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JCM Bill Validator Service Manual

Contents

1. 1 4 1 3 4 Software 1 5 1 4 Component Names 1 6 1 5 System Configuration 1 7 1 6 Specifications 1 8 1 6 1 Technical Specifications 1 8 1 6 2 Environmental Specifications 1 8 1 6 3 Electrical Specifications 1 8 1 6 4 Structural Specifications 1 8 1 7 Connector and Pin Assignment 1 9 1 7 1 Interface Connector 1 9 1 7 2 Front Bezel Connector CN13
2. 4 17 Chapter 5 Software Download and Adjustment 5 1 Software Download 5 2 5 1 1 Required Items 5 2 5 1 2 Initial Settings 5 2 5 1 3 Software Download Instructions 5 6 5 2 Adjustment 5 7 5 2 1 Required Items 5 7 5 2 2 Initial Settings 5 7 5 2 3 Adjustment Procedure 5 8 UBA 1X SS Service Manual 8 Preface 2006 Japan Cash Machine Co Ltd All rights reserved Chapter 6 Exploded Viws and Parts List 6 1 Entire Unit
3. 2 2 2 1 2 Lock Installation 2 3 2 2 Operation Flowchart 2 4 2 3 Retrieving Bills 2 6 2 4 Clearing Bill Jam 2 7 2 5 Preventive Maintenance 2 8 2 6 Technical Support 2 9 Chapter 3 Disassembly Instructions 3 1 Disassembly of Entire Unit 3 2 3 2 How to Remove Side Covers Top Cover 3 3 3 3 How to remove Front Access Door 3 4 3 4 Disassembly of Open Lever on Transport Unit 3 5 3 5 How to remove Circuit Boards 3 6 3 5 1 CPU Board
4. 3 6 3 5 2 Upper Sensor Board 3 7 3 5 3 Lower Sensor Board 3 7 3 6 Disassembly of Box Handle and IT Box 3 8 3 6 1 Remove the Cash box handle 3 8 3 6 2 Removing ICB module 3 8 3 7 Other Disassembly Instructions 3 9 3 7 1 Disassembling TR Guide A B C D E 3 9 3 7 2 Disassembling TR Guide UBA B C 3 13 3 7 3 Disassembling TR Guide D E 3 14 3 7 4 Disassembling Centering Home Sensor Board 3 14 3 7 5 Disassembling Encoder Sensor Board 3 14 3 7 6 Disassembling PB Home Se
5. 1 10 1 7 3 Optional Board and Harness 1 11 1 8 Input Output Circuits 1 13 1 8 1 External Connector Interface Circuit UBA 10 SS UBA 11 SS UBA 12 SS 1 13 1 8 2 External Connector Interface Circuit UBA 14 SS 1 14 1 8 3 Optional Conversion Board Interface Circuit 1 15 1 9 Dimensions 1 16 1 9 1 UBA 1X SS 1 16 1 9 2 UBA 1X SS with UBA Faceplate 1 17 1 9 3 UBA 1X SS with ICB box 1 18 UBA 1X SS Service Manual 6 Preface 2006 Japan Cash Machine Co Ltd All rights reserved Chapter 2 Operation and Maintenace 2 1 Installation 2 2 2 1 1 UBA unit Installation
6. 6 16 6 5 Face Unit 6 18 6 5 1 Exploded View 6 18 6 5 2 Parts List 6 19 Universal Bill Acceptor UBA 1X SS Service Manual Chapter 1 Model Numbers amp Specifications Issued 07 2007 1 1 Precautions 1 2 Main Features 1 3 UBA Naming Composition 1 4 Component Names 1 5 System Configuration 1 6 Specifications 1 7 Connector and Pin Assignment 1 8 Input Output Circuit 1 9 Dimensions UBA 1X SS Service Manual 1 2 CHAPTER 1 2006 Japan Cash Machine Co Ltd All rights reserved 1 1 Precautions 1 Do not insert a torn folded or wet bill as this may cause bill jam inside the unit 2 Do not expose the unit to water The unit contains several precision electronic devices which can be damaged if water or any liquid is sprayed or spilled into the unit 3 Do not install the unit in a dusty environment Dust may affect the sensor performance 4 Do NOT carry the UBA unit with the handle of the cash box otherwise the acceptor unit and frame may fall down and damage 5 When opening the upper cover hold the guide since it does
7. 6 2 6 1 1 Exploded View 6 2 6 1 2 Parts List 6 3 6 2 Acceptor Unit 6 4 6 2 1 Exploded View 6 4 6 2 2 Parts List 6 8 6 3 Frame Unit 6 11 6 3 1 Exploded View 6 11 6 3 2 Parts List 6 12 6 4 Cash Box 6 14 6 4 1 UBA SS CASH BOX Exploded View 6 14 6 4 2 UBA SS CASH BOX Parts List
8. UBA 1X SS Service Manual 2 8 CHAPTER 2 2006 Japan Cash Machine Co Ltd All rights reserved 2 5 Preventive Maintenance It is important to keep the bill path rollers and belts clean The sensor lenses are transparent and made of polymer material Handle them with care Use a soft lint free cloth or cotton bud to wipe out dirt and stain on the surface of magnetic and optical sensors rollers and belts Repeat the cleaning process as needed until the transport path is free of contaminants Do not use alcohol or thinner for cleaning When opening the upper guide hold the guide since it does not stay up in position Improper handling may cause personal in jury and or damage to the equipment JCM support cleaning cards Part G00173 ask Sales for info Cash Box Preventive Maintenance P M Perform periodic P M on the cash boxes to ensure proper operation Use compressed air to blow out the paper fibers and other debris that builds up over time Check the belts and all moving parts for wear and proper positioning If the unit does not operate properly it can cause bill jams DIP Switch KS 069 LEDs Auto Calibration up to Firmware Version 1 39 After completing the P M or when the lenses need to be adjusted in the field perform the Auto Calibration The Auto Calibration can quickly improve acceptance rate However this is not the regular adjustment but the provisional adjustment method At ma
9. UV Sensor PD Upper Sensor Lower Sensor R1 L1 R1 L1 AL4I AL2I AL1I AR1P BL1R BR1P AR2I AR3P CL4P CL2P DL1P CL1P CR1N CR2P CR3R DR1I BAR MAG UV CR4P L2 L3 L4 R2 R3 R4 DR2P DR4P DR3I CL3R DL4P DL2P DL3I AL3P BL4G BL2R BL3P AR4I BR4G BR2R BR3P R2 R3 R4 L3 L4 L2 UV LED LED Phototransistor DR5N BR5P A B C D E F G R5 R5 L5 L5 CR5G AR5P DL5N BL5P CL5G AL5P 4 19 UBA 1X SS Service Manual CHAPTER 4 2006 Japan Cash Machine Co Ltd All rights reserved 4 5 2 Sensor Name Conversion Table When the adjustment error occurred specify the sensors which have problem using the following conversion table For the names of LED Phototransistor refer to the names described in 4 4 1 Sensor Layout Notation on the adjustment software LED Phototransistor l5t_ni DL5N BL5P l4t_ir AL4I CL4P l3t_ir DL3I BL3P l2t_ir AL2I CL2P l1t_ir AL1I CL1P r1t_ir DR1I BR1P r2t_ir AR2I CR2P r3t_ir DR3I BR3P r4t_ir AR4I CR4P r5t_ni DR5N BR5P l5t_gn CL5G AL5P l4t_gn BL4G DL4P l3t_rd CL3R AL3P l2t_rd BL2R DL2P l1t_rd BL1R DL1P r1t_ni CR1N AR1P r2t_rd BR2R DR2P r3t_rd CR3R AR3P r4t_gn BR4G DR4P r5t_gn CR5G AR5P l4u_ni DL5N DL4P l3u_ir DL3I DL4P l2u_ir DL3I DL2P c0u_ir DR1I DL1P r2u_ir DR3I DR2P r3u_ir DR3I DR4P r4u_ni DR5N
10. 12V 12V 0 1uF D5V 1 8W 220 74LS07 1 2 3 4 5 6 7 8 Faceplate Side Reference Acceptor Side 1 8 5 Optional Conversion Board Interface Circuit 1 1 0 1 2 1 9 1 C 1 2 C 4 V 2 4 1 7 3 1 8 1 C 3 2 C 5 V 6 C C V 6 1 D N G 5 1 MRESET RS232C TXD RS232C RXD GND I F D5V 0 33uF 0 33uF 0 33uF 0 33uF 0 047uF 100pF 100 22K 1 2 3 4 ST3232CTR UBA 1X SS Service Manual 1 20 CHAPTER 1 2006 Japan Cash Machine Co Ltd All rights reserved 1 9 Dimensions 1 9 1 UBA 1X SS 1 21 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 1 1 9 2 UBA 1X SS with UBA Faceplate UBA 1X SS Service Manual 1 22 CHAPTER 1 2006 Japan Cash Machine Co Ltd All rights reserved 1 9 3 UBA 1X SS with ICB box 1 23 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 1 1 9 4 UBA 1X SS with Large box 6 M4 30 155 67 298 67 99 5 30 100 202 298 21 5 267 91 97 104 4 2 5 4 2 9 2 3 5 3 5 27 49 8 86 6 6 6 6 6 6 6 6 6 6 2 M3 50 21 278 2 2 114 101 6 50 8 75 4 225 9 2 4 2 217 9 4 4 E A B C D CENTERING GUIDE CENTERING GUIDE OPEN OPEN UBA 1X SS Service Manua
11. GND POWER MRESET PC OUT GND PC Vbus DATA DATA O TTL1 GND USB GND TTL LED POWER I TTL1 I TTL2 I TTL3 O TTL2 O TTL3 PC IN 12V PC NC 12V POWER GND POWER MRESET PC OUT GND PC Vbus DATA DATA O TTL1 GND USB GND TTL LED POWER I TTL1 I TTL2 I TTL3 O TTL2 O TTL3 PC IN 12V PC NC NC TXD0 NC 12V PW GND LED POWER LED HPZ16088221A 0ohm 1 8W 220ohm 4 7k 22k 22k 22k 22k 22k 0 1uf 0 1uf 0 1uf 0 1uf 27ohm 27ohm 22k 0ohm 15pF 15pF 0 1uf 74VHC32 74VHC14 0 1uf N66291GP 68ohm 1N CS10 24 0MHz 1 5K 74VHC14 74VHC14 0 1uF PC400 PC400 PC357 0 1uF D2 1SS352 1 8W 2 2K 4 7K 1SS352 1 8W 2 2K 1SS352 4 7K 41K 0 1uF 1 8W 220ohm 74LS07 0 1uF 24LS07 22K 4 7K 100ohm 100pF 74VHC14 74VHC14 74LS07 74VHC14 74VHC14 74VHC14 74VHC14 100pF 4 7K 100ohm 100ohm 0 1uF 22K 74LS07 SN65220 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 74LS07 4 7K 1 19 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 1 1 8 4 Faceplate LED Lightning Control Circuit NC NC NC NC 12V PW GND LED POWER LED NC NC NC NC 12V PW GND LED POWER LED
12. Recommended Wire UL1007 AWG 24 to 26 RS 232C I F harness with M3x12 W sems screw and clamp Part 3240 05 19 EDP 124736 Photo coupler I F harness with M3x12 sems screw and clamp Part 3240 05 20 EDP 124738 DC24V DC13 5V and RS 232C signal level conversion board Part 4033 3240 06 13A 01 EDP 122467 UBA 24V RS 232C Board RS 232C Harness Kit EDP 123200 UBA 24V RS 232C Board Photo coupler Harness Kit EDP 123521 RS 232C signal level conversion board RS 232C Harness Kit EDP 123522 Part 4033 3240 06 13A 02 RS 232C Harness Kit EDP 142475 w o EDP 123523 Connector CN1 at Power cable UBA RS 232C Board Board CN2 Connector Connector Pin No Signal Name 1 MRESET 2 TXD 3 RXD 4 GND I F 4 1 Harness 1 15 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 1 Header 51029 0310 JAPAN MOLEX Header Contact 50087 8014 JAPAN MOLEX or 70021 00041 USA MOLEX Housing 51030 0330 JAPAN MOLEX Housing Contact 51030 0430 JAPAN MOLEX Recommended Wire UL1007 AWG 24 to 26 Relay Connector 3 1 Connector Pin No Signal Name 1 24V 2 12V 3 GND UBA 1X SS Service Manual 1 16 CHAPTER 1 2006 Japan Cash Machine Co Ltd All rights reserved 1 8 Input Output Circuits 1 8 1 External Connector Interface Circuit Photo Coupler UBA 10 SS UBA 11 SS UBA 12 SS 12V POWER GND POWER MRESET
13. UBA 1X SS Service Manual 2 Preface 2006 Japan Cash Machine Co Ltd All rights reserved Preface Thank you for purchasing the Japan Cash Machine Universal BIll Accepter here after referred to as the UBA Please read this manual carefully as it explains step by step how to use the UBA correctly and safely Be sure to read this manual and any related materials thoroughly to understand the correct operation and functions of this unit Note 1 It is fobridden to copy the contents of this manual in whole or in part except for the user s personal use without the express permission of Japan Cash Machine Co Ltd 2 The information provided in this manual is subject to change without notice 3 This manual has been written with care and attention to detail however should you find any errors or omissions please contact Japan Cash machine Co Ltd and inform tem of you findings 4 Please be aware that Japan Cash Machine shall not be held liable by the user for any damages losses or third party claims arising from any uses of this product 5 All Company Manufacturer names used in this manual are the registered trademarks of those companies Documentation Conventions The list below describes the documentation convertions used in this manual This icon indicates situations where slight bodily injury or equipment damage can occur This icon indecates important information or procedures that must be followed for corr
14. 091281 33 102500 PC Windows 98 2000 XP Connect the cable to serial port AC Power UBA 1X SS Service Manual App 4 2006 Japan Cash Machine Co Ltd All rights reserved Appendix 7 The Ticket Format window will appear 6 The COM Setting window will appear The COM Port setting can only be changed on this window Change the Port number if required and click on the SET button App 5 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved Appendix 8 Press Reset button on the IT Printer Simulation window 9 Enter the specific information such as Name Address Telephone in the top portion of the Form 1 on the Ticket Format window Next procedure differs depending on which ticket you are printing UBA 1X SS Service Manual App 6 2006 Japan Cash Machine Co Ltd All rights reserved Appendix Form 2 is used to establish a sequential series of Machine Number Tickets manually The customer identification information must be entered as on Form 1 Leave the number in the Number of Tickets window at 1 unless multiple tickets for the same machine are required Enter the Machine Code Start and End Machine No Set Ticket The Machine No Set Ticket is required to the number of the ICB Boxes you use When printing the Machine No Set Ticket enter 14 digit identification number The number can reflect location asset number etc Enter 01 in the Confirm
15. 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 2 2 1 2 Lock Installation One or two security locks can be installed with UBA cash box When installing a security lock accesorries attached may be required Two key spacers plate lock keys and a key cap are attached as accessories The plate key lock s dimension is as shown below Choose a lock that fits the following hole dimensions Standard 5 8 and 1 1 8 formats are supported Use a key spacer if required There are many lock designs and key spacer washers may be required for some lock types Locks vary greatly in price se curity keying policies etc The customer is responsible for se lecting a lock with performance that is fit for the intended purpose JCM does not test or endorse any specific brand of lock for security characteristics When using only one lock the remaining blank hole does not give access to the contents of the cash box However some regulatory authorities may require the key cap When two locks are installed they must rotate in same directions as shown below R8 R4 4 7 8 0 0 1 4 0 0 2 5 R1 5 11 7 0 1 0 3 4 7 R0 5 R0 5 R1 0 0 2 R15 7 5 8 0 05 0 0 05 0 7 1 UBA 1X SS Service Manual 2 4 CHAPTER 2 2006 Japan Cash Machine Co Ltd All rights reserved 2 2 Operation Flowchart 2 5 UBA 1X SS Service Manual 2006 Japan Cash Machine Co L
16. DR4P l4u_gn CL5G CL4P l3u_rd CL3R CL4P l2u_rd CL3R CL2P c0u_ni CR1N CL1P r2u_rd CR3R CR2P r3u_rd CR3R CR4P r4u_gn CR5G CR4P l4d_ir AL4I AL5P l3d_ir AL4I AL3P l2d_ir AL2I AL3P c0d_ir AL1I AR1P r2d_ir AR2I AR3P r3d_ir AR4I AR3P r4d_ir AR4I AR5P l4d_gn BL4G BL5P l3d_gn BL4G BL3P l2d_rd BL2R BL3P c0d_rd BR1R BL1P r2d_rd BR2R BR3P r3d_gn BR4G BR3P r4d_gn BR4G BR5P b0u_ir BAR SENSOR 4 20 UBA 1X SS Service Manual 4 5 3 Error Codes for Adjustment Program Error Code Message Displayed Description 4 A GAIN ERROR OVER 4 3v Light Receiving Adjustment Error 1 4 B ADJUSTMENT ERROR Sensor Light Quantity Adjustment Error 1 4 C BLACK LEVEL ERROR Sensor Light Quantity Adjustment Error 2 4 E GAIN ERROR Light Receiving Adjustment Error 2 4 G FRONT BACK PBin WIDTH LEVEL ERROR Triggering Sensor Light Receiving Level Error 6 A OFFSET ERROR Light Receiver Circuit Abnormality 1 6 B OFFSET ERROR Light Receiver Circuit Abnormality 2 6 C OFFSET ERROR Light Receiver Circuit Abnormality 3 ADJUSTMENT ERROR MAG ADJUSTMENT ERROR UNDER0 74v Magnetic Sensor Adjustment Error GAIN MAX LIMIT OVER ERROR BAR GAIN MAX LIMIT OVER ERROR UV GAIN MAX LIMIT OVER ERROR Sensor Abnormality A D DATA LEVEL ERROR Light Receiving Level Error PBin WIDTH D A ERROR Triggering Sensor Adjustment Error MOTOR SPEED ERROR Transport Motor Speed Error Without T
17. PC RS232C OUT 12V PC PC RS232C IN GND PC 12V POWER GND POWER MRESET PC RS232C OUT 12V PC PC RS232C IN GND PC NC NC NC NC NC NC NC NC NC NC NC NC NC 12V 12V 4 7K 4 7K 4 7K 4 7K D5V D5V 4 7K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 12V 1 2 3 JP1 XJ8B 0311 2 2K 1SS352 4 7K 1SS352 2 2K 0 1uF PC357 PC400 D5V 1K D5V 4 7K PC400 D5V 0 1uF 74LS07 74HC7244 1SS352 1 2 3 JP3 XJ8B 0311 D5V 4 7K Controller Side Reference Acceptor Side 1 2 3 D5V 22K 22K JP2 XJ8B 0311 1 17 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 1 1 8 2 External Connector Interface Circuit RS 232C UBA 10 SS UBA 11 SS UBA 12 SS 12V POWER GND POWER MRESET PC RS232C OUT 12V PC PC RS232C IN 12V POWER GND POWER MRESET PC RS232C OUT 12V PC PC RS232C IN GND PC NC NC NC NC NC GND RS232C NC NC NC NC NC NC NC 12V 12V 4 7K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 12V 1 2 3 JP1 XJ8B 0311 2 2K 1SS352 0 047uF 74LS07 D5V 4 7K Controller Side Reference Acceptor Side 1 2 3 GND
18. Software Specifications x 13 Bill length error Check all belts and rollers on the transport path To clean the belts and rollers refer to 2 5 Preventive maintenance To change the belts and rollers refer to chapter 3 Disassembly Instructions x 14 Optical sensor error 4 x 15 Optical sensor error 5 LED Status OFF Remove the paper from the acceptor and clean the lenses Refer to 2 5 Preventive Maintenance Upper Lower sensor boards failure may occur Check all harnesses and connectors To change the upper lower sensor board refer to 3 5 How To Remove Circuit Boards Remove the bill from the acceptor and clean the lenses Refer to 2 5 Preventive Maintenance Upper Lower sensor boards failure may occur Check all harnesses and connectors To change the upper lower sensor board refer to 3 5 How To Remove Circuit Boards Remove the bill from the acceptor and clean the lenses Refer to 2 5 Preventive Maintenance Upper Lower sensor boards failure may occur Check all harnesses and connectors To change the upper lower sensor board refer to 3 5 How To Remove Circuit Boards 8 1 2 3 4 5 6 7 ON 8 1 2 3 4 5 6 7 ON With Cash Box No Cash Box Bill Acceptance Test Error Code If any of the diagnostic LED status are different from above contact JCM 4 11 UBA 1X SS Service Manual CHAPTER 4 2006 Japan Cash Machine Co Ltd All rights reserved 4 2 9 DIP Switch Test This detects the
19. UBA 1X SS Service Manual Preface 2006 Japan Cash Machine Co Ltd All rights reserved Chapter 4 Trouble Shooting and Performance Test 4 1 Trouble Shooting 4 2 4 1 1 General Problems 4 2 4 1 2 Adjustment Problems 4 3 4 1 3 Communication Problems 4 4 4 2 Diagnostic 4 5 4 2 1 Transport Motor Forward Reverse Rotation Test 4 5 4 2 2 Stacker Test 4 6 4 2 3 Running Test 4 7 4 2 4 PB unit Anti pullback mechanism Test 4 8 4 2 5 Centering mechanism Test 4 8 4 2 6 Solenoide
20. E 1 Remove an e ring and pull out Tunnel Shaft 2 Remove two Guide Fulcrum Pins and get TR GuideD and E separated 3 7 4 Disassembling Centering Home Sensor Board 1 Centering Home Sensor Board is attached on TR Guide A Unscrew a screw on the centering home sensor Board to displace the board UBA 1X SS Service Manual 3 16 CHAPTER 3 2006 Japan Cash Machine Co Ltd All rights reserved 3 7 5 Disassembling Encoder Sensor Board 1 Encoder Sensor Board is attached on TR Guide B Unscrew a screw on the encoder sensor board to displace the board 3 7 6 Disassembling PB Home Sensor Board 1 PB Home Sensor Board is attached on TR Guide B Take out PB Lever Spring from Roll G Home Lever 2 Remove an e ring then remove Roll G Home Lever 3 Unscrew a screw then remove PB Home Sensor Board 3 17 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 3 3 7 7 Disassembling PB Motor Assy 1 Unscrew two screws then remove PB Motor Assy 2 Remove an e ring then remove Gear Roll 2nd 3 Unscrew two screws then remove PB Motor Assy Remarks on Re assembly When re assembling PB Motor Bar with PB Motor Assy fas ten the screws in a way that Gear Roll 2nd and the gear of PB Motor Assy do not tightly clinch each other UBA 1X SS Service Manual 3 18 CHAPTER 3 2006 Japan Cash Machine Co Ltd All rights reserved 3 7 8 Disassembling Transport
21. Encoder Harness 3240 05 04A Encoder Harness 3240 05 04A Enterance Sensor Centering Home Sensor Harness 3240 05 07 4 15 UBA 1X SS Service Manual CHAPTER 4 2006 Japan Cash Machine Co Ltd All rights reserved 4 4 2 UBA 11 SS Wiring Diagram UBA 11 SS CPU Board 4033 3240 06 01D 02 Lower Sensor Board Harness 3240 05 03A Upper Sensor Board Harness 3240 05 02B BOX Sensor Harness 3240 05 06B Exit Sensor Harness 3240 05 08B Interlligent Board 4033 3240 06 10A 01 PB Home Sensor Harness 3240 05 05A Transport Motor Harness 3240 05 09A Stacker Motor Harness 3240 05 10A Encoder Harness 3240 05 04A Encoder Harness 3240 05 04A Enterance Sensor Centering Home Sensor Harness 3240 05 07 UBA 1X SS Service Manual 4 16 CHAPTER 4 2006 Japan Cash Machine Co Ltd All rights reserved 4 4 3 UBA 11 SS Wiring Diagram UBA 12 SS CPU Board 4033 3240 06 01D 03 Lower Sensor Board Harness 3240 05 03A Upper Sensor Board Harness 3240 05 02B BOX Sensor Harness 3240 05 06B Exit Sensor Harness 3240 05 08B Interlligent Board 4033 3240 06 10A 01 PB Home Sensor Harness 3240 05 05A Transport Motor Harness 3240 05 09A Stacker Motor Harness 3240 05 10A Encoder Harness 3240 05 04A Encoder Harness 3240 05 04A Enterance Sensor Centering Home Sensor Harness 3240 05 07 4 17 UBA 1X SS Service Manual CHAPTER 4 2006 Japan Cash Machine Co Ltd A
22. Motor Condition Causes and Solutions Fast x 2 Contact JCM Slow x 3 Transport motor encoder sensor does not ditect Check all harnesses and connectors The motor CPU board failure may occur Change the moter CPU board Refer to Chapter 3 Disassembly Instructions LED Status OFF If any of the diagnostic LED status are different from above contact JCM UBA 1X SS Service Manual 4 6 CHAPTER 4 2006 Japan Cash Machine Co Ltd All rights reserved 4 2 2 Stacker Test This detects the stacker condition When the test starts the pushing mechanism is working constantly When the green LED lights it means the stacker is working properly If the red LED lights refer to Stacker Test Error Code shown below and detects the error Stacker Test Error Code Condition of Stacker Causes and Solutions Stacker Full x 1 Stacker encoder board failure may occur Check all harnesses and connectors Change the stacker encoder board CPU board if required Stacker Jam x 2 Exit sensor board failure may occur Check all harnesses and connector and change the exit sensor board CPU board if required Stacker Motor Lock x 4 Stacker motor may be corrupted Change the motor if required Stacker encoder board failure may occur Check all harnesses and connectors Change the stacker encoder board CPU board if required Box Error x 10 Box sensor board failure may occur Check all harness and connectors Change the Box
23. Re assembly When re assembling Stacking Motor set the dents of motor in the direction shown in the diagram Gear ST Motor and Cutch SP Stopper shall be aligned in the diagram 7 7 before re assem bling UBA 1X SS Service Manual 3 12 CHAPTER 3 2006 Japan Cash Machine Co Ltd All rights reserved 8 Turn the UBA transport unit upside down 9 Remove an e ring then pull the ST Clutch Shaft Assy downward 10 Turn the UBA transport unit upside down 11 Disconnect a connector from Encoder Sensor Board 12 Remove an e ring then remove Gear ST Final 13 Unscrew four screws 3 13 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 3 14 Unscrew two screws then remove TR Gear Cover 15 Unscrew a screw 16 Pull the Open Lever and open the TR guide D The unit gets separated into TR Guide A TR Guide B C and TR Guide D E UBA 1X SS Service Manual 3 14 CHAPTER 3 2006 Japan Cash Machine Co Ltd All rights reserved 3 7 2 Disassembling TR Guide UBA B C 1 Remove an e ring and remove Gear TR Final and a parallel pin 2 Remove Gear TR 3rd 3 Refer to the instruction on 5 3 and remove Lower Sensor Board 4 Unscrew a screw to remove GD Plate 2 5 Unscrew three screws to get TR Guide B and C separated 3 15 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 3 3 7 3 Disassembling TR Guide D
24. Test 4 8 4 2 7 Sensor Test 4 9 4 2 8 Bill Acceptance Test 4 10 4 2 9 DIP Switch Test 4 11 4 3 LED Diagnostic Codes 4 12 4 3 1 Mulfunction Error Codes 4 12 4 3 2 Reject Codes 4 13 4 4 Wiring Diagram 4 14 4 4 1 UBA 10 SS Wiring Diagram 4 14 4 4 2 UBA 11 SS Wiring Diagram 4 15 4 4 3 UBA 12 SS Wiring Diagram 4 16 4 4 4 UBA 14 SS Wiring Diagram
25. count processes In addition to time and cost savings the ICB system provides analysis of data for accountability and profitability UBA 1X SS Service Manual 1 4 CHAPTER 1 2006 Japan Cash Machine Co Ltd All rights reserved 1 3 UBA Naming Composition 1 3 1 Product Configurations UBA Product Name is made up of 3 parts of which Model Type and Software UBA 10 SS 500 00 020F0 USA 03 Model Type Software 1 3 2 Model UBA 1 0 SS 1 2 1 CPU Board Type 0 8Mbit Flash Rom 1 8Mbit EPROM 2 16Mbit Flash Rom 4 USB Interface Applicable 16Mbit Flash Rom 2 Stacker Configuration SS Security Stacker Standard 1 3 3 Type 5 0 0 0 0 0 2 0 F 0 3 4 5 6 7 8 9 10 11 12 3 Cash Box Capacity 5 500 notes Standard 9 900 notes 4 Cash Box Type 0 UBA Cash Box Black Plastic Box S WBA Cash Box Steel Box 5 Cash Box Handle Color 0 UBA Standard Handle Blue 1 Red Handle N Without handle J WBA Standard Handle Steel 1 5 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 1 6 Transport Unit Type 0 UBA Standard CPU 5 0V Flash Rom 1 1 3 3V Flash Rom CPU 7 Transport Unit Color 0 UBA Standard Blue 8 Faceplate 0 No faceplate Standard 1 With UBA faceplate 85mm width 2 With Blue Blue LED A With Blue Blue LED 2 line 9 ICB Option 1 With ICB board and ICB box
26. nails then slide the cover to the arrowed direction to remove the side cover To re attach side covers Place side covers in proper posi tion Hold points C D E then slide the cover to the arrowed direction 4 Release 6 tabs on the sides of transport cover with flathead screwdriver Remove the transport cover upward with the two rear tabs as points of support UBA 1X SS Service Manual 3 4 CHAPTER 3 2006 Japan Cash Machine Co Ltd All rights reserved Hold the upper guide while removing TR covers right left as it does not stay up in position Improper handling may result in personal injury and or dam age to equipment When removing a TR Cover be sure to handle TR cover s hook carefully If the TR cover s hook is damaged change new TR cover 3 5 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 3 3 3 How to remove Front Access Door 1 Turn the transport unit upside down 2 Unscrew the screw on the side of front access door to release the FG harness 3 Fully open the front access door and release the lock of TR latch spring 4 Unscrew two screws on the shaft slightly widen the UBA transport units to the arrowed directions and remove the front access door from transport unit Remarks on Re assembly The 2 screws on the shaft need to be tightened at the torque of 3 0kg cm UBA 1X SS Service Manual 3 6 CHAPTER 3 2006 Japan C
27. not stay up in position Improper handling may cause personal injury and or damage to the equipment 1 3 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 1 1 2 Main Features The UBA has the following main features 1 2 1 Automatic Centering Automatic centering mechanism allows the unit to read bills ranging from 62 to 85mm wide without using bill guides It helps to improve the overall acceptance rate while virtually eliminating counterfeit acceptance 1 2 2 Proven anti stringing anti fishing Technology This JCM patented anti stringing mechanism provides powerful protection against bill string ing The drum rotates every time a bill passes through and it tangles around any foreign object attached to the bill such as string and tape If any foreign object is detected UBA does not give credit to the host controller 1 2 3 Changeable Photo coupler isolation RS 232C Communication Onboard electronics allowing TTL or RS 232C communication without additional conversion boards 1 2 4 Plastic Cash Box Constructed of durable and impact resistant plastic assuring secure cash handling Equipped with dispute resolving windows to show the value area of last inserted note 1 2 5 ICB System Optional This JCM patented Intelligent Cash Box system designed for casino operators increases efficiency by reducing common errors in casino drop and
28. occur To change the Lower sensor board refer to 3 5 How to Remove Circuit Boards Motor Lock x 6 Transport motor encoder sensor does not detect Check all harnesses and connectors The motor CPU board failure may occur Change the motor CPU board Refer to Chapter 3 Disassembly Instructions Upper PCB Set up Error x 7 Upper sensor board failure may occur To change the upper sensor board refer to 3 5 How to Remove Circuit Boards Solenoid Error x 8 The Solenoid upper sensor board failure may occur Check all harness and connectors To change upper sensor board refer to 3 5 How to Remove Circuit Boards PB Unit Error x 9 PB home sensor board Lower sensor board failure may occur Check all harnesses and connectors To change the PB home sensor board Lower sensor board refer to 3 5 How to Remove Circuit Boards Box Error x 10 Box sensor board failure may occur Check all harness and connectors To change the Box sensor board CPU board refer to 3 5 How to Remove Circuit Boards Centering Mechanism Error x 14 Centering mechanism home sensor board CPU board failure may occur Check all harnesses and connectors To change Centering mechanism home sensor board CPU board refer to 3 5 How to Remove Circuit Boards LED Status OFF UBA 1X SS Service Manual 4 8 CHAPTER 4 2006 Japan Cash Machine Co Ltd All rights reserved 4 2 4 PB unit Anti pullback mechanism Test This detects PB Anti pu
29. sensor board CPU board if required LED Status OFF 8 1 2 3 4 5 6 7 ON If any of the diagnostic LED status are different from above contact JCM 4 7 UBA 1X SS Service Manual CHAPTER 4 2006 Japan Cash Machine Co Ltd All rights reserved 8 1 2 3 4 5 6 7 ON 4 2 3 Running Test This detects the UBA operating condition If neither red nor green LED lights it means the UBA operates properly If the red LED lights refer to Running Test Error Code shown below and detects the error Running Test Error Code If any of the diagnostic LED status are different from above contact JCM Condition of Stacker Causes and Solutions Stacker Full x 1 Stacker encoder board failure may occur Check all harnesses and connectors To change the stacker encoder board CPU board refer to 3 5 How to Remove Circuit Boards Stacker Jam x 2 Exit sensor board failure may occur Check all harnesses and connector To change the exit sensor board CPU board Refer to 3 5 How to Remove Circuit Boards Stacker Lock x 4 Stacker motor may be corrupted To change the motor refer to Chapter 3 Disassembly Instructions Stacker encoder board failure may occur Check all harnesses and connectors Change the stacker encoder board CPU board if required Acceptor Jam x 6 Check the prisms if there are any dirt or scratches To clean the prisms refer to 2 5 Preventive Maintenance Lower sensor board failure may
30. 2 With ICB board and UBA Cash box Standard 10 Optional Board 0 No external I F board Standard 1 With 24V13 5V RS 232C I F Conversion Board 2 With RS 232C I F Conversion Board 2 11 Input Output Signals F Photo coupler Isolation R RS 232C 12 External Connection Harness 0 Without Harness 1 1 Standard Harness 1 2 OEM Harness 1 3 DC24V DC13 5V Conversion Harness Photo coupler 1 4 DC24V DC13 5V Conversion Harness RS 232C 1 5 Standard Harness USB I F 2 6 OEM Harness USB I F 2 7 DC24V DC13 5V Conversion Harness Photo coupler USB I F 2 8 DC24V DC13 5V Conversion Harness RS 232C USB I F 2 1 For UBA 10 11 12 SS only 2 For UBA 14 SS only UBA 1X SS Service Manual 1 6 CHAPTER 1 2006 Japan Cash Machine Co Ltd All rights reserved 1 3 4 Software USA 03 13 14 13 Accepted Country Code ISO3166 based 3 digit code Refer to Chapter 3 Appendix 3 Country Code 14 Interface 03 JCM ID 003 Serial Interface 24 OEM Interface 28 OEM Interface USB 1 1 For UBA 14 SS only 1 7 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 1 1 4 Component Names No Function ON OFF 1 Denomination 1 2 Denomination 2 3 Denomination 3 4 Denomination 4 5 Denomination 5 6 Denomination 6 7 Denomination 7 8 Mode 1 Test Normal Inhibit Accept A Acceptor Unit B Upper Guid
31. BA 1X SS Servic e Manual 5 14 CHAPTER 5 2006 Japan Cash Machine Co Ltd All rights reserved 14 When the UV sensor adjustment is complete and the screen asks you to remove the UV reference paper and click OK button 15 No paper adjustment begins After a while the following screen appears Insert white reference paper again 5 15 UBA 1X SS Service Manual CHAPTER 5 2006 Japan Cash Machine Co Ltd All rights reserved 16 When the adjustment with optical sensors is completed the following screen appears 17 Insert Mag test board into UBA Set the mag test board with its middle line just above the roller of the lower tray and close the guide firmly Click OK 18 Move the mag test board slightly back and forth to find the peak value Find the posi tion where the Gain1 value enters the range within 5P in relation to the peak value and press Space or Esc key The average peak value is approx 20P 35P Use this value only for reference and make sure to find the peak value with your equipment UBA 1X SS Servic e Manual 5 16 CHAPTER 5 2006 Japan Cash Machine Co Ltd All rights reserved 19 When the mag head adjustment is complete the whole adjustment procedure is fin ished The following screen appears Click OK button to end the adjustment If you wish to repeat the adjustment with another unit restart from 5 Universal Bill Acceptor UBA 1X SS Service Manual Appendi
32. CPU board Refer to Chapter 3 Disassembly Instructions If any of the diagnostic LED status are different from above contact JCM 4 13 UBA 1X SS Service Manual CHAPTER 4 2006 Japan Cash Machine Co Ltd All rights reserved 4 3 2 Reject Codes Error Solutions x 1 Slant insertion Insert the bill straight x 2 Magnetic sensor pattern error Check all lenses if there are any dirt of scratches To clean the sensors refer to 2 5 Preventive Maintenance Upper sensor board failure may occur Check all harnesses and connectors To change the upper sensor board refer to 3 5 How To Remove Circuit Boards x 3 Paper detected inside acceptor at standby x 4 Optical sensor error 1 x 5 Bill feed error Check all lenses if there are any dirt of scratches To clean the sensors refer to 2 5 Preventive Maintenance Upper sensor board failure may occur Check all harnesses and connectors To change the upper sensor board refer to 3 5 How To Remove Circuit Boards x 6 Bill identification error x 7 Optical sensor error 2 x 8 Optical sensor error 3 x 9 Inhibited Bill Set the DIP switch properly Refer to 1 4 Component Names and Software Specifications x 10 Return Bill Reject instruction from the host x 12 Bill Feed Error 2 x 13 Bill length error Check all belts and rollers on the transport pat To clean the belts and rollers refer to 2 5 Preventive maintenance To change the belts and roller
33. Cash Machine Co Ltd All rights reserved 3 8 1 Disassembly of Pusher Mechanism Unit 1 Open the lid of Cash Box then remove two screws to slide out Pusher Mechanism Unit 2 Unscrew six screws then remove the Pusher Mechanism upwards 3 8 Disassembly of Cash Box 3 25 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 3 3 8 2 Disassembly of Timing Belts 1 Unscrew two screws from each side to remove Cover Roller 2 Remove two e rings then remove Gear 24 Parallel Pin and Bush 6B 3 Remove an e ring then remove Bracket Gear 4 Remove Gear M1 Z12 P 1 5 Remove an e ring then take out and Bush 6B 6 Unloose the PR Spring L from the ditch of Shaft Roller UBA 1X SS Service Manual 3 26 CHAPTER 3 2006 Japan Cash Machine Co Ltd All rights reserved 7 Pull out the Guide R PU upward then remove Timing Belts Universal Bill Acceptor UBA 1X SS Service Manual Chapter 4 Trouble Shooting amp Performance Test 4 1 Trouble Shooting 4 2 Diagnostic 4 3 LED Diagnostic Codes 4 4 Wiring Diagram 4 5 Sensor Layout Issue 12 2006 UBA 1X SS Service Manual 4 2 CHAPTER 4 2006 Japan Cash Machine Co Ltd All rights reserved 4 1 1 General Problems 4 1 Trouble Shooting Symptoms Error Messages Possible Causes Corrective Action No external power is applied to the bill acceptor 12VDC GND Verify tha
34. DIP switch condition 1 Set the all DIP switch ON and supply power to the UBA Check both red and green LEDs light 2 Set the switch No 8 OFF The blinking LEDs turn OFF 3 Set the even number switches No 2 4 and 6 OFF Confirm the green LED lights 4 Set the even numbers switches No 2 4 and 6 ON and then set the odd numbers switches No 1 3 5 and 7 OFF Confirm the Red LED lights 5 Set all switches OFF Confirm the red and green LED light 8 1 2 3 4 5 6 7 ON 8 1 2 3 4 5 6 7 ON 8 1 2 3 4 5 6 7 ON 8 1 2 3 4 5 6 7 ON If any of the diagnostic LED status are different from above the DIP switch CPU board failure may occur To change the CPU board refer to 3 5 How To Remove Circuit Board If the error is not solved contact JCM OFF OFF LED Status OFF ON LED Status ON OFF LED Status ON ON LED Status UBA 1X SS Service Manual 4 12 CHAPTER 4 2006 Japan Cash Machine Co Ltd All rights reserved 4 3 LED Diagnostic Codes 4 3 1 Malfunction Error Codes Error Causes and Solutions x 1 Boot ROM error Change the CPU board Refer to 3 5 How To Remove Circuit Boards x 2 1 Incorrect contents of external ROM or empty program 2 No program in external ROM Flash ROM Change the CPU board Refer to 3 5 How To Remove Circuit Boards x 3 Internal ROM error Change the CPU board Refer to 3 5 How To Remove Circuit Boards x 4 Ex
35. ER 3 3 Push out the Pulley Shaft 2 to the arrowed direction to remove together with Pulley Move P 4 Remove two e rings then pull out Move Screw with Gear Move Final and Parallel Pin 5 Push out the ends of three Pulley Shafts as shown in the diagram 6 Push out the end of Pulley Shaft and pull it out to the arrowed direction Remove two Pulley TRs UBA 1X SS Service Manual 3 22 CHAPTER 3 2006 Japan Cash Machine Co Ltd All rights reserved 7 Push out the end of Pulley Shaft then pull out to the arrowed direction Remove two Pulley TRs 8 Remove three e rings pull out TR Drive Shaft together with two Pully Ds and two Parallel Pins 9 Remove five e rings then pull out TR Shaft 2 together with three Pully Ds and two Parallel Pins 10 Remove three timing belts Remarks on Re assembly Insert Parallel Pins in Pulley D a and b only and no Paral lel Pin is used for Pulley D c 3 23 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 3 3 7 13 Disassembling Solenoid 1 Unscrew four screws from the SOL base Remove SOL base 2 Unscrew two screws from the other side of TR Guide D to remove Solenoid 3 7 14 Disassembling Box Sensor Board 1 Remove Cover Back by pressing down the circled area 2 Unscrew two screws disconnect the connector then remove Box Sensor Board UBA 1X SS Service Manual 3 24 CHAPTER 3 2006 Japan
36. Motor 1 Remove Gear Pin then Gear TR 2nd 2 Unscrew two screws then remove Transport Motor Remarks on Re assembly Gear Pin is not re usable Use a new Gear Pin in re asssembling 4033SH0126 Part 108154 When attaching the Transport Motor set the dents of motor in the direction shown in the diagram 3 7 9 Disassembling Entrance Sensor Board 1 Pull out GD Plate 1 to the arrowed direction 2 Unscrew a screw disconnect a connector then remove Entrance Sensor Board 3 19 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 3 3 7 10 Disassembling Exit Sensor Board 1 Disconnect a connector on the exit sensor board and remove the Back S Guide for ward and then upward 2 Unscrew a screw and remove Exit Sensor Board 3 7 11 Disassembling Centering Motor Assy 1 Unscrew two screws then remove Centering Motor Assy UBA 1X SS Service Manual 3 20 CHAPTER 3 2006 Japan Cash Machine Co Ltd All rights reserved 3 7 12 Disassembling Timing Belts 1 Unscrew 4 screws then remove Sensor Spacer Low upward and slide it sideways 2 Rotate Gear Move 2nd to the arrowed direction to remove Move Guide 1 and 2 Remarks on Re assembly When re assembling Move Guide 1 and 2 set Move Guide 1 and 2 to have the equal gap width with TR Guide C 3 21 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPT
37. PC 1 2 3 JP1 XJ8B 0311 D5V D5V D5V 22K 22K VCC V V GND C1 C1 C2 C2 JP2 XJ8B 0311 PC357 VCC V V GND C1 C1 C2 C2 0 33uF 0 33uF 0 33uF 0 33uF 22K UBA 1X SS Service Manual 1 18 CHAPTER 1 2006 Japan Cash Machine Co Ltd All rights reserved 1 8 3 External Connector Interface Circuit UBA 14 SS 6 1 3 4 5 1 2 3 4 6 1 3 4 5 D5V D5V D5V D5V D5V D5V 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 D5V D5V D5V 9 8 11 10 13 12 14 7 12V Vbu 5 Tron 6 GND 2 CS 45 RD 43 HWR 41 INT0 42 INT1 11 XOUT 13 XIN 14 TC1 10 D7 30 RES 46 D6 29 D5 28 D4 27 D3 26 D2 25 D1 24 D0 23 Dreq1 9 Dack1 8 TEST 7 D 3 D 4 VCC 1 IO VCC 12 Dreq0 47 Dack0 48 GND 15 VCC 16 IO VCC 35 GND 36 P0 31 P1 32 P2 33 P3 34 P4 37 P5 38 P6 39 A0 40 A1 17 A2 18 A3 19 A4 20 A5 21 A6 22 LWR 44 D5V D3 3V D3 3V D5V D5V D5V 12 13 11 14 7 D5V 5 6 3 4 3 4 1 2 13 12 14 7 11 10 9 8 5 6 1 2 3 4 D5V D5V D5V D5V D5V GND 5 A 6 B 4 GND 2 NC 3 NC 1 D G S NC 12V POWER
38. Part No 110664 Mag Tool MG 03 Part No G00179 included Mag Head Test board Adjustment Program ADJTOOL_V1 06 4 exe comm ini and adj ini 5 3 2 Initial Settings 1 Make sure that your UBA s jumper setting is in photo coupler isolation For details about jumper setting refer to 1 7 1 Interface Connector 2 Connect the Test Adapter to UBA and serial port of your PC Set the switch No 8 of UBA Dip switch ON and supply power to the unit 3 Create a new folder in your PC 4 Save the Adjustment program ADJTOOL_Vxxx exe comm ini and adj ini in the folder Calibration paper needed 107724 White Paper KS 062 107725 Black Paper KS 063 110664 UV Paper KS 064 UBA 10 11 SS Test Adapter MIB 232 G00176 Power supply G00159 Connection Cable G00154 UBA 1X SS Servic e Manual 5 10 CHAPTER 5 2006 Japan Cash Machine Co Ltd All rights reserved 5 3 3 Adjustment Procedure 1 Check the Your PC s COM Port number which the UBA is connected 2 Open comm ini file with Note Pad Check the COMPORT line 3 from the top is the same number as your PC s COM Port number If not change the number and save the file When the following message appears Your PC s COM Port number connecting the UBA may differ Click OK button and close the message Then open comm ini file again and change COM Port Number porperly 3 Double click the ADJTOOL_xxx exe and the following s
39. TSP 02 00 220 001 ROM ITBtsp02 s Ver JPS 02 01 ID 003 Ver1 01c or higher EDP 03 091283 24 091281 33 102500 ICB PRINT SET TICKET simulation software installer setup exe SETUP LST ITBtsp02 s ICB Print Ticket CAB Interlligent Box Host Simulator Software ITBOXV30519 38400bps exe or higher A 1 2 Installing the ICB PRINT SET TICKET Simulation software 1 Copy all installer files setup exe SETUP LST ITBtsp02 s ICB Print Ticket CAB in the same folder to you PC 2 Double click the setup exe and then the setup window will appear 3 Follow the instruction and complete the installation of the ICB PRINT SET TICKET simulation software App 3 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved Appendix A 1 3 Tickets Printing Procedure The Machine No Ticket Enable Ticket and Disable ticket are required when using the ICB feature 1 First load fan fold paper into the Printer Station and attach the power cord 2 Attach the 9 pin cable female to female to the RS 232C port on the Printer Station TSP 02 00 220 001 and the other end to a serial port on your computer 3 Turn on the Printer Station power The ON OFF switch is on the back of the Printer Station 4 Start up the IT Printer Simulation from Window s START gt Program gt ICB gt ICBTICKET 5 Click on the Poll Start button Printer Station Part TSP 02 00 220 001 EDP 03 091283 24
40. al Preface 2006 Japan Cash Machine Co Ltd All rights reserved Table of Contents Chapter 1 Model Numbers and Specification 1 1 Precautions 1 2 1 2 Main Features 1 3 1 2 1 Automatic Centering 1 3 1 2 2 Proven anti stringing anti fishing Technology 1 3 1 2 3 Changeable Photo coupler isolation RS 232C Communication 1 3 1 2 4 Plastic Cash Box 1 3 1 2 5 ICB System Optional 1 3 1 3 UBA Naming Composition 1 4 1 3 1 Product Configurations 1 4 1 3 2 Model 1 4 1 3 3 Type
41. and insert the M2 6x6 Bind P Tight screws into two 2 insertion slots Use a screw driver to tighten such attachment screws and secure the board in place Acceptor Unit Front Latch Optional Conversion Board M2 6x6 Bind P Tight Screws UBA 1X SS Service Manual 1 14 CHAPTER 1 2006 Japan Cash Machine Co Ltd All rights reserved Gaming Machine 24V 13V Conversion DC DC Converter 1 RS 232C Conversion IC CN2 CN2 CN1 CN1 Relay Connector USB Connector A Type RS 232C Communication Line External Reset Signal Line 2 24V 12V USB Cable 3 12V 13V Output Line TTL Level Communication Line External Reset Signal Line Interface Connector CPU Board UBA CN12 CN12 Optional Conversion Board Removable Connector JCM s Communication Harness Prepare the harness if necessary Photo Coupler Communication Line 4 External Reset Signal Line 4 Three types of combination kit are available External Interface Conversion Structure for Optional Conversion Board 1 The 24V 13 5V conversion DC DC converter is NOT mounted on RS 232C sig nal level conversion board Part 4033 3240 06 13A 02 EDP 123523 2 For RS 232C I F Harness Part 3240 05 19 EDP 124736 3 Only for UBA 14 SS 4 For Photo coupler I F Harness Part 3240 05 20 EDP 124738 Header 53103 0430 JAPAN MOLEX Contact 50083 8014 JAPAN MOLEX Houseing 51030 0430 JAPAN MOLEX
42. ash Machine Co Ltd All rights reserved 3 4 Disassembly of Open Lever on Transport Unit 1 Remove the transport cover see 2 4 2 Remove an e ring on the shaft and pull out the open latch shaft 3 Lift the TR Guide D then remove open lever open lever L R and open lever springs Make sure not to lose latch springs placed underneath open latch L R Remarks on Re assembly The open lever spring needs to have its hooked end half round The open latch springs shall be placed on the bosses of TR guide D with tweezers after the shaft is re inserted 3 7 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 3 3 5 1 CPU Board 1 Turn the transport unit upside down 2 Remove ICB board 3 Pull up push rivet with flathead screw driver and remove the wire holder 4 Disconnect 9 connectors from CPU board 5 Unlock the TR guide A slightly and pull the CPU board forward 6 Before fully pulling out the CPU board disconnect the remaining 2 connectors on the other side of CPU board When installing ICB board on the CPU board Check PLUG No and Socket No and install a proper way ICB Cover UBA 1X SS Service Manual 3 8 CHAPTER 3 2006 Japan Cash Machine Co Ltd All rights reserved 3 5 2 Upper Sensor Board 1 Remove the transport cover 2 Unscrew the 4 screws and disconnect 3 connectors Remove the upper sensor board 3 5 3 Lower Sensor Boar
43. ate 85mm with green LED 113945 delivered with cable 12 V lightning 113236 2 Face Plate 85mm with 2 blue LED 113946 delivered with cable 12 V lightning 113236 3 Face Plate 85mm with 5 blue LED 113944 delivered with cable 12 V lightning 113236 4 Face Plate 82mm with green LED 131649 delivered with cable 12 V lightning 113236 5 Face Plate 82mm with green LED G00087 delivered with cable 5V lightning 108649 6 Face Plate 82mm with green LED a123185 delivered with cable 5V lightning 108649ce Plate 8 1 9 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 1 1 6 Specifications 1 6 1 Technical Specifications 1 6 2 Environmental Specifications Operation Temperature 5 oC to 50 oC Storage Temperature 20 oC to 60 oC Operation Humidity 30 to 85 RH non condensing Light Disturbance Avoid direct sunlight Installation Indoors only 1 6 3 Electrical Specifications 1 6 4 Structural Specifications Bills Accepted Width 62 85mm Length 120 165mm up to 170mm with WBA steel cash box Insertion Direction Refer to Software Specifications Acceptance Rate 1 Refer to Software Specifications Processing Speed Approx 2 seconds from bill insertion to vend signal output Approx 5 seconds from bill insertion to bill complete stacking Cash Box Capacity 500 notes 900 notes Interface ID 003 Serial ID 024 OEM ID 028 OEM USB Escrow 1 Bil
44. creen will appear 5 11 UBA 1X SS Service Manual CHAPTER 5 2006 Japan Cash Machine Co Ltd All rights reserved 4 When clicking the upper right corner S No text enter box the following screen appears Enter your UBA s serial number and click OK 5 Set the UBA DIP Switch No 8 OFF and click START button on the screen 6 After a while checking the motor speed automatically the following screen appears See the left corner of the screen 7 Open the upper guide of UBA and insert white reference paper and then close the guide firmly 050300000 UBA 1X SS Servic e Manual 5 12 CHAPTER 5 2006 Japan Cash Machine Co Ltd All rights reserved 8 Then click OK button of the Button Operation Waiting window 9 After a while the screen asks you to insert black reference paper 10 Open the upper guide and Remove white reference paper and then insert black refer ence paper 5 13 UBA 1X SS Service Manual CHAPTER 5 2006 Japan Cash Machine Co Ltd All rights reserved 13 Open the upper guide of UBA and remove the black reference paper Insert UV refer ence paper and close the upper guide firmly Click OK 11 Close the upper guide firmly and click OK button of the Button Operation Waiting window 12 After repeating the steps 8 to 11 a few times the screen asks you to insert UV refer ence paper Be sure to set the UV reference paper label side up U
45. d 1 Disconnect 3 connectors from the lower sensor board 2 Unscrew 3 screws lift the lower sensor board and slide it to the side 3 9 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 3 3 6 Disassembly of Box Handle and IT Box 3 6 1 Remove the Cash box handle 1 Unscrew the two screws on the box handle 2 Remove cap handle to take out the handle 3 6 2 Removing ICB module 1 Unscrew the 2 screws to remove the cover IT box 2 Unscrew the 2 screws to fix IT box on to the cash box 3 Unscrew the 2 screws to fix ICB board on the IT box IT Frame Assy Cushion IT UBA 1X SS Service Manual 3 10 CHAPTER 3 2006 Japan Cash Machine Co Ltd All rights reserved 3 7 Other Disassembly Instructions 3 7 1 Disassembling TR Guide A B C D E 1 Unscrew a screw and twist the Roller Guide Cap to the arrow shown and remove it upward 2 Remove an e ring then remove two gears 3 Pull out the Roller Guide 3 11 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 3 4 Turn the UBA transport unit upside down 5 Unscrew a screw then remove the Encoder Sensor Board 6 Align the cutout of Gear ST Motor as shown in the diagram Unscrew two screws then remove Stacking Motor inward 7 Align the gear of Clutch SP Stopper as shown in the diagram then remove a screw and e ring and two gears Remarks on
46. de to check Entrance Sensor condition If green LED is ON while opening the guide the sensor condition is normal Centering Timing Sensor Open the upper guide to check Entrance Sensor condition If red LED is ON while opening the guide the sensor condition is normal PB in Sensor Open the upper guide to check Entrance Sensor condition If green LED is ON while opening the guide the sensor condition is normal Exit Sensor Block the Exit Sensor with a piece of paper etc If red LED is ON while the Exit Sensor is blocked the sensor condition is normal PB Home Position Sensor Rotate the PB with your fingers If green LED is ON OFF while rotating the PB the sensor condition is normal Centering Home Position Sensor Move the centering mechanism with hexagonal box driver If the red LED is ON while the Centering mechanism is at home position the sensor condition is normal Transport Motor Entrance Sensor Open the upper guide and move the belts to check Transport Motor Entrance Sensor If the green LED is On and OFF the sensor condition is normal Stacker Motor Encoder Sensor Rotate the stacker gear by your fingers If the red LED is ON OFF while rotating the sensor condition is normal Pusher Plate Home Position Sensor Rotate the stacker gear by your fingers If the green LED is ON OFF while rotating the sensor condition is normal Stacker Detection Sensor Remove the cash box from the frame unit If red LED is on when th
47. dows 2000 XP The program files are corrupted Ask JCM for the correct programs Wrong or inappropriate connections Check the connections of PC and UBA connectors Check for any bent missing or damaged pins in the connectors DIP switch setting of UBA is not correct Set the DIP switch No 1 to 7 OFF and No 8 ON of UBA and turn on the power of PS75 002 DIP switch failure Refer to the 4 2 Diagnostic and conduct DIP Switch Test CPU board failure Change the CPU board Refer to 3 5 How to Remove Circuit Boards Wrong reference paper Follow the instruction on the ADJTOOL_V exe program and use the correct reference paper Upper Lower sensor boards failure Change the Upper Lower sensor board Refer to 3 5 How to Remove Circuit Boards Can not start the ADJTOOL_V exe program by double clicking Communication Error Adjustment Error UBA 1X SS Service Manual 4 4 CHAPTER 4 2006 Japan Cash Machine Co Ltd All rights reserved 4 1 3 Communication Problems Symptoms Error Messages Possible Causes Corrective Action DIP switch settings are wrong Set all DIP switches OFF Connectors are disconnected or loosely connected Firmly connect all the connectors Damaged connector pins Check for any bent missing or damaged pins in the connectors CPU board is corrupted Replace CPU board Refer to Chapter 3 Wrong interface Check if the interface is the same for the host machi
48. e Box sensor board CPU board if required x 11 ICB BOX Communication Error Failure 02 Check the power of the BOX s ICB Board ON Check the sensors on the ICB board if there are any dirt or foreign objects x 12 Cheated ICB BOX Check Sum Error Failure 07 When using ICB Box Initialize the ICB Box For details about the box initialization refer to ICB System s Operation and Maintenance Manual x 13 Centering Mechanism Solenoid Error ICB BOX installed in another machine Failure 08 The Solenoid upper sensor board failure may occur Check all harness and connectors To change upper sensor board refer to 3 5 How to Remove Circuit Boards When using ICB box install the ICB BOX to the proper machine or initialize the ICB Box For details about the box initialization refer to ICB System s Operation and Maintenance Manual x 14 Centering Mechanism Error ICB BOX data retrieved without initialization Failure 09 Centering mechanism home sensor board CPU board failure may occur Check all harnesses and connectors To change Centering mechanism home sensor board CPU board refer to How to Remove Circuit Boards When using ICB box initialize the ICB Box For details about the box initialization refer to ICB System s Operation and Maintenance Manual ON OFF LED Status Transport motor encoder sensor does not detect Check all harnesses and connectors The motor CPU board failure may occur Change the motor
49. e Lever C Front Access Door D Transport Unit Release Lever E Cash Box F USB Connector for software downloading and adjustment G Dip Switch The default settings are all OFF Depend ing on the software the denomination settings are restricted Refer to the soft ware specifications 1 For details about Mode settings refer to Chapter 4 Trouble Shooting H Diagnostic LEDs Green Flashes to show the cause of bill rejection Red Flashes to show the cause of mal function For details refer to 4 3 LED diagnostic Codes I Front Bezel Connector Connect to the faceplate J Interface Connector connect to the Host Machine K Centering Guide Open L Frame M Key Spacer N Plate Lock Key O Key Hole Cap UBA 1X SS Service Manual 1 8 CHAPTER 1 2006 Japan Cash Machine Co Ltd All rights reserved 1 5 System Configuration USB Connector Interface Connector Front Bezel Connector Faceplate 1 PC Windows98 2000 XP 2 Host Machine MIB 232 Test Adapter Part G00176 A B Type USB Cable UBA 1X SS Communication Harness 3 1 UBA standard faceplate can be connected When connecting your own faceplate refer to 1 7 Connector and Pin Assignment 2 PC can be connected to download a software and perform an adjustment For details about software downloading refer to Chapter 5 3 Depending on the UBA unit type and host machine interface use an appropriate harness 1 Face Pl
50. e stacker sets in position Stacker Detection Sensor condition is normal SW 5 ON SW 1 ON SW 2 ON SW 3 ON SW 4 ON UBA 1X SS Service Manual 4 10 CHAPTER 4 2006 Japan Cash Machine Co Ltd All rights reserved 4 2 8 Bill Acceptance Test This detects the acceptance of bills After setting the DIP switch No 8 OFF to start the test insert a bill to detects the acceptance of bill Whenever the UBA is disassembled or new software is down loaded make sure to perform bill acceptance test Possible Causes Causes and Solutions x 1 Slant insertion Insert the bill straight x 2 Magnetic sensor pattern error Check all lenses if there are any dirt or scratches To clean the sensors refer to 2 5 Preventive Maintenance Upper sensor board failure may occur Check all harnesses and connectors To change the upper sensor board refer to 3 5 How To Remove Circuit Boards x 3 Paper detected inside acceptor at standby x 4 Optical sensor error x 5 Bill feed error Check all lenses if there are any dirt of scratches To clean the sensors refer to 2 5 Preventive Maintenance Upper sensor board failure may occur Check all harnesses and connectors To change the upper sensor board refer to 3 5 How To Remove Circuit Boards x 6 Bill identification error x 7 Optical sensor Error 2 x 8 Optical sensor Error 3 x 9 Inhibited bill Set the DIP switch properly Refer to 1 4 Component Names and
51. ect and risk free unit operation This icon indicates useful or recommended supplemental information 1 2 This indicates steps in a procedure Be sure to perform these steps in the order given This indicates useful or important supplemental information 3 UBA 1X SS Service Manual Preface 2006 Japan Cash Machine Co Ltd All rights reserved CE Marking Notes The UBA 10 SS and UBA 11 SS are CE marked products Complies with the following Standard EN61000 6 1 2001 EN61000 4 2 1995 A1 1998 A2 2001 EN61000 4 3 2002 A1 2002 EN61000 4 8 1993 A1 2001 EN61000 6 3 2001 EN55022 1998 ClassB Package Contents The UBA s packing box contains the items listed below Please check to confirm that all items shown below have been included UBA unit 1 Harness and connector 1 Attachment Screws for Interface Connecter 2 Key Hole Cap 1 Plate Key Locks 2 Key Spacers 2 UBA 1X SS Service Manual 4 Preface 2006 Japan Cash Machine Co Ltd All rights reserved Version Information To identify your UBA unit revision code see the metallic label attached to the right side of UBA This code is at the bottom of the label to the right of VERSION In this example the black box is in this position which means this unit version code is 1 MODEL UBA 10 SS SERIAL NO DC12V 4 0A Class2 VERSION 2 3 4 5 6 7 8 9 10 5 UBA 1X SS Service Manu
52. ected right away and the LEDs flashes slowly confirm that the soft ware program supports the ICB feature and perform the ad justment of the accepter head 7 Set the DIP Switches of the UBA unit all OFF 8 Confirm the ICB switch of the ICB Box ON View from the top ON OFF DIP Switch 9 Set the READ WRITE TOOL DIP switch setting Nos 5 and 6 ON and then supply the power to the READ WRITE TOOL UBA 1X SS Service Manual App 10 2006 Japan Cash Machine Co Ltd All rights reserved Appendix 10 Set the ICB Box upside down on the READ WRITE TOOL RW M2 Do NOT shake the Cash Box while reading data otherwise the data will be corrupted 11 Confirm the OK lamp of the READ WRITE TOOL turns ON and then OFF Remove the ICB Box from the READ WRITE TOOL after confirming the OK lamp turned OFF completely 1 2 3 4 5 6 7 8 OFF DIP Switch Setting PC Windows 98 2000 XP Read Write Tool Part RW M2 EDP 127480 App 11 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved Appendix 13 Confirm that the ICB box is initialized When the only DATA INITIAL DATE TIME and Box Ver are displayed in the window it means the ICB box is initialized 14 Now ready to use the ICB feature Attache the ICB Box to the UBA unit and then supply the power If the ICB BOX is not initialized an error occurs when at tached it to the UBA unit 12 Double click the Interlli
53. ed 16 Reserved 17 Reserved 18 Reserved The number of error occurred are displayed here The ERROR NO conversion table are as shown below UBA 1X SS Service Manual App 14 2006 Japan Cash Machine Co Ltd All rights reserved Appendix 7 The descriptions of the buttons are as follows Time Read Display the time data of the ICB module Battery Status Display the battery status of the ICB module Other Not used Auto Read If the checkbox is checked the Cash Box data are read and initialize them automatically Auto Ack Not used Box Ver Display the Cash Box version INITIALE I Initialize the data READ Read the Cash Box data Read and Init Read the Cash Box data and then initialize Option O Select ON OFF of Auto Save Auto Initial is always ON If you want to initialize manually uncheck the Auto Read checkbox Save S Save the Cash Box data as csv data EXIT X Exit the program 8 The status of the Read Write tool are displayed here 9 The assigned Country No is displayed here For details refer to country code 10 The DATA TYPE is displayed here A 1 5 Disable Setting When setting the ICB feature disable follow the steps below 1 Set the UBA unit s DIP Switch No s 1 3 and 8 ON 2 Turn the power of UBA unit ON 3 After initializing insert the Disable Ticket to the UBA unit 4 Confirm the LEDs of the faceplate flashes rapid
54. erface Power photo coupler DC 0V 8 TTL1 IN Reserved TTL1 9 TTL1 OUT Reserved TTL1 10 TTL2 IN Reserved TTL2 11 TTL2 OUT Reserved TTL2 12 TTL3 IN Reserved TTL3 13 GND Interface Power RS 232C DC 0V 14 LED POWER LED Drive Line anode 15 TTL4 IN Reserved TTL4 16 TTL5 IN Reserved TTL5 17 TTL3 OUT Reserved TTL3 18 LED TTL4 OUT LED Drive Line cathode TTL4 19 TTL5 OUT Reserved TTL5 20 TTL6 OUT Reserved TTL6 I O input output is the term from bill acceptor s side Signal name I O and function without parenthesis are for ID 003 Interface Socket DRA 20PC FO JAE Contact D02 22 26P 10000 JAE Mating Connector Socket DRA 20SC FO JAE Contact D02 22 26S 10000 The Signal level Photo coupler isolation RS 232C can be selected with the jumper switch located on the CPU board The CPU board needs to be removed from the acceptor unit to change the jumper setting To remove CPU board refer to 4 5 Replacing CPU Boards 1 11 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 1 Connector Pin No Signal Name I O Signal Descriptions 1 12V POWER DC 12V Power 2 GND POWER DC 0V Power 3 M RES IN Bill Acceptor reset signal line 4 PC OUT OUT Signal output line from Acceptor to Controller 5 12V I F Interface Power DC 12V 6 PC IN IN Signal Input line
55. from Controller to Acceptor 7 GND I F Interface Power photo coupler DC 0V 8 Vbus USB Communication Vbus signal line DC 5V 9 DATA IN OUT USB Communication Input Output signal line 10 DATA IN OUT USB Communication Input Output signal line 11 TTL1 OUT Reserved TTL1 12 GND USB USB Communicaton Ground DC 0V 13 GND I F Interface Power RS 232C DC 0V 14 LED POWER LED Drive Line anode 15 TTL1 IN Reserved TTL1 16 TTL2 IN Reserved TTL2 17 TTL3 IN Reserved TTL3 18 LED TTL2 OUT LED Drive Line cathode TTL2 19 TTL3 OUT Reserved TTL3 20 NC Do not connect UBA 14 SS 14 20 1 7 I O input output is the term from bill acceptor s side Signal name I O and function without parenthesis are for ID 003 Interface Socket DRA 20PC FO JAE Contact D02 22 26P 10000 JAE Mating Connector Socket DRA 20SC FO JAE Contact D02 22 26S 10000 1 3 Jumper settings RS 232 for new CPU board 3 3Volt UBA 10 11 12 The Signal level Photo coupler isolation RS 232C can be selected with the jumperswitch located on the CPU board The CPU board needs to be removed from the acceptorunit to change the jumper setting To remove CPU board refer to 4 5 Replacing with the new CPU board please find jumper settings attached UBA 1X SS Service Manual 1 12 CHAPTER 1 2006 Japan Cash Machine Co Ltd All rights reserved 1 7 2 Front Bezel Connecto
56. gent Box Host Simulator Software and then the following window will appear UBA 1X SS Service Manual App 12 2006 Japan Cash Machine Co Ltd All rights reserved Appendix A 1 4 Data Read When reading the data follow the steps below 1 Remove the ICB Box from the UBA unit 2 Set the ICB Box upside down to the Read Write Tool 3 Double click the Intelligent Box Host Simulator Software and then the following window will appear The descriptions of the window are shown below 6 3 2 4 5 8 7 1 9 10 1 The UBA CASH BOX NO is displayed here 2 The date time when the dash box data is initialized the cash box is installed in the UBA and the cash box is removed from the UBA are displayed here 3 The MACHINE NO the version and ID of the ROM installed in the UBA are dis played here App 13 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved Appendix 4 The Information and total count for coupon are displayed here 5 The number and amount of each denomination and total are displayed here 6 Error No Descripton 1 Box Full Register the count 0 to 255 2 Stacker JAM 3 Stacker Lever JAM 4 Acceptor Head JAM 5 No Acceptor Head 6 Transport Motor Lock 7 Reserved 8 Solenoid Error 9 Reserved 10 Box Removed 11 Reserved 12 Reserved 13 Reserved 14 Reserved 15 Reserv
57. hese errors have no error codes EEPROM WRITE ERROR Adjusted Value Writing Error Universal Bill Acceptor UBA 1X SS Service Manual Chapter 5 Software Download amp Adjustment 5 1 Software Download Using USB Port 5 2 Software Download Using Serial Port 5 3 Adjustment Issue 12 2007 UBA 1X SS Servic e Manual 5 2 CHAPTER 5 2006 Japan Cash Machine Co Ltd All rights reserved 5 1 Software Download Using USB Port 5 1 1 Required Items JCM Test Adapter MIB232 Part No G00176 or equivalent PC with USB port OS Windows 2000 XP Vista USB Cable A type Male lt gt B Type Male UBADownloader VistaCapable zip 5 1 2 Initial Settings 1 Unzip the UBADownloader VistaCapable zip and save all files in the same folder 2 Double click the Setup exe 3 The following screen appears Press the NEXT button to continue installation connecting cable G00154 Test Adapter MIB 232 G00176 Power supply G00159 5 3 UBA 1X SS Service Manual CHAPTER 5 2006 Japan Cash Machine Co Ltd All rights reserved 4 Enter User Name and Organization Press NEXT button 5 Confirm the folder to install the UBA Downloader Press the NEXT button 6 Ready to Install the Program Press the NEXT button to start the install UBA 1X SS Servic e Manual 5 4 CHAPTER 5 2006 Japan Cash Machine Co Ltd All rights reserved 7 When the software insta
58. intenance centers and workshops perform the regular adjustment Items required JCM MIB232 EDP No G00176 or equivalent Calibration Paper Part No KS 069 EDP No 107726 Before perfoming the Auto Calibration remove the faceplate The software program must be ver 1 39 or deeper Auto Calibration porocedure 1 Set the DIP switch No 5 6 7 and 8 ON and supply the power to the UBA unit 2 Insert the calibration paper KS 069 into the UBA unit s bill insertion slot with black part forward 3 The unit will carry the paper back and forth several times When the process is completed the paper will be automatically dispensed from the UBA 4 When the green LED flashes it means the calibration is completed successfully When the red LED flashes the Auto Calibration is not completed successfully Turn the power OFF check the lenses and perform the Auto Calibration again DIP Switch KS 069 LEDs Auto Calibration from Firmware Version 1 40 After completing the P M or when the lenses need to be adjusted in the field perform the Auto Calibration The Auto Calibration can quickly improve acceptance rate However this is not the regular adjustment but the provisional adjustment method At maintenance centers and workshops perform the regular adjustment Items required JCM MIB232 EDP No G00179 or equivalent Calibration Paper Part No KS 069 EDP No 107726 Befo
59. l 1 24 CHAPTER 1 2006 Japan Cash Machine Co Ltd All rights reserved NOTE Universal Bill Acceptor UBA 1X SS Service Manual Chapter 2 Operation amp Maintenace 2 1 Installation 2 2 Operation Flowchart 2 3 Retrieving Bills 2 4 Clearing Bill Jam 2 5 Preventive Maintenace 2 6 Technical Support Issue 05 2006 UBA 1X SS Service Manual 2 2 CHAPTER 2 2006 Japan Cash Machine Co Ltd All rights reserved 2 1 1 UBA unit Installation 1 Remove power from host machine 2 Set UBA DIP switches if required The initial setting is all OFF where all the denomi nations are enabled see 1 4 Component Names 3 Connect the proper interface harness from the host machine to UBA see 1 7 Con nector and Pin Assignment 4 Install the UBA into the host machine via the mounting screws M4 There are 4 mounting holes on the frame end and 3 each on both sides of the frame see below 5 Apply power to the machine verify that the red chip LED next to the DIP switch is ON and both red and green diagnostic LEDs are OFF If the red chip LED is OFF check connections and make sure power is applied If any of the diagnostic LEDs are ON check error codes to fix the problem see 6 2 Performance Test Check operation insert banknotes of each denomination to verify that notes are accepted and credited properly in the host machine 2 1 Installation 2 3 UBA 1X SS Service Manual
60. l LED Diagnostic LEDs Front Faceplate LEDs Option Mounting Horizontal Mounting Weight Approx 4 0kg Outline Dimentions 114mm W x 298mm H x 225mm D 1 The following bills are excluded Bills with excessive or sparse magnetism or unclear printing patterns Overlapped bills Bill with stain wear wetness tear or excessive wrinkles Bill with folded corner or edge Bill with incorrect cut dimensions or printing displacement When security measure against counterfeit is implemented the software may not fulfill the specified level of acceptance rate DC12V 5 Use power supply with 4 0A or more DC24V 5 Use power supply with 2 7A or more 1 DC12V Standby 300mA In Operation 1 6A DC24V 1 Standby 150mA In Operation 1 0A Supply Voltage Current Consumption 1 Only when used the optional DC24V DC13 5V Conversion Board UBA 1X SS Service Manual 1 10 CHAPTER 1 2006 Japan Cash Machine Co Ltd All rights reserved 1 7 Connector and Pin Assignment 1 7 1 Interface Connector UBA 10 SS UBA 11 SS UBA 12 SS 14 20 1 7 Connector Pin No Signal Name I O Signal Descriptions 1 12V POWER DC 12V Power 2 GND POWER DC 0V Power 3 M RES IN Bill Acceptor reset signal line 4 PC RS232C OUT OUT Signal output line from Acceptor to Controller 5 12V I F Interface Power DC 12V 6 PC RS232C IN IN Signal Input line from Controller to Acceptor 7 GND I F Int
61. ll rights reserved Upper Sensor Board Harness 3240 05 02B Lower Sensor Board Harness 3240 05 02A BOX Sensor Harness 3240 05 06B PB Home Sensor Harness 3240 05 05A Transport Motor Harness 3240 05 09A Stacker Motor Harness 3240 05 10A Encoder Harness 3240 05 04A Encoder Harness 3240 05 04A Entrance Sensor Cnetering Home Sensor Harness 3240 05 07A 12V LED CN1 12V LED Orange Yellow 12V LED LED Board2 Optional 4033 3240 06 12A 01 02 CN2 CN Faceplate Harness For UBA Optional 3240 05 14A 12V POWER GND POWER MRESET PC OUT 12V PC PC IN GND PC V bus DATA DATA O TTL1 GND USB GND TTL LED POWER I TTL1 I TTL2 I TTL3 O TTL2 O TTL3 NC 12V POWER GND POWER MRESET PC OUT 12V PC PC IN GND PC V bus DATA DATA O TTL1 GND USB GND TTL LED POWER I TTL1 I TTL2 I TTL3 O TTL2 O TTL3 NC Red Black Brown Red Orange Yellow Green Red White Green White Blue Brown Red Orange Yellow Green Blue Purple Gray UBA 14 SS 3241 01 80 CPU Board 4033 3241 06 01A 01 ICB Sensor ICB Sensor Harness Transport Side USB I F 3241 05 02 Exit Sensor Harness 3240 05 08B 12V LED NC NC TXD0 NC PW GND LED POWER 4 4 4 UBA 14 SS Wiring Diagram UBA 1X SS Service Manual 4 18 CHAPTER 4 2006 Japan Cash Machine Co Ltd All rights reserved 4 5 Validation Sensor 4 5 1 Sensor Layout Bar Sensor MAG Sensor
62. llation is complete the following screen appears Press the FINISH button to exit the InstallShield Wizard 8 Check that the UBA Downloader Icon has been created on your desktop 5 5 UBA 1X SS Service Manual CHAPTER 5 2006 Japan Cash Machine Co Ltd All rights reserved 5 1 3 Software Download Instructions When installing the software follow the step below JCM s USB Driver jcmusb0101 inf needs to be installed before installing the software 1 Set the UBA DIP switches No 6 7 and 8 ON and then supply the power 2 Double click the UBA Downloader Icon 3 The following screen will appear 4 Press the Browse button and select a software you want to download UBA 1X SS Servic e Manual 5 6 CHAPTER 5 2006 Japan Cash Machine Co Ltd All rights reserved 5 Press the DOWNLOAD button to start software download If Auto Download Mode is selected downloading starts as soon as the software is selected 6 When the download is completed the following message will appear 7 Press the x button to close the window After software is downloaded to the UBA it is recommended to test the bill acceptance of software to confirm the software is successfully downloaded See 4 2 8 Bill Acceptance Test 5 7 UBA 1X SS Service Manual CHAPTER 5 2006 Japan Cash Machine Co Ltd All rights reserved 5 2 Software Download Using Serial Port 5 2 1 Required I
63. llback mechanism operating condition If there are any problems for the centering mechanism the red LED blinks 9 times PB home sensor board Lower sensor board failure may occur Check all harnesses and connectors To change the PB home sensor board Lower sensor board refer to 3 5 How to Remove Circuit Boards 8 1 2 3 4 5 6 7 ON 4 2 5 Centering mechanism Test This detects Centering mechanism operating condition If there are any problems for the centering mechanism the red LED blinks 14 times Centering mechanism home sensor board CPU board failure may occur Check all harnesses and connectors To change Centering mechanism home sensor board CPU board refer to 3 5 How to Remove Cir cuit Boards 8 1 2 3 4 5 6 7 ON 4 2 6 Solenoid Test This detects solenoid sensor condition If there are any problems for the solenoid sensor the red LED blinks 10 times The Solenoid upper sensor board failure may occur Check all harness and connectors To change upper sensor board refer to 3 5 How to Remove Circuit Boards 8 1 2 3 4 5 6 7 ON 4 9 UBA 1X SS Service Manual CHAPTER 4 2006 Japan Cash Machine Co Ltd All rights reserved 4 2 7 Sensor Test This detects sensor condition To check the sensor condition sets the DIP switch depend ing on the sensor you wish to test as shown below 8 1 2 3 4 5 6 7 ON Sensor Name DIP Switch No Condition Entrance Sensor Open the upper gui
64. ly 5 The ticket will be returned and the lights will go out 6 Set the UBA DIP switches to their normal position
65. m Bletchley Milton Keynes URL www jcm uk com Buckinghamshire MK1 1EJ UK Asia JCM Gold HK Ltd Phone 852 2429 7187 Unit 1 7 3 F Favor Industrial Centre Fax 852 2929 7003 2 6 Kin Hong Street Kwai Chung e mail cs jcmgold com hk N T Hong Kong URL www jcmgold com hk Universal Bill Acceptor UBA 1X SS Service Manual Chapter 3 Disassembly Instructions 3 1 Disassembly of Entire Unit 3 2 How to Remove Side Covers Top Cover 3 3 How to Remove Front Access Door 3 4 Disassembly of Open Lever on Transport Unit 3 5 How to Remove Circuit Boards 3 6 Disassembly of Box Handle and IT Box 3 7 Other Disassembly Instructions 3 8 Disassembly of Cash Box Issue 2005 12 UBA 1X SS Service Manual 3 2 CHAPTER 3 2006 Japan Cash Machine Co Ltd All rights reserved 3 1 Disassembly of Entire Unit 1 Press down the front latch and slide the UBA transport unit forward 2 Pull the handle to take out the cash box from frame 3 When an optional 24V USB board is installed remove the optional board from the frame Applicable screw size is 2 6x8P Tight and the torque necessary is 4kg cm 3 3 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 3 3 2 How to Remove Side Covers Top Cover 1 Pull the open lever on top and fully open the transport cover 2 Fully open the front access door 3 Lift and hold the points A B with
66. ne and the bill acceptor ICB board is not installed on the CPU board Install the ICB board ICB board is installed in wrong way Check the PLUG No on the ICB board and SOCKET No on the CPU board Install the ICB board in the correct direction Acceptor Head Failure Can not communicate with host 4 5 UBA 1X SS Service Manual CHAPTER 4 2006 Japan Cash Machine Co Ltd All rights reserved 4 2 Diagnostic UBA is equipped with diagnostic feature to aid in repair and maintenance This section describes the test procedure of each function using DIP switch to identify the cause of failure condition To identify the cause of failure condition UBA need to be entered in the TEST mode How to enter TEST mode 1 Set the DIP switch No 8 ON and supply the power to the UBA 2 Check both red and green diagnostic LEDs light This indicates the unit is in the TEST mode 3 Set the DIP switch depending on the test you wish to execute 4 Set the DIP switch No 8 OFF to start the test When the test starts both red and green diagnostic LEDs turns OFF After few seconds the diagnostic LEDs turn ON OFF depend ing on the condition of the part that the test is executed 5 To finish the test set the DIP switch No 8 ON and turn the UBA power OFF 4 2 1 Transport Motor Forward Reverse Rotation Test This detects the motor speed of forward reverse rotation Confirm the motor operates smoothly without abnormal noise
67. nk ticket will be printed out If the blank ticket is printed out check the all connection of the harness and the ROM of the printer station ITBtsp02 s Ver JPS 02 01 ID 003 Ver1 01c or higher The blank ticket is still printed out the thermal head may be wrong Change the thermal head of the printer station App 9 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved Appendix A 1 3 Enable Setting Before using the ICB feature perform the enable setting as shown below 1 Set the UBA unit s DIP Switch No s 1 3 and 8 ON 2 Turn the power of UBA unit ON 3 After initializing insert the Enable Ticket to the UBA unit 4 Confirm the LEDs of the faceplate flashes rapidly and then the ticket will be returned If the ticket is rejected right away and the LEDs flashes slowly the ticket is not valid Confirm that the ticket is printed prop erly and the accepter head has durt The ticket is still rejected right away and the LEDs flashes slowly confirm that the soft ware program supports the ICB feature and perform the ad justment of the accepter head 5 Insert the Machine No Set Ticket to the UBA unit 6 Confirm the LEDs of the faceplate flashe rapidly and then the ticket will be returned If the ticket is rejected right away and the LEDs flashes slowly the ticket is not valid Confirm that the ticket is printed prop erly and the accepter head has durt The ticket is still rej
68. nsor Board 3 15 3 7 7 Disassembling PB Motor Assy 3 15 3 7 8 Disassembling Transport Motor 3 16 3 7 9 Disassembling Entrance Sensor Board 3 16 3 7 10 Disassembling Exit Sensor Board 3 17 3 7 11 Disassembling Centering Motor Assy 3 17 3 7 12 Disassembling Timing Belts 3 17 3 7 13 Disassembling Solenoid 3 20 3 7 14 Disassembling Box Sensor Board 3 20 3 8 Disassembly of Cash Box 3 21 3 8 1 Disassembly of Pusher Mechanism Unit 3 21 3 8 2 Disassembly of Timing Belts 3 21 7
69. r CN13 Connector Pin No Signal Name I O Function 1 NC Reserved 2 NC Reserved 3 NC Reserved 4 NC Reserved 5 12V Power DC 12V Power UBA Faceplate LED Drive Line 6 GND Power DC 0V Power 7 LED Power WBA Faceplate LED Drive Line 8 LED LED Drive Line cathode I O input output is the term from bill acceptor s side Header RF H08 07 2SD 1110 JST Contact RF SC2210 JST Housing RF 08 JST Recommended wire String UL1007 AWG 24 to 26 1 13 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 1 When installing the optional conversion board to the UBA 10 11 12 unit set the jumper switch on the CPU board to Photo coupler setting regardless of the interface For the jumper switch setting refer to page 1 10 1 7 3 Optional Board and Harness The Optional Conversion Board can be attached to UBA unit Two types of the optional conversion board are available 4033 3240 06 13A 01 EDP 122467 DC24V DC13 5V and RS 232C Signal Level Conversion Board This board will allow you to convert DC24V to DC13 5V and communicate with RS 232C Interface 4033 3240 06 13A 02 EDP 123323 RS 232C Signal Level Conversion Board This board will allow you to communicate with RS 232C Interface Installing the optional conversion board 1 Press down the front latche and slide the UBA s acceptor unit forward 2 Place the optional conversion board
70. re perfoming the Auto Calibration remove the faceplate The software program must be ver 1 40 or higher Auto Calibration porocedure 1 Set the DIP switch No 1 5 6 7 and 8 ON and supply the power to the UBA unit 2 Insert the calibration paper KS 069 into the UBA unit s bill insertion slot with black part forward 3 The unit will carry the paper back and forth several times When the process is completed the paper will be automatically dispensed from the UBA 4 When the green LED flashes it means the calibration is completed successfully When the red LED flashes the Auto Calibration is not completed successfully Turn the power OFF check the lenses and perform the Auto Calibration again 2 9 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 2 2 6 Technical Support Americas amp Oceania JCM American Corporation Phone 1 702 651 0000 925 Pilot Road Las Vegas NV 89119 Fax 1 702 644 5512 U S A e mail sales jcm american com URL www jcmamerican com Europe Russia Middle East Africa Japan Cash Machine Germany GmbH Phone 49 211 53064560 M ndelheimer Weg 60 Fax 49 211 53064585 D 40472 D sseldorf Germany e mail info jcm germany com URL www jcm germany com UK amp Ireland JCM United Kingdom Ltd Phone 44 0 870 770 2863 Unit B Third Avenue Fax 44 0 190 837 7834 Denbigh West Business Park e mail info jcm uk co
71. s refer to chapter 3 Disassembly Instructions x 14 Optical sensor error 4 x 15 Optical sensor error 5 OFF LED Status Remove the paper from the acceptor and clean the lenses Refer to 2 5 Preventive Maintenance Upper Lower sensor boards failure may occur Check all harnesses and connectors To change the upper lower sensor board refer to 3 5 How To Remove Circuit Boards Remove the paper from the acceptor and clean the lenses Refer to 2 5 Preventive Maintenance Upper Lower sensor boards failure may occur Check all harnesses and connectors To change the upper lower sensor board refer to 3 5 How To Remove Circuit Boards Remove the paper from the acceptor and clean the lenses Refer to 2 5 Preventive Maintenance Upper Lower sensor boards failure may occur Check all harnesses and connectors To change the upper lower sensor board refer to 3 5 How To Remove Circuit Boards If any of the diagnostic LED status are different from above contact JCM UBA 1X SS Service Manual 4 14 CHAPTER 4 2006 Japan Cash Machine Co Ltd All rights reserved 4 4 Wiring Diagram 4 4 1 UBA 10 SS Wiring Diagram CPU Board 4033 3240 06 01D 01 Intelligent Board 4033 3240 06 10A 01 Lower Sensor Board Harness 3240 05 03A Upper Sensor Board Harness 3240 05 02B BOX Sensor Harness 3240 05 06B Exit Sensor Harness 3240 05 08B Transport Motor Harness 3240 05 09A Stacker Motor Harness 3240 05 10A
72. s are locked in the frame Bill is wider than 85 mm or narrower than 62mm out of UBA specifications Use only bills within UBA specifications Dirt and stain on the rollers belts and lenses Clean the transport path Refer to 2 5 Preventive Maintenance Sensors need to be calibrated Follow the instructions on 5 2 Adjustment to adjust the sensors The unit has been disassembled and the Adjustment is not done after it is reassembled Make sure to adjust the sensors after re assemble the UBA Using wrong software or old version software Make sure if the programmed software is the latest version and it supports the bills you wish to be accepted Bills are not to be accepted in this software Check the specifications and make sure the bills are to be accepted in the software check denomination issuing year Sensors lenses are loose or missing Sensor lenses need to be placed in position Contact JCM Low acceptance rates Bill Acceptor is not working does not take any bills Bill is jamming often 4 3 UBA 1X SS Service Manual CHAPTER 4 2006 Japan Cash Machine Co Ltd All rights reserved Symptoms Error Messages Possible Causes Corrective Action Turn OFF the Power and ON then send the reset command from host machine to initialize If the power cannot be ON use the hexagonal box driver to open the Upper Guide Wrong software different currency Download correct software Refer
73. t the 12VDC and ground are connected to appropriate pins on the main connector Wrong or inappropriate connections Check the connections of all harnesses and connectors Check for any bent missing or damaged pins in the connectors Corrupted software Download the correct software Refer to chapter 5 for download instructions CPU board failure Refer to 6 2 Diagnostics and conduct Initial Operation Test If the test result is NG replace CPU board Make sure to calibrate the sensors after CPU board is replaced ICB sensor board is not inserted in the CPU board socket Insert ICB sensor board in the CPU board socket Note ICB sensor board must be inserted regardless of the use of ICB feature For UBA 11 only The EPROM is inserted in wrong direction Remove the acceptor unit from the frame Remove the EPROM from CPU board and re insert it in correct direction Drive belts are dirty or damaged Clean the drive belts and the pressure rollers Replace if necessary Pressure roller spring is loose or missing Check the pressure roller springs with finger and replace if necessary Foreign object in the transport path and inside the Cash Box Clean the transport path to remove the foreign object Acceptor unit is not all the way seated in the frame the latches of transport unit releases lever are not locked in the frame Set the transport unit all the way back so that the latches of transport unit release lever
74. td All rights reserved CHAPTER 2 1 When the bill validation is NG bill is rejected and then automatically inserted again for second validation Altogether the bill acceptor tries to revalidate the bill 3 times at maximum 2 When abnormal signal is detected remove the cause of malfunction and power up again or send reset command to bill acceptor 3 When stackerfull signal is detected take out bills from cash box and re install the box in position The unit will initializes itself automatically UBA 1X SS Service Manual 2 6 CHAPTER 2 2006 Japan Cash Machine Co Ltd All rights reserved 2 3 Retrieving Bills 1 Pull the handle to release the cash box from the frame 2 When a key is installed unlock the key For details about lock refer to 2 1 2 Lock Installation 3 Open the cash box door and retrieve the bills 2 7 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved CHAPTER 2 1 When a bill is jammed near the acceptor s entrance pull the tab on top of the acceptor to open the upper guide Remove the jammed bill When opening the upper guide hold the guide since it does not stay up in position Improper handling may cause per sonal injury and or damage to the equipment 2 When a bill is jammed near the cash box entrance pull the box handle to take out the cash box from the frame Remove the jammed bill 2 4 Clearing Bill Jam
75. tems JCM Test Adapter MIB 232 Part No G00176 or equivalent PC with Serial port OS Windows 2000 XP The latest DOWNLOAD PROGRAM DOWNLOAD Ver 1 21 exe or later Connect the cable to Serial port UBA 10 11 14 SS 5 2 2 Software Download Instructions 1 Save the DOWNLOAD Ver exe to you PC 2 Set the UBA DIP switches No 6 7 and 8 ON and then supply the power 3 Double click the DOWNLOAD Ver exe and then the following screen will ap pear connection cable G00154 Test adapter MIB 232 G00176 Power supply G00159 UBA 1X SS Servic e Manual 5 8 CHAPTER 5 2006 Japan Cash Machine Co Ltd All rights reserved 4 Press the BROUSE button and then the Download File window will appear Select a software you want to download and press the Open button 5 Select your PC s COM Port No and Baudrate 19200 and then press the Start Down load button 6 When download completes the following message window will appear 7 Press the OK button to close the message window 5 9 UBA 1X SS Service Manual CHAPTER 5 2006 Japan Cash Machine Co Ltd All rights reserved 5 3 Adjustment 5 3 1 Required Items UBA JCM Test Adapter Part No G00176 or equivalent PC with RS 232C serial port OS Windows 2000 XP White Reference Paper KS 062 Part No 107724 Black Reference Paper KS 063 Part No 107725 UV Reference Paper KS 064
76. ternal ROM error Change the CPU board Refer to 3 5 How To Remove Circuit Boards x 1 Stacker Full Stacker encoder board failure may occur Check all harnesses and connectors Change the stacker encoder board CPU board if required x 2 Stacker pusher mechanism fault Transport Jam 1 Stacker motor may be corrupted Change the motor if required Stacker encoder board failure may occur Check all harnesses and connectors Change the stacker encoder board CPU board if required Exit sensor board failure may occur Check all harnesses and connector and change the exit sensor board CPU board if required x 3 Transport jam 2 Exit sensor board failure may occur Check all harnesses and connector and change the exit sensor board CPU board if required x 4 Stacker encoder signal fault Acceptor Jam Stacker encoder sensor failure may occur Check the prisms if there are any dirt or scratches To clean the prisms refer to 2 5 Preventive Maintenance Lower sensor board failure may occur To change the Lower sensor board refer to 3 5 How to Remove Circuit Boards x 5 Transport motor speed error x 6 Transport motor error x 9 PB Unit Error PB home sensor board Lower sensor board failure may occur Check all harnesses and connectors To change the PB home sensor board Lower sensor board refer to 3 5 How to Remove Circuit Boards x 10 Stacker Error Box sensor board failure may occur Check all harness and connectors Change th
77. the Attr Bar Code box App 7 UBA 1X SS Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved Appendix Disable Ticket The Disable Ticket is required to set the ICB feature disable Only one ticket is required despite the number of the ICB Boxes you use When printing the Disable Ticket enter Disable Ticket in the top portion on the Ticket Format Window and all zero 0 in the Machine Code and Bar Code box Enter 02 in the Confirm the Attr Bar_Code window Enable Ticket The Enable ticket is required to set the ICB feature enable Only one ticket is required despite the number of the ICB Boxes you use When printing the Enable Ticket enter Enable Ticket in the top portion on the Ticket Format Window enter all one 1 in the Machine Code box Enter 03 in the Confirm the Attr Bar_Code window UBA 1X SS Service Manual App 8 2006 Japan Cash Machine Co Ltd All rights reserved Appendix 10 Leave the number in Number of Ticket window at 1 unless multiple tickets for the same machine are required 11 Click on the Print Start button on the IT Printer Simulation window Japan Cash Machine Co Ltd INSERT THIS SIDE UP Machine No 00000000000001 INSERT THIS SIDE UP 2 3 15 Nishiwaki Hirano Osaka 547 0035 Japan Tel 06 6703 8405 Fax 06 6704 7843 12 Then the ticket will be printed out Sample of Machine No Ticket Press the Print Start button only once otherwise bla
78. to 5 1 Software Download The bills are not to be accepted in the software Make sure the bills are included in the specifications of software denominations issuing year Wrong DIP switch settings Enable the denominations by setting DIP switches OFF Bill acceptance is inhibited by the command from host controller Enable the bill acceptance by the command Upper Lower sensor board failure Change the Upper Lower sensor board Refer to 3 5 How to remove Circuit Boards Sensors need to be calibrated Follow the instructions on 5 2 Adjustment to adjust the UBA Upper Guide is open Close the guide firmly Foreign object or jammed bill is in the transport path Remove the foreign object or jammed bill and close the cover Motor failure Refer to the 4 2 Diagnostic and conduct Forward Reverse Motor Rotation Test Wrong dip switch settings Set the switch No 8 ON and then supply power to the UBA Dip switch failure Refer to the 4 2 Diagnostic and conduct DIP Switch TEST to check if the DIP switch has a failure CPU Board failure Change the CPU board Refer to 3 5 How to Remove Circuit Boards Motor Keeps running Centering Guides are not at the home position Upper Guide can not be opened Can not enter the TEST mode All bills rejected 4 1 2 Adjustment Problems Symptoms Error Messages Possible Causes Corrective Action OS is not applicable Our Adjustment program supports only Win
79. x A 1 ICB Features Issued 08 2007 UBA 1X SS Service Manual App 2 2006 Japan Cash Machine Co Ltd All rights reserved Appendix A 1 ICB Features JCM s Intelligent Cash Box ICB system increases efficiency in the soft drop and soft count process for casinos This is accomplished using proprietary software to create indi vidual machine set tickets which are printed by Printer Station TSP 02 Those tickets are inserted into the ICB compatible UBA bill validators at specific machine locations When the ICB is placed in an ICB equipped machine the UBA transmits the machine No ticket to the Cash Box through optical sensors After the machine No ICB BOX ID has been set all insertions into the UBA are transmitted to the Cash Box memory module in the same manner When the Cash Box is removed from the UBA unit it is placed on a READ WRITE TOOL that is attached to the Printer Station The READ WRITE TOOL reads the contents of the Cash Box transmits the information to the Printer Station and a ticket is generated with the machine No in bar code format and other specified informa tion The READ WRITE TOOL resets the Cash Box fields to zero and it is ready to be re installed in any compatible machine A 1 1 Required Items When using the ICB Intelligent Cash Box feature the following items are required ICB Intelligent Cash Box READ WRITE TOOL RW M2 ROM Ver 3 00 03 or higher EDP 127480 Printer Station

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