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EBA-3X-SD3 Service Manual Chapter 1

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Contents

1. E 240 E 2252 E e uerjduio suo e 10 520 90 OZLE 099 sissies eek 110252 90 021 0991 suoy x D mi SNN O CONV 190111 2 2892 Vud 2 2d92 vud 100 6298 20 SsouieH iS ASIDE VS0 S0 0Z Le H DIMS m 9 10 0 50 0 1 0991 S 3 Inpow ius foy apers 2 2 HgS o e 9 pal LeezeL 21 acp vc 700 1 UH 9 B JOJO 1849215 7167 200111 i 1 uibus 5 wwosz paypeny 1070W DN E 54 41 PIOC OTAT 9 120 0111 4 110 491 02 1 od auo 84215 RS LR SC EPET MOI 9 SON EPET Wo iosuas ypeg 10 11 90 0216 0991 1 15 89 O NIINNIS ENTEN 90 016 WH7 7 98 NIS v9 is NDIS 55 a SON 95 lt Z
2. LD2 Red LED blinks 16 times Check the connection Acceptor head unit is detached from between acceptor head unit stacker unit and stacker unit AJCM 6 Trouble Shooting Entrance Sensor Centering Timing Sensor Back Sensor Exit Sensor PB Motor Exit Sensor Centering Stepping Motor Stacker In Sensor Transport Motor Push Plate Stacker Box Detection Sensor Stacker Home Position Sensor Stacker Motor CHAPTER 6 Trouble Shooting Malfunction Error Number of Number of Red LED Blinking Green LED Blinking Failure Description 1 2 Does not write program to external ROM Flash ROM Internal ROM CPU error EE HEN 1 External RAM error Download file error 1 Stacker full 2 Stacker pushing mechanism is jammed 1 Stacker pushing mechanism is jammed 2 Stacker home position sensor is jammed 3 Stacker encoder signal error Bill is jammed at stacker section Bill is jammed at acceptor head unit section Feed motor Acceptor head unit section speed is slower or faster EEPROM error Feed motor Acceptor head unit section is jammed Does not rotated motor Does not stop motor Encoder signal from feed motor is jammed PB unit error Does not rotated motor Does not stop motor Encoder signal from PB unit is jammed No c
3. SZOMV Am iagram BMV 1507111 WIONSLOWH Ure En SZOMV PPE TT ng ERIS 82 PPE TT THM uz a8 H 1 HOSN3S YAGOONA YOLOW 0334 50 021 E SZOMV EFE TT AHO THHZ XM SEOMV EFFET OIA 3ILdSNI 108U8 105456 19 2010M SEL omv eem 9 Olds VEL DIJG3JSNI 820MV NYS 10 0 S0 0z L 099 m SEOMW EPPETN va ISNI urddas En EFFET NHO TOSNS IOS omv voor ao S 9 EH BeOMV Erre T CEE SZOMVISOLIT G3H EU EFFET NH WISNSTOS SZOMV 190M NUE ryuH3 viaa ar SINN EFFET EXE 1 1 wines a SZOMV Erre T TAM 01 90 0216 SSRUISH TS 18918 VE BZOMV Erre TY 11 50 0216 YOLON ONIddals Dorel seco HHO 8110915 ve Soun HOSN3S 18 BcOMV na SNIH3IN3O NUE va piusogsouu3 3ONVHIN3 BEOMV Erre TR zuHa VE NHO NINH y EH SCOMV Erre IN Y
4. 00 Suna v va3 to use Flash memory please set the switches J3 and J2 in position above Switches to the left and up position shown to the white dot FLASH MEMORY AJCM to use Eprom memory please set the switches J3 and J2 in position above Switches to the right and down position opposite side of white dot EPROM MEMORY CHAPTER 2 Operations and Maintenance 5 Connector 5 1 The interface connector and the mating connectors 1 Acceptor s connector Box type plug XG4C 1634 OMRON 15 2 Mating connector 1 XG5M 1635 N OMRON Contact incorporated in the housing Recommended wire Non bundled AWG26 to 28 UL1007 Mating connector 2 MIL type socket XG4M 1630 T OMRON Recommended wire 27 mm pitch twisted flat cable AWG28 UL2651 5 2 The external display connector and the mating connector 1 Acceptor s connector Pin header S7B ZR JST CN2 1 7 2 Mating connector Housing ZHR 7 JST Contact 57 002 0 5 Recommended wire AWG26to 28 UL1061 CHAPTER 2 Operations and Maintenance 6 Description of DIP switches The DIP switches are to specify the types of acceptable denominations and operation mode of the bill acceptor DIP Switch 1 is located on the right side of CPU board and Dip Switch 2 is located under ROM cover See Chapter 1 4 Component Names 61 Settings of Dip
5. 86 Bill entrance teti CHAPTER 1 Product Name amp Product Specifications 8 2 EBA 3x without faceplate E u Guide Bill exit 3 m Guide open 7 eoueziue entrance Bil 86 1 49 CHAPTER 1 Product Name amp Specifications 82 EBA 3x with faceplate 37x9 l78 98 3 Bill exit yr Guide open 1 E Guide Open 86 111 entrance 119 9 2 eae CHAPTER 1 Product Name amp Product Specifications 9 Country Codes Couniry Country Code Couniry Couniry Code Antilles ANT Mexico MEX Argentine ARG Moldova MDA Australia AUS Morocco MAR Austria AUT Namibia NAM Austria AUT4 Netherlands NLD Barbados BRB Netherlands NLD B Belgium BEL New Zealand NZL Botswana BWA New Zealand NZL1 Brazil BRA New Zealand NZL B Bulgaria BGR North Ireland NIRL Canada CAN Norway NOR Canada CAN Norway NOR1 Chile CHL Peru PER China CHN Peru PER1 Colombia COL Philippines P
6. ING BCOMY TIT d cone PUE 01 90 21 HPS POURS TOON TIM SSSUEH TIA EVEE TT AUS Li so 0z Le TOON WIM sssueH 18 82 Evvt T1 nig TAN NGE 1100415 BESAN plougjog GION31OS 39NVH IN3 5 5 TAA SOMN EFE TI NHO Bd HOLON 0334 Tui 7007117 H9 SZOMV EYE TIT NH8 1000017 FEM 200711 NH8 THON ona ETVE TT ASQIOXEW yum Jojo ETT IM TVINS ABO EET BINPOW 1010 pees H OMV EET NED S25MW EFE TIT HA ZdSOXa OMV PETIT NHO rs IMV EVPE TT x o1 so oztel 900816 220 90 07 1E 55 peog 205095 2 TWIONSLOWH LINdIS BEOMV EVE TO nia SJL SNI EFFET v SNS 10S FOF NB HOLOW SNIdd3lS TIE IW NEO EFFET OIA E MENA HOSN3S EHEN WOOW 10 10 60 02 1 099 ERESEE Eze tiir SONO CETE OMV EWETT G3H Es quvog HOSN3S quvos Aejdsig ofr cof Z ao oj 1 30 31 W T 5 E 8 S E 5 A A 2 5 2 vo 2 E 2 5 E S gt a 5 a 2 e B EBA 30 31 CPU Board CHAPTER 5 GLOBA
7. not use this pin for ID 003 SG NC Do not use this pin for ID 003 HII BUSY In Out NC Do not use this pin for ID 003 Reset In NC Do not use this pin for ID 003 olaEIoNIoleoomxojo so mvm 4 2 2 The pin assignment of ID 0E3 ccTalk serial interface Pin No Signal name Description of signal 12V Power supply input 12V GND Power supply input 12V GND NC not use this pin for ID OE3 NC not use this pin for ID OE3 NC not use this pin for ID OE3 NC Do not use this pin for ID OE3 NC Do not use this pin for ID OE3 NC Do not use this pin for ID OE3 ccTalk TXD RXD In Out CcTalk DATA CcTalk data line SG CcTalk 0 V DATA In Out NC not use this pin for ID OE3 SG CcTalk SERIAL MODE 0 V HII BUSY In Out NC not use this pin for ID 0E3 Reset In CcTalk RESET Reset input signal line option olo RIomaxjo e ox olo s o m AJCM CHAPTER 2 Operations and Maintenance 4 2 3 The pin assignment of ID 0F3 HII serial interface Pin No Signal name Description of signal 12V Power supply input 12V GND Power supply input 12V GND NC NC NC not use this pin for ID OF3 NC not use this pin for ID OF3 Do not use this pin for ID OF3 Do not use this pin for ID OF3 NC N
8. us x 1 2 1 2 1 ON 1 OFF 1 ON 2 ON 2 ON 2 OFF 6 Reset Switch on side Hard reset switch Effective only for EBA 32 33 1 3 LED total 13 LEDs 1 POWER Lights when the VM30 power is on 2 DIR 3 SICLK SETLD These 3 LEDs display the communication status with a parallel I F conversion board to be developed The LEDs flash in case of Acceptor I F Output Test during test mode MODE DISPLAY 1 5 LEDs for external display ex Faceplate These LEDs are enabled by connecting the unit to the MODE SIG IN connector MDB TXD Indicator of the transmission status of acceptor s ID 0D3 MDB I F It lights flashes during Acceptor I F Output Test and Acceptor I F Input Test of test mode CCT TXD Indicator of the transmission status of acceptor s ID 0E3 ccTalk I F It lights flashes during Acceptor I F Output Test and Acceptor I F Input Test of test mode HII TXD HIITALK Indicator of the transmission status of acceptor s ID 0F3 HIT I F These LEDs light flash during Acceptor I F Output Test and Acceptor I F Input Test of test mode CHAPTER 7 Calibration 2 Calibration Calibration sets a starting reference point for all the optical and magnetic sensors within the unit WHEN TO CALIBRATE After the acceptor component has been disassembled After the sensor and or CPU board has been replaced Whenever
9. 2 1 Separate the stacker unit into 5 parts 22 Disassemble pusher mechanism unit CHAPTER 4 Disassembly Instruction 3 Disassembling Acceptor Head Unit 3 1 Remove the left side cover from the acceptor head unit and then remove the right side cover 32 Remove the connector under the acceptor head unit 3 3 Cut the bands which bind up three View trom Botton bundles of harness 3 4 Remove connectors from CPU board of 3 5 Remove fixing screws from CPU board of Acceptor s head unit Acceptor s head unit View trom Botton View trom Botton AJCM CHAPTER 4 Disassembly Instruction 3 6 Remove screws of L guide unit 3 7 Remove gears at right side of acceptor head unit 3 9 Remove L guide unit and R guide unit from acceptor head unit AJCM CHAPTER 4 Disassembly Instruction 4 Disassembling F Guide Unit 4 1 Remove the cover from F guide unit Remove the solenoid from F guide unit 4 3 Remove the board and the pulley from F guide unit AJCM CHAPTER 4 Disassembly Instruction 5 Disassembling U Guide Unit 5 1 Remove the cover from U guide unit Remove the shaft from U guide unit 5 3 Remove CPU board from U guide unit LZ quan vE AJCM AJCM CHAPTER 4 5 4 Remove the gear box from U guide unit 5 6 Remove the
10. joo i 3d qa 1C7A 74LS07DBR BLM18AG471 5d a 6 F2 1 4 1 7 74LS07DBR BLM18AG471 3d ao 8 F7 1 7 74LS07DBR BLM18AG471 1C7D 74LS07DBR BLM18AG471 11 10 F8 1C7E 74LS07DBR BLM18AG471SN1D GND EXDSP1 EXDSP2 EXDSP3 EXDSP4 EXDSP5 Example of external display connection c AdaldYHD eoueueijure u pue suone1edo CHAPTER 2 Operations and Maintenance 4 Pin Assignment 4 1 Interface connector CN2 on EBA 30 31 CPU board 15 1 CN2 16 4 1 The pin assignment of ID 003 JCM bidirectional serial interface 2 Signal name Description of signal 12V Power supply input 12V GND GND 12V Power supply input 12V GND GND TXD Output signal line from acceptor to controller SG Signal ground RXD Input signal line from controller to acceptor Signal ground NC not use this pin for ID 003 NC NC NC not use this pin for ID 003 NC not use this pin for ID 003 c o looO01 jco0 m Do not use this pin for ID 003 Do not use this pin for ID 003 NC NC NC Do not use this pin for ID 003 Do not use this pin for ID 003 Do not use this pin for
11. vdsaxa AST VE AST 01071 Of9NV 589111 ETXI AE 8c SONY INS ONS D iring UU0 1 0 8911 use L czisdxi Sc9NV EPPEN 7454 3 TONS vc INCV 1 _0 8 58910 MOTE Card NS Ot9NV 589111 SONY mo ACE ms SEN 454 AVC IND 077 Ot5NV 589111 vol 50 02161 020900218 252 90 0z1 di peog sosuas preog q31 nc 1 105095 pieog ndo gt 5 3 E c 8 E 5 E a A A 5 2 5 2 Ea S amp gt a 3 EBA 34 35 W EBA 34 35 CPU Board CHAPTER 5 GLOBAL AJCM Bill Acceptor EBA 30 31 SD3 EBA 30 31 EBA 32 33 SD3 EBA 32 33 EBA 34 35 SD3 EBA 34 35 CHAPTER 6 Contents Trouble Shooting 1 Outline 2 Bill Acceptance Test 3 Error Classificat
12. 5 11 Current Consumption 5 12 Operating Environment 5 13 Outer Dimensions 5 14 Weight 5 15 Mounting Product Name amp Specifications 12 VDC 5 EBA 30 3 1 32 33 34 35 Use a power supply with 3A or higher capacity 24VDC 10 EBA 34 35 Use a power supply with 1 6A or higher capacity 12VDC 1 In standby 0 3A 2 During operation 1 6A 3A max 24VDC 1 In standby 0 2A 2 During operation 0 9A 1 6A max 1 Operating temperature 5 to 50 C 2 Storing temperature 20 to 6 3 Relative humidity 30 to 85 no condensation 4 Installation Install the unit indoors where it is not exposed to direct sunlight Refer to the outline drawings for the configuration with SD3 stacker and without the stacker 1 With SD3 stacker Approx 2 5 kg 2 Without SD3 stacker Approx 1 0 kg Horizontal mounting Earthe the the sheet metal part of the unit NOTE Unless otherwise specified the general specifications of the EBA 3x series are measured based on the following conditions 1 Power supply voltage 12 VDC 0 1 V 19 9 to 12 1 V 2 Temperature 24VDC 0 2 V 23 8 to 24 2V 25 3 22 to 28 3 Relative humidity 40 to 65 4 Standard bill 20 Euro bill CHAPTER 1 Product Name amp Product Specifications 6 Retrieving Bills 1 Unlock the stacker box and pull it out from the stacker unit 2 Retrieve the bill
13. MOIRA 10515910104 1005081 vbl lt 0 02161 ee sosuas souenug ksewey 1osuas 1 1030 ee te um 5s ac Hann 55 WS TSN VeL ECEN 5 105 5 SDN 55 955105 I DT 5 at SLONY PRERA 190110 Peu petpeny 4010 801 SEN EET SHE Bepeny pra Y H3 8v8 vor AERE JGXNVG voi s ong 9595 95995 7100415 NNa 86 Wve ZNNZ 0Z0 SSLNd SEN INL ver ve TON ONT oe pieog 105055 plous os 550218 1030W Buddays 11007 BZONN 190110 T s us SONY S31 1 50 02161 11001 ZONY 190110 ope SONY EPPETN Cuma 1170415 7583 V8 SON EET 1011357 55 10 813545 47 81355 95 plouajos 8004 5 5 WZ VT3SNS CIPE peupenv 2 Y H3 878 OV 89 Sc9NV OV Talay 9 p9L Leezal SLONY EPET 1030W uodsuei CUT DOM Lm SONY Pu RA 71007 LOOT MN EPVETT L0 V9 90 OZ LE 2099 vs VIRO XW BONY tvvt Tn 5 20 071 5 0 1 47 ae SCNV EFFET EVENS 55 AvZ AZL BGW EOOGI 1 61 60 021 TETE TIONS WE BNW TIONS 55
14. 5 THIET 878 90 1 Se ot 01S scanty Sg SEN 190111 m ES SCNY suum fot 8 I GG SES L9OL Th HE EANA BEJ E ONS 8E Eo 3 19 8707 UNS 105095 1 3 292015 vot S0 0z Le I wp SC Erre T 0 2 OL 525 sns cE 10suss ispooug seis dis SCN ves 0 55 wen E Josuss licen ao oz LE LR SCON morar 9 SHY worex TS ousossionid 50 50 OclE b MHZ Vi svs 8L ux 11 18 SOY 5 SONN oa CETT 75 901 9 EH un SENN 3s e 80007 190110 0m0 ONES ow 85 19011 pe Waa TNDLS vel 50 0 1 1 21 50 021 EST SON 190271 s Jorouuo dijoouuo 105495 uj eel vst 60 0 1 210 90 0ZL 205095 DV Josuas 15 pieog 192215 mE ya ZMH uondo 1010 10 020 90 0z1 099 crm dgx q ON o Ps Lo 0991 E cam m W jc 9Z9MV 001117 4010 TERT 9011 5570 A JSBRSUERI05USS Wied SCONY L90LYn veu ugs SOON 190 11 v81 50 02161 BU WAY 6 28 102 e3su 1 1 ss us
15. CHAPTER 2 Operations and Maintenance 7 Operational Flow example of JCM ID 003 protocol 7 1 Operation without SD3 stacker Power ON Y Initialization Bill acceptance External indicator disabled External indicator LED ON Bill insertion 4 v Bill acceptance Bill centering v Bill transport v Bill data collection v Transport stop CHAPTER 2 Bill validation OK Inhibited denomination No Vend signal output Bill stacked v Operations and Maintenance Validation retried twice Bill rejection Bill transport Bill ejection OK Ejection retried ten times PB unit rotation Error detected for PB unit operation Vend signal output Operation stop Abnormal signal output AJCM Bill rejection PB unit rotation Error detected for PB unit operation Vend signal output 9 CHAPTER 2 Operations and Maintenance When the bill validation result is NG the unit rejects the bill and accept it again to try the second validation If the abnormal signal is output remove the cause of error and then turn on the power again or send a reset command from host controller CHAPTER 2 7 2 Operation with SD3 stacker Power O
16. Double click the E30A xxx exe to start the calibration Fig 2 EBA 3x Calibration Software Ver 1 05 2003 06 12 JAPAN CASH MACHINE CO LTD Press ENTER When the Fig 2 appears on the screen set the VM 30 DIP switches in accordance with the commu nication interface see Fig 1 on page 7 3 Set the switch 1 of DIP Switch 1 of EBA ON Turn on the power of VM 30 Power indication LED of VM 30 turns on Press Enter The following screen appears Fig 3 Start Calibration gt Press ENTER Exit gt Press ESC To start calibration press Enter To exit the program press Esc 8 The program starts erasing the EEPROM NV memory of EBA Fig 4 Erasing EEPROM Erasing EEPROM gt Erasing Complete Press ENTER 9 Press Enter to continue AJCM CHAPTER 7 22 Calibrating Optical Sensors Fig 6 Setting reference paper Black Ref erence White Ref erence Insert the 2 056 reference paper to the far end 1 Insert Black Reference Paper KS 057 Press Enter Fig 7 Insert the black reference paper Press ENTER Offset D A calibration Offset D A calibration for UV 2 Remove Black Reference Paper KS 057 and insert White Reference Paper KS 056 Press Enter Fig 9 Remove the bl
17. EPPE TIN NH8 929MW Am 2 IIT NMIS INS BEOMVEPPEIN 829 MV dau aco Sco MV THM SOON AWD 820 vA Erren 52 _ 105 95 eoueosejonid 3A iolololololololelololololelolelolololo ofofofofofofofofofofofofojofofofofojofofofofojojofo iololololololo Tuus gcOMW 1901111 1 161 90 01 21 50 0216 Tuugri 82 POOF IN S fere SsauieH d Jojoeuuoo fejeg SN3S NI H33OV1S 15 50 0212 840 90 021 105086 NI 2930815 Qquvog H3MOViS 106056 Tene 109099 ooid UOREPIEA vases zaha HOLOW 8d L0 020 90 02 1 099 oma 10 1 90 021 099 5008 x Tuu 52 700111 CEE Hz ac8 Tunuos SzOMv 700711 NHH Uy 100W 84 Sco 150111 a 105055 82 19011
18. gt SETLD gt DIR SICLK SETLD x MDB TXD Repeat blinking by 200ms At lt gt Mode display LED1 to LED5 Repeat blinking by 200ms in sequence from LED1 to LEDS At lt gt 2 EBA 32 33 CPU board Repeat blinking by 200ms in sequence from CCT TXD gt HII TXD gt HII TALK HII TALK Mode display LED1 to LED5 Repeat blinking by 200ms in sequence from LED1 to LEDS At lt gt O 5 5 Acceptor Interface Input Test This is the test of acceptor s input signal line external I F port The status of the input signal line is shown on the VM 30 mode display LEDs 1 EBA 30 31 CPU board po ON condition of Mode Display LED OFF condition of Mode Display LED LED1 turns ON when RXD of VM 30 turns OFF when of VM 30 MDB RXD switched to ON switched to OFF Q EBA 32 33 CPU board 6 ON condition of Mode Display LED OFF condition of Mode Display LED LED1 turns ON when CCT of VM 30 LED1 turns OFF when CCT of VM 30 switched to ON switched to OFF LED2 turns ON when HII RXD of VM 30 LED2 turns OFF when HII RXD of VM 30 switched to ON switched to OFF LED3 turns ON when HII BUSY of VM 30 LED3 turns OFF when HII BUSY of VM 30 switched to ON switched to OFF CCT RXD HII RXD HII BUSY AJCM CHAPTER 7 Diagnostics 5 6 Acceptance Test of Acceptor amp Acceptor Stacker The denomination of bill received is shown on the Mode D
19. 15 THOSE LOOT EINE Tuu57 700711 yum see Jo 1849215 iring sseuen 0 0 50 0216 0991 i E 1 0 1 7100 0131 APON JOIOW xoa 105 96 uopjsog 1030215 5 87 VL SZOMVETPETl ioloJolololololo 11 90 0218 099 SOM di 190 021 THES Sco 1901111 SES SOIN wm e mse 82 T90T Tf TVUTSTSNSWIS INV THM THURS TSOP IN AUS EEA OIA HOSN3S 91 80 01 _ON erren Mia YOLOW H330V 1S 55 105186 Jopooug 293295 lt ScOMV Erre NYS SEOMVEPPEIN TAA 110 50 90 0 1 099 FuHz NYO SZOMW NYO ere 7 80 90 0616 SZOMV EFFEN TEOMV EvPE TT musr 825MW 0 RIS 92 EPPEIN 92 TI 829 19071171 NO 82 9 9 9 5 9 919 9999 9 9 9 9 9999 9 Turri OMV 907771 1 50 0 1 21 80 0216 Tuus SZSM 190110
20. 32 34 unit and press Next button EBA 3x Adjustment Program papera 5 Mag adjustment 6 Mag adjustment Remove the mag board Click Next CHAPTER 7 Calibration 14 Then the Motor speed check will start 15 When completed the Motor speed check the following message will appear See Fig 39 If you want to Then press adjust another EBA 30 32 34 unit Press Next button If you want to finish the adjustment press Exit button to close the window Fig 39 EBA 3x Adjustment Program Eile Opition posee Items 1 Eeprom Erasing VVithout paper adjustment 2 Black paper adjustment adjustment a White paper adjustment 7 Motor speed check 4 Black level check rMag adjustment Peak value AD Gain COMPLETE Repeat calibration gt Click Next Exit gt Click Exit CHAPTER 7 Downloading software to Flash Memory 3 Downloading software to Flash Memory This section describes how download software program to flash memory of CPU board WHEN TO DOWNLOAD Software upgrade After CPU board is replaced Connecting PC and VM 30 with EBA Fig 40 Fig 40 To serial port gt ON OFF Switch To AC power Connection of EBA with VM 30 if the CPU board is EBA 30 3 1 34 connect to ID 003 MDB socket and if the CPU board is EBA 32 33 connect to ID 003 ccTalk HII socket 32 Setting EBA to d
21. and belts Note JCM does not recommend cleaning cards cleaning pads or cleaning solutions of any kind Preventive Maintenance P M Do periodic P M on acceptor s head and stacker unit to ensure proper operation Use compressed air to blow out the paper fibers and other debris that builds up over time Check the belts and all moving parts for wear and proper positioning If the unit does not operate properly it can cause bill jams After completing P M Auto Calibration is recommended See Chapter 7 AJCM Bill Acceptor EBA 30 31 SD3 EBA 30 31 EBA 32 33 SD3 EBA 32 33 EBA 34 35 SD3 EBA 34 35 CHAPTER 4 Contents Disassembly Instruction 1 Dissassembling Compete Unit 2 Disassembling Stacker Unit 3 Disassembling Acceptor Head Unit 4 Disassembling F Guide Unit 5 Disassembling U Guide Unit 6 Disassembling D Guide Unit 01 2006 JAPAN CASHMACHINE CO LTD Copyright 1998 Japan Cash Machine Co Ltd All rights reserved GLOBAL CHAPTER 4 Disassembly Instruction 1 Disassembling Complete Unit 1 1 Unlock stacker box and pull it out from stacker unit CHAPTER 4 Disassembly Instruction 1 3 Remove the rear cover from the stacker unit SUA 1 6 Remove screws of the right side from the stacker unit and then remove screws of the left side AJCM CHAPTER 4 Disassembly Instruction 2 Disassembling Stacker Unit
22. the host machine If the numbers of acceptor and host machine are different communication with ccTalk protocol can not be established AJCM CHAPTER 7 Writing Serial Number C When using the AdjMenu exe on Windows98 2000 XP 1 Start Windows98 2000 XP 2 Double click AdjMenu exe to start the calibration program Then the following window Fig 54 will appear Click the Serial Number Writer button Fig 54 OF JCM Adjustment Program Select the model you wish to calibrate SEB 400 404 WBA Series Serial Number Writer 3 Then the following window Fig 55 will appear Enter the your EBA 32 33 unit s serial number and press Write Serial Number button Fig 55 File Option Read Serial Number Write Serial Number scm CHAPTER 7 Diagnostics 5 Diagnostics Refer to Chapter 6 page 6 2 for appropriate cabling between EBA 30 To execute test modes turn the power switch OFF set the switch 1 of DIP switch 1 see Chapter 1 page 1 4 Component Names to ON and then turn the VM 30 power ON The red and green LEDs of CPU turn on indicating the acceptor is in stand by status Each test mode is selected by the assignment of DIP switches 2 to 8 and is executed by turning DIP switch 1 OFF Turn DIP switch 1 ON to exit the test mode i e return to the stand by status of the test mode 5 1 List of the DIP switch settings and the test mode items zi Oo I z o ITEM DESCRIP
23. up Any changes in settings after power up is invalid 2 For operation without stacker set Switch 1 OFF The unit does not operate properly in inappropriate settings 3 Key switch is the optional part to be installed on SD3 stacker during factory assembly For the units without key switch set Switch 2 OFF The unit does not operate properly in inappropriate settings CHAPTER 2 Operations and Maintenance Example2 32 33 RESERVED Switch 3 ID OE3 Encryption mode ON OFF ON Non encryption mode OFF Encryption mode Switch 2 Key Switch ON OFF ON Enabled OFF Disabled for operation w o 503 stacker set this switch to OFF Switch 1 Operation with without SD3 stacker ON With SD3 stacker OFF Without SD3 stacker Remarks 1 Make sure to set DIP switch 2 before power up Any changes in settings after power up is invalid For operation without stacker set Switch 1 OFF The unit does not operate properly in inappropriate settings Key switch is the optional part to be installed on SD3 stacker during factory assembly For the units without key switch set Switch 2 OFF The unit does not operate properly in inappropriate settings Switch 3 is the selector of ID OE3 Encryption Non encryption mode For communication in non encryption mode set Switch 3 to OFF The unit does not operate properly in inappropriate settings
24. 01044 110 20 90 0218 0991 901117 81 90 02 100W 8d 6 O4Y 8409 eiue eu bulius oq 1 GION310S ONIH31N39 pue preog Josues eu UUM AJON 3 5 2 sodg x ON 8 sonas Z4Hd uwuog u amp ue1 Todd Ry Lr DOS unes 55 2 700711 TSS8UJEH UIIM YZOMV 700711 TWD 820MW TSO Tf MOS Tuu07 82 19011 JOSUaS ed 1010077 190117 loud wwoge uj6ue 982 41 90 02 LE Gd 1 L0 d98 02A7 QEOC OLAT 9 00 0LA1 Sd LLO d98 02A1 10 90 50 021 099 1105 gd 881 prousios 8 nig sod x A O dHed Ver 82 NYS OldHad TOJONSIOWH 821 TOFONSLONA 0 01 90 021 099 uzaee PINIS TINdIS wwog uiBue THIET 820A 190711 OTON3LOWH J8gUSUEI 105096 INdIS 891 EINdLS BZOMV EPPETN 82 i _8 TOO IN UONEPIJEA ZINIS Vor SZOMW
25. 1 5 100 jo SseureH d feje sod x Josueg oneuDe HOSN3S NI H33OVI1S s1 s0 021 8 0 90 021 R SS UH Josues NI 18X15 QuvO8 H3MOVIS 49019901 05095 oio UONEPIeA zuH3 HO1ON 84 wHa 8za 10 020 90 02 1 099 Z m pac _ sodg x qunu08 ScoOMV ZOOLTI L0 1 90 021 099 S tnad TNS SeoMW 200 11 NH8 004 2 8 9 50021 DUE NO 1010W ad uwer 82 1907101 TOTHHWA JejuisueJ 105095 Tuer 8 190711 5 Oud 10 20 S0 02 1 099 Tut 825MW 90 1 TIP Ed 81 50 0816 6 044 eiue 16ujo01 WesU d 10 DUUOD GION310S Sod x ou pue pieog 105 96 eu SION ec uzava ON SorHd dee 105186 SS z NET 7 82 150711 e KOS SSSUTEHMINTFZOMW 200711 14 Tuugz 82 1901 J8A8281 106095 0001077 2OMW 19017 WidHad ssaweH 41 90 0218 Sd LLO d96 0241 9 0Q 0LA1 9 00 01A1 Sd LLO d98 02A1 10 90 50 021 099 eee ars PH dd M BZONN Erre TN nia aH SINPOW prous
26. 1 EBA 32 33 SD3 EBA 32 33 EBA 34 35 SD3 EBA 34 35 CHAPTER 2 Contents Operation and Maintenance 1 Installation 2 Interface 3 External Connection Circuit 4 PinAssignment 5 Connector 6 Description of DIP switches 7 Operational Flow 8 Clearing Bill Jam 9 Clearing Preventive Maintenance 11 2006 JAPAN CASHMACHINE CO LTD Copyright 1998 Japan Cash Machine Co Ltd All rights GLOBAL CHAPTER 2 Operations and Maintenance 1 Installation There 8 installation holes in total on the rear and the bottom of the unit CHAPTER 2 Operations and Maintenance 2 Interface 2 1 Outline of interface The following interface are available in the EBA 3x series D 001 parallel interface EBA 30 31 Type A I F conversion board ID 003 JCM serial interface EBA 30 31 32 33 34 35 ID 0D3 MDB interface EBA 30 31 34 35 ID 0E3 ccTalk interface 32 33 ID 0F3 interface 32 33 ID 0 Other interface 2 2 10 003 JCM serial interface ID 003 is JCM bidirectional serial interface that enables acceptor status operation control and functional setup verification by using polling STATUS REQUEST and commands OPERATION COMMAND and SETTING COMMAND from the controller For communication specifications refer to Chapter 3 ID 003 Communication Specifications For denomination and vend code settings refer to ID 003 Data Setting Specifications of each software I
27. 1 Set Acceptor to EBA download mode Y and choose V version request to confirm the contents of the flash ROM See CHAPTER 7 3 Replace CPU board 2 Refer CHAPTER 7 2 for gt Calibration 2 Calibration procedure b EBA 31 33 EPROM Check EPROM by using ROM writer whether the Replace EPROM software is correct Y Replace CPU board gt Calibration 2 43 LEDs on the illuminated bezel does not light lt Note gt The LEDs on the illuminated bezel do not blink during the bill acceptance test Check the connection of the Properly connect the harness harness Y Check by Performance Test 7 5 4 Acceptor I F Output Check Mode Display LEDs Replace CPU board or on VM 30 sensor board Y Replace the board of illuminated bezel AJCM CHAPTER 6 Trouble Shooting 44 Communication between acceptor and host controller cannot be established Check by the procedure mentioned in above 2 Install download correct software to whether the software in the the flash ROM or replace with a flash ROM or EPROM is N correct EPROM correct Y Check by Performance Tests 7 5 4 Acceptor I F Output and 7 5 5 Acceptor I F Input Replace the I F cable of acceptor Y 2 Refer to CHAPTER 7 2 for Calibration procedure Replace CPU board
28. BLM18AG471SN1D R 74LS07DBR IC D IC E ee 4 7K My 11 gt 10 m 4 100pF 4VHC14 VHC14 74HC4052M F BLM18AG471SN1D H3 1FSELA 1FSELB XG4C 1634 ID 0E3 ccTalk Interface Circuit D 1 4 155052 74HC4052M 155357 F S 7 TR de 25 2712 1FSELA ANN sa lt 3 74NHCO4 4 1634 pre BLM18AG471SN1D eoueueijure u pue suone1edo LYR 3 23 ID 0F3 HIT Interface Circuit HIIDATA SG HIIBUSY EXRES F Qe XG4C 1634 Fee mM Fee BLM18AG471SN1D HH VF1 VFM41RN222N1CL TR20 25 2712 74NHC04 Hg D 188226 TR 25 2712 D B S w c ddLdVHO D De 155262 77 D 155226 155357 e 2 3 T 100 77 13 a gt 74NHC14 25 2712 EXRES eoueueijure u pue suoneJedo 7 X Wor 3 3 External Display Circuit EBA 30 3 1 32 33 34 35 TRCLK TRSET 74NHC595 1 F5 12SF 21 BLM41PG47SN1D HMOTDVA HMOTDVB BLM41PG47SN1D F4
29. Bill Acceptor EBA 30 31 SD3 EBA 30 31 EBA 32 33 SD3 EBA 32 33 EBA 34 35 SD3 EBA 34 35 CHAPTER 1 Contents Product Name amp Specifications 1 Product Name 2 Precautions 3 Features 4 Component Names 5 General Specifications 6 Retrieving Bills 7 Cabling 8 Outside Dimensions 9 Country Codes 01 2006 CHAPTER 1 Product Name amp Product Specifications 1 Product Name Model Name Type EBA product name constitutes two kinds MODEL name and As for 1 to 6 refer to the description of the optional items MODEL EBA 3 SD3 EBA 3 1 1 TYPE x k _ 0005006 0 JCM provides optional items for this model Please consult JCM sales representatives for details 1 Type of CPU board Two types of CPU boards Flash ROM or EP ROM are available 0 DCI2V Flash ROM type board for ID 003 MDB interface Standard DCI2V EP ROM type board for ID 003 MDB interface DCI2V Flash ROM type board for ID 003 cc Talk HII Interface Standard DCI2V EP ROM type board for ID 003 cc Talk HII Interface DC12V DC24V Flash ROM type board for ID 003 MDB interface Standard DC12V DC24V EP ROM type board ID 003 MDB interface The country code corresponding to acceptable banknotes 3 digit code under 1803166 shall be used Refer to the country codes on page 1 11 Cash Box type 0 Without box stackerless model 4 400 note capacity Standard 6 600 note capacity To be dev
30. C Do not use this pin for ID OF3 ccTalk TXD RXD In Out NC Do not use this pin for ID OF3 SG HII Data Return HII DATA In Out HII Data HII data line SG HII Busy return HII BUSY In Out HII Busy BUSY line Reset In HIl Reset Reset line Do not use this pin for ID OF3 nerd em 1515 2 51 43 Interface connector CN2 on the EBA 34 35 CPU board 15 1 CN2 16 4 3 1 The pin assignment of ID 003 JCM bidirectional serial interface Pin No Signal name Description of signal 12V 24V Power supply input 12V or 24V GND GND 12V 24V Power supply input 12V or 24V GND GND TXD Output signal line from acceptor to controller SG Signal ground RXD Input signal line from controller to acceptor SG Signal ground NC Do not use this pin for ID 003 NC NC NC not use this pin for ID 003 NC not use this pin for ID 003 Do not use this pin for ID 003 Do not use this pin for ID 003 NC NC NC Do not use this pin for ID 003 Do not use this pin for ID 003 oo RIO wmI2o e ala Do not use this pin for ID 003 AJCM CHAPTER 2 Operations and Maintenance 4 3 2 pin assignment of ID 0D3 MDB serial interface Pin No Signal name Description of signal 12V 24V Power supply inp
31. D 0D3 MDB interface ID 0D3 is the MDB interface mainly used for vending machines ID 0E3 ccTalk serial interface ID 0E3 is the serial interface provided by Money Control For communication specifications refer to Money Control ccTalk Specifications ID OF3 HII serial interface ID 0F3 is the Host Intelligent Interface provided by Mars Electronics International ID OF3 interface is to be supported Other interface ID 001 JCM parallel interface is to be supported with the use of type A I F conversion board Jw 3 1 External Connection Circuit EBA 30 3 1 34 35 3 1 1 ID 003 Interface Circuit F30 1 c ddLdVHO BLM18AG471SN1D F31 74LS07DBR 2 BLM18AG471SN1D F29 XG4C 1634 BLM18AG471SN1D 3 1 2 ID 0D3 MDB Interface Circuit CN2 MTXD F32 MRXD D5V BLM18AG471SN1D F33 10 ANN 74VHC14 05 1 2 MCOM XG4C 1634 BLM18AG471SN1D F34 e e Solder jumper PC1 TLP281 BL 1 PC2 2200 1 10W TLP281 BL 2 IC35B 1 2 4 3 74LS07DBR uorouuo BLM18AG471SN1D eoueuejure u pue SrO 3 2 External Connection Circuit EBA 32 33 3 2 1 10 003 Interface Circuit Fee Z
32. HL Costa Rica CRI Philippines PHL1 Croatia HRV Poland POL Cyprus CYP Poland POL1 Czech Republic CZE Poland POL1 B Denmark DNK Portugal PRT Estonia EST Qatar QAT Estonia EST2 Republic Of Ireland IRL European Union EUR Republic Of Korea KOR Finland FIN Republic Of Korea KOR B France FRA Romania ROM Germany DEU Russia RUS Germany DEU1 Russia RUS B Germany DEU2 Saudi Arabia SAU Germany Sweden DEU SWE Singapore SGP Great Britain England GBR Singapore SGP B Great Britain England GBR B Slovakia SVK Great Britain Gibraltar GBR GBI Slovenia SVN Great Britain Isle Of Man GBR MAN South Africa ZAF Greece GRC Spain ESP Greece GRC B Sri Lanka LKA Guatemala MGT Sweden SWE Honduras HND Switzerland CHE Hong Kong HKG Switzerland CHE3 Hungary HUN Switzerland CHE B Iceland ISL Taiwan Republic Of China TWN India IND Tanzania TZA Israel ISR Thailand THA Italy ITA Trinidad amp Tobago TTO Italy ITA8 Ukraine UKR Italy ITA9 Ukraine UKR1 Japan JPN United Arab Emirates ARE Kazakhstan KAZ United States USA Kazakhstan KAZ1 United States USA Latvia LVA United States USA Lithuania LTU Uruguay URY Malaysia MYS Uruguay URY1 Malaysia MYS1 Venezuela VEN Malta MLT Venezuela VEN1 Mauritius MUS Venezuela VEN2 Venezuela VEN B 1 44 AJCM Bill Acceptor EBA 30 31 SD3 EBA 30 3
33. ID 003 4 1 2 The pin assignment of ID OD3 MDB serial interface Pin No Signal name Description of signal 12V Power supply input 12V GND Power supply input 12V GND NC not use this pin for ID 0D3 NC not use this pin for ID 0D3 NC Do not use this pin for ID 0D3 NC Do not use this pin for ID 0D3 Output signal line from acceptor to controller Input signal line from controller to acceptor MDB common signal line NC Do not use this pin for ID 0D3 NC Do not use this pin for ID 0D3 NC Do not use this pin for ID 0D3 NC Do not use this pin for ID 0D3 NC Do not use this pin for ID 0D3 olo RIomaxjo e ox ojlo so m AJCM CHAPTER 2 Operations and Maintenance 4 2 Interface connector CN2 on the EBA 32 33 CPU board 15 1 CN2 O 16 2 4 2 1 The pin assignment of ID 003 JCM bidirectional serial interface Pin No Signal name Description of signal 12V Power supply input 12V GND GND 12V Power supply input 12V GND GND TXD Output signal line from acceptor to controller SG Signal ground RXD Input signal line from controller to acceptor SG Signal ground 5V NC Do not use this pin for ID 003 GND NC not use this pin for ID 003 ccTalk TXD RXD In Out NC Do not use this pin for ID 003 SG NC not use this pin for ID 003 DATA In Out NC
34. L AJCM iagram 10 420 90 02 1 099 L0 02 90 02 1 099 2 4 2 Kejeu 119027 Sco Mv 0 daas jeuondo HO LIMS A3M BZONN FEOF TT 0 559 492 105196 193 90 80 0216 sseweH YAMS YAMOVLS PN 0241 15 A BZONN TIK AS 705095 eG iring 10 50 50 02 1 099 e npow Aay 19 0 16 Josueg uorejeg xog Jewels H3 8zs puu TIONS HOLON H3MOVIS 567 2 700711 TION D wus LOOT T1 101014 18 2 16 L0 b0 S0 02 1 099 sum 54 1 0 1 PpLOG OLAT 10101 180215 isod 1401S JADIS 82 i TON VZ 10 11 90 021 NIIS 89 11900015 End ES THES 1907177 ONEDITS 8 zow A Fe Tuus 1907111 EZIN THM THRTSET BZOMY 190117 52007 829 OIA YOSNAS HACOONS 91 50 0216 2 118 YOLOW YAMOVLS 205095 jepoous 1841S az BZOMV TIA Lo 30 90 0216 099 2 ee SeOMV EPPEIN NHO TEOMV Erre NYO 5090 0415 VI SZOMVEPTET SZOMVErFEIn TWIST 82 190111 92
35. LED blinks zip SMS Replace CPU board CPU board defect LD2 Red LED blinks 2 times Install download correct ROM error software to the flash ROM or replace with a correct EPROM The same error persists ReplaceCPU board LD2 Red LED blinks 6 times Check the software in the Wrong software flash ROM and install download the correct software to the flash ROM AJCM CHAPTER 6 Trouble Shooting b Green LED is off and Red LED blinks LD2 Red LED blinks once Stacker box is full or the movement of pusher mechanism is slow Check whether the stacker Check by Performance Test unit is full not full 7 5 11 Stacker Stacking Test LD2 Red LED blinks twice Check by Performance Test Pusher mechanism failure 7 5 11 Stacker Stacking Test Check by the Performance Failure of stacker s transport route Tests 7 5 10 Test for Stacker Sensor Test and or 7 5 12 Acceptor only or Acceptor Stacker Aging Test LD2 Red LED blinks 4 times Check by the Performance Failure of acceptor head unit s Tests 7 5 3 Acceptor bill transport route detection sensor ON OFF test and or 7 5 12 Acceptor only or Acceptor Stacker Aging Test 102 Red LED blinks 5 times Check by Performance Test 7 5 2 Test of normal rotation amp reverse rotation of transport motor in acc
36. N v Initialization Operations and Maintenance Bill acceptance disabled External indicator OFF External indicator LED ON Bill acceptance v Bill centering v Bill transport v Bill data collection v Transport stop v 2 Operations and Maintenance CHAPTER 2 Bill validation OK Inhibited denomination Validation retried twice Vend signal output Bill rejection Bill stacked v Bill rejection Bill transport Transport to the stacker box OK Ejection retried three times PB unit rotation Error detected for PB unit operation Operation stop Abnormal signal output CHAPTER 2 Operations and Maintenance Stack 1 command received Vend signal output Bill transport E Bill stacked Stack 2 command received Vend signal output Stacker full signal detected Operation stop Stacker full signal output When the bill validation result is NG the unit rejects the bill and accept it again to try the second validation If the abnormal signal is output remove the cause of error and then turn on the power again or send a reset command from host controller If the stacker full signal is output rem
37. OLOW 0334 0000077 z5WW 7007111 55 BEOMV Erre TN Tuup01 29 700711 Ve BOM EVE YT 18 ssaureH Jojo poo 4 Teyana 8 TN E 82 110 10 90 021 099 VE SZOMW EFFET OIA REE TSOND 8E TIND aINPOW 1010 Pee ZEE AS VE ee ae NSF EdSOXS 82 ns TINS 2450 1 Tene Yz TIONS EFE TT NHO 145 8r Nett 5 ANM Erre TN GEE IND SZOMV EFE TT Nua iring 10095 PIOUB OS Aejdsig Of afoso oj 2 01 80 02 Le e 2 EBA 32 33 W 02 90 02 LE peog 1osues HVO8 HOSN3S quvos ndo z E w 8 S Q E 8 E E A E 2 5 2 amp S g S E sS 2 e 32 33 CPU Board CHAPTER 5 GLOBAL AJCM iagram
38. S DOS manuals to find out how to start MS DOS 2 Insert a floppy disk containing E10S 100 exe and Dosvga bgi to your PC s floppy drive 3 Change the current drive to the drive in which you have inserted the floppy disk if it is A drive enter A 4 To start writing the serial number input E10S 100 exe and press Enter B When using E10S 100 exe on Windows98 2000 ME XP 1 Copy E10S 100 exe and Dosvga bgi to your PC 2 Startthe program E10S 100 exe by double clicking the file Start writing the serial number 1 Input 1 and press Enter Fig 50 Serial number writing tool for EBA 12 Ver 1 00 2003 03 05 1 Write or Read serial number 2 Exit Enter function number and the Enter key Connect EBA with PC and VM 30 See Fig 49 At the time of connection VM 30 power switch is to be OFF and DIP switches 1 amp 2 are to be ON Set DIP switches 1 7 to ON and 8 to OFF Turn on the power switch of VM 30 Confirm the red and green LEDs on the CPU board light Turn off DIP switch 1 Both LEDs turn PA CHAPTER 7 Writing Serial Number 6 Input 1 and press Enter 7 Input the last 6 digits of serial number on the label of acceptor s head unit and press Enter Fig 51 Function gt 1 Write serial number 2 Read serial number 3 Exit Enter the funcion number and the Enter key 1 xxx Warning Input the last 6 digits se
39. Serial Number to EEPROM ID 0E3 only Diagnostics Whenever connection of EBA with PC is necessary VM 30 Part Names and Functions ID 003 10 003 sed L MDB Le IN PARALLEL HII POWER MODE DISPLAY 90006 1 2 3 Dip switch DIR SICLK SETLD CCT HI TXD TXD TXD TALK S P CONV SIG CCT Hi HI 30 RXD Busy Reset switch A PC ACCEPTER CONVERTER 1 1 Connectors total 5 connectors 1 PCIF For connection with PC The VM30 needs to be connected with PC in case of calibration program download and operation with I F simulators for PC DC12V IN For connection with AC adapter MODE SIG IN For connection with the external display connector on the side of EBA 30 unit see Chapter 1 page 1 4 Use this connector for Diagnostics ID 003 PARALLEL For connection with EB A 30 31 34 35 unit ID 003 ccTalk HII For connection with EBA 32 33 unit 1 2 Switches total 6 switches 1 MDB RXD 2 CCT RXD 3 HII RXD 4 HII BUSY These 4 switches should be used only in case of Acceptor I F Output Test and Acceptor I F Input Test during test mode Do not use these switches in other cases CHAPTER 7 VM 30 Descriptions 5 DIP Switch on side Used for I F selection Refer to the table below for appropriate settings Be sure to set the switches prior to power up 10 003 I F MDBI F CCTALKI F HILU F
40. Switch 1 The DIP Switch 1 specifies the denominations to be accepted by the bill acceptor Refer to the software specifications for the DIP switch settings Examplel EBA 30 31 34 35 SD3 EURS and EBA 30 3 1 34 35 EURS Test Mode Inhibit Inhibit Inhibit 10 50 200 Inhibit Inhibit Inhibit Inhibit 5 20 100 500 Accept Accept Accept Accept 5 20 100 500 Example2 EBA 32 33 SD3 GBR and EBA 32 33 GBR Test Mode Inhibit Inhibit 10 50 Inhibit Inhibit Accept Set to OFF 50 RESERVED 5 Remarks In both examples Switch 1 of the DIP Switch 1 is the selector of normal operation and test mode For normal operation make sure to set Switch 1 to OFF before turning on the power If Switch 1 is ON at the time of power on the unit operates in test mode CHAPTER 2 Operations and Maintenance 6 2 Settings of DIP Switch 2 This DIP switch is used to select the acceptor s operations with or without SD3 stacker This switch is also used to specify whether to enable or disable the optional key switch of the SD3 stacker Examplel EBA 30 31 34 35 EY RESERVED Switch 2 Key Switch ON OFF ON Enabled OFF Disabled for operation w o SD3 stacker set this switch to OFF Switch 1 Operation with without SD3 stacker ON With SD3 stacker OFF Without SD3 stacker Remarks 1 Make sure to set DIP Switch 2 prior to power
41. TION Transport motor normal rotation test Transport motor speed test normal rotation 9 Transport motor reverse rotation test Transport motor speed test reverse rotation 2 Acceptor sensor ON OFF test 1 Bill detection sensor test 9 Acceptor sensor ON OFF test 2 Validation sensor test 9 Acceptor sensor ON OFF test 3 Validation sensor test 9 Acceptor sensor ON OFF test 4 Validation sensor test 9 Acceptor sensor ON OFF test 5 Validation sensor test 9 Acceptor I F test OUT External display output cirucit test l l l l 9 Acceptor I F test IN External display input cirucit test 9 Acceptor bill acceptance test Bill acceptance and operation test 9 Acceptor stacker bill acceptance test Bill acceptance and operation test 9 PB unit test PB unit and PB unit home sensor test 2 Centering mechanism test Centering mechanism and the home position sensor test 9 Solenoid test Solenoid lever ON OFF test 9 Stacker sensor test Stacker sensor test 9 Stacker stacking test Stacker pusher mechanism check and stacker sensor test 9 umm a amm Acceptor stacker aging test Acceptor unit stacker unit operation test S Acceptor aging test Acceptor
42. ack reference paper Insert the white reference paper Press ENTER AJCM Calibration CHAPTER 7 Calibration Calibrating 3 When the Fig 11 appears press Enter The UV sensor calibration starts Fig 11 UV calibration start Press ENTER UV sensor calibration 4 When the Fig 13 appears remove White Reference Paper KS 056 Insert Black Reference Paper KS 057 again and press Enter Fig 13 Remove the white reference paper Insert the black reference paper Press ENTER Checking the black level AJCM CHAPTER 7 Calibration 5 When the Fig 15 appears remove Black Reference Paper KS 057 and press Enter Fig 15 Remove the black reference paper Press ENTER Calbrating 2 3 Calibrating Magnetic Sensor When the calibration of optical sensors is complete the Fig 17 appears Continue with the calibration of magnetic sensor Fig 17 Insert the mag board Press ENTER 1 Prepare Mag Tool MG 03 2 Turn the power of MG 03 ON Fig 18 Preparation MG 03 Mag Tool Part 058318 including MC 01 MC 01 Mag head test board Part 086781 AJCM CHAPTER 7 Calibration 3 Insert Mag head test board MC 01 to EBA as shown in the diagram below Press Enter Fig 19 Align the marked area of mag head test board just above the roller of acceptor s head lower tray Close the acceptor s head Search the peak val
43. acket 246 Downloading Data gt Downloading Data gt Downloading Data gt Downloading Data gt Downloading Data gt Downloading Data gt Downloading Data gt Downloading Data gt Download End and Confirm gt Poll gt lt Prog Check Verified V3173 M3173 a V CRC value calculated by EBA b M CRC value calculated by PC If the downloading is successful CRC values of a and b should be the same After the downloading is complete press Shift V capital letter to verify the update if neces sary 6 Exit the program Ctrl x Reference CRC is an error correction method for checking whether or not data is correctly transmit ted AJCM CHAPTER 7 Downloading software to Flash Memory C When using DOWNLOAD V exe 1 Double click the DOWNLOAD V exe and then following the screen will appear See Fig 45 Fig 45 DOWNLOAD PROGRAM Ver 1 20 2 Press the BROUSE button and then the Open File Window will appear See Fig 46 Select the software you want to download Document ar My Computer a My Network E30EUR5 0D3 All Files 0 0 _ v Ope CHAPTER 7 Downloading software to Flash Memory 3 Select your PC s COM Port No from A and then Press the Start Download button See Fig 47 22 DOWNLOAD PROGRAM Ver 1 20 When the downloading is completed th
44. ames in the FD appears 6 Findthe file name of software and enter the parameters as shown in the diagram below Fig 42 Press Enter Fig 42 7 Microsoft R Windows 98 C Copyright Microsoft Corp 1981 1999 C Windows gt A _ gt A gt DIR_ 24207710 USA 524 288 01 12 15 21 21 5 003 DWN EXE 57 863 98 08 28 11 45 DWN EXE File name of software A J DWN ESOEURS 003 2 252 246 1 Download Program LAE Space Space Explanation of Parameters DWN File name baud rate address size port Enter File name Download file name must be specified baud rate 0 9600bps 1 19200bps 2 38400bps Default 0 address Fixed at 252 FC hex Default 252 size Fixed at 246 Default 246 port Serial port number Default 1 AJCM CHAPTER 7 Downloading software to Flash Memory 1 Execution Monitor I When the program starts the following monitor appears Note If the download file is correct VCF420 appears on the top line See Fig 43 Fig 43 Selected serial port NO Entered download filename lt _ If the download file is for the EBA 3x series VCF420 appears Baud rate Dev f0 Port1 VCF420 00C00000 00C7FFFF CRC3173 38400bps RUN DOWN LOAD PROGRM Ver 214 00 05 JUN 03 JCM Addressed Reset V Version Information Request G Global Reset Ctrl X Abort F File Download P Program Check Verify S Set Start Addr amp Seed Val Ctrl f File Download Sect
45. ash box in stacker Box detection sensor error Connection error with stacker section Sensor turned on to the timing which is operation and is not obtained Centralization mechanism is jammed Does not rotated motor of centralization mechanism Home position sensor of press unit is jammed Solenoid of centering mechanism is jammed Does not operated solenoid of centering mechanism Home position sensor of solenoid is jammed Released box key Switch of box key is in malfunction Removed acceptor head unit from stacker unit AJCM 6 Trouble Shooting Rejecting Error at a De Piatto SSCS totes CS o a be O O C o ewe S O e ewen OOS CO NLCCENENCHEL C OO 0 memet O AJCM Bill Acceptor EBA 30 31 SD3 EBA 30 31 EBA 32 33 SD3 EBA 32 33 EBA 34 35 SD3 EBA 34 35 CHAPTER 7 Contents Calibration Downloading to Flash Memory Diagnostics 1 VM 30 Descriptions 2 Calibration 3 Downloading software to Flash Memory 4 Writing Serial Number 5 Diagnostics 01 2006 JAPAN CASHMACHINE CO LTD Copyright 1998 Japan Cash Ma GLOBAL CHAPTER 7 VM 30 Descriptions 1 VM 30 Descriptions VM 30 is the I F Test Bench and AC DC converter for EBA 3x series WHEN TO USE VM 30 Calibration Downloading software to flash memory Writing
46. bill acceptance is degraded Once a year TOOLS NEEDED PC with RS 232C serial port OS MS DOS Windows98 2000 ME XP Power Supply unit VM 30 Part 093895 Calibration Program E30A xxx exe MS DOS Windows98 2000 ME XP AdjMenu exe Windows98 2000 XP White Reference Paper KS 056 092110 Black Reference Paper KS 057 Part 092 123 Mag Tool Part 059318 Please remove the Face Plate before calibrate the Bill Validator 2 1 Seiiing 1 Connect PC and VM 30 with EBA Fig 1 DIP Switch 1 Setting se Connection DIP Switch of VM 30 10 003 I F MDB I F CCTALK I F HII VF Ye sog 1 2 2 1 OFF 2 ON 1 ON 2 OFF 1 0FF 2 OFF ON OFF Switch To AC power 2 Turn the PC power ON 3 Start the calibration program by selecting either method A B or C below A When using E30A xxx exe on MS DOS D 2 3 4 AJCM Start MS DOS See your PC and MS DOS manuals to find out how to start MS DOS Insert a floppy disk containing E30A xxx exe to your PC s floppy drive Change the current drive to the drive in which you have inserted the floppy disk if it is A drive enter A To start calibration input E30A xxx file name and press Enter CHAPTER 7 Calibration B When using E30A xxx exe on Windows98 2000 ME XP 1 Start Windows98 2000 Me XP 2 Copy the E30A xxx exe to your PC 3
47. bracket from U guide unit Disassembly Instruction 5 5 Remove the motor and the roller from the gear box 5 7 Remove the prism guide from U guide unit z v CHAPTER 4 Disassembly Instruction 6 Disassembling D Guide Unit 6 1 Remove the ratchet from D guide unit Remove the centering guides from D guide unit Bill Acceptor EBA 30 31 SD3 EBA 30 31 EBA 32 33 SD3 EBA 32 33 EBA 34 35 SD3 EBA 34 35 CHAPTER 5 Contents Wiring Diagrams 1 EBA 30 31 Wiring Diagram 2 EBA 32 33 Wiring Diagram 3 EBA 34 35 Wiring Diagram 01 2006 JAPAN CASHMACHINE CO LTD Copyright 1998 Japan Cash Machine Co Ltd All rights reserved CORAL 10 8 0 90 021 099 10 210 90 0216 099 2 Lojoauu0g DN m Tuugo SZ25MW 1907111 CEE Spee ey d THUG SOM 180711 or ossevua Or od9e vua teuondo HO LIMS A3 50 50 0216 YMS 205095 YX YAMOVLS T vog 4 110 491 0251 UN t BZOMV TIA Hus Josueg oeg ONSMIS 55 BZOMV NL a 795 82 THM DS SZOMV AH 82 aoe evre TN IND Josueg 80U80SEI0N 4 SZOMV Erre 13A ND iagram 10 50 50 0 16 099 e npow uas fe 19908416 J0suag xog 192816 olelererelel 101010101010 825 HOLOW
48. cceptor s LEDs red amp green and the VM 30 mode display LED1 to LEDS For testing with Acceptor s head unit only set DIP switch 8 ON after the test mode is started Acceptor s LED indication Red LED ON out of range 20 of reference value GreenLED ON within range 20 of reference value AJCM CHAPTER 7 Diagnostics VM 30 Mode Display LED More pulse count fast More pulse count fast 5 3 Acceptor bill detection sensor ON OFF test The test result is shown on the acceptor s LEDs red amp green and the VM 30 mode display LED to LEDS 1 Test 1 The test of bill detection sensors ae Head Exit Sensor LED4 At LED4 2 Test 2 The test of bill detection by acceptor s validation sensors ae oe AJCM CHAPTER 7 Diagnostics 3 Test 3 The test of bill detection by acceptor s validation sensors 1 4 Test 4 The test of bill detection by acceptor s validation sensors 5 Test 5 The test of bill detection by Acceptor s validation sensors pores Detecting Bill Detecting No Bill Sensor DCOG Sensor SSP Sensor AJCM CHAPTER 7 Diagnostics 54 Acceptor Interface Output Test This is the test of output signal line from the acceptor to external I F port and VM 30 mode display LED This is also the output test of red and green LEDs of acceptor 1 EBA 30 31 CPU board Repeat blinking by 200ms in sequence from DIR gt SICLK
49. e following message will appear Press OK button to close the message See Fig 48 Fig 48 DOWNLOAD PROGRAM Ver 1 20 H CHAPTER 7 Writing Serial Number 4 Writing Serial Number for ID 0E3 only WHEN TO WRITE SERIAL NUMBER When you replace the current CPU board with a new EBA 32 33 CPU board and then install new ccTalk interface software No need to write Serial Number when replacing with EBA 30 31 CPU board or installing other interface software Note Write your serial number to EEPROM before downloading installing software otherwise communication with host machine cannot be established In case of exchanging the lower sensor board you do not need to write Serial Number After calibration you do not need to write Serial Number as the serial number is saved in Acceptor s memory TOOLS NEEDED PC with serial port VM 30 I F Test Bench Programs E10S 100exe and Dosvga bgi MS DOS Windows98 2000 ME XP Note save these two files in the same directory otherwise E10S 100 exe cannot be started AdjMenu exe Windows98 2000 XP DIP Switch 1 Setting ro To serial port To AC power CHAPTER 7 Writing Serial Number 41 Steps for writing your serial number to EEPROM NV memory There are 3 ways to start the EBA download program A When using the E10S 100 exe on MS DOS 1 Start MS DOS See your PC and M
50. e following message will appear See Fig 35 Then supply the power to the mag tool and insert the mag board to the EBA 30 32 34 unit See Fig 36 Then press Next button to start the Mag adjustment Fig 35 3 Adjustment Program La Eile Opition r Adjustment Items Eeprom Erasing S Without paper adjustment 2 Black paper adjustment B Mag adjustment 3 White paper adjustment 7 Motor speed check 4 Black level check Cancel rMag adjustment Peak Value AD Gain nsert the mag board lick Next Align the marked area of mag head test board just above the roller of acceptor s head lower tray Close the acceptor s head Search the peak value by moving the board back and forth CHAPTER 7 Calibration 12 Then the following message will appear See Fig 37 Slowly move the mag board back and forth to find the position where the A D valu enters the rage within 5P in relation to the Peak Value Then press the Next button to start the Mag adjustment Fig 37 EBA 3x Adjustment Program 6 Mag adjustment MAG A D Peak Adjustment Find the position where the A D value enters the range within 5P in relation to the Peak Value Click Next To clear the mag peak value click Clear 13 When completed the Mag adjustment the following message will appear See Fig 38 Then remove the mag board from the EBA 30
51. ect the cable with the other unit To end calibration press Esc to exit the program Fig 25 COMPLETE A ttt ttt te eee Repeat calibration gt Press ENTER Exit gt Press ESC C When using AdjMenu exe on Window98 2000 XP 1 Start Windows98 2000 XP 2 Double click AdjMenu exe to start the calibration program Then the following window will appear See Fig 26 Click the EBA 30 32 button to start EBA 3X Adjustment Program Fig 26 JCM Adjustment Menu EBA 11 12 SEB 400 404 WBA Series Serial Number Writer CHAPTER 7 Calibration 3 Then the following window will appear See Fig 27 Click the Start button to start adjustment Fig 27 EBA 3x Adjustment Program EBA 3x Adjustment Program Start Calibration gt Click Start Exit Click Exit Serial No 00000001 Disk No 0 4 After completed Eeprom Erasing The following message will appear in the status box See Fig 28 Click the Next button Fig 28 EBA 3x Adjustment Program Eeprom Erasing l Eeprom Erasing Erasing EEPROM Erasing Complete Click Next CHAPTER 7 Calibration 5 Then the following message will appear See Fig 29 Insert the black reference paper to EBA 3X unit and press Next button to start the Black paper adjustment Fig 29 Adjustment Program Eeprom Erasing Insert the black reference paper KS 057 6 When completed the black papaer adjus
52. een LED blinks When the communication error occurs green LED is OFF AJCM CHAPTER 7 Diagnostics 5 11 Stacker Stacking Test This is the test of stacker s stacking operation and the sensor performance The pusher mechanism is operated in certain intervals 5 12 Acceptor only or Acceptor Stacker Aging Test This is the test of Acceptor only or Acceptor Stacker operation When abnormal condition is detected the unit stops and red LED blinks 5 13 Master mode of forced download with baud rate 19200 38400bps This is the download mode from EBA 30 32 to other EBA 30 32 The DIP switch setting of the slave unit needs to be forced download slave mode When the downloading is complete green LED blinks After the downloading is complete LED on Acceptor which received the software should be on the stand by status 5 14 Initialization of Encryption Code This mode is to reset the encryption code used for ID 0E3 to the default value i e initialization When initialization is complete green LED blinks 5 15 Serial Number Writing This mode is to write serial number from PC program When the writing of Serial Number to EEPROM is complete green LED blinks 5 16 DIP Switches Test This is the test of ON OFF conditions of DIP Switch 1 and DIP Switch 2 The condition of each switch is shown on Mode Display LED1 to LED4 D Test 1 Dip Switch 1 pee ee Note Mode Display does not light as the execution of this tes
53. eloped Faceplate 0 Without faceplate Standard 1 With faceplate I F conversion board 0 Without I F conversion board Standard 1 With Type A I F conversion board For serial to parallel conversion To be developed Key Switch 0 Without Key Switch Standard 1 With Key Switch 2 With Key Switch for User A Interface protocol ID 03 ID 003 JCM serial interface D3 ID 0D3 MDB interface ID 0E3 ccTalk interface Note 1 F3 ID 0F3 HII interface Note 2 Others The last two digits of interface ID are assigned Example EBA 30 SD3 CZE 4000 03 EBA 30 model bill acceptor with standard SD3 stacker box Czech software no faceplate no I D conversion board no key switch ID 003 I F Note 1 ccTalk is a serial communication protocol provided by Money Controls Note 2 HII is a serial communication protocol provided by Mars Electronics International AJCM CHAPTER 1 Product Name amp Specifications 2 Precautions 1 Do not insert a torn 2 Do not expose the unit to 3 Do not install the unit in a folded or wet bill as this water dusty environment Dust may cause bill jam inside The unit contains several may affect the sensor the unit precision electronic devices performance which can be damaged if water or any liquid is sprayed or spilled into the unit CHAPTER 1 Product Name amp Product Specifications 3 Features EBA 3X SD3 provides the following features 3 1 Automatic cen
54. eptor after the initialization oh motor Transport motor failure LD2 red LED blinks 5 times Replace CPU board during calibration or before the initialization starts after power up EEPROM failure Check by Performance Test 7 5 2 Test of normal rotation amp reverse rotation of transport motor in acceptor LD2 Red LED blinks 6 times Transport motor failure LD2 Red LED blinks 9 times Check by Performance Test PB unit failure 7 5 7 PB Unit Test LD2 Red LED blinks 10 times No stacker box or the failure of stacker box detecting sensor Check whether the stacker Check by Performance Test box placed in the position 7 5 10 Stacker Sensor Test AJCM CHAPTER 6 Trouble Shooting LD2 Red LED blinks 11 times Connection failure between acceptor head unit and stacker unit Check by Performance Test 7 5 10 Stacker Sensor Test LD2 Red LED blinks 13 times Check by Performance Test Centering mechanism failure ig Centering Mechanism est LD2 Red LED blinks 14 times Check by Performance Test Failure of centering mechanism solenoid 7 5 9 Solenoid Test LD2 red LED blinks 15 times The key of stacker unit is unlocked on the failure of stacker box key switch Check by Performance Test ens oe the box Key 7 5 10 Stacker Sensor is locked locked Test
55. ey d 10 29UU09 ej y pue 5 EN 6 950 SOL lo 55 4eoq 10suas aui IM 7 nm sigs S eur Buy uM MHZ OW Fe s ud 8zg 2 4 uondo prousjos 10495 9105 z 35 110 gz59Ny 190111 sbueio 7579993 7105 uuoe 700111 T OL 829N 190111 JAEOSIIOSUSS En 840 8 190110 OSE H D iso 0e Lel Sd L10 d9 02A1 9820 0111 9620 0111 Sd L1d d9 02A1 JOSUaS WOH gd 881 ON EET TH CST sod 27484 vet 110 0 90 071 099 RR 1 __ 1 1102 01 90 021 099 205095 1001509 9UJOH gd v0 90 OCLE WHZ 7 37 868 PIWdIS VZL CN DER E1Wd1S 891 CONV aue OJON310WH 875 IOSUSS 9 a 9 2 SCONY 19011 __ TONA LONH e vot SLONY EVET EE SION onis iagram V 2N310WH LIWdis ast 879MV 190111 umor VST Sc9NV 8 usar Sc9NV 809
56. gt Calibration 2 4 5 Billis rejected or the bill acceptance rate is low Green LED blinks Bill is rejected E Check whether ROM is Install download the correct complied with the currency software to the flash ROM or of the bill replace with a correct EPROM Y 2 Refer to CHAPTER 7 2 Toe acceptance for Calibration procedure rate is low Y Check the Clean the tray connection of Replace the harness ibration harness from connected to sensor board gt Calibration 2 ee 2 the gt Calibration 2 Y Replace CPU board Replace sensor board gt Calibration 2 gt Calibration 2 AJCM CHAPTER 6 Trouble Shooting 4 6 Bill transport is not smooth or bill stops on the way Check whether the front and rear covers of acceptor head unit is closed Close the covers Y Check if the bill transport route is clear Check the transport rollers Y Y Check the transport belts Y Y Check the PB Unit Y Y Check the connection between acceptor head unit and stacker unit i Check by Performance Test 7 5 2 Transport motor speed check N y Clean each part repair or replace the defective parts 47 15 not accepted a Green LED lights and Red
57. ion Start Addr 000000 Seed Val 0000 Device Ver Validator Status 2 Commands Use letter keys to enter a command I Addressed Reset Reset a selected unit in the machine V Version Information Request Read the program version after downloading completed G Global Reset Reset all the units including EBA connected to the machine Ctr x Abort Exit the program File Download Download the specified file P Program Check Verify Check CRC by EBA itself Ctrl f File Download Selection DO NOT USE THIS COMMAND 5 Set Start Addr amp Seed Val Set the start address and initial value of CRC when checking CRC AJCM CHAPTER 7 Downloading software to Flash Memory 3 Downloading Press Shift F capital letter to start downloading the program 2 Downloading starts Both red and green LEDs of CPU board blink alternately 3 When the downloading is complete LEDs blink in unison 4 CRC appears on the monitor See Fig 44 Fig 44 Dev f0 Port1 File xxxx xxx VCF420 00C00000 00C7FFFF CRC3173 38400bps RUN DOWNLOAD PROGRM Ver 214 00 05 JUN 03 JCM J Addressed Reset V Version Information Request G Global Reset Ctrl X Abort F File Download P Program Check Verify S Set Start Addr amp Seed Val Ctrl f File Download Section Start Addr 000000 Seed Val 0000 Device Ver Validator Status Downloading File Eur503 com Address 0007FFC2 P
58. ion Mulfunction or Rejection 4 Trouble Shooting 01 2006 JAPAN CASHMACHINE CO LTD Copyright 1998 Japan Cash Machine Co Ltd All rights reserved CORAL CHAPTER 6 1 Outline 1 1 Introduction Watch the operation status of acceptor at power up Trouble Shooting This is important to find the cause of troubles and or the defective components of the unit Many troubles on acceptor are caused by trifling factors Be sure to check the fundamental factors such as whether harnesses are properly connected without breakage When the bill acceptance is not smooth clean the dirt on the magnetic sensor or blow out paper fibers and other debris on the sensor lenses Detecting errors in test mode The cause of troubles can be detected by performing bill acceptance test conduct calibration or performance test to repair or replace detective component s depending on the type of troubles Bill Acceptance Test Note v Trouble Shooting gt Cause A EBA VM 30 refer to CHAPTER 7 2 Calibration F Trouble Analysis refer to CHAPTER 7 5 Performance Test L Trouble Analysis Whenever acceptor head unit was disassembled for service be sure to perform calibration See Chapter 7 on page 7 3 CHAPTER 6 Trouble Shooting 2 Bill Acceptance Test 2 1 Connecting 30 with EBA Caution For bill acceptance
59. ios sods x EPPETA NYS 01 90 021 OJONSIOWH TOJONSIOWH 10 01 90 021 099 2 5 110s 2 uz aca 0217 SzOMWISOTYi NEO TSISNSIORH 105196 Ea EPFE TIT OIN BEOMV EVE TN aK FINALS EPPETN NHO 1 1415 021 EAR en iagram D OG lou co a 15 2 iring HOSN3S H3QOON3 HOLOW Q334 91 80 0211 BZOMV AUS vuHz Josueg eoueiu3 ETVE TT OIA LASNI 10 94 D Q3ISNI 82 EVE TT NYS 099 1 DEUS m NYO Sinpoy 1 Buiddais SSAdd ERETT aa S SNS1OS SEOMWISOHIT 3H 9 001 8
60. isplay LED 1 Condition of the Home Sensor LED1 The home sensor is interrupted Solenoid lever is in the home position The home sensor is not interrupted Solenoid lever is not in the home position 5 10 Stacker Sensor Test This is the test of sensor in SD3 stacker unit The communication with stacker board is displayed on green LED of acceptor unit VM 30 Mode Display LED ON condition of Mode Display LED OFF condition of Mode Display LED Stack in Sensor LED1 turns ON when detecting bill LED1 turns OFF when detecting no bill Stacker Box Detection LED2 turns ON when detecting no LED2 turns OFF when detecting no Sensor stacker box stacker box LEDS turns ON when detecting LEDS turns OFF when detecting key lock release of key lock Key Switch Pusher mechanism home LED4 turns ON when detecting LED4 turns OFF when detecting no sensor interruption of home sensor interruption Stacker motor encoder LEDS turns ON when detecting LEDS turns OFF when detecting no sensor interruption of the encoder sensor interruption of the encoder sensor Green LED on the CPU board a ON condition of green LED LD2 OFF condition of green LED LD2 Communication with stacker Green LED turns ON during Green LED turns OFF when stopping board communication with stacker board communication with stacker board Note When the communication with stacker board is normal gr
61. isplay LED1 to LED5 VM 30 Mode Display LED ex Euro bills 5 7 PB Unit Test This is the test of PB unit operation PB unit is cycled sequentially in certain intervals VM 30 Mode Display LED1 Condition of the Home Sensor LED1 The home sensor is interrupted PB unit is in the home position The home sensor is not interrupted PB unit is not in the home position 5 8 Centering Mechanism Test This is the test of acceptor s centering mechanism The centering mechanism is operated sequentially in certain intervals Do not stop this test when the centering mechanism is not in the home position otherwise the acceptor s head cannot be opened orange LED on the CPU board turns on when the centering guide is in the home position If the front cover of acceptor head became unable to be opened use a hexagon head screwdriver the side hole of acceptor to reposition the centering guides to the home position see Chapter 2 page 2 20 VM 30 Mode Display LED 1 and orange LED on Acceptor s CPU board Condition of the Home Sensor LED1 orange LED The home sensor is interrupted Centralization mechanism is in the home position The home sensor is not interrupted Centralization mechanism is not in the home position AJCM CHAPTER 7 Diagnostics 5 9 Solenoid Test This is the test of solenoid lever operation The solenoid lever moves in certain intervals VM 30 Mode D
62. luding bills accepted in two retries The following bill is excluded 1 Bill with stain wear wetness tear or remarkable wrinkles 2 Bill with folded corner or edge 3 Bill with incorrect cut dimensions or improper alignment in printing Approx 2 seconds for validation Approx 5 seconds for stacking with SD3 stacker For a head unit without SD3 stacker it takes approx 3 seconds from acceptance to ejection 1 TTL serial interface 2 MDB interface 3 ccTalk HII interface 4 Parallel interface Should be connected to an optional I F conversion board 1 Capacity Approx 400 bills 2 Access Front Access 1 Bill 1 The validator operating status is indicated by three LEDs green red and orange on CPU board Green LED This LED lights during idling and bill accepting operation When a bill is rejected the LED blinks to indicate the rejecting status see Chapter 6 6 11 12 Red LED This LED blinks when an error is detected The error status is indicated by the number of blinks see Chapter 6 6 11 Orange LED This LED lights when the guides of bill centering mechanism are at the home position While the LED is on the head unit can be opened External display output 7 pin connector When this connector is connected to the optional display unit the acceptor s operating status is displayed ON The unit is able to accept bills OFF The unit is unable to accept bills CHAPTER 1 5 10 Power Supply Voltage
63. ove bills from the stacker box and reposition the box The machine automatically starts initialization CHAPTER 2 Operations and Maintenance 8 Clearing Bill Jam When a bill is jammed in Acceptor 8 1 When a bill is jammed near the entrance of the stacker box unlock the box and pull it out to remove the jammed bill When bill is jammed near the acceptor s entrance pull the tabs on both sides of the acceptor forward to open the acceptor s head Remove the jammed bill If the acceptor s head cannot be opened use hexagon head screwdriver on the side hole of the acceptor s head to reposition the centering guides to the home position Side Hole CHAPTER 2 Operations and Maintenance 8 5 When a bill is jammed in the rear part of the acceptor s head unit open the acceptor s rear cover to remove the jammed bill CHAPTER 2 Operations and Maintenance 9 Cleaning Preventive Maintenance It is important to keep the bill bath rollers belts clean The sensor lenses are transparent and made of polymer material Handle them with care To clean the lenses use a lint free cloth and mild nonabrasive detergent such as liquid dish soap mixed with water lt gt Do not use alcohol or thinner for cleaning 1 Pull the tabs on both sides of the acceptor forwarded to open the acceptor s head 2 Open the acceptor head front and rear covers to clean bill path rollers
64. ownload mode 1 Confirm the power of VM 30 and or host machine is OFF when connecting the cable to EBA Failure to do so may cause electric shock and or permanent damage to the equipment Set DIP Switch 1 1 and 5 8 ON and 2 4 OFF Set both DIP switches of VM 30 ON The baud rate is set to 38400bps For other baud rate settings see page 7 19 Supply power to the unit Fig 41 n CHAPTER 7 Downloading software to Flash Memory 3 3 Starting the download program There are 3 ways to start the EBA download program A When using the DWN exe on MS DOS 1 Turn on the PC 2 Insert the FD floppy disk saved the download program DWN exe to PC s FDD floppy disk drive 3 Start MS DOS see your PC and MS DOS manuals to find out how to start MS DOS 4 After MS DOS menu appears input A when your FD is in A drive and press Enter 5 Input DIR and press Enter The list of file names in FD appears 6 Find the file name of software and enter the parameters as shown in the diagram below When using the DWN exe Windows98 Me 2000 XP 1 Turn on the PC and start Windows98 Me 2000 XP 2 Insert the FD floppy disk containing the download program to PC s FDD floppy disk drive 3 Start MS DOS prompt or Command prompt from START menu of Windows 4 When MS DOS Command prompt menu appears input A when your FD is in A drive and press Enter 5 Input DIR and press Enter The list of file n
65. rial number on the label of acceptor head unit Enter serial number and the Enter key Serial number Make sure to input the serial number of acceptor s head unit not the number of SD3 stacker unit Communication with host machine cannot be established with wrong serial number input Fig 52 Function gt 1 Write serial number 2 Read serial number 3 Exit Enter the funcion number and the Enter key 1 Warning Input the last 6 digits serial number on the label of acceptor head unit Enter serial number and the Enter key Serial number 123456 AJCM CHAPTER 7 Writing Serial Number When your serial number is written successfully Writing OK appears See Fig 53 Fig 53 Function gt 1 Write serial number 2 Read serial number 3 Exit Enter the funcion number and the Enter key Warning Input the last 6 digits serial number on the label of acceptor head unit Enter serial number and the Enter key Serial number 123456 Writing result 123456 gt Writing OK 8 Confirm the high speed blinks on the LEDs of CPU board The serial number writing is complete Turn off the power of VM 30 To write serial number to other EBA s repeat the steps 3 to 9 above To exit from the program input 3 Exit on each menu When the serial number is written in the acceptor make sure to input the same number to
66. rror Classification Malfunction or Rejection When EBA is unable to accept a bill LEDs on CPU board blink The error status can be determined by the blinking pattern and the number of blinks 31 Bill is not accepted Red LED blinks indicating malfunction in the EBA operations Check the number of blinks on the red LED and see Error Code List Malfunction on page 6 11 Bill is rejected after being accepted Green LED blinks indicating the problem on the acceptor s sensor portion Check the number of green LED blinks and see Error Code List Rejection on page 6 12 4 Trouble Shooting The troubles are mainly categorized into the following 7 conditions 1 The power of EBA cannot be turned on 2 Test mode cannot be started 3 LED on the illuminated bezel does not light 4 Communication from acceptor to host controller cannot be established 5 Bill is rejected or acceptance rate is low 6 Bill transport is not smooth 7 Bill is not accepted 41 The power is not turned on Check cable connection between EBA and power Properly connect the cables supply host controller Y Replace CPU board gt Calibration 2 CHAPTER 6 Trouble Shooting 42 Test Mode cannot be started a EBA 30 32 flash ROM Check whether the software Install download the in the flash ROM is properly correct software to the flash installed 1 ROM
67. s AJCM CHAPTER 1 Product Name amp Specifications 7 Cabling Acceptor s connector Pin header S7B ZR JST Mating connector ZH Fats Acceptor s connector Box type plug Contact XG4C 1634 OMRON SZH 002T P0 5 Mating connector Contact MIL type socket XG4M 1630 T OMRON Recommended wire AWG26 28 UL1061 Recommended wire 27mm pitch flat cable AWG28 UL2651 Contact XG5M 1635 N OMRON Recommended wire AWG26 28 UL1007 AJCM CHAPTER 1 8 Outside Dimensions 8 1 EBA 3x SD3 without faceplate eI Product Name amp Product Specifications J Ej souezjus Z 86 Bill entrance 1410 CHAPTER 1 Product Name amp Specifications EBA 3x SD3 with faceplate souezque 119 9 2 755 F i
68. t means Dip Switch 1 1 works fine AJCM CHAPTER 7 Diagnostics 2 Test 2 Dip Switch 1 Switch ON Switch OFF DIP switch 1 5 At DIP switch 1 6 LED2 LED2 7 DIP switchi 0 LEDS LED DIP switch 1 8 LED4 At LED O 3 Test 3 Dip Switch 2 DIP switch 2 4 x DIP switch2 2 LED2 At LED2 O DIP switch 2 3 LEDS LED3 DIP switch 2 4 LED4 At LED4 4 Test 4 Dip Switch 2 oem AJCM
69. tering Automatic centering mechanism allows the unit to read bills ranging from 62mm to 85mm without using bill guides side blocks Bill acceptance rate and security against counterfeits have been greatly improved 3 2 Automatic Re validation The EBA 3x series features automatic re validation The unit attempts to accept bill three times in total if the bill is rejected in the first insertion 3 3 Dip switch settings to accept reject bills Accept reject of each denomination is DIP switch selectable 3 4 Easy bill retrieval The stacker box can be detached from the stacker unit to withdraw deposited bills The stacker box is equipped with a coin lock for higher security AJCM CHAPTER 1 Product Name amp Specifications 4 Component Names Dip switch 2 Acceptor Unit Dip switch 1 Coin Lock Stacker Unit Stacker Box I F Connector External Display Connector CHAPTER 1 5 General Specifications 5 1 5 2 Size of Banknotes No of Denominations Directions Acceptance Rate Processing Speed Interface Stacker Box Escrow Indication Product Name amp Product Specifications Width 62 to 85 mm Length 120 to 160 mm Up to 32 denominations Refer to Data Setting Specifications of each software 4 ways Longitudinal insertion The directions may vary depending on the software specifications Refer to Data Setting Specifications of each software 95 or more Inc
70. test do not use bills in the following conditions To AC power a Torn wrinkled wet or worn bills b Bills with folded corners or edges c Bills with wrong cutting dimensions and printing displacement d Bills with oil spots or iron particles 22 DIP switch setting of bill acceptance test 1 Be sure the power of VM 30 is off Set DIP switches of VM 30 and EBA as shown below DIP switch of VM 30 AA DIP switch 1 of EBA Aven EBA acceptor only EBA with SD3 stacker unit i e without SD3 stacker unit 2 Turn the VM 30 power on Power LED on VM 30 and green LED of EBA light This is stand by status of test mode CHAPTER 6 Trouble Shooting 24 Starting bill acceptance test Turn the switch 1 off The unit is able to accept bills after initialization Check the acceptance rate The denominations of bill accepted by EBA is shown by the combinations of VM 30 mode display LEDs 10 003 10 003 Lise sed Ll IN PARALLEL il POWER MODE DISPLAY 4 DIR SIGLK SETLD MDB CCT Hil TXD TXD TALK PCIF COT All VM 30 BUSY g CONVERTER Mode Display LEDs of VM 30 m Xe B 5 m c Axe Xe 3 NEO AJCM 6 Trouble Shooting 3 E
71. tment the following message will appear See Fig 30 Remove the black reference paper from the EBA 30 32 34 unit and then press Next button EBA 3x Adjustment Program 2 Black paper adjustment Remove the black reference 5 057 Click Next CHAPTER 7 Calibration 7 Then the following message will appear See Fig 35 Insert the white reference paper to the EBA 30 32 34 unit and then press the Next button to start the White paper adjustment 8 When completed the White paper adjustment the following window will appear See Fig 34 Remove the white reference paper form the EBA 30 32 34 unit and then click Next button Fig 32 3 White paper adjustment Remove the white reference paper KS 056 Click Next CHAPTER 7 Calibration 9 Then the following message will appear See Fig 33 Insert the black reference paper to the EBA 30 32 34 unit and then press the Next button to start the Black level check EBA 3x Adjustment Program 10 When complete the Black level check the following message will appear See Fig 34 Remove the black reference paper from the EBA 30 32 34 unit and close the acceptor head cover properly Then click Next button to start Without paper adustment EBA 3x Adjustment Program 4 Black level check Remove the black reference paper KS 057 lick Next CHAPTER 7 Calibration 11 When completed the Without paper adjustment th
72. ue by moving the board back and forth 4 The following screen appears a shows the current value and b shows the peak value detected after the mag head test board has been inserted Slowly move the mag head test board back and forth to find the peak value Fig 20 MAG Name A D Gain COt mg 50 No 0 Peak value 53P lt To clear the mag peak value press If the peak value is detected press ENTER 9 5 Continue to move slowly the mag head test board back and forth several millimeters to find the position where the Cot mg value enters the range within 5P in relation to the peak value the Cot mg value should be more than 30P Press ENTER to continue AJCM CHAPTER 7 Calibration 6 When the following screen appears the Magnetic Sensor calibration starts Fig 21 Calibrating the mag sensor 7 When the calibration is complete remove the mag head test board Press Enter Fig 22 Remove the mag board Press ENTER 24 Checking the motor speed this process is automatically started Fig 23 Checking the motor speed Writing header information Reading EEPROM result AJCM CHAPTER 7 Calibration 2 5 End of CalibrationWhen the following screen appears all calibration procedures are completed If you wish to continue to calibrate the other unit press Enter and conn
73. unit operation test CH cs CL CN ae t ape cs CL CN oS 7 ae ELJ 9 Bee cs cs ow CL CD ke ae lt AJCM CHAPTER 7 Diagnostics DIP SWITCH No 12345 ga gang ITEM DESCRIPTION Forced download master mode 38400bps 6 7 A H Forced download master mode 19200bps Ad A A A A A H Encryption code initialization Initializing the encryption code used in ID 0E3 to the default value A A A A A A Serial number writing Dind number to the acceptor s Forced download slave mode 9600bps Forced download slave mode 19200bps Forced download slave mode 38400bps DIP switch test 1 Dip Switch 1 switches 2 4 ON OFF check i DIP switch test 43 Dip Switch 2 switches 1 4 ON OFF check OFF maaa OFF A DIP switch test 2 Dip Switch 1 switches 5 8 ON OFF check A DIP switch test 4 Dip Switch 2 switches 5 8 ON OFF check 5 2 Test of normal rotation amp reverse rotation of transport motor in Acceptor The test result is shown on a
74. ut 12V or 24V GND GND 12V 24V Power supply input 12V or 24V GND NC not use this pin for ID 0D3 NC Do not use this pin for ID 0D3 NC not use this pin for ID 0D3 NC Do not use this pin for ID 0D3 Output signal line from acceptor to controller Input signal line from controller to acceptor MDB common signal line NC Do not use this pin for ID 0D3 NC Do not use this pin for ID 0D3 NC Do not use this pin for ID 0D3 NC Do not use this pin for ID 0D3 NC Do not use this pin for ID 0D3 cms oi me m o 12 Switching the power supply input 12V 24V When you want to switch the power supply input you must change the jumper switch The jumper switch is located on the CPU board and the settings are as shown below AJCM CHAPTER 2 44 External display connector on the sensor board CN2 Operations and Maintenance 1 f Pin No Signal name Description of signal 1 12V 12 V output 100 mA max 2 GND GND 3 1 1 Turn ON when the unit is able to accept 4 EXDSP2 banknotes 2 2 Turn OFF when the unit is unable to 6 EXDSP4 accept banknotes 7 EXDSP5 How to change Memory from Flash to EPROM of EBA 3x xx by switches

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