that varies from 30 to 146 VAC referenced to FHOT The operating frequency varies from 12 to 156 Hz The frequency is directly proportional to the speed of the motor Higher Frequency z Higher Speed In spin one winding will lead and the other follow In nutate the lead winding will be reversed e Aux
23. feet up or down as necessary If the washer is against a wall move the washer out slightly before tipping back Repeat this step until the washer is level After the washer is in the final location and level use a 9 16 in open end wrench to turn the nuts on the feet tightly against the washer cabinet If the nuts are not tight against the washer cabinet the washer can vibrate Tilt the washer back and remove the wooden block Gently lower the washer to the floor Move the washer to its final location Tilt the washer forward until the rear of the washer is at least 4 in 10 0 cm off the floor You may hear the self adjusting rear feet click into place Lower the washer to the floor Installation Checklist Check the electrical requirements Be sure that you have the correct electrical supply and the recommended grounding See Electrical Requirements Check to be sure all parts are now installed If there is an extra part go back through the steps to see which step was skipped Check to be sure you have all of your tools Dispose recycle all packaging materials Keep the styrofoam block for repackaging washer for transportation Check to be sure the water faucets are on Plug the power supply cord into a grounded outlet Remove the protective film on the console and any tape remaining on the washer Read Using Your Washer Measure 1 2 the normal recommended amount of powdered or liquid detergent and pour it
24. into the detergent dispenser Close the lid Press HEAVY DUTY and then press START Allow it to complete one whole cycle Use amp Care Information Due to the unique washing action of the CALYPSO washer it is strongly recommended that the consumer use a High Efficiency detergent High Efficiency detergents are formulated to control sudsing which may occur with use of regular detergents If the consumer does not wish to use HE detergent it is recommended to use 1 2 the normal amount In soft water locations the quantity may need to be reduced even further Only LIQUID chlorine bleach should be used in the Bleach Dispenser If color safe bleach powder or liquid is used it should be added to the Detergent Dispenser This new washer works differently than most washers that you are accustomed to The most striking difference is the washer does not have anagitator It uses the innovative CALYPSO Wash Motion The Wash Plate at the bottom of the basket creates a motion that lifts rolls and bounces the wash load through a mixture of water and detergent that is continuously reapplied to the load to force out stains and soils The washer uses only enough water to saturate the clothes and recirculate over the load The water is filled only to the bottom of the Wash Plate If the lid is opened during a wash cycle no water is visible and no additional water should be added There is no deep wash rinse as in traditional washers The CALY
25. medium wash action and low medium spin speed to maintain load balance The preset cycle wash time is 15 minutes PUMP DRIVE DRIVE DESCRIPTIONCF WATER MOICR MOICR MOTOR DURATION PHASE STEP SEQUENCE NOTES TEMP DISPENSER COMVENT ACTION ACTION SPEED lt WASH 1 OPTIONAL FLUFF 19 NUTATE 20 0008 2 STATIC FILL 1919 MWH DETERGENT PS CONTROLLED OFF OFF 0 VAR 3 SPINHRECIRCHFILL 19 WASH FRESH PS CONTROLLED RECRC 0050 4 NUTATE4RECRC WH RECRC NUTATE 20 0005 5 NUTATEHREQIRCHFILL 19 WASH DETERGENT PS CONTROLLED Q5 6 SPINHREQIRCHFILE 19 WASH FRESH PS CONTROLLED OD 7 NUTATE RECRC 10 WASH OFF NUTATE 20 500 8 SPINHRECIRCHFILL 19 WH FRESH PS CONTROLLED REGRC SPIN O 9 REGRC NUTATE 20 100 10 SPINHREGRC REGRC 03 OF OFF NUTATE 20 003 2 PALEE n OFF OFF 0 0005 B STANCFIL COD 5 DETERGENT TIVEDRILL 0 017 BEH 3 BLEACH TIMEDFILL OFF 0 0 8 15 SPINHREQRC OFF OFF SPIN ENDOF WASH RINSE 16 NUTATEJERAIN RINSINGLEDCN NUTATE 20 008 7 NEUIRALERAN OFF DRAN 0 0022 18 SPINGERANHFILL 78 FRESH TIVEDRILL DRAN SPIN 030 19 NUTATE 29 0008 20 NEUIRALERAN OF OFF DRAN OFF 0 02 SPINERANHFILE 8 FRESH TI
26. of the bracket have ball ends Fig 3 31 Figure 3 32 shows all the components of the thrust plate assembly Bolt with Ball End Bolt without Ball End Fig 3 31 With the thrust plate removed the drive belt pulley and brake assembly can be removed Removing the Brake Assembly Nutate Shaft 1 2 3 4 5 6 Remove the spin basket Remove the drive belt from the large pulley Pull the large pulley from the nutate shaft Rotate the cam driver counter clockwise while pulling the brake assembly out Fig 3 33 The brake assembly spin tube and nutate shaft can now be removed Cam Driver Fig 3 33 Pull the nutate shaft out of the brake assembly spin tube 41 Removing the Pump and Pump Motor Refer to Figure 3 34 for these procedures 1 2 3 Disconnect power from the washing machine Carefully lay the washer on its back Remove the bottom panel secured to the washer frame Disconnect the pump motor wiring harness from the connector block attached to the front bottom frame rail Remove the two 2 clips securing the pump to the pump motor Remove the three 3 bolts securing the pump motor to the base plate The start capacitor for the pump motor is attached Fig 3 34 to the pump motor housing NOTE When replacing the pump motor install new pump motor isolation grommets on the mounting bracket The metal surface of the isolation grommet face
27. of tubing Not draining Check pump drain system Overfilling could indicate a failure to drain Machine or motor controller con Check all harness connectors and wir nections loose ing terminals Drive motor inoperative Check Drive motor windings for conti nuity Check Drive motor for binding Drive belt broken Check drive belt Replace as needed Drive mechanism failure Check drive pulley nutate shaft leveller inner wash plate and universal joint Won t Spin Machine or motor controller con Check all harness connectors and wir nections loose ing terminals Drive motor Drive mator inoperative Check Drive motor windings for conti Drvemetorinoperatve Che Check Drive motor for binding Drive belt broken Check drive belt Replace as needed Drive mechanism failure Check drive pulley basket drive brake release pawl spin tube and basket drive block Motor Overheats Drive Motor failure Check Drive motor windings for proper resistances Check wiring connectors Mechanical binding Check for free movement of drive mechanism Inadequate voltage supply Do not use an extension cord Check for 120 VAC at outlet If voltage drops when washer is started contact electri cian Tripping Shield Capacitor Shorted Check Shield Capacitor If shorted re place lower wiring harness Interlock Switch es shorted Check continuity of front and lower cabi net interlock switches Switches are normally clos
28. pausing the washer the washer automatically shuts off Changing Options after pressing Start You can change an Option anytime before the selected Option begins 1 Press STOP CANCEL 2 Select the new Option 3 Press START to continue the cycle CYCLES Use the cycle pads to choose the right washer cycle for the type of fabrics you are washing most loads use the default soil level recommended the preset cycle settings e For heavy soil and sturdy fabrics use a higher soil level setting e Forlight soil and delicate fabrics use a lower soil level setting OPERATIONAL CYCLE NOTES The following notes apply to all cycle sheets where indicated in the NOTES column of the cycle sheet When there is a contradiction the cycle sheet itself has priority WATER FILL NOTES A WATER TEMP of WASH means that the valves are controlled by the temperature selection from the WASH RINSE TEMP key HOT hot water valve on COLD cold water valve on and WARM both hot and cold valves on In the notes below pressure switch refers to the operating pressure switch PS CONTROLLED refers to an operation that is controlled by the pressure switch TIMED FILL refers to an operation that bypasses the operating pressure switch input to continue filling for a limited time specified 1 FILL is HOT WARM both HOT and COLD valves on or COLD water selectable by the W ASH RINSE TEMP key Fills are through the detergent dispenser u
29. 2 P5 P6 Remove the two 2 hex head screws shown securing the board to the console mounting plate Carefully slide the board from the console mounting plate 33 Removing the Pressure Switches Plastic The overfill and operating pressure switches are Hoses located next to each other on the console mount ing plate Both pressure switches are removed in the same manner 1 Disconnect power from the washing ma chine Place the console in the service position Disconnect the wiring harness connectors from the terminals of the pressure switch Disconnect the plastic hose from the pres Harness Connectors sure switch NOTE Although the pressure switches look identi Depress locking tab on side of switch cal they are not When replacing the pres sure switches be sure to match part num Turn the pressure switch 14 turn in either ber and connect the correct set of wires to direction and pull the pressure switch from the replacement switch the console mounting plate Removing the Log Valve Assembly 1 2 3 Disconnect power from the washing machine Disconnect the water supply hoses from the inlet valves Remove the 1 4 screw securing the log valve at the rear of the washer top Place the console in the service position Disconnect the wiring harness connectors from the terminals of the six 6 valve solenoids and the thermistor terminals Depress the tabs on the inner splash shield and p
30. DES Open Lid Flashing If the lid opens while the unit is in running mode time remaining will flash in the display Display Close the lid and press START to continue with the cycle Time Suds Lock The motor controller senses a suds lock condition by analyzing the current draw on the drive L motor If a potential suds lock is detected the control tries up to 3 times to clean out the unit with a mini cycle See Use and Care Guide for more information SL is displayed if suds are detected but the unit is unable to clean out suds This may indicate a bad pump an extra heavy load excessive detergent or excessive suds Press STOP CANCEL to clear the display SELF DIAGNOSTIC ROUTINES Automatic Service Diagnostics Mode assured Warm Wate Options Light Cod e Cold Cold lt gt Whirlp ol Fig 4 1 The automatic service diagnostics mode is a short demonstration to provide an automatic check for major wash functions The automatic service diagnostics mode is activated by pressing SOAK SOIL LEVEL SOAK SOIL LEVEL within five 5 seconds while the machine is in Standby Mode The 7 segment LED will display the countdown of the time remaining for this test in seconds A Soil Level LED for each dispenser will be lit while the valve is actuated TEMP ACTIVATED STEP DESCRIPTION WATER DISPENSER LED DRIVE DRIVE PUMP RemwsS
31. EDUCATION GROUP PRESENTS CONSUMER SERVICES TECHNICAL a CALYPSO TION was ELECTRONIC CONTROL WASHER WITH CALYPSO WASH MOTION GVW9959K 0 JOB AID Part No 8178010 INTRODUCTION This Job Aid ELECTRONIC CONTROL WASHER WITH CALYPSO WASH MOTION Part No 8078010 provides specific information on the new features and design elements of Whirlpool Electronic Control washers with Calypso Wash Motion ELECTRONIC CONTROL WASHER WITH CALYPSO WASH MOTION has been compiled to pro vide the most recent information on design features troubleshooting service and repair procedures GOALS AND OBJECTIVES The goal of this Job Aid is to provide detailed information that will enable the service technician to properly diagnose malfunctions and repair the unique features of Whirlpool Electronic Control washers with Calypso Wash Motion The objectives of the Job Aid are The service technician will Understand proper safety precautions Successfully troubleshoot and diagnose malfunction Successfully perform necessary repairs Successfully return the washer to proper operational status WHIRLPOOL CORPORATION ASSUMES NO RESPONSIBILITY FOR ANY REPAIRS MADE ON OUR PRODUCTS BY ANYONE OTHER THAN AUTHORIZED SERVICE TECHNICIANS 2001 Whirlpool Corporation Benton Harbor MI 49022 IABLE OF CONTENTS MODEL SERIAL PLATE DESIGNATOR Pm ii Section One INSTALLATION CONSIDERATIONS
32. EERGNT RON E us 4 SPINHREGIRC WSH RECRC SPIN e 0005 5 NUTATE4REGIRC WH NUTATE 150 0005 6 NUTATE4REQIRCHFILL 19 WASH DETERGENT PS CONTROLLED OFF 010 7 SPINHREQIRCHFILL 19 DETERGENT PS CONTROLLED RECRC SPIN M 8 SPINREGFC WASH OFF OG 9 NUTATE4REGIRC WH REGRC NUTATE 150 0005 0 19 DETERGENT PS CONTROLLED OFF NUTATE 150 010 1 PASE n 0 0005 SIATICFILL COLD 5 COD DETERGENT TIVEDFILL 0017 B BEH 3 BLEACH TIMEDFILL OFF OFF 0 QB l4 SPIN HREGRC OFF OFF OFF REGRC SPIN ENDCF WSH RINSE 155 NUIATERAN OFF OFF RINSINGLEDON NUTATE 150 0 8 15 NEUIRALERAN DRAN 0 02 SPINHERAINFILL 78 COD FRESH TIVEDFILL 030 18 OFF DRAN NUTATE 150 0 8 19 OF OFF OFF DRAN OFF 0 02 20 SPINERANHFILE 8 FRESH TIVEDRILL DRAN SPIN 030 2 NUTATEJERAIN NUTATE 10 0008 2 NEUTRAL OF OFF OFF OFF 0 0022 2 SPINACRANWOND 1416 OF OFF OFF DRAN SPIN 30 O n COLD OFF 0005 EXTRARINSE A STATICFILL CAD 79 COD DETERGENT PS CONTROLLED VAR IF SELECTED B OFF OFF OFF 015 PIN REARC OFF 005 D SPIN HRCRC HILL 19 DETERGENT PS CONTROLLED RECRC SPIN e E OFF OFF OFF 0015 SPINHERAINHFILE 8 FRESH TIVEDRILL DRAN SPIN e 030 Boom 6 RTE ERAN Gr ur
33. FILL COD 79 DETERGENT PS CONTROLLED OFF OFF 0 VAR 23 NUIAE OFF OFF NUTATE 30 015 2 SPINSRGICHFILE 9 FRESH PSCONIRQIED REGRC SPIN 030 5 NUIAE RORC FILL 9 FRESH PSCONTROLED REGRC NINE 30 0030 26 OF DRAN OFF 0 0030 7 PINHAN SPIN 30 0015 28 OFF OFF DRAN 0 03 9 NOE HILL DETERGENT TIVEDFILL OFF NUTATE 30 010 D 4RORC FILL 9 COD FRESH PS CONTROLLED VR 3L NEUIRALDRAN OFF DRAN OF 0 03 2 ms 38 DRAN OFF OFF DRAN NUTATE 30 0008 31 NEUIRALDRAN OFF OFF OFF 0 022 5 SPINSDRANWCND 1416 PS CONTROLLED DRAN SPIN 50 03 S SOR Gr oF ms 27 FIL DETERGENT TIVEDFILL 010 B NUIATE 9 COD FRESH PSCONTROLED REGRC NUTATE 30 VAR D FABRICSCFTENER 4 COD FABSCFT TIVEDFILL 10 D HL 9 COD FRESH PSCONTROLED REGRC SPIN amp TOF 41 NUTATE RECRC NINE 30 0 5 2 4RCRC FILE 9 DETERGENT PSCONTROLED REGRC NUTATE 3x0 5 43 NEUIRALERAN OFF 0 050 SPINSFLUFF 44 SPINXDRANWCND 1416 OFF OFF PS CONTROLLED DRAN SPIN 50 050 Z5 SPIN DRANFILL 8 COD FRESH TIVEDFILL SPIN 50 030 26 SPINXDRANWOND OFF OFF PS CONTROLLED DRAN SPIN 50 015 47 NUTATE DRAN OFF OFF DRAN NUTATE 3x0 015 28 SPINXDRANWCND 6131416 OFF OFF PS CONTROLLED DRAN SPIN 8 am
34. ILL 0 0008 1 20 1 0 n 1 0 QO R STATIC FILL COLD DETERGENT TIMEDFILL OFF OFF 0 0015 25 0 B NUIATE RCRC 20 0015 SPIN RCRC ILL FRESH PS CONTROLLED 1 0 D NUTATE RORC FILL FRESH PS CONTROLLED 20 1 0 NEUIRALCRAN or OF LORAIN os 1 STATIC FILL COLD 79 COD DETERGENT PS CONTROLLED OFF 0 VR 2 NUIATE RCRC RECRC 20 0015 a SPIN HRCRC ILL FRESH PS CONTROLLED 1 0 2 NUIATE RCRC FILL FRESH PS CONTROLLED 20 01 0 2 NEUTRAL ERAN 0 0015 2 SPIN DRAN OFF OFF DRAN SPIN 30 0015 2 Dm no 25 PAUSE u 0 005 2 STATIC FILL COLD DETERGENT TIMEDFILL amp 9 amp 03 zB FABRIC SOFTENER 4 FABSCFT TIMEDFILL OFF 0 01 0 Na 02 d NUIATEJREQRC 20 03 2 WUE oF ms 2 NUTATE DRAN OFF OFF DRAN 20 0008 3 OF OF 02 3 SPIN XERAINW CND 6131416 5 CONTROLLED SPIN 80 cR CRFRESH5SEC 5 SEENOIES Delicate Casual Use this cycle to get 12 to 16 minutes of low speed wash action for no iron fabrics and garments indicating Gentle cycle on th
35. PENSER COMVENT ACTION MNSEO WASH 1 OPOWLFLLFF 19 OFF OFF OFF NUTATE 30 0008 2 5 1919 WH DETERGENT PS CONTROLLED OFF OFF 0 VR 3 SPINZRCRC FILL 1 WASH DETERGENT PS CONTROLLED 025 4 SPINREORC WISH OFF RECRC SPIN amp 0 5 3 LUE wa m 6 RCRC FILL 110 WASH DETERGENT PSCONIRQIED REGRC X0 1655 7 n 0 0009 8 SIANCFIL CUD 5 COD DETERGENT TIVEDFILL 015 ENDO WISH RINSE NEUIRALERAN OFF OFF RINSINGLEDON 0 00 10 9 COD FRESH PSCONTROLED REGRC NOTATE X0 030r a ma D 5 DETERGENT TIVEDFILL 017 B BEH 3 BLEACH TIVEDFILL OFF OFF 0 003 or 20 15 i COD 0 0205 16 5 DETERGENT TIVEDFILL 03 7 DRAN 0 10 B SPINACRAN FILL 78 FRESH TIVEDFILL DRAN SPIN amp 00 19 OFF OFF wae 20 SPINIERANWSUES 17 OFF SPIN 50 OLD ae 2 n COD OFF EXTRARINGE A 79 COD DETERGENT PS CONTROLLED OFF OFF 0 VAR B ms C SPIN RCRCHFILL 9 COD FRESH PS CONTROLLED CEN D NUIAIE RORCGFILL 9 FRESH PSCONTROLED REGRC NUTATE 300 OD E NEUIRALDRAN OFF OFF DRAN 0 030 F SPIN DRAN OFF OFF DRAN SPIN 30 015 mopar e EEUU ma 2 STANC
36. PIN amp 9 NUIAEREGRC OFF OFF 03 10 SPINREGRC RECRC SPIN amp 10 WIESE Gr oF as D PAS n COD OFF 0005 B 5 5 DETERGENT TIVEDFILL OFF OFF 0 017 BLEACH 3 COD BLEACH TIVEDFILL 003 15 SPINHRECRC OFF OFF 20 ENDCF WASH RINSE 16 OFF OFF RINSING LEDON DRAN NUTATE 20 0008 17 NEUIRALERAN OFF OFF DRAN 0 02 B 78 FRESH TIVEDFILL DRAN SPIN amp 03 D NOMEN m 2 NEUIRZLLRAN OFF OFF 0022 2L SPINERANFFILL 8 FRESH TIVEDFILL DRAN SPIN amp 03 2 OFF OFF ERAN NUTATE 20 0008 23 OFF OFF Ran o q2 SPINGERANW SUCS 17 OFF DRAN PIN 0 OLD ae pop 5 n COLD OFF 0005 EXTRARINSE STANCFILL COD 79 COD DETERGENT PS CONTROLLED VAR IF SELECTED B OFF OFF 03 C SPIN HRORCHFILL 9 COD FRESH PS CONTROLLED SPIN amp BOF D OFF OFF NUTATE 20 03 E PINAN 8 FRESH mD DAN F DRAN NUTATE 20 0008 O m2 26 SIATICHIL CAD 79 COD DETERGENT PS CONTROLLED OFF OFF 0 VAR 7 oF or 20 28 SPIN RCRC FILL 9 FRESH PSCONIRQIED REGRC SPIN amp BOF 9 OFF OFF NINE 20 030 D 8 FRESH TIVEDFILL 0
37. PSO washer spins at much higher speeds up to 800 RPM than traditional washers assist the consumer in unloading the clothing at the end of the cycle the CALYPSO washer will FLUFF the load after the spin is completed to loosen the clothing and ease in removal SECTION TWO IHEORY OF OPERATION NUTATION nu ta tion n y ta shen n The spiral movement of the axis of a rotating body such as the oscillation of a spinning top CONTROL PANEL Cycles Quick Delicate Jeans Wash Casual a Heay bt Co Ax iis oma for Y Temp Light louder Options Cold Cold uder Refresh Cold Cold 9 un Sifter Fig 2 1 CYCLE DESCRIPTIONS DESCRIPTIONS CYCLES Whitest Whites For extra whitening with 1 cup of liquid chlorine bleach Heavy Du For sturdy fabrics and heavy soil For mixed loads and average soil Jeans Darks For denims and similar colors prevents white crease lines in jeans Delicate Casual Combination of Delicate and Perm Press Casual cycles For hand wash wool and silk Handwash For garments marked hand wash on the care label Extend Spin Stand alone high speed drain and spin cycle to extract water from clothes OPERATIONAL CYCLE DEFAULT WASH AND SPIN 1 FINAL SPIN west senate Whitest Whites 275 NPM nutate 800 RPM Heavy Duty 300 NPM nutate 800 RPM 275 NPM nutate 800 RPM J
38. R 120VAC Cold water valve 800 1200 P13 1 YL RD P13 9 WH GN Hot water valve 800 1200 P13 2 TN RD P13 9 WH GN P19 5 BUIOR P13 6 WHOA 55 Motor and Motor Control System Test These tests check the machine controller power to the motor controller the motor controller board the wiring connections between the control board and the drive motor and the drive motor itself Machine Control Relay 1 Check for 120VAC on the power cord connection to the line filter If no AC power is present replace the power cord 2 Check for 120VAC on the line filter connection to the machine controller If no AC power is present replace line filter 3 Check for 120VAC to the control board With the washer off but connected to the AC outlet measure the AC voltage between Pins 4 and 2 at connector P16 f 120VAC is present continue with remaining Trouble Shooting Tests as needed e If voltage is not present check circuit breaker or fuse box power cord connection at outlet and washer 4 Set the probes of a volt ohmmeter between P16 5 BK WH and P16 1 WH BU on the ma chine controller Start the washer by pressing HEAVY DUTY and then START Confirm that 120VAC is present when the relay clicks closed Press STOP CANCEL twice to stop the cycle 5 Setthe probes of a volt ohmmeter between P1 1 BK WH and P1 2 WH BU on the motor controller Start the washer by pressing HEAVY DUTY and then START Confirm that
39. TATICFILL COD 79 COD DETERGENT PsaNmdED OF 0 VR F SELECTED B 05 C SPN3RORCHHIL 9 COD FRESH PS CONTROLLED Qr D 9 aD FRESH PS CONTROLLED Qr E OF OF 0 ENDEXIRAR G NEUIRALERAIN OF OF DRAN OF 0 000 SIAICHL COD 79 Or Or 9 V 19 RCRC OF OF 2B 0015 2 RCRC ALL 9 FRESH PS CONTROLLED 25 003 2 NURALRAN 22 SPNHCRAN or GF MN SN Q5 2i NEUIRALERAN oo mw 59 25 97 DETERGENT TIMEDFILL OF 2B 0010 25 RCRC ALL 9 FRESH PS CONTROLLED 2B VAR 27 NEUIRALERAIN OFF OF OFF 0 000 2 SHNACRAN or GrF 9N 3b 95 20 NUTAIE 0RAN ar 1 1 2 3 NEUIRALCRAN ar GF ar 02 i SPIN XLDRANW OD 1416 CFF CFF PS CONTROLLED DRAN PIN 50 003 2 OF 2B 000 3 ALL TIVEDHLL 2B 0010 3i VR 5 PERCSCHENR 4 cdp 35 SPINARCRCHFILL 9 COD FRESH PS CONTROLLED TO 37 REGRC OF 2B 0005 RCRC ALL 9 DETERGENT PS CONTROLLED 2B
40. VEDRILL DRAN SPIN 30 2 OF OFF DRAN NUTATE 20 0 8 2 OFF OFF 0022 24 SPINERANWOND 1416 PS CONTROLLED Or 5 PASE n 005 EXTRARINSE A STATIC FILL COLD 79 COLD DETERGENT PS CONTROLLED OFF OFF 0 VAR IF SELECTED B RCRC OF OFF NUTATE 20 003 SPIN RCRC FILL 9 COD FRESH PS CONTROLLED 800 RCRC REGRC 20 qu E SPINHERAINHFILE 8 FRESH TIVEDRILL DRAN SPIN 100 mz ENDEXTRAR G NEUTRALCRAN OFF OFF DRAN OFF 0 0022 26 COLD 79 COD DETERGENT PS CONTROLLED VAR 7 OFF REGRC NUTATE 250 030 28 PINHA HIL 9 FRESH PS CONTROLLED REGRC SPIN BO 29 NUTATE 250 030 D SPINERANHFILE 8 FRESH TIVEDRILL DRAN SPIN e 1 00 1 NUIATE4ERAN OFF DRAN NUTATE 250 0008 3 DRAN 0 02 B 8 FRESH TIMEDFILL 10 A OF OFF DRAN NUTATE 20 0 8 S T NANA sa ms 35 SPINERANHFILE 8 FRESH TIVEDRILL DRAN SPIN e 030 37 NUTATE 20 0 8 8 NEUTRALDRAN OFF OFF 02 3 STANCFIL COD COD DETERGENT TIVEDFILL 1 0 4D FABRICSCFTENER 4 FABSCFT TIVEDRILL 0 100 41 SPINHREGRC REGRC SPIN NUTATE 250 30 4B _SPINREGRC
41. between the Removing Console Components Removing the Machine Control Board 1 Removing the Motor Control Board Disconnect power from the washing machine ais ed n Noa Tab E bottom of the console and the washer top at each front corner Arrow in Fig 3 3 and push Spring A ES the spring clip back far enough to release it Clip from the slot in the washer top Fig 3 8 INSET Then lift the console up approximately one inch tip the console back and lift it to release the IC mounting tab at the rear of the end cap from 2 the slot in the washer top p Putty Knife Here Lay the console face down on the washer top X Remove the six 6 1 4 screws securing the rear console panel and remove panel Disconnect power from the washing ma chine Place the console in the service position Disconnect all wiring harness plugs from the machine control board terminals P4 P11 P12 P16 P17 P19 Remove the two 2 hex head screws secur ing the board to the console mounting plate Press in on the plastic mounting brackets on each end of the board and lift the board from the console mounting plate A WARNING High voltage may be present even after power has been disconnected from the unit Disconnect power from the washing ma chine Place the console in the service position Disconnect all wiring harness plugs from the control board terminals P1 P
42. between the U Joint boot and the basket drive hub The top of the U Joint is sealed by six 6 grommets and a gasket that is attached to the underside of the inner wash plate The six grommets wash plate gasket and or O ring MUST be replaced whenever their sealing surface s have been disturbed The Seal Kit is Part 285842 U Joint grommets Fig 2 7 DRIVE SYSTEM The Drive Motor operates the nutate and spin functions by reversing direction The Drive Motor is linked to the drive mechanisms by a stretch belt The belt transfers the motion of the Drive Motor to a Drive Pulley The Drive Pulley has a splined hub into which the Nutate Shaft is inserted and is in motion in whichever direction the Drive Pulley is turning The Drive Pulley Drive Motor and Drive Belt all turn in a clock wise direction as viewed from underneath when the system is Nutating The Drive Motor reverses direction for Spin and causes the Drive Pulley to turn in a counterclockwise direction as viewed from underneath When turning in this direction an actuating bump in the hub of the Drive Pulley will contact the Brake Release pawl on the Spin Tube Brake assembly This releases the brakes and allows the basket to spin Spin Tube Brake Assembly Brake Release Pawl Xd eS Drive Motor vil UNPE LENA Drive Pulley Drive Belt zc Fig 2 8 INTERLOCK SWITCHES There are two 2 Interlock Switches located behind t
43. control harness connec tor Resistance should be between 74 and 24 k ohms Incorrect input from machine See ATC test If supply water inlet valves and sensor pass test replace machine control board Rinse Water mode harness connectors Pump inoperative Check pump for cracked broken impel ler Check impeller drive connector at pump motor Recirculation tube blocked or Check recirc tube for blockage and improperly connected to tub proper connection to tub recirc spout recirc spout Display Flashing D See Display Fault Error Codes next section 45 PROBLEM POSSIBLE CAUSE SOLUTION Load is Wrinkled Not removing load promptly Unload the washer as soon as it stops Wrong cycle for fabrics being Use cold rinses and cycles with slow spin washed speeds to reduce wrinkling Overloading Loads should move freely during wash Wash smaller loads Wash water not warm enough Use Automatic Temperature Control to relax wrinkles Using warm ATC if safe for fabric use warm or hot rinses wash water Use cold rinse water Hoses reversed Reverse hoses see Installation Instruc tions Section One Load is Tangled Overloading Loads should move freely during wash Twisted Wash smaller loads Clogged Dispensers Use of color safe bleach in chlo Add color safe bleach to the detergent Bleach Leaking rine bleach dispenser dispenser Do not use chlorine bleach Bleach on Wrong dispenser Loads Improper use o
44. d replace the overfill pressure switch Drain out the water by starting an EXTEND SPIN cycle Do not allow the wash plate to nutate under water Drain Recirculation Test Perform the following checks if the unit fails to drain or recirculate e Check that there is power to the washer e Check that the pump connection P5 to the motor controller is properly installed e Check pump motor windings and wiring harness by removing the connector P5 from the motor controller board Recirc to Neutral 10 120 P5 3 RD BU to P5 1 WH Drain to Neutral 10 120 P5 2 TN YL to 5 1 WH Recirc to Drain 20 250 P5 3 RD BU to P5 2 TN YL e winding measurements are much higher than shown above a problem exists in the motor winding or in the connection between the motor controller and the motor Check the resistance at the pump motor 58 Remove the connector at the motor and take measurements as shown in the following table Recirc to Neutral 10 120 RD to WH Drain to Neutral 10 120 YL to WH Recirc to Drain 20 250 RD to YL If the resistance is much higher than shown replace the pump motor If the resistance at the pump motor is correct there is an open circuit in the wiring between the motor and the motor controller Repair or replace the lower wiring harness If the pump motor windings and motor controller are OK repair or replace the pump 59 NOTES 60 SECTION FIVE TECH TIPS WIRING DIAGRAM TOMINOO 3NIHOVIW 3ATA 901
45. e care label Low medium spin is used to reduce wrinkling The preset cycle wash time is 14 minutes PUMP DESCRIPTION CF WATER MOTOR MOTOR PHASE STEP SEQUENCE NOTES TEMP DISPENSER COMVENT ACTION WASH 1 OPTIONAL FLUFF 19 OF 2 5 1919 DETERGENT PSCONTROLED 3 SPINREGRCFFILL 1910 WISH DETERGENT PSCONTROLED 4 SPINREGFC 5 WISH OFF 6 19 WASH DETERGENT PSCONIROLED 7 SPINREGRCFILL 19 WISH DETERGENT PSCONTROLED 8 WSH OFF 05 9 NUIAIE REGRC WISH OFF NUTATE 25 05 10 19 WSH DETERGENT PS CONTROLLED 25 OSF 1 SPINREGRCHFILL 19 WASH DETERGENT PS CONTROLLED SPIN amp D WSH OFF 05 B NJIAIE REORC WSH OFF 0 5 U 19 WISH DETERGENT PS CONTROLLED 25 OSF 15 n OFF OFF 0 0009 16 SMCA 5 DETERGENT TIVEDFILL OFF 0 017 7 BLEACH 3 BLEACH TIVEDFILL OFF 0 003 18 OF OFF 20 ENDCF WASH RINSE D NUIATE DRAN OFF RINNGLEDON DRAN 25 008 2 NEUIRALERAN OFF OFF o j O02 2L SPINERANFEILL 78 COD FRESH TIVEDFILL DRAN SPIN 03 2
46. e functioning properly Replace the control board Operating and Over Fill Pressure Switch Test Check the hose connections between each pressure switch in the console and the pressure dome attached to the tub If hose connections are good check the Operating Pressure Switch as follows e Press HEAVY DUTY then START to start a cycle Let the unit fill and see if the operating pressure switch turns off the water e Check the voltage across Pins P and V of the operating pressure switch If 12VDC is present the water level switch has opened the switch e fno voltage is present and the water has filled the tub to a visible level above the nutate plate stop the cycle and replace the operating pressure switch If hose connections are good and the Operating Pressure Switch is good check the Overfill Pressure Switch as follows NOTE PERFORM THE FOLLOWING STEPS IN THIS ORDER Pullthe hose off the Operating Pressure Switch so that the washer can fill beyond the operating switch trip point e Press HEAVY DUTY then START to start a cycle Let the unit fill and see if the overfill pres sure switch will trip e Check the voltage across pins P and V of the overfill pressure switch If 120VAC is present the water level has opened the switch This should also shut off the water inlet valves and give an FL indication on the 7 segment display e f no voltage is present and the water has filled the tub to an overfill level stop the cycle an
47. eak in period of the washer 62 PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION SOURCES IN THE UNITED STATES FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL FOR WHIRLPOOL PRODUCTS 1 800 253 1301 FOR KITCHENAID PRODUCTS 1 800 422 1230 FOR ROPER PRODUCTS 1 800 447 6737 FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER S HOME CALL THE TECHNICAL ASSISTANCE LINE 1 800 253 2870 HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN AUTHORIZED SERVICER FOR LITERATURE ORDERS PHONE 1 800 851 4605 IN CANADA FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL 1 800 461 5681 FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER S HOME CALL THE TECHNICAL ASSISTANCE LINE 1 800 488 4791 HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN AUTHORIZED SERVICER
48. eans Darks 250 NPM nutate 800 RPM 100 RPM 800 RPM 400 RPM 300 RPM 400 RPM 800 RPM 800 RPM NOTE NPM Nutations per minute RPM Revolutions per minute OPTION DESCRIPTIONS Soil Level Soil Level adjusts the amount of nutation or spray wash time in the selected cycle It is valid for all cycles except Extend Spin and Rinse amp Spin stand alone cycles Soil Level changes the 7 segment display in 1 minute increments looping back to the minimum time once the maximum time has been reached The following table shows the time display in the 7 segment display for a given cycle and soil level These are total estimated times for the entire cycle SOIL LEVEL EX HEAVY HEAVY NORMAL LIGHT REFRESH Whitest Whites 51 50 EINE NEN RUN NN SN Heavy Duty 53 52 59 49 Jeans Darks 46 45 Bulkyltems Water Temp The WATER TEMP keypad provides for selection of different wash and rinse combinations Water fill temperatures can be either HOT hot water valve only WARM both the hot and cold water valves or COLD cold water valve only Fills during rinses may be COLD until the final rinse spin interval The WATER TEMP can be changed at any time during the wash cycle The action takes place during a water fill or the next water fill Changes late in the cycle are allowed but may not be acted upon SELECTED CYCLE DEFAULT WATER TEMP Heavy Duty Warm Cold with ATC Normal Jeans Darks Bulky Ite
49. econds until enough water is in tub 11 WATER TEMP All valves turn off Ss 8 LII MIN 12 WHITEST WHITES Whitest Whites LED on Unit is now set to 150 RPM nutate speed Motor doesn t start until START is pressed 13 START Wash LED flashes then Wash plate begins nutating at 150 RPM 14 HEAVY DUTY Wash LED flashes then These keys can increase the nutate speed if necessary NORMAL Rinse LED turns on optional JEANS DARKS BULKY ITEMS 15 EXTEND SPIN Pump should turn on in recirculate mode Press EXTEND SPIN again to turn off pump 16 STOP CANCEL Cancel all diagnostics go back to Off mode You may want to spin and drain out the water in the unit after this test 50 WATER INLET AND DISPENSER VALVE OPERATING PS TEST If Operating Pressure Switch trips at any time all water valves should turn off Press EXTRA RINSE to start draining after key press 5 to start draining Press EXTRA RINSE again to turn off the pump PRESS TOUCHPAD DISPLAY CONTROL ACTION SOAK 22222 Key Dance key press 1 CYCLE SIGNAL Key Dance key press 2 SOAK Key Dance key press 3 CYCLE SIGNAL Key Dance key press 4 Presses 1 4 must be completed 5 seconds or the key dance is not valid WATER TEMP L1 Key press 5 00 on the display s LIII WATER TEMP Cold Water Inlet Valve and Fabric Softener dispenser valve on Cold Cold and Normal above SOIL LEVEL LEDs will turn on 7 SOIL LEVEL
50. ed and should show an open circuit with cabinet panels in place 44 PROBLEM POSSIBLE CAUSE SOLUTION Won t Drain Foreign material in pump tub Clear foreign material sump or drain hoses Pump impellar cracked broken Check pump for proper movement and Pump bound check for impellar problems Replace pump as needed Pump motor failure Check pump motor windings resis tances Check wiring harness connec tions at pump motor and motor control ler Washer Vibrating Improperly installed Check for shipping material left in washer Check for proper levelling and adequate floor support Levelling legs not properly in Check the rear levelling legs for proper installation and free movement Check front legs for level and wrench tighten lock nuts against washer cabinet Balance ring cracked or loose on Check for water in balance ring If ring basket is cracked and not holding water replace balance ring Check for proper fit on spin basket Basket drive block loose or im Check basket drive block for tight fit on properly installed spin basket Check that drive block is keyed to the spin tube and the spanner nut is tightened Incorrect Water Hot Cold water inlet valve s in Check Hot Cold inlet valve solenoids for Temperature operative continuity Replace log valve if defec tive Automatic Temperature Control Check ATC sensor by measuring sensor out of range resistaance between P13 7 and P13 8 at the machine
51. edy or or of 48 Manual Diagnostic Mode Warm Cold Options uon Cod e cou P Potro Cold Cold l Acre EN Whiflp o e SOAK CYCLE SIGNAL Fig 4 2 The manual diagnostic mode will enable activation of specific machine functions without having to run a cycle Each function test will time out in three 3 minutes To enter the manual diagnostic mode 1 Press SOAK CYCLE SIGNAL SOAK CYCLE SIGNAL within five b seconds while the machine is in Standby Mode The 7 segment LED will display dt 2 Press the WATER TEMP keypad The 7 segment display show 00 See Nutate and Recircul ate Test on next page In this mode the Peekaboo function is disabled Opening the lid will stop the drive motor and all functions Running Nutate or Spin 3 Continue with steps in Nutate and Recirculate Test to step 12 At that point the motor can be started in Nutate by pressing the START keypad Nutate speeds are selectable by pressing the Cycle keypads as shown in the table below Pressing the START keypad a second time will pause the motor Speeds can be changed without pausing the motor If the lid is opened during this test it must be closed and the START keypad must be pressed again to restart the motor The motor can be run in Spin by pressing the RINSE amp SPIN keypad The RINSE amp SPIN LED will light up Then press START The motor does not need to be pa
52. er repeatedly to a green ground connec tion point or unpainted metal in the appliance Before removing the part from its package touch the anti static bag to a green ground connec tion point or unpainted metal in the appliance Avoid touching electronic parts or terminal contacts handle electronic control assembly by edges only When repacking failed electronic control assembly in anti static bag observe above instruc tions WARNING ELECTRICAL SHOCK HAZARD Disconnect power before servicing the washing machine Replace all panels before operating the washing machine Failure to do so can result in death or electrical shock ACCESSING COMPONENTS IN THE CONSOLE Components accessible inside the console are Log Valve Assembly e Machine Control Board Hot Water Inlet Valve Motor Control Board Cold Water Inlet Valve Line Filter Fresh Water Outlet Valve e Operating Pressure Switch Bleach Dispenser Valve e Overfill Pressure Switch Fabric Dispenser Valve Detergent Dispenser Valve Temperature Sensor Thermistor Thermistor T Log Valve Assem Y _ Lid Switch DEK Connector E Q a EAE Line Filter EA Fig 3 2 08 B ARRANA T Overfill e C Pressure i Switch e Motor Control Machine Control Operating Board Board Pressure Switch 32 Removing the Console INSET 1 2 Slide the blade of a putty knife
53. error code on the display 18 DN Defaults to selected cycle s nutate speed 19 Optional Spin to Spin protection nutate May be turned off if there was already a nutate before this step in the cycle The cycle may begin with this nutate if the last cycle ended in a spin Whitest Whites This cycle introduces liquid chlorine bleach to the load at the proper time for improved whitening of your heavily soiled white fabrics Use this cycle to get 13 to 17 minutes of medium speed wash action and high speed final spin For maximum soil and stain removal liquid chlorine bleach must be used The preset cycle wash time is 15 minutes PUVP DRIVE DRIVE DESCRIPTIONCF WATER MOTOR MOTOR MOTOR DURATION PHASE STEP SEQUENCE NOTES TEMP DISPENSER COMVENT ACTION ACTION SPEED MNSEC WASH 1 OPTIONAL FLUFF 19 NUTATE 2B 0008 2 STATIC FILL 1919 WASH DETERGENT PS CONTROLLED VAR 3 SPINHRECIRCHFILL 1 WASH DETERGENT PS CONTROLLED SPIN 0025 4 SPINHREGIRC RECRC SPIN e 0005 5 NUTATE4REGIRC WH NUTATE 25 0005 6 NUTATEHRECIRCHFILL 110 WH DETERGENT PS CONTROLLED NUTATE 2B 1255 7 PALEE n 0 0005 8 STATICFILL COLD 5 COLD DETERGENT TIVEDFILL 0015 ENDCF WASH RINSE 9 NEUTRAL CRAN OFF OFF RINSINGLEDON 0015 10 NUTATE RECRC FILL 9 COD FRESH PS CONTROLLED 003 1 PASE n
54. f chlorine bleach Always measure bleach before adding to the dispenser Carefully pour into the dispenser Wipe up bleach stains ERROR CODES Power Failure PF flashes if the washer loses power during a running cycle The washer does not flash PF when it is first plugged in Press START to continue the cycle from the moment that power was lost OR Press STOP CANCEL to clear the display and completely cancel the cycle Flood Condition FL flashes if any overfill condition occurs This condition occurs when excessive water in the tub causes the overfill switch to trip The control must realize that the trip was due to an overfill condition instead of a suds lock condition in order for FL to be displayed With an overfill condition the beeper repeats a warning every 10 seconds with no time out The pump is cycled in drain mode for 30 seconds on 30 seconds off until the overfill switch resets or power is discontinued to the unit Press STOP CANCEL to clear the display Processor Reset This error code is displayed if the control failed to save cycle information during a power Error failure This does not generate an error code beep Press STOP CANCEL to clear the display Long Fill If the water fill time exceeds ten 10 minutes the water valves are turned off and LF is flashed Press STOP CANCEL to clear the display 46 ERROR CODES Long Drain Ld flashes if it takes longer than 5 minutes to pump out water to a p
55. force excess drain hose into standpipe Hose should be secure but loose enough to provide a gap for air not lay excess hose on the bottom of the laundry tub Connecting the Inlet Hose Insert a new flat washer supplied into each end of the inlet hoses Coupling Fig 1 9 Firmly seat the washers in the couplings Connect the inlet hoses to the water faucets Make sure the washer basket is empty 1 Attach the hose with the red coupling to the hot water faucet Screw on coupling by hand 2 Attach the hose with the blue coupling to the cold water faucet Screw on coupling by hand 3 Using the pliers tighten the couplings with an additional two thirds turn NOTE Do not overtighten Damage to the valves can result Clear the water lines Run water through both faucets and inlet hoses into a bucket or laundry tub to get rid of particles in the water lines that might clog the inlet valve screens Connect the inlet hoses to the washer 4 Attach the hose with the blue coupling to the COLD left inlet valve Screw on coupling by hand Using the pliers tighten the coupling an additional two thirds turn lat jante 1 Cold water inlet valve blue 2 Hot water inlet valve red Fig 1 11 Attach the hose with the red coupling to the HOT water right inlet valve Screw on coupling by hand Using the pliers tighten the coupling an additional two thirds turn
56. g the washer installation Do not re install into the washer the styrofoam that contains the supplied parts To connect the drain hose and water inlet hoses You will need these following tools 1 Flashlight optional 2 Pliers that open to 1 9 16 in 3 95 cm You will need the following supplied parts Drain hose hook Fig 1 2 Water inlet hoses 2 Flat water inlet hose washers 4 e e To secure the drain hose and level the washer You will need the following tools 1 Open end wrench 9 16 in 2 Level 3 Wood block 4 Ruler or measuring tape Yellow single wire hose clamp for the top of the drain hose You will need the following supplied parts HE D Fig 1 3 1 Tie strap with fastener 2 Front leveling feet with nuts 2 3 Hear self adjusting feet 2 Selecting a Location Selecting the proper location for your washer improves performance and minimizes noise and possible washer walk Your washer can be installed in a basement laundry room closet or recessed area See Drain System Proper installation is the consumer s responsibility You will need A water heater set to deliver a minimum 120 F 49 C water to the washer A grounded electrical outlet located within 4 ft of where the power cord is attached to the back of the washer Hot and cold water faucets located within 4 ft of the hot and cold water fill valves and water press
57. g to instructions attached to or furnished with the product Whirlpool Corporation will pay for re placement parts and repair labor to correct defects in materials or workmanship Service must be provided by a Whirlpool designated service company FIVE YEAR LIMITED WARRANTY For five years from the date of purchase when this washer is operated and maintained according to instructions attached to or furnished with the product Whirlpool Corporation will pay for FSP re placement parts for the following if defective in materials or workmanship porcelain top and lid against chipping and rust drive belt and drive pulley electronic machine control board electronic motor control board TEN YEAR LIMITED WARRANTY For ten years from the date of purchase when this washer is operated and maintained according to instructions attached to or furnished with the product Whirlpool Corporation will pay for FSP re placement parts for the outer tub should it crack or fail to contain water if defective in materials or workmanship LIFETIME LIMITED WARRANTY For the lifetime of the washer when this washer is operated and maintained according instruc tions attached to or furnished with the product Whirlpool Corporation will pay for FSPe replacement parts for the Stainless Steel wash basket if defective in materials or workmanship This warranty does not include any polishing marks found in the bottom of the basket which occurs during the br
58. he front panel and the bottom panel that ground the drive motor circuit when either panel is removed When the machine is running with both panels in place the drive motor is electrically isolated from ground The interlock switches are normally closed and held open when the panels are in place Removing either panel grounds the drive motor for safety but still allows it to operate This condition may allow enough current leakage to ground to trip a Ground Fault Interrupter outlet It is not recommended to operate the washer with either panel removed The drive motor can only be tested for continuity in the field The drive motor must be disconnected from the electrical source before testing Shield Capacitor A capacitor is in series with the interlock switches and the lower Ma 2 harness shield to reduce electrical interference created by the drive Capacitor motor s operation The capacitor is a component of the lower wiring harness If the capacitor has failed the complete lower wiring harness must be replaced Fig 2 10 b INTERLOCK SWITCHES NORMALLY CLOSED OPENED WHEN CABINET IS PUSHED INTO PLACE 14 PRESSURE SWITCHES The washer uses two pressure switches to control the amount of water entering the tub and to protect against an overfill condition The operating pressure switch marked OPR controls the amount of water that enters the tub during normal wash and rinse functions This switch operates in the same manner a
59. heck for 120VAC to the control board With the washer off but connected to the AC outlet measure the AC voltage between Pins 4 and 2 at connector P16 f 120VAC is present continue with remaining Trouble Shooting Tests as needed e If voltage is not present check circuit breaker or fuse box power cord connection at outlet and washer Water Inlet and Dispenser Solenoid Test This test checks for 120VAC to the water inlet and dispenser valves the electrical connections to the valves and the valves themselves 1 Check the electrical connections to the valves 2 If any valve solenoid does not activate measure the voltage across the pins as shown in the following table The voltage should be equal to the incoming line voltage P13 Pin P13 Pin Function cold water valve o hot water valve 9 eetergent dispenser valve 9 softener dispenser valve o bleach dispenser vave 7 79 resnwatervave 3 If no voltage is present at any of these test points and voltage at the wall outlet is normal the control board has a faulty relay Replace the control board 4 Ifvoltage measurements are correct check the individual solenoid valve Unplug the washer and disconnect connector P13 from the control board 5 Check the resistance at the contacts shown in the following table resistance is outside of range replace the complete water inlet and dispenser assembly SOLENOID TESTED RESISTANCE Q CONTACTS FO
60. iliary See Main winding A thermal protector is used to direct voltage to the motor controller instead of acting as a shut off for the motor If the protector is tripped voltage will be removed from the motor controller which in turn will remove voltage from the drive motor 11 Peekaboo Mode The Peekaboo mode allows the user the opportunity to look into the washer during a wash action During the Peekaboo Mode the electronic control will allow the machine to nutate at 150 NPM for a maximum of 5 seconds after the washer lid is opened When the lid is closed the Start pad must be pressed to continue the cycle NUTATION 3 The Calypso washer achieves significant en ergy savings by utilizing less water than a tradi Water is Sprayed tional top loading machine with an agitator This on Wash Load From Here is made possible by the use of a Wash Plate which provides an undulating motion to toss the wash load This action is called nutation The wash plate is tipped at approximately 35 de grees from level The undulating action constantly rolls the load over and moving in a circular mo tion The water in the basket is constantly recirculated and sprayed onto the wash load during wash and rinse cycles Nutate Action LEVELER The leveler acts as the mechanism that tilts the nutate or outer wash plate from a level to a 35 degree tilted position The leveler is driven by the nuta
61. in accordance with National Electrical Code ANSI NFPA 70 latest edition and all local codes and ordinances Fig 1 1 3 prong grounding plug 3 prong grounding type wall receptacle Grounding prong Power supply cord GROUNDING INSTRUCTIONS For a grounded cord connected washer This washer must be grounded In the event of a malfunction or breakdown grounding will reduce the risk of electrical shock by providing a path of least resis tance for electric current This washer is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances WARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or serviceman if you are in doubt as to whether the appliance is properly grounded Do not modify the plug provided with the appliance if it will not fit the outlet have a proper outlet installed by a qualified electrician For a permanently connected washer This washer must be connected to a grounded metal permanent wiring system or an equipment grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal or lead on the appliance Tools needed and Parts Supplied Assemble the necessary tools and supplies before beginnin
62. inutes to the final spin time of any cycle End of Cycle Signal There are three 3 volume levels for the End of Cycle Signal HIGH LOW and OFF Pressing the END OF CYCLE SIGNAL keypad toggles between these options by lighting one of the LEDs and beeping the corresponding end of cycle signal at the volume level selected The LED remains lit during program mode and running mode until the cycle is complete If OFF is selected no end of cycle signal will beep but all key and warning beeps are active The end of cycle signal is set at a short high pitched followed by a longer lower pitched tone repeated four times 10 MACHINE CONTROLLER The Machine Controller interprets the consumer inputs from the keyswitch pads to operate the cycle selected The Machine Controller interfaces with the Motor Controller to operate the Drive motor and Pump motor through their vari ous functions during the cycle The Machine Controller also directly operates the water fill and dispenser solenoids interprets the thermistor readings lid switch condition as well as the position of the contacts in the Operating and Flood Pressure switches Fig 2 2 MOTOR CONTROLLER The Motor Controller receives commands from the Ma chine Controller to operate the Drive Motor at the desired speed and direction at various times in the cycle It does so by applying varying voltages and frequencies to the Drive Motor to control speeds and
63. ion tube outlet Water is recirculated back into the tub onto the load Drain Check Ball drops from weight of water in tub and negative pressure from pump To Drain Hose 16 Recirculation Check Ball seals off the Recirculation port due to positive pump pressure forcing water to flow out of Recirculation Feed Tube Recirculation Feed Tube Fig 2 15 Pump Direction Drain During the Drain Mode the pump motor turns clockwise as viewed from underneath the washer This causes the water pump to draw the water from the tub through the recirculation port forcing the drain check ball to seal the drain sump port and force the water through the drain hose Drain Check Ball seals off Drain port due to positive pump pressure forcing water out the drain hose Recirculation Check Ball drops from weight of water in tub and negative pressure from pump NE t E gt A Pump Direction To Drain Hose AY Fig 2 16 Changing Cycles and Options You can change Cycles and Options any time before Start is pressed A short tone sounds when a change is selected Two short tones sound if an unavailable combination is selected The last selection will not be accepted Changing Cycles after pressing Start 1 Press STOP CANCEL twice 2 Selectthe desired wash cycle 3 Press START The washer restarts at the beginning of the new cycle NOTE If you do not press the Start within 5 minutes of
64. k SECTION ONE INSTALLATION CONSIDERATIONS INSTALLATION INSTRUCTIONS Proper installation is your responsibility You will need A water heater set to deliver a minimum of 120 F 49 C water to the washer A grounded electrical outlet located within 4 ft 1 2 m of where the power cord is attached to the back of the washer See Electrical Requirements Hot and cold water faucets located within 4 ft 1 2 m of the hot and cold water fill valves and water pressure of 5 100 psi 34 5 689 6 kPa A level floor with a maximum slope of 1 in 2 5 cm under entire washer Installing the washer on carpeting is not recommended Do not operate your washer in temperatures below 32 F 0 C Some water can remain in the washer and can cause damage in low temperatures Electrical Requirements A WARNING 7 Electrical Shock Hazard Plug into a grounded 3 prong outlet Do not remove ground prong Do not use an adapter Do not use an extension cord Failure to follow these instructions can result in death fire or electrical shock 120 volt 60 Hz AC only 15 ampere fused electrical supply is required Time delay fuse or circuit breaker is recommended Connect to an individual branch circuit This washer is equipped with a power supply cord having a 3 prong grounding plug To minimize possible shock hazard you must plug the power supply cord into a mating 3 prong grounding type wall receptacle grounded
65. ll extend your wash cycle by 16 minutes PUMP DESCRIPTIONGF WATER MIOR MOICR MIOR DRATON PH STEP SEQUENCE NOTES TEMP DISPENSER COMVENT ACTION ACTION SPEED MNSEQ SOK 1 OPTIONAL FLUFF 1819 OF OF OF DN 2 SIMCA 1919 WASH DETERGENT PSCONTROIED OF OF 0 VAR 3 SPINHREORC FILL 19 DETERGENT PSCONTROLLED B 4 SPINHRECIRC WAH OF SPIN e 006 5 WH OF 0 6 NUIATEJRECIRCHHILL 18 WAH DETERGENT PS CONTROLLED 0055 7 SPINHRECIRCHHILL 19 DETERGENT PSCONTROLLED SPIN e B 8 SPINFEGRC WH OF 005 9 WH OF DN 0 0 18 WH PSQONIROLLED 0055 SPNREGRCFILL 19 WH DETERGENT PSCONTROLLED 0400 5 Ls Gr LS TE B REARC OF OF DN 1616 gom LEEI STEP 3 Extra Rinse Selecting this option provides a second rinse with the same water temperature as selected for the first rinse An Extra Rinse can be added to any wash Extend Spin Cycle This option adds an additional 3 minutes of spin to any cycle to reduce drying time and save energy If you select EXTEND SPIN and do not select a wash cycle you will get a 7 minute high speed spin cycle PUMP DESCRIPTIONCF WATER MOICR MOICR MOICR DURATION PHASE STEP SEQUENCE NOTES DISPENSER
66. lt settings with the flexibility to modify it by one minute intervals 11 Total Estimate Time Remaining does not count this step Duration is denoted in parentheses 12 This step is only added if STAIN TREAT is active 13 If selected EXTEND SPIN will add 3 minutes to the duration of this step PUMP DRAIN RECIRC NOTES 14 CND stands for Controlled Neutral Drain During this step if the pressure switch is satisfied the machine will drop out of spin and into neutral drain until the pressure switch is reset The cycle time is STALLED in this step To reflect possible cycle time stalls a is added to the duration column for this step Note that if spinning there may be a short spin to spin nutate if the cycle is stalled 15 Pump drain is turned off during final fluff and plate leveling 18 DRIVE MOTOR NOTES Spin is defined as a clockwise CW Motor and Basket rotation when looking down from the top of the machine Nutate is a counter clockwise CCW rotation of the motor 16 Step Spin Drive motor ramps up to speed following specific motor profiles 17 Suds Lock Detection and cleanup Suds detection is done based on motor current ramp up This requires a 90 sec duration for this step If suds are detected the suds cleanup algorithm runs then the detection algorithm runs again This is repeated up to 3 times If the suds are not cleared by the end of the iterations the unit remains in pause mode with an SL Suds Locked
67. lve assembly is the thermistor which is used to monitor incoming water temperature Detergent Dispenser Outlet Valve Hot Water Inlet Valve Bleach Dispenser Outlet Valve Cold Water Inlet Valve Fresh Water Outlet Valve Thermistor Fabric Softener Dispenser Outlet Valve Fig 2 12 15 RECIRCULATION AND DRAIN Water Pump Pump Motor The pump is directly driven by a separate reversible 120 VAC 60 Hz motor By being reversible the motor provides for two separate operations of the washer Outer Tub The Outer Tub sump plays a role in the drain and water recirculation function The sump area includes two check balls that direct water flow when the water pump operates in the drain and recirc direction Recirculation Check Ball When water is present in the tub the check balls will float in the proximity of the recircula Drain Check Ball tion and drain sump ports Water weight or water pressure applied to the ball s will cause them to drop away from their respective port or seal off the port Ux Recirculation n Tube T x Al Fig 2 13 6 Re EEX Recirculation Fig 2 14 During the Recirculation Mode the pump motor turns counter clockwise as viewed from underneath the washer This causes the water pump to draw water from the tub through the drain sump port forcing the recirculation check ball to seal the recirculation sump port and force water through the recirculat
68. m wall 2 Standpipe drain system floor 3 Laundry tub drain system 4 Floor drain system Standpipe drain system floor or wall The standpipe drain requires a minimum diameter standpipe of 2 in 5 cm The minimum carry away capacity can be no less than 17 gal 64 L per minute The top of the standpipe must be at least 39 in 99 cm high and no higher than 96 in 2 4 m from the bottom of the washer Laundry tub drain system The laundry tub needs a minimum of 20 gal 76 L capacity The top of the laundry tub must be at least 39 in 99 cm above the floor and no higher than 96 in 2 4 m from the bottom of the washer Floor drain system The floor drain system requires a siphon break purchased separately The siphon break must be above the high water level in the washer at least 28 in 71 cm from the bottom of the washer Alternate Parts You May Need If You Have You Will Need to Buy Laundry tub or standpipe taller than 96 in 2 4 cm Sump pump system if not already available Overhead sewer Standard 20 gal 76L 39 in 99 cm tall drain tub or utility sink and sump pump available from local plumbing suppliers Floor Drain Siphon break Part Number 285834 additional drain hose Part Number 8318155 and connector kit Part Number 285835 Drain hose too short Drain hose Part Number 8318156 and connector kit Part Number 285835 Lint clogged drain Drain protector Part Number 367031
69. mponents beneath the tub can be gained by removing the front cabinet panel RS S 3 Ca EN 1 Disconnect power from the washing machine Thrust Plate Prop the washer top in the service position Remove the four 4 screws located along the top edge of the front cabinet panel Fig 3 23 pe s f Lift the front cabinet panel out and up to disengage the slots at each side of the panel from the tabs in the side panels Fig 3 24 Interlock Switch AU THIS GIDE 114 ASM 805 i Fig 3 24 E jJ e Tab f W lt om Tab Interlock Switch Components Accessible with Front Cabinet Panel Removed Front suspension assemblies can be serviced with the front cabinet panel removed Figure 3 25 illustrates the lower portion of the front suspension rod assembly Figure 3 26 illustrates one of two shocks Lower Socket Top Ball Ball SFT swa 39 Servicing Components from the Bottom of the Washer Removing the Drive Motor 1 Removing the Thrust Plate The thrust plate is attached to the motor mounting Fig 3 30 plate with four 4 screws The shocks are attached to the two 2 front ball studs 1 Disconnect the power from the washing machine Carefully lay the washer on its back Remove the two screws securing the bottom panel to the washer frame Disconnect the drive motor wiring harness from the connect
70. ms Warm Cold with ATC Cold Cold with ATC HandWash Cold Cold with ATC Assured Water Temp The Assured Water Temp LED if available lights up whenever the temperature selection is an auto controlled temp There are three auto controlled temperature selections WARM 100 F WARM 75 F WARM 100 F COLD unregulated COLD 75 F COLD unregulated There is another WATER TEMP selection that is not auto controlled TAP COLD COLD Auto temp control uses the thermistor input as feedback to regulate the hot and cold water valves to achieve the desired temperature ATC Thresholds AUTO CONTROLLED Low Trip Median High Trip 56 3K Q 46 3K Q Warm Wash 89 9 F 100 F 109 9 F 37 6K Q 24 2K Q NOTE ATC controls COLD WASH WARM RINSE and WARM WASH functions COLD RINSE is not ATC controlled THERMISTOR RESISTANCE CHART THERMISTOR RESISTANCE TEMP RESISTANCE VALUE F 126k 135k ohms 97k 102k ohms 75k 78k ohms 58k 61k ohms 46k 47k ohms 36k 37k ohms 28k 30k ohms 23k 24k ohms 18k 19k ohms 15k 16k ohms 12k 13k ohms 10k 11k ohms Additional Options 5 Soak Loosens soils when added to a cycle Selection of SOAK will add approximately 16 minutes to the wash portion of the cycle Adds an additional rinse to any cycle Extend Spin Adds three 3 m
71. nless otherwise noted Fills are controlled by the operating pressure switch unless otherwise noted The cycle time is not stalled while filling unless otherwise noted 2 FILL is HOT WARM both HOT and COLD valves on or COLD water selectable by the W ASH RINSE TEMP key Fills are through the detergent dispenser unless otherwise noted Bleach dispenser time is 3 seconds using cold water only Fill for 30 seconds shut off for 15 seconds and fill for the remaining 15 seconds All fills are cold from this step onwards unless otherwise noted Spray rinse available only when warm rinse is selected This is defined as a 25 second warm fresh fill 5 seconds after the beginning of the step 7 Bleach fill on for 10 seconds followed by a water fill through the dispenser noted on the cycle sheet Note that this is not needed in the RINSE phase if a 2 P RINSE phase has done this 8 Fill is cold fresh water spray that bypasses the pressure switch gu CYCLE TIME NOTES Times given under the DURATION column are in MM SS format where MM is minutes and SS is seconds unless otherwise noted Total time does not include time for VAR duration steps pauses spin to spin nutates or pauses between nutate to spins or spin to nutates unless otherwise noted 9 The cycle time is stalled during filling To reflect possible cycle time stalls a is added to the duration column for this step 10 Soil Level is selected at defau
72. of CE errors include Conformal coating on serial communications pins between the machine controller and motor controller After disconnecting power to the unit try scraping this coat ing off the pins Check the resistance values between the serial communications pins with the connectors in place Make sure the harness does not have a bad connection Check the quick disconnect at the motor terminal The drive motor must be hooked up properly or a CE error will occur Drive motor thermal protector has opened Motor controller is not powered or fuse has opened Replace motor controller Press STOP CANCEL to clear the display Instantaneous current trip occurs if there is a spike of 26 Amps instantly at the motor wind ings This may signify problems with the drive motor thermal protector or motor controller Over loading the unit may cause this problem Press STOP CANCEL to clear the display If the motor controller detects an unrecoverable off balance condition the machine control ler will shut down and display an ob for off balance The lid switch must be opened at least once before restarting the cycle if this condition occurs Opening the lid will allow the customer to view and redistribute the load Press STOP CANCEL to clear the display to run in this condition This code will also appear if the user presses the START key while the lid is open Open the lid or press STOP CANCEL to clear the display 47 ERROR CO
73. of the LEDs light up Visually check that connectors P11 and P12 are inserted all the way into the machine controller If these connectors are properly installed remove P11 and P12 from the control board while the power is still on If a particular group of LEDs does not light up A group or combination of LEDs share a common electronic connection If this connection is open all of the LEDs in the group will be disabled Replace the console panel touchpad assem bly If a single LED does not light up Press the touchpad associated with the LED several times If the LED does not light up the LED has failed Replace the console panel touchpad assembly If no beep sound is heard Ifthe associated LEDs do light up it is possible that the beeper circuit has failed Check touchpad functioning before replacing the control board If no washer function is activated when a particular touchpad is pressed Ifthe associated LEDs do light up itis possible that the control board has failed Check touchpad functioning before replacing the control board 52 Checking Touchpad Functioning Before replacing the control board check for proper touchpad functioning as follows Disconnect the power cord from the outlet Remove the connectors P11 and P12 from the control board Using the Key Switch Matrix below measure the resistance across the switch when the touchpad is pressed NOTE The meter must be connected with the prope
74. oint where the operating pressure switch resets Press STOP CANCEL to clear the display If a status signal comes back from the motor controller that a current limit has been breached the unit will return to standby mode and display either CA for average current limit trip or for instantaneous current limit trip Average Current Limit or Instantaneous Current Limit Off Balance Stuck Relay Sr signifies a failure of the relay in the closed position With this failure power to the motor controller cannot be turned off by the machine controller The machine control board may have a bad relay and may need to be replaced Check pins 1 and 5 of P16 of the machine controller and pins 1 and 2 of P1 of the motor controller This should have AC line voltage when the motor controller is powered Press STOP CANCEL to clear the display Lid Switch Error The control should flash this error code if it cannot detect the lid switch opening and closing L S properly This error code may also be used if there is a disagreement between the motor and machine controllers on the state of the lid switch The control should not allow the unit Average current trip occurs if there is a 2 second average of current draw greater than 5 55 Amps at the motor windings Communications C E If there is any breakdown in communication between the machine controller and the motor controller CE flashes and the unit beeps once Error Some common causes
75. or block attached to the front bottom frame rail Fig 3 27 Mounting racket Drive Belt Remove the drive belt from the small pulley on the drive motor Remove the two 2 screws securing the drive motor mounting bracket to the motor plate Screw Use a 3 8 inch socket extension and turn the drive motor mounting bracket 1 8 turn counterclockwise Both the drive motor mounting bracket and drive motor can now be pulled from their location Drive Motor NOTE Reinstalling the drive motor Insert it into its position in the motor mounting plate with the wiring harness at the top Once in place turn the motor 1 8 turn clockwise and install the motor mounting bracket making sure to align the slots on the bracket with the tabs on the motor Install the belt Using a 3 8 inch socket extension turn the motor and bracket 1 8 turn clockwise Reinstall the two screws securing the motor mounting bracket to the motor mounting plate Reinstall the wiring harness connector and harness The shock must be removed first by lifting but not removing the metal clip with a flat bladed screwdriver The end of the shock will now lift off the ball stud Fig 3 30 Lift Tab 40 2 Remove the T 40 head bolt securing the drive shaft bearing to the thrust plate 3 Remove the four 4 T 40 Torx head bolts securing the thrust plate to the posts on the motor mounting plate NOTE The two 2 screws at the top
76. ower cord con nection to the line filter Line filter open Check voltage into and out of line filter Machine control board open With the washer off but connected to the AC outlet measure the AC voltage be tween Pins 4 and 2 at connector P16 Won t Start Cycle Lid Switch failure If LS is flashing open and close lid to clear fault code and restart cycle Check lid switch for contacts opening closing Loose harness connections at Check harness connections control board s Start touchpad failure Check touchpad for continuity Control Won t Accept Touch Pad failure Check touchpad s for continuity Commands Loose harness connections Check touchpad ribbon connections to machine control board Won t Shut OFF STOP CANCEL touchpad open Check touchpad for continuity Lid Switch failure Check Lid Switch contacts for open closing tinuity control and log valve Water supply off or hose Check water supply and hose connec connections within unit plugged or tions within washer disconnected AM Radio or TV Shield capacitor open Replace lower wiring harness Interference 43 PROBLEM POSSIBLE CAUSE SOLUTION Overfills Operating Pressure Switch fail Check Operating Pressure Switch con ure tact and wiring harness connections Pressure Switch tube off at Check Pressure Switch tubing for proper Pressure Switch or tub pressure connection and check for kinks along dome or kink in tubing length
77. p 0 BOF CRFRESH5SEC 5 SEENOIES SEQ 0 RUF 5 30 030 5 PLATELEVEL 5 OFF OFF 05 ENDO CYCLE ENDOF CYCLE EOQ OFF OFF 263 ENDOF CYCLE ECCW 2ORINSE OFF OFF 42 08 21 Use this cycle to get 12 to 16 minutes of wash time for normally soiled cottons and linens Cycle combines medium speed wash action and high speed spin The preset cycle wash time is 14 minutes PUVP DESCRIPTIONGF WATER MOICR MOICR MOICR DURATION PHASE STEP SEQUENCE NOTES TEMP DISPENSER COMVENT ACTION ACTION SPEED MNSEC WMH 1 NUIATE 2B 0008 2 STATIC FILL PS CONTROLLED OF 0 VAR 3 SPINHRECIRCHFILL PSCONTROLLED SPIN e 0025 4 SHN RECFC 0005 5 NUIATE we Gr 2 0X5 6 NUIATEREGRCAIL a 7 u OF OF OF 0 00059 8 STATIC ALL COLD 5 DETERGENT TIMEDFILL OF 0 0017 9 BLEACH 3 BLEACH TIMEDFILL OF OF 0 aac D 2 n PAE op ag or D STANCFIL COD aD DETERGENT mD o EDE WSH 78 FRESH TIMEDFILL SPIN e 15 OF OF 2B 0015 16 SPINHERANW SUDS PS CONTROLLED SPIN 50 Or3 PROFILE IJ PUE glue EXTRARINSE S
78. per connection of the drain hose protects your floor from damage due to water leakage Carefully read and follow these in structions The drain hose is connected to your washer and is stored inside of the washer cabinet Removing drain hose from washer cabinet 1 Gently pull the corrugated drain hose out of the washer from the top of the hose Continue to pull the hose until the end emerges Pull from the top KOS 22 N SD y 2 For a floor drain Do not install the drain hose hook on to the corrugated drain hose Consult your plumber for proper installation For a laundry tub drain or standpipe Connecting the drain hose hook to the corrugated drain hose 1 Open the yellow single wire clamp and slide over the end of the drain hose about 4 inches Pliers optional 2 Wet the outside end of the drain hose with tap water Do not use another lubricant 3 Twist and push the hook back and forth while pushing down onto the drain hose Continue until the hook is down to the enlarged diameter of the drain hose 4 Open the yellow single wire clamp placed on the drain hose earlier and slide over the base of the drain hose hook to secure the sections together Pliers optional 5 Put hooked end of drain hose into laundry tub or standpipe Rotate hook to eliminate kinks To prevent drain water from going back into the washer Do not straighten hooked end of the drain hose and
79. r polarity If using an analog readout meter The resistance reading should go from infinity open circuit down to approximately 10 or 20 ohms If using a digital readout meter The resistance reading should go from infinity down to a readable ohm level KEY SWITCH MATRIX TOUCHPAD LEAD LEAD HEAVY DUTY NORMAL JEANS DARKS BULKY ITEMS P11 5 QUICK WASH 11 1 1 DELICATE CASUAL HAND WASH RINSE amp SPIN SOIL LEVEL EXTRA RINSE EXTEND SPIN CYCLE SIGNAL STOP CANCEL START If any switches fail this test replace the console panel touchpad assembly If all switches are OK replace the control board 53 Sales Demo Mode The Sales Demo mode is activated by pressing SOAK WATER TEMP SOAK WATER TEMP within five 5 seconds Sd should be displayed in the seven segment display when activated and the following cycle should progress The STOP CANCEL key can be used to return to standby mode at any time during the cycle No options are active during this cycle If the lid is opened during this cycle the Peekaboo function will be active This cycle should not require the lid switch to be opened afterwards to run another cycle i e no LS check DESCRIPTIONCF WATER DISPENSER DAVE DAVE DURATICN SEQUENCE TEVP MOKR MOTOR MOIR 0 ACTION ACTON SPEED Ga 8 NUTATE 150 Po 2 8NO G aN 9 a 5 4
80. read apart one of the drive block sections to loosen the basket from the splines of the spin tube Fig 3 15 NOTE The U joint grommets must be re placed whenever the outer wash plate is re moved The seal on the inner wash plate must be replaced whenever the inner wash plate is removed The O ring on the basket drive hub must be replaced whenever the U joint is removed O ring kit 285842 Reassembling Tub Components When reassembling the components in the bas ket take note of a number of alignment keys pro vided to assure proper reassembly 1 One portion of the spin tube does not have vertical splines There is a corresponding portion of the drive block that does not have vertical splines The top surface of the por tion of the drive block without splines is slightly wider and should be aligned with the corresponding portion of the spin tube when setting the basket back into the tub Fig 3 16 2 There are two 2 slots on the underside of the universal joint assembly Fig 3 17 that correspond to two tabs on the drive block of the basket These should be properly aligned when placing the universal joint on the drive block When the universal joint is properly installed there will be enough threads showing on the drive block to in stall the spanner nut 3 Install the spanner nut The proper torque setting is 75 ft lbs Do not overtighten 4 Level the leveler before it is installed Fig 3 18a 5 There i
81. s a flat portion in the splines of the leveler assembly Fig 3 18b that must be aligned with the flat portion of the splines on the drive shaft 37 Turn this hub 180 to level the leveler Fig 3 18a Drive Hub O Ring Fig 3 18b 6 There is a tab on the underside of the inner wash plate that corresponds to a slot the universal joint These should fit together when reassembling the inner wash plate over the universal joint 7 There is a tab on the outer ring of the inner wash plate that fits into a corresponding hole in the inner ring of the outer wash plate Install the bolts in the order indicated in Figure 3 20 The proper torque setting for these bolts is 100 in Ibs Alignment Hole Seal Fig 3 20 Tab 8 Install wash dome aligning the four 4 tabs with the slots in the outer wash plate 9 There are three 3 tabs on the outer edge of the balance ring that must fit into corresponding slots in the basket Slot Fig 3 21 10 Align cut out in tub ring with recirculating tube and snap ring onto outer tub 38 ACCESSING COMPONENTS BENEATH THE TUB Components accessible beneath the tub are Suspension Shocks Suspension Suspension Assemblies Assembly Assembly Pump Pump Motor and Capacitor Drive Motor and Drive Pulley Assembly Drain and Recirculation Hoses Brake and Drive Tube Assembly Removing the Front Cabinet Panel Access to many of the co
82. s similar pressure switches through a pressure switch tube diaphragm and switch The switch contact is normally closed and will open on pressure rise The overfill pressure switch marked FLD is used to guard against failure of the operating pressure switch or an overfill condition caused by the consumer adding water to the basket The overfill pres sure switch operates in the same manner as the operating pressure switch except it s trip setting is slightly higher than the operating pressure switch The switch contact is normally closed and will open on pressure rise These pressure switches are NOT interchangeable If an overfill condition is detected the overfill switch will signal the electronic control which causes it to discontinue the current cycle FL will flash on the control panel display and the beeper will repeat a warning every 10 seconds The pump is cycled in drain mode for a half minute on half minute off until the overfill switch is reset or power is disconnected from the washer If the flood switch does reset the washer will remain in standby mode with FL displayed It will not automatically restart the cycle LOG VALVE ASSEMBLY The log valve assembly consists of an inlet valve with hot and cold water valves and solenoids for incoming water supply and four 4 outlet valves for the water to exit the valve body The outlets drive the dispensers under the washer top and allow for fresh water fill Also included in the log va
83. s the motor mount ing plate Reinsert the motor wiring harness connector Replacing the Capacitor 1 2 3 4 Discharge the capacitor Remove the four wires from the capacitor terminals Loosen the screw on the capacitor mounting bracket Slide the capacitor from the mounting bracket NOTE When reinstalling the capacitor make sure the red wires are attached to one terminal and the two yellow wires are attached to the other Do not mix colors on one terminal Replacing the Outer Tub 1 2 3 4 e Disconnect power from the washing machine Prop the washer top in the service position and remove front panel Remove the spin basket outer and inner wash plates and universal joint Disconnect the drive motor and pump motor wiring harnesses and remove the ground wire from the motor plate Disconnect the pressure switch hoses and drain hose from the rear of the tub Disconnect the front shocks and cabinet cross brace Lift the suspension rods at each top corner gusset and rotate the metal hook to allow it to pass through the slot in the top ball Slide the outer tub and motor plate through the front of the washer Remove the four 4 screws securing the tub to the motor plate tub support and lift off 42 SECTION FOUR IROUBLESHOOTING AND DIAGNOSIS TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSE SOLUTION Won t Power Up 120VAC electrical supply Check voltage supply to washer Open AC cord Check for voltage at the p
84. sar ud cd e dr Ce ei PRO ED ED TE RD SS E 53 CHECKING MOTOR CONTINUITY 54 TROUBLESHOOTING eh 55 Section Five TECH T LBS ea ec e oU ER D MUR Ras e RON Pa D a Cr 61 WIRING DIAGRAM 2 21 1 1 1 aaa annm a4 61 COMPONENT RESISTANCE CHART eese nana nnnm 62 WARRANTY INFORMATION eere 62 MODEL SERIAL NUMBER PLATE SERIAL NUMBER DESIGNATOR SERIAL NUMBER 36 50001 MANUFACTURING SITE Model Serial Number Plate C Clyde Under Lid YEAR OF MANUFACTURE L 2001 WEEK OF MANUFACTURE PRODUCT SEQUENCE NUMBER MODEL NUMBER DESIGNATOR MODELNUMBER G VIWIS9 9 15 9 KIQIO G Domestic Laundry Gold L Domestic Laundry V Vanguard Technology W Resource Saver Cycles 1 9 9 9 or more Wash Spin Combinations 5 Water Temperature Combinations 1 5 Water Levels 9 Infinite Water Level YEAR OF INTRODUCTION J 2000 K 2001 Color Code Q White on White T Biscuit on Biscuit L Pewter ENGINEERING CHANGE 0 Basic Release 1 First Revision 2 Second Revision SAFETY WARNING ELECTRICAL SHOCK HAZARD Disconnect power before servicing the washing machine Replace all panels before operating the washing machine Failure to do so can result in death or electrical shoc
85. stalled and a suds cleanout cycle is run At the end of the suds cleanout cycle the detectionprogram is run again The cleanout is run up to maximum of 3 times If suds are still detected at the end of the last cleanout the unit drops out of the see and displays SL on the 7 segment PUMP DRIVE DRIVE DURATION MOTOR MOTOR SEC SPEED EL E E 5 SINAN 6 pomo ea DETECTION ROUTINE SPIN DRAIN WSUDS PROFILE IF SUDS ARE NOT DETECTED CONTINUE WITHTHE NEXT STEP INCYCLE SECTION THREE COMPONENT ACCESS COMPONENT LOCATION Motor Control Machine Control Pressure Switches Log Valve Assembly Dome Tub Ring Interlock Switch Inner Wash Plate Leveler Outer Wash Plate Suspension Rod Assembly Universal Joint Shock Pump Pump Motor motor Interlock and Switch Capacitor Fig 3 1 SPECIAL TOOLS PARTS REQUIRED FOR SERVICE Putty Knife Seal Kit Part 285842 T 40 Torx Spanner Wrench Volt Ohm Meter 31 IMPORTANT Electrostatic Discharge ESD Sensitive Electronics ESD problems are present everywhere ESD may damage or weaken the electronic control as sembly The new control assembly may appear to work well after repair is finished but failure may occur at a later date due to ESD stress Use an anti static wrist strap Connect wrist strap to green ground connection point or un painted metal in the appliance OR Touch your fing
86. te shaft which replaces the traditional agitator shaft A shifting mechanism on the underside of the leveler moves it from a perpendicular alignment in the spin mode to the 35 degree tilt required for nutation Leveler Note position of hub tab Shift Mechanism l n Nutate Position A K 1 2 4 AE Leveler in nutate position Fig 2 5 12 In the spin mode the top of the leveler is positioned to be in line with the nutate shaft This levels the outer wash plate so that the spin basket spins without an out of balance condition that would be caused by a tilted wash plate The leveler shift mechanism is moved from nutate to spin by the nutate shaft direction and an interfer ence with the inner wash plate embossment hub tab Leveler in spin position Fig 2 6 Note position of Shift Mechanism Spin Position UNIVERSAL JOINT During Nutation the Wash Plate is tipped at a 35 degree angle and must be free to undulate to move the clothing properly The Wash Plate is attached to a Universal Joint that allows the Plate that freedom of movement The Universal Joint is attached to the basket drive block by a spanner nut and is sealed top and bottom by a boot and various seals to keep water from damaging its pivoting parts The boot is attached to the bottom of the U Joint and pre vents water from getting to the U Joint from underneath At tached to the basket drive hub is an O ring that forms a seal
87. top is securely propped up Failure to do so could result in personal injury 35 Removing Components in the Tub 1 10 Disconnect power from the washing ma chine Raise the washer top to the service posi tion Fresh Water Inlet Hose Disconnect the fresh water inlet hose from the tub ring Fig 3 10 Unsnap the tabs that secure the tub ring to the tub Fig 3 10 INSET Lift the tub ring from the tub Using a flat bladed screwdriver release the three 3 tabs to separate the balance ring from the basket Balance Using two 2 flat bladed screwdrivers 90 Ring apart in the notches provided separate the dome from the outer wash plate Fig 3 11 Remove the six 6 3 8 bolts securing the outer wash plate to the universal joint Fig 3 12 Remove the outer wash plate from the basket Once the outer wash plate is removed the inner wash plate can be lifted out of the bas ket Fig 3 12 Lift the leveler assembly from the splines on the spin tube Reach under and hold the lower hub of leveler while lifting Fig 3 13 Fig 3 13 Use a spanner wrench and mallet to loosen the spanner nut securing the universal joint assembly to the drive block Fig 3 14 36 11 Removethe spanner nut Once this is done the universal joint assembly can be lifted from the basket 12 The basket can now be lifted from the tub NOTE It may be necessary to sp
88. ure of 20 100 psi A level floor with a maximum slope of 1 inch under entire washer Installing the washer on carpeting is not recommended A sturdy floor to support the washer with a total weight water and load of 315 Ibs 143kgs Do not operate the washer in temperatures below 32 F 0 C Some water can remain in the washer and can cause damage in low temperatures Recessed area or closet installation The dimensions shown are for the minimum spacing allowed 19 In 43 ero Baaeeeuenncueeaeuvecauses 0in eu rie Ve gt 4 Din 2 e tinl 2515 in Dl 4i 4 25cm 648 10 2 1 2 3 1 Front view 2 Side view Fig 1 4 3 Closet door with vents Additional spacing should be considered for ease of installation and servicing Additional clearances might be required for wall door and floor moldings Additional spacing of 1 in 2 5 cm on all sides of the washer is recommended to reduce noise transfer ifa door is installed the minimum air openings in the top and bottom of the door are required Louvered doors with air openings in the top and bottom are acceptable Drain System The washer can be installed using the standpipe drain system floor or wall the laundry tub drain system or the floor drain sys tem Select the drain hose installation method you need See Alternate Parts You May Need 1 Standpipe drain syste
89. used to change from nutate to spin When performing the spin speed test the Wash LED will flash while the unit is ramping up to speed CYCLE NUTATE SPIN SPEED SPEED Whitest Whites 10 60 Heavy Duty 225 250 250 300 275 400 300 500 3o 89 49 Pump Drain Recirculation 4 Press the EXTRA RINSE keypad to operate the pump motor in Drain Press the EXTEND SPIN keypad to run the pump motor in Recirculation Pressing these keypads a second time turns the pump motor off NUTATE AND RECIRCULATE TEST This test sequence assumes the control is off The test will timeout after 3 minutes of use PRESS TOUCHPAD DISPLAY CONTROL ACTION 1 SOAK Key Dance key press 1 2 CYCLE SIGNAL Key Dance key press 2 3 SOAK Key Dance key press 3 4 CYCLE SIGNAL Key Dance key press 4 Presses 1 4 must be completed in 5 seconds or the key dance is not valid 5 WATER TEMP Key press 5 00 on the display 6 WATER TEMP Cold Water Inlet Valve and Fabric Softener dispenser valve on Cold Cold and Normal above SOIL LEVEL LEDs will turn on 7 SOIL LEVEL Normal LED will turn off and Heavy LED will turn on Fabric softener valve will shut off and Fresh water valve will turn on 8 WATER TEMP Cold Cold LED turns off and Hot Cold LED turns on Cold e l1 inlet valve turns off and Hot inlet valve turns on El 9 WATER TEMP c Both hot and cold inlet valves turn on s e Mr lI 10 None Wait about 10 s
90. ush the tabs through the washer top Push the rivet tab through the washer top to release the rivet securing the splash shield Reattach the console to the washer top Raise the washer top to the service position See procedure on next page Remove the inner splash shield Remove the rivet securing the log valve to the washer top Disconnect dispenser hoses Relay Connectors Thermistor Connector Remove log valve from washer top 34 ACCESSING COMPONENTS BENEATH THE WASHER TOP Components accessible beneath the washer top are e Tub Ring Balance Ring e nner Outer Wash Plates Leveler Universal Joint Dispensers e Bleach Venturi e Lid Switch Raising the Washer Top to the Service Position The washer top is hinged at the back edge It does not have to be completely removed for access to components inside the tub 1 Disconnect power from the washing machine If the unit is close to the wall at the back pull the washing machine forward a foot or two Gently pry the emblem from the front trim Fig 3 8 Remove the T 20 Torx screw holding the washer top to the cabinet latch Slide the washer top forward approximately 1 2 inch to clear the cabinet latch Raise the front of the washer top up and prop it high enough to allow access to the con tents of the tub Latch and tabs for Washer Top Fig 3 8 Fig 3 9 y WARNING PERSONAL INJURY HAZARD Be sure the washer

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