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Bill-to-Bill

1. 68 6 61 6 2 SS S m H cme H al ER gee O 0 16 min l j L H z Mounting hole SH S ei Mounting pin al r Pan Head r GUE qd m i i Pe DE I 1 la ke oth OU k CJE E Ng ED cre Pan Head D 1 Mounting pin 1 di 1 l CH Front view The recommended installation Bottom must be supported by mounting pin qty 2 Side mounting by metal fasteners M5 Qty 3 each side with your own version of bracket from left or right side PAGE 1 8 Part 1 Operation Manual Rev 2 Si Wi Va SUZO CY HAPP Bill to Bill Currency Management System Operation and Service Manual Bulk Loader Validating Head Single Width Option Installation View Bill to Bill Side Bracket Bill to Bill Base plate on the bottom Flat base plate on the bottom This is not all recommended Bill to Bill Side Bracket Bill to Side Bill Bracket Base plate on the Gi Side Mounting and flat base plate on the bottom This is not all recommended Bill to Bill Side Bracket d Side Mounting on Both Side and Mounting Pin on Bill to Side Bill Bracket Base plate on the bottom Gi Side Mounting and flat base plate o
2. gt L Variant 1 Cam 5106018 15 875 3 4 only 6 35 1 4 max 022 2 max _ l Variant 2 Su Cam Mounting kit Lock s Part 5106033 OPT MK BBD1 Washer that includes 5310022 Lock Washer 8203012 Lock Washer M10 a Cam 5106033 8203012 Nut 5310021 gie Washer 5310022 5310021 should be ordered WG separately kg S 19 5 Fig 37 Rev 2 Part 1 Operation Manual PAGE 1 35 S ZO Sii H APP Bill to Bill Currency Management System Operation and Service Manual U we Bulk Loader Validating Head Single Width Option __ Lock and its parts Cam 5106018 15 875 5 8 only 6 35 1 4 max 22 2 max mii Io PAGE 1 36 Part 1 Operation Manual Rev 2 Bill to Bill Currency Management System Operation and Service Manual Bulk Loader Validating Head Single Width Option SUZO Lock Installation in Drop Cassette In order to install the security locks in the drop cassette open the drop cassette cover remove the plastic lock and plug and follow the diagrams as below Belonging to the lock Hex Nut i Variant 1 Washer S Cam 5110032 Washer 5110034 01 Only for installation of the lock A 5 8 Washer 5110034 Only for installation of the lock A 5 8
3. Nut Cassette E Washer Lock 12 7max A Washers 1 2 pcs Washers 5110035 5110034 and or 5110034 01 Coad i Bi 4 H i p amp A 116 146 f N or B S Zeg A Adjust size B with Washers within 0 6875 0 01 or 1 125 0 01 Rev 2 Part 1 Operation Manual PAGE 1 37 S ZO Se H APP Bill to Bill Currency Management System Operation and Service Manual U we Bulk Loader Validating Head Single Width Option Variant 2 Mounting kits for Niat each lock Belongs to Lock OPT MK FLC1 that includes Can Cam 5106034 5106034 Nut 5310021 Washer 5310022 Nut should be ordered 5310021 separately Cassette may be used with one or two SR asner locks 5310022 Lock Key turn left Key turn right 2 19 5 Fig 40 PAGE 1 38 Part 1 Operation Manual Rev 2 Si Bill to Bill Currency Management System Operation and Service Manual SUZO CG HAPP Bulk Loader Validating Head Single Width Option POWER AND INTERFACE CONNECTION The Bill to Bill power interface module has the following external connections 1 doac onanan CT Fig 41 X2 Molex p n 43650 1000 module portion oe n ow Interface description The Bill to
4. 3 pos Path Switch N Drop Cassette Fig 1 Housing The Bill to Bill housing carries all of the modules and cables necessary for interconnections The housing is the only module in the Bill to Bill that is permanently installed inside a cabinet There are security switches in the housing 1 drop cassette removal 2 drop cassette lock open if the locking mechanism for the drop cassette is present For switch connection please refer to the INSTALLATION SECURITY FEATURES Depending on the supporting bracket for the drop cassette the following implementations of the housing are available Maintenance of the Housing There is no procedure designated for this module Rev 2 Part 1 Operation Manual PAGE 1 11 Bill to Bill Currency Management System Operation and Service Manual SUZO Si HAPP Bulk Loader Validating Head Single Width Option Chassis The chassis carries 3 recycling cassettes one dispensing cassette and one path switch It also has drive arrangements for transporting bills recycling cassettes and positioning the path switch as well as connection cables and a local controller l L Removing the Chassis from the Housing Unlock the tubular lock at the front of the dispensing module if present Push the release bar under the validating head Pull out the chassis 1 PUSH THE BAR TO RELEASE THE CHASSIS HANDLE 2 PULL OUT THE CHASSIS U
5. minor features are omitted for clarity SCANNING SECTION DOOR FLAP FRONT CHANNEL SCANNING SENSORS DOOR FLAP 5 CENTRAL CHANNEL SENSORS FRONT CHANNEL SENSORS COIN WATER AND DEBRIS DRAIN GRID a HEAD REMOVAL FLAP SEPARATING ROLLERS N AND SEE Fig 24 Bulk Loader Head detailed view minor features are omitted for clarity PAGE 1 24 Part 1 Operation Manual Rev 2 S i PP Bill to Bill Currency Management System Operation and Service Manual UZO we HA Bulk Loader Validating Head Single Width Option wo DEVICE OPERATION GENERAL PRINCIPLE The Bulk Loader Head is intended to provide performance gains compared to standard bill validating heads when processing multi bill transactions Separation of bills from stack is based on friction difference as shown in Figure 25 ROLLER A FEEDING FRICTION ZONE 1 FRICTION ZONE 3 FRICTION ZONE 2 ROLLER B SEPARATING SPRING LOAD Fig 25 The separation principle According to Figure 25 the stack of notes is fed into the separation group of rollers A and B The A rollers are always rotating in one direction with the torque staying relatively the same The friction in zone 1 roller A and a note is selected to be greater than friction in zone 2 between notes This is guaranteed by roller A material choice The friction in zone 3 is also grater than friction in zone 2 but normally less than friction in zone 1 Under ideal cond
6. No by pulling it down by pulling it up where is the jam Yes y remove the chassis open it open the head L and check is there a doors and remove are any notes in the jam Yes the channels remove each cassette and check for notes protruding out No Yes D b d wind the note back Dee open the drop box into cassette and close the and remove the manually a jam chassis reinstall the chassis the head reinstal the box and the box AA power the device y up end E Fig 45 Jam removal procedure Rev 2 Part 1 Operation Manual PAGE 1 43 Se Bill to Bill Currency Management System Operation and Service Manual SUZO ka HAPP Bulk Loader Validating Head Single Width Option Application settings The Bill to Bill has several internal settings that can be programmed The settings can be programmed via interface by the host controller only The following options can be programmed and or reprogrammed Designation of bill denomination for each of the recycling cassettes This setting will be saved in the internal memory of the recycling cassette Once programmed the recycling cassette can be placed in any position in the Bill to Bill and will operate with the designated denomination only The recycling cassette can be programmed for a multi escrow application This means that all validated bills will be directed from the validating head into the recycling cassette This option is useful when more than one bill
7. Please follow the instructions for the memory card Follow steps 1 through 6 After the successful completion of step 6 remove the card from the slot Follow steps 1 2 3 and 5 Turn power ON The Bill to Bill will initialize and the status light will turn GREEN If there is no communication with the controller the light would stay RED Download Procedure via Interface Connector In order to properly complete an interface download a network download memory card must be present in the slot at all times before and during the download 1 The software download can be accomplished via the host controller please refer to CCNET protocol description 2 For a direct download via the interface connector please follow the instructions below Step 1 Turn power OFF Step 2 Disconnect the interface connector from the Bill to Bill Step 3 Connect the personal computer to the Bill to Bill Step 4 Perform update Step 5 Disconnect the computer Step 6 Connect the interface connector to the Bill to Bill Step 7 Turn power ON Software Update Diagnostics Normally the download process will be accompanied by a blinking red green status light lasting for less than 3 minutes worst case If the download has competed successfully the device will self reset In case of errors they are indicated by green flashes on red background boot level flashes The following table lists possible errors that may take place during a download Write
8. Bill interface operates with RS232 levels and under CCNET protocol A detailed description of the CCNET protocol can be found in the Crane Payment Solutions NET Interface Manual Power and Interface cables specification The lengths of power and interface cables should not exceed 10 meters Power and interface cables do not connect to outdoor communication links and to outdoor DC current lines As interface cable to use the shielded cable The shield is connected to pin 6 of connector X2 The shield of another cable end is connected either to the case of Host or to the grounding bus or terminal of the automat near to Host Controller As power cable to use fourth core cable connected to pins 1 2 3 and 4 of connector X2 Each wire section should be not less AWG22 From the direction of the power supply the wires are connected in pairs Rev 2 Part 1 Operation Manual PAGE 1 39 Se j APP Bill to Bill Currency Management System Operation and Service Manual SUZO Ki Bulk Loader Validating Head Single Width Option LAN OPERATING CONTROL Switch settings Device configuration is implemented with array of DIP switches divided into SW1 and SW2 banks DIP switch banks location is shown in Fig 42 MEMORY CARD SLOT SW 2 BANK SW 1 BANK Fig 42 DIP switch array and Memory Card slot Every DIP switch bank is a piano type switch component on the main control board with switches accessible through the compartment windows Ev
9. Service Manual suzo we HAPP Bulk Loader Validating Head Single Width Option GENERAL DESCRIPTION The Bill to Bill Currency Management System is an automatic money handling device that provides the following features 1 Validating bills any country sizes as specified Validated bills are distributed between three recycling cassettes and one lockable removable drop cassette A maximum of three denominations may be directed to the recycling cassettes while the rest of the bill denominations will be directed to the drop cassette Bills may be presented to the device as single notes or as stacks of up to 25 bills at once 2 Dispensing bills Bills housed in the recycling cassettes can be bundled and dispensed as change to a customer up to twenty bills at a time 3 Unloading bills Bills from the recycling cassettes can be moved into the drop cassette The Bill to Bill can be programmed to operate in different modes For example bill denominations may be designated for each recycling cassette choice of escrow settings may be specified etc Those settings cn be changed from a host controller via interface For more information about updating the software of the Bill to Bill please see the OPERATING CONTROL section in this Manual Rev 2 Part 1 Operation Manual PAGE 1 3 ese so S O S 1 APP Bill to Bill Currency Management System Operation and Service Manual UZ Bulk Loader Validating Head Single Width Opti
10. error Check the card and it s contact pads clean if necessary Repeat procedure A firmware component Please install a component missing either a slave boot or is missing main firmware or both A required card is Please insert the required card and reset repower the missing device Ex no valid main firmware is detected and there is no card to update it from or the card does not contain a record with main firmware Update policy violation Please install the required card If the firmware was upgraded with ONE UPDATE card please make sure this card is present at reset If the firmware was downloaded remotely with NDEG rights please make sure the NDEG card with your client code is present at reset Generic error A boot originated error which is not user fixable PAGE 1 46 Part 1 Operation Manual Rev 2 SU ZO Sii H APP Bill to Bill Currency Management System Operation and Service Manual A Bulk Loader Validating Head Single Width Option y MAINTENANCE amp SERVICE Front Channel Optical Sensors Cleaning Open the Front Channel Door Clean the Channel Surface in Sensors Areas Clean this Sensors Surfaces after every 20 000 Bills Accepted The laser transmitter is the sensor that requires the best possible cleaning DOUBLE BILL SENSOR FRONT CHANNEL SENSORS Figure 47 Optical Sensors in Front Channel NOTE despite the sensors are located on the bottom
11. in Step 1 please see Fig 33 Screw M3x16 Pan Head Zinc Lock Washer M3 Internal Tooth Zinc 8201955 3 pcs 8203002 Cover Ass y 0100204 Spacer 10x0 5 FT SP100 SPIROL 8208998 Steel Flat Washer SPAENAUR No 656 057 Parts for transportation only 8203999 to be removed when lock installed Fig 31 PAGE 1 32 Part 1 Operation Manual Rev 2 Bill to Bill Currency Management System Operation and Service Manual SUZO HAPP Bulk Loader Validating Head Single Width Option Variant 1 Variant 2 Mounting kit OPT MKFL FLH2 12 7max A E 22 Hex Nut Belongs to the lock i 1 Washer g Ss N IO Belongs to the lock N Gil Cam d N a 5110049 01 A from Ba to 1 14 Nut Belongs to the lock Washer Cee 5110035 Washer 0100186 Belongs to the lock Lock Belongs to the lock Key t Belongs to the lock Plug 5206036 that includes Cam Cam 5110099 5110099 Nut 5310021 Plug 5206036 should be ordered Nut separately 5310021 Fig 32 Screw M3x16 Pan Head Zinc Lock Washer M3 Internal Tooth Zinc 8201955 3 pcs 8203002 3 pcs e Rev 2 Part 1 Operation Manual PAGE 1 33 ee Sh Bill to Bill Currency Management System Operation and Service Manual SUZO KO HAPP Bulk Loade
12. is inserted during one transaction Should the User cancel the transaction all of the same bills will be returned through the dispensing cassette Should the transaction complete successfully all bills from the multi escrow recycling cassette will be reloaded into the drop cassette and or the other recycling cassettes This operation will be completed automatically during the period of time before the next User starts a transaction When the next User inserts a bill the reload process will be temporarily paused and the Bill to Bill will promptly serve the new User The reload process will recommence between Users Unloading options Bills from the recycling cassettes can be reloaded into the drop cassette This mode can be initiated from the host controller only Unloading can be done until the recycling cassette is empty or until the designated number of bills is left in the cassette unload level Setting up unloading options may be different for each of the recycling cassettes Upper load limit of bills in recycling cassettes The Bill to Bill will try to replenish all of its recycling cassettes with validated bills All validated bills will be directed to a recycling cassette with its corresponding denomination Extra bills will be directed to the drop cassette The upper load limit for each recycling cassette can be designated and programmed Software updates The Bill to Bill Software consists of Validating Head control software
13. lte The capacity of the drop cassette is 1000 bills Street grade bills require more space and as a result may lessen the overall capacity The drop cassette is supplied with a foldable handle but where space inside the machine is limited a premium drop cassette may be ordered without a handle The drop cassette can store bills from 62 to 82 mm wide and from 140 to 172 mm long For bills from 125 to 150 mm in length a modified drop cassette may be ordered However when accepted bill are 125 to 172 mm long the drop cassette for 140 172 mm range must be chosen The drop cassette may be ordered with mounting parts for installation of a Touch Memory Dallas Chip option The Dallas Chip is located in the cassette housing The proper type of power interface module must be ordered in order to communicate with the Dallas Chip Drop cassette selection is dependent on which housing is present in the unit The Drop Cassette is not included with the Bill to Bill and must be ordered separately PAGE 1 20 Part 1 Operation Manual Rev 2 Se Bill to Bill Currency Management System Operation and Service Manual suzo Ka HAPP Bulk Loader Validating Head Single Width Option Drop Cassette with foldable handle For other drop cassettes please contact the Suzo Happ Customer Service department Removing the Drop Cassette Fig 19 1 Open the lock in the housing if equipped 2 Push the release button 3 Grasp handle a
14. min acceleration amplitudes EE 30 m s le e EE T 10 12 msec numberof ele EE 2000 Control method Bill to Bill operation was continuously controlled by means of the bill loading and unloading No malfunction or stoppages were registered in the Bill to Bill operation Free Fall IEC 60068 2 32 Ed 1975 Test Conditions Rev 2 Part 1 Operation Manual PAGE 1 5 Si Bill to Bill Currency Management System Operation and Service Manual SUZO k HAPP Bulk Loader Validating Head Single Width Option fe we Bill to Bill Currency Management System tested as a whole unit Drop Me UE 50 mm SUITACE A MM thick steel plate on wood bed at 20 C and 58 RH The Bill to Bill survived the test free from any serious complications and preserved its full functionality Environment Operating environment siirsin deekin en AAA ESN ARa Indoor or environmentally protected stationary applications Operating Temperature for Bill to Bill unn 0 C to 50 C Storage Temperature E ciaveve sass ane nr ERNEST 30 C to 60 C Humidity ie Tee EE MEET 30 90 RH Optional security features Drop cassette aii as croscdascdepaitdustcta ped dead iaa aea aai a rabeediaaadaheg one or two tubular locks ele ue BETEN one tubular lock for drop cassette Housimg d SECUrIty switches to signal alarm when drop cassette unlocked or removed chassis unlocked and removed Chassis one tubular lock for locking chassis recycling casset
15. on the chassis and pull out the cassette Slide the latch Pull out the Dispensing Cassette PAGE 1 16 Part 1 Operation Manual Rev 2 Si Bill to Bill Currency Management System Operation and Service Manual SUZO we HAPP Bulk Loader Validating Head Single Width Option K p Fig 12 Maintenance of the Dispensing Cassette Preventative Maintenance of the dispensing cassette is recommended approximately two times per year Maintenance should include visual inspection of belts Also there must not be any cracks on the surface of any of the 8 timing belts and no visible damage of any of the components Rev 2 Part 1 Operation Manual PAGE 1 17 SU ZO Sii H APP Bill to Bill Currency Management System Operation and Service Manual S Bulk Loader Validating Head Single Width Option Path Switch The path switch organizes connections between modules via various bill paths Possible bill path directions are a from validating head to recycling cassette 1 Validating Head from validating head to recycling cassette 2 from validating head to recycling cassette 3 from validating head to drop cassette Recycling Recycling Cassette 1 Cassette 2 from recycling cassette 1 to dispensing cassette from recycling cassette 2 to dispensing cassette J from recycling cassette 3 to dispensing cassette Dispensing Recycling Cassette Cassette
16. optimal performance there must not be any dust or dirt on the surface of the input optical sensors There are two sensors at each side of the entrance slot for a total of four sensors Input optical sensors may be cleaned with a soft cloth and isopropyl alcohol once the front cover is open Dispensing Cassette There is only one dispensing cassette in the Bill to Bill unit In contrast to the three recycling cassettes the dispensing cassette has a permanent position in the chassis The dispensing cassette can form a bundle of up to 20 bills Bills from all three recycling cassettes can be combined into one bundle Should more than 20 bills need to be dispensed then subsequent bundles will be delivered to the dispensing cassette once the previous bundle is removed Rev 2 Part 1 Operation Manual PAGE 1 15 SU ZO O H APP Bill to Bill Currency Management System Operation and Service Manual Ie Bulk Loader Validating Head Single Width Option Slide the latch to open i Service keypad SS Dispensing slot Plastic handle Fig 10 A standard So tubular lock can be installed in the dispensing cassette which will allow the chassis to be secured to the recycling cassette module and the dispensing cassette inside the housing There is a placement for a lock under the dispensing slot i k ik Removing the Dispensing Cassetie Remove the chassis from the housing first please see section above Slide the latch
17. other switches from SW1 bank are not used and their setting has no effect NOTE If switch setting disables a bill it cannot be enabled over CCNET If a bill is enabled by switch setting then CCNET has full control of that bill enabled status TBD to be defined Acceptance one way face up only Four way acceptance High security mode enabled High security mode disabled CCNET 19200 bps data rate CCNET 9600 bps data rate TBD TBD SW2 DIP switch bank functions NOTE CCNET security control is disabled if a switch disables High security mode setting security bits from CCNET will have no effect in this case High security mode must be enabled to allow security level control from CCNET TBD to be defined Rev 2 Part 1 Operation Manual PAGE 1 41 i SUZO ye HAPP Bill to Bill Currency Management System Operation and Service Manual Bulk Loader Validating Head Single Width Option ERRORS AND TROUBLESHOOTING Any error a device encounters is reported both over the communication protocol and visually with colored blinks on the indicator lights Under normal operation when a device is ready to accept notes the indicator lights are in green runway mode Any error will drive the lights either into red or into a series of red or green blinks either on dark or red background The application level blink codes are generated in red on black background They are summarized in the f
18. 3 from recycling cassette 1 to drop cassette from recycling cassette 2 to drop cassette ooo from recycling cassette 3 to drop cassette M Drop Cassette __ Path Switch from recycling cassette 1 to recycling cassette 2 from recycling cassette 1 to recycling cassette 3 from recycling cassette 2 to recycling cassette 1 5 from recycling cassette 2 to recycling cassette 3 from recycling cassette 3 to recycling cassette 1 Fig 13 from recycling cassette 3 to recycling cassette 2 Removing the Path Switch Remove the chassis from the housing first please see section above Open the chassis please see Fig 6 Pull the tab and rotate the bearing 90 degrees as shown in Fig 15 Repeat the action with the second bearing at the opposite side of the chassis Once both bearings have been released carefully pull out the path switch from the chassis PAGE 1 18 Part 1 Operation Manual Rev 2 Bill to Bill Currency Management System Operation and Service Manual SUZO Ki HAPP Bulk Loader Validating Head Single Width Option 1 Pull the tab 2 Rotate the bearing 90 3 Remove the Path Switch Fig 14 Maintenance of the Path Switch The maintenance of the path switch is recommended approximately two times per year Preventative Maintenance includes visual inspection of belts There must be no cracks on the surface of the 8 timing belts and no visible damage of th
19. Class B CE Compliance 0 ccccccccccee cece cece eee eeeeceeeeseeeeecereeeeseesseteeaeaes Information Technology Equipment Electromagnetic Compatibility EMC Conformity to the Following Standards CISPR 22 2003 A1 2004 EN 55022 2003 Class A Class A Limits for RF disturbance characteristics of Information Technology Equipment CISPR 24 1997 EN 55024 1998 A1 2001 amp A2 2003 Immunity Characteristics Limits and Methods of Measurements Vibrations Drop and Shock resistance Vibrations sinusoidal IEC 60068 2 6 Fc 1995 vibration acceleration AMplitUde ceeeeecceceeeeeeeeeeee eee e eee e eae ee eens eee eee eee eaeeeeeeeeeeetaeeeeeeas a 12 m sec Elle Le EE F 10 200 Hz SWEEP NC EE one octave per minute vibration acceleration amplitude a 19 8 m sec Elle le EE F 10 500 Hz SWEEP NC one octave per minute Endurance at random vibration wide band testing within F 10 200 Hz at 12 m s mean square acceleration amplitude and number of loading cycles n 10 e 7 Control method Bill to Bill operation was continuously controlled by means of the bill loading and unloading No malfunction or stoppages were registered in the Bill to Bill operation Mechanical Shocks Shock endurance at shock testing Shock IEC 60068 2 27 Ea 1987 Bump IEC 60068 2 29 Eb 1987 shock repetition Treouencn eee e cece ee eee ea eee cent eeetedeeseeaaeeeseeeeeee cena eaeeeeeeaeees F 80 shock
20. No separation group group with pushing roller start separation start separation wait until group group first note emerges from rollers wait for a note to y 4 transport the note to scanning area a Yes and start scanning any note emerged ED wait until the note stop separation leaves group rollers scan until the internote gap is wide TI Fig 26 Generalized stack processing The arrows illustrate 3 distinct routes the stack processing can take GREEN route the fast flow can only occur after the first note is taken BLUE route the partial take can only occur after the first note is taken take in case a following note failed to enter the rollers RED route the full take occurs on a first note in a stack and also in case the partial take has failed PAGE 1 26 Part 1 Operation Manual Rev 2 Si Bill to Bill Currency Management System Operation and Service Manual SUZO a HAPP Bulk Loader Validating Head Single Width Option Device operation THE NOTE FLOW In case of fast flow there is more than one note traveling the bill path at the same time as illustrated in Figure 27 This is a substantial difference from the standard validating head ESCROW PLANE BULK LOADER HEAD CASSETTE 1 SWITCH CHASSIS Fig 27 The note flow The notes
21. SING THE HANDLE Fig 2 A Caution The chassis may be heavy to handle Support the module beneath the chassis with at least one hand PAGE 1 12 Part 1 Operation Manual Rev 2 a Bill to Bill Currency Management System Operation and Service Manual we HAPP Bulk Loader Validating Head Single Width Option SUZO Accessing the Bill Path Press either release button and pull open the machine The gas spring supports the chassis in the opened position The opened chassis also allows access to the path switch The chassis can be opened with or without the recycling and dispensing cassettes present Path Switch Push release button to open the Chassis Fig 5 Maintenance of the Chassis The maintenance of the chassis is recommended approximately two times per year The preventative maintenance includes visual inspection of timing belts visual inspection of gears visual inspection of optical sensors There must not be any cracks on the surface of the four timing belts no dust or dirt on the surface of the optical sensors 6 sensors at each guide for a total of 24 sensors and no visible damage of the gears Optical sensors should be cleaned with a soft cloth and isopropyl alcohol Rev 2 Part 1 Operation Manual PAGE 1 13 Si Bill to Bill Currency Management System Operation and Service Manual SUZO Ka HAPP Bu
22. Se Bill to Bill Currency Management System Operation and Service Manual SUZO Ka HAPP Bulk Loader Validating Head Single Width Option D EN na Currency Management System With Bulk Loader Validating Head Single width option Operation and Service Manual Part 1 Operation Manual Rev 2 Part 1 Operation Manual PAGE 1 1 S ZO Sii H APP Bill to Bill Currency Management System Operation and Service Manual U Ka Bulk Loader Validating Head Single Width Option Table of Contents General le Le TE 3 EE ee 4 Outing ue EE 7 Description Of modules 10 ele le ME 11 VR EEN 12 Recycling Cassette 14 Dispensing Cassette oo cee eeenee eee en ne reenter tenet ee tenet ee enna aeeeeeeaaeeeeeeaaeeeeeeaaeeeseeaeeeesniaeeeseesaeeeeseaas 15 Pater tenes ccadeseauecsantea cones ed ee Ee EE ee deu Zeeche ee e 18 Bill to Bill Power Interface Module nnsseeesennnnenseenernrtenssetttrtrntnssttrtttnntnnssttttnnnn asst ntntnnnn nnen nEn nnmnnn neen 19 Drop Cassette E 20 Power Interface Module cece eeeee eee ceaeae cece eeseceaaaeaeeeeeeeseceaaeeeeeeeeeeeeseccasaeeeeeesseeaneeeeess 23 Validating head eee ceeeeeeeeeeeeceeeeeneeeeeeeeneeeeeceeee eet aeeeeeceeeeeteneeeeeceeeeeeeseaaaaeeeseneaeeeseeeaeseeeaeeeseneaeeesenaees 24 Device operation General principle cccceccceceeeeeeeeeeeee cece cece seceaeaeceeeeesesecceaeeceeeeeees
23. Validating Head Validation software and Chassis software Chassis software includes central processor software cassette software and dispenser software Validating Head software updates The Bill to Bill Currency Management System is supplied with pre installed software according to a User s order A dummy card is normally placed in the slot indicating the software version Software updates are recommended whenever new currency is issued or whenever counterfeit bills appear on the market Software updates are offered in three options 1 New software can be ordered with a single download memory card The software from the new memory card is downloaded as soon as it is inserted into the slot and the validating head is powered on The memory card must be present at all times for the Bill to Bill to operate 2 New software can be ordered with a multi download memory card The software supplied through the multi download memory card allows the Bill to Bill to operate even after it is removed from the slot The memory card can be used for updating the next Bill to Bill unit depending on the number of licenses ordered Typically a multi download memory card is issued for a specified number of downloads and therefore the number of downloads required must be defined in the User s order 3 A special memory card can be ordered which allows the download of new software through the interface connector This memory card must be present in the v
24. alidating head at all times The download can be done via the host controller and local network Downloads can also be accomplished with any personal computer The Bill to Bill must be temporarily disconnected from the host controller for this purpose PAGE 1 44 Part 1 Operation Manual Rev 2 SU ZO Sii H APP Bill to Bill Currency Management System Operation and Service Manual we Bulk Loader Validating Head Single Width Option VALIDATING HEAD SOFTWARE UPDATE PROCEDURES Download Procedure for a Single download Memory Card Step 1 Turn Power OFF Step 2 Lift up the latch under the validating head and remove the validating head from the housing Step 3 Remove the card from the slot please see Fig 42 Step 4 Insert the new memory card please see Fig 42 contact pads facing up and away from user Step 5 Insert the validating head into the housing Step 6 Turn power ON and wait until the download process is completed During the download the status indicator will flash RED GREEN Once the download is completed the unit will initialize and the status light will turn green If there were no communication with the controller the light would stay RED Download Procedure for the Multi download Memory Card Please follow the instructions for the single download memory card Follow steps 1 through 6 After the successful completion of step 6 remove the card from the slot Follow steps 1 2 3 and 5 Turn power ON Th
25. e Bill to Bill will initialize and the status light will turn GREEN If there is no communication with the controller the light would stay RED The memory card can be used to download other Bill to Bill units until the number of preordered downloads is reached Download Procedure via Interface Connector In order to properly complete an interface download a network download memory card must be present in the slot at all times before and during the download 1 The software download can be accomplished via the host controller please refer to CCNET protocol description 2 For a direct download via the interface connector please follow the instructions below Step 1 Turn power OFF Step 2 Disconnect the interface connector from the Bill to Bill Step 3 Connect the personal computer to the Bill to Bill Step 4 Perform update Step 5 Disconnect the computer Step 6 Connect the interface connector to the Bill to Bill Step 7 Turn power ON Rev 2 Part 1 Operation Manual PAGE 1 45 S ZO SS f APP Bill to Bill Currency Management System Operation and Service Manual U we Bulk Loader Validating Head Single Width Option A Chassis software updates New software can be ordered with a memory card The software supplied through the memory card allows the Bill to Bill to operate after it is removed from the slot The memory card can be used for updating others Bill to Bill units Download Procedure for Memory Card
26. e components Bill to Bill Power Interface Module The Bill to Bill power interface module is placed in the housing at the left side of the validating head It carries connectors for all external connections to the Bill to Bill Power and interface Removing the Bill to Bill Power Interface Module Remove the screw under the Bill to Bill power interface at the front side Pull the latch of the Bill to Bill power interface module to remove it from the housing Rev 2 Part 1 Operation Manual PAGE 1 19 Yon Bill to Bill Currency Management System Operation and Service Manual SUZO 4 HAPP Bulk Loader Validating Head Single Width Option 2 Pull the latch 1 Remove screw Maintenance of the Bill to Bill Power Interface Module There is no maintenance procedure designated for this module Drop Cassette The Bill to Bill can utilize one drop cassette this is the same cassette used in other front load bill validator models The drop cassette stores validated bills and barcoded coupons and holds them in a stacked formation The drop cassette has a stacking mechanism and is typically equipped with a plastic lock Users are encouraged to replace the plastic lock with a regular metal one Users also have a choice between one lock or two locks for added security A locking mechanism allows for the installation of a user s security locks specifically one or two 3 4 tubular locks measuring 1 16 46 or
27. eceneaeeeeeesessncuseeeeeeeetees 25 Device operation STACK HANDUING cc cc cceececeecec cece cece tec eeaeeeeeeeeeeseceaaaeceeeeeeesecsnaaeseeeeeeeeseeennanaeess 26 Device operation THE NOTE FLOW tnnt nnat ttnt EAEE AS SE EEEEEA Enen EE EEEn Ennen 27 Numbering system 29 NEIE Le DT 30 Mechanical installation sssrinin aani eiaa Aa aa eia Ea Aaa aa AE aanak 30 Security features locks and security switches eee cece eee eteee eect enne eset eater eeeaaeeeeeeaaeeeeeetaeeeeeenaeeeeeaas 32 Power and interface connection ee eeeeeceeae cece cece ce ceaeaeeeeeeeeeesecaaaeceeeeeeeseccceaeeeeeesecencueeeeeeeeeeee 39 Interface description ics ege SENNENG Aa Eed EAR canaderaadeadsennaacucaeneassaanenscaade 39 Power and Interface cables spechfication trtne tttttttr tensar tt tt Ennn Anat rE EnEn En St tE EEE Enn nnn EEEE 39 Operating contol TEE 40 eE E DEET 40 Errors and Troubleshooting 7 er EEE SE E EA O NEEE SE AEA ARESE 42 Application settings siis aeiaai aaa aia aaa Eaa aa iaaa aa aaa a aa iaaa Aaaa aaan 44 Maintenance amp SERVICE sieisen iaai aa aaa aAa a aAa aeaa aaa aa Edge eege 47 Front Channel Optical Sensors Cleaning cc ccceceeeeeeeenee erence kedinin enn EE PAATENEN eE 47 Scanning Section Optical Sensors Cleanimg sence eee eeee ee erect ee eeeaeeeeeeaeeeeetaaeeeeeeneeeeeeneeeeeeaas 48 elle 49 eeler ue EEN 50 PAGE 1 2 Part 1 Operation Manual Rev 2 i Bill to Bill Currency Management System Operation and
28. er to local codes and regulations for grounding requirements Protective Earth Cable i Lock Washer M4 ScrewM4 gt w Rev 2 Part 1 Operation Manual PAGE 1 31 Se Bill to Bill Currency Management System Operation and Service Manual SUZO Ka HAPP Bulk Loader Validating Head Single Width Option Security features locks and security switches The Bill to Bill Currency Management System has several security features The drop cassette can be locked with one or two tubular locks The drop cassette can be also locked to the housing with a tubular lock There can be two security switches one detects the presence of the drop cassette in the housing and another detects that the housing lock is secured in locked position The chassis within the recycling and dispensing cassettes can be locked in the housing with a 3 4 tubular lock positioned 5 8 from the mounting surface to a latch The provision for the lock is located in the dispensing cassette Neither recycling cassettes nor dispensing cassettes can be removed from the chassis until the cassis is not removed from the housing Lock Installation in the Housing Step 1 Remove the screw and lock washer from the lock cover DO NOT DISCARD Please see FIG 31 Step 2 Remove and discard the washer and spacer Fig 31 Step 3 Install the lock and parts as shown in Fig 32 Step 4 Install the cover screw and lock washer that were removed
29. er values to be defined Apart from the blink codes there are many errors reported over the communication protocol For the Bill to Bill chassis errors please refer to the Bill to Bill Currency Management System Operation and Service Manual Appendix 1 for error definitions Due to the complex nature of the Bill to Bill system and with the Bulk Loader Head installed in particular bill jam removal sequences may be far from obvious The sample decision flowchart in shown in Fig 45 Please note that manually pulling the notes out of a jam location is risky and the note may be easily torn into pieces PAGE 1 42 Part 1 Operation Manual Rev 2 Geer H APP Bill to Bill Currency Management System Operation and Service Manual Bulk Loader Validating Head Single Width Option ian sora power the device down is a jam suspected between the Bill to Bill chassis and the Drop Box remove the drop box do not remove the chassis now where is the is a jam suspected between the head and the chassis is there a Note protruding tomova te head where is the do ee ihe Yes jam No is a jam suspected in the crassis NOW Drop Box itself is ajam Yes suspected e x in the No Kee the head gae remove the note remove the note F
30. ery bank if viewed through the window will look similar to what is shown in Figures 43 and 44 The default setting for all switches is OFF position ON 12 345678 Fig 43 SW1 bank simplified view opp Fig 44 SW2 bank simplified view The DIP switch banks SW1 and SW2 functions are summarized in the tables below Bill type 0 acceptance disabled Bill type 0 acceptance controlled by host Bill type 1 acceptance disabled Bill type 1 acceptance controlled by host Bill type 2 acceptance disabled Bill type 2 acceptance controlled by host Bill type 3 acceptance disabled Bill type 3 acceptance controlled by host Bill type 4 acceptance disabled Bill type 4 acceptance controlled by host Bill type 5 acceptance disabled Bill type 5 acceptance controlled by host Bill type 6 acceptance disabled Bill type 6 acceptance controlled by host Bill type 7 acceptance disabled Bill type 7 acceptance controlled by host SW1 DIP switch bank functions PAGE 1 40 Part 1 Operation Manual Rev 2 Si Bill to Bill Currency Management System Operation and Service Manual SUZO Si HAPP Bulk Loader Validating Head Single Width Option The DIP switch bank SW1 is always assigned for bill acceptance control If the bill table for a particular firmware release is shorter than 8 entries only the relevant switches can be used
31. h to notes STACKING start REJECT NG start are ackin moving note to removed P 9 dispenser next note next note rocessing goes in processing start in R g gc parallel with parallel with moving to stacking e dispenser wait for wait for note to be stacking to removed complete from dispenser post credit message onto the que Fig 28 Note processing state machine and 6 The device state names in Figure 28 e g IDLING are internal states and may or may not correspond to PAGE 1 28 the states reported over the communication protocol Many similarities can be observed between Figures 8 Part 1 Operation Manual Rev 2 Se Bill to Bill Currency Management System Operation and Service Manual SUZO we HAPP Bulk Loader Validating Head Single Width Option La NUMBERING SYSTEM Depending on currency interface and available features Users can choose the Bill to Bill that best matches their needs Complete part numbers for the Bill to Bill consist of two parts a hardware part number and a software part number The part number looks like this BBR 0101 US1701 01 Software part number Hardware part number Prefix The prefix defines the device class In this instance BB means Bill to Bill Currency Management System The hardware part number reflects the contents of the Bill to Bill ie the particular combination of modules The software pa
32. ill to Bill gt Suzo Happ PAGE 1 50 Part 1 Operation Manual Rev 2
33. itions the whole system is maintained in quasi equilibrium with roller B stalled allowing only one note to propagate through the separation group In real world many factors add and the separation may become unreliable To compensate for that two approaches are utilized roller B torque control sensors to detect multiple notes exiting the separation group Roller B torque is not only controlled at time of separation but also calibrated periodically e g at system startup to compensate for dirt accumulation roller wear and material degradation Calibration is achieved with roller A rotating with constant speed and torque while roller B torque is gradually increased When the torque becomes strong enough to disrupt even rotation of the roller B by roller A the torque value is saved The saved value is later used in conjunction with the double note sensor output If the sensor indicates a double take torque is increased and vice versa Rev 2 Part 1 Operation Manual PAGE 1 25 Si Bill to Bill Currency Management System Operation and Service Manual SUZO we HAPP Bulk Loader Validating Head Single Width Option Device operation STACK HANDLING The generalized stack processing is illustrated in Figure 26 There s no try limit shown in the flowchart but it is present in a real system and is normally set to 3 full attempts start is there a note feed the stack into Yes in separation
34. k Loader Validating Head Single Width Option we Open the cover Plastic handle Pull the latch Fig 8 Fig 9 Manually Unloading Cassettes Rotate the plastic knob in counter clockwise direction Bills are manually dispensed one bill at a time Should a jammed bill be located in the entrance slot this bill can be easily removed without adversely affecting the later operation of the cassette Please note manually unloading bills will reduce the number of bills in the cassette without changing the number of bills in flash memory It is strongly recommended to perform a complete unload operation after the cassette is replaced in the Bill to Bill please see the Unloading Options section This will allow the Bill to Bill to readjust the flash memory when the cassette is operational again Caution Do not attempt to pull out the white tapes present in the cassette This could damage the cassette Maintenance of the Recycling Cassette The maintenance is recommended approximately two times per vear and includes visual inspection of tapes visual inspection of input optical sensors A mechanism within the cassette keeps the tapes tight at all times which provides sufficient support for stored bills Should any tape begin to sag this can be easily corrected during service by simply rotating the plastic knob on the cassette in any direction This action will cause the mechanism inside the cassette to retighten For
35. lk Loader Validating Head Single Width Option Recycling Cassette The Bill to Bill carries up to three recycling cassettes which operate identically Built with flexibility in mind the user can program which bill denominations will be used in each of the recycling cassettes For Software update instructions please read the chapter entitled SETTING BILL DENOMINATION FOR RECYCLING CASSETTE below The maximum storage capacity of each cassette ranges from 80 to 110 bills The exact number of bills that can be stored is dependent upon the bill length the shorter the bill the higher the number of bills that can be placed inside the cassette A flash memory inside each recycling cassette stores information on the number and denomination of bills housed in the cassette The flash memory prevents operation errors from occurring i e when a cassette is installed in a random position in the Bill to Bill Removing the Cassette Remove the chassis from the Bill to Bill housing first see section entitled chassis Slide the latch on the chassis each cassette has its own latch and pull out the cassette Slide the latch Lo Pull out the Cassette Opening the Cassette Pull the metal latch and open the front cover of the cassette PAGE 1 14 Part 1 Operation Manual Rev 2 SU ZO Sii S APP Bill to Bill Currency Management System Operation and Service Manual S Bul
36. n the the bottom bottom This is not all recommended Rev 2 Part 1 Operation Manual PAGE 1 9 ete SU ZO SS E APP Bill to Bill Currency Management System Operation and Service Manual we Bulk Loader Validating Head Single Width Option DESCRIPTION OF MODULES The Bill to Bill was built on modularity principles just like other front load bill validator products The Bill to Bill consist of the following modules Validating Head accepts and validates legitimacy of bill Power Interface Module Only one variety may be used with the B2B Drop Cassette Secure Cashbox it is referred to as a cassette Memory Card is universal for all Suzo Happ products Housing 2 types Chassis 1 type Recycling Module Consists of a total of three recycling cassettes Dispensing Cassette 2 types Path Switch 1 type Bill to Bill Power Interface Module 1 type PAGE 1 10 Part 1 Operation Manual Rev 2 S ZO Si WI APP Bill to Bill Currency Management System Operation and Service Manual U Ka Bulk Loader Validating Head Single Width Option Memory Card Validating Head with Loader All modules except for the housing can be easy removed and replaced if Dispensing needed i e should a bill SE become jammed Housing MFL Power Interface Recycling Cassette Pa ERE
37. nd pull out the drop cassette _ 2 Push the button 3 Pull out the kez Drop Cassette 1 Open the Lock with the Key Rev 2 Part 1 Operation Manual PAGE 1 21 Ss Bill to Bill Currency Management System Operation and Service Manual we HAPP Bulk Loader Validating Head Single Width Option Si SUZO Collecting bills 1 Unlock 1 or 2 locks and open the cover Fig 20 2 Remove bills Fig 21 Maintenance of the Drop Cassette There is no maintenance procedure designated for the drop cassette PAGE 1 22 Part 1 Operation Manual Rev 2 SU ZO i H APP Bill to Bill Currency Management System Operation and Service Manual we Bulk Loader Validating Head Single Width Option Power Interface Module The Power Interface module for the Bill to Bill is adopted from other front load bill validator units Maintenance of the Power Interface Module There is no maintenance procedure designated for the Power Interface module Rev 2 Part 1 Operation Manual PAGE 1 23 SU ZO Se H APP Bill to Bill Currency Management System Operation and Service Manual Vi Bulk Loader Validating Head Single Width Option Validating head SCANNING SECTION DOOR FRONT CHANNEL DOOR STATUS INDICATOR LIGHTS Fig 23 The Bulk Loader Head
38. of the channel only loopback light guides matching the sensors on the channel lid should be cleaned too Rev 2 Part 1 Operation Manual PAGE 1 47 SU ZO Se H APP Bill to Bill Currency Management System Operation and Service Manual a Bulk Loader Validating Head Single Width Option Scanning Section Optical Sensors Cleaning Open the Scanning Section Door Clean the Channel Surface in Sensors Areas Clean this Sensors Surfaces after the Acceptance of every 60 000 Bills SCANNING OPTICAL SENSORS Y Figure 48 Optical Sensors in Scanning Sectio NOTE Both the channel bottom and the channel lid sensors should be cleaned PAGE 1 48 Part 1 Operation Manual Rev 2 i Bill to Bill Currency Management System Operation and Service Manual SUZO W HAPP Bulk Loader Validating Head Single Width Option Contact Information Technical Support Department Suzo Happ 587 Hanlan Drive Woodbridge ON L4L 4R8 Phone 1 800 239 7017 1 905 851 4702 1 905 303 8875 E mail Bill to Bill suzohapp com Website suzohapp com Bill to Bill Service Centers To locate your nearest service center please check our website suzohapp com Bill to Bill Rev 2 Part 1 Operation Manual PAGE 1 49 SU ZO i H APP Bill to Bill Currency Management System Operation and Service Manual we Bulk Loader Validating Head Single Width Option APPROVAL OF CHANGES Revision Description Approval Date 2 B
39. ollowing table Box is removed or Box sensor failure verify the Drop Box is fully inserted if the error persists the Power Interface module may need replacement Boot operation error verify the card is in secured in place take the card out and clean the contact pads with soft cloth reinstall the card Box is full or Box pusher plated drive is too tight but not stuck check the Drop Box if it is full and empty it if needed if error persists the Drop Box may need replacement Box pusher plate is stuck or sensor error verify the Drop Box is fully inserted if error persists the Drop Box and or Power Interface module may need replacement Optical sensor failures of any nature if error persists the Bulk Loader Head may need service Magnetic sensors cannot be tuned into resonance frequency wait 30 seconds if error persists or reappears frequently the Bulk Loader Head may need service Bills in channel or channel sensors failure verify there re no bills or bill fragments in the channel if error persists the Bulk Loader Head may need service Verification Software VS integrity problem the VS update was not performed update the VS firmware to a correct version the main firmware or was upgraded and it is no longer compatible by interface with VS update the VS firmware to a correct version if error persists the Bulk Loader Head may need service oth
40. on S GENERAL SPECIFICATIONS Acceptance EU stacks of up to 25 bills lengthwise in 4 directions Barcoded Ree Tee TEE two ways face up Validation LTE 96 or higher on first bill insertion Width ot bill ih DREES ENEE EE eege AE from 62 to 82 Maximum length of bill in mm 172 Minimum length of bill in mm 124 Bulk loader head does not support bill aligning Only same width country ies allowed Barcoded Coupon Specifications Encoding EC ET BEE ANSI AIM BC2 1995 Uniform Symbology Specification Interleaved 2 of 5 Narrow bar width Mts EE 0 5 to 0 6 Wide Narrow Dar ratio cisyeveseiditleds tigen ce sviedeiaeivarlerdnvawetettivaueddiaddadeedaseididtdeaedisdiaped athovdiadeieetawiiadiadas 3 1 Number of Characters case octsaicedeten ds ds deg A deg NENNEN Eed dE EE EEN ENEE 6 to 18 PSC Lelleg ee ENT CEET 0 6 min Bill storage Number of recycling cassettes nisoria niai na ta R inedendieds ENER sv ER EENS AEN AAA 3 Number of drop ET 1 Recycling cassette capacity sseessrranssrrnrsternnnnsnsnnnnetennaaanennenaennana 80 to 110 bills depending on bill length Drop cassette capacity new Dbills 0 ccecceeeeceeeeeeeeeeeeeeeeeeeeee ee ea ee eee essa eeeeaeeeeaeseeaeeeeeeeeeeetees 1000 bills Dispensing abiltty 0 c cece cece eee e eee eects eee ee eeeseeeeeseaeeteseeetneeeee bundles up to 20 bills at a time Multi escrow mode SINGIS CISPSNSING DEE up to 20 bills Several dispensing attem
41. pts rnrn up to 80 110 bills depending on bill length Processing time in seconds Total processing time in flow mode from stack into recycling cassette best case scenario 0 1 2 Total time to accept one bill to drop cassette 20 cece cece eect eee ee eee eee ee caaaeaeeeeeeeeeeeeetessennnees 3 5to 6 Fotali time to issue change of 1 Billi ere Ee d er HERE ah wade renee ENN SAAR See 3 Total time to issue change of 20 DillS 0 rr i annette teeter neeeeere esata eens ee ne nen ed 26 Dispensing speed 1 4 second per bill max Firmware updates options Elle Ein BEE Crane Payment Solutions Memory Stick Network sg eseu SEENEN NEESS one Download mode in CCNET protocol External Interfaces Elle Ein DEE Bi directional EIA 232C RS232 Protocol Age gege e eege N atlas deent dee IRENE peer eases Aen stages CCNET Power consumption Operating VONAGE EE 24 V DC Current Standby EE 0 7A Current Operating ue 2 7 A 5 A peak Dimensions W x HX Dt 22 geiegg Bernal Rik atiacieiteds Hotel dese Diese SE 163 x 612 x 434 mm PAGE 1 4 Part 1 Operation Manual Rev 2 Se Bill to Bill Currency Management System Operation and Service Manual SUZO we HAPP Bulk Loader Validating Head Single Width Option Li Approvals Safety Standards for Coin and Currency Changers and Actuators Component LL 756 FCC Compliance Radiated Emissions from Unintentional Radiators digital devices FCC Part 15 Subpart B 15 109a
42. r Validating Head Single Width Option Security Switch Connection Fig 34 In order to connect to security switches 110 Quick Connect Terminals will be needed as specified in Fig 34 110 Quick Connect Terminal Flag Housing e g Lock AMP Flag Style Receptacle Housing Switch Style E 110 Series AMP Part No 360040 1 Common terminal NO terminal NC terminal Drop Cassette 110 Quick Connect Terminal Straight Housing Switch e g AMP Straight Style Receptacle Housing Style C 110 Series AMP Part No 1 480417 0 Common terminal NO terminal NC terminal N A BN TN VK Variant 1 Hf VF ed tof fe J by PLak L S y by REY iz y Variant 2 Fig 34 Lock Installation in Chassis Step 1 Remove the chassis from the housing Step 2 Remove the dispensing cassette from the chassis Step 3 Unscrew two screws and remove the lock bracket from the dispensing cassette Fig 35 Step 4 Install the lock into the lock bracket Fig 36 Step 5 Install the lock bracket into the dispensing cassette Fig 37 Step 6 Install the dispensing cassette into the chassis Step 7 Install the chassis into the housing PAGE 1 34 Part 1 Operation Manual Rev 2 Se Bill to Bill Currency Management System Operation and Service Manual SUZO WS HAPP Bulk Loader Validating Head Single Width Option
43. rt number reflects the country currency communication protocol and Chassis software version Rev 2 Part 1 Operation Manual PAGE 1 29 SU Z O Se H APP Bill to Bill Currency Management System Operation and Service Manual GC Bulk Loader Validating Head Single Width Option INSTALLATION Mechanical installation Only the Housing of the Bill to Bill Currency Management System must be permanently secured in a cabinet All the other modules are connected to the housing The housing has three mounting holes at each of the sidewalls and two mounting holes at the bottom For exact locations of these holes please refer to the OUTLINE DRAWINGS in this manual It is recommended to use three holes at any of the sidewalls and two holes at the bottom Fig 29 and Fig 30 M5 fasteners metric or 10 24 imperial should be used Screws or bolts from inside PAGE 1 30 Part 1 Operation Manual Rev 2 SU ZO Se H APP Bill to Bill Currency Management System Operation and Service Manual ye We Bulk Loader Validating Head Single Width Option Nuts from inside hes e Fig 30 Grounding of BBHR3513 Protective earth ground terminal must be connected to the automat grounding bus or terminal Protective earth connection must be made by cable OPT MKSM GND or another cooper wire cable with wire gage 14 12 AWG Use the shortest practical wire length but no more than 1 5 meters Ref
44. shown in blue all share the same path While note 1 is separated from the stack note 2 is scanned and note 3 is stacked The whole flow stops when note 2 trailing edge reaches the escrow plane To prevent jams note 3 trailing edge must be at least in the switch at this point In case of a fast flow the note 1 leading edge will be entering the scanning area at the same time If the fast flow conditions are not met the gap between notes 1 and 2 increases bringing down the device performance In most cases this happens with poorly aligned stack or poor note condition While processing notes the Bulk Loader Head is running a state machine The state machine flowchart is shown Fig 28 Rev 2 Part 1 Operation Manual PAGE 1 27 Sunpp Bill to Bill Currency Management System Operation and Service Manual Bulk Loader Validating Head Single Width Option note taking yN WE device in IDLING or switches to idling bezel in out of separation roup is there a note in escrow GREEN runway wait until note or stack inserted Yes Yes reat while first note emerges from separation rollers up to3 mpts AA is separation device goes into is note ae EN recognized Ge LEDs switch to red ST No Yes D AA wait until switch to switc
45. tes and dispensing cassette inside housing Optinal features Drop cassette equipped with Cash Manager PAGE 1 6 Part 1 Operation Manual Rev 2 Sii Bill to Bill Currency Management System Operation and Service Manual SUZO Ka HAPP Bulk Loader Validating Head Single Width Option OUTLINE DRAWINGS E 12 18 ma i l Et N lt Lo 3 25 oA lil E S 1 T I Front panel a Mounting hole ES een Ju 2 12 rae F i g z 8 16 33 i N Le 1 teo D 2 54 IT _ Line D toy i fy Ji NE 61739 Side view Rev 2 Part 1 Operation Manual PAGE 1 7 Ss Bill to Bill Currency Management System Operation and Service Manual SUZO Wi HAPP Bulk Loader Validating Head Single Width Option

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