lefty supermax 2.0 owner`s manual supplement
Contents
1. About This Supplement Cannondale Owner s Manual Supplements provide important model specific safety maintenance and technical information They are not replacements for your Cannondale Bicycle Owner s Manual This supplement may be one of several for your bike Be sure to obtain and read all of them If you need a manual or supplement or have a question about your bike please contact your Cannondale Dealer immediately or call us at one of the telephone numbers listed on the back cover of this manual You can download Adobe Acrobat PDF versions of any Cannondale Owner s Manuals or Supplements from our website www cannondale com bikes tech e This manual is not a comprehensive safety or service manual for your bike e his manual does not include assembly instructions for your bike e All Cannondale bikes must be completely assembled and inspected for proper operation by a Cannondale Dealer before delivery to the owner d WARNING This supplement may include procedures beyond the scope of general mechanical aptitude Special tools skills and knowledge may be required Improper mechanical work increases the risk of an accident Any bicycle accident has risk of serious injury paralysis or death To minimize risk we strongly recommend that owners always have mechanical work done by an authorized Cannondale retailer 131581 PDF Table of Contents SAFETY INFORMATION2. 2 Intended Use sssem 2 Damage Inspection ssssssess 2 Disassembly Modification 3 Tire to Crown Clearance ssss 3 TECHNICAL INFORMATION E Supermax 2 0 Structure 4 lados HUD ernro 5 CNN Es T T b 7 PER LOCKOUT POR 8 PBR RG DO UNG senators etn etre enia 8 Wheel Removal sser g Wheel Installation 10 MAINTENANCE e eere 11 rj 11 Cleaning ese 12 Tightening Torques eeeeese 12 Frame BUITIDOI uui teer importes 13 Moto GUAU E 13 Brake Line Clamp Positioning 14 Manual Reset eeen 15 CANNONDALE LIMITED WARRANTY 16 REPLACEMENT PARTS 17 19 cannondale SAFETY INFORMATION Intended Use Damage Inspection AQ WARNING TRAVEL INTENDED USE WHEEL SIZE 130 mm 28 All Mountain 140 mm a7 Overmountain 160 mm 275 ASTM CONDITION 4 Supermax 2 0 ARE NOT INTENDED For use in extreme forms of jumping ridine such as hardcore mountain Freeriding Downhill North Shore Dirt Jumping Hucking etc A WARNING UNDERSTAND YOUR LEFTY AND ITS INTENDED USE USING YOUR LEFTY THE WRONG WAY IS DANGEROUS Industry usage Conditions 1 5 are generalized and evolving Consult your Cannondale Dealer about how you intend to use your bike fork Please read your Canno
3. It is available on the Policies page of our website at www cannondale com Be sure to read the exclusions listed in the limited warranty For example damage from accidents and improper maintenance are not covered Definitions related to forks The fork structure is covered in the FRAMES section of the Cannondale Limited Warranty Fork structure means certain structural parts of the fork specifically the fork legs outer tube the steerer tube steerer tube clamps and the inner tubes with attached dropouts or spindle Cable clamps needle bearings races and bushings which are part of the telescopic assembly are normal wear and tear items and ARE NOT covered by the limited lifetime warranty The internal fork internal parts are covered by the 1 year 2 years in EU countries warranty against defects in materials or workmanship described in the COMPONENTS section of the Cannondale Limited Warranty Internal fork parts are defined as items such as damping cartridges and their internal parts seals o rings air cylinders air pistons springs elastomers bumpers bushings needle bearings races and oil Normal wear and tear on these items is NOT covered by this 1 year 2 in EU warranty Like brake pads on a car you should expect to have these items professionally replaced or renewed as you use the fork and they wear Fork Warranty Claims For any warranty claim to be considered the bicycle fork must be brought into an Authorized Ca
4. pressure harsh ride or limited travel reduce air pressure NOTICE A dirty pump or valve end can result in contamination damage and air loss Make sure pump and valve are clean before attachment 131581 PDF Attack cannondale PBR Lockout OPEN POSITION LOCKED POSITION In the open position LEFTY travel is active The red In the locked position LEFTY travel is locked The red rebound dial 1 is in the down position To go to the rebound dial is up To go back to the open position press locked position press the blue button 2 the red redound dial down until it clicks PBR Rebound Dial Rotate dial in the direction counter clockwise to increase rebound speed faster Rotate dial in the direction clockwise to decrease rebound speed slower 131581 PDF Wheel Removal 1 If needed loosen the brake line clamp on the front of the moto guard so the line can move freely This will make handling the brake caliper and attached adapter easier 2 See Figure 1 Use a5 mm Allen key to loosen and back out both brake adapter mounting bolts enough so that the adapter and attached caliper can slide up and be removed from the spindle together It is not necessary to completely remove the adapter bolts Carefully move the brake caliper out of the way and protect it from damage 2 See Figure 3 Insert
5. 18 122HT B X LARGE 134 4mm 137 6mm KH118 134HT B 17 cannondale REPLACEMENT PARTS 2015 SUPERMAX 2 0 160 27 5 The following replacement part kits are available through a Cannondale Dealer KP068 gt FRAME SIZE S C one SMALL LARGE MEDIUM XLARGE T KH074 HD215 Frame XL Frames S M L SOLO AIR ASSY KIT KH133 KH132 PBR 160mm LEFTYBOLTS DAMPER ASSY lt 14 5mm 27 5 Loctite 242 blue 7 Nm 35 InLbs color green Solo Air assembl s E lt Hb011 is in Loctite 262 red 013 amp separately Damper thread SUPERMAX 1 5 STEERERS positions Loctite 262 red Frame size specific are ne KH118 HT frame size f 3 A specific C KH131 T 180mm Adapter A LEFTY SL HUB x re KH130 E KH129 180mm Adapter 5 LEFTY SM HUB e gt lt F 2 x X Volume KH134 2 i Reducer AIR PISTON ASSY only gt none x lt j fy a 25 mm Sas yeaa Frame SI Headtube Clamp Steerer Damping Loctite 242 blue KH047 Cartridge Thread 9 Nm 80 InLbs Size Length A Spacing B Kit 25 Pasitinn e SMALL 97mm 100 2mm KH118 097HT A MEDIUM 109 7mm 112 9mm KH118 109HT A LARGE 1224mm 125 6mm KH118 122HT B X LARGE 134 4mm 137 6mm KH118 134HT B 18 131581 PDF REPLACEMENT PARTS 2015 SUPERMAX 2 0 140 27 5 The following replacement part kits are avail
6. G DO NOT RIDE WITHOUT A PROPERLY MOUNTED ADJUSTED AND FUNCTIONING FRONT BRAKE SYSTEM The disc caliper acts as an integral secondary wheel retention system If the system is missing or improperly installed or if the wheel hub axle bolt should loosen the front wheel could slide off the spindle end Follow brake manufacturer s instructions when mounting the brake caliper to the spindle brake bosses Do not modify the fork in any way PLEASE ASK YOUR CANNONDALE DEALER FOR HELP WHEN INSTALLING COMPATIBLE FRONT BRAKE SYSTEMS 10 131581 PDF MAINTENANCE Schedule This schedule is intended as a guide only You must establish a schedule appropriate to your riding style and conditions SERVICE ITEM FREQUENCY NORMAL WHO RIDING Check for damage Pre Post ride Bike owner Check for Tightening Torques First Ride Every 4 5 rides Bike owner Replace Frame Bumper Guard As Needed Bike owner Manual Reset 50 hours Bike owner Telescope Lubrification 100 hours Dealer Damper Service 100 hour or every year Dealer Air spring Damping Cartridge Inspection Full Service Telescope Rebuild Damper service 200 hours Headshok Service Center RACING If you race with your Supermax 2 0 you will have to perform the items listed twice as often i e 50hrs becomes 25hrs SCHEDULE PROFESSIONAL FORK SERVICE ANNUALLY Minimum Annually or when problems are indicated you must have your Supermax 2 0 service
7. G PSI PSI PSI 100 109 45 49 49 49 55 110 119 50 54 52 52 60 120 129 54 59 56 56 64 130 139 59 53 60 60 66 140 149 64 68 62 62 70 150 159 68 72 68 68 74 160 169 73 77 70 70 78 170 179 77 81 72 72 80 180 189 82 86 82 82 83 190 199 86 90 84 84 87 200 209 91 95 90 90 90 210 219 95 99 96 96 93 220 229 100 104 100 100 95 230 239 104 108 105 105 97 240 249 109 113 10 110 100 RECOMMENDED SAG 45 50mm 40 45mm 37 42mm BIKE TRAVEL 160mm 140mm 130mm Be aware that conventional pump gages have variations Therefore we recommend you to fine tune your set up with the Recommended Sag Supermax 2 0 AIR PRESSURE LIMITS Minimum 50 psi 3 4 bar Maximum 225 psi 15 5 bar To set sag 1 Remove the Schrader valve cap 1 at the bottom of the Supermax 2 0 Attach a bicycle suspension pump to the Schrader valve 2 See Figure 1 2 Set the recommended intial starting air pressure according to your weight 3 Slide the sag O ring 3 against the wiper seal 4 See Figure 2 j Sit on bike in riding position and dismount Note Your riding position affects weight distribution and therefore sag For example in the Attack position Figure 3 the rider s weight is distributed equally front and rear 4 Measure the sag distance See Figure 4 Sag Trouble Shooting Too much sag add air in small increments Too little sag reduce air in small increments Excessive bottom out increasing air
8. NJURED PARALYZED OR KILLED IN AN ACCIDENT IF YOU IGNORE THIS WARNING cannondale TECHNICAL INFORMATION Supermax 2 0 Structure Identification PBR Lockout Button 2 PBR Rebound Dial 3 Bonded Upper Clamp 4 Clamp Bolt 5 Serial Number Location b Frame Bumper 7 Carbon Alloy Outer Tube 8 Brake Housing Guide 9 Bonded Lower Clamp 10 Guard 11 Guard Brake Housing Clamp 12 Lower Collar Assy 13 Sag O Ring 14 OP Inner Tube 15 Guard Mounting Screws 16 Hub Spindle 17 Inner Bearing Land 18 Outer Bearing Land 19 Axle Bolt Threads 20 Schrader Valve 21 Brake Adapter 22 Steerer 1 5 Stems Only 23 Damping Cartridge shown removed 24 SOLO Air Assembly 25 Volume Reducer s d ao 4 Loctite 242 blue 1 9 Nm 62 80 InLbs Puce Oo gt S lt A RS C TL rj CU s Zl 12 180mm 180mm SUPERMAX p id HYBRID 13 14 Loctite 242 blue 9 Nm 80 InLbs 16 Lb 19 B7 js i 18 20 131581 PDF Wheel Hub Either a Supermax 2 0 or LEFTY HYBRID wheel hub may be used with the Supermax 2 0 The wheel hub must be matched with its correct brake adapter See item 21 on previous page The hub cap is a left hand thread It retains the axle bolt assembly within the and should only be removed when replacing the bearings or axle bolt
9. a 5 mm Allen key into the axle hub bolt and turn it counter clockwise Continue turning the extraction bolt until the wheel is disenaged and can be removed easily from the spindle end See Figure 4 NOTICE m Make sure the axle bolt is completely disengaged before attempting to remove the wheel Never try to pull the wheel off forcefully When the wheel is off to keep dirt out cover the hub opening Protect spindle from damage when wheel is removed cannondale Wheel Installation 1 Wipe the spindle clean with a dry shop towel Apply a high quality bike grease to I D of the bearings inside the hub AX WARNING DO NOT CONTAMINATE BRAKE CALIPER PADS OR ROTOR WITH GREASE 2 Slide the wheel straight onto the spindle Turn the axle bolt clockwise to engage the spindle threads Make sure the wheel and spindle are supported while tightening the hub bolt 3 Once the hub has been drawn onto the hub completely use torque wrench to tighten to final 15 0 Nm 133 0 InLbs See Figure 1 4 Reinstall the brake adapter onto the spindle bosses making sure that the brake disc locates properly between the pads NOTICE m LOCATE BRAKE ROTOR BETWEEN THE PADS Apply Loctite 242 blue to the threads and tighten the adapter mounting bolts to 9 Nm 78 IN Lbs See Figure 2 5 Spin the wheel to make sure it moves freely Be sure to test the brakes for proper operation before riding AX WARNIN
10. able through a Cannondale Dealer STEERER CAP SMALL LARGE MEDIUM XLARGE 15 STEM ONL Z KH074 HD215 Frame XL Frames S M L KH138 Wo SOLO AIR ASSY KIT PBR 140mm KH139 DAMPER ASSY LEFTYBOLTS zm d lt 112 Loctite 242 blue lt 1 7 Nm 35 InLbs color blue Solo Air assembly is sold separately Damper thread SUPERMAX 1 5 STEERERS positions Frame size specific are KH118 HT frame size specific KH131 LA 180mm Adapter 4 LEFTY SL HUB al 6 x N RS B x KH110 KH130 lt 180mm Adapter LEFTYSMHUB 9 e x x lt 3 119 z 3 amp T 0 KH116 X E Volume AIR PISTON ASSY only S Reducer x 10 mm s ki 119 5 ADAPTER MOUNTING BOLTS d Damping Loctite 242 blue Frame 5I Headtube Clamp Steerer Cartridge Thread 9 Nm 80 InLbs KH047 Size Length A Spacing B Kit 25 sand 2 SMALL 97mm 100 2mm KH118 097HT A MEDIUM 109 7mm 112 9mm KH118 109HT A LARGE 1224mm 125 6mm KH118 122HT B X LARGE 1344mm 1376mm KH118 134HT B 19 Warning Read this SUPP A Both contain important safety in CANNONDALE EUROPE Cycling Sports Group Europe B V Hanzepoort 27 7570 GG Oldenzaal Netherlands Voice 4161 4879380 Fax 431 5415 14240 or eskeurapeGyclingsportsarmun 2 CSG CYCLING SPORTS GROUP lement and yo formation
11. d through a Cannondale Dealer or an Authorized Headshok Service Center Disassembly and inspection by a suspension professional is required to evaluate the internal and external parts identify wear or damage Damaged parts must be replaced with new ones and the work must also include any work described in any technical bulletins or product recalls A WARNING FREQUENT MAINTENANCE AND INSPECTION IS IMPORTANT TO YOUR SAFETY YOU CAN BE SEVERELY INJURED PARALYZED OR KILLED RIDING ON A BROKEN OR POORLY MAINTAINED FORK Ask your Cannondale Dealer to help you develop a complete maintenance program one that suits where and how you ride 11 cannondale Cleaning Clean using only a mild soap and water solution Clean water and common liquid dish washing soap will work best Be sure to cover the adjusters with a clean plastic bag secured with a rubber band or masking tape Spray off heavy dirt before wiping Spray indirectly NOTICE e DO NOT USE A PRESSURE WASHER Use a low pressure garden hose Power washing will force contaminants into the fork promoting corrosion immediately damaging or result in accelerated wear e DON T DRY WITH COMPRESSED AIR FOR THE SAME REASON Tightening Torques Correct tightening torque for the fasteners bolts screws nuts on your bicycle is very important to your safety the durability and performance of your bicycle We urge you to have your Dealer correctly torque all fasteners using a to
12. imum Clamp Height 43mm CLAMP from the top of the guard to the lower clamp SUPERMAX Travel 30mm 160 275 m 140 275 lm 130 29 mm GUARD Q 0 No mo i lj com ees 14 Manual Reset NOTICE Do not disaasemble or open for the following procedure Perform every 50 hours 1 With your bike on the floor Cover the brake rotor with a clean shop towel Remove the Schrader valve cap and hold the valve to release all air pressure It is normal for a small amount of oil to be expelled with the escaping air A WARNING Contamination can result in reduced or lost braking performance Hold the valve open while fully compressing the Supermax 2 0 with the the handlebar until it bottoms out With the air out using moderate force bottom out the Supermax 2 0 firmly several times Now measure length of exposed inner tube as shown Repeat step three until the correct measurement for your Supermax 2 0 is reached When you are finished reset sag Manual Reset SUPERMAX 160 27 5 SUPERMAX 140 275 A 20mm 3 20mm 3 SUPERMAX 130 29 35mm 3 131581 PDF 15 Measure Fully Compressed cannondale CANNONDALE LIMITED WARRANTY Cannondale Headshok Supermax 2 0 LEFTY Fatty Solo suspension products are covered under the terms and conditions of the Cannondale Limited Warranty
13. le owner S manual le bicye yr cannonda for future reference Keep both CANNONDALE UK WWW CANNONDALE COM Cycling Sports Group 2014 cycling Sports Group 131581 05 14 Way The Fulcrum Vantage set BH1Z 4NU Poole Dor Voice Fax 44 sales cyclings 444 0 1202 732288 0 1202 723366 portsgroup co uk
14. ndale Bicycle Owner s Manual for more information about Intended Use and Conditions 1 5 YOU CAN BE SEVERELY INJURED PARALYZED OR KILLED IN AN ACCIDENT IF YOU IGNORE THIS WARNING RIDING WITH DAMAGE IS DANGEROUS STOP RIDING IMMEDITE IF DAMAGE IS PRESENT The following conditions indicate that serious fork damage is present Any unusual klunking or knocking noises Change in travel Changes in normal functions Loss of adjustments features oil leaks or air leaks Crash or impact damage deep scratches gouges dents or bending Any small cracks under the bolt head of upper and lower clamp bolts This inspection requires the removal of the bolts Horizontal cracks above and below the intersection of the upper and lower clamps with the outer tube portion of the Lefty structure Vertical cracks in the outer tube where the races and needle bearings run These may show as long straight lines perhaps several lines parallel to each other Please read Inspect For Safety in PART Il Section D of your Cannondale Bicycle Owner s Manual If your Supermax 2 0 is damaged do not ride it Contact your Cannondale Dealer to arrange service through an authorized service center YOU CAN BE SEVERELY INJURED PARALYZED OR KILLED IN AN ACCIDENT IF YOU IGNORE THIS WARNING Disassembly or Modification A WARNING DO NOT DISASSEMBLE OR MODIFY YOUR LEFTY IN ANY WAY Improper service or modification can lead t
15. nnondale Retailer on the continent on which the bicycle fork was purchased The bicycle fork must be in assembled condition and accompanied by the original dated sales receipt for the bicycle fork Dealer Locator at www cannondale com Dealerlocator 16 131581 PDF REPLACEMENT PARTS 2015 Supermax 2 0 PBR 130 29 The following replacement part kits are available through a Cannondale Dealer KH074 HD215 frame XL frames L M S KHU65 RSA Knobs Only Sa LEFTYBOLTS ww PBR Damping Cartridge KH113 color purple Solo Air Assembly Kit KH115 Solo Air Assembly i JN is sold separately LEFTYBOLTS Upper Va Air Seal Steerer is for SIE 63 mm 1 5 stems only Damper N A and is frame thread size specific positions B B KH118 HT are C frame size specific 180mm ADAPTER SUPERMAX HUB 180mm ADAPTER KH111 LEFTY HYBRID HUB EN Loctite 262 red KH112 i Volume lt 212 SS 8011 E a SA 10 mm C1 42 mm Y oO Y 43212 Use only Use the 10mm 42mm volume volume KH116 X ADAPTER MOUNTING BOLTS reducer reducer Air Piston Only Loctite 242 blue SMALL for only lt KH047 w sizes X LARGE frame sizes Frame SI Headtube Clamp Steerer dns Thread Size Length A Spacing B Kit 25 Position SMALL 97mm 100 2mm KH118 097HT A MEDIUM 109 7mm 112 9mm KH118 109HT A LARGE 122 4mm 125 6mm KH1
16. o serious fork damage or Serious personal injury Do not disaassemble the fork Do not attempt modification in any way Do not drill file cut or remove material from any part Do not attempt to repair damage Do not weld clamp or bond anything to the fork Do not attempt to remove the damping cartridge or other internal fork parts The MAINTENANCE section of this supplement includes information about regular owner maintenance practices that can keep your fork in good operating condition All other service and maintenance procedures must be completed through an Authorized Headshok Service Center Contact your Authorized Cannondale Dealer for more information YOU CAN BE SEVERELY INJURED PARALYZED OR KILLED IN AN ACCIDENT IF YOU IGNORE THIS WARNING 131581 PDF Tire to Crown Clearance Ay WARNING Modification or installation of damping cartridge spacers other than specified or installing over sized tires can result in incorrect tire to crown clearance If tire clearance is less than minimum specified the rotating tire could come into contact with the frame causing the wheel to stop suddenly This can throw a rider off the bicycle or result in a loss of control and crash CHECK FOR MINIMUM TIRE FORK FRAME CLEARANCE 10 mm WITH ALL AIR RELEASED FROM LEFTY AND FULLY COMPRESSED Measure between the top of the properly inflated tire 1 and the bottom of the fork steerer 2 YOU CAN BE SEVERELY I
17. rque wrench If you decide to tighten fasteners yourself always use a good torque wrench Loctite 242 blue 1 0 g 242 blue 15 133 Description Upper Lower Clamp Bolts Guard Screws Wheel Axle Bolt Brake Adapter Mouting Bolts 242 blue 12 131581 PDF Frame Bumper The bumper cushions the frame from contact with the Supermax 2 0 Replace it with a new one if it ever becomes damaged torn or missing REPLACEMENT Clean surfaces well Remove the backing from the new bumper position and affix by pressing firmly against the frame IMPORTANT Be sure to position the bumper so that when the handlebar is rotated to the left the bumper prevents fork contact with the the frame Frame damage can result from using the wrong bumper or positioning a bumper incorrectly Ask your Cannondale Dealer for help HD215 Moto Guard The moto euard protects the inner tube surface from damage It also supports the brake line Check it periodically Make sure it is in good condition and attached properly NOTICE Replace guard with a new one if it becomes damaged It is a normal wear item 1 Guard 2 Mounting points 3 Mounting screws Loctite 242 1 0Nm 9 0 InLbs 13 cannondale Brake Line Clamp Position 45mm CLAMP To prevent the guard from contact with the brake line clamp during movement position the clamp according to the table below Min
18. s parts not when removing the wheel The axle bolt is a right hand normal thread Insert aS mm allen key Turn it clockwise to install a wheel Turn it counter clockwise to remove a wheel KH105 24H KIT HUB LEFTY 24H6 BOLT BLK KH105 28H KIT HUB LEFTY 28H6 BOLT BLK KH105 32H WIT HUB LEFTY 32H6 BOLT BLK Items 1 2 3 and 4 KH119 32 KITL HUB SUPERMAX 32H6 BOLT BLK Items 10 1 2 3 and 4 KB61902 Light Loctite 242 grease blue Identification Hub Bearing Seal Inner Hub Bearing LEFTY Hub Shell Quter Hub Bearing Axle Bolt Assy Lefty Hub Wheel Building Tool Shimano TL FW30 Axle Bolt Hub Cap Left hand thread Shimano Tool TL FW30 Ring Clip Supermax 2 0 Hub Only co gt rs a DIMENSIONS FOR WHEEL BUILDING Supermax 2 0 pi A Disc Flange Diameter 68 0 mm B B Non Disc Flange Diameter 54 0 mm C Disc Flange To Center 25 8mm 18 8 mm D Non Disc Flange To Center 34 6mm 31 6 mm cannondale Setting Sag Sag is the distance the Supermax 2 0 compresses when the bike is statically loaded with your body weight in your riding position Set it according to the Supermax 2 0 travel Sag is set by changing the air pressure through the Schrader valve at the bottom of the Supermax 2 0 TOTAL RIDER WEIGHT SUPERMAX 160 27 5 SUPERMAX 140 275 SUPERMAX 130 29 LBS K
Download Pdf Manuals
Related Search