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Mag One™ by Motorola Radio Series Basic Service Manual

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1. Figure 2 5 NOTE Proceed to perform steps 13 14 and 15 only if there is a need to replace the speaker speaker bracket or speaker felt 13 Unscrew the speaker bracket from the housing see Figure 2 6 14 Remove the speaker from on top of the speaker felt with a flat head screwdriver 15 Remove the speaker felt from the grille area TRA O Figure 2 6 2 8 Radio Reassembly Detailed 6 2 PC Board Disassembly 1 Remove the audio jack seal 2 Remove the 10 screws which hold the PC board to the diecast 3 Next remove the 2 nuts on the On Off Volume and Channel knobs shafts with the Crab Eye Nut Opener 4 The PC board can now be removed from the rear diecast The completely disassembly PC board is shown in Figure 2 7 O ring Tanapa Label Radio Chasi POGO Pin Seal Thermal Pad PTT Insulation Tape Crab eye Knob Nut Antenna Bracket Shield Stickers for Tuning Holes G AGA PA PCB Chassis Tape POGO Pin Housing Audio Jack Seal Audio Bracket PCB Microphone Boot Figure 2 7 Completely Disassembled PC Board 7 0 Radio Reassembly Detailed 7 1 PC Board Reassembly 1 Place the PC board on the rear diec
2. PMDN4018 R Channel amp Volume Top Seal 22 PMDN4019 R Top Escutcheon 16 Channels 1 23 Top Adhesive 1 24 PMDN4023 R Battery Latch 1 25 Battery Latch Shaft 1 26 Battery Latch Tape 1 2 14 Mechanical View and Parts List Table 2 1 Parts List Reference Part No Part Name Qty No 27 PMDD4000 Rt 136 150 MHz 5W PC Board EPP PMDD4001_R 150 174 MHz 5W PC Board non EPP PMDD4005 Rt 150 174 MHz SW PC Board EPP PMDD4006_R 148 174 MHz 5W PC Board non EPP PMDD4007 Rt 148 174 MHz SW PC Board EPP PMDE4000 Rt 403 425 MHz SW PC Board EPP PMDE4001_R 450 470 MHz 4W PC Board non EPP PMDE4005_Rt 450 470 MHz 4W PC Board EPP 28 PMDN4068 R Radio Chassis EPP 29 PMDN4024 R Radio Chassis non EPP Thermal Pad PTT Insulation Tape Insulation Tape Tuning Hole Sticker Small Tuning Hole Sticker Big Moto Caution Label Dust Cover PMDN4031 R Audio Jack Audio Bracket Audio Jack Seal PMDN4033_R Microphone OES Microphone Boot Antenna Bracket PTT Tact Switch PMDN4056_R Programming Button Tact Switch PMDN4036 R Speaker Connector PMDN4037 R Pogo Pin Seal Pogo Pin Housing Pogo Pin O 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 7 4 Mechanical View and Parts List Table 2 1 Parts List z so PUNWOTL_R Hay Ora NH Bater Toa 1 7 prc gora tata 7T PMDN4058 R PCB Chas
3. einai pay MHz ae Q 403 425 MHz R 450 470 MHz z 490 512 MHZ H Portable LA Latin America Regional Prefix 4 0 Radio Features The following are features your radio has Normal Operation Rx Tx Radio CPS Radio Cloning Radio to Radio Cloning Factory Reset Low Battery Indication Self Test Programming Button Hi Lo Power Volume Set Monitor Sticky Monitor Scan Activate Nuisance Channel Delete Repeater Talkaround PL DPL Button Lock Battery Save Mode Squelch Unassigned Radio Features CPS Rx Frequency Tx Frequency RX TPL DPL IDPL TX TPL DPL IDPL User Defined PL TPL1 TPL2 TPL3 Squelch Type Unmute Mute Rules Power Level High Low TPL Reverse Burst Turn Off Code Rx Only Busy Channel Lock Out BCLO Channel Spacing 25KHz 12 5KHz Talkaround Time Out Timer Battery Save Mode Quick Key Override Password Protection Scan List Normal Scan Priority Scan Talkback Scan 2 1 Section 2 MAINTENANCE 1 0 2 0 2 1 2 2 Introduction This chapter provides details about the following Preventive Maintenance Safe Handling of CMOS and LDMOS Devices General Repair Procedures and Techniques Disassembling and Reassembling the Radio Preventive Maintenance Periodic visual inspection and cleaning is recommended Inspection Check that the external surfaces of the radio are clean and that all external controls and switches are functional It is not recommend
4. Mag One by Motorola Radio Series Basic Service Manual 6816101H01 A Computer Software Copyrights The Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs including but not limited to the exclusive right to copy or reproduce in any form the copyrighted computer program Accordingly any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied reproduced modified reverse engineered or distributed in any manner without the express written permission of Motorola Furthermore the purchase of Motorola products shall not be deemed to grant either directly or by implication estoppel or otherwise any license under the copyrights patents or patent applications of Motorola except for the normal non exclusive license to use that arises by operation of law in the sale of a product DOCUMENT HISTORY The following major changes have been implemented in this manual since the previous edition 6816101H01 A Initial edition Mar 2007 Notes Safety Information Product Safety and RF Energy Exposure Booklet for Portable Two Way Radios The information provided in this document supersedes the general safety information contained in user guides published pri
5. 57 dBm Emission Audio Output lt 5 Distortion All specifications are subject to change without notice Dust Meets MIL STD 810C D E and F Humidity Meets MIL STD 810C D E and F O UHF Band 1 Information 403 425MHz 5 0 UHF Band 1 Information 403 425MHz A8 403 425 MHz UHF Model Description LAH84QCCBAA4AN Option STDCHG0027AE Option Q665AG Option Q312BD Option Q91AB Option H951FF Delete Standard Charger tem PMUE2387 AL A8 403 425 MHz 4W 12 5 25K 16CH PMAE4019 _ UHF 403 425MHZ Antenna PMNN4071 _ NiMH Battery x x NiMH Battery o ct C e EJERE 2515943H01 Mag One Mid Rate Transformer 230V EU 2 pin X PMLN4685__ magOne Mid Rate Charger Base _ x PMLN4685____ Mag One Mid Rate Charger Base U x 2515942H01 Mag One Mid Rate Transformer 240V UK 3 pin ERES mre aie Ci a i 6 6 6 0 Specifications General ee ae Dimensions with Standard High Capacity NiMH Battery Weight with Standard High Capacity NiMH Battery Shock and Vibration 107mm x 58mm x 37mm Passes rain testing per IPX4 EN60529 1991 Meets MIL STD 810C D E and F Meets MIL STD 810C D E and F Humidity Dust Meets MIL STD 810C D E and F Specifications Transmitter O O OE Channel Spacing 12 5 25 kHz Freq Stability 0 00025 30 C to 60 C Spurs Harmonics 27 dBm Audio Response 1 3 dB from 6 dB oct Pre Emphasis 300 t
6. 2 3 4 0 Repair Procedures and Techniques General Parts Replacement and Substitution When damaged parts are replaced identical parts should be used If the identical replacement part is not locally available check the parts list for the proper Motorola part number and order the part from the nearest Motorola Communications parts center listed in the Piece Parts section of this manual Rigid Circuit Boards This family of radios uses bonded multi layer printed circuit boards Since the inner layers are not accessible some special considerations are required when soldering and unsoldering components The printed through holes may interconnect multiple layers of the printed circuit Therefore exercise care to avoid pulling the plated circuit out of the hole When soldering near the 20 pin and 40 pin connectors Avoid accidentally getting solder in the connector Be careful not to form solder bridges between the connector pins Examine your work closely for shorts due to solder bridges Flexible Circuits The flexible circuits are made from a different material than the rigid boards and require different soldering techniques Excessive prolonged heat on a flexible circuit can damage the material Therefore avoid excessive heat and excessive bending For parts replacement use the ST 1087 Temperature Controlled Solder Station with a 600 700 degree F tip and use small diameter solder such as ST 633 The smaller size solder will m
7. Battery 1200mAH Chinese Label 5 2 6 0 7 0 8 0 Audio Accessories Audio Accessories PMMN4008 _ PMLN4442 PMLN4443 PMLN4445 PMLN4294 PMLN4605 PMLN4606 PMLN4658 Publications 6815549H01 6815553H01 6815692H01 6815693H01 6816103H01 6816309H01 6816189H01 Service Kits PMDN4038 R PMDN4039 R PMDN4040 R PMDN4041 R PMDN4042 R PMDN4043 R PMDN4060 R PMDN4054 R PMDN4044 R PMDN4053 R PMDN4026 R Remote Speaker Microphone Earbud with in line microphone and PTT VOX switch Ear Receiver with in line microphone and PT T VOX switch Ultra Lightweight Headset with in line PT T VOX switch Earbud with microphone and PTT combined Clear Acoustic Tube replacement kit 2 Wire Surveillance kit with Clear Acoustic Tube D shell Earset with Boom Microphone with PTT VOX switch A8 User Guide APAC English A8 User Guide APAC Chinese Mag One by Motorola Series Radio Service Manual English Mag One by Motorola Series Radio Service Manual Chinese Mag One Warranty Card Mag One CPS User Guide Mag One Mid Rate Charger User Guide APAC Chassis Opener Crab Eye Nut Opener Test Box RF Adapter Battery Eliminator Programming Cable Cloning Cable Antenna Ground Plate T Head Ceramic Tuning Tool Flat Ceramic Tuning Tool 0 9mm Flat Ceramic Tuning Tool 1 8mm 1 O VHF Band 1 Information 136 150 MHz Section 6 MODEL CHART AND TEST SPECIFICATION NOTE For specific models and optio
8. PC board see Figure 2 12 Speaker Connector Figure 2 12 10 Place the diecast into the front housing see Figure 2 13 Figure 2 13 11 Snap the front housing cover firmly into place on the rear diecast 12 Attach the battery 13 Attach the On Off Volume Knob Channel Knob and Antenna 2 12 Mechanical View and Parts List 8 0 Mechanical View and Parts List 8 1 Exploded View and Parts List Figure 2 14 Exploded View Table 2 1 Parts List Fee Panno Parone ay PMDN4001 R Front Housing BE BG wre oo 3 Paonaoca wagon By moroa Namepto 1 Da Prone emanate Mechanical View and Parts List Table 2 1 Parts List 8 PMDN4007 R PTT Rubber ere a PMDN4010 R PTT Bezel KE PMDN4011 R Speaker amp Cable non EPP PMDN4067 R Speaker amp Cable EPP PMDN4012 R Speaker Bracket Speaker Bracket Screw PMDN4013 R Speaker Poron Pad PMDN4046 R Speaker Felt PMDN4014 R Volume Knob Volume Knob D Clip D 6 0 PMDN4015 R Channel Knob Channel Knob D Clip D 3 5 PMDN4016 R PMDN4017 R Volume Potentiometer Crab Eye Knob Nut Channel Potentiometer Crab Eye Knob Nut
9. damage tissues and genetic material Experts in science engineering medicine health and industry work with organizations to develop standards for safe exposure to RF energy These standards provide recommended levels of RF exposure for both workers and the general public These recommended RF exposure levels include substantial margins of protection All Motorola two way radios are designed manufactured and tested to ensure they meet government established RF exposure levels In addition manufacturers also recommend specific operating instructions to users of two way radios These instructions are important because they inform users about RF energy exposure and provide simple procedures on how to control it Please refer to the following websites for more information on what RF energy exposure is and how to control your exposure to assure compliance with established RF exposure limits http www fcc gov oet rfsafety rf faqs html http www osha gov SLT C radiofrequencyradiation index html Federal Communication Commission FCC Regulations The FCC rules require manufacturers to comply with the FCC RF energy exposure limits for portable two way radios before they can be marketed in the U S When two way radios are used as a consequence of employment the FCC requires users to be fully aware of and able to control their exposure to meet occupational requirements IV Exposure awareness can be facilitated by the use of a product label di
10. sorte pierces AA AAO 2 1 2 2 Gleann Procedure Soara NGA NANANA GANAN NAA 2 1 3 0 Safe Handling of CMOS and LDMOS Devices aa 2 2 4 0 Repair Procedures and Techniques General X Xa 2 3 5 0 Disassembling and Reassembling the Radio General 2 4 6 0 Radio Disassembly Detailed aa 2 5 6 1 Front Cover from Chassis Disassembly a 2 5 0 2 PC BoardiDISASSEMDN a RA AA ct ab BANANA 2 8 7 0 Radio Reassembly Detailed a 2 8 Tal CG Board INC ASSEIMOLY 2GS GANANG ANO NN NANAMAN AL ANG ANG AAAA 2 8 7 2 Chassis and Front Cover Reassembly ccccccceccceecceeeeeeeeseeeseeeeeeeseeeeaeeees 2 9 8 0 Mechanical View and Parts List aa 2 12 8 1 Exploded View and Parts List aa 2 12 GO SOIVICS FIGS asha KA GAGA pais Ga ADAN AA NAA AA 2 16 100 TeS TEQUPME M carei A 2 17 11 0 Programming Cable PMDN4043 R a 2 17 12 0 Cloning Cable PMDN4060 R aa 2 18 130 TeSt BOXAPIVIDING 04 0 R capp A EEEE 2 18 Section 3 RADIO TUNING 10 TPOGUGCTION nA EA SERER 3 1 2 0 Hardware Tuning Setup and Procedure 2 Xa 3 2 2t TUNING a a cuesvspcestutsGastusscsseiooiniee tds E EEEE E 3 2 2 2 Preparation Before Tuning refer to Figure 3 1 ccccceccceeeceeeeceeeaeeeeeeeaes 3 2 2 3 Transmitter TUNNO ABANGA
11. 7 5 Then adjust R216 counterclockwise at the point where the Audio Frequency signal appears 2 4 3 PLL Synthesizer Tuning Rx PLL Frequency Tuning 1 Set the radio to the appropriate tuning frequency refer Table 3 1 2 Detect output voltage at test point TP1 refer to Figure 3 3 3 Using the ceramic tool adjust C710 to tune the voltage to 5 0V 0 1V refer to Figure 3 5 R425 R426 C722 NA C710 ee Mal Fi700 O Mery R215 5 A A Sad GP ka TT AN aaa aang Ha pes Ow ee it LAT a ran APA ee Figure 3 5 Bottom Side of PCB Tx PLL Frequency Tuning 1 Set the radio to the appropriate tuning frequency refer Table 3 1 2 Detect output voltage at test point TP1 3 Using the ceramic tool adjust C722 to tune the voltage below 5 0V 0 1V refer to Figure 3 5 3 8 Notes Introduction 4 1 Section 4 RADIO PROGRAMMING 1 0 2 0 2 1 2 2 2 3 2 4 2 5 2 5 1 Introduction The radios can be programmed using the Customer Programming Software CPS Programming Your Radio Overview of the Programming Process To prepare properly programmed radios for your customers you should 1 program your radio with all the necessary parameters as required by your customers and then 2 clone these parameters over to all your customer s radios Cloning Radio Parameters to User Radios Cloning duplicates the contents of Radio 1 master radio into Radio 2 slave radi
12. 75 S band PLL Synthesizer 424 975 UHF 403 425 MHz Modulation Balance 424 975 N band Sub Tone Modulation 403 025 N band Maximum Modulation 403 025 N band PLL Synthesizer 469 975 UHF 450 470 MHz Modulation Balance 469 975 N band Sub Tone Modulation 450 025 N band Maximum Modulation 450 025 N band 2 2 Preparation Before Tuning refer to Figure 3 1 1 Set Power Supply to 7 5V and then connect to the radio 2 Connect the connector and ground plate to the radio antenna port Hardware Tuning Setup and Procedure 3 3 3 Connect the radio to the test equipment Ground Contact Finger TEST BOX Antenna Port Acc 8 ohm CL 24 ohm BNC BNC TOQ Figure 3 1 Radio Tuning Setup NOTE On the Test Box select 8 ohm resistance when using with PMUD2085A_ PMUE2384A For all other kits please select 24 ohm resistance NOTE The radio may need to be disassembled to the PC board level to access certain tuning ports For disassembly refer to Radio Disassembly Detailed on page 2 5 2 3 Transmitter Tuning 2 3 1 High Power 1 Connect the radio to power meter 2 Set the radio to the appropriate tuning frequency refer to Table 3 1 3 Key up the radio 3 4 Hardware Tuning Setup and Procedure 4 Using the ceramic tool adjust R425 to tune high power refer to Figure 3 2 R216 R215 Figure 3 2 Tuning Ports 2 3 2 Low Power 1 Connect the radio to power meter Set the radio to the appr
13. N ANAN 3 3 Pa a Ale NA LALA AA APA 3 6 section 4 RADIO PROGRAMMING 1 0 2 0 3 0 4 0 aikee Pla NON AA AA AP 4 1 Programming Your FRACIO aT ance i NAA AA 4 1 2 1 Overview of the Programming Process aa 4 1 2 2 Cloning Radio Parameters to User Radios X Xa 4 1 2 3 Parameters which are cloned 177 7 777727X 4 1 2 4 Parameters which are not cloned 1 7 7 7 7 722 an 4 1 2 5 WO CIOS is ACO mamasa ENE eee 4 1 2O Eror Condon S eenaa a ENE 4 2 CPSF AMMING eae 4 2 31 TO Read Radio Data toa PO eers a a 4 3 3 2 TO Wnte Data to a Radi seseina a a TRE 4 3 rc 6116 6 AA 4 3 Section 5 ACCESSORIES 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 PATE TIN NA 5 1 Cay AGEE5SO NE SANA AGAM ANAKAN GAGANA NAA NG A sageedlaraiacteratn ans 5 1 CAN CASES AA AA AA ANA RA AA 5 1 Charger go a A AA GA NAGANA maa en 5 1 Balanga AA AA ANNA AO NAG 5 1 PRUGIOUANC COS SONS Sincere sarees cra ea aucece ream erase orrn nPE DAREA REEDE E DERRE EE EREE nErenn ieee 5 2 PUDIIG AUlOMS a RAD TANA Matec haa ie at eee oe atte al E DON erst 5 2 SENICE KIS ceeteta rete nese ee ae tsctinctaeebt E AE ANAAPA A 5 2 section 6 MODEL CHART AND TEST SPECIFICATION 1 0 VHF Band 1 Information 136 150 MHZ Uu 6 1 2O EGG AG ANA AA 6 2 3 0 VHF Band 2 Information 150 174 MHZ Uu 6 3 4 O SPCCIICATIONS ssdavaineianswiciciwsiceenaphiaehnaiediniasmnunlahiantionnnieiiebieabembapraaluniensinied
14. Scan and Landed Scan This mode is initiated when the programmable SCAN button is pressed Serial Number Each radio has its own unique serial number This information is stored in the radio s codeplug Software Computer programs procedures rules documentation and data pertaining to the operation of a system Squelch Muting of audio circuits when received signal levels fall below a pre determined value Tone Private Line Transmitted when the receiving radio is to only receive calls from radios with TPL specific TPL codes this creates communications groups while operating in Conventional Dispatch mode TPL allows for more use and privacy on a fre quency TPL is transmitted at a sub audible not able to be heard frequency Also known as CTCSS 2007 by Motorola Inc All rights reserved Mag One by Motorola is registered in the U S Patent and Trademark Office All other product or service names are the property of their respective owners Motorola Inc 8000 West Sunrise Boulevard Plantation FL 33322 U S A March 2007
15. Talk PTT button To receive calls release the PTT button Transmitting 50 of the time or less is important because this radio generates measurable RF energy exposure only when transmitting in terms of measuring for standards compliance e Hold the radio in a vertical position in front of the face with the microphone and other parts of the radio including the antenna at least one inch 2 5 centimeters away from the nose or lips e Antenna should be kept away from the eye Keeping the radio at a proper distance is important since RF exposures decrease with increasing distance from the antenna e When worn on the body always place the radio in a Motorola approved clip holder holster case or body harness for this product Using approved body worn accessories is important because the use of non Motorola approved accessories may result in exposure levels which exceed the FCC occupational controlled environment RF exposure limits e If you are not using a body worn accessory and are not using the radio in the intended use posi tion in front of the face ensure the antenna and the radio are kept at least one inch 2 5 centime ters from the body when transmitting Keeping the radio at a proper distance is important because RF exposures decrease with increasing distance from the antenna Approved Accessories e Use only Motorola approved supplied or replacement antennas batteries and accessories Use of Non Motorola approved antennas
16. act Us feature within Motorola Online at https businessonline motorola com Technical support is available to assist the dealer distributor in resolving any malfunction which may be encountered Initial contact should be by telephone wherever possible When contacting Motorola Technical Support be prepared to provide the product model number and the unit s serial number Further Assistance From Motorola You can also contact the Customer Help Desk through the following web address http www motorola com governmentandenterprise contactus NOTE Only Motorola Service Centers or Approved Motorola Service Dealers can perform these functions Any tampering by non authorized Motorola Service Centers voids the warranty of your radio To find out more about Motorola and its approved Service Centers please visit http www motorola com governmentandenterprise public functions home home aspx Radio Model Information 1 3 3 0 Radio Model Information The model number and serial number are located on a label attached to the back of your radio You can determine the RF output power frequency band protocols and physical packages The example below shows one portable radio model number and its specific characteristics Table 1 1 Radio Model Number Example LAH84JDC8AA4 PG Model Power Physical Channel Feature of Freq Band Protocol Unit Series Level Packages Spacing Level G 8 AA 136 na MHz 16 Channel 12 5 25K Conventional Ri Black
17. ast 2 Tighten the screws and the nuts on the two knobs 3 Replace the audio jack seal Radio Reassembly Detailed 2 9 7 2 Chassis and Front Cover Reassembly NOTE Proceed to perform steps 1 2 3 and 4 only if there is a need to replace the speaker speaker bracket or speaker felt 1 Place the speaker felt onto the grille area see Figure 2 8 2 Place the speaker on top of the felt Figure 2 8 Stick the speaker poron pad onto the back of speaker magnet 4 Place the speaker bracket and screw the bracket to the housing NOTE Proceed to perform steps 5 6 7 and 8 only if there is a need to replace the latch 5 Slot the battery latch shaft into the latch see Figure 2 9 Figure 2 9 6 Place the latch onto the housing with the shaft protruding on the right side of the latch see Figure 2 10 2 10 Radio Reassembly Detailed Figure 2 10 7 With the battery latch placed on the housing push the shaft in the housing slot to the left see Figure 2 11 Figure 2 11 8 Place the small latch pad onto the right slot space see Figure 2 11 Radio Reassembly Detailed 2 11 9 Connect the internal speaker connector to the
18. batteries and accessories may exceed the FCC IEEE and ICNIRP RF exposure guidelines e Fora list of Motorola approved accessories visit the following website which lists approved accessories for your radio model http www motorola com governmentandenterprise Additional Information For additional information on exposure requirements or other training information visit http www motorola com rfhealth Electromagnetic Interference Compatibility NOTE Nearly every electronic device is susceptible to electromagnetic interference EMI if inadequately shielded designed or otherwise configured for electromagnetic compatibility Facilities To avoid electromagnetic interference and or compatibility conflicts turn off your radio in any facility where posted notices instruct you to do so Hospitals or health care facilities may be using equipment that is sensitive to external RF energy Aircraft When instructed to do so turn off your radio when on board an aircraft Any use of a radio must be in accordance with applicable regulations per airline crew instructions Medical Devices Pacemakers The Advanced Medical Technology Association AdvaMed recommends that a minimum separation of 6 inches 15 centimeters be maintained between a handheld wireless radio and a pacemaker These recommendations are consistent with those of the U S Food and Drug Administration Vi Persons with pacemakers should e ALWAYS keep the radio mo
19. be received by all radios listening on that frequency G 1 Channel A single path separated by frequency or time divisions used for transmitting and or receiving voice and or data Codeplug A solid state chip inside a radio where the radio s personality data is stored CPS Acronym for Customer Programming Software Licensed Motorola software used to program two way radios with a unique set of features Model Number Priority Scan a The location of the center of a channel of operation in the radio spectrum Measured in Megahertz MHz b A computer speed Measured in Megahertz MHz The model number identifies the type of radio This information is stored in the radio s codeplug For Normal Scan the radio assigns equal priority to all members in the Scan List selected for the current channel When the radio is scanning a Scan List Active Scan all scan list members including the Home Channel will be allo cated equal time to be scanned For example if the Home Channel is H1 and the Scan List Members are Nn then the scanning sequence is N1 N2 N3 H1 N1 N2 etc Phase Locked Loop a circuit in which an oscillator is kept in phase with a ref erence usually after passing through a frequency divider For Priority Scan the radio assigns the highest priority to the channel defined in the CPS as Priority Channel When the radio is scanning a Scan List Active Scan 50 of the scans are targeted at the Prior
20. been approved as intrinsically safe product in a hazardous atmosphere if it has been physically damaged for example cracked housing An explosion or fire Caution may result Do not replace or charge batteries in a hazardous atmosphere Contact sparking may occur while installing or removing batteries and cause an explosion or fire Warnings for Radios Approved as Intrinsically Safe Radios must ship from the Motorola manufacturing facility with the hazardous atmosphere capability and the intrinsic safety approval labelling FM UL CSA CENELEC Radios will not be upgraded to this capability and labeled once they have been shipped to the field Vill A modification changes the unit s hardware from its original design configuration Modifications can only be made by the original product manufacturer e Do not replace or change accessories in a hazardous atmosphere Contact sparking may occur while installing or removing accessories and cause an explosion or fire e Turn the radio off before removing or installing a battery or accessory e Do not disassemble an intrinsically safe product in any way that exposes the internal RNING circuits of the unit Repair Failure to use an intrinsically safe approved battery or Approved accessories specifically approved for the radio unit may result in the dangerously unsafe condition of an unapproved radio combination being used in a hazardous location e Unauthorized or incorrect modi
21. dulation between 2 4 0 02KHz for narrow band or under 5KHz for wide band refer to Figure 3 3 2 3 6 Subtone Modulation 1 Set the radio to the appropriate tuning frequency refer to table3 1 2 On the test equipment set the following configuration Audio bandwidth 0 25Hz to 15 000Hz De emphasis Off FM Peak negative Program radio subtone to 67Hz CTCSS Key up the radio Table 3 2 Subtone Modulation Configurations Subtone Level 0 42 0 02kHz 0 96 0 02kHz 5 Using the ceramic tool adjust R172 to tune subtone modulation to the configurations in Table 3 2 2 4 Receiver Tuning 2 4 1 Wide Band Sinad Tuning Set the radio to the appropriate tuning frequency refer to Table 3 1 Set RF Signal Generator level to 47dBm at 1 kHz tone 60 of the deviation Find the SINAD level 7 of the radio to decrease RF Signal Generator level Using the ceramic tool adjust R215 clockwise to off the audio output CU Pa aS eS Then adjust R215 counterclockwise at the point where the Audio Frequency signal appears refer to Figure 3 2 2 4 2 Narrow Band Sinad Tuning 1 Set the radio to the appropriate tuning frequency refer to Table 3 1 2 Set RF Signal Generator level to 47dBm at 1 KHz tone 60 of the deviation 3 Find the SINAD level 7 of the radio to decrease RF Signal Generator level 4 Using the ceramic tool adjust R216 clockwise to off the audio output refer to Figure 3 2 Hardware Tuning Setup and Procedure 3
22. e 6 4 5 0 UHF Band 1 Information 403 425MHZ aaa 6 5 6 0 SSID CCI GAUONS a AA AGDANA NA Ganhsahauaaiaaegunuiaaalataenoudsnenuateinmiasateaerteuae 6 6 7 0 UHF Band 2 Information 450 470MHZ 0 aa 6 7 90 SDCCHICALONS mma encased AA AA AA 6 8 9 0 UHF Band 4 Information 490 512 MHZ u a 6 9 OO SIDS Cl NONA a AA ANA 6 10 OSS AO a TON Serora E cen eees G 1 Scope of Manual 1 1 Section 1 INTRODUCTION 1 0 2 0 2 1 Scope of Manual This manual is intended for use by service technicians familiar with similar types of equipment It contains service information required for the equipment described and is current as of the printing date Changes which occur after the printing date may be incorporated by a complete Manual revision or alternatively as additions NOTE Before operating or testing these units please read the Safety Information Section in the front of this manual Warranty and Service Support Motorola offers long term support for its products This support includes full exchange and or repair of the product during the warranty period and service repair or spare parts support out of warranty Any return for exchange or return for repair by an authorized Motorola Dealer must be accompanied by a Warranty Claim Form Warranty Claim Forms are obtained by contacting an Authorized Motorola Dealer Warranty Period and Return Instructions The terms and conditions of warranty are defined ful
23. e following precautions when working on this unit Store and transport all CMOS devices in conductive material so that all exposed leads are shorted together Do not insert CMOS devices into conventional plastic snow trays used for storage and transportation of other semiconductor devices e Ground the working surface of the service bench to protect the CMOS device We recommend using the Motorola Static Protection Assembly part number 0180386A82 which includes a wrist strap two ground cords a table mat and a floor mat e Wear a conductive wrist strap in series with a 100k resistor to ground Replacement wrist straps that connect to the bench top covering are Motorola part number RSX 4015 Do not wear nylon clothing while handling CMOS devices Do not insert or remove CMOS devices with power applied Check all power supplies used for testing CMOS devices to be certain that there are no voltage transients present When straightening CMOS pins provide ground straps for the apparatus used e When soldering use a grounded soldering iron If at all possible handle CMOS devices by the package and not by the leads Prior to touching the unit touch an electrical ground to remove any static charge that you may have accumulated The package and substrate may be electrically common If so the reaction of a discharge to the case would cause the same damage as touching the leads Repair Procedures and Techniques General
24. ed to inspect the interior electronic circuitry Cleaning Procedures The following procedures describe the recommended cleaning agents and the methods to be used when cleaning the external and internal surfaces of the radio External surfaces include the front cover housing assembly and battery case These surfaces should be cleaned whenever a periodic visual inspection reveals the presence of smudges grease and or grime NOTE Internal surfaces should be cleaned only when the radio is disassembled for service or repair The only recommended agent for cleaning the external radio surfaces is a 0 5 solution of a mild dishwashing detergent in water The only factory recommended liquid for cleaning the printed circuit boards and their components is isopropyl alcohol 70 by volume CAUTION The effects of certain chemicals and their vapors can have harmful results on certain plastics Avoid using aerosol sprays tuner cleaners and other chemicals Cleaning External Plastic Surfaces Apply the 0 5 detergent water solution sparingly with a stiff non metallic short bristled brush to work all loose dirt away from the radio Use a soft absorbent lintless cloth or tissue to remove the solution and dry the radio Make sure that no water remains entrapped near the connectors cracks or crevices 2 2 3 0 Caution Safe Handling of CMOS and LDMOS Devices Cleaning Internal Circuit Boards and Components Isopropyl alcohol 70 ma
25. elt faster and require less heat to be applied to the circuit To replace a component on a flexible circuit 1 Grasp with seizers hemostats the edge of the flexible circuit near the part to be removed 2 Pull gently 3 Apply the tip of the soldering iron to the component connections while pulling with the seizers NOTE Do not attempt to puddle out components Prolonged application of heat may damage the flexible circuit Chip Components Use either the RLN 4062 Hot Air Repair Station or the Motorola 0180381B45 Repair Station for chip component replacement When using the 0180381B45 Repair Station select the TJ 65 mini thermojet hand piece On either unit adjust the temperature control to 700 degrees F 370 degrees C and adjust the airflow to a minimum setting Airflow can vary due to component density To remove a chip component select a hot air hand piece and position the nozzle of the hand piece approximately 1 8 above the component to be removed Begin applying the hot air Once the solder reflows remove the component using a pair of tweezers Using solder wick and a soldering iron or a power desoldering station remove the excess solder from the pads 2 4 5 0 Disassembling and Reassembling the Radio General To replace a chip component using a soldering iron select the appropriate micro tipped soldering iron and apply fresh solder to one of the solder pads Using a pair of tweezers position the new chip compone
26. fication of the intrinsically safe approved Product will negate the approval rating of the product e Incorrect repair or relabeling of any intrinsically safe Agency approved radio could adversely affect the Approval rating of the unit e Use of a radio that is not intrinsically safe in a hazardous atmosphere could result in serious injury or death REPAIRS FOR MOTOROLA PRODUCTS WITH INTRINSICALLY SAFE APPROVAL ARE THE RESPONSIBILITY OF THE USER e Repairs to a Motorola FM approved radio product should only be done at a location that has been FM audited under the FM 3605 repairs and service standard WARNING e Contact Motorola for assistance regarding repairs and service of Motorola intrinsically safe equipment A repair constitutes something done internally to the unit that would bring it back to its original condition Items not considered as repairs are those in which an action is performed on a unit which does not require the outer casing of the unit to be opened in a manner that exposes the internal electrical circuits of the unit Do Not Substitute Options or Accessories The Motorola communications equipment certified as intrinsically safe by the approving agency FM UL CSA CENELEC is tested as a complete system which consists of the listed agency Approved portable Approved battery and Approved accessories or options or both This Approved portable and battery combination must be strictly observed There must be no subst
27. g One Mid Rate Transformer 230V EU 2 pin x PMLNa6g5a magOne Mid Rate ChargerBase _ _ X Pminssssa magOne Mid Rate ChargerBase x 2515942H01 Mag One Mid Rate Transformer 240V UK 3 pin ERES mre aie Ci a i 6 10 Specifications 10 0 Specifications Transmitter General ee ee eee Freq Stability 0 00025 490 912 MHz 30 C to 60 C Channel Capacity Spurs Harmonics 27 dBm Dimensions with 107mm x 58mm x 37mm from 6 dB oct Pre Standard High Emphasis 300 to Capacity NiMH sell ars Battery Audio Distortion Weight with 1000 Hz 60 Standard High Rated Max Dev a 40dB Battery Receiver Sealing Passes rain testing per atone oe Conducted 57 dBm Emission Audio Output lt 5 Distortion All specifications are subject to change without notice Humidity Meets MIL STD 810C D E and F Dust Meets MIL STD 810C D E and F GLOSSARY OF TERMS If BCLO is activated the radio will check for channel activity before transmit ting If activity is detected transmission is prohibited For carrier squelch mode radio will not transmit if it is receiving carrier For coded squelch mode it will not transmit if it is receiving carrier with different PL DPL code Busy Channel Lockout BCLO Carrier An electromagnetic signal that is transmitted on a selected frequency for the purpose of carrying voice or data transmissions along with it Carrier can then
28. gure 2 16 Cloning Cable Schematic 13 0 Test Box PMDN4040 R 80hm 1Mohm 100uF AUDIO 1 1Mohm AUDIO 1 80hm or 240hm TX AUDIO 2 2Kohm Figure 2 17 Test Box Schematic Section 3 RADIO TUNING 1 0 Introduction 3 1 This chapter provides an overview of the hardware tuning for this Mag One Series radio There is no software tuning required In order to perform the manual tuning procedures the radio needs to be disassembled to the PC Board Following are the parameters that can be tuned 1 Transmitter Tuning a b High Power Tuning Low Power Tuning Frequency Tuning Modulation Balancing Maximum Modulation Subtone Modulation 2 Receiver Tuning a b Wide Band Sinad Tuning Narrow Band Sinad Tuning 3 PLL Synthesizer Tuning a b Rx PLL Frequency Tuning Tx PLL Frequency Tuning For a list of Service Aids required refer to Table 2 2 on page 2 16Parts ListParts List 3 2 Hardware Tuning Setup and Procedure 2 0 Hardware Tuning Setup and Procedure 2 1 Tuning Frequency Table 3 1 Frequencies Used for Tuning Tuning Parameter Frequency MHz PLL Synthesizer 149 975 VHF 136 150 MHz Modulation Balance 136 025 N band Sub Tone Modulation 149 975 S band Maximum Modulation 149 975 S band PLL Synthesizer 173 975 Transmitter 150 025 VHF 150 174 MHz Modulation Balance 150 025 N band Sub Tone Modulation 173 975 S band Maximum Modulation 173 9
29. ic To tune the variable resistor for audio and sub audio Tuning Tool modulation adjustment tuning points accessible via battery chassis area PMDN4026 R Flat Ceramic Tuning To tune the variable resistor for audio and sub audio Tool 1 8mm modulation adjustment requires disassembly of PCB from chassis to get access to tuning point PMDN4053 R Flat Ceramic Tuning Tool 0 9mm Phillips Head To remove M2 and M2 6 Phillips screws Screwdriver paaa Flat Head Screwdriver To remove speaker from speaker felt Tweezers To remove smaller components i e latch pad and speaker connector TT907A National Repairing Leadless Guide on how to successfully remove and replace Service Technical Component surface mount devices Guide Assemblies Test Equipment 2 17 10 0 Test Equipment Table 2 3 lists test equipment required to service the Mag One by Motorola Radios and other two way radios Table 2 3 Recommended Test Equipment Motorola o NN Description Characteristics R2600 Communication Frequency deviation meter and signal Analyzer generator for wide range troubleshooting and alignment R1038 Handheld Multimeter AC DC Voltage and current measure ments 1339A 220 RF Millivolt Meter 100mv to 3VRF RF Level Measurements 220V 100kHz to 1 2GHz 11 0 Programming Cable PMDN4043_R IC3 TK11250MTR D1 KDS184 3 5 ST PLUG Figure 2 15 Programming Cable Schematic 2 18 12 0 Cloning Cable PMDN4060 RNotes Fi
30. ions with Standard High Capacity NiMH Battery Weight with Standard High Capacity NiMH Battery Shock and Vibration 107mm x 58mm x 37mm Passes rain testing per IPX4 EN60529 1991 Meets MIL STD 810C D E and F Meets MIL STD 810C D E and F Humidity Dust Meets MIL STD 810C D E and F Specifications Transmitter O O OE Channel Spacing 12 5 25 kHz Freq Stability 0 00025 30 C to 60 C Spurs Harmonics 27 dBm Audio Response 1 3 dB from 6 dB oct Pre Emphasis 300 to 3000Hz Audio Distortion 1000 Hz 60 Rated Max Dev 40dB Receiver 40 dB Audio Distortion Conducted 57 dBm Emission Audio Output lt 5 Distortion All specifications are subject to change without notice UHF Band 4 Information 490 512 MHz O 9 0 UHF Band 4 Information 490 512 MHz A8 490 512 MHz UHF Model Description LAH84TCC8AA4AN A8 490 512 MHz 4W 12 5 25K 16CH Option STDCHG0027AE Standard Mid Rate Charger 120V US Plug 60Hz Option Q665AG Mid Rate Charger 230V EURO Plug 50Hz Option Q312BD Mid Rate Charger 240V UK Plug 50Hz Option Q91AB fem LX PMUE2771AAL A8 490 512 MHz 4W 12 5 25K 16CH X PMNN40714 NiMH Battery o X_ PMLN4691A AB 490 512 MHz 4W 12 5 25K 16CH X X X X x PMLN4691A TG pH X Hi __ 2515945H01__ Mag One Mid Rate Transformer 110V US 2 pin x PMLN4685A___ Mag One Mid Rate ChargerBase _ _ x 2515943H01 Ma
31. itution of items even if the substitute has been previously Approved with a different Motorola communications equipment unit Approved configurations are listed by the Approving Agency FM UL CSA CENELEC The intrinsically safe Approval label affixed to radio refers to the intrinsically safe classification of that radio product and the approved batteries that can be used with that system The manual PN referenced on the intrinsically safe approval label identifies the approved Accessories and or options that can be used with that portable radio unit Using a non Motorola intrinsically safe battery and or accessory with the Motorola approved radio unit will void the intrinsically safe approval of that radio unit Table of Contents DOCUMENCHISTO AAP PE MA NAA AA SAISlY INGATAN NAA NANGGAD AA jii Section 1 INTRODUCTION TO SCODE OMINO A eran AA 1 1 2 0 Warranty and SErviCe SUD DOM saneren AA ANA AA 1 1 2 1 Warranty Period and Return Instructions aa 1 1 2 2 Aer Waranty PETO aeda AA AA ANAN a AA 1 2 23 PIECO PANGA anO 1 2 2 4 IECNNICalSUPPON maa ANGARA NAA AA 1 2 2 5 Further Assistance From Motorola 2 2 2XXQXX aa 1 2 3 0 Radia Model IhtormaloN aaa ATA ARNAN RANG 1 3 BOs lo o a AA 1 4 Section 2 MAINTENANCE O INTOQUCUON aaah ADAN AA ANA AA AA 2 1 2 0 Preventive Maintenance cccccceccecesecceeceeceeeseeceeceeeceeceseseeetaesaeeaeeseeseeseeeeees 2 1 Aap MS OS CHO rane a
32. ity Channel For example if the Priority Channel is P1 and the non priority Scan List Members are Nn then the scanning sequence is P1 N1 P1 N2 P1 N3 P1 N4 P1 N5 etc The transfer of CPS information from the computer s temporary memory RAM to the radio Push To Talk the switch located on the left side of the radio which when pressed causes the radio to transmit RESET Reset line an input to the microcontroller that restarts execution Reverse Burst Turn Off Code Causes a Tone Private Line TPL or Digital Private Line DPL code to be transmitted at the end of a transmission once PTT is released and while op erating on the current channel This sub audible tone causes the receiving ra dio to mute its speaker before loss of a carrier is detected Muting the speaker eliminates unwanted noise squelch tail during loss of carrier detection G 2 Scan List The Scan List determines which channels the radio scans when operating in the Scan Mode on the current channel Scan List Member The Scan List allows you to select the grouping of channels that make up the current Scan List Member channels This grouping of Scan List Member chan nels can then be scanned for transmission activity one at a time when the ra dio is in Scan Mode A Scan List can have a maximum of 16 Scan List Members Scan List Member scanning priority is definable Scan Mode When the radio is in one of the two Scan States Active
33. ly in the Motorola Dealer or Distributor or Reseller contract These conditions may change from time to time and the following notes are for guidance purposes only In instances where the product is covered under a return for replacement or return for repair warranty a check of the product should be performed prior to shipping the unit back to Motorola This is to ensure that the product has been correctly programmed or has not been subjected to damage outside the terms of the warranty NOTE For service technicians in the Latin America Countries Region For any warranty claims in the Latin America Countries region please open a case using the Contact Us feature within Motorola Online at https ousinessonline motorola com Prior to shipping any radio back to the appropriate Motorola warranty depot please contact Customer Resources Please see page 1 2 All returns must be accompanied by a Warranty Claim Form available from your Customer Services representative Products should be shipped back in the original packaging or correctly packaged to ensure no damage occurs in transit 1 2 2 2 2 3 2 4 2 5 Warranty and Service Support After Warranty Period NOTE For service technicians in the Latin America Countries Region After Warranty Period claims in the Latin America Countries region are handled through the Motorola Authorized Service Provider SAM Network To find the nearest SAM please go to Motorola Resource Cente
34. n result Caution Batteries All batteries can cause property damage and or bodily injury such as burns if a conductive material such as jewelry keys or beaded chains touches exposed terminals The conductive material may complete an electrical circuit short circuit and become quite hot Exercise care in handling any charged battery particularly when placing it inside a pocket purse or other container with metal objects Intrinsically Safe Radio Information The Intrinsically safe approval unit refers to a product that has been approved as intrinsically safe by an approval agency for example FM Approvals CSA UL or Cenelec and certifies that a particular product meets the Agency s applicable intrinsic safety standards for specific types of hazardous classified locations A portable radio that has been approved for intrinsic safety will have Approval label attached to the radio to identify the unit as being Approved for specified hazardous atmospheres This label specifies the hazardous Class Division Group along with the part number of the battery that must be used The intrinsically safe approval label will be located on the portable radio unit Operational Cautions for Intrinsic Safe Equipment e Do not operate radio communications equipment in a hazardous atmosphere unless it is a type especially qualified for example FM UL CSA or CENELEC approved An explosion or fire may result Do not operate a radio unit that has
35. ns configuration please refer to the Price Pages available on Motorola Online at https businessonline motorola com 1 0 VHF Band 1 Information 136 150 MHz A8 136 150 MHz VHF Model Description LAH84JDCBAA4AN Option STDCHG0027AE Option Q665AG Option Q312BD Option Q91AB Option H951FF Delete Standard Charger ltem Description X X X PMNN4071 NiMH Battery o _ 2515943H01__ Mag One Mid Rate Transformer 230V EU 2 pin ko ls ii U PMLN4685___ Mag One Mid Rate Charger Base _ _ _ X PMLN4685____ Mag One Mid Rate Charger Base _ X 2515942H01 _ Mag One Mid Rate Transformer 240V UK 3 pin 68P81095C98 Safety Leaflet Portable 2 Way Radios X Hi L aa ia a zt Ka bs baet Han bana Li x Cam MES mks i Aa 6 2 Specifications 2 0 Specifications Transmitter a a po AA 136 150MH Freq Stabilty 0 00025 requency Z 30 C to 60 C m Channel Capacity 6 Spurs Harmonics 26 dB Power Supply ly 7 5 Volts 20 ower Supply 5 ole LAYH Audio Response 1 3 dB Dimensions with 118mm x 56mm x 37mm from 6 dB oct Pre Standard High Emphasis 300 to Capacity NiMH 3000HZ Battery Audio Distortion lt 5 Weight with 350g 1000 Hz 60 Standard High Rated Max Dev Battery FM Noise 40dB Sealing Passes rain testing per Receiver IPX4 EN60529 1991 40 dB Shock and Meets MIL STD 810C D Vibration E and F Audio Distortion Conducted 57 dBm Emission A
36. nt area and the air bag inflates the radio may be propelled with great force and cause serious injury to occupants of the vehicle Potentially Explosive Atmospheres Explosive atmospheres refers to hazard classified locations that may contain hazardous gas vapors or dusts Turn off your radio prior to entering any area with a potentially explosive atmosphere unless it is a portable radio type especially qualified for use in such areas as Intrinsically Safe for example Factory Mutual CSA UL or CENELEC Do not remove install or charge batteries in such areas Sparks in a potentially explosive atmosphere can cause an explosion or fire resulting in bodily injury or even death The areas with potentially explosive atmospheres referred to above include fueling areas such as below decks on boats fuel or chemical transfer or storage facilities and areas where the air contains chemicals or particles such as grain dust or metal powders Areas with potentially explosive atmospheres are often but not always posted Blasting Caps And Blasting Areas To avoid possible interference with blasting operations turn off your radio when you are near electrical blasting caps in a blasting area or in areas posted Turn off two way radio Obey all signs and instructions vii Operational Cautions Antennas Do not use any portable radio that has a damaged antenna If a damaged antenna comes into contact with your skin a minor burn ca
37. nt in place while heating the fresh solder Once solder wicks onto the new component remove the heat from the solder Heat the remaining pad with the soldering iron and apply solder until it wicks to the component If necessary touch up the first side All solder joints should be smooth and shiny To replace a chip component using hot air select the hot air hand piece and reflow the solder on the solder pads to smooth it Apply a drop of solder paste flux to each pad using a pair of tweezers position the new component in place Position the hot air hand piece approximately 1 8 above the component and begin applying heat Once the solder wicks to the component remove the heat and inspect the repair All joints should be smooth and shiny Disassembling and Reassembling the Radio General For disassembly or reassembly of the radio it is important to pay particular attention to all the snaps and tabs and how parts align with each other The following tools are required for disassembling the radio Phillips screwdriver Flat head screwdriver Chassis Opener Crab Eye Nut Opener Tweezers If a unit requires more complete testing or service than is customarily performed at the basic level send this unit to a Motorola Authorized Service Center Radio Disassembly Detailed 2 5 6 0 Radio Disassembly Detailed 6 1 Front Cover from Chassis Disassembly 1 Turn off the radio 2 Unlatch the battery latch at the bottom of the radi
38. o Parameters which are cloned e Radio Configuration parameters Conventional Personality parameters Parameters which are not cloned Unit Serial Number Model Number To Clone a Radio Cloning duplicates the contents of your radio master radio into your customer s radio slave radio Tuning and alignment information are not affected by cloning Setting Up the Master Radio 1 Turn off the radio 2 Press and hold Programmable Button 1 the top programmable button and turn on the radio Keep pressing the Programmable Button 1 until beep is heard twice 3 Release Programmable Button 1 Notice that the LED changes to RED 4 2 2 5 2 2 5 3 2 6 3 0 CPS Programming Setting Up the Slave Radio 1 Turn off the radio 2 Press and hold Programmable Button 1 the top programmable button and turn on the radio Keep pressing Programmable Button 1 until the beep is heard three times 3 Release Programmable Button 1 Notice that the LED changes to GREEN Radio to Radio Cloning Procedures 1 Connect the cloning cable to both the Master and Slave radio Press and release Programmable Button 1 of the Slave radio Press and release Programmable Button 1 of the Master radio The LED for both radios show flashing orange during cloning Once cloning is completed an Out Chirp alert tone can be heard from both radios ok Ba GOIN Disconnect radios from the cloning cable They are now ready for operation E
39. o 3000Hz Audio Distortion 1000 Hz 60 Rated Max Dev 40dB Receiver 40 dB Audio Distortion Conducted 57 dBm Emission Audio Output lt 5 Distortion All specifications are subject to change without notice O UHF Band 2 Information 450 470MHz 7 0 UHF Band 2 Information 450 470MHz A8 450 470 MHz UHF Model Description LAH84RCC8AA4AN A8 450 470 MHz 4W 12 5 25K 16CH Option STDCHG0027AE Standard Mid Rate Charger 120V US Plug 60Hz Option Q665AG Mid Rate Charger 230V EURO Plug 50Hz Mid Rate Charger Base Only Argentina Option Q312BD Mid Rate Charger 240V UK Plug 50Hz Option Q91AB Option H951FF Delete Standard Charger tem PMUE2384AAL A8 450 470 MHz 4W 12 5 25K 16CH PMAE4020A UHF 450 470MHZ Antenna X PMNN4071A NiMH Battery X PMLN4691A X X X X PMLN4691A insta Mag One Mid Rate Charger Base m KN id HS id x Pmuna685a mag One Mid Rate Charger Base x f2515943H01 Mag One Mid Rate Transformer 230V EU 2 pin x PMLN4685a___ Mag One Mid Rate Charger Base _ _ x PMLN4685a magOne Mid Rate Charger Base x 2515942H01 mMag One Mid Rate Transformer 240V UK 3 pin PMLN4739_ A8 User Guide ENG SPAN POR and Charger manual 2515945H01 Mag One Mid Rate Transformer 110V US 2 pin 68P81095C98 Safety Leaflet Portable 2 Way Radios ERES mre aie Ci a i 6 8 8 0 Specifications General eH Dimens
40. o see Figure 2 1 Remove the battery by gently lifting the hilt of the battery nearest to the battery latch away from the housing Figure 2 1 Slide the battery downwards to remove the battery 4 Remove the antenna by unscrewing it see Figure 2 2 Pull the On Off Volume and Channel knobs out of their shafts using the Chassis Opener see Figure 2 2 Figure 2 2 2 6 Radio Disassembly Detailed Insert the Chassis Opener at the bottom of the radio between the chassis and housing see 6 Figure 2 2 Lift the chassis gently Be careful not to damage the housing or the O ring underneath Lift rear chassis away from the front cover Be careful not to damage the speaker wire under neath Speaker Wire Figure 2 3 Slide the rear chassis downwards and away from the front cover Remove the speaker connector which connects between the PC Board and the internal speaker on front cover see Figure 2 4 8 9 Speaker Connector Figure 2 4 NOTE Proceed to perform steps 10 11 and 12 only if there is a need to replace the latch 10 Remove the latch pad from right slot space With the battery latch on the housing push the shaft in the housing slot to the right see Fig ure 2 5 11 Radio Disassembly Detailed 2 7 12 Slide the battery latch shaft out from the latch
41. onal Standards Institute ANSI Institute of Electrical and Electronic Engineers IEEE C95 1 1992 e Institute of Electrical and Electronic Engineers IEEE C95 1 1999 Edition e International Commission on Non lonizing Radiation Protection ICNIRP 1998 e Ministry of Health Canada Safety Code 6 Limits of Human Exposure to Radiofrequency Elec tromagnetic Fields in the Frequency Range from 3 kHz to 300 GHz 1999 e Australian Communications Authority Radiocommunications Electromagnetic Radiation Human Exposure Standard 2003 e ANATEL ANNEX to Resolution No 303 of July 2 2002 Regulation of limitation of exposure to electrical magnetic and electromagnetic fields in the radio frequency range between 9 KHz and 300 GHz and Attachment to resolution 303 from July 2 2002 Additional Requirements for SMR Cellular and PCS Product Certification RF Exposure Compliance and Control Guidelines and Operating Instructions To control your exposure and ensure compliance with the occupational controlled environment exposure limits always adhere to the following procedures Guidelines e Do not remove the RF Exposure Label from the device e User awareness instructions should accompany device when transferred to other users e Do not use this device if the operational requirements described herein are not met Operating Instructions e Transmit no more than the rated duty factor of 50 of the time To transmit talk push the Push To
42. opriate tuning frequency refer to Table 3 1 Key up the radio oS P Using the ceramic tool adjust R426 to tune low power refer to Figure 3 2 2 3 3 Frequency Tuning 1 Set the radio to the appropriate tuning frequency refer to Table 3 1 2 Using the ceramic tool adjust FL701 to tune the frequency refer to Figure 3 2 2 3 4 Modulation Balancing 1 Set the radio to the appropriate tuning frequency refer to Table 3 1 2 On the test equipment set the following configurations Audio bandwidth 0 25Hz to 15 000Hz De emphasis Off FM Peak negative 3 Using the Audio Analyzer inject a 0 3kHZz tone to the radio through the test box 4 Key up the radio Hardware Tuning Setup and Procedure 3 5 Caution R159 TP4 R174 R172 Figure 3 3 Top Side of PCB Using the ceramic tool adjust R174 refer to Figure 3 3 to modulation balance as per Figure 3 4 Figure 3 4 Improperly tuned modulation balance can cause errors in Tx sub tone modulation 3 6 Hardware Tuning Setup and Procedure 2 3 5 Maximum Modulation 1 Set the radio to the appropriate tuning frequency refer to Table 3 1 2 On the test equipment set the following configurations Audio bandwidth 0 25Hz to 15 000Hz De emphasis Off FM Peak negative 3 Using the Audio Analyzer input a 1kHz tone 67Hz subtone 120mV to the radio through the test box 4 Key up the radio 5 Using the ceramic tool adjust R159 to tune maximum mo
43. or to February 2002 BEFORE USING THIS RADIO READ THE FOLLOWING INFORMATION WHICH CONTAINS IMPORTANT OPERATING INSTRUCTIONS FOR SAFE USAGE AND RF ENERGY AWARENESS AND CONTROL INFORMATION AND OPERATIONAL INSTRUCTIONS FOR COMPLIANCE WITH RF ENERGY EXPOSURE LIMITS IN APPLICABLE NATIONAL AND INTERNATIONAL STAN Caution DARDS ALSO READ THE OPERATIONAL INSTRUCTIONS FOR SAFE USAGE FOR RADIOS THAT HAVE BEEN APPROVED AS INTRINSICALLY SAFE READ THE INSTRUCTIONS AND INFORMATION ON INTRINSIC SAFETY ON PAGE vii RF Energy Exposure Awareness and Control Information and Operational Instructions for Occupational Use NOTICE This radio is intended for use in occupational controlled conditions where users have full knowledge of their exposure and can exercise control over their exposure to meet the occupational limits in FCC and International standards This radio device is NOT authorized for general population or consumer use This two way radio uses electromagnetic energy in the radio frequency RF spectrum to provide communications between two or more users over a distance It uses radio frequency RF energy or radio waves to send and receive calls RF energy is one form of electromagnetic energy Other forms include but are not limited to sunlight and x rays RF energy however should not be confused with these other forms of electromagnetic energy which when used improperly can cause biological damage Very high levels of x rays for example can
44. r in Motorola Online at https businessonline motorola com After the Warranty period Motorola continues to support its products in two ways 1 Motorola s Managed Technical Services MTS offers a repair service to both end users and dealers at competitive prices 2 MTS supplies individual parts and modules that can be purchased by dealers who are techni cally capable of performing fault analysis and repair Piece Parts NOTE For service technicians in the Latin America Countries Region All part orders should be directed to your local Parts Distributors Some replacement parts spare parts and or product information can be ordered directly If a complete Motorola part number is assigned to the part it is available from Motorola s Managed Technical Services MTS If no part number is assigned the part is not normally available from Motorola If the part number is appended with an asterisk the part is serviceable by Motorola Depot only If a parts list is not included this generally means that no user serviceable parts are available for that kit or assembly All orders for parts information should include the complete Motorola identification number All part orders should be directed to your local MTS office Please refer to your latest price pages Technical Support NOTE For service technicians in the Latin America Countries Region For Technical Support in the Latin America Countries Region please open a case using the Cont
45. re than 6 inches 15 centimeters from their pacemaker when the radio is turned ON e Not carry the radio in the breast pocket e Use the ear opposite the pacemaker to minimize the potential for interference e Turn the radio OFF immediately if there is any reason to suspect that interference is taking place Hearing Aids Some digital wireless radios may interfere with some hearing aids In the event of such interference you may want to consult your hearing aid manufacturer to discuss alternatives Other Medical Devices If you use any other personal medical device consult the manufacturer of your device to determine if it is adequately shielded from RF energy Your physician may be able to assist you in obtaining this information Use of communication devices while driving Always check the laws and regulations on the use of radios in the areas where you drive e Give full attention to driving and to the road e Use hands free operation if available e Pull off the road and park before making or answering a call if driving conditions or regulations so require Operational Warnings For vehicle with air bags j Refer to vehicle manufacturer s manual prior to installation of electronic equipment to avoid ff interference with air bag wiring Do not place a portable radio in the area over an air bag or in the air bag deployment area WARNING Air bags inflate with great force If a portable radio is placed in the air bag deployme
46. recting users to specific user awareness information Your Motorola two way radio has a RF exposure product label Also your Motorola user manual or separate safety booklet includes information and operating instructions required to control your RF exposure and to satisfy compliance requirements Compliance with RF Exposure Standards Your Motorola two way radio is designed and tested to comply with a number of national and International standards and guidelines listed below for human exposure to radio frequency electromagnetic energy This radio complies with the IEEE FCC and ICNIRP exposure limits for occupational controlled RF exposure environments at operating duty factors of up to 50 talk 50 listen and is authorized by the FCC for occupational use only In terms of measuring RF energy for compliance with these exposure guidelines your radio generates measurable RF energy only while it is transmitting during talking not when it is receiving listening or in standby mode NOTE The approved batteries supplied with this radio are rated for a 5 5 90 duty factor 5 talk 5 listen 90 standby even though this radio complies with FCC occupational exposure limits and may operate at duty factors of up to 50 talk Your Motorola two way radio complies with the following RF energy exposure standards and guidelines e United States Federal Communications Commission Code of Federal Regulations 47CFR part 2 sub part J e American Nati
47. rror Conditions An error may occur when cloning a radio When this happens the radio sounds a Faulty Condition Alert tone and shows a Flashing Orange LED momentarily NOTE The LED will illuminate in RED and the radio will keep transmitting if the cloning cable is still connected to the radio after cloning is completed Please disconnect the cloning cable from the radio CPS Programming The CPS is designed for use in the Windows 98 NT 2000 XP and above environment An Installation instruction manual is contained within each CPS kit Mag One Customer Programming Software CD RVN5079 Factory Reset 4 3 Refer to the diagram below for the programming setup La Programming Cable PMDN4043 R Figure 4 1 CPS Programming Setup 3 1 To Read Radio Data to a PC Turn off the radio Connect the programming cable to the radio Press and hold Programmable Button 1 top side button on the radio then turn on the radio ee O The radio beeps once Immediately release Programmable Button 1 The radio s LED illuminates in orange Click the Read button on the CPS The CPS shows a reading progress bar or p 3 2 To Write Data to a Radio 1 Turn off the radio 2 Connect the programming cable to the radio 3 Press and hold Programmable Button 1 top side button on radio then turn on the radio 4 The radio beeps once Immediately release Programmable Button 1 The radio s LED illuminates in orange 5 Click the Write bu
48. sis Tape for PMUD2085A PMUD2086A PMUD2087A PMUD2171A PMUE2384A PMUE2385A PMUE2386A _ PCB Chassis Tape for PMUD2085B PMUD2086B PMUD2087B PMUD2171B PMUD2088A PMUD2221A PCB Chassis Tape for PMUE2384B PMUE2385B PMUE2386B PMUE2387A PMUE2736A __ 52 PMDN4026_R PMDN4027 R PCB Screw boards must be used with PMDN4011_R and PMDN4024 R boards must be used with PMDN4067 R and PMDN4068 R 2 16 Service Aids 9 0 Service Aids Table 2 2 lists service aids recommended for working on the Mag One by Motorola Radios While all of these items are available from Motorola most are standard shop equipment items and any equivalent item capable of the same performance may be substituted for the item listed Table 2 2 Service Aids PMDN4038 R Chassis Opener To disassemble the radio PMDN4039 R Crab Eye Nut Opener To fasten or remove crab eye nut PIMDN4040 R Enables connection to the audio accessory jack PMDN4041 R RF Adapter Adapts radio antenna port to BNC cabling of test equipment PMDN4043 R Programming Test Connects radio to Computer Cable PMDN4060 R Cloning Cable Allows a radio to be duplicated from a master radio by transferring programmed data from the master radio to the other PMDN4042 R Battery Eliminator Interconnects radio to power supply red and black power cable included PMDN4054 R Antenna Ground Plate To improve grounding while conducting tuning and measurement PMDN4044 R T Head Ceram
49. tton on the CPS 6 The CPS shows writing progress bar 4 0 Factory Reset This feature allows the user to restore the radio to the factory default settings 1 Press and hold both the PTT and Programmable Button 2 the lower programmable button while turning on the radio 2 The radio emits the Good Key Chirp tone upon completion of the factory reset Notes Factory Reset Antennas 5 1 Section 5 ACCESSORIES 1 0 Antennas PMAD4050 R Mag One 136 150MHz Antenna PMAD4051 R Mag One 150 174MHz Antenna PMAE4019 R Mag One 403 425MHz Antenna PMAE4020 R Mag One 450 470MHz Antenna PMAE4028 R Mag One 490 512MHz Antenna 2 0 Carry Accessories PMLN4691_R Mag One Belt Clip PMLN4743 _ Mag One Spring Belt Clip 3 0 Carry Cases PMLN4741 soft Leather Carry Case PMLN4742 Hard Leather Carry Case 4 0 Chargers AZPMLN4685 R Mag One Mid rate Charger Base AZPMLN4686 R Mag One Mid rate Charger 110V 60Hz US 2 pin AZPMLN4687 R Mag One Mid rate Charger 240V 50Hz UK 3 pin AZPMLN4688 R Mag One Mid rate Charger 230V 50Hz EU 2 pin PMLN4689 R Mag One Mid rate Charger 220V 50Hz CN 2 pin PMLN4826 R Mag One Mid rate Transformer 110V US 2 pin PMLN4827 R Mag One Mid rate Transformer 240V UK 3 pin PMLN4828 R Mag One Mid rate Transformer 230V EU 2 pin PMLN4830 R Mag One Mid rate Transformer 220V CN 2 pin 5 0 Batteries PMNN4071 R Mag One NiMH Battery 1200mAH PMNN4071 RC Mag One NiMH
50. udio Output lt 5 Distortion Dust Meets MIL STD 810C D E and F Humidity Meets MIL STD 810C D E and F All specifications are subject to change without notice VHF Band 2 Information 150 174 MHz 6 3 3 0 VHF Band 2 Information 150 174 MHz LAH84KDC8AA4AN Option STDCHG0027AE Option Q665AG Option Q312BD Option Q91AB PMUD2085 AL Belt Clip S O PMLN4691_ Belt Clip fl PMLN4685 _ Mag One Mid Rate Charger Base i 2515945H01 Mag One Mid Rate Transformer 110V US 2 pin a PMLN4685 _ Mag One Mid Rate Charger Base Ha Mag One Mid Rate Charger Base __ i X PMLN4685____ Mag One Mid Rate Charger Base O X 2515942H01___ Mag One Mid Rate Transformer 240V UK 3 pin x ese Ee aera a Rite IX a a a a 6 4 Specifications 4 0 Specifications Transmitter anions a U O VHE Channel Spacing 12 525 kHz 450 174 MH Freq Stability 0 00025 et 30 C to 60 C m Channel Capacity 6 Spurs Harmonics 26 dB Power Supply Supply 7 5 Volts 209 DESSA SNS 2 AN SENS Bae Audio Response 1 3 dB Dimensions with 118mm x 56mm x 37mm from 6 dB oct Pre Standard High Emphasis 300 to Capacity NIMH 3000HZ Battery Audio Distortion lt 5 Weight with 350g 1000 Hz 60 Standard High Rated Max Dev Battery FM Noise 40dB Sealing Passes rain testing per Receiver IPX4 EN60529 1991 40 dB Shock and Meets MIL STD 810C D Vibration E and F Audio Distortion Conducted
51. y be applied with a stiff non metallic short bristled brush to dislodge embedded or caked materials located in hard to reach areas The brush stroke should direct the dislodged material out and away from the inside of the radio Make sure that controls or tunable components are not soaked with alcohol Do not use high pressure air to hasten the drying process since this could cause the liquid to collect in unwanted places After completing of the cleaning process use a soft absorbent lintless cloth to dry the area Do not brush or apply any isopropyl alcohol to the frame front cover or back cover NOTE Always use a fresh supply of alcohol and a clean container to prevent contamination by dissolved material from previous usage Safe Handling of CMOS and LDMOS Devices Complementary metal oxide semiconductor CMOS devices are used in this family of radios and are susceptible to damage by electrostatic or high voltage charges Damage can be latent resulting in failures occurring weeks or months later Therefore special precautions must be taken to prevent device damage during disassembly troubleshooting and repair Handling precautions are mandatory for CMOS circuits and are especially important in low humidity conditions DO NOT attempt to disassemble the radio without first referring to the following CAUTION statement CAUTION This radio contains static sensitive devices Do not open the radio unless you are properly grounded Take th

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