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9K Series Service Manual

1. ELECTRIFIED FUNCTIONS DEL FUNCTION CHASSIS ELECTRICALLY LOCKED FAIL SAFE Inside SJSI Sieg pue suonouny Functions and Parts Lists DEL function Refer to Figure 2 33 and the table below to find the part you need or to parts list convert the function of the lock Item 1 2 not shown 3 4 6 T not shown 8 9 10 11 12 13 not shown 14 not shown 15 Part no Oty Description B60207 A55685 C60206 B60217 B55518 B55504 B60470 B54172 460227 C60232 A60224 B60463 A60541 C55515 455687 A55725 D55571 D56003 A55505 1 N mM e e e e e e e e xg m Rm Switch plunger Inside hub assembly or Inside hub assembly for RQE Modified drive collar amp non keyed sleeve assembly or Lever return spring Thrust plate Wire protector cap Chassis cover ID label affixed to the chassis cover Solenoid Solenoid spring Chassis frame and retractor assembly Key release cam assembly Spring drive plate Keyed sleeve assembly or Keyed sleeve assembly Outside hub or Outside hub lost motion Chassis screw a For use with non interchangeable cores 2 44 9K Series Service Manual jenue 3213S sang y6 ji A ol DEU FUNCTION CHASSIS ELECTRICALLY UNLOCKED FAIL SAFE Figure 2 34 DEU function exploded diagram SJSI Seg pue suonouny Functions and Parts Lists DEU function parts list Item 1 B60207 2 A55685 not shown C60206 3 B60217 4 B55518 5 B55504 6 B60470 7 B54172 not
2. Figure 3 11 Inserting the button assembly into the sleeve 2 Insert a small screwdriver into the cutout in the sleeve and under the button assembly tab Bend the tab into the cutout as shown in Figure 3 12 Note Do not bend the tab so that it protrudes further than the diameter of the sleeve It could interfere with the lever function Sleeve Button assembly EN Figure 3 12 Bending the button assembly tab Button assembly tab 9K Series Service Manual 3 9 Service and Maintenance 3 Reinstall the following components m roses and rose liners page 3 5 or page 3 7 m levers page 3 3 Replacing the To remove the lever keeper spring lever keeper 1 Remove the following components spring m levers page 3 3 m roses and rose liners page 3 4 and page 3 6 m button assembly if present page 3 8 2 Usinga pair of needle nosed pliers reach into the sleeve and remove the lever keeper spring as shown in Figure 3 13 Lever keeper spring a Figure 3 13 Removing the lever keeper spring To reinstall the lever keeper spring 1 Position the lever keeper spring as shown in Figure 3 14 Figure 3 14 Positioning the lever keeper spring 3 10 9K Series Service Manual Service and Maintenance 2 Use a pair of needle nosed pliers to insert the lever keeper spring into the sleeve Using the pliers work the spring into position so that the spring is gripping the lever keeper See Figure 3 15 Not
3. 11 not shown 12 Part No Qty B55692 A55685 B55610 B55518 B55504 B54172 B54886 A55673 C55515 455687 455725 D55571 D56003 A55505 a Specify finish b For use with non interchangeable cores Figure 2 2 Inside N o e Fe ke Re Be RB kB LN KF KF eK Description Turn button assembly Inside hub and locking pin assembly Non keyed sleeve and driver assembly Lever return spring Thrust plate Chassis cover Retractor assembly with long catchplate Key release cam assembly Spring drive plate Keyed sleeve assembly or Keyed sleeve assembly Outside hub or Outside hub lost motion Chassis screw AB function exploded diagram 10 Outside SJSI Seq pue suonouny jenue 991Mas sang y6 EL Z C FUNCTION CHASSIS CORRIDOR LOCK ANSI F88 Item 1 not shown 2 not shown 3 N20 10 ww Am 10 not shown 11 not shown 12 a For use with non interchangeable cores Figure 2 3 Part No 455685 A56008 B55700 B56024 C55515 B55518 B55504 B54172 A54190 B54888 A55673 A55687 A55725 D55571 D56003 A55505 Qty Description 1 a OE OE OE UE N Inside Inside hub and locking pin assembly or Inside hub assembly lost motion Sleeve amp key release cam assembly or Sleeve amp key release cam assembly Spring drive plate Lever return spring Thrust plate Chassis cover Locking bar e Retractor assembly without catchplate Key release cam assembly Keyed sleeve
4. 1888756 626 Non interchangeable cylinder zero bitted 1888798 606 Non interchangeable cylinder zero bitted a The throw members shipped with non interchangeable cylinders are incompatible with 9K Series Locks Refer to Lever components for use with non interchangeable cores parts list above to select the appropriate throw member b Contains a set of 4 cylinders 2 56 9K Series Service Manual Functions and Parts Lists Dummy trim Small rose liner Large rose liner Figure 2 42 Dummy trim parts Single dummy trim parts list Item PartNo Qty Description 1 B55067 1 Chassis sub assembly 2 A54465 1 O ring 3 A39217 2 8 x 1 PFH type AB screw 4 B55051 1 Small liner and ring assembly or B55050 1 Large liner and ring assembly Double dummy trim parts list Item PartNo Qty Description 1 B55239 1 Chassis sub assembly 2 A54465 2 O ring 4 B55051 2 Small liner and ring assembly or B55050 2 Large liner and ring assembly 5 B55067 1 Chassis sub assembly 6 A18991 2 8 32 x 1 1 8 Phil FHMS screw 9K Series Service Manual 2 57 Functions and Parts Lists 2 58 Latches Figure 2 43 Latches Latches parts list Nomen Item Latch type Backset Partno clature Description 1 Deadlocking 2 3 4 C54680 8KL3 Latch 2 Deadlocking 2 3 4 A54661 N A Latch with 3 4 throw 3 Deadlocking 3 3 4 C54682 8KL4 Latch 4 Deadlocking 5 C5468 8KL5 Latch 5 Spring 2 3 4 C54681 8
5. B55518 B55504 B54172 B54888 D55571 A55505 Inside hub and locking pin assembly Non keyed sleeve and driver assembly Lever return spring Thrust plate Chassis cover Retractor assembly without catchplate Outside hub Chassis screw NF RF KF NN YK Ee Inside Figure 2 9 N function exploded diagram Outside SJSI Seg pue suonouny 02 2 Jenue y 9dIAag sauas y6 NX FUNCTION CHASSIS EXIT LOCK ANSI F89 Item Part No Qty Description 1 B55690 1 Locking bar assembly for NX function 2 A55685 1 Inside hub and locking pin assembly 3 B55610 1 Non keyed sleeve and driver assembly 4 B55518 1 Lever return spring 5 B55504 2 Thrust plate 6 B54172 1 Chassis cover 7 B54888 1 Retractor assembly without catchplate 8 A55680 1 Key release cam assembly 9 C55515 1 Spring drive plate 10 455687 1 Keyed sleeve assembly 11 D55571 1 Outside hub or not shown D56003 1 Outside hub lost motion 12 455505 2 Chassis screw a Specify finish Outside NX Figure 2 10 NX function exploded diagram SJSI Seq pue suonouny jenue 3313F sang y6 L Z P FUNCTION CHASSIS PATIO LOCK ANSI F77 Item Part No Oty Description 1 B55693 1 Push button assembly 12 2 A55685 1 Inside hub and locking pin assembly ET 3 B55610 1 Non keyed sleeve and driver assembly O59 4 B55518 2 Lever return spring 5 B55504 2 Thrust plate fi 6 B54172 1 Chassis cover ay S59 7 B54886
6. Roses rose liners and rose spacers 2 52 Standard levers and components 2 54 Dummy trim 2 57 Latches 2 58 Installation tools 2 59 9K Series Service Manual Contents SERVICE AND MAINTENANCE 3 1 Maintenance tools 3 2 Replacing Parts 3 3 Replacing the lever 3 3 Replacing the inside rose and rose liner 3 4 Replacing the outside rose and liner assembly 3 6 Replacing the RQE rose liner for electrified locks 3 7 Replacing the button assembly 3 8 Replacing the lever keeper spring 3 10 Replacing the lever return spring 3 11 Replacing the key release cam assembly 3 15 Replacing the spring drive plate 3 16 Replacing the sleeve assembly 3 17 Replacing the solenoid for electified locks 3 19 Adding the RQE switch to electrified locks 3 19 Reversing the solenoid when changing the function 3 20 Lubricating the cores 3 20 Aligning the chassis and trim 3 21 Cam positioning instructions 3 22 Positioning the cam for C function locks 3 22 Positioning the cam for G and IN function locks 3 23 Emergency key instructions for H and HJ function locks 3 24 Troubleshooting 3 25 INSTALLATION INSTRUCTIONS A 1 INDEX B 1 9K Series Service Manual v Contents vi 9K Series Service Manual FIGURES FUNCTIONS AND PARTS LISTS Understanding function drawings 2 2 Standard strikes and strike boxes 2 50 Understanding strike lip measurement 2 50 Cross section of 9K locks showing lead lined parts 2 51 Standard lever components 2 55
7. m lever return spring page 3 11 m key release cam assembly page 3 15 2 Pull the spring drive plate out of the hub as shown in Figure 3 26 Spring drive plate Figure 3 26 Removing the spring drive plate 3 16 9K Series Service Manual Service and Maintenance To reinstall the spring drive plate 1 Align the sleeve so that the deep slot in the sleeve lines up with the slot in the hub as shown in Figure 3 27 Sleeve Slot in the hub Figure 3 27 Positioning the sleeve 2 Place the spring drive plate over the sleeve as shown in Figure 3 27 Figure 3 28 Installing the spring drive plate 3 Reinstall the following components m key release cam assembly page 3 16 m lever return spring page 3 13 m button assembly if present page 3 9 m roses and rose liners page 3 5 and page 3 7 m levers page 3 3 Replacing the To remove the sleeve assembly sleeve Remove the following components assembly levers page 3 3 rose and rose liner page 3 4 or page 3 6 button assembly if present page 3 8 lever return spring page 3 11 key release cam assembly page 3 15 spring drive plate page 3 16 9K Series Service Manual 3 17 Service and Maintenance 2 Press on the lever keeper which protrudes through the cutout in the sleeve as shown in Figure 3 29 Pull the sleeve out of the hub keeping the lever keeper pushed in until it clears the hub Figure 3 29 Removing the sleeve assem
8. 3 B55610 1 Non keyed sleeve and driver assembly 4 B55518 2 Lever return spring 5 B55504 2 Thrust plate 6 B54172 1 Chassis cover 7 B54886 1 Retractor assembly with long catchplate 8 455673 1 Key release cam assembly 9 C55515 1 Spring drive plate 10 A55701 1 Keyed sleeve assembly for M function 11 D55571 1 Outside hub or not shown D56003 1 Outside hub lost motion 12 B54210 1 6 Pin throw member 13 A55699 1 Outside button assembly for LL function 14 A55505 2 Chassis screw a Specify finish b Fits into the button lever not shown See page 2 54 for button levers Figure 223 LL function exploded diagram Outside SJSI Seg pue suonouny v c Jenue y 2213F sauas y6 M FUNCTION CHASSIS COMMUNICATING LOCK ANSI F78 Item Part No Oty Description 1 455695 2 Turn button assembly 2 A55685 1 Inside hub and locking pin assembly not shown A56008 1 Inside hub and locking pin assembly lost motion 3 B55610 1 Non keyed sleeve and driver assembly 4 B55518 2 Lever return spring 5 B55504 2 Thrust plate 6 B54172 1 Chassis cover 7 B54888 1 Retractor assembly without catchplate 8 455678 2 Key release cam assembly 9 A55540 1 Bridge bar 10 C55515 1 Spring drive plate 11 A55701 1 Keyed sleeve assembly for M function 12 D55571 1 Outside hub or not shown D56003 1 Outside hub lost motion 13 A55505 2 Chassis screw a Specify finish Figure 2 24 M function exploded diagram Outside SJSI S
9. Engaging the latch and retractor With the latch in place install the chassis from the outside Make sure the latch tabs engage the chassis frame and the latch tailpiece engages the retractor see Figure 5 6 Install liner through bolts rose and lever Liner Chassis hub R gt Inside liner Through bolt JN X Rose Figure 6 Installing liner through bolts rose and lever Note For lead lined locksets slide the lead shield not shown over the sleeve and into the 2 1 8 hole 1 Align the holes in the liner with the holes prepared in the door Install through bolts through the liner and door in the top and bot tom holes see Figure 6 Tighten the liner onto the door with the through bolts Slide the rose over the sleeve then press the rose onto the liner The rose should fit closely to the door surface With the lever pointing toward the hinges push the lever on firmly until seated T56075 RevB 1798029 ER 7991 19 May 2003 Indianapo Install strike plate 1 Inalignment with the center of the latchbolt mortise the door jamb to fit the strike box and strike plate Caution The deadlocking plunger of the latchbolt must not enter the strike plate opening The plunger deadlocks the latchbolt and prevents forcing the latch when the door is closed A gap of more than 1 8 may reduce security and or cause improper operation of the latchbolt Insert the strike box and secure th
10. N function chassis passage lock ANSI F75 2 19 NX function chassis exit lock ANSI F89 2 20 P function chassis patio lock ANSI F77 2 21 R function chassis classroom lock ANSI F84 2 22 function chassis communicating lock ANSI F80 2 23 T function chassis dormitory lock ANSI F90 2 24 W function chassis utility or institutional lock ANSI F87 2 25 Y function chassis exit lock 2 26 Non standard functions 2 27 A function chassis entrance lock ANSI F81 2 27 B function chassis office lock ANSI F82 2 28 DR function chassis special lock 2 29 DZ function chassis closet or storeroom lock 2 30 EA function chassis entrance or office lock 2 31 IN function chassis intruder lock 2 32 LL function chassis hospital privacy lock 2 33 M function chassis communicating lock ANSI F78 2 34 Q function chassis exit lock ANSI F83 2 35 RD function chassis special lock 2 36 RZ function chassis closet or storeroom lock 2 37 XD function chassis special lock 2 38 XR function chassis special lock 2 39 YD function chassis exit lock 2 40 YR function chassis special lock 2 41 Z function chassis closet lock 2 42 Electrified functions 2 43 DEL function chassis electrically locked fail safe 2 43 DEU function chassis electrically unlocked fail safe 2 45 Function conversion 2 47 Trim parts 2 50 Standard strikes and strike boxes 2 50 Non standard strikes 2 50 Lead lined parts 2 51
11. Outside SJSI Seq pue suonouny jenue 991Mas sang y6 LE Z RZ FUNCTION CHASSIS CLOSET OR STOREROOM LOCK Item Part No Oty Description 1 454736 1 Turn blade assembly for Z function 2 A54810 1 Inside hub and side plate assembly 3 A54835 1 Non keyed sleeve and driver assembly 4 B54172 1 Chassis cover 5 B54888 1 Retractor assembly without catchplate 6 B55681 1 Key release cam assembly 7 B55504 1 Thrust plate 8 B55518 1 Lever return spring 9 C55515 1 Spring drive plate 10 455687 1 Keyed sleeve assembly or not shown A55725 1 Keyed sleeve assembly 11 D55571 1 Outside hub or not shown D56003 1 Outside hub lost motion 12 A55511 2 Chassis screw a Specify finish b For use with non interchangeable cores Inside Figure 2 27 RZ function exploded diagram NS Ne RZ SJSI Seg pue suonouny 8t c Jenue y 9dIMag Saas y6 XD FUNCTION CHASSIS SPECIAL LOCK Item Part No Oty Description 1 A55685 1 Inside hub and locking pin assembly or not shown A56008 1 Inside hub assembly lost motion 2 455687 2 Keyed sleeve assembly or not shown A55725 1 Keyed sleeve assembly 3 C55515 2 Spring drive plate 4 B55504 2 Thrust plate 5 455675 1 Key release cam assembly 6 B54172 1 Chassis cover 7 B54888 1 Retractor assembly without catchplate 8 B55682 1 Key release cam assembly 9 D55571 1 Outside hub or not shown D56003 1 Outside hub lost motion 10 A55505 2 Chassis screw a For u
12. and Parts Lists Roses rose liners and rose spacers A Style K P ad A Style L 6 Small spacer Large spacer Figure 2 38 Roses rose liners and rose spacers 2 52 9K Series Service Manual Functions and Parts Lists 9K Series Service Manual Roses rose liners and rose spacers parts list Item Style Partno Description 1 C B55015 Small rose 2 C D K L A55557 Through bolt screws 3 C amp K C55556 Small inside rose liner 4 C amp K B55603 Small outside rose liner 5 K B55018 Small rose 6 C amp K B55043P Small rose spacer 7 N A A55711 Y function outside rose assembly 8 D B55007 Large rose 9 D amp L C55555 Large inside rose liner 10 D amp L B55602 Large outside rose liner 11 L B55017 Large rose 12 D amp L B55044P Large rose spacer 13 N A B61049 Small RQE rose liner 14 N A B60221 Large RQE rose liner a Inside and outside are the same b Two 2 spacers are required for 1 3 8 thick doors Rose and rose liner assemblies parts list Item Style Partno Description 1 amp 3 C B55609 Small inside rose and liner assembly 1 amp 4 C B55605 Small outside rose and liner assembly 3 amp 5 K B55607 Small inside rose and liner assembly 4 amp 5 K B55604 Small outside rose and liner assembly 8 amp 9 D B55608 Large inside rose and liner assembly 8 amp 10 D B55601 Large outside rose and liner assembly 9 amp 11 L B55606 Large inside rose and liner assembly 10 amp 11 L B55600 Large outside ros
13. and locking pin assembly Non keyed sleeve and driver assembly Lever return spring 11 Key release cam assembly Spring drive plate Keyed sleeve assembly or Keyed sleeve assembly Outside hub or Outside hub lost motion Outside Chassis screw E function exploded diagram SJSI Sieg pue suonouny 9L c Jenue y 9dIMag sauas y6 G FUNCTION CHASSIS STOREROOM LOCK ANSI F91 Part No Oty Item 1 not shown 2 not shown 3 OMAN AW amp 10 not shown 11 a For use with non interchangeable cores Figure 2 6 A55685 A56008 A55687 A55725 C55515 B55518 B55504 B54172 A55676 B54888 A54195 D55571 D56003 455505 Inside 1 Se e e NRF NNNNN e N Description Inside hub and locking pin assembly or Inside hub assembly lost motion Keyed sleeve assembly or Keyed sleeve assembly Spring drive plate Lever return spring Thrust plate Chassis cover Key release cam assembly Retractor assembly without catchplate Locking bar Outside hub or Outside hub lost motion Chassis screw G function exploded diagram Outside SJSI Seq pue suonouny jenue 3313F sang y6 LL 2 H FUNCTION CHASSIS HOTEL GUEST ROOM LOCK WITH INDICATOR ANSI F93 HJ FUNCTION CHASSIS HOTEL GUEST ROOM LOCK WITHOUT INDICATOR Item PartNo Qty Description 1 B55693 1 Push button assembly 2 A55685 1 Inside hub and locking pin assembly 3 B55610 1 Non keyed sleeve and driver assembl
14. assembly Inside hub and locking pin assembly A56008 B54809 Inside hub assembly lost motion Outside hub amp plate assembly D55571 Outside hub D56003 B55610 Outside hub lost motion Non keyed sleeve and driver assembly A55687 Keyed sleeve assembly c E B55700 Sleeve amp key release cam assembly A55701 Keyed sleeve assembly for M function A55725 Non IC keyed sleeve assembly B56024 B54172 Non C sleeve amp key release cam assembly Chassis cover B55504 Thrust plate quantity 2 C55515 Spring drive plate B55518 B54886 Lever return spring quantity 2 Retractor assembly with long catchplate Hin H NM NH e E B NE HN E m L BH m m m mju nmmn a 6 mju nmmn 6 B54888 455673 Retractor assembly without catchplate Key release cam assembly 455675 Key release cam assembly c a A55676 Key release cam assembly 455677 Key release cam assembly 455680 Key release cam assembly 455681 A54190 Key release cam assembly Locking bar A54195 455505 Locking bar Chassis screw quantity 2 A55511 Chassis screw quantity 2 nocs 2 48 For the lost motion function use in place of the inside hub assembly A55685 For the lost motion function use in place of the outside hub D55571 Use a quantity of two 2 For the non IC
15. assembly for Z function 2 30 2 37 2 42 W W chassis function conversion for 2 48 function description for 2 6 part numbers and drawings for 2 25 wire protector cap part numbers for 2 44 2 46 X XD chassis function conversion for 2 49 function description for 2 9 part numbers and drawings for 2 38 XR chassis function conversion for 2 49 function description for 2 9 part numbers and drawings for 2 39 Y Y chassis function conversion for 2 48 function description for 2 7 part numbers and drawings for 2 26 YD chassis function conversion for 2 49 function description for 2 9 part numbers and drawings for 2 40 YR chassis function conversion for 2 49 function description for 2 9 part numbers and drawings for 2 41 Z Z chassis function conversion for 2 49 function description for 2 10 part numbers and drawings for 2 42 9K Series Service Manual
16. assembly or Keyed sleeve assembly Outside hub or Outside hub lost motion 10 Outside Chassis screw C function exploded diagram SJSI Sieg pue suonouny vi c Jenue y 9dIMag sauas y6 D FUNCTION CHASSIS STOREROOM LOCK ANSI F86 Item Part No Oty Description 1 A55685 1 Inside hub and locking pin assembly 2 B55610 1 Non keyed sleeve and driver assembly 3 B55518 1 Lever return spring 4 B55504 2 Thrust plate 5 B54172 1 Chassis cover 6 B54888 1 Retractor assembly without catchplate 7 455675 1 Key release cam assembly 8 C55515 1 Spring drive plate 9 A55687 1 Keyed sleeve assembly or not shown A55725 1 Keyed sleeve assembly 10 D55571 1 Outside hub or not shown D56003 1 Outside hub lost motion 11 A55505 2 Chassis screw a For use with non interchangeable cores Outside Figure 24 D function exploded diagram SJSI Seq pue suonouny jenue 3313F sang y6 GL 2 E FUNCTION CHASSIS SERVICE STATION LOCK ANSI F92 Item 1 OmAN HAN KR WwW DH not shown 11 not shown 12 Part No B55694 A55685 B55610 B55518 B55504 B54172 B54886 A55673 C55515 A55687 A55725 D55571 D56003 A55505 a Specify finish b For use with non interchangeable cores Inside Figure 2 5 Oty 1 N e FF Fe Re Re RB FB DK KF o Description LS EN 59 Slotted button assembly ON Thrust plate O I R Op Chassis cover S wa Retractor assembly with long catchplate N 10 Inside hub
17. broken b Latch tailpiece didn t engage the retractor correctly during installation Inside locking cam is out of position Locking cam is out of position Key is turned 180 past the correct position a Reposition the lever return spring pg 3 11 Replace the spring drive plate if damaged pg 3 16 b Replace the lever return spring pg 3 11 c Ensure that the lock chassis is centered within the door pg 3 19 a Install the throw member b Change the core or throw member a Change the core or throw member b Replace the keyed lever pg 3 3 Replace the button assembly pg 3 8 a Replace the latch assembly b Reinstall the lock chassis pg 3 6 Reposition the inside locking cam pg 3 22 Reposition the locking cam pg 3 22 Push the inside button turn the key back clockwise 180 and remove the key 9K Series Service Manual 3 25 Service and Maintenance 3 26 9K Series Service Manual A INSTALLATION INSTRUCTIONS 9K Series Service Manual The following pages contain the Installation Instructions for 9K Cylindrical Locks and the Wiring Instructions for 8K amp 9K Series Electrified Cylindrical Locks Installation Instructions 9K Series Service Manual a B gua u gE p ACCESS SYSTEMS Installation Instructions for 9K Cylindrical Locks For factory prepared doors only Through bolts Inside liner Outside rose Latch Fi
18. button Outside lever unlocked by m inside button Inside lever is always unlocked 2 10 9K Series Service Manual Functions and Parts Lists Electrified The following lists describe how the latchbolt outside lever and inside cylindrical lever operate for each electrified 9K function functions DEL Electrically Locked Fail Safe DEU Electrically Unlocked Fail Secure Latchbolt operated by m inside lever m outside lever when electric power is removed from the solenoid m outside key Outside lever locked by m applying 24 VDC to the solenoid remains locked only while power continues to be applied Outside lever unlocked by m removing 24 VDC from the Latchbolt operated by m inside lever m outside lever when electric power is applied to the solenoid m outside key Outside lever locked by m removing 24 VDC from the solenoid Outside lever unlocked by m applying 24 VDC to the solenoid remains unlocked designation F7 solenoid only while power continues Inside lever is always pia ipu i nlocked nside lever is always DESG unlocked Functions by ANSI ANSI no Function F76 F77 F78 F80 F81 F82 F83 F84 F86 F87 F88 F89 F90 F91 F92 F93 F109 c D E O es SO aa ee ites E E A 9K Series Service Manual 2 11 cie Jenue y 9dIMag sauas y6 STANDARD FUNCTIONS AB FUNCTION CHASSIS ENTRANCE LOCK ANSI F109 Item 1 200010 ud W LP not shown
19. drive plate 4 B55504 2 Thrust plate 5 455675 2 Key release cam assembly 6 B54172 1 Chassis cover 7 B54888 1 Retractor assembly without catchplate 8 D55571 1 Outside hub or notshown D56003 1 Outside hub lost motion 9 A55505 2 Chassis screw a For use with non interchangeable cores Inside 2 Figure 2 15 W function exploded diagram Outside SJSI Seg pue suonouny 92 2 Jenue y 9dIMag sauas y6 Y FUNCTION CHASSIS EXIT LOCK Item Part No Oty Description Outside 1 A55685 1 Inside hub and locking pin assembly 2 B55610 1 Non keyed sleeve and driver assembly 3 B55518 1 Lever return spring 4 B5550 1 Thrust plate 5 B54172 1 Chassis cover 6 B54888 1 Retractor assembly without catchplate 7 B5 809 1 Outside hub and plate assembly 8 A55511 2 Chassis screw Inside Figure 2 16 Y function exploded diagram lt S S1 Seq pue suonouny jenue 3313F sang y6 T N N NON STANDARD FUNCTIONS A FUNCTION CHASSIS ENTRANCE LOCK ANSI F81 Item Part No Oty Description 1 B55692 1 Turn button assembly 2 A55685 1 Inside hub and locking pin assembly 3 B55610 1 Non keyed sleeve and driver assembly 4 B55518 2 Lever return spring 5 B55504 2 Thrust plate 6 B54172 1 Chassis cover z B54888 1 Retractor assembly without catchplate 8 455675 1 Key release cam assembly 9 C55515 1 Spring drive plate 10 455687 1 Keyed sleeve assembly or not shown 455725 1 Keyed sleeve assembly 11 D55571 1
20. function use in place of the keyed sleeve assembly A55687 For the non IC function use in place of the sleeve amp key release cam assembly B55700 Use a quantity of one 1 9K Series Service Manual Functions and Parts Lists Non standard functions Part No Description DZ EA IN LL RD RZ XD XR YD YR Z A54736 Turn blade assembly for Z function B55692 Turn button assembly B55693 Push button assembly B55694 Slotted button assembly A55695 Turn button assembly quantity 2 A55699 B54810 Outside button assembly for LL function Inside hub and side plate assembly A55685 Inside hub and locking pin assembly A56008 B54809 Inside hub assembly lost motion Outside hub amp plate assembly D55571 Outside hub D56003 A54835 Outside hub lost motion Non keyed sleeve and driver assembly B55610 Non keyed sleeve and driver assembly 455687 Keyed sleeve assembly 455701 Keyed sleeve assembly for M function A55725 B54172 Keyed sleeve assembly Chassis cover A54195 Locking bar B55504 Thrust plate quantity 2 C55515 Spring drive plate B55518 Lever return spring quantity 2 E gm EEEE A55540 B54886 Bridge bar Retractor assembly with long catchplate B54887 Retractor assembly with short catchplate B54888 A55673 Retractor assembly
21. of the C function locks may cause the for C function locks inside locking cam to rotate out of position You might notice this problem in one of the following ways m The inside key does not rotate the full 360 and the outside key does not rotate the full 135 Remove the inside core and throw member and perform the steps below to reposition the inside locking cam m Before you install the core and throw member you can see that the inside locking cam is not positioned as shown in Figure 3 33 Perform the following steps to reposition the inside locking cam To reposition the locking cam 1 Looking into the figure 8 core hole in the inside lever turn the locking cam ears counterclockwise to match the position shown in Figure 3 33 GS TRNA core hole Locking cam ears Right hand TY Qu preme core hole 7 Locking cam ears Left hand Figure 3 33 Correct position of the C function inside locking cam 2 Install the core and throw member 3 Check the operation of the levers while the door is open The outside lever is locked by rotating the inside key 360 counterclockwise and unlocked by rotating the inside key 360 clockwise 3 22 9K Series Service Manual Service and Maintenance Positioning the cam for G and IN function locks 9K Series Service Manual Vibration during the shipment of the G and IN function locks may cause the inside locking cam to rotate out of position You might notice this problem in one
22. shown A60227 8 C60231 9 A60223 10 B60463 11 A60531 12 C55515 13 A55687 not shown A55725 14 D55571 not shown D56003 15 A55505 1 N e e e e e e e e e e e e N ON o ael Rm Refer to Figure 2 34 and the table below to find the part you need or to convert the function of the lock Part no Oty Description Switch plunger Inside hub assembly or Inside hub assembly for RQE Modified drive collar amp non keyed sleeve assembly Lever return spring Thrust plate Wire protector cap Chassis cover ID label affixed to the chassis cover Solenoid Solenoid spring Chassis frame and retractor assembly Key release cam assembly Spring drive plate Keyed sleeve assembly or Keyed sleeve assembly Outside hub or Outside hub lost motion Chassis screw a For use with non interchangeable cores 2 46 9K Series Service Manual Functions and Parts Lists FUNCTION CONVERSION If you want to convert the function of an existing 9K Lock use the following tables to determine the internal parts that you need Unless otherwise noted a quantity of one is used for each part 9K Series Service Manual 2 47 Functions and Parts Lists Standard functions Part No Description H HJ N NX P R S T Ww Y A54745 Button release assembly B55690 Locking bar assembly for NX function B55692 Turn button assembly B55693 Push button assembly B55694 455685 Slotted button
23. to the door sur face with wire molding To find the correct wire gauge 24 volts AC 60 Hz in 8W599 y Transformer 120 volts AC 60 Hz in 8WMOV Use this component on power wires to reduce electrical surges RQE Request to exit wires for wire runs see Figure 2 on the reverse side Electrified chassis 9K shown with RQE Figure 1 Wiring diagram for 8K and 9K electrified locks 9K with RQE shown Electrical requirements The following table describes the voltage and current specifications for the 8K and 9K locks with RQE REX switch and door monitoring switch Parts list The following table describes the parts illustrated in Figure 1 You may substitute most components with equivalent parts Unit Voltage Current Partnumber Description 8K RQE not available 24 volts DC 0 18 amp continuous 8W599 Transformer 24 volt AC 40 volt amps See the duty examples under Installation Hints on the reverse side 9K with and without 24 volts DC 0 169 amp continu 8WDTL Door transfer loop You may substitute this with a ROE ous duty power transfer hinge ROE switch 30 volts DC maxi 0 7 amp inductive 8WMOV Metal oxide varistor mum 0 7 amp resistive n 8WCON AC to DC converter full wave bridge rectifier T56090 Rev A 1800760 ER 7991 19 Mar 2000 BEST ACCESS SYSTEMS Over Indianapolis Indiana Minimum gauge wire chart for lock circuits The chart in Figure 2 helps you find the minimum
24. wire gauge needed for a specific length wire run It assumes that the lock circuit is made of two con ductor cable The chart also factors in a 1596 voltage loss at 24 volts Maximum 1 500 lock current in amps 1 375 1 250 1 125 1 000 875 EZ Do not use this chart for any plots made to this shaded area Z 2 750 77 6 625 4r 500 p A 375 hez UA e 250 My i 125 Example 0 500 1000 1500 2000 2500 3000 3500 4000 Total footage of two conductor cable for lock circuit in feet Figure 2 Minimum gauge wire chart for lock circuits To find the correct gauge wire 1 Determine the maximum lock current and find that value on the left side of the chart 2 Determine the total footage of cable to be used in the lock circuit and find that value at the bottom of the chart 3 Locate the intersection of current and footage The line above or to the right of the intersection shows what minimum gauge wire you need Example A Lock current 0 169 amp maximum A Total wire run 1000 feet Wire gauge needed 20 AWG two conductor cable Note For 12 volt locks double the maximum lock current then use that value on the left side of the chart T56090 Rev A 1800760 ER 7991 19 Mar 2000 Installation hints 1 Wire gauge or size determines how efficiently the lock will operate Consider wire gauge before installation To
25. 1 Retractor assembly with long catchplate SU p 8 A55680 1 Key release cam assembly ey iw 9 C55515 1 Spring drive plate 11 10 455687 1 Keyed sleeve assembly 11 D55571 1 Outside hub or not shown D56003 1 Outside hub lost motion 10 12 A55505 2 Chassis screw a Specify finish Outside P Figure 2 11 P function exploded diagram SJSI Seg pue suonouny cec Jenue y 9dIMag sauas y6 R FUNCTION CHASSIS CLASSROOM LOCK ANSI F84 Item Part No Oty Description 1 A55685 1 Inside hub and locking pin assembly 2 B55610 1 Non keyed sleeve and driver assembly 3 B55518 2 Lever return spring 4 B55504 2 Thrust plate 5 B54172 1 Chassis cover 6 B54888 1 Retractor assembly without catchplate 7 A55681 1 Key release cam assembly 8 C55515 1 Spring drive plate 9 455687 1 Keyed sleeve assembly or not shown A55725 1 Keyed sleeve assembly 10 D55571 1 Outside hub or not shown D56003 1 Outside hub lost motion 11 A55505 2 Chassis screw a For use with non interchangeable cores Inside Figure 2 12 R function exploded diagram Outside SJSI Seq pue suonouny jenue 991Mas sang y6 c C S FUNCTION CHASSIS COMMUNICATING LOCK ANSI F80 Item Part No Qty Description 1 A55685 1 Inside hub and locking pin assembly or not shown A56008 1 Inside hub assembly lost motion 2 A55687 2 Keyed sleeve assembly or not shown A55725 2 Keyed sleeve assembly 3 C55515 2 Spring drive plate 4 B55518 2 Lever r
26. 4887 1 Retractor assembly with short catchplate 8 455673 1 Key release cam assembly 9 C55515 1 Spring drive plate 10 455687 1 Keyed sleeve assembly or not shown A55725 1 Keyed sleeve assembly 11 D55571 1 Outside hub or not shown D56003 1 Outside hub lost motion 12 A55505 2 Chassis screw a Specify finish b For use with non interchangeable cores Figure 2 21 Inside EA function exploded diagram Outside SJSI Seg pue suonouny CEZ Jenue y a32113 sauas y6 IN FUNCTION CHASSIS INTRUDER LOCK Item Part No Oty Description 1 A55685 1 Inside hub and locking pin assembly or notshown A56008 1 Inside hub and locking pin assembly lost motion 2 455687 2 Keyed sleeve assembly or not shown A55725 2 Keyed sleeve assembly 3 C55515 2 Spring drive plate 4 B55518 2 Lever return spring 5 B55504 2 Thrust plate 6 A56038 1 Key release cam assembly 7 B54172 1 Chassis cover 8 A54195 1 Locking bar 9 B54888 1 Retractor assembly without catchplate 10 A55676 1 Key release cam assembly 11 D55571 1 Outside hub or notshown D56003 1 Outside hub lost motion 12 455505 2 Chassis screw a For use with non interchangeable cores Figure 2 22 IN function exploded diagram 12 Outside SJSI Seq pue suonouny jenue 3313F sang y6 c LL FUNCTION CHASSIS HOSPITAL PRIVACY LOCK Item Part No Oty Description 1 B55693 1 Push button assembly 2 A55685 1 Inside hub and locking pin assembly
27. B 3 Index sleeve assembly keyed sleeve and driver assembly 2 20 keyed sleeve assembly 2 12 to 2 18 2 21to 2 25 2 27 to 2 32 2 35 to 2 41 keyed sleeve assembly for M function 2 33 to 2 34 keyed sleeve assembly non IC 2 12to 2 16 2 22to 2 25 2 27 to 2 32 2 36to 2 41 non keyed sleeve and driver assembly 2 12 2 14 to 2 15 2 17 to 2 22 2 24 2 26 to 2 28 2 31 2 33 to 2 35 2 42 non keyed sleeve and driver assembly 2 30 2 37 2 42 reinstalling 3 18 removing 3 17 sleeve and key release cam assembly 2 13 sleeve and key release cam assembly non IC 2 13 solenoid part numbers for 2 44 2 46 reinstalling 3 19 removing 3 19 reversing for function conversion 3 20 solenoid spring part numbers for 2 44 2 46 spanner wrench part number for 3 2 using 3 3 to 3 4 spring drive plate part number and drawing for 2 12to 2 18 2 20to 2 25 2 27 to 2 41 part numbers for 2 44 2 46 reinstalling 3 17 removing 3 16 spring loading tool 3 2 3 13 strike plate locating pin 2 59 to 2 60 support technical 1 4 T T chassis function conversion for 2 48 function description for 2 4 B 4 part numbers and drawings for 2 24 technical documentation package 1 3 technical support 1 4 throw member 2 33 2 56 throw member support ring 2 56 thrust plate part number and drawing for 2 12to 2 42 part numbers for 2 44 2 46 reinstalling 3 14 removing 3 12 trim non standard stikes 2 50 troubleshooting questions 3 25 turn blade
28. KS2 strike two 2 for the latch and two 2 for the strike Non standard Non standard strikes parts list strikes Part no X dimension B54063 7 8 B54064 1 B54065 11 8 O B54066 1 1 2 B54067 13 4 23 4 B54068 2 B54069 2 1 4 4 B54070 2 1 2 e B54071 3 x B54072 4 The measurement is taken from the edge a Specify finish of the lip to the center of the screw holes Figure 2 36 Understanding strike lip measurement 2 50 9K Series Service Manual Functions and Parts Lists Lead lined parts The lead lined option is available for new lock orders only Because individual lead lined parts are not field serviceable they are not available to order for replacement parts In the following graphic the shaded portions indicate the lead shields OG AO wii IM OD ES Figure 2 37 Cross section of 9K locks showing lead lined parts 4 Lead lined parts list Item Description 1 Turn button liner with shield 2 Inside lever sleeve with shield for button levers 3 Hub and side plate with shield 4 Inside lever sleeve with shield for plain levers 9K Series Service Manual 2 51 Functions
29. KSL3 Latch 6 Spring 3 3 4 C54683 8KSL4 Latch 7 Spring 5 C54685 8KSL5 Latch 9K Series Service Manual Functions and Parts Lists Installation tools Figure 2 44 Installation tools Installation tools parts list Nomen Item clature Partno Description 1 KD303 C55034 Drill jig 2 KD325 A01514 Strike plate locating pin 3 KD315 1350393 Faceplate marking chisel 9K Series Service Manual 2 59 Functions and Parts Lists Figure 2 45 Boring jig kit Boring jig kit parts list Nomen Item clature Partno Description 1 N A N A Boring jig 2 KD325 AO0151 Strike plate locating pin 3 KD315 1350393 Faceplate marking chisel 1 1 8 x 2 1 4 notshown KD312 1487975 Faceplate marking chisel 1 x 2 1 4 4 KD309 A54084 21 8 diameter chassis hole bit assembly 5 KD318 A54085 1 diameter drill bit assembly 6 N A N A Adaptor for 3 8 drill chuck 1 6 KD304A N A Boring jig kit a Can only be ordered as part of the KD304A boring jig kit 2 60 9K Series Service Manual SERVICE AND MAINTENANCE 9K Series Service Manual This chapter contains instructions for removing and replacing components servicing and maintaining components and troubleshooting common questions See To page Replace levers 3 3 Replace roses 3 4 Replace the RQE rose liner 3 7 Replace button assemblies 3 8 Replace the lever keeper spring 3 10 Replace the lever return spring 3 11 Replace the key release cam assembly 3 15
30. Lever components for use with non interchangeable cores 2 56 Dummy trim parts 2 57 Latches 2 58 Installation tools 2 59 SERVICE AND MAINTENANCE Maintenance tools 3 2 Removing the keyed lever 3 3 Removing the plain lever or button lever 3 3 Replacing the lever keyed lever shown 3 4 Removing the inside rose with the spanner wrench 3 4 Removing the two through bolts 3 5 Replacing the inside rose and rose liner 3 5 Removing the outside rose and liner assembly 3 6 Replacing the outside rose and liner assembly 3 7 Removing the button assembly 3 8 Inserting the button assembly into the sleeve 3 9 Bending the button assembly tab 3 9 Removing the lever keeper spring 3 10 9K Series Service Manual vii Figures Positioning the lever keeper spring 3 10 Lever keeper spring in position 3 11 Separating the hub and sleeve assembly from the chassis 3 12 Removing the thrust plate 3 12 Removing the lever return spring 3 12 Positioning the lever return spring 3 13 Inserting the lever return spring 3 13 Installing the thrust plate 3 14 Positioning the retractor assembly 3 14 Installing the retractor assembly 3 15 Removing the key release cam assembly 3 15 Installing the key release cam assembly 3 16 Removing the spring drive plate 3 16 Positioning the sleeve 3 17 Installing the spring drive plate 3 17 Removing the sleeve assembly from the hub 3 18 Replacing the sleeve assembly 3 18 Positioning the sleeve 3 19 Engaging the
31. Manual Functions and Parts Lists Single keyed The following lists describe how the latchbolt outside lever and inside functions lever operate for each single keyed 9K function AB Entrance ANSI F109 D Storeroom ANSI F86 Latchbolt operated by m inside lever m outside key m outside lever when the inside button is in the unlocked position Outside lever locked by m inside button when pushed in m inside button when pushed in and rotated clockwise Outside lever unlocked by m inside lever when the inside button is pushed in but not rotated m outside key when the inside button is pushed in but not rotated m closing the door when the inside button is pushed in but not rotated Inside lever is always unlocked E Service station ANSI F92 Latchbolt operated by m inside lever m outside key m outside lever when the inside button is in the unlocked position Outside lever locked by m inside slotted button m inside slotted button when pushed in and rotated clockwise Outside lever unlocked by m inside lever m inside slotted button when rotated counterclockwise m outside key m closing the door when the inside button is pushed in but not rotated Inside lever is always unlocked 9K Series Service Manual Latchbolt operated by m inside lever m outside key Outside lever is always fixed Inside lever is always unlocked H and HJ Hotel guest room ANSI F93 for H only Latchbolt oper
32. Outside hub or not shown D56003 1 Outside hub lost motion 12 A55505 2 Chassis screw a Specify finish b For use with non interchangeable cores Figure 2 17 A function exploded diagram 10 Outside SJSI Seg pue suonouny 82 2 Jenue y 9dIMag sauas y6 B FUNCTION CHASSIS OFFICE LOCK ANSI F82 Item Part No Oty Description 1 B55693 1 Push button assembly 2 A55685 1 Inside hub and locking pin assembly 3 B55610 1 Non keyed sleeve and driver assembly 4 B55518 2 Leverreturn spring 5 B55504 2 Thrust plate 6 B54172 1 Chassis cover B54887 1 Retractor assembly with short catchplate 8 455675 1 Key release cam assembly 9 C55515 1 Spring drive plate 10 455687 1 Keyed sleeve assembly or not shown 455725 1 Keyed sleeve assembly 11 D55571 1 Outside hub or not shown D56003 1 Outside hub lost motion 12 A55505 2 Chassis screw a Specify finish b For use with non interchangeable cores Figure 2 18 B function exploded diagram 10 Outside SJSI Seq pue suonouny jenue 3313F sang y6 62 2 DR FUNCTION CHASSIS SPECIAL LOCK Item Part No Qty Description 1 A55685 1 Inside hub and locking pin assembly or not shown A56008 1 Inside hub assembly lost motion 2 455687 2 Keyed sleeve assembly or not shown A55725 2 Keyed sleeve assembly 3 C55515 2 Spring drive plate 4 B55518 1 Lever return spring 5 B55504 2 Thrust plate 6 A55681 1 Key release cam assembly 7 B54172 1 Chas
33. PK S RI S SERVICE MANUAL FEST CESS SYSTEMS l m Z lt 5 LL yj gt ad LL 09 CREDITS COPYRIGHT Copyright 2000 2004 Stanley Security Solutions Inc and Stanley Logistics Inc All rights reserved Printed in the United States of America Information in this document is subject to change without notice and does not represent a commitment on the part of Stanley Security Solutions Inc The software described in this document are furnished under a license agreement or nondisclosure agreement This publication is intended to be an accurate description and set of instructions pertaining to its subject matter However as with any publication of this complexity errors or omissions are possible Please call your BEST distributor or Stanley Security Solutions Inc Best Access Systems at 317 849 2250 if you see any errors or have any questions No part of this manual and or databases may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or information storage and retrieval systems for any purpose without the express written permission of Stanley Security Solutions Inc This document is distributed as is without warranty of any kind either express or implied respecting the contents of this book including but not limited to implied warranties for the publication s quality performance merchantability or fitness for any particular purpose N
34. Replace the spring drive plate 3 16 Replace the sleeve assembly 3 17 Replace the solenoid 3 19 Lubricate cores 3 19 Add the RQE switch to a function 3 19 Reverse the solenoid when changing functions 3 20 Align chassis and trim 3 19 Position the locking cam for C function locks 3 22 Position the locking cam for G and IN function locks 3 23 Use the emergency key for H and HJ function locks 3 24 Troubleshoot common problems 3 25 Service and Maintenance MAINTENANCE TOOLS Figure 3 1 Maintenance tools Maintenance tools parts list Nomen Item clature Partno Description 1 KD340 N A Spring loading tool 2 KD317 C55506 Spanner wrench 3 N A A25586 Emergency driver a For use with hotel function locks H and HJ 3 2 9K Series Service Manual Service and Maintenance REPLACING PARTS Replacing the To remove the keyed lever lever 1 Insert the control key into the core and rotate the key 15 degrees to the right 2 Remove the core and throw member from the lever 3 Insert a flat blade screwdriver into the figure 8 core hole and into the lever keeper 4 Press the screwdriver blade in the direction of the arrow in Figure 3 2 Note You will not be able to remove the lever if the screwdriver blade is inserted too far past the keeper 5 Slide the lever off the sleeve Insert the screwdriver here Lever keeper 7 ne ep core hole Figure 3 2 Removing the keyed lever To remove the plain lever or
35. Service Manual Service and Maintenance Replacing the ROE rose liner for electrified locks A Caution 9K Series Service Manual To reinstall the outside rose and liner assembly 1 Retract the rose locking pin and rotate the rose and liner assembly clockwise until the proper door thickness groove on the through bolt stud lines up with the hub face Through bolt stud hc rough bolt stu X Door thickness groove 7 Figure 3 9 Replacing the outside rose and liner assembly Release the rose locking pin It should lock into the rose liner Install the lock chassis assembly from the outside Make sure the latch tabs engage the chassis frame and the latch tailpiece engages the retractor Reinstall the following components m inside rose and rose liner page 3 5 m levers page 3 3 To remove the ROE rose liner T Remove the following components m levers page 3 3 m inside rose and rose liner page 3 4 Disconnect the RQE connector Remove the through bolts and the RQE rose liner To reinstall the ROE rose liner 1 Place the RQE rose liner on the chassis aligning the holes in the rose liner with the holes prepared in the door Make sure that there is clearance for tbe solenoid wire between the RQE rose liner and the door Install the through bolts through the RQE rose liner and door in the top and bottom holes Tighten the RQE ros
36. Title 19 and Title 24 The 14 15 and 16 lever handles conform to the Illinois Accessibility Standard The 9KW Locks are UL listed for GYOS electrically controlled single point locks or latches The 9KW Locks are approved by the California State Fire Marshal CSFM pursuant to section 13144 1 of the California Health and Safety Code The 9KW Locks are approved by the city of New York Board of Standards and Appeals under calendar number 730 89 SA See CSFM listing number 4136 1175 103 The 8W599 transformer is UL listed The 8WCON AC to DC converter full wave bridge rectifier is UL recognized 9K Series Service Manual Getting Started DOCUMENTATION PACKAGE The following documentation is available to help you with the installation start up and maintenance of your 9K Series Lock The installation and assembly instructions also can be ordered separately Document Title Doc No Installation Instructions for 9K Cylindrical Locks T56075 Single and Double Dummy Trim Assembly T56076 Instructions for 9K1DT 2DT Wiring Instructions for 8K and 9K Series T56090 Electrified Cylindrical Locks with RQE Door Wiring Instructions for Electrically Operated T61926 Locks a These installation instructions are included in this manual See Installation Instructions on page A 1 The templates required for lock installations also can be ordered separately Document Title Doc No K08 Template for Door and Frame Prep
37. aration T56052 for 63 73 83 93K Locks K09 Template for Door and Frame Preparation T56053 for 63 73 83 93K Locks K10 Template for Door and Frame Preparation T56054 for 64 84 94K Locks K11 Template for Door and Frame Preparation 156055 for 64 84 94K K12 Template for Door Frame Preparation T56056 for 65 85 95K K13 Template for Door Frame Preparation T56057 for 65 85 95K K18 Template for 8K 9K Dummy Trim T56059 K21 Template for Strike Specification for T56060 Cylindrical Locks W14 Template Installation Specifications for 160777 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks W16 Template Installation Template for T60773 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks 9K Series Service Manual 1 3 Getting Started TECHNICAL SUPPORT Support When you have a question about the 9K Series Lock your first resource services for help is the 9K Series Service Manual If you cannot find a satisfactory answer contact your local BEST Representative Telephone A factory trained Certified Product Specialist CPS is available in your technical area whenever you need help Before you call however please make support sure you are where the 9K Series Lock is and that you are prepared to give the following information m what happened and what you were doing when the question arose m what you have done so far to answer the question Best Access Systems Representatives provide telephone technical support for all 9K Serie
38. ated by m inside lever m outside key when the inside button is in the unlocked position m special emergency key after the core is removed with the control key Outside lever is always fixed Key block feature released by m inside lever m closing the door Inside lever is always unlocked Note For the H function pushing the inside button projects an Occupied indicator in the outside lever and blocks all operating keys For the HJ function pushing the inside button blocks all operating keys Functions and Parts Lists R Classroom ANSI F84 Latchbolt operated by m inside lever m outside key m outside lever when not locked Outside lever locked by m outside key Outside lever unlocked by m outside key Inside lever is always unlocked T Dormitory ANSI F90 Latchbolt operated by m inside lever m outside lever when not locked Outside lever locked by m inside button m outside key Outside lever unlocked by m inside lever when the inside button is pushed in m outside key m closing the door when the inside button is pushed in Inside lever is always unlocked 2 4 9K Series Service Manual Functions and Parts Lists Double keyed functions Warning The following lists describe how the latchbolt outside lever and inside lever operate for each double keyed 9K function Locks that secure both sides of the door are controlled by building codes and the Life Safety Cod
39. bly from the hub To reinstall the sleeve assembly 1 Insert the sleeve through the hub as far as possible 2 Insert a flat blade screwdriver through the sleeve and into the lever keeper 3 Press the screwdriver blade in the direction of the arrow in Figure 3 30 Push the sleeve the rest of the way through the hub Hub Sleeve Figure 3 30 Replacing the sleeve assembly 3 18 9K Series Service Manual Service and Maintenance Replacing the solenoid for electified locks 4 Align the sleeve so that the deep slot in the sleeve lines up with the slot in the hub as shown in Figure 3 31 Sleeve Slot in the hub Figure 3 31 Positioning the sleeve 5 Reinstall the following components spring drive plate page 3 17 key release cam assembly page 3 16 m lever return spring page 3 13 m button assembly if present page 3 9 m rose and rose liner page 3 5 or page 3 7 7 levers page 3 3 Because of the complex nature of this procedure BEST recommends that you order a new cylindrical chassis Contact your BEST representative Use the part numbers listed in Reversing the solenoid when changing the function when ordering a new cylindrical chassis See page 3 20 ADDING THE ROE SWITCH TO ELECTRIFIED LOCKS 9K Series Service Manual Because of the complex nature of this procedure BEST recommends that you order a new electrified function chassis and an RQE rose liner Contact your BEST repres
40. button lever 1 Insert the protrusion on the spanner wrench into the hole on the shaft of the lever as shown in Figure 3 3 Slide the lever off the sleeve Protrusion on the spanner wrench Lever shaft Figure 3 3 Removing the plain lever or button lever To reinstall the lever 1 Position the lever so that the handle points toward the door hinges 2 Slide the lever onto the sleeve and firmly push on the lever until it is seated 9K Series Service Manual 3 3 Service and Maintenance 3 Turn the levers to check that they operate smoothly Sleeve Figure 3 4 Replacing the lever keyed lever shown 4 If the lever is keyed insert the control key into the core and rotate the key 15 degrees to the right Using the control key insert the core and throw member into the lever Rotate the control key 15 degrees to the left and remove the key Replacing the To remove the inside rose and rose liner inside rose and 1 Remove the inside lever page 3 3 rose liner 2 Insert the solid curved end of the spanner wrench in between the rose and the sleeve as shown in Figure 3 5 Pry the rose until it pops off of the liner Inside rose Spanner wrench E Figure 3 5 Removing the inside rose with the spanner wrench 3 4 9K Series Service Manual Service and Maintenance 3 Unscrew the two through bolts as shown in Figure 3 6 Save the through bolts Through bolt EH Liner o 9 o Rn s Thr
41. d drawings for 2 35 R R chassis function conversion for 2 48 function description for 2 4 part numbers and drawings for 2 22 RD chassis function conversion for 2 49 function description for 2 9 part numbers and drawings for 2 36 reassembling the lock chassis 3 14 reinstalling button bar assembly 3 9 inside rose and rose liner 3 5 key release cam assembly 3 16 keyed lever 3 3 lever keeper spring 3 10 lever return spring 3 13 lock chassis in the door 3 7 outside rose and liner assembly an RQE rose liner 3 7 sleeve assembly 3 18 solenoid 3 19 spring drive plate 3 17 thrust plate 3 14 removing button bar assembly 3 8 inside rose and rose liner 3 4 key release cam assembly 3 15 keyed lever 3 3 lever keeper spring 3 10 lever return spring 3 11 lock chassis from the door 3 6 outside rose and liner assembly 3 6 plain lever or button lever 3 3 sleeve assembly 3 17 solenoid 3 19 spring drive plate 3 16 thrust plate 3 12 retractor assembly with long catchplate 2 12 2 15 to 2 18 2 21 2 24 to 2 25 2 33 with short catchplate 2 28 2 31 without catchplate 2 13 to 2 14 2 19 to 2 20 2 22 to 2 23 2 26 to 2 27 2 29 to 2 30 2 32 2 34to 2 42 RQE rose liner reinstalling 3 7 RZ chassis function conversion for 2 49 function description for 2 9 part numbers and drawings for 2 37 S chassis function conversion for 2 48 function description for 2 5 part numbers and drawings for 2 23 single dummy trim 2 7 2 57
42. diameter hole See figure 3 in task 3 Install boring jig and drill two 5 16 diameter holes L7 ao 5 Door edge 5 16 diameter Latch tabs Boring jig Figure 3 Positioning the boring jig for drilling the 5 16 holes 1 Install the boring jig KD303 onto the door and engage with latch tabs Make sure the front edge of the jig is parallel with the door edge see Figure 3 Drill two 5 16 diameter holes halfway into the door Turn the boring jig over and repeat steps one and two from the opposite side of the door Note Replace the boring jig after ten door preparations Adjust lockset to door thickness One half door thickness Hub face Retractor Pull pin to rotate rose peut Hub face Na Door thickness grooves ANO21 2 13 4 Figure 4 Adjusting the lock chassis for door thickness m Pull the rose locking pin and rotate the outside rose liner in or out Continued BEST ACCESS SYSTEMS is Indiana until the proper door thickness groove on the through bolt stud lines up with the hub face see Figure 4 blow up Note 1 Make sure the locking pin locks into the rose liner Note 2 Locksets will fit doors 1 3 4 to 2 1 4 thick A spacer is avail able for 1 3 8 doors See the enlarged view for the correct rose adjust ment for these thicknesses BH Engage retractor in latch EA Latch tabs Latch tailpiece 1 Retractor Figure 5
43. e In an emergency exit situation failure to quickly unlock the door could be hazardous or even fatal C Corridor ANSI F88 Latchbolt operated by m inside lever m outside key m outside lever when not locked Outside lever locked by m inside key Outside lever unlocked by m inside key Inside lever is always unlocked G Storeroom ANSI F91 Latchbolt operated by m inside lever when not locked m outside lever when not locked Outside lever locked by m inside key m outside key Outside lever unlocked by m inside key m outside key Inside lever locked by m inside key m outside key Inside lever unlocked by m inside key m outside key Note Turning the key in either the inside or outside lever locks or unlocks both sides IN Intruder S Communicating ANSI F80 Latchbolt operated by m inside lever m outside lever when not locked Outside lever locked by m inside key m outside key Outside lever unlocked by m inside key m outside key Inside lever is always unlocked Latchbolt operated by m inside key m inside lever when not locked m outside key m outside lever when not locked Outside lever locked by m outside key Outside lever unlocked by m outside key Inside lever locked by m inside key Inside lever unlocked by m inside key Note Turning the key in either lever locks or unlocks that lever independently 9K Series Service Manual 2 5 Functions and Parts Lis
44. e If the lever keeper spring is not installed correctly the lever may fall off of the chassis Lever keeper spring Lever keeper Figure 3 15 Lever keeper spring in position 3 Reinstall the following components m button assembly if present page 3 9 m roses and rose liners page 3 5 and page 3 7 m levers page 3 3 Replacing the To remove the lever return spring lever return spring Use extreme caution wben performing tbe steps below Point tbe lever A return spring away from you wbile disassembling tbe lock Tbe lever Caution return spring may unexpectedly pop out and could injure you 1 Remove the following components m levers page 3 3 m roses and rose liners page 3 4 and page 3 6 m button assembly if present page 3 8 9K Series Service Manual 3 11 Service and Maintenance 2 Remove the two chassis screws shown in Figure 3 16 and separate the hub and sleeve assembly from the rest of the chassis Save the two screws Chassis MSS Teo d Chassis ail Figure 3 16 Separating the hub and sleeve assembly from the chassis 3 Raise the key release cam assembly or non keyed sleeve assembly slightly and slide the thrust plate out from under it See Figure 3 17 Thrust plate Figure 3 17 Removing the thrust plate 4 Pull the end of the lever return spring up and over the raised edge on the spring drive plate or non keyed sleeve See Figure 3 18 Raised edge on the spring drive plate Figu
45. e and liner assembly 2 53 Functions and Parts Lists Standard levers and components Lever style 14 Lever style 15 Lever style 16 S 1 p 5 D 9 S p 3 7 S p 11 B 4 p 8 S 12 Figure 2 39 Levers Levers parts list Style Item Partno Description 1 D55022 Plain lever 2 D55021 Button lever 14 3 D55020 Keyed lever not shown B55100 Keyed lever for H functions 4 D80989 Universal lever for use with non interchangeable cores 5 B55169 Plain lever 6 B55170 Button lever 15 7 B55168 Keyed lever not shown B55177 Keyed lever for H functions 8 D55723 Universal lever for use with non interchangeable cores 9 D55025 Plainlever 10 D55024 Button lever 16 11 D55023 Keyed lever not shown B55110 Keyed lever for H functions 12 D80992 Universal lever for use with non interchangeable cores 2 54 9K Series Service Manual Functions and Parts Lists 9K Series Service Manual Yd RA m 4 Figure 2 40 Standard lever components Lever components parts list ltem Partno Qty Description 1 455697 1 H throw member 2 A55696 1 HJ throw member 3 B54200 1 Seven pin throw member 4 1882120 50 Six pin spacer 5 B54182 1 Lever keeper spring a Single keyed locks require one 1 double keyed locks require two 2 b For information about cores and keys see the Core and Key Service Manual 2 55 Functions and Parts Lists A y Figure 2 41 lever c
46. e liner on the door with the through bolts Connect the RQE connector Service and Maintenance 5 Reinstall the following components m inside rose and rose liner page 3 5 m levers page 3 3 Replacing the To remove the button assembly button Note These instructions apply for all es of button assemblies assembly BEY pP 1 Remove the following components m levers page 3 3 m roses and rose liners page 3 4 or page 3 6 2 Use a flat screwdriver to press down on the button assembly tab which is visible through the cutout in the sleeve The tab should now lie flat Note When performing this step it is best to position the lock on a flat surface so that the retractor faces upward 3 Press down on the retractor and slide the button assembly out of the sleeve Sleeve Button b Figure 3 10 Removing the button assembly Button assembly tab 3 8 9K Series Service Manual Service and Maintenance To reinstall the button assembly 1 Insert the new button assembly into the sleeve as shown in Figure 3 11 until the tab lines up with the cutout in the sleeve It may be necessary to slightly press in the retractor with your thumb so that the locking bar can properly align itself through the chassis and into the key release cam assembly Note The button assembly should not pop out of the sleeve If it does it is misaligned and will not function properly Sleeve cutout Button assembly tab
47. e strike with screws provided see Figure 7 T Door jamb Strike box Strike plate 7 pin core 6 pin core Throw member ES Control key in core 2 Figure 8 Installing the core For 6 pin core users only Slide the spacer supplied with your 6 pin cores over the 7 pin throw member see Figure 8 top right Note f you have ordered 6 pin cores you will get one spacer per core with your order Spacers are not supplied with locks Insert the throw member or throw member and spacer into the back of the core see Figure 8 top Put the control key into the core and turn the key 15 degrees clock wise Put the core and throw member into the lever with the control key see Figure 8 bottom Turn the key 15 degrees counterclockwise and remove the key Caution Since the control key is a high security key make sure to keep it protected BEST ACCESS SYSTEMS is Indiana mm gt u 9r Wiring Instructions for 8K and 9K Series wp cw Electrified Cylindrical Locks with Request to exit Wiring diagram The diagram below shows how to wire 8K and 9K electrified locks 8WCON ACto DC converter E 24 volts DC 60 Hz out 8WDTL Door transfer loop Brown common Orange Normally open Green Normally dosed RQE Request to exit wires are normally used with access control systems y Run wires through the door or mount wires
48. egment holes For silicone type lubrication 1 Clean all existing lubricant out of the core A Do not mix graphite with a silicone type lubricant Caution 2 With the core inverted spray the lubricant into the key opening allowing the spray to penetrate the pin segment holes Note When cores are installed and exposed to harsh weather conditions silicone type lubricants can help displace moisture as well as spread into pin segment holes and other surfaces 3 20 9K Series Service Manual Service and Maintenance ALIGNING THE CHASSIS AND TRIM Establish a schedule to inspect locks doors and door hardware for proper alignment and operation Occasionally a lock chassis and or rose trim may become lose and require tightening To retighten a loose or misaligned chassis or rose trim 1 Remove the inside trim See page 3 4 for instructions 2 Align the chassis with the latch Make sure that the latch tabs engage the chassis frame and the latch tailpiece engages the retractor as shown in Figure 3 32 Chassis frame Latch tab Figure 3 32 Engaging the retractor in the latch 3 Tighten the chassis screws 4 Test the lever operation to make sure that the latch tailpiece does not bind with the chassis retractor 5 Reinstall the inside trim See page 3 5 for instructions 9K Series Service Manual 3 21 Service and Maintenance CAM POSITIONING INSTRUCTIONS Positioning the cam Vibration during the shipment
49. either Stanley Security Solutions Inc nor its dealers or distributors shall be liable to the user or any other person or entity with respect to any liability loss or damage caused or alleged to be caused directly or indirectly by this publication Written and designed by Stanley Security Solutions Inc and Avalon Group Inc Indianapolis Indiana T56082 Rev C 1798144 ER 7991 6 November 2004 CONTENTS FIGURES VII GETTING STARTED 1 1 Introduction 1 1 Certifications and standards 1 2 9K Series Locks 1 2 Electrified Locks 1 2 Accessories 1 2 Documentation package 1 3 Technical support 1 4 Support services 1 4 Telephone technical support 1 4 Training seminars 1 4 FUNCTIONS AND PARTS LISTS 2 1 Function descriptions 2 2 Single keyed functions 2 3 Double keyed functions 2 5 Non keyed functions 2 7 Special functions 2 8 Electrified cylindrical functions 2 11 Functions by ANSI designation 2 11 Standard functions 2 12 AB function chassis entrance lock ANSI F109 2 12 C function chassis corridor lock ANSI F88 2 13 D function chassis storeroom lock ANSI F86 2 14 E function chassis service station lock ANSI F92 2 15 G function chassis storeroom lock ANSI F91 2 16 9K Series Service Manual iii Contents H function chassis hotel guest room lock with indicator ANSI F93 2 17 HJ function chassis hotel guest room lock without indicator 2 17 L function chassis privacy lock ANSI F76 2 18
50. embly lost motion 2 13 2 16 2 23 2 25 2 29 2 36 2 38 to 2 41 K key instructions for H and HJ chassis 3 24 key release cam assembly part number and drawing for 2 12to 2 18 2 20 to 2 25 2 27 to 2 41 part numbers for 2 44 2 46 reinstalling 3 16 removing 3 15 keyed sleeve assembly part numbers for 2 44 2 46 knob return spring part numbers for 2 44 2 46 L L chassis function conversion for 2 48 function description for 2 7 part numbers and drawings for 2 18 lead lined parts 2 51 lever handle insert 2 56 lever keeper spring 2 55 3 10 lever return spring part number and drawing for 2 12 to 2 24 2 26 to 2 29 2 31 to 2 37 2 39 2 41 to 2 42 part numbers for 2 44 2 46 reinstalling 3 13 removing 3 11 levers part drawings for 2 54 part numbers for 2 54 reinstalling 3 3 removing 3 3 LL chassis function conversion for 2 49 function description for 2 9 part numbers and drawings for 2 33 lock chassis aligning 3 21 disassembling 3 12 reassembling 3 14 reinstalling in the door 3 7 9K Series Service Manual Index removing from the door 3 6 locking bar 2 13 2 16 2 32 lubricating cores 3 20 M M chassis function conversion for 2 49 function description for 2 10 part numbers and drawings for 2 34 N N chassis function conversion for 2 48 function description for 2 7 part numbers and drawings for 2 19 non keyed sleeve assembly part numbers for 2 44 2 46 non standard strikes 2 50 numbers f
51. entative Use the following part numbers when ordering a new electrified function chassis and RQE rose liner Chassis type Part number 9KW DEL C60245 9KW DEL for use with C60334 non interchangeable cores 9KW DEU C60241 9KW DEU for use with C60336 non interchangeable cores ROE rose liner Part number Small B61049 Large B60221 Service and Maintenance REVERSING THE SOLENOID WHEN CHANGING THE FUNCTION Because of the complex nature of this procedure BEST recommends that you order a new electrified function chassis Contact your BEST representative Use the following part numbers when ordering a new eletrified function chassis Chassis type Part number 9KW DEL 9KW DEL without RQE 9KW DEL for use with non interchangeable cores 9KW DEL for use with non interchangeable cores without RQE 9KW DEU 9KW DEU without RQE 9KW DEU for use with non interchangeable cores 9KW DEU for use with non interchangeable cores without RQE C60245 C60244 C60334 C60333 C60241 C60240 C60336 C60335 LUBRICATING THE CORES A Do not lubricate cores with oil Doing so will only attract dirt Caution For powdered graphite lubrication 1 Dip a key in graphite Insert the key into the keyhole and remove it repeat several times OR Spray graphite into the keyhole Insert the key into the keyhole and remove it repeat several times 2 Allow the graphite to sift into the pin s
52. eq pue suonouny jenue 3313F sang y6 S c Q FUNCTION CHASSIS EXIT LOCK ANSI F83 Item Part No Oty Description 12 1 B55692 1 Turn button assembly 2 A55685 1 Inside hub and locking pin assembly BN 3 B55610 1 Non keyed sleeve and driver assembly 4 B55518 2 Lever return spring p 5 B55504 2 Thrust plate lt lt 6 B54172 1 Chassis cover RY S59 7 B54888 1 Retractor assembly without catchplate S WY 8 A55680 1 Key release cam assembly wy 9 C55515 1 Spring drive plate SN 10 455687 1 Keyed sleeve assembly 11 11 D55571 1 Outside hub N 12 A55505 2 Chassis screw a Specify finish 10 Outside Q Figure 2 25 Q function exploded diagram SJSI Seg pue suonouny 9 c Jenue y 9dIMag Saas y6 RD FUNCTION CHASSIS SPECIAL LOCK ltem PartNo Qty Description 1 455685 1 Inside hub and locking pin assembly or not shown A56008 1 Inside hub assembly lost motion 2 455687 2 Keyed sleeve assembly or not shown A55725 2 Keyed sleeve assembly 3 C55515 2 Spring drive plate 4 B55504 2 Thrust plate 5 455675 1 Key release cam assembly 6 B54172 1 Chassis cover 7 B54888 1 Retractor assembly without catchplate 8 B55681 1 Key release cam assembly 9 B55518 1 Lever return spring 10 D55571 1 Outside hub or 1 not shown D56003 11 A55505 N Outside hub lost motion Chassis screw a For use with non interchangeable cores Inside bw Figure 2 26 RD function exploded diagram
53. er Closing the door does not release the inside button EA Entrance or Office Latchbolt operated by m inside lever m outside key m outside lever when the inside button is in the unlocked position Outside lever locked by m inside button m inside button when pushed in and rotated clockwise Outside lever unlocked by m inside lever m inside button when rotated counterclockwise m outside key Inside lever is always unlocked Note Turning the slotted button keeps the outside lever locked until the button is turned back 9K Series Service Manual Functions and Parts Lists RZ Closet or storeroom em XR Special ar YR Special 2 RD Special SP Latchbolt operated by m inside turn knob m outside key m outside lever when not locked Outside lever locked by m outside key Outside lever unlocked by m outside key Inside turn knob is always unlocked Latchbolt operated by m inside key m inside lever when not locked Outside lever is always fixed Inside lever locked by m inside key Inside lever unlocked by m inside key Latchbolt operated by m inside key m inside lever when not locked Inside lever locked by m inside key Inside lever unlocked by m inside key Latchbolt operated by m inside key m outside key m outside lever when not locked Outside lever locked by m outside key Outside lever unlocked by m outside key Inside lever is always fixed 9K Seri
54. es Service Manual XD Special d YD Exit il DR Special dy Latchbolt operated by m inside key Outside lever is always fixed Inside lever is always fixed Latchbolt operated by m inside key Inside lever is always fixed Latchbolt operated by m inside key m inside lever when not locked m outside key Outside lever is always fixed Inside lever locked by m inside key Inside lever unlocked by m inside key LL Hospital privacy db Latchbolt operated by m inside lever m outside lever when not locked Outside lever locked by m inside button when pushed in Outside lever unlocked by m inside lever m outside button when pushed in and rotated counterclockwise m closing the door Inside lever is always unlocked 2 9 Functions and Parts Lists M Communicating ANSI F78 Latchbolt operated by m inside lever when not locked m outside lever when not locked Outside lever locked by m inside button Outside lever unlocked by m inside button Inside lever locked by m outside button Inside lever unlocked by m outside button Note Do not use this function for rooms that have no other entrance Z Closet latch Latchbolt operated by m inside turn knob m outside lever Outside lever is always unlocked Inside turn knob is always unlocked Q Exit ANSI F83 Latchbolt operated by m inside lever m outside lever when not locked Outside lever locked by m inside
55. eturn spring 5 B55504 2 Thrust plate 6 A55681 2 Key release cam assembly 7 B54172 1 Chassis cover 8 B54888 1 Retractor assembly without catchplate 9 D55571 1 Outside hub or not shown D56003 1 Outside hub lost motion 10 A55505 2 Chassis screw a For use with non interchangeable cores Outside S Figure 2 13 5 function exploded diagram SJSI Seg pue suonouny vc c Jenue y 9dIMag Saas y6 T FUNCTION CHASSIS DORMITORY LOCK ANSI F90 Item Part No Oty Description 1 B55693 1 Push button assembly 2 A55685 1 Inside hub and locking pin assembly 3 B55610 1 Non keyed sleeve and driver assembly 4 B55518 2 Lever return spring 5 B55504 2 Thrust plate 6 B54172 1 Chassis cover 7 B54886 1 Retractor assembly with long catchplate 8 A55681 1 Key release cam assembly 9 C55515 1 Spring drive plate 10 455687 1 Keyed sleeve assembly or not shown A55725 1 Keyed sleeve assembly 11 D55571 1 Outside hub or not shown D56003 1 Outside hub lost motion 12 A55505 2 Chassis screw a Specify finish b For use with non interchangeable cores Figure 2 14 T function exploded diagram SJSI Seq pue suonouny jenue 3213F sang y6 Sc c W FUNCTION CHASSIS UTILITY OR INSTITUTIONAL LOCK ANSI F87 Item Part No Qty Description 1 A55685 1 Inside hub and locking pin assembly or not shown A56008 1 Inside hub assembly lost motion 2 455687 2 Keyed sleeve assembly or not shown A55725 2 Keyed sleeve assembly 3 C55515 2 Spring
56. find the recommended minimum wire gauge for all wire runs see Figure 2 Use wire of 20 AWG gauge or larger We do not recommend using a smaller wire gauge than 20 AWG When wiring two or more locks to a single power supply make sure that the power rating of the power supply is 1 Y times greater than the sum of the lock s power requirement Example For two locks powered by one supply A Lock 1 8K is rated at 24 volts 0 18 amps 24 volts x 0 18 amps 4 32 volt amps A Lock 2 35H is rated at 24 volts 0 75 amps 24 volts x 0 75 amps 18 volt amps Choose a transformer with a rating of at least 4 32 volt amps 18 volt amps x 1 2 33 48 volt amps BEST ACCESS SYSTEMS Indianapolis Indiana INDEX A A chassis function conversion for 2 49 function description for 2 8 part numbers and drawings for 2 27 AB chassis function description for 2 3 part numbers and drawings for 2 12 aligning the chassis and trim 3 21 B chassis function conversion for 2 49 function description for 2 8 part numbers and drawings for 2 28 boring jig kit 2 60 bridge bar 2 34 button assembly button release assembly 2 18 locking bar assembly for NX function 2 20 outside button assembly for LL function 2 33 push button assembly 2 17 to 2 18 2 21 2 24 2 28 2 33 slotted button assembly 2 15 2 31 turn button assembly 2 12 2 27 2 35 button bar assembly reinstalling 3 9 removing 3 8 9K Series Service Manual C C cha
57. gure 1 Overview diagram Caution If you use hollow metal doors determine whether the doors are reinforced enough to support the lock If door rein forcement is not adequate consult the door manufacturer for information on proper reinforcement Simplified instructions 1 Install the latch so that the bevel on the latchbolt faces the strike 2 Adjustthe outside rose assembly so that the chassis is centered in the door Install the chassis from the outside of the door 3 Install the inside liner through bolts rose lever and strike For field door preparation and detailed installation instructions see the following tasks a Position template p High edge of door bevel Figure 2 Placing the template on the high side of the door bevel 1 Fold the template and place in position on the high edge of the door bevel see Figure 2 Mark the drill points Note Suggested height from floor to centerline of the lock is 40 5 16 If steel frames are used the latch centerline must be in line with the center of the strike preparation T56075 RevB 1798029 ER 7991 19 May 2003 Indianapo 2 Bore two holes and install latch 1 Borea 2 1 8 diameter hole from both sides of the door to the cen ter of the door Drill a 1 diameter hole from the edge of the door that intersects the 2 1 8 hole Mortise the door edge for the latch face Install the latch and check the door swing Latch tabs should project into the 2 1 8
58. le cores 9 8 2 YD Inside Figure 2 30 YD function exploded diagram SJSI Seq pue suonouny jenue 3313F sang y6 Lv 2 YR FUNCTION CHASSIS SPECIAL LOCK Item Part No Qty Description 1 A55685 1 Inside hub and locking pin assembly or not shown A56008 1 Inside hub assembly lost motion 2 A55687 1 Keyed sleeve assembly or not shown A55725 1 Keyed sleeve assembly 3 C55515 1 Spring drive plate 4 B55518 1 Lever return spring 5 B55504 1 Thrust plate 6 A55681 1 Key release cam assembly 7 B54172 1 Chassis cover 8 B54888 1 Retractor assembly without catchplate 9 B54809 1 Outside hub 10 A55511 2 Chassis screw a For use with non interchangeable cores Figure 2 31 Inside Sy YR function exploded diagram Outside 10 YR SJSI Seg pue suonouny T A N Jenue y 921u8S sauas y6 Z FUNCTION CHASSIS CLOSET LOCK Item Part No Oty Description 1 N20 10 mU t E A54736 A54810 A54835 B54172 B54888 B55504 B55518 A55610 D55571 A55511 N e e e e e e e e xr Turn blade assembly for Z function Inside hub and side plate assembly Non keyed sleeve and driver assembly Chassis cover Retractor assembly without catchplate Thrust plate Lever return spring Non keyed sleeve and driver assembly Outside hub Chassis screw a Specify finish Figure 2 32 Outside N Z function exploded diagram S S1 Seq pue suonouny jenue 3313F sang y6
59. nside lever is always unlocked 1DT Single dummy trim This lock is a single surface mounted lever for an inactive door or a non latching door 2 7 Functions and Parts Lists Special The following lists describe how the latchbolt outside lever and inside functions lever operate for each special 9K function Warning Locks that secure both sides of the door are controlled by building codes and the Life Safety Code In an emergency exit situation failure to quickly unlock the door could be hazardous or even fatal A Dormitory or storeroom lock ANSI F81 Latchbolt operated by m inside lever m outside key m outside lever when the inside button is in the unlocked position Outside lever locked by m inside button Outside lever unlocked by m inside button Inside lever is always unlocked Note Inside button must be rotated counterclockwise to unlock the outside lever DZ Closet or storeroom Latchbolt operated by m inside turn knob m outside key Outside lever is always fixed Inside turn knob is always unlocked B Office ANSI F82 Latchbolt operated by m inside lever m outside key m outside lever when the inside button is in the unlocked position Outside lever locked by m inside button Outside lever unlocked by m inside lever m outside key Inside lever is always unlocked Note Inside button is released by turning the key in the outside lever or rotating the inside lev
60. of the following ways m With the levers in the locked position both the inside and outside keys do not rotate one full turn in both directions Remove both cores and throw members and perform the following steps to reposition the locking cam m Before you install the core and throw member you can see that the locking cam is not positioned as shown in Figure 3 34 Perform the following steps to reposition the locking cam To reposition the locking cam 1 Looking through the figure 8 core hole in either lever turn the locking cam drive slot to match the position shown in Figure 3 34 2 Reinstall that lever s core and throw member 3 Looking into the figure 8 core hole in the other lever turn the locking cam drive slot counterclockwise until it stops as shown in Figure 3 35 Turn the drive slot clockwise to match the position shown Figure 3 34 pes core hole Locking cam drive slot Figure 3 34 Correct position of the G and IN function locking cam Q NES fend core hole Locking cam drive slot Figure 3 35 Intermediate position of the G and IN function locking cam 5 Reinstall that lever s core and throw member 6 Check the operation of the levers while the door is open The levers are locked by rotating the key 1 1 4 turns counterclockwise and unlocked by rotating the key 1 1 4 turns clockwise 3 23 Service and Maintenance EMERGENCY KEY INSTRUCTIONS FOR H AND HJ FUNCTION LOCKS To use the emergency ke
61. omponents for use with non interchangeable cores Lever components for use with non interchangeable cores parts list Item Partno Oty Description 1 B55709 1P Throw member for use with Sargent and Yale cores 2 557085 1 Throw member for use with Schlage Corbin KA KD and OB cores 3 A55712 1 Throw member for use with Medeco core C55714 1 gt Lever handle insert for use with non interchangeable cores 5 A55713 1P Throw member support ring for use with non interchangeable cores a To order the kit that contains the throw member insert and support ring for use with Sargent cores use number 1770600 For Yale cores use number 1770642 this kit contains two throw members two inserts and two support rings b Single keyed locks require one 1 double keyed locks require two 2 c For information about cores and keys see the Core and Key Service Manual d To order the kit that contains the throw member insert and support ring for use with Schlage Corbin KA KD and OB cores use number 1770527 e To order the kit that contains the throw member insert and support ring for use with Medeco cores use number 1778196 Non interchangeable cylinders parts list Part no Finish Description 1888913 626 Non nterchangeable cylinder keyed different 1888955 606 Non interchangeable cylinder keyed different 1891329 626 Non interchangeable cylinder keyed alike 1891287 606 Non interchangeable cylinder keyed alike
62. or parts see part numbers and drawings NX chassis function conversion for 2 48 function description for 2 7 part numbers and drawings for 2 20 O outside hub outside hub 2 12 to 2 25 2 27 to 2 42 outside hub and plate assembly 2 26 outside hub lost motion 2 12 to 2 18 2 20 to 2 25 2 27 to 2 34 2 36to 2 39 P P chassis function conversion for 2 48 function description for 2 7 part numbers and drawings for 2 21 part numbers and drawings for A chassis 2 27 for AB chassis 2 12 for B chassis 2 28 for C chassis 2 13 for D chassis 2 14 for double dummy trim 2 57 for DR chassis 2 29 for DZ chassis 2 30 9K Series Service Manual for E chassis 2 15 for EA chassis 2 31 for G chassis 2 16 for H and HJ chassis 2 17 for IN chassis 2 32 for L chassis 2 18 forlatches 2 58 for LL chassis 2 33 for M chassis 2 34 for N chassis 2 19 for non standard strikes 2 50 for NX chassis 2 20 for P chassis 2 21 for Q chassis 2 35 for R chassis 2 22 for RD chassis 2 36 for roses rose liners and rose spacers 2 52to 2 53 for RZ chassis 2 37 for S chassis 2 23 for single dummy trim 2 57 for standard levers 2 54 for standard strikes and strike boxes 2 50 for T chassis 2 24 for W chassis 2 25 for XD chassis 2 38 for XR chassis 2 39 for Y chassis 2 26 for YD chassis 2 40 for YR chassis 2 41 for Z chassis 2 42 Q Q chassis function conversion for 2 49 function description for 2 10 part numbers an
63. ose liners page 3 5 and page 3 7 m levers page 3 3 Replacing the To remove the key release cam assembly key release 1 Remove the following components cam assembly m levers page 3 3 m roses and rose liners page 3 4 and page 3 6 m button assembly if present page 3 8 m lever return spring page 3 11 2 Pull the key release cam assembly out of the sleeve Figure 3 24 Removing the key release cam assembly 9K Series Service Manual 3 15 Service and Maintenance To reinstall the key release cam assembly 1 Insert the key release cam assembly into the sleeve so that the locking lug fits into the notch in the sleeve and spring drive plate See Figure 3 25 Raised edge of the spring drive plate Notch in the spring drive plate Recess in the hub Raised edge of the spring drive plate Locking lug on the key release cam assembly Sy Figure 3 25 Installing the key release cam assembly 2 Make sure that the raised edges of the spring drive plate line up with the recess in the hub as shown in Figure 3 25 3 Reinstall the following components m lever return spring page 3 13 m button assembly if present page 3 9 m roses and rose liners page 3 5 and page 3 7 m levers page 3 3 Replacing the To remove the spring drive plate spring drive 5 Remove the following components plate m levers page 3 3 m roses and rose liners page 3 4 and page 3 6 m button assembly if present page 3 8
64. ough bolt Figure 3 6 Removing the two through bolts 4 If there is an RQE rose liner disconnect it 5 Slide the liner off of the sleeve To reinstall the inside rose and rose liner 1 Align the holes in the liner with the holes prepared in the door 2 Install the two through bolts through the liner and door in the top and bottom holes 3 Tighten the liner onto the door with the through bolts 4 If there is an RQE rose liner connect it 5 Install the rose 6 Reinstall the lever See page 3 3 Rose liner Through bolt TAE Rose E f Through bolt Figure 3 7 Replacing the inside rose and rose liner 9K Series Service Manual 3 5 Service and Maintenance Replacing the To remove the outside rose and liner assembly outside rose and liner assembly Remove the following components m levers page 3 3 m inside rose and rose liner page 3 4 Slide the chassis assembly out of the door 3 Retract the rose locking pin and rotate the rose and liner assembly counterclockwise until it is free from the hub 4 Remove the rose and liner assembly from the sleeve X Rose and liner iem ic locking pin Retractor side view of the chassis Retractor us sleeve Rose and liner m Retractor Rose locking pin Head on view of the rose and liner assembly from the inside sleeve side Figure 3 8 Removing the outside rose and liner assembly 3 6 9K Series
65. re 3 18 Removing the lever return spring 3 12 9K Series Service Manual Service and Maintenance To reinstall the lever return spring 1 Position the lever return spring so that the flat section of the spring faces toward the hub as shown in Figure 3 19 Flat section faces 4 toward the hub Flat section of the lever return spring Figure 3 19 Positioning the lever return spring 2 Raise the key release cam assembly or non keyed sleeve assembly slightly and insert the lever return spring so it fits under the ears on the key release cam assembly or non keyed sleeve assembly The bottom end of the lever return spring should line up with the edge of the recess in the hub as shown in Figure 3 20 Top end of the lever return spring Recess in the hub Bottom end of the lever return spring Ear on the key release cam assembly Figure 3 20 Inserting the lever return spring 3 Use the KD340 spring loading tool or a pair of needle nosed pliers to pull the top end of the lever return spring around to rest against the other edge of the recess in the hub as shown in Figure 3 20 Note Make sure that the lever return spring does not separate and ride onto the top of the sleeve 9K Series Service Manual 3 13 Service and Maintenance 4 Raise the key release cam assembly or non keyed sleeve assembly slightly and insert the flat end of the thrust plate under the ears as shown in Figure 3 21 The plate should be flush
66. retractor inthe latch 3 21 Correct position of the C function inside locking cam 3 22 Correct position of the G and IN function locking cam 3 23 Intermediate position of the G and IN function locking cam 3 23 Inserting the emergency key 3 24 viii 9K Series Service Manual GETTING STARTED INTRODUCTION 9K Series Service Manual The 9K Series Service Manual contains essential information to help you maintain your 9K Series Lock This manual addresses standard and electrified 9K Series Locks Throughout this manual the term electrified is used to refer to 93KW 95KW DEL DEU function locks 1 1 Getting Started CERTIFICATIONS AND STANDARDS 9K Series Locks Electrified Locks Accessories The locks comply with ANSI A156 2 Series 4000 Grade 1 standards The locks are listed by Underwriter s Laboratories for use on 3 Hr A label single swinging doors 4 x 105 or pairs of doors 8 wide and 10 high When used with the 3 4 throw latch the locks comply with Miami Dade County standards with a design pressure rating of 90 PSF for single doors and 50 PSF for double door openings The AB C D EA G IN NX Q R and YD function locks comply with ANSI A250 13 Windstorm standards with a design load rating of 1750 pounds The chassis conforms to ANSI A115 2 The 8KS3 strike fits the standard door frame cutout as specified in ANSI A115 2 The 14 and 15 lever handles conform to California Administrative Code
67. s products You may locate the representative nearest you by calling 317 849 2250 Monday through Friday between 7 00 a m and 4 00 p m eastern standard time or visit the web page www BestAccess com Training BEST holds training sessions for its customers The seminars are seminars specifically designed for BEST end users who have a registered BEST masterkeyed system and registered BEST security equipment If you are interested you may contact your local BEST representative for details 9K Series Service Manual FUNCTIONS AND PARTS LISTS 9K Series Service Manual The following pages contain function descriptions for all 9K Series Locks This chapter also includes exploded diagrams that show all field serviceable mechanical parts diagrams of trim and other miscellaneous parts and function conversion information Functions and Parts Lists FUNCTION DESCRIPTIONS This section includes function descriptions grouped by the following function types 2 2 single keyed page 2 3 double keyed page 2 5 non keyed page 2 7 special page 2 8 electrified page 2 11 For a list of the BEST designation for each ANSI defined function see page 2 11 Note If the function is ANSI defined the ANSI designation appears by the function name Latch y Shading indicates that the lever is fixed Inside Outside View looking down at the top of the door Figure 2 1 Understanding function drawings 9K Series Service
68. se with non interchangeable cores Inside Figure 2 28 XD function exploded diagram Outside XD SJSI Seq pue suonouny jenue 3313F sang y6 e c XR FUNCTION CHASSIS SPECIAL LOCK Item Part No Oty Description 1 A55685 1 Inside hub and locking pin assembly or not shown A56008 1 Inside hub assembly lost motion 2 455687 2 Keyed sleeve assembly or not shown A55725 2 Keyed sleeve assembly 3 C55515 2 Spring drive plate 4 B55518 1 Lever return spring 5 B55504 2 Thrust plate 6 A55681 1 Key release cam assembly 7 B54172 1 Chassis cover 8 B54888 1 Retractor assembly without catchplate 9 B55682 1 Key release cam assembly 10 D55571 1 Outside hub or not shown D56003 1 Outside hub lost motion 11 A55505 2 Chassis screw a For use with non interchangeable cores Figure 2 29 XR function exploded diagram Outside XR SJSI Seg pue suonouny Oor c Jenue y 9dIMag sauas y6 YD FUNCTION CHASSIS EXIT LOCK Item Part No Qty Description 1 A55685 1 Inside hub and locking pin assembly or not shown A56008 1 Inside hub assembly lost motion 2 455687 1 Keyed sleeve assembly or not shown A55725 1 Keyed sleeve assembly 3 C55515 1 Spring drive plate 4 B55504 1 Thrust plate 5 455675 1 Key release cam assembly 6 B54172 1 Chassis cover 7 B54888 1 Retractor assembly without catchplate 359 T 8 B54809 1 Outside hub ic 9 A55511 2 Chassis screw a For use with non interchangeab
69. sis cover 8 B54888 1 Retractor assembly without catchplate 9 A55675 1 Key release cam assembly 10 D55571 1 Outside hub or not shown D56003 1 Outside hub lost motion 11 A55505 2 Chassis screw a For use with non interchangeable cores Inside Figure 2 19 DR function exploded diagram Outside SJSI Seg pue suonouny 0 2 Jenue y 9dIMag sauas y6 DZ FUNCTION CHASSIS CLOSET OR STOREROOM LOCK Item Part No Oty Description 1 A54736 1 Turn blade assembly for Z function 2 B54810 1 Inside hub and side plate assembly 3 A54835 1 Non keyed sleeve and driver assembly 4 B54172 1 Chassis cover 5 B54888 1 Retractor assembly without catchplate 6 455675 1 Key release cam assembly 7 B55504 1 Thrust plate 8 C55515 1 Spring drive plate 9 455687 1 Keyed sleeve assembly or Outside not shown A55725 1 Keyed sleeve assembly 10 D55571 1 Outside hub or not shown D56003 1 Outside hub lost motion 11 A55511 2 Chassis screw a Specify finish b For use with non interchangeable cores Inside DZ Figure 2 20 DZ function exploded diagram SJSI Seq pue suonouny jenue 3313F sang y6 Lee EA FUNCTION CHASSIS ENTRANCE OR OFFICE LOCK Item Part No Oty Description 1 B55694 1 Slotted button assembly 2 A55685 1 Inside hub and locking pin assembly 3 B55610 1 Non keyed sleeve and driver assembly 4 B55518 2 Lever return spring 5 B55504 2 Thrust plate 6 B54172 1 Chassis cover 7 B5
70. ssis cam positioning instructions for 3 22 function conversion for 2 48 function description for 2 5 part numbers and drawings for 2 13 cam positioning instructions for C chassis 3 22 for G and IN chassis 3 23 certifications and standards 1 2 chassis cover 2 12 to 2 42 part numbers for 2 44 2 46 chassis frame and retractor assembly part numbers for 2 44 2 46 chassis screw 2 12 to 2 42 part numbers for 2 44 2 46 cores lubricating 3 20 D D chassis function conversion for 2 48 function description for 2 3 part numbers and drawings for 2 14 DEL chassis function description for 2 11 DEU chassis function description for 2 11 diagrams exploded see part numbers and drawings disassembling the lock chassis 3 12 documentation package 1 3 double dummy trim 2 7 2 57 B 1 Index DR chassis function conversion for 2 49 function description for 2 9 part numbers and drawings for 2 29 drawings of parts see part numbers and drawings drill jig 2 59 drive plate see spring drive plate DZ chassis function conversion for 2 49 function description for 2 8 part numbers and drawings for 2 30 E E chassis function conversion for 2 48 function description for 2 3 part numbers and drawings for 2 15 EA chassis function conversion for 2 49 function description for 2 8 part numbers and drawings for 2 31 emergency driver 3 2 exploded diagrams see part numbers and drawings F faceplate marking chisel 2 59 to 2 60 func
71. tion conversion reversing the solenoid 3 20 function description for A chassis 2 8 for AB chassis 2 3 for B chassis 2 8 for C chassis 2 5 for D chassis 2 3 for DEL chassis 2 11 for DEU chassis 2 11 for DR chassis 2 9 for DZ chassis 2 8 for E chassis 2 3 for EA chassis 2 8 for G chassis 2 5 for H and HJ chassis 2 3 for IN chassis 2 5 for L chassis 2 7 for LL chassis 2 9 for M chassis 2 10 for N chassis 2 7 B 2 for NX chassis 2 7 for P chassis 2 7 for Q chassis 2 10 for R chassis 2 4 for RD chassis 2 9 for RZ chassis 2 9 for S chassis 2 5 for T chassis 2 4 for W chassis 2 6 for XD chassis 2 9 for XR chassis 2 9 for Y chassis 2 7 for YD chassis 2 9 for YR chassis 2 9 for Z chassis 2 10 G G chassis cam positioning instructions for 3 23 function conversion for 2 48 function description for 2 5 part numbers and drawings for 2 16 H H and HJ chassis function conversion for 2 48 function description for 2 3 key instructions for 3 24 part numbers and drawings for 2 17 hub see inside hub assembly and outside hub hubs part numbers for 2 44 2 46 IN chassis cam positioning instructions for 3 23 function conversion for 2 49 function description for 2 5 part numbers and drawings for 2 32 inside hub assembly inside hub and locking pin assembly 2 12 to 2 29 2 31 to 2 36 2 38to 2 41 inside hub and locking pin assembly lost motion 2 32 inside hub and side plate assembly 2 30 2 37 2 42 inside hub ass
72. ts W Institutional ANSI F87 Latchbolt operated by m inside key m outside key Outside lever is always fixed Inside lever is always fixed 9K Series Service Manual Functions and Parts Lists Non keyed The following lists describe how the latchbolt outside lever and inside functions lever operate for each non keyed 9K function L Privacy ANSI F76 Latchbolt operated by m inside lever m outside lever when the inside button is in the unlocked position Outside lever locked by m inside button Outside lever unlocked by m inside lever m outside slotted button when pushed in and rotated counterclockwise m closing the door Inside lever is always unlocked NX Exit ANSI F89 Latchbolt operated by m inside lever Outside lever is always fixed Inside lever is always unlocked Y Exit Latchbolt operated by m inside lever Inside lever is always unlocked 2DT Double dummy trim This lock is a through bolt mounted pair of matching levers for an inactive door or a non latching door 9K Series Service Manual N Passage ANSI F75 Latchbolt operated by m inside lever m outside lever Outside lever is always unlocked Inside lever is always unlocked P Patio ANSI F77 Latchbolt operated by m inside lever m outside lever when the inside button is in the unlocked position Outside lever locked by m inside button Outside lever unlocked by m inside lever m closing the door I
73. with the top of the hub Figure 3 21 Installing the thrust plate 5 Slide the chassis cover over the retractor assembly 6 Align the open end of the retractor assembly with the ears on the key release cam assembly or non keyed sleeve assembly in the inside hub assembly 7 Press the retractor toward the retractor springs and insert the feet of the retractor assembly into the notches in the inside hub as shown in Figure 3 22 Open end of the retractor assembly Foot of the retractor assembly Foot of the retractor assembly D g i T Notch in the inside hub ui p Notch in the inside hub Eme Ear on the key release Ear on the key release cam assembly cam assembly Cc Figure 3 22 Positioning the retractor assembly 3 14 9K Series Service Manual Service and Maintenance 8 Align the feet of the retractor assembly with the notches in the outside hub assembly and the rose locking pin with the smaller of the two holes on the outside assembly as shown in Figure 3 23 Press the retractor toward the retractor springs and slide the two sections together Foot of the retractor assembly Notch in the inside hub A Rose locking pin hole pv Notch in the inside hub Foot of the retractor Rose locking pin Figure 3 23 Installing the retractor assembly 9 Install the two chassis screws 10 Reinstall the following components m button assembly if present page 3 9 m roses and r
74. without catchplate Key release cam assembly 455675 Key release cam assembly 455676 Key release cam assembly 455678 Key release cam assembly quantity 2 455680 Key release cam assembly A55681 Key release cam assembly A55682 Key release cam assembly A56038 A55505 Key release cam assembly Chassis screw quantity 2 A55511 Chassis screw quantity 2 monano One 1 six pin throw member B54210 is also required For the lost motion function use in place of the inside hub assembly B55056 or A55685 For the lost motion function use in place of the outside hub D55571 Use a quantity of two 2 For the non interchangeable function use in place of the keyed sleeve and driver assembly A55687 Use a quantity of one 1 9K Series Service Manual 2 49 Functions and Parts Lists TRIM PARTS Standard strikes and strike boxes Figure 2 35 Standard strikes and strike boxes Standard strikes and strike boxes parts list Nomen Item clature Partno Description Mo d WwW N e 30HS4 B34380 ANSI plastic strike box 8KS3 B25641 ANSI strike plate 83KS3 C63016 ANSI 7 8 flat lip strike 8KS1 B25640 Standard steel strike box 8Ks2 B25639 Standard strike plate a Two 2 A25359 latch screws and two 2 A18724 strike screws are included with the 8KS3 strike The 30HS4 ANSI Strike box is not included b Four 4 A25359 screws are included with the 8
75. y Remove the core and the throw member 2 Insert the blade of the emergency key into the slot as shown in Figure 3 36 AZ Slot Se ei key Figure 3 36 Inserting the emergency key 3 Turn the key and retract the latch 3 24 9K Series Service Manual Service and Maintenance TROUBLESHOOTING This table summarizes the possible causes for certain lock questions The causes are listed in the order of likelihood The most likely cause is first and so forth You notice Possible causes include You should Lever won t return to its normal position Key spins freely but won t retract the latch or unlock the door Core doesn t fit into the lever core hole Button doesn t pop out as expected Latch doesn t retract For a C function lock the inside key does not rotate the full 360 and the outside key does not rotate the full 135 For a G or IN function lock with levers in the locked position the key does not rotate one full turn in both directions Cannot remove the operating key from an H or HJ function lock a Lever return spring is out of position b Lever return spring is broken c There is binding between the lever and rose a Throw member is not installed b 6 pin core is installed with a 7 pin throw member a 7 pin core is installed with a 6 pin throw member b Keyed lever is defective Button shaft is damaged or bent a Latch tailpiece is
76. y 4 B55518 1 Lever return spring 5 B55504 2 Thrust plate 6 B54172 1 Chassis cover 7 B54886 1 Retractor assembly with long catchplate 8 A55677 1 Key release cam assembly 9 C55515 1 Spring drive plate 10 A55687 1 Keyed sleeve assembly 11 D55571 1 Outside hub or not shown D56003 1 Outside hub lost motion 10 12 A55505 2 Chassis screw Outside a These functions require a special throw member See page 2 54 b Specify finish 1 H HJ Inside Figure 2 7 H HJ function exploded diagram SJSI Sieg pue suonoun 8L Jenue y 9dIMag sauas y6 L FUNCTION CHASSIS PRIVACY LOCK ANSI F76 Item Part No Oty Description 1 B55693 2 A55685 3 B55610 4 B55518 5 B55504 6 B54172 7 B54886 8 A55673 9 C55515 10 A55701 11 D55571 not shown D56003 12 A54745 13 A55505 1 N e e mmm e e NON m Push button assembly Inside hub and locking pin assembly Non keyed sleeve and driver assembly Lever return spring Thrust plate Chassis cover Retractor assembly with long catchplate Key release cam assembly Spring drive plate Keyed sleeve assembly Outside hub or Outside hub lost motion 10 Button release assembly Outside Chassis screw a Specify finish Inside Figure 2 8 function exploded diagram SJSI Seq pue suonouny jenue 3313F sang y6 eL c N FUNCTION CHASSIS PASSAGE LOCK ANSI F75 Item PartNo Qty Description 1 ONAN KR WN A55685 B55610

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