Fleck Model 9000/9100/9500 Service Manual
Contents
1. Mj 38 NO11 Fleck Model 9000 9100 9500 9761 NOLLISOd 3OIAH3S NI NMOHS Z NOLLVH3N393M NH3JTV JLVIJAMNI YILIN 1 L FLON WYO 43 18 JATVA 8 WYO ONINOH JATVA NVOH WYO WVaDOdd AJNIL 1 ONIWOH u3WLL INVOH L HOLIMS INVH9Od 3ATVA PMS HOLIMS ONIWOH 3ATVA EMS HOLIMS INVH9OHd S3INLL CMS HOLIMS ONINOH LMS YOLOW SAING 3ATVA YOLOW YAWIL WL 9000 9500 WIRING DIGRAM qas re ULT T EDUC IE y C co EN Gi 1 ga 1 4 4 1 49 l o Jo a i 9 mix mg a He z Z ee 4 z Ni lt len 20 D m 0 mic pedi gt t o A A i NMO38 HLOONS HLOONS MOV18 TIYO MOTIJA MOTI3A amg aagaly 3LIHM 1 1 l 1 AJNIL NOLLVH3N393S 3LVIO3WNI JILIN Fleck Model 9000 9100 9500 NO11 39 SERVICE ASSEMBLIES Brine Line Flow Controls 9000 9100 60022 12 BLFC 125 GPM 5000 5600 9000 9100 60022 25 BLFC 25 GPM 5000 56002. h Besch IL H UH ge s Se s H T A is KS 2 1 2 8 NPSM 0 85 2781 61500 9100LNE REVA Fleck Model 9000 9100 9500 NO11 35 9500 CONTROL DIMENSIONS 1 0 11 5 NPT DRAIN PORT 3 8 O D 1600 BRINE VALVE 1 2 O D 1700 BRINE VALVE METER DOME MUST FACE UP m 1 5 11 NPT INTERNAL TYPICAL 10 5 3 06 m 24 PIPE 27 7 THREAD DISTRIBUTOR TUBE 1 5 PVC 1 9 O D 61500 9500LNE_REVA 36 NO11 Fleck Model 9000 9100 9500 WATER CONDITIONER FLOW DIAGRAMS 1 In Service Position BN BE L ko 2 Backwash Position 3 Tanks Switching Position Meter Initiated Regeneration 5 Slow Rinse Fleck Model 9000 9100 9500 NO11 37 WATER CONDITIONER FLOW DIAGRAMS continued 6 Brine Tank Fill Position gt koz 7 Rapid Rinse Position
3. 60049 Rev G Item No Part No Description pM Zi 138805 O ring 119 po 2 us e a sas Clip Mounting ey Dis 139814 e Screw Slot Ind Hex 8 18 x 60 ss 18706 Yoke 1 Plastic 18706 02 Yoke 3 4 NPT Plastic 1 1104 Yoke 1 Sweat sue 13708 45 Yoke 3 4 Sweat m 19275 Yoke Angle 90 Deg 3 4 NPT a 19275 45 Yoke Angle 90 Deg 3 4 Sweat T 19620 01 Yoke Assy 3 4 R Angle 90 Deg w O rings Clips amp Screws 40636 Yoke 1 1 4 NPT E 40636 49 Yoke 1 1 4 Sweat 41027 01 Yoke 3 4 NPT Cast Machined 41026 01 Yoke 1 NPT Cast Machined SS sen 41026 02 Yoke 1 BSP Cast MACHD SS sais 18706 10 Yoke 1 BSP Plastic 41027 02 Yoke 3 4 BSP Cast MACHD 18706 12 Yoke 3 4 BSP Plastic 19620 01 Yoke Assy 3 4 R Angle 90 Deg Dci au 60049 Bypass Plastic y 19228 01 Adapter Assy Coupling w O rings Not Shown 28 NO11 Fleck Model 9000 9100 9500 GENERAL SERVICE HINTS FOR METER CONTROL Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Reason Program wheel is not rotating with meter output
4. Brine Valve Assy 9500 1710 Blank Fleck Model 9000 9100 9500 NO11 17 3 4 METER ASSEMBLY T4 12 42293 REVA Item No Part No Description Ts Tease 146198 Flow Straightener 2 12473 Screw Hex Washer 10 24 x 5 8 T sas 14038 sese Meter Cap Assy STD Plastic lada 13847 O ring 137 Std 560CD Meter m Tai 13509 iie Impeller Meter Dcus de 13914 Screw Slot Ind Hex 8 18 x 60 Lula Adn 19255 aza Clip Mounting Gr 4 13305 O ring 119 O 15150 Meter Cap Assy EXT Plastic Paddle s Mlini 13821 Body Meter 5600 ki 12 2 60086 Meter Assy 3 4 Dual Port Slip STD Plastic Paddlewheel w Clips 12 serie 60087 Meter Assy 3 4 Dual Port Slip EXT Plastic Paddlewheel w Clips 18 NO11 Fleck Model 9000 9100 9500 1 METER ASSEMBLY 13 N 42294_REVA Description Screw Hex Hd Mach 10 24 x 1 2 Meter Cap Assy Brass Standard Meter Cap Assy Standard O ring 137 STD 560CD Meter Impeller Meter Impeller Celcon Post Meter Impeller Body Meter 9000 1 Flow Straightener 1 O ring 119 Adapter 1 Coupling Clip Mounting Screw Hex Washer Mach 8 32 x 5 16 Meter Cap Assy Ext Plastic Paddle Meter Cap Assy Ext Brass Paddle Mete
5. aey mold aey L e e L N A 8 a CN o 8 9 1 5 S 5 0 o 9 2 FAR 5 ji pem 2 5 o lt o 1 UN 9 Tee aset o a n lt 1 1 Sz S A MEN Ji DD st 1 O 1 1 1 e 4d 4 LO z z AE a 9 9 1 1 LL LL 1 ix 5 5 o o O o o o o gt O ajey 4 ajey TR 18467 41092 Fleck Model 9000 9100 9500 NO11 31 Pressure Drop psid Pressure Drop psid 9000 9100 9500 INJECTOR FLOW DATA 1600 SERIES INJECTORS Injector 2 00 Injector 000 0 50 rrr nn 1 Draw Brine Draw o m 0 00 120 100 PSI PSI Injector ctor 00 Inje 0 60 tal T 0 L r 1 1 Draw Brine T 4 PSI PSI TERRI SS zanese Injector 4 4 Total 1 1 a eq Injector 0 1 0 80 070 0 60 4 1 1 1 1 1 SS e Brine Draw 0 50 4 4 CET UT A EA 120 100 100 120 80 40 20 PSI PSI 1 Injector 0
6. Kit 1 05 Distributor Adapter Second Tank Assemblies 9500 16919 01 Valve Body 9500 Machd 16919 01 Valve 9500 Machd NP 16919 21 Valve Body 9500 BSP Mtrc Machd 16919 21NP Valve 9500 BSP Mtrc Machd Nickel Plated 60715 16 Tube Assy 9500 2nd Tank for 14 to 16 Tanks 60715 16NP Tube Assy 9500 2nd Tank NP for 14 to 16 Tanks 60715 20 Tube Assy 9500 2nd Tank for 20 Tanks 607 15 24 Tube Assy 9500 2nd Tank 20 and 24 Tanks 60715 24NP Tube Assy 9500 2nd Tank Nickel for 20 24 Tanks Single Piece Plastic End Cap Assemblies 61701 01 Plug Assy End Cap 9000 9100 61701 02_ era savan Plug Assy End Cap 9500 Tools 12768 s ege ge Stuffer Tool Assy 5600 9000 13061 ee Puller Assy Port Ring 13759 stetit Tool DLFC Retainer Valve Body Assembly 9100 40688 Valve Assy 9100 109093 uiis O ring 336 18569 u ukuka sss Retainer Tank Seal Fleck Model 9000 9100 9500 NO11 41 42 NO11 Fleck Model 9000 9100 9500 Fleck Model 9000 9100 9500 NO11 43 92011 Pentair Residential Filtration LLC 40944 Rev F NO11
7. 1 00 3 Green 4 04 24 4 SO ies 5 6 4 0 7 5 0 8 70 9 40 NO11 Fleck Model 9000 9100 9500 Injector Assemblies 9500 60391 095 d Injector Assy 1700 3 Cold 4 HW 150 60381 04 Injector Assy 1700 4 Cold 4 HW 150 60381 05 Injector Assy 1700 5 Cold amp HW 150 60381 06 Injector Assy 1700 6 Cold 4 HW 150 60480 01 Injector Assy 1600 1 Plastic Cold Water 60480 02 Injector Assy 1600 2 Plastic Cold Water 60480 03 Injector Assy 1600 3 Plastic Cold Water 60480 04 Injector Assy 1600 4 Plastic Cold Water 60481 21 Injector Assy 1600 1 SS HW 180 60481 21 Injector Assy 1600 2 SS HW 180 60481 21 Injector Assy 1600 3 SS HW 180 60481 21 Injector Assy 1600 44 SS HW 180 Meter Assemblies 9000 9100 15078 01 ee Adapter 1 Coupling 60080 itio Meter Assy 5600 9000 9100 3 4 Std Range 60081 iain Meter Assy 5600 9000 9100 3 4 Ext 60389 Meter Assy 9000 9100 1 60389 Meter Assy 9000 9100 1 N P 60389 20 Meter Assy 9000 9100 1 BSP Metric 603901 lu sas Meter Assy 9000 9100 1 Ext 60390NP Meter Assy 9000 910
8. 24 000 E pertank _ available before 9 regeneration Complete step 4 before setting gallons on the meter wheel 4 NO11 Fleck Model 9000 9100 9500 4 Because the control valve regenerates with soft water from the other tank subtract the water used for regeneration Take each regeneration cycle and calculate the water used Example Unit is set for a 16 diameter tank with 4 ft of resin S and salted at 8 Ibs per 3 7 gom backwash 3 injector 1 0 gpm brine refill and 60 psi and timer set for 10 min backwash 60 min brine and rinse 10 min rapid rinse 10 min brine tank fill Backwash 10 min x 7 0 gpm 70 0 gal Brine and Rinse 60 min x 1 0 gpm 60 0 gal Rapid Rinse 10 min x 7 0 gpm 70 0 gal Brine Tank Fill 10 min x 1 0 gpm 10 0 gal Total Regeneration Water 210 0 gal With the 2740 gallons available calculated in Step 3 subtract the Regeneration water used from the total water available 2740 gallons available 210 gallons used 2530 gallons in Regeneration Step 4 Set meter wheel at approximately 2530 gallons Lift the inner dial of the meter program wheel so that you can rotate it freely Position the white dot opposite the 2530 gallon setting NOTE There is a slight delay between the time the meter zeros out and the cycle starts Units using the 1 15 RPM motor 82 minute Regeneration Time has a 9 minute delay 1 30 RPM motor 180 minute Regeneration Time has an 18 minute delay NOTE
9. 29 TROUBLESHOOTINGES u Z u Susa rhone 30 9000 9100 9500 METER FLOW 31 9000 9100 9500 INJECTOR FLOW DATA 1600 SERIES 32 9500 INJECTOR FLOW DATA 1600 81700 SERIES INJECTORS 33 9000 CONTROL DIMENSIONS 34 9100 CONTROL DIMENSIONS 35 9500 CONTROL DIMENSIONS 36 WATER CONDITIONER FLOW 37 9000 9500 WIRING DIGRAM 39 SERVICE ees 40 JOB SPECIFICATION SHEET Job Number Model Number Water Test Capacity Per Unit Mineral Tank Size Diameter Height Brine Tank Size amp Salt Setting per Regeneration 9000 9100 9500 Control Valve Specifications 1 Type of Timer A 82 minute available regeneration time 1 15 RPM B 164 minute available regeneration time 1 30 RPM 2 Meter Size A 3 4 Std Range 125 2 100 gallon setting B 3 4 Ext Range 625 10 625 gallon setting C 1 Std Range 310 5 270 gallon setting D 1 Ext Range 1 150 26 350 gallon setting E 1 1 2 Std Range 625 10 625 gallon setting F 1 1 2 Ext Range 3 125 53 125 gallon setting 3 Timer Gallon Setting Gallons 4 Regeneration Program Setting A Backwash Mi
10. 60400 001 Piston Assy 9000 9100 Upper 560CD Piston Assy 9000 9100 Lower Piston Assy 9000 Lower HW Piston Assy 9000 9100 Lower 560CD S dus 60125 Seal amp Spacer Kit 5600 9000 9100 Upper 60125 15 Seal 8 Spacer Kit 5600 9000 9100 Upper Blue 60125HW Seal 8 Spacer Kit 9000 Upper 60421 Seal amp Spacer Kit 9000 9100 Lower 60421HW Seal 8 Spacer Kit 9000 Lower aus 60421 50 Seal 8 Spacer Kit 9000 9100 Lower 559PE a FFR 608950 Brine Valve Assy 9000 9100 nine 60350 01 Brine Valve Assy 9000 560CD Hot Water DI T 60385 0011 Injector Drain 9000 9100 0 25 BLFC 0 INJ 1 2 DLFC 60385 0111 Injector Drain 9000 9100 0 25 BLFC 1 INJ 1 2 DLFC 9000 CONTROL VALVE ASSEMBLY continued Item No QTY Part No Description Injector Drain 9000 9100 0 25 BLFC 81 INJ 1 5 DLFC Injector Drain 9000 9100 0 25 BLFC 1 INJ 2 0 DLFC Injector Drain 9000 9100 0 25 BLFC 81 INJ 2 4 DLFC Injector Drain 9000 9100 0 50 BLFC 0 INJ 1 2 DLFC Injector Drain 9000 9100 0 50 BLFC 81 INJ 1 2 DLFC Injector Drain 9000 9100 0 50 BLFC 71 INJ 1 5 DLFC Injector Drain 9000 9100 0 50 BLFC 81 INJ 2 0 DLFC Injector Drain 9000 9100 0 50 BLFC 1 INJ 2 4 DLFC Injector Drain 9000 9100 0 50 BLFC 1 INJ 5 0 DLFC Injector Drain
11. 11893 4 Cap Injector 31 nn Mise 19577 none O ring 226 Optional 1600 Injector Part Number T7776 ioi Injector 1600 10328 Fitting Elbow 90 Deg BI a EN s Sasha 10913 1 Nozzle Injector 1 Natural LE 10914 Throat Injector Screen Injector Gasket Injector Body Cap Injector Screw Slot Indented Hex Head Gasket Injector Body Fleck Model 9000 9100 9500 NO11 13 9100 CONTROL VALVE ASSEMBLY continued Item No QTY Part No Description Piston Assy 9500 Upper Piston Assy 9500 Upper HW Piston Assy 9500 Lower Piston Assy 9500 HW Lower uisi 604134 us Seal amp Spacer Kit 9500 Upper Hot amp Cold m 60134 20 Seal amp Spacer Kit 9500 Upper Plastic Spacers 60134 30 Seal amp Spacer Kit 9500 Upper Plastic Spacers Chemical Resistent Seals Asus Sage 60133 01 Seal 8 Spacer Kit 9500 Lower Hot amp Cold 60133 20 Seal Spacer Kit 9500 Lower Plastic Spacers GE 60133 30 Seal Spacer Kit 9500 Upper Plastic Spacers Chemical Resistent Seals 60381 03 Injector Assy 1700 3C TRE 60381 04 Injector Assy 1700 4C gason 60381 05 Injector Assy 1700 5C rni 60381 06 Injector Assy 1700 6C 60480 00 Injector Assy 1600 0 Pla
12. 1 INJ 2 0 DLFC nou 60385 0142 Injector Drain 9000 9100 0 50 BLFC 1 INJ 2 4 DLFC saan see 60385 0182 Injector Drain 9000 9100 0 50 BLFC 1 INJ 5 0 DLFC u itelji 60385 0222 Injector Drain 9000 9100 0 50 BLFC 2 INJ 1 5 DLFC 60385 0242 Injector Drain 9000 9100 0 50 2 INJ 2 4 DLFC aborts 60385 0252 Injector Drain 9000 9100 0 50 BLFC 2 INJ 3 0 DLFC 60385 0262 Injector Drain 9000 9100 0 50 BLFC 2 INJ 3 5 DLFC See 60385 0272 Injector Drain 9000 9100 0 50 BLFC 2 INJ 4 0 DLFC FY 60385 0282 Injector Drain 9000 9100 0 50 BLFC 2 INJ 5 0 DLFC uad 60385 0242 Injector Drain 9000 9100 0 50 BLFC 2 INJ 6 0 DLFC 60385 0202 Injector Drain 9000 9100 0 50 2 INJ Blank DLFC nd 60385 0372 Injector Drain 9000 9100 0 50 BLFC 3 INJ 4 0 DLFC 60385 0382 Injector Drain 9000 9100 0 50 BLFC 3 INJ 5 0 DLFC 60385 0482 Injector Drain 9000 9100 0 50 BLFC 4 INJ 5 0 DLFC 60385 0133 Injector Drain 9000 9100 1 0 BLFC 1 INJ 2 0 DLFC See 60385 0143 Injector Drain 9000 9100 1 0 BLFC 1 INJ 2 4 DLFC ipee 60385 0163 Injector Drain 9000 9100 1 0 BLFC 1 INJ 3 5 DLFC m 60385 0233 Injector Drain 9000 9100 1 0 BLFC 2 INJ 2 0 DLFC saan see 60385 0243 Injector Drain 9000 9100 1 0 BLFC 2 INJ 2 4 DLFC
13. 9000 9100 0 50 BLFC 2 INJ 1 5 DLFC Injector Drain 9000 9100 0 50 BLFC 2 INJ 2 4 DLFC Injector Drain 9000 9100 0 50 BLFC 2 INJ 3 0 DLFC Injector Drain 9000 9100 0 50 BLFC 2 INJ 3 5 DLFC Injector Drain 9000 9100 0 50 BLFC 2 INJ 4 0 DLFC Injector Drain 9000 9100 0 50 BLFC 2 INJ 5 0 DLFC Injector Drain 9000 9100 0 50 BLFC 2 INJ 6 0 DLFC Injector Drain 9000 9100 0 50 BLFC 2 INJ Blank DLFC Injector Drain 9000 9100 0 50 BLFC 3 INJ 4 0 DLFC Injector Drain 9000 9100 0 50 BLFC 83 INJ 5 0 DLFC Injector Drain 9000 9100 0 50 BLFC 4 INJ 5 0 DLFC Injector Drain 9000 9100 1 0 BLFC 81 INJ 2 0 DLFC Injector Drain 9000 9100 1 0 BLFC 1 INJ 2 4 DLFC Injector Drain 9000 9100 1 0 BLFC 1 INJ 3 5 DLFC Injector Drain 9000 9100 1 0 BLFC 2 INJ 2 0 DLFC Injector Drain 9000 9100 1 0 BLFC 82 INJ 2 4 DLFC Injector Drain 9000 9100 1 0 BLFC 2 INJ 3 0 DLFC Injector Drain 9000 9100 1 0 BLFC 82 INJ 3 5 DLFC Injector Drain 9000 9100 1 0 BLFC 2 INJ 4 0 DLFC Injector Drain 9000 9100 1 0 BLFC INJ 3 0 DLFC Injector Drain 9000 9100 1 0 BLFC 3 INJ 4 0 DLFC Item No Not Shown QTY Part No Description Injector Drain 9000 9100 1 0 BLFC 3 INJ 5 0 DLFC Injector Drain 9000 9100 1 0 BLFC 83 INJ 7 0 DLFC Injector Drain 9000 9100 Blank BLFC 71 INJ 1 5 DLFC BLFC 0 125 GPM 5000 5600 9000 9100 BLF
14. Air Dispereser Injector 13361 e Spacer 4600 9100 MT EE Retainer 32 mm O ring DIST 7000 61419 Kit 1 05 Distributor Adapter 60400 Piston Assy 9000 9100 Upper 60400 001 Piston Assy 9000 9100 Upper 560CD 6040 uc Piston Assy 9000 9100 Lower 60401 01 Piston Assy 9000 Lower HW 60401 001 Piston Assy 9000 9100 Lower 560CD 60125 Seal amp Spacer Kit 5600 9000 9100 Upper 60125 15 Seal 8 Spacer Kit 5600 9000 9100 Upper Blue Silicone 60421 Seal amp Spacer Kit 9000 9100 Lower 60421 50 Seal amp Spacer Kit 9000 9100 Lower 559PE 60350 Brine Valve Assy 9000 9100 60385 0011 Injector Drain 9000 9100 0 25 BLFC 0 INJ 1 2 DLFC 60385 0111 Injector Drain 9000 9100 0 25 BLFC 1 INJ 1 2 DLFC 60385 0121 Injector Drain 9000 9100 0 25 BLFC 1 INJ 1 5 DLFC 60385 0131 Injector Drain 9000 9100 0 25 BLFC 1 INJ 2 0 DLFC 60385 0141 Injector Drain 9000 9100 0 25 Fleck Model 9000 9100 9500 NO11 11 9100 CONTROL VALVE ASSEMBLY continued BLFC 1 INJ 2 4 DLFC 60385 0012 Injector Drain 9000 9100 0 50 BLFC 0 INJ 1 2 DLFC 60385 0112 Injector Drain 9000 9100 0 50 BLFC 1 INJ 1 2 DLFC 60385 0122 Injector Drain 9000 9100 0 50 BLFC 1 INJ 1 5 DLFC 60385 0132 Injector Drain 9000 9100 0 50 BLFC
15. Brass 13 1 60028 30 Ball Stop Slow Fill 1 60027 FFA Fitting Elbow 90 Deg 1 4 NPT x 3 8 Tube 1 60027 FFS Fitting Insert 3 8 Fitting Sleeve 3 8 Celcon Fitting Tube 3 8 Nut Brass Nut Hex 10 32 Air Check 4500 American Hydro Air Check 500 11 38 Long Air Check 500 24 Long Air Check 500 27 Long Air Check 500 32 Long Air Check 500 34 Long Air Check 500 36 Long Air Check 500 48 Long Air Check 500 26 25 Long Air Check 500 33 25 Long Rod Float 30 24 NO11 Fleck Model 9000 9100 9500 60027 Rev D Description Float Assy White Grommet 30 Dia Float Assy 2300 30 White Safety Brine Valve 2300 Fitting Facing Arm Safety Brine Valve 2300 Fitting Facing Stud 2310 SAFETY BRINE VALVE 11 11 S 1267 Y 13 14 42112 REVA Item No QTY PartNo Description Item No PartNo Description Body Safety Brine Valve 2310 14 60002 10 Air Check 500 American Safety Brine Valve Assy Hydro Screw Sckt Hd Set 10 24x 75 ttt 60002 11 38 Air Check 500 11 38 Long Nut Hex 10 24 Nylon Black o ee 60002 24 Air Check 500 24 Long en 60002 27 Air Check 500 27 Long Poppet Assy SBV w O ring Flow Dispenser O ring 017 Elbow Safety Brine Valve Nut Assy 3 8 Plastic Retainer Drain Saf
16. Flow 4 0 GPM T Washer Flow 4 5 GPM P Washer Flow 5 0 GPM Washer Flow 6 0 GPM ruines Washer Flow 7 0 GPM 1 710 BRINE VALVE SYSTEM FOR 9500 13 Description Brine Valve 1700 Plastic Top Retainer Flow Control O ring 210 560CD Brine Spacer 1700 Brine Piston Brine Valve Ring Quad 009 Sleeve Brine Valve Stem O ring 2mm x 35mm Spring Brine Valve Ring Retaining Guide Brine Valve Stem x 5 16 TDi 2 41056 Nut Assy 1 2 Plastic 16 e 41493 Label BLFC 1710 Specify GPM 1 cS Washer Flow Specify GPM S 15415 5s Fitting Insert 1 2 Tube es dns 15414 Nut 2900 w Sleeve 205 nt 1 16959 Tube Brine 9500 1700 10 6 Stem Brine 1710 Plastic 9500 Brine Valve 1700 Plastic Bottm Screw Hex Washer Mach 8 32 21 LT 19 20 60606 REVG Item No Part No Description 2 60606 10 Brine Valve Assy 9500 1710 1 0 GPM 60606 12 Brine Valve Assy 9500 1710 1 2 GPM 60606 15 Brine Valve Assy 9500 1710 1 5 GPM uu 60606 20 Brine Valve Assy 9500 1710 2 0 GPM isis 60606 24 Brine Valve Assy 9500 1710 2 4 GPM zapeli 60606 30 Brine Valve Assy 9500 1710 3 0 GPM 60606 40 Brine Valve Assy 9500 1710 4 0 GPM Ban 60606 50 Brine Valve Assy 9500 1710 5 0 GPM Du 60606 00
17. Piston Rod 14019 Piston Rod Upper HN y 14309 Retainer Piston Rod 14914 Piston 9000 9100 Upper VI etes 19243 nes Plug End 5600 9000 9100 y 10209 Quad Ring 010 19 2 190082 2 Retainer End Plug Seal 15019 Link Piston Rod 9000 9500 9100 Tess Tasse 14920 Rod Piston Lower 9000 9100 109 ae 1 14905 oes Pistion 9000 9100 Lower ER 40952 O ring 030 2 M CR 15331 iin Screw Hex Washer Head Pis 2 138361 s Spacer 4600 9000 9100 2 na GO NEE 15215 5 2 Body Injector 9000 9100 PS Dis 19901 iis O ring 011 Des inns 19302 s O ring 014 20 hs 10221 Screen Injector 20 52 Ta 10913 000 Nozzle Injector 000 Brown nom 10913 00 Nozzle Injector 00 Violet 10913 0 Nozzle Injector 0 Red 10913 1 Nozzle Injector 1 White ER 10913 2 Nozzle Injector 2 Blue me 10913 3 Nozzle Injector 3 Yellow 10913 4 Nozzle Injector 4 Green 21 Tasse 10914 000 Throat Injector 4000 Brown 10914 00 Throat Injector 00 Violet Mee 10914 0 Throat Injector 0 Red 10914 1 Throat Injector 41 White 10914 2 Throat Injector 2 Blue 10914 3 Thro
18. This delay period is not critical on residential equipment However take this factor into consideration for commercial applications by subtracting continuous flows for 9 minutes or 18 minutes from water available Insert meter cable into meter Check bypass Plug in unit 9000 9100 9500 3200 SERIES ELECTRO MECHANICAL TIMER ASSEMBLY 40 Item No Part No Description Housing Timer 9000 Label Indicator 9000 Timer Label Caution Label Instruction Plate Clutch Actuator Screw Slot Hex Washer 18 8 x 3 8 Clip Spring Washer Plain 4 Spring Return Program Wheel Assy 9000 9100 3 4 STD 0 2 100 Program Wheel Assy 9000 9100 1 STD 0 5 100 Sie 16270 40 Program Wheel Assy 9000 9100 1 EXT 0 25 500 mt 16270 50 Program Wheel Assy 9000 9100 9500 3 4 EXT 1 5 STD 0 10 500 mor 16270 60 Program Wheel Assy 9500 1 5 EXT 0 50 000 na 2079 sce Volume Label Metric 9000 9100 3 4 STD 0 8m3 indus 24672 Volume Label Metric 9000 9100 1 STD 0 20m3 246796 Volume Label Metric 9000 9100 1 EXT 0 100m3 Y A 24675 Volume Label Metric 9000 9100 9500 3 4 EXT 1 5 STD 0 40m3 25027 Volume Label Metric 9500 1 5 EXT 1 5 EXT 0 200m3 Retainer Program Wheel Screw FIt Hd St 6 20 x 1 2 Label But
19. prn 60385 0253 Injector Drain 9000 9100 1 0 BLFC 2 INJ 3 0 DLFC 60385 0263 Injector Drain 9000 9100 1 0 2 INJ 3 5 DLFC 60385 0273 Injector Drain 9000 9100 0 BLFC 2 INJ 4 0 DLFC 60385 0353 Injector Drain 9000 9100 1 0 BLFC 3 INJ 3 0 DLFC inn 60385 0373 Injector Drain 9000 9100 1 0 BLFC 3 INJ 4 0 DLFC 60385 0383 Injector Drain 9000 9100 1 0 BLFC 3 INJ 5 0 DLFC TE 60385 0393 Injector Drain 9000 9100 1 0 BLFC 3 INJ 7 0 DLFC em 60385 0120 Injector Drain 9000 9100 Blank 12 NO11 Fleck Model 9000 9100 9500 Item No Part No Description BLFC 1 INJ 1 5 DLFC DO 60022 12 BLFC 0 125 GPM 5000 5600 9000 9100 ass 60022 25 BLFC 0 25 GPM 5000 5600 9000 9100 60022 50 BLFC 0 50 GPM 5000 5600 9000 9100 60022 100 BLFC 1 0 GPM 5000 5600 9000 9100 Not Shown Label Injector Label 0 5 GPM 1 5 Ibs salt min Retainer Tank Seal m 18303 O ring 336 Top of Tank n 12128 Label 0 25 GPM BLFC 10760 Label 1 3 Ibs Salt 19654 Label 0 125 GPM Brine Refill Flow 9500 CONTROL VALVE ASSEMBLY Item No QTY Part No LR RE 16919 se Valve Body 9500 Machining Description Seal 2850 4500 Seal 2850 559PE Spacer 9500
20. 0 1 Ext N P 60390 20 Meter Assy 9000 9100 1 Ext BSP Metric 606122 aio Meter Assy 9000 9100 1 Std Range HW 150 60612 Meter Assy 9000 9100 1 Std Range HW 150 NP 14038 ane Meter Cap Assy 15150 2 senci dizon Meter Cap Assy Ext 15218 u eee Meter Cap Assy 1 Meter Cap Assy Std NP VIZIT ravines Meter Cap Assy Ext 15237 Meter Assy Ext NP 13509 Impeller Meter 13509 01 Impeller Celcon HW 150 SERVICE ASSEMBLIES continued Meter Assemblies 9500 60610 01 Meter 2850 9500 1 1 2 Std 60610 01HW Meter 2850 9500 1 1 2 Std HW 150 60610 01NP Meter 2850 9500 1 1 2 Std N P 60610 02 Meter 2850 9500 1 1 2 Ext 60610 02HW Meter 2850 9500 1 1 2 Ext HW 150 60610 02NP Meter 2850 9500 1 1 2 Ext N P 60610 21 Meter 2850 9500 1 1 2 Std BSP Metric 60610 21NP Meter 2850 9500 1 1 2 Std BSP Metric Nickel Plated 60610 22 Meter 2850 9500 1 1 2 Metric 60610 22NP Meter 2850 9500 1 1 2 Metric Nickel Plated 60611 01HW Meter 2850 9500 1 Sleeve 1 1 2 Std HW 150 60611 01 Meter 2850 9500 1 Sleeve 1 1 2 Std Meter 606
21. 1 Draw Brine 1 0 D D L 1 1 1 1 1 1 r 1 1 1 1 1 4 41 gt 40 60 80 100 120 20 18467 41092 PSI 32 NO11 Fleck Model 9000 9100 9500 9500 INJECTOR FLOW DATA 1600 amp 1700 SERIES INJECTORS 1600 Series Injectors Injector 3 SSS Se See eye a z 5 Brine 0 00 100 120 80 PSI PSI Semester e 2 00 TR 18467 41092 1700 Series Injectors gt 4 4 3 00 4 4 4 1 00 0 00 klan Draw Brine 1 1 1 1 1 1 1 1 a 1 1 J 1 1 1 1 1 1 0 50 PSI 1 i go i Injector 5 Total 1 1 7 00 6 00 raw uec cem mm mme D Brine 80 100 120 60 40 20 TR 18467 41092 PSI Fleck Model 9000 9100 9500 NO11 33 9000 CONTROL DIMENSIONS 1 2 14 NPT DRAIN PORT 74 11 1 2 1 METER 2 2 3 4 METER 2 0 6 15 11 4 290 PS lt H 5 2 5 8 NPSM lc O 1 9 48 3 5 6 142 1 9 1 2 is 29 48 30 61500 9000LNE REVA 34 NO11 Fleck Model 9000 9100 9500 9100 CONTROL DIMENSIONS 1 2 14 NPT DRAIN PORT
22. 11 01NP Meter 2850 9500 1 Sleeve NP 1 1 2 Std Meter 60611 02 Meter 2850 9500 1 Sleeve 1 1 2 Ext Meter 60611 02NP Meter 2850 9500 1 Sleeve NP 1 1 2 Ext Meter 1 Sleeve Meter 1 1 2 1 NOTE when reducing a 1 1 2 meter to a 1 meter the program wheel and timer settings must be changed to a 1 meter size Meter Checker Kits 60460 Meter Checker Kit Std 6046 eben Meter Checket Kit Ext Piston Assemblies 60108 es tee Piston Assy 9500 Upper 60108 01 Piston Assy 9500 Upper HW 180 60109 inve Piston Assy 9500 Lower 60109 01 Piston Assy 9500 Lower HW 180 60400 Piston Assy 9000 9100 Top 60400 01 Piston Assy 9000 9100 HW Upper 180 60401 Piston Assy 9000 9100 Lower 60401 01 Piston Assy 9000 9100 Lower HW 180 Seal amp Spacer Kits 60125 re Seal amp Spacer Kit 5600 9000 Top 60125 20 Seal amp Spacer Kit Top 559 PE Cold and Chloramine 60125 Seal 8 Spacer Kit 9000 9100 Upper HW 180 60133 01 Seal amp Spacer Kit 9500 Lower Cold amp HW 180 60133 20 Seal amp Spacer Kit 9500 Lower 60133 30 Seal amp Spacer Kit 9500 Lower 60134 seines Seal amp Spac
23. 2850 Cold amp Hot Water Spacer 9500 2850 MS1050 Plastic Spacer Disc 9500 End Cap Plastic 9500 T O ring 347 dere Screw Hex Washer Head a Disc Spacer End Plug O ring 029 Y Piston 9500 Upper I Retainer Piston Rod Rod Piston 9500 Plug End 9500 Vp mad Retainer End Plug Seal L ns eege Quad Ring 010 Link Piston Rod 7 Screw 4 40 Screw STL Hex Washer 6 20 x 3 8 19 Des 13363 insciis Washer Plain 145 ID S S 20 stad aies Piston 9500 Lower 241 xs 1 16956 Rod Piston Lower 9500 22 150419 Link Piston Rod 9000 9500 9100 Didi sinisandda LAW 14804 Screw Slotted Hex Head s 1600 INJECTOR BR61500 9500 Rev C No Part No Description 24 eere T5419 2 Fitting Elbow Male 1 2 TX 3 8 NPT 25 uie 17777 03 Body Injector 1700 20 de Milene 14802 03 Throat Injector 3C Yellow 14802 04C Throat Injector 4C Green 14802 05C Throat Injector 5C White 14802 06C Throat Injector 6C Red Gasket Injector Body Nozzle Injector 3C Yellow doe 14801 04C Nozzle Injector 4C Green 14801 05C Nozzle Injector 5C White 14801 06C Nozzle Injector 6C 29 1 1022 Gasket Injector Body sans
24. 9000 9100 60022 50 BLFC 50 GPM 5000 5600 9000 9100 60022 100 BLFC 1 0 GPM 5000 5600 9000 9100 60350 Brine Valve Assy 9000 9100 Brine Line Flow Controls 9500 60020 25 BLFC 25 GPM 1600 60020 50 BLFC 50 GPM 1600 60020 100 BLFC 1 0 GPM 1600 Brine Valve Assemblies 60037 610 Brine Valve 9500 1600 25 GPM Cold amp HW 180 60037 620 Brine Valve 9500 1600 50 GPM Cold amp HW 180 60037 6390 Brine Valve 9500 1600 1 0 GPM Cold amp HW 180 60350 Brine Valve Assy 9000 9100 Cold amp HW 180 60350 01 Brine Valve Assy 9000 9100 Twinfl 100 Cold amp HW 180 1700 Brine Valve Assembies 9500 60039 Brine Valve 1700 9500 Cold 4 HW 180 Bypass Assemblies 6004055 Bypass Valve 5600 3 4 6004155 Bypass Valve 5600 1 60049 u Bypass Plastic Assy Injector Assemblies 9000 9100 60385 Injector Assembly specify size of injector Injector Number DLFC Number BLFC Number Red 0 Blank O Blank 0 White 1 01 12 Wein 0 25 1 Blue 2 02 acce 2 0 50 2 Yellow 3 O3 2 0
25. C 0 25 GPM 5000 5600 9000 9100 BLFC 0 50 GPM 5000 5600 9000 9100 1 0 GPM 5000 5600 9000 9100 Label 0 25 GPM BLFC Label Injector Label 1 GPM 3 Ibs salt min Label 0 5 GPM 1 5 lbs salt Label 0 125 GPM Brine Refill Flow Fleck Model 9000 9100 9500 NO11 9 9100 CONTROL VALVE ASSEMBLY BR61500 9100 Rev C 10 NO11 Fleck Model 9000 9100 9500 9100 CONTROL VALVE ASSEMBLY continued QTY Item No Part No Description Valve Body Assy 9100 Seal 5600 9000 9100 Spacer 5600 9000 9100 Spacer 9000 9100 End Cap Plastic 9000 9100 O ring 030 Screw Hex Washer Head Piston 9000 9100 Upper Retainer Piston Rod Piston Rod Upper Plug End 5600 9000 9100 Retainer End Plug Seal Quad Ring 010 Link Piston Rod Screw 4 40 Screw STL Hex Washer 6 20 x 3 8 Washer Hague Drive Piston 9000 9100 Lower Rod Piston Lower 9000 9100 Link Piston Rod 9000 9500 O ring 9100 Drain Injector 9000 9100 O ring 011 Screen Injector Nozzle Injector 000 Brown Nozzle Injector 00 Violet Nozzle Injector 0 Red Nozzle Injector 1 White Nozzle Injector 2 Blue Nozzle Injector 3 Yellow Nozzle Injector 4 Green Throat Injector 000 Brown Throat Injector 00 Violet Throat Injector 0 Red Throat Injector 1 White Throat Injector 2 Blue Throat Injector 3 Yellow Throat Injector 4 Green Cap I
26. Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker Fleck Model 9000 9100 9500 NO11 29 TROUBLESHOOTING Problem Cause Correction Water conditioner fails to Electrical service to unit has been Assure permanent electrical service check fuse regenerate interrupted plug pull chain or switch Timer is defective Replace timer Hard water By pass valve is open Close by pass valve No salt is in brine tank Add salt to brine tank and maintain salt level above water level Injector screen plugged Clean injector screen Insufficient water flowing into brine tank Check brine tank fill time and clean brine line flow control if plugged Hot water tank hardness Repeated flushings of the hot water tank is required Leak at distributor tube Make sure distributor tube is not cracked Check O ring and tube pilot bed Increase frequency of regeneration Inlet of control plugged due to foreign Remove piston and clean control material broken loose from pipes by recent work done on plumbing system Loss of mineral through drain Air in water system Assure that well system has proper air eliminator line control Check for dry well condition Improperly sized drain line flow control Ch
27. FC 1 M x 1 F NPT 15 GPM 1600 BRINE VALVE SYSTEM FOR 9500 Item No Part No Description i d oes 16960 Tube Brine Valve diss 16960 Tube Brine Valve HW Fitting Tube 3 8 Nut Brass Nut 3 8 TUbe W Sleeve HW Fitting Sleeve 3 8 Celcon Fitting Insert 3 8 Fitting Flow Control BLFC 0 25 GPM 1600 BLFC 0 50 GPM 1600 BLFC 1 0 GPM 1600 Quad Ring 009 560CD Seat Brine Valve 560CD Brine Valve Stem 1600 Coated O ring 016 560CD Screw Hex Washer Mach 10 24 x 3 8 Nut Jam 3 84 16 Bracket Brine Valve Mounting Ring Retaining Spring Brine Valve Brine Valve Body 1600 Fitting Elbow 90 Deg Brine Valve Assy 9500 1600 0 25 GPM ines 60037 620 Brine Valve Assy 9500 1600 0 50 GPM E 60037 630 Brine Valve Assy 9500 1600 1 0 GPM 60037HW Brine Valve Assy 9500 1600 Hot Water 60037 REVA Fleck Model 9000 9100 9500 NO11 15 1700 BRINE VALVE SYSTEM FOR 9500 Item No QTY Part No Description Item No QTY HEN doen 141925 a ne Plug End Brine Valve pum 1 120 Quad Ring 020 13201 01 Quad Ring 20 560CD ka Diners 12550 Quad Ring 009 12550 01 Quad Ring 009 560CD s A consect T sa 14785 01 Retainer Flow Control U D 2 14811 O ring 210 560CD Brine FD Taie 14795 suse Piston Brine yo lass
28. Fleck Model 9000 9100 9500 Piston Assy 9500 Upper 560CD Piston Assy 9500 Lower 560CD Item No QTY Part No Description esta 60366 50 1 F 3 4 F NPT 5 0 GPM p 60366 60 DLFC 1 F 3 4 F NPT 6 0 GPM S 60366 70 DLFC 1 F 3 4 F NPT 7 0 GPM 60708 00 DLFC 3 4 F NPT No Button 60708 8 0 DLFC 1 F 3 4 F NPT 8 0 GPM 60708 9 0 1 F 3 4 F NPT 9 0 GPM den 60708 10 DLFC 1 F 3 4 F 10 0 GPM 7 60708 12 DLFC 1 F 3 4 NPT 12 0 GPM ass 60708 15 DLFC 1 F 3 4 F 15 0 GPM DLFC 1 F x 1 F NPT No Button DLFC 1 F x 1 F NPT 0 06 GPM DLFC 1 F x 1 F NPT 0 08 GPM DLFC 1 F x 1 F NPT 1 0 GPM DLFC 1 F x 1 F 1 2 GPM DLFC 1 F x 1 F NPT 1 3 GPM DLFC 1 F x 1 F NPT 1 5 GPM DLFC 1 F x 1 F NPTF No Button DLFC 1 F x 1 F NPTF 1 7 GPM DLFC 1 F x 1 F NPTF 2 0 GPM DLFC 1 F x 1 F NPTF 2 4 GPM DLFC 1 F x 1 F NPTF 3 0 GPM DLFC 1 F x 1 F NPTF 3 5 GPM DLFC 1 F x 1 F NPTF 4 0 GPM DLFC 1 F x 1 F NPTF 4 5 GPM DLFC 1 F x 1 F NPTF 5 0 GPM DLFC 1 F x 1 F NPTF 6 0 GPM DLFC 1 F x 1 F NPTF 7 0 GPM DLFC 1 M x 1 F NPT Brass No Button DLFC 1 M x 1 F NPT 8 0 GPM DLFC 1 M x 1 F 9 0 GPM DLFC 1 M x 1 F NPT 10 GPM DLFC 1 M x 1 F NPT 12 GPM DL
29. Fleck Model 9000 9100 9500 Service Manual TABLE OF CONTENTS JOB SPECIFICATION 1 EQUIPMENT CONFIGURATION 1 INSTALLATION 8 START UP 1 a 2 9000 9100 9500 3200 SERIES ELECTRO MECHANICAL TIMER ASSEMBLY 5 POWER HEAD ASSEMBLY 6 9000 CONTROL VALVE 7 9100 CONTROL VALVE ASSEMBLY 10 9500 CONTROL VALVE 13 1600 BRINE VALVE SYSTEM FOR 9500 15 1700 BRINE VALVE SYSTEM FOR 9500 16 1710 BRINE VALVE SYSTEM FOR 9500 17 3 4 METER ASSEMBLY sees 18 1 METER ASSEMBL cette 19 1 1 2 METER ASSEMBLY essere 20 9000 SECOND TANK 21 9100 SECOND TANK ASSEMBLY eee 22 9500 SECOND TANK 23 2300 SAFETY BRINE VALV essent 24 2310 SAFETY BRINE VALVE 25 2350 SAFETY BRINE VALV essent 26 BYPASS VALVE ASSEMBLY 27 BYPASS VALVE ASSEMBLY PLASTIC 28 GENERAL SERVICE HINTS FOR METER CONTROL
30. at Injector 3 Yellow re 10914 4 Throat Injector 4 Green 28 en e 19166 ui Cap Injector 5600 9000 9100 29 Tasse 13303 e O ring 021 JU 1838 Cte Screw Hex Washer Head Des Musa 15348 O ring 563 32 suis has 13179501 Retainer DLFC Button ann 19153 Washer Flow 0 6 GPM 19152 Washer Flow 0 8 GPM 12097 Washer Flow 1 0 GPM 12085 Washer Flow 1 2 GPM 19150 Washer Flow 1 3 GPM 12086 Washer Flow 1 5 GPM 8 NO11 Fleck Model 9000 9100 9500 Item No QTY Part No Description Washer Flow 1 7 GPM Washer Flow 2 0 GPM Washer Flow 2 4 GPM Washer Flow 3 0 GPM Washer Flow 3 5 GPM Washer Flow 4 0 GPM Washer Flow 4 5 GPM Washer Flow 5 0 GPM Washer Flow 6 0 GPM Washer Flow 7 0 GPM Brine Valve Stem 9000 9100 Seat Brine Valve Spacer Brine Valve Cap Brine Valve Spring Brine Valve Ring Retaining SS Washer Nylon Brine O ring 015 Retainer BLFC Washer Flow 0 125 GPM Washer Flow 0 25 GPM Washer Flow 0 50 GPM Washer Flow 1 0 GPM Quad Ring 009 Adapter BLFC Air Disperser Injector AT asse 11710 O ring 215 48 hs 12281 O ring 338 DULL ru 60400 Piston Assy 9000 9100 Upper es 60400 01 Piston Assy 9000 Upper HW
31. cause interior damage to DLFC 8 Use only Teflon tape on the drain fitting 9 Be sure the floor under the salt storage tank is clean and level 10 Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check in the salt tank Do not add salt to the brine tank at this time 11 On units with a bypass place in Bypass position 12 Turn on the main water supply 13 Open a cold soft water tap nearby and let water run a few minutes or until the system is free of foreign material usually solder resulting from the installation Close the water tap when water runs clean 2 NO11 Fleck Model 9000 9100 9500 14 Place the bypass In Service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let water run until air is purged from the unit Then close tap 15 Make all electrical connections according to codes Plug the valve into an approved power source Do not insert meter cable into the meter yet 16 Tank one has control valve and tank two has adapter 17 Look on the right side of the control valve it has indicators showing which position the control valve is in during Regeneration and which tank is In Service NOTE Make sure the meter cable is not inserted in the meter dome Swing the timer out to expose the program wheel To swing timer out grab onto the lower right corner of timer face and pull outwa
32. e 16929 Brine Valve Stem Coated lasse 15415 Fitting Insert 1 2 Tube 77 5 Ma 16124 ano Fitting Sleeve Delrin Di 16123 ess Tasse 1519 Screw Washer Mach 10 24 x 3 8 12 10269 Nut Jam 3 4 16 pm 16922 Bracket Brine Valve Mounting 14 10250 Ring Retaining 155 eg 15310 Spring Brine Valve 2 TATOO ui cee Brine Valve Body 1 44798 Spacer 1700 Brine 18 ns 15414 Nut 2900 w Sleeve 1923s 15443 ees Fitting Elbow Male 1 2T x 3 8 NPT 20 eret Tasse 16959 Tube Brine 9500 1710 10 6 16959 01 Tube Brine Valve 9500 1710 CPVC Hot Water 16 NO11 Fleck Model 9000 9100 9500 60039_REVA Description Valve Assy 9500 1700 1 0 GPM EN Brine Valve Assy 9500 1700 1 2 GPM D Brine Valve Assy 9500 1700 1 5 GPM Brine Valve Assy 9500 1700 2 0 GPM Valve Assy 9500 1700 2 4 GPM Brine Valve Assy 9500 1700 3 0 GPM Has Brine Valve Assy 9500 1700 5 0 GPM Valve Assy 9500 1700 Blank Washer Flow 1 0 GPM Washer Flow 1 2 GPM Washer Flow 1 3 GPM Washer Flow 1 5 GPM Washer Flow 1 7 GPM Washer Flow 2 0 GPM Washer Flow 2 4 GPM Washer Flow 3 0 GPM EE Washer Flow 3 5 GPM M Washer
33. eck for proper drain rate Iron in conditioned water Fouled mineral bed Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time Control cycles continuously Misadjusted broken or shorted switch Determine if switch or timer is faulty and replace it or replace complete power head Drain flows continuously Valve is not programming correctly Check timer program and positioning of control Replace power head assembly if not positioning properly Foreign material in control Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions Internal control leak Replace seals and piston assembly 30 NO11 Fleck Model 9000 9100 9500 1 Brass Meter 9000 9100 9500 METER FLOW DATA 3 4 Mechanical Meter 9000 Meter Flow Data 35 LO p X Ex 5 1 yo Eed 9 E eo y9 l E xu E nesi i 1 1 1 1 v 8 L 1 1 1 0 aa a TNA 2 i l 2 o D 1 gt 1 1 r o a j 1 2 1 CN T T i 5 i o P a 6 E o 5 8 ie 5 9 i n S i ao i o 0 1 1 m H o 9 1 z r a T o i N T T AY 1 1 lo r docct 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 EN Lol i I 1 e WM l Q S
34. er Kit 9500 Upper Cold A HW 180 60134 20 Seal amp Spacer Kit 9500 Upper 60134 30 Seal amp Spacer Kit 9500 Upper 6042 inns Seal amp Spacer Kit 9000 9100 Bottom 60421 20 Seal amp Spacer Kit 9000 9100 Bottom 559PE 60421HW Seal amp Spacer Kit 9000 9100 Bottom HW 180 Second Tank Assemblies 9000 14202 01 Screw Hex Washer Mach 8 32 5 16 18 8 S S 13255 teintes Clip Mounting 15078 01 Adapter Assy 1 Coupling 14864 01 Adapter 9000 9100 2nd Tank Machd w O rings 14864 01NP Adapter 9000 9100 2nd Tank Machd NP 15823 06 Yoke Assy 6 Tank amp 6 Tube 15823 06NP Yoke Assy 6 Tank NP 6 Tubes 15823 12 Yoke Assy 6 12 Tank 8 1 2 Tube 15823 12NP Yoke Assy 6 12 Tank NP 8 1 2 Tubes 15823 14 Yoke Assy 14 Tank 10 1 2 Tube 15823 14NP Yoke Assy 14 Tank NP 10 1 2 Tube 15823 10 ens Yoke Assy 16 Tank 12 1 2 Tube 15823 16NP Yoke Assy 16 Tank NP 12 1 2 Tube Second Tank Assemblies 9100 60425 12 Tube Assy 9100 6 12 Tanks 60425 16 Tube Assy 9100 13 16 Tanks 14865 Adapter Assy 2nd Tank 9100 61419
35. ety Brine Valve Assy 2310 Grommet 30 Dia Float Assy 2310 w 8 06 Rod Float Assy 2310 w 10 5 Rod Float Assy 2310 w 11 5 Rod Float Assy 2310 w 20 Rod Float Assy 2310 w 30 Rod 60002 33 25 Air Check 500 Air Check 500 Air Check 500 Air Check 500 Air Check 500 Air Check 500 32 Long 34 Long 36 Long 48 Long 26 25 Long 33 25 Long Fleck Model 9000 9100 9500 NO11 25 2350 SAFETY BRINE VALVE 42303 REVA Item No Part No Description Safety Brine Valve 2350 Actuator Assy 2350 Brine Float Assy 2350 30 Wht Float Assy 2350 30 Hot Water Air Check 900 Commercial Less Fittings EUN 1 60009 01 Air Check 900 Commercial Hot Water Less Fittings Fitting Assy 900 Air Check 2350 Fitting Assy 900 Air Check 26 NO11 Fleck Model 9000 9100 9500 BYPASS VALVE ASSEMBLY METAL Item No Part No Description Bypass 3 4 Bypass Body 1 SS Seal Bypass 560CD Plug Bypass Side Cover Label Screw 10 24 x 0 5 Side Cover Lever Bypass Screw Hex Head 1 4 14 x 1 5 Bypass Valve 5600 3 4 NPT BIk Grip Lever SS vi 60041SS Bypass Valve 5600 1 NPT Grip Lever SS gH A ae 19228 01 Adapter Assy Coupling w O rings Not Shown 6004055 Rev T 6004155 Rev U Fleck Model 9000 9100 9500 NO11 27 BYPASS VALVE ASSEMBLY PLASTIC
36. itioner rapid rinses 2 minutes per pin To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins multiplied by two equals minutes of rapid rinse NOTE Program wheels with 0 82 minute cycle times use one minute per pin or hole to set Regeneration times The layout of pins and holes on the program wheel follow the same procedure as on this page Changing Length of Brine Tank Refill Time The second group of holes on the program wheel determines the length of time the water conditioner refills the brine tank 2 minutes per hole To change the length of refill ime move the two pins at the end of the second group of holes as required The Regeneration cycle is complete when the two pin set at end of the brine tank refill section trips the outer micro switch The program wheel however continues to rotate until the inner micro switch drops into the notch on the program wheel Fleck Model 9000 9100 9500 NO11 3 INSTALLATION amp START UP continued Programming 1 The control valve is set at the factory for backwash brine and slow rinse rapid rinse and brine tank fill times Change any of these times by repositioning the pins and holes or adding more pins NOTE Two timer motors are available 1 15 RPM has 82 minute Regeneration Time and each pin or hole equals one minute 1 30 RPM has 164 minute Regeneration Time and each pin or hole equals t
37. late Washer Lock 4 Zinc Switch Miniature Nut Hex 4 40 Zinc Plated Screw Hex Washer Mach 10 24 x 3 4 410 S S Gear Assy Drive 3 4 Stroke Strain Relief Flat Cord Heyco 30 1 Strain Relief Round Cord Ring Retaining Cam 9000 9100 9500 Cam Assy Aux Switch 9000 9100 9500 Tube Cable Guide 2 Tank 9000 9100 Tube Cable Guide 9500 Washer Thrust 3 8 Meter Cable Assy 13 25 9000 9100 3 4 STD amp EXT Meter Cable Assy 15 25 9000 9100 1 STD amp EXT Meter Cable Assy 20 75 9500 1 5 STD amp EXT Washer Plain 3 8 Insulator Limit Switch Screw Slot Rd Hd Mach 5 20 x 3 8 Complete 9000 9100 9500 Powerhead Assy Cover Designer 1 Pc Black Cover Designer 1 Pc Black w Left Window Electric Switch Assy Drive Cam 9000 9100 9500 9000 CONTROL VALVE ASSEMBLY 14861 01 VALVE BODY 9000 MACHINED W O RINGS P Ns 11710 amp 12281 BR61500 9000 Rev C Fleck Model 9000 9100 9500 NO11 7 9000 CONTROL VALVE ASSEMBLY continued Item No Part No Description UE 14861 Valve Body 9000 Bussi 154 5 13242 ee Seal 5600 9000 9100 12 14241 5600 9000 9100 4 niin 1 165955 Spacer 9000 9100 Y say 42278 n End Cap Plastic 9000 9100 One 235 um 1 x Washer Hague Drive ov 2 12 Screw STL Hex Washer 6 20 x 3 8 Gn y 11335 ess Screw 4 40 Tasse 14921 e Link
38. lways provide for the installation of a by pass valve Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions 1 Place the softener tank where you want to install the unit NOTE Be sure the tank is level and on a firm base 2 During cold weather it is recommended that the installer warm the valve to room temperature before operating 3 Perform all plumbing according to local plumbing codes Use a 1 2 minimum pipe size for the drain Use a 3 4 drain line for backwash flow rates that exceed 7 gpm or length that exceeds 20 6 m 4 Both tanks must be the same height and diameter and filled with egual amounts of media 5 The distributor tube must be flush with the top of each tank Cut if necessary Use only non aerosol silicone lubricant 6 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on one tank and the tank adapter on the second tank NOTE If required solder copper tubing for tank interconnection before assembling on the main control valve and tank adapter Maintain a minimum of 1 distance between tanks on final assembly 7 Solder joints near the drain must be done before connecting the Drain Line Flow Control fitting DLFC Leave at least 6 152 mm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could
39. nap retainer and swings timer to the left NOTE Meter cable must be removed from meter dome before opening timer 2 Remove the program wheel by grasping program wheel and squeezing protruding lugs towards center Lift program wheel off timer Switch arms may require movement to facilitate removal 3 Return timer to closed position by engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Changing Length of the Backwash Time Looking at the numbered side of the program wheel the group of pins starting at zero determines the length of time the unit backwashes Example If there are six pins in this section the time of backwash is 12 minutes 2 minutes per pin To change the length of backwash time add or remove pins as required The number of pins multiplied by two equals minutes of backwash Changing Length of Brine and Rinse Time The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that a unit will brine and rinse 2 minutes per hole To change the length of brine and rinse time add or remove pins in the rapid rinse group of pins to increase or decrease the number of holes in the brine and rinse section The number of holes multiplied by two equals minutes of brine and rinse Changing Length Of Rapid Rinse The second group of pins on the program wheel determines the length of time the water cond
40. ng 1 1 2 Quick Connector Nut 1 1 2 Q C Meter Assy 1 1 2 NPT STD Brass Paddlewheel Meter Assy 1 1 2 BSP STD Brass Paddlewheel Meter Assy 1 1 2 NPT STD Brass Paddlewheel Meter Assy 1 1 2 BSP EXT Brass Paddlewheel Sleeve Meter 1 1 2 x 1 Meter Cap Assy STD Range Brass Hot Water aysana 15297 cts Meter Cap Assy EXT Range Brass Hot Water Sleeve Meter 1 5 x 1 20 NO11 Fleck Model 9000 9100 9500 60610 Rev C 9000 SECOND TANK ASSEMBLY Item No QTY A ee d s fo 4 4 Part No Description Adapter 9000 2nd Tank Machd w O rings O ring 119 O ring 215 O ring 338 Yoke 1 Sweat Yoke Assy Specify Tank Size Clip Mounting Screw Hex Washer Mach 8 32 x 5 16 Adapter 1 Coupling 9000 Tube Assy 6 Dia Tank Only Overall Length 7 25 9000 Tube Assy 6 Dia Tank Only Overall Length 7 25 9000 Tube Assy 6 to 12 Dia Tank Overall Length 9 75 9000 Tube Assy 6 to 12 Dia Tank Overall Length 9 75 9000 Tube Assy 14 Dia Tank Overall Length 11 75 9000 Tube Assy 14 Dia Tank Overall Length 11 75 9000 Tube Assy 16 Dia Tank Overall Length 13 75 9000 Tube Assy 16 Dia Tank Overall Length 13 75 42282 REVA Fleck Model 9000 9100 9500 NO11 21 9100 SECOND TANK ASSEMBLY 42325 REVA Item No Part N
41. njector 5600 9000 9100 O ring 021 Screw Hex Washer Head O ring 563 Retainer DLFC Button Washer Flow 0 6 GPM Washer Flow 0 8 GPM Washer Flow 1 0 GPM Washer Flow 1 2 GPM Washer Flow 1 3 GPM Washer Flow 1 5 GPM Washer Flow 1 7 GPM Washer Flow 2 0 GPM Item No QTY ose ss assise ls 36 A se 1 UU lasse 40 AN Y Toons A Tags AJ us 1 A o 25 20 Ap AG AT os dcn 49 d sets FT DA EET LY ansien Part No Description 12088 sa Washer Flow 2 4 GPM 1208920 Washer Flow 3 0 GPM 12090 Washer Flow 3 5 GPM 14 Washer Flow 4 0 GPM 19147 Washer Flow 4 5 GPM 12092 Washer Flow 5 0 GPM 17814 Washer Flow 6 0 GPM 12408 Washer Flow 7 0 GPM 14925 Valve Stem 9000 9100 12620 uei Seat Brine Valve Spacer Brine Valve 13165 Cap Brine Valve 11973 tss Spring Brine Valve 11 Ring Retaining SS 16098 ence Washer Nylon Brine 12971 cn O ring 015 13245 E Retainer BLFC 17901 iie Washer Flow 0 125 GPM 12094 Washer Flow 0 25 GPM 12095 Washer Flow 0 50 GPM 12097 uiuis Washer Flow 1 0 GPM 12550 Quad Ring 009 13302 ts O ring 014 13244 01 Adapter BLFC 13497
42. nutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes 5 Drain Line Flow Control gpm 6 Brine Refill Rate gpm 7 Injector Size EQUIPMENT CONFIGURATION Tank 2 Tank 1 Water Meter Yokes Outlet o lt Inlet Tank 2 Adapter Bypass Valve Adapter Clips Main Control Valve Figure 1 9000 9100 Equipment Configuration 1 1 2 Copper Outlet eg II 4 Meter Dome Must Face Up Control Valve SCH Tank 2 Tank 2 Adapter 42266 REVA Figure 2 9500 Eguipment Configuration 40944 Rev F NO11 INSTALLATION amp START UP Water Pressure A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively Electrical Facilities A continuous 115 volt 60 Hertz current supply is required Make certain the current supply is always hot and cannot be turned off with another switch Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener Location Of Softener And Drain The softener should be located close to a drain BY PASS VALVES A
43. o Description 1 4 40678 Ring 9100 Yoke Retainer p 13287 s O ring 123 E Ma 148060 Adapter Assy 2nd Tank 9100 7 Tasse 19054 O ring 124 Taie 40538 Retainer 32mm O ring Dist 7000 D envases Tas Kit 1 05 Distributor Adapter acp de 18309 s O ring 336 Biens 4 13255 Clip Mounting Osi 4 14202 01 Screw Hex Washer Mach 8 32 x 5 16 60425 9 Tube Assy 9100 8 9 Tank 60425 12 Tube Assy 9100 6 12 Tank 60425 16 Tube Assy 9100 13 16 Tank 22 NO11 Fleck Model 9000 9100 9500 9500 SECOND TANK ASSEMBLY Item No QTY 7 1 sane Bus 4 CY NU Part No Description O ring 226 O ring 347 Screw Slot Hex 1 4 20 x 1 2 O ring 224 Adapter 9500 2nd Tank NPT Adapter 9500 2nd Tank Metric Adapter 9500 2nd Tank NPT Nickel Plated Tube Assy 2nd Tank 16 9500 Tube Assy 2nd Tank 16 9500 Nickel Plated Tube Assy 2nd Tank 20 9500 Tube Assy 2nd Tank 24 9500 Tube Assy 2nd Tank 24 9500 Nickel Plated 42326_REVA Fleck Model 9000 9100 9500 NO11 23 2300 SAFETY BRINE VALVE Pa 12 11 Seer 9 Description Item No Part No Safety Brine Valve 2300 Less AV cts 10700 22 Elbow t Ba 10150 Ball 3 6
44. o motors are available 1 15 RPM has 82 minute regeneration time 1 30 RPM has 164 minute regeneration time Valve To Tank Installation 1 Spin the valve onto the tank ensuring the threads are not cross threaded NOTE All Fleck valves are right hand threads or clockwise to install 2 Rotate the valve freely without using force until it comes to a stop this position is considered zero 3 Rotate the valve clockwise from zero between turn and 75 turn see Figure 6 NOTE If lubricant is required a silicone compound is strongly recommended Dow Corning Silicone Compound available from Fleck is recommended for best possible results Dow Corning 7 Release Compound is used in the manufacture of Fleck control valves The use of other types of lubricants may attack the control s plastic or rubber components Petroleum based lubricants can cause swelling in rubber parts including O rings and seals Part No Description 16174 Silicone 2 oz Tube 16586 8 Silicone Dow 7 8 LB 1 2 Turn Tank 1 2 Turn d Good P 1 4 Turn Zero Zero Figure 6 1 4 Turn Setting the Regeneration Cycle Program The Regeneration cycle program on the water conditioner is preset at the factory However portions of the cycle or program time may be lengthened or shortened for local conditions or System design 1 Expose cycle program wheel by grasping timer in lower right hand corner and pulling This releases s
45. r Assy 1 Dual Port NPT EXT BRS BDY PDL W CLPS Meter Assy 1 Dual Port NPT EXT BRS BDY 560CD PDL W CLPS Meter Assy 1 Dual Port NPT EXT BRS BDY NP PDL W CLPS Meter Assy 1 Dual Port NPT EXT BRS HW PDL Meter Assy 1 Dual Port NPT EXT BRS HW NP PDL Meter Assy 1 Dual Port NPT STD BRS BDY PDL W CLPS Item No QTY Part No Description Meter Assy 1 Dual Port NPT STD BRS BDY 560CD PDL W CLPS Meter Assy 1 Dual Port NPT STD BRS BDY 560CD PDL W CLPS Meter Assy 1 Dual Port NPT STD BRS BDY NP PDL W CLPS Meter Assy 1 Dual Port NPT STD BRS HW PDL Meter Assy 1 Dual Port NPT STD BRS HW NP PDL Meter Assy 1 Dual Port NPT STD BRS BDY PDL W O CLP amp SCW Meter Assy 1 Dual Port BSP Metric STD BRS BDY PDL W CLPS Meter Assy 1 Dual Port BSP Metric EXT BRS BDY PDL W CLPS Meter Assy 1 Dual Port BSP Metric EXT BRS HW PDL Meter Assy 1 Dual Port BSP Metric STD BRS HW PDL Fleck Model 9000 9100 9500 NO11 19 1 1 2 METER ASSEMBLY Item No QTY Part No Description Body Meter 2850 9500 Post Meter Impeller Impeller Meter Impeller Celcon Hot Water O Ring 137 Std 560CD Meter Meter Cap Assy STD Range Plastic Meter Cap Assy Ext Range Plastic Screw Hex Hd Mach 10 24 x 1 2 18 8 Stainless Steel Flow Straightener 1 1 2 O Ring 132 Fitti
46. rd Rapid Rinse Brine Rinse Brine Fill Backwash Stand By Tank 1 Figure 3 Control Valve Position Indicators CAUTION ALWAYS REMOVE 61591 RevA Pin Storage 19210 Rev D Figure 5 Program Wheel INSTALLATION amp START UP continued 18 Cycle timer into backwash position Turn manual knob so that the micro switch rides on the first set of pins In this position the tanks switch lower piston and the control valve moves to the backwash position upper piston Wait until the positioning of upper and lower pistons stops before advancing the timer further If advanced too fast the control will not home into the In Service position it will not advance to any other position To correct this rotate the manual knob back to In Service and start again into backwash NOTE Once valve positions itself into the backwash cycle the homing circuit locks in 19 With all the air backwashed slowly cycle the timer to the brine position rapid rinse and brine tank refill Wait for the control drive motor to position itself in each cycle and stop before advancing on to the next position 20 Once back in the In Service position cycle the control valve again into the backwash position The tanks switch again and air head backwashes out of the other tank Cycle the control back to the In Service position Leave the timer in the open position DO NOT insert meter cable yet NOTE Tw
47. se Power Cord Assy 4 Black Euro w Terminals Power Cord U S 220 60 Power Cord Assy Australian w Terminals Power Cord 12 US Round 240V Transformer 24V 9 6VA Residential Valves Transformer 24V 9 6VA European Harness 9000 9500 Drive Harness 2900 Gear Assy Drive 1 2 Stroke 9000 9500 Gear Drive 9000 Wheel Geneva Nut Wire Tan Screw Designer Cover Thumb 8 32 Blank UV Stable Material Label Shaft Position Ring Retaining Plate Ground 9000 9500 Screw Hex Washer St 6 x 1 4 Type B Screw Phil Pan Thread 6 32 x 3 8 Type 23 Zinc Motor 24V 50 60 Hz 1 RPM Motor 120V 50 60 Hz 1 RPM Motor 220V 50 60 Hz 1 RPM Backplate 9000 Mechanical SXT Panel Control 9000 9500 XT Panel Control 9000 9500 w Terminal Block 6 NO11 Fleck Model 9000 9100 9500 Item No QTY Part No AO nanja 24 15172 PAEA 10840 16 y 16433 e E Tin 10339 uu 20 ness Messi TOI IN 15133 AZ stus 13541 nei Dw deu 15368 eee 17397 nn 260222 15372 DT nin qs 15425 TEN 15210 nei ace 17744 ce 28 goes 15692 10302 s Inn 154173 ite ricis Se Rene Not Shown 60232 110 esas a 60232 112 dd 60320 10 Call your distributor for Part Number Description Screw Hd Mach 4 40 1 3 8 Steel Zinc P
48. stic 60480 01 Injector Assy 1600 1 Plastic eee 60480 02 Injector Assy 1600 2 Plastic T 60480 03 Injector Assy 1600 3 Plastic 60480 04 Injector Assy 1600 4 Plastic iu 60481 21 Injector Assy 1600 1 S S Brass HW sodbi 60481 22 Injector Assy 1600 2 5 5 Brass HW 60481 23 Injector Assy 1600 3 S S Brass HW ES 60080 11 Injector Assy 1600 1 PVC MR 60080 12 Injector Assy 1600 2 PVC seven 60080 14 Injector Assy 1600 4 Not Shown ges 60366 00 DLFC 1 F 3 4 F No Button 60366 06 DLFC 1 F 3 4 F NPT 0 6 GPM pu 60366 08 DLFC 1 F 3 4 F NPT 0 8 GPM 60366 10 DLFC 1 F x 3 4 F NPT 1 0 GPM Eet 60366 12 DLFC 1 F 3 4 F 1 2 GPM des 60366 13 DLFC 1 F 3 4 F NPT 1 3 GPM T 60366 15 DLFC 1 F 3 4 F NPT 1 5 GPM m 60366 17 DLFC 1 F 3 4 F NPT 1 7 GPM siue 60366 20 DLFC 1 F 3 4 F NPT 2 0 GPM MENS 60366 24 DLFC 1 F x 3 4 F NPT 2 4 GPM Us 60366 30 DLFC 1 F 3 4 F NPT 3 0 GPM pet 60366 35 DLFC 1 F 3 4 F NPT 3 5 GPM 60366 40 DLFC 1 F 3 4 F NPT 4 0 GPM Vue 60366 45 DLFC 1 F 3 4 F NPT 4 5 GPM 14 NO11
49. ton Actuator Cycle Know 3200 Screw Hex Washer 6 20 x 1 2 Description Program Wheel Pinion Drive Clutch Drive Pinion Spring Meter Clutch Retainer Clutch Spring Insulator Switch Micro Modified Switch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 Pinion Idler Spring Idler Shaft Gear Idler Gear Drive Plate Motor Mounting Motor 120V 60 Hz 1 30 RPM 5600 Motor 230V 50 Hz 1 30 RPM Motor 120V 60 Hz 1 15 RPM Motor 230V 50 Hz 1 15 RPM Mallory Screw Phil Hd Mach 6 32 x 1 8 Steel Zinc Clip Spring Timer Main Drive Gear Program Wheel Assy 9000 1 15 Program Wheel Assy 9000 3230 Pin Spring 1 16 x 5 8 SS Harness 9000 9500 Timer Nut Wire Tan Switch Kit 3200 9000 Timer Auxiliary Program Wheel amp Gear Assy 5 30 5 10 2 2 Min Per Pin Program Wheel amp Gear Assy 5 40 5 7 2 2 Min Per Pin AO iine TON n tid Complete 9000 Meter Immediate Timer Assembly Call your distributor for Part Number Fleck Model 9000 9100 9500 NO11 5 POWER HEAD ASSEMBLY Item No QTY VS mundis Er DEE d nava Dans TRE PR ENTE 2 2 dose VI EY 32 Description Nut Tinnerman U Type 8 32 Power Cord 6 Fleck Power Cord 12 Fleck Power Cord 12 U S Round 120V Sys 5 6 7 amp 2900 3150 3900 4 Power Cord Assy Japane
50. wo minutes The control valve has a separate brine tank fill cycle Calculate the desired salt setting using the brine line flow control rate of refill in gpm multiplied by the timer setting Then using one gallon of fresh water dissolving approximately 3 Ibs salt calculate the refill time Example A desired 30 Ibs salt setting The unit has a 1 0 gpm refill rate so a 10 gallon fill is required 10 gallons x 3 Ibs gals 30 Ibs salt Set the timer refill section at 10 minutes 10 minutes x 1 0 gpm 10 gallon fill NOTE There must always be two pins at the end of a refill time to stop the fill cycle With the Regeneration times set place timer back to its original position making sure the lower right hand corner snaps back into the backplate and the meter cable slides through the backplate and does not bind Setting the gallon wheel Knowing the amount of resin in each tank and the salt setting per Regeneration calculate the gallons available using the following capacities as a guide capacity per ft x ft of resin per tank gallons available compensated hardness of H20 NOTE Based on tank size More resin increases capacity less resin decreases capacity More salt increases capacity less salt decreases capacity Example 16 35 grains per gallon tested sample Tank Diameter Compensated Hardness 3 Resin based on flow rate 4 Ibs of Salt 8 Capacity per 3 24 000 A 2 740 gallons 3
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