RG3200iS - Subaru Industrial Power
Contents
1. Gray Y Yellow Pur Purple Grn W Green White R Red W BIk White Black Org Orange W White Grn Y Green Yellow 57 RG4300i RG3200iS RG4300iS 50Hz 230V Electric starter model GENERATOR CONTROL PANEL Diode rectifier I w Blu SS Coil 3 l Brn Main coil Blu Blu R R W W Blk Starting motor Coil b 04 H Org m r lt Coil 2 Brn Gr DC circuit breaker DOC output terminal Diode rectifier Grn Y Ww I ps x i x C I m Blu MONITOR C U x Bik Br Blu Blu Ik R ry Grn Y INV amp E G C U amp AN R 6 X kx Earth n Oo ground terminal 230V switch Fuse10A HELAY ENGINE Wiring color cord Blk Black LBlu Light blue Green Gry Gray Y Yellow Pur Purple BIK W Black White Bm X Brown Grn W Green White R Red W BIk White Black Blue Brn W Brown White Org Orange W White Grn Y Green Yellow 58 RG2800i RG3200i RG2800iS 50Hz 240V Recoil starter model x GENERATOR DOorcutbreaker CONTROL PANEL DC output Y Jermaine Coil 1 l e Y Org 2 Brn W Coil 2 E Brn o gt Brn ES Brn gt Grn Y W gt Blu Coil 3 Ea REN EL 0 Micro swi2. gt JJ Gry Grn Y Br Grn Y ground terminal receptacle Engine 120V switch Fuse10A Starting motor HELAY ENGINE Wiring color cord Blk Black LBlu Light blue Green Gry Gray Y Yellow Pur Purple BIK W Black White Brn Brown Grn W Green White R Red W BIk White Black Blu Blue Brn W Brown White Org Orange W White Grn Y Green Yellow 62 Robin America Inc 940 Lively Blvd Wood Dale IL 60191 Phone 630 350 8200 Fax 630 350 8212 e mail sales robinamerica com www robinamerica com Copyright 2004 Robin America Inc PRINTED IN THE USA
3. Five turns in counter clockwise 5 Inserting the rope this should be done by two people 1 Thread the rope end through the rope guide and the rope hole of the reel and pull 20cm out from the reel About 20 P gt 2 Tight the of the 3 Fix the rope end to the reel 4 Hold the rope at the distance 50cm from the rope guide Hold securely 5 Gently release the reel and have it wind the rope on the reel until the knot reaches the rope guide Assembly is completed X These are the disassembly and assembly procedures please be sure to review the following item checklist to insure that the parts securely installed 52 3 Checking items after assembly 1 Try to pull the starter handle for 2 to 3 times a When the starter handle is difficult to pull please make sure the parts etc are installed in the right direction b When the ratchet does not operate please re check if there are any missing parts such as the spring 2 Pull the starter handle and try to pull the starter rope out to the limit a When the starter rope does not return smoothly or the starter handle is hangs down loosely please add grease or mobile oil in the rotating and friction parts If it still does not work rewind 1 2 times In that case confirm that the spring is not under pressure by following the previous procedure b Please re assemble from the beginning if there was the sound when the
4. NOTE As to detailed information for servicing procedures on engine portion please refer to Robin engine service manual for models EX13 17 21 27 5 2 SPECIAL TOOLS Use correct tools to prevent unnecessary effort and giving damages to the parts 33B9990101 FLYWHELL HOLDER 33B9990201 DRIVESHAFT HOLDER Ordinary tool Available in PULLER the market 22 5 3 DISASSEMBLY PROCEDURES 5 3 1 SIDE COVER L and R Take off the four bolts and remove the side cover L and R from the frame M6 x 20mm Cover Bolt 4 pcs Tools Screw driver 5 3 2 STARTER HANDLE Make a knot on the recoil starter rope inside the side cover in order to prevent the rope from being fully rewound into the starter Rewind the knot at the rope end inside the starter handle to remove the handle 5 3 3 FUEL PIPES FUEL STRAINER and BATTERY CABLES 1 Turn the engine switch to STOP position to close the fuel cock 2 Disconnect the two fuel pipes from the fuel strainer 3 Remove the fuel strainer For electric start models 4 Remove the battery cover and disconnect battery cables 5 Remove the battery from frame 5 3 4 GROUNDING WIRE Remove the grounding wire at the right bottom side of control panel M6 Nut 1pce 5 3 5 CHOKE WIRE the screw that fixes the choke wire to carburetor choke lever Turn the engine switch to CHOKE position to disconnect the choke wire from the
5. 2 Remove the mount rubbers from the frame as necessary M8 Flange nut 4pcs Tools 12mm Box wrench 5 3 19 CRANKSHAFT COVER OPEN FRAME TYPE and COOLING FAN SOUNDPROOF TYPE OPEN FRAME TYPE Loosen the two 8 bolts and remove the crankshaft cover M8 x 12 Flange bolt 2pcs Tools 12mm Box wrench SOUNDPROOF After removing the M8 bolt remove the cooling fan from the crankshaft using an ordinary puller M8 x 25 Bolt 1pce Tools 13mm Box wrench Puller Ordinary tool available on the market 33 5 3 20 REAR COVER Loosen the four 6 bolts that fasten the rear cover to the blower housing M6 x 25mm Bolt 4pcs Tools 10mm Box wrench 5 3 21 THROUGH BOLT and ROTOR 1 Remove the through bolt M10 x 55mm Bolt 1pce Tools Socket wrench NOTE Since the thread of the through bolt is in reverse direction turn it clockwise to loosen 34 2 Using a special tool Rotor Puller remove the rear cover together with rotor and stator Special tools Rotor Puller 33 9990501 NOTE 1 Usually you do not need to separate the rotor from the stator However should it be necessary use a hand pressing machine to press out the rotor shaft from the bearing NOTE 2 Rotor and stator are bound by a strong magnetic force Use extreme care not to have your fingers pinched by them when handling rotor and stator ALTERNATOR COMPONENTS 6 5 8 5 M6 and Washe
6. 5 4 6 BOTTOM EXTENSION PLATE Bottom extension plate Assemble the Bottom Extension Plate to the engine M8 x 33mm Flange bolt for crankcase side 2 pcs M8 x 12mm Flange bolt for blower housing side 2 pcs Tightening torque 18 0 22 0 N m 180 220 kgf cm 13 3 16 2 ft Ibs 39 5 4 7 RECOIL STARTER Assemble the Recoil Starter to blower housing M6 x 18mm Bolt 3pcs Recoil starter Tightening torque 6 5 8 5 N m 65 85 kgf 4 8 6 3 ft lbs NOTE Refer to section 5 5 for further instruction for disassembly reassembly procedures of recoil starter 5 4 8 REAR COVER Assemble the Rear Cover to the blower housing M6 x 25mm Bolt 4pcs Tightening torque 6 5 8 5 N m 65 85 kgf 4 8 6 3 fl lbs lt CAUTION gt Be extremely careful not to have your finger pinched between the rotor and stator due to the strong magnetic force between them 5 4 9 THROUGH BOLT thread in reverse direction Insert the Through Bolt into the center of rotor shaft and tighten it M10 Through Bolt 1 pce Tightening torque 19 0 21 0 N m 190 210 kgf cm 14 0 15 5 ft Ibs Tools M14 Socket wrench NOTE The thread of the Through Bolt is in reverse direction Therefore torque it counter clockwise to tighten it 40 5 4 10 COVER CRANKSHAFT for the frame type FAN SILENT for the soundproof type For the frame type generator Assemble the Cover Crankshaft to the main bearing COVer
7. 6 CO CO N gt PWM Controlling Within 1096 EX21 211 Fuel Tank Capacity 10 0 Continuous Operating 2 Hours at Rated Output Lubrication Oil Capacity L Ignition System Spark Plug i Starting System Over current Protection For AC Output For DC Output Oil Sensor Multi Monitor Dimensions LXWXH mm 487 X 432X475 N Dry Weight kg Specifications are subject to change without notice NGK BR6HS Recoil Starter Circuit Breaker 2 N o9 d 2 RG4300i Multi Pole Rotating Field Inverter Generator N N amp E 27 Air Cooled 4 stroke Gasoline engine 265 Unleaded Automobile Gasoline 10 8 e Solid state flywheel magneto Electric Starter Recoil Electronic Circuit Breaker 523 X 477 X 508 52 5 RG2800iS Type Frequency Hz Rated Output kVA 2 5 Voltage 110 50Hz Rated Current Voltage 60Hz Rated Current NO NO O lt lt NO O NO N O 60 gt gt NO NO B mk PN im c 0 t A 20 8 10 4 Power Factor Hated Output W Voltage V Current A Voltage Regulator Voltage Regulation EX17 Type Displacement cc 169 Fuel Fuel Tank Capacity Continuous Operating Hours a
8. 2 DC CIRCUIT BREAKER ENGINE SWITCH KEY SWITCH DC TERMINALS GROUND TERMINAL G43001 5320015 G43001S 50Hz 240V MULTI MONITOR AC RECEPTACLES MULTI MONITOR OHours HHBHE 2 DC CIRCUIT BREAKER ENGINE SWITCH KEY SWITCH DC TERMINALS GROUND TERMINAL G43001 5320015 G43001S 1 ENGINE SWIICH RG2800i RG3200i RG2800iS The engine switch is designed for easy operation with the interlocking STOP ENGINE SWITCH mechanism between the fuel cock and the choke furnished i id n start the engine turn the knob to the position Choke valve is closed Keep the knob in this position after the engine starts The engine can be started with the knob at RG4300i RG3200iS RG4300iS this position when the engine is warm With electric starter ENGINE SWITCH TOP SN OS RUN B ap 550 INI 3 MULTI MONITOR LED display Operation lamp m LED display Voltage lamp Operation hour voltage and frequency are MONITOR indicated in turns by means of depressing the LED 2e D display changeover switch In addition O Lod requency lamp overload will be indicated when the generator is in the overload condition or appliance s is out of order Engine oil level G P AUTO k warning lamp In this case stop the engine immediately and chec the appliance and or generator for overloading After the check and remedy restarting the engin
9. Orange W White Grn Y Green Yellow RG2800i RG3200i RG2800iS 60Hz 120V Recoil starter model x GENERATOR CONTROL PANEL DC output Diode x terminal Y rectifier lt Coil 1 D E Org gt Brn W Y Coil 2 ka Brn gt Brn Brn h o h Grn Y 525 W E W W lt Blu 3 Micro switch I 1 I 1 I I I I I 1 I 1 Main coil W W Bu W W I 1 x Blu 2 Biu Grn R 2 R INV amp E G C U Bu MONITOR C U W 2 W x Blk Blk Y I x BIk R Blu Stepping motor W x Gry ground level sensor Blk receptacle Blu 120V 7 Engine x switch 55 x x x I 1 1 ENGINE Wiring color cord Blk Black LBlu Light blue Green Gry Gray Y Yellow Pur Purple BIK W Black White Bm Brown Grn W Green White R Red W BIk White Black Blue Brn W Brown White Org Orange W White Grn Y Green Yellow 61 RG4300i RG3200iS RG4300iS 60Hz 120V Electric starter model GENERATOR CONTROL PANEL DC circuit breaker Diode DC output rectifier terminal Coil 1 2 Diode rectifier p R Grn Y E Grn Y Grn INV amp E G C U Blu 4 MONITOR C U BIk R AS NO Earth Blu Blu BIk
10. oil sensor and the ground engine crankcase when the oil level is above the minimum level mark of oil gauge Check that there is no continuity as above when the oil level is below the minimum level mark of oil gauge 2 5 DISASSEMBLY AND ASSEMBLY 5 1 PREPARATION AND PRECAUTIONS 1 Be sure to memorize the location of individual parts when disassembling the generator so that the generator can be reassembled correctly Tag the disassembled part with the necessary information to facilitate easier and smoother reassembly 2 For more convenience divide the parts into several groups and store them in boxes 3 To prevent bolts and nuts from being misplaced or installed incorrectly replace them temporarily to their original position 4 5 6 7 Handle disassembled parts with care clean them before reassembly using a neutral cleaning fluid Remove the battery before disassembling the generator Electric start models Use all disassembly assembly tools properly and use the proper tool for each specific job oe s Be sure to attach the foam rubber linings inside the covers on their original position when reassembling the generator When deformation or damage or falling off of foam rubber lining is found replace it with new part Failure to do so will result in poor performance and durability of the generator 8 Bind the wires and fuel pipes using wire bands as they have been done in original configuration
11. 4 4 ft Ibs Fuel tank e M6 Flange gt SS Rubber pipe Rubber pipe N Fuel strainer Screw Filter d O ring Cup 5 3 10 AUTOTHROTTLE COUPLER Auto throttl Disengage the coupler from the auto throttle unit of 7 Y carburetor gt URA MAE Ig 5 3 11 WIRE HARNESS 1 Disengage the couplers of wire harness from the control panel and monitor unit 2 Disengage the couplers of wire harness from the control panel inverter unit and the alternator 3 For electric start models remove the regulator mount bolt and disconnect the wire harness from the starter motor M6 x 8mm Flange bolt 1pce 97 5 3 12 GROUNDING WIRE 2 Disconnect the two grounding wires from the alternator and the inverter unit Tools Screw driver 5 3 13 CONTROL BOX and INVERTER UNIT Removing the cover bracket from the bottom of the inverter unit separate the control box and inverter unit For further taking apart refer to INVERTER UNIT COMPONENTS and CONTROL BOX COMPONENTS INVERTER UNIT COMPONENTS Wire harness NES Inverter unit Bracket Cover 4 0 6 0 N m 3 0 4 4 it Ibs Note Remove the nut for the grounding wire on the back side before loosening the bolt 28 CONTROL BOX COMPONENTS RG2800i RG3200i RG2800iS Control box Gromet CONTROL PANEL DC circuit breaker Ground termina
12. Continuity Continuity Continuity Gray continuity No continuity No continuity Checking table for degital circuit tester Degital circuit tester Apply red needle of the circuit tester Yeltow No continuity No continuity Continuity Apply black needle Yellow No continuity No continuity Continuity ofthe circuit tester Orange Continuity Continuity Continuity No continuity No continuity NOTE 1 Because of the difference of measuring method between the analogue circuit tester and the digital circuit tester polarity of tester needles should be reversed NOTE 2 Continuity means forward direction characteristics of the diode and different from short circuit condition in which a pointer of the tester goes out of its normal scale shows resistance to some extent When results of the checking indicates failure even in one section replace with a new one NOTE 3 Some analogue testers like Simpson brand operate as some as digital testers 4 AC RECEPTACLES Check that no live part or wire or plastic part is burnt 20 5 DC CIRCUIT BREAKER Check that there is continuity between the two terminals of DC circuit breaker when its push button is pressed 6 FLOAT TYPE OIL SENSOR Check the oil sensor when it is installed on the engine Check that sufficient engine oil is filled in the crankcase Check that there is continuity between the lead wire of
13. M8 x 12mm Flange bolt 2 pcs Cover Crankshaft For the soundproof type generator Assemble the Fan Silent to the crankshaft M8 x 25mm Bolt 1 pce plain washer 1 pce Tightening torque 18 0 22 0 180 220 kgf cm 13 3 16 2 ft Ibs 5 4 11 INSTALLATION OF ENGINE ALTERNATOR ASSEMBLY ONTO FRAME Install the engine and alternator assembly onto frame carefully aligning the bolts of mounting rubbers into the engine alternator base 41 Soundproof type NI FA lt 3 7 lt Sy I 4 Fan Silent 5 4 12 CARBURETOR 1 Install the Sponge Insulator around the intake flange Sponge insulator 2 Install the Carburetor to the intake flange NOTE Be sure to attach the gasket between the carburetor and the intake flange 5 4 13 AIR CLEANER BASE Attach the Air Cleaner Base to the carburetor and fix with two M6 bolts and one M6 Flange bolt M6 Flange nut 2 pcs M6 x 20mm Flange bolt 1 pce Tightening torque 6 0 8 0 N m 60 80 kgf cm 4 4 5 9 ft lbs 5 4 14 AIR CLEANER ELEMENT Element Assemble the Air Cleaner Element and the Air Cleaner Cover to the air cleaner base Wash the cleaner element if it is dirty before reassembly 42 Cleaner cover 5 4 15 MUFFLER Install the muffler to the engine M8 Flange nut 2 pcs Tightening torque 17 0 19 0 N m 170 190 kgf cm 12 5 14 0 ft Ibs M6 x 23mm Flange bol
14. Z RECOIL STARTER HANDLE DC CIRCUIT BREAKER DC TERMINALS GROUND TERMINAL SPECIFICATIONS LABEL TANK CAP MUFFLER EXHAUST OUTLET ATTERY OIL LEVEL GAUGE SPARK PLUG DRAIN PLUG 2 1 3 EXTERNAL VIEW OF GENERATOR SOUND PROOF TYPE RG2800iS FUEL LEVEL GAUGE FUEL TANK AC RECEPTACLES MULTI MONITOR SIDE COVER R RECOIL STARTER HANDLE ENGINE SWITCH INSIDE OF SIDE COVER R GROUND TERMINAL DRAIN PLUG MUFFLER EXHAUST OUTLET TANK CAP FRAME SPECIFICATIONS LABEL SSS INSIDE OF SIDE COVER L et L L Paws SSS 5B SIDE COVER L LEVEL GAUGE 2 1 4 EXTERNAL VIEW OF GENERATOR SOUND PROOF TYPE WITH ELECTRIC STARTER RG3200iS RG4300iS FUEL LEVEL GAUGE AC RECEPTACLES FUEL TANK MULTI MONITOR ENGINE SWITCH SIDE COVER R RECOIL STARTER HANDLE KEY SWITCH INSIDE OF SIDE COVER R DRAIN PLUG MUFFLER EXHAUST OUTLET TANK CAP SPECIFICATIONS LABEL M SSS 2 55 RTA LUV 5 N 2220 5 pee VERUM OE BRAKE OIL LEVEL XY GAUGE 2 2 CONTROL PANEL 50Hz 230V MULTI MONITOR AC RECEPTACLES MULTI MONITOR OHours gt i DC CIRCUIT BREAKER ENGINE SWITCH KEY SWITCH DC TERMINALS GROUND TERMINAL G43001 5320015 G43001S 60Hz 120V MULTI MONITOR AC RECEPTACLES MULTI MONITOR OHours HHBHE
15. choke lever Tools Screw driver 5 3 6 CONTROL PANEL and INVERTER UNIT 1 Loosen the four screws and remove the upper front cover M6 x 18mm Screw 4pcs 2 Loosen the two bolts and remove the lower front cover M6 x 18mm Flange bolt 2pcs Tools Screw driver 24 3 Loosen the five bolts and remove the cover bracket from the inverter unit 6 x 12mm Flange bolt 2pcs M6 x 18mm Flange bolt 2pcs M6 x 25mm AY Bolt 1pce NOTE At this step electric wires are still connected to the control panel Therefore do not try to separate the control panel forcedly Separate the control panel after removing fuel tank at 5 3 9 FUEL TANK 5 3 7 REAR COVER 1 Remove the muffler cover M6 x 18mm Flange bolt 6pcs Tools 10mm Box wrench 2 Remove the upper rear cover Rear cover Upper 5 3 8 WIRE BAND Cut the wire bands that are binding wires behind the control panel For electric start models cut the wire band that is binding battery cables also Tools Nipper 25 5 3 9 FUEL TANK Loosen the four bolts and remove the fuel tank from frame Fuel tank M6 x 20mm Flange reamer bolt 4pcs Rubber 4pcs Tools 10mm Box wrench NOTE 1 Be sure to drain fuel from the tank before removing the tank NOTE Take care not to misplace the four mounting rubbers for the tank FUEL TANK AND FUEL SYSTEM PARTS 4 0 6 0 N m 40 60 kgf cm 3 0
16. high grade precise circuit tester to check the generator components 5 MEAGER TESTER Used for measuring generator insulation resistance Select the one with testing voltage range of 500V 6 TACHOMETER Use the contactless type tacho meter for checking engine speed 715 7 Dr Robin GENERATOR TESTER The Dr Robin generator tester is exclusively designed for fast easy diagnosis and repair of Robin generators The Dr Robin has the following features 1 Functions of voltmeter frequency meter megger tester capacitance meter and circuit tester are combined in one unit 2 Fast and easy readout by digital indicator 3 Built in automatic battery checker indicates the time to change batteries 4 Tester and accessories are installed in a handy sturdy case for easy carrying eSPECIFICATIONS Range Condenser Capacity 10 to 100 UF 2 x 6F44P 006P Dry Cell Battery Test leads with needle probes 1 set Test leads with jack plugs 1 set The Dr Robin generator tester can be ordered from Robin generator distributors by the following part number Dr Robin Part Number 388 47565 08 If you do not have a Dr Robin generator tester use the instruments described in the following section for checking generator parts 16 4 2 AC OUTPUT MEASURING SWITCH C Loap omo 4 9 AN 4 CY e TO AC RECEPTACLE 0 NA J C Use a circuit above for measuring A
17. spring was removed and the starter rope does not re winded into the reel 4 When 1 The spring pops out a Hook the end hook of the spring to the notched part of the reel and attach the spring applying pressure with your fingers so that it isn t released from the groove Please wear gloves b Hook the inside hook of the spring to the claw of Spiral spring the starter case while turning Please refer to assembly procedures 2 Oil refill At the end of the season or when disassembling add grease preferably one that is heat resistant if possible or mobile oil to rotation parts friction parts and the spring 53 6 TROUBLE SHOOTING No output power or Low output Engine start Yes Remove the electric X Stop the engine and reset the overload warning No Engine start Confirm the engine revolutions SOS Out of the Turn of the APS switch rated range Correct revolution 3550 3650rpm Within the rated range Within the rating Low or High Go to the engine malfunction section Low or engine check None refer to p 56 Measured resistance value Red White Blue Generator Measure the resistance value between Red white White blue Red blue Refer to the table below Abnormal Change the alternator Change INV C U lt Resistance value of the stator windings for reference gt Unit Ohms RG2800i RG3200i RG4300i Wire Color Voltage
18. the frame Be sure to insert the mount rubbers between the tank and the frame Fuel tank M6 x 20mm Flange bolt 4 pcs Mount Rubbers 4 pcs Tightening torque 4 0 6 0 N m 40 60 kgf cm 3 0 4 4 ft lbs 2 Attach two pieces of Rubber Seal Tank 3 Attach the Sponge Seal Muffler 5 4 23 CLAMPING OF THE CHOKE CABLE AND GROUND WIRES Clamp the choke cable and ground wires using a wire band 45 5 4 24 REAR COVER UPPER and MUFFLER COVER REAR 1 Attach the Rear Cover Upper first to the frame Rear cover Upper 2 Install the Muffler Cover Rear onto the Rear Cover Upper and the frame M6 x 18mm Flange bolt 6pcs Tightening torque 4 0 6 0 N m 40 60 kgf cm 3 0 4 4 ft lbs 5 4 25 CONTROL PANEL and INVERTER UNIT 1 Assemble the Bracket Cover to the inverter unit 6 x 18mm Flange bolt 2 pcs M6 x 25mm Flange bolt 1 pce for right side of the inverter unit Tightening torque 4 0 6 0 N m 40 60 kgf cm 3 0 4 4 ft lbs 2 Assemble the Front Cover Lower below the Front Cover Upper M6 x 18mm Flange bolt 2 pcs 3 Attach the Front Cover Upper M6 x 18mm Screw 4 pcs Tightening torque 4 0 6 0 N m 40 60 kgf cm 3 0 4 4 ft lbs 46 5 4 26 CHOKE WIRE Fix the Choke wire to the carburetor choke lever making sure that the choke valve is fully closed when engine switch is turned to CHOKE position NOTE Be sure to install the r
19. 3000W generator can turn thirty 100W incandescent lamps on 2 Fluorescent lamps motor driven tools light electrical appliances etc with a smaller power factor Select a generator with a rated output equivalent to 1 2 to 2 times of the power consumption of the load Generally the starting wattage of motor driven tools and light electrical appliances are 1 2 to 3 times lager than their running wattage Example A rated 250 W electric drill requires a 400 W generator to start it NOTE 1 power factor correction capacitor is not applied to the fluorescent lamp the more power shall be required to drive the lamps NOTE 2 Nominal wattage of the fluorscent lamp generally indicates the output wattage of the lamp Therefore if the fluorescent lamp has no special indication as to the power consumption efficiency should be taken into account as explained in ltem 5 on the following page 3 Mercury lamps with a smaller power factor Loads for mercury lamps require 2 to 3 times the indicated wattage during start up Example A 400 W mercury lamp requires 800 W to 1200 W power source to be turned on A rated 3000 W generator can power two or three 400 W mercury lamps 4 Initially loaded motor driven appliances such as water pumps compressors etc These appliances require large starting wattage which is 3 to 5 times of running wattage Example A rated 900 W compressor requires a 4500 W generator to drive it NOTE 1 Motor driven applianc
20. C output A hot plate or lamp with a power factor of 1 0 may be used as a load Adjust the load and rpm and check that the voltage range is as specified in the following table at the rated amperage and rated rpm Specification 120V 60Hz 220V 50Hz 230V 50Hz 240V 60Hz Voltage range RG2800i RG3200i RG4300i RG2800iS 117 130 215 238 225 248 235 259 RG3200iS 430015 4 3 DC OUTPUT MEASURING To DC Terminal Measurement of DC output is executed with the switch turned ON while the current is regulated at 8 3A by adjusting the load to the generator If the voltage is within the range from 6V to 14V the voltage output is normal NOTE If a battery is connected as a load to the generator the DC output voltage will increase by approximately 1 to 2 V Therefore carefully observe the electrolyte level and do not overcharge the battery m Im 4 4 MEASURING INSULATION RESISTANCE Use a Dr Robin generator tester in megger tester mode or use a megger tester to check the insulation resistance Connect a megger tester to one of receptacle output terminals and the ground terminal then measure the insulation resistance An insulation resistance of 1 megohm or more is normal The original insulation resistance at the time of shipment from the factory is 10 megohm or more If it is less than 1 megohm disassemble the generator and measure the insulation resistance of the stator rotor and control panel individual
21. RG2800i RG3200i RG4300i PROD No SER No RG28001S RG32001S RG4300iS PROD No SER No NOTE When inquiring about your generator or ordering spare parts always give us the Model Serial Number and Production Number 2 4 ALTERNATOR 8P Connector for battery charging and others 4P Connector for output wires Diode Rectifier Ball Bearing Pipe Cover Rotor CP Rear Cover Stator CP 10 3 RANGE OF APPLICATIONS Generally the power rating of an electrical appliance indicates the amount of work that can be done by it The electric power required for operating an electrical appliance is not always equal to the output wattage of the appliance The electrical appliances generally have a label showing their rated voltage frequency and power consumption input wattage The power consumption of an electrical appliance is the power necessary for using it When using a generator for operating an electrical appliance the power factor and starting wattage must be taken into consideration In order to determine the right size generator it is necessary to add the total wattage of all appliances to be connected to the unit Refer to the followings to calculate the power consumption of each appliance or equipment by its type 1 Incandescent lamp heater etc with a power factor of 1 0 Total power consumption must be equal to or less than the rated output of the generator Example A rated
22. SERVICE MANUAL Models 280015 RG32001S RG43001S RG2800i RG3200i RG4300i GENERATORS PUB GS1981 SUBARU CONTENTS Section Title Page 5 ee a pn sodas ea se 1 2 owe dot tes OG e es 3 ab 3 ae o Eo HERINAE VIE V aia os e ae ah ae CR EV cu GONLIRBOLEPANEBE 3i d dnt oat dena d dose dent cn due ee ee dow UR s cfe 2 2 LOCATION OF SERIAL NUMBER AND PRODUCTION NUMBER 9 2 3 24A ALTERNATOR a decide a icd a a 10 RANGE OFAPREICAHONS actas dr d sto Scu c ie was usaq D e Sed te He E Ne s 11 MEASURING AND CHECKING PROCEDURES 14 4 MEASURING INSTRUMENTS 14 4 1 cr irt c ces 17 250 AC OUTPUT MEASURING 4 2 yw o er ac hae De C cn es 17 9 2 1 DC OUTPUT MEASURING 4 3 MEASURING INSULATION RESISTANCE 18 4 4 CHECKING FUNCTIONAL MEMBERS 19 4 5 DISASSEMBLY AND ASSEMBLY de eee w pa 22 5 PREPARATION AND PRECAUTIONS 22 5 1 SPECAL TOOLS T 22 e rie do ea CC dS 23 DISASSEMBLY PROCEDURES 4p canda x 5 39 REASSEMBLY PROCEDURES epica v
23. Spec RG2800iS RG3200iS RG4300iS 110 120 Hed White 220 230 240 220 230 240 suec meg L 110 120 ue me 220 230 240 Surrounding temperature 20 C 0 54 Improper revolutions Electronic throttle Engine starts but Yes stops suddenly Go to the start malfunction section No Engine revolution Yes Confirm connection of does not increase electronic throttle coupler e Hunting Confirmed Does Pull the recoil starter lightly with the full throttle open not run Full throttle direction Throttle direction is from the air cleaner in front Change the carburetor towards opposite direction towards the back Runs Dirty or bad spark plug Poor return of the choke Air cleaner blockage e Muffler blockage Bad carburetor water contamination blockage etc e Lack of gasoline Gasoline deterioration Blockage from the tank to the carburetor 55 Engine does not start Start failure Check the gasoline None DO Tank Add gasoline Yes warning lamp is on Low i Oil warning lamp turns on Chede ise Add oil up to the when the recoil is pulled rated volume No Good Fuel cock is in Open Confirm of the oil sensor Resistance the ON position the cock value 0Q l Change Oil sensor Yes Gasoline leaks when the Clean carburetor drain is loosened change No continuity the filter Yes Check for Deteriorated change Change the Inv
24. aution The reel is disassembled with the spring still assembled so place it on a flat table without dropping or shaking Starter case Disassembly is completed 50 Caution Please wear protective goggles before starting assembly 2 Assembly procedure 1 Assemble the reel into the case 1 Apply grease to the case 2 Properly orient the inner end of the spring installed in the reel 3 Hold the reel so that the shaft and hook part can be caught on the inner end of the spring and softly drop into the case from the top 4 Move the reel gently in the counter clockwise direction making sure that the spring catches 2 Install the ratchet and friction spring Install the ratchet and friction spring into the reel 3 Installation of friction plate and retaining ring C Install by putting the Tab of friction plate into the hole of the ratchet Fasten with the retaining ring C Be sure that the retaining ring is fitted into the grooves 51 Hooking position Inner end of the spring Friction plate Ratchet Friction 4 Wind the spiral spring 1 Holding the case turn the reel five turns in counter clockwise 2 Fix the reel in the position that the rope hole of reel aligns with the rope guide Caution Do not release the pressure to hold the reel while winding the spiral spring The spring force is strong and cause sudden rewinding if you release the pressure
25. ds uo a cu c EE ca AC OR CE en es 30 5 4 49 REC OU TAE EE 4 uir dear e rod En Bee a hee a e t eo t 54 TROUBLE SHOOTING 3 imi actu ur SS airs sca REP Sd e 57 AVRINGDIAGBRBAM at asc This manual covers only alternator and control unit portion of the generator As to the servicing information of engine portion please refer to the EX13 E17 EX21 and EX27 service manual The specifications and information included in this manual were in effect at the time of printing FUJI HEAVY INDUSTRIES LTD reserve the right to change the specifications and to make modifications in the course of technical progress at anytime without notice No parts of this manual may be reproduced without written permission 1 SPECIFICATIONS RG2800i Type Frequency Hz Rated Output kVA 2 5 NO NO O 60 O Voltage V 110 o 90Hz lt Rated Current A NO NO IN Voltage V 120 240 60Hz o Rated Current 20 8 10 4 Power Factor Hated Output W Voltage V Current A Voltage Regulator Voltage Regulation EX17 Displacement mL cc 169 Fuel 50 60 N N S NO O N ol 4 N NO O NO N O O1 A N OO D 3
26. e Auto power Auto power LED display will resume displaying in the normal manner saving lamp saving switch changeover switch To stop the engine return the knob to the position The fuel cock is closed as well 2 KEY SWITCH for electric starting models To start the engine with electric starter m Operation hour lamp Lamp red is turned on when LED display is changed over into operation hour indication m Voltage lamp Lamp red is turned on when LED display is changed over into voltage indication m Frequency lamp Lamp red is turned on when LED display is changed over into frequency indication m LED display changeover switch When depressing this switch indication in LED display is changed over in turns operation hour voltage frequency operation hour When starting the engine operation hour is indicated in LED display at first m Auto power saving switch When depressing this switch auto power saving function is activated m Auto power saving lamp Lamp green is turned on while auto power saving function is activated m Engine oil level warning lamp When the engine oil level is lower than the specified level the lamp is turned on Then engine will be stopped 2 3 LOCATION OF SERIAL NUMBER AND PRODUCTION NUMBER Generator serial number and production number are stamped on the label stuck on the side of fuel tank For soundproof type models remove the side cover R to check these numbers
27. e drops per 30 meters of cable Cross Allowable Cable Voltage drops per 30 meters of cable sectional Current Resistance 0 Voltage drop indicates 85 V a x Rx x L R Resistance 2 100 100 Electric current A L Length m The length of wire L indicates round length which is the length from the generator to the electrical tools and back Example Resistance 1 25 2 1 48 0 100 Electric current 10 L Length 30m The voltage drop of the case described above is V 1 48 x 30m 2 8 9 V 13 4 MEASURING AND CHECKING PROCEDURES 4 1 MEASURING INSTRUMENTS 1 VOLTMETER AC voltmeter is necessary The approximate AC voltage ranges of the voltmeters to be used for various types of generators are as follows 0 to 150 V Type with an output voltage of 110 or 120 V to 300 V Type with an output voltage of 220 230 or 240 V 0 to 150 V 0 to 330 V Dual voltage type 2 AMMETER AC ammeter is necessary An AC ammeter with a range that can be changed according to the current rating of a given generator is most desirable About 10 A 20 A 100 A 3 FREQUENCY METER Frequency range To cover 45 to 65Hz NOTE Be careful of the frequency meter s input voltage range 14 4 CIRCUIT TESTER For measuring resistance etc NOTE The ordinary circuit tester may cause erroneous readings due to their measuring method Use a
28. erter unit gasoline deterioration gasoline Good Remove the spark plug Dry Blockage of the fuel passage or and check the electrode jets of carburotor Wet No or Attach the plug to the plug poor sparks Check for dirty electrodes or gap cap and check for sparks by pulling the recoil starter e Check the connection of coupler high tension cord and spark plug cap Good Sparks Check the compression Poor compression at the spark plug hole Valve clearance adjustment by pulling recoil starter 56 7 WIRING DIAGRAM RG2800i RG3200i RG2800iS 50Hz 230V Recoil starter model x GENERATOR broaker CONTROL PANEL Diode cour Stepping motor Oil level sensor x Main coil x Blu R W x Bik pL ENGINE Wiring color cord Black Light blue BIk W Black White Brn Brown Blu Blue Brn W Brown White DC output x _ terminal 2H Org ry Brn W un 5 bc NN Brn DN Brn gt T coi 3 E EL Blu W Grn Y Micro switch I I I I I I I I I I gt Bu W W I O Blu x R INV amp E G C U MONITOR C U W 1 Blk x I I x x Blk i Grn Blu x R Gry I W x Org ground terminal AC receptacle Blu 230V Engine switch x x I I Green
29. es require the aforementioned generator output only at the starting Once their motors are started the appliances consume about 1 2 to 2 times their rated power consumption so that the excess power generated by the generator can be used for other electrical appliances NOTE 2 Motor driven appliances mentioned in items 3 and 4 vary in their required motor starting power depending on the kind of motor and start up load If it is difficult to determine the optimum generator capacity select a generator with a larger capacity cd es 5 Appliances without any indication as to power consumption Some appliances have no indication as to power consumption but instead the work load output is indicated In such a case power consumption is to be worked out according to the numerical formula mentioned below Output of electrical appliance ee Power consumption Efficiency Efficiencies of some electrical appliances are as follows Single phase motor 0 6 to 0 75 The smaller the motor the lower the efficiency Fluorescent lamp 0 7 to 0 8 Example 1 A 40W fluorescent lamp means that its luminous output is 40W Its efficiency is 0 7 and accordingly power consumption will be 40 0 72 57W As explained Item 2 multiply this power consumption value of 57W by 1 2 to 2 and you will get the figure of the necessary capacity of a generator In other words a generator with a rated output of 1000W capacity can light n
30. eturn spring 5 4 27 GROUND WIRE Fasten the ground wire to the frame IB ENSIS A M6 Nut 1pce 5 4 28 FUEL STRAINER FUEL PIPE and BATTERY CABLES E 1 Align the shaft of engine switch to the Fuel Strainer strainer Cock when the engine switch is in STOP position df and the fuel cock closed NOTE Battery information below 5430015 5320015 Model Model YB12AL A2 5 YB12AL A2 GM12AZ 3A 2 GTXTL BS FB12AL A FTX 7L BS Dimension 136Lx82Wx162H 6 Dimension 114Lx71Wx131H 6 2 Connect the fuel pipe from carburetor to the fuel strainer Clamp the fuel pipe with a hose clamp 3 For electric start models connect the battery cables to the battery making sure the polarity of the cables 47 5 4 29 RECOIL STARTER HANDLE 1 Pass the starter rope through the side cover R and then the starter handle Make a figure eight knot to hold the rope end in the starter handle 2 Release the knot inside the side cover that has been made while disassembly procedure to keep the rope 5 4 30 SIDE COVER 1 Engaging the lower end of side cover with the frame securely attach the side cover R and side cover L to the frame 2 Secure the side covers to the frame using the four cover bolts and spacers 48 5 5 RECOIL STARTER Tools used Long nose pliers retaining ring pliers protective goggles The recoil starter of this device is located between the alternato
31. ine to fourteen 40W fluorescent lamps Example 2 Generally speaking a 400W motor means that its work load is 400W Efficiency of this motor is 0 7 and power consumption will be 400 0 72 570W When this motor is used for a motor driven tool the capacity of the generator should be multipled by 1 2 to 3 and 570W as explained in the Item 3 570 W x 1 2 to 3 2 684 W to 1710 W Applicable Wattage W RG2800i RG3200i RG4300i Applications RG2800iS RG3200iS RG4300IS 50Hz 60Hz Incandescent lamp Heater etc approx 2500 approx 2800 approx 3800 Fluorescent lamp Electric tool etc approx 1300 approx 1400 approx 1900 Mercury lamp etc approx 800 approx 1000 approx 1600 Pump Compressor etc approx 500 approx 600 approx 800 NOTES Wiring between generator and electrical appliances 1 Allowable current of cable Use a cable with an allowable current that is higher than the rated input current of the load electrical appliance If the input current is higher than the allowable current of the cable used the cable will become excessively heated and deteriorate the insulation possibly burning it out The table below shows cables and their allowable currents for your reference 2 Cable length If a long cable is used a voltage drop occurs due to the increased resistance in the conductors decreasing the input voltage to the load electrical product As a result the load can be damaged The table below shows voltag
32. l 40 60 cm 3 0 4 4 ft Ibs M6 Screw Ke 29 CONTROL BOX COMPONENTS RG4300i RG3200iS RG4300iS Control box Gromet CONTROL PANEL DC circuit breaker Ground terminal b Multi TE monitor T 40 60 cm 3 0 4 4 ft Ibs M6 Screw 30 5 3 14 FOAM RUBBER INSULATORS Remove the foam rubber insulators from the gaps between frame and fuel tank 5 3 15 MUFFLER COVER Loosen the four bolts and remove the muffler cover L pushing it inward M6 x 12mm Flange bolt 4pcs Tools 10mm Box wrench 5 3 16 MUFFLER 1 Loosen the two M8 nuts and remove the muffler 8 Flange nut 2 pcs Tools 12mm Box wrench 2 Loosen the two M6 bolts and remove the muffler bracket M6 x 23mm Flange bolt 2pcs Tools 10mm Box wrench 31 5 3 17 AIR CLEANER and CARBURETOR Element 1 Remove the air cleaner cover and element from the air cleaner 2 Loosen the two 6 nuts and one 6 bolt and remove the air cleaner body 6 Flange nut 2pcs M6 x 20mm Flange bolt 1pce Tools 10mm Box wrench 3 Using caution not to break the gasket carefully remove the carburetor from the insulator 4 Remove the sponge insulator Cleaner cover 5 3 18 ENGINE BLOCK 1 Loosen the four M8 nuts that fasten the engine to the mount rubbers and remove the engine M8 Flange nut 4pcs Tools 12mm Box wrench
33. ly NOTE Connect across the two output terminals of a receptacle using a wire as shown in the figure right before checking 2 STATOR Check the insulation resistance between red lead and core blue lead and core and white lead and core respectively Should any reading is less than 1 megohm the stator is faulty 3 CONTROL PANEL Measure the insulation resistances between the live parts and the grounded parts NOTE Connect across the two output terminals of a receptacle using a wire as shown in the figure right should the inverter unit is still connected to the control panel Any part where the insulation resistance is less than 1 has faulty insulation and may cause electric leakage and electric shock Replace the faulty part 18 4 5 CHECKING FUNCTIONAL MEMBERS 1 STATOR Disengage connectors on the wires from stator and check the resistance between the wires using a circuit tester referring to the table below NOTE If the circuit tester is not sufficiently accurate it may not show the values given and may give erroneous readings Erroneous readings will also occur when there is a wide variation of resistance among coil windings or when measurement is performed at ambient temperature different from 20 68 F Unit Ohms RG2800i RG3200i RG4300i Connector Wire Color Voltage Spec RG2800iS RG3200iS RG4300iS 80 120 11 _ Red White 220 230 240 4P Connector 6 a AC Output Wi
34. odel only Assemble the Battery Base to the frame Base M6 x 12mm Flange bolt 2 pcs Shaft 06 Sponge 5 4 3 FLYWHEEL NOTE Be sure to wipe off oil from the tapered portion of the crankshaft and the hole of flywheel before assembly Install the Flywheel onto the crankshaft and tighten the Flywheel Nut using the special tool FLYWHEEL HOLDER to hold the flywheel M19 Nut 1pce EX17 21 Tightening torque 59 0 64 0 N m 590 640 kgf cm 43 5 47 2 ft Ibs 38 5 4 4 FLYWHEEL FAN and DRIVE SHAFT 1 Install the Flywheel Fan to the flywheel so as that the _ three alignment tabs the of flywheel fan Drive shaft mate with the holes of the flywheel 2 Assemble the Drive Shaft onto the flywheel Tighten the four M8 bolts while holding the drive shaft using the special tool Drive Shaft Holder M8 x 27mm Flange bolt 4pcs Tightening torque 25 0 27 0 m 250 270 kgf Drive shaft holder 18 4 19 9 ft Ibs 5 4 5 BLOWER HOUSING Blower housing 1 Assemble the Blower Housing onto the crankcase M6 x 35mm Bolt 1 pce M6 x 45mm Bolt 3 pcs M6x35mm Bolt Tightening torque 8 0 10 0 80 100 kgf cm 5 9 7 4 ft lbs 2 For the soundproof type only assemble the Separator A C and Separator SEL to the blower housing M6 x 8mm Flange bolt 3 pcs M6 x 12mm Flange bolt 1 pce Tightening torque 4 0 6 0 N m 40 60 kgf cm 3 0 4 4 ft lbs
35. r 60 85 kgf cm Bearin 4 8 6 3 ft Ibs g 19 0 21 0 m 190 210 kgf cm 14 0 15 5 105 M10 Bolt Rectifier 35 Rotor puller Hand pressing machine 7 5 9 5 N m 75 95 kgf cm 5 5 7 0 ft Ibs Spring washer 5 3 22 RECOIL STARTER Loosen the three M6 bolts and remove the recoil starter M6 x 18mm Flange bolt 3pcs Tools 10mm Box wrench NOTE Hefer to section 5 5 for further instruction for disassembly reassembly procedures of recoil starter 5 3 23 BOTTOM EXTENSION PLATE Loosen the four M8 bolts and remove the bottom extension plate M8 x 33mm Flange bolt for crankcase side 2 pcs M8 x 12mm Flange bolt for blower housing side 2 pcs Tools 12mm Box wrench 5 3 24 BLOWER HOUSING 1 Loosen the four M amp bolts and remove the Separator A C and Separator SEL from Blower Housing for the soundproof type only M6 x 8mm Flange bolt 3pcs M6 x 12mm Flange bolt 1 pce Tools 10mm Box wrench 2 Loosen the four M6 bolts and remove the blower housing M6 x 35mm Bolt 1pce M6 x 45mm Bolt 3pcs Tools 10mm Box wrench 36 Recoil starter Blower housing M6x35mm Bolt Separator A C Ie M6x45mm Ki Bolt all Ne 7 4 Are 55 R de Separator 5 E SEL a 5 3 25 DRIVE SHAFT and FAN Using a special tool DRIVE SHAFT HOLDER to hold the drive shaft loosen the four M8 bolts to remove the Drive Shaf
36. r assembly and the engine so remove the recoil starter after removing the alternator assembly Caution Please wear protective goggles before starting disassembly 1 Disassembly procedures 1 Unhook the spring Starter rope 1 Hold the starter handle and pull out the starter rope 2 Pull out all of the rope and align the rope guide and the knot of the rope inside the reel 3 Be sure to hold the reel with both thumbs so your fingers do not become be entangled 4 Pull the knot of the rope out from the reel loosen Starter handle the knot then pull it up from the starter handle side this should be done by two people 5 Slowly rewind the rope until the reel stops while controlling the reel with both thumbs Caution The pull of the spring is maximized while the rope is fully pulled out Please do not release it suddenly or relax your grip 49 2 Remove the small parts 1 Hold the case and remove the retaining ring C with the ring pliers 2 Beginning at the top remove the retaining ring friction plate and ratchet Retaining ring C 3 Remove the reel Retaining ring C Nes Friction plate 1 Move the reel to left and right at a 1 4 turns several times until it moves smoothly gently holding it down Ratchet 2 Slowly lift the reel removing it from the case 3 Repeat 3 1 and 3 2 if the spring assembled in 0 0 Friction Starter handle the reel sticks out spring C
37. res White Blue 220 230 240 8 8 110 120 Blue Red 220 230 240 8 0 2 0 1 0 1 08 o5 08 05 08 05 White White o2 oz Brown Brown ee 0 1 Rectifier Connector Yellow Yellow 01 01 04 2 INVERTER UNIT Check if there is any change of color or blister in the filling resin Also check that no change of color or breakage is visible on any electronic component or wire or connector of 1 1 0 1 1 0 1 1 0 0 2 0 1 0 1 the inverter unit Check the conductivity between the output wires and the 4P connector as per the tables below Output Wires Tp Red White gt Red white _ Red 06KQ Red 27 White 0 6 white 27k0 4P Connector 4P Connecter _ 19 3 DIODE RECTIFIER Yellow Gray Orange Orange Diode rectifier Yellow Yellow Giay The circuit inside the diode rectifiers is as shown in the chart above Circuit tester Check continuity between each terminal by using a circuit tester The rectifier is normal when continuity is as follows Checking table for analogue circuit tester Analogue circuit tester Apply black O needle of the circuit tester Yellow No continuity No continuity Continuity Apply needle Yellow no continuity No continuity Continuity ofthe circuit tester
38. t 2 pcs Tightening torque 4 0 6 0 N m 40 60 kgf cm 3 0 4 4 ft lbs 5 4 16 MUFFLER COVER Attach the Muffler Cover to the muffler 6 x 12mm Flange bolt 4 pcs Tightening torque 4 0 6 0 N m 40 60 kgf cm 3 0 4 4 ft Ibs 5 4 17 SPONGE Install the Sponges between the fuel tank and the frame as shown in the figure righrt 43 5 4 18 CONTROL BOX and INVERTER UNIT 1 Temporarily assemble the Control Box and Inverter Unit 2 Connect the wire harness to the control box and inverter unit 5 4 19 GROUNDING WIRES Fasten the ground wire from the alternator and the one from the inverter unit together to the rear cover with a screw Tools Screw driver 5 4 20 CONNECTION OF WIRING HARNESS 1 Engage the connectors of wiring harness between the control panel inverter unit and the alternator 2 Engage the couplers of wiring harness between the control panel and the inverter unit 3 For electric starting models connect the wires to the starting motor The battery cable positive to pass below the alternator to connect to the battery 44 4 Install the regulator to the battery box M6 x 8mm Flange bolt 1 pce 5 4 21 AUTO THROTTLE 1 Connect the wires to Auto Throttle Unit of the carburetor AR 2 Temporarily connect the choke cable to the a carburetor choke lever oL Pe Auto throttle coupler 5 4 22 FUEL TANK 1 Install the fuel tank onto
39. t Rated Output Lubrication Oil Capacity L Ignition System Spark Plug Recoil Starter 2 Starting System Over current Protection For AC Output For DC Output Dimensions LXWXH mm 537 X 482 X 583 Dry Weight kg Specifications are subject to change without notice cO O Co 50 60 Co wo 240 _ 23 3 11 7 N O1 100 PWM Controlling Within 1096 EX21 o 4 ww 211 22 BR6HS RG4300iS Multi Pole Rotating Field Inverter Generator 3 8 1 240 31 7 15 8 EX27 Air Cooled 4 stroke OHC Gasoline engine NO O Unleaded Automobile Gasoline k S N Solid state flywheel magneto Electric Starter Recoil Circuit Breaker Electronic Circuit Breaker 580 X 527 X618 74 2 GENERAL DESCRIPTION 2 1 1 EXTERNAL VIEW OF GENERATOR OPEN FRAME TYPE RG2800i RG3200i FUEL LEVEL GAUGE FUEL TANK AC RECEPTACLES MULTI MONITOR ENGINE SWITCH RECOIL STARTER HANDLE DC CIRCUIT BREAKER DC TERMINALS GROUND TERMINAL SPECIFICATIONS LABEL TANK CAP MUFFLER EXHAUST OUTLET OIL LEVEL GAUGE SPARK PLUG AIR CLEANER DRAIN PLUG 2 1 2 EXTERNAL VIEW OF GENERATOR OPEN FRAME TYPE WITH ELECTRIC STARTER RG4300i FUEL LEVEL GAUGE FUEL TANK AC RECEPTACLES MULTI MONITOR I A CET 3 ENGINE SWITCH T 6 KEY SWITCH pg
40. t and Fan from the flywheel M8 x 27mm Flange bolt 4pcs Tools 12mm Box wrench Drive shaft holder 33B9990201 5 3 26 FLYWHEEL Using a special tool FLYWHEEL HOLDER to hold the flywheel loosen the flywheel nut Remove the flywheel using an ordinary flywheel puller M19 Nut 1pce Tools Socket wrench Flywheel holder 33B9990101 Flywheel puller Available on market Flywheel holder 2 87 5 4 REASSEMBLY PROCEDURES 5 4 1 MOUNT RUBBERS Attach the four Mount Rubbers to the frame Insert the locating tab of mount rubber into the locating hole of the frame and fix it by tightening M8 flange nut M8 Flange nut 4pcs Top side of frame Tightening torque 10 0 12 0 N m 100 120 kgf cm 7 4 8 7 ft lbs NOTE The mount rubbers are designed to isolate the vibration most effectively by their original stiffness and shape of rubber Be sure to use the correct mount rubbers attaching them to the correct position 5 4 2 SOUND INSULATOR for SOUND PROOF MODELS 1 WHEELS Inset the Shafts to the Base Plate Lower and assemble the four Wheels to the Shafts Base plate 2 BRAKE Upper Assemble the Brake to the bottom of rear left side of the Base Plate Lower M8 x 16mm Bolt 1 pce 3 BASE PLATE Attach the Sponge Base to the Base Plate Lower Assemble the Base Plate Lower and Base Plate Upper to the bottom of frame M8 x 16mm Bolt 4 pcs 4 BATTERY BASE for electric start m
41. tch Main coil B y Bu W W x Blu Blu Grn R INV amp E G C U MONITOR C U amp k W W x Blk Y BEEN Brn R Blk Grn Y x Stepping motor R 0 Pur P x Gry ground x Oil level sensor receptacle 240 b Engine x switch ENGINE Wiring color cord Black Light blue Green Gry Gray Y Yellow Pur Purple BIk W Black White Bm Brown Grn W Green White R Red W BIk White Black Blu Blue Brn W Brown White Org Orange W White Grn Y Green Yellow 59 RG4300i RG3200iS RG4300iS 50Hz 240V Electric starter model GENERATOR CONTROL PANEL DC circuit breaker Diode DC output 7 rectifier terminal I Coil D Diode ES rectifier wa pue Brn Ne E Blu x rm Main coil x c Blu Blu Grn R R W W INV amp E G C U Blu MONITOR C U Bik Bik Y Brn Stepping motor i w Oil level sensor Engine 250 switch Fuse10A Starting motor 60 Org Brn W gt R 2 Grn Y B i Grn Y Gry terminal Grn Y Grn Y Earth oc ground 9 RELAY ENGINE Wiring color cord Black Light blue Grn Green Gry Gray Yellow BIk W Black White Br Brown Grn W Green White R Red W BIk White Black Blu Blue Brn W Brown White Org
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