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Service Manual - Lesman Instrument Company

1. 3 13 3 5 4 Specific Entities on 3 13 3 5 5 Function generic Entities on 3 13 CHAPTER 4 4 1 43 SmartVieW ncm Seow ended eee eek 4 1 AAA ee a oe ee 4 1 4 1 2 SmartView 510 5 4 1 41 3 COMMCCIONSs 6458408 PSI d d gu 4 1 4 1 4 SmartView 5 4 2 4 1 5 SmartView Menu Structure 4 4 4 1 5 1 SmartView 5 4 4 4 1 5 1 1 Start up 5 4 5 4 1 5 1 2 Menu Screen 0 0 esee 4 5 4 1 5 1 3 Backlight 5 4 6 4 1 5 1 4 Display Contrast 5 4 7 4 1 5 1 5 Display Settings 5 4 7 4 1 5 1 6 Display Test Screen 4 7 4 1 5 1 7 Identification 5 4 8 4 1 5 1 8 Level amp Temperature Screen 4 9 4 1 5 1 9 Primary Value 5 4 9 4 1 5 1 10
2. 1 1 Function 6 Density Sensor 1 1 1 Function 8 HIMS Density Sensor 1 Product density 6 TABLE 6 10 Default function category type and sub type The function type entity for Functions 3 through 7 can be changed from the default value HART transmitter to provide more information about the sensor by setting the User function type entity and then resetting the FCI HT board The possible values are detailed in TABLE 6 11 Function Allocation User Function Type User function type product level 4 Function 3 Distance User function type water level 9 User function type product temperature 8 Function 4 Temperature User function type vapour temperature 7 User function type product pressure 5 Function 5 Pressure User function type vapour pressure 13 Function 6 Density User function type product density 6 User function type product level 4 User function type water level 9 User function type product temperature 8 Function 7 Other User function type vapour temperature 7 User function type product pressure 5 User function type vapour pressure 13 User function type product density 6 TABLE 6 11 Generic HART user function types Functions 1 through 8 have fixed values for PV Unit Type and Function Identification entities as detailed in TABLE 6 12 SmartRadar FlexLine Part No 4417 762 Rev01 6 42 Service Manual Honeywell Enraf Commissioning
3. 6 19 olatus Behavior 22425226406 2 b02544 V RE oh EOS 6 19 Remote 6 20 NOM SS eae ee ae donee ee Boe Ga Be ee 6 21 Commands ee ee hrs 6 21 POUV GIGS CRT TERT EDT TERT oe a ee ee 6 21 DEACIVAIC oon amp es apes 6 21 6 21 LED ASSOCIGHON 922 98 dec meee de 6 22 Terminal Allocation 0 0 0 llle 6 22 Commissioned Entities 6 23 Board Commissioned Entity 6 24 Fail safe Level 6 24 SmartView Display Interface FII BMV 6 27 MOOL ION 6 27 Commissioning the FII BMV 6 28 Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual lii 6 7 Pressure amp Density Measurement and Other HART Inputs FCI HT 6 29 D INIOQUCUON cece aeetasn eed UNICI EN tes eens seen ae woes 6 29 6 7 2 Software 6 30 6 7 8 Software 5 lt 6 3
4. Health SmartView master Status Good Status category Status category good actual Status code No error Enraf Read 4 message s Errors 0 V2 4 3378 0 Honeywell Professional FIGURE 4 20 Example 3 of an Engauge screen Part No 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 4 19 Service Tools File Tools Tree FlexConn Help c d Test Site c 1 ABE SmartLink_3 001 1 HCM GPU 002 2 FCM BPM c F3 990 00 G 990 00 1003 0 HCI GPU 1004 0 HCI BPM 005 0 TII xR 006 2 FCI HT 1008 1 FII SMV 011 0 HCI HAO Professional Configuration Status Generic Board Specific Product level Compensations and features Filter averaging constant 0 99 95 Filter compensation Linear compensation Verification pin measurement status Verification pin physical position 1 Verification pin physical position 2 Verification pin physical position 3 Verification pin physical position 4 Verification pin physical position 5 Verification pins measured positions Verification pins compensation Tank shell thermal expansion coefficient Tank shell reference temperature Tank shell vapor ambient ratio Tank shell ambient temperature selection Tank shell manual vapor temperature Value Status Tank shell manual ambient temperature Value Status Honeywell Enraf Read 30 mes
5. Status Status Category actual manual last valid stored instrument Uncertain environment general hardware fail general firmware fail general commissioning fail general calibration fail general operational fail over range data available under range data available no data available un initialized killed Finally the status code informs about the specific reason why the status is good uncertain or bad This information is presented as an information number coupled with a textual description of this specific situation See table below under range over range m Fach board implements health as generic information based on the function s health s m Fach function implements health as generic information Each sensor and digital I O function implements an entity called Primary Value which in addition to the actual measured value also contains a health status Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual 3 7 System Architecture 3 3 1 2 3 3 2 3 3 3 Commissioned Entity The Commissioned entity informs the end user if the most important commissioning entities of the concerned FlexConn module and its implemented functions are set correctly True the most important entities are set correctly False the most important entities are not set correctly Generic E
6. Monitor Board ID gt 1 and lt 255 Monitor Board Instance gt 0 and lt 7 Monitor Function Instance gt 1 and lt 15 Time Setting Threshold value entered Hysteresis value entered True Monitor Board ID 1 or 2255 Monitor Board Instance lt 0 and gt 7 Monitor Function Instance lt 1 and gt 15 Time Setting 0 Threshold value entered Hysteresis value entered lt False gt Not In Use N A True Fallback Mode N A N A False Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual Commissioning 6 5 9 Engauge SmartView 6 5 10 NOTE Engauge SmartView Board Commissioned Entity The Board Commissioned entity will display either lt True gt if all functions are commissioned or lt False gt if any of the functions are not commissioned f the Board Commissioned entity displays False check each function parameter again Use the table from 6 5 8 Fail safe Level Application Following steps include all commissioning aspects settings for the Fail safe level application The corresponding jumper of the concerned relay must be in the Normally Open NO state default setting In the Commissioning stage no jumper setting can be changed without breaking the compartment screw sealing See also section 6 5 3 1 Set Operation Mode to Alarm Mode
7. board specific jumper a For an explanation of the entities concept see 3 3 B Health LED The Health LED 2 LE1 the blue one indicates the general health status of the FlexConn module Good QOOOOOOOOOOOO00000000 Uncertain eoeoeoooooeoeoeooooo Bad eoeoceoeoeoeoeoeoeoeo B 2function LEDs These LEDS indicate module specific activities such as for instance data being transmitted or received SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf System Architecture FIGURE 3 3 voltage monitors The output of these monitors being voltage levels from 3 different FlexConn PCB locations are used for diagnostics purposes See FIGURE 3 3 ILL LS ibis yey voltage monitor voltage monitor VM1 voltage monitor VM2 i i ESF07 0023 Locations of the 3 voltage monitors 1 temperature sensor For the operational PCB this sensor acts as an input for environmental temperature diagnostics The PCB s environmental temperature is taken as a measure for the temperature inside the SmartRadar FlexLine Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual 3 5 System Architecture 3 3 3 3 1 3 3 1 1 Entities Information exchange between the various FlexConn modules takes place by means of the so called entities An entity represents a unique information association within the FlexCo
8. 6 4 2 6 2 Verification Pins See the nstruction Manual Verification Pins SmartRadar Flexline 6 4 2 7 Errors and Warnings The status code of the Primary value or the Secondary value can display an error status lt BAD gt or a warning status lt UNCERTAIN gt Most common error messages are Message Cause Radar max safe fill not set error Maximum safe fill still set to 0 zero Radar max safe fill out of range Maximum safe fill value too high 6 4 2 8 Additional Information Following information can be extracted from the TII XR system DSP firmware version Besides a generic processor the TII XR has a Digital Signal Processor for algorithm calculations See also FIGURE 6 3 Production date Production date of the complete SmartRadar FlexConn system ART2A serial number The serial number of the high frequency module This module does all measurements Device serial number Serial number of the complete SmartRadar FlexConn system Antenna serial number Serial number of the measuring antenna Part No 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 6 15 Commissioning 6 5 Relay Contacts FIl DO 6 5 1 Introduction The Field Interface Instrument Digital Output FIl DO board has 4 software controlled electromechanical relays see FIGURE 6 9 EK 277 PEETI LI I J THE TITLED
9. JAY MAIN ESF07 0024 FIGURE 4 2 The SmartView controls The buttons have the following functions Button Function within menu PV Go to next PV screen Commissioning Move cursor 1 position to the right Display contrast Increase contrast Backlight Toggle between ON and OFF Display settings PV Toggle between ON and OFF Go to previous PV screen Commissioning Leave current menu screen and go to higher level menu Important Leaving an edit screen this way will undo all editing Commands Leave current menu screen and go to higher level menu Display contrast Decrease contrast Backlight Toggle between ON and OFF Display settings Commissioning Toggle between ON and OFF Confirm selected choice Commands Confirm selected choice SmartRadar FlexLine Service Manual Part No 4417 762 Rev01 Honeywell Enraf Service Tools Button Function within menu Commissioning Within the menu screens move cursor 1 line up Within the edit screens scroll characters as long as the button is pressed Commands Move cursor 1 line up Display settings Toggle between Main screen and Standby mode Identification Go to next identification screen Commissioning Within the menu screens move cursor 1 line down Within the edit screens scroll down 1 character Commands Move cursor 1 line down Display settin
10. 2 6 Compliance to R amp TTE nananana nananana 2 6 Low Voltage Directive 2 7 Syst m ArchlleclUI6G 2 rESRa xU CERRO ERROR ndi rx Ro iras 3 1 SmartRadar FlexLine Architecture 3 1 FlexConn Modules 2 5 accede cerdos uice Bs arcum eee 3 2 luii qc 3 6 cq 3 6 Health Entity 3 6 Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual i 3 3 1 2 Commissioned Entity 0 ee eee 3 8 30 2 iussum r o Red oai e Rs dees at 3 8 3 3 3 Function specific 3 8 3 4 SmartView 5 3 9 SEMEEC I CRME 3 9 3 4 2 Status Entities on 5 3 10 3 4 3 Generic Entities on SmartView 3 11 3 4 4 Specific Entities on SmartView 3 11 3 5 Engduge Service TOOL iu sin mo ege Rud os lus quine 3 12 3 5 1 Status Entities in 3 13 3 5 2 Generic Entities in Engauge 3 13 3 5 3 Board specific Entities in Engauge
11. This is a hysteresis mechanism distance around the switching points of the elements that are taken into account in the calculation floating point number X X gt High High alarm High Alarm Low Alarm Low Low alarm 4 thresholds for activating a related alarm status in the Primary Value floating point numbers X X gt 1 0E22 Alarm test enable Enables f activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold enable disable disable Alarm test Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm No Alarm Function identification The current module s function name This function is visible on the SmartView display 13 characters Product temp Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual Commissioning 6 8 3 2 2 Vapour Temperature NOTE Engauge Vapour temperature tab Some Vapour temperature settings are shared with Product temperature settings Using Engauge following entities are set within the The following entities canbe set by Engauge or SmartView for
12. gt lt 1 0E22 gt Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold lt enable gt lt disable gt lt disable gt Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm lt No Alarm gt The current module s function name This function is visible on the SmartView display 13 characters lt Water level gt SmartRadar FlexLine Service Manual Part No 4417 762 Rev01 Honeywell Enraf Commissioning 6 8 3 2 Commissioning Parameters for MRT or RTD Enraf Model VITO Type Description MRT with up to 13 temperature elements with one spot Multiple Resistance Thermometer element 3 spot Resistance Temperature Detector 1 3 RTD spots in a 3 wire connection multi spot Resistance Temperature Detector 1 14 RTD spots in a 2 wire connection See FIGURE 6 23 and FIGURE 6 24 RTD Multi 3 spots RTD probe o c 0 c 2x 2 ET a 5 z E E 1 x T Q C oc H oc lowest element offset tank zero level lowest element offset must be 000 0000 RTD 3 wire only ESF07 0020 FIGURE 6 23 Resistance Temper
13. items are shown SmartRadar FlexLine Service Manual Part No 4417 762 Rev01 Honeywell Enraf Commissioning Value Range Default Value Explanation Density units lt kilogram m3 gt lt kilogram m3 gt The unit in which density lt degrees API gt related GPU records and lt pounds ft3 gt items are shown Decimal separator lt point gt lt point gt The decimal separator in lt comma gt which GPU related records and items are shown Level type lt innage gt lt innage gt The level related GPU lt ullage gt records and items can be shown as an innage or ullage Note e nnage is the level of the product measured from the bottom Ullage is the level of free space from the roof till the product Password gt 6 characters lt ENRAF2 gt Password for entering the protected level Note Some settings reside under the protected level Communication type comm ni RS232 comm ni RS232 Communication type comm iso RS232 gt comm iso RS485 gt Function identification gt 13 characters lt GPU slave gt The name of the current function of this module This name is visible on the SmartView display After having checked set all before listed entities make sure Engauge ae the Board Commissioned and the GPU slave Commissioned entities are True the Board Health and the GPU slave Health entities are GOOD SmartView Part N
14. 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 4 15 Service Tools 4 2 Engauge 4 2 1 Connecting the Engauge Service Tool The Engauge service tool is a PC application with which all FlexConn module settings can be done as well Connecting the serial COM port of a PC or laptop via an RS 232 or RS 485 transmission line to either a Communication Interface Unit CIU or a SmartLink enables the control of a SmartRadar FlexLine system B field line BPM or RS 485 HAZARDOUS ZONE field SAFE ZONE control room io o al aly 02 coll Lop QI fr YJ S 2 5 ENTIS other host ESF07 0041 FIGURE 4 17 Connecting the Engauge service tool SmartRadar FlexLine Part No 4417 762 RevO1 4 16 Service Manual Honeywell Enraf Service Tools 4 2 2 Using Engauge E Engauge Explorer File Tools Tree FlexConn Help ct COMI S A SmartLink 3 d 001 1 HCM GPU 002 2 FCM BPM F3 990 00 008 1 FII SMVv 011 0 HCI HAO After starting up the Engauge application first the specific transmission address of the concerned SmartRadar FlexLine system must be set correctly Also the transmission speed baudrate must be set After this is done Engauge s explorer appears and each FlexConn module of the concerned SmartRadar FlexLine system is visible on the left panel See FIGURE 4 18 Now each individual SmartRadar Fle
15. Status Category Display Text actual manual manual last valid last valid stored stored instrument instrument environment environment general hardware fail hardware general firmware fail software general commissioning fail commission general calibration fail calibration general operational fail operational Part No 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual System Architecture 3 4 2 Status Category Display Text over range over range under range under range no data available no data un initialized no init killed killed Status Entities on SmartView Choosing sub menu commissioning from the main menu a survey results of all FlexConn modules present in the SmartRadar FlexLine system Each module is followed by an indication for the Health and the Commissioned status respectively In case of an unreliable or fault situation the Information column shows an information code in addition This information code reveals the specific reason about the current status This diagnostics goes for each individual FlexConn module See example below HCI FI DO GN The Health indication can be Good U Uncertain B Bad The Commissioned indication can be Y the most important entities are set correctly the most important entities are not set correctly Star
16. X X gt lt 1 0E22 gt Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual Commissioning Alarm test enable Explanation Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold Value Range lt enable gt lt disable gt Default lt disable gt Alarm test Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm lt No Alarm gt Element wiring Used for excluding an element from the average product temperature calculation 16 characters A non zero 0 character at position x results in element x being excluded from calculation lt 0000000000000000 gt Function identification The current module s function name This function is visible on the SmartView display 6 8 3 1 2 Vapour Temperature Gas immersion depth 13 characters Engauge Vapour temperature tab Some Vapour temperature settings are shared with Product temperature settings lt Product temp gt NOTE Using Engauge following entities are set within the The following entities canbe set by Engauge or SmartView for a correct functio
17. FlexLine The ullage is then calculated from the measured level innage as Upper reference position measured level Offset to roof The distance between radar reference and the tank roof The gauge uses this information to determine the position of the echoes caused by the product and the roof A positive value means the roof is below radar reference see also FIGURE 6 5 SmartRadar FlexLine 6 10 Service Manual Part No 4417 762 Rev01 Honeywell Enraf Commissioning Entity Name Explanation Nozzle length Needs only to be set if the antenna is installed inside the nozzle For a Stilling well application program following entities Entity Name Explanation Tank bottom position The gauge uses this information to calculate the level innage and to determine the position of the bottom reflection part of peak selection Maximum Safe fill With this entity the gauge checks if the programmed upper measuring range is valid Minimum measurable distance at least 0 5 m from the antenna Upper reference position This entity is only used if ullage is to be read from the SmartRadar FlexLine The ullage is then calculated from the measured level innage as Upper reference position measured level Stilling well diameter The inner diameter of the stilling well 6 4 2 3 Level Check With the Accept reference command the gauge s innage or ullage value is i
18. Rev01 Honeywell Enraf Service Tools CHAPTER 4 SERVICE TOOLS 4 1 FIGURE 4 1 SmartView General The SmartView is the basic tool with which the user can communicate with the SmartRadar FlexLine modules As normally open keyboard contacts may be dangerous in an explosion hazardous environment the SmartView is built up as a totally shielded explosion safe tool SmartView Versions The SmartView can be delivered in 3 versions SmartView fixed on the instrument SmartView as a tank side indicator stand alone A portable SmartView fixed on the instrument as a tank side indicator as a portable tool A i ESF07 0027 The 3 different SmartView options Connections Within a hazardous environment connecting or disconnecting electrical equipment is dangerous because of the sparking risks involved The SmartView fixed versions integrated within the instrument or tank side mounted of course have before installed fixed connections In contrast with standard terminals e g a laptop the portable SmartView is designed such that it may be connected disconnected within a hazardous zone Part No 4417 762_Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual 4 1 Service Tools 4 1 4 SmartView Controls The SmartView has 5 push buttons and an LCD screen with a backlight that can be switched on off as desired By using a menu most SmartRadar FlexLine control operations can be done
19. Temperature Function 5 Pressure Function 6 Density Function 7 Other Function 8 HIMS Density TABLE 6 1 FlexConn function allocation Function 1 is exclusively reserved for P1 pressure Function 2 is exclusively reserved for P3 pressure and Function 8 is exclusively reserved for HIMS density calculation Only one of each type of HART device can be allocated to a function Therefore this limits the number of HART devices of each type that can be fitted Example 1 4 HART pressure devices and 1 temperature device can be connected pressure device allocated to Function 1 P3 pressure device allocated to Function 2 one pressure device allocated to Function 5 one pressure device allocated to Function 7 the temperature device allocated to Function 4 SmartRadar FlexLine Part No 4417 762 Rev01 6 32 Service Manual Honeywell Enraf Commissioning Example 2 2 HART density devices and 1 distance device can be connected density device 1 allocated to Function 6 density device 2 allocated to Function 7 m the distance device allocated to Function 3 Generic i Generic m D HART Generic m Generic m 2 HART Bus Generic G3 HART Y FCI HT p CAN Bus FIGURE 6 17 Alternate system diagram multi drop digital mode Part No 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 6 33 Commissioni
20. With SmartView Class DIV group C D T4 NEMA 4X Ta 25 65 CSA m Without SmartView Class DIV group C D T6 NEMA 4X Ta 40 C 65 C m With SmartView Class DIV group C D T4 NEMA 4X Ta 25 65 Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual 2 5 Safety 2 9 2 2 9 3 1 WARNING CAUTION NOTE NOTE Explosion Safety With SmartConn Type of protection ATEX IEC Ex CSA m Without SmartView Ex de ia T6 Ta 40 C 65 C m With SmartView Ex de ia ia T4 Ta 25 C 65 C Compliance to FCC R amp TTE This device complies with EN 302372 of the R amp TTE Directive and Part 15 of the FCC Rules The device does not cause harmful interference and accepts any interference received Changes or modifications made to this equipment not approved by Enraf B V invalidate the R amp TTE FCC authorization to operate this equipment This equipment has been tested It complies with a Field disturbance sensor device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful inter ference in a residential installation This device generates uses and radiates radio frequency energy If this device is not installed and used in accordance with the instructions it can cause harmful interference to radio communications However there is no guarantee that interference will not occur in
21. a correct functioning of the FIl VT module in an instrument Check each entity for its correctness Name Explanation Value Range Default Gas immersion depth The minimum required floating point number lt 0 5 gt distance below an element lt gt before it is taken into account in the average vapour temperature calculation High High alarm 4 thresholds for activating a floating point number lt 1 0E22 gt High Alarm related alarm status in the lt X X gt Low Alarm Primary Value Low Low alarm Alarm test enable Enables if activated see lt enable gt lt disable gt next listed entity the disable simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold Alarm test Activates and selects at the No Alarm No Alarm same time the Alarm test if High High alarm enabled with the Alarm test High Alarm enable listed before and 9 Low Alarm the 4 alarm thresholds are properly set Low Low alarm Function identification The current module s function name This function is visible on the SmartView display 13 characters lt Vapour temp gt SmartRadar FlexLine Service Manual Part No 4417 762 Rev01 Honeywell Enraf Commissioning 6 8 3 3 Commissioning Parameters for the 765 VITO Water Probe For the entities to be set for the stan
22. a particular installation This device is certified to measure liquid levels in metal concrete or similar materials enclosed tanks The radiated output power of the device is far below the exposure limits Nevertheless use the device in such a manner that the potential for human contact during normal operation is minimal EN302372 1 ANNEX B The following installation requirements shall be fulfilled 1 SmartRadar FlexLine instruments are required to be installed at a permanent fixed position at a closed not open metallic tank or rein forced concrete tank or similar enclosure structure made of comparable attenuating material 2 Flanges and attachments of the radar equipment shall provide the necessary microwave sealing by design 3 Sight glasses shall be coated with a microwave proof coating when necessary i e electrically conductive coating 4 Manholes or connection flanges at the tank shall be closed to ensure a low level leakage of the signal into the air outside the tank SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf Safety 5 Whenever possible mounting of the radar equipment shall be on top of the tank structure with the orientation of the antenna to pointing in a downward direction 6 Installation and maintenance of the radar equipment shall be performed by professionally trained individuals only 2 9 4 Low Voltage Directive The device 15 suitable for Poll
23. an analog 4 20 mA signal can be combined with a digital Frequency Shift Keying FSK signal See FIGURE 6 14 1 Highway Addressable Remote Transducer Part No 4417 762 RevO1 SmartRadar FlexLine Honeywell Enraf Service Manual 6 29 Commissioning FIGURE 6 14 20 mA analog signal digital FSK signal 4 mA Time TA TEM i ESF07 0015 The analog and digital signals within the communication 6 7 2 Software Description The FCI HT board being a functional module of the SmartRadar FlexLine contains embedded software which enables it to collect data input from sensors via both the HART bus and the FlexConn CAN bus Moreover the FCI HT module can calculate the HIMS product density The main function of the FCI HT software is to measure HIMS product density by connecting the FCI HT board via the HART bus to 1 or 2 pressure sensors and via the FlexConn bus to a product level and a water level sensor To measure product density the needed standard system configuration IS HART pressure sensor P1 product pressure HART pressure sensor P3 vapour pressure m Product level scanned from a FlexConn board e g TII XR m Water level scanned from a FlexConn board e g FII VT For tanks that are free venting to the atmosphere or floating roof tanks P3 pressure is not required The water level sensor is also optional 1 Hybrid Inventory Measurement Sy
24. commands and diagnostics entities are placed Board specific Entities in Engauge The Generic tab page is always followed by the Board specific tab page on which the board specific entities are placed These entities are specific for each individual FlexConn module type The board specific entities are further described in Chapter 6 Commissioning Specific Entities on Engauge After the board specific tab page for each implemented function on the concerned FlexConn module a specific tab page follows For example for the FII DO module the below listed specific tab pages will be present Relay 1 Relay 2 Relay3 Relay 4 In case of complex functions extra tab pages may exist containing those specific functions involved The specific entities are described in Chapter 6 Commissioning Function generic Entities on Engauge The function category generic entities are placed at the bottom of each function tab page in Engauge For each category sensor digital communication display the basic Engauge version will have only one entity Function identification With this entity the user can change the function name which will then become available on the SmartView Primary Value screen and in Engauge as well Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual 3 13 System Architecture SmartRadar FlexLine Service Manual Part No 4417 762
25. commissioning first check the maximum Engauge start up current of all connected HART devices SmartView Make sure the HART address of the installed device s are in accordance with TABLE 6 2 6 7 3 2 P1 Pressure The FCI HT software only accepts the Primary Value of a P1 pressure HART device in SI units kilo Pascals kPa Make sure the P1 pressure HART device is configured to output data in kilo Pascals kPa If not correctly configure as yet by using an appropriate HART configuration tool Engauge SmartView Accepted HART ABDIEV ALOR HART PV Unit Sensor Type PV Unit Code P1 Pressure Kilo Pascal kPa 12 TABLE 6 3 Accepted PV unit for a P1 HART device NOTE The Secondary and Tertiary values of a P1 pressure HART device may be any units The PV of the P1 pressure HART device is read and converted into SI Units Pascals Pa within the FlexConn function PV The value is filtered and the filtering factor depends on the value set in the entity P1 Integration time A higher value gives more filtering and a lower value gives less filtering Part No 4417 762_Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 6 35 Commissioning TABLE 6 4 The correction factor stored in the P1 PV offset entity is then subtracted from the filtered value If the P1 PV offset entity O no offset is applied Depending on the PV selected type entity the P1 pressure can be displayed a
26. distance from tank zero floating point number lt 80 0 gt till the lowest position of the lt X X X X gt MRT probe MRT element length if The lengths of the MRTs 14 floating point numbers lt 0 0 0 0 0 0 0 0 0 0 0 0 0 0 gt MRT length table lt I gt including anchor eye lt X X X X gt MRT length table Specifies whether a fixed 1 character range of MRT resistors is lt F gt used lt F gt or user lt T gt configured lengths lt I gt Fixed lengths are 0 25 0 65 1 25 1 95 2 85 4 15 5 65 7 35 9 25 11 65 14 65 18 45 22 95 29 65 without spot element an MRT with spot element Rth 90 2935 T x 0 38826 100 through 280 C Rth 90 4778 T x 0 38090 100 through 280 C Rth 90 5000 T x 0 38730 100 through 280 C TABLE 6 19 Element type definitions SmartRadar FlexLine Part No 4417 762 Rev01 6 60 Service Manual Honeywell Enraf Commissioning Name Product immersion depth The following entities canbe set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument Check each entity for its correctness Explanation The minimum required product level distance above an element before this element is taken into account in the average product temperature calculation Value Range floating point number X X gt Default Hysteresis
27. in accordance with the Inter national Standard EN IEC 60079 14 for electrical equipment in hazardous areas or with NEC NFPA70 requirements he stopping plugs cable glands and reducers must be installed in accordance with appropriate IP requirements SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf Safety 2 8 2 WARNING 2 9 2 9 1 m Use explosion proof Ex d compound barrier glands due gt 2 litres IIB in case of use without SmartConn Ex e junction box Use increased safe Ex e cable glands in case a SmartConn box is used m improper installation of cable glands conduits or stopping plugs will invalidate the Ex approval of this device Grounding Make sure the housing of the device is properly connected to the ground reference Make sure that the electrical resistance of the ground connection is below the maximum of prescribed local requirements Accordance to Regulations Explosion Safety Without SmartConn Type of protection ATEX IEC Ex CSA FM Certificate numbers ATEX IEC Ex m SmartRadar FlexLine 07ATEX0010X and KEM 07 0003 X SmartView 07ATEX0011X and IECEX KEM 07 0004 X SmartConn KEMA 07ATEX0093 and IECEX KEM 07 0031 Without SmartView Ex d ia T6 Ta 40 C 65 C With SmartView Ex d ia ia T4 Ta 25 C 65 C FM m Without SmartView Class DIV group C D T6 NEMA 4X Ta 40 C 65 C
28. module within an instrument gauge the following entities can be set by using either Engauge or Engauge SmartView Smart View using the following table check each entity for correctness Name Value Range Default Value Explanation Baudrate lt 1200 gt lt 38400 gt Communication speed lt 2400 gt lt 4800 gt lt 9600 gt lt 19200 gt lt 38400 gt Turn around delay lt 0 2000 ms gt lt 0 ms gt The turnaround delay is a certain time the HCI GPU waits before it answers the host Identification 8 characters e g lt gt Name of a tank lt TANK1234 gt instrument GPU instrument address lt 0 99 gt lt 0 gt The address of this instrument for GPU messages Note Each instrument must have a unique GPU address FlexConn instrument lt 0 1899 gt lt 0 gt The address of this address instrument for FlexConn messages Note Each instrument must have a unique FlexConn address Level units lt metres gt lt metres gt The unit in which level lt inches gt related GPU records and feet items are shown fractions Temperature units celsius celsius The unit in which lt fahrenheit gt temperature related GPU records and items are shown Pressure units lt pascal gt lt pascal gt The unit in which pressure lt kilo pascal gt related GPU records and psi small 2 digits before separator psi large 3 digits before separator
29. 4 62 23 GeNCidl Gut P Eq eons E 6 34 67392 TU me och ee Eh ah ee 3 6 35 6 0 0 P3 PICSSUlC eua aucem mh a weg or dear edid RR RS 6 36 6 7 3 4 5 Density EP 6 38 6 7 3 5 Generic HART 6 39 6 7 3 6 Function 6 41 6 7 3 7 SmartView Display 0 0 cc eee ees 6 43 6 7 4 Board 510 0 6 44 6 7 4 1 Function 1 Commissioning 6 44 6 7 4 2 Function 2 Commissioning 6 45 6 7 4 3 Function through 7 Commissioning 6 46 6 7 4 4 Function 8 Commissioning 6 47 6 7 5 Hardware 6 48 6 7 5 1 Terminal Allocation 6 48 6752 LED carmi irte tox de ao Rara eni ria iod erre ar entosi 6 48 6 8 Average Temperature amp Water Level Measurement FII VT 6 49 GB TMKOGUCHON TIT TT TIT 6 49 6 8 2 VITO Interface 6 50 6 8 3 COMMISSIONING o RR us CR Re os ar ie 6 50 6 8 3 1 Commissioning Parameters for MTT LT Probes 6 50 6 8 3 1 1
30. E LI LI iy ESF07 0001 FIGURE 6 9 The relays and LEDs on the FII DO board These relays are allocated to FlexConn functions as shown below 1 Relay 1 2 Relay 2 3 Relay 3 4 Relay 4 The relays have output status read back lines With jumpers the relays can individually be set to Normally Open NO or Normally Closed NC In addition to the board s Health LED LE1 the LEDs LE2 and LES are available see FIGURE 6 9 They can be associated to a relay by setting the LED Association entity SmartRadar FlexLine Part No 4417 762 Rev01 6 16 Service Manual Honeywell Enraf Commissioning 6 5 2 Engauge SmartView 6 5 3 6 5 3 1 FIGURE 6 10 For a fail safe level application continue with section 6 5 10 Operation Mode The FII DO can operate in one of two modes Alarm Mode and Fallback Mode This is controlled by the Operation Mode entity Fallback Mode is not implemented yet Set the Operation Mode entity to Alarm Mode Relay Configuration Jumper Settings At installation each individual relay contact was configured as required with the hardware jumpers JPxO where x Relay 1 to 4 respectively See FIGURE 6 10 ESF07 0002 The relays hardware jumpers NOTE In the Commissioning stage no jumper setting can be changed without breaking the compartment screw sealing Part No 4417 762 R
31. Enraf Service Manual SmarthRadar FlexLine Contact Information Head Office Delft The Netherlands Honeywell Enraf Delftechpark 39 2628 XJ Delft PO Box 812 2600 AV Delft The Netherlands Tel 31 0 15 2701 100 Fax 31 0 15 2701 111 E mail enraf helpdesk honeywell com Website http www honeywell com ps Copyright 2009 Enraf BV The Netherlands All rights reserved No part of this book may be reproduced in any form by print photoprint microfilm or any other means without the written permission from Enraf CHAPTER 1 1 1 1 2 1 3 1 4 1 5 CHAPTER 2 2 1 2 2 2 2 1 2 2 2 2 3 2 3 1 2 3 2 2 3 3 2 3 4 2 3 5 2 3 6 2 4 2 5 2 6 2 7 2 7 1 2 1 sl 2 1 2 2 1 3 2 7 1 4 2 8 2 8 1 2 8 2 2 9 2 9 1 2 9 2 2 9 3 2 9 4 CHAPTER 3 3 1 3 2 3 3 3 3 1 8 3 121 1 1 Target Group for this Service 1 1 Structure of this 1 1 Helated DocumeniS us 35024 segues chews EN 1 1 TrademmarKs ion eor eee hd ews oe we aise Du a es 1 2 CONC M PPTP E 1 2 cce 2 1 General Bde ci RUPEE 2 1 Safety Conventions csi ties 2 1 l rug kes i000 edocs hoon
32. Function Function Allocation PV Unit Type Identification Function 1 P1 Pressure UNIT TYPE PRESSURE P1 Pressure Function 2 P3 Pressure UNIT TYPE PRESSURE P3 Pressure Function 3 Distance UNIT TYPE LENGTH Distance Function 4 Temperature UNIT TYPE TEMPERATURE Temperature Function 5 Pressure UNIT TYPE PRESSURE Pressure Function 6 Density UNIT TYPE DENSITY Density Function 7 Other UNIT TYPE UNDEFINED Other Units Function 8 HIMS Density UNIT TYPE DENSITY HIMS Density TABLE 6 12 PV unit type and function identification 6 7 3 7 SmartView Display Although the Primary Values PV of functions 1 through 8 are calculated in SI units the SmartView display supports the following units for local calibration commissioning etc The displayed unit depends on the value of the PV selected unit entity PV Selected Unit Pascal pas max 0 99 MPa Kilo Pascal kpas max 9 9 MPa Pressure Pounds per square psi S max 99 psi inch small Pounds per square psi gt max 999 psi inch large PV Unit Display Unit Displayed Type Type Units Degrees Celsius lt C gt Temperature Degrees Fahrenheit er Meters m Feet it Distance Inches in Fractions fis feet inches 1 16 inch Kilograms per cubic lt kg m3 gt meter Density Pounds per cubic lt lb f3 gt foot D
33. HCM GPU 002 2 FCM BPM 3 990 00 G 990 00 Status Generic Board Specific Product level Compensations Obstructions and Zones Antenna Exchange Peak Selection Heimdall Advanced Miscellaneous il 1003 0 HCI GPU Professional Configuration f 004 0 HCI BPM Commissioned Board True 8 005 0 TIIR Commissioned Product level True x fl 006 2 FCI HT Health Board 9 1008 1 Fil SM Status Good i 011 0 HCI HAO a 00 2 COM3 Status category Status category good actual Status code No error DSP health Status Good Status category Status category good actual Status code No error Health Product level Status Good Status category Status category good actual Status code No error Honeywell Enraf p Honeywell Enraf Read 5 message s Errors 0 7 2 4 3378 0 Professional ESF09 0001 FIGURE 3 5 Example of an Engauge screen SmartRadar FlexLine Part No 4417 762 RevO1 3 12 Service Manual Honeywell Enraf System Architecture 3 5 1 3 5 2 3 5 3 3 5 4 3 5 5 Status Entities in Engauge Each board descriptor user interface starts with the tab page Status On this tab page the Health and Commissioning entities for the whole module and the individual functions are placed Generic Entities in Engauge The Status tab page is always followed by the Generic tab page on which the general
34. NO or NC Relay 4 Common Relay 4 NO or NC See jumper settings section 6 5 3 1 SmartRadar FlexLine Part No 4417 762 Rev01 6 22 Service Manual Honeywell Enraf Commissioning 6 5 8 Operation Mode Alarm Mode Engauge SmartView Remote Control Commissioned Entities using the table below make sure all entities are commissioned The Commissioned entity will display either lt True gt if the function is commissioned or False if the function is not commissioned To commission the function the entities must be set in accordance with the table below Remote Control Mode Restricted Parameters Control Board ID gt 1 and lt 255 Control Board Instance gt 0 and lt 7 Control Function Instance gt 1 and lt 15 Time Setting 0 Commissioned True Control Board ID 1 or 2255 Control Board Instance lt 0 and gt 7 Control Function Instance 1 and gt 15 Time Setting 0 False Not Restricted Time Setting 0 True Time Setting 0 False PV Monitor Hemote Monitor Board ID gt 1 and lt 255 Monitor Board Instance gt 0 and lt 7 Monitor Function Instance gt 1 and lt 15 Time Setting 0 True Monitor Board ID 1 or 2255 Monitor Board Instance lt 0 and gt 7 Monitor Function Instance lt 1 and gt 15 Time Setting 0 lt False gt
35. Password 5 4 11 4 1 5 1 11 Commands Menu 5 lt 4 12 4 1 5 1 12 Commissioning Menu 5 4 13 22 CENOWO 2 deers eos E bei yee eae 4 16 4 2 1 Connecting the Engauge Service Tool 4 16 4 2 2 Using Engauge 4 17 4 2 3 Some Engauge Screen 4 18 CHAPTER 5 Installation Check lel 5 1 CHAPTER 6 Commissioning 0 0c cece rh 6 1 Ot General 6 1 Bilal INMNCCUCHION 5 24 TT 6 1 SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf 6 1 2 6 2 6 2 1 6 2 2 6 3 6 3 1 6 3 2 6 4 6 4 1 6 4 2 6 4 2 1 6 4 2 2 6 4 2 3 6 4 2 4 6 4 2 5 6 4 2 6 6 4 2 6 1 6 4 2 6 2 6 4 2 7 6 4 2 8 6 5 6 5 1 6 5 2 6 5 3 6 5 3 1 6 5 3 2 6 5 4 6 5 4 1 6 5 4 1 1 6 5 4 1 2 6 5 4 2 6 5 4 3 6 5 5 6 5 5 1 6 5 5 2 6 5 5 3 6 5 6 6 5 7 6 5 8 6 5 9 6 5 10 6 6 6 6 1 6 6 2 Text an 6 1 Enraf Fieldbus 1 6 2 Insee 6 2 Commissioning the 1 6 3 Enraf GPU Protocol HCI GPU elles 6 5 lue
36. Product Temperature 6 53 6 8 3 1 2 Vapour 6 54 6 8 3 1 3 Water Level for 766 768 Combi probes and 765 Water probe only 6 55 6 8 3 2 Commissioning Parameters for MRT RTD 6 57 6 8 3 2 1 Product Temperature 6 58 6 8 3 2 2 Vapour 6 62 6 8 3 3 Commissioning Parameters for the 765 VITO Water Probe 6 63 6 8 39 9 1 Water aoa oua ead pews Re do Rod de dux an en ue Ade dg 6 64 6 8 4 Commissioning 6 65 SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf General CHAPTER 1 GENERAL 1 1 Target Group for this Service Manual This SmartRadar FlexLine Service Manual is meant for service engineers who are assigned to commission a SmartRadar FlexLine 1 2 Structure of this Manual Chapter Title Contents Description 1 GENERAL This introductory manual part 2 SAFETY Here all safety related information is housed All essential and mandatory safety instructions pre cautions and measures are described here Moreover the used safety conventions the label ling information and compliance information can be found in this chapter 3 SYSTEM ARCHITECTURE This chapter gives an introd
37. Set Relay Mode to lt Energized gt Set Alarm Mode to PV Monitor Set Monitor Board ID to board id of product level board Set Monitor Board Instance to board instance gt of related product level board Set Monitor Function Instance to function instance of related product level board Set Monitor Source to PV Set Monitor Mode to Remote Set Remote Threshold Source to HH HA LA or LL Set corresponding alarm setting of the related product level board Set Status Behavior to lt BAD UNCERTAIN gt SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf Commissioning FII DO Fallback Mode Energized De Energized ag Activate Deactivate commands p monitoring Bad Bad Uncertain Not used Alarm PV SV status data HH HA LA LL FIGURE 6 11 FII DO operation mode survey dS Part No 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 6 25 Commissioning SmartRadar FlexLine Service Manual Part No 4417 762 Rev01 Honeywell Enraf Commissioning 6 6 SmartView Display Interface FII SMV 6 6 1 Introduction FIGURE 6 12 The Field Interface Instrument SmartView FII SMV board is a module that communicates with SmartView ESF07 0013 The FII SMV board with the SmartView display At request from SmartView the FII SMV board prepares data sets f
38. SmartRadar FlexLine Honeywell Enraf Service Manual 3 1 System Architecture 3 2 NOTE FlexConn Modules One of the main characteristics of the SmartRadar FlexLine architecture is its placement flexibility of the FlexConn modules If desired any types of modules can be added at any locations Even placement of 2 identical modules is possible within the SmartRadar FlexLine system Each FlexConn module has one or more functions In general this can be a sensor function a communication function or a digital interface function A sensor function measures or calculates a process value or it obtains a process value from a connected external instrument A communication function takes care of the communication with a communication interface unit or with a DCS SCADA tank inventory or another terminal automation system A digital interface function controls digital output or reads digital input from instruments around the storage tank Some FlexConn PCBs are also used within the so called SmartLink system Each FlexConn module has a unique name which is built up according to the following outline FlexConn Module Name prefix suffix XXX YYY Specific name or function positioned in SmartLink safe zone positioned in gauge or field instrument hazardous zone Communication with generic devices Interface with dedicated equipment connects to Host instrumentation connects to Field instrumentation Transducer
39. ample executing an Alarm simulation test is only possible with Engauge Some Engauge Screen Examples In the following some Engauge screen samples follow File Tools Tree Gauge Help Jd Test Site 2 25 COMI 2 AUR SmartLink 3 001 1 HCM GPU il 002 2 FCM BPM 5 990 00 G 990 00 003 0 HCI GPU 1 1004 0 HCI BPM gt Internal gauge G 990 00 address 01 on off Gauge Properties Report Properties Direct Communication Gauge properties FlesConn Gauge 990 Name G 990 00 005 0 TII R om m 006 2 FCI HT bis oo f 008 1 FII S5MV FlexConn Address 1 011 0 HCI HAO 2 COM3 bd Gauge Remarks Honeywell Enraf Gauge G 990 00 address 01 FIGURE 4 19 2 4 3378 0 Professional Example 2 of an Engauge screen ESFO9 0002 SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf Service Tools File Tools Tree FlexConn Help c Test Site 4 1 B A SmartLink_3 1001 1 HCM GPU 002 2 FCM BPM f a 990 00 G 990 00 Status Generic SmartView master Miscellaneous 003 0 HCI GPU Professional Configuration 004 0 HCI BPM Commissioned Board True amp 1005 0 Commissioned SmartView master ge 006 21FCI HT Health Board 008 1 FI SMy E Tem 1011 0 ud Status category Status category good actual Status code No error
40. at addresses 0 and 4 through 15 with the required sensor type configured The generic HART devices are scanned sequentially from address O and then address 4 through 15 When a device is detected initially the HART PV unit code is checked against TABLE 6 7 in the following order Distance Temperature Pressure and Density HART Unit Code Sensor Type Accepted HART Units Abbreviation Pounds per square inch Pressure Pascal Kilo Pascal Part No 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 6 39 Commissioning TABLE 6 7 HART Unit Code Sensor Type Accepted HART Units Abbreviation Degrees Celsius Temperature Degrees Fahrenheit Feet Distance Meters Inches Kilograms per cubic meter Density Pounds per cubic foot Degrees API Accepted units for generic HART devices Engauge SmartView TABLE 6 8 f an accepted HART PV unit code is found the HART device is allocated to the relevant FlexConn function as detailed in TABLE 6 8 m the HART PV unit code is not accepted the HART SV unit code is checked against TABLE 6 7 in the following order Distance Temperature Pressure and Density If an accepted HART SV unit code is found the HART device is allocated to the relevant FlexConn function as detailed in TABLE 6 8 he process is repeated for the HART TV unit code f none of the unit codes ar
41. ature Detector RTD elements positions Part No 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 6 57 Commissioning flying leads extension tube ith element switched on at this and higher level ith element switched off at this and lower level e LO N e product immersion depth hysteresis t UL en d m I 2 D o Z Q P D oo c gt oj cl 260 z 5 S D il lowest point of all elements LII o sae oa CN anchor eye lowest element offset Zero level of tank i i ESF07 0019 FIGURE 6 24 Multiple Resistance Thermometer MRT parameters 6 8 3 2 1 Product Temperature he following entities must be set by Engauge or SmartView for a Engauge correct functioning of the FII VT module in an instrument SmartView NOTE Using Engauge following entities are set within the Engauge Product temperature tab SmartRadar FlexLine Part No 4417 762 Rev01 6 58 Service Manual Honeywell Enraf Commissioning Element type RTD 3 spots see FIGURE 6 23 left side Explanation The supported element type is SPL Value Range 3 characters lt SPL gt Default Number of elements The number of elements a RTD probe has lt 1 3 gt Lowest element offset The distance from tank zero till the lowest position of the multi RTD probe So not used for the 3 w
42. be in accordance to the guidelines as set forth by Enraf Modifications not authorized by Enraf will invalidate the approval certificates SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf Safety 2 5 FIGURE 2 1 Labels Enraf B V Delftechpark 39 Honeywell 2628 XJ Delft The Netherlands SmartRadar FlexLine High Performance Sales code RXIVB F0830 Serial nr 990 99 999 Input 65 240Vac 24 65Vdc Test date 2008 10 10 50 60Hz max 23 VA 9 Il 1 2 G Ex d ia IIB T6 IECEx KEM 07 0003X 0344 1656 KEMA 07 ATEX 0010 X Ta 40 C to 65 C Zone 0 1 Ex d ia IIB T6 IP66 IP67 terminations 0 1817202 O warning do not open when an explosive atmosphere may be present B Identification label with Safety note on the SmartRadar FlexLine 2 6 WARNING 1 WARNING Personal Safety In hazardous areas it is compulsory to use personal protection and safety gear This can be Safety helmet fire resistive overall safety shoes safety glasses working gloves LEL meter Pay attention to the kind of product in the tank If there is any danger for your health wear a gas mask and take all necessary precautions Take appropriate precautions when chemical or toxic product vapors are present compressed air chemical protection suit detection equipment Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Servi
43. ce Manual Safety NOTE 2 7 2 7 1 2 7 1 1 WARNING WARNING 2 7 1 2 WARNING 2 7 1 3 WARNING 2 7 1 4 WARNING 2 8 2 8 1 The emitted microwave energy is far below the accepted limits for exposure of the human body The antenna generates a maximum radiation of 0 1 mW cm2 Warnings and Cautions General Opening of the Instrument When it is required to open the instrument in an explosive hazardous environment take care of the following Make sure that all power to the device is switched off before you open the covers of the device Failure to do so may cause danger to persons or damage the equipment All covers of the device must be closed before switching the power on again Treat the flange surface of the cover and the housing with care Keep the flange surface free of dirt The O ring must be present and undamaged Tools Use non sparking tools and explosion proof testers Use suitable explosion proof tools e g testing devices Working Environment Avoid generation of static electricity Make sure no explosive gas mixtures build up in the working area Required Skills The technician must have technical skills to be able to safely install the equipment The technician also must be trained to work in accordance with the national requirements for electrical equipment in hazardous areas Electrical IEC Safety Standards B heentire electrical installation must be
44. d alone 765 VITO water probe see FIGURE 6 25 see 6 8 3 3 1 762 VITO LT interface sensitive length 0 57 07 1 5 2 0 m Model 765 VITO water probe ESF07 0042 FIGURE 6 25 The model 765 VITO water probe Part No 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 6 63 Commissioning 6 8 3 3 1 Water Level Engauge SmartView Maximum water capacity The following entities must be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument Explanation The maximum capacity when the probe is fully submerged in water in pF Value Range floating point number X X gt Default 20000 Minimum water capacity The minimum capacity when the probe is not submerged in water in pF floating point number X X gt 20000 Water probe bottom position The offset to the water probe zero point in relation with the tank zero point floating point number X X gt 80 Upper reference level Engauge SmartView Water probe length The distance from tank zero point to upper reference point is used for water ullage calculation floating point number X X gt 80 he following entities can be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument Explanation The length of the 765 VITO water
45. d is only available in PV Monitor mode see 6 5 4 1 This Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual 6 21 Commissioning command can only be given when the concerned relay has already been activated For example this command is useful if the relay is connected to an alarm system The alarm can be silenced by the command but it is still possible to determine if an alarm has occurred When the alarm condition is then removed the relay state will become deactivated and normal operation will resume 6 5 6 LED Association Depending on the value set in the LED Association entity the 4 individual relays on the FII DO board can be associated with one out of 2 LEDs LE2 or LE3 see FIGURE 6 9 The associated LED will be ON when the relay state is Activated and the LED will be OFF when the relay state is lt Deactivated gt NOTE The LEDs do not indicate the physical relay state coil state or contacts state as this depends on the software settings and the physical settings jumper see 6 5 3 Set the value of the LED Association entity as desired optional For an example see table below Engauge SmartView LED Association LED Number Relay Number 1 2 LE2 1 LES 2 344 LE2 3 4 6 5 7 Terminal Allocation Terminal Number Function Relay 1 Common Relay 1 NO or NC Relay 2 Common Relay 2 NO or NC Relay 3 Common Relay 3
46. duct Density entity value is entered the software will check if a Last Valid Product Density entity value was stored If a Last Valid Product Density entity value was stored this value will be used for the HIMS Density PV If no Manual Product Density or Last Valid Product Density entity value is found an error will be reported When calculating HIMS Density the software will check for a negative density value If the value is negative the same manual or last valid mechanism is used as described before If the value is positive HIMS Density is calculated When calculating HIMS Density in order to achieve a valid result the software will also check if the product level is above the Minimum HIMS Level entity value If this condition is True HIMS Density is calculated If the product level is below the Minimum HIMS Level entity value the same manual or last valid mechanism is used as described before When calculating HIMS Density if the Water Level Correction entity is Enabled the software will check if the scanned water level Distance P1 to Zero Level If this is True the HIMS Density is calculated If the water level Distance P1 to Zero Level the same manual or last valid mechanism is used as described before If Water Level Correction entity is Disabled the software will not check the scanned water level 6 7 3 5 Generic HART Devices The FCI HT software only accepts Generic HART devices
47. e MTT Combi probe 766D lowest spot below Pt100 combined with water probe 767C lowest spot next to Pt100 no water probe LT Temperature probe 767D lowest spot below Pt100 no water probe 768C lowest spot next to Pt100 combined with water probe LT Combi probe 768D lowest spot below Pt100 combined with water probe 765 Water probe water probe only These models are depicted in FIGURE 6 21 and FIGURE 6 22 SmartRadar FlexLine Part No 4417 762 Rev01 6 50 Service Manual Honeywell Enraf Commissioning 762 VITO interface T sensor length 15 hysteresis overall length hysteresis 1000 mm tank zero Model 764 C lt ol gt lt he gt Pt 100 reference resistor C Q c o E E T ss S 2 9 l9 O op Cc o C Q o E E BE S 0 5 5 el Ja QI ICSC f E o gt x Thermocouple spot FIGURE 6 21 762 VITO MITT interface sensor length 14 overall length 1000 mm tank zero Model 764 D lt ol gt lt he gt Highest spot D Lowest spot sensor length lowest element offset 762 VITO MTT interface 762 VITO MTT interface overall length sensor length 15 sensor length lowest element offset tank zero Model A 766 C lt ol gt lt he gt overall length tank zero sensor length 14 sens
48. e SmartView Maximum water capacity The following entities must be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument Explanation The maximum capacity when the probe is fully submerged in water in pF Value Range floating point number X X gt Default 20000 Minimum water capacity The minimum capacity when the probe is not submerged in water in pF floating point number X X gt 20000 Water probe bottom position The offset to the water probe zero point in relation with the tank zero point floating point number X X gt 80 Upper reference level The distance from tank zero point to upper reference point is used for water ullage calculation floating point number X X gt 80 SmartRadar FlexLine Service Manual Part No 4417 762 Rev01 Honeywell Enraf Commissioning Engauge SmartView Water probe length The following entities can be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument Explanation The length of a water probe Value Range floating point number X X gt Default 0 5 High High alarm High Alarm Low Alarm Low Low alarm 4 thresholds for activating a related alarm status in the Primary Value floating point number X X
49. e accepted the device is allocated to Function 7 f a generic HART device output is not in the accepted units configure it to accepted units output data by using the HART config uration tool FlexConn Function Device Type Function 1 P1 Pressure Function 2 P3 Pressure Function 3 Distance Function 4 Temperature Function 5 Pressure Function 6 Density Function 7 Other Function 8 HIMS Density FlexConn function allocation Once a device has been allocated to a function the HART PV SV and TV are translated into the FlexConn function s PV SV and TV The required sensor value of the generic HART device may not be in the HART PV but it is translated into the FlexConn PV SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf Commissioning Example A HART temperature sensor may have a PV unit code Ohms and a SV unit code Celsius The required sensor value is temperature in Celsius and this is translated into the FlexConn PV and the Ohms value is translated into the FlexConn SV Translation is performed in the order PV Distance Temperature Pressure and Density SV Distance Temperature Pressure and Density TV Distance Temperature Pressure and Density The required sensor value read from the generic HART devices will be converted into SI Units within the FlexConn PV as shown in TABLE 6 9 The other sensor values of a gene
50. e the values 15 minutes after the last button was pressed the password needs to be re entered Enter password ESF07 0040 The password screen Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual 4 11 Service Tools 4 1 5 1 11 Commands Menu Screens The commands menu starts with the board list screen see FIGURE 4 10 You can navigate through the board list by using the up and down buttons A board can be selected by simultaneously pressing the left right button commands x II DO DO 6 CI GPU 4 5 3 ONOONO ESF07 0034 FIGURE 4 10 The board list screen The function list screen see FIGURE 4 11 shows all available functions of the previously selected board You can navigate through the function list by using the up and down buttons You can return to the board list screen by pressing the left button A function can be selected by simultaneously pressing the left right button If a FlexConn module does not contain any function commands this will be indicated in the list no cmd FCI HT 0 pressure na cma 3 pressure na cmd stance na cmd Tenperature na cmd ESF07 0045 FIGURE 4 11 The function list screen B On selection of an available function the command list screen is presented see FIGURE 4 12 You can navigate through the SmartRadar FlexLine Part No 4417 762 RevO1 4 12 Service Ma
51. ected to a probe for product temperature vapour temperature water level or a combination of these The FII VT board has a planar transformer for galvanic isolation from the HART bus See FIGURE 6 20 LED LE1 is the board s Health LED LEDs LE2 and LES will be flashing to indicate activity on the HART bus LE2 indicates data is being transmitted Tx indicates data is being received Rx Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual 6 49 Commissioning 6 8 2 VITO Interface Types For temperature and or water level measurement a proper VITO probe must be connected to the FII VT module using a VITO interface There are 3 VITO interface types m 62 VITOMTT interface for 16 spot temperature measurement ther mocouple principle and optionally a water bottom measurement 7 62 VITO LT interface for 9 spot temperature measurement thermo couple principle and optionally a water bottom measurement m 762 VITO MRT interface for Multiple Resistance Thermometer and multi spot resistance variation principle measurement 6 8 3 Commissioning 6 8 3 1 Commissioning Parameters for MTT LT Probes The following 9 configurations are possible Enraf Model VITO Type Description 764C lowest spot next to Pt100 no water probe MTT Temperature probe 764D lowest spot below Pt100 no water probe 766C lowest spot next to Pt100 combined with water prob
52. een e board name e board ID e instance e software version identification identification boards TII k bo a3 rd baste instance software a software 1 2 ESF07 0033 0029 FIGURE 4 6 Identification screen examples SmartRadar FlexLine Part No 4417 762 Rev01 4 8 Service Manual Honeywell Enraf Service Tools 4 1 5 1 8 Level amp Temperature Screen The level amp temperature screen see FIGURE 4 7 shows information about the measured product level and temperature In this menu mode itis not possible to change any settings NOTE In case of an error situation the level fields are filled with and the temperature fields with 9 001 2300 m 1022 47 C RH ESF07 0039 FIGURE 4 7 The level amp temperature screen 4 1 5 1 9 Primary Value Screen The Primary Value screen PV screen shown in FIGURE 4 8 depicts information about data measured by a sensor or information about the status of a digital I O See table TABLE 4 2 026 0510 de active Product level m INN input uncertain over range hugh high elec mech ESF07 0028 0044 FIGURE 4 8 PV screen examples left level status right digital I O status Part No 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 4 9 Service Tools Data Field Primary Value Max Size characters Description The measured value e g 025 1277 PV identif
53. egrees API a p i Part No 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 6 43 Commissioning i PV Selected Unit Milli m 1 lt gt 2 Other Kilo lt gt 3 Mega lt M gt 4 TABLE 6 13 SmartView displayed unit types The following PV types are supported on the SmartView display for P1 pressure and P3 pressure only These are available changed by setting the PV selected type entity This is detailed in TABLE 6 14 Display Unit PV selected PV Unit Type Type Displayed Type type P1 Pressure Absolute c ABS 1 P3 Pressure Relative lt REL gt 2 TABLE 6 14 1 pressure displayed unit types 6 7 4 6 7 4 1 Engauge SmartView Board Commissioning The commissioning entity for each function is initially default to lt False gt The commissioning entity for each function will only be lt True gt when the associated entities of each function have been set within normal operating range The board level commissioned entity default is also lt False gt It will only be True when all the function level commissioned entities are True Function 1 Commissioning Set all Function 1 entities according to TABLE 6 15 requirements to commission P1 HIMS Density P1 Pressure Sensor Detected P1 Ambient Air Pressure and P1 Installed Commissioned lt Enabled gt P1 ambient air
54. es by setting the Alarm Mode entity to either PV Monitor Remote Control or Not In Use PV Monitor In PV Monitor mode each individual FII DO relay unit can monitor the Primary Value PV or Secondary Value SV of another board connected to the CAN bus and either activate or deactivate the associated relay if a certain condition is True or False f Remote Control or Not In Use mode must be selected skip to section 6 5 4 2 or 6 5 4 3 respectively From the Alarm Mode menu select PV Monitor Select Monitor Board ID set proper value SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf Commissioning 6 5 4 1 1 Engauge SmartView Engauge SmartView 6 5 4 1 2 Select Monitor Board Instance set proper value s Select Monitor Function Instance set proper value Select Monitor Source select either PV or SV as desired The Monitor Board ID Monitor Board Instance and Monitor Function Instance entities determine the ocation of the entity to be scanned The Monitor Source entity determines if either the Primary Value PV or Secondary Value SV entity shall be scanned The behavior of each individual relay in PV Monitor mode is further controlled by the Monitor Mode and the Status Behavior entities see next Monitor Mode The Monitor Mode entity can either be set to Remote or Local m f t
55. ev01 Honeywell Enraf SmartRadar FlexLine Service Manual 6 17 Commissioning Engauge SmartView Engauge SmartView 6 5 3 2 6 5 4 6 5 4 1 Relay Mode Each individual relay can be set to be energized or de energized during operation by setting the Relay Mode entity to lt Energized gt or lt De energized gt respectively If the Relay Mode entity is set to lt Energized gt the relay coil will be energized when the relay state is lt Deactivated gt and the relay coil will be de energized when the relay state is lt Activated gt If the Relay Mode entity is set to lt De Energized gt the relay coil will be de energized when the relay state is lt Deactivated gt and the relay coil will be energized when the relay state is lt Activated gt The lt Energized gt option is used for fail safe operation whereas the De Energized gt option is used for non fail safe operation Set each individual relay to the required configuration by selecting the proper entities See also next overview fail safe configuration is coloured d Relay Mode Relay State Physical Result Normally Open De Energized Activated Closed Deactivated Open Energized Activated Open Deactivated Closed Normally Closed De Energized Activated Open e Deactivated Closed Energized Activated Closed Deactivated Open Alarm Mode Each individual relay can operate in one out of three mod
56. gs Toggle between Main screen and Standby mode Identification Go to next identification screen Show menu Go to PV screen Decrease contrast Increase contrast Standby mode Pressing any buttons will activate SmartView again Part No 4417 762 RevO1 SmartRadar FlexLine Honeywell Enraf Service Manual 4 3 Service Tools 4 1 5 SmartView Menu Structure 4 1 5 1 SmartView Screens Depending on the state of the menu process and the pressed button s following screens can be displayed m oo SmartView Menu Structure password protected ESF07 0043 SmartRadar FlexLine Service Manual Part No 4417 762_Rev01 Honeywell Enraf Service Tools 4 1 5 1 1 Start up Screen The SmartView starts up showing 1 Black test 2 Blank test 3 logo software version tank ID 4 PV screen 4 1 5 1 2 Menu Screen By using the menu screen of the SmartView see FIGURE 4 3 you can view and or modify settings or you can send a specific command to a sensor or a digital I O board menu commissionina commands level amp temperature display contrast bean ESF07 0030 FIGURE 4 3 The menu screen Menu Item Description menu Screen title commissioning Within this menu configuration parameters can be set commands Allows you to send a command to a sensor or digital I O board display contrast Allows you to adjust the d
57. he Monitor Mode is set to Remote the alarm status of the scanned PV or SV is monitored The alarm status is compared against the value set in the Remote Threshold Source entity The Remote Threshold Source entity can be set to HH HA LA or LL Example If the Remote Threshold Source is set to HH and a High High Alarm occurs the relay will be activated It will not be activated by any other alarms 8 f Local Monitor Mode is to be set skip to next bullet m 8 From the Monitor Mode select Remote Select Remote Threshold Source set desired value m f the Monitor Mode is set to Local the scanned PV or SV value is compared against the value set in the Threshold entity The behavior is modified by the Threshold Mode and the Hysteresis entities The Threshold Mode entity can be set to either Treat as HA gt or Treat as LA If the Threshold Mode entity is set to Treat as HA the relay is activated if the scanned PV or SV is greater than or equal to the Threshold entity value and the relay is deactivated if the scanned PV or SV is less than the Threshold entity value minus the Hysteresis entity value If the Threshold Mode entity is set to Treat as LA the relay is activated if the scanned PV or SV is greater than or equal to the Threshold entity value and the relay is deactivated if the scanned PV or SV is less than the Threshold entity value plus the Hy
58. he display contrast screen see FIGURE 4 5 displays a horizontal scroll bar By moving the scroll bar you can adjust the contrast Moving to the right immediately increases contrast moving to the left decreases contrast display contrast contrasts 68 a Sa i ESF07 0032 The display contrast screen 4 1 5 1 5 4 1 5 1 6 Display Settings Screen The display settings screen allows you to set the buttons time outs The screen displays the following items Feature Possible States Default Buttons time out to main screen ON OFF ON Buttons time out to standby mode ON OFF ON Display Test Screen When the display test screen is selected SmartView performs a black blank test SmartView begins drawing a rectangle of 64 x 128 pixels filled with black pixels for a period of 2s After that the screen is cleared using a rectangle filled with white pixels for a period of 2s You can then see if there are dead pixels Part No 4417 762_Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual 4 7 Service Tools tank tank addr 4 1 5 1 7 Identification Screen The identification screen see examples in FIGURE 4 6 allows you to scroll through the available FlexConn modules using the up and down buttons to obtain information about SmartView see left screen e the tank name e the tank address e software version e SmartView address e customer ID m FlexConn modules see right scr
59. ht eoe ROe be OSH ewe AAS 2 1 eB 2 1 Safety Instructions 615456 xx a Dux AE 2 1 Safety 51 5 2 1 EC Declaration of Conformity for EU 2 1 Control Drawings for amp 5 2 2 P c 2 2 Additional Information 2 2 Environmental 2 2 cote ee ERE QE EH eens ons 2 2 Bn D Pmm 2 3 Personal Safely acudir e Gad ee eee din 2 3 Warnings and Cautions 2 4 bee os oes 625 56 bes chee 2 4 Opening of the 5 2 4 TOONS ee are oe 2 ee oe en es ee eed Be eee ee 2 4 Working Environment 2 4 Required 5 2 4 eig PT 2 4 IEC Safety Standards 200cs ccc xus 2 4 tM 2 5 Accordance to Regulations 2 5 Explosion Safety Without 2 5 Explosion Safety With SmartConn
60. ication Quantity name e g e Product level e Product temperature e P1 pressure PV units Quantity unit e g e m e kg m e kPa Type can be e INN innage e ULL ullage e REL relative e ABS absolute PV health Status of the Primary Value e UNCERTAIN e BAD PV representation Representation of the PV Manual Last valid Stored Instrument Environment Hardware Software Commission Calibration Operational No data No init Killed Over range Under range PV alarms Alarm type that occurred e High High e High e Low e Low Low Tank identification Tank name e g CRUDE 07 Alive indicator Blinking cursor bottom right indicates PV being updated TABLE 4 2 Primary Value PV items SmartRadar FlexLine Part No 4417 762 Rev01 4 10 Service Manual Honeywell Enraf Service Tools REMARKS 4 1 5 1 10 FIGURE 4 9 1 In error situation the data fields are filled with 2 SmartView will enter standby mode when the communication with the host is lost 3 The data fields PV health PV representation and PV alarms are only visible if they are applicable Password Screen The commands and commissioning menus are password protected The password screen see FIGURE 4 9 appears when you enter the commands or the commissioning menu Once the password is entered correctly only once will do for both menu entries you can chang
61. ion and a HART device not actually installed P3 pressure has the entity Installed which must be set to either Installed if a pressure HART device is actually fitted or Not Installed if a P3 pressure HART device is not actually fitted For example in the case of free venting tanks P3 would usually not be installed If the P3 pressure status is Good Actual the P3 pressure value is also stored in memory in the Last Valid P3 entity to allow recovery from a power down situation when a P3 pressure is not available If the measured P3 pressure is invalid e g HART scan error the software will check the P3 Installed entity to determine if P3 is actually fitted If P3 is fitted the software will check for a Manual P3 Pressure entity value to be entered If no manual P3 pressure value is entered the Last Valid P3 is used in the density calculation If no Last Valid P3 is available an error will be reported If P3 pressure is not installed in the case of free venting tanks a default value of 0 0 for P3 pressure is used for density calculations Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual 6 37 Commissioning The Secondary and Tertiary values of a P3 pressure HART device are not converted and they are simply translated from the HART device to the FlexConn environment 6 7 3 4 HIMS Density To make HIMS density calculation possible the relevant entity values
62. ire version and it must be 0 floating point number X X gt MUST BE 0 0 RTD element positions Element type The positions of the RTDs from tank zero level 3 floating point numbers X X gt Note Only actually used elements to be entered 0 0 0 m Multi RTD probe see FIGURE 6 23 right side Explanation The supported element type is SPL Value Range 3 characters lt SPL gt Default lt gt Number of elements The number of elements a RTD probe has 1 14 gt 0 Lowest element offset The distance from tank zero till the lowest position of the multi RTD probe floating point number X X gt 80 0 RTD element positions The positions of the RTDs from the lowest position of the probe So not tank zero level 14 floating point numbers X X gt Note Only actually used elements to be entered lt 0 0 0 0 0 0 0 0 0 0 0 0 0 0 gt Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual Commissioning see FIGURE 6 24 Explanation Value Range Default Element type See Table TABLE 6 19 3 characters below lt RCB gt lt RCN gt lt RCS gt lt QCB gt lt QCN gt lt QCS gt Number of elements The number of elements lt 1 14 gt lt 0 gt resistors an MRT probe has Lowest element offset The
63. isible on the SmartView display After having checked set all before listed entities make sure Engauge a m the Board Commissioned and the BPM slave Commissioned entities are True the Board Health and the BPM slave Health entities are GOOD SmartView SmartRadar FlexLine Part No 4417 762 Rev01 6 4 Service Manual Honeywell Enraf Commissioning 6 3 Enraf GPU Protocol HCI GPU 6 3 1 Introduction FIGURE 6 2 The Host Communication Instrument Gauge Processing Unit HCI GPU board is a communication module for the instrument gauge oy ESF07 0006 The HCI GPU board The HCI GPU module supports 2 protocols The Enraf GPU protocol with its records and items limited m he Enraf FlexConn protocol with its so called entities The module can communicate with any hosts that support the above mentioned protocols Example diagnostic tools The physical layers for the communication are RS 232 isolated and non isolated and RS 485 isolated RS 232 is used for direct point to point connections whereas RS 485 facilitates a multi point network with up to 32 drivers and 32 receivers The HCI GPU slave module can be used in any field device provided with the FlexConn architecture Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual 6 5 Commissioning 6 3 2 Commissioning the HCI GPU For a correct functioning of the HCI GPU
64. isplay contrast backlight Allows you to switch ON or OFF the backlight identification Shows information about Tank name Tank address Customer ID SmartView software version SmartView address FlexConn module name board ID board instance and software version Part No 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 4 5 Service Tools Menu Item Description display settings Allows you to switch ON OFF buttons time out e Main screen If no button is pressed within 15 minutes SmartView switches to PV screen e Standby mode If no button is pressed within 15 minutes SmartView switches to standby mode display test Performs blank black test level amp temperature Displays the product level and temperature within one screen TABLE 4 1 The menu items 4 1 5 1 3 Backlight Screen The backlight screen see FIGURE 4 4 allows you to enable disable the backlight The SmartView will only turn the backlight ON if following conditions are met backlight is enabled by the host backlight is enabled by the user When the left or right button is pressed the backlight setting immediately changes The backlight setting is stored in non volatile memory backlight disable FIGURE 4 4 The backlight screen FS SmartRadar FlexLine Part No 4417 762 RevO1 4 6 Service Manual Honeywell Enraf Service Tools 4 1 5 1 4 FIGURE 4 5 Display Contrast Screen T
65. l kPa 12 Sensor Type TABLE 6 5 Accepted PV unit fora P3 HART device NOTE The Secondary and Tertiary values of a P3 pressure HART device may be any units SmartRadar FlexLine Part No 4417 762 Rev01 6 36 Service Manual Honeywell Enraf Commissioning TABLE 6 6 The PV of the P3 pressure HART device is read and converted into SI Units Pascals Pa within the FlexConn function PV The value is filtered and the filtering factor depends on the value set in the entity P3 Integration time A higher value gives more filtering and a lower value gives less filtering The correction factor stored in the P3 PV offset entity is then subtracted from the filtered value If the P3 PV offset entity 2 O no offset is applied Depending on the PV selected type entity the P3 pressure can be displayed as either absolute pressure or relative pressure PV Unit Type Display Unit Type PV selected type Absolute 1 P3 Pressure Relative 2 P3 pressure displayed unit types NOTE lf Relative pressure is selected the value stored in the Ambient Air Pressure entity is added to the measured pressure If Absolute pressure is selected no factor is added The final result is available in the Primary Value entity Absolute pressure is used in the density calculation the relative pressure is only displayed in P3 Primary Value For the FCI HT software to differentiate between a HART device malfunct
66. must be available See also FIGURE 6 19 Read also the Instruction Manual HIMS pressure measurement Enter the appropriate values into the following entities Engauge Distance P1 to Zero Level SmartView Distance to Zero Level m Hydrostatic Deformation Level m Hydrostatic Deformation Factor Local Gravity m Minimum HIMS Level HIMS Level Hysteresis B Ambient Air Density Tank Vapour Density P3 e N a Minimum HIMS Level S 2 datum plate zero level Distance P1 to Zero Level FIGURE 6 19 HIMS configuration principle puse To calculate HIMS density the following valid data must be available pressure P3 pressure Product level Water level optional SmartRadar FlexLine Part No 4417 762 Rev01 6 38 Service Manual Honeywell Enraf Commissioning The software analyses the status of these 4 3 inputs to determine the value and status of the HIMS Density PV If the HIMS Density PV status is Good Actual the HIMS Density PV value is also stored in memory in the Last Valid Density entity to allow recovery from a power down situation when a HIMS Density PV value is not available If any of the 4 input statuses are bad the software will check for a Manual Product Density entity value to be entered If a Manual Product Density entity value is entered this value will be used for the HIMS Density PV If no Manual Pro
67. ng In analog mode the connected HART device will be allocated to Function 1 through 7 depending on the type of HART device connected Generic FCI HT CAN Bus FIGURE 6 18 Analog mode system diagram 6 7 3 Software Specifications 6 7 3 1 General The main function of the FCI HT software is to measure HIMS product density by connecting the FCI HT board via the HART bus to 2 pressure sensors P1 and and via the FlexConn bus to a product level sensor and an optional water level sensor The alternative function is to connect up to 5 generic HART devices operating in multi drop digital mode or 1 generic HART device operating in analog mode The FCI HT software only supports HART devices with the following addresses HART Address Function 00 Reserved for HART device in analog mode 01 Reserved for P1 pressure sensor 02 N A Reserved for future use 03 Reserved for P3 pressure sensor 04 HART generic sensor SmartRadar FlexLine Part No 4417 762 Rev01 6 34 Service Manual Honeywell Enraf Commissioning HART Address Function HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor TABLE 6 2 Accepted HART addresses Before proceeding with
68. ning of the FIl VT module in an instrument Check each entity for its correctness Explanation The minimum required distance below an element before it is taken into account in the average vapour temperature calculation Value Range floating point number X X X X gt Default High High alarm High Alarm Low Alarm Low Low alarm 4 thresholds for activating a related alarm status in the Primary Value floating point number X X gt lt 1 0E22 gt SmartRadar FlexLine Service Manual Part No 4417 762 Rev01 Honeywell Enraf Commissioning Alarm test enable Explanation Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold Value Range lt enable gt lt disable gt Default lt disable gt Alarm test Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm lt No Alarm gt Function identification The current module s function name This function is visible on the SmartView display 13 characters lt Vapour temp gt 6 8 3 1 3 Water Level for 766 768 Combi probes and 765 Water probe only Engaug
69. nit in which level lt inches gt related GPU records and lt feet gt items are shown lt fractions gt Part No 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 6 3 Commissioning Value Range Default Value Explanation Temperature units lt celsius gt lt celsius gt The unit in which lt fahrenheit gt temperature related GPU records and items are shown Pressure units lt pascal gt lt pascal gt The unit in which pressure lt kilo pascal gt related GPU records and psi small 2 digits before items are shown separator psi large 3 digits before separator Density units kilogram m3 kilogram m3 The unit in which density degrees API gt related GPU records and pounds ft3 items are shown Decimal separator point point The decimal separator in comma which GPU related records and items are shown Level type innage innage The level related GPU ullage records and items can be shown as an innage or ullage Note e nnage is the level of the product measured from the bottom Ullage is the level of free space from the roof till the product Password gt 6 characters lt ENRAF2 gt Password for entering the protected level Note Some settings reside under the protected level Function identification gt 13 characters lt BPM slave gt The name of the current function of this module This name is v
70. nitialized in accordance with the before programmed reference data From here the gauge will follow all relative level changes This command will only be accepted if the product level is lt GOOD gt This command also puts the SmartRadar FlexLine in accurate level measurement mode so this command MUST be given The Accept reference command can handle either a reference innage or a reference ullage level To adjust to an innage level fill in entity Reference innage to adjust to an ullage level fill in entity Reference This level value is mostly obtained by a manual level measurement hand dip see FIGURE 6 6 When all values are sent to the SmartRadar FlexLine the Accept reference command can be given When an innage or ullage reference value is not available the Accept reference command must be given without filling any of these entities The SmartRadar FlexLine will now be put into accurate level measurement mode Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual 6 11 Commissioning FIGURE 6 6 Upper reference position Radar reference Reference ullage gt Tank bottom position Reference innage Tank zero dipping plate na ESF07 0009 L evel check entities NOTE Engauge SmartView This command does not adjust the Tank bottom position so this entity should be set manually to approximatel
71. nn architecture This information may consist of measuring data status data commissioning parameters diagnostics data or commands In addition to information exchange between FlexConn modules entities are used for data presentation on the SmartView display and for the communication between the Engauge service tool and the SmartRadar FlexLine The entities are represented by a textual description for example Reset Tank bottom Health or Baudrate The entities structure 15 related to general status information m the generic FlexConn part the function specific FlexConn part Status Entities The Health and Commissioned entities give information about the general FlexConn module status and the functions implemented on this module Health Entity The Health entity reflects the condition of the entire module each single module function and the calculated or measured value of a sensor function The Health entity structure is defined by following items 1 status 2 status category 3 status code The status field gives high level information good uncertain bad Residing one level below the status category informs about the general reason why the status is good uncertain or bad SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf System Architecture last actual manual ald stored instrument environment
72. ntities SmartRadar FlexLine Service Manual 6 45 Part No 4417 762 Rev01 Honeywell Enraf Commissioning 6 7 4 3 Function 3 through 7 Commissioning Set all Function 3 through 7 entities according to TABLE 6 17 Engauge requirements to commission all generic HART sensors SmartView Function pen User Function Type Commissioned Product level OR Water level True Product level OR Water level False N A True Product temp OR Vapour temp True z Product temp OR Vapour temp False N A True N A rue N A True N A True TABLE 6 17 Function 3 through 7 commissioning entities SmartRadar FlexLine Part No 4417 762 Rev01 6 46 Service Manual Honeywell Enraf Commissioning 6 7 4 4 Function 8 Commissioning Engauge SmartView HIMS Density Enabled Set Function 8 entities according to TABLE 6 18 requirements to commission the HIMS density function Function 8 Commissioning Entities lt Hydrostatic deformation level Default AND lt Hydrostatic deformation factor Default AND Local gravity z Default AND Minimum HIMS level Default AND Ambient air density z Default AND Tank vapour density z Default AND Distance P1 to zero level Default AND Distance P3 to zero level z Default Commissioned True H
73. ntities are lt True gt the Board Health the Product temperature Health the Vapour temperature Health and if applicable the Water level Health entities are lt GOOD gt Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual Commissioning SmartRadar FlexLine Service Manual Part No 4417 762 Rev01 Honeywell Enraf Honeywell Enraf Delftechpark 39 2628 XJ Delft The Netherlands Tel 31 0 15 2701 100 www honeywell com ps 4417762 Revision 1 April 2009 2009 Honeywell International Inc Honeywell Enraf
74. ntity The following command entities are implemented as generic functions m Reset device Reset board The following information is available through the entities Board name FlexConn module name m Board hardware version Hardware version of the FlexConn PCB Firmware version Version of the software running on the FlexConn module De firmware software version data is built up according to the format below A10000 ti tC internal preliminary bug fixes minor functionality warning measuring data related part main functionality hardware modifications The last digit will not been shown in the official or formal releases Function specific Entities For the function specific entities see Chapter 6 Commissioning SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf System Architecture FIGURE 3 4 3 4 SmartView Display 3 4 1 General By means of the SmartView most of the FlexConn module settings can be controlled An impression of the SmartView ESF07 0024 For each sensor and digital I O function implemented on a FlexConn module a Primary Value screen becomes available on the SmartView display In the left bottom quarter of the display the Primary Value s Health status is shown Status Display Text Good Uncertain uncertain Bad bad Below the Status field the Status category is displayed
75. nual Honeywell Enraf Service Tools function list by using the up or down button A command can be selected by simultaneously pressing the left right button You can return to the function list screen by pressing the left button Relay4 i ESF07 0035 FIGURE 4 12 The command list screen 4 1 5 1 12 Commissioning Menu Screen The commissioning menu starts with the board list screen see FIGURE 4 13 You can navigate through the board list by using the up or down button A board can be selected by simultaneously pressing the left right button commissioning Cuoooocr o i ESF07 0036 FIGURE 4 13 The board list screen commissioning Part No 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 4 13 Service Tools The function list screen see FIGURE 4 14 displays all configurable entities of a function The actual entity value is visible as well You can navigate through the board list by using the up or down button A function can be selected by simultaneously pressing the left right button You can return to the board list screen by pressing the left button FCI HT 0 pressure Po pressure Distance Tenperature FIGURE 4 14 The function list screen commissioning E On selection of an available function the entity lisi screen is presented see FIGURE 4 15 You can navigate through the entity list by using the up or down but
76. o 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 6 7 Commissioning FIGURE 6 3 6 4 6 4 1 6 4 2 6 4 2 1 Product Level Measurement TII XR Introduction The Transducer Interface Instrument X Band Radar TII XR is the heart of Enraf s precision X band 10 GHz radar system It uses the Frequency Modulated Continuous Wave FMCW and synthesized pulse reflection principle Using Enhanced Performance Signal processing EPS a smart level detection is possible by filtering out known obstacles ESF07 0007 The TII XR board with its Digital Signal Processor Housed within an explosion proof RF shielded compartment which also contains a number of other FlexLine modules and together with a planar radar antenna it forms the SmartRadar FlexLine system Basic Commissioning General In general the user is interested in the tank s product volume To calculate this volume the primary input is the product eve within the tank This level is measured by the radar SmartRadar FlexLine Part No 4417 762 RevO1 Service Manual Honeywell Enraf Commissioning For correct measuring results a number of parameters such as Tank bottom position Upper reference position and Offset to roof must be defined before In addition alarm settings and compensation filtering constants are to be set This can be done by using either Engauge or SmartView 6 4 2 2 Level Start Up For en
77. oduct Temperature Engauge SmartView The following entities must be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument NOTE Using Engauge following entities are set within the Engauge Product temperature tab Explanation Value Range Default Lowest element offset The distance from tank zero floating point number 80 0 till the lowest element X X gt position in the temperature probe Sensor length The distance from the floating point number 80 0 Engauge SmartView Product immersion depth Pt100 position till the highest element position X X gt The following entities can be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument Check each entity for its correctness Explanation The minimum required distance of the product level above an element before it is taken into account in the average product temperature calculation Value Range floating point number X X gt Default Hysteresis The distance for a hysteresis mechanism around the switching point of the elements that are taken into account in the calculation floating point number X X gt High High alarm High Alarm Low Alarm Low Low alarm 4 thresholds for activating a related alarm status in the Primary Value floating point number
78. on see FIGURE 6 1 Further protection against heavy lightning is realized by internal ground shields separated wiring and ground tracks SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf Commissioning The HCI BPM module supports 2 protocols The Enraf GPU protocol with its records and items limited The Enraf FlexConn protocol with its so called entities The module can communicate with 880 CIU prime m 858 CIU 780 SmartLink 6 2 2 Commissioning the HCI BPM For a correct functioning of the HCI BPM module within an instrument gauge the following entities can be set by using either Engauge or Smart View using the following table check each entity for correctness Engauge SmartView Value Range Default Value Explanation Baudrate lt 1200 gt lt 1200 gt Communication speed lt 2400 gt lt 4800 gt BPM sensitivity lt 1 8 gt The sensitivity of the receiver circuit 1 weakest 8 strongest Identification 8 characters e g Name of a tank or lt TANK1234 gt instrument GPU instrument address lt 0 99 gt The address of this instrument for GPU messages Note Each instrument must have a unique GPU address FlexConn instrument lt 0 1899 gt The address of this address instrument for FlexConn messages Note Each instrument must have a unique FlexConn address Level units lt metres gt lt metres gt The u
79. on PV or SV checks will then not affect the relay status Remote Control In Remote Control mode each individual relay can directly be activated or deactivated by sending an Activate respectively a Deactivate command via the CAN bus The behavior of each individual relay is further controlled by the Remote Control mode entity which can be set to either Restricted or lt Not Restricted m f the Remote Control mode entity is set to Not Restricted any source can be used to control the relay with an Activate or a Deactivate command m f the Remote Control mode entity is set to Restricted the relay can only be controlled by the source that matches the values set in the Control Board ID the Control Board Instance and the Control Function Instance From the Remote Control mode menu select either Restricted or lt Not Restricted f Not Restricted was selected skip to 6 5 4 3 Select Control Board ID set proper value Select Control Board Instance set proper value 8 Select Control Function Instance set proper value SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf Commissioning 6 5 4 3 Engauge SmartView 6 5 5 6 5 5 1 Engauge SmartView 6 5 5 2 6 5 5 3 Not in Use If an individual relay is not required in a particular application the Alarm Mode entity must be set to Not In Use Exam
80. or it The requests from SmartView depend on the actual screen at the time The communication between the FII SMV and SmartView uses an own protocol on an RS 485 physical layer Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual 6 27 Commissioning The SmartView display can be delivered in 3 versions each version having its own specific address m Portable SmartView address 1 m SmartView fixed on the instrument address 2 SmartView as a tank side indicator address 3 The FII SMV board continuously scans all addresses and only the one with the lowest address will be served o0 for example if a stand alone SmartView address 3 and an integrated SmartView address 2 are connected the stand alone omartView address 3 will be served as soon as the integrated SmartView address 2 is closed set to idle 6 6 2 Commissioning the FII SMV For a correct functioning of the FII SBMV module in an instrument the following entities can be set by using either Engauge or SmartView using the following table check each entity for correctness Engauge SmartView Value Range Default Value Explanation Decimal separator point point The decimal separator in comma which entities are shown on the SmartView display Tenth millimeter selection enable enable Determines whether the disable tenth millimeter is shown on the display in the PV screen in ca
81. or length lowest element offset Model A 766 D lt ol gt lt he gt S Sensitive length 0 5 1 0 1 5 2 0m X Depending on actual Sensitive length this length 1 0 1 5 2 0 2 5 m Tank and temperature probe data 1 ESF07 0017 Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual Commissioning 762 VITO LT interface 762 VITO 762 VITO 762 VITO LT interface LT interface LT interface 762 VITO LT interface WOC GIL OL GO uiBue eAnisues 1Josueas osues 4 u16ue J tank zero OOO amp 49A0 08095 osuas gt lt gt lt 19530 10 1SOMO g u1bue 1 tank zero 0001 u1Bue 1950 1 1S9M0 105 2 9169 105095 tank zero 0001 u1Gue 08095 1950 0 1S9M0 tank zero 0001 Model Model Model Model Model 765 768 D ol he A 768 C ol he A 767 D lt ol gt lt he gt 767 C lt ol gt lt he gt Highest spot Pt 100 reference resistor x Thermocouple spot D Lowest spot ESF07 0018 Tank and temperature probe data 2 FIGURE 6 22 Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual 6 52 Commissioning 6 8 3 1 1 Pr
82. played but the Commissioned entity will be False If the alarm entities are correctly set but the Alarm hysteresis is not then any alarms that would raise will never be set off So watch the Commissioned status B Be aware that the alarm status is only visible in the Primary value entity innage It is not visible in the Secondary value entity m Although the GPU protocol always contains the alarm status the current software only passes the actual alarm status to this protocol if the gauge is set to nnage control So when ullage status is asked for by the GPU protocol NO alarm statuses are displayed Workaround solution Set the GPU records to innage Part No 4417 762 RevO1 SmartRadar FlexLine Honeywell Enraf Service Manual 6 13 Commissioning 6 4 2 5 Engauge SmartView FIGURE 6 8 6 4 2 6 6 4 2 6 1 Alarm Loop Checking Normally level alarms can be verified when the level reaches the low level or high level alarm set point The level alarms and if applicable the hard alarm contact coupled to one of the level alarms can be checked by a loop check command This check is independent from the actual level value The level alarm signalling can be checked in several ways via the communication line to the host via the hard alarm output contact To perform the alarm test set Alarm test enable to Enable and set Alarm test to the required alarm l
83. ple If a particular application requires only two relays to be used say relay 1 and 2 then for relay 3 and 4 the Alarm Mode entities must be set to Not In Use For the FII DO relays not used within the application set the Alarm Mode entities to Not In Use Commands The following commands can be given to the FII DO B Activate B Deactivate Acknowledge Activate The Activate command will cause the specified relay to become Activated This command is only available in Remote Control mode see 6 5 4 2 The Activate command behavior is modified by the Time Setting entity If the Time Setting entity is set to zero the relay will stay permanently activated until a Deactivate command is given If the Time Setting entity is set to a value other than zero the relay will be activated for a time in seconds equal to the value set in the Time Setting entity then deactivated During the period the relay is activated the relay state will be Time Setting Active This is useful for site commissioning 8 For each relay set the Time Setting entity to the desired value Deactivate The Deactivate command will cause the specified relay to become lt Deactivated gt This command is only available in Remote Control mode see 6 5 4 2 Acknowledge The Acknowledge command will cause the specified relay to be physically deactivated but the relay status will be set to Acknowledged This comman
84. pressure lt default gt AND P1 installed lt enable gt True P1 ambient air pressure default OR P1 installed disable False SmartRadar FlexLine Service Manual Part No Honeywell Enraf 4417 762 Rev01 Commissioning P1 Pressure Sensor Detected HIMS Density P1 Ambient Air Pressure and P1 Installed Commissioned P1 ambient air pressure z default AND True P1 installed enable Disabled P1 ambient air pressure default OR False P1 installed disable N A True TABLE 6 15 Function 1 commissioning entities 6 7 4 2 Function 2 Commissioning Set all Function 2 entities according to TABLE 6 16 requirements to Engauge commission P3 SmartView HIMS Density Enabled P3 Pressure Sensor Detected P3 Installed Enable P3 Ambient Air Pressure P3 ambient air pressure default Commissioned True P3 ambient air pressure default False Disable N A False Enable Disable N A False True Disabled Enable P3 ambient air pressure default True Disable P3 ambient air pressure default False N A P3 ambient air pressure default False N A N A True TABLE 6 16 Function 2 commissioning e
85. probe Value Range floating point number X X gt Default 0 5 High High alarm High Alarm Low Alarm Low Low alarm 4 thresholds for activating a related alarm status in the Primary Value floating point number X X gt lt 1 0E22 gt Alarm test enable Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold lt enable gt lt disable gt lt disable gt SmartRadar FlexLine Service Manual Part No 4417 762 Rev01 Honeywell Enraf Commissioning Explanation Value Range Default Alarm test Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm lt No Alarm gt Function identification 6 8 4 Commissioning Check Engauge SmartView The current module s function name This function is visible on the SmartView display 13 characters lt Water level gt After having checked set all before listed entities make sure m the Board Commissioned the Product temperature Commissioned the Vapour temperature Commissioned and if applicable the Water level Commissioned e
86. re MMEPRRITTTRRITORTETTRRTTTITOLUTIITTT TT TITRE 6 5 Commissioning the 6 6 Product Level Measurement 6 8 MOGUC HON 6 8 Basic Commissioning 6 8 eic 6 8 Level Start Up 0 0 0 eee hn 6 9 bon ba be Eee bee sated oe 6 11 Alarm 5 lt 6 13 Alarm Loop Checking 6 14 COMICS alils eared tentare testo aur mer ee eee a 6 14 ali E 6 14 VeTINICAIOMM PING au oe E ew 6 15 Errors 5 6 15 Additional Information 6 15 Relay Contacts FII DO 00 0 cece eee 6 16 EA dda ed oS ae EE 6 16 Operation 6 17 Relay 6 17 Jumper Settings ee eee 6 17 Relay 6 18 Alarm 6 18 ctx a2 S44 oo ace oe 6 Gea ea Pe San Se ee oe ee cee 6 18 Monitor MOUG
87. ric HART device are not converted and they are simply translated from the HART device environment into the FlexConn environment SV and TV Accepted HART Units Abbreviation IM Abbreviation Unit Translation Pounds per square inch Pascal Kilo Pascal Degrees Celsius Celsius Degrees Fahrenheit Feet Meters Meters Inches Kilograms per cubic meter Kilograms per Pounds per cubic foot cubic meter Degrees API TABLE 6 9 Generic HART device units into FlexConn PV unit translation 6 7 3 6 Function Identification Functions 1 through 8 are identified by the entities Function Category Function Type and Function Sub type Their default identification information is detailed in TABLE 6 10 Function l Function Function Allocation Category Function Type Sub type Function 1 P1 Pressure Sensor 1 Product pressure 5 6 Function 2 P3 Pressure Sensor 1 Vapour pressure 13 Part No 4417 762_Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 6 41 Commissioning Function Allocation EUR CCOn Function Type Function Category Sub type Function 3 Distance Sensor 1 HART transmitter 1 Function 4 Temperature Sensor 1 HART transmitter 1 Function 5 Pressure Sensor 1 HART transmitter 1 12 12 HART transmitter 12 12 12 Function 7 Other Sensor 1 HART transmitter 1
88. s either absolute pressure or relative pressure PV Unit Type Display Unit Type PV selected type Absolute 1 P1 Pressure Relative 2 P1 pressure displayed unit types Engauge SmartView NOTE 6 7 3 3 lf Relative pressure is selected the value stored in the Ambient Air Pressure entity is added to the measured pressure If Absolute pressure is selected no factor is added The final result is available in the Primary Value entity Absolute pressure is used in the density calculation the relative pressure is only displayed in P1 Primary Value For the FCI HT software to differentiate between a HART device malfunction and a HART device not actually installed P1 pressure has the entity P1 Installed which must be set to either Installed if a P1 pressure HART device is actually fitted or Not Installed if a P1 pressure HART device is not actually fitted The Secondary and Tertiary values of a P1 pressure HART device are not converted and they are simply translated from the HART device to the FlexConn environment P3 Pressure The FCI HT software only accepts the Primary Value of a P3 pressure HART device in SI units kilo Pascals kPa Make sure the P3 pressure HART device is configured to output data in kilo Pascals kPa If not correctly configure as yet by using an appropriate HART configuration tool Accepted HART Abbreviation HART PV Unit PV Unit Code P3 Pressure Kilo Pasca
89. s shipped with the device Users The mechanical and electrical installation must be carried out only by trained personnel with knowledge of the requirements for installation of explosion proof equipment in hazardous areas The entire installation procedure must be carried out in accordance with national local and company regulations The entire electrical installation shall be carried out in accordance with the national requirements for electrical equipment to be installed in hazardous areas See EN IEC 60079 14 or NFPA70 Additional Information If you require additional information contact Enraf or its representative Environmental Conditions Observe the environmental conditions for the temperature and the pressure Liability The information in this installation guide is the copyright property of Enraf B V Netherlands Enraf B V disclaims any responsibility for personal injury or damage to equipment caused by Deviation from any of the prescribed procedures Execution of activities that are not prescribed Neglect of the safety regulations for handling tools and use of elec tricity The contents descriptions and specifications in this Service Manual are subject to change without notice Enraf B V accepts no responsibility for any errors that may appear in this Service Manual Only certified technicians are authorized to make changes on the SmartRadar configuration All modifi cations must
90. sage s Errors 0 FalselFalselF alselF alselF alselT ruelF alselF alse T ruelF alsel 99 1 298189E 05 alibration not active Undefined 0 Undefined i y2 4 3378 0 Professional FIGURE 4 21 Example 4 of an Engauge screen SmartRadar FlexLine Part No 4417 762 Rev01 4 20 Service Manual Honeywell Enraf Installation Check CHAPTER 5 INSTALLATION CHECK Before starting with commissioning activities first make sure all mechanical electrical installation aspects have been completed correctly See the nstallation Guide for the SmartRadar FlexLine Part No 4417 762 RevO1 SmartRadar FlexLine Honeywell Enraf Service Manual 5 1 Installation Check SmartRadar FlexLine Service Manual Part No 4417 762 Rev01 Honeywell Enraf Commissioning CHAPTER 6 COMMISSIONING 6 1 6 1 1 NOTE Engauge SmartView General Introduction This chapter gives an overview of the commissioning information per FlexConn module Not all modules are always present Commissioning of a FlexConn module is done by setting software parameters the so called entities see Chapter 3 to the desired specific values This can either be done by using Engauge or SmartView see Chapter 4 Text Conventions In contrast with explanatory text all instruction text will be preceded by ae In this chapter each commissioning instruction te
91. se a level entity is shown Identification 8 characters e g Name of a tank or lt TANK1234 gt instrument This string is visible within a PV screen Password gt 6 characters lt ENRAF2 gt The password SmartView uses for entering the protected level Note Some settings reside under the protected level Function identification gt 13 characters lt SmartView mst gt The name of the current i function of this module This name is visible on the SmartView display SmartRadar FlexLine Part No 4417 762_Rev01 6 28 Service Manual Honeywell Enraf Commissioning 6 7 Pressure amp Density Measurement and Other HART Inputs FCI HT 6 7 1 Introduction The Field Communication Instrument HART FCI HT board is a HART master module that enables hybrid signal both analog digital communication between the FlexConn instrument and a HART sensor transformer ESF07 0014 FIGURE 6 13 The FCI HT board The HART protocol is a bi directional master slave communication protocol which is used to communicate between intelligent field instruments and host systems The FCI HT board has a planar transformer for galvanic isolation from the HART bus See FIGURE 6 13 LED LE1 is the board s Health LED LEDs LE2 and LES will be flashing to indicate activity on the HART bus LE2 indicates data is being transmitted Tx indicates data is being received Rx With the HART protocol
92. stem SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf Commissioning For HIMS density measurement system diagrams see FIGURE 6 15 and FIGURE 6 16 Product Pressure ra r HART Bus Vapour ae Water Product Level Level Y or FCI HT FIFVT ena radar CAN Bus FIGURE 6 15 Standard HIMS density measurement system diagram HART Bus product Pressure 5 Water Product Level Level Y or reves ixi X Band radar CAN Bus FIGURE 6 16 Floating roof or free venting tank HIMS density measurement system diagram Part No 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 6 31 Commissioning As an alternative function the FCI HT board also allows the connection of up to 5 generic HART sensors operating in multi drop digital mode or one generic HART sensor operating in analog mode In the multi drop digital mode situation one or two of the generic HART sensors can be P1 Pressure or P3 Pressure providing product pressure and vapour pressure respectively but no HIMS density calculation will be available The HART sensors and HIMS density measurement are allocated to a function number in the FCI HT software See table below FlexConn Function Device Type Function 1 P1 Pressure Function 2 P3 Pressure Function 3 Distance Function 4
93. steresis entity value From the Monitor Mode select Local Select Threshold Mode and choose either lt Treat as HA gt or lt Treat as LA gt Select Hysteresis set desired value Status Behavior The Status Behavior entity determines what happens to the relay if the health of the scanned PV or SV differs from Good The Status Behavior Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual 6 19 Commissioning Engauge SmartView NOTE Engauge SmartView 6 5 4 2 should be set to one of the following options lt BAD gt lt BAD UNCERTAIN gt or lt Not Used gt m f the Status Behavior is set to BAD and the scanned PV or SV health is Bad the respective relay will be activated If the Status Behavior is set to lt BAD UNCERTAIN gt and the scanned PV or SV health is Bad or Uncertain the respective relay will be activated f the Status Behavior is set to Not Used the respective relay will not be activated if the scanned PV or SV health is Bad or Uncertain Set the Status Behavior entity either to BAD lt BAD UNCERTAIN gt or Not Used This behavior takes priority over the Remote or Local monitoring For example If the Status Behavior is set to BAD and the scanned PV or SV health is Bad the respective relay will be activated regardless of the Monitor Mode entity settings The Remote or Local opti
94. t High High alarm gt lt High Alarm gt lt Low Alarm gt or lt Low Low alarm gt Alarm test is a parameter command and the command will be executed when the parameter is sent to the gauge When the command is given the corresponding alarm will be set for 1 minute Compensations Filtering The gauge contains an output filter for both radar innage and radar ullage The higher the Filter averaging constant the more damping on the radar innage and radar ullage values The filter also introduces a lag between actual ullage innage and filtered ullage innage when the product level is changing The higher the Filter averaging constant the larger the lag The minimum Filter averaging constant value is O no filtering the maximum Filter averaging constant value is 99 For the general filter behavior see FIGURE 6 8 Exponentially weighted moving average filter 9d 5 25 5 2 5 15 Ullage 5 1 Average Ullage m 5 0 0 20 40 60 80 100 120 Time s Filtering characteristic example level change 5 mm s SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf Commissioning In the table below some filtering figures are given Approximate noise reduction factor Filter averaging constant Maximum lag Maximum lag s distance 0 1 dL s 0 25 dL s 1 dL s 2 dL s 5 5 dL s 11 dL s
95. ting from the commissioned menu and choosing the specific FlexConn module the above diagnostics is repeated for each module function See example below SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf System Architecture 3 4 3 Generic Entities on SmartView From the functions survey screen of the concerning FlexConn module the generic entity commands or the commissioning entity can be selected via the board entry 3 4 4 Specific Entities on SmartView Selecting a specific function for instance Relay 2 gives access to the specific entities for this function The specific entities are described in Chapter 6 Commissioning Part No 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 3 11 System Architecture 3 5 Engauge Service Tool The Engauge service tool is a PC application with which all FlexConn module settings can be done as well By means of the Engauge s explorer each FlexConn module of the concerned SmartRadar FlexLine system can individually be selected by double clicking on the module s icon The so called board descriptor is loaded then resulting in a screen with tab pages By selecting these tab pages all settings of the specific module are accessible See example below E Engauge Explorer File Tools Tree FlexConn Help Ji Test Site Selected FlexConn Module 005 0 TII XR 1 2 4 SmartLink 3 d 001 1
96. tity definitions see FIGURE 6 4 and FIGURE 6 5 Free Space applications Stilling Well applications 3 Radar reference _ _ Wl 1 1 1 1 1 NEP c D c o G O 5 S Stilling well _ s diameter 9 E x 5 LL TAE 8 ES D E 6 E gt i oic x E gt ESF07 0008 FIGURE 6 4 Basic commissioning entities Part No 4417 762 RevO1 SmartRadar FlexLine Honeywell Enraf Service Manual 6 9 Commissioning FIGURE 6 5 Definition of Offset to roof Offset to roof negative radar reference Offset to roof positive ESF07 0011 To get the radar gauge level without any compensations enabled but Engauge with averaging filter and maximum Safe fill warnings enabled SmartView program the entities listed in the tables below For a Free space application program following entities Entity Name Explanation Tank bottom position The gauge uses this information to calculate the level innage and to determine the position of the bottom reflection part of peak selection Maximum Safe fill With this entity the gauge checks if the programmed upper measuring range is valid Minimum measurable distance at least 0 5 m from the antenna Upper reference position This entity is only used if is to be read from the SmartRadar
97. ton An entity can be selected by simultaneously pressing the left right button You can return to the function list screen by pressing the left button FIGURE 4 15 The entity list screen pos SmartRadar FlexLine Part No 4417 762 RevO1 4 14 Service Manual Honeywell Enraf Service Tools On selection of an available entity the value edit screen is presented see FIGURE 4 16 If an invalid value is entered the message value out of range will be displayed If the value is not accepted by the FlexConn module the message value not accepted will be displayed You can scroll along the characters by push and hold the up button An entity modification is only executed on simultaneously pressing the left right button After this first a range check is done If the modification is accepted you will be returned to the value edit screen The cursor can be shift to the right by pressing the right button You can return to the entity list screen by pressing the left button NOTE By using the left button to return to the entity list screen Without executing the modification s by pressing the left right button simultaneously will undo this these modification s Integration Tine gt 2 Input rana je A ME 3 of 7 to 8 HE 37 Enter value F A gt Disable u2 0000000E O01 ESF07 0037 FIGURE 4 16 Examples of the value edit screen Part No
98. ty CHAPTER 2 SAFETY 2 1 General The SmartRadar FlexLine is a radar based level gauge to be used in inventory measurement systems It can also be used to interface with other systems and sensors such as temperature gauges For the correct and safe servicing of this product it is essential that all personnel follow generally accepted safety procedures in addition to the safety precautions specified in this document 2 2 Safety Conventions 2 2 1 Warnings Following warning mark is used within this document to urge attention in order to prevent personal injuries or dangerous situations further described within this document Description Remark General warning Will always be explained by text 2 2 2 Cautions Following caution mark is used within this document to urge attention in order to prevent damages to the equipment further described within this document Description General caution sign CAUTION 2 3 Safety Instructions 2 3 1 Safety Instructions See the safety instructions shipped with the device for installation commissioning operation and maintenance 2 3 2 EC Declaration of Conformity for EU Refer to the EC declaration of conformity shipped with the device Part No 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 2 1 Safety 2 3 3 2 3 4 NOTE 2 3 5 2 3 6 2 4 WARNING Control Drawings for FM amp CSA Refer to the control drawing
99. typical gauge function I SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf System Architecture FIGURE 3 2 Each FlexConn PCB consists of a generic and a specific electronics part The generic part can be found on any FlexConn modules The specific electronics part represents an application specific function See FIGURE 3 2 health LED function LEDs NOVRAM temperature sensor jumpers k microcontroller E with program memory power supply generic FlexConn part eee application specific part ESF07 0021 A typical FlexConn PCB layout On the generic electronics part the following parts can be found The program memory This memory contains the module specific software The microprocessor controller The microprocessor executes the module specific software stored in the program memory The non volatile memory Here the commissioning parameters and the diagnostics data are stored when the power is switched oft Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual 3 3 System Architecture Jumpers With the jumpers specific hardware settings can be made Function all warning and monitoring related commissioning entities are protected and cannot be changed the password is protected from being read all commissioning entities are protected and cannot be changed board specific jumper
100. uctory impression of the SmartRadar FlexLine s modular shaped hard ware architecture 4 SERVICE TOOLS In this chapter both the SmartView and the Engauge service tool are described in more detail 5 INSTALLATION To make sure the relevant module s is are properly installed before starting with commis sioning only a reference is made here to the Installation Guide for the SmartRadar FlexLine 6 COMMISSIONING This chapter gives all information needed for a proper commissioning of one or more SmartRadar FlexConn modules 1 3 Related Documents m SmartRadar FlexLine Safety instructions for installation commis sioning operation and maintenance shipped with the device Installation Guide SmartRadar Antennas CE Declaration of Conformity EC Type Examination Certificate IEC Ex Certificate of Conformity FCC Authorization Control drawings for FM and CSA Part No 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 1 1 General 1 4 1 5 Trademarks HART is a registered trademark of the HART Communication Foundation Contact Head Office Delft The Netherlands Honeywell Enraf Delftechpark 39 2628 XJ Delft PO Box 812 2600 AV Delft The Netherlands Tel 31 0 15 2701 100 Fax 31 0 15 2701 111 E mail enraf nhelodesk honeywell com Website http Awww honeywell com ps SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf Safe
101. ution degree 2 Overvoltage category II Class equipment Part No 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 2 7 Safety SmartRadar FlexLine Service Manual Part No 4417 762 Rev01 Honeywell Enraf System Architecture CHAPTER 3 SYSTEM ARCHITECTURE 3 1 SmartRadar FlexLine Architecture With its modular shaped hardware architecture the SmartRadar FlexLine system is built up from interchangeable hardware modules These modules consist of uniform printed circuit boards PCBs each of them representing a different unique functionality Together with the software implemented on these hardware parts each PCB makes up a so called FlexConn module Via the serial CAN bus on the backplane of the DIN rail on which they are mounted these FlexConn modules communicate with each other See FIGURE 3 1 ENTIS PRO ENTIS XS ET G Integrated SmartView RS 232 485 Enraf field bus RS 232 485 u is 3 Stand alone SmartView RS 232 485 b RADAR ANTENNA level measurement RS 232 485 Portable gsm SmartView im PRESSURE AA TRANSMITTERS HIMS or vapour pressure measurement and or external water probe HART bus 762 VITO INTERFACE temperature and or water bottom measurement 20 4 Alarm relays FIGURE 3 1 SmartRadar FlexLine system architecture overview ca Part No 4417 762 Rev01
102. xLine module can be controlled by double clicking on the module s icon on the left panel The so called board descriptor is then loaded and a screen with tab pages appears di Test Site Selected FlexConn Module 005 0 TII XR G 990 00 Status Generic Board Specific Product level Compensations Obstructions and Zones Antenna Exchange Peak Selection Heimdall Advanced Miscellaneous f 003 0 HCI GPU Professional Configuration f 004 0 HCI BPM Commissioned Board True 8 005 0 TII XR Commissioned Product level True 006 2 FCI HT Health Board Status Good Status category Status category good actual Status code No error DSP health Status Good Status category Status category good actual Status code No error Health Product level Status Good Status category Status category good actual Status code No error Honeywell Enraf ies Cie p Honeywell Enraf Read 5 message s Errors 0 2 4 3378 0 Professional FIGURE 4 18 Example 1 of an Engauge screen Bonn Part No 4417 762 Rev01 SmartRadar FlexLine Honeywell Enraf Service Manual 4 17 Service Tools 4 2 3 E Engauge Explorer Browsing through the tab pages reveals the same information parameter settings as can be found using the SmartView although in a more user friendly way However some settings or commands can only be executed by Engauge For ex
103. xt is recognizable by the Engauge SmartView icon in the margin When a commissioning instruction or command cannot be initiated by SmartView the icon will be given All Entity and lt entity related gt text is recognizable formatted When for instance all required FlexConn module entities are commissioned the Board Commissioned entity will display lt True gt If not it will display lt False gt All Command text is also recognizable formatted If for instance an Activate command is given the result will be Activated Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual 6 1 Commissioning FIGURE 6 1 6 2 Enraf Fieldbus HCI BPM Introduction The Host Communication Instrument Bi Phase Mark HCI BPM board is a communication module for the instrument gauge a GARE OARS PEAN board with its isolation transformer As a result of hardly any requirements on cable quality the connection of 10 to 15 devices per field bus and cable lenghts up to 10 km the Bi Phase Mark BPM signalling is used in many data transmission installations between various instrumentation and Communication Interface Unit CIU configurations Moreover the BPM technology provides excellent protection against lightning For the exchange of the BPM signals the HCI BPM board uses an isolation transformer for galvanic isolati
104. y the correct value within 0 1 m Give the Accept reference command Make sure the Accept reference status is GOOD Some remarks for the Engauge users o make sure the Accept reference command works fine all entities must have been sent to the gauge no yellow backgrounds may be visible prior to giving the command 8 To read the Accept reference status push the Read button is not auto matically displayed Some remarks for the SmartView users On the SmartView display the advanced entity Reference radar is visible as well The value of this entity must be left to the default value lt 999 9999 gt Check Reference status in the commissioning menu to see if the command has been accepted SmartRadar FlexLine Part No 4417 762 Rev01 Service Manual Honeywell Enraf Commissioning 6 4 2 4 Alarm Settings Set the entities High high alarm High alarm Low alarm Low low alarm and Alarm hysteresis to the desired values For definitions see FIGURE 6 7 Engauge SmartView Maximum safe fill Alarm Hysteresis High Alarm High High alarm Alarm Hysteresis Low Alarm Tank zero Low Low alarm ESF07 0012 FIGURE 6 7 Alarm and hysteresis definitions B All above mentioned entities MUST be set as the defaults are Atentont extremes 1E 12 If they are not no errors will be dis
105. ydrostatic deformation level Default OR Hydrostatic deformation factor Default OR Local gravity Default OR Minimum HIMS level Default OR Ambient air density Default OR Tank vapour density Default OR Distance P1 to zero level Default OR Distance P3 to zero level Default False Disabled TABLE 6 18 N A Function 8 commissioning entities Part No 4417 762 Rev01 Honeywell Enraf SmartRadar FlexLine Service Manual Commissioning 6 7 5 Hardware Configuration 6 7 5 1 Terminal Allocation Terminal Number Name Function V_Loop HART Bus power GND_Loop HART Bus ground 6 7 5 2 LED Allocation Terminal N mber Function LE2 HART data Transmit LE3 HART data Receive SmartRadar FlexLine Part No 4417 762_Rev01 6 48 Service Manual Honeywell Enraf Commissioning 6 8 6 8 1 FIGURE 6 20 Average Temperature amp Water Level Measurement FII VT Introduction The Field Interface Instrument VITO FII VT board is a VITO data processor module which calculates average product and vapour temperatures and optionally a water level planar transformer The FII VT board with its planar transformer 1 Versatile In Tank Observer By using the HART protocol see also 6 7 1 the FII VT module can be connected to one VITO interface which in turn is conn

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