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Service Manual - Ohio Power ChaIrs

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1. the anti tipper arm assembly front is worn out or deformed 4 How to replace the anti tipper arm front lt gt Please proceeding steps as follows if it has to replace a Following the step above b Remove the end cap 1 15 see next page c Use socket wrench to loosen the nut 1 14 then you can replace it see next page 4 How to replace the PU wheel lt gt Please proceeding steps as follows if it has to replace a Hold the screw 7 06 and loosen the nut 7 07 and then remove the PU wheel See next page b If the PU wheel 7 04 is worn out then replace it 4 How to replace the front absorber lt gt Please proceeding steps as follows if it has to replace a Remove the anti tipper arm assembly front first b Use wrench tool to loosen the nut 1 08 see page 14 c If the absorber 1 06 is worn out then replace it see page 14 2 2 6 To replace the anti tipper arm assembly rear 4 When should you replace the anti tipper arm assembly rear lt gt If the anti tipper arm assembly rear is worn out lt gt If the anti tipper arm tube 1 25 is deform due to an accident see page 10 lt gt If your powerchair can not avoid knocked or bumped cause the PU wheel 7 04 broken see page 8 How to replace the anti tipper arm assembly rear lt gt Please use hex tools to loosen the screw 1 39 and remove the washer 1f the anti tipper arm assembly is worn out or deformed
2. Merits P3 2 6A series Service Manual Index Td ii I 1 Introduction aaa 1 Dio SOE VICE PIE esse 2 1 How to replace or repair the seat assembly oooomocsmsm L 2 1 1 To replace the Seat DODY iii litis 1 21 2 To replace the seat base plate assembly oooonncnnnccinncinocncocanonanonaconnconracnnccnnnanananns 2 2 1 3 To replace the seat post tsini corneta in veoassenccgagee sa eves esesdesovesseonenees 2 2 1 4 To replace the left right armrest 2200r20rsssensnensnennnnsnnnennnennnnnnnnennnennnnnnn 3 2 2 How to replace or repair the body assembly sssscccsssssscsssssccsssseeee 4 2 2 1 To replace the Main ShrOud etccoo tos cod olores einbetten 4 22 2 To replace the fender u u0 20 essen 5 2 2 3 To replace the battery pack 220020usssensesssennnnennennennnnnnnnensennonnnennenn 5 2 2 4 To replace the footplate assembly 00 0 eee esseesseeesceeeceesseeeseeeseceecesaeeeseeeseeeseeess 5 2 2 3 To replace the anti tipper arm assembly front coocconccnccnnconoccconannnancnrncnrncnnncnns 6 2 2 6 To replace the anti tipper arm assembly rear uucsscsssrssnsnnensnennnnnnnnennnenn 8 252 7 To replace the caster wheel assembly 2200ss00ssenssnsnnsnnennnennnnnnennn 10 2 2 8 To replace the driver wheel assembly u 200200ssssesssesnsessnnennnennnnennn 11 2 29 To replace the main frame cess eeseesseceseceeeeessececee
3. as follows if it has to replace The caster wheel assembly is composed of a PU wheel and fork Replace the caster wheel assembly by the following steps 1f after inspection the assembly is found to be deformed a Remove the seat assembly b Use screw driver to remove the end cap 1 15 and 1 29 see page 8 and page 10 Fix the caster wheel in place Hold the stub 7 02 and loosen the nut 1 14 and 1 28 see page 8 and page 10 and then you can remove the caster wheel assembly See page 8 Replace the PU wheel by the following steps 1f 1t is worn out or deformed a Hold the screw 7 06 and loosen the nut 7 07 and then remove the PU wheel See page 8 b If the PU wheel is worn out then replace it 2 2 8 To replace the driver wheel assembly 4 When should you replace the driver wheel assembly lt gt If the driver wheel assembly is worn out lt gt If the driver wheel assembly is deformed due to an accident 4 How to replace the driver wheel assembly lt gt Please proceeding steps as follows if it has to replace Use socket wrench to loosen the nut 5 04 and washer 5 03 to replace the driver wheel assembly if it is worn out or deformed 11 a 5 01 esr Replace the driver wheel by the following steps if it is worn out or deformed a Follow preceding step above b If the PU tire is worn out Hold the screw 5 33 in place and use socket wrench to loosen the nut 5 34 and replace
4. at base plate assembly lt gt If the seat base plate is deformation lt gt If the seat base plate out of shape due to an accident 4 How to replace the seat base plate assembly lt gt Please proceeding steps as follows if it has to replace Follow preceding step of 2 1 1 You can remove seat base plate assembly too if it is worn out or deformed 2 1 3 To replace the seat post When should you replace the seat post lt gt If the seat post is deformation lt gt If the seat post out of shape due to an accident How to replace the seat post lt gt Please proceeding steps as follows if it has to replace To replace the seat post use two wrenches to loosen the nut 4 04 and screw 4 02 if it is worn out or deformed gt 2 1 4 To replace the left right armrest When should you replace the armrest lt gt If the armrest is worn out lt gt If the armrest is pierced or scratched by something If the powerchair crashed cause the armrest out of shape How to replace the armrest lt gt Please proceeding steps as follows if it has to replace Use hex tools to loosen bolt 4 35 under armrest to disassemble armrest from armrest support plate If the armrest is broken then replace it Note The arm tube protective shrouds 4 43 and 4 45 are option parts for powerchair 2 2 How to replace or repair the body assembly The Body Assembly includes main shroud fender battery pack footpla
5. e 4 b Use wrench to hold four screws 1 43 and use screw driver to loosen four screws 1 42 to replace the battery pack if it broken See page 4 2 2 4 To replace the footplate assembly When should you replace the footplate assembly lt gt If the footplate is deformation lt gt If the footplate out of shape due to an accident 4 How to replace the footplate assembly lt gt Please proceeding steps as follows if it has to replace Replace the footplate assembly if it is worn out or deformed Hold the two screws 8 09 and loosen the two nuts 8 11 and then replace the footplate assembly Hole the screw 8 05 and loosen the nut 8 06 then remove the footplate If the footplate is worn out then replace it 2 2 5 To replace the anti tipper arm assembly front 4 When should you replace the anti tipper arm assembly front lt gt If the anti tipper arm assembly front is worn out lt gt If the anti tipper arm tube front 1 11 is deform due to an accident see page 8 lt gt If your powerchair can not avoid knocked or bumped cause the PU wheel 7 04 broken see page 8 4 How to replace the anti tipper arm assembly front lt gt Please proceeding steps as follows if it has to replace a Please use hex tools to loosen the screw 1 21 and remove the washer see page 8 b Use hex tools to loosen the screw 1 17 and use wrench tool to loosen the nut 1 19 see page 8 c If
6. it 12 2 2 9 To replace the main frame 4 When should you replace the frame lt gt If the main frame is deformation lt gt If your powerchair can not avoid knocked or bumped cause the frame deform lt gt If the main frame is deformed due to an accident How to replace the main frame lt gt Please proceeding steps as follows if it has to replace Check the whole body assembly by the following steps if there is noise or sticking motion during operation of the powerchair a Remove the seat assembly the main shroud the fender the battery pack the footplate assembly the anti tipper arm assembly the caster wheel assembly and drive wheel assembly by step 2 1 2 2 1 until 2 2 8 previously b Use hex tools to loosen three pieces the screw 5 05 to remove motor and gearbox assembly See page 12 c Hold the screw 1 04 and loosen the nut 1 03 to remove controller See next page d Use screw driver to remove four pieces snap in 1 05 and end cap 1 09 See next page e Use wrench to loosen the nut 1 08 then remove the absorber See next page f Check for deformations or cracks on the frame and replace the main frame should they exist 13 14
7. see page 10 4 How to replace the anti tipper arm tube rear lt gt Please proceeding steps as follows if it has to replace a Following the step above b Use hex tools to loosen the screw 1 36 see next page c Remove the end cap 1 29 see next page d Use socket wrench to loosen the nut 1 28 then you can remove the PU wheel assemby see next page e Use wrench to loosen the nut 1 31 then you can replace the anti tipper arm tube rear see next page 4 How to replace the PU wheel lt gt Please proceeding steps as follows if it has to replace a Hold the screw 7 06 and loosen the nut 7 07 and then remove the PU wheel See page 8 b If the PU wheel 7 04 is worn out then replace it See page 8 4 How to replace the rear absorber lt gt Please proceeding steps as follows if it has to replace a Use the hex tools hold the screw 1 36 and use wrench to loosen the screw 1 37 see next page b Use the wrench to loosen the nut 1 31 then you can remove the absorber 1 30 if it is worn out see next page 2 2 7 To replace the caster wheel assembly 4 When should you replace the caster wheel assembly lt gt If the caster wheel assembly is worn out lt gt If the stud 7 02 of caster wheel assembly is broken See page 8 lt gt If the caster wheel assembly is deformed due to an accident 10 4 How to replace the caster wheel assembly lt gt Please proceeding steps
8. ssecesecsseeeeeeceseceeeeereesees 13 The numbers shown in this service manual ts just for reference The part numbers should be in accordance with current exploded drawing 1 Introduction The purpose of this manual is to provide dealers and or distributors with the product information and instructions that are required for servicing the P326A powerchair 2 Service guide The P326A powerchair consists of three main parts E Seat assembly E Body assembly E Electrical system Please refer to P3 series Shark or VR2 service manual 2 1 How to replace or repair the seat assembly The seat assembly includes the seat body the seat base plate seat post and the left right armrest 2 1 1 To replace the seat body When should you replace the seat body lt gt If the seat body is worn out lt gt If the seat body is pierced or scratched by something If the powerchair crashed cause the seat body out of shape How to replace the seat body lt gt Please proceeding steps as follows if it is broken a Pull the swivel lever 4 44 under the seat up to unlock it and rotate the seat a little bit to the position where you can feel the seat rotate freely Pull the seat upward b Use hex tools to loosen four pieces hex fixed bolt 4 50 on seat base plate assembly and remove the seat body from the seat base plate assembly if it is broken 2 1 2 To replace the seat base plate assembly When should you replace the se
9. te assembly anti tipper arm assembly front anti tipper arm assembly rear caster wheel assembly rear wheel assembly and the frame 2 2 1 To replace the main shroud 4 When should you replace the main shroud lt gt If your powerchair can not avoid knocked or bumped cause the shroud broken 4 How to replace the main shroud lt gt Check for deformations or cracks on the main shroud Please proceeding steps as follows if it has to replace a Turn and pull out the four plastic fasten bolts 1 53 b Simply lift the main shroud straight up c Remove four o rings 1 A broken 2 2 2 To replace the fender 4 When should you replace the fender lt gt If your powerchair can not avoid knocked or bumped cause the fender broken 4 How to replace the fender lt gt Check for deformations or cracks on the fender Please proceeding steps as follows if it has to replace a Following the step 2 2 1 You can remove main shroud first b Use screwdriver to loosen two screws 1 42 to replace the fender if it broken See page 4 2 2 3 To replace the battery pack 4 When should you replace the battery pack lt gt If your powerchair can not avoid knocked or bumped cause the battery pack broken How to replace the battery pack lt gt Check for deformations or cracks on the battery pack Please proceeding steps as follows if it has to replace a Remove the main shroud first See pag

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