manual - IMER USA Inc
Contents
1. ES IMER INTERNATIONAL S p A INTONACATRICI IMER 1107511 RULLO SCHIACCIASACCHI 18 10 T amp Fig 15 tav 14 57 IMER INTERNATIONAL S p A INTONACATRICI IMER TAV 14 1107511 SCHIACCIASACCHI Cod e n el s RER HL ewa A L L T I s L L L T RN ee fea 2 file se E 3224792 VITE TORNITA 1 8 8 5739 8 55 UNI 6593 DN21 3209792 ANELLO ARRESTO rt 3653 E 13 1 we 3224398 TELAIO 2224140 ROSETTA UNI 6593 8X18Z DIN985 M8 58 1 DICHIARAZIONE DI PER MACCHINE Direttiva 98 37 CE Allegato parte DECLARATION CE DE CONFORMITE POUR LES MACHINES Directive 98 37 CE Annexe II Chapitre A EC DECLARATION OF CONFORMITY FOR MACHINERY Directive 98 37 EC Annex II sub A EG KONFORMITATSERKLARUNG FUR MASCHINEN EG Richtlinie 98 37 EG Anhang ll sub A DECLARACION DE CONFORMIDAD SOBRE MAQUINAS Seg n la Directiva 98 37 CE Anexo sub A 2 Fabbricante Fabbricant Manufacturer Hersteller Fabricante IMER International S p A 3 Indirizzo Adresse Address Adresse Direcci n Loc Salceto 55 53036 Poggibonsi Siena Italy2. 2000 1 CE 2000 1 CE LVA EN ni 2000 1 CE 2000 1 CE LIVELLO EMISSIONE SONORA EN 12100 1 2 NORME DI PROGETTO NORMES DE FABRICATION DESIGN STANDARDS PROJEKTNORMEN NORMAS DE PROYECTO EN 60204 1 EN 12001 NOTA La DISTANZA DI POMPAGGIO SOGGETTA A DELLE VARIANTI QUESTE POSSONO RIGUARDARE IL TIPO DI MATERIALE USATO ALTEZZA SERVITA CONSISTENZA DEL MATERIALE TIPO DI POMPA VITE STATORE INSTALLATA REMARQUE LA DISTANCE DE POMPAGE EST SUJETTE VARIATIONS POUVANT CONCERNER LE TYPE DE MAT RIAU UTILIS LA HAUTEUR SERVIE LA CONSISTANCE DU MAT RIAU LE TYPE DE POMPE VIS STATOR INSTALLEE NOTE THE PUMPING DISTANCE IS SUBJECT TO VARIATIONS WHICH MAY REGARD THE TYPE OF MATERIAL USED SERVICE HEIGHT CONSISTENCY OF MATERIAL TYPE OF PUMP SCREW STATOR INSTALLED HINWEIS LDIE PUMPFORDERSTRECKE VARIIERT IN FUNKTION FOLGENDER FAKTOREN MATERIALTYPS PUMPHOHE MATERIALKONSISTENZ PUMPENTYP SCHNECKE STATOR NOTA LADISTANCIA DE BOMBEO DEPENDE DE VARIOS FACTORES COMO POR EJEMPLO EL TIPODE MATERIAL USADO LA ALTURASERVIDA LA CONSISTENCIA DEL MATERIAL Y EL TIPO DE BOMBA TORNILLO ESTATOR INSTALADO Dear Customer compliments on your purchase this IMER mortar mixer the result of long standing experience in the field features maximum reliability and innovative technical solutions Z N WORKING IN SAFETY To ensure complete safet this manual carefully This OPERATION AND MAINTENANCE manua
3. SICHERHEITSMIKROSCHALTER MICROINT SEGURIDAD 2220 gt go oz On nmz mx06 22 55255 zoom 323333 oz 3372902 3m C3 HE m OM gt SITU EU o 95300 A 00555 m PI m WL d Er Fig 2 41 IMER INTERNATIONAL S p A INTONACATRICI IMER INVERTER 19 18 2 17 16 Fig 3 tav 2 42 IMER INTERNATIONAL S p A INTONACATRICI IMER TAV 2 RICAMBI INVERTER 120V SMALL 50 3225485 SCHEDA INVERTER DIR BOBINA DI SGANCIO AT KIT MORSETTIERE 3225431 PORTACONTATTI INVERTER KIT N 10 FUSIBILI VETR E ee e KIT N 10 FUSIBILI VETRO KIT N 10 FUSIBILI VETRO RE COPERCHIO INVERTER PORTALAMPADA COMPLETO ROSSO LAMPADINA 3225435 INNESTO A BAIONETTA24V FINO A MATRICOLA 3000773 PORTALAMPADA COMPLETO ROSSO LED 3226236 120V DA MATRICOLA 3000774 ATTUATORE PORTALAMPADA 3225489 COMPLETO BLU LED120V PULSANTE CON 3225437 PROTEZIONE IN GOMMA CONTATTI UTTORE 2 INTERRUTTORE 14 3225439 2POSIZIONI RITORNOSX CONTATTI PULSANTE 15 3225440 EMERGENZA CONTATTI INVERTER SMALL50 SENSORE MAGNETICO TESTA PIANA PRESSACAVO PG7 CAVO 3 POLI DA 1 5 MT SPINA 90 A PARETE 2P T PRESA A PARETE DIR PRESA A PARETE DIR 43 IMER INTERNATIONAL S p A INTONACATRICI IMER ACCESSORI FIG 9 FIG 10 TAV3 ACCESSORI 5 Lo
4. cement mixers etc connected to the same power line 24 IMER INTERNATIONAL S p A INTONACATRICI IMER ESPLOSO SMALL 50 Fig 1 tav 1 39 IMER INTERNATIONAL S p A INTONACATRICI IMER TAV 1 STRUTTURA MACCHINA STRUCTURE MACHINE MACHINE STRUCTURE MASCHINENAUFBAU ESTRUCTURA DE LA MAQUINA 3224226 TELAIO CHASSIS FRAME RAHMEN BASTIDOR 3224235 QUADRO ELETTRICO TABLEAU LECTRIQUE ELECTRICAL PANEL SCHALTTAFEL CUADRO ELECTRICO E 3 3224228 RETE R SEAU MESH NETZ RED EN 3225191 MOTORIDUTTORE MOTOR DUCTEUR S E GETRIEBEMOTOR MOTOREREDUCTOR 5 3224225 TRAMOGGIA TR MIE HOPPER 3224234 MANIGLIONE TI TUBO USCITA ATTACCO A CAMME DN25 D 8 1 5 3224457 STATORE STATOR STATOR STANDER ESTATOR ECO MONOFASE 3224955 Send C NES TAUX CLAMPING CONES KEGEL CONOS MORDAZAS 25x7 L 150mm N EE Cia 2224140 ROSETTA RONDELLE WASHER UNTERLEGSCHEBE ARANDELLA is 3224233 ASTATRASMISSIONE O 16 8208809 RUOTA we RD RE BOCCOLA 3224231 FLANGIA GUARNIZIONE 3224230 GUARNIZIONE JOINT GASKET AT FLANGIA MOTORE 3224237 ANELLO PARAOLIO PARE HUILE OIL SEAL OLDICHTUNG GUARDAGOTOS 3224506 VITE SCREW SCHRAUBE TORNILLO ui 3207209 GOLFARE FEMMINA eae FEMALE EYEBOLT RINGBUCHSE ARGOLLA HEMBRA 3223707 TAPPO BOUCHION D EXTR MIT PLUG VE
5. equipped with protections for the event of a power failure or if power exceeds the set admissible limits voltage fluctuations caused by other site utilities overload of the electric motor due to improper use or overheating of the inverter Activation of these safety devices is indicated by illumination of a red light ref 9 in which case authorised personnel must remedy the cause and resetthe safety device via the main switch turning it from 0 to 1 The main switch on the electrical panel ref 3 is only enabled when power is connected to the protection grid or the vibroscreen is fitted on the machine 12 OPERATION see fig 1 Za The hopper safety grid must always be fitted Never place materials other than premixed wet materials in the hopper ZS Removal of the hopper grid or vibro screen causes shutdown of the machine moving parts If this occurs the grid or vibro screen must be refitted and the main switch must be reset to restart the machine Z Wear envisaged personal protection devices before starting work Interruptions exceeding 30min should be avoided and in any event these pauses should be reduced to the minimum possible when using rapid drying materials Prolonged shutdown can cause clogging in the material delivery lines in this case no material is delivered from the jet and the pressure gauge indicates a higher pressure than the normal working value In this case turn the selector anticlockwise opposite
6. line must be removed Only a minimal amount of the material should be in the hopper when handling Move the machine by means of the specific handles FIG 3 WE Caution Before lifting the mortar mixer always disassemble the compressor for separate transport Caution Before lifting the machine always check that all machine components are correctly secured and fitted in place To lift the machine use the three specific attachment points L ate NS Ce FIG4 fis Caution Lift with care to avoid hazardous oscillations Caution Never use points other than as specified in figure 3 to lift the machine Use lifting equipment suited to the overall weight of the machine indicated in table 1 IMER INTERNATIONAL S p A IMER MORTAR MIXERS 20 9 INSTALLATION Position the mortar mixer in a suitably ventilated environment where it does not constitute an obstruction either during use or cleaning at the end of the work shift and where a minimum quantity of pipelines is required Place the machine according to the application in a clear area if ready to use bags are fed into the machine bel
7. 4 Dichiara che il prodotto D clare ci apr s que la machine Herewith declares that the machine Erklart hiermit daB machinen Declaramos que el producto INTONACATRICE SONAR MIER SMALL 50 Potenza netta istallata VERPUTZMASCHINE Puissance nette install e ENFOSCADORA Net installed power 115 V 60 Hz Installierte Nettoleistung Potencia instalada neta 5 Matricola N Numero de s rie Serial number Serie Nummer Numero de serie 6 E conforme ai requisiti della Direttiva Macchine 98 37 CE ed alla legislazione nazionale che la traspone Est conforme aux dispositions de la Directive Machines 98 37 CE et aux l gislations nationales la transposant Complies with the provisions of the Machinery Directive 98 37 EC and the regulations trasposing it into national law Konform ist den einschl gigen Bestimmungen der EG Maschinenrichtlinia 98 37 EG mit dem entsprachenden Rechtserl zur Umsetzung der Richtline ins nationale Recht a las exigencias b sicas de la directiva de la CE sobre maquinas 98 37 CE y la corrispondiente transposici n a la nacional 7 conforme alle condizioni delle seguenti altre direttive 89 336 CEE 73 23 CEE 2000 14 CE ed alla legislazione nazionale che la traspone Est conforme aux dispositions des Directives suivantes 89 336 CEE 73 23 CEE 2000 14 CE et aux l gislations nationales la transposant Complies with the provisions of the following oth
8. Avoid all types of benzene Refit the pump taking care to insert the mixer in the envisaged seats In the case of a power failure during operation clean the machine and pipelines immediately Also disassemble the pump remove the screw from the stator and clean On completion reassemble all components Refit the pump taking care to insert the mixer in the envisaged seats FIG 7 13 MACHINE SHUTDOWN AND CLEANING At the end of work stop the machine after completely emptying the hopper by means of the relative selector and set the main switch to O Open the jet valve detach the jet and clean thoroughly cleaning the nozzle with the special tool supplied e Before disconnecting the jet or pipelines ensure that there is no residual pressure Disconnect the material pipelines from the delivery manifold Remove the hopper grid or vibro screen and clean thoroughly Remove the plug at the bottom of the hopper and use water to wash the machine thoroughly starting from the bag splitter if installed Refit the plug in the hopper and fill with water Restart the machine for a few seconds until clean water is delivered from the manifold this confirms complete cleaning of the pump While the pipelines are still full insert two cleaning sponges and refit the pipeline in the manifold fig 8 Start the machine again so that the water in the hopper is pumped through the pipelines to remove all residue When the
9. VENTOLA EOL 47 INTONACATRICI IMER IMER INTERNATIONAL S p A COMPRESSORE 1107543 Fig 6 tav 5 61 47 IMER INTERNATIONAL S p A INTONACATRICI IMER TAV 5 1107543 COMPRESSORE 1 250 230V 50HZ ORi Cod 1 EE Noe 3224300 ECCENTRICO la i 3224529 BIELLA EE ZZ 3224530 TESTA BIELLA 2 3224531 FERMO MEMBRANA PIASTRA MOTORE 6305 C1 25 20 NIPLES HO7RN MEMBRANA LAMELLA IMER INTERNATIONAL S p A INTONACATRICI IMER MUS 0 E 9 TAV 6 TUBI MATERIALE E Noe so ew 15 Mt RA poe PORTAMATERIALE 1107525 525 ATTACCHI TUBO 10Mt PORTAMATERIALE 117526 Dos CON ATTACCHI CAMME TUBO 5Mt PORTAMATERIALE D25 CON ATTACCHI do TUBO 10Mt a PORTAMATERIALE 1107929 D19 ATTACCHI A CAMME MORSETTO 3225924 STRINGITUBO a RACCORDO KAMLOCK A MORSETTO 9429949 oT RINGITUBO 28 35 RACCORDO KAMLOCK A FASCETTARE FASCETTARE DN 27M RACCORDO KAMLOCK A FASCETTARE DN 27F DN 19 RACCORDO KAMLOCK A FASCETTARE DN 19F IMER INTERNATIONAL S p A INTONACATRICI IMER 1107540 LANCIA SPRUZZATRICE Fig 8 tav 7 TAV 7 1107540 LANCIA SPRUZZATRICE LE E MEC EN TESTA PER LANCIA TUBO IN PLASTICA PER ES 3223410 DUSDM D14 3223406 ATTACCO FEMMINA MA GUARNIZ
10. position to normal work setting the pump motor rotates in the opposite direction and the pipelines are depressurised As soon as the pipeline becomes soft and flexible the pressure gauge reads O bar stop the machine Locate the point of clogging in the hose and remove by tapping the hose with a rubber mallet and totally empty by hand Zi If necessary disconnect the jet or open the pipeline couplings checking previously if any residual pressure is present The material pressure gauge must indicate 0 bar and the pipelines excluding the clogged sections must be flexible The personnel assigned for this task must be specially trained in these procedures In the event of any doubt as to the presence of residual pressure never open the couplings Reconnect the pipelines and spray jet set the main switch to the correct position and restart the machine Zi Do not move the machine with the hopper full A reduction in material flow to the jet may indicate a worn pump To replace the pump proceed as follows with the machine empty and clean remove the hopper grid tilt the machine with manifold upwards remove the wedges with the aid of a mallet and at the same time remove the delivery manifold screw and stator fig N IMER INTERNATIONAL S p A IMER MORTAR MIXERS 22 To insert the screw in the stator use the lubricant spray available from IMER Never use mineral oil or grease for screw assembly as this may damage the stator
11. E INDIRIZZO Leggere le avvertenze di Sicurezza contenute nel Libretto di Manutenzione e Uso della Macchina e renderne il personale edotto prima del suo impiego Firma dell acquirente TIMBRO DEL RIVENDITORE IMER International S p A garantisce all acquirente l acquisto di una macchina nuova integra in ogni suo componente e che i materiali IMER sono controllati esenti da vizi o difetti di fabbricazione CONDIZIONI DI GARANZIA Per la validit della garanzia occorre che venga restituito all azienda opportunamente compilato il relativo modulo allegato al manuale di uso manutenzione Per garanzia si intende la riparazione e o sostituzione di quelle parti che risultassero difettose di fabbricazione E esclusa la sostituzione integrale Per tutti i beni prodotti la garanzia delle parti che risultassero difettose di fabbricazione di dodici mesi dalla data di spedizione o consegna all utilizzatore La garanzia sul motore endotermico assicurata dal relativo fabbricante materiali ritenuti difettosi dovranno essere fatti pervenire presso il ns stabilimento franco destino e dopo benestare tecnico sar riconosciuto e inviato il materiale in porto assegnato Restando in ogni caso a carico esclusivo dell acquirente tutte le spese di mano d opera e trasferte relative alla riparazione o sostituzione eventualmente eseguite presso l acquirente in base alle tariffe pubblicate dall ANIMA L applicazione della garanzia subordinata al ri
12. IONE R TUBO ARIA COMPLETO 50 IMER INTERNATIONAL S p A INTONACATRICI IMER 1107515 MISURATORE zi PRESSOSTATO 10 rig 9 tav 8 8 TAV 8 1107515 MISURATORE DI PRESSIONE PRESSOSTATO 3224762 MISURATORE DI PRESSIONE ATTACCO A CAMME DEJAS E s t re RIDUZIONE M 1 2 F 1 4 RIDUZIONE M 1 2 F 1 2 LAMIERA APPOGGIO 3224765 MISURATORE PRESSIONE TE M 8X16 Z UNI EK FF 142 po 3224353 NIPLES 1 GUARNIZIONE 51 IMER INTERNATIONAL S p A INTONACATRICI IMER 1107005 KIT MALTA PREMISCELATA TRADIZIONALE Fig 10 tav 9 TAV 9 1107005 KIT MALTA PREMISCELATA TRADIZIONALE me r 5 we DEFLETTORE OEM 3223694 PULITORE UGELLO D4 TUBO 15m PORTAMATERIALE D25 1107525 CON ATTACCHI A CAMME TUBO 16m ARIA D13 52 IMER INTERNATIONAL S p A INTONACATRICI IMER 1107010 KIT RASANTI E FUGHE 14 15 Fig 11 tav 10 TAV10 1107010KIT RASANTI E FUGHE m SPRUZZATRICE 3224301 PER RASANTI FUGHE E INIEZIONI ATTACCO A CAMME 3224701 DN25 F1 G F PLAST BETON DEFLETTORE CON 4 3224704 PORTAGOMMA D16 SMALL 50 RIDUZIONE M 3 4 F 1 2 V 1220018 FILETTATO M wi 3223695 SPUGNA DI LAVAGGIO D30 42 3224279 pao SMALL 50 3223694 PULITORE UGELLO D4 5 TUBO 15m PORTAMATERIALE D25 Ke ATTACCHIA TUBO 16m ARIA D13 53 IMER INTERNA
13. NES DE AIRE Particolare attenzione deve essere fatta alle avvertenze contrassegnate con questo simbolo faut pr ter une attention toute particuli re aux notes pr c d es de ce symbole Special attention must be given to warnings with this symbol Lesen Sie die mit diesem Symbol bezeichneten Abschnitte mit besonderer Aufmerksamkeit Se tiene que prestar una atencion especial a las indicaciones marcadas con el signo CID IMER INTERNATIONAL S p A CID TABELLA TABLEAU TABLE TABELLE TABLA 1 DATI TECNICI DONNEES TECHNIQUES TECHNICAL DATA TECHNISCHE DATEN DATO TECNICOS SMALL 50 Codice macchina Maschinencode C digo de la m quina 1106045 115V 60 Hz STROMVERSORGUNG ALIMENTACION DE LOS ALIMENTAZONE COMANDI ALIMENTATIONCOMMANDES CONTROLS POWER SUPPLY BEDIENELEMENTE MANDOS V 24 COLLEGAMENTO ELETTRICO BRANCHEMENT ELECTRIQUE ELECTRICAL CONNECTION STROMANSCHLUSS CONEXION ELECTRICA 115 PRESA MONOFASE PRISE TRIPHAS E CONNECTOR 3 PHASE STECKDOSE DREHSTROM TOMA TRIFASICA mm 3X2 5 CAVO FINO A 30m CABLE JUSQU 30M CABLE UP TO 30M KABEL BIS 30M CABLE HASTA 30m ROUPE ELECTROGENE RUPO ELECTROGEN anes alice GENEHATOS SET GENERATOR MIN kVA MINIMUM MINIMUM M NIMO 2 MOTORREDUCTOR DEL kW 1 5 MOTOREDUCTEUR CORBHGTOR GETRIEBEMOTOR A DE 8 140 TALONNAGE PRESSOSTAT COMPRESSOR PRESSURE EEICHUNG DRUCKSCHALTER CALIBRADO DEL PRESOSTATO KD 2 2 2 COMPRESSEUR MIN MAX
14. RSCHLUBSTOPFEN TAPONTERMINAL 2223570 DADO ECROU MUTTER TUERCA 2223806 DADO ECROU MUTTER TUERCA I 3224115 VOLANTINO ROUE A MAIN HANDWHEEL WHEEL HANDRAD VOLANTE 3224505 INGRASSATORE GRAISSEUR GREASE CUP vaso DEENGRASE PO P E SC BOCCOLA NYLON 1222270 VITE s SCREW s TORNILLO KT M10X25 Z 3224239 SENSORE CAPTEUR SENSOR SENSOR SENSOR nen mom PR SE PS afes pp po 40 IMER INTERNATIONAL S p A INTONACATRICIIMER SCHEMA ELETTRICO SHEMA ELECTRIQUE WIRING DIAGRAM SCHALTAPLAN ESQUEMA ELECTRICO c OP VO OPAL SE Um U mu UM o ro m OHdzom gt gt VU IZ gt PNJ md lt MA 3 N N M M o gt CA DE m OD GO Go lt 2 2 5 3 lt m rm lt P ton m EMERGENZA URGENCE B EMERGENCY 5 STORUNG PRESSIDA EMERGENCIA S PRESSURE 92 2 DRUCK m PRESI N PRESSIONE START STOP INVERSION 2 INVERSION START STOP START STOP um m TART STOPP INICIO PARADA INVERSION INVERSIONE 9 AUGMENTE m INCREASE BEWEGUNGSUMKEHR INCREMENTA 32 AUMENTAR OI lt DIMINUE 3 DECREASE DECRE ME NTA 5 m STEIGERN gt DISMINUIR gt 5 LINEA LIGNE m z LINE E LINIE LINEA lt INV FAULT 2 INV FAULT 9 INV FAULT INV FAULT m FALLO INVERS P MICRO SICUREZZA MICRO SECURITE SAFETY MICRO
15. SMALL 50 1106045 EL INTONACATRICE GUNITEUSE MORTAR MIXER VERPUTZMASCHINE ENFOSCADORA CI Manuale uso manutenzione ricambi CF Manuel utilisation entretien pieces de rechange Operating maintenance spare parts manual CD Handbuch f r Bedienung Wartung und Ersatzteile CE Manual de uso mantenimiento y recambios INTERNATIONAL SPA IMER INTERNATIONAL S p A 53036 POGGIBONSI SIENA loc SALCETO 02 2006R1 ITALY Cod 3225890 tel 0577 97341 fax 0577 983304 ENGLISH 1 VIBRATING SCREEN 1a VIBRO SENSOR 15 VIBRATOR 2 HOPPER COVER 2a COVER SENSOR 3 SPRAY JET 4 BAG SPLITTER 4a HANDLE 4b ROLLER 5 HOPPER GRID 6 HOPPER 7 ELECTRICAL PANEL 8 GEARMOTOR 9 MIXER IMER INTERNATIONAL S p A INTONACATRICI IMER FRANCAIS 1 TAMIS VIBRANT 1a CAPTEUR VIBRO 1b VIBRATEUR 2 COUVERCLE TREMIE 2a CAPTEUR COUVERCLE 3 LANCE DE VAPORISATION 4 ECRASE SACS 4a MANIVELLE 4b ROULEAU 5 GRILLE TREMIE 6 TREMIE 7 TABLEAU ELECTRIQUE 8 MOTOREDUCTEUR 9 AGITATEUR DEUTSCH 1 RUTTELSIEB 1a SENSOR RU
16. SWITCH SETTING MIN MAX KOMPRESSOR MIN MAX DEL COMPRESOR MIN MAX be o 2 3 kW 0 55 COMPRESSEUR COMPRESSOR KOMPRESSOR COMPRESOR A Nimm 200 CALIBRADO DE LA V LVULA DE SEGURIDAD DEL bar COMPRESOR TALONNAGE SOUPAPE COMPRESSOR SAFETY VALVE EICHUNG KOMPRESSOR DE S RET SETTING SICHERHEITSVENTIL D BITMAT RIAU AVEC POMPE MATERAL FLOW RATE WITH MATERIALDURCHSATZ MIT CAUDAL DEL MATERIAL CON D8 1 5 ENVIRON PUMP D8 1 5 APPROX PUMPE 08 1 5 BOMBA D8 1 5 APROX PRESSIONE MASSIMA PRESSIONMAXIMUM MAXIMUM PRESSURE PRESION MAXIMA 15 MASSIMA DISTANZA DI POMPAGGIO DISTANCE DE POMPAGE MAXIMUM MAXIMUM PUMPING DISTANCE MAX PUMPFORDERSTRECKE M XIMA DISTANCIA DE BOMBEO 5 TUBO DIAM 19MM TUBE DIAM 19MM HOSE DIAM19 MM SCHLAUCH DURCHM 19MM TUBO DIAM 19mm TUBO DIAM 25MM TUBE DIAM 25MM HOSE DIAM 25MM SCHLAUCH DURCHM 25MM TUBO DIAM 25mm l min 0 8 14 Stee DIMENSIONS DIMENSIONES DIMENSIONS ABMESSUNGEN 1120 X X mm 520 Y Y mm 650 Z 7 ALTEZZA DI CARICAMETO HUTEURDE CHARGEMENT LOADING HEIGHT LADEHOHE ALTURA DE CARGA TRAMOGGIA CAPACITE TREMIE HOPPER CAPACITY TRICHTERINHALT CAPACIDAD DE LA TOLVA M e Peso WEIGHT GEWICHT Po NIVEAU NUISANCE SONORE NOISE EMISSION LEVEL GER USCHPEGEL RUIDO A im 98 37 CE LPA A 1M 98 37 CE WERTE LPA IN 1M 98 37 EG LPA A 1M 98 37 CE Lva EN 1903744 LVA EN ISO 3744 LVA EN ISO 3744 LVA EN ISO 3744
17. TIONAL S p A INTONACATRICI IMER 1107010 KIT PITTURA pe 3 LANCIA SPRUZZATRICE 1 3224301 PER RASANTI FUGHE E INIEZIONI NIPLES RID 1 M 3 4 M BEI 3 3224706 DN19 F 3 4 300302 4 3224658 SPUGNA 2 LAVAGGIO 25 e 2 2 2 ATTACCO ACAMME 3224709 DN25 F 1 G F BETONCINO RIDUZIONE M 1 3 4 3223608 ACAMME 3224328 DN19 M 3 4 G M 10 3223694 PULITORE UGELLO D 4 5 TUBO 10m PORTAMATERIALE D19 CON ATTACCHI A CAMME TUBO 16m ARIA D13 54 IMER INTERNATIONAL S p A INTONACATRICI IMER 1107006 KIT INIEZIONI Fig 13 tav 12 TAV12 1107006KIT INIEZIONI 3224956 NIPLES 1 OTTONE ATTACCO A CAMME 3 3224701 DN25 F1 G F PLAST BETON DEFLETTORE CON 4 3224704 PORTAGOMMA D16 SMALL 50 EN SPRUZZATRICE 3224301 PER RASANTI FUGHE E INIEZIONI 3223695 SPUGNA DI 030 PORTAMATERIALE 025 M CON ATTACCHI A TUBO 5m PORTAMATERIALE D25 D CON ATTACCHI MISURATORE 11 3224764 PRESSIONE PRESSOSTATO IMER INTERNATIONAL S p A INTONACATRICI IMER 1107512 GRUPPO MISURATORE PRESSIONE Fig 14 tav 13 TAV 13 MISURATORE DI PRESSIONE Cod BLOCCHETTO 3224762 MISURATORE DI PRESSIONE ATTACCO A CAMME PROTEZIONE 9524989 3223292 2224460 ROSETTA 6539 D 15X45 3223609 7 3224173 3223689 3223721 0 3224353 11 2222015 I 4
18. TTLER 1b RUTTLER 2 TRICHTERDECKEL 2a SENSOR DECKEL 3 SPRUHPISTOLE 4 SACKPRESSE 4a KURBEL 4b WALZE 5 TRICHTERGITTER 6 TRICHTER 7 SCHALTTAFEL 8 GETRIEBEMOTOR 9 RUHRWERK 1 VIBROSETACCIO 1a SENSORE VIBRO 1b VIBRATORE 2 COPERCHIOTRAMOGGIA 2a SENSORE COPERCHIO 3 LANCIA SPRUZZATRICE 4 SCHIACCIA SACCHI 4a MANOVELLA 4b RULLO 5 GRIGLIA TRAMOGGIA 6 TRAMOGGIA 7 QUADRO ELETTRICO 8 MOTORIDUTTORE 9 AGITATORE 10 ROTORE VITE ECCENTRICA 11 STATORE VITE ECCENTRICA 12 TUBO USCITA MATERIALE 13 ATTACCO A CAMME 14 SENSORE MACCHINA 15 ATTACCHI ARIA ESPANOL 1 VIBROTAMIZ 1a SENSOR VIBROTAMIZ 1b VIBRADOR 2 TAPA DE LA TOLVA 2a SENSOR TAPA 3 PISTOLA DE PROYECCION 4 PRENSA DE SACOS 4a MANIVELA 4b RODILLO 5 REJILLA DE LA TOLVA 6 TOLVA 7 CUADRO ELECTRICO 8 MOTORREDUCTOR 9 AGITADOR 10 ROTOR VIS EXCENTRIQUE 10 ROTOR EXZENTERSCHNECKE 10 ROTOR TORNILLO EXC NTRICO 10 ROTOR CAM SCREW ESTATOR TORNILLO EXCENTRICO 11 STATOR SCREW 11 STATOR VIS EXCENTRIQUE 11 STATOR EXZENTERSCHNECKE 11 12 MATERIAL OUTFEED HOSE 12 TUBE SORTIE MATERIAU 12 MATERIALAUSTRITTSROHR 12 TUBO SALIDA MATERIAL 13 CAM COUPLING 13 FIXATION A CAMES 13 NOCKENANSCHLUSS 13 RACOR TIPO CAMLOCK 14 MACHINE SENSOR 14 CAPTEUR MACHINE 14 SENSOR MASCHINE 14 SENSOR MAQUINA 15 AIR CONNECTIONS 15 RACCORDS AIR 15 DRUCKLUFTANSCHLUSSE 15 CONEXIO
19. causando danno ai componenti elettrici Il rivenditore all atto della consegna incaricato di trasmettere all acquirente finale il manuale fornito con la macchina contenente le necessarie istruzioni affinch la macchina venga usata solamente dopo che l operatore le abbia ricevute e lette Spett le Ditta IMER International S p a Loc Salceto 53036 POGGIBONSI SI ITALY IMER This is a contact addendum to our manuals Imer USA East 221 Westhampton Pl Capitol Heights MD 20743 Phone 301 336 3700 Fax 301 336 6687 Order Fax 301 336 5811 Imer USA West 3654 Enterprise Ave Hayward CA 94545 www imerusa com 600 275 5463
20. er directives 89 336 EEC 73 23 EEC 2000 14 EC and the regulations trasposing it into national law Konform ist mit den einschlagigen Bestimmungen folgender weiterer EG Richtlinian 89 336 EWG 73 23 EWG 2000 14 EG mit dem entsprachenden Rechtserl zur Umsetzung der Richtline ins nationale Recht Esta ademas en conformidad con las exigencias de las siguientes directivas de la CEE 89 336 CEE 73 23 CEE 2000 14 CE la corrispondiente transposici n a la nacional Go 1 Inoltre dichiara che sono state applicate le seguenti parti clausole di armonizzate EN 12100 1 EN 12100 2 EN 60204 1 EN ISO 3744 con livello di potenza sonora misurato L 76 dB e livello di potenza sonora garantito L 79 dB Et d clare par ailleurs que les suivants normes harmonis es ont t appliqu es EN 12100 1 EN 12100 2 EN 60204 1 EN ISO 3744 avec niveau de puissance sonore mesur L 76 dB et niveau de puissance sonore garanti L 79 dB The following national technical standards and specifications have been used EN 12100 1 EN 12100 2 EN 60204 1 EN ISO 3744 with measured sound power level L 76 dB and guaranteed sound power level L 79 dB Das weiteren erklaren wir daB folgende harmonislerten Normen zur Anwendung gelangren EN 12100 1 EN 12100 2 EN 60204 1 EN ISO 3744 mit gemessenem Schallleistungspegel L 76 dB und garantiertem Schallleistungspegel L 79 dB Ademas declaramos que las siguientes normas armonizades fu
21. eron aplicadas EN 12100 1 EN 12100 2 EN 60204 1 EN ISO 3744 con nivel de potencia sonora medido L 76 dB y nivel de potencia sonora garantizado L 79 dB 27 La procedura per il controllo di conformita utilizzata e in accordo all Allegato V della 2000 14 La procedure utilis e pour le contr le de la conformit est en accord avec l annexe V de la directive 2000 14 CE The procedure used for the conformity test is in agreement with attachment V of European Directive 2000 14 EC Das angewandte Verfahren fiir die Konformitatskontrolle ist in Ubereinstimmung mit Anlage V der Richtlinie 2000 14 EG El control de conformidad se determina con arreglo al anexo V de la directiva 2000 14 CE 10 Poggibonsi SI 05 05 2004 Macchina Tipo AVVERTENZA IMPORTANTE Questo modulo deve essere compilato e timbrato ed il TAGLIANDO DI RICHIESTA GARANZIA conse gnato al Rivenditore o spedito per Raccomandata al Servizio Assistenza IMER al momento dell acqui sto della macchina L invio del tagliando di richiesta condizione indispensabile perch la garanzia abbia corso e venga inviato all utilizzatore il Certificato di Garanzia La soc IMER si riserva di non riconoscere alcuna garanzia nel caso di mancato invio DATA TIMBRO DEL RIVENDITORE Tagliare e spedire al SERV ASS della IMER International o consegnare al Rivenditore IMER International Spa Tagliando di richiesta del CERTIFICATO DI GARANZIA Macchina Tipo NOME COGNOM
22. goroso rispetto delle istruzioni indicate nel manuale di uso e manutenzione ed alla esecuzione puntuale degli interventi di manutenzione previsti eseguiti da personale di assistenza autorizzato IMER La garanzia non copre i danni causati da condizioni ambientali particolari non previste ad es ambienti corrosivi scariche atmosferiche calore immersione o calamit naturali Il fabbricante non sar responsabile per gli eventuali danni a terzi consequenziali all uso della macchina od attribuibili indirettamente ad essa n sar imputabile per danni da perdita di profitto imputabile a sosta forzata qualunque ne sia la causa La garanzia viene a cessare quando 1 prodotti venduti vengono modificati riparati smontati o comunque manomessi dall acquirente vengono sugli stessi montate attrezzatu re o altri accessori non espressamente forniti o autorizzati dalla venditrice o sui quali siano stati utilizzati ricambi non originali 2 prodotti venduti non vengono usati o montati in modo conforme alle indicazioni della venditrice o per negligenza od errori da parte dell utilizzatore 3 Vengono impiegati combustibili e lubrificanti inadatti in caso di ostruzione di prese d aria o scarichi o di problemi causati da bulloneria evidentemente allentatasi nell uso e lasciata tale 4 Le riparazioni effettuate in garanzia non interrompono il periodo della garanzia stessa 5 collegamenti elettrici non sono effettuati secondo le ns disposizioni
23. l must be kept by the Site Manager and be always available for consultation The manual is considered part of the machine and must be stored for future reference EN 12100 2 through to scrapping of the machine itself If the manual is lost or damaged a replacement copy can be ordered from the manufacturer The manual contains the EC declaration of conformity 98 37 EC important information on construction site procedures installation operation maintenance and requests for spare parts Nevertheless the user must both have adequate experience and knowledge of the machine prior to use the user should be trained by a person totally familiar with the operation and use of this machine To guarantee complete safety of the operator safe operation and long life of equipment follow the instructions in this manual carefully and observe all safety standards currently in force for the prevention of accidents at work use of safety footwear and suitable clothing helmets gloves goggles etc read all the instructions in Zi Make sure that all signs are legible Never any modifications to the metal structure or mortar mixer systems IMER INTERNATIONAL accepts no responsibility in the event of failure to comply with laws governing the use of this type of equipment with particular reference to improper use incorrect power supply lack of maintenance unauthorised modifications failure to comply either wholly or partiall
24. ly smoothed thin layer applications levelling products colours some finishing mortars waterproofing agents etc IMER code no 1107546 is an autonomous compressor It is connected to the site panel and the pneumatic circuit of the machine Jee Caution For installation connections operation and maintenance refer to the compressor instruction manual zen This compressor is connected directly to the site mains electrical panel This enables machine start up when the air line is open and shutdown when it is closed The compressor is equipped with an auto shutdown system overload cut out and main switch which lights up when the unit is powered Maintenance Check the air filters weekly clean or replace when necessary above all if working in excessively dusty environments see compressor operation and maintenance manual It is positioned in the vicinity of the mortar mixer and connected directly to the spray jet hose In this case the machine is turned on and off from the jet position using the remote control supplied with the mortar mixer or the optional radio control RADIO CONTROL code no 1107518 Enables remote control of machine start up shutdown with electrical cable connections The receiver is installed in the electrical panel The receiver is extremely practical it can be held in the hand pocket or fixed to the spray jet outlet or other element by means of magnets To turn on the machine press ON and
25. osen the screws to reduce and tighten to increase Intuitive operation lay out a bag of material lengthwise on the hopper grid move the protruding flap of the sack towards the rollers ref 4b use the right hand to slightly turn the rollers clockwise by means of the handwheel ref 4a so that the bag is trapped between the rollers Use a cutter to open the sack at the other end and turn the rollers until the bag is totally emptied The material is now in the hopper ready to be pumped IMER INTERNATIONAL S p A IMER MORTAR MIXERS PANE Caution Keep hands away from the rollers when turning to avoid the risk of fingers becoming trapped IMER COMPRESSORS code no 1107546 The air delivered by the compressor to the spray jet via a rubber hose is used to spray the pumped material Compressors with different air flow rates can be applied on the machine from 180 l min to 600 l min of air output The selection of the type of compressor to be used is based on the type of material handled and the type of application In general the greater the air flow rate the finer the material spray delivered The 180 l min compressor is suitable for most products which after spraying on walls require manual distribution thick applications plaster grouting finishing mortar etc A compressor with greater output is required for all products which once sprayed uniformly onto the walls do not need special spreading operations or which are on
26. ote control The machine is fitted with protection against power failure if this occurs the main switch must be reset to restart the machine turn from 0 to 1 To stop the machine in the event of an emergency press the red emergency button ref 2 To isolate the machine all moving parts are shut down and then turn the main switch to 0 and remove the electric power plug from the socket ref 11 21 FIG 6b The machine must never be started up or remain in operation if there is no material in the hopper to avoid premature wear of the stator and screw N Never direct the jet towards yourself or others OVERLOAD AND ELECTRICAL PROTECTIONS fe The electric motors are protected against overload by thermal magnetic cut outs the activation of which is indicated by total shutdown of the machine In this case after the motors have cooled the specific personnel should reset the main switch to resume operation For the pump motor there is an additional safety protection a thermal sensor shuts down the machine in the event of a motor tem perature overload The inverter device housed inside the electrical panel is
27. ow the mixer outlet in the case of mixes being mixed on site The machine must always be placed on a flat surface or slightly inclined towards the material outlet Route machine pipelines as required by the product application avoid excessive bends or kinks on the hoses If pipelines are routed upwards secure the lines to scaffolding or other support points Apply or connect the accessories required fro the specific application with reference to paragraph 4 2 Always connect the remote contro supplied in the case of use without compressed air or when using compressors with capacity of over 400 l min 10 CONNECTIONS 10 1 ELECTRICAL CONNECTION see fig 5 ZI S Ensure that the power supply voltage mains frequency and electrical connection socket fuses cable correspond to specifications in table 1 The electrical power line must be fitted with protection against current overload e g by means of fuses or a thermal magnetic cut out and against indirect contact e g with a differential circuit breaker The electric cable wire size must take into account the operating currents and length of the line to avoid excessive voltage drops Avoid use of extension leads wound on drums The power cable must be suitable for frequent movements and with an abrasion resistant sheath e g type HO7RN F Before connecting the mortar mixer to the electrical mains ensure that all safety devices are fitted and are in perfect condition and check in
28. particular that the hopper grid is secured in place that the extension in good condition and that the plugs and sockets are not wet Connect the mortar mixer socket on the electrical panel to the mains 10 2 AIR CONNECTION FOR SPRAYING ONLY In the case of compressors with outputs up to 400 l min connect the air delivery directly to the jet as in the case of control of the machine by means of the incorporated pneumatic control see par 4 2 The machine can be controlled by means of the electric pendant control supplied This solution is also possible for compressors with output below 400 l min IMER INTERNATIONAL S p A IMER MORTAR MIXERS ERX 1 OODAESSAIA 11 START UP see fig 6 After positioning the machine prepare a bucket with a quantity of approx 101 of grout Pour the grout into the machine hopper or in the case of using colorant
29. products directly in the machine pipelines before connection In the latter case pour approx 10l of coloured product into the hopper Check the material hoses to ensure perfect condition that couplings are intact and the relative seals are fitted then connect them to the delivery manifold and spray jet Check that the cam levers of the couplings have been tightened correctly and that the seal B is fitted as shown in fig 6a Close the spray jet valve ref 15a turn the main switch ref 3 to 1 ON switch on the optional compressor if used and turn the selector ref 7 clockwise to the start position The pushbuttons flow rate ref 6 and flow rate ref 5 control the flow rate as shown on the display ref 8 at 30 Open the spray jet air valve or pneumatic control ref 15d or start the machine by means of the electric remote control the pump starts to rotate slowly Depending on the machine configuration wait until the grout in the hopper reaches the level of the mixer or until the coloured product is delivered from the jet At this point shut down the machine by means of the pneumatic or electric control fill the hopper and start work as required Adjust the quantity of material delivered from the jet as required by means of pushbuttons and When the electric remote control is connected the selector should be set to the start position The machine is controlled exclusively by means of the electric rem
30. repairs Repairs to the electrical installation must be performed exclusively by specialised personnel Use exclusively original IMER spare parts modifications to parts are strictly prohibited E If any guards are removed for repairs ensure they are refitted correctly at the end of work 23 FAULT IMER INTERNATIONAL S IMER MORTAR MIXERS CAUSE p A CORRECTIVE ACTION Machine does not start compressor does not start and the blue light is OFF Electric current No current delivered to connector of site panel fuses No power delivered to machine defective connector connection loose cable Main swiitch not turned on Check points listed alongside The machine does not start but the compressor starts no signal on display Electric current blu lamp on main switch in correct position Operating selector not in start position Hopper grid missing Plug not inserted correctly in socket Remote control connected Spray jet nozzle dirty or clogged Supply voltage too high over 250 volt Check points listed alongside Start unit up from remote control Clean nozzle with special cleaner The machine starts but stops immediately ERROO ERR04 Material Material binding properties low mortar pump seized Material too dry Empty the hopper ensure that the screw is not blocked when the machine is clean restart with liquid cement taking care to mix the solu
31. sure that the electrical connection is protected against the risk of water penetration in connectors Use exclusively connectors and couplings equipped with water spray protection Never use inadequate or provisional electric lines if in doubt consult specialist personnel for assistance Repairs to the electrical circuit must be performed exclusively by specialised personnel Disconnect the machine from the power supply before performing maintenance or repairs Avoid contact of electric wires with movable and or moving parts of the machine to avoid injury from contact with live metal parts 6 ELECTRICAL SAFETY The SMALL 50 mortar mixer is constructed according to standard EN 60204 1 with protection against water sprays and protection against overload and power failure The mortar mixer must be connected to the earthing circuit 7 MECHANICAL SAFETY The hazardous points on the IMER mortar mixer are protected by means of suitable safety devices which must remain fitted at all times and kept in perfect condition such as the electric motor cooling fan guard the grid on the hopper the vibro screen and the hopper cover to prevent contact with the mixer All elements are connected to a safety sensor when disen gaged all moving parts of the machine are shut down 8 TRANSPORT see fig 3 4 JAN Caution Before moving the mortar mixer always detach the power plug Before moving the mortar mixer the air hose and material delivery
32. t i fre er ee O LANCIA PER FUGHE RASANTI FUGHE s muran INIEZIONI CON FIG 2 1107510 VAGLIO VIBRANTE VIBRANTE na 3 RULLO GRUPPO MISURATORE E ee COPERCHIO COMPRESSORE 1107543 ELETTRICOA FIG 6 MEMBRANA 230V 50HZ COMPRESSORE 1107516 ELETTRICO A PISTONI WESTIN 230V 50HZ 1 1107518 8 RADIOCOMANDO PROLUNGA COMANDO e TUBO 15m PORTAMATERIALE D25 1107525 CON ATTACCHIA FIG 8 CAMME TUBO 10m PORTAMATERIALE D25 15 1107526 CON ATTACCHIA FIG 8 CAMME TUBO 5m PORTAMATERIALE D25 16 1107527 CON ATTACCHIA FIG 8 CAMME TUBO 10m PORTAMATERIALE D19 17 1107529 CON ATTACCHIA FIG 8 CAMME AH DI L L 21 1107519 Kmospucneoso La nee irme AWA RR 44 INTONACATRICI IMER IMER INTERNATIONAL S p A VAGLIO VIBRANTE 1107510 Fig 5 tav 4 45 IMER INTERNATIONAL S p A INTONACATRICI IMER TAV 4 1107510 VAGLIO VIBRANTE 17 0315 3224801 ANTIVIBRANTE ARTEFLEX 70 SE 3224563 TELAIO RETE VAGLIO BOCCOLA CALAMITA E 2223280 5588062 TSPEI 8 8 5933 eee w S EL 7 1224083 iui _m__ 1 0 659282 8 3224553 MOTOVIBRATOREMICRO 230V50HZ amino PE DADO AUTOBLOCCANTE 2222010 po TE 8 8 57396 257 DIN 982 M6 UNI 6592 DN6 46 IMER INTERNATIONAL S p A INTONACATRICI IMER MOTORIDUTTORE 3225191 3226244 MOTORIDUTTORE Rif Cod 1 m 3226240
33. the material via a rubber hose to the jet ref 3 If the material is sprayed air is also delivered to the jet by means of a compressor optional The mortar mixer can be controlled by means of pneumatic control electrical via cable radio control optional The flow rate is controlled by means of the buttons and on the control panel The flow rate is shown 02min 1002max on the electrical panel display The mortar mixer can be combined with various IMER INTERNATIONAL S p A 18 4 2 DESCRIPTION OF MAIN ACCESSORIES REQUIRED FOR THE RANGE OF APPLICATIONS SMALL 50 is undoubtedly the smallest and most versatile pump available There are manifold applications in which this pump represents the ideal solution in terms of operation and speed By the simple addition or replacement of an accessory SMALL 50 can be adapted to diverse requirements For this reason it is important to be aware of the wide range of accessories available to enable full exploitation of the potential of this machine IMER INTERNATIONAL is available through their dealers and authorised service centres to evaluate your requirements and find the ideal solution accessories as described in paragraph 4 2 Commonly used optional accessories see fig 1 IMER VIBRO SCREEN code no 1107548 zi This accessory replaces the hopper grid and is therefore equipped with a safety sensor It must be used when the material is to be mixed on site with collec
34. tion of aggregate from a loose storage deposit in this case some aggregate may have a larger particle size than admissible values which could obstruct the spray outlet or cause premature wear of the stator After removing the hopper grid ref 5 position the screen on the hopper ref 6 and make the electrical connection with the machine s electrical panel fig 5 ref 12 fitted with the vibrator on off control Operation after positioning and connecting the machine and before pouring the material into the hopper set the main switch to ON to start up the vibrator Pour in the required material and on completion turn the switch to OFF removing any residue trapped in the screen HOPPER COVER see fig 2 IMER code no 1107513 Pi This accessory replaces the hopper grid and is therefore equipped with a safety sensor It is used to close the hopper and isolate the contents from air and possible impurities finishing colour finishing mortar etc This delays drying of the materials thus enabling prolonged storage time in the hopper Position at the top of the hopper ref 5 with or without the hopper grid ref 6 IMER BAG SPLITTER code no 1107511 It is used to speed up and optimise emptying of the bags containing the wet material ready to use e g the most common lime based finishing mortar It features simple connection to the machine If necessary the roller crushing pressure can be adjusted as required lo
35. tion with at least 400 500 kg of binder per cubic metre Bring the density of the material equal to that of a plastering mortar by adding water Work with lower flow rates Material flow to the gun stops A red light illuminates on the electrical panel ERROO ERR04 Clogging Material hose clogged Spray jet clogged Low level of binder in mix Sand not suitable for mix Remove obstruction Connection to compressor detached Bodies in mix with too large section Use sand with constantly optimal particle size curve The machine stops during operation The following texts appear on display ERROO Material pressure or friction on screw too high ERRO1 Inverter temperature too high ERRO2 Motor temperature too high ERRO3 Inverter module current too high ERRO4 System overload ERRO5 supply voltage too low Reduce flow rate before restarting Low level of binder in mix add cement or lime Sand not perfectly suitable for pumping correct Pipeline length excessive reduce Wait for the motor to cool sufficiently before restarting Check the power line Wait for the motor to cool sufficiently before restarting Probable external short circuit as per ERROO Pump seized Check that the power voltage is between 210 and 230 Volt with the machine running and that the cables are correctly sized and that there is no other equipment cranes hoists saws
36. to shut down press OFF BN Caution Protect the unit from water jets it must never get wel PRESSURE GAUGE code no 1107512 This is a control instrument used to read pressure levels in the material hose lines For example in the case of using traditional mortar at the maximum flow rate of 100 on the panel display and if pressure exceeds 15 bar maximum pump pressure To prevent tripping of the machine protection devices simply reduce the material flow rate by pressing the pushbutton on the electrical panel until the value falls below 15 bar 5 OPERATION SAFETY a Before using the mortar mixer ensure that it Is fitted with all safety devices PANE Never insert parts of the body and or tools in the hopper All current standards governing accident prevention and safety devices must be observed in the workplace Take care when handling bags of material to avoid sprays which may come into contact with the eyes or other parts of the body Wear safety goggles and gloves Avoid the dispersion of dust which may be inhaled Always wear a mouth and nose protection mask during use Jes Never use the machine in areas subject to the risk of explosion fires or in underground installations The mortar mixer is not equipped with a lighting system and therefore the workplace must be fitted with adequate lighting The power lines must be laid to prevent any possible damage Never place the mortar mixer on electric power cables En
37. two sponges are delivered from the hose washing is complete At this point on completion of machine cleaning turn off the main switch and disconnect the power plug FIG 8 IMER INTERNATIONAL S p A IMER MORTAR MIXERS If there is any risk of freezing open the hopper plug disconnect the pipelines and drain all water from the circuit fig 9 FIGI AS Before opening the drain plug or the grid ensure that the main switch is turned to 0 and the plug is disconnected from the power supply 14 MAINTENANCE Za Maintenance must be performed by adeguately trained personnel after switching off the machine disconnecting it from the power supply and emptying the hopper Check weekly that the compressor air filter is clean If deteriorated replace Check weekly that the electric motors are free of dust and dirt and if necessary clean using compressed air Check weekly that the plug and socket contacts are clean dry and rust free Every six months arrange for an inspection of the machine by an authorised IMER service centre oe Spent oil is a special waste Therefore it must be disposed of according to current legislation ae Always keep notices and symbols on the machine legible 15 REPAIRS ae Never start up the mortar mixer during
38. y with the instructions set out in this manual IMER INTERNATIONAL reserves the right to modify the characteristics of the mortar mixer and or contents of this manual without the obligation to update the previous machine and or manuals 1 TECHNICAL DATA Table 1 provides the technical specifications of the mortar mixer with reference to figure 1 2 DESIGN STANDARDS The mortar mixers have been designed and constructed according to the standards specified in table 1 3 NOISE EMISSION LEVEL Table 1 shows the sound pressure levels of the mortar mixer measured at the ear of the operator Lon at 1 m 98 37 CE and noise emission levels in the environment power L measured according to EN ISO 3744 2000 14 CE 4 DESCRIPTION OF MORTAR MIXER OPERATION Zi THE CAM SCREW mortar mixer is designed for use in building sites for pumping injecting or spraying all wet or pre mixed materials compatible with this type of machinery liquid cement adhesives finishing products levelling products waterproofing finishing colours grouting traditional mortars or pre mixed products plasters with a lime cement base or gypsum fire proof insulants etc 4 1 DESCRIPTION OF MORTAR MIXER see fig 1 The mortar mixer comprises a wheeled frame ref N which supports a hopper ref 6 with grid ref 5 an electrical panel ref 7 a gearmotor ref 8 which by means of a mixer ref 9 activates a cam screw pump ref 10 11 that conveys
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