Operating Manual - Surface Prep Super Store
Contents
1. Check cord cap for proper connection Check to see the switch is in the ON position and light is on 2 Units Lift amp CFM are low Check to see if vacuum head is properly aligned on the tank and the seal is in good condition Check to see if filters have become saturated with debris Check to see if Pulse Bace filter cleaning system is operating correctly Check inlet and hose for obstructions 3 Dust coming out of head Check to see if filters are Installed properly and seals are in good condition Check filters for tears or cuts Check to see if filters are saturated 4 Motor is not working Check power to unit Check power switch Check motor For assistance call CDCLarue Service Department at 866 954 9700 13 Introduction to the PB 500 Series The PB 550 PB 565 and PB 575 are products from CDCLarue 500 Series Every Pulse Bace vacuum and dust recovery system is designed for applications that require different levels of lift suction and CFM flow rate The 500 series from CDCLarue is designed to be used with hand held power tools or general clean up and comes with our exclusive Pulse Bace Automatic Self Cleaning Vacuum Control Technology capable of preventing the filters from clogging and losing lift during operation along with additional features not found on other competitors products The 500 series of dust vacuums from CDCLarue are designed to be used with hand held power tools to capture collect and control dust2. the machine contact the CDCLarue Service Department and a qualified technician assist you to complete the repair CDCLarue recommends that any repairs made to the valve system in the Pulse Bace be made by CDCLarue or a technician who is qualified in the theory and repair of electro mechanical equipment If you or some one you have retained plans to make repairs on your Pulse Bace you will need the following tools and test equipment Volt Ohm Meter digital or analog Phillips Screw Driver 4 amp 3 Needle Nose Pliers 5 16 Nut Driver 3 8 End Wrench and 1 8 X 2 Slot Screw Driver Filter Replacement The PB 550 comes with three filters installed on it two H 13 Hepa rated P T F E twist on Spun Bond Polyester filters and one Industrial rated Hepa IEST RP CC0001 4 filter To replace twist on filters and ensure proper filter installation in the PB 550 follow instructions 1 thru 4 1 If not already installed install the O Ring P N 401979 onto the O Ring groove on top of the Twist on filter as shown in Figures FILTER INSTALLATION 2 If not already installed install the foam Dust Ring P N 403242 into the outer groove of the filter NOTE The foam dust ring helps to prevent dust from accumulating between the top of the filter and the filter receiver it doesnt create a seal for the filter The O Ring is the only seal for the filter 3 Check to ensure that the filter receiver is clean and vo
3. or for every day clean up of dry non combustible materials The 500 series are Hepa certified dust vacuums and can be used to capture dust from lead Paint Concrete Drywall Stone Masonry Wood Fine powders Asbestos Fiber glass Plastics Metals and any other dry non combustible material PB 550 PB 575 NN IE NN Filtration System Dimensions PB 550 15 27 W x 16 65 D x 25 62 H Patents and Awards e US Patent 7082640B2 other patents pending e World of Concrete Most Innovative Product 2005 2006 2007 2008 amp 2009 Rental Equipment Register s Innovative Product of the Year 2004 INNOVATIVE PRODUCT Y most innovative products aT WORD Or CANEFETE Operation The PB 500 Series comes fully assembled and ready to operate all you have to do is plug it in and turn the power switch on The PB 500 series dust vacuums operate on a 110 V AG 50 60 Hz voltage Listed below are some safety tips while using Pulse Bace vacuum eduipment CAUTION Safety tips for proper usage e Never operate in a wet environment e Never operate with an ungrounded power source e Never operate with an improper or ungrounded electrical extension cord e Never operate unattended e Never vacuum hot ashes or combustible materials e Never operate in conjunction with any ungrounded equipment e Always use a proper 120 volt 20 amp electrically protected outlet to operate e To reduce risk of electrical shock do not expos
4. 11 Hepa Filter Replacement WARNING To reduce the risk of injury from accidental starting turn the vacuum off and unplug the power cord before emptying the collection tank Toreduce the risk of back injury or falls do not lift a collection tank heavy with dust and debris Scoop enough contents out to make the collection tank light enough for one person to lift comfortably e Turn the switch to the off HD EDE position and unplug the TOP od N power cord va e Remove the 4 x Nuts 10 32 Acorn holding the top SCREWS MOTOR MOUNTING Cover e Unplug the wiring connec MOTOR MOUNTING PLATE tions connecting the motor to the electric board PCB e Remove the 4 x Screws HEPA FILTER 10 32 2 5 holding the motor mounting plate This will allow you to remove the HEPA filter place the new HEPA Filter in place of the old one e Place the motor mounting plate on the filter such that the four holes on the plate are aligned with the stand offs e Fasten the 4 x 10 32 2 5 screws to the motor mount ing plate to securely hold the HEPA filter and motor in lace Re connect the PCB poa Install the top cover Figure 4 Hepa Filter Replacement and securely hold it in place KNOBS with 4 x Nuts 10 32 acorn nut The Hepa filter located under the hood is a Industrial rated IEST CC0001 4 filter certified to capture dust particles 3 micron in size at a 99 99 efficiency rating The twist on filters are a Hepa rated
5. E HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAM AGE AND REGARDLESS OF WHETHER ANY REMEDY SET FORTH HEREIN FAILS OF ITS ESSENTIAL PURPOSE THE WARRANTIES CONTAINED IN THIS LIMITED WARRANTY ARE IN LIEU OF ALL OTHER WARRANTIES EXCEPT AS EXPRESSLY SET FORTH ABOVE CDCLARUE EX PRESSLY DISCLAIMS AND NEGATES ALL REPRESENTATIONS OR WARRANTIES WHETHER EXPRESS OR IMPLIED IN FACT OR IN LAW RELATING TO THE PRODUCTS INCLUDING WITHOUT LIMITATION A ANY IMPLIED OR EXPRESS WARRANTY OF MERCHANTABILITY B ANY IMPLIED OR EXPRESS WARRANTY OF FITNESS FOR ANY PURPOSE C ANY IMPLIED OR EXPRESS WARRANTY OF CONFORMITY TO MODELS OR SAMPLES OF MATERIALS D ANY IMPLIED OR EXPRESS WARRANTY REGARDING THE CONDITION OF THE PRODUCTS AND E ANY IMPLIED WARRANTY ARISING FROM COURSE OF PERFORMANCE COURSE OF DEALING OR USAGE OF TRADE 14 Printed Circuit Board Replacement ELECTRICAL PANEL Disconnect the Pulse Bace from the electrical power source Remove the top cover assembly by removing the four 1 4 20 Cap Nuts holding it to the base plate Disconnect the six 18 gauge wires from the printed circuit board Refer FIGURE 5 PCB REPLACE MENT Install the new PCB by aligning the four mounting holes with the mounting bosses on the electrical panel and secure the PCB with four Screws IK PC BOARD 4 X SCREW Figure 5 PCB Replacement Trouble Shooting 1 Unit will not start Check the power source at the electrical outlet
6. H 13 filter capable of capturing dust particles 3 micron in size at a 85 or better efficiency rating and a 100 efficiency rating at 2 micron and above Chart of average material micron sizes Emptying Tank e Remove the 2 knobs holding the Head Assembly on the Tank Refer figure 2 Empty Tank e Remove the Head Assembly using the two handles on the head Assembly and place it on a flat surface where It is safe from falling e Place the Head Assembly on the tank so that the two alignment pins mounted on the tank align with the mounting holes on the Base Plate of the head assembly Secure the head assembly with the two knobs Figure 2 Emptying Tank HEAD SSEMBLY Lead Dust 2 0 Micron Copier Toner 5 15 Micron Mold 3 0 12 Micron Drywall 10 Micron P N 402536 Servicing your Pulse Bac With regular use the Pulse Bace vacuum may require repair of critical components from time to time This section of your manual will provide information for a qualified technician to make repairs to the machine when required Most repairs to the machine can be made at your facility if the technician making the repairs is trained in electrical and mechanical theory If you are not qualified to repair the vacuum contact CDCLarue Service Department or have the unit returned to CDCLarue or one of CDCLarue authorized service centers for repair If you or someone you know is qualified to service and need additional assistance in the repair of
7. TH Aer AUTOMATIC SELF CLEANING VACUUM CONTROL TECHNOLOGY e COCLarue INDUSTRIES INC 9384 Ridgeview St Tulsa OK 74131 500 Series Operation amp Service Manual Table of Contents TrOUDIGSNOOTING ccceccccecececcececeueuceceuceneeecentunenenennes 13 Limited Warranty ARE cena ENE OR OE N Id 14 LOLLarue INDUSTRIES INC Notes 16 INDUSTRIES INC 9384 Ridgeview St Tulsa OK 74131 PH 918 216 6100 FX 918 216 6199 TF 866 954 9700 Email info cdclarue com URL www cdclarue com URL www pulse bac com Customer Service hours of operation Mon Fri 8 5 CST To learn more about our products and services visit our website UTOMATIC SELF CLEANING VACUUM CONTROL TECHNOLOGY e NEVER STOP TO UNCLOG FILTERS AGAIN 15 Congratulations you have purchased the latest innovation in commercial vacuum and dust recovery equipment This manual will help you to get the most from your purchase Pulse Bace 500 Series Vacuum is shipped free from defects however you should make an initial inspection to ensure that no damage has occurred during shipping and familiarize yourself with the operation and proper use of your new Pulse Bac Safety is paramount when operating any machinery Safety is a combination of common sense and staying alert when operating industrial equipment Read this operator s manual and understand it The following safety rules should be observed when operati
8. against the packing list Contact your delivery company if any items are damaged or missing If you require additional assistance contact CDCLarue customer services at 866 954 9700 CAUTION Proper Extension cord use It is very important to use the proper extension cord with power tools the performance and life of the equipment depend on it Using an improper extension cord can cause the equipment to malfunction and become damaged It can also cause harm to the operator Listed below are the recommended extension cords for different lengths for use with your Pulse Bace Do not use any other size of extension cord with your Pulse Bace but the sizes listed below Extension Cord Length Wire Gauge AWG PB 500 Series Limited Warranty Pursuant to the specific terms and conditions set forth herein CDCLarue Industries Inc CDCLarue warrants all products manufactured by CDCLarue for a period of one 1 year from any defects in materials and workmanship arising under normal usage and care Components manufac tures offer separate warranty periods The aforesaid warranty shall extend only to the original purchaser of the product and all CDCLarue Distributors based on the original date of purchase but under no circumstances shall the warranty extend past thirteen 13 months from CDCLarue original ship ment date regardless of to whom the shipment was sent or when the pur chaser purchased the product The original date of purch
9. ase will be the date indicated on a bill of sale or receipt The purchaser s remedies under the aforesaid warranty and CDCLarue to tal obligation under the aforesaid warranty is limited to repair or replace ment of any and all parts or components covered under this limited war ranty at the sole discretion of CDCLarue The product or products must be returned to CDCLarue place of business along with a copy of the bill of sale or receipt indicating the original date of purchase and all freight costs associated with the return of the product or products to CDCLarue for repair or replacement and subsequent freight costs associated with the return of the product or products to the purchaser will be the sole responsibility of the purchaser In the event that the original date of purchase cannot be deter mined by a bill of sale or receipt then the original shipment date according to the records of CDCLarue shall be used as the original date of purchase This limited warranty is not transferable or assignable This limited warranty shall not apply if the product or products have been abused misused al tered or damaged by purchaser or a third party IN NO EVENT WILL CDCLARUE BE LIABLE FOR ANY DIRECT INDIRECT CONSEQUEN TIAL INCIDENTAL SPECIAL PUNITIVE OR OTHER DAMAGES OR FOR ANY CONTINGENT LIABILITY ARISING OUT OF THE FAILURE OF OR USE OF ANY CDCLARUE PRODUCT INCLUDING BUT NOT LIMITED TO LOST PROFITS AND OR LOSS OF INCOME WHETHER OR NOT CDCLARU
10. e to rain and always store indoors e Never operate the Pulse Bace dust vacuum in the presence of explosive vapors e Always unplug the Pulse Bace when not in use and before servicing e Turn your Pulse Bace off before unplugging from the power source e Never operate the Pulse Bace from a generator that is not grounded Motor replacement To replace the motor assembly on a PB 550 PB 565 PB 575 follow the instructions below Motor Removal Disconnect the Pulse Bace from the electrical power source Remove the top cover assembly by removing the four 1 4 20 cap nuts holding it to the base plate Refer to figure 5 Motor Replacement Disconnect the motor by unplugging the motor s Molex power connector Remove the four 10 32 2 5 screws securing the motor Remove the four 10 32 2 5 screws securing the motor New motor installation Figure 5 Motor Replacement TOP COVER ASSMEBLY MOTOR MOUNTING PLATE NYLON SPACER PLENUM COVER MOTOR Place the new motor on the plenum cover so that the center of the motor is aligned with the center of the plenum cover Place the motor mounting plate on motor so that the 4 pins on the plate are aligned and embedded in the 4 pin holes on the motor and the 4 mounting holes are aligned with the threaded inserts in the plenum cover Secure the motor mounting plate in place with 4 screws For assistance call CDCLarue Service Department at 866 954 9700
11. id of any dust or foreign material before screwing your filter into place 4 Insert the filter into the filter receiver and twist in a clockwise direction until the filter just touches the base then turn the filter one quarter turn to tightly secure it Once the filters have been installed the vacuum is ready to be put into service The third Hepa Filter is located inside the vacuum unit See next page FILTER RECEIVER P N 403234 CD P N 401979 FOAM RING P N 403242 TWIST ON FILTERS P N 402505 Once you have installed the filters on the Pulse Bace the filters should never be removed unless they are to be replaced Removing the filters after initial installation can cause various problems if not reinstalled prop erly Since your new Pulse Bace cleans its filters automatically you should never have a reason to remove the filters other than for replace O RING GROOVE FOAM RING GROOVE CAUTION ment lt is recommended that filters be changed every 6 8 months when used daily If you need assistance or require additional information when installing the filters you can contact CDCLarue Customer Services Department at 866 954 9700 we will put you in contact with a technician that can help you accomplish the installation and answer any questions you may have
12. ng the vacuum Safety Signal Words used in this Manual and their meaning are as follows DANGER Means if the safety information is not followed it is likely that the operator or by standers risk of being seriously injured or killed is very high WARNING Means if the safety information is not followed the operator or bystanders could be seriously injured or killed CAUTION Means if the safety information is not followed the operator or by stander may be injured or the vacuum machine maybe damaged WARNING Preventing electrical shock To reduce the risk of fire electrical shock or injury read and under stand the owners manual and all labels on the Pulse Bace before operating Use the Pulse Bace only as described in this manual Your Pulse Bace is designed to vacuum dry material only Never use the machine to vacuum liquids of any kind CAUTION Reducing static shock Static Shocks are common and occur in dry areas or when the relative humidity of the air is low Be aware of low humidity condi tions and if static shocks are persistent use a static reduction vacuum hose to reduce static shock CDCLarue recommends anyone using a Pulse Bac for collecting wood dust to always use a static reduction hose Keep in mind wood particles create static electricity even when the humidity is normal Unpacking 8 Checking Carton Contents Remove the vacuum and all the contents of the shipping carton or cartons Check each item
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