P320 Service Manual - Mobility Scooters Direct
Contents
1. 2 2 6 To replace the driver wheel assembly 4 When should you replace the driver wheel assembly lt gt If the driver wheel assembly is worn out lt gt If the driver wheel assembly is out of shape due to an accident 4 How to replace the driver wheel assembly lt gt Please proceeding steps as follows if it has to replace Use socket wrench to loosen the nut 5 11 and washer 5 10 to replace the driver wheel assembly if it is worn out or deformed See next page 10 Replace the driver wheel by the following steps if it is worn out or deformed a Follow preceding step above b If the PU tire is worn out Hold the screw 5 33 in place and use socket wrench to loosen the nut 5 34 and replace it 2 2 7 To replace the frame 4 When should you replace the frame lt gt If the frame is deformation lt gt If your powerchair can not avoid knocked or bumped cause the frame deform lt gt If the frame is out of shape due to an accident 4 How to replace the frame lt gt Please proceeding steps as follows if it has to replace Check the whole body assembly by the following steps if there is noise or sticking motion during operation of the powerchair a Remove the seat assembly the battery pack the shroud the footplate anti tipper wheel and the caster wheel assembly by step 2 1 2 2 1 until 2 2 5 previously b Use hex tools to loosen six pieces the screw 5 08 and 5 09 to remove moto2. seat post and the left right armrest 2 1 1 To replace the seat body When should you replace the seat body lt gt If the seat body is worn out lt gt If the seat body is pierced or scratched by something lt gt If the powerchair crashed cause the seat body out of shape How to replace the seat body lt gt Please proceeding steps as follows if it has to replace For fish on seat Replace the seat body by the following steps if it is broken a Pull the seat upward b Use hex tools to loosen four pieces hex fixed bolt 4 22 on seat base plate assembly and remove the seat body from the seat base plate assembly if it is broken See next page For captain seat Replace the seat body by the following steps 1f 1t 1s broken a Pull the swivel lever 4 44 under the seat up to unlock it and rotate the seat a little bit to the position where you can feel the seat rotate freely Pull the seat upward b Use hex tools to loosen four pieces hex fixed bolt 4 50 on seat base plate assembly and remove the seat body from the seat base plate assembly if it is broken 4 at e Sa e e DER a AAB BT a 2 1 2 To replace the seat base plate assembly 4 When should you replace the seat base plate assembly lt gt If the seat base plate is deformation lt gt If the seat base plate out of shape due to an accident 4 How to replace the seat base plate assembly lt gt Please proceeding
3. can not avoid knocked or bumped cause the anti tipper wheel broken How to replace the anti tipper wheel lt gt Please proceeding steps as follows if it has to replace Replace the anti tipper wheel 1f 1t is worn out or deformed Hold the screw 1 22 and loosen the nut 1 23 and then replace the anti tipper wheel 2 2 5 To replace the caster wheel assembly 4 When should you replace the caster wheel assembly lt gt If the caster wheel assembly is worn out lt gt If the stud 3 02 of caster wheel assembly is broken lt gt If the caster wheel assembly is out of shape due to an accident 4 How to replace the caster wheel assembly lt gt Please proceeding steps as follows if it has to replace The caster wheel assembly is composed of a caster wheel and fork Replace the caster wheel assembly by the following steps if after inspection the assembly is found to be deformed a Remove the seat assembly b Remove the battery pack assembly shroud and end cup c Use screw driver to remove the cap 1 06 see page 13 first Fix the caster wheel in place Hold the stub 3 02 and loosen the nut 1 05 see page 13 and then remove the caster wheel assembly See next page Replace the caster wheel by the following steps if it is worn out or deformed a Hold the screw 3 13 and loosen the nut 3 12 and then remove the caster wheel See next page b If the PU tire is worn out then replace it
4. wrench to loosen the nut 9 53 then replace the cover if it is worn out Replace two batteries by the following steps if it is worn out a Follow preceding step above b Hold the screws 9 51 and loosen four nuts 9 52 to remove the circuit breaker assembly See illustration above c Remove the heatproof tape 9 46 from battery if battery is worn out See illustration above 2 2 2 To replace the shroud When should you replace the shroud lt gt If your powerchair can not avoid knocked or bumped cause the shroud broken How to replace the shroud lt gt Please proceeding steps as follows if it has to replace Check for deformations or cracks on the shroud Loosen six screws 1 38 and 1 39 and simply lift the shroud straight up if it broken 2 2 3 To replace the footplate 4 When should you replace the footplate lt gt If the footplate is deformation lt gt If the footplate out of shape due to an accident 4 How to replace the footplate lt gt Please proceeding steps as follows if it has to replace Hold the screw 8 02 and loosen the nut 8 04 then remove the footplate If the footplate is worn out then replace it 2 2 4 To replace the anti tipper wheel 4 When should you replace the anti tipper wheel lt gt If the anti tipper wheel is worn out lt gt If the screw 1 22 of anti tipper wheel out of shape due to an accident lt gt If your powerchair
5. Merits P320 series Service Manual Index 1 Introduction aussen 24 SERVICE DI Crunia a a a a a aL 2 1 How to replace or repair the seat assembly ooccnnnnnncnnnocncccononocinininininins 1 2 14 Lo replace the seat body ausser sa 1 2 1 2 To replace the seat base Pl Reise 2 2 1 3 Toteplace the seat Post iio iia 3 2 1 4 To replace the left right ant ici 3 2 2 How to replace or repair the body assembly 0oooooooooocccccccccnononanonanonononononnns 4 2 2 1 To replace the battery pack assembly cries ai 4 22 2 Toreplace thesbrauds na ised forest seers telat e a i Ga ohh ESS i 2 23 To replace the footplates col na ei ul 7 2 2 4 To replace the anti tipper wheels ice 8 92 53 To replace the caster wheel assembly unse 9 2 2 6 To replace the driver wheel assembly a nk 10 DDT To replace the Fame nass ass 12 The numbers shown in this service manual is just for reference The part numbers should be in accordance with current exploded drawing 1 Introduction The purpose of this manual is to provide dealers and or distributors with the product information and instructions that are required for servicing the P320 powerchair 2 Service guide The P320 powerchair consists of three main parts E Seat assembly E Body assembly E Electrical system Please refer to P3 series Shark or VR2 service manual 2 1 How to replace or repair the seat assembly The seat assembly includes the seat body the seat base plate
6. e the battery pack assembly or relation parts lt gt If the battery pack can not charge or batteries seem weak lt gt If the circuit breaker can not reset or broken How to replace the battery pack assembly or relation parts lt gt Please proceeding steps as follows if it has to replace The battery pack assembly is composed of the case the cover the handle the lock the spring two batteries and multi electric harnesses Check for deformations or cracks on the battery pack assembly Release the buckle and lift the handle of the battery pack assembly upward and remove the battery pack assembly Replace the case by following steps if it is worn out or broken a Use screwdriver to loosen seven screws 9 49 to open the cover assembly b Hold the conduct electricity coppers 9 32 in place and loosen two nuts 9 34 by a wrench to remove the cover assembly and batteries assembly c Hold the screw 9 40 and use screwdriver to loosen two nuts 9 42 to remove the charger socket set Then replace the case if it is broken Replace the cover the handle the lock and the spring by the following steps 1f 1t is worn out or broken a Follow preceding step above b Hold the handle 9 25 in place and use screwdriver to loosen four screws 9 26 to release the handle c Replace the cover the handle the lock or spring if it is broken or worn out d Loosen the circuit breaker button 9 52 by hand Use
7. r and gearbox assembly See page 11 c Hold the screw 1 09 and loosen the nut 1 10 to remove controller See next page d Hold the screw 1 11 and loosen the nut 1 12 to remove contact box assembly See next page e Check for deformations or cracks on the frame and replace the frame should they exist 12 13
8. steps as follows if it has to replace Follow preceding step of 2 1 1 You can remove seat base plate assembly too if it is worn out or deformed 2 1 3 To replace the seat post When should you replace the seat post lt gt If the seat post is deformation lt gt If the seat post out of shape due to an accident How to replace the seat post lt gt Please proceeding steps as follows if it has to replace To replace the seat post use two wrenches to loosen the nut 4 15 and screw 4 12 if it is worn out or deformed 415 414 Ns Ss pr SK a 5 o 5 A 2 1 4 To replace the left right armrest When should you replace the armrest lt gt If the armrest is worn out lt gt If the armrest is pierced or scratched by something lt gt If the powerchair crashed cause the armrest out of shape How to replace the armrest lt gt Please proceeding steps as follows if it has to replace Use hex tools to loosen bolt 4 35 under armrest to disassemble armrest from armrest support plate If the armrest is broken then replace it Note The arm tube protective shrouds 4 43 and 4 45 are option parts for powerchair 2 2 How to replace or repair the body assembly The Body Assembly includes battery pack assembly shroud footplate anti tipper wheel caster wheel assembly driver wheel assembly and the frame 2 2 1 To replace the battery pack assembly When should you replac
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