Universal Hopper Service Manual
Contents
1. See section 7 CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 15 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 12 Gear Box Cover Replacement 1 Remove the End Plate Section 7 2 Remove the Elevator Track amp Final Drive Gear Section 8 3 Unscrew the 2 gearbox cover screws amp remove the cover Figure 16 Gear box cover screws F WY Figure 16 Gear Box Cover position Access to the gears is now possible See Section 13 CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 16 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 13 Gear Box Assembly 1 Remove the End Plate Section 7 2 Remove the Elevator Track amp Final Drive Gear Section 8 3 Remove the gearbox cover Section 12 4 Remove the gears in the order as shown in Figure 17 Plastic step down gear Figure 17 Gear Box Assembly Access to the motor fixing screws is now possible 5 To re assemble follow the above steps in reverse CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 17 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 14 Motor Replacement 1 Remove the Coin Box Section 2 2 Unsolder the red amp black wires from the motor NOTE The black wire connect2. 5 Remove the 5 screws indicated A which hold the Coin Box to the Centre Plate Coin 5 off Exit lt M Self ta pping Screws Figure 2 Coin box screw positions CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 4 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 Refer to Figure 3 6 Gently lift the Coin Box away from the rest of the hopper NOTE The Logic Board amp Stirrer are located in the Coin Box 7 As the Coin Box is being removed carefully slide the Logic Board out The stirrer may stay with the Coin Box or fall onto the centre plate Figure 3 Coin box removal ACCESS IS NOW AVAILABLE TO THE LOW LEVEL SENSE PLATES THE MAIN PCB THE EXIT WINDOW THE MOTOR TERMINALS amp PART OF THE WIRING LOOM CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 5 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 3 Low Level Sense Plate Removal 1 First remove the Coin Box see section 2 Refer to Figure 4 WASHER y NUT Figure 4 Low level stud assembly 2 Remove the 2 remaining nuts amp washers from the sense plate studs 3 Remove the studs Refer to Figure 5 4 Slide the sense plates away from the Coin Box amp remove THIS SHOWS THE POSITION OF THE TWO LOW LEVEL SENSE PLA
3. a aE AE NAAA seed EAEE 12 Te Track Plate Assembly A a aed eaten 13 10 Track Plate REDCOON GME ossosa aaa a eaa a aaa a 14 11 Final Drive Gear Replacement occain a A A a T 15 12 Gear Box Cover Replacement ui osa 16 13 Gear BOX ASSEMDI Y odiada 17 14 MOTO IREDIAGCINIOIN a a A a a A are a aa a 18 15 Loom R placement rinda las 19 16 COIN BOXASSEMDI Yanira aa a a aE E a E a a 20 Figures Figure 1 Low level sensor crimp pOSItIONS ooccoocncocnccccocononoconncncnnnnoncnoncnnnnnnnnnnnnnnnnnnnnrnnnnnnnnrnnnnrnnnrnnnnnnnnninnnnnnans 4 Figure 2 COM DOXSCIEW POSIIONS sd chia E fa seek a oi 4 Figure S CON OX FIO e el a o dd 5 Figure 4 Low level stud assembly srenieicsinisasaieivend silencers aea aa eaa disse Eini 6 Figure 5 Low level sense plates position cccccccsccceeccesceceeceuceceeeceueceueeseeecuecseeseeseuessueeseessusessueesaeesseessueeseeens 6 Figure 6 High Top level Studs ccccccssecccceseecceeeeeceececseueeeceuecccceecesseueeessuceeseeeesseeeessseeessaueeessseeessaeseesaaeees 7 Figure 7 High Top level sense POSITIONS ccccsceccceseeccceseecceececceeeeceeeecsueceesaueeessueeessuseeessuseeessgeeesseeeeesaaeees 8 Foure 6 4ExiL WINGOW DOSHIOM esca o e rer e E rnd Scludusae EO ELOA 9 Figure Oe LOGIC Board POSI rasta ai ita 10 Figure 10 End Plate screw positions casco 11 ElQuiS 11 Elevator tack POSON dr AA AER 12 Figure 12 Track Plate CISManlING ad 13 Figure 13 Track Plate ISS OM
4. MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 200 MKIV niversal mopper ervice Money Controls This document is the private unpublished property of Money Controls Ltd and may not be reproduced in part or in total by any means electronic or otherwise without the written permission of Money Controls Ltd Money Controls Ltd does not accept liability for any errors or omissions contained within this document Money Controls Ltd shall not incur any penalties arising out of the adherence to interpretation of or reliance on this standard Money Controls Ltd will provide full support for this product when used as described within this document Use in applications not covered or outside the scope of this document may not be supported Money Controls Ltd reserves the right to amend improve or change the product referred to within this document or the document itself at any time 2 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 Contents As Diary OF CHANGES ui A tee ian dd eee ete a add 3 Za COI BOXIRGMOValsciccissieeitan il a il ias 4 3 Low Level Sense Plate Removal E aE AAAA A 6 4 High Top Level Sense Plate Replacement id nnne 7 5 EXIT Window REDIACCING NM sis cid cides e a ceases ces aa aaa ia abs 9 6 LOGIC Board Replacement isa ccavscccscie inaa A aAa Pieces Aa E Oa a E 10 Ts End Plate Removal A A ia a aAa ia aeaea aaia aaa iaaa dA ana 11 6 Track Plate Removals
5. TES LOOKING AT THE INSIDE OF THE COIN BOX Figure 5 Low level sense plates position 5 To re assemble follow the above steps in reverse CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 6 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 4 High Top Level Sense Plate Replacement The High amp Top level sense plates can be accessed without removing the Coin Box Refer to Figure 6 SHOWN IS THE POSITION OF THE STUD FOR THE TOP LEVEL SENSE PLATE Coin Exit SHOWN IS THE POSITION OF THE TWO STUDS FOR THE HIGH LEVEL SENSE PLATE NOTE ONLY STUD 1 HAS A CRIMP CONNECTION Figure 6 High amp Top level studs Irrespective of which plate is fitted 1 Remove the locking nut where fitted 2 Remove the sense plate crimp amp wire 3 Remove the remaining nuts amp washers 4 Remove the stud s The sense plate can now be removed CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 7 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 Refer to Figure 7 5 Place the relevant sense plate in position Top Level SHOWN IS THE SHAPE amp POSITION OF THE TOP amp HIGH LEVEL SENSE PLATES LOOKING AT THE INSIDE OF THE COIN BOX ON IT s OWN Figure 7 High amp Top level sense positions 6 To re assemble follow steps 1 to 4 a
6. Vina a A AAA 13 Figure 14 Track Plate DOSTIOMING surgio 14 Figure 15 Final Drive Gear position ooocccoconnncccoconoconcnconnnnonnnconononcnnonnnnnnrnrnnnrnrnnnrnnnnnnrnnnnnnrnnrnnorannnnenananinnns 15 Figure 16 Gear BOX COVEN POS MON iii A A A eadeadenaene 16 Figure 17 Gear BOX ASS ly is siete E ii 17 Foure 13 MOTOr SCreW POSITION Ss sistas inet oia iii 18 Foure 19 SITO DOSIS 20 Figure 20 COMBO ASSembIY DD iia ii iii RA Aa od 20 Foure 21 COMBOASS MM a et ee Si 21 Figure 22 COIN BOX Assembly ind o des 21 CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 2 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 1 Diary of Changes E A A aaa A g September 2002 gt First issue in new format CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 3 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 2 Coin Box Removal 1 Place the hopper in front of you as shown looking at the outside of the Coin Box Refer to Figure 1 2 Remove the 2 locking nuts which hold the Low Level Sense Plate wires to the studs 3 Remove the crimp amp wire from the studs Washer v Crimp Nut ILY amp wire A m Locking nut Figure 1 Low level sensor crimp positions 4 If other sense plates are used i e High Top then refer to section 4 otherwise continue Refer to Figure 2
7. bove in reverse CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 8 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 5 Exit Window Replacement 1 First remove the Coin Box see section 2 This will then enable access to the Exit Window 2 Unscrew amp remove the 2 fixing screws Figure 8 3 Remove the Exit Window from the Centre Plate 4 Unclip amp remove the 10 way ribbon cable header 3 x LED s O 4 0 Light Guide PEB 2 x Fixing screws 10 Way Lockin 7T Header Zi Figure 8 Exit window position 5 To re assemble follow the above steps in reverse CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 9 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 6 Logic Board Replacement 1 First remove the Coin Box section 2 This will then enable access to the Logic Board Figure 9 Logic Board position 10 way ribbon IDC socket CONN 1 2 Move the two ejector arms at right angles to amp away from the connector if fitted This should release the socket from the header Clasping the connector between thumb amp forefinger pull away from pin header 14 way crimp socket CONN 2 3 Gently un clip the friction lock from the connector housing Clasping the connector between thumb amp forefinger pull away from pi
8. m Money Controls Page 12 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 9 Track Plate Assembly The following 3 sketches show how to take the Track Plate apart Figure 12 Track Plate dismantling The following 3 sketches show how to assemble the Track Plate Figure 13 Track Plate assembly CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 13 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 10 Track Plate Replacement 1 The yellow shaded area in Figure 14 is the track plate guide path lt Place this side of elevator track to centre plate Figure 14 Track Plate positioning 2 Once the track plate is in position turn the track through 720 to ensure it is seated in the guide path correctly CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 14 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 11 Final Drive Gear Replacement 1 Once the Elevator Track is in place the Final Drive Gear can be fitted by placing the gear over its mounting spindle while lining the teeth up with the secondary drive gear adjust the Elevator Track so that the gear falls into place Figure 15 Final drive gear Plastic Figure 15 Final Drive Gear position 2 The end plate can now be re fitted
9. n header The Logic Board is now released 4 Tore assemble follow the above steps in reverse CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 10 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 7 End Plate Removal 1 Place the hopper in front of you as shown looking at the outside of the End Plate Refer to Figure 10 2 Remove the 9 screws indicated B which hold the End Plate to the Centre Plate 3 Locate the position of the Connector Blanking Plate 4 Holding the Connector Blanking Plate gently lift the End Plate away from the rest of the hopper 9 off gt Coin Self Exit tapping screws Blanking Blanking late pos 2 late pos 1 ADJACENT OPPOSITE Figure 10 End Plate screw positions 5 To re assemble follow the above steps in reverse CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 11 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 8 Track Plate Removal 1 First remove the End Plate section 7 Refer to Figure 11 2 The Elevator Track amp Final Drive Gear can now be removed by lifting up amp away from the Centre Plate Final drive gear Plastic Elevator track Figure 11 Elevator track position CONFIDENTIAL Not to be disclosed without prior written permission fro
10. oin Box as shown below Figure 20 Route the ribbon cable as shown in Figure 20 Fit the Logic Board into slots shown in Figure 20 an A O N Feed the level sense wires through the slot shown in Figure 20 Slot Ribbon cable clamps Figure 20 Coin Box Assembly 1 CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 20 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 6 Lift the Centre Plate to meet the Coin Box Figure 21 amp Figure 22 Figure 21 Coin Box Assembly 2 Figure 22 Coin Box Assembly 3 7 Align the centre plate amp coin box amp push together 8 Turn the hopper over amp refit the screws 9 Refit the level sense wires CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 21 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 This manual is intended only to assist the reader in the use of this product and therefore Money Controls shall not be liable for any loss or damage whatsoever arising form the use of any information or particulars in or any incorrect use of the product Money Controls reserve the right to change product specifications on any item without prior notice CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 22 of 22
11. s to the terminal marked with a RED dot 3 Remove the End Plate Section 7 4 Remove the Track Plate amp Final Drive Gear Section 8 5 Remove the gearbox cover Section 12 6 Dismantle the gearbox Section 13 7 Unscrew the 2 motor fixing screws Figure 18 Motor fixing lt screws Figure 18 Motor screw positions 8 To re assemble follow the above steps in reverse CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 18 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 15 Loom Replacement 1 Remove the Coin Box Section 2 2 Unsolder the red amp black wires from the motor NOTE The black wire connects to the terminal marked with a RED dot 3 Remove the End Plate Section 7 4 Remove the Track Plate amp Final Drive Gear Section 8 5 Remove CONN 2 from the Logic Board Section 6 The loom can now be removed by pulling it through the Centre Plate from the track side 6 To replace the loom follow the above steps in reverse CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 19 of 22 MKIV Universal Hopper Service Manual TSP053 doc Issue 1 0 Sept 2002 16 Coin Box Assembly 1 Firstly locate the Stirrer in the Coin Box as shown in Figure 19 Figure 19 Stirrer position Line up the Centre Plate amp C
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