INSTALLATION, OPERATION & SERVICE MANUAL
Contents
1. 23 O 97 T3 amp a a 1 32 5 J 5 ETATE 2 fsal 699 525 ele e O N Se ee 7 xe 169 MOI ze 6 ATT E 18 5 a E 9 P 2 7 000 1 wa 28 1 E 3 O MN 58 2 o LI 07610 002 23 32 PARTS TOP MOUNTED CONTROL BOX ASSEMBLY CONTINUED Control Box Weldment Timer Bracket Heater Contactor Terminal Block Lock Nut 10 24 Contactor Wash Motor Relay 415V 3PH 5 Wire Only Temperature Gauge Wash 96 Lead Temperature Gauge Rinse 48 Lead Decal Wash 150 Min Decal Rinse 180 F Min Bracket Liquid Level Control Board Liquid Level Control Board Screw 6 32 x 5 8 Grommet 7 8 Split Clamp Hose 25 312 Decal Warning Disconnect Power Cover Top Mount Control Box Decal Control Box Lockwasher Int Tooth 10 Screw 10 32 x 3 8 Phillips Truss Head Decal Copper Conductors Decal Ground Bracket Fuse Strip 07610 002 23 32 Y o oa R I ow Pp o oy rm py 1 Control BoxWeldment 2201 Timer Bracket 02. sw 5 Volts Rinse Heater Total Amps Typical Electrical Ratings Circuit 208 NA 230 208 2 230 24 160 NIA rere pee EA NA 07610 002 23 32 SPECIFICATIONS DIMENSIONS TOP MOUNT CONTROL BOX Y STRAINER OPTION 4 in 102 mm LEGEND A Drain 1 1 2 NPTF B Water Inlet 3 4 NPTF AK a SUN lt lt e Electrical Connection 277 641 mm la All vertical dimensions are 1 2 due to adjustable bullet feet ELLE an me rj 3 in 76 mm 15 387mm 28 in 727mm 25 14 in 641mm 25 635mm 3 in 97 mm 1 in 25 mm 17 in 432 mm A B C 86 in 1 2203 mm 2 sin 9 1941 mm 7 1874 mm 681 in TW A 1740 mm 6 641 mm t gt 34 in b B64mm q Y Y Y Y 11 34 in 299mm 07610 002 23 32 Y SPECIFICATIONS DIMENSIONS TOP MOUNT CONTROL BOX PRESSURE REGULATOR OPTION LEGEND Drain 1 1 2 IPS B Water Inlet 3 4 IPS Electrical Connection 4 102mm All vertical dimensions are 1 2
3. 57 Transformer Mounting Box GOmpon Gis eer rri Ecce 59 oir ass aa 60 Ventless and Energy Recovery 61 BOOP ISOC PENES o oa des 63 TABLE OF CONTENTS SCHEMATICS Solid State Top Mount Control Box 208 230V 50 60Hz Single Three Phase 65 Tempstar HH Universal Timer 208 230V 50 60Hz Single Three 66 Solid State Top Mount Control 460V 60Hz Three 67 Tempstar HH Universal Timer 460V 60Hz Three 68 Tempstar HH S Universal Timer 208 230V 50 60Hz Single Three Phase 69 Tempstar HH 208 230V 50 60Hz Single Three 70 Tempstar 460V 60Hz Three 71 Tempstar HH 208V 230V 60HZ Single Three Phase 72 Tempstar HH NB 208 230V 50 60Hz Single Phase sse 73 Solid State Tempstar HH NB LT 208 230V 50 60Hz Single Phase 74 A EP CT RE 75 Exhaust Fan Hookup Drain Quench Options een 76 SPECIFICATIONS OPERATING CAPACITIES OPERATING CAPACITY Selection A Racks per Hour Dishes per Hour Glasses p
4. 07610 002 23 32 Y 26 PARTS SIDE MOUNT UNIVERSAL TIMER CONTROL BOX ASSEMBLY CONTINUED Bracket Electrical Box Mounting 05700 002 18 48 Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 01 00 Washer 1 4 20 1 D S S 05311 174 01 00 Control Box Weldment Right Hand 05700 002 06 48 Control Box Weldment Left Hand 05700 002 23 08 Decal 120 F Wash Rinse not shown LT only 09905 002 82 46 Decal 120 F Wash Rinse not shown LT only 09905 002 82 46 Contactor 2 Pole 220V 20 Amp 208 230V Unit only 05945 002 74 20 Delay not used with Universal Timer or LT not 05945 002 13 78 Terminal Block 3 Pole 05940 011 48 27 Decal L1 L2 L3 09905 101 12 66 Decal Copper Conductors 09905 011 47 35 Locknut 10 24 S S Hex with Nylon Insert 05310 373 01 00 Wire Lug 05740 200 76 00 Decal Ground 09905 011 86 86 Holder Fuse 05920 401 03 14 07610 002 23 32 Y 27 PARTS SIDE MOUNT UNIVERSAL TIMER CONTROL BOX ASSEMBLY CONTINUED Cover Control Box Weldment Cover Control Box Weldment not shown LT Bolt 10 32 x 1 Switch Rotary Selector Slotted Truss Not on LT LT Switch Operation Decal Control Box Cover Decal Control Box Cover LT ONLY not shown Light Red Light Green Indicator Light Amber Cover Dielectric Control Panel not shown Contactor 2 Pole 220V 20 Amp 460V Unit Only Overload 460V Unit Only Switch Power EA E 28
5. 07610 002 23 32 Y PARTS SIDE MOUNT MECHANICAL TIMER CONTROL BOX m 9 07610 002 23 32 Y 29 PARTS SIDE MOUNT MECHANICAL TIMER CONTROL BOX CONTINUED 2 Contactor 4 Pole 220V 1 Phase No Booster Steam Models and LT Liquid Level Control 06680 200 08 21 Decal 120 F Wash Rinse not shown LT only 09905 002 82 46 Relay 240V 50 60Hz Top Mount 05945 002 47 74 Timer Cam Mechanical 05945 303 31 00 1 Contactor 2 Pole 220V 20 Amp 208 230V Unit only 05945 002 74 20 Bolt 10 32 x 1 2 Slotted Truss 05305 173 04 00 8 t Decal Control Box Cover 09905 003 97 39 Switch Operation 05930 301 53 00 Switch Power 05930 011 49 55 Light Red 05945 504 07 18 Light Green Indicator 05945 504 08 18 Light Amber 05945 504 06 18 Bracket Electrical Box Mounting 05700 002 18 48 07610 002 23 32 Y 30 PARTS HOOD ASSEMBLY 07610 002 23 32 Y 31 Hood Weldment Hood Support Assembly Left Back Inner Door Guide Right Back Outer Door Guide Right Back Inner Door Guide Left Back Outer Door Guide Locknut 1 4 20 Hex w Nylon Insert Washer S S 1 4 20 1 0 Screw 1 4 20 x 5 8 S S Hex Head Bolt 1 4 20 x 1 2 Long 32 PARTS HOOD ASSEMBLY 07610 002 23 32 Y PARTS CANTILEVER ARMWDOOR ASSEMBLIES Conne
6. CONNECTING THE DRAIN LINE The dishmachine s drain is a gravity discharge drain All piping from the 1 1 2 FNPT connection on the wash tank must be pitched 1 4 per foot to the floor or sink drain All piping from the machine to the drain must be a minimum 1 1 2 I P S and shall be reduced There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 5 gallons per minute Incoming Plumbing Y strainer Connection 07610 002 23 32 Y INSTALLATION INSTRUCTIONS WATER SUPPLY CONNECTION Read the section entitled PLUMBING THE DISHMACHINE before proceeding Install the water supply line 3 4 pipe size minimum 1 2 pipe size minimum for LT to the dishmachine line strainer using cop per pipe It is recommended that a water shut off valve be installed in the water line between the main supply and the ma chine to allow access for service The water supply line is to be capable of 20 5 PSI flow pressure at the recommended temperature indicated on the data plate Take care not to confuse static pressure with flow pressure Static pressure is line pressure in a no flow condition all valves and services are closed flow pressure is the pressure in the fill line when the valve is opened during the cycle It is suggested that a shock absorber not supplied be installed on the incoming water line This prevents water hamme
7. CONTROL BOX LAYOUT F4 YEL BLK 09905 003 30 67H CONSTANT VOLTAGE CONNECTION GRY RED DRAIN O _ QUENCH O CONNECTION GRY RED TO TIMER WHT ABC 12345 GRN YEL GN BLU WHT np GND WHT RED RED EET TD TIMER RED ORG WHT RED a weT YEL WHT YEL RED wur gvi A B HT WHT BLU dap RED GREEN YELLOW GRY WHT BLK WHT YEL MOL R4 BLK YEL RINSE AID DISPENSER CONNECTION 67 mm TM Y1 POWER LIGHT RINSE HEAT CTR WASH HEAT CTR HIGH LIMIT LIGHT RECOVERY FANS lt DPTIDNAL CYCLE LIGHT DOOR INTERLOCK lt OPTIONAL gt WASH PUMP CTR RINSE FILL 07610 002 23 32 Y Li GA BLK 8 ELECTRICAL SCHEMATICS TEMPSTAR HH UNIVERSAL TIMER 460V 60HZ 3 PHASE L3 10 G BLU 10 GA BLU 10 DA BLU 10 G BLU n Lo O 14 BLK T3 14 GA BL amp ds n 5 14 GA RED LEGEND BLK 18 GA BLK Fr 18 GA RED Hi RINSE HEATER H2 WASH HEATER DISPENSER MI WASH MOTOR RI RINSE HEATER CONTACTOR WASH HEATER CONTACTOR R3 MOTOR CONTACTOR R4 CONTROL RELAY Fl DISPENSER FUSE BLOCK 51 POWER SWITCH 52 0008 SWITCH 53 AUTO MANUAL CDELIME SWITCH 54 CYCLE SELECTOR El POWER LIGHT EP HEATER OVERLOAD LIGHT CYCLE LIGHT HLTS WASH HEATER HIGH LIMIT THERMOSTAT TS RI
8. H 10 11 1 Y _ 9 voi y Solid State Thermostat N a UJ 2 lt lt 13 A 1 14 11 iy wd 15 i 40 1 In 94 37 lt xa md LL Len il 1 4 36 ES q gt Jo 1 T 33 Fu 3 a 2225 39 0 4 y 4 y n 16 gt lt Ue 38 17 gt 52 32 31 30 16 gt A 8 AA gt A 18 of Y gt A 19 N 22 23 25 24 27 28 29 W BRACKET MOTOR MOUNT INNER 05700 004 13 09 F BRACKET MOTOR MOUNT OUTER 05700 004 13 08 LOCKNUT 1 4 20 05310 374 01 00 BOLT 1 4 20 X 1 2 05305 274 02 00 WASHER 1 4 1 D X 3 4 O D 05311 011 76 30 07610 002 23 32 Y 35 PARTS TUB ASSEMBLY CONTINUED Tub Weldment 05700 002 12 59 Rack Assembly 05700 002 01 00 Bulk Head Plug 04730 609 05 00 See Page Entitled Wash Motors N A Gasket 05700 111 35 03 O ring 05330 400 05 00 Bolt Hex 3 87 16 x 1 1 4 Long 05305 276 10 00 2 See page 27 to order phase conversion kits for the heater Locknut 6 32 with Nylon Insert 05310 373 03 00 Lockwasher 5 16 S S Split 05311 275 01 00 Nut Hex 5 16 18 S S 05310 275 01 00 ie J Locknut 10 24 with Nylon Insert 05310 373 01 00 07610 002 23 32 Y 36 PARTS TUB ASSEMBLY CONTINUED Kit Wash Thermostat Replacement Includes
9. gt 003 07 Retainer 06401 003 07 42 lt Diaphragm 06401 003 07 42 Screen 205 Retainer Valve Body gt 2 2 Complete 240 Volt Solenoid Valve Assembly 04810 100 03 18 Coil amp Housing only 06401 003 07 44 1 2 Complete 240 Volt Solenoid Valve Assembly LT ONLY 04810 003 71 56 56 Q lt Screw O Ring Plunger Components of Repair Kit 06401 003 06 24 Complete Vacuum Breaker Assembly 04820 002 53 77 07610 002 23 32 Y PARTS WASH amp RINSE ARM MANIFOLD ASSEMBLIES m 2 3 19 07610 002 23 32 Y 57 PARTS WASH amp RINSE ARM MANIFOLD ASSEMBLIES CONTINUED Wash Arm Assembly 415V not shown 05700 021 63 81 Wash Arm Double Assembly 415V not shown 05700 002 46 86 07610 002 23 32 Y 58 PARTS 460 VOLT MACHINE TRANSFORMER MOUNTING BOX 460V Transformer 2 Amp Circuit Breaker 05950 111 65 93 05925 111 64 18 Transformer Mounting Bracket 05700 031 62 82 Transformer Mounting Box 05700 002 10 01 Transformer Mounting Box Top not shown 05700 000 78 53 07610 002 23 32 Y 59 PARTS EXHAUST FAN CONTROL OPTION gt 2 Din Rail 05700 002 36 09 Delay Timer 05945 011 65 44 Terminal Board 05940 011 84 41 rm Tm f rm E V T arm rim 4 1 La A E GN TO WL2
10. 07610 002 23 32 Y 70 ELECTRICAL SCHEMATICS TEMPSTAR HH 460V 60HZ 3 PHASE L2 13 10 GA RED Li jo GA LEGEND RINSE HEATER WASH HEATER Mi WASH MOTOR Ri RINSE HEATER CONTACTOR R2 WASH HEATER CONTACTOR R3 WASH MOTOR CONTACTOR R4 CONTROL RELAY F1 DISPENSER FUSE BLUCK 51 POWER SWITCH se DOOR SWITCH S3 AUTO MANUAL CDELIME SWITCH 54 CYCLE SELECTOR CYCLE SWITCH AUTO START RESET SWITCH WASH CYCLE SWITCH C4 RINSE FILL SWITCH El POWER LIGHT HEATER OVERLOAD LIGHT CYCLE LIGHT HLTS WASH HEATER HIGH LIMIT THERMOSTAT 51 RINSE HEATER THERMOSTAT 1 TSe WASH HEATER THERMUSTAT TS3 RINSE HEATER THERMOSTAT 2 GND GROUND HP HIGH WATER LEVEL PROBE WL WATER LEVEL CONTROL TIMER MOTOR FS RINSE FILL SOLENOID WET WASH CYCLE TIMER CF CDNTRUL FUSE Ti CONTROL TRANSFORMER MOL MUTGR OVERLOAD 07610 002 23 32 Y 71 LEGEND L1 12 L3 POWER DISTRIBUTION BLOCK M1 R3 R4 Fi 31 se WASH MOTOR WASH MOTOR CONTROL RELAY DISPENSER FUSE BL ICK POWER SWITCH DOOR SWITCH AUTO MANUAL DELIME gt SWITCH CYCLE SELECTOR CYCLE SWITCH AUTO START RESET SWITCH WASH CYCLE SWITCH RINSE FILL SWITCH POWER LIGHT CYCLE LIGHT STEAM THERMOSTAT GROUND HIGH WATER LEVEL PROBE WATER LEVEL CONTROL TIMER MOTOR RINSE FILL SOLENOID STEAM SOLENOID WASH CYCLE TIMER COMPONENT LAYOUT TOP OF CONTROL BOX ELECTRICAL SCHEMATICS
11. Inlet Water Temperature C Flow Pressure PSI Water Line Size NPT Drain Line Size NPT Tempstar HH LT Wash Temperature minimum Wash Temperature minimum C Rinse Temperature minimum F Rinse Temperature minimum Inlet Water Temperature F Inlet Water Temperature C Flow Pressure PSI Water Line Size NPT Drain Line Size NPT STEAM REQUIREMENTS Coil Size Steam Flow Pressure PSI Consumption 15 PSI Ibs hr 150 180 83 140 110 44 40 70 4 4 21 20 5 150 180 83 83 20 5 3 1 1 2 3 4 10 20 45 07610 002 23 32 Y SPECIFICATIONS ELECTRICAL REQUIREMENTS NOTE Typical Electrical Circuit is based upon 1 125 of the full amperage load of the machine and 2 typical fixed trip circuit breaker sizes as listed in the NEC 2002 Edition Local codes may require more stringent protection than what is displayed here Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes These numbers are provided in this manual simply for reference and may change without notice at any given time TEMPSTAR HH Phase iw o 75A eo eo sa nome 90A eo awenn ana eo sa 60 52 eo wean era o awom 26 TEMPSTAR HH VENTLESS
12. NDS 15 False Panel Installation iia da 18 PREVENTATIVE MAINTENANCE iei 19 TROUBLESHOOTING aaa 20 PARTS Top Mounted Control Box Assembly Universal Timer 22 Side Mounted Control Box Assembly Universal 26 Side Mounted Control Box Assembly Mechanical 29 Hood Assembly Bolted Single Support Design 220000 000 00 31 Cantilever Arm Door Assembles xc oie 33 TUD ASSOImbli e ue ai cote ut ES AM ive Uo eto A 35 Steam TUD ASSOMDIV ra s atop o bonu aa 38 Frame Assemb Vin ee lea ais 40 Rinse Tank Assembly Arc ser ea fo dl ee le 41 Ventless Rinse Tank 5 42 Coil ASsemDly ren 43 Incoming Steam Plumbing Assembly een 44 Motors Wash Heaters Rinse Heaters sessesssen eene nennen 46 Y Strainer Incoming Plumbing Outlet Plumbing 47 Pressure Regulator Incoming Plumbing Outlet Plumbing Assemblies 50 Ventless and Energy Recovery Plumbing 53 Drain QuehchASSemlbly id 55 1 2 Solenoid Valve amp 1 2 NPT Vacuum Breaker Repair Parts 56 Wash amp Rinse Arm Manifold
13. LPL d Parana 10 GA BLUE E 10 GA BLUE DIP SWITCH SETTINGS NEN uo Jon o LLU U ULT 10 GA RED 10 GA RED WASH TEMPSTAR HEATERS ON 12345678 900000 5 10 GA BLUE 10 GA BLUE WITH_HEAT RECOVERY ON 12345678 9000 0 x x R3 14 GA BLACK Tl 14 GA BLACK 13 L3 14 GA BLUE TEMPSTAR_HH 14 GA RED WASH PUMP ON 12345678 IO HH_WITH_HEAT_RECOVERY ON 12345678 0 000 0 x 18 GA BLACK DETERGENT DISPENSER CONNECTION 18 GA RED LEGEND 225 L1 L2 L3 POWER DISTRIBUTION BLOCK GND GROUND H1 RINSE HEATER H2 WASH HEATER M1 WASH MOTOR R1 RINSE HEATER CONTACTOR R2 WASH HEATER CONTACTOR R3 WASH MOTOR CONTACTOR R4 CONTROL RELAY S1 POWER SWITCH s2 DOOR SWITCH S3 DELIME SWITCH S4 CYCLE SELECTOR E1 POWER LIGHT E2 HEATER OVERLOAD LIGHT CYCLE LIGHT TS1 RINSE HEATER THERMOSTAT TS2 WASH HEATER THERMOSTAT HLTS WASH HIGH LIMIT THERMOSTAT WL WATER LEVEL CONTROL HP HIGH LEVEL PROBE TB TIMER BOARD TM EXHAUST FAN TIMER FS RINSE FILL SOLENOID Ti CONTROL TRANSFORMER MOL MOTOR OVERLOAD CF CONTROL FUSE F1 CONSTANT VOLTAGE CONNECTION F2 DETERGENT DISPENSER CONNECTION F3 RINSE DISPENSER CONNECTION F4 EXHAUST FAN CONNECTION PB1 RINSE TEMP PROBE PB2 WASH TEMP PROBE RF RECOVERY FAN OPTIONAL DI DOOR INTERLOCK OPTIONAL DETAIL mo mm TEMPSTAR HH MODEL DOOR OPEN THERMOSTAT REDUCED SET POINT CONNECTION
14. QUALIFIED SERVICE PERSONNEL ONLY Performing maintenance on your dishmachine may void your warranty if it is still in effect By following the operating and cleaning instructions in this manual users should get the most efficient results from the dishmachine Steps to ensure that the dishmachine is used properly 1 Ensure that the water temperatures match those listed on the machine data plate on the front left of machine 2 Remove as much soil as possible from dishes before loading into racks 3 Ensure that all strainers are in place laying flat in tub and free of soil and debris before operating the machine To clean strainers wipe them out with a rag and rinse under a faucet For stubborn debris a toothpick can be used to dislodge any obstructions from the perforations Do not beat strainers on waste cans once bent they will not work properly 4 f hard water is present install an HTS 11 into the water line connecting to the dishmachine see section Plumbing the Dishmachine 5 Ensure that all wash and or rinse arms are secure in the machine before operating 6 Ensure that drains are closed sealed before operating T Do not overfill racks 8 Ensure that glasses are placed upside down in the rack 9 Ensure that all chemicals being injected into machine have been verified as being at the correct concentrations 9 Clean out the machine at the end of every workday as per the instructions in the manual see section on
15. TEMPSTAR HH S 208 230V 60HZ 1 8 3 PHASE WL TM R4 F1 WCT R3 BLK WHT BLK WHT 07610 002 23 32 Y 72 ELECTRICAL SCHEMATICS TEMPSTAR HH NB 208V 230V 50 60HZ 1 PHASE TEMPSTAR NB ELECTRICAL DIAGRAM 208 230 VOLT 50 60 HERTZ SINGLE PHASE SINGLE CYCLE Le LEGEND 10 GA BLACK RI 10 GA BLACK H WIRE 1 WIRE 5 LI LILFLI LIL L1 L2 13 POWER DISTRIBUTION BLOCK al Wine wr CN GND GROUND IA 10 GA BLACK 10 GA BLACK H1 WASH HEATER WIRE 48 T4 WIRE 4 M1 WASH MOTOR R1 WASH HEATER CONTACTOR R2 WASH MOTOR CONTACTOR R3 CONTROL RELAY S1 POWER SWITCH 52 DOOR SWITCH S3 DELIME SWITCH E1 POWER LIGHT E2 HEATER OVERLOAD LIGHT E3 CYCLE LIGHT GND u 151 WASH HEATER THERMOSTAT 208 230 VOLT 50 60 HERTZ 3 PHASE 5 HLTS WASH HIGH LIMIT THERMOSTAT 10 GA BLACK RI 10 GA BLACK 10 GA BLACK RI 10 GA BLACK WL WATER LEVEL CONTROL VRE 1 1 Ti W
16. a part is missing contact manufacturer immediately LEVEL THE DISHMACHINE The dishmachine is designed to operate while level This is important to prevent any damage to the machine during operation and to ensure the best results possible The unit comes equipped with adjustable bullet feet which can be turned using a pair of pliers Verify the unit is level from front to back and side to side before making any electrical or plumbing connections Lower PLUMBING THE DISHMACHINE All plumbing connections must be made to adhere to local state territorial and national codes The installing plumber is responsible for ensuring the in Frame with Adjustable Foot coming water lines are flushed of debris prior to connecting to the machine Note that chips and materials from cutting processes can become lodged in the solenoid valves and prevent them from opening or closing Any valves that are found to be fouled or defective because of foreign matter left in the water line and any subsequent water damage are not the responsibility of the manufacturer A water hardness test must be performed to determine if the HTS 11 scale prevention amp corrosion control needs to be installed A hardness test kit can be found on the warning tag that is attached to the incoming plumbing connection on the back of the machine If water hardness is higher than 5 GPG the HTS 11 will need to be installed Please contact manufacturer to purchase the HTS 11
17. ors REO RIVE 1B T TIMER 4 lt 4 TERMINAL BOARD 18 Y A WLA RED 9305 002 54 41 07610 002 23 32 Y 60 VENTLESS AND ENERGY RECOVERY SYSTEM ASSEMBLY PARTS 07610 002 23 32 Y PARTS VENTLESS AND ENERGY RECOVERY SYSTEM ASSEMBLY 07610 002 23 32 Y 62 TEMPSTAR HH VENTLESS DOOR INTERLOCK W Rod Interlock Weldment Soleniod Horizontal 1 Push z z 07610 002 23 32 Y 4 4 4 p B S Washer 2 Washer 4 2 2 63 Door Interlock Box Bottom 05700 001 21 26 Latch access hole PARTS DOOR INTERLOCK DOOR OVERRIDE INSTRUCTIONS Other Door Interlock components not shown Pipe Clamp found on the side of the machine 05700 000 35 05 Solenoid Electrical Interlock Option 04810 100 61 33 Relay 05945 111 47 51 Door Interlock Box Cover 05700 001 21 27 The following instructions are for Tempstar HH models equipped with the Door Interlock option These instructions should only be used if the door interlock fails to unlatch and the doors are unable to be opened 1 To manually disengage find the latch access hole 2 Gently insert the tip of a screwdriver or other metal utensil into the access hole making contact with the latching arm 3 Disengage the interlock by pushing the latching arm back with a minimal amount of force 4 The doors should now open TEMPSTAR SDI OPTION BLU RED O R5 O Er YEL RED
18. the dishmachines detailed in this manual and recommends that service personnel have this manual on hand when calling technical support staff Technical support is available from 8 00 a m to 5 00 p m EST Monday through Friday Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Please remember that technical support is available for service personnel only VISUAL INSPECTION Before installing unit check container and machine for damage A damaged container may be an indication of damage to the machine If there is any type of damage to both container and unit do not throw away the container The dishmachine has been inspected at the factory prior to shipping and is expected to arrive in new undamaged condition However rough handling by carriers or others may result in damage to the unit while it is in transit If such a situation occurs do not return the unit to the manufacturer Instead contact the carrier and ask them to send a representative to the site to inspect the damage and request that an inspection report be completed Contact the carrier within 48 hours of receiving the machine to report possible freight damage and the dealer from whom the unit was purchased UNPACKING THE DISHMACHINE The machine should be unboxed and removed from the pallet prior to installing Open the front door and remove all of the materials from the inside Once unpacked verify there are no missing parts If
19. 0 207 15 00 7 Elbow 90 Degree 1 2 Street Brass 04730 206 08 00 07610 002 23 32 Y 54 PARTS DRAIN QUENCH ASSEMBLY Elbow 1 1 2 90 Street 04730 206 32 00 Drain Quench Assembly 06401 002 59 52 Nipple 1 1 2 NPT 04730 207 40 00 Modified Compression Fitting 05700 001 16 52 Lid Drain Quench 05700 002 67 16 Thermostat 05930 003 13 65 Solenoid Valve Reducer 1 1 2 x 1 4 04810 100 09 18 04730 002 55 76 To Dishmachine Drain To Cold Water Supply Box Drain Quench Tee 1 1 2 x 1 1 2 x 1 1 2 05700 002 69 96 04730 011 69 93 Reducer 1 1 2 to 1 2 Valve Check 1 2 04730 002 55 75 Not Shown Nipple Close 1 2 NPT 04820 002 55 77 Not Shown 04730 207 15 00 From the existing drain attach two additional Tees using the 1 1 2 NPT Close Nipples Tighten the Reducers into the Tees as shown above Attach the Modified Compression Fitting into the 1 1 2 to 1 4 Reducer Position the bulb of the thermostat so that it rests approximately 1 4 from the bottom of the Tee Tighten the Modified Compression Fitting as required Attach to the incoming cold water line Use thread tape as required to prevent any leaks 07610 002 23 32 Y 55 PARTS 3 4 SOLENOID VALVE amp 3 4 VACUUM BREAKER REPAIR PARTS KITS p Screw Data Plate ALE Ss lt Coil amp Housing Spring 06401 003 07 40 o Plunger 06401 003 07 40 om Diaphragm
20. 00 s 12 2 Heater Contactor 0 s 1 Terminal Block e 7 7 1 Contactor Wash Motor 8 11 opt Relay stSW3SPHSWieOmy 9 11 o e 0 4 mo Temperature Gauge Wash 96 Lead 12 1 Temperature Gauge Rinse 48 Lead 48 t 4 1 DecalWasnisoF Min 5 1 DecalRimeteoFMin fie t jOmmdhg 0 0 17 1 Bracket Liquid Level Control Board 1 O S 20 CN a CAS z2 2 Grommet 23 1 _ Bushing Snap 24 1 Clamp Hose 25312 25 11 Decal Warning Disconnect Power 26 1 Cover Mount ControlBox 22 1 DecalcommiBox 28 14 Lockwasher Int Tootn 10 28 4 Screw1o 32x3 8 PRilips Truss Head 30 1 Copper Conductors s1 ft Deca Ground 0 4 32 Bracket Fuse Strip 24 PARTS TOP MOUNTED CONTROL BOX ASSEMBLY CONTINUED Timer Universal Fused Alternate 05945 003 75 23 Locknut 10 32 05310 373 02 00 Overload TK ONY 460 Volt Unit Only 05945 002 65 02 Motor Contactor SC 03Y 460 Volt Unit Only 05945 002 65 00 Din Rail 2 3 4 460 Volt Unit Only 05700 001 84 65 For a 460V Unit replace item 4 with items 43 44 amp 45 25 07610 002 23 32 Y PARTS SIDE MOUNT UNIVERSAL TIMER CONTROL BOX ASSEMBLY
21. 7 65 Plug 1 8 Brass Rinse Injector Gasket 3 per Rinse Injector 2 per machine 04730 209 07 37 05330 111 42 81 07610 002 23 32 Y 51 PARTS PRESSURE REGULATOR INCOMING PLUMBING TEMPSTAR HH NB Vacuum Breaker 3 4 NPT Elbow Brass Street 3 4 NPT 07610 002 23 32 Y 52 PARTS INCOMING PLUMBING TEMPSTAR HH VENTLESS RINSE INJECTOR 09515 004 22 73 ESO Vac Breaker 1 2 Brass 04820 003 06 13 Elbow 90 Degree 1 2 Street Brass 04730 206 08 00 W Plumbing Rinse Injector 05700 004 19 83 4 1 A Plumbing Outlet w Heat Exc 05700 004 19 12 BI Hose 1 2 ID X 24 LG Red 05700 004 19 89 Hose 1 2 ID X 67 LG Red 05700 004 19 99 Hose 1 2 ID X 69 LG Blue 05700 004 20 00 07610 002 23 32 Y 53 PARTS INCOMING PLUMBING TEMPSTAR HH VENTLESS Bushing Hex 3 4 M to 1 2 Brass 04730 002 56 27 Elbow 3 4 Street Brass 90 Degrees 04730 206 04 34 Union 1 2 X 1 2 Brass 04730 003 62 44 Tee 1 2 FNPT X 1 2 FNPT 1 4 FNPT 04730 002 22 56 Nipple Brass 1 2 X 4 NPT 04730 207 04 00 6 1 1 4 Barb 1 4 MNPT Swivel 04730 011 95 41 Nipple 1 2 X 2 Long Brass 04730 207 19 00 Bushing Hex 3 4 M to 1 2 Brass 04730 002 56 27 Elbow 3 4 Street Brass 90 Degress 04730 206 04 34 Regulator Pressure 3 4 06685 011 58 22 Nipple 3 4 NPT X 1 3 8 Closed Brass 04730 207 34 00 Valve 3 4 220V Solenoid 04810 100 03 18 1 2 Closed Brass 0473
22. ASH HEATER CONTACTOR 3 TASH MOTOR COWTACTOR CONTROL 55 m EMETANT VOLTAGE COMMECTION was IETEREEMT DISPENSER FUSE BLOCK Pd RINGE DISPENSER FUSE BLOCK EE FUSE BLOCK J Gi IH k BLE BOWER ZwITEH Ce 4 SWITCH s AUTO MANUAL ELIE SWITCH CYCLE SELECTO POWER LIGHT HEATER D VERLDAD LIGAT o ETELE LIGHT WASH HEATER HIGH LIMIT WAZH HEATER THERMOSTAT oan HIGH WATER LEYEL PROBE 7 UE EL WATER LEVEL CONTROL mu z FINSESFILL Ej TIMER BOARD EXHAUST FAN TIMER Wash TEMA PROBE RECOVERY 07610 002 23 32 74 ELECTRICAL SCHEMATICS OPTIONS SDI OPTION TEMPSTAR SDI OPTION R3 COIL TO R3 L2 R6 BLK BLK R3 L1 7 RS BLK 7 LEGEND R5 RINSE RELAY R6 WASH RELAY SDI SAFETY DOOR INTERLOCK SOLENOID 09905 002 35 85 TEMPSTAR SDI OPTION TH R3 COIL BLK BLK TE R3 L1 7 RS BLK 7 LEGEND RINSE RELAY WASH RELAY SAFETY DODR INTERLOCK SOLENDID 09905 002 55 78 75 07610 002 23 32 Y EXHAUST FAN HOOKUP DRAIN QUENCH OPTIONS DRAIN QUENCH SYSTEM THERMOSTAT SOLENDID 4 D BLACK CONNECT BLACK WIRE TO MOTOR CONTACTOR Li WITH PIGGYBACK TERMINAL PROVIDED CONNECT WHITE WIRE MOTOR CONTACTOR Le WITH PIGGYBACK TERMINAL PROVIDED 07610 002 23 32 Y 76 Jackson Warewashing Systems
23. CONTACTOR R3 WASH MOTOR CONTACTOR R4 CONTROL RELAY F1 DISPENSER FUSE BLOCK 51 POWER SWITCH se DOOR SWITCH S3 AUTD MANUAL CDELIME gt SWITCH S4 CYCLE SELECTOR SWITCH CYCLE SWITCH AUTO START RESET SWITCH WASH CYCLE SWITCH C4 RINSE FILL SWITCH El POWER LIGHT E2 HEATER OVERLOAD LIGHT E3 CYCLE LIGHT HLTS WASH HEATER HIGH LIMIT THERMOSTAT TS1 RINSE HEATER THERMOSTAT TS2 WASH HEATER THERMOSTAT GND GROUND HP HIGH WATER LEVEL PROBE WL WATER LEVEL CONTROL TIMER MOTOR FS RINSE FILL SOLENOID WCT WASH CYCLE TIMER RINSE PROBE PBe WASH THERMDSTAT PROBE COMPONENT LAYOUT TOP OF CONTROL BOX 9905 002 06 54 G TEMPSTAR HIGHER HOOD ELECTRICAL DIAGRAM u 208 230 VOLT 60 HERTZ 1 PHASE 10 mk Li Pl 10 Ga WIRE 47 10 GA BLK WIRE 3 10 GA 4 He WIRE 13 Re 18 17 2 10 GA WIRE 14 10 WIRE 1 10 GA WIRE 12 WIRE 10 WIRE 15 10 BLK WIRE 16 208 230 VOLT 60 HERTZ 3 PHASE Le L3 H RI 9 9 81 10 GA BLK 04 di 10 GA BLK 10 WIRE 1 WIRE 5 WIRE 2 10 GA WIRE 13 10 WIRE 14 WIRE 10 10 GA WIRE 15 10 GA BLK GRN YEL BLU WHT DR o BED ee QFE El GRY YEL TM Le CAM POS4 POS3 POS2 POS BLK YEL
24. ERY DIP SWITCH SETTINGS TEMPSTAR HH 78 0 x ON 12345678 0 000 0 x 09905 003 30 39 O BLK YEL O s3 FS LK WHITE 4 RINSE BLU FA o DISPENSER Ay RED CONNECTION RECOVERY FANS lt DPTIDNAL CYCLE LIGHT DOOR INTERLDCK lt DPTIDNAL gt WASH PUMP CTR RINSE FILL 65 07610 002 23 32 Y TEMPSTAR HH UNIVERSAL TIMER 208 230V 60HZ 1 8 3 PHASE GND o LEGEND Li L8 L3 RINSE HEATER GND GROUND HI RINSE HEATER He WASH HEATER WASH MOTOR RI RINSE HEATER CONTACTOR Re WASH HEATER R3 WASH MOTOR R4 CONTROL RELAY F1 DISPENSER FUSE BLOCK St POWER SWITCH se DOOR SWITCH 3 AUTO MANUAL CDELIME SWITCH 54 CYCLE SELECTOR El POWER LIGHT 2 HEATER OVERLOAD LIGHT E3 CYCLE LIGHT HLTS WASH HEATER HIGH LIMIT THERMOSTAT TSi RINSE HEATER THERMOSTAT 1 152 WASH HEATER THERMOSTAT TS3 RINSE HEATER THERMOSTAT 2 HP HIGH WATER LEVEL PROBE WL WATER LEVEL CONTROL FS RINSE FILL SOLENOID TB TIMER BOARD BLK VEL 4 3 07610 002 23 32 Y 66 ELECTRICAL SCHEMATICS SOLID STATE TEMPSTAR HH TOP MOUNT WC YCLE SWITCHES 460V 60HZ 3 PHASE TEMPSTAR TEMPSTAR HH ELECTRICAL DIAGRAM 460 VOLT 50 60Hz 3 PHASE Le L3 RL 10 GA BLACK ee LILI LS LU LI 10 GA RED 12 10 GA RED RINSE
25. IRE 5 WIRE 6 Te ik Le WIRE 2 4 HP HIGH LEVEL PROBE TM TIMER MOTOR 10 GA BLACK RI 10 GA BLACK C1 CYCLE SWITCH 1 WIRE 7 MIRE 3 C2 AUTO START RESET SWITCH 1o GA BLACK di C3 WASH CYCLE SWITCH l WIRE 8 T4 T d WIRE 4 C4 RINSE FILL SWITCH RS RINSE FILL SOLENOID FS DISPENSER FUSE BLOCK 2 WASH TEMP PROBE BLACK Pon BLACK RED Te Le t 1 FS FS BLACK DISPENSER RED RED T connection AS 1 BK o RED CONTROL BOX LAYOUT o t 7 ME OT se GRY RED RED lt 55 51 e e ABC 12345 GREY S3 GRN YEL R3 WL 2 C4 BLUE BLUE GND ORANGE ORANGE HP WHITE WHITE RED RED 4 GREY GREY La R1 R2 5 RED Ro 30 WHT YEL RED WHT BLU RED 8 n ORANGE 1215 FUSE GND 1 1 1 GRY YEL zd BROWN i TIMING CHART CYCLE BLK WHT R3 10 20 30 40 50 60 A A BROWN 2 6 s 4 7 ORANGE ORANGE BLUE 1 mE BLUE BLUE RS RED 73 07610 002 23 32 Y LEGEND ELECTRICAL SCHEMATICS TEMPSTAR HH NB LT 208V 230V 50 60HZ 1 PHASE TEMPSTAR NB LT amp TEMPSTAR HH NB LT ELECTRICAL DIAGRAM HEHTT 1 Li LE L3 POWER DISTRIBUTION ELDEK nm dde GROUND WASH NITIR n a m L1 EN HEHTL FHAHE W
26. L DIAGRAM T 208 230 VOLT 50 60 HERTZ 1 PHASE 0 GA B L R Ti 10 Ga BLK VIE I LOS n n 10 GA BLK WIRE 2 10 GA BLK WIRE 43 10 GA BLK He 10 BLK MIRE 13 uu WIRE 9 RINSE HEATERS R2 R2 10 GA 1 12 10 GA 13 10 GA BLK WIRE 10 WIRE 4 WIRE 15 WIRE 11 WASH HEATERS to ca mk 74 10 GA BLK WIRE 16 WIRE 12 208 230 VOLT 50 60 HERTZ 3 PHASE Le L3 RI 11 u 10 GA BLK 721114 10 GA BLK WIRE 5 A WIRE 2 0 GA RINSE WIRE 47 7 A WIRE 3 a HEATERS 10 GA BLK 10 GA BLK WIRE 48 5 VIRE 4 Re HE Re 10 GA BLK 1114 T 10 GA BLK run 10 GA TB 115210 O RE WIRE 10 Ln 10 1731153 10 GA BLK WIRE 15 o Fe WIRE HIT MASTERS JULI bf 10 Re R3 R3 11 BLK WHITE Le RED wash PUMP sen CONNECTION CONSTANT GRY VOLTAGE Ay RED CONNECTION GRY dero RED POWER LIGHT se 5 GRY oo GRY RED RO RED GRY RED TRIS TO TIMER WHT VE TOISAS R4 12345 cry Fe GRN YEL BLU L ORG BLU WHT pp OND 8814 ORG WHT RED RINSE HEAT CTR WHT tp WH WASH HEAT CTR lo A HT gez HIGH LIMIT LIGHT GRY ON 12345678 ON 123456 00000 0 0 00 HH_WITH_HEAT RECOV
27. N WPRK KIT OPTION Water Arrestor 1 2 06685 100 05 00 Tee 1 2 x 1 2 x 1 2 Nipple 1 2 NPT Close Brass 04730 211 27 00 04730 207 15 00 07610 002 23 32 Y PARTS Y STRAINER INCOMING 8 OUTLET PLUMBING ASSEMBLIES TEMPSTAR HH LT Tee Brass 1 2 x 1 2 x 1 4 NPT 04730 411 25 01 Adapter 1 2 MNPT x Cu Male 04730 011 59 53 Strainer Y 1 2 04730 217 01 10 Adapter 1 2 Male Cu to MSPS 04730 401 03 01 Pressure Gauge 0 100 PSI 06685 111 59 66 Valve Ball Bronze 1 4 NPT 04810 011 72 67 07610 002 23 32 Y 49 PARTS PRESSURE REGULATOR INCOMING 8 OUTLET PLUMBING ASSEMBLIES INCOMING PLUMBING OUTLET PLUMBING 07610 002 23 32 Y 50 PARTS PRESSURE REGULATOR INCOMING amp OUTLET PLUMBING ASSEMBLIES CONTINUED Double Pipe Clamp not shown 05700 002 23 89 Bracket Incoming Plumbing Support 05700 021 34 02 When servicing plumbing components take care not to damage the threads of each individual item Damaged threads can cause leaks and loss of pressure which could adversely affect the performance of the dishmachine It is strongly recommended that teflon thread tape be applied conservatively to threads when joining components together It is not advised to use thread sealing compounds or pipe dope as they can be ejected from the threads during the tightening process and become lodged in key components lo Q gt Rinse Injector Weldment 1 per machine 05700 021 4
28. NSE HEATER THERMDSTAT 1 152 WASH HEATER THERMOSTAT 53 RINSE HEATER THERMOSTAT GND GROUND HP HIGH WATER LEVEL PROBE VL LEVEL CONTROL FS RINSE FILL SOLENOID cr CONTROL FUSE Ti CONTROL TRANSFORMER MOL MOTOR OVERLOAD TB TIMER BOARD COMPONENT LAYOUT OF CONTROL WOX 07610 002 23 32 Y 68 ELECTRICAL SCHEMATICS TEMPSTAR HH S UNIVERSAL TIMER 208 230V 60HZ 1 amp 3 PHASE BLK LEGEND lt Li Le L3 POWER DISTRIBUTION BLOCK MI WASH MOTOR R3 WASH MOTOR CONTACTOR R4 CONTROL RELAY F1 DISPENSER FUSE BLICK 1 POWER SWITCH Se DOOR SWITCH S3 AUTEI MANUAL DELIME gt SWITCH S4 CYCLE SELECTOR E1 PDWER LIGHT E3 CYCLE LIGHT TS1 STEAM THERMOSTAT GND GROUND HP HIGH WATER LEVEL PROBE WL WATER LEVEL CONTROL TB TIMER BOARD FS RINSE FILL SOLENOID SS STEAM SOLENOID COMPONENT LAYOUT OF CONTROL BOX m L3 o 4 T R BLK ii a BLK RED 15 RED GRY FA DISPENSER 7 RED CONNECTION GRY e RED GRY PE GRY RED nu RED o RAY A eel 2345 r 94 A GRN YEL Be Ber BLU WHT up SND wat RED GRY GRY 55 WHT YEL RED _ _ RED GRY E GRY 54 a RED BLK 3 RED VHT ORG gt BLU YEL BLK WHT R4 BLK YEL YEL URG 4 s3 BLU BLU 07610 002 23 32 Y 69 ELECTRICAL SCHEMATICS TEMPSTAR HH 208 230V 60HZ 1 amp 3 PHASE GND LEGEND Hl RINSE HEATER He WASH HEATER Mi WASH MOTOR R1 RINSE HEATER CONTACTOR R2 WASH HEATER
29. RED R3 COIL Tn R3 L2 BLK BLK BLK BLK P RED RED e E elle LEGEND RS RINSE Bear R6 WASH RELAY SDI SAFETY DOOR INTERLOCK SOLENOID 09905 002 55 85 TEMPSTAR 460V SDI OPTION BLU RED C4 NC BLK RED RED pom LEGEND RS RINSE pd R6 WASH REL SDI SAFETY y INTERL CK STLENTID 07610 002 23 32 Y 64 ELECTRICAL SCHEMATICS SOLID STATE TEMPSTAR HH TOP MOUNT CONTROLS 208 230V 60HZ 1 amp 3 PHASE LEGEND L1 L2 L3 POWER DISTRIBUTION BLOCK GND GROUND RINSE HEATER WASH HEATER WASH MOTOR RINSE HEATER CONTACTOR WASH HEATER CONTACTOR WASH MOTOR CONTACTOR CONTROL RELAY CONSTANT VOLTAGE CONNECTION DETERGENT DISPENSER FUSE BLOCK RINSE DISPENSER FUSE BLOCK EXHAUST FAN FUSE BLOCK POWER SWITCH DODR SWITCH AUTO MANUAL CDELIME gt SWITCH CYCLE SELECTOR POWER LIGHT HEATER OVERLOAD LIGHT CYCLE LIGHT WASH HEATER HIGH LIMIT RINSE HEATER THERMOSTAT WASH HEATER THERMOSTAT HIGH WATER LEVEL PROBE WATER LEVEL CONTROL RINSE FILL SOLENOID TIMER BOARD EXHAUST FAN TIMER RINSE TEMP PROBE WASH TEMP PROBE RECOVERY FANS DOOR INTERLOCK GND DETAIL A R4 YEL RED 8 YEL BLK 64 Fo TEMPSTAR HH MODEL DOOR OPEN THERMOSTAT REDUCED SET PDINT CONNECTION El WL O EXHAUST FAN CONNECTION CONTROL BOX LAYOUT 5153157565554 8 DRAIN QUENCH THERMOSTAT 1 NO RED TEMPSTAR TEMPSTAR HH ELECTRICA
30. STRATION To register your product go to www jacksonwws com or call 1 888 800 5672 Failure to register your product will void the warranty REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from date of installation or 180 days from the date of shipment from the factory whichever occurs first PRODUCT CHANGES AND UPDATES Jackson WWS reserves the right to make changes in design and specification of any equipment as engineering or necessity requires THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS JACKSON S LIABILITY ON ANY CLAIM OF ANY KIND INCLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING FOR FITNESS OR MERCHANTABILITY THAT ARE NOT SET FORTH HEREIN OR THAT EXTEND BEYOND THE DURATION HEREOF UNDER NO CIRCUMSTANCES WILL JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE DIRECT OR CONSEQUENTIAL OR FOR THE DAMAGES IN THE NATURE OF PENALTIES ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS ITEMS NOT COVERED THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS BUT NOT LIMITED TO WASH ARMS RINSE ARMS OR STRAINERS AT ANYTIME NOR DOES IT COVER ADJUSTMENTS SUCH AS BUT NOT LIMITED TO TIMER CAMS THERMOSTATS OR DOORS BEYOND 30 DAYS FROM THE DATE OF INSTALLATION IN ADDI
31. Shutdown amp Cleaning 10 Always contact a qualified service agency whenever a serious problem arises 11 Follow all safety procedures whether listed in this manual or put forth by local state or national codes regulations 07610 002 23 32 Y 19 TROUBLESHOOTING Dishmachine runs Machine is in delime mode Change operation mode from DELIME to NORMAL position continuously in the wash cycle Wash cycle delay timer is faulty During the wash cycle the cam timer will move for the first 30 seconds of the wash cycle The cycle delay timer will then cause the cam timer to stop in order to increase the length of the wash cycle The red light on the delay timer is in control of the cam timer If the red light is not turning on only during cycles B C or D replace the cycle timer Wash cycle delay timer settings are If the wash cycle delay timer and rotating cam timer are working correctly not correctly adjusted the time cycles on the delay timer may be incorrectly adjusted Adjust the delay potentiometer corresponding to the B C or D cycle Rerun the appropriate cycle and see if the adjustment has made any change in the length of the cycle If not replace the cycle delay timer Cam timer is faulty Confirm that the wash cycle delay timer is functioning correctly see above Confirm that the timer motor is receiving power If it is replace the motor and or timer assembly Make sure there are no obstructions which limit the rot
32. TEMPSTAR SERIES Upright Door Dishmachines INSTALLATION OPERATION amp SERVICE MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS ELECTRICALLY HEATED MODELS TEMPSTAR HH TEMPSTAR HH NB TEMPSTAR HH with VENTLESS and ENERGY RECOVERY STEAM HEATED MODELS TEMPSTAR HH S Warewashing Systems Jackson WWS Inc P O Box 1060 November 23 2015 ni pero P N 07610 002 23 32 Y www jacksonwws com MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS amp LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP UNDER NORMAL USE AND OPERATION FOR A PERIOD OF 1 ONE YEAR FROM DATE OF PURCHASE BUT IN NO EVENT TO EXCEED 18 EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE FACTORY Jackson WWS agrees under this warranty to repair or replace at its discretion any original part which fails under normal use due to faulty material or workmanship during the warranty period providing the equipment has been unaltered and has been properly installed maintained and operated in accordance with applicable factory instruction manual furnished with the machine and failure is reported to the authorized service agency within the warranty period This includes the use of factory specified genuine replacement parts purchased directly from a Jackson authorized parts distributor or service agency Use of generic replacement parts may create a hazard and
33. TION THE WARRANTY WILL ONLY COVER REPLACEMENT WEAR ITEMS SUCH AS CURTAINS DRAIN BALLS DOOR GUIDES OR GASKETS DURING THE FIRST 30 DAYS AFTER INSTALLATION ALSO NOT COVERED ARE CONDITIONS CAUSED BY THE USE OF INCORRECT NON COMMERICAL GRADE DETERGENTS INCORRECT WATER TEMPERATURE OR PRES SURE OR HARD WATER CONDITIONS REVISION HISTORY 06 01 04 Change to new layout Corrected amerate ratings changed to thermostat bracket 05700 011 81 64 changed thermostat 05930 121 71 29 to G 219223 N A thermostat kit 06401 140 00 32 updated drawing for false panel installation and added SDI override instructions 01 17 06 7609 Added universal timer parts 8 schematics Updated specification amp dimension pages 7713 7571 Updated quench assembly 7 493 75 53 Replaced door switch 05930 003 02 20 with 05930 003 05 84 07 06 06 MAW 7411 7422 Added false panel kit numbers door component kits 7231 Replace ball stop components Replace thermostat 05930 121 71 29 with 05930 510 03 79 Added the wash amp rinse thermometer decals Obsoleting I O manual added warranty amp repair centers Listed minimum cycle times Added Top Mount Control Box dimensions hood 4 Bel MAW weldment control box amp schematics Corrected the rinse tank cover number updated the cantilever support bracket amp reed switch numbers 10 08 08 7990 Added hi limit thermostat set point instructions 01 10 13 8252 Updated schematic an
34. Tempstar HH Series Installation Operation amp Technical Manual 07610 002 23 32 Y Issued 09 14 07 Revised 11 23 15
35. ation of the cam timer Dishmachine will not Faulty rinse solenoid valve Repair or replace valve as required fill after the door is closed Power ON Faulty door switch Verify the wiring of the switch if correct replace the switch light is illuminated Fouled faulty high level probe Clean probe if fouled If clean and not working replace Dishmachine will not Service breaker tripped Reset If the breaker trips again contact an electrician to verify the amp fill after the door is draw of the machine closed Power ON light is not illuminated Machine not connected to power Verify that the machine has been properly connected to the power Source Source Faulty power source Verify the wiring of the switch if correct replace switch Dishmachine will not Service breaker tripped Reset If the breaker trips again contact an electrician to verify the amp fill after the door is draw of the machine closed Power ON light is not illuminated Machine not connected to power Verify that the machine has been properly connected to the power source Source Faulty power source Verify the wiring of the switch if correct replace switch Wash or rinse heater Faulty heater element Check element for continuity if open replace the heater does not work Faulty heater contactor Replace the contactor Mis adjusted faulty thermostat s Verify the operation and setting of thermostats replace if necessary Dishma
36. chine fills Clogged or obstructed rinse arms Remove and clean the rinse arms slowly and or rinse is weak Low incoming water pressure Adjust the water pressure regulator to ensure that there is 20 5 PSI flow Y strainer is clogged Clean out the Y strainer Rinse water is not Faulty rinse heater Check element for continuity if open replace heater reaching required temperature Mis adjusted faulty thermostat s Verify operation and setting of thermostats replace if necessary Rinse thermometer is defective Replace thermometer 07610 002 23 32 Y 20 TROUBLESHOOTING Wash water is not reaching required temperature Doors will not close completely Water leaks at the wash pump Will not rinse during auto cycle Dishes are not coming clean Faulty wash heater Mis adjusted faulty thermostat s Wash thermometer is defective Improper spring tension Obstruction in door channel Doors are not square with frame Wash pump seal defective Petcock or pump drain if equipped not shut tight Loose hoses hose clamps on the wash pump Defective rinse solenoid Faulty fill microswitch No water to the machine Machine temperatures are not up to the minimum requirements No detergent too much detergent Solid dispenser canister is empty Check element for continuity if open replace heater Verify operation and setting of thermostats replace if necessary Replace thermometer Adjust s
37. cting Link Spring Pin 1 4 x 1 1 8 Long Spring Cantilever Door 07610 002 23 32 Y 33 PARTS CANTILEVER ARM DOOR ASSEMBLIES Bolt Cantilever Hanger Eye 3 8 16 Washer Impeller Nut 3 8 16 S S Hex Door Upper Left amp Right Assemblies not shown Door Upper Left amp Right Weldment Glide Upper Door Door Lower Right Assembly not shown Door Lower Right Glide Lower Door Door Stop Magnet Assembly Door Stop Magnet Weldment not shown Bumper Tempstar HH Door Screw 1 4 20 x 5 8 Locknut 1 4 20 S S Hex with Nylon Insert Screw 1 4 20 x 1 2 Long Hex Head Spacer PB Bolt Bracket Door Connector Handle Front Door Weldment Door Lower Front Assembly not shown Door Lower Front Glide Upper Door Door Upper Front Assembly not shown Door Upper Front Weldment Glide Upper Door Door Lower Left Assembly not shown Door Lower Left Assembly Door Lock not shown Door Lower Left Door Lower Left Door Lock not shown Door Interlock Bracket not shown Glide Lower Door Door Stop Weldment gt ojo 49 4 20 2 E 2 28 24 ES 7 280 so EA 32 s 07610 002 23 32 Y 34 TUB ASSEMBLY 2 3 5 6 7 8 9 r lt Y 12 9
38. d control box to reflect rotary switch 03 07 13 2 Updated Jackson logo company name Updated warranty page N 03 24 14 MHH Removed Stop page Converted manual from Quark to InDesign 04 16 14 8291 Changed pages 22 25 28 amp 31 06 04 14 8287 New part amp for bearing on rinse arm assy pg 41 10 28 14 KAP 8298 Updated pg s 4 5 amp 23 to accommodate new door s and new Cantilever Arm 12 01 14 Updated assembly numbers on pg 31 04 06 15 Inserted note pertaining to corner installation pg 6 04 07 15 ECR 8329 Added Tempstar HH NB 208V 230V 60HZ Single phase pg 54 Added Tempstar HH LT amp Tempstar HH Ventless components Updated solid state schematics on pg 60 amp 61 U 06 11 15 KAP N A Added NB LT Schematic on page 69 Updated 208 230V 60HZ on page 65 Updated Plumbing Assemblies pg 46 071915 KAP Added Ventlessheaterratingsonpg 2 094815 KAP Updated Rinse Heater Ratings for 208 60 7 NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL Jackson TEMPSTAR HH Electrically heated high temp hot water sanitizing with booster heater door type dishmachine TEMPSTAR HH NB Electrically heated high temp hot water sanitizing no rinse booster door type dishmachine TEMPSTAR HH LT Electrically heated low temp chemical sanitizing door type dishmachine TEMPSTAR HH WITH VENTLESS AND ENERGY RECOVERY Electrically
39. due to adjustable bullet feet 25 637mm 4 L 17 432mm 86 3 4 2203mm 27 686mm 73 1 4 1873mm 73 1856mm 34 861mm 11 3 4 298mm NOOO OOOO 15 1 4 387mm 07610 002 23 32 Y SPECIFICATIONS DIMENSIONS SIDE MOUNT CONTROL BOX LEGEND A DRAIN 1 1 2 IPS B WATER INLET 3 4 IPS C ELECTRICAL CONNECTION All dimensions are in inches All vertical dimensions 1 2 due to adjustable 4 102mm bullet feet gt 3 76mm 2 15 1 4 388mm 25 637mm 4 102mm i 1 25mm 25 1 4 639mm ith i 27 687 86 1 4 156mm gt 73 3 4 ee es 1873mm 8 34 863mm 12 3 4 327mm 12 1 4 310mm 7 1 2 0 07610 002 23 32 Y LEGEND A Drain B Wate 1 1 2 r Inlet 3 4 C Electrical Connection All ver
40. e wash and rinse arms and replace them in the unit The arms only need to be hand tight do not use tools to tighten them down Reinstall the drain stopper and strainers and close the door WATER CONSUMPTION ISSUES AND EFFICIENCY The models covered in this manual provide the customer with the ability to control the hourly rack capacity of the machine Extending the wash cycle to wash severely soiled ware such as mixing bowls does not increase the machine s water consumption However selecting a longer time cycle does lower the amount of dishes the machine will be able to wash per hour It is important for operators to select the correct wash cycle depending on the amount of washing required Not every rack of dishes requires the machine to be set on the longest wash cycle 07610 002 23 32 Y 16 INSTALLATION amp OPERATION DETERGENT CONTROL DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently this dishmachine will operate Using detergent in the proper amount can become a source of substantial savings A qualified water treatment specialist can relate what is needed for maximum efficiency from the detergent 1 Hard water greatly affects the performance of the dishmachine causing the amount of detergent required for washing to increase If the machine is installed in an area with hard water the manufacturer recommends the installation of water treatment equipment 2 Deposited so
41. ent 05700 004 22 56 Bullet Foot 05340 108 02 06 Bullet Foot 05340 002 14 55 Flange Feet 05340 002 01 15 07610 002 23 32 Y 40 PARTS RINSE TANK ASSEMBLY COMPLETE ASSEMBLIES 230V 14KW 70 Rise P N 06401 004 19 57 240V 12 KW 40 Rise P N 06401 004 19 55 410V 12KW 40 Rise P N 06401 004 19 56 415V 12KW 40 Rise P N 06401 004 19 54 SEE PAGE ENTITLED WASH HEATERS RINSE HEATERS 4 Probe Thermistor 4 LG 07610 002 23 32 Y 10 11 12 13 Thermostat Regulating with Imperial Brass Fitting 06401 011 66 55 CENE 7 41 PARTS VENTLESS RINSE TANK ASSEMBLY COMPLETE ASSEMBLY P N 05700 004 21 95 2 PLC S ETE esena Nut Hex 5 16 18 S S Lockwasher Split 5 16 S S Thermostat 220D Hi Limit 07610 002 23 32 Y 42 PARTS COIL ASSEMBLY Steam Coil Weldment Stand C Steam Coil Support Stand D Steam Coil Support Gasket Steam Coil Washer Steam Coil Adapter Steam Coil Nut Stand A Steam Coil Suppor Stand B Steam Coil Support COMPLETE STEAM COIL ASSEMBLY 05700 002 08 62 PARTS INCOMING STEAM PLUMBING ASSEMBLIES O Union 3 4 NPT Black Iron N To order thi 04730 912 01 01 4 Co 05700 002 559 620 Bushing Rec 04730 911 0 Steam Trap 3 4 F amp T 06680 500 02 77 5 Ibow 3 4 90 Street 04730 011 87 37 Ne Nipple Close 3 4 NPT Black Iron 04730 907 01 00 To o
42. er Hour Selection B Racks per Hour Dishes per Hour Glasses per Hour Selection C Racks per Hour Dishes per Hour Glasses per Hour OPERATING CYCLE SECONDS Minimum other cycle times are available Wash Time Rinse Time Total Cycle Time High Temperature Ventless Wash Time Rinse Time Dwell Time Condensate Removal Total Cycle Time Tank Capacity Rinse Tank gallons Rinse Tank liters Wash Tank gallons Wash Tank liters ELECTRICAL REQUIREMENTS Wash Motor HP LT N A N A 14 30 3 53 1325 1325 29 725 725 20 500 500 45 15 30 92 3 0 11 4 8 0 30 3 2 0 NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and is subject to change without notice WATER REQUIREMENTS Tempstar HH amp Tempstar HH Ventless Wash Temperature minimum Wash Temperature minimum Rinse Temperature minimum Rinse Temperature minimum Inlet Water Temperature 12kW Rinse Heater 12kW Rinse Heater 14kW Rinse Heater F 14kW Rinse Heater 14KW Ventless F 14KW Ventless C Flow Pressure PSI Water Line Size NPT 3 4 Drain Line Size NPT 1 1 2 Tempstar HH NB Tempstar HH S CF CF C Wash Temperature minimum Wash Temperature minimum Rinse Temperature minimum Rinse Temperature minimum Inlet Water Temperature F 180
43. et there is a possibility that dishes will not be clean or sanitized 8 Instruct dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed A loss of temperature can indicate a larger problem such as a failed heater or could indicate that the hot water heater for the operation is not up to capacity and a larger one may need to be installed 07610 002 23 32 Y 17 INSTALLATION 8 OPERATION FALSE PANEL INSTRUCTIONS False Panel 05700 002 52 54 Rack rail removed and repositioned for a corner operation Kit False Panel with Mounting Hardware 05700 002 52 89 False panel positioned in unit 1 Remove the rack assembly from the dishmachine 2 The false panel will mount inside of the dishmachine 3 Position the panel in the dishmachine on the side to be closed 4 Hold the panel against the side of the dishmachine and push upward 5 The panel will clip in at the top inside of the unit 6 The holes in the false panel will line up with the rack assembly holes 7 Reinstall the screws for the rack assembly which will secure the false panel to the unit 8 Reassemble the rack track in an L shape for a corner operation Insert this side first Bottom of False Panel TA 07610 002 23 32 Y 18 PREVENTATIVE MAINTENANCE Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by
44. f 2 H 93 2362mm 73 1856mm oo oo 14 34 861mm 113 298mm 151 387mm 07610 002 23 32 Y SPECIFICATIONS TABLE DIMENSIONS NOTE Please remove the front dress panel from the dishmachine if mounting dishmachine for a corner installation and attaching side tables Corner installation will trap panel making it difficult to remove LETTER DIM IN DIM CM 72 m Y A 4 MIN 10 2 CM MIN Y B 2 1 2 6 4 CM C 201 2 521 D 25 1 4 641 CM 2 1 4 10 2 CM 11 2 3 8 CM 2 M 3 4 19 5 ry TABLE DIMENSIONS CORNER INSTALLATION 20 Y ES lt lt C o OPENING eem a F ROLL im TABLE DIMENSIONS Sed CONNECTION TO DISHMACHINE j 2 0 2 12 YY 45 k 4 A 9 z og 2 g L O y Mo FRONT TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION D 07610 002 23 32 Y SPECIFICATIONS INSTALLATION INSTRUCTIONS Jackson WWS Inc provides technical support for all of
45. he wash and rinse arms are screwed securely into place rotate freely and that their end caps are tight POWER UP To energize the unit turn on the power at the service breaker The voltage should have been previously verified as being correct If not the voltage must be verified before proceeding FILLING THE WASH TUB For the initial fill ensure that the cycle selection switch is in the AUTO automatic position and place the power switch in the ON position The unit will fill automatically and run through a rinse cycle Open the door and verify that the water level is correct Hereafter the water level is controlled by the overflow tube Verify that the drain stopper is preventing the wash tub water from draining excessively There may be some slight leakage from the drain hole Verify that there are no other leaks on the unit before proceeding any further The wash tub must be completely filled before operating the wash pump to prevent damage to the component Once the wash tub is filled the unit is ready for operation WARE PREPARATION Proper preparation of ware is essential for the smooth efficient operation of your dishmachine If done properly you can expect to have fewer re washes and use substantially less detergent Any ware placed inside the machine should have all solid food waste and scraps removed Pre rinsing and pre soaking are required especially for silverware and casserole dishes Place cups and glasses upside down in racks
46. heated high temp hot water sanitizing with booster heater doortype dishmachine and ventless heat recovery system TEMPSTAR HH S Steam heated high temp hot water sanitizing door type dishmachine Model Jackson WWS INC provides technical support for all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making a Serial No call to our technical support staff Please have this man ual with you when you call so that our staff can refer you Installation Date if necessary to the proper page Technical support is not available on holidays Contact technical support from Service Rep Name 8 00 a m to 5 00 p m EST Monday through Friday toll free at 1 888 800 5672 Please remember that technical support is available for service personnel only Phone Number iii TABLE OF CONTENTS SPECIFICATIONS Operating 0 pa etae fuf added 1 Electrical Request REP Re o i t ba tec 2 Dimensions Tempstar Tempstar LT Tempstar Top Mounted Control Box 3 e ii este 8 INSTALLATION amp OPERATION 8 5 488 9 Electrical Installation Instructions 10 Ventless and Energy Recovery Mounting 11 Operating
47. ight corner of the unit o Lift the heat recovery unit up and over the lower air inlet then align and slide unit onto the lower air inlet Upper unit should slide inside the lower air inlet at the seam Lower Air Inlet Seam Ventless and Energy Recovery Reinstall the four 1 4 20 bolts that were removed in step 1 with 7 16 wrench They insert into the machine on the right and left corners 07610 002 23 32 Y INSTALLATION 8 OPERATION VENTLESS AND ENERGY RECOVERY MOUNTING INSTRUCTIONS Connect pressure gauge with 9 16 wrench Connect the two hoses using an adustable wrench The hoses are cut to length and will only reach their intended connection point A Connect the Gauge B Final Rinse Inlet SE I6 D Booster Outlet Before moving to the next step tidy up the hoses by sliding them under the clamps You may need to loosen the nut to accomplish this 07610 002 23 32 Y INSTALLATION amp OPERATION VENTLESS AND ENERGY RECOVERY MOUNTING INSTRUCTIONS O Locate the wire connectors at the top of the unit and connect the white and black wires from the base unit Slide wire into the hole and push the lever down 07610 002 23 32 Y INSTALLATION 8 OPERATION OPERATING INSTRUCTIONS PREPARATION Before proceeding with the start up of the unit verify the following The pan strainer and pump suction strainer are clean and in place The overflow tube and o ring are installed T
48. lids from hard water can cause spotting that will not be removed with a drying agent Treated water will reduce this occurence 3 Treated water may not be suitable for use in other areas of operation and it may be necessary to install a water treatment unit for the water going to the dishmachine only Discuss this option with a qualified water treatment specialist 4 Dishmachine operators should be properly trained in how much detergent is to be used per cycle Meet with a water treatment specialist and detergent vendor to discuss a complete training program for operators 5 Certain dishmachine models require that chemicals be provided for proper operation and sanitization Some models may require the installation of third party chemical feeders to introduce those chemicals to the machine The manufacturer does not recommend or endorse any brand name of chemicals or chemical dispensing equipment Contact a chemical distributor for questions 6 Some dishmachines come equipped with integral solid detergent dispensers These dispensers are designed to accom modate detergents in a certain sized container If applicable relate this to a chemical distributor upon first contacting them 7 Water temperature is an important factor in ensuring that the dishmachine functions properly and the machine s data plate details what the minimum temperatures must be for the incoming water supply the wash tank and the rinse tank If minimum requirements are not m
49. nd debris as the workday progresses Operators should regularly inspect the pan strainer to ensure it has not become clogged If the strainer becomes clogged it will reduce the washing capability of the machine Instruct operators to clean out the pan strainer at regular intervals or as required by work load STEAM FLOW Secure steam flow to the machine in accordance with applicable codes and procedures Steam flow must be secured prior to cleaning the inside of the machine 07610 002 23 32 Y 15 INSTALLATION 8 OPERATION OPERATING INSTRUCTIONS STEAM FLOW Secure steam flow to the machine in accordance with applicable codes and procedures Steam flow must be secured prior to cleaning the inside of the machine SHUTDOWN AND CLEANING At the end of the workday close the doors When the unit completes the cycle turn the power switch to the OFF position and open the door Remove and clean the pan strainer Remove the drain stopper from the tub and allow the tub to drain NOTE The wash tank water will be hot so caution is advised Once the wash tub is drained remove the pump suction strainer Dispose of any soil and debris found in the strainer Unscrew the wash and rinse arms from their manifolds Remove the end caps and flush the arms with water Use a brush to clean out the inside of the arms If the nozzles appear to be clogged use a toothpick to remove the obstruction Wipe the inside of the unit removing all soil and scraps Reassemble th
50. nstalling If the schematics have been removed from the motor you are installing contact Jackson technical support immediately Tempstar HH NB HH LT Tempstar HH NB HH LT Tempstar HH NB HH LT Tempstar HH NB HH LT 04540 121 47 39 Tempstar HH S Tempstar HH S Tempstar HH S Tempstar HH S Tempstar HH NB HH LT 045404216599 07610 002 23 32 Y 46 PARTS Y STRAINER INCOMING 8 OUTLET PLUMBING ASSEMBLIES im E 07610 002 23 32 Y 47 PARTS Y STRAINER INCOMING 8 OUTLET PLUMBING ASSEMBLIES CONTINUED 4 Fitting Tee 1 2 x 1 2 x 1 4 Strainer Y 1 2 Vave Ball Test Cock 1 4 Bronze F Tube Copper 1 2 x 37 05700 003 60 80 11 12 13 14 15 16 17 18 19 Elbow 1 2 NPT 90 Brass When servicing plumbing components take care not to damage the threads of each individual item Damaged threads can cause leaks and loss of pressure which could adversely effect the performance of the Tempstar dishmachine It is strongly recommended that teflon thread tape used in conservative amounts be applied to threads when joining components together It is not advised to use thread sealing compounds sometimes referred to as pipe dope Compounds can be ejected from the threads during the tightening process and become lodged in key components thereby rendering them useless Some of the components include the solenoid valve and the pressure gauge isolation ball valve 1 sen fF er 2 TE N
51. pring tension as required by loosening not removing spring bolt nuts and adjusting the tension Tighten nuts back when done Remove the obstruction Adjust the frame to accommodate the doors Replace the seal Close or tighten Tighten the hose clamps Repair or replace the rinse solenoid as required Replace microswitch Verify that there is water at 20 5 PSI connected to the machine Verify that incoming water rinse water and wash water match the required temperatures as listed on the machine data plate Adjust detergent concentration as required for the amount of water held by the machine Replace the canister 07610 002 23 32 Y 21 PARTS TOP MOUNTED CONTROL BOX ASSEMBLY 07610 002 23 32 Y 22 PARTS TOP MOUNTED CONTROL BOX ASSEMBLY CONTINUED
52. r hydraulic shock induced by the solenoid valve as it operates from causing damage to the equipment PLUMBING CHECK Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed Check for any leaks and repair as required All leaks must be repaired prior to placing the machine in operation STEAM LINE CONNECTION The steam machines come with lines by which the source steam needs to be connected Connect all steam lines to the machine as all applicable codes provide See machine data plate for information concerning steam flow pressure Power Block Ground Lug ELECTRICAL POWER CONNECTION Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI NFPA 70 latest edition and or other electrical codes Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit The dishmachine data plate is located on the right side and to the front of the machine Refer to the data plate for machine operating requirements machine voltage total amperage load and serial number To install the incoming power lines open the control box This will require taking a Phillips head screwdriver and removing the four 4 screws on the front cover of the control box Install 3 4 conduit into the pre punched holes in the back of the control box Route power wires and connect to power block and g
53. rder this complete assembly use part number 4 05700 002 01 60 29 6x A Ta ITEM PART NUMBER 1 Nipple Close 3 4 NPT Black Iron 04730 907 01 00 Steam Trap 3 4 NPT F amp T 06680 500 02 77 1 1 1 1 1 pum 44 PARTS INCOMING STEAM PLUMBING ASSEMBLIES 9 2 O 7 2 DESCRIPTION 1 1 Bushing Reducing 3 4 to 1 2 lS Te Elbow 90 Street Black Iron 5 1 Elbow 90 3 4 NPT Black Iron s COM 07610 002 23 32 Y 7 1 2 1 1 1 4 1 1 1 1 45 PARTS MOTORS WASH HEATERS RINSE HEATERS The models covered in this manual come supplied with various wash motor assemblies a wash motor assembly includes the wash motor and the pump end depending on the characteristics of the machine To ensure that the correct wash motor assembly is ordered for the model being serviced refer to the following table The Tempstar models covered in this manual come supplied with various heaters depending on the characteristics of the machine To ensure that the correct heater is ordered for the model being serviced refer to the following table NOTE When servicing a wash motor please refer to the wiring schematic found on the motor to ensure that it is wired correctly Different manufacturers use different wire color codes and your new motor may not connect using the same wires Always refer to the diagrams on the motor you are i
54. rounding lug Install the service wires L1 L2 amp L3 three phase only to the appropriate terminals as they are marked on the terminal block Install the grounding wire into the lug provided Tighten the connections It is recommended that DE OX or another similar anti oxidation agent be used on all power connections Incoming Power Connection VOLTAGE CHECK Ensure that the power switch is in the OFF position and apply power to the dishmachine Check the incoming power at the terminal block and ensure it corresponds to the voltage listed on the data plate If not contact a qualified service agency to examine the problem Do not run the dishmachine if the voltage is too high or too low Shut off the service breaker and mark it as being for the dishmachine Advise all proper personnel of any problems and of the location of the service breaker Replace the control box cover and tighten down the screws 07610 002 23 32 Y 10 INSTALLATION amp OPERATION VENTLESS AND ENERGY RECOVERY MOUNTING INSTRUCTIONS Due to shipping constraints the Tempstar High Hood is shipped dissembled you should receive two pieces The heat recovery unit Fully Assembled Unit box is located inside the dishmachine shipping box 07610 002 23 32 Y INSTALLATION amp OPERATION VENTLESS AND ENERGY RECOVERY MOUNTING INSTRUCTIONS Locate remove the four 1 4 20 bolts using a 7 16 wrench These located in top left and r
55. so that they do not hold water during the cycle Load plates and saucers in the same direction with the food surface facing the unload end of the machine DAILY MACHINE PREPARATION Refer to the section entitled PREPARATION at the top of this page and follow the instructions there Afterwards check that all of the chemical levels are correct and or that there is plenty of detergent available for the expected workload WARM UP CYCLES For a typical daily start up it is recommended to run the machine through 3 cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly To cycle the machine ensure that the power is on and the tub has filled to the correct level Lift the door and the cycle light will illuminate When the light goes out close the door The unit will start run through a cycle and shut off automatically Repeat this two more times The unit is now ready to proceed with the washing of ware WASHING A RACK OF WARE To wash a rack open the door completely beware of hot water dripping from the door and slide the rack into the unit Close the door and the unit will start automatically Once the cycle is completed open the door again careful of the dripping hot water and remove the rack of clean ware Replace with a rack of soiled ware and close the door The process will then repeat itself OPERATIONAL INSPECTION Based upon usage the pan strainer may become clogged with soil a
56. thermostat brass fitting 2 jumper wires amp instruc 06401 003 18 22 tions Thermostat High Limit Magnetic Reed Switch 05930 003 05 84 Associated Hardware Lockwasher 8 Internal Tooth 05311 272 03 00 Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 01 00 Screw 8 32 x 3 4 Round Head 05305 172 06 00 07610 002 23 32 Y 37 PARTS STEAM TUB ASSEMBLY 4 22 23 25 27 28 29 W BRACKET MOTOR MOUNT INNER 05700 004 13 09 F BRACKET MOTOR MOUNT OUTER 05700 004 13 08 LOCKNUT 1 4 20 10 374 01 BOLT 1 4 20 X 1 2 05310 374 01 00 05305 274 02 00 WASHER 1 4 1 D X 3 4 O D 05311 011 76 30 Tub Weldment 05700 002 09 26 Rack Assembly 05700 002 01 00 Bulk Head Plug 04730 609 05 00 07610 002 23 32 Y 38 PARTS STEAM TUB ASSEMBLY CONTINUED Bolt Hex 3 8 16 x 1 1 4 Long 1 1 2 1 Thermostat Regulating Kit Wash Thermostat Replacement Includes thermostat brass fitting 2 jumper wires amp instruc 06401 003 18 67 tions 07610 002 23 32 Y wo o F r WO rm MI Py 1 1 52 1 i 2 20 2 H9 a 25 26 za s 820 33 39 FRAME ASSEMBLY Cover Front Panel 05700 002 01 42 Frame Weldment 05700 002 03 49 Frame Weldment 415V 05700 002 62 41 Frame Weldm
57. tical dimensions are 1 2 due to adjustable bullet feet 25 86 1 14 2156mm SPECIFICATIONS DIMENSIONS LEFT SIDE CONTROL BOX 1 4 102mm 15 1 4 388mm ia 4 102mm 4 102mm 1 25mm 25 1 4 639mm ki 27 687 _ 7 B Ve e 12 3 4 327mm 863mm 73 3 4 1873mm ES S 4 1 12 1 4 310mm i HI Y 07610 002 23 32 Y SPECIFICATIONS DIMENSIONS VENTLESS AND ENERGY RECOVERY 101 LEGEND A DRAIN 12 IPS B WATER INLET 4 MIP C ELECTRICAL CONNECTIONS All vertical dimensions are 1 2 due to adjustable bullet feet 3 76mm 51 134mm 251 637mm 25 639mm I 17 432mm d 23 79mm 88 2235mm
58. void warranty certification The labor to repair or replace such failed part will be paid by Jackson WWS within the continental United States Hawaii and Canada during the warranty period provided a Jackson WWS authorized service agency or those having prior authorization from the factory performs the service Any repair work by persons other than Jackson WWS authorized service agency is the sole responsibility of the customer Labor coverage is limited to regular hourly rates overtime premiums and emergency service charges will not be paid by Jackson WWS Accessory components not installed by the factory carry a 1 one year parts warranty only Accessory components such as table limit switches pressure regulators pre rinse units etc that may be shipped with the unit and installed at the site are included Labor to repair or replace these components is not covered by Jackson WWS This warranty is void if failure is a direct result from shipping handling fire water accident misuse acts of God attempted repair by authorized persons improper installation if serial number has been removed or altered or if unit is used for purpose other than originally intended TRAVEL LIMITATIONS Jackson WWS limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson WWS will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel without prior authorization WARRANTY REGI
Download Pdf Manuals
Related Search