BNC Termination Kit Instructions
Contents
1. Cross Sectional View p ZZ Anvil Die Anvil Die Connector Shoulder Against Edge of Die Figura 4 Rev 0 3of5 Extron 75 Ohm BNC Termination Kit User s Guide ANP PRO CRIMPER II Hand Tool Assembly with Die Assembly 408 4218 Wire Insulation indenter Indenter Ferrule Crimping n Chamber Insulation Anvil Center Contact Crimping Chamber Die Retaining Screws Figure 2 2 Place the wire anvil and insutation anvil so that their chamfered sides and their marked surfaces face outward when mounted in the moving jaw of the tool frame 3 Insert the two die retaining pins 4 nsert the short die retaining screw through the jaw and through both anvil dies and tighten the screw just enough to hold the dies in place Do not tighten the screw completely at this time 5 Place the wire indenter and insulation indenter so that their chamfered sides and their marked surfaces face outward when mounted in the stationary jaw of the tool frame 8 Insert the two die retaining pins 7 insert the long die retaining screw through the jaw and through both indenter dies and tighten the screw just enough to hold the dies in place Do not tighten the screw completely at this time 8 Carefully close the tool handles making sure that the anvils and indenters align properly Continue closing the tool handles untii the ratchet in the tool frame has engaged sufficiently t2. muc EE poun v agens KIT SEE FIGURE 19 FOR SIZE AND COLOR CASSETTE 2 STEP TOOL 3 STEP TOOL CABLE BRAID CABLE STRIPPER CASSETTE PART STRIP DIA A NO NO amp COLOR DIM B PRODUCT RANGE ees 603996 4 BLACK 1 22 5 5mm Ed 5mm icr FIGURE 1 TN Numbers 1 to 4 imprinted inside cassette 7 Cassette 7 Locking latch FIGURE 2 Figure 1 shows which stripper kit or cassette you should use with a given connector Kits come in two styles a 2 step kit for 2 step stripping a 3 step kit for either 2 step or 3 step stripping 3 step kit will accommodate both 2 step and 3 step cassettes Cassettes have pre set strip lengths Refer to instruction mate rial for connector in use to determine your strip requirements Then refer to Figure 1 above to find which cassette meets your strip requirements Note the parts of the stripper in Figure 2 E PUSH SLIDE FORWARD to appropriate start position see Fig 6 Make sure proper V Block is installed RECOMMENDED SETTINGS V Block Slide Progression RG 58 RG 59 RG 174 182 RG6 Belden 8281 RG 195 FIGURE 6 F ROTATE TOOL around coax about 5 times Fig 7 Push slide for ward to next position in sequence Rotate tool again Then push slide forward to final position and rotate tool final 5 times FIGURE 7 G MOVE SLIDE BACK ONE POSITION Then pull cable out carefully while squeezing tool Fig 8 If there is too much resistance or
3. adjustment wheel 2 With a screwdriver adjust the ratchet wheel from the opposite side of the frame 3 Observe the ratchet adjustment wheel If a tighter crimp is required rotate the adjustment wheel COUNTERCLOCKWISE to a higher numbered setting If a looser crimp is required rotate the adjustment wheel CLOCKWISE to a lower numbered setting 4 Replace the lockscrew 5 Make a sample crimp and measure the crimp height H the crimp height is acceptable secure the lockscrew If the dimension is unacceptable remove lockscrew and continue to adjust the ratchet and again measure a sample crimp Screwdriver Ratchet Adjustment Wheel Lockscrew Typ Figure 6 7 MAINTENANCE Ensure that the tool and dies are clean by wiping tham with a clean soft cloth Remove any debris with a clean soft brush Do not use objects that could damage the tool When not in use keep handles closed to prevent objects from becoming lodged in the crimping dies and store in a clean dry area 8 DIE REPLACEMENT Customer replaceable parts are shown in Figure 7 Spare parts or the die assembly should be stocked and controlled to prevent lost time when die replacement is necessary Order replaceable parts through your AMP representative or call 1 800 526 5142 or send a facsimile of your purchase order to 1 717 986 7605 or write to CUSTOMER SERVICE 38 35 AMP INCORPORATED PO BOX 3608 HARRISBURG PA 1710
4. WITH 2 BLADED CASSETTE This procedure is recommended only for those who own only the 2 step stripping tool If you make 3 step strips often you should purchase the 3 step stripping tool A Mark jacket of cable for center conductor length B Turn tool around or bring cable from opposite side of tool Mark on cable position over blade C Lay cable in tool with mark on cable over blade then close tool D Push slide to no 1 position E Rotate tool around cable and remove dielectric and braid Open and clear tool of insulation Stripping result after Pos E F Mark on cable determines length of exposed dielectric G Push slide to no 3 position H Lay cable in tool as shown under B then close tool Rotate tool around cable approix 5 times J Squeeze tool as cable is pulled from tool Stripping result after Pos J Step 2 removes jacket and braid K Open and clear tool of insulation Extron 75 Ohm BNC Termination Kit User s Guide OTHER FEATURES V BLOCKS Select proper V block by O D of wire see Fig 10 PART NO DIA RANGE RG4 X COLOR 603997 1 127 20 195 Red X nar BIN ME m 603997 3 25 30 Belden828 Yellow 107 12 174 182 White FIGURE 10 TO CHANGE V BLOCK pull block as far forward as possi ble with thumb and forefinger Do not let spring snap back Slip replacement block behind old block and allow springs to slip into grooves in replacement b
5. ohm Super High Resolution coax cable The kit includes the following required tools e AMPO Coaxial Cable Stripper e AMPO Pro Crimper with dies to crimp both center contacts and the ferrules Wire Cutters Strippers Before using each of the AMP tools go to the appropriate section of this document for instructions Cable Stripping Procedure Installation Procedure Use the AMP Coaxial Cable Stripper and the copy of the instruction sheet provided on pages 3 and 4 to make the three step strip One blade cuts the outer jacket the 094 next one cuts the jacket and wire braid and the third piscina blade cuts the jacket the wire braid and the insulation dielectric It may be necessary to try some sample cuts s Sem and adjust the tool to get the proper depth for each cut prim Stripped Cable Use the illustration to the right to identify the cable parts do not scale from illustration and dimensions of each cut When the cable has been stripped and you are ready to install the BNC connector use the illustration on the facing page and these steps as a guide for installing the connector Additional instructions can be found on pages 5 and 6 1 Identify the parts required Cut 1 5 inches of the chosen colored heat shrink insulator and slip it over the cable far enough to be out of the way of other components 2 Slide the small end of the ferrule over the cable pushing it back from the end The large end will go
6. s Guide BNC Connector Installation 1 n Shielding Mi Center Plastic Color coded Pin Tube Y Ferrule Heat Shrink Tube LT uL p 3 Support Conductor Outer Sleeve Insulation 2 Plastic Tube 7 y gt Cos E 3 Center Pin u m mm 4 Center Contact flange flush with edge of die Crimp Center Contact 5 BNC Plug 6 Slide Ferrule over Shielding and support sleeve l oz SS 7 Ferrule small dia flush with edge of die Crimp Ferrule RE 8 Heat Shrink Tubing E By i or Apply the recommended nos glue to attach the strain relief Install Strain Relief Extron 75 Ohm BNC Termination Kit User s Guide 2 AMP COAXIAL CABLE STRIPPER PART NOS 603995 1 603995 2 603995 3 603995 5 603995 6 AMP INCORPORATED HARRISBURG PA 404145 2 4100 0632 Follow these steps when stripping with the AMP COAXIAL CABLE STRIPPER A ADJUST SLIDE to position 4 or 5 B OPEN TOOL by rotating locking latch downward Fig 3 Mark on cable positioned over blade C MARK JACKET of cable for center conductor length D HOLD THE TOOL with the handle towards you and insert coax from left into the groove position Locate mark on cable over the righthand blade then close and latch tool Fig 4 and 5 FIGURE 5 BNC Connector Installation 2 Blade Cassette 3 Blade Cassette makes 2 step strip makes 3 step strip
7. strip is imperfect go to step H FIGURE 8 Extron 75 Ohm BNC Termination Kit User s Guide BNC Connector Installation ADJUSTING THE AMP COAXIAL CABLE STRIPPER H INSPECT YOUR FIRST STRIP Determine how deeply each blade has scored the cable I ADJUST BLADE DEPTH to match your cable size by turning allen screws at base of tool Fig 9 Turn set screws counterclockwise to retract blades Figure 9 TIPS If a blade is NEAR its proper position turn its set screw app x 90 If a blade is a LITTLE FAR off from its proper position turn its set screw 270 to 360 NOTE Adjust tool so that the appropriate slide progression works see Fig 6 lf your cable size does not appear in Fig 6 develop your own 2 or 3 stage sliding sequence J TRY STRIPPING AGAIN following steps A through G If strip is still not acceptable adjust blades one more time following instructions H and I SOLUTIONS TO TYPICAL PROBLEMS If braid is twisting too much turn set screw for braid cutting blade 90 and turn set screw for jacket cutting blade 90 If after repeated adjustment most of braid will not cut properly your blade set is probably worn out Reverse cassette to try new blade set With RG 174 or other very thin cable VERY FINE ADJUSTMENT is needed Expect to make several adjustments 30 to reach proper blade depth Use a FRESH BLADE SET Use only HIGH QUALIT Y thin cable 3 STEP STRIP
8. toward the BNC connector Slide the plastic tube over the insulating dielectric but under the wire braid When finished the wire braid will make contact with BNC body but NOT with the center conductor The braid may appear to be bare wire strands 3 Push the center contact over the center conductor When the center conductor slides all the way into the hole it should no longer be exposed 4 Use the AMPO Pro Crimper tool to crimp the center contact onto the conductor Check that the connection is secure Detailed instructions for using this tool are included on pages 5 and 6 5 Push the plug body over the center contact and over the dielectric insulator with the plastic sleeve inside the wire braid 6 Push the ferrule against the plug body It should cover the exposed wire braid and part of the outside insulation 7 Crimp the ferrule in place Trim any exposed wire braid if necessary 8 Slide the Color Coded Heat Shrink sleeve toward the connector covering the Ferrule Use a heat source to shrink the sleeve tightly in place Repeat this procedure for each BNC cable connector When fully inserted the center contact should extend into the plug body as shown at the bottom of the next page jM cron The illustration to the right shows the parts of the coaxial Tube inserted cable with the ferrule and tube added SS Dielectric Insulator Center Conductor Extron 75 Ohm BNC Termination Kit User
9. 1 Each connector features a center contact a plug body and a ferrule The center contact is crimped to the cable s center conductor and the ferrule is crimped onto the back of the connector over the cable braid to secure the cable to the plug body Some connectors are supplied with a plastic bushing and a brass tube The plastic bushing and brass tube are slipped over the cable dielectric before the center contact is crimped In this use the bushing and tube compensate for small diameter cable dielectrics The ferrules differ with connector selection Some connectors come with straight ferrules while others use step down ferrules AMP Incorporated Harrisburg PA 17105 TECHNICAL ASSISTANCE CENTER 1 800 722 1111 AMP FAX PRODUCT INFO 1 800 522 6752 1 of 2 This AMP controlled document is subject to change For latest revision call the AMP FAX number Copyright 1995 by AMP Incorporated All Rights Reserved Trademark LOC B Extron 75 Ohm BNC Termination Kit User s Guide BNC Connector Installation AMP BNC Plug Connectors 408 9088 3 ASSEMBLY PROCEDURE 1 Determine the cable type for your application then select an appropriate connector Refer to AMP Catalog 82074 Cable Ferrule 2 Slide the ferrule over the cable end 11 912 469 Ref 3 Strip the cable according aoe Ade to these dimensions 7 ms 375 016 2 387 4 406 M 1 094 4 016 cm d NOTE Do not scale from illust
10. 1500 USA 31 33 453 4040 Europe 65 6383 4400 Asia or 81 3 3511 7655 Japan to receive an RA Return Authorization number This will begin the repair process as quickly as possible Units must be returned insured with shipping charges prepaid If not insured you assume the risk of loss or damage during shipment Returned units must include the serial number and a description of the problem as well as the name of the person to contact in case there are any questions Extron Electronics makes no further warranties either expressed or implied with respect to the product and its quality performance merchantability or fitness for any particular use In no event will Extron Electronics be liable for direct indirect or consequential damages resulting from any defect in this product even if Extron Electronics has been advised of such damage Please note that laws vary from state to state and country to country and that some provisions of this warranty may not apply to you vt Ase Extron Electronics USA Extron Electronics Europe Extron Electronics Asia Extron Electronics Japan d 1230 South Lewis Street Beeldschermweg 6C 135 Joo Seng Road 04 01 Daisan DMJ Building 6F n J Anaheim CA 92805 3821 AH Amersfoort PM Industrial Building 3 9 1 Kudan Minami B a USA The Netherlands Singapore 368363 Chiyoda ku Tokyo 102 0074 Japan uro 714 491 1500 31 33 453 4040 65 6383 4400 81 3 3511 7655 www extron com Fax 714 491 1517 Fax 31 3
11. 3 453 4050 Fax 65 6383 4664 Fax 81 3 3511 7656 2002 Extron Electronics All rights reserved
12. 5 3608 LLLA 4of5 Rev O 8 AME PRO CRIMPER ll Hand Tool Assembly with Die Assembly 408 4218 2 64 40 20 1 04 1 17 104 4 008 041 048 47 62 1 88 4 32 40 10 1 170 4 004 11 63 Weight 227 g 8 o2 458 CUSTOMER REPLACEABLE PARTS ITEM PART NUMBER DESCRIPTION QTY PER ASSEMBLY INDENTER Wire ANVIL Wire 318432 1 INDENTER insulation ANVIL Insulation PIN Die Retaining 318431 1 3184201 5792311 p 2 a Figure 7 Rev O of5 BNC Connector Installation Extron 75 Ohm BNC Termination Kit User s Guide BNC Connector Installation AMP INCORPORATED Harrisburg Pa 17105 STANDARD ji LOCKWASHER RECEPTACLE SOLDER TERMINAL RECEPTACLE BODY SERIES BNC SOLDER RECEPTACLE JACKS AC ASSEMBLIES PART NO STANDARD RECEPTACLE WITH STANDARD LOCKWASHER AND NUT STANDARD RECEPTACLE WITH LOCKWASHER TERMINAL AND NUT IS 2858 RELEASED 5 21 REVISED CENTER DIELECTRIC CONTACT PL 227169 1 TIN POLYESTER 227169 2 TIN TEFLONT 227169 3 GOLD POLYESTER 227169 4 GOLD TEFLON 227169 9 SILVER POLYESTER 1 227169 0 SILVER TEFLON 227169 5 TIN POLYESTER 227169 6 TIN TEFLON 227169 7 GOLD POLYESTER 227169 8 GOLD TEFLON 1 227169 1 SILVER TEFLON 1 227169 2 SILVER POLYESTER STANDARD INSULATED 227726 1 TIN RECEPTACLE WITH STAND
13. ARD 2277262 SILVER POLYESTER LOCKWASHER Fm AND NUT 227726 3 GOLD P E SEALED POLYPROPYLEI E RECEPTACLE 227426 1 GOLD EPOXY TABS a 9 AMP Standard and Insulated Series BNC solder receptacle jacks are used in panel mount applications They are available with the combinations of dielectric material and center contact platings shown in Figure 1 The assemblies containing a solder tab on the lockwasher are used with coaxial cables For installa tions requiring ground isolation the use of the In sulated Receptacle is recommended Ground isola tion can also be obtained with the Standard Receptacles by use of the insulating bushings shown in Figure 3 Sealed BNC solder receptacle jacks are installed as described in paragraph 2 and Figure 4 1 SOLDER RECEPTACLE JACKS LISTED IN FIGURE 1 1 1 INSTALLATION PROCEDURE a First determine mounting requirements panel cut out dimensions are shown in Figure 2 TRADEMARK OF E 1 DUPONT All International Rights Reserved AMP Incorporat products covered by U S and Foreign Patents and a Oo A gt 2 hu AS A iy E Extron 75 Ohm BNC Termination Kit User s Guide Figure 1 oo O 1 2 f Insert threaded portion of jack through cut out Slip on lockwasher thread on and tighten nut Solder wire to tab as required Terminate tab 1 On solder terminal lockwasher where this s assembly is used 2 On insulated receptacle when this st
14. Extron Electronics 2 2 INTERFACING SWITCHING AND DISTRIBUTION User s Manual BNC Mini High Res 75 Ohm Termination Kit Connector Installation Guide 60 073 01 68 197 02 02 02 Rev C Printed in the USA Precautions Safety Instructions English This symbol is intended to alert the user of important operating and maintenance servicing instructions in the literature provided with the equipment A This symbol is intended to alert the user of the presence of uninsulated dangerous voltage within the product s enclosure that may present a risk of electric shock Caution Read Instructions Read and understand all safety and operating instructions before using the equipment Retain Instructions The safety instructions should be kept for future reference Follow Warnings Follow all warnings and instructions marked on the equipment or in the user information Avoid Attachments Do not use tools or attachments that are not recommended by the equipment manufacturer because they may be hazardous Consignes de S curit Francais Cesymbole sert avertirl utilisateur que la documentation fournie avec le mat riel N contient des instructions importantes concernant l exploitation et la maintenance r paration P Ce symbole sert avertir l utilisateur de la pr sence dans le boitier de l appareil de tensions dangereuses non isol es posant des risques d lectrocution Attention Lire les instructions Pr
15. OF2 SUGGESTED PANEL CUT OUT Figure 4 IS 2858 Extron 75 Ohm BNC Termination Kit User s Guide Extron s Warranty Extron Electronics warrants this product against defects in materials and workmanship for a period of three years from the date of purchase In the event of malfunction during the warranty period attributable directly to faulty workmanship and or materials Extron Electronics will at its option repair or replace said products or components to whatever extent it shall deem necessary to restore said product to proper operating condition provided that it is returned within the warranty period with proof of purchase and description of malfunction to USA Canada South America Europe Africa and the Middle East and Central America Extron Electronics Europe Extron Electronics Beeldschermweg 6C 1230 South Lewis Street 3821 AH Amersfoort Anaheim CA 92805 USA The Netherlands Asia Japan Extron Electronics Japan Extron Electronics Asia Daisan DMJ Bldg 6F 135 Joo Seng Road 504 01 3 9 1 Kudan Minami PM Industrial Bldg Chiyoda ku Tokyo 102 0074 Singapore 368363 Japan This Limited Warranty does not apply if the fault has been caused by misuse improper handling care electrical or mechanical abuse abnormal operating conditions or non Extron authorized modification to the product If it has been determined that the product is defective please call Extron and ask for an Applications Engineer at 714 491
16. betrieben werden Dieses Ger t wurde f r eine Verwendung mit einer Hauptstromleitung mit einem geerdeten neutralen Leiter konzipiert Der dritte Kontakt ist f r einen Erdanschluf und stellt eine Sicherheitsfunktion dar Diese sollte nicht umgangen oder aufser Betrieb gesetzt werden Stromunterbrechung Um das Ger t auf sichere Weise vom Netz zu trennen sollten Sie alle Netzkabel aus der R ckseite des Ger tes aus der externen Stomversorgung falls dies m glich ist oder aus der Wandsteckdose ziehen Schutz des Netzkabels Netzkabel sollten stets so verlegt werden daf sie nicht im Weg liegen und niemand darauf treten kann oder Objekte darauf oder unmittelbar dagegengestellt werden k nnen Wartung Alle Wartungsmaf nahmen sollten nur von qualifiziertem Servicepersonal durchgef hrt werden Die internen Komponenten des Ger tes sind wartungsfrei Zur Vermeidung eines elektrischen Schocks versuchen Sie in keinem Fall dieses Ger t selbst ffnen da beim Entfernen der Abdeckungen die Gefahr eines elektrischen Schlags und oder andere Gefahren bestehen Schlitze und ffnungen e Wenn das Ger t Schlitze oder L cher im Geh use aufweist dienen diese zur Vermeidung einer berhitzung der empfindlichen Teile im Inneren Diese Offnungen d rfen niemals von anderen Objekten blockiert werden Litium Batterie e Explosionsgefahr falls die Batterie nicht richtig ersetzt wird Ersetzen Sie verbrauchte Batterien nur durch den gleichen oder ein
17. e Werkzeuge oder Zusatzger te die nicht ausdr cklich vom Hersteller empfohlen wurden da diese eine Gefahrenquelle darstellen k nnen Instrucciones de seguridad Espa ol operaci n y mantenimiento o cambio de partes que se desean destacar en el Este s mbolo se utiliza para advertir al usuario sobre instrucciones importantes de contenido de la documentaci n suministrada con los equipos voltaje peligroso sin protecci n aislante que puedan encontrarse dentro de la caja Este s mbolo se utiliza para advertir al usuario sobre la presencia de elementos con o alojamiento del producto y que puedan representar riesgo de electrocuci n Precaucion Leer las instrucciones Leer y analizar todas las instrucciones de operaci n y seguridad antes de usar el equipo Conservar las instrucciones Conservar las instrucciones de seguridad para futura consulta Obedecer las advertencias Todas las advertencias e instrucciones marcadas en el equipo o en la documentaci n del usuario deben ser obedecidas Evitar el uso de accesorios No usar herramientas o accesorios que no sean especificamente recomendados por el fabricante ya que podrian implicar riesgos Warning Power sources This equipment should be operated only from the power source indicated on the product This equipment is intended to be used with a main power system with a grounded neutral conductor The third grounding pin is a safety feature do not attempt to bypass o
18. ectric inside the connector body The flared braid will then fit over the support sieeve of the connector body AMP PRO CRIMPER II Hand Tool Assembly with Die Assembly 408 4218 Suggested Plug Gage for Center Contact Crimping Chamber GO NO GO DIA DIA ote Te Do GAGE ELEMENT DIAMETERS GO NO GO 1 029 1 036 0405 0408 1 181 1 189 0465 0488 Suggested Plug Gage for Ferrule Crimping Chamber w F GO DIA NO GO DIA 1 a CR SNB DE aay j i 1 A CRIMP GAGE ELEMENT RADIUS WIDTH SECTION DIAMETERS Max Max gr we Go Ferrule 4 191 4 199 4 442 4 445 2 03 4 06 1650 1653 1749 1750 160 insulation 2 413 2421 2 868 2 870 1 14 2 29 Ferule 0950 0953 1129 1130 045 090 Figure 5 if the crimping chambers conform to the gage inspection the dies are considered dimensionally correct and should be lubricated with a THIN coat of any good SAE 20 motor oil If not the dies must be replaced before returning the hand too and die assembly to service see Section 8 DIE REPLACEMENT For additional information regarding the use of a plug gage refer to 408 7424 6 CRIMP HEIGHT ADJUSTMENT Figure 6 The frame assembly ratchet mechanism features an adjustment wheel with numbered settings If the crimp height is not acceptable adjust the ratchet as follows 1 Remove the lockscrew from the ratchet
19. en vergleichbaren Batterietyp der auch vom Hersteller empfohlen wird Entsorgen Sie verbrauchte Batterien bitte gem f den Herstelleranweisungen Advertencia Alimentaci n el ctrica Este equipo debe conectarse nicamente a la fuente tipo de alimentaci n el ctrica indicada en el mismo La alimentaci n el ctrica de este equipo debe provenir de un sistema de distribuci n general con conductor neutro a tierra La tercera pata puesta a tierra es una medida de seguridad no puentearia ni eliminaria Desconexi n de alimentaci n el ctrica Para desconectar con seguridad la acometida de alimentaci n el ctrica al equipo desenchufar todos los cables de alimentaci n en el panel trasero del equipo o desenchufar el m dulo de alimentaci n si fuera independiente o desenchufar el cable del recept culo de la pared Protecci n del cables de alimentaci n Los cables de alimentaci n el ctrica se deben instalar en lugares donde no sean pisados ni apretados por objetos que se puedan apoyar sobre ellos Reparaciones mantenimiento Solicitar siempre los servicios t cnicos de personal calificado En el interior no hay partes a las que el usuario deba acceder Para evitar riesgo de electrocuci n no intentar personalmente la reparaci n mantenimiento de este equipo ya que al abrir o extraer las tapas puede quedar expuesto a voltajes peligrosos u otros riesgos Ranuras y aberturas Si el equipo posee ranuras o orificios en su caja alo
20. endre connaissance de toutes les consignes de s curit et d exploitation avant d utiliser le mat riel Conserver les instructions Ranger les consignes de s curit afin de pouvoir les consulter l avenir Respecter les avertissements Observer tous les avertissements et consignes marqu s sur le mat riel ou pr sent s dans la documentation utilisateur Eviter les pi ces de fixation Ne pas utiliser de pi ces de fixation ni d outils non recommand s par le fabricant du mat riel car cela risquerait de poser certains dangers Sicherheitsanleitungen Deutsch Dieses Symbol soll dem Benutzer in der im Lieferumfang enthaltenen Dokumentation besonders wichtige Hinweise zur Bedienung und Wartung Instandhaltung geben Dieses Symbol soll den Benutzer darauf aufmerksam machen da im Inneren des A N Geh uses dieses Produktes gef hrliche Spannungen die nicht isoliert sind und die einen elektrischen Schock verursachen k nnen herrschen Achtung Lesen der Anleitungen Bevor Sie das Ger t zum ersten Mal verwenden sollten Sie alle Sicherheits und Bedienungsanleitungen genau durchlesen und verstehen Aufbewahren der Anleitungen Die Hinweise zur elektrischen Sicherheit des Produktes sollten Sie aufbewahren damit Sie im Bedarfsfall darauf zur ckgreifen k nnen Befolgen der Warnhinweise Befolgen Sie alle Warnhinweise und Anleitungen auf dem Ger t oder in der Benutzerdokumentation Keine Zusatzger te e Verwenden Sie kein
21. he dies to mate and or align Continue closing the tool handles until the ratchet makes the sixth click then tighten both die retention screws until snug 5 To remove the die assembly close the tool handles until the ratchet releases and allow the handles to open fully Loosen and remove the die retention screws and slide the dies out of the tool jaws 3 2 Pinned Dies Figure 3 1 Install the wire and insulation anvil dies with the chamfers facing the front of the tool and with the die markings facing outward into the movable jaw of the frame assembly 2 Insert the die retaining pins and the short die retention screw Do not tighten the screw completely 3 Install the wire and insulation crimper dies with the chamfers facing the front of the tool and with the die markings facing outward into the stationary jaw of the frame assembly 4 Insert the die retaining pins the long die _ retention screw Do not tighten the screw comptetely LOCATOR LONG M4x25 RETENTION SCREW 7 ds CRIMPER DIES ANVILDIES A DIE RETAINING ruri MM 2 PINS 2 OF 4 CHAMFER 2 OF 4 S Eu Figure 3 5 Siowty close the tool handles allowing the dies to mate and or align Continue closing the tool handles until the ratchet makes the sixth click then tighten both amp ie retention screws unti snug 6 Install the locator assembly and tighten the hex nut 7 Reverse the procedure to remove the die as
22. jamiento es para evitar el sobrecalientamiento de componentes internos sensibles Estas aberturas nunca se deben obstruir con otros objetos Bater a de litio Existe riesgo de explosi n si esta bater a se coloca en la posici n incorrecta Cambiar esta bater a nicamente con el mismo tipo o su equivalente recomendado por el fabricante Desachar las bater as usadas siguiendo las instrucciones del fabricante BNC Termination Kit Instructions This document is a compilation of Extron s instructions together with copies of AMPO Instruction booklets that are provided with each of the AMP tools included in this kit 750 Ferrule added Outer Insulator gt Wire Braid Tube inserted PK cosa 1 Extron Mini High Res Cable to BNC Instructions Center Conductor Parts included in Kit Pre cut Heat shrink insulation Hed 3 8 diameter Green 3 8 diameter Blue 3 8 diameter Yellow 3 8 diameter Black 3 8 diameter 3 AMP Coaxial Cable Stripper Instructions 4100 0632 5 AMPO 75 Ohm BNC Plug Instructions 408 9088 Parts included in Kite BNC connectors for cable ends Male plug bodies Center contacts Tube for insulation Step down Ferrule 7 AMP Pro Crimper Il Hand Tool Die Assembly Instructions 408 4218 8 AMPO Pro Crimper Il Hand Tool Application amp Maintenance 408 9930 Introduction BNC Connector Installation Use these instructions to install BNC connectors on Extron s 75
23. lange Against Edge of Die 5 2 Gaging the Crimping Chamber This inspection requires the use of a plug gage conforming to the diameters in Figure 5 AMP does not manufacture or market these gages To gage the Anvil Die crimping chamber proceed as follows 1 Close the jaws unti the dies have bottomed then HOLD the frame handles in this position Do NOT force the dies beyond initial contact 2 Align the GO element with the crimping chamber Push the element straight into the Figure 3 crimping chamber without using force The GO element must pass completely through the crimping chamber 3 Align the NO GO element and try to insert it straight into the same crimping chamber The 8 Place the ferrule in the ferrule crimping chamber NO GO element may start entry but must not on the anvil die so that the shoulder of the pass compietely through connector body is against the edge of the die 4 Repeat Steps 2 and 3 for each crimping 4 Holding the assembly in piace close the tool Een pedes handles until the ratchet releases r insert the gage element for the insulation ferrule mle section into the back of the crimping chamber The GO element for this section will not pass completely through the crimping chamber Stripped Cable 2 Slide the ferrule forward over the braid until the ferrule is against the connector body 5 Allow the handles to open fully and remove the crimped assembly from the die assembly Ferrule Crimp
24. lock With WHITE V BLOCK you must position springs in holes CASSETTES Each cassette contains 4 sets of cutting edges Cassette can be reversed each time a blade set wears out Numbers 1 to 4 are printed inside cassette to determine usage see Fig 2 TO CHANGE OR REVERSE CASSETTE move locking latch in direction of arrow then push cassette out of tool by inserting wrench through hole in bottom of tool Fig 11 Rotate lockin NOTE When placing a 3 blade latch e i cassette in tool use blade sets pushed upward bers on cassette When using io remove blade sets 3 and 4 in a 3 blade cassette the B and C dimensions of the strip Fig 1 will be reversed from their FIGURE 11 proper order The SLIDE is the most unique and important part of the stripper The slide allows you to ease the blades into the cable reducing friction on the braid and dielectric as you strip ALWAYS USE YOUR SLIDE WHEN YOU STRIP RECOMMENDED SLIDE PROGRESSIONS Coax M Block Slide Progression RG 58 Blue 3 2 1 HG 59 Blue 5 4 3 az D Yellow E Belden 8281 Yellow RG 195 __ Red Adjust your tool so that the appropriate slide progression works lf your cable size does not appear in this table develop your own 2 or 3 stage sliding sequence ALWAYS STEP BACK 1 POSITION ON SLIDE BEFORE PULLING CABLE OUT OF TOOL 3 step tool is not recommended for most styles of RG 62 nor for many cable
25. m the prolonged use of manually powered hand tools AMP hand tools are intended for occasional use and low volume applications AMP offers a wida selection of powered application equipment for extended use production operations STATIONARY JAW MOVABLE JAW EMERGENCY RATCHET RELEASE RATCHET ADJUSTMENT WHEEL PIVOT PIN RATCHET ADJUSTMENT SCREW DIE RETAINING SCREWS Figure 1 1 INTRODUCTION This instruction sheet provides application and maintenance procedures for AMP PRO CRIMPER II Hand Crimping Tool Frame Assembly 354940 1 The too is designed to accept interchangeable crimping die assemblies for crimping various types of AMP connectors In most cases the PRO CRIMPER II tool frame assembly is provided with a specific set of dies and is considered a component part of a crimping assembly Refer to the appropriate instruction sheet packaged with the hand tool crimping die assembly or with the separate die assembly for information regarding crimping procedures crimp height inspection and crimping die gaging Read these instructions thoroughly before installing dies and using the tool The PRO CRIMPER Il Frame Assembly is designed to accept dies to crimp a variety of AMP products Contact your local AMP representative or the Technical Assistance Center for information regarding the availability of dies for specific applications 2 DESCRIPTION Figure 1 The PRO CRIMPER Il tool consists of two crim
26. nexion de l alimentation Pour mettre le mat riel hors tension sans danger d connectez tous les cordons d alimentation de l arri re de l appareil ou du module d alimentation de bureau s il est amovible ou encore de la prise secteur Protection du cordon d alimentation e Acheminer les cordons d alimentation de mani re ce que personne ne risque de marcher dessus et ce qu ils ne soient pas cras s ou pinc s par des objets R paration maintenance Faire ex cuter toutes les interventions de r paration maintenance par un technicien qualifi Aucun des l ments internes ne peut tre r par par l utilisateur Afin d viter tout danger d lectrocution l utilisateur ne doit pas essayer de proc der lui m me ces Op rations car l ouverture ou le retrait des couvercles risquent de l exposer de hautes tensions et autres dangers Fentes et orifices Si le boitier de l appareil comporte des fentes ou des orifices ceux ci servent emp cher les composants internes sensibles de surchauffer Ces ouvertures ne doivent jamais tre bloqu es par des objets Lithium Batterie Il a danger d explosion s ll y a remplacment incorrect de la batterie Remplacer uniquement avec une batterie du meme type ou d un ype equivalent recommande par le constructeur Mettre au reut les batteries usagees conformement aux instructions du fabricant Vorsicht Stromquellen Dieses Ger t sollte nur ber die auf dem Produkt angegebene Stromquelle
27. o hold the anvils and indenters in place then tighten both die retaining screws 9 To disassemble close the tool handles until the ratchet releases remove the two die retaining screws and the four die retaining pins and slide the anvils and indenters out of the tool jaws 4 CRIMPING PROCEDURE l NOTE This tool is provided with a crimp adjustment feature initially the crimp height should be verified as specified in Figure 5 Refer to Section 5 INSPECTION and Section 6 CRIMP HEIGHT ADJUSTMENT to verify crimp height before using the tool to crimp desired connectors and wire sizes Slide the ferrule onto the cable and strip the cable according to the dimensions provided in the instructions packaged with the connector Take care not to nick or cut wire strands Proceed as follows 4 1 Center Contact Figure 3 1 Slide center contact onto stripped conductor Insert center contact assembly into the partially closed center contact crimping chamber on the anvil die Make sure the center contact flange is against the edge of the die as shown in Figure 3 2 While holding the cable in piace crimp the center contact by closing the tool handles until the ratchet releases 3 Allow the handles to open fully and remove the crimped center contact from the die assembly 42 Ferrule Figure 4 1 Flare the cable braid and insert the crimped center contact into the connector body until the cable dielectric is against the diel
28. ping jaws an adjustable ratchet spring actuated handles two die retaining screws and an emergency ratchet release The slotted design of the crimping jaws permits easy installation and removal of crimping dies The adjustable ratchet allows handle pressure to be set for optimum crimping die performance 3 DIE INSTALLATION AND REMOVAL Select the desired die assembly remove the die retention screws from the tool jaws and proceed as follows AMP incorporaled Hamsburg PA 17105 TECHNICAL ASSISTANCE CENTER 1 800 722 1111 AMP FAX PRODUCT INFO 1 800 522 8752 1of4 This AMP controlled document is subject to change For latest revision call the AMP FAX number Copyright 1995 by AMP Incorporated All International Rights Reserved Trademark AMP AMP PRO CRIMPER Il Hand Tool Frame 354940 1 408 9930 2 Make certain that the pivot pins are in place and that they are secured with retaining rings 3 All pins pivot points and bearing surfaces should be protected with a thin coat of any good SAE No 20 motor oil Do not oil excessively 4 When the tool is not in use keep handles closed to prevent objects from becoming lodged in the crimping jaws Store the tool in a clean dry area 4 2 Periodic Inspection Regular inspections of the tool should be performed by quality control personnel record of scheduled inspections should remain with the tool or be supplied to supervisory personnel responsible for the tool Inspec
29. r disable it Power disconnection To remove power from the equipment safely remove all power cords from the rear of the equipment or the desktop power module if detachable or from the power source receptacle wall plug Power cord protection Power cords should be routed so that they are not likely to be stepped on or pinched by items placed upon or against them Servicing Refer all servicing to qualified service personnel There are no user serviceable parts inside To prevent the risk of shock do not attempt to service this equipment yourself because opening or removing covers may expose you to dangerous voltage or other hazards Slots and openings If the equipment has slots or holes in the enclosure these are provided to prevent overheating of sensitive components inside These openings must never be blocked by other objects Lithium battery There is a danger of explosion if battery is incorrectly replaced Replace it only with the same or equivalent type recommended by the manufacturer Dispose of used batteries according to the manufacturer s instructions Avertissement Alimentationse Ne faire fonctionner ce mat riel qu avec la source d alimentation indiqu e sur l appareil Ce mat riel doit tre utilis avec une alimentation principale comportant un fil de terre neutre Le troisi me contact de mise la terre constitue un dispositif de s curit n essayez pas de la contourner ni de la d sactiver D con
30. ration P 6 350 406 250 016 4 Crimp the center contact Plugs 221185 8 1 221185 2 and 2 221185 0 come with a plastic bushing and a brass tube The bushing and tube must be slipped over the cable dielectric flared end first BEFORE the center contact is crimped Crimped Contact 5 Insert the center contact into the plug body with the braid over the support sleeve of the plug body 6 Slide the ferrule over the braid and support sleeve 7 Crimp the ferrule using the appropriate tooling 4 REVISION SUMMARY e AMP Hand Too 220190 1 superseded by 354940 1 in Section 1 INTRODUCTION Since the previous release of this sheet the following a Added statements clarifying plastic bushing changes were made brass tube and step down ferrule to Section 2 DESCRIPTION Bey eee eae e Deleted Plug 1 22184 4 in note on page 2 e Added plastic bushing brass tube and because it is an incorrect part number step down ferrule to Figure 1 e Updated format Per EC 0990 0734 95 e Changed revision level from A to B s i 2 of 2 Rev B Extron 75 Ohm BNC Termination Kit User s Guide BNC Connector Installation Application and Maintenance for nstruction Sheet AMP AMP PRO CRIMPER Il Hand Crimping Tool Frame Assembly 354940 1 408 9930 11 JAN 95 RevA PROPER USE GUIDELINES Cumulative Trauma Disorders can result fro
31. sembly 4 MAINTENANCE INSPECTION 4 1 Daily Maintenance AMP recommends that operators of the tool be made aware of and responsible for the following steps ot daily maintenance 1 Remove dust moisture and any other contaminants from the tool with a clean soft brush or a clean soft lint free cloth Do NOT use hard or abrasive objects that could damage the tool 2 of 4 AMP Rev A AMP PRO CRIMPER If Hand Too Frame 354940 1 408 9930 AMP PRO CRIMPER REPAIR KIT 679221 1e ITEM DESCRIPTION DESCRIPTION 1 SCREW Die Retaining M4 x 12 2 PIN Pivot 3 2 _SCREWM3x5 41 L 8 PIN Pawl _ I 3 RING Retaining 4s d PAL Retehet secl im RING Helaining m 2 19 PIN Die Retaining _ 2 4 5 SPRING Extension 1 SCREW Die Retaining M4 x 25 1 SPRING Extension 1 NUT M4 1 e Paris are not available individually Figure 4 Aof 4 Rev A Extron 75 Ohm BNC Termination Kit User s Guide BNC Connector Installation PRO CRIMPER Il Hand Tool instruction Sheet Assembly 318450 1 with 408 4218 AMP Die Assembly 318450 2 18 DEC 95 RevO PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools AMP hand tools ars intended tor occasional use and low volume applications AMP offers a wide selection of powered application equipment for extended use production operations Stationary Jaw Die A
32. set prior to shipment it is important that you verify the crimp height Also general use and subsequent wear may cause the tool to go out of adjustment It is recommended that the crimp height be inspected and adjusted if necessary on a regular basis by quality control personnel This is a general explanation of the procedure NOTE For specific information refer to the instruction sheet packaged with the die assembly 1 Crimp a contact onto a properly prepared wire of the correct size 2 If the crimp height is greater than recommended remove the ratchet wheel adjustment screw and rotate the adjustment wheel COUNTERCLOCKWISE to a higher setting Repeat as required 3 If the crimp height is less than recommended remove the ratchet wheei adjustment screw and rotate the adjustment wheel CLOCKWISE to a lower setting Repeat as required 4 li the crimp cannot be made to conform to the dimensions provided in the appropriate product application specification the tool and or dies are defective and must be replaced 6 PARTS REPLACEMENT AMP PRO CRIMPER II Hand Crimping Too Frame Assembly 354940 1 is inspected prior to shipment It is recommended that it be inspected upon arrival to ensure that it has not become damaged during shipping Refer to the parts list in Figure 4 to determine the part number for the item to be replaced and to identify the proper location and orientation of the part in the tool frame Addi
33. ssembly 318450 2 Back of Tool Wire Side PRO CRIMPER ll Hand Tool Frame 354940 1 See AMP Instruction Sheet 408 9930 Moving Jaw Ratchet Adjustment Wheel Stationary The PRO CRIMPER il Hand Tool is a Commercial grade tool and is Handle designed primarily for field installation repair maintenance work or prototyping in industrial commercial or institutional applications Product crimped with this tool will meet the crimp height requirement for hand tools in the appropriate 114 application specification but may not comply with other feature parameters of the specification AMP offers a variety of tools to satisfy Moving your performance requirements For additional information contact the Handle Technical Assistance Center at 1 800 722 1111 Figure 1 1 INTRODUCTION 2 DESCRIPTION Figures 1 and 2 AMP PRO CRIMPER II Hand Tool Assembly The hand tool assembiy features a tool frame with a 318450 1 consists of Die Assembly 318450 2 and stationary jaw and handie a moving jaw a moving PRO CRIMPER H Hand Tool Frame 354940 1 The handle and an adjustable ratchet that ensures full hand tool assembly is used to crimp COAXICON connector crimping 50 Ohm RF Series BNC and TNC Commercial Connectors 227079 414168 414171 3 and 414173 onto various sizes of RG U cable The tool frame holds a die assembly with two crimping chambers The die assembly features a wire anvil an insulation an
34. styles with cellular polyethylene or other soft dielectrics Use 2 step tool instead DO NOT USE STRIPPER ON COAX CABLES WITH DRAIN WIRES TES WARNING Use Safety Glasses To void Eye Injury AMP AMP 75 Ohm BNC Plug Dual Crimp Connectors BNC Connector Installation Instruction Sheet 408 9088 was IS 9088 07 SEP 95 RevB Center Contact Plug Body Crimp Area use with mini coax Step Down Ferrule or Straight Ferrule Y ZN NOTE When assembling the step down ferrule over the cable braid make sure the large diameter end faces the plug body O Plastic Tube e Provided with connectors 221185 8 1 221185 2 and 2 221185 0 only Figure 1 1 INTRODUCTION This instruction sheet covers the assembly of AMP 75 Ohm BNC Plug Dual Crimp Connectors 221185 The connectors are applied either with AMP Hand Tool 354940 1 or with AMP Pneumatic Tool 69365 3 Both tools accept interchangeable crimping dies using different die sizes and part numbers according to the cable type being used with the connector For information on die set part numbers cable sizes and connector part numbers refer to AMP Catalog 82074 All dimensions on this sheet are in millimeters with inch equivalents provided in brackets Figures and illustrations are for identification only and are not drawn to scale NOTE Heasons for reissue are provided in Section 4 REVISION SUMMARY 2 DESCRIPTION Figure
35. tion frequency should be based upon amount of use working conditions operator training and skill and established company standards 1 Remove ail lubrication and accumulated film by immersing the tool handles partially closed in a suitable commercial degreaser that will not affect paint or plastic materiai 2 Make certain that all pivot pins are in place and secured with retaining rings 3 Close tool handles until ratchet releases and then allow them to open freely If they do not open quickly and fully the spring is defective and must be replaced See Paragraph 6 PARTS REPLACEMENT 4 nspect the tool frame for wear or damage paying particular attention to the too jaws and pivot points If damage is evident refer to Paragraph 6 PARTS REPLACEMENT if tool is acceptable lubricate and return to service This too is recommended for R amp D prototyping networking applications commercial industrial maintenance and field service repair For other applications please contact your AMP Sales Representative or the AMP Customer Tooling Assistance Center at 1 800 722 1111 5 CRIMP HEIGHT ADJUSTMENT The tool frame assembly features a ratchet mechanism and adjustment wheel with a range ot settings The ratchet mechanism ensures that the tool nas completed the cycle The adjustment wheel controls the amount of handle pressure exerted on the tool jaws and crimping dies during the crimping procedure Although the ratchet is pre
36. tional tools and parts may be ordered from CUSTOMER SERVICE 38 35 AMP INCORPORATED P O BOX 3608 HARRISBURG PA 17105 3608 7 REVISION SUMMARY Per EC 0150 3294 94 e Changed illustrations to reflect 8 position ratchet assembly Per EC 0990 0252 93 e Incremented revision indicator to Rev A Reva 3of4 AMP PRO CRIMPER II Hand Tool Frame 354940 1 408 9930 3 1 Shouldered Dies Figure 2 1 Place the upper die in the stationary jaw of the tool frame DIE RETENTION SCREWS UPPER DIE A LOWER DIE CENTER CONTACT CRIMP SECTION Figure 2 2 Insert a die retention screw through the jaw and die and tighten the screw so that the die is held in place but do not tighten the screw completely at this point Die assemblies with center contact crimp sections should be installed with the center contact crimp section toward the front of the too jaws as shown in Figure 2 if indicated otherwise in other instructions follow the specific die requirements demonstrated in that document 3 Place the lower die in the moving jaw of the too frame Install a die retention screw through the jaw and die and tighten the screw so that the die is held in place but do not tighten the screw completely at this point The PRO CRIMPER I tool ratchet has detents UE that are audible as seven clicks as the handles are closed The ratchet releases on the seventh lick 4 Slowly close the too handles ailowing t
37. vil a wire indenter and an insulation indenter Die retaining pins and die retaining screws are used to position and secure the dies in the tool frame For connector assembly and cable stripping procedures refer to the instructions packaged with the connector For additional information on the hand tooi frame refer to 408 9930 Read these instructions inorougniy berare Using fne hane tool assembly 3 INSTALLATION AND REMOVAL OF DIE ASSEMBLY NOTE Dimensions on this sheet are in millimeters Figure 9 fwith inches in brackets Figures are not drawn 1 Open the tool handies and remove the two die to scale retaining screws from the tool jaws A e zc eI A MGE A A a MELDEN LT I Amer EI E UL E ERRE E AMP Incorporated Harrisburg PA 17105 TECHNICAL ASSISTANCE CENTER 1 800 722 1111 AMP FAX PRODUCT INFO 1 800 522 5752 1of 5 This AMP controlled document is subject to change For latest revision call the AMP FAX number Copyright 1995 by AMP Incorporated All Rights Reserved Trademark LOCB ANP PRO CRIMPER Il Hand Tool Assembly with Die Assembly 408 4218 5 INSPECTION 5 1 Visual Inspection The crimping dies should be inspected on a regular basis to ensure that they have not become worn or damaged Inspect the crimping chambers for flattened chipped worn or broken areas If damage or abnormal wear is evident the tool must be replaced See Section 8 DIE REPLACEMENT Center Contact Crimp Center Cantact F
38. yle asser is used INSTALLATION PROCEDURE USING PANEL INSULATING BUSHINGS For installation requiring insulating bushings panel cut out shown in Figure 3 Assemble one bushing on each side of panel Insert threaded portion of jack through bushings Slip on solder terminal lockwasher thread on tighten nut Solder wire to tab Terminate tab on solder terminal as required PAGE 1 10 11 PANEL THICKNESS 046 250 SOLDER TAB WILL ACCEPT 059 MAX DIAMETER WIRE 416 AWG S SOLDER TAB ALSO ACCEPTS 410 SERIES FASTON TERMINALS SUGGESTED PANEL CUT OUT Figure 2 2 INSTALLATION PROCEDURE SEALED BNC SOLDER RECEPTACLE JACKS a First determine mounting requirements panel cutout dimensions are shown in Figure 4 JAM NUT LOCKWASHER GASKET SOLDER TAB ALSO ACCEPTS 187 SERIES FASTON TERMINALS CENTER CONTACT SOLDER CUP BNC Connector Installation INSULATING BUSHING 227223 1 OPTIONAL SUGGESTED PANEL CUT OUT eae Le 035 145 NOTE TWO BUSHINGS ARE REQUIRED FOR EACH JACK USED ASSEM BLED AS SHOWN ABOVE TOTAL THICKNESS OF PANEL AND BUSHINGS SHOULD NOT EXCEED 250 Figure 3 b Assemble gasket to receptacle flange c Insert threaded portion of jack through cut out d Slip on lockwasher thread on and tighten nut Solder wire to center contact solder cup as required f Terminate solder tab as required BULKHEAD PANEL GASKET PAGE 2
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